Garmin 01443 LICENSED NON-BROADCAST AERONAUTICAL TRANSMITTER User Manual 190 00926 01 0A
Garmin International Inc LICENSED NON-BROADCAST AERONAUTICAL TRANSMITTER 190 00926 01 0A
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GTX 3000 AF Transponder Installation Manual 190-00926-01 October, 2011 Revision A © Copyright 2011 Garmin Ltd. or its subsidiaries All Rights Reserved Except as expressly provided herein, no part of this manual may be reproduced, copied, transmitted, disseminated, downloaded or stored in any storage medium, for any purpose without the express prior written consent of Garmin. Garmin hereby grants permission to download a single copy of this manual and of any revision to this manual onto a hard drive or other electronic storage medium to be viewed and to print one copy of this manual or of any revision hereto, provided that such electronic or printed copy of this manual or revision must contain the complete text of this copyright notice and provided further that any unauthorized commercial distribution of this manual or any revision hereto is strictly prohibited. AF Garmin International, Inc. 1200 E. 151st Street Olathe, KS 66062 USA Telephone: 913.397.8200 Aviation Panel-Mount Technical Support Line (Toll Free) 1.888.606.5482 www.garmin.com Garmin (Europe) Ltd. Liberty House, Bulls Copse Road Hounsdown Business Park Southampton, SO40 9RB U.K. +44/ (0) 870.8501241 Garmin AT, Inc. 2345 Turner Rd., SE Salem, OR 97302 USA Telephone: 503.581.8101 RECORD OF REVISIONS Revision Revision Date 10/31/2011 Initial Release Description Page A Revision A GTX 3000 Installation Manual 190-00926-01 INFORMATION SUBJECT TO EXPORT CONTROL LAWS This document may contain information which is subject to the Export Administration Regulations ("EAR") issued by the United States Department of Commerce (15 CFR, Chapter VII, Subchapter C) and which may not be exported, released, or disclosed to foreign nationals inside or outside of the United States without first obtaining an export license. The preceding statement is required to be included on any and all reproductions in whole or in part of this manual. WARNING This product, its packaging, and its components contain chemicals known to the State of California to cause cancer, birth defects, or reproductive harm. This Notice is being provided in accordance with California's Proposition 65. If you have any questions or would like additional information, please refer to our web site at www.garmin.com/prop65. AF WARNING Perchlorate Material – special handling may apply, See www.dtsc.ca.gov./ hazardouswaste/perchlorate. CURRENT REVISION DESCRIPTION Revision Page Number(s) All Section Number All Description of Change Initial release DOCUMENT PAGINATION Page Range i – vi 1-1 – 1-8 2-1 – 2-8 3-1 – 3-4 4-1 – 4-12 A-1 – A-2 B-1 – B-3 Section Table of Contents Section 1 Section 2 Section 3 Section 4 Appendix A Appendix B GTX 3000 Installation Manual 190-00926-01 Page i Revision A TABLE OF CONTENTS PARAGRAPH PAGE Section 1 GENERAL DESCRIPTION............................................................. 1-1 Introduction ..................................................................................................................... 1-1 Equipment Description.................................................................................................... 1-1 Interface Summary .......................................................................................................... 1-2 Technical Specifications ................................................................................................. 1-3 1.4.1 1.4.2 1.4.3 1.4.4 1.4.5 General Specifications ........................................................................................................ 1-3 Transponder Capabilities .................................................................................................... 1-4 ADS-B Capabilities ............................................................................................................ 1-5 Physical Characteristics ...................................................................................................... 1-6 Power Requirements ........................................................................................................... 1-6 1.1 1.2 1.3 1.4 1.5 License Requirements ..................................................................................................... 1-6 1.6 Certification..................................................................................................................... 1-6 AF 1.6.1 TSO/ETSO/RTCA/ICAO Compliance............................................................................... 1-7 1.6.2 TSO/ETSO Deviations........................................................................................................ 1-7 1.7 Reference Documents ..................................................................................................... 1-7 1.8 Aviation Limited Warranty ............................................................................................. 1-8 Section 2 INSTALLATION OVERVIEW....................................................... 2-1 2.1 Introduction ..................................................................................................................... 2-1 2.2 Installation Materials....................................................................................................... 2-1 2.2.1 Equipment Available .......................................................................................................... 2-1 2.2.2 Additional Equipment Required ......................................................................................... 2-2 2.3 Installation Considerations.............................................................................................. 2-2 2.3.1 Preservation of Previous Systems....................................................................................... 2-2 2.3.2 Antenna Location Considerations....................................................................................... 2-3 2.4 Cabling and Wiring ......................................................................................................... 2-4 2.4.1 Cable Routing Considerations ............................................................................................ 2-5 2.5 Installation Approval Considerations for Pressurized Aircraft ....................................... 2-6 2.6 Cooling Air...................................................................................................................... 2-6 2.7 GTX 3000 Mounting Requirements................................................................................ 2-6 2.7.1 Remote Mounted Stand-Alone Rack Considerations ......................................................... 2-7 Section 3 INSTALLATION PROCEDURE .................................................... 3-1 3.1 3.2 3.3 3.4 3.5 Unpacking Unit ............................................................................................................... 3-1 Wiring Harness Installation............................................................................................. 3-1 Backshell Assembly ........................................................................................................ 3-2 Weight and Balance ........................................................................................................ 3-2 Electrical Load Analysis ................................................................................................. 3-3 3.5.1 Circuit Breaker Placard....................................................................................................... 3-3 3.6 Final Installation.............................................................................................................. 3-3 3.7 Post Installation Configuration and Checkout ................................................................ 3-3 3.7.1 Configuration ...................................................................................................................... 3-3 3.7.2 Interference Check .............................................................................................................. 3-3 Page ii Revision A GTX 3000 Installation Manual 190-00926-01 TABLE OF CONTENTS PARAGRAPH PAGE 3.7.3 Operation/Performance Checkout....................................................................................... 3-4 3.7.4 Performance (Ramp) Test ................................................................................................... 3-4 3.8 Continued Airworthiness ................................................................................................ 3-4 Section 4 SYSTEM INTERCONNECTS......................................................... 4-1 4.1 Pin Function List ............................................................................................................. 4-1 4.1.1 P3301 .................................................................................................................................. 4-1 4.1.2 P3302 .................................................................................................................................. 4-3 4.2 Power Function ............................................................................................................... 4-5 4.2.1 Aircraft Power..................................................................................................................... 4-5 4.3 Altitude Functions........................................................................................................... 4-6 AF 4.3.1 Altimeter Inputs .................................................................................................................. 4-6 4.3.2 Altimeter Interconnect, Dual GTX 3000 Installation ......................................................... 4-6 4.3.3 Altimeter Selection Priority ................................................................................................ 4-7 4.4 Discrete Functions........................................................................................................... 4-7 4.4.1 Discrete Outputs.................................................................................................................. 4-7 4.4.2 Discrete Inputs .................................................................................................................... 4-8 4.5 Serial Data Electrical Characteristics.............................................................................. 4-8 4.5.1 4.5.2 4.5.3 4.5.4 RS-232 Input/Output........................................................................................................... 4-9 RS-422 Input/Output........................................................................................................... 4-9 Configuration Module Connections.................................................................................... 4-9 ARINC 429 Input/Output ................................................................................................. 4-10 4.6 RS-232 Input/Output, Software Update Connections ................................................... 4-11 Appendix A Construction and Validation of Structures............................... A-1 A.1 Static Test Loading....................................................................................................... A-1 A.2 Determining Static Load Capability............................................................................. A-1 Appendix B Assembly and Installation Drawings ..........................................B-1 GTX 3000 Installation Manual 190-00926-01 Page iii Revision A LIST OF FIGURES FIGURE PAGE Section 1 GENERAL DESCRIPTION............................................................. 1-1 Section 2 INSTALLATION OVERVIEW....................................................... 2-1 Figure 2-1 Antenna Installation Considerations ................................................................... 2-3 Figure 2-2 GTX 3000 Stand Rack (011-02515-00) .............................................................. 2-7 Figure 2-3 GTX 3000 Rack, Suggested Mounting Locations............................................... 2-8 Section 3 INSTALLATION PROCEDURE .................................................... 3-1 Section 4 SYSTEM INTERCONNECTS......................................................... 4-1 AF Figure 4-1 View of J3301 connector, looking at unit ........................................................... 4-1 Figure 4-2 View of J3302 connector, looking at unit ........................................................... 4-3 Figure 4-3 GTX 3000 Software Update Connections......................................................... 4-12 Appendix A Construction and Validation of Structures............................... A-1 Figure A-1 Upward static Load Test.................................................................................... A-2 Figure A-2 Forward Static Load Test .................................................................................. A-2 Appendix B Assembly and Installation Drawings..........................................B-1 Figure B-1 GTX 3000 Outline Drawing .............................................................................. B-1 Figure B-2 GTX 3000 Connector/Rack Assembly Drawing ............................................... B-2 Figure B-3 GTX 3000 Minimum Installation/Removal Clearance...................................... B-3 Page iv Revision A GTX 3000 Installation Manual 190-00926-01 LIST OF TABLES TABLE PAGE Section 1 GENERAL DESCRIPTION............................................................. 1-1 General Specifications .......................................................................................... 1-3 Transponder Capabilities ...................................................................................... 1-4 GTX 3000 with 011-02515-00 Rack .................................................................... 1-6 Power Requirements ............................................................................................. 1-6 TSO/ETSO/RTCA/ICAO Compliance................................................................. 1-7 TSO/ETSO Deviations ......................................................................................... 1-7 Reference Documents ........................................................................................... 1-7 Table 1-1 Table 1-2 Table 1-3 Table 1-4 Table 1-5 Table 1-6 Table 1-7 Section 2 INSTALLATION OVERVIEW....................................................... 2-1 Installation Materials ............................................................................................ 2-1 Available Equipment ............................................................................................ 2-1 Connector Kit (011-02019-00) ............................................................................. 2-1 Connector Kit, 90 Degree (011-02019-01)........................................................... 2-2 Cable Specifications ............................................................................................. 2-4 Maximum Difference in Cable Lengths ............................................................... 2-5 AF Table 2-1 Table 2-2 Table 2-3 Table 2-4 Table 2-5 Table 2-6 Section 3 INSTALLATION PROCEDURE .................................................... 3-1 Table 3-1: Pin Contact Part Numbers ................................................................................... 3-1 Table 3-2 Recommended Crimp Tools ................................................................................. 3-2 Table 3-3 Unit Power Loads ................................................................................................. 3-3 Section 4 SYSTEM INTERCONNECTS......................................................... 4-1 Table 4-1 P3301 Pin List....................................................................................................... 4-1 Table 4-2 P3302 Pin List....................................................................................................... 4-3 Table 4-3 Aircraft Power ...................................................................................................... 4-5 Table 4-4 Altimeter Inputs .................................................................................................... 4-6 Table 4-5 Discrete Outputs ................................................................................................... 4-7 Table 4-6 Discrete Inputs ...................................................................................................... 4-8 Table 4-7 RS-232 Input/Output ............................................................................................ 4-9 Table 4-8 RS-422 Input/Output ............................................................................................ 4-9 Table 4-9 Configuration Module Connections ..................................................................... 4-9 Table 4-10 ARINC 429 Input/Output ................................................................................. 4-10 Table 4-11 Transmit Data Labels........................................................................................ 4-11 Appendix A Construction and Validation of Structures .............................. A-1 Table A-1 Static Test Load .................................................................................................. A-1 Appendix B Assembly and Installation Drawings..........................................B-1 GTX 3000 Installation Manual 190-00926-01 Page v Revision A T AF Page vi Revision A GTX 3000 Installation Manual 190-00926-01 1 GENERAL DESCRIPTION 1.1 Introduction This manual provides mechanical and electrical information for installing a GTX3000 as part of a Garmin Integrated Flight Deck. 1.2 Equipment Description The Garmin GTX 3000 is a remote-mount Mode S and ADS-B compliant transponder suitable for installation in part 25 jets and any class of part 23 aircraft. It implements ARINC, UF16 and DF16, and BDS(3,0) support for TCAS II operation. The unit has high transmit power sufficient to accommodate longer (lossier) antenna cable runs in larger aircraft while still meeting TSO requirements for transmit power. It is also designed and certified to meet DO-160 categories suitable for installation outside the pressure vessel and in aircraft where safety expectations high. The GTX 3000 is designed to be controlled from other Garmin avionics such as a GDU or GTC. These avionics will also typically provide (over the same connection) fundamental data the transponder needs such as pressure altitude. AF The Garmin GTX 3000 is a Mode A, C, and S transponder. It is certified under TSO-C112c and ETSOC112c. The Mode S minimum operating performance specifications for these TSOs (“MOPS,” which are RTCA DO-181D and EUROCAE ED-73C respectively) define a labeling convention that identifies the primary characteristics of a transponder. The GTX 3000’s label is “level 2adens, Class 2”. This label identifies that the GTX3000 supports: • Basic data link support (level 2) • TCAS compatibility (the “a” in “adens”) • Antenna diversity operation (the “d” in “adens”) • Extended squitter (the “e” in “adens”) • Enhanced surveillance (including elementary surveillance) (the “n” in “adens”) • Surveillance identifier codes (the “s” in “adens”) • Higher minimum transmit power and reply rate (Class 1) Basic data link support: The “level” (e.g. level 2) of the transponder is an indication of what degree of data link support the transponder has. Level 1 indicates no support. Level 5 indicates support for sending and receiving extended length messages to multiple interrogators at the same time. The GTX3000 is a level 2 transponder in order to support elementary and enhanced surveillance as well as TCAS-II communication. It is not a level 3, 4, or 5 transponder because there are not common applications that use the extended length messaging these levels support. TCAS compatibility: The GTX 3000’s TCAS compatibility consists of an ARINC 429 interface based on the ARINC 735B specification. It is designed to be connected to a Garmin TCAS, and its primary purpose is to provide resolution advisory coordination with other TCAS-II aircraft. Antenna diversity: The GTX 3000 implements antenna diversity because it improves air-to-air surveillance and communication, and it is required for TCAS-II operation. The Mode S MOPS also recommends diversity for aircraft “with gross mass in ecess of 5,700 kg or a maximum cruising true airspeed capability in excess of 324 km/h (175 kt).” Extended squitter relates to ADS-B, which is discussed in the following paragraphs. Elementary and enhanced surveillance use the Mode S data link to provide ATC information regarding aircraft identification, TCAS information, vertical intention, track and turn, and heading and speed. This information may be displayed on an air traffic controller’s radar display or it may be used in ground system processing for functions such as detection of level bust or early recognition of aircraft maneuvers. Ultimately this information is made available to improve safety and capacity. Flight in Europe has mandates for elementary surveillance on most aircraft and enhanced surveillance on some aircraft. GTX 3000 Installation Manual 190-00926-01 Page 1-1 Revision A Surveillance identifier (SI) codes are a set of 64 IDs that uniquely identify ground radars within a Mode S coverage area. SI codes were a later expansion upon the original 16 ID “interrogator codes” that allows a reduction in ground station infrastructure complexity. These 16+64 ID codes allow transponders to communicate with select ground stations when the transponder is within range of multiple ground stations. Flight in Europe mandates a transponder support SI codes. Class 1: The Mode S MOPS defines two classes of Mode S transponders: class1 and class 2. Class 1 equipment has higher minimum transmit power and reply rates than class 2 equipment. The MOPS explains that class 2 equipment is intended to be restricted to aircraft that operate below 15,000 feet altitude and have a maximum cruising true airspeed below 175 kt. Class 1 transponders are for aircraft that operate above those speed and altitude boundaries. Airborne Position Surface Position A/C Identification & Category Airborne Velocity A/C Operational Status Extended Squitter A/C Status. AF • • • • • • ADS-B transmit is the GTX3000’s other primary function. The unit is certified to TSO-C166b and ETSOC166a. It is certified to meet the DO-260B MOPS. The unit is a class B1 device per RTCA DO-260B. This indicates the GTX3000 is transmit-only device for aircraft (vs ground vehicles or fixed objects) with a minimum of 125 watts peak pulse power and supporting the following messages: 1.3 Interface Summary The GTX 3000 provides the following interface connections via the rear connector. See Section 4 and Appendix C for connection details. • Diversity Antenna Ports • Two bidirectional RS-232 and one bidirectional RS-422 serial connections for data and control • Eight ARINC 429 inputs and four ARINC 429 outputs supporting various ARINC protocols to maximize options for connectivity and allow redundancy • Ten (10) encoding altimeter inputs • External IDENT input • External suppression pulse input/output • Switched power output of up to 1.5 amps (for powering an encoding altimeter) • Remote power turn on Page 1-2 Revision A GTX 3000 Installation Manual 190-00926-01 1.4 Technical Specifications 1.4.1 General Specifications Table 1-1 General Specifications Characteristic Specification 0050-00503-01 FCC Authorization Emission Designator 12M0M1D Antenna Compatibility Compatible with any antenna certified to one of the following TSOs: TSO-C66() [DME TSO] TSO-C74() [ATCRBS TSO] TSO-C112() [Mode S TSO] Antenna Cable Requirements Cable + bulkhead connector loss @1090 MHz < 3.0 dB Transmitter Power 250 Watts minimum, 500 Watts nominal Transmitter Frequency 1090 MHz ±1 MHz Receiver Frequency 1030 MHz Receiver Sensitivity -74 dBm nominal for 90% replies External Suppression Input Low ≤ 1.0 V; High ≥ 9 V External Suppression Output Minimum is greater than +8V into 350 Ω in parallel w/ 1800 pF Maximum is less than +36V into any load AF Environmental Qualification Form Note: 1. Each unit’s external suppression is tested to the specifications above. The design based on the specifications in ARINC 718A Attachment 6 and ARINC 735A Attachment 8. GTX 3000 Installation Manual 190-00926-01 Page 1-3 Revision A 1.4.2 Transponder Capabilities Table 1-2 Transponder Capabilities Characteristic Specification 4096 Identification Codes Mode C Capability 100 Foot Increments from -1000 to 62,700 feet. 25 Foot Increments from -1000 to 50, 175 feet with suitable serial data altitude. Mode S Uplink Capability UF0, UF4, UF5, UF11, UF16, UF20, UF21 Mode S Downlink Capability DF0, DF4, DF5, DF11, DF16, DF17, DF20, DF21 Data link capability Level 2, Comm-A, Comm-B, Comm-U, Comm-V TCAS II support Yes Diversity Yes Extended squitter Yes, see note 1 Elementary surveillance Yes, see note 2 AF Mode A Capability Enhanced surveillance Yes, see note 2 SI code support Yes (E)TSO-C112c class Class 1 Note 1: The GTX 3000 does not source the data for extended squitter / ADS-B messages. The GTX 3000 must receive this data from other equipment in order to provide extended squitter / ADS-B functionality. Also, ADS-B must be configured on. Note 2: Compliance with elementary and enhanced surveillance is shown at the installation-level per AMC 20-18 and AMC20-13. The GTX 3000 implements the technical requirements necessary of a transponder that AMC 20-18 and AMC 20-13 require, but installation of a GTX 3000 does not constitute compliance with elementary and enhanced surveillance. Also, in order for the GTX 3000 to meet the technical requirements of AMC 20-13 for enhanced surveillance, the GTX 3000 must have enhanced surveillance configured on and it must receive data to populate the relevant BDS registers. BDS Register Support The following Binary Data Selector (BDS) registers are supported. General Mode S Registers: • BDS (0,0) Air Initiated Comm-B (AICB) • BDS (1,0) Data Link Capability Report • BDS (1,7) Common Usage Ground Initiated Comm-B (GICB) Capability Report • BDS (1,8) Mode S Specific Services GICB Capability Report • BDS (1,9) Mode S Specific Services GICB Capability Report • BDS (1,C) Mode S Specific Services Protocols (MSP) Capability Report Elementary Surveillance Registers • BDS (2,0) Aircraft Identification • BDS (2,1) Aircraft and Airline Registration Markings • BDS (2,5) Aircraft Type • BDS (3,0) TCAS/ACAS Active Resolution Advisory Page 1-4 Revision A GTX 3000 Installation Manual 190-00926-01 Enhanced Surveillance Registers • BDS (4,0) Selected Vertical Intention • BDS (5,0) Track and Turn Report • BDS (6,0) Heading and Speed Report Extended Squitter/ADS-B Registers • BDS (0,5) Airborne Position Message • BDS (0,6) Surface Position Message • BDS (0,7) Extended Squitter Status • BDS (0,8) Aircraft Identification and Category Message • BDS (0,9) Airborne Velocity Message – Subtypes 1, 2, 3, and 4 • BDS (0,A) Event Driven Data • BDS (6,1) Aircraft Status Message – Subtypes 1 and 2 • BDS (6,5) Aircraft Operational Status – Subtypes 1 and 2 AF The GTX3000 sources data for: • Air-initiated Comm B (BDS(0,0)) • Most bits in the capability reports (BDS(1,x)) • Aircraft identification registers (BDS(2,x)) The GTX3000 does not source data for registers relating to: • TCAS functionality (BDS(3,0) and capability bits in BDS(1,0)) • Enhanced surveillance (BDS(4,0), BDS(5,0), and BDS(6,0)) • Extended squitter / ADS-B (BDS(0,5) through BDS(0,A) and BDS(6,1) and BDS(6,5)) Data for these registers must be obtained through a RS-232, RS-422, or ARINC interface. 1.4.3 ADS-B Capabilities The GTX 3000 is certified to meet the version 2 ADS-B requirements of TSO-C166b / ETSO-C166a and the RTCA DO-260B MOPS. The MOPS classifies it as a class B1 device. The GTX 3000 is capable of broadcasting the following ADS-B messages: • BDS (0,5) Airborne Position Message • BDS (0,6) Surface Position Message • BDS (0,7) Extended Squitter Status • BDS (0,8) Aircraft Identification and Category Message • BDS (0,9) Airborne Velocity Message – Subtypes 1, 2, 3, and 4 • BDS (0,A) Event Driven Data • BDS (6,1) Aircraft Status Message – Subtypes 1 and 2 • BDS (6,5) Aircraft Operational Status – Subtypes 1 and 2 The GTX 3000 does not source the data for ADS-B messages. It must receive this data from its RS-232, RS-422, or ARINC inputs. Units in a Garmin Integrated Flight Deck such as the G5000 will typically provide this data to the GTX 3000. In order to transmit these messages, the GTX 3000 must have ADS-B enabled in its configuration. GTX 3000 Installation Manual 190-00926-01 Page 1-5 Revision A 1.4.4 Physical Characteristics Table 1-3 GTX 3000 with 011-02515-00 Rack Characteristic Specification 2.58 inches (65.4 mm) Height, Unit in Rack 6.47 inches (164.2 mm) Depth (rack w/connectors) 10.94 inches (278 mm) Weight, Unit only 5.2 lbs (2.36 kg) Connecter (including backshell) and Rack Weight 0.7 lbs (0.32 kg) Installed Weight (unit, rack, and connectors) 5.9 lbs (2.68 kg) 1.4.5 Power Requirements Width, Unit in Rack Table 1-4 Power Requirements Characteristic Specification 14/28 Vdc See the Environmental Qualification Form for details on surge ratings and minimum/maximum operating voltages. Power Input 22 Watts Typical, 45 Watts Maximum Maximum Full TSO Reply Rate; 1200 PRF, Code 7777 1.6 A @ 28 Vdc, 3.6 A @14 Vdc Maximum Quiescent 0.85 A @ 28 Vdc, 1.7A @ 14 Vdc AF Input Voltage 1.5 License Requirements The Telecommunications Act of 1996, effective February 8, 1996, provides the FCC discretion to eliminate radio station license requirements for aircraft and ships. The GTX 3000 installation must comply with current transmitter licensing requirements. To find out the specific details on whether a particular installation is exempt from licensing, please visit the FCC web site http://wireless.fcc.gov/aviation. If an aircraft license is required, make application for a license on FCC form 404, Application for Aircraft Radio Station License. The FCC also has a fax-on-demand service to provide forms by fax. The GTX 3000 owner accepts all responsibility for obtaining the proper licensing before using the GTX 3000. CAUTION The UHF transmitter in this equipment is guaranteed to meet federal communications commission acceptance over the operating temperature range. Modifications not expressly approved by Garmin could invalidate the license and make it unlawful to operate the equipment. 1.6 Certification The conditions and tests required for TSO approval of this article are minimum performance standards. It is the responsibility of those installing this article either on or within a specific type or class of aircraft to determine that the aircraft installation conditions are within the TSO standards. TSO articles must have separate approval for installation in an aircraft. The article may be installed only if performed under 14 CFR Part 43 or the applicable airworthiness requirements. Page 1-6 Revision A GTX 3000 Installation Manual 190-00926-01 1.6.1 TSO/ETSO/RTCA/ICAO Compliance Table 1-5 TSO/ETSO/RTCA/ICAO Compliance Function Performance Standard (TSO/ETSO/RTCA/ EUROCAE) TSO-C112c Air Traffic Control Radar Beacon System/Mode Select (ATCRBS/MODE S) Airborne Equipment Category CLD Part Numbers Level 2adens Class 2 ETSO-2C112c Applicable LRU SW Part Numbers Extended Squitter Automatic Dependent Surveillance – Broadcast (ADS-B) and Traffic Information Services – Broadcast (TIS-B) on the Radio Frequency of 1090 MHz TSO-C166b All 006-B0912-00 B1 (diversity) All 006-C0129-00 AF ETSO-C166a RTCA DO-178B Compliance RTCA DO-254 Compliance DO-178B Level B DO-254 Level B 1.6.2 TSO/ETSO Deviations Table 1-6 TSO/ETSO Deviations TSO/ETSO Deviation TSO-C112c Garmin was granted a deviation from RTCA DO-181D §2.2.22.h to not interface with FAA TSO-C119a TCAS units. TSO-C112c Garmin was granted a deviation from RTCA DO-181D §2.2.23.1.3a to use the newer specifications in RTCA DO-260B §2.2.3.3.2.12. ETSO-C112c Garmin was granted a deviation from ED-73C section 3.28.3.4 to use the newer specification in RTCA DO-260B section 2.2.3.3.2.12 instead. ETSO-C166a Garmin was granted a deviation from to use RTCA DO-260B as the minimum operating performance standard instead of the older RTCA DO-260A. ETSO-C166a Garmin was granted a deviation from ETSO-C166a section 4.2 to not mark the unit with the class information. Reference Documents 1.7 The following publications are sources of additional information for installing the GTX 3000. Before installing the unit, the technician should read all relevant referenced materials along with this manual. Part Number Table 1-7 Reference Documents Document 190-00303-00 G1000 System Installation Manual 190-00303-04 G1000 Line Maintenance and Configuration Manual GTX 3000 Installation Manual 190-00926-01 Page 1-7 Revision A 1.8 Aviation Limited Warranty All Garmin avionics products are warranted to be free from defects in materials or workmanship for: one years from the date of purchase for new Remote-Mount and Panel-Mount products; one year from the date of purchase for new portable products and any purchased newly-overhauled products; six months for newly-overhauled products exchanged through a Garmin Authorized Service Center; and 90 days for factory repaired or newly-overhauled products exchanged at Garmin in lieu of repair. Within the applicable period, Garmin will, at its sole option, repair or replace any components that fail in normal use. Such repairs or replacement will be made at no charge to the customer for parts or labor, provided that the customer shall be responsible for any transportation cost. This warranty does not apply to: (i) cosmetic damage, such as scratches, nicks and dents; (ii) consumable parts, such as batteries, unless product damage has occurred due to a defect in materials or workmanship; (iii) damage caused by accident, abuse, misuse, water, flood, fire, or other acts of nature or external causes; (iv) damage caused by service performed by anyone who is not an authorized service provider of Garmin; or (v) damage to a product that has been modified or altered without the written permission of Garmin. In addition, Garmin reserves the right to refuse warranty claims against products or services that are obtained and/or used in contravention of the laws of any country. AF THE WARRANTIES AND REMEDIES CONTAINED HEREIN ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, WHETHER EXPRESS, IMPLIED OR STATUTORY, INCLUDING ANY LIABILITY ARISING UNDER ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, STATUTORY OR OTHERWISE. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, WHICH MAY VARY FROM STATE TO STATE. IN NO EVENT SHALL GARMIN BE LIABLE FOR ANY INCIDENTAL, SPECIAL, INDIRECT OR CONSEQUENTIAL DAMAGES, WHETHER RESULTING FROM THE USE, MISUSE OR INABILITY TO USE THE PRODUCT OR FROM DEFECTS IN THE PRODUCT. SOME STATES DO NOT ALLOW THE EXCLUSION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU. Garmin retains the exclusive right to repair or replace (with a new or newly-overhauled replacement product) the product or software or offer a full refund of the purchase price at its sole discretion. SUCH REMEDY SHALL BE YOUR SOLE AND EXCLUSIVE REMEDY FOR ANY BREACH OF WARRANTY. Online Auction Purchases: Products purchased through online auctions are not eligible for warranty coverage. Online auction confirmations are not accepted for warranty verification. To obtain warranty service, an original or copy of the sales receipt from the original retailer is required. Garmin will not replace missing components from any package purchased through an online auction. International Purchases: A separate warranty may be provided by international distributors for devices purchased outside the United States depending on the country. If applicable, this warranty is provided by the local in-country distributor and this distributor provides local service for your device. Distributor warranties are only valid in the area of intended distribution. Devices purchased in the United States or Canada must be returned to the Garmin service center in the United Kingdom, the United States, Canada, or Taiwan for service. Garmin International, Inc. 1200 East 151st Street Olathe, Kansas 66062, U.S.A. Phone:913/397.8200 FAX:913/397.0836 Page 1-8 Revision A Garmin (Europe) Ltd. Liberty House, Bulls Copse Road Hounsdown Business Park Romsey, SO40 9RB, U.K. Phone:44/ (0) 870.8501241 FAX:44/ (0) 870.850125 GTX 3000 Installation Manual 190-00926-01 2 INSTALLATION OVERVIEW 2.1 Introduction This section provides hardware equipment information for installing the GTX 3000 Mode S transponder, related hardware, and optional accessories. Installation of the GTX 3000 should follow the data detailed in this manual. Cabling is fabricated by the installing agency to fit each particular aircraft. The guidance of FAA advisory circulars AC 43.13-1B and AC 43.13-2B, where applicable, may be found useful for making retro-fit installations that comply with FAA regulations. 2.2 Installation Materials Refer to the G1000 System Installation Manual, Garmin part number 190-00303-00 for further details on the mechanical aspects of the G1000 system rack. For installation in an aircraft using the remote mounted stand-alone rack refer to Appendix B for rack drawings and dimensions. The GTX 3000 is available as a single unit under the following part numbers: Table 2-1 Installation Materials Item 010-00736-00 AF GTX 3000 Unit Only (011-01997-00) Catalog Part Number GTX 3000 Standard (011-01997-00), includes connector kit 010-00736-01 2.2.1 Equipment Available Each of the following accessories is provided separately for the GTX 3000 unit. Either rack and the remainder of the accessories are required for installation. Table 2-2 Available Equipment Item Garmin Number Configuration Module, w/EEPROM, Jackscrew 011-00979-20 GTX 3000 Rack 011-02515-00 Connector Kit, GTX 3000 011-02019-00 Connector Kit 90 Degree, GTX 3000 011-02019-01 Garmin Transponder Antenna kit* ???????? (two required for diversity) 010-10160-00 *Note: A transponder antenna approved to TSO C66( ) or C74( ) that has been installed to meet the requirements of this manual may be used with the GTX 3000. Table 2-3 Connector Kit (011-02019-00) Item Garmin Part Number Quantity Backshell w/hardware, Jackscrew, 37/62 pin 011-01855-03 Backshell w/hardware, Jackscrew, 50/78 pin 011-01855-04 Teflon heat shrink tubing, .093 ID 312-00005-05 6 (cm) High density D-Sub connector, male 62 pin 330-00776-62 High density D-Sub connector, male 78 pin 330-00776-78 Crimp Contact Pin 22D 336-00021-00 20 Crimp Contact Pin 22D, 18 & 20 AWG 336-00044-00 GTX 3000 Installation Manual 190-00926-01 Page 2-1 Revision A Table 2-4 Connector Kit, 90 Degree (011-02019-01) Garmin Part Number Quantity Backshell w/hardware, 90 Degree Jackscrew, 37/62 pin 011-01959-03 Backshell w/hardware, 90 Degree Jackscrew, 50/78 pin 011-01959-04 Teflon heat shrink tubing, .093 ID 312-00005-05 6 (cm) High density D-Sub connector, male 62 pin 330-00776-62 High density D-Sub connector, male 78 pin 330-00776-78 Crimp Contact Pin 22D 336-00021-00 20 Crimp Contact Pin 22D, 18 & 20 AWG 2.2.2 Additional Equipment Required Item 336-00044-00 The following installation accessories are required but not provided: AF • Cables – The installer will supply all system cables including circuit breakers. Cable requirements and fabrication is detailed in Section 3 of this manual. • Hardware – #6-32 x 100° Flathead SS Screw [(MS24693, AN507R or other approved fastener) (4 ea.)] for horizontal mounting of the remote stand-alone rack. • Hardware – #8-32 Panhead Machine Screw [(MS35206, AN526 or other approved fastener) (4 ea.)] for vertical mounting of the remote stand-alone rack. • Encoding altitude Digitizer – For GNS 480 (CNX80) and GMX 200 (MX20) installation. Use encoding altimeter manufacturer’s instructions. The Garmin GAE 43 (Garmin P/N 013-00066-00) can provide altitude data in either serial or parallel gray code format. 2.3 Installation Considerations In a Garmin Integrated Flight Deck, the GTX 3000 interfaces with both GIA units. Optional available discrete line interfaces are shown in Section 4.5 Discrete Functions. In other system installations, the GTX 3000 can interface with equipment including altimeters and Air Data Computers (ADC). RS-232, RS-422, and ARINC 429 provide a serial communication path between interfacing equipment. Fabrication of a wiring harness is required.. 2.3.1 Preservation of Previous Systems It is the installer’s responsibility to preserve the essential characteristic of the aircraft being modified with this equipment to be in accordance with the aircraft manufacturer’s original design. This includes the preservation of multiple power buses, which reduces the probability of interrupting power to essential instruments and avionics. Page 2-2 Revision A GTX 3000 Installation Manual 190-00926-01 2.3.2 Antenna Location Considerations AF Antenna mounting should utilize the aircraft manufacturer’s Type Certificated antenna location and style of antenna. If a second (diversity) antenna is installed in the aircraft, considerations for its mounting should be made as outlined in Figure 2-1. The antenna installation should be installed in accordance with AC 43.12-2A Chapter 3. Note that penetration of the pressure vessel on the pressurized aircraft requires additional data not contained in this manual. (See Section 2.5) Figure 2-1 Antenna Installation Considerations a. The antenna (Garmin P/N 010-10160-00 or equivalent) should be mounted away from major protrusions, such as engine(s), propeller(s), and antenna masts. It should also be as far as practical from landing gear doors, access doors, or other openings that could shadow (block) the signal between the transponder antenna and ATC radar on TCAS. b. The main antenna should be mounted vertically on the bottom of the aircraft (Figure 2-1). The optional second (diversity) antenna should be mounted vertically on top of the aircraft. Horizontal separation must be no more than 7.6 merers (25 feet). c. Antenna Separation: DME and TCAS receive signals in the same frequency range that aviation transponders transmit at, so their antennas should be separated from the transponder antenna by as much as feasible. Six feet of separation is a guideline. Radar altimeters (should one be installed on an aircraft with a GTX 3000) also have some potential to receive interference from a transponder (the transponders’ fourth harmaonic), so it is good practice to separate transponder and radar altimeter antennas by as much as practical also. Avoid mounting the antenna within three feet of the ADF sense antenna or any other communication antenna and six feet from the DME antenna. d. To prevent RF interference, the antenna must be physically mounted a minimum distance of three feet from the GTX 3000. NOTE If the antenna is being installed on a composite aircraft, sufficient ground plane material must be added. Conductive wire mesh, radials, or thin aluminum sheets embedded in the composite material provide the proper ground plane allowing the antenna gain pattern to be maximized for optimum transponder performance. GTX 3000 Installation Manual 190-00926-01 Page 2-3 Revision A 2.4 Cabling and Wiring Refer to the interconnect examples in Appendix C for wire gauge guidance. In some cases, a larger gauge wire such as AWG #18 may be needed for power connections. If using #18 barrel contacts, ensure that no two contacts are mounted directly adjacent to each other. This minimizes the risk of contacts touching and shorting to adjacent pins or to ground. Ensure that routing of the wiring does not come in contact with sources of heat, RF or EMI interference. Check that there is ample space for the cabling and mating connectors. Avoid sharp bends in cabling and routing near aircraft control cables. It is also good practice to avoid routing cables near sharp edges because aircraft vibration might wear away the insulation on the wires, which will leave them exposed to moisture and potentially create arcing or intermittent short circuits. The maximum attenuation at 1090 MHz between the unit and the antenna must not exceed 3.0 dB. This loss specification includes connector loss; for example, through a bulkhead connector (0.2 dB is typical loss for each bulkhead connector). The GTX 3000 back-plate assembly utilizes a BNC-type (bayonet connection) coaxial connector. AF Table 2-5 lists examples of recommended antenna cable. Use the table to determine the length of cable needed to connect the transponder to the antenna, and to look up a recommended cable manufacturer and part number that will meet the 3.0 dB loss spec. The table assumes a loss figure of 0.2 dB per connector. Note that any 50 Ω, double shielded coaxial cable assembly that meets airworthiness requirements and the 3.0 dB maximum loss figure (including connectors) may be used. Differential cable loss: If the cable loss difference between top and bottom channels is less than 1 dB, the unit’s default cable loss values are applicable, and the unit does not require cable loss configuration. If that cable loss difference is more than 1 dB different between antennas, then cable loss configuration is required.. Table 2-5 Cable Specifications Max. Length (feet – [m]) Insertion loss (dB/100ft) 17' 5.2" [4.40m] 18.0 17' 11.7" [5.48m] 14.45 21' 7.8" [6.60m] 12.00 29' 6.7" [9.01m] 8.80 311601 36' 6.2" [11.13m] 7.12 311501 47' 4.9" [14.25m] 5.56 311201 71' 7.4" [21.83m] 3.63 310801 Supplier Information Page 2-4 Revision A ECS Type MIL-C-17 Type RG Type M17/128-RG400 RG-400 M17/112-RG304 RG-304 M17/127-RG393 RG-393 3C142B Vendor: Electronic Cable Specialists 5300 W. Franklin Drive Franklin, WI 53132 Tel: 800-327-9473 414-421-5300 Fax: 414-421-5301 www.ecsdirect.com See current issue of Qualified Products List QPL-17. RG types are obsolete and are shown for reference only; replaced by M17 type numbers. GTX 3000 Installation Manual 190-00926-01 The maximum one-way propagation delay through the cables must not be more than 125 ns. The maximum difference in the one-way propagation delay between the top and bottom antenna cables must be less than or equal to 75 ns. Use Table 2-6 to determine the maximum difference in length between the top and bottom antenna cables. Absolute cable delay: Each antenna cable must have less than 75 ns of delay. The 75 ns spec is for oneway cable delay – not delay down the cable and back up it (which one might consider given the receive and transmit functions). If you meet the 3 dB cable loss requirement, you’ll almost certainly meet the 75 ns delay requirement. Differential cable delay: If the cable delay difference between the two cables is less than 25 ns, the unit does not require cable delay to be configured. The unit’s default values will suffice. Otherwise, we’ll simply have to configure each channel’s cable delay. Table 2-6 Maximum Difference in Cable Lengths ECS Type Velocity of Propagation (ns/ft) 14' 5.2" [4.40m]* 1.46 17' 11.7" [5.48m]* 1.46 21' 7.8" [6.60m]* 1.46 29' 6.7" [9.01m]* 1.25 311601 36' 6.2" [11.13m]* 1.25 311501 47' 4.9" [14.25m]* 1.25 311201 59' 11.7" [18.28m] 1.25 310801 MIL-C-17 Type RG Type M17/128-RG400 RG-400 M17/112-RG304 RG-304 M17/127-RG393 RG-393 AF Max. Difference in Length (feet – [m]) 3C142B * Maximum difference in cable length is limited by maximum cable length. 2.4.1 Cable Routing Considerations When routing cables, observe the following precautions: • All cable routing should be kept as short and as direct as practical. • Avoid sharp bends to prevent insulation from being breached. • Avoid routing close to sharp edges to prevent insulation from being breached due to vibration or handling the cable. • Avoid routing cables near power sources (e.g., 400 Hz generators, trim motors, etc.) or near power for fluorescent lighting. • Avoid routing antenna cables near DME, TCAS, radar altimeter, and ADF antenna cables (allow at least a 12-inch separation). GTX 3000 Installation Manual 190-00926-01 Page 2-5 Revision A 2.5 Installation Approval Considerations for Pressurized Aircraft Antenna and cable installations on pressurized cabin aircraft require FAA approved installation design and engineering substantiation data whenever such installations incorporate alteration (penetration) of the cabin pressure vessel by connector holes and/or mounting arrangements. Use of existing bulkhead connectors previously approved by other means is permissible without additional approval. For needed engineering support pertaining to the design and approval of such pressurized aircraft antenna installations, it is recommended that the installer proceed according to any of the following listed options: AF 1. Obtain approved antenna installation design data from the aircraft manufacturer. 2. Obtain an FAA approved Supplemental Type Certificate (STC) pertaining to and valid for the subject antenna installation. 3. Contact the FAA Aircraft Certification Office in the appropriate Region and request identification of FAA Designated Engineering Representatives (DERs) who are authorized to prepare and approve the required antenna installation engineering data. 4. Obtain FAA Advisory Circular AC-183C and select (and contact) a DER from the roster of individuals identified thereunder. 5. Contact an aviation industry organization such as the Aircraft Electronics Association and request their assistance. 2.6 Cooling Air Cooling air is generally not required. However, if the unit is located in a confined space or near a source of heat, cooling air is recommended for maximizing the life of the GTX 3000. A 5/8 inch air fitting is provided on the rear of the backplate for the purpose of admitting cooling air. If a form of forced air cooling is installed, make certain that rainwater or condensation cannot enter and be sprayed on the equipment. 2.7 GTX 3000 Mounting Requirements Refer to the G1000 System Installation manual, Garmin part number 190-00303-00, for information on cooling requirements. For remote mounted units, forced air cooling is not required. However, the application of forced air cooling is recommended to provide beneficial cooling if the unit is located in a confined space or near a source of heat. A 5/8 inch air fitting is provided on the rear of the backplate for the purpose of admitting cooling air under such conditions. If a form of forced air cooling is installed, make certain that rainwater or condensation cannot enter and be sprayed on the equipment. Page 2-6 Revision A GTX 3000 Installation Manual 190-00926-01 2.7.1 Remote Mounted Stand-Alone Rack Considerations Figure 2-2 and the drawing in Appendix B show the GTX 3000 remote mounted stand-alone rack. The remote rack can be installed in a variety of locations, such as the electronics bay, under a seat or on an avionics shelf behind the rear baggage area. Refer to Figure 2-3 for suggested location. Leave sufficient clearance between the GTX 3000 and any obstruction. Install the rack in accordance with AC 43.13-2A Chapter 2 “Radio Installations”. The rack should be mounted to a surface known to have sufficient structural integrity to withstand additional inertia forces imposed by a 4.3-pound (1.95 kg) unit. If it is necessary to build a shelf or bracket to mount the GTX 3000 stand-alone rack or it is not certain that the chosen location is of sufficient structural integrity, refer to Appendix A for validation of rack mounting structures and determining static load capability. AF Figure B-1 gives the GTX 3000 stand-alone rack dimensions. The rack can be mounted vertically using four 8-32 pan head screws (MS35206, AN526 or other approved fastener). It can also be mounted horizontally using four 6-32 100° counter-sunk flathead screws (MS24693, AN507R or other approved fastener). Ensure that the GTX 3000 chassis has a ground path to the airframe by having at least one mounting screw in contact with the airframe. If more water-resistance is desired, the rack should be installed in the upright vertical orientation only, otherwise, the rack may be mounted in either vertical or horizontal orientation. After the cable assemblies are made and wiring installed to the rack back plate, route wiring bundle as appropriate. Use cable ties to secure the cable assemblies and coax to provide strain relief for the cable assemblies. Figure 2-2 GTX 3000 Stand Rack (011-02515-00) GTX 3000 Installation Manual 190-00926-01 Page 2-7 Revision A T AF Figure 2-3 GTX 3000 Rack, Suggested Mounting Locations Page 2-8 Revision A GTX 3000 Installation Manual 190-00926-01 3 INSTALLATION PROCEDURE 3.1 Unpacking Unit Carefully unpack the equipment and make a visual inspection of the unit for evidence of damage incurred during shipment. If the unit is damaged, notify the carrier and file a claim. To justify a claim, save the original shipping container and all packing materials. Do not return the unit to Garmin until the carrier has authorized the claim. 3.2 Wiring Harness Installation Retain the original shipping containers for storage. If the original containers are not available, a separate cardboard container should be prepared that is large enough to accommodate sufficient packing material to prevent movement. Allow adequate space for installation of cables and connectors. The installer shall supply and fabricate all cables. All electrical connections to the GTX 3000 are made through one 62-pin D-subminiature connector and one 78-pin D-subminiature connector. Section 4 defines the electrical characteristics of all input and output signals. Required connectors and associated hardware are supplied with the connector kit. AF See Appendix C for examples of interconnect wiring diagrams. Construct the actual harnesses in accordance with the aircraft manufacturer authorized interconnect standards. CAUTION Check wiring connections for errors before inserting the GTX 3000 into the rack. Incorrect wiring could cause internal component damage. Table 3-1: Pin Contact Part Numbers Manufacturer (Note 1) 62 pin D-Subminiature connector (P3301) 22-28 AWG Garmin P/N 336-00044-00 336-00021-00 Military P/N N/A M39029/58-360 AMP N/A 204370-2 Positronic N/A MC8522D ITT Cannon N/A 030-2042-000 18-20 AWG GTX 3000 Installation Manual 190-00926-01 Page 3-1 Revision A Table 3-2 Recommended Crimp Tools 18-20 AWG Manufacturer (Note 1) Hand Crimping Tool Military P/N 22-28 AWG Positioner (Note 3) Insertion/ Extraction Tool (Note 2) M22520/2-01 N/A M81969/1-04 M22520/2-09 M81969/1-04 Positronic 9507 9502-11 M81969/1-04 9502-3 M81969/1-04 ITT Cannon 995-0001-584 N/A N/A 995-0001-739 N/A AMP 601966-1 N/A 91067-1 601966-6 91067-1 Daniels AFM8 K774 Astro 615717 N/A Positioner Insertion/ Extraction Tool M81969/1-04 K42 M81969/1-04 M81969/1-04 615725 M81969/1-04 NOTE AF 1. Non-Garmin part numbers shown are not maintained by Garmin and consequently are subject to change without notice. 2. Extracting the 18 AWG contacts requires that the expanded wire barrel be cut off from the contact. It may also be necessary to push the pin out from the face of the connector when using an extractor due to the absence of the wire. A new contact must be used when reassembling the connector. 3.3 Backshell Assembly The GTX 3000 connector kit includes two Garmin backshell assemblies. Garmin’s backshells give the installer the ability to quickly and easily terminate shield grounds at the backshell housing using the Shield Block grounding method. G1000 Installations: To assemble the backshell and grounding system, refer to the instructions provided in the G1000 System Installation Manual (190-00303-00), as well as the Shield Block Installation Instructions (190-00313-09). Non-G1000 Installations: For GTX 3000 installations mounted as a remote transponder system, refer to the Shield Block Installation Instructions (190-00313-09) for grounding instructions. 3.4 Weight and Balance Weight and balance computation is required after the installation of the GTX 3000. Follow the guidelines as established in AC 43.13-1B, Chapter 10, Section 2. Make appropriate entries in the equipment list indicating items added, removed, or relocated along with the date accomplished. Include your name and certificate number in the aircraft records. Section 1.5.1 identifies the weight of the new GTX 3000 equipment and the drawings in Appendix B show the center of gravity. Page 3-2 Revision A GTX 3000 Installation Manual 190-00926-01 3.5 Electrical Load Analysis An electrical load analysis should be completed on each aircraft prior to installation in accordance with AC43.13-1B, Chapter 11. Use the following values for computation: Table 3-3 Unit Power Loads GTX 3000 Input GTX 3000 Main Power 14 Vdc 28 Vdc Typical Max. Typical Max. 1.6 A 3.2 A 0.85 A 1.6 A 3.5.1 Circuit Breaker Placard 3.6 Final Installation ????????????????????? Install a Circuit Breaker Placard labeled Transponder or Transponder 1, Transponder 2 as appropriate as indicated in AC 43.13-2A, paragraph 27c(4). AF 3.7 Post Installation Configuration and Checkout NOTE The GTX 3000 Mode S Transponder will not provide valid outputs until the aircraft post installation configuration procedures are completed. 3.7.1 Configuration When installed as part of the Garmin Integrated Flight Deck, the GTX 3000 transponder must have FAA approved configuration data. Configuration data is loaded to the GTX 3000 from an aircraft-specific Software Loader Card. Transponder settings are predetermined for a specific aircraft and are typically contained within the file named ‘GTX1’. However, the aircraft registration number must be entered manually. The PFD serves as the graphics user interface to the installer configuring the system. For basic configuration information, refer to the G1000 Line Maintenance and Configuration Manual, Garmin part number 190-00303-04. For actual aircraft installation/checkout, use only aircraft manufacturer approved checkout procedures. Verify proper operation of the transponder by testing in accordance with Appendix F to 14 CFR Part 43 – ATC Transponder Tests and Inspections. For transponder installations operating with a Garmin GNS 480 (CNX80), refer to GNS 480 (CNX80) Installation Manual, 560-0982-01 for configuration procedures and operation checks. 3.7.2 Interference Check Turn on and verify operation of all avionics equipment except GTX 3000. Then power the GTX 3000 on and verify there is no interference with any other equipment in the aircraft. The operation/performance checks should be made with all other avionics turned on. Verify that there is no interference during any mode of transponder operation. GTX 3000 Installation Manual 190-00926-01 Page 3-3 Revision A 3.7.3 Operation/Performance Checkout. CAUTION If the unit is removed from the aircraft and operated, always connect J3303 and J3303 to an antenna or a 50 Ω, 5-Watt load. The GTX 3000 transmits Mode S acquisition squitter replies about once per second whether interrogations are received or not. Verify proper operation of the transponder by testing as specified in Appendix F of 14 CFR, Part 43, to AC 43-6B, and/or other appropriate regulations. The test is typically done as a ramp test using a transponder ramp test set, such as the TIC TR-220, IFR ATC-601 or other suitable Mode S transponder test set. Self Test Verify that the unit does not display a failure indication when turned on. Altitude Input Verify that the displayed altitude matches the altimeter pressure altitude (at 29.92). AF External Inputs If the external ident or standby inputs are connected, verify operation by: a) Verify that the unit goes to standby when the external standby input is pulled low. b) Verify that the ident indication turns on when the external ident button is pressed (must be in the “ON” or “ALT” modes). 3.7.4 Performance (Ramp) Test After installation, the transponder should be tested as specified in 14 CFR Part 43 Appendix F, AC 43-6B, and other appropriate regulations. The test is typically done as a ramp test using a transponder ramp test set, such as the IFR ATC-601A. The ramp test includes checks as follows: Reference Part 43 Appendix F: a) Reply Frequency b) Suppression c) Receiver Sensitivity d) Reply RF Output Power e) Mode S Diversity Channel Isolation (if applicable) f) Mode S Address g) Mode S Formats h) Mode S All-Call i) ATCRBS –Only All Call j) Squitter Reference AC 43-6B and 14 CFR Part 43, Appendix E (c): a) Altitude Reporting 3.8 Continued Airworthiness Test according to Title 14 CFR §§ 91.411 and 91.413 as well as Part 43 Appendix F. Other than for regulatory checks, maintenance of the GTX 3000 is ‘on condition’ only. Page 3-4 Revision A GTX 3000 Installation Manual 190-00926-01 4 SYSTEM INTERCONNECTS 4.1 Pin Function List 4.1.1 P3301 21 20 42 19 41 62 18 40 61 17 39 60 16 38 59 15 37 58 14 36 57 13 35 56 12 34 55 11 33 54 10 32 53 31 52 30 51 50 29 49 28 48 27 26 47 25 46 24 23 22 44 Figure 4-1 View of J3301 connector, looking at unit Table 4-1 P3301 Pin List Pin Name AF RESERVED [AVIONICS MASTER ON SELECT] ALTITUDE A1 ALTITUDE C2 ALTITUDE A2 ALTITUDE A4 ALTITUDE C4 ALTITUDE B1 ALTITUDE C1 ALTITUDE B2 10 ALTITUDE B4 11 ALTITUDE D4 12 EXTERNAL IDENT SELECT* 13 EXTERNAL STANDBY SELECT* 14 RESERVED [28V LIGHTING BUS HI] 15 AUDIO OUT HI 16 AUDIO OUT LO 17 SQUAT SWITCH IN 18 RESERVED [BOOT BLOCK SELECT] 19 ALTITUDE ALERT ANNUNCIATE* 20 RESERVED [HIJACK MODE SELECT] 21 RESERVED [AIRCRAFT POWER 1] 22 RS-232 IN 1 23 RS-232 OUT 1 24 RS-232 IN 2 25 RS-232 OUT 2 26 ARINC 429 IN 3 A 27 RESERVED [POWER GROUND] 28 ARINC 429 OUT 2 B 29 ARINC 429 IN 3 B 30 ARINC 429 OUT 2 A 31 EXTERNAL SUPPRESSION I/O * Denotes Active Low (Ground to activate). GTX 3000 Installation Manual 190-00926-01 I/O Pin -In In In In In In In In In In In In -Out Out In -Out --In Out In Out In -Out In Out I/O Page 4-1 Revision A Table 4-1 P3301, Pin List continued Pin Pin Name I/O 32 ARINC 429 IN 1 A In 33 ARINC 429 IN 2 A In 34 ARINC 429 OUT 1 B 35 ARINC 429 IN 1 B In 36 ARINC 429 IN 2 B In 37 ARINC 429 OUT 1 A 38 RESERVED [VOLTAGE TEMPERATURE PROBE OUT] -- 39 RESERVED [VOLTAGE TEMPERATURE PROBE IN] -- 40 GPS PPS IN 1 In 41 CURRENT TEMPERATURE PROBE OUT 42 RESERVED [AIRCRAFT POWER 1] 43 RESERVED [POWER GROUND] 44 CURRENT TEMPERATURE PROBE IN In 45 RESERVED [14V/5V LIGHTING BUS HI] -- 46 TIS CONNECT SELECT* In 47 AUDIO MUTE SELECT* In 48 ARINC 429 IN 4 A In 49 ARINC 429 IN 4 B In 50 ALTITUDE COMMON (GROUND) In 51 RESERVED [SIGNAL GROUND] -- 52 GPS PPS IN 2 HI In 53 GPS PPS IN 2 LO In 54 RESERVED [XPDR REMOTE POWER OFF] -- 55 SPARE -- 56 RESERVED [AIRCRAFT POWER 2] -- 57 SPARE -- 58 RESERVED [SIGNAL GROUND] -- 59 SPARE -- Out Out Out AF -- 60 RESERVED [AIRCRAFT POWER 2] 61 XPDR FAIL* OUT 1 62 RESERVED [SWITCHED POWER OUT] Denotes Active Low (Ground to activate). Page 4-2 Revision A -- -Out -- GTX 3000 Installation Manual 190-00926-01 4.1.2 P3302 60 40 61 62 41 42 21 22 63 43 23 64 44 24 65 45 25 66 46 26 67 47 27 68 48 28 69 49 29 30 10 70 50 71 72 51 52 31 11 32 12 73 53 33 13 74 54 34 14 75 55 35 15 76 56 36 16 77 37 17 78 58 57 38 18 59 39 19 20 Figure 4-2 View of J3302 connector, looking at unit Table 4-2 P3302 Pin List Pin Name AF CONFIG MODULE GROUND RESERVED [SIGNAL GROUND] AIRCRAFT POWER 1 RESERVED [SIGNAL GROUND] AIRCRAFT POWER 1 RESERVED [SIGNAL GROUND] AIRCRAFT POWER 2 RESERVED [SIGNAL GROUND] AIRCRAFT POWER 2 10 RESERVED [POWER GROUND] 11 SWITCHED POWER OUT 12 ARINC 429 OUT 3 A 13 ARINC 429 OUT 3 B 14 ARINC 429 OUT 4 A 15 ARINC 429 OUT 4 B 16 RS-422 IN A 17 RS-422 IN B 18 RS-422 OUT A 19 RS-422 OUT B 20 XPDR FAIL* OUT 2 21 CONFIG MODULE POWER OUT 22 RESERVED [SIGNAL GROUND] 23 RESERVED [SIGNAL GROUND] 24 RESERVED [SIGNAL GROUND] 25 RESERVED [SIGNAL GROUND] 26 RESERVED [SIGNAL GROUND] 27 RESERVED [SIGNAL GROUND] 28 RESERVED [SIGNAL GROUND] 29 RESERVED [SIGNAL GROUND] 30 ARINC 429 IN 5 A 31 ARINC 429 IN 5 B *Denotes Active Low (Ground to activate). I/O GTX 3000 Installation Manual 190-00926-01 --In -In -In -In -Out Out Out Out Out In In Out Out Out Out --------In In Pin Page 4-3 Revision A Table 4-2 P3302, Pin List continued Pin Name I/O 32 ARINC 429 IN 6 A In 33 ARINC 429 IN 6 B In 34 ARINC 429 IN 7 A In 35 ARINC 429 IN 7 B In 36 ARINC 429 IN 8 A In 37 ARINC 429 IN 8 B In 38 XPDR REMOTE POWER OFF In 39 RESERVED [SPARE DISCRETE OUT* 1] 40 CONFIG MODULE DATA 41 RESERVED [SIGNAL GROUND] 42 SPARE 43 SPARE 44 SPARE -- 45 SPARE -- 46 SPARE -- 47 SPARE -- 48 SPARE -- 49 SPARE -- 50 SPARE -- 51 SPARE -- 52 SPARE -- 53 SPARE -- 54 RESERVED [SPARE DISCRETE IN* 1] -- 55 RESERVED [SPARE DISCRETE IN* 2] -- 56 RESERVED [SPARE DISCRETE IN* 3] -- 57 RESERVED [SPARE DISCRETE IN* 4] -- 58 XPDR REMOTE POWER ON* In 59 RESERVED [SPARE DISCRETE OUT* 2] -- Pin -- I/O -- AF --- 60 CONFIG MODULE CLOCK 61 RESERVED [SIGNAL GROUND] -- 62 POWER GROUND -- 63 RESERVED [POWER GROUND] -- 64 POWER GROUND -- 65 RESERVED [POWER GROUND] -- 66 RESERVED [SIGNAL GROUND] -- 67 RESERVED [SIGNAL GROUND] -- Page 4-4 Revision A Out GTX 3000 Installation Manual 190-00926-01 Table 4-2 P3302, Pin List continued *Denotes Active Low (Ground to activate). Pin Name I/O 68 RESERVED [SIGNAL GROUND] -- 69 RESERVED [SIGNAL GROUND] -- 70 RESERVED [SIGNAL GROUND] -- 71 RESERVED [SIGNAL GROUND] -- 72 RESERVED [SIGNAL GROUND] -- 73 RESERVED [SIGNAL GROUND] -- 74 RESERVED [SIGNAL GROUND] 75 RESERVED [SIGNAL GROUND] 76 RESERVED [SIGNAL GROUND] 77 RESERVED [SIGNAL GROUND] Pin ----- AF 78 RESERVED [SPARE DISCRETE OUT* 3] *Denotes Active Low (Ground to activate). -- 4.2 Power Function Power Input requirements are listed in the following tables. The power-input pins accept 14/28 Vdc. Switched Power Out is a power source available for devices such as a remote digital altitude encoder. Refer to Figure C-1 and C-2 for power interconnections. 4.2.1 Aircraft Power Table 4-3 Aircraft Power Pin Name RESERVED [AIRCRAFT POWER 1] AIRCRAFT POWER 1 AIRCRAFT POWER 2 AIRCRAFT POWER 2 SWITCHED POWER OUT RESERVED [POWER GROUND] POWER GROUND SIGNAL GROUND SIGNAL GROUND AIRCRAFT POWER 1 AIRCRAFT POWER 1 AIRCRAFT POWER 2 AIRCRAFT POWER 2 SWITCHED POWER OUT RESERVED [POWER GROUND] RESERVED [POWER GROUND] RESERVED [POWER GROUND] GTX 3000 Installation Manual 190-00926-01 Connector Pin I/O P3301 P3301 P3301 P3301 P3301 P3301 P3301 P3301 P3301 P3302 P3302 P3302 P3302 P3302 P3302 P3302 P3302 21 42 56 60 62 27 43 51 58 11 10 63 65 In In In In Out ----In In In In Out ---- Page 4-5 Revision A 4.3 Altitude Functions Altitude functions with pin assignments are shown for reference since the altitude function is available in the GTX 3000. In the Garmin Integrated Flight Deck system, altitude data is received from the GIA 63 in RS-232 format. Parallel gray code altitude inputs are considered active if either the voltage to ground is < 1.9 V or the resistance to ground is < 375 Ω. These inputs are considered inactive if the voltage to ground is 11-33 Vdc. NOTES The GTX 3000 contains internal altitude code line isolation diodes to prevent the unit from pulling the encoder lines to ground when the transponder is turned off. If two separate altitude encoders are connected to the GTX 3000, one providing parallel gray code and the other, serial data, the unit selects only one for use at a time, with serial data input receiving the highest priority. For altitude encoders that can be connected in both serial data and parallel gray code format, such as the Garmin GAE 43 (Garmin P/N 013-00066-00), select one or the other but not both wiring connections. AF When connecting two altitude encoders to the Garmin GNS 480 (CNX80), the unit can only receive serial data from one unit at a time. Use a DPDT switch to connect both serial data and External Standby Select. Refer to Figure C-3. Among the surveillance items the Mode S transponder will transmit to the ground stations and other aircraft are altitude reporting in 25’ increments with the proper encoder. In order to report altitude in 25-foot increments the GTX 3000 must receive altitude from suitable altitude reporting devices through serial input connections. Altitude input to the GTX 33 received from parallel wire gray code encoders is supplied to the unit in 100-foot increments and thus reported in 100-foot increments. 4.3.1 Altimeter Inputs Table 4-4 Altimeter Inputs Pin Name ALTITUDE A1 ALTITUDE A2 ALTITUDE A4 ALTITUDE B1 ALTITUDE B2 ALTITUDE B4 ALTITUDE C1 ALTITUDE C2 ALTITUDE C4 ALTITUDE D4 ALTITUDE COMMON (GROUND) Connector Pin I/O P3301 P3301 P3301 P3301 P3301 P3301 P3301 P3301 P3301 P3301 P3301 10 11 50 In In In In In In In In In In In 4.3.2 Altimeter Interconnect, Dual GTX 3000 Installation For complete dual installation in which digital altitude encoders are connected to the GTX 3000, it is best to install two digital sources, connecting one encoder to each transponder. Page 4-6 Revision A GTX 3000 Installation Manual 190-00926-01 4.3.3 Altimeter Selection Priority When connecting the transponder to a GNS 480 (CNX80), the installer must be aware of the GTX 33 priority for selecting encoded altimeter interconnections. The GTX 33 searches in this sequence for altitude, and stops when it finds a valid pressure altitude input. Altitude reporting equipment order of precedence: AF 1) ARINC 429 Air Data Computer (label 203, if configured W/ALT) (25’) 2) ARINC 429 EFIS (label 203, if configured W/ALT) (25’) 3) RS-232 data from GNS 480 (CNX80), or Garmin Integrated Flight Deck (25') 4) RS-232 Fuel/Air Data Computer (if configured W/ALT.) (25’) 5) Shadin Altitude Serializer/Encoder (if configured for 25’) 6) Icarus Altitude Serializer/Encoder (if configured for 25’) 7) Parallel wire Gray Code input (100’) 8) Shadin Altitude Serializer/Encoder (if configured for 100’) 9) Icarus Altitude Serializer/Encoder (if configured for 100’) Only approved devices may provide altitude to the GTX 33 in accordance with 14 CFR 91.217. In addition, all altitude reporting devices installed in the aircraft must meet certification requirements of 14 CFR 91.413. The installer must select an altitude reporting device that is a certified altitude source for the particular aircraft. It is the installing agency’s responsibility to determine that the installed encoder is compatible with the selected altitude reporting criteria, either 100’ or 25’. Refer to the GNS 480 (CNX80), installation manual 560-0982-01 for the altitude data reporting configuration. For additional information, refer to GNS 480 (CNX80) Installation Manual 560-0982-01 for the altitude data reporting configuration when connecting a GTX 330 to a GNS 480 (CNX80). 4.4 Discrete Functions Discrete functions with pin assignments are shown for reference since the functions are available in the GTX 3000. External suppression should be connected if another transponder or DME is installed in the aircraft avionics system. Depending on system configuration, the Garmin Integrated Flight Deck may not use these inputs, as many functions are received from the GIA 63 in RS-232 format. 4.4.1 Discrete Outputs External suppression should be connected if a DME is installed in the aircraft avionics system. The GTX 3000 suppression I/O pulses may not be compatible with all models of DME. Known incompatible units include the Bendix/King KN 62, KN 64 and KNS 80. These models have an output-only suppression port and can be damaged by the GTX 3000 mutual suppression output. In this case, leave the suppression pin open. Table 4-5 Discrete Outputs Pin Name ALTITUDE ALERT ANNUNCIATE* EXTERNAL SUPPRESSION I/O (TXP/DME) RESERVED [SIGNAL GROUND] RESERVED [SIGNAL GROUND] Connector Pin I/O P3301 P3301 P3301 P3301 19 31 51 58 Out I/O --- *INACTIVE: 10 ≤ Vin ≤ 33VDC or Rin ≥100kΩ ACTIVE: Vin ≤ 1.9VDC with ≥ 75 uA sink current, or Rin ≤ 375Ω Sink current is internally limited to 200 uA max for a grounded input GTX 3000 Installation Manual 190-00926-01 Page 4-7 Revision A 4.4.2 Discrete Inputs Table 4-6 Discrete Inputs Pin Name EXTERNAL IDENT SELECT* EXTERNAL STANDBY SELECT* SQUAT SWITCH IN AUDIO MUTE SELECT* Connector Pin I/O P3301 P3301 P3301 P3301 12 13 17 47 In In In In *INACTIVE: 10 ≤ Vin ≤ 33VDC or Rin ≥100kΩ ACTIVE: Vin ≤ 1.9VDC with ≥ 75 uA sink current, or Rin ≤ 375Ω Sink current is internally limited to 200 uA max for a grounded input EXTERNAL IDENT SELECT (remote IDENT) is a momentary input. Refer to the GNS 480 (CNX80), installation manual for the squat switch configuration. AF EXTERNAL STANDBY SELECT (remote STANDBY) is a momentary input used when two GTX 33 systems are installed in an aircraft. Refer to Figure C-3, for the EXTERNAL STANDBY SELECT interconnect. When EXTERNAL STANDBY SELECT is grounded, ARINC 429 OUT PORT 1 remains active, while PORT 2 is inactive. 4.5 Serial Data Electrical Characteristics The GTX 33 manages support for several equipment interfaces. The GTX 33 can be configured to include GPS, Airdata, AHRS, EFIS/Airdata, and ADLP 429 inputs, functioning as an ARINC 429 data concentrator. The GTX 33 has four ARINC 429 input ports, making it capable of taking altitude, air data, heading, EFIS selected course and possible future features, and then concentrating it on the ARINC 429 OUT 2 ports for possible data link applications. The GTX 33 is designed to feed all outgoing data to the external display via RS-232 data ports. Page 4-8 Revision A GTX 3000 Installation Manual 190-00926-01 4.5.1 RS-232 Input/Output Table 4-7 RS-232 Input/Output Pin Name Pin I/O P3301 P3301 P3301 P3301 P3301 P3301 22 23 24 25 51 58 In Out In Out --- RS-232 IN 1 RS-232 OUT 1 RS-232 IN 2 RS-232 OUT 2 SIGNAL GROUND SIGNAL GROUND Connector The RS-232 outputs conform to EIA Standard RS-232C with an output voltage swing of at least ±5 V when driving a standard RS-232 load. Refer to figures in Appendix C for the RS-232 serial data interconnect. AF When connecting two GTX 3000 transponders to a GPS, the unit can only receive RS-232 serial data from one unit at a time. Use a DPDT switch for connecting both serial data and External Standby Select. Refer to Figure C-4, Sheets 2 and 3. 4.5.2 RS-422 Input/Output Table 4-8 RS-422 Input/Output Pin Name RS-422 IN A RS-422 IN B RS-422 OUT A RS-422 OUT B SIGNAL GROUND SIGNAL GROUND Connector Pin I/O P3302 P3302 P3302 P3302 P3302 P3302 16 17 18 19 In In Out Out --- These data busses conform to EIA standard RS-422. 4.5.3 Configuration Module Connections The configuration module, mounted in the J3302 connector backshell, contains an EEPROM. Table 4-9 Configuration Module Connections Pin Name CONFIG MODULE GROUND CONFIG MODULE POWER OUT CONFIG MODULE DATA CONFIG MODULE CLOCK GTX 3000 Installation Manual 190-00926-01 Connector Pin I/O P3302 P3302 P3302 P3302 21 40 60 -Out I/O Out Page 4-9 Revision A 4.5.4 ARINC 429 Input/Output Table 4-10 ARINC 429 Input/Output Pin I/O P3301 P3301 P3301 P3301 P3301 P3301 P3301 P3301 P3301 P3301 P3301 P3301 P3301 P3301 P3302 P3302 P3302 P3302 P3302 P3302 P3302 P3302 P3302 P3302 P3302 P3302 32 35 37 34 33 36 30 28 26 29 48 49 51 58 12 13 14 15 30 31 32 33 34 35 36 37 In In Out Out In In Out Out In In In In --Out Out Out Out In In In In In In In In AF ARINC 429 IN 1A ARINC 429 IN 1B ARINC 429 OUT 1A ARINC 429 OUT 1B ARINC 429 IN 2A ARINC 429 IN 2B ARINC 429 OUT 2A ARINC 429 OUT 2B ARINC 429 IN 3A ARINC 429 IN 3B ARINC 429 IN 4A ARINC 429 IN 4B SIGNAL GROUND SIGNAL GROUND ARINC 429 OUT 3A ARINC 429 OUT 3B ARINC 429 OUT 4A ARINC 429 OUT 4B ARINC 429 IN 5A ARINC 429 IN 5B ARINC 429 IN 6A ARINC 429 IN 6B ARINC 429 IN 7A ARINC 429 IN 7B ARINC 429 IN 8A ARINC 429 IN 8B Connector Pin Name The ARINC 429 outputs conform to ARINC 429 electrical specifications when loaded with up to five standard ARINC 429 receivers. Page 4-10 Revision A GTX 3000 Installation Manual 190-00926-01 The following data is sent out at specified intervals using high speed ARINC 429 (100 kHz). The transmit data labels and their rates are as follows: Table 4-11 Transmit Data Labels LABEL RATE 200 ms 100 ms 100 ms 100 ms 100 ms 100 ms 100 ms 500 ms 500 ms 100 ms 100 ms 500 ms 500 ms Selected Course (degrees) Pressure Altitude [in feet set to 29.92” Hg (1013.25 mb)] Barometric Corrected Altitude (feet) Indicated Air Speed (knots) True Air Speed (knots) Total Air Temperature (degrees) Static Air Temperature (degrees) Joystick Lat Joystick Lon True Heading Magnetic Heading (Degrees) GA Equipment Identifier Equipment Identifier AF 100 203 204 206 210 211 213 306 307 314 320 371 377 DATA 4.6 RS-232 Input/Output, Software Update Connections When the GTX 33 is installed in a system other than a Garmin Integrated Flight Deck an optional RS-232 serial data connector should be installed in the aircraft for future software upgrades, negating the need to remove the transponder from the aircraft. The connector can be mounted anywhere convenient for access, such as under the instrument panel, on a remote avionics shelf next to the unit or in the instrument panel itself. Be sure to label the connector for Software Update. Do not include the Test Mode Select switch in the aircraft. See Figure 4-3 for software update connections. If the GTX 33 installation interfaces with a GNS 480 (CNX80) in the aircraft, the GNS 480 (CNX80) must be turned off during GTX 330 software upload, due to loading of RS-232 port 1. NOTE The installation of an optional software upgrade connector is highly recommended. If the connector is wired in the aircraft, transponder removal and reinstallation for software upgrade is not required. CAUTION If the unit is removed from the aircraft and operated, always connect J3302, (and J3303 for GTX 33D) to an antenna or a 50 Ω, 5-Watt load. The GTX 33 transmits Mode S acquisition squitter replies about once per second whether interrogations are received or not. Beginning with software version 3.06, the GTX 33 software can be updated in the Configuration mode as well as in Test mode. Updating software in Configuration mode does not require the TEST MODE SELECT switch. GTX 3000 Installation Manual 190-00926-01 Page 4-11 Revision A T GTX 3000 AF Figure 4-3 GTX 3000 Software Update Connections Page 4-12 Revision A GTX 3000 Installation Manual 190-00926-01 APPENDIX A Construction and Validation of Structures A.1 Static Test Loading This appendix includes information necessary for testing load-carrying capabilities of equipment mounting structures, such as shelves, mounting plates and mounting brackets, used to mount the GTX 3000 remote mounting tray. Baggage compartments and cabins or cockpit floors are good mounting platforms providing the floor attachments meet the strength requirements. If support racks, brackets or shelves need to be fabricated, consider fabricating and attaching them to the aircraft structure in accordance with the methods outlined in AC 43.13-2B Chapter 2. After the structure is installed, consider testing it as outlined in AC 43.13-2B Chapter 1 to verify that it is capable of supporting the required loads. The GTX 3000 installation must be capable of withstanding the Ultimate Load Factors listed in Table A-1 for at least 3 seconds in each direction specified without damage or permanent deformation. Note that these required loads differ somewhat from those normally required for equipment installations. AF Since the combined weight of the GTX 3000 and its equipment mounting rack and connector is 4.3 lbs, the static loads which must be applied (Load Factor x 4.3 lbs.) will be as follows: Table A-1 Static Test Load Direction of Force Load Factor Static Test Load (Load Factor x GTX 3000 weight) DOWNWARD 6.6 G (6.6 x 4.3) = 28.4 lbs UPWARD 6.0 G (6.0 x 4.3) = 25.8 lbs SIDEWARD 4.5 G (4.5 x 4.3) = 19.4 lbs FORWARD 18.0 G (18.0 x 4.3) = 77.4 lbs A.2 Determining Static Load Capability A recommended method of determining the static load capability is as follows: 1. Mark and drill the holes where the GTX 3000 equipment rack will be mounted. 2. Install four 8-32 machine screws (MS35206, AN526 or other approved fastener) in the four holes which will be used to mount the GTX 3000 equipment rack using washers, nuts and nutplates to mount the equipment rack to the mounting surface. Note that some means of locking fastener must be used, e.g. either lock nuts or steel nuts with lock washers. 3. For testing downward loading, place shot bags or other suitable weights totaling 28.4 pounds within the footprint outlined by the four screw holes (assuming the mounting surface is horizontal) or use a calibrated force gauge at the location of the center of gravity when the unit is mounted. 4. Verify there is no damage or permanent deformation of the structure after 3 seconds. 5. Fasten a 36 inch loop of suitable material such as fishing line, braided wire, or other similar material having a breaking strength of at least 100 lbs., diagonally between two of the screws. Then fasten another loop diagonally between the other two screws, adjusting the length of the loop so it exactly matches the first. 6. Hook a calibrated force gauge through both loops and apply a sustained pull for at least 3 seconds in each of the other three directions (upward, sideward and forward) at the above calculated forces (i.e. 25.8 lb. upward, 19.4 lb. sideward and 77.4 lb. forward). GTX 3000 Installation Manual 190-00926-01 Page A-1 Revision A R AF 7. Examine the support structure carefully. If there has been damage or permanent deformation, the structure is not suitable and must be replaced with one that is strong enough to withstand the test loads. Examine all aircraft stringers, bulkheads and skin surfaces, which may have direct or indirect contact with the fabricated shelf. If it is determined that no damage or permanent deformation has occurred, the structure is of sufficient strength and the GTX 3000 equipment rack may be permanently mounted on it. Figure A-1 Upward static Load Test Figure A-2 Forward Static Load Test Page A-2 Revision A GTX 3000 Installation Manual 190-00926-01 APPENDIX B Assembly and Installation Drawings 6.47 164.2 3.0 76 CENTER OF GRAVITY AF 8.99 228.3 1.95 49.7 4.1 104 CENTER OF GRAVITY 4X 2.58 65.4 P3302 P3301 BTM (TNC CONNECTOR) 1.3 33 CENTER OF GRAVITY .210 5.33 SEE NOTE 3 2X 1.775 45.09 TOP (TNC CONNECTOR) NOTES: 1. DIMENSIONS: INCHES[mm]. 2. DIMENSIONS ARE SHOWN FOR REFERENCE ONLY. 3. MOUNTING HOLES FOR #10 PANHEAD OR HEX HEAD FASTENERS (4 PLACES). 2X .400 10.16 2X 7.000 177.80 GTX 3000 Installation Manual 190-00926-01 2X .88 22.4 Figure B-1 GTX 3000 Outline Drawing Page B-1 Revision A T APPENDIX B Assembly and Installation Drawings AF CONNECTOR KIT 011-02019-XX (PARTS VARY DEPENDING ON SPECIFIC KIT) GTX 3000 UNIT (011-01997-00) CONFIGURATION MODULE (NOT SHOWN) 011-00979-20 NOTE 1 330-00776-78 011-01855-03 NOTE 1 011-01959-03 NOTE 2 330-00776-62 GTX 3000 RACK (011-02515-00) 011-01855-04 011-01959-04 NOTE 2 GTX 3000 Installation Manual 190-00926-01 NOTES: 1. GASKETS ARE PART OF 330-00776-62 AND 330-00776-78. INSTALL GASKETS OVER PINS. 2. REFER TO 190-00313-11 FOR ADDITIONAL PARTS LISTS. Figure B-2 GTX 3000 Connector/Rack Assembly Drawing Page B-2 Revision A APPENDIX B Assembly and Installation Drawings MINIMUM REQUIRED INSTALLATION AND REMOVAL CLEARANCE WITH LOCKDOWN OVERHANGING MOUNTING SHELF AF .30 7.6 MOUNTING SHELF MINIMUM RECOMMENDED INSTALLATION AND REMOVAL CLEARANCE WITH LOCKDOWN NOT OVERHANGING MOUNTING SHELF 1.00 25.4 MOUNTING SHELF GTX 3000 Installation Manual 190-00926-01 Figure B-3 GTX 3000 Minimum Installation/Removal Clearance Page B-3 Revision A
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