Fiberstars WPC2 WIRELESS CONTROLLER FOR SWIMMING POOL PERIPHERALS User Manual WPC 1

Fiberstars, Inc. WIRELESS CONTROLLER FOR SWIMMING POOL PERIPHERALS WPC 1

USERS MANUAL

Download: Fiberstars WPC2 WIRELESS CONTROLLER FOR SWIMMING POOL PERIPHERALS User Manual WPC 1
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Document ID829682
Application IDRvFr4DKkQxajdTeYss+12w==
Document DescriptionUSERS MANUAL
Short Term ConfidentialNo
Permanent ConfidentialNo
SupercedeNo
Document TypeUser Manual
Display FormatAdobe Acrobat PDF - pdf
Filesize107.36kB (1341940 bits)
Date Submitted2007-08-15 00:00:00
Date Available2007-08-16 00:00:00
Creation Date2007-07-19 13:01:20
Producing SoftwareAcrobat Distiller 6.0 (Windows)
Document Lastmod2007-07-19 13:02:27
Document TitleWPC-1
Document CreatorAcrobat PDFMaker 6.0 for Word
Document Author: FIBERSTARS

WPC-2
Rated for use on 110/120VAC 60Hz and 220/240VAC 60Hz applications
Installation Instructions: Read these instructions in
their entirety before performing any installation work.
FOR USE WITH POOL AND SPA PRODUCTS
ETL LISTED
Conforms to UL STD 508;
Certified to CSA STD
C22.2 No. 14
79-15054-00 Rev. C
http://www.fiberstars.com
Page 1 of 18
The WPC2 single speed version consists of the following parts:
Item
10
11
12
13
14
15
16
17
18
19
20
Qty.
Component part No.
94-15089-00
37-15000-00
41-15004-08
42-15032-00
02-15269-00
02-15267-00
41-15003-00
94-15090-00
10-15086-04
10-15089-06
10-15060-01
10-15089-03
A11526
94-15092-00
10-15089-02
20-15013-00
02-15270-00
17-15005-00
10-15089-01
Description
WPC-2 Enclosure
WPC-2 Enclosure Door
Relay
8 Position Terminal Block
Timer
Load Center Cover Plate
WPC-2 Mounting Bracket
Grounding Bar
WPC Receiver
Load Center Cover Plate, Switch Bracket, and Mounting Bracket Screws
Terminal Block Mounting Screw
Relay Mounting Screw
Timer and Receiver Mounting Screws
3-Position Toggle Switch
WPC Repeater
Freeze Device Mounting Screw (Optional equipment)
Strain Relief
Switch Bracket
Latch
Latch Mounting Screws
Accessory Items:
FP 1/2
WE-65
WPC-2/3 ST
DL-HUB
TC-2
WPC-12V
Temperature Freeze Device
65 ft Repeater Cord Extension Kit
GFCI Mounting Kit
Direct Light Hub Connection Kit
Additional Timeclock/Dust Cover
12V Transformer for Fiberstars Light Streams LED Products
10
15
16
10
18
13
10
11
20
19
12
13
17
14
10
79-15054-00 Rev. C
10
http://www.fiberstars.com
Page 2 of 18
The WPC2 dual speed version consists of the following parts:
Item
10
11
12
13
14
15
16
17
18
19
20
21
Qty.
Component part No.
94-15089-00
37-15001-00
41-15004-08
42-15032-00
02-15269-00
02-15267-00
41-15003-00
94-15090-00
10-15086-04
10-15089-06
A7000
10-15089-03
A11526
94-15092-00
10-15089-02
20-15013-00
02-15270-00
17-15005-00
10-15089-01
A8966
Description
WPC-2 Enclosure
WPC-2 Enclosure Door
DPDT Relay
8 Position Terminal Block
Timer
Load Center Cover Plate
WPC-2 Mounting Bracket
Grounding Bar
WPC Receiver
Load Center Cover Plate, Switch Bracket, and Mounting Bracket Screws
Terminal Block Mounting Screw
Relay Mounting Nut
Timer and Receiver Mounting Screws
3-Position Toggle Switch
WPC Repeater
Freeze Device Mounting Screw (Optional equipment)
Strain Relief
Switch Bracket
Latch
Latch Mounting Screws
Relay Mounting Screw
10
15
16
21
10
18
13
10
11
20
19
13
12
17
14
10
79-15054-00 Rev. C
10
http://www.fiberstars.com
Page 3 of 18
SAVE THESE INSTRUCTIONS!
IMPORTANT SAFETY INFORMATION
Basic safety precautions should be observed when operating the WPC-2 product and other
associated equipment.
1. A qualified electrician must install the WPC-2 in accordance to the National and Local
Electrical Codes.
2. The WPC-2 must not be less then 5 feet (3 meters in Canada) from inside edge of pool. ONLY
USE COPPER CONDUCTORS.
3. Do not exceed the maximum ratings of individual components, wiring devices, and current
carrying capacity of conductors.
4. For the bonding, grounding, installing, and wiring of underwater lights to the WPC-2, refer to
Article 680 of the National Electrical Code or Article 68 of the Canadian Electrical Code.
5. This device should never operate an equipment that could cause property damage, bodily
injury, or death should it be activated unexpectedly.
6. Never allow children to operate the WPC-2 unsupervised.
FCC WARNING
1. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two
conditions: (1) this device may not cause harmful interference, and (2) this device must accept
any interference received, including interference that may cause undesired operation.
2. Changes or modifications not expressly approved by Fiberstars Inc. could void the user's
authority to operate the equipment.
79-15054-00 Rev. C
http://www.fiberstars.com
Page 4 of 18
ELECTRICAL RATINGS
Do not exceed the maximum electrical ratings of the WPC-2. A circuit breaker rated at 20Amps
at 120VAC must installed in the breaker panel to connect to the WPC-2 power input. Circuit 1
and Circuit 2 are each rated for use of up to 8Amps @ 120VAC. The Pump Relay is rated at a
maximum of 3HP @ 240VAC.
M ANUFACTURER
Thomas & Bet t s
Cut ler-Hammer
Square D
M urray
Siemens/ ITE
Challenger
West inghouse or Bryant
Crouse Hinds
GE Regular
SINGLE
TB
BR
HOM
M P-T
QP
BR
MP
THOP
SUITABLE LISTED BREAKERS
CIRCUIT BREAKER
DOUBLE
TWIN
QUAD
TB
TBBD
TBBQ
BR
BRD
BRD
HOM
HOM T
HOM T
M P-T
M H-T
M H-T
QP
QT
QT
A-CT
BQ
TRIPLEX
GFCB
GFB
GFCB
HOM -GFI
M P-GT
QPF
HAGF
GFCB
M P-GF
THOP-GF
Wiring Inf ormat ion - Copper Conduct ors Only
Terminal Torque*
Wire Size
75°C min.
Insulat ion
AWG
14
12
10
79-15054-00 Rev. C
Supply
Circuit
Breaker
Rat ing
AM P
15
20
30
50
65
85
100
100/ 125
Line and
Neut ral
M ain
Lugs
LB-IN
35
35
35
40
45
45
50
50
Neut ral
and
Ground
LB-IN
20
20
20
25
35
35
M ax M ot or Load
(Cont inuous Dut y)
120V
240V
HP
HP
1/ 2
1 1/ 2
http://www.fiberstars.com
General
Purpose
Branch
Circuit
Breaker
Rat ing
AM P
15
20
30
40
60
FILLER PLATE
FP-1C-TB
BRFP
HOM FP
LX100FP
QF-3
# FC-1C
FP-1
TQLFP-1
General
Purpose
Branch
Circuit
M aximum
Current
Capacit y
AM P
12
16
24
32
44
Page 5 of 18
WARNING
•
•
•
TURN OFF INCOMING POWER BEFORE SERVICING EQUIPMENT.
ALL INSTALLATION AND MAINTENANCE WORK MUST BE PERFORMED BY
QUALIFIED ELECTRICAL PERSONELL ONLY.
VERIFY ALL ELECTRICAL RATINGS BEFORE INSTALLATION IS COMPLETE.
LOCATION
Install the WPC-2 enclosure using the mounting plates included with each enclosure. The
WPC-2 is housed in a Type 3R rainproof enclosure and can be mounted anywhere between the
pool equipment and the breaker panel.
WIRING INSTRUCTIONS
FOLLOW PROPER WIRING PRACTICES IN ACCORDANCE WITH ALL LOCAL
REGULATORY REQUIREMENTS.
Power Connections:
To wire the WPC-2 use insulated
COPPER wire only, 12 gauge minimum.
Run a ½” to ¾” conduit from the main
breaker panel to the WPC-2. Pull
appropriate wires from the main breaker
panel to the WPC-2 unit. To make
power connections remove 3/8 inches of
insulation from wire ends. Connect bare
wires to the Load Center as illustrated.
Tighten terminal screws firmly (20 lb-in
minimum). Connect the common to the
Neutral bar (tighten to 20 lb-in
minimum). Install a 20 Amp circuit
breaker and wire to the 120V LINE and
the T/C POWER of the terminal block.
Wire the Neutral and T/C NEUTRAL
terminals to the Neutral bar on the Load
Center. For use with an internal GFCI,
punch out the GFCI knockout on the
Load Center Cover Plate of the WPC.
Install a GFCI with appropriate
hardware (sold separately from
Fiberstars, part number WPC-2/3 ST).
79-15054-00 Rev. C
NEUTRAL
LOAD SIDE
HOT
LOAD SIDE
T/C POWER
T/C
NEUTRAL
120VAC 20AMP
CIRCUIT BREAKER
HOT
LINE SIDE
GFCI
TO
NEUTRAL BAR
http://www.fiberstars.com
GROUND
Page 6 of 18
Hooking up Lights to Circuit 1 and Circuit 2
To connect a lighting product to the Circuit 1 and Circuit 2 switch, pull wires from the products
to the WPC-2 through conduits connected to the bottom of the WPC-2. As illustrated, connect
lights that will be operated by the Circuit 1 Switch to the Circuit 1 terminal. Connect the
Neutral to the Terminal Block marked Neutral. Connect the Ground to the Equip. GND. bar.
Repeat for Circuit 2. Do not exceed 8Amps per circuit.
NOTE: Some models with optional equipment will have Circuit 1 or Circuit 2 or both Circuits
pre-wired for other functions.
The WPC-3 is approved for use with the Intermatic
Metallic Hub Kit (156PA14336A) and Fiberstars
DL-HUB for direct connection of underwater lights.
Refer to 1999 NEC 680-21(b), 2002 NEC 680-24(b)
or CEC 68-060, 062 and 066 for details.
79-15054-00 Rev. C
http://www.fiberstars.com
Page 7 of 18
Connecting Jazz, Jazz-Spa, System 6004, and System 6004-AS*
For proper operation of these products both Circuit 1 and Circuit 2 must be wired so that the
power is controlled through Circuit 1 and the color wheels functions are controlled through
Circuit 2. Follow each products installation manual for proper installation. Run appropriately
rated wires from the unit to the WPC-2 no less then 12 Gauge COPPER wires. Connect the
Power to the Circuit 1 terminal at one end and to the BLACK wire on the Fiberstars unit.
Connect the neutral to the NEUTRAL terminal in the WPC-2 and to the WHITE wire on the
Fiberstars unit. Connect the grounding cable to the EQUIP. GND. and on the other end to the
GREEN cable. Finally, for synchronization operation, connect the C/W CONTROL cable to the
Circuit 2 terminal and on the other end to the RED wire on the Fiberstars unit. You may connect
up to 8Amps of Fiberstars units to Circuit 1.
NOTE: Some models with optional equipment will have Circuit 2 or Circuit 1 or both Circuits
pre-wired for other functions and therefore eliminates the ability for this type of wiring.
NEUTRAL
LIGHT CONTROL
C/W CONTROL
The WPC-3 is approved for use with the Intermatic Metallic Hub Kit
(156PA14336A) and Fiberstars DL-HUB for direct connection of
underwater lights. Refer to 1999 NEC 680-21(b), 2002 NEC 68024(b) or CEC 68-060, 062 and 066 for details.
* Or other two button Power/Color system, i.e. Pentair, Supervision, Fiberworks…
79-15054-00 Rev. C
http://www.fiberstars.com
Page 8 of 18
PUMP CONNECTIONS
NOTE: Some models are ONLY equipped with Single Speed OR Dual Speed pump
connections.
CONNECTING A 240VAC PUMP
Connect a 240V 30AMP Circuit Breaker
for each pump (if this control box is
equipped with optional pump relays).
Using an appropriately sized copper
wires connect to the outer contacts of the
JQX relays of the appropriate pumps as
shown. Run wires from the pump to the
inner contacts of the appropriate JQX
relay.
NOTE: This unit maybe equipped with
more then one JQX relay for pump
control.
LO SPEED
79-15054-00 Rev. C
POWER IN
NOTE: The Secondary 120V must be
directly connected to the
pump for 240V operation.
240V Circuit
Breaker
HI SPEED
CONNECTING A 240VAC DUAL
SPEED PUMP
As illustrated, connect the Low Speed
wire to the Low Speed Load terminal on
the terminal block. Connect the High
Speed wire to the High Speed Load
terminal on the terminal block. Connect
the 120V Primary from the 240V Circuit
Breaker to the 120V PRI INPUT terminal.
Directly connect the 120V Secondary
from the Circuit Breaker to the 2 Speed
Pump.
240VAC Pump
120V PRIMARY
240VAC CIRCUIT
BREAKER
2 SPEED PUMP
120V SECONDARY CONNECTED
TO 2 SPEED PUMP
NOTE: Pump Breaker MUST be turned OFF
before servicing as 2nd leg of 240V
circuit is HOT at all time!
http://www.fiberstars.com
Page 9 of 18
24V Valve Wiring (Optional Equipment).
To connect a 24V Valve, follow diagram as
shown.
Connect one leg of the 24V
common to the 24V TO VALVE terminal.
Connect the Close wire to the NC LOAD
terminal and the Open wire to the NO
LOAD terminal.
COMMON TO VALVE
CLOSE WIRE FROM VALVE
OPEN WIRE FROM VALVE
Heater Connection (Optional Equipment).
To connect a heater, run the pilot wires from
the heater to the WPC unit. Connect the
wires to the terminal block labeled Heater.
NOTE: The Heater circuit only completes
the circuit of the Heater terminals when
the 24V Valve control is energized to the
NO Load circuit.
TO HEATER
TO HEATER
79-15054-00 Rev. C
http://www.fiberstars.com
Page 10 of 18
Single Speed Wiring Diagram
FOR USE ON WPC-2
AUXILIARY RELAY
KIT
FOR TEMPERATURE
FREEZE PROTECT
SWITCH OPTION
79-15054-00 Rev. C
http://www.fiberstars.com
Page 11 of 18
Dual Speed Wiring Diagram
FOR USE ON WPC-2
AUXILIARY RELAY
KIT
FOR TEMPERATURE
FREEZE PROTECT
SWITCH OPTION
79-15054-00 Rev. C
http://www.fiberstars.com
Page 12 of 18
Repeater Mounting
The WPC-2 is equipped with a signal repeater that can be mounted up to 10 feet from the WPC-2
unit. This repeater receives signals from the wireless remote and sends that signal to the WPC-2
via the 10 foot cable. Establish a location for the Repeater that is in line of sight from where the
wireless remote will be used most frequently and that is no more then 75 feet from furthest
where the remote will be used. NOTE: If extension is needed, use Fiberstars part number 9415098-00 and follow installation instructions supplied with the Repeater Extension.
To mount the Repeater, carefully insert a small flathead screwdriver into groove between the
Dome and Base approximately where the locking dimples are located. Pry the Dome out of the
locking dimples. Then carefully insert the small flathead screwdriver into the groove between
the Dome and the Base in an adjacent locking dimple and pry the Dome out. Then separate the
Dome from the Base by hand. Using the supplied self-drilling screws, locate a suitable mounting
surface and screw the base to this surface. Note that the marking “TOP” must be in the 12
o’clock position and the wire slit must be in the 6 o’clock position. Do not over tighten the
screws as it may damage the Repeater base. Realign the Repeater Dome to the Base and ensure
that the wire is exiting the base through the slit and the Locking Dimples are aligned with the
locking holes. Apply enough pressure so that the Dome “snaps” into the base.
NOTE: Do not stuff the remainder of the Repeater wire into the WPC unit.
Flathead Screwdriver
Repeater
Dome/Base groove
10 feet
Locking
Dimple
Mounting Screws
Orientation
Marker
Mounting
Holes
Repeater Dome
79-15054-00 Rev. C
Base Slit for
Repeater Wire
Repeater Base
http://www.fiberstars.com
Page 13 of 18
OPERATING INSTRUCTIONS
WPC-1 TOGGLE SWITCH OPERATION
The WPC-1 receiver box houses two switches. For
operation with the wireless transmitter, the switches
need to be in the REMOTE position. To manually
turn ON the devices connected to either Circuit 1 or
Circuit 2, flip the switches to the ON position. When
a circuit is in the ON position, the Wireless Remote
will not be able to turn OFF the respective circuit.
To turn OFF the devices manually, flip the respective
switch to the MIDDLE or OFF position. NOTE: In
the OFF position, the wireless remote operation will
be bypassed. To re-enable the wireless remote
operation, flip the switch back to the REMOTE
position. NOTE: If the units turn ON when the
switch is returned to the REMOTE position, simply
use the wireless remote to turn OFF the units if
desired.
WIRELESS REMOTE OPERATION
NOTE: The toggle switches on the WPC-1
must be set to REMOTE for wireless
operation. The POWER ON/OFF buttons
control the individual circuits independently.
With each push of the button, the WPC-1
toggles the individual circuits from ON to OFF
and vice versa. For Synchronization operation,
simply push the SYNC ON/OFF button.
NOTE: If all circuits are off when the SYNC
ON/OFF button is pressed, all circuits will be
turned to ON. If any one of the circuits are in
the ON state by the wireless remote, then when
the SYNC ON/OFF button is pressed all
circuits will be turned OFF and the SYNC
ON/OFF must be pressed to turn all circuits on
simultaneously.
79-15054-00 Rev. C
Units equipped with toggle switches
NOTE: Circuit 1 is in the ON position
and Circuit 2 is in the REMOTE position
Units equipped with rocker switches
NOTE: Switch is shown in the ON position.
Circuit 1 control
Circuit 2 control
For Synchronization of
Circuit 1 and Circuit 2
http://www.fiberstars.com
Page 14 of 18
TIMER OPERATION
Set time to current time. Open timer cover by lifting from the bottom towards you. In the
example below, the current time is set for 9:00 pm. NOTE: Only turn the Timer dial
clockwise or the timer will be damaged. Once the time has been set to the current time, set
the hours of the Pump operation by “snapping” the timer tabs inwards towards the center.
NOTE: Each tab represents 15 minutes of operation and tabs set inwards towards the
center is for OFF operations and ON when the tabs are set outwards as illustrated. In the
example below, the Pump will be off from 12:00 pm to 11:45 pm.
Once the time and time of operation has been set, ensure that the Timer function switch is set to
Auto for timer control of the Pump as illustrated below. To turn off timers automatic functions,
set the Timer function switch to OFF. To manually turn on the Pump, set the Timer function
switch to the ON position. NOTE: When in the ON position, the Pump will continue to run
until the Timer function switch is set to Auto where the tabs at the Set Point is in the OFF
position or if the Timer function switch is rotated to the OFF position. Apply the timer
label to the timer cover plate. Close the timer cover firmly after timer is set.
Timer Cover
Timer Plate
Timer tabs set to
ON position
Timer dial rotation
direction indicator
Timer tabs set to
OFF position
Current time and Timer
function switch set point
PM hours
AM hours
Timer function
switch
Timer dial
79-15054-00 Rev. C
http://www.fiberstars.com
Page 15 of 18
CODE ADJUSTMENTS
If it is necessary to change the transmission code on the WPC-2 an adjustment to the receiver AND the transmitter
DIP switches must be performed.
RECEIVER DIP SWITCHES – Turn OFF power to the WPC-2 from the circuit breaker on the Load Center or
from Main Power. Open the enclosure door. Unscrew and remove the Load Center Cover Plate. Place the Cover
Bracket in a safe location. Unscrew and remover the Switch Bracket. Disconnect the Molex connector that
connects the Switch Bracket controls to the receiver unit and set the Switch Bracket in a safe location where it will
not be bent, scratched, or impact forces applied to the components or the face plate itself. Unscrew the four (4)
screws holding the receiver to the base of the WPC-2 control box. Unscrew the four (4) screws located on the
back of the receiver to release the cover. NOTE: Take notice of how the wires enter and exit the receiver.
Remove the cover and look on the PCB to locate the DIP switch as illustrated.
TRANSMITTER DIP SWITCHES – Remove all screws from rear of remote. Separate the bottom cover from the
top cover.
DIP SWITCH ADJUSTMENT – The four DIP switches have an ON and an OFF position. Changing just one DIP
switch will change the code. MAKE SURE BOTH THE RECEIVER AND TRANSMITTER HAVE THE SAME
DIP SWITCH SETTINGS.
Molex Connector
Receiver Mounting
Holes
Switch Bracket
Rear screws
DIP Switch
Mounting
Screws
Load Center
Cover Plate
DIP switch
Receiver
screws
79-15054-00 Rev. C
http://www.fiberstars.com
Page 16 of 18
Note: Sample shown is of Channel 9
CHANNEL
DIP SWIT CH
Channel 1
Channel 2
Channel 3
Channel 4
Channel 5
Channel 6
Channel 7
Channel 8
Channel 9
Channel 10
Channel 11
Channel 12
Channel 13
Channel 14
Channel 15
Channel 16
79-15054-00 Rev. C
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
OFF
ON
ON
OFF
OFF
ON
ON
OFF
OFF
ON
ON
OFF
OFF
ON
ON
OFF
OFF
OFF
OFF
ON
ON
ON
ON
OFF
OFF
OFF
OFF
ON
ON
ON
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
ON
ON
ON
ON
ON
ON
ON
http://www.fiberstars.com
13
10
14
11
15
12
16
DIP Switch
Page 17 of 18
WPC FUNCTION CHART
Below is a chart of the WPC functionality based on the model number.
WPC2
Pump
Features
Button 1
Features
†
†
Button 2
Features
†
Other
Options
†
X – Standard
1 – Load Center
Removed
X – Standard
1 – T/C Bypass
2 – T/C Bypass & JVA Valve
3 – WFPR added for Booster Pump
Accessories
†
X – Standard
1 – Freeze Protect
2 – T/C w/Relay for
Pool Booster Pump
Cleaner
5 – FP & T/C w/Relay
for Pool Cleaner
Pump
X – Standard
3 – WFPR added for Booster
Pump
X –1 Speed Pump – Standard
2 – 2 Speed Pump – 24/7 LO Speed,
T/C controls HI Speed
3 – 2 Speed Pump w/T.C. for Lo Speed
& T/C for Hi Speed
EXAMPLE:
WPC2-2X2X-1 is a 2 speed pump model with the Low Speed ON continuously until High
Speed is actuated by the Time Clock. Button 1/Circuit 1 is wired standard. Button 2/Circuit 2 is
wired as a Time Clock Bypass & JVA which actuates a JVA valve and turns on the High Speed
pump (if Time Clock is already ON, then this action will keep the High Speed ON even after the
Time Clock has Shut OFF) with the push of the Button 2 on the remote or flipping the Circuit 2
switch to ON. And this equipment is equipped with a Freeze Protect device which will turn on
the High Speed pump when outside temperatures drop near freezing.
79-15054-00 Rev. C
http://www.fiberstars.com
Page 18 of 18

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About                           : uuid:59a25fd1-5f56-45ef-ba0f-ee24e5161e71
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Modify Date                     : 2007:07:19 13:02:27-04:00
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Title                           : WPC-1
Creator                         : FIBERSTARS
Subject                         : 
Tagged PDF                      : Yes
Author                          : FIBERSTARS
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FCC ID Filing: VF2-WPC2

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