Emerson Fisher V500 Brochure
2015-03-30
: Emerson Emerson-Fisher-V500-Brochure-680460 emerson-fisher-v500-brochure-680460 emerson pdf
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Fisher Vee-Ball Rotary Control Valves ® ™ Highly efficient rotary valves to meet a variety of applications Fisher Vee-Ball Rotary Control Valve Emerson wants to be your partner. With Emerson, you’ll have the support of a global company with extensive international engineering, research, sales, marketing, manufacturing, and service operations. Which means you’ll have access to leading control valve and instrument technologies that offer new levels of performance and reliability. Regardless of your industry. And regardless of your location. If you can’t count on your control valves, you can’t count on your process! That’s why operations like yours have chosen Fisher final control elements. Fisher ® Vee-Ball ™ Rotary Control Valves | 3 Fisher Vee-Ball Rotary Control Valve ® ™ T Your best choice for performance and cost-effectiveness across a broad range of applications. he Fisher® Vee-Ball™ rotary control valve combines the best of Emerson application experience with the latest in control valve technology. Fisher Vee-Ball Control Valve: The Fisher Vee-Ball valve with its V-notch ball provides positive shearing action and a nearly equal percentage flow characteristic. It provides non-clogging, high-capacity flow control of gas, steam, clean The Vee-Ball valve offers broad range application versatility. It can be coupled with a full range of Fisher actuators and FIELDVUE digital valve controllers to yield ™ and dirty fluids, abrasive chemicals, and fibrous slurries. You will find this valve hard at work in the pulp and paper, power, chemical, and petrochemical industries. compact, easy-to-handle control valve packages. All components work together, delivering superior dynamic performance and low operating cost. Easy Installation To reduce installation time and headaches, the Vee-Ball rotary control valve is available with either a flangeless ANSI body or an integral flange body. The flangeless design uses integral centering lugs to help simplify alignment procedures. 4 | Fisher ® Vee-Ball ™ Rotary Control Valves Money and Time-Saving Benefits Regardless of the application, incorporating the Fisher Vee-Ball valve into your process can have significant money and time-saving benefits: Improve Total Cost of Ownership - Quality Fisher construction enables long-term performance from your Vee-Ball valve. • • Reduce Process Variability - The Vee-Ball rotary control valve is a highly engineered component essential to the accuracy and controllability of your flow system. Extensive flow loop testing has demonstrated the Vee-Ball valve’s low friction performance advantage in controlling process variability. Reduce Downtime - The rugged Vee-Ball valve incorporates large margins of safety in its design. This, coupled with extensive flow testing and evaluation, results in a rotary control valve that is the industry standard for reliability. • Improve Operational Efficiency - The Vee-Ball valve’s high capacity and excellent characteristics mean your process can be controlled with less system pressure drop across the control valve. • Reduce Parts Inventory - Commonality of parts across the Vee-Ball line helps you trim inventory costs to a minimum, resulting in bottom-line savings. • Reduce Maintenance Costs - The V-notch ball seal can be replaced without valve disassembly or actuator removal. • • Reduce Training Costs - The Vee-Ball valve meets the requirements of a broad range of applications, which means engineering and maintenance training can focus on a single valve design. Your staff can quickly take advantage of the Vee-Ball valve’s flexibility, saving training time and expense. Achieve Worldwide Consistency - With manufacturing plants and service facilities worldwide, you can count on Emerson and its Fisher products to deliver the same high level of performance wherever your operations are located. • In addition to providing top quality, expertly engineered valves, Emerson is committed to providing you with exceptional customer service. Emerson’s application assistance, responsive replacement parts service, control valve repair, and training add even more value to the Fisher Vee-Ball rotary control valve. Fisher ® Vee-Ball ™ Rotary Control Valves | 5 Demonstrated Performance Vee-Ball control valves undergo extensive testing for proof of performance. The PlantWeb™ dynamic performance lab enables thorough product testing and analysis. 6 | Fisher ® Vee-Ball ™ Rotary Control Valves Added-Value Features Minimal Deadband - A patented, taper key ball-to-shaft connection (see ) eliminates lost motion and minimizes deadband. During maintenance procedures, this arrangement proves to be more reliable and easier to assemble than conventional connections. Heavy-Duty (HD) Seal - The Fisher patented heavy-duty ball seal (see ) offers exceptional wear and pressure drop performance over a wide range of steam, gas, liquid, and slurry applications. The metal seal is pressure-balanced, which reduces operating torques and allows higher pressure drops without excessive wear. Easy Seal Replacement and Inspection - Once the valve is removed from the pipeline, just remove two screws and the seal assembly (see ) is easily extracted from the body. No need to disassemble the valve body or remove the actuator. Metal and soft seals are fully interchangeable. 1 2 HD metal seal fights off scale and sludge buildup; inspects and replaces easily since it requires no adjustment. Taper key provides solid ball-to-shaft connection. 3 Fisher ® Vee-Ball ™ Rotary Control Valves | 7 Trim Interchangeability - Across the Vee-Ball line, size-for-size, trim components remain the same regardless of body style. This reduces parts inventory requirements and costs. It also simplifies maintenance training and procedures. Superior Bearings - To enhance the performance and service life of the valve, a patented, low-friction, high-load bearing system fully supports both drive and follower shafts. To reduce maintenance costs, this bearing system is designed to easily drop into place. Better Linkage Protection - Integral mounting of positioner protects linkages. Characterized V-Notch Ball Design - The V-notch ball provides positive shearing action for fibrous flows and creates an inherently equal percentage flow characteristic. It has been specially contoured to maximize capacity and enhance seal life and shutoff integrity. The Vee-Ball valve offers high capacity with its unrestricted, straight-through flow path. The result is accurate throttling control over a wide range of flow conditions. Body V-Notch Ball Drive Bearing Follower Bearing Seal Protector Ring Available in ceramic and R30006 cobalt alloy (Alloy 6), as well as chromium plated CG8M SST materials, Micro-Notch balls allow extremely small flow rates. Rotary attenuator reduces liquid cavitation and aerodynamic noise. 8 | Fisher ® Vee-Ball ™ Rotary Control Valves Added-Value Features Shaft Packing Options - A choice of shaft packing systems (see ) provides enhanced shaft sealing to meet specific application requirements. Structural Integrity - One-piece body (see ) improves structural integrity of the pressure boundary by eliminating the potential leak paths found in two-piece, bolted valve designs. Erosive Slurry Control - The V150S Slurry Vee-Ball valve (see ) has a body liner, V-notch ball, and flow ring all constructed of high-chromium iron. A ceramic flow ring insert is available for especially aggressive slurry services. Medium Consistency Pulping - The V150E expanded outlet Vee-Ball valve (see ) accommodates expanded downstream piping. Accurate Positioning - Splined driveshaft (see ) coupled with clamped actuator lever helps ensure zero lost motion. 6 Process Compatibility - A wide choice of materials for valve body, V-notch ball, ball seals, shafts, and other components allows you to specify a Vee-Ball valve to meet most process applications. Standard body materials include both CG8M (317) and CF3M (316L) stainless steel as well as WCC carbon steel materials. Additional body materials include CK3MCuN superaustenitic SST, and nickel alloys CN7M (Alloy 20), M35-2 (Alloy 400) and CW2M (Alloy C). 4 ENVIRO-SEAL® packing, which is available in all Vee-Ball valves, helps meet stringent emission control requirements. 5 7 V150S erosion-resistant trim components protect the body from erosive wear and are retained without the use of press fits or threads for easy replacement. 8 The V150E outlet flange is one standard line size diameter larger than the inlet. The expanded outlet geometry streamlines the flow through the valve as the flow area increases from inlet to outlet. Fisher ® Vee-Ball ™ Rotary Control Valves | 9 Choose the Actuator and Accessories to Fit the Control Situation For Even Greater Versatility, FIELDVUE Digital Valve Controllers — Capabilities That Extend Beyond Traditional Valve Control A choice of Fisher pneumatically operated rotary actuators makes it easy to specify the right Vee-Ball control valve package for each application. The rotary actuators, available in spring-and-diaphragm and piston styles, share design and construction features that enable efficient and stable valve operation, even under application extremes. While a traditional valve positioner serves a single purpose, which is to maintain a valve in its intended control position, FIELDVUE digital valve controllers (see ) provide much more. All actuator/positioner/valve linkages are enclosed for both personnel safety and protection against damage. • Actuator housings are rugged to meet repeated, hightorque requirements. FIELDVUE instrumentation collects real-time data about valve performance, which proves crucial not only to reducing process variability but also to enhancing plant operations. • Splined-and-clamped valve shaft lever, plus a singlepoint actuator rod connection, minimize lost motion for maximum throttling control accuracy. • Designed for PlantWeb™ digital plant architecture, FIELDVUE digital valve controllers and ValveLink™ software enable you to run your operation more efficiently, safely, and profitably by delivering new insights on valve health. A selection of actuator sizes allows matching actuator output to operating torque requirements. • Corrosion-resistant powder coat paint and corrosionresistant fasteners are standard. • Optional declutchable manual operators (see ) will override the actuator to position the valve. • 9 Declutchable manual operator mounts directly to the actuator. 10 10 | Fisher ® Vee-Ball ™ Rotary Control Valves Vee-Ball Valve Selection Guide Flanged body design with a Class 150 or Class 300 rating. Flangeless body provides a multiclass rating. Availability Overview End Size Rating Rating Flow Flow Connection NPS ANSI(1) DIN Characteristic Coefficient Ratio Flanged 1 - 20 150 — Equal Percentage 300:1 Flanged 1 - 12 Flangeless 1 - 2 3 - 4 — PN10 or 16 Equal Percentage 300:1 150/300/600 multi-rated PN10,16,25, 40,63,100 Equal Percentage 300:1 150 or 300/600 multi-rated — 6 - 8 150/300 and 600 — multi-rated 10 150 — Flanged 1 - 20 300 PN25 or 40(2) Equal Percentage 300:1 (1) ASME/ANSI B 16.34 Class Rating (2) NPS 1 - 4 Only Vee-Ball Capacity NPS Cv With Ball Wide Open (90° Rotation) V150, V200, V300 V150S 1 26 1 1/2 77 2 127 3 321 170 4 596 380 6 1100 705 8 1820 1150 10 3000 2200 12 3980 2850 14 5610 16 8270 20 10,300 Seal Overview Vee-Ball Seal Constructions Temperature Range Shutoff Classification per ANSI/FCI 70-2 and IEC 60534-4 Flow Ring -325 to 800°F 5% of max rated flow (bi-directional) Flat Metal -325 to 800°F Class IV (forward flow) TCM Plus/Ultra -50 to 450°/500°F Class VI (forward flow) Heavy-Duty (HD) -50 to 550°F Class IV (bi-directional) HD - High Temperature -50 to 800°F Class III (bi-directional) Vee-Ball seal types shown include Flat Metal, TCM (composition), and HD. Fisher ® Vee-Ball ™ Rotary Control Valves | 11 Whatever Your Need In the battle for performance and production, you need every advantage you can get. From application expertise to training to quick replacement parts to valve repairs, you can always count on Emerson for quality, service, and expertise. Application Assistance From the Experts The next time you need to specify a control valve for your system, whether for general service or severe, consider the Fisher Vee-Ball rotary control valve. Contact the Emerson Local Business Partner or sales office in your area. If you don’t know who they are, visit our Web site at www.EmersonProcess.com/Fisher and click on Sales Contacts. Highly skilled and experienced applications personnel are ready to help you take advantage of the many benefits of the Vee-Ball valve. Control Valve Training Puts You in the Know Emerson offers comprehensive customer training and education programs that cover a wide range of process topics. The programs consist of structured courses that are geared to real-world situations. Customer training is provided at our educational facilities located near you. In addition to standard programs, tailored courses designed for the specific needs of an organization are conducted on-site. Prepackaged Fisher training courses are available in video format, making self training convenient and cost effective. FAST Replacement Parts Service Keeps You Up and Running Access FAST parts system, and you’re in touch with one of the valve industry’s largest valve parts inventory dedicated solely to meeting repair and replacement needs. Computerized and centralized, FAST gives you express delivery of parts orders to help meet emergency as well as day-to-day repair parts requirements. Now you can fine-tune your in-plant maintenance inventory with the knowledge that replacement valve parts are readily available to support plant turnarounds and scheduled control valve maintenance programs, as well as unplanned valve repair. Serving You for the Life of Your Plant For over 35 years Emerson has been a provider of premium service for valves and instruments. Backed by hundreds of people and locations, highly skilled technicians focus on local customer needs and stand ready to support life cycle management of new or existing control valves. This mark indicates a core component of Emerson’s PlantWeb™ digital plant architecture. © 2009, 2011 Fisher Controls International LLC. All rights reserved. Fisher, Vee-Ball, FIELDVUE, PlantWeb, ENVIRO-SEAL, and ValveLink are marks owned by one of the companies in the Emerson Process Management business division of Emerson Electric Co. Emerson Process Management, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their respective owners. Emerson Process Management Marshalltown, Iowa 50158 USA Sorocaba, 18087 Brazil Chatham, Kent ME4 4QZ UK Dubai, United Arab Emirates Singapore 128461 Singapore www.EmersonProcess.com/Fisher D350004X012 / MX102 (H:) / Dec11 The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available upon request. We reserve the right to modify or improve the designs or specifications of such products at any time without notice. Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use, or maintenance of any product. Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user.
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