HD7999 Unimotor Hd Product Data
User Manual: HD7999
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Unimotor Product Data High dynamic AC brushless servo motor for Control Techniques drives 055 to 190 Frames 0.72 Nm to 85.0 Nm (255.0 Nm peak) Compact servo motor for demanding applications Key features Unimotor is Control Techniques’ high dynamic brushless AC servo motor range, designed for operation with Digitax ST, Unidrive SP, Unidrive M and Epsilon EP drives. Unimotor provides an exceptionally compact, low inertia solution for applications where very high torque is required during rapid acceleration and deceleration profiles. The Unimotor torque profile is matched to Digitax ST servo drives, providing up to 300% peak overload for maximum dynamic performance. Unimotor is suitable for a wide range of industrial applications, due to its extensive features. ➜ Torque range: 0.72Nm to 85.0Nm ➜ High torque to inertia ratio for high dynamic performance ➜ Compact but powerful ➜ High energy dissipation brakes Engineering excellence, innovation and reliability ➜ IP65 conformance: sealed against water spray and dust when mounted and connected Unimotor has been developed by a dedicated team using our design process that prioritises product innovation, performance and reliability. This enables new ideas to be quickly evaluated, prototyped and tested using a suite of in-house development and modelling software tools. As a result Unimotor incorporates a number of unique performance enhancing design features with several patents pending. Unimotor “raises the bar” in terms of both performance and quality. ➜ Segmented stator design ➜ World class performance ➜ Supported by rigorous testing for performance and reliability ➜ Winding to suit 400V and 220V ➜ Rated speeds include 2000rpm, 3000rpm, 4000rpm and 6000rpm ➜ Larger shafts to increase torsional rigidity Torque performance ■ Stall torque ■ Peak torque (3000 rpm) Conformance and standards 115UDC300 + DST1405 115UDB300 + DST1405 089UDC300 + DST1404 QUALITY MANAGEMENT 003 089UDB300 + DST1403 FM 30610 089UDA300 + DST1402 067UDC300 + DST1402 067UDA300 + DST1401 055UDC300 + DST1401 055UDA300 + DST1401 0 2 5 10 15 20 25 30 35 www.controltechniques.com 40 The ultimate motor and drive combinations Accuracy and resolution to suit your application requirements Control Techniques drive and motor combinations provide an optimised system in terms of ratings, performance, cost and ease of use. Unimotor motors fitted with high resolution SinCos or Absolute encoders are pre-loaded with the motor “electronic nameplate” data during the manufacturing process. This data can be read by Control Techniques’ servo drives and used to automatically optimise the drive settings. This feature simplifies commissioning and maintenance, ensures consistent performance and saves time. Choosing the right feedback device for your application is critical in getting optimum performance. Unimotor has a range of feedback options that offer different levels of accuracy and resolution to suit most applications: ➜ Resolver: robust for extreme applications and conditions - low accuracy, medium resolution ➜ Incremental encoder: high accuracy, medium resolution ➜ Inductive Absolute: medium accuracy, medium resolution, single turn and multi-turn For further information on Control Techniques servo drives, please refer to the Digitax ST, Unidrive SP and Unidrive M brochures. ➜ Optical SinCos/Absolute: high accuracy, high resolution, single turn and multi-turn ➜ Hiperface (SICK) and EnDAT (Heidenhain) protocols supported Quick reference table Frame size PCD (mm) 055 63 067 75 089 100 115 130 142 165 190 230 Page No. Unimotor 0.72 1.65 0.14 0.36 1.45 0.30 5 3.70 6 0.75 3.20 0.87 8.00 7 2.34 5.80 18.80 2.42 8 8.38 25.0 17.0 38.0 9 27.2 52.0 85.0 54.6 Stall 0 0.5 1.0 3.0 5.0 8.0 10.0 15.0 Inertia 0 0.1 0.2 0.7 1.5 2.5 6.5 8.0 www.controltechniques.com 20.0 30 9.0 20.0 103.5 10 60 85.0 (Nm) 60.0 103.5 (kgcm2) 3 Unimotor ordering code Information Use the information below in the illustration to create an order code for a Unimotor The details in the band are an example of an order reference. 089 UD B Frame size Motor voltage Stator length 055 - 089 Frame 055 067 089 115 ED = 220V UD = 480V A 30 5 B A CA A Rated speed* Brake Connection type Output shaft Feedback device Inertia 055 Frame 055 Frame 60 = 6000 rpm C 089 Frame B = Power and Signal 90° rotatable 1 = Parking brake 30 = 3000 rpm X = Special D 190 142 Frame 60 = 6000 rpm 0 = Not fitted C 5 = High energy dissipation 20 = 2000 rpm Parking 30 = 3000 rpm brake E 40 = 4000 rpm 067 - 190 Frame 142 D 055 - 067 Frame 30 = 3000 rpm 0 = Not fitted B 115 Frame . 115 Frame B = Round Plain shaft AR = Resolver A = Standard EM = Inductive Absolute Multi turn 4096 ppr (R35i) E = Standard + Lifting EQI 1130 Brackets FM = Inductive Absolute Single turn ECI 1118 CR = Incremental Encoder (Renco) LM = Inductive Absolute Multi turn (Serial comms only) NM = Inductive Absolute Single turn (Serial comms only) F = Full key and TL = Optical Sincos Multi turn half key UL = Optical Sincos Single turn supplied separately XX = Special ECI 1118 SKM 36 SKS 36 142 Frame C 10 = 1000 rpm AE = Resolver D 15 = 1500 rpm CA = Incremental Encoder (SICK) 4096 ppr (CFS50) F 20 = 2000 rpm EB = Optical Absolute Multi turn EQN 1325 30 = 3000 rpm FB = Optical Absolute Single turn ECN 1313 190 Frame EC = Inductive Absolute Multi turn EQI 1331 10 = 1000 rpm FC = Inductive Absolute Single turn ECI 1319 20 = 2000 rpm * Not all rated speeds are available on all frame lengths X = Special EQI 1130 190 Frame 15 = 1500 rpm X = Special J = Power size 1.5 and Signal 90° rotatable on 142 A = Round with key 089 Frame LC = Inductive Absolute Multi turn (Serial comms only) NC = Inductive Absolute Single turn (Serial comms only) EQI 1331 ECI 1319 RA = Optical Sincos Multi turn SRM 50 (GEN 2) SA = Optical Sincos Single turn SRS 50 (GEN 2) XX = Special 115 - 190 Frame AE = Resolver CA = Incremental Encoder (SICK) 4096 ppr (CFS50) EB = Optical Absolute Multi turn EQN 1325 FB = Optical Absolute Single turn ECN 1313 EC = Inductive Absolute Multi turn EQI 1331 FC = Inductive Absolute Single turn ECI 1319 LC = Inductive Absolute Multi turn (Serial comms only) NC = Inductive Absolute Single turn (Serial comms only) ECI 1319 RA = Optical Sincos Multi turn SRM 50 (GEN 2) SA = Optical Sincos Single turn SRM 50 (GEN 2) XX = Special 4 EQI 1331 www.controltechniques.com Frame size 055 For 3 Phase VPWM drives Voltage (Vrms) Frame length A 055ED 055UD 200-240 380-480 B C A B C Continuous Stall Torque (Nm) 0.72 1.18 1.65 0.72 1.18 1.65 Peak Torque (Nm) 2.88 4.72 6.60 2.88 4.72 6.60 Inertia (kgcm2) 0.14 0.25 0.36 0.14 0.25 0.36 Winding thermal time constant (s) 34.0 38.0 42.0 34.0 38.0 42.0 Motor weight unbraked (kg) 1.20 1.50 1.80 1.20 1.50 1.80 Motor weight braked (kg) 1.60 1.90 2.20 1.6 1.90 2.20 8 8 8 Kt (Nm/A) = 0.74 0.87 0.91 Speed 3000 (rpm) Ke (V/krpm) = 45.00 52.50 55.00 Rated torque (Nm) 0.70 1.05 1.48 Number of poles Stall current (A) 0.97 1.36 1.81 Rated power (kW) 0.22 0.33 0.46 R (ph-ph) (Ω) 28.00 14.12 9.53 4 holes ∅R (H14) equispaced on a mounting PCD ∅S P Motor frame size (mm) 8 8 8 0.74 1.49 1.65 45.00 90.00 100.00 0.70 1.05 1.48 0.97 0.79 1.00 0.22 0.33 0.46 Tapped hole thread size I to depth J T D B 28.00 45.00 31.00 L (ph-ph) (mH) 50.00 32.00 23.00 Rated torque (Nm) 0.68 0.90 1.20 50.00 0.74 45.00 0.68 Kt (Nm/A) = 0.45 0.43 0.48 Speed 6000 (rpm) Ke (V/krpm) = 27.00 26.00 29.00 100.00 0.79 47.50 0.90 75.00 0.83 50.00 1.20 Stall current (A) 1.61 2.74 3.44 0.97 1.49 1.99 Rated power (kW) 0.43 0.57 0.75 0.43 0.57 0.75 R (ph-ph) (Ω) 8.50 3.55 2.38 28.00 10.70 7.80 L (ph-ph) (mH) 16.00 8.20 6.30 50.00 25.00 20.00 ∅M E Optional key ∆t= 100°C winding 40°C maximum ambient L All data subject to +/-10% tolerance K N F G Stall torque, rated torque and power relate to maximum continuous operation tested in a 20°C ambient at 12kHz drive switching frequency C H All other figures relate to a 20°C motor temperature. Maximum intermittent winding temperature is 140°C A Motor dimension (mm) Drawing number: GM496400 Feedback AR, CR, EM/FM Unbraked length 055A Braked length A B A B 118.0 90.0 158.0 130.0 055B 142.0 114.0 182.0 154.0 055C 166.0 138.0 206.0 178.0 Flange thickness Register length Register diameter Overall height Flange square Fixing hole diameter Fixing hole PCD Motor housing K L M (j6) N P R (H14) S T 7.0 2.5 40.0 99.0 55.0 5.8 63.0 55.0 Mounting bolts M5 Shaft dimensions (mm) 14.0 Std Shaft diameter C (j6) Shaft length D Key height E Key length F Key to shaft end G Key width H (h9) Tapped hole thread size I Tapped hole depth J 14 30.0 16.0 25.0 1.5 5.0 M5 12.5 www.controltechniques.com 5 Frame size 067 For 3 Phase VPWM drives Motor frame size (mm) Voltage (Vrms) Frame length 067ED 067UD 200-240 380-480 A Continuous Stall Torque (Nm) 1.45 Peak Torque (Nm) 4.35 Inertia (kgcm2) 0.30 Winding thermal time constant (s) 54 Motor weight unbraked (kg) 2.00 Motor weight braked (kg) 2.70 B C A B C 2.55 3.70 1.45 2.55 3.70 7.65 11.10 4.35 7.65 11.10 0.53 0.75 0.30 0.53 61 65 54 61 65 2.60 3.20 2.00 2.60 3.20 3.3 3.90 2.70 3.3 3.90 10 10 0.93 57.00 Rated torque (Nm) 1.40 2.45 3.50 Number of poles 10 0.75 Stall current (A) 1.56 2.74 3.98 1.81 1.59 2.31 Rated power (kW) 0.44 0.77 1.10 0.44 0.77 1.10 R (ph-ph) (Ω) 14.92 4.88 3.33 11.69 15.20 13.04 0.47 28.50 Rated torque (Nm) 1.30 2.20 Kt (Nm/A) = Ke (V/krpm) = Stall current (A) 3.12 5.48 1.81 3.19 4.63 Rated power (kW) 0.82 1.38 0.82 1.38 1.95 R (ph-ph) (Ω) 3.86 1.22 11.69 3.79 2.68 L (ph-ph) (mH) 11.06 4.35 Tapped hole thread size I to depth J T B D 35.18 54.20 48.65 0.8 49.00 1.30 2.20 3.10 L (ph-ph) (mH) 45.43 17.40 12.70 Speed 6000 (rpm) P 10 10 10 0.80 1.60 1.60 49.00 98.00 98.00 1.40 2.45 3.50 Kt (Nm/A) = Ke (V/krpm) = Speed 3000 (rpm) 4 holes ∅R (H14) equispaced on a mounting PCD ∅S F G ∅C H 35.18 13.60 10.20 ∆t= 100°C winding 40°C maximum ambient K All data subject to +/-10% tolerance L Stall torque, rated torque and power relate to maximum continuous operation tested in a 20°C ambient at 12kHz drive switching frequency Optional key All other figures relate to a 20°C motor temperature. ∅M N E Maximum intermittent winding temperature is 140°C A Motor dimension (mm) Drawingnumber:IM/0694/GA Feedback AR, CR, EM/FM, LM/NM Unbraked length A (± 0.9) B (± 1.0) A (± 0.9) B (± 1.0) 142.9 109.0 177.9 144.0 067B 172.9 139.0 207.9 174.0 067C 202.9 169.0 237.9 204.0 067A Unbraked length A (± 0.9) 6 Braked length Feedback TL/UL Braked Unbraked length length A (± 1.0) A (± 0.9) Flange thickness Register length Register diameter Overall height Flange square Fixing hole diameter Fixing hole PCD Motor housing K (± 0.5) L (± 0.1) M (j6) N (± 0.3) P (± 0.3) R (H14) S (± 0.4) T (± 0.4) 7.5 2.50 60.0 111.5 70.0 5.8 75.0 67.00 Mounting bolts M5 Shaft dimensions (mm) Braked length A (± 1.0) 067A 157.7 123.5 192.7 158.5 067B 187.7 153.5 222.7 188.5 067C 217.7 183.5 252.7 218.5 14.0 Std Shaft diameter C (j6) Shaft length D (± 0.45) 14.0 30.0 Key height E (IEC 72-1) Key length F (± 0.25) Key to shaft end G (± 1.1) Key width H (h9) Tapped hole thread size I Tapped hole depth J (± 0.1) 16.0 22.0 3.6 5.0 M5 x 0.8 13.5 www.controltechniques.com Frame size 089 For 3 Phase VPWM drives Voltage (Vrms) Frame length 089ED 089UD 200-240 380-480 A Continuous Stall Torque (Nm) 3.20 B C A B C 5.50 8.00 3.20 5.50 8.00 Peak Torque (Nm) 9.60 16.50 24.00 Inertia (kgcm2) 0.87 9.60 16.50 24.00 1.61 2.34 0.87 1.61 93 98 85 93 98 Motor weight unbraked (kg) 3.30 4.40 5.50 3.30 4.40 5.50 Motor weight braked (kg) 4.30 5.40 6.50 4.30 5.40 6.50 Winding thermal time constant (s) 85 10 10 0.93 Kt (Nm/A) = Speed 3000 (rpm) Ke (V/krpm) = 57.00 Rated torque (Nm) 3.00 4.85 6.90 Number of poles 10 2.34 10 10 10 1.60 98.00 3.00 4.85 6.90 Stall current (A) 3.44 5.91 8.60 2.00 3.44 5.00 Rated power (kW) 0.94 1.52 2.17 0.94 1.52 2.17 R (ph-ph) (Ω) 3.28 1.57 0.89 12.85 5.05 2.68 L (ph-ph) (mH) 21.55 11.84 7.09 0.70 42.75 Rated torque (Nm) 2.90 4.55 6.35 7.86 11.43 2.67 4.58 6.67 Rated power (kW) 1.21 1.91 2.66 1.21 1.91 2.66 R (ph-ph) (Ω) 2.04 0.79 0.54 6.16 2.47 1.75 L (ph-ph) (mH) 13.20 5.97 4.38 39.78 18.80 14.03 0.8 49.00 2.65 3.80 5.00 0.47 28.50 Rated torque (Nm) 2.65 3.80 5.00 Kt (Nm/A) = Ke (V/krpm) = Speed 6000 (rpm) 4.00 6.88 10.00 Rated power (kW) 1.67 Stall current (A) 6.88 11.83 17.20 2.39 3.14 1.67 2.39 3.14 R (ph-ph) (Ω) 0.98 0.39 0.23 3.21 1.27 0.83 L (ph-ph) (mH) 6.24 2.96 1.89 20.16 9.59 6.66 Tapped hole thread size I to depth J T B D 80.66 38.36 21.72 1.2 73.50 2.90 4.55 6.35 Kt (Nm/A) = Speed 4000 (rpm) Ke (V/krpm) = Stall current (A) 4.57 4 holes ∅R (H14) equispaced on a mounting PCD ∅S P Motor frame size (mm) F G ∅C H K L Optional key ∆t= 100°C winding 40°C maximum ambient All data subject to +/-10% tolerance E ∅M Stall torque, rated torque and power relate to maximum continuous operation tested in a 20°C ambient at 12kHz drive switching frequency N All other figures relate to a 20°C motor temperature. Maximum intermittent winding temperature is 140°C A Motor dimension (mm) Drawingnumber:IM/0688/GA Feedback EC/FC, LC/NC Unbraked length Braked length A (± 0.9) B (± 1.0) A (± 0.9) B (± 1.0) 147.8 110.5 187.9 150.6 089B 177.8 140.5 217.9 180.6 089C 207.8 170.5 247.9 210.6 089A Feedback FB, EB/CA/SA, RA Unbraked Braked length length A (± 0.9) A (± 0.9) Flange thickness Register length Register diameter Overall height Flange square Fixing hole diameter Fixing hole PCD Motor housing K (± 0.5) L (± 0.1) M (j6) N (± 1.0) P (± 0.28) R (H14) S (± 0.4) T (± 0.7) 10.3 2.20 80.0 130.5 91.0 7.00 100.0 89.0 Feedback AE Unbraked Braked length length A (± 0.9) A (± 0.9) 089A 160.8 200.9 137.8 177.9 089B 190.8 230.9 167.8 207.9 089C 220.8 260.9 197.8 237.9 Mounting bolts M6 Shaft dimensions (mm) Shaft Shaft diameter length D (± 0.45) C (j6) 19.0 Std 19.0 40.0 Key height E (IEC 72-1) 21.5 www.controltechniques.com Key Key to length shaft end F (± 0.25) G (± 1.1) 32.0 3.7 Key width H (h9) Tapped hole thread size I Tapped hole depth J (± 0.1) 6.0 M6 x 1.0 17.0 7 Frame size 115 For 3 Phase VPWM drives Voltage (Vrms) Frame length 115ED 115UD 200-240 380-480 B C D B C D Continuous Stall Torque (Nm) 10.20 14.60 18.80 10.20 14.60 18.80 Peak Torque (Nm) 30.60 43.80 56.40 30.60 43.80 56.40 Inertia (kgcm2) 4.41 6.39 8.38 4.41 6.39 8.38 Winding thermal time constant (s) 164 168 175 164 168 175 7.20 8.90 10.70 Motor weight unbraked (kg) 7.20 8.90 10.70 Motor weight braked (kg) 8.70 10.40 12.20 8.70 10.40 12.20 10 10 1.40 Kt (Nm/A) = Speed 2000 (rpm) Ke (V/krpm) = 85.50 Rated torque (Nm) 8.60 11.90 15.60 Number of poles 4 holes ∅R (H14) equispaced on a mounting PCD ∅S P Motor frame size (mm) 10 10 10 10 2.4 147.00 8.60 11.90 15.60 4.25 6.08 7.83 Rated power (kW) 1.80 Stall current (A) 7.29 10.43 13.43 2.49 3.27 1.80 2.49 3.27 R (ph-ph) (Ω) 1.40 0.77 0.61 4.41 2.41 1.80 L (ph-ph) (mH) 12.84 7.87 6.62 40.59 24.69 19.45 1.60 98.00 7.70 10.50 13.60 0.93 Kt (Nm/A) = Speed 3000 (rpm) Ke (V/krpm) = 57.00 Rated torque (Nm) 7.70 10.50 Stall current (A) 10.97 15.70 6.38 9.13 11.75 Rated power (kW) 2.42 3.30 2.42 3.30 4.27 R (ph-ph) (Ω) 0.58 0.39 1.83 1.21 0.78 L (ph-ph) (mH) 5.40 4.01 16.93 12.72 8.65 Tapped hole thread size I to depth J T B D F G ∅C H ∆t= 100°C winding 40°C maximum ambient All data subject to +/-10% tolerance Stall torque, rated torque and power relate to maximum continuous operation tested in a 20°C ambient at 12kHz drive switching frequency K L All other figures relate to a 20°C motor temperature. Maximum intermittent winding temperature is 140°C Optional key N ∅M E A Motor dimension (mm) Drawingnumber:IM/0689/GA Feedback EC/FC, LC/NC Unbraked length Braked length A (± 0.9) B (± 1.0) A (± 0.9) B (± 1.0) 115B 193.8 154.0 230.9 191.1 115C 223.8 184.0 260.9 221.1 115D 253.8 214.0 290.9 251.1 Feedback FB, EB/CA/SA, RA Unbraked Braked length length A (± 0.9) A (± 0.9) 8 Flange thickness Register length Register diameter Overall height Flange square Fixing hole diameter Fixing hole PCD Motor housing K (± 0.5) L (± 0.1) M (j6) N (± 1.0) P (± 0.31) R (H14) S (± 0.4) T (± 0.7) 13.2 2.70 110.0 156.5 116.0 10.00 130.0 115.0 Feedback AE Unbraked Braked length length A (± 0.9) A (± 0.9) 115B 206.8 243.9 183.8 220.9 115C 236.8 273.9 213.8 250.9 115D 266.8 303.9 243.8 280.9 Mounting bolts M8 Shaft dimensions (mm) Shaft Shaft diameter length D (± 0.45) C (j6) 24.0 Std 24.0 50.0 Key height E (IEC 72-1) 27.0 www.controltechniques.com Key Key to length shaft end F (± 0.25) G (± 1.1) 40.0 5.3 Key width H (h9) 8.0 Tapped hole Tapped hole thread size depth I J (± 0.1) M8 x 1.25 20.0 Frame size 142 For 3 Phase VPWM drives Voltage (Vrms) Frame length Continuous Stall Torque (Nm) Peak Torque (Nm) Inertia (kgcm2) Winding thermal time constant (s) Motor weight unbraked (kg) Motor weight braked (kg) Number of poles 142ED 142UD 200-240 380-480 C 25.0 74.9 17.0 245.0 11.5 14.3 10 Kt (Nm/A) = Ke (V/krpm) = Speed 1000 (rpm) Rated torque (Nm) 23.3 Stall current (A) 8.9 Rated power (kW) 2.44 R (ph-ph) (Ω) 1.36 L (ph-ph) (mH) 21.34 Connection type B D 31.5 94.5 22.1 251.0 15.0 17.8 10 2.8 171.0 29.0 11.2 3.04 0.94 15.17 B E 38.0 114.0 27.2 256.0 18.5 21.3 10 C 25.0 74.9 17.0 245.0 11.5 14.3 10 D 31.5 94.5 22.1 251.0 15.0 17.8 10 34.5 13.6 3.61 0.72 12.30 B 3.2 196.0 27.0 9.8 4.2 0.94 15.17 B 2.4 147.0 25.7 13.1 5.38 0.62 9.66 B 1.6 98.0 20.9 19.7 6.57 0.24 3.79 J 22.3 7.8 3.5 1.36 21.34 B Rated torque (Nm) Stall current (A) Rated power (kW) R (ph-ph) (Ω) L (ph-ph) (mH) Connection type 1.4 85.5 25.7 22.5 5.38 0.24 3.79 J 0.93 57.0 20.9 33.9 6.57 0.10 1.57 J Kt (Nm/A) = Speed 2000 (rpm) Ke (V/krpm) = Rated torque (Nm) 21.4 Stall current (A) 17.8 Rated power (kW) 4.48 R (ph-ph) (Ω) 0.34 L (ph-ph) (mH) 5.33 Connection type Speed 3000 (rpm) J Kt (Nm/A) = Ke (V/krpm) = Rated torque (Nm) 18.4 Stall current (A) 26.9 Rated power (kW) 5.78 R (ph-ph) (Ω) 0.12 L (ph-ph) (mH) 1.90 Connection type J Tapped hole thread size I to depth J T Kt (Nm/A) = Ke (V/krpm) = Speed 1500 (rpm) 4 holes ∅R (H14) equispaced on a mounting PCD ∅S E 38.0 114.0 27.2 256.0 18.5 21.3 10 P Motor frame size (mm) 29.6 27.1 6.20 0.18 3.07 J 21.4 10.4 4.48 0.79 12.15 B C/D 18.4 15.6 5.78 0.34 5.33 B J D F 31.7 11.9 5.0 0.72 12.30 B G ∅C H K L 29.6 15.8 6.20 0.49 8.34 B 23.0 23.8 7.23 0.18 3.07 J B Optional key ∅M N E Optional lifting aid 205.0 mm (± 1) ∆t= 100°C winding 40°C maximum ambient All data subject to +/-10% tolerance Stall torque, rated torque and power relate to maximum continuous operation tested in a 20°C ambient at 12kHz drive switching frequency A All other figures relate to a 20°C motor temperature. Maximum intermittent winding temperature is 140°C Motor dimension (mm) Unbraked length Drawingnumber:IM/0709/GA Braked length A (± 0.9) B (± 1.0) A (± 0.9) B (± 1.0) 142C 217.0 182.5 282.5 248.0 142D 247.0 212.5 312.5 278.0 142E 277.0 242.5 342.5 308.0 Flange thickness Register length Register diameter Overall height Flange square Fixing hole diameter Fixing hole PCD Motor housing K (± 0.2) L (± 0.1) M (j6) N (± 1.0) P (± 0.31) R (H14) S (± 0.4) T (± 0.7) 142.0 12.0 165.0 142.0 Mounting bolts 183.5 14.0 3.4 130.0 183.5-204.5 M10 183.5-204.5 Shaft dimensions (mm) Shaft Shaft diameter length D (± 0.45) C (k6) 32.0 Std 32.0 58.0 Key height E (IEC 72-1) 35.0 Key Key to length shaft end F (± 0.25) G (± 1.5) 50.0 3.0 Key width H (h9) Tapped hole thread size I Tapped hole depth J (± 1.0) 10.0 M12 x 1.75 29.0 www.controltechniques.com 9 Frame size 190 For 3 Phase VPWM drives Voltage (Vrms) Frame length 190ED 190UD 200-240 380-480 C Continuous Stall Torque (Nm) 52.0 D F C D F 62.0 85.0 52.0 62.0 85.0 Peak Torque (Nm) 156.0 186.0 255.0 Inertia (kgcm2) 54.6 156.0 186.0 255.0 70.9 103.5 54.6 Winding thermal time constant (s) 311.0 316.0 324.0 70.9 103.5 311.0 316.0 324.0 Motor weight unbraked (kg) 23.5 28.6 38.8 23.5 28.6 38.8 Motor weight braked (kg) 28.8 33.9 44.1 28.8 33.9 44.1 10 10 10 10 10 10 2.8 Kt (Nm/A) = Speed 1000 (rpm) Ke (V/krpm) = 171.0 Rated torque (Nm) 49.0 56.5 77.5 Number of poles Stall current (A) 18.6 22.1 30.4 Rated power (kW) 5.13 5.92 8.12 R (ph-ph) (Ω) 0.47 0.40 0.23 4 holes ∅R (H14) equispaced on a mounting PCD ∅S P Motor frame size (mm) Tapped hole thread size I to depth J T D B F L (ph-ph) (mH) 12.30 10.40 6.79 Rated torque (Nm) Stall current (A) 16.3 19.4 Rated power (kW) 7.26 8.20 10.76 0.55 0.38 R (ph-ph) (Ω) 1.4 85.5 Kt (Nm/A) = Ke (V/krpm) = 26.6 ∅C 0.23 H 14.15 10.40 6.79 2.4 147.0 42.5 L (ph-ph) (mH) Speed 2000 (rpm) G 3.2 196.0 46.2 52.2 68.5 Kt (Nm/A) = Ke (V/krpm) = Speed 1500 (rpm) Rated torque (Nm) 42.5 Stall current (A) 37.1 21.7 Rated power (kW) 8.90 8.90 R (ph-ph) (Ω) 0.12 0.32 L (ph-ph) (mH) 3.07 8.20 K L ∆t= 100°C winding 40°C maximum ambient N All data subject to +/-10% tolerance ∅M Stall torque, rated torque and power relate to maximum continuous operation tested in a 20°C ambient at 6kHz drive switching frequency E All other figures relate to a 20°C motor temperature. Maximum intermittent winding temperature is 140°C A Motor dimension (mm) Unbraked length 190C Drawingnumber:IM/00710/GA Braked length A (± 0.9) B (± 1.0) A (± 0.9) B (± 1.0) 220.6 191.1 319.1 289.6 190D 250.6 221.1 349.1 319.6 190F 310.6 251.1 409.1 379.6 Flange thickness Register length Register diameter Overall height Flange square Fixing hole diameter Fixing hole PCD Motor housing K (± 0.2) L (± 0.1) M (j6) N (± 1.0) P (± 0.31) R (H14) S (± 0.4) T (± 0.7) 18.5 3.9 180.0 252.5 190.3 14.5 215.0 190.0 Shaft dimensions (mm) Shaft Shaft diameter length D (± 0.45) C (k6) 38.0 Std 10 38.0 80.0 Key height E (IEC 72-1) 41.0 Key Key to length shaft end F (± 0.25) G (± 1.5) 70.0 4.6 Key width H (h9) 10.0 Tapped hole Tapped hole thread size depth I J (± 1.0) M12 x 1.75 29.0 www.controltechniques.com Mounting bolts M12 Motor selection Motor derating Thermal test conditions Any adverse operating conditions require that the motor performance be derated. These conditions include; ambient temperature above 40°C, motor mounting position, drive switching frequency or the drive being oversized for the motor. The performance data shown has been recorded under the following conditions. Ambient temperature 20°C, with the motor mounted on a thermally isolated aluminum plate as shown below. Ambient temperatures Thermal Isolator Plate The ambient temperature around the motor must be taken into account. For ambient temperatures above 40°C the torque must be derated using the following formula as a guideline. (Note: Only applies to 2000/3000rpm motors and assumes copper losses dominate) Shaft Motor Dynamometer New derated torque = Specified torque x √ [1-((Ambient temperature - 40°C) / 100)] For example with an ambient temperature of 76°C the new derated torque will be 0.8 x specified torque. Mounting arrangements The motor torque must be derated if the motor mounting surface is heated from an external source, such as a gearbox. The motor is connected to a poor thermal conductor. The motor is mounted with the connectors on the side or vertical. The motor is in a confined space with restricted air flow. Drive switching frequency Most Digitax ST / Unidrive nominal current ratings are reduced for the higher switching frequencies see Digitax ST or Unidrive manual for details. See the table below for the motor de rate factors. These figures are for guidance only. (Note: Only applies to motors up to 3000rpm and assumes copper losses dominate) Motor type/frame Aluminium heatsink plate 055mm 110 x 110 x 27mm 067-089mm 250 x 250 x 15mm 115-142mm 350 x 350 x 20mm 190mm 500 x 500 x 20mm Thermal protection Thermistor protection (145°C) is built into the motor windings and gives an indication of serious overheating problems. The installer must connect the thermistor to the drive, failure to do so will invalidate the motor warranty in respect of a burnt out winding. Environmental conditions Any liquids or gases that may come into contact with the motor must be confirmed to ensure compliance with the correct international standards. Motor type/frame Switching frequency 055 067 089 115 142 190 3kHz 0.92 0.93 0.89 0.89 0.83 0.90 4kHz 0.93 0.94 0.91 0.92 0.85 0.95 6kHz 0.95 0.95 0.95 0.96 0.88 1 8kHz 0.96 0.98 0.97 0.98 0.91 1 12/16kHz 1 1 1 1 1 1 www.controltechniques.com 11 Brake Specification Static torque Motor frame Supply volts Input power Size Vdc Watts Nm 055 24 6.3 1.8 Standard parking brake (01) Moment of inertia Backlash Nm ms nom kgcm² * Degrees** N/A 22 0.03 0.73 067 24 10.2 N/A 4 <50 0.073 0.75 089 24 23.35 N/A 10 <50 0.115 0.75 115 24 19.5 N/A 25 120 0.327 0.75 142 24 25 N/A 42 95 2.54 0.77 190 C-D 24 25 N/A 67 120 4.57 0.77 190 F 24 54.5 N/A 100 TBD 7.72 0.75 *Note 1 kgcm² = 1x10-4kgm² **Backlash figure will increase with time ➜ The brakes are intended for parking duty and are not for dynamic or safety use ➜ The brake will engage when power is removed. ➜ Refer to your Drive Centre or Distributor if your application requires dynamic braking in emergency conditions. 12 Release time High energy parking brake (05) ➜ To provide protection to the brake control circuit it is recommended that a diode is connected across the output terminals of the solid state or relay contacts devices. ➜ Figures are shown at 20°C ambient. Apply a de rate factor of 0.7 to the standard brake torque figures if motor temperature is above 100°C www.controltechniques.com Feedback Feedback device part number code Feedback type Encoder supply voltage¹ Sincos cycles or incremental pulses per revolution Notes: Resolution available to position loop²&³ Feedback Accuracy1 055 - 067 motors AR Resolver CR Incremental Encoder EM (Multi-turn) FM (Single turn) Inductive Absolute Encoder EnDat 2.1 7Vdc rms Excitation 5kHz 5Vdc 5Vdc LM (Multi-turn) NM (Single turn) Inductive Absolute Encoder EnDat 2.2 (Serial comms only) 5Vdc TL (Multi-turn) UL (Single turn) SinCos Optical Encoder Hiperface 8Vdc 1 4096 16 Medium Low 16384 (14 bit) +/- 600” Medium Medium 16384 (14 bit) +/- 150” High Medium 2.62x10^5 (18 bits) +/- 480” 16 Medium 2.62x10^5 (18 bits) Medium +/- 480” 128 Medium 1.31x10^5 (17 bit) Medium +/- 150” 089 - 190 motors Resolver AE CA Incremental Encoder 6Vdc rms Excitation 6kHz 5Vdc 1 4096 EC (Multi-turn) FC (Single turn) LC (Multi-turn) NC (Single turn) Inductive Absolute Encoder EnDat 2.1 7 - 10Vdc 32 Inductive Absolute Encoder EnDat 2.2 (Serial comms only) 7-10Vdc 32 "Medium Medium 16384 (14 bit) +/- 720” Medium High 16384 (14 bit) +/- 60” Medium Medium Absolute position 524288 +/- 280” (19 bits) Medium Absolute position 524288 (19 bits) 1.04x10^6 SA (Single turn) SinCos Optical Encoder Hiperface 7 - 12Vdc 1024 (20 bits) 2.08x10^6 FB (Single turn) Optical Absolute Encoder EnDat 2.2 3.6 - 14Vdc 2048 (21 bits) 3) The information is supplied by the feedback device manufacturer and relates to it as a standalone device. The values may change when mounted into the motor and connected to a drive. These values have not been verified by CT Dynamics. High For SinCos Integral nonlinearity +/- 45” For SinCos Differential non-linearity +/- 7” (Total accuracy+/-52”) Very High EB (Multi-turn) 2) The sin and cosine outputs from the SinCos optical encoders are analogue outputs. and Digitax With Unidrive ST the resolutions quoted above are when the encoder type is set to either SC Endat or SC Hiper depending on the encoder. Medium +/- 280” Very high RA (Multi-turn) 1) The output from the resolver is an analogue output. The resolution is determined by the analogue to digital converter used. The value shown is when the resolver is used in conjunction with the SM-Resolver. Very High +/-20” (Differential non linearity +/- 1% signal period) Resolver SinCos/Absolute Encoders A passive wound device consisting of a stator and rotor elements excited from an external source, such as an SM-Resolver, the resolver produces two output signals that correspond to the sine and cosine angle of the motor shaft. This is a robust absolute device of low accuracy, capable of withstanding high temperature and high levels of vibration. Positional information is absolute within one turn - i.e. position is not lost when the drive is powered down. Types available are: Optical or Inductive - which can be single or multi-turn. Incremental Encoder An electronic device using an optical disc. The position is determined by counting steps or pulses. Two sequences of pulses in quadrature are used so the direction sensing may be determined and 4 x (pulses per rev) may be used for resolution in the drive. A marker pulse occurs once per revolution and is used to zero the position count. The encoder also provides commutation signals, which are required to determine the absolute position during the motor phasing test. This device is available in 4096 ppr version. Positional information is non absolute - i.e. position is lost when the drive is powered down. 1) Optical: An electronic device using an optical disc. An absolute encoder with high resolution that employs a combination of absolute information, transmitted via a serial link, and sine/cosine signals with incremental techniques. 2) Inductive: An electronic device using inductively coupled PCB’s. An absolute encoder with medium resolution that employs a combination of absolute information, transmitted via a serial link, and sine/cosine signals with incremental techniques. This encoder can be operated with the drive using either sine/consine or absolute (serial) values only. Positional information is absolute within 4096 turns - i.e. position is not lost when the drive is powered down. Multi-turn: As previous but with extra gear wheels included so that the output is unique for each shaft position and the encoder has the additional ability to count complete turns of the motor shaft up to 4096 revolutions. Electronic nameplating Available on both these types of encoders, and allows quick set-up times as the motor information is stored on board the encoder (067-190 motors only). www.controltechniques.com 13 Cable information PS B A H A 015 Cable type Jacket Phase & ground: conductor size Connection details drive end Connection details motor end Cable length PS = Power (Standard) B = PUR PB = Power (with brake) C = OFS * Only available in OFS H* = 1.0mm² 10A C = Extension power connector 6 way G = 1.5mm² 16A F = Unidrive A = 2.5mm² 22A H = Digitax ST and Unidrive SP0 Ferrules B = 4.0mm² 30A K = Epsilon EP Ferrules A = 055 - 142 Unimotor hd size 1 power connector (1-2) Ferrules Min = 001 (1m) Max = 100 (100m) B = 142 - 190 Unimotor hd size 1.5 power connector X = Cut end X = Cut end Cable type PS for motor without brakes, PB for motors with brake. Jacket B is for the PUR sheath and is the Dynamic cable selection. C is for the OFS sheath and is the Static cable selection. Conductor size Select the conductor size according to the motors STALL CURRENT. Cables of 6mm² and above will be fitted with ring terminals only. Ratings are for individual cables (not lashed together) in free air temperature up to 40°C - make allowances as appropriate. Connection detail drive end Select the correct drive end connection for the drive in use. Connection detail motor end Select the correct motor end connection for the motor in use. Length Numbers represent the required cable length in metres. SI B A Cable type Jacket Special options A A 015 Connection details motor end Cable length* SI = Incremental Encoder Hyerboloid pins B = PUR A = Standard cable A = Encoder 17 pin connector Min = 001 (1m) SR = Resolver C**= OFS E = Twisted screened SS cable B = Resolver 12 pin connector Max = 100 (100m) L = 8.5mm dia SI cable C = Sin/Cos 12 pin connector (Hiperface) SS = Sin/Cos Encoder SE = Incremental Encoder Split pins E = 17 pin extension connector F = 90° Encoder 17 pin connector G = 90° Resolver 12 pin connector Connection details drive end A = Digitax ST/Unidrive H = 90° Sin/Cos 12 pin connector (Hiperface) /Epsilon EP Encoder 15 pin connector B = Resolver / Sin/Cos Ferrules N = Sin/Cos 17 pin connector (EnDat) F = Epsilon Encoder 26 pin connector O = 90° Sin/Cos 17 pin connector (EnDat) H = Digitax ST/Unidrive X = Cut end Sin/Cos 15 pin connector I = Extension connector male pins X = Cut end * Max cable length - 50m with the SIBA/SICA as standard, 100m only if +5V tolerance can be maintained. * Max cable length - 10m with the SIBL. * Max cable length - Heidenhain EC/FC 20m EB/FB 30m with the SSBA cable,EC/FC 20m EB/FB 100m with the SSBE cable. ** OFS only available on SI encoder cable. Cable type Choose the cable type to match the feedback device. Jacket B is for the PUR sheath and is the Dynamic cable selection. C is for the OFS sheath and is the Static cable selection. Special options A is for standard cable. L is for the low cost 8.5mm incremental cable. Connection detail drive end Select the correct drive end connection for the drive in use. Connection detail motor end Select the correct motor end connection for the motor feedback device in use. Length Numbers represent the required cable length in metres. 14 www.controltechniques.com Motor connector details Power plug 2 4 6 1 Size 1 v - 3 + u w 5 With brake Without brake Size 1.5 With brake Without brake Pin Function Function Pin Function Function 1 Phase U (R) Phase U (R) U Phase U (R) Phase U (R) 2 Phase V (S) Phase V (S) V Phase V (S) Phase V (S) 3 Ground Ground 4 Phase W (T) Phase W (T) 5 Brake - Ground Ground W Phase W (T) Phase W (T) + Brake 6 Brake - - Brake Shell Screen Screen Shell Screen Screen Signal plug 11 10 9 16 8 1 12 2 13 17 15 9 1 2 11 4 8 7 6 7 6 10 3 14 12 5 3 5 4 Incremental encoder (CR,CA) (EM, FM, EC, FC, EB, FB, LC, NC, LM, NM) Heidenhain Absolute Encoders Resolver (AR, AE) Sick|Stegmann Sin/Cos encoders (RA, SA, TL, UL) Pin Function Function Function Function 1 Thermistor Thermistor Excitation high REF Cos 2 Thermistor Thermistor Excitation low +Data 3 - Screen (Optical encoder only) Cos high -Data 4 S1 - Cos low +Cos 5 S1 Inverse - Sin high +Sin 6 S2 - Sin low REF Sin 7 S2 Inverse - Thermistor Thermistor 8 S3 + Clock Thermistor Thermistor 9 S3 Inverse - Clock - Screen 10 Channel A + Cos - 0 Volts 11 Index + Data - - 12 Index Inverse - Data - + Volts 13 Channel A Inverse - Cos - - 14 Channel B + Sin - - 15 Channel B Inverse - Sin - - 16 + Volts +V - - 17 0 Volts 0 Volts - - Body Screen Screen Screen Screen www.controltechniques.com 15 Driving the world... 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