Flow Tolomatic Bc2 Series Rodless Cylinder 1505483132 Solid Bearing User Manual

Tolomatic Bc2 Series Rodless Cylinder-1505483132 TOLOMATIC_BC2_SERIES_RODLESS_CYLINDER-1505483132 TOLOMATIC_BC2_SERIES_RODLESS_CYLINDER-1505483132 TOLOMATIC BC2 SERIES RODLESS CYLINDER Cylinders s production assets-flotronics

2017-10-06

User Manual: Flow Tolomatic Bc2 Series Rodless Cylinder-1505483132

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BC2_1

ABT
MXP
PB
ENGR

Contents
Features .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . BC2_2
Performance .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . BC2_4
Carrier Adjustment .  .  .  .  .  .  .  .  .  .  .  .  .  .  . BC2_5
BC205 .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . BC2_6
BC210 .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . BC2_8
BC212 & 15 . .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . BC2_10
BC220 & 25 . .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . BC2_12
Auxiliary Carrier .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . BC2_14
Tube Supports  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . BC2_16
Foot Mount  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . BC2_17
Floating Mount .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . BC2_18
Switches . .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . BC2_20
Shock Absorbers .  .  .  .  .  .  .  .  .  .  .  .  .  .  . BC2_22
Application Data Worksheet  .  .  .  . BC2_24
Selection Guidelines . .  .  .  .  .  .  .  .  .  .  . BC2_25
Application Guidelines . .  .  .  .  .  .  .  .  . BC2_26
Service Parts . .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . BC2_27
Ordering .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . BC2_28

CC

MG

LS

BC4

BC3

BC2

BC2 Solid Bearing
Rodless Cylinder

Tolomatic… the Rodless Cylinder Leader

LS

• 2-bolt adjustment
instead of a series
of set screws
• Easy to set tension
for freer running or
stiffer systems
• Minimizes free play
while maintaining a
higher level of load
guidance

MG
stainless steel sealing band system
CC

Formed end cap
wiper seal

PB

Adjustable
cushions

ENGR

• Adjustable cushions
are standard, not
optional
• Easy screw adjustment
for end-of-stroke
deceleration
• Protects actuator and
load from damage

BC2_2

• Keeps contaminants from
entering the sealing area
• Protects internal
components
• Reduces maintenance while
increasing productivity

• Fatigue resistant
stainless steel bands
are specifically made to
provide longer life and
will not elongate, like
elastomers
• Outer band keeps
out contaminants for
extended performance
• Inner band provides
a smooth surface
for less seal wear

Options

BC2
BC3
BC4

BC4

Adjustable carrier bracket

LS

BC3

• Stronger, stiffer tube retains
tolerance specs when chamber
is pressurized
• Keeps sealing band in place
for maximized air efficiency
• Tube supports are minimized
• Solid structural support
provides durability and long life
performance

Auxiliary Carrier

• Substantially higher load capacity
• Substantially higher bending moment capacity

MG

BC2

Rigid blackanodized extruded
aluminum tube

Floating Mount

• Compensates for non-parallelism between band
cylinder and externally guided load

Tube Support mounts
• Used for intermediate support

Load-bearing carrier design

• Load and piston are
independent - piston floats,
resulting in less friction and
longer seal life
• Engineered resin load bearings
offer consistently low friction
and long wear

Foot Mounts

• For end mounting of band cylinder

Shock Absorbers

• Smooth deceleration
• Allows increased operating speed
• Self-compensates for load or speed changes
• Minimizes impact load to equipment
• Higher equipment productivity
• Adjustable position shocks available

Switches

• Available in Reed, Hall-effect and Triac
• 15ft. cable with flying leads; available with
quick-disconnect couplers

1.800.328.2174

www.tolomatic.com

CC

MXP

formed steel piston bracket

• Provides maximum strength at
major stress points
• Heat treated carbon steel
withstands the toughest
dynamic forces
• Strongest bracket design in the
industry assures long life with
less maintenance

MXP

3-ported heads

• Standard feature
• Simplifies air connections

BC2_3

PB

abt

The BC2 is the direct descendent of the industry’s first pneumatic rodless cylinder, manufactured by Tolomatic, the number one rodless
supplier. Featuring durable stainless steel bands, field replaceable engineered bearings and a large carrier mounting pattern the BC2 is
a great solution for applications that require increased Mx bending moment capacity. Built-to-order in stroke lengths up to 350 inches.

ABT

Endurance Technology features are
designed for maximum durability to
provide extended service life.

ENGR

bc2 band cylinder

BC2 Solid Bearing Rodless Cylinder
PERFORMANCE
BC2 BENDING MOMENTS AND LOAD, ALL SIZES
abt
STANDARD ACTUATOR
BENDING MOMENTS

250

113

200

91

150

68

100

45

50

23

0

0

0

BC225

136

BC205

272

3000

339.0

500

227

2500

282.5

2000

400

181

226.0

1500

169.5

300

136

1000

113.0

200

91

500

56.5

100

45

BC212DO/DW

BC210DO/DW

BC225DO/DW

BC220DO/DW

BC215DO/DW

BC212DO/DW

BC210DO/DW

BC225DO/DW

BC220DO/DW

ENGR

BC215DO/DW

PB

BC212DO/DW

CC

BC210DO/DW

MG

0

0

0

BC225DO/DW

600

BC220DO/DW

395.5

BC215DO/DW

3500

BC212DO/DW

318

BC210DO/DW

700

POUNDS

452.0

NEWTON-METERS

4000

BC225DO/DW

363

BC220DO/DW

508.5

800

BC215DO/DW

LS

MAX. LOAD(Fz)

Mz*

4500

KILOGRAMS

BC4

AUXILIARY CARRIER OPTION
BENDING MOMENTS
My*
Mx

300

BC220

11.3

159

BC215

100

181

350

BC212

22.6

BC205
BC210
BC212
BC215
BC220
BC225

BC3

200

POUNDS

33.9

NEWTON-METERS

300

0

INCH-POUNDS

56.5
45.2

MAX. LOAD(Fz)

400

BC210

Mz

400

BC205
BC210
BC212
BC215
BC220
BC225

BC2

INCH-POUNDS

500

Mx

BC205
BC210
BC212
BC215
BC220
BC225

MXP

My

KILOGRAMS

1800

1100

0

*Auxiliary carrier bending moments indicated are at minimum center to center distance. Additional My + Mz load
capacity can be obtained by increasing “D” dimension. Refer to auxiliary carrier data on page BC2_14.

BC2_4

1.800.328.2174

BC2 Solid Bearing Rodless Cylinder
PERFORMANCE

GUIDELINES

BC2 THEORETICAL FORCE vs PRESSURE

BC2 CARRIER BRACKET
BOLT ADJUSTMENT
ABT

5.6
6.9

227

181

200

91

2
21

BC

10

ENGR

BC205 0

80
100

60

40

20

2
BC

0

PRESSURE (PSI)

www.tolomatic.com

BC4

45
PB

100

CC

BC
2

BC2 carrier bracket adjustment bolts should
be adjusted to suit each individual application,
depending on the degree of rigidity required. A good
starting point is to tighten the nut on the bolt until
there is no lateral movement of the bolt. Then, equally
tighten each nut on the carrier bolt while moving
the carrier by hand along the length of the stroke.
When all lateral play in the carrier is eliminated and
free movement along the length of the stroke is
maintained, your carrier bracket is adjusted properly.
Some applications may require fine tuning of this
adjustment to gain more lateral play or a higher
degree of rigidity. In demanding applications, carrier
adjustments should be done periodically.

LS

BC2

20

136

MG

FORCE (kilograms)

300

15

FORCE (pounds)

BC3

BC22

5

400

BC2

MXP

4.2

2.8

500

1.4

PRESSURE (bars)

BC2_5

BC205 Solid Bearing Rodless Cylinder
PERFORMANCE

6.2

5.6

4.8

4.2

10

4.5

8

3.6

6

2.7

4

1.8

2

.9
20

30

40

50

60

70

PRESSURE (PSI)

0
100

80 90

.50

CC

.30
.25
.23
.20 .18
.15
.13
.10
.08

15

PB

10
9 8
7
6
5
4
3
2

.05

1

.03
4

ENGR

LOAD (lbs)

5

1473.2

1219.2

Maximum Allowable Load

5

2.3

4

1.8

3

1.4

2

.9

1

.5

0

0

12

24

36

48

58

LOAD WEIGHT (kg)

.80

FINAL VELOCITY (meters/sec)

1.3

914.4

1.4
1.8
2.3

20

3

3.4

5.4

0

MG

.9

12

609.6

LS

.5

6.4

304.8

BC4

FINAL VELOCITY (in/sec)

14

LOAD WEIGHT (lbs)

BC3

7.3

Max Distance Between Supports (mm) “L”

1.0

1

16

TUBE SUPPORT REQUIREMENTS

40

2

8.2

10

LOAD (kg)

30

18

0

BUMPER DAMPENING

50

9.1

FORCE (kg)

BC2

FORCE (lbs)

MXP
BC205 OPTIONS Page
Floating Mount BC2_18
Foot Mount BC2_17
Switches BC2_20
Tube Supports BC2_16
MORE INFORMATION Page
Application Guidelines BC2_26
Ordering BC2_28
Selection BC2_25

2.1

.7

20

BC2M05
(metric with taper port)

1.4

abt

BC205
inch (U.S. Standard)

2.8

PRESSURE (bar)

ORDER CODES

6.9

THEORETICAL FORCE vs PRESSURE

BC205

0

Max Distance Between Supports (in) “L”
W

L

BC2_6

L

1.800.328.2174

3d cad available at
www.tolomatic.com

BC205 Solid Bearing Rodless Cylinder
DIMENSIONS

A

V
EE
TOLOMATIC

FF

Q

DD
JJ

AA

V

BB
T

U

F

X*

S

AA
BB
DD

N
G

E
STROKE

X

EE
FF
HH
JJ

X

ABT

M3 x 9.7 DEEP
66.0 @ 80-100 PSI
67.6 @ 40-80 PSI
68.8 @ 0-40 PSI
8.4
16.8
12.2
M3 x 6.4 DEEP
39.4
12.7
4.3
MILLIMETERS

MG

STROKE + 2X

MXP

B

BC2

HH

M05
24.6
12.3
76.2
38.1
9.1
6.35
12.4
11.45
17.8
8.9
22.9
39.4
27.7
M5
101.6
50.8

BC3

D

K

05
0.97
0.48
3.00
1.50
0.36
0.25
0.49
0.45
0.70
0.35
0.90
1.55
1.09
#10-32 UNF
4.00
2.00
2x #6-32 UNC
x .38 DEEP
2.60 @ 80-100 PSI
2.66 @ 40-80 PSI
2.71 @ 0-40 PSI
0.33
0.66
0.48
4x #6-32UNC
x .25 DEEP
1.55
0.50
0.17
INCHES

BC4

J

I

A
B
C
D
E
F
G
I
J
K
L
N
Q
S
T
U

LS

L

C

SPECIFICATIONS
My

Mx

Mz

Fz

05

0.50 in

9.0 in-lbs

2.0 in-lbs

3.0 in-lbs

5.0 lbs

M05

12 mm

1.01 N-m

0.22 N-m

0.33 N-m

2.27 kg

WEIGHT
BASE

PER UNIT OF STOKE

MAX. STROKE
LENGTH*

MAX.
PRESSURE

TEMPERATURE
RANGE

05

0.50 in

0.38 lb

0.036 lb/in

171 in

100 PSI

20° to 140° F

M05

12 mm

0.169 kg

0.0164 kg/mm

4343 mm

6.895 bar

-7° to 60° C

*For longer strokes, alternate materials, mounting and/or fasteners – consult Tolomatic
www.tolomatic.com

BC2_7

PB

MAX. LOAD

BORE
SIZE

ENGR

BORE SIZE

MAX. BENDING MOMENT

ORDER
CODE

CC

BC205 BENDING MOMENTS AND LOAD

BC210 Solid Bearing Rodless Cylinder
PERFORMANCE
THEORETICAL FORCE VS. PRESSURE
THEORETICAL FORCE vs PRESSURE

22.7

40

18.1

30

16.6

20

9.1

10

4.5

0

50

60

70

PRESSURE (PSI)

0
100

80 90

60

CC
PB

10 9
8
7
6
5
4
3
2

FINAL VELOCITY (meters/sec)

MG

.5

.25
.23 .20
.18
.15
.13
.10
.08
.05

1

.03

ENGR

30
20

50 70 90
40 60 80 100

Maximum Allowable Load

27.2

55

24.9

50

22.7

45

20.4

40

18.1

35

15.9

30

13.6

25

11.3

20

9.1

15

6.8

10

4.5

5

2.3

0

0 12 24 36 48 60 72 84 96 108

LOAD WEIGHT (kg)

9.1
13.6

2.3
3.2
4.1
2.7
3.6
4.5

1.4

40

Max Distance Between Supports (mm) “L”

0

1.8

30

TUBE SUPPORT REQUIREMENTS

18.1
22.7
27.2
31.7
36.3
40.8 45.4

LS

.9

20

304.8
609.6
914.4
1219.2
1524
1828.8
2133.6
2438.4
2743.2

BC4

10

FORCE (kg)

50

LOAD WEIGHT (lbs)

BC3

.5

6.9
27.2

BC2
FINAL VELOCITY (in/sec)

6.2

60

20

LOAD (lbs)

5.6

31.7

2.5
2.3
2.0 1.8
1.5
1.3
1.0
.7

6 8 10
5 7 9

4.8

70

100
90
80
70 60
50
40
30

4

4.2

BC2MM10
(metric with parallel port)

LOAD (kg)

3

3.4

36.3

CUSHION DATA

2

.7
80

FORCE (lbs)

MXP

BC2M10
(metric with taper port)

BC210 OPTIONS Page
Auxiliary Carrier BC2_14
Floating Mount BC2_18
Foot Mount BC2_17
Shock Absorbers BC2_22
Switches BC2_20
Tube Supports BC2_16
MORE INFORMATION Page
Application Guidelines BC2_26
Ordering BC2_28
Selection BC2_25

1

2.8

PRESSURE (bar)

BC210
inch (U.S. Standard)

1.4

abt

ORDER CODES

2.1

BC210

0

Max Distance Between Supports (in) “L”
W

L
BC2_8

L

1.800.328.2174

3D CAD AVAILABLE AT
WWW.TOLOMATIC.COM

BC210 Solid Bearing Rodless Cylinder

EE
TOLOMATIC

CC

GG

LOMA

Q REF

TIC

DD

TO

NN

OO

AA
BB
T

U

PP CUSHION STROKE
LENGTH

GG N P
REF O
R S

Q
X

B

SPECIFICATIONS
BC210 BENDING MOMENTS AND LOAD

V

Mx

Mz

Fz

55 in-lbs

30 in-lbs

60 lbs

M6 X 6 DEEP
100.1
M6 X 6 DEEP
14.0
27.9
14.0
27.9
M5 X 11.0 DEEP
58.4
25.4
14.0
38.1
4.7
17.3
MILLIMETERS

27.21 kg

BORE SIZE

WEIGHT
BASE

PER UNIT OF STOKE

MAX. STROKE
LENGTH*

MAX.
PRESSURE

TEMPERATURE
RANGE

10

1.00 in

2.26 lbs

0.14 lbs/in

350 in

100 PSI

20° to 140° F

M(MM)10

25 mm

1.025 kg

0.0024 kg/mm

8890 mm

6.895 bar

-7° to 60° C

*For longer strokes, alternate materials, mounting and/or fasteners – consult Tolomatic
www.tolomatic.com

BC2_9

ENGR

PB

M(MM)10 25 mm 11.29 N-m 6.21 N-m 3.39 N-m

AA
BB
CC
DD
EE
GG
JJ
MM
NN
OO
PP

MAX.
LOAD

MAX. BENDING MOMENT

10 1.00 in 100 in-lbs

4.75
2.37
1/4-20 UNC X .25
DEEP
3.94
10-32 UNC X .25
DEEP
0.55
1.10
0.55
1.10
10-24 X .43 DEEP
2.30
1.00
0.55
1.50
0.18
0.68
INCHES

Z

OPTIONAL 4th PORT
LOCATION

MM

My

T
U
X

STROKE
STROKE + 2X

BORE
SIZE

1/8 NPT (3)

CC

MM
X

S

MXP

GH

V

Z

BC2

JJ

BC3

B

M(MM)10
40.1
20.1
80.0
40.0
25.4
12.7
16.5
33.0
27.7
55.4
41.2
47.7
30.5
41.5
17.3
M 1/8 BSPT(3)
MM1/8 BSPP(3)
120.7
60.2

BC4

I J

10
1.58
0.79
3.15
1.57
1.00
0.50
0.65
1.30
1.09
2.18
1.62
1.88
1.20
1.64
0.68

LS

A

E
F

A
B
C
D
E
F
G
H
I
J
N
O
P
Q
R

MG

D

C

ABT

DIMENSIONS

BC212 & BC215 Solid Bearing Rodless Cylinder
PERFORMANCE

BC212
BC215

THEORETICAL FORCE vs PRESSURE

BC212 & BC215

BC2MM15
(metric with parallel port)

175

6.9

6.2

5.6

4.8

4.2

3.4

2.8

.7

200

79.4
68.0

BC2M12
(metric with taper port)

125

0

50

90.7

CC

2.5
2.3 2.0
1.8 1.5
1.3
1.0
.8

90

.5

20

PB

.3
.23
.20 .18
.15 .13
.10
.08

10
8
6
4

3

ENGR

.05

2

100

3048.0

2743.2

2438.4

2133.6

1828.8

1524.0

1219.2

Maximum Allowable Load

81.6

160

72.6

140

63.5
Maximum Allowable Load

120

FINAL VELOCITY (meters/sec)

18.1
22.7
27.2
31.7 36.3
40.8 45.4

MG

9.1

80

Max Distance Between Supports (mm) “L”

304.8

LS

13.6

60 70

TUBE SUPPORT REQUIREMENTS

100
80 90
60 70
50
40
30

54.4

100

45.4

80

36.3

60

27.2

40

18.1

20

9.1

0

0

12

24

36

48

60

72

84

0
96 108 120

Max Distance Between Supports (in) “L”

.03

1
1

2

3

4 6 8 10
5 7 9

20

LOAD (lbs)

30 50 70 90
200
40 60 80 100

W

L
BC2_10

40

PRESSURE (PSI)

LOAD WEIGHT (lbs)

BC4

1.4
1.81
2.3
2.7 3.2
3.6 4.1
4.5

10 20 30

180

LOAD (kg)
.9

0

914.4

BC3

11.3

25

CUSHION DATA
.5

22.7

50

BC212 & BC215 OPTIONS Page
Auxiliary Carrier BC2_14
Floating Mount BC2_18
Foot Mount BC2_17
Shock Absorbers BC2_22
Switches BC2_20
Tube Supports BC2_16
MORE INFORMATION Page
Application Guidelines BC2_26
Ordering BC2_28
Selection BC2_25

FINAL VELOCITY (in/sec)

34.0

75

BC2MM12
(metric with parallel port)

9
7
5

45.4

100

609.6

BC2

BC212
inch (U.S. Standard)

56.7

FORCE (kg)

FORCE (lbs)

150
ORDER CODES

90.7

LOAD WEIGHT (kg)

MXP

BC2M15
(metric with taper port)

2.1

PRESSURE (bar)

BC215
inch (U.S. Standard)

1.4

abt

ORDER CODES

L

1.800.328.2174

BC212 & BC215 Solid Bearing Rodless Cylinder

3d cad available at
www.tolomatic.com

T

U

PP CUSHION STROKE LENGTH

N
P
GG
O
REF
R S

Q
S

MM
STROKE
STROKE + 2X

X

V

T

MA
OLO TI

C

DD

X

TOLOMATIC

NN

B

T
U

EE

OPTIONAL 4th PORT
LOCATION

MM

X

CC

Q GG
OO REF

AA
BB

SPECIFICATIONS

1.25 in
1.50 in
32 mm
40 mm

MAX. BENDING MOMENT
My
290 in-lbs
500 in-lbs
32.77 N-m
56.49 N-m

Mx
75 in-lbs
275 in-lbs
8.47 N-m
31.07 N-m

Mz
130 in-lbs
200 in-lbs
14.69 N-m
22.60 N-m

MAX.
LOAD
Fz
120 lbs
180 lbs
54.42 kg
81.63 kg

GG
JJ
MM
NN
OO
PP

WEIGHT

BORE
SIZE

BASE

PER UNIT OF STOKE

MAX. STROKE
LENGTH*

MAX.
PRESSURE

TEMPERATURE
RANGE

12

1.25 in

4.56 lbs

0.21 lbs/in

288 in

100 PSI

20° to 140° F

15

1.50 in

8.18 lbs

0.34 lbs/in

298 in

100 PSI

20° to 140° F

M(MM)12

32 mm

2.068 kg

0.0036 kg/mm

7315 mm

6.895 bar

-7° to 60° C

M(MM)15

40 mm

3.7 kg

0.0058 kg/mm

7569 mm

6.895 bar

-7° to 60° C

*For longer strokes, alternate materials, mounting and/or fasteners – consult Tolomatic
www.tolomatic.com

BC2_11

ENGR

PB

12
15
M(MM)12
M(MM)15

AA
BB
CC
DD
EE

BC212/15 BENDING MOMENTS AND LOAD
BORE
SIZE

Z

MXP

GH

V

BC2

Z

BC3

JJ

M(MM)12 M(MM)15
55.4
72.4
27.7
36.1
81.3
108.0
40.6
53.8
25.4
25.4
12.7
12.7
19.8
22.9
39.6
45.7
35.8
44.5
71.6
89.0
46.5
54.1
63.0
74.9
31.0
38.4
57.2
65.8
31.2
36.6
M 1/4
M 1/4
1/4 NPT 1/4 NPT BSPT(3) BSPT(3)
(3)
(3)
MM 1/4 MM 1/4
BSPP(3) BSPP(3)
4.64
5.91
117.9
150.1
2.32
2.96
58.9
75.1
5/16-18 1/4-20
M8 x 7 M8 x 10
UNC x
UNC x
DP
DP
.31 DP
.38 DP
4.87
5.91
123.7
150.1
1/4-20 5/16-18
M8 x 7 M8 x 10
UNC x
UNC x
DP
DP
.31 DP
.38 DP
0.71
0.91
18.0
23.1
1.42
1.81
36.1
46.0
0.78
1.03
19.8
26.2
1.42
1.81
36.1
46.0
1/4-20 x 1/4-20 x M6 x 12 M6 x 12
.47 DP
.47 DP
DP
DP
3.06
3.54
77.7
90.7
1.00
1.25
25.4
31.8
0.34
0.50
8.6
12.7
1.83
2.13
46.5
54.1
0.35
0.28
9.0
7.0
1.10
1.29
27.9
32.7
INCHES
MILLIMETERS

BC4

B

15
2.85
1.42
4.25
2.12
1.00
0.50
0.90
1.80
1.75
3.50
2.13
2.95
1.51
2.59
1.41

LS

I J

12
2.18
1.09
3.20
1.60
1.00
0.50
0.78
1.56
1.41
2.82
1.83
2.48
1.25
2.25
1.23

MG

A

E
F

A
B
C
D
E
F
G
H
I
J
N
O
P
Q
R

CC

D

C

ABT

DIMENSIONS

BC220 & BC225 Solid Bearing Rodless Cylinder
PERFORMANCE

BC220
BC225

THEORETICAL FORCE vs PRESSURE

BC220 & BC225

ORDER CODES

BC2M20
(metric with taper port)
BC2MM20
(metric with parallel port)

BC3
LS

6.9

6.2

200

90.7

100

45.4

20

30

40

50

60

70

0
90 100

80

Max Distance Between Supports (mm) “L”

PB

2

.05

ENGR

1
4 6 8 10
30 50 70 90 200 400
3 5 79
20 40 60 80 100 300 500

.03

LOAD WEIGHT (lbs)

136.1
226.8
181.4

90.7

.3
.23
.20
.18
.15 .13
.10
.08

FINAL VELOCITY (meters/sec)

CC

.5

20
10
9
8
7
6
5
4
3

Maximum Allowable Load

350
2.5
2.3 2.0
1.8
1.5
1.3
1.0
.8

100
90
80
70
60
50
40
30

181.4
158.7

300

Maximum Allowable Load

136.1

250

113.4

200

90.7

150

68.0

100

45.4

50

22.7

0

0 12 24 36 48 60 72 84 96 108 120 132 144 156 168

0

Max Distance Between Supports (in) “L”
W

LOAD (lbs)
L
BC2_12

5.6

4.8

4.2

3.4

136.1

TUBE SUPPORT REQUIREMENTS

18.1
27.2
36.3
45.4

9.1

300

400

13.6
22.7
31.7
40.8

1.4
1.8
2.3
2.7 3.2
3.6 4.1
4.5

.9

.5

MG
FINAL VELOCITY (in/sec)

181.4

PRESSURE (PSI)

LOAD (kg)

1

400

0
10

CUSHION DATA

2

226.8

0
304.8
609.6
914.4
1219.2
1524.0
1828.8
2133.6
2438.4
2743.2
3048.0
3352.8
3657.6
3962.4
4267.2

BC4

BC220 & BC225 OPTIONS Page
Auxiliary Carrier BC2_14
Floating Mount BC2_18
Foot Mount BC2_17
Shock Absorbers BC2_22
Switches BC2_20
Tube Supports BC2_16
MORE INFORMATION Page
Application Guidelines BC2_26
Ordering BC2_28
Selection BC2_25

500

LOAD WEIGHT (kg)

BC2

BC220
inch (U.S. Standard)

272.2

FORCE (kg)

FORCE (lbs)

MXP

BC2MM25
(metric with parallel port)

2.8

.7

600

BC2M25
(metric with taper port)

2.1

PRESSURE (bar)

BC225
inch (U.S. Standard)

1.4

abt

ORDER CODES

L

1.800.328.2174

BC220 & BC225 Solid Bearing Rodless Cylinder

3d cad available at
www.tolomatic.com

GH

T

GG
REF

N

PP CUSHION STROKE
LENGTH

U

P
O

R

Q

S

S
MM
X

STROKE
STROKE + 2X
OPTIONAL
4th PORT
LOCATION

MM

T
U

X

V
EE

TOLOMATIC

NN
B

TOLOMATIC

DD

CC

GG

Q
REF
OO

AA

EE

BB

SPECIFICATIONS
BC220/25 BENDING MOMENTS AND LOAD
BORE
SIZE
2.00 in
2.50 in
50 mm
63 mm

My
Mx
1,100 in-lbs 300 in-lbs
1,800 in-lbs 450 in-lbs
124.28 N-m 33.90 N-m
203.37 N-m 50.84 N-m

Mz
325 in-lbs
400 in-lbs
36.72 N-m
45.19 N-m

MAX.
LOAD
Fz
300 lbs
400 lbs
136.05 kg
181.4  kg

GG
JJ
MM
NN
OO
PP

WEIGHT

BORE
SIZE

BASE

PER UNIT OF STOKE

MAX. STROKE
LENGTH*

MAX.
PRESSURE

TEMPERATURE
RANGE

20

2.00 in

14.12 lbs

0.54 lbs/in

274 in

100 PSI

20° to 140° F

25

2.50 in

31.90 lbs

1.01 lbs/in

163 in

100 PSI

20° to 140° F

M(MM)20

50 mm

6.4 kg

0.0093 kg/mm

6959 mm

6.895 bar

-7° to 60° C

M(MM)25

63 mm

14.467 kg

0.0173 kg/mm

4140 mm

6.895 bar

-7° to 60° C

*For longer strokes, alternate materials, mounting and/or fasteners – consult Tolomatic
www.tolomatic.com

BC2_13

MXP
ENGR

PB

20
25
M(MM)20
M(MM)25

MAX. BENDING MOMENT

X
AA
BB
CC
DD

BC2

V

JJ

BC3

K

M(MM)20 M(MM)25
82.6
108.0
41.1
54.1
127.0
152.4
63.5
76.2
63.5
76.2
31.8
38.1
29.5
32.4
58.4
64.8
56.4
71.4
112.8
142.8
1.5
0.8
69.9
81.3
93.7
118.6
50.8
60.2
85.9
111.0
42.9
58.4
M 3/8
M 3/8
3/8 NPT 3/8 NPT BSPT(3) BSPT(3)
(3)
(3)
MM 3/8 MM 3/8
BSPP(3) BSPP(3)
7.37
8.86
187.2
225.0
3.68
4.43
93.5
112.5
3/8-16
3/8-16
M10 x 11 M10 x 12
UNC x
UNC x
DP
DP
.44 DP
.50 DP
6.30
8.45
160.0
214.6
1.12
1.44
28.5
36.6
2.25
2.88
57.2
73.2
1.25
1.75
31.8
44.5
2.25
2.88
57.2
73.2
5/16-18 x 5/16-18 x M8 x 22 M8 x 22
.88 DP
.88 DP
DP
DP
4.44
5.50
112.8
139.7
1.44
2.06
36.6
52.3
0.69
1.00
17.5
25.4
2.75
3.20
69.9
81.3
0.43
0.76
10.9
19.3
1.35
1.97
34.3
50.0
INCHES
MILLIMETERS

BC4

B

A

25
4.25
2.13
6.00
3.00
3.00
1.50
1.27
2.55
2.81
5.62
0.03
3.20
4.67
2.37
4.37
2.30

LS

I J

F

20
3.25
1.62
5.00
2.50
2.50
1.25
1.16
2.30
2.22
4.44
0.06
2.75
3.69
2.00
3.38
1.69

MG

E

A
B
C
D
E
F
G
H
I
J
K
N
O
P
Q
R

CC

C

D

ABT

DIMENSIONS

BC2 Auxiliary Carrier - 10, 12, 15, 20, 25 Sizes
PERFORMANCE

abt
MXP

The auxiliary carrier option substantially increases load
carrying and bending moments capacity over the standard
single carrier models. As a general rule, the auxiliary carrier
option is highly recommended in vertical applications (My) if
the distance from the carrier mounting surface to the load
center of gravity (CG) exceeds the overall length of the carrier.
Auxiliary carriers can be ordered with (DW) or without (DO)
an internal piston. (Auxiliary carriers without a piston have no
cushion on the cylinder end closest to the auxiliary carrier.)

C
L

CARRIER

“D”
C
L

CARRIER

NOTE: breakaway pressure will increase when using
auxiliary carrier.

BC2

BENDING MOMENTS

BC3

MOMENT LOAD vs. DISTANCE

904
791

7,000

LS

W
225D

2.00" BORE

BC

6,000
5,000

678
565

0DW

BC22

4,000

MG

W

3,000

BC215D

2,000

BC212DW
BC210DW

1,000

CC

4

5

6

7

8

9

10

11

12

13

14

452

1.50" BORE

339

1.25" BORE

226

1.00" BORE
15

D (in)

16

17

18

19

Mya & Mza (N-m)

BC4

2.50" BORE

8,000

Mya & Mza (in-lbs)

1,130
1,017

9,000

0

635

610

584

559

533

508

483

457

432

406

381

356

330

305

279

254

229

203

178

152

10,000

127

102

D (mm)

113
20

21

22

23

24

0
25

Rates were calculated with the following assumptions:
1.) Coupling between carriers is rigid. 2.) Load is equally distributed between carriers.
3.) Coupling device applies no misalignment loads to carriers.

PB
BORE SIZE

ENGR

10
12
15
20
25

in
1.00
1.25
1.50
2.00
2.50

mm
25
32
40
50
63

“D” MINIMUM *
(w/o Piston)
(w/ Piston)
in
mm
in
mm
5.07
129.0
5.07
129.0
5.17
131.0
6.85
174.0
6.46
164.0
8.07
205.0
8.10
206.0
8.10
206.0
9.62
244.0
11.04 2810.4

My**
in-lbs
287
822
1,453
2,430
4,416

MAX. BENDING MOMENT
Mx
Mz**
N-m
in-lbs
N-m
in-lbs
N-m
32.4
110
12.4
287
32.4
92.9
150
16.9
822
92.9
164.1
550
62.1
1,453
164.1
274.6
600
67.8
2,430
274.6
498.9
900
101.7
4,416
498.9

MAX. LOAD
Fz
lbs
kg
120
54.4
240
108.9
360
163.3
600
272.2
800
362.9

* “D” is distance between carriers
** Loads calculated are at minimum “D”, for substantially higher My and Mz loads increase “D” and refer to graph above
BC2_14

1.800.328.2174

3d cad available at
www.tolomatic.com

BC2 Auxiliary Carrier - 10, 12, 15, 20, 25 Sizes
DIMENSIONS

CL

ABT

CL

“D” (Min.)

BC2

A

MXP

2A + “D” + STROKE

in
3.94
4.90
5.91
6.30
8.46

mm
100.1
124.5
150.1
160.0
214.9

BC3

mm
25
32
40
50
63

“D” MINIMUM *
(w/o Piston)
(w/ Piston)
in
mm
in
mm
5.07
129.0
5.07
129.0
5.17
131.0
6.85
174.0
6.46
164.0
8.07
205.0
8.10
206.0
8.10
206.0
9.62
244.0
11.04
280.4

IMPORTANT INFORMATION REGARDING AUXILIARY
CARRIER PLACEMENT

ORDER CODES
DO
(Auxiliary Carrier without piston)
DW
(Auxiliary Carrier with piston)

MAIN CARRIER

CC

When a BC2 cylinder is ordered with auxiliary carrier, it is
always placed to the right (while facing the switch mounted
or open port side) of the main carrier. This is for auxiliary
carriers with (DW)/or without (DO) piston and for units with/
or without shock absorbers. When the auxiliary carrier is
ordered without (DO) piston the carrier without piston will be
marked.

LS

ASSEMBLY INFORMATION

AUXILIARY CARRIER

MG

in
1.00
1.25
1.50
2.00
2.50

10
12
15
20
25

A

BC4

BORE SIZE

AUXILIARY CARRIER

When ordering, determine the minimum distance required
between carriers (dimension “D” in Auxiliary Carrier Bending
Moments chart).
C
L

CA

RR

C
L

“D

”

CA

RR

MAIN CARRIER

AUXILIARY CARRIER

IER

ENGR

IER

PB

ORDERING INFORMATION

Determine your working stroke and your “D” dimension,
then enter these into your configuration string. (Example:
BC215SK50.00DW15.00RT2) The configurator will calculate
the overall length of the actuator.    

www.tolomatic.com

BC2_15

3d cad available at
www.tolomatic.com

BC2 Tube Supports - ALL Sizes
TUBE SUPPORT

Tube supports are mounted to the BC2 band cylinder during
assembly procedure. Made of black-anodized aluminum,
tube supports are designed to fit into dovetail grooves which
run the length of the cylinder tube. Refer to the tube support
graph to determine the number of tube supports required.

ORDER CODE

abt

TS_
(_ = Number ordered)

A

M

MXP

NOTE: Switches cannotE be mounted on the same face
of the actuator as tube supports.

PERFORMANCE

TUBE SUPPORT REQUIREMENTS

DIMENSIONS

Max Distance Between Supports (mm) “L”

05

0
304.8
609.6
914.4
1219.2
1524.0
1828.8
2133.6
2438.4
2743.2
3048.0
3352.8
3657.6
3962.4
4267.2

BC2

BC225

400

A
E

B

C

TOLOMATIC

M

L
J

181.4

Maximum Allowable Load

N

158.7

BC220

300

136.1

250

113.4

200

90.7

BC215

BC4

150

68.0

BC212

100
50

LS

0

10, 12, 15, 20, 25

0 12 24 36 48 60 72 84 96 108 120 132 144 156 168

TOLOMATIC
TOLOMATIC

L
J
N

H
K

B
B

(CARRIER NOT SHOWN)
(CARRIER NOT SHOWN)
D
D

22.7

BC205

10, 12, 15, 20

A
A

TOLOMATIC

45.4

BC210

H
K

B

C

LOAD WEIGHT (Kgs.)

BC3

LOAD WEIGHT (Lbs.)

350

L
L
J
J
H
H

K
K

25

10, 12, 15, 20, 25

0

C
C

TOLOMATIC
TOLOMATIC

Max Distance Between Supports (in.) “L”

L
L

W

MG

J
J

CC
PB

05
10
12
15
20
25

BORE
SIZE
0.50
1.00
1.25
1.50
2.00
2.50

ENGR

M(MM)05
M(MM)10
M(MM)12
M(MM)15
M(MM)20
M(MM)25

BC2_16

BORE
SIZE
12
25
32
40
50
63

G
G

L

L

AØ
0.18
0.22
0.27
0.27
0.41
0.42

AØ
4.6
5.6
6.7
6.7
10.5
10.7

B
0.75
1.00
1.31
1.50
1.875
2.563

B
19.1
25.4
33.3
38.1
47.6
65.1

C
1.50
2.00
2.63
3.00
3.750
5.125

C
38.1
50.8
66.8
76.2
95.3
130.2

D
–
3.00
4.50
4.50
5.75
7.75

D
–
76.2
114.3
114.3
146.1
196.9

E
0.50
3.50
5.00
5.00
6.38
8.50

E
12.7
88.9
127.0
127.0
162.1
215.9

F
–
2.50
4.00
4.00
5.00
7.00

F
–
63.5
101.6
101.6
127.0
177.8

G
–
0.50
0.50
0.50
0.69
0.75

G
–
12.7
12.7
12.7
17.5
19.1

H
H

F
F
E
E

H
0.18
0.25
0.40
0.31
0.375
0.437

H
4.6
6.3
10.2
7.9
9.5
11.1

J
0.54
0.41
0.81
0.70
0.87
1.17

J
13.7
10.4
20.6
17.8
22.1
29.7

K
1.88
2.36
3.12
3.50
4.44
6.00

K
K

L
M
N
1.60
0.65
0.50
2.43
–
–
3.23
–
–
3.62
–
–
4.53
–
–
5.56
–
–
Dimensions in inches

K
L
M
N
47.7
40.6
16.5
12.7
59.9
61.7
–
–
79.2
82.0
–
–
88.9
91.9
–
–
112.8 115.1
–
–
152.4 141.2
–
–
Dimensions in millimeters
1.800.328.2174

3d cad available at
www.tolomatic.com

BC2 Foot Mounts - ALL Sizes
FOOT MOUNT

For mounting other than flush. Foot mounts may be specified
on one or both ends of the cylinder.

ORDER CODE

15

05

Q

R

P

E
Q

J

N
M

R

20,25
I

M
K

N
L

TOLOMATIC

Q

O M A T

T O

L

G

O

P

B
D

E
M

G
–
0.55
0.78
1.03
1.25
1.75

H
–
#10-24 x .43 DP
1/4-20 x .47 DP
1/4-20 x .47 DP
5/16-18 x 1.0 DP
5/16-18 x 1.0 DP

I
–
1.58
2.18
2.85
3.25
4.25

BORE
SIZE
A
B
C D
E
12
41.1
–
–
– 22.1
25 59.7/69.3 21.8/31.2 27.9 14.0 27.9
32 81.5/94.2 35.1/47.8 36.1 18.0 36.1
40
93.7
39.6 46.2 23.1 46.0
50
115.1
45.7 57.2 28.7 57.2
63
143.5
62.2 73.2 35.6 73.2

F
–
38.1
46.5
54.1
69.9
81.3

G
–
14.0
19.8
26.2
31.8
44.5

I
–
40.1
55.4
72.4
82.6
108.0

www.tolomatic.com

A
G

Q

R

L

F
–
1.50
1.83
2.13
2.75
3.20

H
–
M5 x 11 DP
M6 x 12 DP
M6 x 12 DP
M8 x 25 DP
M8 x 25 DP

J

N

K

R

C

BORE
SIZE
A
B
C D
E
1.62
–
–
– 0.87
0.50
1.00 2.36/2.73 0.86/1.23 1.10 0.55 1.10
1.25 3.21/3.71 1.38/1.88 1.42 0.71 1.42
1.50
3.69
1.56 1.82 0.91 1.81
2.00
4.53
1.78 2.25 1.13 2.25
5.65
2.45 2.88 1.44 2.88
2.50

M(MM)05
M(MM)10
M(MM)12
M(MM)15
M(MM)20
M(MM)25

A

I C

E

TOLOMATIC

F

TOLOMATIC

LS

F

J

P

H

JØ
0.180
0.260
0.328
0.328
0.390
0.437

JØ
4.6
6.6
8.3
8.3
9.9
11.1

C

K
0.97
1.60
2.09
2.83
3.25
4.25

L
0.49
0.80
1.05
1.42
1.63
2.13

K
24.6
40.6
53.1
71.9
82.6
108.0

M
0.47
1.06
1.42
1.18
1.25
1.89

L
12.3
20.3
26.7
36.1
41.2
54.1

B

MG

H

05
10
12
15
20
25

D

C

I

O

B

BC4

10, 12

G

L

K

K

A

MA
OLO TI

D

N O P Q R
0.24 0.70 0.40 0.06 0.06
0.53 1.00 0.63 0.18 0.14
0.71 0.84 0.49 0.35 0.13
0.59 1.00 0.50 0.25 1.00
0.63 1.00 0.50 0.43 0.88
0.95 1.18 0.59 0.76 1.00
Dimensions in inches

M N O P Q R
11.9 6.0 20.4 10.2 1.5 1.5
26.9 13.5 25.4 15.9 4.7 3.4
36.1 18.0 21.3 12.4 9.0 3.2
30.0 15.0 25.4 12.7 6.0 25.4
31.8 16.0 25.4 12.7 10.9 22.2
48.0 24.1 30.0 15.0 19.3 25.4
Dimensions in millimeters
BC2_17

CC

N
M

O

PB

L

E

ENGR

A

O

T

J

TOLOMATIC

H

F

C

P

I

BC3

DIMENSIONS

BC2

MXP

ABT

FM_
(_ = Number ordered)

3d cad available at
www.tolomatic.com

BC2 Floating Mount Bracket - ALL Sizes
FLOATING MOUNT BRACKET

abt

For applications where a BC2 band cylinder is moving a load
that is externally guided and supported. An externally guided
load, not parallel to the BC2 band cylinder may result in
cylinder binding. The floating mount bracket compensates for
nonparallelism between the cylinder and the external guide.

MXP

(Floating mount brackets are not to be used in conjunction
with shock absorbers)

ORDER CODE

BC2

FL

DIMENSIONS
BC3

05

0.75 (19.1)
0.56 (14.2)
0.38 (9.6)

10

1.14 (29.0)

#10-32

Ø.17 (4.3) [2]

BC4

0.70 (17.8)

3.15 (80.0)
1.26
(32.0)
C 1.31 2.18
L (33.3) (55.5)

1.81
(46.0)

0.35 (8.9)

LS

0.29 (7.4)
2.00 (50.8)
4.00 (101.6)

MG

0.05 (1.3)

CC

2.32
(58.9)

1.14 (29.0)

TOLOMATIC

0.15
(3.8)

0.05 (1.3)
0.57 (14.5)

0.63 (16.0)

Ø .22 (5.6)

4.74 (120.4)

1.99
(50.5)
C
L
0.32 (8.1)

2.03
(51.6)

PB

Dimensions in inches (parenthesis indicate dimensions in millimeters)

ENGR
BC2_18

1.800.328.2174

3d cad available at
www.tolomatic.com

BC2 Floating Mount Bracket - ALL Sizes

C 1.56 2.82
L (39.6) (71.6)

2.22
(56.4)

0.15
(3.8)

1.97 (50.0)

2.95 2.17
(74.9) (55.1)

Ø .28 (7.1)

4.64 (117.9)

0.23
(5.8)

2.20
(55.9)
C
L

C 1.80 3.50
L (45.7) (88.9)
2.95
(74.9)

Ø .28 (7.1)

MXP

5/16-18

4.25 (108.0)
3.54
(89.9)

BC2

#1/4-20

15

3.20 (81.3)
2.76
(70.1)

5.91 (150.1)

2.95
(75.0)

BC3

12

ABT

DIMENSIONS

C
L

0.32 (8.1)

25

5.00 (127.0)
3.94
(100.1)

3/8-16

6.00 (152.4)
4.72
(119.9)

MG

Ø .36
(9.1)

LS

20

BC4

0.44 (11.3)

3.15
(80.0)

3.87 2.76
(98.3) (70.1)

3/8-16

0.23
(5.8)

7.37(187.2)

3.77
(95.8)

C 2.55 5.62
L (64.8) (142.8)
3.94
(100.1)

Ø .34 (8.7)

8.86 (225.0)

PB

4.02
(102.1)
C
L
0.63 (15.9)

C
L

ENGR

0.25
(6.4)

C 2.31 4.44
L (58.7) (112.7)

CC

3.24
(82.3)

0.63 (15.9)

Dimensions in inches (parenthesis indicate dimensions in millimeters)

www.tolomatic.com

BC2_19

BC2 Switches - ALL Sizes
SWITCHES
DC REED, AC REED (TRIAC)
AND HALL-EFFECT

abt
QUICK-DISCONNECT
COUPLER - MALE END

There are 10 sensing choices: DC reed, form A (open) or form C (open or
closed); AC reed (Triac, open); Hall-effect, sourcing, PNP (open); Hall-effect,
sinking, NPN (open); each with either flying leads or QD (quick disconnect).
Commonly used to send analog signals to PLC (programmable logic
controllers), TLL, CMOS circuit or other controller device. These switches are
activated by the actuator’s magnet.

MXP

Switches contain reverse polarity protection. QD cables are shielded; shield
should be terminated at flying lead end.
QUICK-DISCONNECT
COUPLER - FEMALE END

If necessary to remove factory installed switches, be sure to reinstall on the
same of side of actuator with scored face of switch toward internal magnet.

BC2

SPeCiFiCationS
reed dC
order Code

RT

reed aC

hall-eFFeCt dC

BC3

RM

BT

BM

CT

CM

TT

TM

KT

KM

Part nuMBer 3600-9082
lead
5m

3600-9083

3600-9084

3600-9085

3600-9086

3600-9087

3600-9088

3600-9089

3600-9090

3600-9091

QD*

5m

QD*

5m

QD*

5m

QD*

5m

QD*

CaBle Shielding Unshielded

Shielded†

Unshielded

Shielded†

Unshielded

Shielded†

Unshielded

Shielded†

Unshielded

Shielded†

SwitChing logiC
MeChaniCal ContaCtS

"A" Normally Open

"C" Normally Open or Closed

Triac Normally Open

Single-Pole Single-Throw

Single-Pole Double-Throw

Single-Pole Single-Throw

Yes

Yes

Yes

Coil direCt

BC4

Power led

None

Signal led

Red

oPerating Voltage

200 Vdc max.

outPut rating
oPerating tiMe

LS

oPerating teMPerature

NPN (Sinking) Normally Open

NO, These Are Solid State Components
—
None

None

None

None

120 Vdc max.

120 Vac max.

5 - 25 Vdc

—

25 Vdc, 200mA dc

—

< 10 micro sec.

—
0.6 msec max.
(including bounce)

PNP (Sourcing) Normally
Open

0.7 msec max.
(including bounce)

Red

-40°F [-40°C] to 158°F [70°C]

Red

0°F [-18°C] to 150°F [66°C]

releaSe tiMe

1.0 msec. max.

—

—

on triP Point

—

—

150 Gauss maximum

3.0 § §

—
10.0

40 Gauss minimum
5.0

NA

oFF triP Point

—

MG

**Power rating (wattS)
Voltage droP

10.0 §
2.6 V typical at 100 mA

—

—

0.1 Ω Initial (Max.)

—

—

Current ConSuMPtion

—

1 Amp at
0.5 Amp at
86°F [30°C] 140°F [60°C]

200 mA at 25 Vdc

FreQuenCy

—

47 - 63 Hz

—

reSiStanCe

CC

CaBle Min.
Bend
radiuS

StatiC

0.630" [16mm]

dynaMiC

Not Recommended

PB

Caution: do not oVer tighten SwitCh hardware when inStalling!
** warning: Do not exceed power rating (Watt = Voltage X Amperage). Permanent damage to sensor will occur.
*QD = Quick Disconnect; Male coupler is located 6" [152mm} from sensor,
Female coupler to ﬂying lead (part #2503-1025) distance is 197" [5m] also see Cable Shielding speciﬁcation above

rePlaCeMent oF Qd SwitCheS ManuFaCtured BeFore July 1, 1997: It will be necessary to replace or rewire the female end coupler.

ENGR

Current

Quick disconnect
wiring

BLUE

-

BLACK

BROWN

SIGNAL

+

old

Quick disconnect
wiring

BROWN

BLUE

SIGNAL

+

BLACK

-

reed Switch life expectancy: Up to
200,000,000 cycles (depending on load current, duty cycle and environmental conditions)

Shielded from the female quick disconnect coupler to the ﬂying leads. Shield should be terminated at ﬂying lead end.

†
§

Maximum current 500mA (not to exceed 10VA) Refer to Temperature vs. Current graph and Voltage Derating graph

§§

Maximum current 250mA (not to exceed 3VA) Refer to Temperature vs. Current graph and Voltage Derating graph

BC2_20

1.800.328.2174

BC2 Switches - ALL Sizes

REED FORM C

100
0

0

20

40

60

80

100

120 140

160

400
200
0

0

20

40

60

80 100 120 140 160

OPERATING TEMPERATURE ( F)

OPERATING TEMPERATURE ( F)

100
D

50
0

0

wiring diagraMS
R T & R M dC reed, ForM a
(+)

BROWN
(+)

LOAD

BLUE
(-)

(-)
OR

BROWN
(+)

(+)
LOAD

(-)

BLUE
(-)

FOR

MC

REED FO

RM A

100
200
300
400
CURRENT D.C (mA)

500

inStallation inForMation
C T & C M aC reed, triaC

REED
SWITCH

120Vac
Max.
BLUE

REED
SWITCH

the notChed
FaCe oF the
SwitCh indiCateS
the SenSing
SurFaCe and
MuSt FaCe
toward the
Magnet.

AC
COM

MOV

LOAD
BROWN INPUT
TRIAC
SWITCH

BC2

200

150

ABT

300

600

200

MXP

REED FORM A

400

TRIAC

800

BC3

500

Voltage derating, dC reed
VOLTAGE A.C. or D.C.

LOAD CURENT (mA)

1000

E

teMP. vs Current, aC reed

600

RE

teMP. vs Current, dC reed
LOAD CURRENT (mA)

PERFORMANCE

the notChed
grooVe in the
aCtuator
indiCateS the
grooVe to
inStall the
SwitCh. CONTACT
Hall-effect switches are Not
TOLOMATIC IF
available for BC205
SWITCHES ARE
REQUIRED ON
Some actuators may require switch ANOTHER
mounting SIDE OF
on a specific side of the assembly. ACTUATOR.

REED
SWITCH

T T & T M hall-eFFeCt, SourCing, PnP K T & K M hall-eFFeCt, Sinking, nPn
BROWN(+)
HALL-EFFECT BLACK
SOURCING
SWITCH
BLUE (-)

(+)

BROWN(+)
HALL-EFFECT BLACK
SINKING
SWITCH
BLUE (-)

(-)

(+)

(-)

LOAD

LOAD

LS

BROWN
BLACK
BLUE

MG

Call Tolomatic for details.

Dimensions

SIZE BORE

B

C

D

E

F

G

05 0.50 0.445 0.157 0.518 0.219 0.315 1.25 1.45

BC210, BC212, BC215
BC215, BC220, BC225
BC205

A

10 1.00 0.383 0.011 0.448 0.219 0.315 1.25 1.45

SWITCH DIMENSIONS

12 1.25 0.541 0.169 0.448 0.219 0.315 1.25 1.45

CC

COMMON
NORMALLY CLOSED
NORMALLY OPEN

BC4

B T & B M dC reed, ForM C

15 1.50 0.548 0.161 0.432 0.219 0.315 1.25 1.45
D

20 2.00 0.732 0.344 0.448 0.219 0.315 1.25 1.45

A

25 2.50 1.082 0.710 0.432 0.219 0.315 1.25 1.45

E

A
B

C

G

Dimensions in inches

F

SIZE BORE

A

B

C

D

E

F

G

M05

12 11.30

3.99 13.16

5.56

8.00 31.75 36.83

M10

25

9.73

0.28 11.38

5.56

8.00 31.75 36.83

M12

32 13.74

4.29 11.38

5.56

8.00 31.75 36.83

M15

40 13.92

4.09 10.97

5.56

8.00 31.75 36.83

M20

50 18.59

8.74 11.38

5.56

8.00 31.75 36.83

M25

63 27.48 18.03 10.97

5.56

8.00 31.75 36.83

Dimensions in millimeters

www.tolomatic.com

PB

C

BC2_21

ENGR

B

3d cad available at
www.tolomatic.com

BC2 Shock Absorbers - 10, 12, 15, 20, 25 Sizes
SHOCK ABSORBERS

abt

Rodless cylinders with standard internal cushion
offer an effective method of decelerating loads.
However, all Tolomatic rodless cylinders are capable
of carrying heavier loads at higher velocities than
the cylinder cushion can absorb. Optional shock
absorbers can be used to increase the cylinder’s life
and broaden the application range for the cylinder
model you have chosen.

MXP
ORDER CODE

ORDER CODE

SD_ or SH_ or SL_
(_ = Number ordered)

AD_ or AH_ or AL_
(_ = Number ordered)

BC2

Tolomatic offers two types of shock absorber
options for use with rodless cylinders. Standard
shock absorbers, which are positioned on the
cylinder heads for end-of-stroke deceleration and
adjustable shock absorbers which allows the shock
to be positioned at any point along the cylinder.

Typical shock absorber life varies between 1-2 million cycles (depending on environment) appropriate preventative maintenance
should be considered in high cyclic applications.
Note: When 2 shock absorbers are ordered, the unit will be assembled with NO internal cushions.

BC3

NOTE: Adjustable shock absorbers will reduce stroke length. To maintain desired stroke length: when ordering increase
stroke length by the dimension in the table below for each adjustable shock absorber ordered.
10
0.75" [19.0mm]

12
0.03" [0.7mm]

15
0.35" [8.9mm]

20
25
0.85" [21.6mm] 0.85" [21.6mm]

BC4

CAUTION: In applications which result in a load bending moment at deceleration, care should be taken to decelerate the
load rather than the carrier of the band cylinder.

DIMENSIONS
LS

Standard Shock
C

ADJUSTABLE POSITION Shock
CL

A

G

F

MG

E

A

B
C

B

CC

D

PB

SIZE
10
12
15
20
25

BORE
1.00
1.25
1.50
2.00
2.50

A
2.35
2.23
2.23
2.62
1.17

B
2.50
3.50
4.00
4.70
6.00

C (Thread Size)
9/16-18 UNF-2B
3/4-16 UNF-2B
3/4-16 UNF-2B
1-12 UNF-2B
1-12 UNF-2B
Dimensions in inches

ENGR

SIZE BORE A
B
C (Thread Size)
M10 25 59.7 63.5
M14x1.5-6g
M12 32 56.6 88.9
M20x1.5-6g
M15 40 56.6 101.6
M20x1.5-6g
M20 50 66.5 119.4
M25x1.5-6g
M25 63 29.7 152.4
M25x1.5-6g
Dimensions in millimeters
BC2_22

SIZE
10
12
15
20
25

BORE
1.00
1.25
1.50
2.00
2.50

A
3.68
4.39
4.39
4.75
4.75

B
C (Thread Size)
2.45 9/16-18 UNF-2B
3.19 3/4-16 UNF-2B
3.62 3/4-16 UNF-2B
4.60 1-12 UNF-2B
5.63 1-12 UNF-2B

SIZE BORE A
B C (Thread Size)
M10 25 93.5 62.2 M14x1.5-6g
M12 32 111.5 81.0 M20x1.5-6g
M15 40 111.5 92.0 M20x1.5-6g
M20 50 120.7 116.8 M25x1.5-6g
M25 63 120.7 143.0 M25x1.5-6g

D
2.00
2.25
2.50
3.13
4.47

E
F
G
0.15 2.59 0.21
0.13 2.82
0
0.05 3.50
0
0.16 4.44
0
0.17 5.63
0
Dimensions in inches

D
E
F
G
50.8 3.8 65.8 5.3
57.2 3.3 71.6
0
63.5 1.3 88.9
0
79.5 4.1 112.8
0
113.5 4.3 143.0
0
Dimensions in millimeters

1.800.328.2174

BC2 Shock Absorbers - 10, 12, 15, 20, 25 Sizes: PERFORMANCE
VELOCITY vs LOAD
BC212

.23 .25
.20
.18
.15
.13
.10
.08
.05

2
1
30

1

2

20

30 50 70 90
40 60 80100

ABT

200

1

LOAD (lbs)

BC225
9.1
13.6
18.1
22.7
27.2
31.7 36.3
40.8 45.4
90.7
136.1
181.4
226.8

2.5
2.3 2.0
1.8 1.5
1.3
1.0
.80
.50

9 10
7 8
5 6
4
3
2

.25 .23
.20 .18
.15 .13
.10
.08
.05
.03

FINAL VELOCITY (meters/sec)

1.4
1.8
2.3
2.7 3.2
3.6 4.1
4.5

.9

.5

100
80 90
60 70
50
40
30
20

2

3

5 7 9

30 50 70 90
20

136.1
90.7
200

40 60 80100

LOAD (lbs)

300

HEAVY DUTY (Heavy load/Low velocity)
5.1

1

4 6 8 10

LIGHT DUTY (Light load/High velocity)

LOAD (kg)

200

.03
2

200

MG

30 50 70 90
20
40 60 80100

AIR CUSHION DATA
NOTE: If final (or impact) velocity cannot be calculated
directly, a reasonable guideline to use is 2 x average velocity.

ENGR

1

4 6 8 10
3 5 7 9

.25 .23
.20 .18
.15 .13
.10
.08
.05

1

.03
2

9 10
7 8
5 6
4
3
2

CC

.25
.20 .23
.15 .18
.13
.10
.08
.05

2.5
2.3 2.0
1.8 1.5
1.3
1.0
.80
.50

FINAL VELOCITY (meters/sec)

9 10
7 8
6
5
4
3
2

5.1

100
80 90
60 70
50
40
30
20

FINAL VELOCITY (in/sec)

2.5
2.3 2.0
1.8 1.5
1.3
1.0
.8
.5

FINAL VELOCITY (meters/sec)

200

100
80 90
60 70
50
40
30
20

1

9.1
13.6
18.1
22.7 27.2
31.7 36.3
40.8 45.4

.9
5.1

1.4
1.8
2.3
2.7 3.2
3.6 4.1
4.5

.5

90.7

18.1
22.7 27.2
31.7 36.3
40.8 45.4

9.1

13.6

1.4
1.8
2.3
2.7
3.2
3.6 4.1
4.5

.9

.5

LOAD (kg)

200

FINAL VELOCITY (in/sec)

4 6 8 10
5 7 9

BC220
LOAD (kg)

FINAL VELOCITY (in/sec)

3

LOAD (lbs)

BC215

1

9.1

.03

1

BC3

LOAD (lbs)

20

.03
50 70 90
40 60 80 100

4 6 8 10
30 50 70 90 200 400
3 5 7 9
20 40 60 80100 300 500

LOAD (lbs)

www.tolomatic.com

BC4

3

6 8 10
5 7 9

LS

1

4

.3
.23
.20 .18
.15
.13
.10
.08
.05

PB

2

10
9 8
7
6
5
4
3
2

.5

MXP

10
9
8 7
6
5
4
3

2.5
2.3 2.0
1.8
1.3 1.5
1.0
.8

BC2

.5

100
80 90
60 70
50
40
30
20

FINAL VELOCITY (meters/sec)

.8

20

5.1

200

FINAL VELOCITY (in/sec)

1.0

1.8
1.3

FINAL VELOCITY (meters/sec)

1.5

90.7

.9
2.5
2.3
2.0

13.6

.5

18.1
22.7
27.2
31.7 36.3
40.8 45.4

9.1

13.6

2.3
2.7 3.2
3.6 4.1
4.5

1.4

1.8

.9

.5

FINAL VELOCITY (in/sec)

100
90
80
70
60
50
40
30

1.4
1.8
2.3
2.7 3.2
3.6 4.1
4.5

LOAD (kg)

LOAD (kg)

18.1
22.7
27.2
31.7 36.3
40.8 45.4

BC210

BC2_23

application data worksheet
Stroke length _____________
millimeters

(U.S. Standard)

(Metric)

lbf

(U.S. Standard)

aVailaBle air PreSSure _____
PSI

(Metric)

lbf

(U.S. Standard)

N

(Metric)

in/sec

BC2

(Metric)

no. oF CyCleS _____________
per minute

per hour

(Metric)

orientation
Horizontal

Side

CENTER
OF GRAVITY

CENTER
OF GRAVITY

AC
TU
AT
OR

Y

d
x

d

BC4

dy

RIER
CAR

RIER
CAR

R
UATO
ACT

Horizontal Down

d dZ
x

BC3

millimeters

(U.S. Standard)

dz

(Metric)

MoVe tiMe sec. _____________

load Center oF
dx ______
dy ______
graVity diStanCe
to Carrier Center dz ______
inch

mm/sec

(U.S. Standard)

kg

(U.S. Standard)

(Metric)

Final VeloCity _____________

load ______________________
lb

N

(Metric)

R
UATO
ACT IER
R
CAR

Y

MXP

reQuired thruSt ForCe _____
(U.S. Standard)

Fz ______
Fy ______

Bending MoMentS Mx ______
aPPlied to Carrier My ______
in-lbs
N-m Mz ______

bar

(U.S. Standard)

ForCeS aPPlied
to Carrier

d
xd

abt

inch (SK )

dz
CENTER
OF GRAVITY

LS

CENTER
OF GRAVITY

CARRIER

Y

d d

z

MG

dx

ACTUATOR

Vertical

Z
Angled α __________
____________
Lz
Z
Y
SIDE VIEW

Lz
β

X
FRONT

β VIEW

α

CC

OTHER ISSUES:
(i.e. Environment,
Temperature,
Contamination, etc.)

PB
Contact information:

ENGR
Fax (1-763-478-8080) or call Tolomatic (1-800-328-2174) with the above information.
We will provide any assistance needed to determine the proper actuator.

BC2_24

1.800.328.2174

rodless Cylinder Selection guidelines - BC2, BC3, BC4, lS - all Sizes

• Available pressure (PSI)

NOTE: The maximum load “L”
must not exceed the capacity
limits of the cylinder selected.

• Weight of load (lbs or kg)

• Bending Moments

• Orientation of load (lbs or kgs)
• Velocity of load (in/sec or
mm/sec)
• Stroke length (in or mm)
HINT: Use Tolomatic sizing and
selection software, download at:
tolomatic.com

2

SeleCt
Cylinder SiZe

• Consult the Theoretical Force
vs. Pressure charts.
• Cross-reference the load force
(or load weight if force is not
known) and the available
operating pressure. If the
intersection falls below the
diagonal line, and if moments
do not exceed maximum
values listed for that model
(see Step 3), the actuator will
accommodate the application.

www.tolomatic.com

For off center or side loads,
determine the distance from
the center of mass of the load
to the center of the carrier
bracket. This measurement is
needed to calculate the torque
for bending moments. (Refer to
Bending Moment chart for
each model.)
Should the resulting maximum
bending moment exceed
figures indicated on the chart,
external guides, auxiliary
carrier/s or a larger cylinder
should be considered.
• Auxiliary Carrier Bending
Moments
The auxiliary carrier option
(available on most models)
increases load carrying
capacity and bending
moments. Auxiliary carriers
can be ordered with or without
an internal piston. (Auxiliary

4

deterMine
internal
CuShion
CaPaCity

• Consult the Cushion Data chart
for the model selected. The
velocities listed on the cushion
charts are final or cushion
impact velocities. On
applications where the internal
cushions or bumpers are to be
used, be sure the actual, final
or impact velocity is known. If
the velocity is not known, use
of limit switches with valve
deceleration circuits or shock
absorbers should be
considered. NOTE: The BC205
uses external bumpers in place
of internal cushions, LS05 &
LS10 do not have cushions or
bumpers.

• Cross reference the load
weight and maximum distance
between supports.

6

ConSider
oPtionS

MXP
BC2

• Consult the Tube Support chart
for the model selected.

BC3

If the cylinder will guide and
support a load located directly
over the center of carrier, bending
moments will not be a factor in
the cylinder selection.

NOTE: breakaway pressure will
increase when using auxiliary
carriers.

5

• Switches– dc Reed, Hall-effect
or ac Triac
Band Cylinders and Linear Slides
each have different standard
features and options. Check the
options section for the actuator
you have selected.
• Shock Absorbers– if needed.

BC4

3

deterMine
nature oF
load and the
eFFeCt oF
Bending
MoMentS

deterMine
tuBe SuPPort
reQuireMentS

LS

IMPORTANT: When ordering,
determine the working stroke,
then the minimum distance
required between carriers
(dimension “D” in Auxiliary
Carrier Bending Moments
chart). When ordered,
Tolomatic’s configurator will
calculate the overall length of
the actuator.

• Foot Mounting Kits
• Floating Mount Bracket – use
when lack of parallelism
occurs between the cylinder
and an external guided and
supported load.

MG

NOTE: Additional force may be
required to obtain the necessary
acceleration for vertical or
horizontal loads.

larger cylinder with greater
cushion capacity. On highcyclic applications, use of
external stops is strongly
recommended.

• Single End Porting (BC3, BC4)
• Long Carrier (BC4)

CC

To determine the appropriate
Band Cylinder or Linear Slide
model for an application, compile
the following information:

carriers without a piston have
no internal cushion on the
cylinder end closest to the
auxiliary carrier.)

• Proximity Sensors (LS)
• Dual 180° Carrier (BC3)

• Cross-reference the final
velocity and weight of the load.
If the intersection is below the
diagonal lines, the internal
cushions on the actuator may
be used. If the point falls above
the dashed diagonal line or if
the velocity is not known, use
deceleration circuits, external
shock absorbers or select a

PB

1

CoMPile
aPPliCation
reQuireMentS

If the intersection is above the
diagonal line, a larger cylinder
bore size should be
considered.

ENGR

the process of selecting
a load bearing actuator
for a given application can
be complex. it is highly
recommended that you
contact tolomatic or a
tolomatic distributor for
assistance in selecting
the best actuator for your
application. the following
overview of the selection
guidelines are for educational purposes only.

ABT

PROVIDING LOAD GUIDANCE AND SUPPORT

BC2_25

application guidelines

abt

cylinder. As a rule of thumb,
double that rate if water in
the system is suspected.
Demanding conditions may
require more lubricant.

MXP

The following conditional
statements are intended as
general guidelines for use of
Tolomatic actuators. Since all
applications have their own
specific operating
requirements, consult
Tolomatic, Inc. or your local
Tolomatic distributor if an
application is unconventional
or if questions arise regarding
the selection process.

BC2

If lubricators are used, we
recommend a nondetergent, 20cP @ 140˚F
10-weight lubricant.
Optimum conditions for
standard cylinder operation
are +32˚ to +150˚F (+0˚ to
65.5˚C).

CuShion needle
adJuStMent (BC2,
BC3, BC4, CC, Sa, dP,
tC only)

BC3

luBriCation
guidelineS

filters will generally keep
excess moisture in check.

BC4

All Tolomatic actuators (except
Cable Cylinders) are
prelubricated at the factory. To
ensure maximum actuator life,
the following guidelines should
be followed.

LS
MG

Adjust the cushion needles in
the cylinder heads carefully to
obtain a smooth, hesitation
free deceleration for your
particular application. If there
are questions on proper
adjustment, please consult
Tolomatic, Inc.

• external lubricators
(optional)

• Filtration
We recommend the use of
dry, filtered air in our
products. “Filtered air”
means a level of 10 Micron
or less. “Dry” means air
should be free of
appreciable amounts of
moisture. Regular
maintenance of installed

The factory prelubrication of
Tolomatic actuators will
provide optimal
performance without the
use of external lubrication.
However, external
lubricators can further
extend service life of
pneumatic actuators if the
supply is kept constant.

CC

Oil lubricators, (mist or drop)
should supply a minimum of
1 drop per 20 standard
cubic feet per minute to the

NOTE: Use of external
lubricators may wash away
the factory installed
lubrication. External
lubricants must be
maintained in a constant
supply or the results will be
a dry actuator prone to
premature wear.
• Sanitary environments
Oil mist lubricators must
dispense “Food Grade”
lubricants to the air supply.
Use fluids with ORAL LD50
toxicity ratings of 35 or
higher such as Multitherm®
PG-1 or equivalent.
Demanding conditions can
require a review of the
application.

Final VeloCity CalCulation
Final (impact)

ENGR

VELOCITY

PB

Velocity calculations for all rodless
cylinders need to differentiate between
final velocity and average velocity. For
example: Stroking a 100-inch BC3 model
in one second yields an average velocity
of 100 inches per second. To properly
determine the inertial forces for
cushioning, it is important to know the

Average

Start

BC2_26

Time

final (or impact) velocity. Rodless cylinders
accelerate and decelerate at each end of
the stroke. Therefore this acceleration
must be considered (see diagram).
If final (or impact) velocity cannot be
calculated directly, a reasonable guideline
is to use 2 x average velocity.

End

1.800.328.2174

25
0525-9057
0525-9095
0525-9007
0525-9125
0525-9090

Shock Field Retrofit Kit – Light Duty2,8
Shock Field Mount Kit (Hardware Only)3,8
Adj. Shock Field Retrofit Kit – Heavy Duty2
Adj. Shock Field Retrofit Kit – Light Duty2
Adj. Shock Field Mount Kit (Hardware Only)3
Tube Supports4
Switch Hardware Only
Repair Kits5,6,7

NA
NA
NA
NA
NA
0905-1034
0505-9999
RKBC205

0510-9091
0510-9092
0510-9048
0510-9049
0510-9072
4510-1010
0510-9999
RKBC210

0512-9091
0512-9092
0512-9011
0512-9012
0512-9072
4512-1010
0512-9999
RKBC212

0515-9091
0515-9092
0515-9011
0515-9012
0515-9072
4515-1010
0515-9999
RKBC215

0520-9091
0520-9092
0520-9011
0520-9012
0520-9072
4520-1010
0520-9999
RKBC220

0525-9091
0525-9092
0525-9011
0525-9012
0525-9013
4525-1010
0525-9999
RKBC225

Metric SIZE
Aux. Carrier Assembly (w/piston) (each)
Aux. Carrier Assembly (wo/piston) (each)
Floating Mount Bracket Kit
Foot Mount Kit1
Shock Field Retrofit Kit – Heavy Duty2,8

M(MM)05
NA
NA
4905-9115
4905-9010
NA

M(MM)10
4510-9057
4510-9095
4510-9007
4510-9125
4510-9090

M(MM)12
4512-9057
4512-9095
4512-9007
4512-9125
4512-9090

M(MM)15
4515-9057
4515-9095
4515-9007
4515-9125
4515-9090

M(MM)20
4520-9057
4520-9095
4520-9007
4520-9125
4520-9090

M(MM)25
4525-9057
4525-9095
4525-9007
4525-9125
4525-9090

Shock Field Retrofit Kit – Light Duty2,8
NA
4510-9091
4512-9091
4515-9091
4520-9091
4525-9091
3,8
Shock Field Mount Kit (Hardware Only)
NA
4510-9092
4512-9092
4515-9092
4520-9092
4525-9092
Adj. Shock Field Retrofit Kit – Heavy Duty2
NA
4510-9013
4512-9013
4515-9013
4520-9013
4525-9013
Adj. Shock Field Retrofit Kit – Light Duty2
NA
4510-9014
4512-9014
4515-9014
4520-9014
4525-9014
3
Adj. Shock Field Mount Kit (Hardware Only)
NA
4510-9025
4512-9025
4515-9025
4520-9025
4525-9025
Tube Supports4 0905-1034
4510-1010
4512-1010
4515-1010
4520-1010
4525-1010
Switch Hardware Only 0505-9999
0510-9999
0512-9999
0515-9999
0520-9999
0525-9999
Repair Kits5,6,7 RKBC2M(MM)05 RKBC2M(MM)10 RKBC2M(MM)12 RKBC2M(MM)15 RKBC2M(MM)20 RKBC2M(MM)25

Description
Switch Only, Reed, Form C, 5m
Switch Only, Reed, Form C, Male Conn.
Switch Only, Reed, Form A, 5m
Switch Only, Reed, Form A, Male Conn.
Switch Only, Triac, 5m
Switch Only, Triac, Male Conn.
Switch Only, Hall-effect, Sinking, 5m
Switch Only, Hall-effect, Sinking, Male Conn.
Switch Only, Hall-effect, Sourcing, 5m
Switch Only, Hall-effect, Sourcing, Male Conn.
Connector (Female) 5 meter lead

Code
BT
BM
RT
RM
CT
CM
KT
KM
TT
TM

NOTE: When ordered by Config. Code Female connector & all mounting hardware is included

Switch Ordering NOTES:
To order field retrofit switch and hardware kits for all Tolomatic actuators: SW (Then the model and bore size, and type
of switch required)
Example: S W B C 2 1 5 RT
(Hardware and Form A Reed switch with 5 meter lead for 1.5"
bore BC2 band cylinder)
Mounting hardware is required if replacing switch for any
actuator manufactured before 7/1/97

www.tolomatic.com

1 Foot Mount Kit contains two foot mount brackets and mounting
hardware
2 Shock Field Retrofit Kit contains one Shock Absorber and mounting hardware
3 Shock Field Mount Kit contains one set of mounting hardware
only

CC

Part NO.
3600-9084
3600-9085
3600-9082
3600-9083
3600-9086
3600-9087
3600-9090
3600-9091
3600-9088
3600-9089
2503-1025

Service Parts Ordering NOTES:

4 A minimum of 2 (two) Tube Supports required per cylinder
5 Repair Kit for 05 size contains O-rings, U-Cups, End Caps, Wear
Strips, Band Inserts, Spring Clamps, Sealing Band, Dust Band and
Shock Absorbing Pads
6 Repair Kit for 10, 12, 15, 20 & 25 size contains End Caps, Bearing
Rods, O-rings, U-cups, Wear Rings, Cushion Seals, Band Inserts,
Spring Clamps, Sealing Band and Dust Band.
7 When ordering repair kits, specify stroke as “SK” then indicate
the desired length in decimal inches after the order code indicated above. EXAMPLE: RKBC210SK10.00
8 Standard end-of-stroke shock absorbers are designed to operate
without the assistance of the standard band cylinder cushion. To
ensure proper shock absorber performance, make sure the air
cushion is disabled.
NA = Not Available

BC2_27

PB

Config. Code Ordering
Mounting Hardware & FE conn. included

ENGR

Part Number Ordering
No Mounting Hardware or FE conn. included

MXP

20
0520-9057
0520-9095
0520-9007
0520-9125
0520-9090

BC2

15
0515-9057
0515-9095
0515-9007
0515-9125
0515-9090

BC3

12
0512-9057
0512-9095
0512-9007
0512-9125
0512-9090

BC4

10
0510-9057
0510-9095
0510-9007
0510-9125
0510-9090

LS

05
NA
NA
0905-9115
0905-9010
NA

MG

Inch (U.S. Standard) SIZE
Aux. Carrier Assembly (w/piston) (each)
Aux. Carrier Assembly (wo/piston) (each)
Floating Mount Bracket Kit
Foot Mount Kit1
Shock Field Retrofit Kit – Heavy Duty2,8

ABT

BC2 Service Parts Ordering - ALL Sizes

BC2 Ordering - ALL Sizes
M O D E L ,

B O R E ,

S T R O K E

O P T I O N S

BC2__ 10 SK100.250 DW6.0 TS3 FM2 SH2 BM2
ABT
SHOCK ABSORBERS (BC2_22)

DW Auxiliary carrier With
piston & “D” distance
DO Auxiliary carrier Without
piston & “D” distance
_ _._ _ “D” Distance between
carriers

SD_ Shock hardware Only and
number required
SH_ Shock, Heavy duty and
number required
SL_ Shock, Light duty and
number required
*AD_ Adjustable shock hardware
Only and number required
*AH_ Adjustable shock, Heavy
duty and number required
*AL_ Adjustable shock, Light duty
and number required

LS

SWITCHES (BC2_20)

TUBE SUPPORTS (BC2_16)
TS_ Tube Support & number
required

FOOT MOUNT (BC2_17)

MG

FM_ Foot Mount & number
required (1 or 2)

FLOATING MOUNT (BC2_18)
FL Floating Mount Bracket
Not compatible with shock absorbers

CC
PORTING OPTION

PB

HDL 4-Ported Head - Left End
HDR 4-Ported Head - Right End
HDB 4-Ported Head - Both Ends

TYPE

LEAD LENGTH

SIZE
05
10
12
15
20
25

MAXIMUM STROKE
BC2
BC2M(MM)
in
mm
171
4,343
350
8,890
288
7,315
298
7,569
274
6,959
163
4,140

*When ordering auxiliary carrier
option, enter the distance
required between carriers. The
configurator will calculate the overall
length of the actuator.

QD RM
no RT
QD BM
Form C
no BT
QD *KM
Sinking
no *KT
QD *TM
Sourcing
no *TT
QD CM
TRIAC
no CT
MDR Dual Magnet (Reed, Hall-effect, Triac)
* Not available for 05 size
Form A

5 meters

BC4

SK _ _._ _ Enter desired stroke length
in decimal inches

Not available for 05 size
*NOTE: Adjustable Shock will reduce
working stroke (see page BC2_22)

QUANTITY

STROKE LENGTH

10
12
15
20
25

MINIMUM “D” DISTANCE
BETWEEN CARRIERS
(DO) w/o Piston (DW) w/ Piston
in mm in mm
5.07 129 5.07 129
5.17 131 6.85 174
6.46 164 8.07 205
8.10 206 8.10 206
9.62 244 11.06 281

After code enter quantity desired

BC3

0.50” (12mm)
1.00” (25mm)
1.25” (32mm)
1.50” (40mm)
2.00” (50mm)
2.50” (63mm)

CODE

BC2

05
10
12
15
20
25

QUICKDISCONNECT

Not available for 05 size

BORE SIZE

REED

MXP

BC2 BC2 Band Cylinder inch (U.S. Standard)
BC2M metric mounting with
taper port
BC2MM metric mounting with
parallel port

AUXILIARY CARRIER (BC2_14)

HALL-EFFECT

MODEL & MOUNTING

Not available for 05 size

ENGR

Not all codes listed are compatible with all options. Contact
Tolomatic with any questions.

BC2_28

1.800.328.2174

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Manifest Placed Y Resolution    : 240.00, 72.00, 72.00, 72.00, 72.00, 72.00, 72.00, 72.00, 72.00, 72.00, 72.00, 72.00, 72.00, 72.00, 72.00, 300.00, 72.00, 72.00, 72.00, 72.00, 72.00, 72.00, 72.00, 300.00, 72.00, 72.00, 72.00, 72.00, 72.00, 72.00, 72.00, 300.00, 72.00, 72.00, 72.00, 72.00, 305.00, 72.00, 72.00, 72.00, 300.00, 72.00, 72.00, 72.00, 72.00, 72.00, 72.00, 72.00, 300.00, 72.00, 72.00, 300.00, 72.00, 72.00, 72.00, 72.00, 72.00, 300.00, 72.00, 72.00, 72.00, 72.00, 300.00, 72.00, 72.00, 72.00, 72.00, 72.00, 300.00, 72.00, 72.00, 72.00, 72.00, 72.00, 72.00, 72.00, 72.00, 72.00, 72.00, 72.00, 300.00, 72.00, 72.00, 72.00, 72.00, 72.00, 72.00, 72.00, 72.00, 72.00, 72.00, 72.00, 72.00, 72.00, 72.00, 72.00, 72.00, 72.00, 72.00, 72.00, 72.00, 72.00, 72.00
Manifest Placed Resolution Unit : Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches
Manifest Reference Instance ID  : xmp.iid:0180117407206811BAAFEA0C8132F8E4, uuid:edfaf351-b070-11db-ba23-0017f2042086, uuid:28a317e7-bdd5-11db-8b69-0017f2042086, uuid:edfaf351-b070-11db-ba23-0017f2042086, uuid:edfaf351-b070-11db-ba23-0017f2042086, uuid:edfaf351-b070-11db-ba23-0017f2042086, uuid:0f0ed768-615f-8645-b668-3a9325e2f5a2, uuid:edfaf351-b070-11db-ba23-0017f2042086, uuid:edfaf351-b070-11db-ba23-0017f2042086, uuid:b75060c7-a783-8447-9129-5d64d5785487, uuid:2847bbe6-612b-f446-8250-a40608f8fa84, uuid:0f729731-7f32-a947-a137-86f3c1f199dc, uuid:edfaf351-b070-11db-ba23-0017f2042086, uuid:52ec184a-1140-c844-9033-a09ce2ddbd0c, uuid:82f54623-cc37-11db-98e2-0017f2042086, uuid:3CAA386BF0B811DBBF48FDDBFADA6B44, uuid:edfaf351-b070-11db-ba23-0017f2042086, uuid:180c0a35-710e-8549-ab61-cea870ff8f25, uuid:f521d87a-db14-df43-b900-f8759b476a9f, uuid:5bd5d6a3-0076-2644-8fdb-8978f8d80119, uuid:edfaf351-b070-11db-ba23-0017f2042086, uuid:0cbd9efa-f71f-6c4a-b088-6b45f509972f, uuid:82f54623-cc37-11db-98e2-0017f2042086, uuid:3CAA386BF0B811DBBF48FDDBFADA6B44, uuid:edfaf351-b070-11db-ba23-0017f2042086, uuid:26a7b536-1bba-7d42-8cc1-45ac4f7901d6, uuid:1695d153-d82d-a04c-8431-8dff09531faf, uuid:acf4a97f-1e2d-5042-b97b-f4003027d404, uuid:edfaf351-b070-11db-ba23-0017f2042086, uuid:be66633e-d987-ee43-af7d-4bc68a9e944b, uuid:82f54623-cc37-11db-98e2-0017f2042086, uuid:3CAA386BF0B811DBBF48FDDBFADA6B44, uuid:edfaf351-b070-11db-ba23-0017f2042086, uuid:c346cc24-4fa8-4748-81d0-0a7c28f87b93, uuid:1ec98851-34f1-5748-892e-dbed5f2529ea, uuid:c1352127-9cd7-1b45-b8db-453913fec667, uuid:C5689EECC546DE119BABF9880F3E04C6, uuid:edfaf351-b070-11db-ba23-0017f2042086, uuid:64a8f2a2-f3fe-8f4e-b2c7-befed003d222, uuid:82f54623-cc37-11db-98e2-0017f2042086, uuid:3CAA386BF0B811DBBF48FDDBFADA6B44, uuid:edfaf351-b070-11db-ba23-0017f2042086, uuid:dc1e58c9-bbd0-ea46-8033-d67460aee129, uuid:151f9fe9-7d85-4141-ab66-8680ea684038, uuid:edfaf351-b070-11db-ba23-0017f2042086, uuid:cf89ab10-7383-4246-bbe9-da9f7d72fd1f, uuid:151f9fe9-7d85-4141-ab66-8680ea684038, uuid:dc1e58c9-bbd0-ea46-8033-d67460aee129, uuid:3CAA386BF0B811DBBF48FDDBFADA6B44, uuid:edfaf351-b070-11db-ba23-0017f2042086, uuid:151f9fe9-7d85-4141-ab66-8680ea684038, uuid:3CAA386BF0B811DBBF48FDDBFADA6B44, uuid:edfaf351-b070-11db-ba23-0017f2042086, uuid:91d94471-b9ee-2b49-9106-3915639ebafc, uuid:1908f1b9-4153-094e-83bb-67ae26029596, uuid:114b5122-7ba1-0941-b30e-b7bf82a931ae, uuid:d6b747ca-f56a-7941-80c1-2f2cb6bbfd14, uuid:3CAA386BF0B811DBBF48FDDBFADA6B44, uuid:edfaf351-b070-11db-ba23-0017f2042086, uuid:41db9df9-ef76-3b41-bab5-68e18fa4818b, uuid:a3502885-604d-1744-a88b-854e0d6704b0, uuid:7abc0224-3db5-ae47-962c-95aae4e6fcd3, uuid:3CAA386BF0B811DBBF48FDDBFADA6B44, uuid:edfaf351-b070-11db-ba23-0017f2042086, uuid:1276e905-80dc-094f-98c7-61c4953a0a7d, uuid:fdb1c1d0-9234-e54f-b825-3fb160cd2174, uuid:fc6325c3-c398-2041-9de6-bd5aaa5c69b6, uuid:f989bfd9-2437-3b47-9f92-5ce5b5f963d9, uuid:3CAA386BF0B811DBBF48FDDBFADA6B44, uuid:edfaf351-b070-11db-ba23-0017f2042086, uuid:edfaf351-b070-11db-ba23-0017f2042086, uuid:c635dea9-498a-0548-b748-42b128fa3da3, uuid:151f9fe9-7d85-4141-ab66-8680ea684038, uuid:151f9fe9-7d85-4141-ab66-8680ea684038, uuid:edfaf351-b070-11db-ba23-0017f2042086, uuid:ee4be0f7-5b03-5945-b67b-60c38f9edc08, uuid:9a787474-5d2a-c044-a1c8-967ca26fcd72, uuid:151f9fe9-7d85-4141-ab66-8680ea684038, uuid:151f9fe9-7d85-4141-ab66-8680ea684038, uuid:fc241290-be09-11dc-80cd-0017f2042086, uuid:3CAA386BF0B811DBBF48FDDBFADA6B44, uuid:edfaf351-b070-11db-ba23-0017f2042086, uuid:2d409ec6-cda9-374b-b02f-351036701192, uuid:427f7e1b-54f4-9040-991e-9387afbe8fd4, uuid:44770c4f-e852-4c45-ac6f-a4384ee967eb, uuid:912d311b-afa1-ad45-bd50-c866ed94d5a0, uuid:82ca1389-3254-d740-a3fd-4b22dc699c9f, uuid:151f9fe9-7d85-4141-ab66-8680ea684038, uuid:edfaf351-b070-11db-ba23-0017f2042086, uuid:edfaf351-b070-11db-ba23-0017f2042086, uuid:edfaf351-b070-11db-ba23-0017f2042086, uuid:151f9fe9-7d85-4141-ab66-8680ea684038, uuid:151f9fe9-7d85-4141-ab66-8680ea684038, uuid:fc241290-be09-11dc-80cd-0017f2042086, uuid:edfaf351-b070-11db-ba23-0017f2042086, uuid:7abc0224-3db5-ae47-962c-95aae4e6fcd3, uuid:7abc0224-3db5-ae47-962c-95aae4e6fcd3, uuid:151f9fe9-7d85-4141-ab66-8680ea684038, uuid:7abc0224-3db5-ae47-962c-95aae4e6fcd3, uuid:151f9fe9-7d85-4141-ab66-8680ea684038, uuid:7abc0224-3db5-ae47-962c-95aae4e6fcd3, uuid:151f9fe9-7d85-4141-ab66-8680ea684038, uuid:7abc0224-3db5-ae47-962c-95aae4e6fcd3
Manifest Reference Document ID  : xmp.did:F87F117407206811BDFDD03813E3A21E, uuid:EC19E85DB1D011DB8A87DB40F5D84730, uuid:B2FDB44FBF2C11DB9B7CF21F40D44407, uuid:EC19E85DB1D011DB8A87DB40F5D84730, uuid:EC19E85DB1D011DB8A87DB40F5D84730, uuid:EC19E85DB1D011DB8A87DB40F5D84730, uuid:4b677af6-a4ad-3442-b85a-7651c1d8e5ad, uuid:EC19E85DB1D011DB8A87DB40F5D84730, uuid:EC19E85DB1D011DB8A87DB40F5D84730, uuid:ea7e8623-25e0-9040-a530-a6ec2df7b28b, uuid:35fd38df-c103-1c43-a0f7-491ddf573dc9, uuid:01e7b896-a23f-184b-b819-f884904c98b5, uuid:EC19E85DB1D011DB8A87DB40F5D84730, uuid:4802468a-0f39-8d42-9612-00ceb1a3fb38, uuid:227DF92FCD9711DBABF7D9CEF66D53C7, uuid:3CAA386AF0B811DBBF48FDDBFADA6B44, uuid:EC19E85DB1D011DB8A87DB40F5D84730, uuid:b060dec8-586e-0848-9c52-31978c6a1dc3, uuid:19167fe3-0aa7-4942-a8df-64ef0cb6ea6a, uuid:10c0dc3c-0b4b-384b-90af-be047bdfc96c, uuid:EC19E85DB1D011DB8A87DB40F5D84730, uuid:d9891366-d6ae-6e4a-a9f1-44a7523647fb, uuid:227DF92FCD9711DBABF7D9CEF66D53C7, uuid:3CAA386AF0B811DBBF48FDDBFADA6B44, uuid:EC19E85DB1D011DB8A87DB40F5D84730, uuid:f4d8a757-7b9f-e343-98d5-8f4c764bb5fc, uuid:de0c37df-ba39-6d42-b11f-f7c71eb90e97, uuid:d68e0711-151e-0c47-9b90-53166d12add9, uuid:EC19E85DB1D011DB8A87DB40F5D84730, uuid:28cbd11d-8165-7741-88f5-19b78bd2769c, uuid:227DF92FCD9711DBABF7D9CEF66D53C7, uuid:3CAA386AF0B811DBBF48FDDBFADA6B44, uuid:EC19E85DB1D011DB8A87DB40F5D84730, uuid:16729769-8ea0-9a4b-bd3c-35204e99f57d, uuid:e734cfa2-a269-2b43-9b8f-24bf0e408b63, uuid:ddd2e13a-3419-4b47-9e86-1395c79bfcf0, uuid:EC19E85DB1D011DB8A87DB40F5D84730, uuid:6bb3ae9a-ef1e-9b46-949f-efea82664fca, uuid:227DF92FCD9711DBABF7D9CEF66D53C7, uuid:3CAA386AF0B811DBBF48FDDBFADA6B44, uuid:EC19E85DB1D011DB8A87DB40F5D84730, uuid:d8bb898c-5d00-3f44-8b8e-61c533cbf49d, xmp.did:0180117407206811AB08AD4FCCDAE5A0, uuid:EC19E85DB1D011DB8A87DB40F5D84730, uuid:56cb1981-db4b-4e44-a367-c1f61526b44f, xmp.did:0180117407206811AB08AD4FCCDAE5A0, uuid:d8bb898c-5d00-3f44-8b8e-61c533cbf49d, uuid:3CAA386AF0B811DBBF48FDDBFADA6B44, uuid:EC19E85DB1D011DB8A87DB40F5D84730, xmp.did:0180117407206811AB08AD4FCCDAE5A0, uuid:3CAA386AF0B811DBBF48FDDBFADA6B44, uuid:EC19E85DB1D011DB8A87DB40F5D84730, uuid:13e12743-01f3-d64c-bd0a-c8bcecbaddf4, uuid:72b1269a-27fb-ef45-9ac0-614bd2c83f09, uuid:59c7d564-5245-af43-884f-2d23f990d4ca, uuid:c03155e5-0267-9044-b217-472cdac53b30, uuid:3CAA386AF0B811DBBF48FDDBFADA6B44, uuid:EC19E85DB1D011DB8A87DB40F5D84730, uuid:86670a9d-63f0-7542-ba13-47ede7f10148, uuid:6a4d39bb-a89e-9f49-a81d-93bb0542e374, xmp.did:0280117407206811AB08AD4FCCDAE5A0, uuid:3CAA386AF0B811DBBF48FDDBFADA6B44, uuid:EC19E85DB1D011DB8A87DB40F5D84730, uuid:db86357b-048d-8e41-9735-f6d4d9e8933b, uuid:00718242-daf9-1042-9a26-702055a31507, uuid:4f41c5f7-8007-e44d-8671-b516c0ec46bf, uuid:535f882e-eff6-5543-b4cf-206f1f0798a3, uuid:3CAA386AF0B811DBBF48FDDBFADA6B44, uuid:EC19E85DB1D011DB8A87DB40F5D84730, uuid:EC19E85DB1D011DB8A87DB40F5D84730, uuid:699a97d2-85ed-524f-90a8-7106091753ae, xmp.did:0180117407206811AB08AD4FCCDAE5A0, xmp.did:0180117407206811AB08AD4FCCDAE5A0, uuid:EC19E85DB1D011DB8A87DB40F5D84730, uuid:34dc9b1d-3947-1843-8569-f3ec84906b33, uuid:8c0bd583-23a1-fc45-b411-bf8114660add, xmp.did:0180117407206811AB08AD4FCCDAE5A0, xmp.did:0180117407206811AB08AD4FCCDAE5A0, uuid:88618069BF6411DC9573F6C22A0A67B9, uuid:3CAA386AF0B811DBBF48FDDBFADA6B44, uuid:EC19E85DB1D011DB8A87DB40F5D84730, uuid:3a8cd7b8-273d-3243-bdf2-cf4cbd9a4c5a, uuid:9f111cd3-7232-184f-8d11-e4786d075672, uuid:6a4580c2-6b55-d249-afca-c6808b0209f2, uuid:9eeca6af-b101-0549-af56-875056989635, uuid:0d058e7c-1cf7-ed49-a44b-934afb97bcac, xmp.did:0180117407206811AB08AD4FCCDAE5A0, uuid:EC19E85DB1D011DB8A87DB40F5D84730, uuid:EC19E85DB1D011DB8A87DB40F5D84730, uuid:EC19E85DB1D011DB8A87DB40F5D84730, xmp.did:0180117407206811AB08AD4FCCDAE5A0, xmp.did:0180117407206811AB08AD4FCCDAE5A0, uuid:88618069BF6411DC9573F6C22A0A67B9, uuid:EC19E85DB1D011DB8A87DB40F5D84730, xmp.did:0280117407206811AB08AD4FCCDAE5A0, xmp.did:0280117407206811AB08AD4FCCDAE5A0, xmp.did:0180117407206811AB08AD4FCCDAE5A0, xmp.did:0280117407206811AB08AD4FCCDAE5A0, xmp.did:0180117407206811AB08AD4FCCDAE5A0, xmp.did:0280117407206811AB08AD4FCCDAE5A0, xmp.did:0180117407206811AB08AD4FCCDAE5A0, xmp.did:0280117407206811AB08AD4FCCDAE5A0
Doc Change Count                : 9339
Format                          : application/pdf
Title                           : BC2 Solid Bearing Rodless Cylinder
Description                     : BC2 Actuator Product Brochure
Creator                         : Tolomatic
Subject                         : pneumatic band cylinder, pneumatic band cylinders
Producer                        : Adobe PDF Library 9.0
Trapped                         : False
Page Layout                     : SinglePage
Page Mode                       : UseOutlines
Page Count                      : 27

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Flow Tolomatic Bc2 Series Rodless Cylinder 1505483132 Solid Bearing User Manual

Tolomatic Bc2 Series Rodless Cylinder-1505483132 TOLOMATIC_BC2_SERIES_RODLESS_CYLINDER-1505483132 TOLOMATIC_BC2_SERIES_RODLESS_CYLINDER-1505483132 TOLOMATIC BC2 SERIES RODLESS CYLINDER Cylinders s production assets-flotronics

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