Elettronika S r l TXUP10000 10 kW Analog TV Broadcast Transmitter User Manual Nuovo 5
Elettronika S.r.l. 10 kW Analog TV Broadcast Transmitter Nuovo 5
Contents
- 1. User Manual Part 1
- 2. User Manual Part 2
User Manual Part 1
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| Mirror Download [FCC.gov] | |
| Document ID | 734618 |
| Application ID | t79uWEccOH42NMlJ+fL1Zg== |
| Document Description | User Manual Part 1 |
| Short Term Confidential | No |
| Permanent Confidential | No |
| Supercede | No |
| Document Type | User Manual |
| Display Format | Adobe Acrobat PDF - pdf |
| Filesize | 250.67kB (3133349 bits) |
| Date Submitted | 2006-12-04 00:00:00 |
| Date Available | 2007-01-31 00:00:00 |
| Creation Date | 2006-11-21 16:59:16 |
| Producing Software | Acrobat Distiller 6.0.1 (Windows) |
| Document Lastmod | 2006-11-21 18:40:59 |
| Document Title | Nuovo-5 |
| Document Creator | PageMaker 7.0 |
| Document Author: | LattanzioG |
TXUP10000LD
LDMOS - UHF TV Solid State Transmitter
General description
CODE: STT028A
TITLE: TXUP10000LD
REV: 0
DATE: 08/07/05
Registration number: IT-17686
Registration number: IT-24436
SS 96 Km 113
70027 Palo del Colle (Ba) ITALY
Tel. +39 (0)80 626755
Fax +39 (0)80 629262
E-mail: elettronika@elettronika.it
Web site: http://www.elettronika.it
DESCRIPTION
The TXUP10000LD belongs to the High Power UHF products family of Television Transmitters fully in solid
state technology.
The TXUP10000LD series represents the 10kW TV Transmitters operating in the IV/V Band for Common
amplification process (separate amplification available) of the Vision and Sound carriers. This Transmitters
family has been designed to offer to the customer high performances, high reliability and greater simplicity in
their operation and maintenance procedures.
The Vision and Sound signal processing is provided for all TV Standards and all types of Audio applications
(Mono & Dual sound - NICAM) together with colour systems such as PAL - NTSC - SECAM. Thanks to
the amplitude and phase pre-correction circuit, it is possible to cancel the distortions in the output stage, thus
cutting down the operating costs. The RF transposition in the driver is carried out by a synthesizer with various
possibilities of accuracy and stability as well as precision offset locked by internal or external frequency
reference.
The RF amplifier is made up by eight RF modules installed in a power rack, the modules are dedicated for the
Vision and Sound carriers common amplification. The amplifiers employ solid state LDMOS technology in
order to obtain wide band, reliability, and high efficiency. Each RF module has a built-in switching-mode
power supply unit, self-protected against overcurrents and overvoltages, as well as overtemperature and
VSWR for RF parameters. The cooling system is fully contained into the transmitter. The control unit provides
full management of the transmitter without the presence of the operator, the system includes a central controller
and several peripheral units installed in each RF module and rack. The control device includes a fault finding
system to detect equipment malfunctions and locate the faulty subassembly which needs to be replaced. The
interlock circuit is independent on the software and remains always operational whether computer control is
present or not. The operator interface is made by a high resolution LCD graphic display and a simple keyboard,
the menu is very friendly and easy to use.
The Control Unit can be fully controlled in REMOTE mode via link or via modem in RS232 or other interface.
The equipment design allows the soft degradation (RF power loss) for several transistors faults.
- TECHNICAL SPECIFICATIONS
RF SECTION
Frequenchy range ............................................................................................................................................ 470 - 860MHz
Output power ........................................................................................................................................................ 10kW PEP
Audio / Video power ratio ....................................................................................... 10/1 single sound - 20/1/0.2 dual sound
Out stage technology ............................................................................................................................. Solid State LDMOS
Audio / Video amplification ...................................................................................................................................... Common
Standards ................................................................................................................................................................ G, K, I, M
Audio transmission ...................................................................... FM single sound - Dual sound coding IRT - NICAM 728
Harmonics and suppression emission ..................................................................................... In compliance with CCIR rec.
Intermodulation products from audio and video ..................................................................................................... < = 56dB
Frequency stability ......................................................................................................................... 2,5ppm (option 0,05ppm)
VIDEO SECTION
Video input ............................................................................................................................................. BNC 75Ω connector
Nominal input level .............................................................................................................................................. 1Vpp ±6dB
Return loss ............................................................................................................................................................... > = 30dB
DC Restoration ........................................................................... Clamped to the blanking level without affecting the burst
White limiter ................................................................................. At 90% picture signal without affecting the chrominance
Transmission characteristics
Sideband spewctrum response .................................................................................................... According to the standard
Amplitude frequency response .................................................................................................... According to the standard
Group delay variation without receiver pre-correction and TV demodulator flat ................................................... < = ±35ns
Non linearity distortion (10 to 75% mod.) ................................................................................................................... < = 5%
Differential gain (10 to 75% mod.) ............................................................................................................................... < = 5%
Differential phase (10 to 75% mod.) .............................................................................................................................. < = 5°
Signal to random noise ratio (weighted 0.2 to 5MHz) .............................................................................................. > = 60dB
Blanking level variation ............................................................................................................................................... < = 2%
2T k factor ................................................................................................................................................................... < = 2%
AUDIO SECTION
Nominal input level (±50kHz dev.) ..................................................................................................................... -10 to +8dBm
Input impedance ............................................................................................................................................ 600Ω balanced
Pre-emphasis .................................................................................................................................................................. 50ms
Transmission characteristics
Amplitude frequency response ............................................................................................................ 40 to 15000Hz ±0.5dB
Total harmonic distortion ......................................................................................................................................... < = 0.5%
FM Signal to noise ratio (referred to ±50kHz dev. f = 400Hz) ................................................................. > = 60dB (weighted)
AM Signal to nokise ratio .......................................................................................................... > = 50dB (referred to 100%)
AM Synchronous modulation ................................................................................................... < = 40dB (referred to 100%)
REMOTE CONTROL
Parallel interface ............................................................................................................................. On/Off, Alarms, Interlock
Serial interface ...................................................................................................... RS232 (Full monitoring and management)
GENERAL
Power supply voltage ....................................................................................................... 230VAC, ±10% (other on request)
Frequency ........................................................................................................................................................ 50-60Hz, ±5%
Temperature operating range .................................................................................................................................. 0 to 45°C
Altitude ............................................................................... Up to 2.500 meters (> = 2.500m with additional cooling system)
Power consumption (cooling system included) .............................................................................. < = 24.5kVA (black level)
Power factor ................................................................................................................................................................ > = 0.9
Cooling .................................................................................................................................................................. Forced air
Dimensions ................................................................................................................................................ n. 2 Rack 19”-42U
AMPLIFIER CONTROL
User’s manual
AMPLIFIER CONTROL
1.1 CONTROL SYSTEM OVERVIEW
The control system is made up by some “Slave” boards, which check locally the amplifier modules, and a
“Master” board to monitor the status of the Slave boards in each module and show on a graphic display all
the checked parameters.
The number of the Slaves changes depending on the output power of the amplifier. The communication
between Master and Slaves is made via RS485 standard. The Master board reads the overall parameters of
the equipment (Forward and Reflected power and Unbalancing), polls (interrogaes in sequence) the local
boards, shows on the display the values requested by the user, indicates alarm conditions, if any, and allows
to change some of the operating parameters of the apparatus. Besides it realizes a serial data interface to an
external system able to analyse the working parameters of the equipment, using the RS232 and RS485
communication protocols.
1.2 FUNCTIONS
At start-up, the display of Amplifier Control module shows an informational message concerning the equipment
and its firmware version.
- Main menu
The main menu has: a list of the amplifier modules, the measure of some parameters of the power in antenna,
a window with icons to show the alarm status (Alarm Status Window) and some general information, that is
date, time, temperature inside the module and, for FM equipment, transmission frequency.
The following picture is an exact representation of the main menu screen.
In the Amplifier List, next to each module, the following symbols can be found:
if the communication with the slave is correct and then
ON
if the amplifier module is ON
OFF
if the amplifier module is OFF
if the communication with the slave is interrupted
The UP and DOWN arrow keys allow to select one of the slave, the alarm list, or a menu allowing to change
some settings of the control module and the apparatus; the RET key is used to confirm the selection.
In the main and slave menu the Alarm Status Window (which position is indicated by an arrow in the picture
below) is shown: the gate symbol displays the status of the INTERLOCK, in case of alarm this icon blinks
and the buzzer ringgs.
The INTERLOCK signal is a control available to the user to manage an ON/OFF sensor.
When the relevant PIN is grounded, the Master board does not signal any alarm, as soon as the PIN is left
floating, an alarm is detected; the rotating screw symbol shows that the FANS work normally; in case of alarm
this icon blinks and the buzzer rings; the bell symbol appears in case of alarm detected by the control module
or the amplifier. It blinks if the alarm condition is terminated and the alarm itself can be displayed in the Alarm
List.
If one of the parameters of a Slave or any of the ones directly checked by the Master is alarmed, the general
alarm LED and the alarm icon blink until the Alarm List is checked to see the type of alarm occurred.
Besides, if an alarm for any of the powers of the signals in antenna occurs, the relevant measure in the
Antenna window of the display and the relevant LED on the front panel of the Master module blink until the
measure decreases below the threshold level, determined by the nominal power of the amplifier.
If the slave modules are working and an INTERLOCK or FANS alarm occurs, aside from the indication
explained above, the amplifiers are switched off. This happens immediately after an INTERLOCK alarm, or
about 7 seconds after a FANS alarm is detected.
In case the amplifiers are communicating but switched off, or they are not communicating and the INTERLOCK
alarm contact is open, a WARNING condition occurs: buzzer on and blinking ALARM LED on the front
panel; while if it is the FANS alarm contact to be open, the icon of the alarm appears in the box.
Further to any of these two alarms it is possible to choose whether to turn off the amplifiers or not. In fact,
there is a submenu of the Settings menu which allows to choose whether to turn off the amplifiers connected
to the control module as a consequence of an INTERLOCK and FAN alarm.
- Slave menu
By selecting one of the slaves, it is possible to see all the parameters of that amplifier module in two pages. The
first one shows voltages and currents Power Supply, the second one shows RF Powers: forward and reflected
power, temperature and, for some amplifiers, unbalancing and input power. The UP and DOWN keys allow
to scroll the local measures of all the slaves, page by page. The ESC key is used to go back to the main menu.
The following pictures show the menu screen of one amplifier.
Note that no numerical value is shown for amplifiers which are not communicating with the control module.
- Alarm List
By selecting the Alarm List, 26 pages listing the latest 130 alarms saved are shown. Each page shows 5
alarms, each contained in a box providing the following information: progressive number of the alarm, starting
with the most recent; number of the module in which the alarm occurred, following the “Blk.” Message (the
indication “AC” means that the alarm occurred in the Amplifier Control module); parameter in alarm, date and
time of the alarm. Next to the parameter showing the alarm type there may be a bell symbol. In case it is not
here, the alarm event has been communicated by an amplifier connected to the control module. These events
are different and on option of the Settings menu allows to choose whether they are displayed or not in the
alarm list.
The saved alarm can be deleted by keeping simultaneously pressed the UP and DOWN keys. The ESC key
is used to go back to the main menu. The picture shows a page of the list, containing both alarms and general
events.
1.3 PROGRAMMING MODE
The Settings menu gives access to programming mode. As shown below, the menu offers a list of settings next
to a window showing the default parameter set, or the one selected previously, when the pointer is moved on
the relevant options.
The menu under the cursor is accessed by pressing the RET key. This is shown by the “Enabled Menu”. Once
the menu is accessed, it is possible to change the value of the displayed fields or select a function by means of
the arrow keys. The RET key is used to confirm the selection (an acoustic signal should be heard). The ESC
key (or no key pressed for more than 7 seconds) sends back to the setting list. Pressing it again (or pressing
no key for more than 10 seconds) brings back to the main menu.
Every selection made in the Settings menu is stored into the EEPROM until it is changed again, this allows to
remember the settings status after an equipment reset.
Description of the submenus included in Settings.
SUBMENU
OPERATION
Clock / Date
Update the time and date shown in the main menu box.
FWD Read Mode
Selection of the analogue voltage signal (PEAK or RMS) to convert and
display the Forward power in antenna. A message in the main menu screen
confirms current choice.
Remote Control
It is possible to remotely control the apparatus, thus to monitor the parameters
shown on the display of Amplifier Control module and check the status of the
transmitter.
This is done through RS232 or RS485 standard serial communication, digital
and analog inputs through the DB25 telemetering connector on the rear panel
of the Amplifier Control module.
If the “Local” mode is set in this menu, the control module and the apparatus
can only be controlled locally, and a remote command is ignored. If “Remote”
is set instead, the REMOTE LED on the front panel of the module lights up
after going back to the main screen. From then on, incoming remote commands
from either the serial port or the telemeasuring connector on the rear panel
are handled (Note 1).
Serial Comm
Selects the remote control via serial port.
RS232 MODE: the RS232 mode allows a direct access to the equipment
via PC and a remote access via modem or switched telephone line.
RS485 MODE: the RS485 mode allows a remote access to the equipment
via modem over switched telephone line or GSM network. It allows the
connection to the Remote Control System, designed to monitor several
apparatuses located at the same site.
Buzzer
Enables / disables the buzzer during normal operation.
FAN Alarm
Select “OFF” to have the amplifiers turned off further to a FAN alarm; if
“ON” is selected, they will stay on.
INT Alarm
Select “OFF” to have the amplifiers turned off further to a INTERLOCK
alarm; if “ON” is selected, they will stay on.
LOG Mode
Select “only alarms” to store in the EEPROM and display in the module LOG
only detected alarms; select “all events” to store and display also any event
detected by any amplifier and sent via RS485 to the control module.
Working Timer
Updates the counter of the working time of the transmitter. Once this menu
has been enabled, the counter reset option appears in the window.
Backlight
If “Switch Off” is selected and no key is pressed for 8 minutes, the back light
of the display is turned off; select “always ON” to have it always on.
Frequency
This menu only exists in the firmware for Amplifier Control of FM transmitters.
The working frequency can be selected within a range from 88 to 108MHz,
this allows to optimise the display of the Forward power sent to the antenna.
Thresholds info
Shows for some seconds the alarms thresholds of the powers sent to the
antenna.
Release info
Shows for some seconds information concerning the transmitter and the
firmware version.
Note 1: to control the apparatus from remote, consider that pins n. 1 and n. 14 of the telemetering connector on the rear panel
of Amplifier Control module are used to receive the ON (pin n. 1) and OFF (pin n. 14) commands, both impulsive and
stationary. The digital level on these contacts is usually high, becoming low when the remote control is active. When a remote
command to turn off the amplifiers is received while the transmitters is ON, the LED ON of the frontal panel blinks.
1.3 POWER CALIBRATION
- FWD Power calibration
Disconnect the antenna and connect a wattmeter to the antenna connector. Give power to the amplifier until
you will read on the wattmeter a value corresponding to the equipment nominal power. Then turn the trimmer
A (see mounting plan BOTTOM - PN1071AR2, it is a variable resistor used to adjust the A analog input
measure) until you read approximately the same FWD power value on the display.
- REF Power calibration
Disconnect the antenna and connect a wattmeter to the antenna connector. Connect the Forward power
monitoring cable to the Reflected power input connector. Give power to the amplifier until you will read on the
wattmeter a value corresponding to 10% of the equipment nominal power. Then turn the trimmer B (see
mounting plan BOTTOM - PN1071AR2, it is a variable resistor used to adjust the B analog input measure)
until you read approximately the same REF power value on the display.
- UNB Calibration
Connect a wattmeter before the dummy load. Give power to the amplifier then turn off one slave module: you
will read an amount of unbalancing power on the wattmeter. Turn the trimmer C (see mounting plan BOTTOM
- PN1071AR2, it is a variable resistor used to adjust the C analog input measure) until you read approximately
the same UNB power value on the display.
1.4 RS232 AND RS485 PIN TABLES
PIN N°
SYGNAL TYPE
IN/OUT
FUNCTION
PIN N°
SYGNAL TYPE
IN/OUT
FUNCTION
Digital
Output
TX232
Digital
Input
RX2_485B-
Digital
Input
RX232
Digital
Input
RX2_485A+
GND
GND
VDC +5V
Digital
Output
TX2_485Z-
Digital
Output
TX2_485Y+
RS232 - DB9 Connector (Front panel)
RS485 - DB9 Connector (Rear panel)
1.5 TELEMEASURING PINS TABLE
PIN N°
SIGNAL TYPE
IN / OUT
FUNCTION
Digital
Digital
Output
Digital
Output
Digital
Output
Digital
Output
Digital
Output
Digital
Output
AGC alarm TTL:
GND = AGC alarm, +5V = no AGC alarm
Digital
Output
GND
10
Analog
Output
11
Analog
Output
12
Analog
Output
13
Analog
Output
REMOTE ON/OFF TTL:
GND = REMOTE ON
+5V = REMOTE OFF
REMOTE AMPLIFIER ON/OFF TTL:
if REMOTE ON then
GND = AMPLIFIER OFF
+5V = AMPLIFIER ON
14
Digital
Input
15
Digital
Output
16
Digital
Output
17
Digital
Output
18
Digital
Output
19
Digital
Output
AGC alarm TTL:
GND = AGC alarm, +5V = no AGC alarm
20
GND
21
+5V
22
Analog
Output
FWD Power [0,+ 5V]
23
Analog
Output
REF Power [0,+ 5V]
24
Analog
Output
UNB Power [0,+ 5V]
25
Analog
Output
1.6 OTHER TABLES
SYGNAL TYPE
IN/OUT
FUNCTION
Analog
Input
FWD Power monitoring
Analog
Input
REF Power monitoring
Analog
Input
UNB Power monitoring
BNC Connectors
PIN N°
SYGNAL TYPE
IN/OUT
FUNCTION
GND
Digital
Output
AGC alarm TTL:
GND = AGC alarm, +5V = no AGC alarm
Digital
Output
AGC alarm TTL:
GND = AGC alarm, +5V = no AGC alarm
Analog
Output
FWD Power (range 0 - +5V)
Analog
Output
FWD Power (range 0 - +5V)
AGC Connector
10
BNC
SYGNAL TYPE
IN/OUT
Contact
Digital
Input
Body
GND
FUNCTION
FANS control Switch or TTL:
closed/GND = no FANS alarm
open/+5V = FANS alarm
FANS CONTROL Connector
PIN N°
SYGNAL TYPE
IN/OUT
FUNCTION
Digital
Output
TX1_485Z-
Digital
Output
TX1_485Y-
GND
Digital
Input
RX1_485B-
Digital
Input
RX1_485A+
RS485 - DB9 Connector (Amplifiers communication)
PIN N°
SYGNAL TYPE
IN/OUT
FUNCTION
GND
VDC +24V
24VDC LOAD FAN Connector
11
Front panel
Status LEDs
Alarm LEDs
RS232 Socket
LCD Display
Function keys
RF Monitor connector
ON/OFF Switch
12
RS232
MICROPROCESSOR CONTROLLED SYSTEM
DESCRIPTION
Rear panel
RF Input connector
Main Power supply socket with Fuse-Holder by 10A
Driver1 Power socket
Driver2 Power socket
Fans Power socket
GND
Fuse by 1A
Fuse by 8A
24Vdc Connectors
10
AGC Socket
11
Telemeasures socket
12
Fans Control connector
13
RS485 Socket (Amplifiers Communication)
14
RS485 Socket (Remote Control)
15
Interlock connector
16
Power measurement connector
12
10
16
13
14
11
15
DESCRIPTION
13
14
CONTROL AND DISPLAY BOARD
SCH0239AR0
SCH0239AR0 Top layer Component layout
15
SCH0239AR0 Bottom layer Component layout
16
SCH0239AR0 COMPONENT LIST
Part Name/Number
Description
Qty.
Comps.
Page 1/2
BATT BH001RB 3093_90
BZ AI-155 03705
CC 100nF-S 01065C
03093 03090 BATTERY HOLDER
03705 5VDC BUZZER
01065C Y5V 1206 COND
33
CC 15pF-S 01088
CC 1nF-S 01096
01088 SMD 1206 COND
01096 SMD 1206 COND
20
CC 1uF100V-S 01760A
CC 220pF-S 01093
CC 47pF-S 01100
CE 10uF16V-S
CE 1uF50V-S 01763A
CE 220uF50V LOW ESR
CE 47uF35V-S 01790A
CE 47uF50V-S 01791C
D 1N4148-S 03002
D 50WQ06FN
D BAS85-S
D BAT54S
DIS WG240128B
DL KA-3528SGC 03057
DL LEDG3 03053
DL LEDR3 03058
DL LEDY3 03051
IC 24LC64 04815
IC 74HC00-S 4762A
IC 82B715-S 04734A
IC CD4053BC-S 04710A
IC LM2596S-5.0
IC LM75-S 00668
IC LMC6482-S
IC LMC6484-S
IC M41T56 04611
IC MAX232-S 04804B
IC MAX3080-S 04770
IC MAX3080-S N.M.
IC MAX942CSA-S
IC MB90F543PF
IC MPC100T-450I-TT
IC ULN2003A 4870
IND MS85 10uH-S
IND T100uH-1.8A 4958
01760A Y5V 1206 COND <<50 V>>
01093 SMD 1206 COND
01100 SMD 1206 COND
01626B TANT. ELETTR SMD CO
01763A ELETTR SMD COND
1799A ELETTR SMD COND LOW ESR
01790A ELETTR SMD COND
01791C ELETTR SMD COND
03002 SMD DIODE
03019A SMD DIODE SCHOTTKY 5,5A
03024 SMD DIODE SCHOTTKY
03199 SMD SCHOTTKY DIODE A-K T
03083 240/128 DOT MATRIX LCD
03057 GREEN SMD LED DIODE
03053 GREEN LED DIODE 3mm
03058 RED LED DIODE 3mm
03051 YELLOW LED DIODE 3mm
04815 SMD INTEG CIRCUIT
4762A SMD INTEG CIRCUIT
04734A SMD INTEG CIRCUIT
04710A SMD INTEG CIRCUIT
04580 SMD INTEG CIRCUIT
00668 SMD INTEG CIRCUIT
04632 SMD INTEG CIRCUIT
04634 SMD INTEG CIRCUIT
04611 SMD INTEG CIRCUIT
04804B SMD INTEG CIRCUIT
04770 SMD INTEG CIRCUIT
NOT MOUTED SMD INTEG CIRCUIT
04572 SMD INTEG CIRCUIT
04596 SMD INTEG CIRCUIT
04577 SMD INTEG CIRCUIT
04870 SMD INTEG CIRCUIT
04948 INDUCTOR 2,7A
04958 TOROIDAL-STORAGE CHOKES
BATT1
BZ1
C10, C15, C17-19, C22, C25, C28, C38,
C45, C49-52, C55, C62-63, C68-69, C78,
C80-85, C87-88, C90, C92-95
C74-75
C12-14, C31-33, C42-43, C53-54, C56-58,
C60-61, C66, C76-77, C79, C86
C21, C23, C37, C64-65, C67, C71-72
C2-9
C20, C30, C35-36, C40-41, C48, C59
C24, C26-27, C29, C34, C39, C46-47
C89, C91
C16, C44, C70, C73
C11
C1
D12-13, D17, D19
D9
D1-8
D10-11, D14-16, D18
LCD1
DL1
DL3
DL2, DL4, DL6-7
DL5
IC7
IC19
IC17
IC12
IC14
IC8
IC20
IC2-5
IC6
IC16
IC22
IC18
IC9-11, IC13
IC15
IC21
IC1, IC23
L1
L2
17
Part Name/Number
Description
Qty.
Comps.
INV IN-D43A-5V
J DB9_F-0° LT
J FC-10P 02697-02699
J FC-16P 02701-02700
J FC-26P 02855-02854
J PAN2 02739
J PAN2 02739-40-41
J PAN3 02707
J PAN3 NOT MOUNTED
J SCREWCONN2 02853
JU JUMP3 02707-02742
R 100R-S 00029A
R 10K-S 00053A
03085 DC/AC MODULE
02794 PCB CONNECTOR DB9 LONG T
02697+02699 PCB CONNECTOR POL
02701+02700 PCB CONNECTOR POL
02855+02854 PCB CONNECTOR POL
02739 PCB CONNECTOR
02739+02740+02741 PCB CONNECTO
02707 PCB CONNECTOR
NOT MOUNTED PCB CONNECTOR
02853 PCB SCREW CONNECTOR
02707+02742 MASCHIO PAN3
00029A RES 1/4W 5% SMD 1206
00053A RES 1/4W 5% SMD 1206
37
R 120R-S 00030A
R 1K0-S 00041A
R 1K5-S 00043A
R 22K-S 00057A
00030A RES 1/4W 5% SMD 1206
00041A RES 1/4W 5% SMD 1206
00043A RES 1/4W 5% SMD 1206
00057A RES 1/4W 5% SMD 1206
11
R 2K2-S 00045A
R 330R-S 00035B
R 33R-S 00023A
R 470K-S 00073A
R 470R-S 00037A
00045A RES 1/4W 5% SMD 1206
00035B RES 1/4W 5% SMD 1206
00023A RES 1/4W 5% SMD 1206
00073A RES 1/4W 5% SMD 1206
00037A RES 1/4W 5% SMD 1206
30
R 4K7-S 00049A
R 820R-S 00040A
RL 30.22.24 07569
RV 10K-S-H 00715
RV 1M-3266X
SW SWITCH-4DIP 90°
SW SWITCH-8DIP
T 06086 N 7630 7632
TR BC848 03457
XTAL 32.768k-S 05146
XTAL 4MHz-S 05101A
00049A RES 1/4W 5% SMD 1206
00040A RES 1/4W 5% SMD 1206
07569 RELE
00715 VARIABLE RESISTOR
00815 VARIABLE RESISTOR
07531A PCB DIP SWITCH 90°
07530A PCB DIP SWITCH SMD
7630 7632 KTI06086 PULSANTE 2
03457 NPN SMD TRANSISTOR
05146 QUARTZ
05101A QUARTZ
INV1
J6
J11, J13
J12, J14
J10
J4
J5
J1-3
J8-9
J7
JP1-4
R109, R114, R119-121, R123
R22-27, R30, R32-33, R40, R47, R50, R57,
R68, R81-82, R85, R90-101, R105-108,
R116, R118, R122, R124
R112-113
R46, R54, R87-88, R104
R110-111
R18, R20-21, R28, R34, R36, R38-39, R41,
R43-44
R19, R35, R37, R42, R45, R53, R59-60
R89, R103
R86, R102
R48-49, R51-52, R55-56, R58, R65
R10-17, R29, R31, R61-64, R66-67,
R69-80, R83-84
R117
R9
RLY1-5
R115
R1-8
SW1
SW2
T1-4
TR1
XTAL1
XTAL2
18
Page 2/2
220VAC SWITCHING BOARD
SCH0152AR0
SCH0152AR0 Component layout
SCH0152AR0 COMPONENT LIST
Part Name/Number
Description
Qty.
Comps.
CC 2nF2 2kV 01045A
D 1N4148 03001
FUSE OMEGA C1034
J CON HD515V/05-6PVE
J FC-10P 02697-02699
J VASCHETTA IEC
JU JUMP2 02739-02742
RL 40.31.24
01045A CERAMIC CAPACITOR
03001 DIODE
FUS00008 FUSE-HOLDER 5x20 D
02883 + 02884 PANDUIT PCB CONN
02697+02699 PCB CONNECTOR POL
02879 VASCHETTA FEMALE PCB
02739+02742 MALE PAN2
7567C RELE
C1-3
D1-6
F1
J1
J9
J6-8
JP1
RLY1-3
19
IN/OUT DIGITAL BOARD
SCH0241AR0
SCH0241AR0 Component layout
SCH0241AR0 COMPONENT LIST
Part Name/Number
Description
Qty.
Comps.
DZ 5V1 03109
FUSE OMEGA C1034
J BNC-90G-PCB 2034
J DB9-90G 02797
J FC-16P 02701-02700
J SCREWCONN2 02853
J TESTP2.5mm 07912
R 0R0-S 00001
R 10K 0053
R 1K0 0041
03109 ZENER DIODE
FUS00008 PORTA FUSIBILE 5x20 D
02034 PCB CONNECTOR
02797 PCB CONNECTOR
02701+02700 PCB CONNECTOR POL
02853 PCB SCREW CONNECTOR
07912 TEST POINT
00001 RES 1/4W 5% SMD 1206
0053 RES 1/4W 5%
0041 RES 1/4W 5%
DZ1
F1
J2-3
J4-6
J1
J7
J8-11
R3-9
R1
R2
20
S-60-24 SWITCHING POWER SUPPLY
E0031
MAIN FEATURES
- Universal AC input / Full range
- Protections: Short circuit / Over load / Over voltage
- Cooling by free air convection
- 100% full load burn-in test
- Fixed switching frequency at 50kHz
MECHANICAL SPECIFICATION
152.5
ASSIGNMENT
AC/L
AC/N
FG
DC OUTPUT -V
DC OUTPUT +V
2-
97
65
84.5
8.2
9.5
3.5
PIN N°
M3
3 .5
4.5
24
78
159
21
TECHNICAL CHARACTERISTICS
MODEL
DC VOLTAGE
OUTPUT
INPUT
15V
24V
4A
2.5A
CURRENT RANGE
0 ~ 4A
0 ~ 2.5A
RATED POWER
60W
60W
RIPPLE & NOISE (max.) Note 2
150mVp-p
150mVp-p
VOLTAGE ADJ. RANGE
13.5 ~ 16.5V
21.6 ~ 26.4V
VOLTAGE TOLERANCE Note 3
± 1.0%
± 1.0%
LINE REGULATION
± 0.5%
± 0.5%
LOAD REGULATION
± 0.5%
± 0.5%
SETUP, RISE, HOLD TIME
300ms, 50ms, 80ms / 230VAC
VOLTAGE RANGE
88 ~ 264VAC
FREQUENCY RANGE
47 ~ 63Hz
EFFICIENCY (Typ.)
77%
OTHERS
22
79%
AC CURRENT
24A/115VAC
COLD START 30A/115VAC
LEAKAGE CURRENT
<3.5mA/240VAC
1A/230VAC
60A/230VAC
105 ~ 150% rated output power
Protection type: Hiccup mode, recovers automatically after fault condition is removed
OVER VOLTAGE
(Note 4)
800ms, 50ms, 10ms / 115VAC at full load
120 ~ 370VDC
INRUSH CURRENT (Max.)
PROTECTION
SAFETY & EMC
S-60-24
RATED CURRENT
OVER LOAD
ENVIRONMENT
S-60-15
17.25 ~ 20.25V
27.6 ~ 32.4V
Protection type: Hiccup mode, recovers automatically after fault condition is removed
WORKING TEMP.
-10 ~ +60°C (Refer to output load derating curve)
WORKING HUMIDITY
20 ~ 90% RH non-condensing
STORAGE TEMP., HUMIDITY
-20 ~ +85°C, 10 ~ 95% RH
TEMP. COEFFICIENT
± 0.03%/°C (0 ~ 50°C)
VIBRATION
10 ~ 500Hz, 2G 10min./1cycle, period for 60min. each along X, Y, Z axes
SAFETY STANDARDS
UL1012, UL1950, TUV EN60950 Approved
WITHSTAND VOLTAGE
I/P-O/P:3KVAC
ISOLATION RESISTANCE
I/P-O/P, I/P-FG, O/P-GD:100M Ohms/500VDC
EMI CONDUCTION & RADIATION
Compliance to EN55022 (CISPR22) Class B
HARMONIC CURRENT
Compliance to EN61000-3-2,-3
EMS IMMUNITY
Compliance to EN61000-4-2,3,4,5,6,8,11; ENV50204, EN55024, Light industry level, criteria A
MTBF
316.2K hrs min.
DIMENSION
159*97*38mm (L*W*H)
PACKING
0.51kg; 24pcs/13.1kg/0.7CUFT
I/P-FG:1.5KVAC
O/P-FG:0.5KVAC
MIL-HDBK-217F (25°C)
DERATING CURVE
100
80
60
LOAD (%)
40
20
-10
-10
10
20
30
40
AMBIENT TEMPERATURE (
50
45
60
55
(VERTICAL)
(HORIZONTAL)
OUTPUT DERATING VS INPUT VOLTAGE
Ta= 2 5
350
28
300
24
250
20
200
16
150
12
100
50
60
80
100
120
140
160
180
200
220
240
OUTPUT RIPPLE ( m Vp - p )
OUTPUT VOLTAGE (V)
Vo
32
260
INPUT VOLTAGE (V) 60Hz
23
ANALOG INPUT BOARD
SCH0110BR0
SCH0110BR0 Component layout
SCH0110BR0 COMPONENT LIST
Part Name/Number
Description
Qty.
Comps.
CC 1206 N. M.
CC 1nF-S 01096
J BNC-90G-PCB 2034
J BNC-90G-PCB 2034
J FC-16P 02701-02700
R 0R0-S 00001
R 1206 N. M.
N. M. SMD 1206 CAPACITOR
01096 SMD 1206 CAPACITOR
02034 PCB CONNECTOR
N. M. BNC-90G
02701+02700 PCB CONNECTOR POL
00001 RES 1/4W 5% SMD 1206
N. M. RES 1/4W 5% SMD 1206
17
18
Z MICRO SOIC 8P N.M.
SMD INTEG CIRCUIT NOT MOUNTED
C4-20
C1-3
J1-3
J4-8
J9
R13, R15, R17, R19, R21, R23
R1-12, R14, R16, R18, R20, R22
R24
IC1-3
24
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