Flow Numatics E Series Specialty Cylinder 1505482699 User Manual
Numatics E Series Specialty Cylinder-1505482699 NUMATICS_E_SERIES_SPECIALTY_CYLINDER-1505482699
2017-10-06
User Manual: Flow Numatics E Series Specialty Cylinder-1505482699
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E Series Economic Tie-Rod Cylinder Line w w w. n u m a t i c s . c o m Table of Contents E Series Features and Benefits 3 How to Order 4 Basic E-Series Cylinders 5 Cushioned Cylinders 5 Basic E-Series Dimensions 5 E-Series Rod Ends 6 Piston Rod Ends 6 Standard and Optional Rod Ends 7 E-Series Double Rod Dimensions 7 Bottom Tapped Mount 8-9 Clevis and Eye Mounts 10 End Lug Mount 11 Trunnion Mounts 12 Accessories 13 How to Order - E Series Piston Rod Assembly 14 How to Order - E Series Repair Kit 15 How to Order - E Series Seal Kit 15 Piston Rod Assembly Kit Installation Instructions 16 Seal Installation Guide 16 Diagrams 17 Repair Kit Removal/Installation Instructions 18 Seal Kit Removal/Installation Instructions 19 World Switches Specialty Cylinders Sensing Part Numbers Quick Disconnect Cables 20-21 21 22-24 25 E SERIES The E Series is a cost-efficient cylinder line that is ideal for a variety of OEM applications, providing long-lasting and reliable service. Tube The file hard (60RC) high strength aluminum alloy tube provides a smooth corrosion free sealing surface and excellent abrasion resistance. End Caps The end caps are accurately machined from (6061-T6) solid aluminum bar stock. They are anodized for corrosion resistance. Additionally, a recess on the piston-mating surface (at both ends) enables the air to work on a larger piston area for effortless breakaway. Rod Bushing The cast iron rod bushing provides maximum load bearing support. This graphite filled material offers the best bearing surface with hard chrome plated piston rod. Rod seal and wiper The rod seal and wiper are made from a highly durable material for long-lasting service. Piston rod High strength steel piston rod has a ground, polished and hard chrome plated surface providing maximum life of bushing and seals. Bushing retainer The bushing retainer allows cartridge removal without disassembly. Tie Rods Tie rods are 100,000 psi minimum yield steel for maximum holding power. Tie rod threads are rolled for strength and engagement. Piston seals The piston seals are a Buna-N lip seals that provides smoother breakaway. Wear band The extra wide wear band is provided to support maximum loading. Piston The solid aluminum alloy piston is strong and lightweight. Tube seals The tube seals are compression type and reusable. The floating cushion seal design gives the fastest stroke reversal possible by providing instantaneous full flow to piston. Each cushion has a flush, retained adjustment needle. Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. 3 E SERIES E Series Cylinder - How to Order P2 E L - 04 A 1 C - C AA 0 Mount F1 = Front Flange F2 = Rear Flange P2 = Detachable Clevis P4 = Detachable Eye P7 = P2 and S4 Mount Combination S4 = Bottom Tapped S7 = End Lug T1 = Head Trunnion T2 = Cap Trunnion T4* = Mid Trunnion Fixed X0 = No Mount *Specify "XI" length. Port Modifications (Only on 1-1/4" Bore) B = Port Modified Note: Leave Blank if No Port Modifications Magnet 0 = No Magnet 2 = Reed Magnet Options AA = No Options BA** = Bumpers, Both Ends BC**= Bumpered Cap End BH**= Bumpered Head End KA = Stroke Adjuster DA = Double Rod End MA = Metallic Rod Scraper NA = Nickel Plated Cylinder SA = Stainless Steel Rods ST = Stainless Steel Rods and Tie Rods VA = FKM Seals 1A* = Rod Extension 2A* = Thread Extension 3A = Studded Rod End 4A* = Stop Tube *Must specify length. **Bumpers add .062" to OAL (per bumper) Cylinder Type = Type "E" Cylinder E Bore = F = I = L = M N = 1-1/4" 1-3/4" 2" 2-1/2" 3" Q S T U W = = = = = 3-1/2" 4-1/2" 5" 6" 8" Full Inches of Stroke 00 = 0" Stroke 01 = 1" Stroke 02 = 2" Stroke 03 = 3" Stroke 99 B = 99" Stroke Fractional Inches of Stroke = 1/2" = 0" A I = 9/16" = 1/16" B J = 1/8" C K = 5/8" = 11/16" = 3/16" D L = 1/4" E M = 3/4" = 5/16" F N = 13/16" = 3/8" G O = 7/8" = 7/16" P = 15/16" H Cushions Position No Cushion Head and Cap Head Only Cap Only 1 A B F K 2 A C G L 3 A D H M Ports Position 1 2 3 4 1/8" B H N T 1/4" C I O U 3/8" D J P V 4 A E J N 1/2" E K Q W Rod End Codes = Style #1 Standard Rod Diameter 1 = Style #2 Standard Rod Diameter 2 = Style #3 Standard Rod Diameter 3 4 = Special Threads, Standard Rod Diameter (must specify threads) Example order: Part Number: P2EL-04A1C-CAA0 Piston Rod Ends 4 Bore Rod Dia. Style #1 (Male Thread) Style #2 (Male Thread) Style #3 (Female Thread) 1-1/4 0.375 3/8-16 1/4-20 1/4-20 1-3/4, 2, 2-1/2, 3 0.750 3/4-10 1/2-13 1/2-13 3-1/2, 4-1/2, 5 1.000 1-8 3/4-10 3/4-10 6, 8 1.500 1 1/4-12 1-8 1 1/4-12 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. 3/4" F L R X E SERIES Dimensions: Inches Basic E-Series Cylinders 1-1/4" through 4-1/2" bore only: Add 1" for each cushion 5", 6" and 8" bore only: No change in length for cushions Cushioned Cylinders Head Cushion Only Up to 4-1/2" Bore Cap Cushion Only Up to 4-1/2" Bore Head and Cap Cushioned Up to 4-1/2" Bore Basic E-Series Dimensions Bore Rod Dia. E EE G J K LB P R RD Y ZB 1-1/4 0.375 1.813 1/8 1.125 1-3/4 0.750 2.375 1/4 1.437 0.750 1/4-28 X 0.38 2.906 2.063 1.281 1.813 1.125 3.531 1.235 5/16-24 X 0.50 3.797 2.362 1.718 2.375 1.500 2 0.750 2.375 1/4 4.547 1.437 1.235 1/4-28 X 0.38 3.797 2.362 1.875 2.375 1.500 4.547 2-1/2 0.750 2.875 3 0.750 3.375 3/8 1.437 1.235 5/16-24 X 0.50 3.797 2.425 2.203 2.875 1.438 4.547 3/8 1.437 1.235 5/16-24 X 0.50 3.797 2.425 2.625 3.375 1.438 3-1/2 1.000 4.547 4.000 1/2 2.000 1.250 3/8-24 X 0.63 4.545 3.076 3.219 4.125 1.844 5.545 4-1/2 5 1.000 5.000 1/2 2.000 1.250 1/2-20 X 0.63 4.545 3.076 4.031 5.125 1.844 5.545 1.000 5.500 1/2 2.000 1.250 1/2-20 X 0.63 4.797 3.328 4.100 5.500 1.844 5.797 6 1.500 6.500 3/4 2.000 1.500 1/2-20 X 0.63 5.3750 3.750 4.875 6.500 2.125 6.625 8 1.500 8.500 3/4 2.000 1.500 5/8-18 X 0.75 5.750 3.750 6.440 8.500 2.125 6.625 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. 5 E SERIES Dimensions: Inches E-Series Rod Ends Style 1 1-1/4" Through 5" Bore Only Style 2 Style 1 6" and 8" Bore Only Style 3 Piston Rod Ends Bore 6 Rod Dia. Style #1 (Male Thread) Style #2 (Male Thread) Style #3 (Female Thread) KK CC XX A B D LAF WF 1-1/4 0.375 3/8-16 1/4-20 1/4-20 1.000 N/A 0.312 1.625 0.625 1-3/4, 2, 2-1/2, 3 0.750 3/4-10 1/2-13 1/2-13 1.500 N/A 0.625 2.250 0.750 3-1/2, 4-1/2, 5 1.000 1-8 3/4-10 3/4-10 1.625 N/A 0.875 2.625 1.000 6, 8 1.500 1 1/4-12 1-8 1 1/4-12 1.625 2.00 1.313 2.500 0.875 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. E SERIES Dimensions: Inches Standard and Optional Rod Ends Double Rod Order as "DA" Option E-Series Double Rod Dimensions Bore Rod Dia. E EE G K LD PP RD Y ZM 1-1/4 0.375 1.813 1/8 1.125 1/4-28 X 0.38 3.281 2.281 1.813 1.125 4.531 1-3/4 0.750 2.375 1/4 1.437 5/16-24 X 0.50 4.000 2.500 2.375 1.500 5.600 2 0.750 2.375 1/4 1.437 1/4-28 X 0.38 4.000 2.500 2.375 1.500 5.500 2-1/2 0.750 2.875 3/8 1.437 5/16-24 X 0.50 4.000 2.625 2.875 1.438 5.500 3 0.750 3.375 3/8 1.437 5/16-24 X 0.50 4.000 2.625 3.375 1.438 5.500 3-1/2 1.000 4.000 1/2 2.000 3/8-24 X 0.63 5.295 3.607 4.125 1.844 7.295 4-1/2 1.000 5.000 1/2 2.000 1/2-20 X 0.63 5.295 3.607 5.125 1.844 7.296 5 1.000 5.500 1/2 2.000 1/2-20 X 0.63 5.547 3.859 5.500 1.844 7.547 6 1.500 6.500 3/4 2.000 1/2-20 X 0.63 6.250 3.750 6.500 2.125 8.000 8 1.500 8.500 3/4 2.000 5/8-18 X 0.75 6.250 3.750 8.500 2.125 8.000 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. 7 E SERIES Dimensions: Inches Bottom Tapped Mount Bore 8 NT TK SN SO TN XT 1-1/4 1/4-28 0.313 2.03 2.41 N/A 1.06 1-3/4 5/16-24 0.438 2.61 2.81 0.78 1.34 2 5/16-24 0.438 2.61 2.81 0.78 1.34 2-1/2 5/16-24 0.563 2.61 2.81 1.25 1.34 3 5/16-24 0.563 2.61 2.81 1.25 1.34 3-1/2 3/4-24 0.688 3.11 3.73 1.84 1.72 4-1/2 1/2-20 0.688 3.11 3.73 2.50 1.72 5 1/2-20 0.688 3.30 4.05 2.69 1.75 6 1/2-20 0.625 3.75 3.75 3.25 2.12 8 5/8-18 0.750 3.75 3.75 4.50 2.12 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. E SERIES Dimensions: Inches Flange Mounts Mount Code F1 Mount Code F2 Bore FB FH R TS US W ZF 1-1/4 0.250 0.375 1.281 2.312 2.750 0.250 3.906 1-3/4 0.313 0.438 1.718 3.031 3.594 0.313 4.984 2 0.313 0.438 1.875 3.031 3.625 0.313 4.984 2-1/2 0.313 0.438 2.203 3.437 4.000 0.313 4.984 3 0.313 0.438 2.625 3.875 4.500 0.313 4.984 3-1/2 0.375 0.625 3.219 5.062 5.937 0.375 6.170 4-1/2 0.500 0.625 4.031 6.062 7.000 0.375 6.170 5 0.500 0.625 4.100 6.562 7.500 0.375 6.422 6 0.500 0.750 4.875 7.625 8.500 0.125 7.375 8 0.625 0.875 6.440 10.000 11.250 0 7.500 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. 9 E SERIES Dimensions: Inches Clevis and Eye Mounts Mount Code P2 Mount Code P4 10 Bore L M N CB CD CW FL GL XB XD 1-1/4 0.750 0.438 1.250 0.250 0.375 0.250 1.000 1.500 5.031 4.531 1-3/4 1.000 0.625 1.500 0.500 0.500 0.375 1.375 1.875 6.422 5.922 2 1.000 0.625 1.500 0.500 0.500 0.375 1.375 1.875 6.422 4.922 2-1/2 1.125 0.813 1.750 0.500 0.625 0.375 1.500 2.125 6.675 6.047 3 1.750 0.816 1.750 0.500 0.625 0.375 2.125 2.125 6.675 6.672 3-1/2 1.563 1.000 2.500 0.500 0.750 0.500 2.063 3.000 8.545 7.608 4-1/2 1.875 1.125 3.000 0.500 0.750 0.500 2.375 2.500 9.297 8.172 5 1.875 1.125 3.000 0.500 0.750 0.500 2.375 3.500 9.297 8.172 6 1.625 1.125 1.625 1.500 1.000 0.750 2.250 2.250 8.875 8.875 8 1.625 1.125 1.625 1.500 1.000 0.750 .250 2.250 8.875 8.875 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. E SERIES Dimensions: Inches End Lug Mount Mount Code S7 Bore AB AH AL AO AT S SA XA 1-1/4 1/4 0.906 0.500 0.250 0.625 1.281 3.906 4.031 1-3/4 5/16 1.188 0.625 0.250 0.875 1.781 5.047 5.173 2 1/4 1.188 0.500 0.250 0.625 1.875 4.797 5.048 2-1/2 5/16 1.438 0.625 0.250 0.875 2.203 5.047 5.173 3 5/16 1.688 0.625 0.250 0.875 2.625 5.047 5.173 3-1/2 1/2 2.063 1.000 0.375 1.375 3.219 6.545 6.546 4-1/2 1/2 2.563 1.000 0.375 1.375 4.031 6.545 6.545 5 1/2 2.750 1.000 0.375 1.375 4.100 6.797 6.797 6 1/2 3.250 1.000 0.375 1.375 4.875 7.750 7.625 8 1/2 4.250 1.250 0.750 2.000 6.440 8.250 7.875 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. 11 E SERIES Dimensions: Inches Trunnion Mounts Mount Code T1 Mount Code T2 Mount Code T2 12 Bore TD TG TL TM TW UT XG XJ 1-1/4 0.375 2.375 0.438 2.375 1.250 2.688 1.156 3.188 1-3/4 1.000 2.875 0.938 2.875 1.438 4.250 1.438 3.959 2 1.000 2.875 0.938 2.875 1.438 4.250 1.438 3.959 2-1/2 1.000 3.375 0.938 3.375 1.438 4.750 1.438 3.959 3 1.000 4.125 0.938 4.000 1.438 5.250 1.438 3.959 3-1/2 1.000 5.125 0.938 5.000 2.000 5.875 1.953 4.967 4-1/2 1.000 5.500 0.938 5.500 2.000 6.875 1.953 4.967 5 1.000 6.500 0.938 6.500 2.000 7.375 1.953 5.219 6 1.375 8.500 1.375 8.500 2.000 9.250 1.830 5.922 8 1.375 N/A 1.375 N/A N/A 11.250 1.830 5.922 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. E SERIES Dimensions: Inches Accessories Detachable Eye Bore Clevis PIN Pivot Pin for Detachable Clevis Eye CB CD CP CW Detachable Clevis DD E FL GL M R 1-1/4 E500-001 E500-401 E500-101 0.250 0.375 0.750 0.250 1/4 1.813 1.000 1.500 0.438 1.281 1-3/4 E500-002 E500-402 E500-102 0.500 0.500 1.250 0.375 5/16 2.375 1.375 1.875 0.625 1.718 2 E500-003 E500-402 E500-103 0.500 0.500 1.250 0.375 5/16 2.375 1.375 1.875 0.625 1.875 2-1/2 E500-304 E500-403 E500-104 0.500 0.625 1.250 0.375 5/16 2.875 1.500 2.125 0.813 2.203 3 E500-305 E500-403 E500-105 0.500 0.625 1.250 0.375 5/16 3.375 2.125 2.125 0.813 4.625 3-1/2 E500-006 E500-404 E500-106 0.500 0.750 1.500 0.500 3/8 4.000 2.063 3.000 1.000 3.219 4-1/2 E500-007 E500-404 E500-107 0.500 0.750 1.500 0.500 1/2 5.000 2.375 3.500 1.125 4.031 5 E500-008 E500-404 E500-108 0.500 0.750 1.500 0.500 1/2 5.500 2.375 3.500 1.125 4.100 6 E500-009 E500-405 E500-109 1.500 1.000 3.000 0.750 1/2 6.500 2.250 2.250 1.125 4.875 8 E500-010 E500-405 E500-110 1.500 1.000 3.000 0.750 5/8 8.500 2.250 2.250 1.125 6.440 Rod Clevis Pivot Pin for Rod Clevis Bore Clevis PIN AS CA CD CE CF CL ER KK 1-1/4 E500-301 E500-401 0.875 1.344 0.375 0.750 0.250 0.906 0.375 3/8-16 1-3/4, 2 E500-302 E500-406 1.000 1.875 0.500 1.125 0.500 1.313 0.563 3/4-10 2-1/2, 3 E500-303 E500-407 1.000 2.063 0.625 1.125 0.500 1.500 0.563 3/4-10 2-1/2 E500-304 E500-404 1.000 2.313 0.750 1.500 0.500 1.875 0.750 1-8 3 E500-305 E500-408 1.625 3.000 1.000 2.000 1.000 2.000 1.000 1 1/4-12 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. 13 E SERIES How to Order - E Series Piston Rod Assembly E92 - F 1 N 0 - 01 A - AA Type E92 = E Series Piston Rod Assembly Option AA = No Option BC = Bumpered Cap End BH = Bumpered Head End DA = Double Rod JN = Jam Nut KA = Stroke Adjust NA = Nickel Plated SA = Stainless Rod VA = FKM Seals 1A* = Rod Extension 1B* = Rear Rod Extension 2A* = Thread Extension 2B* = Rear Thread Extension 3A = Rod Stud 3B = Rear Rod Stud 4A* = Stop Tube * Must specify length Bore F = 1-1/4" I = 1 3/4" L = 2" M = 2-1/2" N = 3" Q = 3-1/2" S = 4-1/2" T = 5" U = 6" W = 8" Rod Code 1 = Style #1 Standard Rod Diameter 2 = Style #2 Standard Rod Diameter 3 = Style #3 Standard Rod Diameter 4= Special Threads, Standard Rod Diameter (must specify threads) Fractional Inches of Stroke A = 0" I = 1/2" B = 1/16" J = 9/16" C = 1/8" K = 5/8" D = 3/16" L = 11/16" = 1/4" E M = 3/4" = 5/16" F N = 13/16" G = 3/8" O = 7/8" P = 15/16" H = 7/16" Cushion N = No Cushion B = Both Ends Cushioned H = Head End Cushioned C = Cap End Cushioned Magnet 0 = No Magnet 2 = Reed Magnet Full Inch of Stroke 00 = 0" Stroke 01 = 1" Stroke 02 = 2" Stroke 03 = 3" Stroke 04 = 4" Stroke 99 = 99" Stroke Note: Options listed are ones that apply to a piston rod assembly only. Model number is set up to use option code supplied with original cylinder or with any above. Rod End Styles, Diameters and Threads 14 Bore Rod Dia. Style #1 (Male Thread) Style #2 (Male Thread) Style #3 (Female Thread) 1-1/4" 0.375 3/8-16 1/4-20 1/4-20 1-3/4", 2", 2-1/2", 3" 0.750 3/4-10 1/2-13 1/2-13 3-1/2", 4-1/2", 5" 1.000 1-8 3/4-10 3/4-10 6", 8" 1.500 1 1/4-12 1-8 1 1/4-12 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. E SERIES How to Order - E Series Repair Kit E98 - F N 1 B - AA - Type E98 = E Series Repair Kit B Port rt Modifications (Only on 1-1/4" Bore) B = Port Modified Note: Leave Blank if No Port Modifications Bore F = 1-1/4" I = 1-3/4" L = 2" M = 2-1/2" N = 3" Q = 3-1/2" S = 4-1/2" T = 5" U = 6" W = 8" Option AA = No Option BC = Bumpered Cap End BH = Bumpered Head End DA = Double Rod MA = Metallic Rod Scraper MB = Rear Metallic Rod Scraper NA = Nickel Plated VA = FKM Seals Cushion N = No Cushion B = Both Ends Cushioned H = Head End Cushioned C = Cap End Cushioned * Port All Bores Except 1-1/4" 1-1/4" bore only B = 1/8" Port Position 1 H = 1/8" Port Position 2 N = 1/8" Port Position 3 T = 1/8" Port Position 4 C = 1/4" Port Position 1 I = 1/4" Port Position 2 O = 1/4" Port Position 3 U = 1/4" Port Position 4 Mount 0* = All bores except 1-1/4" 1-1/4" bore only 1 = S4 & P7 2 = T1 3 = F1, F2, P2, P4,S7, T2, T4, X0 * 1-1/4" bore has pressed in bushing. Note: Options listed are ones that apply to a repair kit only. Model number is set up to use option code supplied with original cylinder or with any above. How to Order - E Series Seal Kit E97 - F N - AA Type E97 = E Series Seal Kit Bore F = 1-1/4" I = 1-3/4" L = 2" M = 2-1/2" N = 3" Q = 3-1/2" S = 4-1/2" T = 5" U = 6" W = 8" Option AA = No Option DA = Double Rod MA = Metallic Rod Scraper MB = Rear Metallic Rod Scraper VA = FKM Seals Cushion N = No Cushion B = Both Ends Cushioned H = Head End Cushioned C = Cap End Cushioned Note: Options listed are ones that apply to a seal kit only. Model number is set up to use option code supplied with original cylinder or with any above. Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. 15 E SERIES Piston Rod Assembly Removal/Installation Instructions 1. Loosen 4 Sleeve Nuts (Part #8) to remove Piston/Rod Assembly (Part #16 & #19) 2. Carefully remove old seals. (Part #13 & #15) Any damage to the seal grooves may result in leakage. 3. Lubricate piston seals (Part #13) and wearband (Part #15) with supplied Numatics’ Lube. Examine seals before installing for any contamination. Contamination may cause leakage. 4. Install Piston Seal (Part #13). Make sure the piston seal is not twisted inside groove. See Seal Installation Guide. 5. Install lubricated Wearband (Part #15) onto piston. Sink piston/rod assembly into sinker tube. 6. Apply lube inside the cylinder tube. 7. Sink piston/rod assembly into cylinder tube. 8. Press piston/rod assembly flush with the cylinder tube. Wipe off any lube from the face of the piston. 9. Examine seals after installing for any contamination. Contamination may cause leakage. 10. Lightly grease Rod Seal (Part #3) and Bushing O-ring (Part #2). This will ease the installation of the rod bushing over the rod and into the head. 11. Reassemble cylinder. Loosely torque Sleeve Nuts to allow head and cap to rotate slightly. 12. Before final torque, place cylinder on level surface to square head and cap. Torque Sleeve Nuts in a crisscross pattern. Use the following charts for torque tolerances for Sleeve Nuts. 13. Stroke cylinder by hand. This will enable detection of any binding. If binding does occur, repeat steps 11-13. Seal Installation Guide Loaded Bushing Head or Cap Cushion Block Sinker Tube Part Numbers Part # Bore Min. Max. 1-1/4" E06-F91 1-1/4" 8 10 E06-I91 1-3/4" 8 10 2" A06-L91 2" 8 10 2-1/2" A06-M91 2-1/2" 15 18 C06-N91 3" 15 18 3-1/2" E06-Q91 3-1/2" 23 30 4-1/2" E06-S01 4-1/2" 50 60 5" A06-T91 5" 50 60 6" A06-U91 6" 50 60 A06-W91 8" 80 90 3" 8" 16 Tie Rod Torque Tolerances (lbs-ft) Part #8 Bore 1-3/4" Note: Sinker Tubes are not included in kits. They can be ordered using the part numbers from the provided chart. Piston Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. E SERIES Diagrams E Series Pneumatic Service Temperatures: Nitrile Seals: -10˚F (-23˚C) to 165˚F (74˚C) FKM Seals: 0˚F (-17˚C) to 400˚F (204˚C) Parts included in: Part # 9 3 4 2 1 24 9 12 9 9 5 10 Head, Cap, and Bushing Assembly 13 14 15 13 Seal Kit Description 1 Rod Wiper X 2 Bushing O-ring X 3 Rod Seal X 4 Bushing 5 Loaded Bushing Assembly 6 Cap 7 Cushion Needle 8 Sleeve Nuts Repair Kit Piston/Rod Assembly X 9 Tube End Seals 10 Bushing Snap Ring X X 11 Head 12 13 Head Cushion Seal X X Piston Seals X X 14 Magnet 15 Wearband X X 16 Rod X 17 Head Cushion Spear X 18 Cap Cushion Spear X 19 Piston X 20 Tube 21 Tie Rods 22 Head Cushion Block 23 Cap Cushion Block 24 Cap Cushion Seal X X X 20 18 17 19 16 Piston/Rod Assembly 21 22 6 11 23 7 7 8 Cylinder Assembly and Tie Rod Torque Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. 17 E SERIES Repair Kit Removal/Installation Instructions 1. 2. 3. 4. Remove Snap Ring (Part #10) to remove old Loaded Bushing (Part # 5) Loosen 4 Sleeve Nuts (Part #8) to remove Piston/Rod Assembly (Part #16 & #19) Carefully remove old seals. (Part #9, #12*, #13, #15, & #24) Any damage to the seal grooves may result in leakage. Lubricate new seals with supplied Numatics’ Lube. Examine seals before installing for any contamination. Contamination may cause leakage. 5. Install Piston Seal (Part #13). Make sure the piston seal is not twisted inside groove. See Seal Installation Guide. 6. Install lubricated Wearband (Part #15) onto piston. Sink piston/rod assembly into sinker tube. 7. Apply lube inside the cylinder tube. 8. Sink piston/rod assembly into cylinder tube. 9. Press piston/rod assembly flush with the cylinder tube. Wipe off any lube from the face of the piston. 10. Place Tube End Seals (Part #9) into head and cap seal grooves. If cylinder is cushioned, the kit will have additional tube end seals for the cushion block tube end seal grooves. Examine seals after installing for any contamination. Contamination may cause leakage. 11. Lightly grease Rod Seal (Part #3) and Bushing O-ring (Part #2) on the supplied loaded bushing. This will ease the installation of the rod bushing over the rod and into the head. 12. Reassemble cylinder except for loaded bushing. First, loosely torque Sleeve Nuts to allow head and cap to rotate slightly. Carefully place bushing over the rod until getting interference. With a twisting motion, slide the bushing down onto the rod and into the bushing pocket on the head. 13. Make sure loaded bushing is pressed below snap ring groove. Replace snap ring into the groove. Visually check to see if snap ring is fully seated in the groove. 14. Before final torque, place cylinder on level surface to square head and cap. Torque Sleeve Nuts in a crisscross pattern. Use the following charts for torque tolerances for Sleeve Nuts. 15. Stroke cylinder by hand. This will enable detection of any binding. If binding does occur, repeat steps 12-15. Seal Installation Guide Loaded Bushing Head or Cap Cushion Block Sinker Tube Part Numbers Note: Sinker Tubes are not included in kits. They can be ordered using the part numbers from the provided chart. 18 Piston Tie Rod Torque Tolerances (lbs-ft) Part #8 Bore Min. Max. Bore Part # 1-1/4" 8 10 1-1/4" E06-F91 1-3/4" 8 10 1-3/4" E06-I91 2" 8 10 2" A06-L91 2-1/2" 15 18 2-1/2" A06-M91 3" 15 18 3" C06-N91 3-1/2" 23 30 3-1/2" E06-Q91 4-1/2" E06-S01 4-1/2" 50 60 5" A06-T91 5" 50 60 6" A06-U91 6" 50 60 8" A06-W91 8" 80 90 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. E SERIES Seal Kit Removal/Installation Instructions 1. Remove Snap Ring (Part #10) to remove Loaded Bushing (Part # 5) 2. Loosen 4 Sleeve Nuts (Part #8) to remove Piston/Rod Assembly (Part #16 & #19) 3. Carefully remove old seals. (Part #1, #2, #3, #9, #12, #13, #15, & #24) Any damage to the seal grooves may result in leakage. 4. Lubricate new seals with supplied Numatics’ Lube. Examine seals before installing for any contamination. Contamination may cause leakage. 5. Install Piston Seal (Part #13). Make sure the piston seal is not twisted inside groove. See Seal Installation Guide. 6. Install lubricated Wearband (Part #15) onto piston. Sink piston/rod assembly into sinker tube. 7. Apply lube inside the cylinder tube. 8. Sink piston/rod assembly into cylinder tube. 9. Press piston/rod assembly flush with the cylinder tube. Wipe off any lube from the face of the piston. 10. Place Tube End Seals (Part #9) into head and cap seal grooves. If cylinder is cushioned, the kit will have additional tube end seals for the cushion block tube end seal grooves. Examine seals after installing for any contamination. Contamination may cause leakage. 11. Install Rod Wiper (Part #1), Bushing O-ring (Part #2), and Rod Seal (Part #3) into bushing. Lightly grease Rod Seal and Bushing O-ring after installation. This will ease the installation of the rod bushing over the rod and into the head. 12. Reassemble cylinder except for loaded bushing. First, loosely torque Sleeve Nuts to allow head and cap to rotate slightly. Carefully place bushing over the rod until getting interference. With a twisting motion, slide the bushing down onto the rod and into the bushing pocket on the head. 13. Make sure loaded bushing is pressed below snap ring groove. Replace snap ring into the groove. Visually check to see if snap ring is fully seated in the groove. 14. Before final torque, place cylinder on level surface to square head and cap. Torque Sleeve Nuts in a crisscross pattern. Use the following charts for torque tolerances for Sleeve Nuts. 15. Stroke cylinder by hand. This will enable detection of any binding. If binding does occur, repeat steps 12-15. Seal Installation Guide Loaded Bushing Head or Cap Cushion Block Sinker Tube Part Numbers Note: Sinker Tubes are not included in kits. They can be ordered using the part numbers from the provided chart. Bore Part # 1-1/4" E06-F91 1-3/4" E06-I91 2" A06-L91 2-1/2" A06-M91 Piston Torque Tolerances (lbs-ft) Part #8 Bore Min. Max. 1-1/4" 8 10 1-3/4" 8 10 2" 8 10 2-1/2" 15 18 3" 15 18 3" C06-N91 3-1/2" E06-Q91 3-1/2" 23 30 4-1/2" E06-S01 4-1/2" 50 60 5" A06-T91 5" 50 60 6" A06-U91 6" 50 60 8" A06-W91 8" 80 90 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. 19 E SERIES E series World Switch application Detail Round Tube and Tie Rod Detail 2 1. World Switch 1 3 2. Tie Rod Bracket 4 3. Adjustment Screw 4. Cylinder Tie Rod E Series World Switch Bracket Cylinders Bore Part Number E series Tie Rod 1 1/4”-2” Bore SB6-K01 E series Tie Rod 1 3/4”-3” Bore SB6-L01 E series Tie Rod 3 1/2”-4” Bore SB6-P01 E series Tie Rod 4 1/2”-6” SB6-T01 E series Tie Rod 8” Bore SB6-W01 E Series World Switch Hall Effect Part Numbers P/N Switch Style Electrical Design Output Operating Voltage Current Rating Switching Power Voltage Drop NEMA IP Rating Temperature Rating SH6-031 Flying Lead DC PNP Normally Open 6-24 VDC 0.3 Amps Max. 7.2 Watts Max. .5 Volts NEMA 6 -25º to +75º C SH6-032 Flying Lead DC PNP Normally Open 6-24 VDC 0.3 Amps Max. 7.2 Watts Max. .5 Volts NEMA 6 -25º to +75º C SH6-021 M8 Connector DC NPN Normally Open 6-24 VDC 0.3 Amps Max. 7.2 Watts Max. .5 Volts NEMA 6 -25º to +75º C SH6-022 M8 Connector DC NPN Normally Open 6-24 VDC 0.3 Amps Max. 7.2 Watts Max. .5 Volts NEMA 6 -25º to +75º C Hall Effect Switch .921 .531 PNP Sourcing NPN Sinking .559 .433 .921 .531 .559 .433 20 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. E SERIES E Series World Switch Reed Switch Part Numbers P/N Switch Style Electrical Design Output Operating Voltage Current Rating Switching Power Voltage Drop NEMA IP Rating Temperature Rating SR6-002 Flying Lead AC/DC REED Normally Open 5-120 VAC/DC 0.025 Amps Max. 0.001 Amps Min. 3 Watts Max. 3.5 Volts NEMA 6 -25º to +75º C SR6-004 Flying Lead AC/DC REED Normally Open 5-120 VAC/DC 0.5 Amps Max. 0.005 Amps Min. 10 Watts Max. 3.0 Volts NEMA 6 -25º to +75º C SR6-022 M8 Connector AC/DC REED Normally Open 5-50 VAC 5-60 VDC 0.025 Amps Max. 0.001 Amps Min. 3 Watts Max. .5 Volts NEMA 6 -25º to +75º C SR6-024 M8 Connector AC/DC REED Normally Open 5-50 VAC 5-60 VDC 0.5 Amps Max. 0.005 Amps Min. 10 Watts Max. 3.0 Volts NEMA 6 -25º to +75º C Sensor Description Standard Cord Set Quick Disconnect Reed Switch - Normally Open Type SR6 .921 .531 .559 .433 .921 .531 .559 .433 Specialty Cylinders E Series (Tie Rod) Bore Bracket P/N 1 1/4" N99-1181 Reed Switch REED-FL2-00 REED-QDS-M8U 1 3/4" N99-1182 Hall PNP PNP-FL2-00-U PNP-QDS-M8-U 2" N99-1181 2 1/2" N99-1182 Hall NPN NPN-FL2-00-U NPN-QDS-M8-U See page 22, 23, & 24 for sensor specifications 3" N99-1182 3 1/2" N99-1183 4 1/2" N99-1184 5" N99-1184 6" N99-1184 8" N99-1184 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. 21 E SERIES Sensing Part Numbers PNP-FL2-00-U PNP-QDS-M8-U .98 [25.0] PART NUMBER 1.50 [38.1] .98 [25.0] .25 [6.4] LED 1.46 [37.0] .20 [5.1] PNP-FL2-00-U .25 [6.4] LED .20 [5.1] PNP-QDS-M8-U .20 [5.0] .20 [5.0] SENSING FACE SENSING FACE 78.74 [2000.0] PART NUMBER 11.81 [300.0] M8 x 1.0 BLUE (-) BLACK (OUTPUT) BROWN (+) 26 GAUGE WIRES FASTENING CLAMP FASTENING CLAMP ELECTRICAL DESIGN ELECTRICAL DESIGN DC PNP OUTPUT Normally Open OPERATING VOLTAGE 10-30 VDC CURRENT RATING OUTPUT OPERATING VOLTAGE CURRENT RATING 100 mA DC PNP Normally Open 10-30 VDC 100 mA SHORT-CIRCUIT PROTECTION Yes SHORT-CIRCUIT PROTECTION Yes OVERLOAD PROTECTION Yes OVERLOAD PROTECTION Yes Yes REVERSE POLARITY PROTECTION Yes REVERSE POLARITY PROTECTION VOLTAGE DROP < 2.5 V VOLTAGE DROP < 2.5 V CURRENT CONSUMPTION < 12 mA CURRENT CONSUMPTION < 12 mA REPEATABILITY < .2mm REPEATABILITY < .2mm POWER-ON DELAY TIME < 30 ms POWER-ON DELAY TIME < 30 ms SWITCH FREQUENCY SWITCH FREQUENCY > 3000 Hz AMBIENT TEMPERATURE -25ºC to 85ºC AMBIENT TEMPERATURE > 3000 Hz -25ºC to 85ºC IP 67, III PROTECTION HYSTERESIS 1.0mm HYSTERESIS 1.0mm MAGNETIC SENSITIVITY 2.0 mT MAGNETIC SENSITIVITY 2.0 mT PROTECTION TRAVEL SPEED TRAVEL SPEED > 10 m/s IP 67, III > 10 m/s HOUSING MATERIAL PA (Polyamide) Black; Fastening Clamp: Stainless Steel HOUSING MATERIAL PA (Polyamide) Black; Fastening Clamp: Stainless Steel FUNCTION DISPLAY SWITCHING STATUS Yellow LED FUNCTION DISPLAY SWITCHING STATUS Yellow LED CONNECTION Flying Leads, Pur Cable (2m Long, 3 x26 Gauge Wire) CONNECTION M8 Connector (Snap Fit) , Pur Cable (.3 m) REMARKS Clamping Screw with Combined Slot/Hexagon Socket Head AF 1.5 cULus - Class 2 Source Required REMARKS Clamping Screw with Combined Slot/Hexagon Socket Head AF 1.5 cULus - Class 2 Source Required ACCESSORIES Rubber Placehold, Cable Clip, and Cut Sheet To Be Provided with Every Switch ACCESSORIES Rubber Placehold, Cable Clip, and Cut Sheet To Be Provided with Every Switch AGENCY APPROVALS RoHS AGENCY APPROVALS RoHS *Switches are not designed for wet environments. Please see your distributor for additional information. 22 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. E SERIES Sensing Part Numbers NPN-FL2-00-U NPN-QDS-M8-U .98 [25.0] 1.50 [38.1] PART NUMBER .20 [5.1] NPN-FL2-00-U 1.46 [37.0] PART NUMBER .25 [6.4] LED .20 [5.1] NPN-QDS-M8-U .20 [5.0] .20 [5.0] SENSING FACE SENSING FACE 78.74 [2000.0] BLUE (-) BLACK (OUTPUT) BROWN (+) 26 GAUGE WIRES .98 [25.0] .25 [6.4] LED 11.81 [300.0] M8 x 1.0 FASTENING CLAMP ELECTRICAL DESIGN OUTPUT FASTENING CLAMP ELECTRICAL DESIGN DC NPN Normally Open OPERATING VOLTAGE CURRENT RATING 10-30 VDC OUTPUT OPERATING VOLTAGE CURRENT RATING 100 mA DC NPN Normally Open 10-30 VDC 100 mA SHORT-CIRCUIT PROTECTION Yes SHORT-CIRCUIT PROTECTION OVERLOAD PROTECTION Yes OVERLOAD PROTECTION Yes REVERSE POLARITY PROTECTION Yes REVERSE POLARITY PROTECTION Yes Yes VOLTAGE DROP < 2.5 V VOLTAGE DROP < 2.5 V CURRENT CONSUMPTION < 12 mA CURRENT CONSUMPTION < 12 mA REPEATABILITY < .2mm REPEATABILITY < .2mm POWER-ON DELAY TIME < 30 ms POWER-ON DELAY TIME < 30 ms SWITCH FREQUENCY AMBIENT TEMPERATURE > 3000 Hz -25ºC to 85ºC SWITCH FREQUENCY AMBIENT TEMPERATURE > 3000 Hz -25ºC to 85ºC IP 67, III PROTECTION HYSTERESIS 1.0mm HYSTERESIS 1.0mm MAGNETIC SENSITIVITY 2.0 mT MAGNETIC SENSITIVITY 2.0 mT PROTECTION TRAVEL SPEED TRAVEL SPEED > 10 m/s IP 67, III > 10 m/s HOUSING MATERIAL PA (Polyamide) Black; Fastening Clamp: Stainless Steel HOUSING MATERIAL PA (Polyamide) Black; Fastening Clamp: Stainless Steel FUNCTION DISPLAY SWITCHING STATUS Yellow LED FUNCTION DISPLAY SWITCHING STATUS Yellow LED CONNECTION Flying Leads, Pur Cable (2m Long, 3 x26 Gauge Wire) CONNECTION M8 Connector (Snap Fit) , Pur Cable (.3 m) REMARKS Clamping Screw with Combined Slot/Hexagon Socket Head AF 1.5 cULus - Class 2 Source Required REMARKS Clamping Screw with Combined Slot/Hexagon Socket Head AF 1.5 cULus - Class 2 Source Required ACCESSORIES Rubber Placehold, Cable Clip, and Cut Sheet To Be Provided with Every Switch ACCESSORIES Rubber Placehold, Cable Clip, and Cut Sheet To Be Provided with Every Switch AGENCY APPROVALS RoHS AGENCY APPROVALS RoHS *Switches are not designed for wet environments. Please see your distributor for additional information. Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. 23 E SERIES Sensing Part Numbers REED-FL2-00 REED-QDS-M8U 1.20 [30.5] .22 [5.7] 1.50 [38.1] 1.20 [30.5] .25 [6.4] PART NUMBER .20 [5.1] .22 [5.7] .25 [6.4] PART NUMBER .20 [5.1] REED-QDS-M8U .20 [5.0] LED T AA 0809 T AA 0809 REED-FL2-00 1.46 [37.0] .20 [5.0] LED 78.74 [2000.0] 11.81 [300.0] BLUE (-) BROWN (+) 26 GAUGE WIRES FASTENING CLAMP M8 x 1.0 FASTENING CLAMP ELECTRICAL DESIGN AC/DC REED ELECTRICAL DESIGN AC/DC REED OUTPUT Normally Open OUTPUT Normally Open OPERATING VOLTAGE 5-120 VAC/DC OPERATING VOLTAGE CURRENT RATING 100 mA* SHORT-CIRCUIT PROTECTION OVERLOAD PROTECTION REVERSE POLARITY PROTECTION CURRENT RATING *5-60 VDC / 5-50 VAC 100 mA No SHORT-CIRCUIT PROTECTION No No OVERLOAD PROTECTION No Yes REVERSE POLARITY PROTECTION Yes VOLTAGE DROP <5V VOLTAGE DROP <5V REPEATABILITY ± .2mm REPEATABILITY ± .2mm MAKETIME INCLUDING BOUNCE < .6 ms MAKETIME INCLUDING BOUNCE < .6 ms BREAKTIME < .1 ms BREAKTIME < .1 ms SWITCHING POWER (MAX) SWITCH FREQUENCY 1000 Hz AMBIENT TEMPERATURE PROTECTION HYSTERESIS HOUSING MATERIAL FUNCTION DISPLAY SWITCHING STATUS CONNECTION 5W -25ºC to 70ºC SWITCHING POWER (MAX) SWITCH FREQUENCY AMBIENT TEMPERATURE IP 67, II PROTECTION .9mm HYSTERESIS PA (Polyamide) Black; Fastening Clamp: Stainless Steel Yellow LED Flying Leads, Pur Cable (2m Long, 2 x26 Gauge Wire) REMARKS HOUSING MATERIAL FUNCTION DISPLAY SWITCHING STATUS CONNECTION REMARKS *External Protective Circuit for Inductive Load (Valve, Contactor, Etc..) Necessary. Conforms to 2008 NEC Section 725 III, Class 2 Circuits AGENCY APPROVALS Rubber Placehold, Cable Clip, and Cut Sheet To Be Provided with Every Switch RoHS 1000 Hz -25ºC to 70ºC IP 67, II .9mm PA (Polyamide) Black; Fastening Clamp: Stainless Steel Yellow LED M8 Connector (Snap Fit), Pur Cable (.3m) *External Protective Circuit for Inductive Load (Valve, Contactor, Etc..) Necessary. Conforms to 2008 NEC Section 725 III, Class 2 Circuits M8 Connector voltage limited to 5-60 vdc / 5-50 vac to conform with 2008 IEC 61076-2-104 Clamping Screw with Combined Slot/Hexagon Socket Head AF 1.5. No LED Function in case of Polarity in DC Operation ACCESSORIES 5W Clamping Screw with Combined Slot/Hexagon Socket Head AF 1.5. No LED Function in case of Polarity in DC Operation ACCESSORIES AGENCY APPROVALS Rubber Placehold, Cable Clip, and Cut Sheet To Be Provided with Every Switch RoHS *Switches are not designed for wet environments. Please see your distributor for additional information. 24 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. E SERIES Quick Disconnect Cables 196.85 [5000] 196.85 [5000] 1.50 [38.1] 1.2 [31] 1.06 [27] 1.50 [38.1] ø.4 [10] BLUE (–) BROWN (+) BLACK (OUTPUT) 26 GAUGE WIRES Order Code M8 x 1 PXCST .71 [18] BLUE (–) BROWN (+) BLACK (OUTPUT) 26 GAUGE WIRES Wiring Core colors BK black BN brown BU blue 4 3 1 1 3 4 BN BU BK ø.4 [10] M8 x 1 PXC90 Type Operating Voltage Current Rating Cable Material Protection Connector PXCST Straight 5 m Cable (3 x 26 Gauge wire) 60 AC/75 DC 3A PUR IP 68, III M8 PXC90 90° 5 m Cable (3 x 26 Gauge wire) 60 AC/75 DC 3A PUR IP 68, III M8 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. 25 World Class Supplier of Pneumatic Components World Headquarters USA Numatics, Incorporated Canada Numatics, Ltd México - Ascomatica SA de CV Brazil Ascoval Ind.e Comercio Ltda 46280 Dylan Drive Novi, Michigan 48377 P: 519-758-2700 F: 519-758-5540 P: 52 55 58 09 56 40 (DF y Area metropolitana) P: 01 800 000 ASCO (2726) (Interior de la República) F: 52 55 58 09 56 60 P: (55) 11-4208-1700 F: (55) 11-4195-3970 P: 248-596-3200 F: 248-596-3201 LT-ESeriesCatalog Rev 11/12 10M-IPC-1/09 © Numatics Inc. 2009 - 2012 Numatics® is registered in the United States and elsewhere Numatics, Inc. | Tel (248) 596-3200 | www.numatics.com | email: insidesales@numatics.com
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