Elettronika S r l TXUP3500 3.5 kW Analog TV Broadcast Transmitter User Manual APT137BM AUTV 3500LD Rev0 Date090605 p65

Elettronika S.r.l. 3.5 kW Analog TV Broadcast Transmitter APT137BM AUTV 3500LD Rev0 Date090605 p65

Contents

User Manual Part 3

105AMPLIFIER INTERFACE SCH0221AR0Component layout SCH0221AR0COMPONENT LIST SCH0221AR0Part Name/Number Description Qty. Comps.CC 100nFAVX 01065A 01065A CERAMIC COND 4 C1-4CE 100uF100V 01795B ELETT. COND. 1 C8CE 100uF50V 01795 01795 ELETT. COND. 1 C6CE 10uF35V-S 01778A 01778A ELETTR SMD COND 2 C5, C7D 1N4007 03009 03009 DIODE 1 D1D 6CWQ10FN 03026 SMD DIODE SCHOTTKY 3,5A 3 D7-9IC LM317HV 04340A INTEG CIRCUIT 2 IC1-2J FC-16P 02701-02700 02701+02700 PCB CONNECTOR POL 1 J20J SCREWCONN2 02853 02853 PCB SCREW CONNECTOR 2 J19, J24J SCREWCONN3 02860 02860 PCB SCREW CONNECTOR 1 J18J TESTP1.3mm 07913 07913 TEST POINT 17 J1-17JU JUMP2 02739-02742 02739+02742 MASCHIO PAN2 3 JP1-2, JP4JU JUMP3 02707-02742 02707+02742 MASCHIO PAN3 1 JP3R 0R33-1W-S 00380 RES 1W 5% SMD 2512 2 R1-2R 100K-S 00065A 00065A RES 1/4W 5% SMD 1206 1 R7R 10K-S 00053A 00053A RES 1/4W 5% SMD 1206 1 R6R 220R-S 00033A 00033A RES 1/4W 5% SMD 1206 1 R4R 270R-S 00034A 00034A RES 1/4W5% SMD 1206 1 R3R 4K7-S 00049A 00049A RES 1/4W 5% SMD 1206 1 R5TR BC856 03455 03455 PNP SMD TRANSISTOR 1 TR1
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107MAINS DISTRIBUTION BOARD SCH0265AR0Component layout SCH0265AR0COMPONENT LIST SCH0265AR0Part Name/Number Description Qty. Comps.CC 2nF2 2kV 01045A 01045A CERAMIC COND 2 C1-2CNV  AC-DC ATC-12S E0037 AC DC CONVERTER 1 CNV1D 1N4148 03001 03001 DIODE 2 D1-2DL LEDG3 03053 03053 GREEN LED DIODE 3mm 1 DL1J CON HD515V/05-4PVE 02881 + 02882 PANDUIT PCB CONN 1 J2J CON HD515V/05-5PVE PANDUIT PCB CO 1 J1R 2K7 0046 0046 RES 1/4W 5% 1 R1RL 40.31.24 7567C RELE 2 RLY1-2
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109INTERFACE BOARD SCH0288AR1Component layout SCH0288AR1COMPONENT LIST SCH0288AR1Part Name/Number Description Qty. Comps.CC 1nF-S 01096 01096 SMD 1206 COND 16 C1-16DZ 5V1-S 03128 03128 SMD ZENER DIODE 8 DZ1-8J FC-10P 02697-02699 02697+02699 PCB CONNECTOR POL 4 J2-3, J6-7J FC-10P PCB FEMALE 02706 PCB FEMALE CONNECTOR POL 4 J1, J4-5, J8R 0R0-S 00001 00001 RES 1/4W 5% SMD 1206 16 R1, R8, R12, R15, R21, R23, R26R28, R33, R40, R44, R47, R53, R55,R58, R60R 10K-S 00053A 00053A RES 1/4W 5% SMD 1206 16 R3-6, R17-18, R31-32, R35-38,R49-50, R63-64R 1206 NOT MOUNTED NOT MOUNTED RES 1/4W 5% SMD 12 16 R2, R10, R14, R16, R19, R24, R29,R30, R34, R42, R46, R48, R51, R56,R61-62RV 3266W NOT MOUNT NOT MOUNTED VARIABLE RESISTOR 16 R7, R9, R11, R13, R20, R22, R25,R27, R39, R41, R43, R45, R52, R54,R57, R59TR BC847 03456 03456 NPN SMD TRANSISTOR 8 TR1-8
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111SPECIFICATIONMODEL SP-500-27 (E0012 Code) SP-500-48 (E0013 Code)DC Output Voltage 27Vdc 48VdcOutput Rated Current 18A 10AOutput Current Range 0-18A 0-10ARipple & Noise (p-p) 200mVp-p 240mVp-pDC Output Power 486W 480WEfficiency 87% 87%DC Voltage Adj. 24-30V 41-56VOver V. Protection 31V-36.5V 57.6V-67.2VInput Voltage Range 88-264VacInput Frequency 47-63HzPower Factor 0.95/100-240VacOverload Protection 105%-135%Type: Foldback current limitingRecovery: AutoOver Temp. Protection > =70°C Output ShutdownFan Control Temp. > =60°C Fan On  < =50°C Fan OffWorking Temp., Humidity -10°C/+50°C, 20%-90% RHDimension 185x120x93Weight 1.8Kg.SP500-27-DI SWITCHING POWER SUPPLY   E0012
112UHF 5/10kW ANALOG TV FILTER Code 06663Suitable for use in solid state A-ABclass transmitter, in commonamplification, to eliminate out of bandproducts in all standard frequencies.Available connectors:- EIA 1 5/8- RIGID LINE 1 5/8- EIA 3 1/8opposite or parallel position.TECHNICAL CHARACTERISTICSConfiguration 4 CavitiesMax power output 10kW (cw)Frequency  range 470  -  860MHzInsertion loss (Video c.) < 0,2dBReturn loss > 30dBTemperature range -10°C  /  +50°CTemperature shift < = 2kHz/KWeight 20kgWorking position AnyDimensions 395x380x347mm
113CALIBRATION PROCEDUREIn order to calibrate PBN153/44, a double-track Network Analyser is needed, in order to visualize thefrequency response of the passing and reflected signals.- Calibration procedure from 470MHz to 666MHz1. Extract the coupling 5 (Fig. 1) until it stops.2. Insert the couplings 3, letting about 5mm out.3. Connect the filter to the Network Analyser marking the input. Select the frequency of the desired channelcentre and set a SPAN of 50MHz.4. Act on the tuning rods 1 and 2 until the curve of the band-pass appears in the centre of the screeen, andadjust it by means of the couplings 3 to obtain a width of about 10MHz (Fig. 2).
114Fig. 25. Set a SPAN of 20MHz and act alternatively on:- Interstage coupling 3 (rise and lower);- IN/OUT couplings 4 (turn);- Tuning 1 and 2 (rise and lower);to obtain a bandwidth of 7-8MHz and an adaptation of about 25dB, composed by four peaks (Fig. 3).Fig. 36. Insert the coupling 5 (Fig. 1) to set the position of the notch attenuation on the desired frequencies (Fig. 4)(5.5MHz and +11MHz or 4-5MHz and +9MHz).
115Fig. 47. The adaptation has moved; it can be adjusted by acting on the filter as per point 6, correcting each time theattenuation tuning by means of the coupling 5, until a frequency response like that in the example (Fig. 5) isobtained.Fig. 58. Once the calibration is complete, the machanical movement during the locking stage will have to becompensator for, because a variation of the adaptation may occur. It only takes to extract slightly the tuningwhich is being fastened.
116- Calibration procedure from 66MHz to 860MHz1. Extract the coupling 5 (Fig. 1) until it stops.2. Extract the couplings 3 making sure not to short-circuit them.3.Connect the filter to the Network Analyser, marking the input. Select the frequency of the desired centrechannel and set a SPAN of 50MHz.4. Act on the tuning rods 1 and 2 until the curve of the band-pass appears in the centre of the screen andadjust it by means of the coupling 3 to obtain a width of about 10MHz (Fig. 2). The tuning 2, due to theelliptical system according to which the filter has been designed, will compose the attenuation of the notch aswell as the curve of the band-pass.
117Fig. 25. Set a SPAN of 20MHz and act alternatively on:- Interstage couplings 3 (rise and lower);- IN/OUT couplings 4 (turn);- Tuning 1 and 2 (rise and lower);to obtain a bandwidth of 7-8MHz and an adaptation of about 25dB, composed by four peaks (Fig. 3).Fig. 36. Use the coupling 5 (Fig. 1) to set the position of the notch attenuation on the desired frequencies (Fig. 4)(5.5MHz and +11MHz or 4.5MHz and +9MHz).
118Fig. 47. It is possible to note that, by tuning the notch attenuation as described in point 6 above, the adaptation hasmoved. It can be adjusted by acting on the filter as per point 6, correcting each time the tuning of the notchattenuation by means of the coupling 5, until a frequency response like the one in the example (Fig. 5) isobtained.Fig. 58. Once the calibration is complete, the mechanical movement during the locking stage will have to becompensated for, because a variation of the adaptation may occur. It only takes to extract slightly the tuningwhich is being fastened.

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