Emerson Fisher Baumann 24003 Data Sheet
2015-03-30
: Emerson Emerson-Fisher-Baumann-24003-Data-Sheet-680712 emerson-fisher-baumann-24003-data-sheet-680712 emerson pdf
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Product Bulletin 24003 Valve 52.1:243WY November 2012 D103329X012 Baumann™ 24003 3-Way Bronze or Stainless Steel Control Valve The Baumann 24003 3-way control valve is ideally suited for control of flow and temperature where mixing or diverting service is required. This 3-way valve uses a rugged cast bronze or CF8M stainless steel body with S31600 austenitic stainless steel trim for extended service life. Features Compact and light weight design reduces installed piping costs. Optional ENVIRO-SEALt packing system to meet critical emission control requirements; suitable for use in light duty chemical service (not for use in corrosive service). This option is available in the stainless steel version only. High quality S31600 austenitic stainless steel trim materials. Dual plug and stem guiding provides increased stability during plug travel. Multiple trim capacity reductions available to meet changing process requirements. Epoxy powder-coated actuator with stainless steel fasteners for corrosion resistance. Multi-spring, field-reversible actuator with reduced deadband, permits direct operation from remote signal devices. Actuator and yoke can be removed from the valve assembly while maintaining packing integrity. Fisherr FIELDVUEt digital valve controllers available for remote calibration and diagnostics in facilities utilizing the PlantWebt architecture. W9764 Stainless Steel 3-Way Valve with Baumann 32 Actuator W9765 www.Fisher.com Bronze 3-Way Valve with Baumann 54 Actuator and FIELDVUE DVC2000 Digital Valve Controller Product Bulletin 24003 Valve 52.1:243WY November 2012 D103329X012 Table 1. Flow Direction(1) Service Inlet Outlet Diverting C U and L Mixing U and L C 1. C = Common port, U = Upper port, L = Lower port Figure 1. Baumann 24000F Valve Body with Standard Bonnet and NPS 1 Integral Seat O-RING USED IN STAINLESS STEEL VALVE ASSEMBLY ONLY NPS 1/2 and 1 E1281 NPS 1-1/2 and 2 Table 2. Materials of Construction KEY NO. DESCRIPTION 1 MATERIAL Bronze Stainless Steel Valve Body Bronze ASTM B62 ASTM A351 CF8M 2 Seat Rings ASTM A276 S31600 Condition A ASTM A276 S31600 Condition A 2B O-Ring N/A TFE/P (tetrafluoroethylene/propylene) 3 Bonnet Bronze ASTM B62 ASTM A351 CF8M 4 Plug & Stem Assembly ASTM A276 S31600 Condition A ASTM A276 S31600 Condition A 5 Bottom Port Bronze ASTM B62 ASTM A351 CF8M Standard 6 2 Packing Optional PTFE (Polytetrafluoroethylene) / PTFE, 25% carbon filled Molded Graphite Ribbon (Flexible Graphite) ENVIRO-SEAL (Stainless Steel ONLY) 7 Packing Follower ASTM A276 S31600 Condition A Stainless Steel 8 Drive Nut (Yoke) ASTM A194 S30400 Gr. 8 27 Locknuts Stainless Steel (18-8 SST) 58 Travel Indicator ASTM A240 S30400 Product Bulletin 24003 Valve 52.1:243WY November 2012 D103329X012 Figure 2. Standard Spring-Loaded PTFE V-Ring Packing Kit Figure 4. ENVIRO-SEAL Packing Kit (Optional for Stainless Steel Only) E1240 E1248 Table 3. Standard Spring-Loaded PTFE V-Ring Packing Kit Key Number Description Material 6 Spring ASTM A313 S30200 14 Packing Set PTFE (Polytetrafluoroethylene) / PTFE, 25% carbon filled 16 Washer ASTM A240 S31600 20 Spacer J-2000 (filled-Polytetrafluoroethylene) Table 5. ENVIRO-SEAL Packing Kit (Optional for Stainless Steel Only) Key Number Description Material 13 Bushing Carbon-Graphite 14 Packing Set PTFE (Polytetrafluoroethylene) / PTFE, 25% carbon filled 17 Belleville Spring N06600 Nickel Alloy (ASTM B637 N07718, 40 HRC max) 18 Bushing PEEK (polyetheretherketone) 19 Washer Modified PTFE Figure 3. Molded Graphite (Flexible Graphite) Packing Kit (Optional) Special ENVIRO-SEAL Packing Note The ENVIRO-SEAL PTFE packing system is suitable for 100 ppm environmental applications on services up to 51.7 barg (750 psig) and process temperatures ranging from -46 to 232_C (-50 to 450_F). For non-environmental applications, this packing system offers excellent performance at the same temperature range up to the maximum valve working pressure. E1241 Table 4. Molded Graphite (Flexible Graphite) Packing Kit (Optional) Key Number Description Material 13 Bushings Carbon-Graphite 14A Packing Rings Graphite 14B Packing Ring Graphite Temperature limits apply to packing arrangements only. Complete valve assembly temperature limits may differ, refer to appropriate pressure/temperature ratings. (Reference Fisher Packing Selection Guidelines for Sliding-Stem Valves, Bulletin 59.1:062, D101986X012). 3 Product Bulletin 24003 Valve 52.1:243WY November 2012 D103329X012 Table 6. Technical Specifications NPS 1/2, 1, 1-1/2, and 2 NOMINAL PIPE SIZE END CONNECTIONS Screwed NPT SEAT PLUG SEALING Metal-to-Metal CHARACTERISTIC Linear SEAT LEAKAGE Class III VALVE BODY MATERIAL Bronze Stainless Steel PRESSURE RATING 400 psi @ 150_F / 250 psi @ 400_F 720 psi @ 150_F / 515 psi @ 400_F TEMPERATURE LIMITS -20 to 400_F -20 to 450_F Table 7. Maximum Cv Values at 100% Plug Opening (Kv = 0.86 x Cv) Figure 5. Valve Body and Temperature Limits 720 psi @ 150_F CF8M VALVE BODY ACCEPTABLE OPERATING LIMITS 515 psi @ 400_F VALVE SIZE ORIFICE DIAMETER PLUG TRAVEL NPS inches inches CV 0.626 0.56 1, 2 0.876 0.56 4 0.876 0.56 4 1.126 0.56 10 1-1/2 1.676 0.75 20 2 2.126 0.75 40 1/2 400 psi @ 150_F 250 psi @ 400_F BRONZE VALVE BODY ACCEPTABLE OPERATING LIMITS 1 RATED VALUES OPERATING TEMPERATURE _F E1282 Table 8. Maximum Cv Values Valve Series CV Rating FL Fd XT KC 688 1 2 4 10 20 40 0.9 0.46 0.68 0.73 Table 9. Actuator Specifications TYPE(1) 32, 54, 70 Multi-Spring Diaphragm (Single Acting) DIAPHRAGM AREA 210, 350, 450 cm2 / 32, 54, 70 in2 AIR FAILURE 32 and 54 Fails Open or Closed (Field Reversible) / 70 Fails Closed ONLY TRAVEL(2) 14.2 or 19.1 mm / 0.56 or 0.75 inches AMBIENT TEMPERATURE RANGE -29_C to 71_C / -20_F to 160_F MAXIMUM AIR PRESSURE 2.41 barg / 35 psig DIAPHRAGM MATERIAL(3) NBR (Nitrile) / TPES (Polyester Thermoplastic) SPRING CASES Steel, Powder Epoxy-Coated with Stainless Steel Fasteners YOKE Ductile Iron, Powder Epoxy-Coated 1. Electric actuators available. Refer to bulletins 52.1:ECV (D103347X012) and 52.1:NVACT (D103326X012). 2. Dual travel stops are available on Baumann 32 and 54 actuators. These are not field reversible. 3. Optional reinforced VMQ (Silicone) diaphragm with FKM (Fluorocarbon) O-ring actuator stem seal for high temperature conditions (-29_C to 121_C / -20_F to 250_F) is available with Baumann 32 and 54 actuators ONLY. 4 Product Bulletin 24003 Valve 52.1:243WY November 2012 D103329X012 Table 10. Allowable Pressure Drops (psi) - Mixing (Combining) Service ORIFIC DIAMETER (inch) NOMINAL PLUG TRAVEL (inch)(1) ACTUATOR TYPE 32 0.626 0.56 54 32 0.876 0.56 54 32 1.126 0.56 54 70 1.676 0.75 54 70 54 2.126 0.75 70 BENCH RANGE (psi) 5-13 ALLOWABLE PRESSURE DROP PORT L FAILS CLOSED (PSI) 3-15 psi With Positioner Signal to 20 psig Air Actuator Supply 112 225 BENCH RANGE (psi) 3-11 ALLOWABLE PRESSURE DROP PORT L FAILS OPEN (PSI) 3-15 psi With Positioner Signal to 20 psig Air Actuator Supply 281 563 7-15 225 337 5-13 112 394 7-14 375 563 3-10 469 720 9-15 563 720 3-13 187 656 5-13 60 121 3-11 151 303 7-15 121 259 5-13 60 212 7-14 202 303 3-10 252 505 9-16 303 404 3-13 101 353 5-13 37 75 3-11 94 189 7-15 75 113 5-13 37 132 7-14 126 189 3-10 157 315 9-16 189 252 3-13 63 220 8-15 220 309 --- --- --- 5-15 29 58 3-10 73 147 7-13 58 88 3-13 29 102 7-15 82 123 --- --- --- 3-10 --- --- 3-10 46 93 7-13 37 55 3-13 18 65 7-15 52 78 --- --- --- 10-15 91 117 --- --- --- 1. Use Baumann 54 or larger actuator with molded graphite ribbon or ENVIRO-SEAL packing systems. Table 11. Allowable Pressure Drops (psi) - Diverting (Diverging) Service ORIFIC DIAMETER (inch) NOMINAL PLUG TRAVEL (inch)(1) ACTUATOR TYPE 32 0.626 0.56 54 32 0.876 0.56 54 32 1.126 0.56 54 70 1.676 0.75 54 70 54 2.126 0.75 70 BENCH RANGE (psi) 5-13 ALLOWABLE PRESSURE DROP PORT L FAILS CLOSED (PSI) 3-15 psi With Positioner Signal to 20 psig Air Actuator Supply 80 160 BENCH RANGE (psi) 3-11 ALLOWABLE PRESSURE DROP PORT L FAILS OPEN (PSI) 3-15 psi With Positioner Signal to 20 psig Air Actuator Supply 201 402 7-15 160 241 5-13 80 281 7-14 268 402 3-10 335 670 9-15 402 670 3-13 134 469 5-13 43 86 3-11 108 216 7-15 86 185 5-13 43 151 7-14 144 216 3-10 180 360 9-16 216 288 3-13 72 252 5-13 27 54 3-11 67 135 7-15 54 81 5-13 27 94 7-14 90 135 3-10 112 225 9-16 135 180 3-13 45 157 8-15 157 220 --- --- --- 5-15 21 42 3-10 52 105 7-13 42 63 3-13 21 73 7-15 59 88 --- --- --- 3-10 --- --- 3-10 33 66 7-13 26 39 3-13 13 46 7-15 37 55 --- --- --- 10-15 65 83 --- --- --- 1. Use Baumann 54 or larger actuator with molded graphite ribbon or ENVIRO-SEAL packing systems. 5 Product Bulletin 24003 Valve 52.1:243WY November 2012 D103329X012 Figure 6. Mixing Service Flow Characteristics Figure 7. Diverting Service Flow Characteristics FLOW INTO PORTS U AND L PERCENTAGE OF MAXIMUM RATED Cv FLOW INTO PORT C PERCENTAGE OF MAXIMUM RATED Cv % TRAVEL E1283 % TRAVEL E1284 Table 12. Valve Body Dimensions and Weights: NPT Valve Bodies Only VALVE BODY MATERIAL VALVE SIZE BRONZE, NPT STAINLESS STEEL, NPT (A) TRAVEL WEIGHT NPS A B C1 A B C1 Inches lbs 1/2 4.88 2.75 2.75 5.0 2.75 2.75 0.56 8 1 4.88 2.75 2.75 5.0 2.75 2.75 0.56 8 1-1/2 5.75 3.81 3.31 6.1 3.38 3.31 0.75 15 2 6.50 4.0 3.6 6.50 3.75 3.6 0.75 20 Table 13. Actuator Weights BAUMANN 32 ACTUATOR 6 BAUMANN 54 ACTUATOR BAUMANN 70 ACTUATOR kg lbs kg lbs kg lbs 4.5 10 11.3 25 15.4 34 Product Bulletin 24003 Valve 52.1:243WY November 2012 D103329X012 Figure 8. Dimensional Drawings 333 (413.1) 216 (48.5) 141 (5.5) 127 (5.0) 276 (10.9) 229 (9.0) C1 B 279 (411.0) C A L 60 (2.4) 271 (10.7) BAUMANN 54 ACTUATOR w/ FIELDVUE DVC2000 DIGITAL VALVE CONTROLLER U 229 (9.0) 3/4 INCH SQUARE 24000 3-WAY WITH BAUMANN 32 ACTUATOR AND 3660/3661 POSITIONER BAUMANN 70 ACTUATOR w/ FIELDVUE DVC6010 DIGITAL VALVE CONTROLLER 279 (411.0) 160 (46.3) 160 (46.3) 152 (46.0) 163 (6.4) BAUMANN 32 ATC/ FAIL OPEN ACTUATOR WITH HANDWHEEL 130 (5.1) MAX 94 (3.7) 31 (1.24) BAUMANN 32 ATO/ FAIL CLOSED ACTUATOR WITH HANDWHEEL BAUMANN 32 ACTUATOR WITH ADJUSTABLE OPEN/ CLOSE DUAL TRAVEL STOPS 279 (411.0) 152 (46.0) 71 (2.8) MAX BAUMANN 54 ATC / FAIL OPEN ACTUATOR WITH HANDWHEEL BAUMANN 54 ATO/FAIL CLOSED ACTUATOR w/ HANDWHEEL mm (inch) E1285 Note: Actuator removal requires 115 mm (4.5 inches) vertical clearance. Table 14. Application Port(1) Service Inlet Outlet Diverting C U and L Mixing U and L C 1. C = Common port, U = Upper port, L = Lower port 7 Product Bulletin 24003 Valve 52.1:243WY November 2012 D103329X012 Figure 9. Mixing and Diverting Applications DIVERTING VALVE COOL WATER HEATING WATER C U TEMPERED WATER MIXING VALVE L HEAT EXCHANGER C U RETURN E1286 L Table 15. Model Numbering System 24 Actuator Type Valve Body Series 32 24 54 3 Service Port “L” Fails D Diverting 1 Closed M Mixing 2 Open 3-Way Valve Body 3 Material --- Bronze S Stainless Steel 70 Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user. Baumann, ENVIRO-SEAL, Fisher, FIELDVUE, and PlantWeb are marks owned by one of the companies in the Emerson Process Management business unit of Emerson Electric Co. Emerson Process Management, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their respective owners. The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available upon request. We reserve the right to modify or improve the designs or specifications of such products at any time without notice. Emerson Process Management Marshalltown, Iowa 50158 USA Sorocaba, 18087 Brazil Chatham, Kent ME4 4QZ UK Dubai, United Arab Emirates Singapore 128461 Singapore www.Fisher.com E 8 2009, 2012 Fisher Controls International LLC. All rights reserved.
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