Elettronika S r l TXUP5000 TXUP5000 5 kW Analog TV Transmitter User Manual APT120A AUTV 5000LD Rev0 Date221003 p65

Elettronika S.r.l. TXUP5000 5 kW Analog TV Transmitter APT120A AUTV 5000LD Rev0 Date221003 p65

Contents

User Manual Part 1

AUTV/5000LDLDMOS - UHF TV Solid State AmplifierUsers manual CODE: APT120A TITLE: AUTV/5000LD REV: 0 DATE: 22/10/03
SS 96 Km 11370027 Palo del Colle (Ba) ITALYTel. +39 (0)80 626755Fax +39 (0)80 629262E-mail: elettronika@elettronika.itWeb siste: http://www.elettronika.itRegistration number: IT-17686Registration number: IT-24436
3WARNINGThe apparatus described in this manual has been designed and manufactured with devices to safe-guard the users. In any case it is recommended that during any operation of installation, maintenance,miscellaneous interventions and calibrations requiring the apparatus to be switched on,THE USER TAKES ALL THEPRECAUTIONS AGAINST INCIDENTSIt is required to use the proper clothes and protection gloves in order to prevent damages from inci-dental contacts with high-voltage parts.The manufacturer declines every responsibility in case the recommendations above are not followed.IMPORTANTThe component lists attached to the relevant electrical diagrams indicate for each item the reference,the description and the type normally used.The Elettronika S.r.l. though reserves the right to use or supply as spare parts components withequivalent characteristics but of a different type, assuring anyway the optimal work of the apparatusin accordance with the specifications.The enclosed monographs are solely owned by Elettronika S.r.l.The use of anything enclosed in this technical manual without explicit authorization given by ElettronikaS.r.l. will be prosecuted by the law.The data and technical characteristics of the apparatus described in this manual are not compelling forthe manufacturer.The Elettronika S.r.l. reserves the right to make, without previous notice, modifications or updates inorder to improve the quality of the product.The general conditions of supply and sale are described in the contracts.The delivery time are in accordance with the products and quantities ordered.
4Summary of warrantyWe, ELETTRONIKA S.r.l., SS096 Km 113 Z.I. PALO DEL COLLE (BA) ITALY, warrant to the ORIGINAL PURCHASER of a NEW product, for aperiod of one (1) year from the date of purchase by the original purchaser (the warranty period) that the new ELETTRONIKA product is free of defectsin materials and workmanship and will meet or exceed all advertised specifications for such a product. This warranty does not extend to any subsequentpurchaser or user, and automatically terminates upon sale or other disposition of our product.Items excluded from this ELETTRONIKA warrantyWe are not responsible for product failure caused by misuse, accident, or neglect. This warranty does not extend to any product on which the serialnumber has been defaced, altered, or removed. It does not cover damage to loads or any other products or accessories resulting from ELETTRONIKAproduct failure. It does not cover defects or damage caused by use of unauthorized modificstions, accessories, parts, or service.What we will doWe will remedy any defect, in material or workmanship (except as excluded), in our sole discretion, by repair, replacement, or refund. If a refund iselected, then you must make the defective or malfunctioning component available to us free and clear of all liens or other encumbrances. The refund willbe equal to the actual purchase price, not including interest, insurance, closing costs, and other finance charges less a reasonable depreciation on theproduct from the date of original purchase. Warranty work can only be performed at our authorized service centers or at our factory. Expenses inremedying the defect will be borne by ELETTRONIKA, including one-way surface freight shipping costs within the United States. (Purchaser must bearthe expense of shipping the product between any foreign country and the port of entry in the United States and all taxes, duties, and other customs fee(s)for such foreign shipments).How to obtain warranty serviceYou must notify us of your need for warranty service not later than ninety (90) days after the expiration of the warranty period. We will give you anauthorization to return the product for service. All components must be shipped in a factory pack or equivalent which, if needed, mayDesclaimer of consequential and incidental damagesYou are not entitled to recover from us any consequential or incidental damages resulting from any defect in our product. This includes any damageto another product or products resulting from such a defect.Warranty alterationsNo person has the authority to enlarge, or modify this warranty. The warranty is not extended by the lenght of time for which you are deprived ofthe use of the product. Repairs and replacement parts are provided under the terms of this warranty shall carry only the unexpired portion of thiswarranty.Design changesWe reserve the right to change the design of any product from time to time without notice and with no obligation to make corresponding changes inproducts previously manufactured.Legal remedies of purchaserThere is no warranty which extends beyond the terms hereof. This written warranty is given in lieu of any oral or implied warranties not containedherein. We disclaim all implied warranties, including without limitation any warranties of merchantability or fitness for a particular purpose. No actionto enforce this warranty shall be commenced later than ninety (90) days after expiration of the warranty period.Warranty for electronic tubesThe warranty applied for electronic tubes is the one given by the manufacturer of the tube. In the event that the product shows anomalies within thedeadline of the validity of the warranty given by the manufacturer of the product itself, the buyer will have to return it to the seller with the neededdocuments and the written description of the defect. The seller will ship the broken tube to the manufacturer in order to effect the necessary technicaltests to find out the cause of the anomaly. Meanwhile the buyer of the tube who needs to use, and as such to replace immediately the product, will haveto buy a new one and provide to the relevant payment, further to the issuing by the seller of a regular commercial invoice. After the adequate tests madeby the manufacturer, should the result be positive, that is confirm the defect in manufacturing, the seller will issue a regular credit note in the name ofthe buyer and return the amount paid. Should the result be negative, that is detect a negligence in the installation or use by the buyer, he will have noright against the seller.Warranty
5INTRODUCTIONThe apparatus described in this manual is the latest of this series, offering high performances, remark-able reliability and a wide range of characteristics, it all at a low cost.Its is easy to install and use. It only takes to follow the installation procedure as shown in this manual:after having removed all from the package, you only have to follow step by step the description in thevarious sections.Before starting to use the apparatus, remember to:read carefully the general safety information contained in this section;follow the instructions for the installation and set up of the apparatus;read all the remaining sections of this manual in order to know well the apparatus and learnhow to obtain the best of its characteristics.CONTENTS OF THE MANUALThe chapter composing this manual contain all the information concerning the use of the apparatus.For more information refer to ELETTRONIKA S.r.l.This manual is made up of different chapters, each made up of various sections. Each individualchapter represents a single apparatus composing the whole station.
6WARNING!The currents and voltages in this equipment are dangerous!Personnel must at all times observe safety regulation!This manual is intended as a general guide for trained and qualified personnel who are aware of thedangers inherent in handling potentially hazaedous electrical and electronic circuits.It is not intended to contain a complete statement of all safety precautions which should be observed bypersonnel in using this or other electronic equipment.The installation, operation, maintenance and service of this equipment involves risks both to personneland equipment, and must be performed only by qualified personnel exercising due care.Elettronika S.r.l. shall not be responsible for injury or damage resulting from improper procedures orfrom the use of improperly trained or inexperienced personnel performing such tasks.During installation and operation of this equipment, local building codes and fire protection standardsmust be observed.WARNING!Always disconnect power before opening covers,doors, enclosures, gates, panels or shields.Always use grounding nsticks and short out highvoltage points before servicing. Never makeinternal adjustments, perform maintenance orservice when alone or when fatigued.Do not remove, short-circuit or tamper with interlock switches on access covers, doors, enclosures,gates, panels or shields.Keep away from live circuits, know your equipment and dont take chances.WARNING!In case of emergency ensure that power has been disconnected.
7A - AIRWAYIf unconscious, open airway lift up neck, pushforehead back, clear out mouth if necessary,observe for breathing.Treatment of electrical shock1) If victim is not responsive follow the A, B, Cs of basic life support.PLACE VICTIM FLAT ON HIS BACK ON A HARD SURFACEB - BREATHINGIf not breathing, begin artificial breathing. Tilthead, pinch nostrils, make airttght seal, 4 quickfull breaths. Remember mouth to mouth resuscita-tion must be commenced as soon as possible.C - CIRCULATIONCheck carotid pulse. If pulseabsent, begin artificial circulation.Approx. 80sec.: 1 rescuer, 15 compressions, 2 quick breaths.Approx. 60sec.: 2 rescuers, 5 compressions, 1 breath.NOTE: DO NOT INTERRUPT RHYTHM OF COMPRESSIONS WHENSECOND PERSON IS GIVING BREATH.Call for medical assistance as soon as possible.
82) If victim is responsive:- keep them warm;- keep them as quiet as possible;- loosen their clothing (a reclining position is recommended).FIRST-AIDPersonnel engaged in the installation, operation, maintenance or servicing of this equipment are urgedto become familiar with first-aid theory and practices. The following information is not intended to bea complete first-aid procedure, it is brief and is only to be used as a reference. It is the duty of allpersonnel using the equipment to be prepared to give adequate Emergency First Aid and thereby pre-vent avoidable loss of life.TREATMENT OF ELECTRICAL BURNS1) Extensive burned and broken skin.- Cover area with clean sheet or cloth (cleansed available cloth article);- do not break blisters, remove tissure, remove adhered particles of clothing, or apply any salve orointment;- treat victim for shock as required;- arrange transportation to a hospital as quickly as possible;- if arms or legs are effected keep them elevated.NOTEIf medical help will not be available within an hour and the victim is conscious and not vomiting, givehim a weak solution of salt and soda: 1 level teaspoonful of salt and 1/2 level teaspoonful of bakingsoda to each quart of water (neither hot or cold).Allow victim to sip slowly about 4 ounces (half a glass) over a period of 15 minutes.Discontinue fluid if vomiting occurs (do not give alcohol).2) Less severe burns - (1st & 2nd degree).- Apply cool (not ice cold) compresses using the cleansed available cloth article;- do not break blisters, remove tissue, remove adhered particles of clothing, or apply salve or ointment;- apply clean dry dressing if necessary;- treat victim for shock as required;- arrange transportation to a hospital as qickly as possible;- if arms or legs are affected keep them elevated.
9LDMOS - UHF TV AMPLIFIERAUTV/5000LDUsers manual
10DESCRIPTIONThe AUTV/5000LD belongs to the High Power UHF products family of Television Amplifiers fully in solidstate technology.The AUTV/5000LD series represents the 5kW TV Amplifier operating in the IV/V Band for Commonamplification process (separate amplification available) of the Vision and Sound carriers. This Transmittersfamily has been designed to offer to the customer high performances, high reliability and greater simplicity intheir operation and maintenance procedures.The Vision and Sound signal processing is provided for all TV Standards and all types of Audio applications(Mono & Dual sound - NICAM) together with colour systems such as PAL - NTSC - SECAM. Thanks tothe amplitude and phase pre-correction circuit, it is possible to cancel the distortions in the output stage, thuscutting down the operating costs. The RF transposition in the driver is carried out by a synthesizer with variouspossibilities of accuracy and stability as well as precision offset locked by internal or external frequencyreference.The RF amplifier is made up by four RF modules installed in a power rack, the modules are dedicated for theVision and Sound carriers common amplification. The amplifiers employ solid state LDMOS technology inorder to obtain wide band, reliability, and high efficiency. Each RF module has a built-in switching-modepower supply unit, self-protected against overcurrents and overvoltages, as well as overtemperature andVSWR for RF parameters. The cooling system is fully contained into the transmitter. The control unit providesfull management of the transmitter without the presence of the operator, the system includes a central controllerand several peripheral units installed in each RF module and rack. Controller and peripherals are connectedby a RS485 full-duplex bus.Power supply output voltages and currents, forward and reflected power of any single power amplifier aremonitorized by central control unit.In that way there is a single interface point between user and all the transmitter. The operator interface is madeby a high resolution LCD graphic display and a simple keyboard, the menu is very friendly and easy to use.The Control Unit can be fully controlled in REMOTE mode via link or via modem in RS232 or other interface.The equipment design allows the soft degradation (RF power loss) for several transistors faults.AUTV/5000LDLDMOS - UHF TV SOLID STATE AMPLIFIER
11TECHNICAL CHARACTERISTICSRF SECTIONFrequenchy range ............................................................................................................................................ 470 - 860MHzOutput power .......................................................................................................................................................... 5kW PEPVision / Sound power ratio ...................................................................................... 10/1 single sound - 20/1/0.2 dual soundOut stage technology ............................................................................................................................. Solid State LDMOSVision / Sound amplification .................................................................................................................................... CommonStandards ................................................................................................................................................................G, K, I, MSound transmission ..................................................................... FM single sound - Dual sound coding IRT - NICAM 728Harmonics and suppression emission ..................................................................................... In compliance with CCIR rec.Intermodulation products from vision and sound ................................................................................................... < = 50dBFrequency stability .........................................................................................................................2,5ppm (option 0,05ppm)VISION SECTIONVideo input ............................................................................................................................................. BNC 75W connectorNominal input level .............................................................................................................................................. 1Vpp ±6dBReturn loss ............................................................................................................................................................... > = 30dBDC Restoration ........................................................................... Clamped to the blanking level without affecting the burstWhite limiter ................................................................................. At 90% picture signal without affecting the chrominanceTransmission characteristicsSideband spewctrum response .................................................................................................... According to the standardAmplitude frequency response....................................................................................................According to the standardGroup delay variation without receiver pre-correction and TV demodulator flat ................................................... < = ±35nsNon linearity distortion (10 to 75% mod.) ................................................................................................................... < = 5%Differential gain (10 to 75% mod.) ............................................................................................................................... < = 5%Differential phase (10 to 75% mod.) ..............................................................................................................................< = 5°Signal to random noise ratio (weighted 0.2 to 5MHz) .............................................................................................. > = 60dBBlanking level variation............................................................................................................................................... < = 2%2T k factor ................................................................................................................................................................... < = 2%SOUND SECTIONNominal input level (±50kHz dev.) ..................................................................................................................... -10 to +8dBmInput impedance ............................................................................................................................................ 600W balancedPre-emphasis .................................................................................................................................................................. 50msTransmission characteristicsAmplitude frequency response............................................................................................................ 40 to 15000Hz ±0.5dBTotal harmonic distortion ......................................................................................................................................... < = 0.5%FM Signal to noise ratio (referred to ±50kHz dev. f = 400Hz) ................................................................. > = 60dB (weighted)AM Signal to nokise ratio .......................................................................................................... > = 50dB (referred to 100%)AM Synchronous modulation ................................................................................................... < = 40dB (referred to 100%)REMOTE CONTROLParallel interface ............................................................................................................................. On/Off, Alarms, InterlockSerial interface ....................................................................................... RS232 or RS485 (Full monitoring and management)
12GENERALPower supply voltage ................................................................................................... 3x380VAC, ±10% (other on request)Frequency ........................................................................................................................................................ 50-60Hz, ±5%Temperature operating range .................................................................................................................................. 0 to 45°CAltitude ...............................................................................Up to 2.500 meters (> = 2.500m with additional cooling system)Power consumption (cooling system included) .................................................................................< = 12kVA (black level)Power factor ................................................................................................................................................................ > = 0.9Cooling .................................................................................................................................................................. Forced airDimensions ...................................................................................................................................................... Rack 19-42U
13AMPLIFIER CONTROLOMICROPROC ESSOR CONTROLL ED SYST EMRS2 32 CODE: APG012C TITLE: AMPLIFIER CONTROL REV: 1 DATE: 10/02/04
141.1 CONTROL SYSTEM OVERVIEWThe control system is made up by some Slave boards, which check locally the amplifier modules, and aMaster board to monitor the status of the Slave boards in each module and show on a graphic display allthe checked parameters.The number of the Slaves changes depending on the output power of the amplifier. The communicationbetween Master and Slaves is made via RS485 standard. The Master board reads the overall parameters ofthe equipment (Forward and Reflected power and Unbalancing), polls (interrogaes in sequence) the localboards, shows on the display the values requested by the user, indicates alarm conditions, if any, and allowsto change some of the operating parameters of the apparatus. Besides it realizes a serial data interface to anexternal system able to analyse the working parameters of the equipment, using the RS232 and RS485communication protocols.1.2 FUNCTIONSAt start-up, the display of Amplifier Control module shows an informational message concerning the equipmentand its firmware version.- Main menuThe main menu has: a list of the amplifier modules, the measure of some parameters of the power in antenna,a window with icons to show the alarm status (Alarm Status Window) and some general information, that isdate, time, temperature inside the module and, for FM equipment, transmission frequency.The following picture is an exact representation of the main menu screen.AMPLIFIER CONTROLOMICROPROCESSOR CONTROLLED SYSTEMRS2 3 2
15if the communication with the slave is correct and thenif the communication with the slave is interruptedONif the amplifier module is OFFOFFif the amplifier module is ONIn the Amplifier List, next to each module, the following symbols can be found:The UP and DOWN arrow keys allow to select one of the slave, the alarm list, or a menu allowing to changesome settings of the control module and the apparatus; the RET key is used to confirm the selection.In the main and slave menu the Alarm Status Window (which position is indicated by an arrow in the picturebelow) is shown: the gate symbol displays the status of the INTERLOCK, in case of alarm this icon blinksand the buzzer ringgs.The INTERLOCK signal is a control available to the user to manage an ON/OFF sensor.When the relevant PIN is grounded, the Master board does not signal any alarm, as soon as the PIN is leftfloating, an alarm is detected; the rotating screw symbol shows that the FANS work normally; in case of alarmthis icon blinks and the buzzer rings; the bell symbol appears in case of alarm detected by the control moduleor the amplifier. It blinks if the alarm condition is terminated and the alarm itself can be displayed in the AlarmList.If one of the parameters of a Slave or any of the ones directly checked by the Master is alarmed, the general
16Note that no numerical value is shown for amplifiers which are not communicating with the control module.alarm LED and the alarm icon blink until the Alarm List is checked to see the type of alarm occurred.Besides, if an alarm for any of the powers of the signals in antenna occurs, the relevant measure in theAntenna window of the display and the relevant LED on the front panel of the Master module blink until themeasure decreases below the threshold level, determined by the nominal power of the amplifier.If the slave modules are working and an INTERLOCK or FANS alarm occurs, aside from the indicationexplained above, the amplifiers are switched off. This happens immediately after an INTERLOCK alarm, orabout 7 seconds after a FANS alarm is detected.In case the amplifiers are communicating but switched off, or they are not communicating and the INTERLOCKalarm contact is open, a WARNING condition occurs: buzzer on and blinking ALARM LED on the frontpanel; while if it is the FANS alarm contact to be open, the icon of the alarm appears in the box.Further to any of these two alarms it is possible to choose whether to turn off the amplifiers or not. In fact,there is a submenu of the Settings menu which allows to choose whether to turn off the amplifiers connectedto the control module as a consequence of an INTERLOCK and FAN alarm.- Slave menuBy selecting one of the slaves, it is possible to see all the parameters of that amplifier module in two pages. Thefirst one shows voltages and currents Power Supply, the second one shows RF Powers: forward and reflectedpower, temperature and, for some amplifiers, unbalancing and input power. The UP and DOWN keys allowto scroll the local measures of all the slaves, page by page. The ESC key is used to go back to the main menu.The following pictures show the menu screen of one amplifier.
17- Alarm ListBy selecting the Alarm List, 26 pages listing the latest 130 alarms saved are shown. Each page shows 5alarms, each contained in a box providing the following information: progressive number of the alarm, startingwith the most recent; number of the module in which the alarm occurred, following the Blk. Message (theindication AC means that the alarm occurred in the Amplifier Control module); parameter in alarm, date andtime of the alarm. Next to the parameter showing the alarm type there may be a bell symbol. In case it is nothere, the alarm event has been communicated by an amplifier connected to the control module. These eventsare different and on option of the Settings menu allows to choose whether they are displayed or not in thealarm list.The saved alarm can be deleted by keeping simultaneously pressed the UP and DOWN keys. The ESC keyis used to go back to the main menu. The picture shows a page of the list, containing both alarms and generalevents.1.3 PROGRAMMING MODEThe Settings menu gives access to programming mode. As shown below, the menu offers a list of settings nextto a window showing the default parameter set, or the one selected previously, when the pointer is moved onthe relevant options.The menu under the cursor is accessed by pressing the RET key. This is shown by the Enabled Menu. Once
18Description of the submenus included in Settings.SUBMENU OPERATIONUpdate the time and date shown in the main menu box.Selection of the analogue voltage signal (PEAK or RMS) to convert anddisplay the Forward power in antenna. A message in the main menu screenconfirms current choice.It is possible to remotely control the apparatus, thus to monitor the parametersshown on the display of Amplifier Control module and check the status of thetransmitter.This is done through RS232 or RS485 standard serial communication, digitaland analog inputs through the DB25 telemetering connector on the rear panelof the Amplifier Control module.If the Local mode is set in this menu, the control module and the apparatuscan only be controlled locally, and a remote command is ignored. If Remoteis set instead, the REMOTE LED on the front panel of the module lights upafter going back to the main screen. From then on, incoming remote commandsfrom either the serial port or the telemeasuring connector on the rear panelare handled (Note 1).Clock / DateFWD Read ModeRemote Controlthe menu is accessed, it is possible to change the value of the displayed fields or select a function by means ofthe arrow keys. The RET key is used to confirm the selection (an acoustic signal should be heard). The ESCkey (or no key pressed for more than 7 seconds) sends back to the setting list. Pressing it again (or pressingno key for more than 10 seconds) brings back to the main menu.Every selection made in the Settings menu is stored into the EEPROM until it is changed again, this allows toremember the settings status after an equipment reset.
19Serial CommBuzzerFAN AlarmINT AlarmLOG ModeWorking TimerBacklightFrequencyThresholds infoRelease infoNote 1: to control the apparatus from remote, consider that pins n. 1 and n. 14 of the telemetering connector on the rear panelof Amplifier Control module are used to receive the ON (pin n. 1) and OFF (pin n. 14) commands, both impulsive andstationary. The digital level on these contacts is usually high, becoming low when the remote control is active. When a remotecommand to turn off the amplifiers is received while the transmitters is ON, the LED ON of the frontal panel blinks.Selects the remote control via serial port.RS232 MODE: the RS232 mode allows a direct access to the equipmentvia PC and a remote access via modem or switched telephone line.RS485 MODE: the RS485 mode allows a remote access to the equipmentvia modem over switched telephone line or GSM network. It allows theconnection to the Remote Control System, designed to monitor severalapparatuses located at the same site.Enables / disables the buzzer during normal operation.Select OFF to have the amplifiers turned off further to a FAN alarm; ifON is selected, they will stay on.Select OFF to have the amplifiers turned off further to a INTERLOCKalarm; if ON is selected, they will stay on.Select only alarms to store in the EEPROM and display in the module LOGonly detected alarms; select all events to store and display also any eventdetected by any amplifier and sent via RS485 to the control module.Updates the counter of the working time of the transmitter. Once this menuhas been enabled, the counter reset option appears in the window.If Switch Off is selected and no key is pressed for 8 minutes, the back lightof the display is turned off; select always ON to have it always on.This menu only exists in the firmware for Amplifier Control of FM transmitters.The working frequency can be selected within a range from 88 to 108MHz,this allows to optimise the display of the Forward power sent to the antenna.Shows for some seconds the alarms thresholds of the powers sent to theantenna.Shows for some seconds information concerning the transmitter and thefirmware version.
201.3 POWER CALIBRATION- FWD Power calibrationDisconnect the antenna and connect a wattmeter to the antenna connector. Give power to the amplifier untilyou will read on the wattmeter a value corresponding to the equipment nominal power. Then turn the trimmerA (see mounting plan BOTTOM - PN1071AR2, it is a variable resistor used to adjust the A analog inputmeasure) until you read approximately the same FWD power value on the display.- REF Power calibrationDisconnect the antenna and connect a wattmeter to the antenna connector. Connect the Forward powermonitoring cable to the Reflected power input connector. Give power to the amplifier until you will read on thewattmeter a value corresponding to 10% of the equipment nominal power. Then turn the trimmer B (seemounting plan BOTTOM - PN1071AR2, it is a variable resistor used to adjust the B analog input measure)until you read approximately the same REF power value on the display.- UNB CalibrationConnect a wattmeter before the dummy load. Give power to the amplifier then turn off one slave module: youwill read an amount of unbalancing power on the wattmeter. Turn the trimmer C (see mounting plan BOTTOM- PN1071AR2, it is a variable resistor used to adjust the C analog input measure) until you read approximatelythe same UNB power value on the display.1.4 RS232 AND RS485 PIN TABLESPIN N° SYGNAL TYPE IN/OUT FUNCTION1- - -2 Digital Input RX2_485B-3 Digital Input RX2_485A+4- - -5GND - -6- - -7 Digital Output TX2_485Z-8 Digital Output TX2_485Y+9- - -PIN N° SYGNAL TYPE IN/OUT FUNCTION1- - -2 Digital Output TX2323 Digital Input RX2324- - -5GND - -6 VDC +5V - -7- - -8- - -9- - -RS232 - DB9 Connector (Front panel) RS485 - DB9 Connector (Rear panel)
211.5 TELEMEASURING PINS TABLEPIN N° SIGNAL TYPE IN / OUT FUNCTION1 Digital -REMOTE ON/OFF TTL:GND = REMOTE ON+5V = REMOTE OFF2 Digital Output -3 Digital Output -4 Digital Output -5 Digital Output -6 Digital Output -7 Digital Output AGC alarm TTL:GND = AGC alarm, +5V = no AGC alarm8 Digital Output -9GND - -10 Analog Output -11 Analog Output -12 Analog Output -13 Analog Output -14 Digital InputREMOTE AMPLIFIER ON/OFF TTL:if REMOTE ON thenGND = AMPLIFIER OFF+5V = AMPLIFIER ON15 Digital Output -16 Digital Output -17 Digital Output -18 Digital Output -19 Digital Output AGC alarm TTL:GND = AGC alarm, +5V = no AGC alarm20 GND - -21 +5V - -22 Analog Output FWD Power [0,+ 5V]23 Analog Output REF Power [0,+ 5V]24 Analog Output UNB Power [0,+ 5V]25 Analog Output -
221.6 OTHER TABLESBNC ConnectorsAGC ConnectorSYGNAL TYPE IN/OUT FUNCTIONA Analog Input FWD Power monitoringB Analog Input REF Power monitoringC Analog Input UNB Power monitoringD- - -E- - -F- - -G- - -PIN N° SYGNAL TYPE IN/OUT FUNCTION1GND - -2 Digital Output AGC alarm TTL:GND = AGC alarm, +5V = no AGC alarm3 Digital Output AGC alarm TTL:GND = AGC alarm, +5V = no AGC alarm4- - -5- - -6- - -7- - -8 Analog Output FWD Power (range 0 - +5V)9 Analog Output FWD Power (range 0 - +5V)
23BNC SYGNAL TYPE IN/OUT FUNCTIONContact Digital InputFANS control Switch or TTL:closed/GND = no FANS alarmopen/+5V = FANS alarmBody GND - -FANS CONTROL ConnectorPIN N° SYGNAL TYPE IN/OUT FUNCTION1- - -2 Digital Output TX1_485Z-3 Digital Output TX1_485Y-4- - -5GND - -6- - -7 Digital Input RX1_485B-8 Digital Input RX1_485A+9- - -RS485 - DB9 Connector (Amplifiers communication)PIN N° SYGNAL TYPE IN/OUT FUNCTION1GND - -2 VDC +24V - -24VDC LOAD FAN Connector
24OMICROPROCESSOR CO NTROLL ED SYSTEMRS 2 32Front panel1345672DESCRIPTION1Status LEDs2Alarm LEDs3 RS232 Socket4 LCD Display5 Function keys6 RF Monitor connector7ON/OFF Switch
25Rear panel123 4 5678169 12 13 14 1510 11DESCRIPTION1 RF Input connector2 Main Power supply socket with Fuse-Holder by 10A3 Driver1 Power socket4 Driver2 Power socket5 Fans Power socket6GND7 Fuse by 1A8 Fuse by 8A9 24Vdc Connectors10 AGC Socket11 Telemeasures socket12 Fans Control connector13 RS485 Socket (Amplifiers Communication)14 RS485 Socket (Remote Control)15 Interlock connector16 Power measurement connector
26Part Name Code Description QtyCON0145 CON0145R0 POST. CASS. CONTROLLO APG012B 105504 CON0134R0 PIANO PROF. 260 ARE. p. 02047 ZN 105525 LAT. 3U PROF. 260 TAV. 424/A p. 2033 ZN 2PAN0066 PAN0066R0 PANNELLO CONTR. APG012B 3U 1CON0153 CON0153AR0 BASE CASS. CONTR. x APG012 ZN 10552B KIT MANIGLIE 3-4U cod. 235.012 202880 SPINA V.DE 10A + INT. + FUS. DA PANN. BZ15011 1SCH0239AR0 SCHEDA DI CONTROLLO CON DISPLAY 1SCH0110BR0 SCHEDA 3 IN. ANALOGICI MASTER APG012B 1SCH0152AR0 SCHEDA COMMUTAZIONE 220VAC x APG012B 1SCH0241AR0 SCHEDA IN/OUT DIGITAL SIGNAL FOR APG012C 1E0031 ALIM. SWITCHING S-60-24 107926 PROTEZIONE IN GOMMA PVC PG 087 102843 SPINA SCHERM. 2 POLI cod. 525.2552 102695 CONNETTORE DB9F x CAVO IU008059 102856 CONNETTORE DB25F x CAVO 525-2812 107925 PROTEZIONE IN GOMMA PVC PG075 107524A INTERR. NERI I3910 102018 GE 35145D/22 BN(UG909/cxRG174) 102035 PRESA BNC/F x RG316 cod. 60140 108500 CAVO RG174 50W0,3002700 CONNETTORE cod. 534-2303 FEM. 16 VIE 102790 CONNETTORE DB25M x CAVO SALDATO 525-2602 102871A CALOTTE PER DB25 cod. 525-2622 1C0814 NASTRO CONDUT. IN RAME DA 25mm 264/9275 0,50V0761 TAPPI NERI O 12.7 PLASTICA DP-500 5Component list APG012C - Amplifier Control
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28CONTROL AND DISPLAY BOARD SCH0239AR0Component layout SCH0239AR0 (Bottom and Top layer)
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34COMPONENT LIST SCH0239AR0Part Name/Number Description Qty. Comps. Page 1/2BATT BH001RB 3093_90 03093 03090 BATTERY HOLDER 1 BATT1BZ AI-155 03705 03705 5VDC BUZZER 1 BZ1CC 100nF-S 01065C 01065C Y5V 1206 COND 33 C10, C15, C17-19, C22, C25, C28, C38,C45, C49-52, C55, C62-63, C68-69, C78,C80-85, C87-88, C90, C92-95CC 15pF-S 01088 01088 SMD 1206 COND 2 C74-75CC 1nF-S 01096 01096 SMD 1206 COND 20 C12-14, C31-33, C42-43, C53-54, C56-58,C60-61, C66, C76-77, C79, C86CC 1uF100V-S 01760A 01760A Y5V 1206 COND <<50 V>> 8 C21, C23, C37, C64-65, C67, C71-72CC 220pF-S 01093 01093 SMD 1206 COND 8 C2-9CC 47pF-S 01100 01100 SMD 1206 COND 8 C20, C30, C35-36, C40-41, C48, C59CE 10uF16V-S 01626B TANT. ELETTR SMD CO 8 C24, C26-27, C29, C34, C39, C46-47CE 1uF50V-S 01763A 01763A ELETTR SMD COND 2 C89, C91CE 220uF50V LOW ESR 1799A ELETTR SMD COND LOW ESR 4 C16, C44, C70, C73CE 47uF35V-S 01790A 01790A ELETTR SMD COND 1 C11CE 47uF50V-S 01791C 01791C ELETTR SMD COND 1 C1D 1N4148-S 03002 03002 SMD DIODE 4 D12-13, D17, D19D 50WQ06FN 03019A SMD DIODE SCHOTTKY 5,5A 1 D9D BAS85-S 03024 SMD DIODE SCHOTTKY 8 D1-8D BAT54S 03199 SMD SCHOTTKY DIODE A-K T 6 D10-11, D14-16, D18DIS WG240128B 03083 240/128 DOT MATRIX LCD 1 LCD1DL KA-3528SGC 03057 03057 GREEN SMD LED DIODE 1 DL1DL LEDG3 03053 03053 GREEN LED DIODE 3mm 1 DL3DL LEDR3 03058 03058 RED LED DIODE 3mm 4 DL2, DL4, DL6-7DL LEDY3 03051 03051 YELLOW LED DIODE 3mm 1 DL5IC 24LC64 04815 04815 SMD INTEG CIRCUIT 1 IC7IC 74HC00-S 4762A 4762A SMD INTEG CIRCUIT 1 IC19IC 82B715-S 04734A 04734A SMD INTEG CIRCUIT 1 IC17IC CD4053BC-S 04710A 04710A SMD INTEG CIRCUIT 1 IC12IC LM2596S-5.0 04580 SMD INTEG CIRCUIT 1 IC14IC LM75-S 00668 00668 SMD INTEG CIRCUIT 1 IC8IC LMC6482-S 04632 SMD INTEG CIRCUIT 1 IC20IC LMC6484-S 04634 SMD INTEG CIRCUIT 4 IC2-5IC M41T56 04611 04611 SMD INTEG CIRCUIT 1 IC6IC MAX232-S 04804B 04804B SMD INTEG CIRCUIT 1 IC16IC MAX3080-S 04770 04770 SMD INTEG CIRCUIT 1 IC22IC MAX3080-S N.M. NOT MOUTED SMD INTEG CIRCUIT 1 IC18IC MAX942CSA-S 04572 SMD INTEG CIRCUIT 4 IC9-11, IC13IC MB90F543PF 04596 SMD INTEG CIRCUIT 1 IC15IC MPC100T-450I-TT 04577 SMD INTEG CIRCUIT 1 IC21IC ULN2003A 4870 04870 SMD INTEG CIRCUIT 2 IC1, IC23IND MS85 10uH-S 04948 INDUCTOR 2,7A 1 L1IND T100uH-1.8A 4958 04958 TOROIDAL-STORAGE CHOKES 1 L2
35Part Name/Number Description Qty. Comps. Page 2/2INV IN-D43A-5V 03085 DC/AC MODULE 1 INV1J DB9_F-0° LT 02794 PCB CONNECTOR DB9 LONG T 1 J6J FC-10P 02697-02699 02697+02699 PCB CONNECTOR POL 2 J11, J13J FC-16P 02701-02700 02701+02700 PCB CONNECTOR POL 2 J12, J14J FC-26P 02855-02854 02855+02854 PCB CONNECTOR POL 1 J10J PAN2 02739 02739 PCB CONNECTOR 1 J4J PAN2 02739-40-41 02739+02740+02741 PCB CONNECTO 1 J5J PAN3 02707 02707 PCB CONNECTOR 3 J1-3J PAN3 NOT MOUNTED NOT MOUNTED PCB CONNECTOR 2 J8-9J SCREWCONN2 02853 02853 PCB SCREW CONNECTOR 1 J7JU JUMP3 02707-02742 02707+02742 MASCHIO PAN3 4 JP1-4R 100R-S 00029A 00029A RES 1/4W 5% SMD 1206 6 R109, R114, R119-121, R123R 10K-S 00053A 00053A RES 1/4W 5% SMD 1206 37 R22-27, R30, R32-33, R40, R47, R50, R57,R68, R81-82, R85, R90-101, R105-108,R116, R118, R122, R124R 120R-S 00030A 00030A RES 1/4W 5% SMD 1206 2 R112-113R 1K0-S 00041A 00041A RES 1/4W 5% SMD 1206 5 R46, R54, R87-88, R104R 1K5-S 00043A 00043A RES 1/4W 5% SMD 1206 2 R110-111R 22K-S 00057A 00057A RES 1/4W 5% SMD 1206 11 R18, R20-21, R28, R34, R36, R38-39, R41,R43-44R 2K2-S 00045A 00045A RES 1/4W 5% SMD 1206 8 R19, R35, R37, R42, R45, R53, R59-60R 330R-S 00035B 00035B RES 1/4W 5% SMD 1206 2 R89, R103R 33R-S 00023A 00023A RES 1/4W 5% SMD 1206 2 R86, R102R 470K-S 00073A 00073A RES 1/4W 5% SMD 1206 8 R48-49, R51-52, R55-56, R58, R65R 470R-S 00037A 00037A RES 1/4W 5% SMD 1206 30 R10-17, R29, R31, R61-64, R66-67,R69-80, R83-84R 4K7-S 00049A 00049A RES 1/4W 5% SMD 1206 1 R117R 820R-S 00040A 00040A RES 1/4W 5% SMD 1206 1 R9RL 30.22.24 07569 07569 RELE 5 RLY1-5RV 10K-S-H 00715 00715 VARIABLE RESISTOR 1 R115RV 1M-3266X 00815 VARIABLE RESISTOR 8 R1-8SW SWITCH-4DIP 90° 07531A PCB DIP SWITCH 90° 1 SW1SW SWITCH-8DIP 07530A PCB DIP SWITCH SMD 1 SW2T 06086 N 7630 7632 7630 7632 KTI06086 PULSANTE 2 4 T1-4TR BC848 03457 03457 NPN SMD TRANSISTOR 1 TR1XTAL 32.768k-S 05146 05146 QUARTZ 1 XTAL1XTAL 4MHz-S 05101A 05101A QUARTZ 1 XTAL2
36ANALOG INPUT BOARD SCH0110BR0Component layout SCH0110BR0COMPONENT LIST SCH0110BR0Part Name/Number Description Qty. Comps.CC 1206 N.M. N.M. SMD 1206 COND 17 C4-20CC 1nF-S 01096 01096 SMD 1206 COND 3 C1-3J BNC-90G-PCB 2034 02034 PCB CONNECTOR 3 J1-3J BNC-90G-PCB 2034 N.M. BNC-90G 5 J4-8J FC-16P 02701-02700 02701+02700 PCB CONNECTOR POL 1 J9R 0R0-S 00001 00001 RES 1/4W 5% SMD 1206 6 R13, R15, R17, R19, R21, R23R 1206 N.M. N.M. RES 1/4W 5% SMD 1206 18 R1-12, R14, R16, R18, R20, R22R24Z MICRO SOIC 8P N.M. SMD INTEG CIRCUIT NOT MOUNTED 3 IC1-3
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38220VAC SWITCHING BOARD SCH0152AR0Component layout SCH0152AR0COMPONENT LIST SCH0152AR0Part Name/Number Description Qty. Comps.CC 2nF2 2kV 01045A 01045A CERAMIC COND 3 C1-3D 1N4148 03001 03001 DIODE 6 D1-6FUSE OMEGA C1034 FUS00008 PORTA FUSIBILE 5x20 D 1 F1J CON HD515V/05-6PVE 02883 + 02884 PANDUIT PCB CONN 1 J1J FC-10P 02697-02699 02697+02699 PCB CONNECTOR POL 1 J9J VASCHETTA IEC 02879 VASCHETTA FEMALE PCB 3 J6-8JU JUMP2 02739-02742 02739+02742 MASCHIO PAN2 1 JP1RL 40.31.24 7567C RELE 3 RLY1-3
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40IN/OUT DIGITAL BOARD SCH0241AR0Component layout SCH0241AR0COMPONENT LIST SCH0241AR0Part Name/Number Description Qty. Comps.DZ 5V1 03109 03109 ZENER DIODE 1 DZ1FUSE OMEGA C1034 FUS00008 PORTA FUSIBILE 5x20 D 1 F1J BNC-90G-PCB 2034 02034 PCB CONNECTOR 2 J2-3J DB9-90G 02797 02797 PCB CONNECTOR 3 J4-6J FC-16P 02701-02700 02701+02700 PCB CONNECTOR POL 1 J1J SCREWCONN2 02853 02853 PCB SCREW CONNECTOR 1 J7J TESTP2.5mm 07912 07912 TEST POINT 4 J8-11R 0R0-S 00001 00001 RES 1/4W 5% SMD 1206 7 R3-9R 10K 0053 0053 RES 1/4W 5% 1 R1R 1K0 0041 0041 RES 1/4W 5% 1 R2
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42SPECIFICATIONMODEL S - 6 0 - 2 4Input voltage 85 ~ 264VAC; 120 ~ 370VACInput frequency 47-63HzInrush current Cold start, 30A/115V, 60A/230VOutput voltage Refer to below table (±10% ADJ.)Overload protection 105% ~ 150% output pulsing codeOver voltage protection 115% ~ 135% of output voltageSetup, rise, hold up time 800ms, 50ms, 10ms/115VAC300ms, 50ms, 80ms/230VACWithstand voltage I/P-O/P:3kV, I/P-FG:1.5KV, 1min.Working temp 0-50°C@100%, -10°C@80%, 60°C@60%Safety standards UL 1012, UL 1950, TUV EN60950EMC Standards EN55022 class B, EN61000-4-2,3,4,5, EN60555-2,3Connection 5P/9.5mm pitch terminal blockWeight/Packing 0.55kgs/pcs; 30pcs/ 17kgs/ 1CUFTS-60-24 SWITCHING POWER SUPPLY E0031Type No Output Tol. R&N Effi. P.P.S-60-5 5V, 12A ± 2% 120mV 73% 58S-60-12 12V, 5A ± 1% 120mV 76% 58S-60-15 15V, 4A ± 1% 150mV 77% 58S-60-24 24V, 2.5A ± 1% 150mV 79% 58
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440.47U/50V471/1KV471/1KV222/500V15V24V 104/100V104/100V30V12V 0.47U/50V 472/100V1U/50V5VS-60N DIFFERENT COMPONENT:C18103/50VC20103/50VC13R131KC31203/100V3022U3R125K1C14223/50V276185433842U1R10680R117K5R75K1R14R9C16221/1KVC15471/50V2200U/10VC22C212200U/10V2200U/ 10V 2200U/10VC23 C24 C252200U/10V330U/35V X330U/35V X470U/25V470u/25V1000U/25V1000U/25V X 1000U /25V 470U/25VX330U/35V470U/25VX470u/25V330U/35V330U/35V330U/35VXU2PC111C12474/250VACC1C28221/250VACC32221/ 250VACFGAC/NFGRTH110SP005ZNR1471F 3A/250VFS1AC/LBD14A/800VR1680K/1/2WTF-096C1LF1472/250VACC3C2472/250VACC6222/250VAC104/250VACC4R822103/50VC113C947u/50VQ12SK7271R55.1D2FR104R2947K/2W5T1C5150u/400VR447K/2WV-R330K/3WR2330/3W473/400VC77D1EGP20J101/1KVC8D4D414-16C20R27L2C2110-13C22C23C24R23ZD3JUMPR17U2PC111R222K2BYQ28X-200 RB009RB009RB009BYQ28X-200BYQ28X-200BYQ28X-200 RB009 15K15K 12K7K515K 20K1K524K22KR17R1410KD4 L2RB016CTB34M 2KC10472/50VR621K5R18R19R18C18R21470SHR1TL431SVR11K10022R20 R23 R26 R27560 5.1/1/2W2K 100 3902K 3901002K 22 22022022 5.1/1/2W5.1/1/2W2K74K72K747/1/2W10K 47/1/ 2W 8200.39/2W1K/2W8208200.39/2W0.39/ 2W680/2W270/2W0.39/2W270/2W 820 TF159-1 13.8VTF161-1TF160-1TF158-117.9V26.9V33V/1WTF161-1T1R60.33/2W39/2WR28680R95.1VZD2U33022 R20C12R19103/50V3K3222/50V10K222/50V222/50V20K10K222/50V20KZD2C29333/1KVGND+5VD8FR104C30104/100VR26GREENLED1C25R28
45COMPONENT LIST S-60-24SPECIFICATIONS QUANTITY POSITIONBOM FOR S-60-24 ON CASE 1CASE 901-D-R1 M 1CASE 901-T-R2 M 1HS YS004W-055-R4 71268W-055 1 HS3MHS002-R1 25mm 1 HS3MYLAR FILM 901-R2 1PR-7.5 1BOX 901 168x105x45mm 1 1SCREW F 3x6 ISO NI 2 HS3, HS3SCREW F 3x18 ISO NI 1 HS3SCREW T 3x6 ISO NI 2 HS1SCREW P 3x6 ISO NI 1 CASELABEL UL S-60N-24-R2 1LABEL IN/OUT UL BO17-R1 S-60N 1CARTON 901 0.97CUFT 1 30BOM FOR S-60-24 ON PCB 1R/C 1/4W 5.1W 5% HP=10 T-52mm 1 R5R/C 1/4W 22W 5% HP=10 T-52mm 1 R8R/C 1/4W 100W 5% HP=10 T-52mm 1 R20R/C 1/4W 390W 5% HP=10 T-52mm 1 R23R/C 1/4W 470W 5% HP=10 T-52mm 1 R21R/C 1/4W 680W 5% HP=10 T-52mm 1 R10R/C 1/4W 820W 5% HP=10 T-52mm 1 R9R/C 1/4W 1kW 5% HP=10 T-52mm 1 R13R/C 1/4W 2kW 5% HP=10 T-52mm 1 R18R/C 1/4W 2.2kW 5% HP=10 T-52mm 1 R22R/C 1/4W 4.7kW 5% HP=10 T-52mm 1 R26R/C 1/4W 5.1kW 5% HP=10 T-52mm 2 R12, R7R/C 1/4W 7.5kW 5% HP=10 T-52mm 1 R11R/C 1/4W 15kW 5% HP=10 T-52mm 1 R14R/C 1/4W 20kW 5% HP=10 T-52mm 2 R17, R19R/C 1/2W 47W 5% T-52mm 1 R27R/C 1/2W 680kW 5% T-52mm 1 R1R/MO 2W 680W 5% KINK 1 R28R/MO 2W 47kW 5% 2 R29, R4R/MO 3W 330W 5% MINI 1 R2R/MO 3W 30kW 5% MINI 1 R3R/NW 2W 0.39W 5% 1 R6MVR 0.3W 1kW 10% HP=5x5 1 SCR1NTC 4A 5W SCK054 KINK 1 RTH1MOV 0.6W 470V TNR15G471K 1 ZNR1JUMP 0.6 P=10 5 J1, J2, J3, J4, ZD3JUMP 0.6 P=15 1 J5
46SPECIFICATIONS QUANTITY POSITIONC/Y2 221/250VAC 20% P=7.5 AC 2 C28, C32C/Y2 222/250VAC 20% P=7.5 AC 1 C6C7Y2 472/250VAC 20% P=7.5 AC 2 C2, C3C/X2 104/250VAC 20% P=15 KNB153X 1 C4C/X2 474/250VAC 20% P=22 KNB153X 1 C1C/M 473/400V 10% P=10 1 C7C/M 104/63V 10% P=5 2 C18, C30C/C 101/1KV 10% P=5 Y5P 1 C8C/C 221/1KV 10% P=5 Y5P 1 C16C/C 471/100V 10% P=5 Y5P 1 C15C/C 471/1KV 10% P=5 Y5P 1 C20C/ML 222/100V 5% P=3 1 C12C/ML 472/100V 5% P=3 1 C10C/ML 103/100V 5% P=3 2 C11, C13C/ML 203/100V 5% P=5 1 C31C/ML 223/100V 5% P=4.5 1 C14C/C 333/1KV EPOXY 20% P=10 Z5V 1 C29C/E 150u/400V 85°C 30x25 HP3 1 C5C/E 47u/50V 105°C 6.3x11 KM 1 C9C/E 330u/35V LL3K 10x16 YXG 3 C21, C24, C25BD 4A/600V GLASS D3SB60 1 BD1FRD 1A/400V FR104 T-52mm 2 D2, D8SFRD BYQ28X-200 10A/200V TO220F 1 D4SFRD EGP20J 2A/600V T-52mm 1 D1ZD 1/2W 26.9V 2% 27-2 T-52mm 1 ZD2LED GREEN 204GD-A 1 LED1FET 2SK2652 6A/900V TO3P 1 Q1SHR 431 2.5V 2% MM1431AT 1 SHR1PHOTO CNX82A PC111 1 U2PHOTO-TRIAC MOC3022 1 U3PWM TL3842P TI 1 U1RB-COIL RB009A 6x25 10. 1.5uH 1 L2LF TF096C1 EE-25 0.5 23mH 1 LF1MT TF161-1-R3 EER-35 1 T1FUSE F3 L 250 5x20 G- U GFE/GMA 1 FS1FUSE CLIP 5x20 2 FS1TB HB 951-05P/DT49-B01W-05P 1 TB1WIRE 07#18 100mm 05x05 1 F-FHS HS001-R2 1 HS1MHS002-R1 25mm 1 HS1PCB S-60N-R5 CEM-1 20Z SS M1 1 PCBSCREW F 3x12 ISO NI 1 Q1SCREW P 3x6 ISO ZN 2 HS1
47LDMOS - UHF TV AMPLIFIERAUTV/1500LDUsers manual
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