Furuno USA 9ZWRTR087A Marine Radar User Manual inst man part 1
Furuno USA Inc Marine Radar inst man part 1
Contents
- 1. inst man part 1
- 2. inst man part 2
inst man part 1
Installation Manual MARINE RADAR FR-8062/8122/8252 SYSTEM CONFIGURATION ............................................................................................................... ii EQUIPMENT LISTS..............................................................................................................................iv 1. MOUNTING................................................................................................................................. 1-1 1.1 Antenna Unit.......................................................................................................................... 1-1 1.2 Display Unit ......................................................................................................................... 1-12 1.3 Power Supply Unit............................................................................................................... 1-15 2. WIRING....................................................................................................................................... 2-1 2.1 Standard Wiring..................................................................................................................... 2-1 2.2 Wiring the Power Supply Unit ............................................................................................... 2-2 2.3 Port for External Devices ...................................................................................................... 2-4 3. SETTING UP THE EQUIPMENT ................................................................................................ 3-1 3.1 Setting Language .................................................................................................................. 3-1 3.2 Opening the Installation Menu .............................................................................................. 3-2 4. OPTIONAL EQUIPMENT............................................................................................................ 4-1 4.1 ARP Kit ARP-11..................................................................................................................... 4-1 4.2 External Monitor .................................................................................................................... 4-3 4.3 Remote Display..................................................................................................................... 4-5 4.4 External Buzzer..................................................................................................................... 4-7 PACKING LIST, INSTALLATION MATERIALS, SPARE PARTS ..................................................... A-1 OUTLINE DRAWINGS......................................................................................................................D-1 INTERCONNECTION DIAGRAMS................................................................................................... S-1 www.furuno.co.jp All brand and product names are trademarks, registered trademarks or service marks of their respective holders. (Elemental Chlorine Free) The paper used in this manual is elemental chlorine free. FURUNO Authorized Distributor Dealer 9-52, Ashihara-cho, N i s h i n o m i y a , 6 6 2 - 8 5 8 0 , J A PA N Te l e p h o n e : Fax: + 8 1 - ( 0 ) 7 9 8 - 6 5 - 2 111 +81-(0)798-65-4200 All rights reserved. Printed in Japan Pub. No. IME-35390-H (A K MU ) FR-8062/8122/8252 : S E P. 2 0 0 5 : M A R . 3 1 , 2 0 11 SAFETY INSTRUCTIONS Read these safety instructions before you operate the equipment. WARNING Indicates a condition that can cause death or serious injury if not avoided. CAUTION Indicates a condition that can cause minor or moderate injury if not avoided. Warning, Caution Prohibitive Action WARNING WARNING Do not open the equipment unless totally familiar with electrical circuits and service manual. ELECTRICAL Only qualified personnel should SHOCK work inside the equipment. HAZARD Wear a safety belt and hard hat when working on the antenna unit. Serious injury or death can result if someone falls from the radar mast. Construct a suitable service platform from which to install the antenna unit. Serious injury or death can result if someone falls from the radar mast. Turn off the power at the mains switchboard before beginning the installation. Fire, electrical shock or serious injury can result if the power is left on or is applied while the equipment is being installed. CAUTION Observe the following compass safe distances to prevent deviation of a magnetic compass. Standard Steering Display unit 0.60 m 0.95 m Antenna unit FR-8062 (24 rpm) 1.95 m 1.25 m FR-8062 (48 rpm) 1.90 m 1.20 m FR-8122 1.10 m 0.70 m FR-8252 1.80 m 1.15 m Power supply unit 0.80 m 0.50 m Mandatory Action Radio Frequency Radiation Hazard The radar antenna emits electromagnetic radio frequency (RF) energy which can be harmful, particularly to your eyes. Never look directly into the antenna aperture from a close distance while the radar is in operation or expose yourself to the transmitting antenna at a close distance. Distances at which RF radiation levels of 100 and 10 W/m2 exist are given in the table below. Note: If the antenna unit is installed at a close distance in front of the wheel house, your administration may require halt of transmission within a certain sector of antenna revolution. MODEL Distance to 100 W/m2 point Distance to 10 W/m2 point FR-8062 XN-12A (4') 0.9 m FR-8062 XN-13A (6') 0.7 m FR-8122 XN-12A 2.1 m FR-8122 XN-13A 1.9 m FR-8252 XN-12A 0.4 m 4.6 m FR-8252 XN-13A 0.4 m 3.1 m SYSTEM CONFIGURATIONS FR-8062/8122 ANTENNA UNIT RSB-0073-085A-XN12A/XN13A: FR-8062 RSB-0073-086A-XN12A/XN13A: FR-8122 Auto Plotter ARP-11 DISPLAY UNIT RDP-150 (built in display unit) RGB Gyro Converter AD-100 100/110/ 115/220/ 230 VAC, 1φ AC-DC Power Supply PR-240 12-24 VDC Heading Sensor PG-1000 NMEA DEVICE Remote Display NMEA DEVICE Commercial Monitor (SVGA or better) Category of units Antenna unit: Exposed to weather All other units: Protected from weather ii External Buzzer OP03-136 : Optional equipment Gyrocompass FR-8252 ANTENNA UNIT RSB-0073-087A-XN12A/XN13A POWER SUPPLY UNIT PSU-008 Auto Plotter ARP-11 DISPLAY UNIT RDP-150 (built in display unit) RGB Gyro Converter AD-100 100/110/ 115/220/ 230 VAC, 1φ AC-DC Power Supply PR-240 12-24 VDC Gyrocompass Heading Sensor PG-1000 NMEA DEVICE Remote Display NMEA DEVICE Commercial Monitor (SVGA or better) External Buzzer OP03-136 : Optional equipment Category of units Antenna unit: Exposed to weather All other units: Protected from weather iii EQUIPMENT LISTS Standard Supply Name Type Code No. Qty XN12A-RSB-0073-085A FR-8062, 1255 mm, 24/36/48 rpm XN13A-RSB-0073-085A FR-8062, 1795 mm, 24/36/48 rpm XN12A-RSB-0073-086A FR-8122, 1255 mm, 24/36/48 rpm Antenna unit Remarks XN13A-RSB-0073-086A FR-8122, 1795 mm, 24/36/48 rpm XN12A-RSB-0073-087A FR-8252, 1255 mm, 24/36/48 rpm XN13A-RSB-0073-087A FR-8252, 1795 mm, 24/36/48 rpm Display unit RDP-150 Power supply unit PSU-008 For FR-8252 CP03-30801 008-552-960 For antenna unit CP03-30700 000-090-471 10 m signal cable for FR-8062/8122 CP03-30710 000-090-472 15 m signal cable for FR-8062/8122 Installation materials Spare parts CP03-30720 000-090-473 20 m signal cable for FR-8062/8122 CP03-30730 000-090-474 30 m signal cable for FR-8062/8122 CP03-30500 000-083-620 10 m signal cable for FR-8252 CP03-30510 000-083-621 15 m signal cable for FR-8252 CP03-30520 000-083-622 CP03-30530 000-083-623 CP03-30900 000-090-464 SP03-15401 008-553-040 20 m signal cable for FR-8252 30 m signal cable for FR-8252 CP03-30901 & power cable for display unit 15A fuse, 3pcs and 10A fuse, 3pcs *: See lists on the back of this manual. iv Optional Supply Name External buzzer Type OP03-136 AC-DC Power Supply PR-240 Code No. 000-086-443 Remarks See ch. 4. For AC ship’s mains MJ-A7SPF0007-0 50C 000-144-418-10 w/7P plug at one end, 5m MJ-A6SPF0003-0 50C 000-154-054-10 w/6P plug at one end, 5 m MJ-A6SPF0007-1 00C 000-159-695-10 For compass, 10 m MJ-B24LPF0008100 000-145-125 10 m for remote display MJ-B24LPF0008200 000-145-126 20 m for remote display 000-145-127 30 m for remote display Auto plotter Installation materials MJ-B24LPF0008300 ARP-11 CP03-31001 008-523-050 008-556-830 RGB kit Remote controller OP03-195 RCU-019 008-553-110 000-090-945 See ch. 4. Installation materials for remote display, see ch. 4. See ch. 4. With 5 m cable Cable assy. This page intentionally left blank. vi 1. MOUNTING 1.1 Antenna Unit Mounting considerations • The antenna unit is generally installed either on top of the wheelhouse or on the radar mast on a suitable platform. Locate the antenna unit where there is a good all-round view. Any obstruction will cause shadow and blind sectors. A mast for instance, with a diameter considerably less than the horizontal beamwidth of the radiator, will cause only a small blind sector, but a horizontal spreader or crosstrees in the same horizontal plane as the antenna unit would be a much more serious obstruction; you would need to place the antenna unit well above or below it. • It is rarely possible to place the antenna unit where a completely clear view in all directions is available. Thus, you should determine the angular width and relative bearing of any shadow sectors for their influence on the radar at the first opportunity after fitting. • To lessen the chance of picking up electrical interference, avoid where possible routing the signal cable near other onboard electrical equipment. Also avoid running the cable in parallel with power cables. • A magnetic compass will be affected if the antenna unit is placed too close to it. Observe the compass safe distances mentioned in the SAFETY INSTRUCTIONS to prevent interference to a magnetic compass. • Do not paint the radiator aperture, to ensure proper emission of the radar waves. • When this radar is to be installed on larger vessels, consider the following points: • The signal cable run between the antenna and the display units comes in lengths of 10 m, 15 m, 20 m and 30 m. • Deposits and fumes from a funnel or other exhaust vent can adversely affect the aerial performance and hot gases may distort the radiator portion. The antenna unit must not be mounted where the temperature is more than 70°C. As shown in the figure below, the antenna unit may be installed on the bridge, on a common mast or on the radar mast. (a) On bridge (b) Common mast (c) Radar mast Mounting methods 1-1 1. MOUNTING Mounting procedure Referring to the outline drawing at the back of this manual, drill five holes in the mounting platform: four holes of 15 mm diameter for fixing the antenna unit and one hole of 25-30 mm diameter for the signal cable. Fastening the radiator to the radiator bracket For your reference, the antenna installation materials list appears in the packing list at the back of this manual. 1. Remove the radiator cap from the radiator bracket. 2. Coat contacting surface between the antenna radiator and the radiator bracket with silicone sealant as shown in the figure below. RADIATOR BRACKET (top view) 10mm Coat hatched area with silicone sealant. Coating the antenna with silicone sealant 3. 4. 5. 6. Coat threaded holes on the antenna radiator with silicone sealant. Grease the O-ring and set it to the radiator bracket. Lay the antenna radiator on the radiator bracket. Coat the radiator fixing bolts (4 pcs.) with silicone sealant. Fasten the antenna radiator to the radiator bracket with the radiator fixing bolts, flat washers and spring washers. Antenna radiator O-ring Radiator bracket Flat washer Spring washer Hex head bolt (M8x30) Coat threaded holes with silicone sealant. Coat bolts with silicone sealant. Fastening the radiator bracket to the antenna unit chassis 1-2 1. MOUNTING Mounting the antenna unit The antenna unit can be mounted using the fixing holes on the outside (200x200 mm) or inside (140x150 mm) the antenna unit. Using outside fixing holes of the antenna housing Use the hex head bolts (supplied) to mount the antenna unit as below. 1. Lay the corrosion-proof rubber mat (supplied) on the mounting platform. Rubber mat Location of rubber mat 2. Lay the antenna unit on the mounting platform, orienting it as shown in below. BOW STERN Antenna unit CAUTION Do not lift the Antenna unit by the radiator; lift it by the housing. The radiator may be damaged. 1-3 1. MOUNTING 3. Insert four hex bolts (M12x60, supplied) and seal washers (Ф30, supplied) from the top of the antenna housing, as shown below. Hex bolt Seal washer Flat washer Spring washer Nut Fixing the antenna unit chassis 4. Pass flat washers (M12, supplied), spring washers (M12, supplied) and nuts (M12, supplied) onto hex bolts. Fasten by tightening nuts. Do not fasten by tightening the hex bolts; seal washers may be damaged. Seal washer Rubber mat Flat washer Antenna unit Mounting platform Silicone sealant How to fasten antenna unit to mounting platform 5. Coat flat washers, spring washers, nuts and exposed parts of bolts with anticorrosive sealant. 6. Prepare ground point on mounting platform (within 300 mm of ground terminal on antenna unit) using M6x25 bolt, nut and flat washer (supplied). 7. Run the ground wire (RW-4747, 340 mm, supplied) between the ground terminal and ground point. 1-4 1. MOUNTING 8. Coat ground terminal and ground point with silicone sealant as shown below. Hex bolt Flat washer Ground wire Silicone sealant Flat washer Spring washer Hex nut OR GROUND POINT Hex nut Spring washer Flat washer Hex nut Ground wire Weld here. GROUND TERMINAL Silicone sealant Ground wire antenna unit How to coat ground point and ground terminal with silicone sealant 1-5 1. MOUNTING Using inside fixing holes of the antenna housing This method requires removal of the RF unit in the antenna unit to access inside fixing holes. Use hex head bolts, flat washers, spring washers and nuts (local supply) to mount the antenna unit, confirming length of bolts. 1. 2. 3. 4. 5. Unfasten four antenna bolts on the cover to open the antenna unit. Unfasten four screws on the RTB cover to remove it. Unplug connector J827 and J834 on the RTB board. Separate upper chassis from lower chassis by removing two hex head bolts (M8x25). Remove RF unit by unfastening four hex head bolts. Hex. bolt(M10X20) Hex. bolt(M8X25) J827, J834 Remove from cable clamp Antenna unit, opened 7. Lay the corrosion-proof rubber mat (supplied) on the mounting platform. 8. Fasten the lower chassis to the mounting platform with hex head bolts, spring washers, flat washers and nuts (local supply), and then coat flat washers, nuts and exposed parts of bolts with silicone sealant. Cut a slit in the rubber bushing and insert bolt into the bushing. Do not use seal washers. 9. Reassemble RF unit, cover and chassis. 10. Set four knob caps (supplied) into outside fixing holes. 11. Do steps 6-8 in “Outside fixing holes”. 1-6 1. MOUNTING Connecting the signal cable Only the signal cable runs from the display unit (power supply unit in case of FR-8252) to the antenna unit. In order to minimize the chance of picking up electrical interference, avoid where possible routing the signal cable near other onboard electrical equipment. Also, avoid running the cable in parallel with power cables. Pass the cable through the hole and apply sealing compound around the hole for waterproofing. • Fabricating the signal cable This type of signal cable is used with other models of radar. For this model, the following fabrication is required. 1. Remove shrink tubing from the signal cable. Remove shrink tubing. 2. Remove vinyl sheath approx. 50 mm. Cut vinyl sheath approx. 50 mm. Vinyl sheath Braided shield 3. Wrap vinyl tape at the end of the vinyl sheath. Vinyl tape 1-7 1. MOUNTING • Connecting the signal cable 1. Open the antenna cover by loosening four bolts, and then fix the stay. Cable entry RTB board cover Antenna unit chassis, cover opened 2. Unfasten the cable gland assembly (plate, gasket, flat washer). The plate may be discarded. 3. Pass the signal cable with connector through the bottom of the antenna unit chassis. Pass the cable through the gland assembly as shown below. Gasket support Gasket Flat washer Cable entry Passing the signal cable through the cable gland assembly 4. Fasten the gasket support with four bolts. Using one of the four bolts, fasten the crimp-on lug to the shield wire. 1-8 1. MOUNTING 5. Fasten the shielded part of the signal cable with shield clamp (installation material) as shown below. Signal cable Fix shield wire with bolt. Gasket support How to fix signal cable in cable gland 6. Unfasten four screws to remove the RTB board cover. 7. Connect the plugs of the signal cable to the RTB board. FR-8062, FR-8122: J821, J823, J824, J822 FR-8252: J821, J823, J824, J820 RTB board J820 J823 J822 J824 J821 Connecting to the RTB board 8. Reattach the RTB board cover. 1-9 1. MOUNTING 9. Attach three EMI cores to the signal cable as shown below. EMI Core RFC-13 (2 pcs) EMI Core RFC-H13 (1 pc) Antenna unit chassis, cover opened 10. Fix the signal cable with the cable clamp as follows. a) Dismount the cable clamp plate and remove clamp and gasket. Remove gasket. Cable clamp plate Remove clamp. 1-10 1. MOUNTING b) Run the signal cable as shown below. c) Fix the signal cable with cable clamp as shown below. Cable clamp RTB board cover Top view 11. Release the stay and close the cover. Loosely fasten the antenna bolts; you will have to make some adjustments inside after completion of wiring. Note: When closing the cover, set the gaskets to grooves in the bottom chassis, then tighten bolts. BOTTOM CHASSIS GROOVE GASKET ANTENNA BOLT Torque : 9.8 ±0.1 N . m 1-11 1. MOUNTING 1.2 Display Unit The display unit can be mounted on a tabletop, on the overhead or flush mounted in a console or panel. Mounting considerations When selecting a mounting location for the display unit, keep the following in mind: • Keep the display unit out of direct sunlight. • The temperature and humidity at the mounting location should be moderate and stable. • Locate the unit away from exhaust pipes and vents. • The mounting location should be well ventilated. • Mount the unit where shock and vibration are minimal. • Keep the unit away from electromagnetic field generating equipment such as motors and generators. • For maintenance and checking purposes, leave sufficient space at the sides and rear of the unit and leave slack in cables. Minimum recommended space is shown in the outline drawing for the display unit. • A magnetic compass will be affected if the display unit is placed too close to it. Observe the compass safe distances shown in the SAFETY INSTRUCTIONS to prevent disturbance to the magnetic compass. 1-12 1. MOUNTING Mounting procedure Tabletop mounting Follow the procedure below to mount the display unit on a tabletop. 1. Fix the hanger by using four self-tapping screws (5x20). 2. Screw knob bolts in display unit, set it to the hanger, and tighten the knob bolts. Fix with four self-tapping screws. Hanger Knob Mounting dimensions of display unit Overhead mounting Note: For the overhead mounting, reinforce the mounting location and secure the hanger, with bolts, nuts and washers (local supply). Attach two rubber cushions to the display unit as shown in the figure below. Then fix the unit with hanger. Remove paper tape and attach. Match the centers. Rubber cushion Match the edges. 1-13 1. MOUNTING Flush mounting 1. Prepare a cutout in the mounting location whose dimensions are as shown below. 2. Detach two rubber cushions from the display unit. 3. Insert the flush mounting sponge and four threaded rods from the rear side of the display unit, and then set the display unit to the mounting location. 4. Fix the display unit by using four wing nuts from the rear side of the display unit. 200±0.5 292±1 Detach two rubber cushions. Threaded rod Wing nut 282±1.0 303±0.5 Flush mounting sponge CUTOUT DIMENSIONS Flush mounting of display unit 1-14 4-φ5 1. MOUNTING 1.3 Power Supply Unit A power supply unit is shipped with the FR-8252, because of its high power consumption. The power supply unit can be installed almost anywhere provided the location is dry, well-ventilated, sufficient maintenance space is provided and is installed within 5 m (cable length) from the display unit. To fix the unit, use four self-tapping screws (5x20). Note: Do not install the power supply unit on the overhead; install it on the deck or bulkhead. 13 22.5 333 370 ± 0.5 288 77 260 239 190 ± 0.5 2 - R3 FIXING NOTCH #200 2-φ6 FIXING HOLES #100 GND TERMINAL #: Service space CABLE ENTRY Power supply unit 1-15 1. MOUNTING This page is intentionally left blank. 1-16 2. WIRING 2.1 Standard Wiring FR-8062/8122 FR-8252 Antenna unit RSB-0073 Antenna unit RSB-0073 RW-9771 (10/15/20/30m) MJ-B24LPF0012-xxx (10/15/20/30m) Power supply unit PSU-008 VL3P-VV-S2X2C-AA050 (5m) MJ-B24LPF0011-050 (5m) 12-24 VDC NMEA device MJ-A7SPF0007-050C NMEA device MJ-A7SPF0007-050C Heading sensor MJ-A6SPF0003-050C MJ-A6SPF0007-100C Display unit RDP-150 External buzzer, MJ-A7SPF0007-050C PC MJ-A3SPF0018-050ZC (5m) 12-24 VDC 2-1
Source Exif Data:
File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.6 Linearized : Yes XMP Toolkit : Adobe XMP Core 4.0-c316 44.253921, Sun Oct 01 2006 17:14:39 Modify Date : 2011:04:28 11:59:18-07:00 Create Date : 2011:04:28 11:58:20-07:00 Metadata Date : 2011:04:28 11:59:18-07:00 Format : application/pdf Document ID : uuid:1ec44835-52c3-4d34-a735-c9dd88bb676b Instance ID : uuid:e2a7c24c-a165-4e17-92ef-7f1a164f96de Producer : Acrobat Distiller 5.0.5 (Windows) Has XFA : No Page Count : 25EXIF Metadata provided by EXIF.tools