Nokia 6280 RM 78 Service Manual Level 1&2. Www.s Manuals.com. 1,2 V5.0
User Manual: Phone Nokia 6280 RM-78 - Service manuals and Schematics, Disassembly / Assembly. Free.
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1 (27) Page CMO Operations & Logistics WW Competence Transfer MMultimedia Creation & Support Approved 5.0 MGR 19.01.2006 CONFIDENTIAL SERVICE MANUAL Level 1&2 RM-78 Transceiver characteristics: Dual Band: EGSM and WCDMA - GSM: Tri-band phone for GSM 900/1800/1900MHz - WCDMA: 2100MHz Camera: - Backside camera 2 Megapixel with 8x digital zoom - Frontside VGA camera Display: Active matrix color display with 262.144 colors, resolution 320 x 240 pixel Bluetooth IRDA Visual radio Vibra Alert: Small round Vibra motor Connector: Easy Flash connector Transceiver with BP-6m 970mAh Li-Ion battery pack Talk time Standby EGSM WCDMA EGSM WCDMA up to 3h up to 2.5h up to 250h up to 200h Note Depends on network parameters Environmental characteristics: • Service Manual 6280 Lead-free soldered Copyright © 2005-2006 NOKIA Corporation. All rights reserved. Page CMO Operations & Logistics WW Competence Transfer MMultimedia Creation & Support 2 (27) Approved 5.0 MGR 19.01.2006 CONFIDENTIAL TABLE OF CONTENTS Page 1. INTRODUCTION 3 2. GENERAL REPAIR INFORMATION 4 3. PATHFINDER FOR WORKSHOP STAFF 5 4. EXPLODED VIEW AND COMPONENT DISPOSAL 6 5. SPARE PARTS OVERVIEW 7 6. SPARE PARTS LIST 8 7. SERVICE TOOLS 9 8. SW-UPDATE 11 9. DISASSEMBLY INSTRUCTION (UPPER PART) 12 10. DISASSEMBLY INSTRUCTION (LOWER PART) 15 11. MAIN DOMESHEET EXCHANGE INSTRUCTIONS 18 12. LEGEND FOR QUICK TROUBLE SHOOTER 19 13. QUICK TROUBLE SHOOTER PART 1 20 14. QUICK TROUBLE SHOOTER PART 2 21 15. QUICK TROUBLE SHOOTER PART 3 22 16. QUICK TROUBLE SHOOTER PART 4 23 17. CAMERA GONOGO TEST 24 18. BLUETOOTH & INFRARED TEST 25 19. GONOGO TEST 26 20. BATTERY TEST 26 21. FORWARDING OF REPAIRS 27 22. ESD PROTECTION REQUIREMENTS 28 CHANGE HISTORY Status Version No. Date Comments Draft 0.1 21.09.2005 Initial draft Approved 1.0 12.10.2005 Approval Approved 2.0 08.11.2005 File quality update Approved 3.0 16.11.2005 Disassembly lower part picture 14 changed Approved 4.0 03.01.2006 MAIN DOMESHEET instructions added Approved 5.0 19.01.2006 Picture 9 in the upper part changed / Tools Chapter CA-53 added Service Manual 6280 Copyright © 2005-2006 NOKIA Corporation. All rights reserved. Page CMO Operations & Logistics WW Competence Transfer MMultimedia Creation & Support (27) Approved 5.0 MGR CONFIDENTIAL 19.01.2006 1. INTRODUCTION The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products. This Service Manual is to be used only by authorized NOKIA service suppliers, and the content of it is confidential. Please note that NOKIA provides also other guidance documents (e.g. Service Bulletins) for service suppliers, follow these regularly and comply with the given instructions. While every endeavor has been made to ensure the accuracy of this document, some errors may exist. If you find any errors or if you have further suggestions, please notify NOKIA using the address below: mailto:cc-ts-rc.documentation@nokia.com Please keep in mind also that this documentation is continuously being updated and modified, so watch always out for the newest version. Warnings and Cautions Please refer to the phone’s user guide for instructions relating to operation, care and maintenance including important safety information. Note also the following: Warnings: 1. 2. 3. CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC. OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE. Cautions: 1. Servicing and alignment must be undertaken by qualified personnel only. 2. Ensure all work is carried out at an anti–static workstation and that an anti–static wrist strap is worn. 3. Use only approved components as specified in the parts list. 4. Ensure all components, modules screws and insulators are correctly re–fitted after servicing and alignment. 5. Ensure all cables and wires are repositioned correctly. Electrostatic discharge can easily damage the sensitive components of electronic products. Therefore every Service Supplier has to take care of all precautions, which are mentioned in the service level related “Service Partner Requirements”, available on NOKIA Online. Also see ESD Protection Requirements in this Service Manual. Service Manual 6280 Copyright © 2005-2006 NOKIA Corporation. All rights reserved. Page CMO Operations & Logistics WW Competence Transfer MMultimedia Creation & Support (27) Approved 5.0 MGR CONFIDENTIAL 19.01.2006 2. GENERAL REPAIR INFORMATION In this section the technician will get some general hints how to carry out repairs: • • • • • • • • • • • • • • • • • • • • • To familiarize oneself with NOKIA product read the tutorials or user guide on www.nokia.com -->Support--> Phones, by selecting the Phone Model. Before starting the repair you must take care of ESD precautions like being in your ESD Protected Area and connecting your wristband. Use gloves to avoid corrosion and fingerprints. Protect windows and displays with a film to avoid dust and scratches. When cleaning the LCD Module any lint-free cloth can be used (e.g. Micro-Fibre cloth). When cleaning the pads you have to use a soft cloth/ESD brush and Isopropanol. It is not allowed to use a glass fiber pencil because it scratches the surface and will lead later on to corrosion. Mechanical parts (except shielding lids and bent parts), which didn’t repair the failure, can be reused, if they are not soldered. When removing the shielding lids make sure to replace them with new ones, otherwise the high-frequency leakage can have an influence on the device. Always use original NOKIA spare parts. Check the soldering joints of the parts, which are concerned regarding the indicated error (e.g. soldered connectors or switches) and resolder them if necessary (Level 2 only). Remove redundant soldering flux after repair. Meet the torque requirements when assembling the unit (see also the document “torques for transceiver assembly” on NOKIA Partner Web Site/NOKIA Online). Always use your own equipment for testing where you are sure that it works. E.g. if the customer complains about charger function, please test the phone with your own charger to be sure if phone or charger causes the malfunction. A SIM card is needed for all GoNoGo tests. When doing the fault log entries, always note the Item code, which caused the malfunction. Also, fill in the appropriate part code from the assembly, if needed. Please be aware that some malfunctions could be software related and solved by an update. There are several documents available on NOL, which have to be followed: First, take care for the latest content pages of Service Bulletins, which are always available for each folder on NOKIA Online. This is also important to recognize, if existing documents have become invalid. The service level indicator at the bottom of each document tells the appropriate destination. Downloads > Support Library > 1. 2. 3. 4. 5. 6. Instructions General Service Bulletins Product related documents Spare Part Service Bulletins Service Tools Service Bulletins Common Software Service Bulletins etc,… Use General SB-217 as a reference or overview. Please also check NOKIA Online (NOL) for latest news and files on a regular basis. Service Manual 6280 Copyright © 2005-2006 NOKIA Corporation. All rights reserved. Page CMO Operations & Logistics WW Competence Transfer MMultimedia Creation & Support 5 (27) Approved 5.0 MGR 19.01.2006 CONFIDENTIAL . PATHFINDER FOR WORKSHOP STAFF In addition to the information in this Service Manual, there are several instructions and information, which have to be followed. Main documentation database is NOKIA Online with the purpose of serving different multimedia content, like video clips or interactive tutorials. It is mandatory to watch for newest technical and organizational information on a daily basis to be updated as required (see “Latest files in Support Library”). Every new information has to be processed and implemented as soon as possible. When logged into NOL you can also find needed information in different folder like: Support Library Phones Service Manuals Service Bulletins Software Repair Information Level 1&2 e-learning (former NOKIA CarePoint) on NOKIA Online Former NOKIA CarePoint content, such as • • • Online Troubleshooting Product information Videos – Disassembly/Assembly can be found on NOKIA Online NOKIA Online Care Services Training Phone Models Level 1&2 e-learning courses offer a quick overview of the NOKIA phone and support for how to repair and use the phone: Overview & Guides Basic information about the phone, features and technologies Disassembly & Assembly Instructions how to disassemble and assemble the phone Troubleshooting Step-by-step instructions on how to locate and repair the most common problems with the phone To reduce the server traffic it is recommended to download newest version of huge files like videos, Phoenix packages or Service Manuals only once and distribute it internally for further use. Service Manual 6280 Copyright © 2005-2006 NOKIA Corporation. All rights reserved. Page CMO Operations & Logistics WW Competence Transfer MMultimedia Creation & Support 6 (27) Approved 5.0 MGR 19.01.2006 CONFIDENTIAL . EXPLODED VIEW AND COMPONENT DISPOSAL Recommendation for the ecologically friendly disposal of components. Colorized components show the different categories. See corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on NOL. POWER KEY (A1) I002 A-COVER (A1) I001 UI KEYMAT I003 DISPLAY METAL SHIELD I004 DOMESHEET (A2) I005 LCD MODULE I007 UI PWB (A2) I006 CAMERA GUIDE (A) I009 EARPIECE (A) I011 VGA CAMERA (ONLY 6280 RM-78) I008 POWER SWITCH (A) I105 EARPIECE ADHESIVE (A) I010 3X CONNECTORS (A) I103 KEYMAT (A6) I201 MAIN FLEX (A) I104 CAMERA SOCKET (A) (ONLY 6280 RM-78) I101 POWER KEY ADHESIVE (A5) I107 C-COVER UPPER PART (A5) I108 BACKPLATE STICKER (A5) I112 SPRING (A5) I109 SPRING DETECTION MAGNET (A) I102 SLIDE MECHANICS (A5) I110 SMIA CAMERA I209 WCDMA SHIELDING LID (A7) I208 RF SHIELDING LID (A7) I206 IHF LABEL (A8) I220 IHF SPEAKER (A8) I222 UI PWB ADHESIVE (A5) I106 MAIN KEYMAT ADHESIVE (A6) I202 C-COVER FIXED LOWER PART (A5) I111 MAIN DOMESHEET (A7) I203 ENGINE MODULE (A7) I204 BB SHIELDING LID (A7) I207 IHF LID INCL. POGO PINS (A8) I221 CAMERA KEY (A8) I212 MICROPHONE (A8) I216 DC-JACK (A8) I215 IHF GASKET (A8) I223 VOLUME KEY (A8) I211 LED FLASH LIGHT (A8) (ONLY 6280 RM-78) I218 ANTENNA (A8) I224 SIM LID (A8) I219 TYPE LABEL (A7) (LEVEL 3/4 only) I205 POC KEY (A8) I210 SD LID (A8) I213 BT ANTENNA (A8) I225 D-COVER (A8) I217 IRDA WINDOW (A8) I214 4XSCREWS T6+ M1.6X4.0 I226 A1= A-COVER ASSY A2= UI PWB ASSY A3= CAMERA GUIDE ASSY A4= MAIN FLEX ASSY A5= C-COVER ASSY A6= KEYMAT ASSY A7= LIGHT SWAP ENGINE MODULE ASSY A8= D-COVER ASSY B-COVER I227 = only available as assembly ELECTRO Service Manual 6280 SILICON METAL PLASTIC PWB COVER Copyright © 2005-2006 NOKIA Corporation. All rights reserved. 7 (27) Page CMO Operations & Logistics WW Competence Transfer MMultimedia Creation & Support Approved 5.0 MGR 19.01.2006 CONFIDENTIAL 5. SPARE PARTS OVERVIEW A1 = A-COVER ASSY A2 = UI PWB ASSY A6 = KEYMAT ASSY A = CAMERA GUIDE ASSY POWER KEY (A1) I002 A-COVER (A1) I001 DOMESHEET (A2) I005 KEYMAT (A6) I201 CAMERA GUIDE (A) I009 EARPIECE ADHESIVE (A) I010 UI PWB (A2) I006 EARPIECE (A) I011 MAIN KEYMAT ADHESIVE (A6) I202 UI KEYMAT I003 A = MAIN FLEX ASSY CAMERA SOCKET (A) (ONLY 6280 RM-78) I101 POWER SWITCH (A) I105 3X CONNECTORS (A) I103 A7 = LIGHT SWAP ENGINE MODULE ASSY WCDMA SHIELDING LID (A7) I208 RF SHIELDING ENGINE LID (A7) MODULE (A7) I206 I204 A5 = C-COVER ASSY POWER KEY ADHESIVE (A5) BACKPLATE STICKER (A5) I107 I112 C-COVER UPPER PART (A5) I108 BB SHIELDING LID (A7) I207 MAIN FLEX (A) I104 SPRING (A5) I109 MAIN DOMESHEET (A7) I203 SLIDE MECHANICS (A5) I110 SPRING DETECTION MAGNET (A) I102 UI PWB ADHESIVE (A5) I106 TYPE LABEL (A7) (LEVEL 3/4 only) I205 C-COVER FIXED LOWER PART (A5) I111 A8 = D-COVER ASSY IHF LABEL (A8) I220 IHF LID INCL. POGO PINS (A8) I221 ANTENNA (A8) I224 POC KEY (A8) I210 IRDA IHF WINDOW (A8) GASKET (A8) I214 I223 IHF SPEAKER (A8) I222 SD LID (A8) I213 D-COVER (A8) I217 LCD MODULE I007 VOLUME KEY (A8) I211 DISPLAY METAL SHIELD I004 VGA CAMERA (ONLY 6280 RM-78) I008 LED FLASH LIGHT (A8) (ONLY 6280 RM-78) I218 SMIA CAMERA I209 SIM LID (A8) I219 CAMERA KEY (A8) I212 BT ANTENNA (A8) I225 DC-JACK (A8) I215 4XSCREWS T6+ M1.6X4.0 I226 MICROPHONE (A8) I216 B-COVER (6282 RM-79) I227 B-COVER (6280 RM-78) I227 A1= A-COVER ASSY A2= UI PWB ASSY A3= CAMERA GUIDE ASSY A4= MAIN FLEX ASSY A5= C-COVER ASSY A6= KEYMAT ASSY A7= LIGHT SWAP ENGINE MODULE ASSY A8= D-COVER ASSY = only available as assembly Service Manual 6280 Copyright © 2005-2006 NOKIA Corporation. All rights reserved. Page CMO Operations & Logistics WW Competence Transfer MMultimedia Creation & Support 8 (27) Approved 5.0 MGR CONFIDENTIAL 19.01.2006 6. SPARE PARTS LIST Please exchange this page (placeholder) with latest corresponding Service Bulletins (spare parts, SWAP units and service tools) from NOL! This will ensure, that you are using up-to-date order codes only. Therefore Service Bulletins have to be checked from NOL on daily basis. Service Manual 6280 Copyright © 2005-2006 NOKIA Corporation. All rights reserved. Page CMO Operations & Logistics WW Competence Transfer MMultimedia Creation & Support 9 (27) Approved 5.0 MGR CONFIDENTIAL 19.01.2006 7. SERVICE TOOLS FLS-S incl. ACF-8, Driver and User Guide Dongle and flash device incorporated into one package, developed specifically for POS use. ACF-8 Universal Power Supply is used to power FLS-4S. Travel Charger AC- Small and lightweight charger with smaller charging plug to charge your phone battery fast. Internal Battery BP-6M Inserted under the back cover, this Li-Ion 970 mAh battery provides power in a lightweight package. Headset HS-2 Small and lightweight stereo headset with handsfree functionality, volume control, Push to talk support, and comfortable earpieces for listening to the FM radio or MP3 player in compatible phones. SS-51 Camera removal tool for VGA camera (Frontside) SS-5 Camera removal tool for 2 Megapixel camera (Backside) Service Manual 6280 Copyright © 2005-2006 NOKIA Corporation. All rights reserved. Page 10 (27) CMO Operations & Logistics WW Competence Transfer MMultimedia Creation & Support Approved 5.0 MGR CONFIDENTIAL 19.01.2006 CA-5 Service Cable to connect the PC with the Pop-Port™ connector. RJ-88 Soldering Jig Lead-free Solder Wire Mandatory for lead-free products (Level 2 only). 077200 • • • • • • • • • • • • • • • • • • • • • • Service Manual 6280 NMP Standard Toolkit NOKIA opening tool SRT-6 NOKIA No. 0770431 Tonichi torque driver NOKIA No. 6901525 Hoya micro Fibre cloth MX304 Dastex gloves S, M, XL Artilux goggles AH166 Wera bit T5 867/4TX 5x50 Wera 867/4 6IP; 50mm (Torx 6 PLUS®) Wera bit T6 867/4TX 6x50 Wera 867/1 5IP; 25mm (Torx 5 PLUS®) Wera bit T6 PLUS® 867/4TX 6IP Facom side cutter 416E Facom T5 driver SP.14032 Facom T6 driver SP.14033 Facom slot screwdriver AEF. 2x35.E Wetec tweezers 7abb SA-ESD Wetec tweezers 22 SA-ESD Wetec tweezers 13 SA-SMD ESD Wetec tweezers PSF SA-ESD Wetec ESD brush E1211 Kaiser Fototechnik airbrush 6315 Wetec dental tool DEM83266/0 RS Components Scissors 323-5732 Copyright © 2005-2006 NOKIA Corporation. All rights reserved. Page 11 (27) CMO Operations & Logistics WW Competence Transfer MMultimedia Creation & Support Approved 5.0 MGR CONFIDENTIAL 19.01.2006 8. SW-UPDATE Flash Concept – (Point of Sales) To use FLS-4S Flash Dongle you have to follow the user guide inside the sales package. Please check always for the latest version of flash software, which is available on NOKIA Online. Service Manual 6280 Copyright © 2005-2006 NOKIA Corporation. All rights reserved. Page 12 (27) CMO Operations & Logistics WW Competence Transfer MMultimedia Creation & Support Approved 5.0 MGR CONFIDENTIAL 19.01.2006 9. DISASSEMBLY INSTRUCTION (UPPER PART) 1.) You need the following tools. 2.) Protect the window with a plastic film. 3.) Protect the camera window with a plastic film. 4.) Release the B-Cover. 5.) Remove the Battery Cover. Ensure that no battery is inserted before continue. 6.) Shift out the unit. Release the clips of the top side first. 7.) Slide along on both sides of the A-Cover to release all clips. 8.) Lift up the A-Cover. Service Manual 6280 Copyright © 2005-2006 NOKIA Corporation. All rights reserved. Page 1 (27) CMO Operations & Logistics WW Competence Transfer MMultimedia Creation & Support Approved 5.0 MGR CONFIDENTIAL 19.01.2006 9.) Protect the inner side window with a plastic film. Remove the Keymat as shown. 10.) Protect the LCD with a plastic film. 11.) Shift together the unit. Lift up the glued UI PWB Assy carefully with the SRT-6. 12.) Lift the UI PWB together with the LCD Module. 13.) Carefully release the flex connector at one side first. 14.) Now release the other side of the flex connector. 15.) Take away the UI PWB Assy. 16.) Release the connector of the LCD Module carefully while fixing the flex foil. Remove the LCD Module now. Service Manual 6280 Copyright © 2005-2006 NOKIA Corporation. All rights reserved. Page 1 (27) CMO Operations & Logistics WW Competence Transfer MMultimedia Creation & Support Approved 5.0 MGR CONFIDENTIAL 19.01.2006 17.) Separate the LCD Module from the Display Metal Shield. 18.) Release the Camera Guide Assy with the SRT-6. 19.) Release the VGA Camera with the SS-51. Hold the Main Flex near the Camera Socket while removing the 20.) For Assembly: Mind the correct positioning of the VGA Camera. 21.) Shift the unit into mid position. Release the connector of the Main Flex Assy. 22.) Slot the flex connector through the C-Cover Assy carefully. 23.) Lift the glued Power Switch carefully. Service Manual 6280 Copyright © 2005-2006 NOKIA Corporation. All rights reserved. Page 15 (27) CMO Operations & Logistics WW Competence Transfer MMultimedia Creation & Support Approved 5.0 MGR CONFIDENTIAL 19.01.2006 10. DISASSEMBLY INSTRUCTION (LOWER PART) 1.) Open the B-Cover by pressing it from the bottom side. 2.) Ensure that no battery is inserted. 3.) Unscrew all Torx size 6 plus screws in the shown order. 4.) Once removed, the screws can’t be used again. Always For Assembly use the reverse order and a torque of 25 Ncm. use new screws for assembly. 5.) Release the clips of the D-Cover. 6.) Remove the D-Cover. 7.) Remove the SMIA Camera with the SS-45. 8) Mind the correct position while assembling. Service Manual 6280 Copyright © 2005-2006 NOKIA Corporation. All rights reserved. Page 16 (27) CMO Operations & Logistics WW Competence Transfer MMultimedia Creation & Support Approved 5.0 MGR CONFIDENTIAL 19.01.2006 9.) Lift up the Engine Module, but bear in mind that the flex connector is still connected. 10.) Open the flex connector carefully. 11.) Lever out the glued Keymat Assy. 12.) Ensure that no residue of the adhesive remains. Always use new adhesive when reassemble. 13.) Remove the DC Jack with the DC Plug. 14.) Release the IHF Label with the SRT-6. 15.) Remove the IHF Lid. 16.) Peel up the IHF Label completely. Always use a new one when reassembly. Ensure that no residues remain. Service Manual 6280 Copyright © 2005-2006 NOKIA Corporation. All rights reserved. Page 17 (27) CMO Operations & Logistics WW Competence Transfer MMultimedia Creation & Support Approved 5.0 MGR CONFIDENTIAL 19.01.2006 18.) Always remove the residues of the IHF Gasket. Use a new one when reassemble. 17.) Lever out the IHF Speaker. 19.) Place the dental tool in the gap between Microphone and Cover. Ease out the Microphone as shown. Once removed, it can’t be reused again. Service Manual 6280 Copyright © 2005-2006 NOKIA Corporation. All rights reserved. Page 18 (27) CMO Operations & Logistics WW Competence Transfer MMultimedia Creation & Support Approved 5.0 MGR CONFIDENTIAL 19.01.2006 11. MAIN DOMESHEET EXCHANGE INSTRUCTIONS 1. Carefully remove the MAIN DOMESHEET with SRT-6. Be careful not to damage surrounding components. 2. Remove the MAIN DOMESHEET slowly. 3. Take the new MAIN DOMESHEET from the carrier ilm. 4. There are outline markings which show the exact placement of the DOMESHEET. 5. Place the new MAIN DOMESHEET onto the ENGINE MODULE. 6. The holes of the dome sheet must also match exactly to those in the module. 7. Finally, ix the MAIN DOMESHEET all-over. Service Manual 6280 Copyright © 2005-2006 NOKIA Corporation. All rights reserved. Page 19 (27) CMO Operations & Logistics WW Competence Transfer MMultimedia Creation & Support Approved 5.0 MGR CONFIDENTIAL 19.01.2006 12. LEGEND FOR QUICK TROUBLE SHOOTER Service Manual 6280 Copyright © 2005-2006 NOKIA Corporation. All rights reserved. Page 20 (27) CMO Operations & Logistics WW Competence Transfer MMultimedia Creation & Support Approved 5.0 MGR 19.01.2006 CONFIDENTIAL 1. QUICK TROUBLE SHOOTER PART 1 CHARGING Ω0≈ Ω LEVEL 2 ONLY ENGINE MODULE (not supplied) I204 F2000 To Service Level 3/4 X2070 A8=D-COVER ASSY ENGINE MODULE (not supplied) I204 DC-JACK I215 EARPIECE ENGINE MODULE (not supplied) I204 CONNECTORS I103 X3301 To A8=D-COVER ASSY Service Level 3/4 EARPIECE I011 A3=CAMERA GUIDE ASSY DISPLAY CONNECTORS I103 ENGINE MODULE (not supplied) I204 X3301 A4=MAIN FLEX ASSY To Service Level 3/4 LCD MODULE I007 KEYMAT ENGINE MODULE (not supplied) I204 MAIN DOMESHEET I203 To Service Level 3/4 KEYMAT I201 Service Manual 6280 Copyright © 2005-2006 NOKIA Corporation. All rights reserved. Page 21 (27) CMO Operations & Logistics WW Competence Transfer MMultimedia Creation & Support Approved 5.0 MGR 19.01.2006 CONFIDENTIAL 1. QUICK TROUBLE SHOOTER PART 2 IHF SPEAKER IHF SPEAKER I222 To Service Level 3/4 180° ENGINE MODULE (not supplied) I204 SERVICE GSM To Service Level 3/4 LEVEL 2 ONLY ENGINE MODULE (not supplied) I204 X8001 A8=D-COVER ASSY ANTENNA I224 X8002 X8006 SERVICE WCDMA X8004 LEVEL 2 ONLY X8005 ANTENNA I224 ENGINE MODULE (not supplied) I204 To Service Level 3/4 A8=D-COVER ASSY UI KEYMAT ENGINE MODULE (not supplied) I204 X3301 180° UI KEYMAT I003 To Service Level 3/4 DOMESHEET I005 CONNECTORS I103 A4=MAIN FLEX ASSY Service Manual 6280 A2=UI PWB ASSY Copyright © 2005-2006 NOKIA Corporation. All rights reserved. Page 22 (27) CMO Operations & Logistics WW Competence Transfer MMultimedia Creation & Support Approved 5.0 MGR 19.01.2006 CONFIDENTIAL 15. QUICK TROUBLE SHOOTER PART Ω Ω LEVEL 2 ONLY VOLUME How to measure 4-pol switch (built-in) Ω ≈ ∞Ω ≈0Ω S2595 S2591 Ω open pressed To MEASURE OPEN AND PRESSED STATE ON BOTH SIDES OF THE SWITCH Service Level 3/4 POWER ENGINE MODULE (not supplied) I204 ENGINE MODULE (not supplied) I204 X3301 X2070 To Service Level 3/4 A4=MAIN FLEX ASSY SMIA CAMERA To Service Level 3/4 ENGINE MODULE (not supplied) I204 X1000 SMIA CAMERA I209 VGA CAMERA VGA CAMERA I008 To ENGINE MODULE (not supplied) I204 X3301 CONNECTORS I103 Service Level 3/4 A4=MAIN FLEX ASSY Service Manual 6280 Copyright © 2005-2006 NOKIA Corporation. All rights reserved. Page 2 (27) CMO Operations & Logistics WW Competence Transfer MMultimedia Creation & Support Approved 5.0 MGR 19.01.2006 CONFIDENTIAL 16. QUICK TROUBLE SHOOTER PART LED FLASH LEVEL 2 ONLY X2530 A8=D-COVER ASSY X2531 ENGINE MODULE (not supplied) I204 To Service Level 3/4 LED FLASH LIGHT I218 BLUETOOTH ENGINE MODULE (not supplied) I204 BT ANTENNA I225 To Service Level 3/4 A8=D-COVER ASSY MICROPHONE A8=D-COVER ASSY To Service Level 3/4 MICROPHONE I216 SIM A8=D-COVER ASSY X2700 To Service Level 3/4 ENGINE MODULE (not supplied) I204 Service Manual 6280 SIM LID I219 Copyright © 2005-2006 NOKIA Corporation. All rights reserved. Page 2 (27) CMO Operations & Logistics WW Competence Transfer MMultimedia Creation & Support Approved 5.0 MGR CONFIDENTIAL 19.01.2006 17. CAMERA GONOGO TEST Before starting the GoNoGo test, check that camera window is clean. If not, clean the window with cloth. SMIA CAMERA TEST • • Press the red receiver button to reach the Home Menu • Select Media • • Select Menu Select Camera Press Capture to take a photo This Image will be saved to Gallery into the Photos folder automatically. • Test was successful, if the Image appears on your Display. The camera is ok. • Select Delete • • Select Options Select Yes Press the red receiver button to reach the Home Menu If the test is failed see Quick Trouble Shooter. Service Manual 6280 Copyright © 2005-2006 NOKIA Corporation. All rights reserved. Page 25 (27) CMO Operations & Logistics WW Competence Transfer MMultimedia Creation & Support Approved 5.0 MGR 19.01.2006 CONFIDENTIAL 18. BLUETOOTH & INFRARED TEST Bluetooth test You need another Bluetooth device (e.g. 6230) to do a GoNoGo test. Make sure that Bluetooth is activated in the reference unit. The distance of the devices should be not more than 5m from each other. Infrared test You need another infrared device (e.g. 6230) to do a GoNoGo test. The infrared windows of the devices must be directed to each other and should have a distance of approximate 15 cm. Make sure that infrared is activated in receiver device. Warning: Do not point the IR (infrared) beam at anyone’s eye or allow it to interfere with other IR devices. This device is a Class 1 Laser product. Reference unit, Bluetooth /infrared activated Test unit Settings on the test unit: • • Press the red End key to reach the Home Menu • If phone and SIM memory is empty, create one new entry. • Select Options • Select Names and select Search for an entry Select an entry and select Details Select Send business card A) - for infrared test: Select Via infrared If sending of business card fails, make sure again that infrared windows are directed to each other and infrared is activated in reference device. Then try again sending. Test was successful, if you get this message on receiver device. You will not get a conirmation on sender device. B) - for Bluetooth test: Select Via Bluetooth • • • If needed (for e.g. after a sw-update), enter a name for this device select Options select Accept Search window appears, if all Bluetooth devices in range will be displayed, the test is successful! Press red End key to reach the Home Menu Note: If the Bluetooth is activated, switch it off! Service Manual 6280 Copyright © 2005-2006 NOKIA Corporation. All rights reserved. Page 26 (27) CMO Operations & Logistics WW Competence Transfer MMultimedia Creation & Support Approved 5.0 MGR 19.01.2006 CONFIDENTIAL 19. GONOGO TEST After the optical check, a GoNoGo test has to be carried out if the unit has been unscrewed to guarantee the functionality of the phone. Please refer to the actual information on NOKIA Online. When using delivered tester support iles, take care of the right setup according to the tester type and product type. Please refer to “Recommended Service Equipment” on NOKIA Online. Mobile Phone Tester 20. BATTERY TEST A battery tester lets you test the capacity of NOKIA batteries. Please refer to the actual information on NOKIA Online. http://www.astratec.co.uk/ Service Manual 6280 http://www.cadex.com/ Copyright © 2005-2006 NOKIA Corporation. All rights reserved. Page 27 (27) CMO Operations & Logistics WW Competence Transfer MMultimedia Creation & Support Approved 5.0 MGR CONFIDENTIAL 19.01.2006 21. FORWARDING OF REPAIRS When it is necessary to forward of repairs to appropriate service supplier with higher service level we recommend using the offered swap phone cartons as described in Spare Parts SB-004. Always Protect the window with a protection ilm. Add repair documentation e.g. illed-in service note into the swap carton. Put the unit under the stretch ilm. Fold the swap carton as shown in Spare Parts SB-004. There are two different sizes of swap cartons for common mobile phones. Service Manual 6280 Copyright © 2005-2006 NOKIA Corporation. All rights reserved. Page 28 (27) CMO Operations & Logistics WW Competence Transfer MMultimedia Creation & Support Approved 5.0 MGR CONFIDENTIAL 19.01.2006 22. ESD PROTECTION REQUIREMENTS Please refer to the NOKIA Online document Service Supplier Requirements in folder General instructions. USE Conductive bags and boxes USE ESD compatible service tools USE Conductive wastebaskets USE ESD gloves when handling PWBs/PCBs USE Cleaning material without changing el. Characteristics USE Grounded service equipment, i.e. soldering station USE ESD clothes such as coat or frock NO Smoking NO Drinking NO Eating NO Dust NO Useless Items NO Normal pressured air for cleaning modules/ displays The video covers general issues concerning Electro-Static Discharge (ESD) Service Manual 6280 Copyright © 2005-2006 NOKIA Corporation. All rights reserved. www.s-manuals.com
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