Manual
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| Document ID | 250794 |
| Application ID | cTqBecRQvTSptpBoS1fTIQ== |
| Document Description | Manual |
| Short Term Confidential | No |
| Permanent Confidential | No |
| Supercede | No |
| Document Type | User Manual |
| Display Format | Adobe Acrobat PDF - pdf |
| Filesize | 154.99kB (1937339 bits) |
| Date Submitted | 2002-06-17 00:00:00 |
| Date Available | 2002-06-17 00:00:00 |
| Creation Date | 2002-05-16 15:04:57 |
| Producing Software | Acrobat Distiller 4.05 for Windows |
| Document Lastmod | 2002-05-16 15:08:53 |
| Document Title | MDE-4017B Mat Reader Assembly Kit C00016-XXX Installation Manual |
| Document Creator | FrameMaker 5.5.6p145 |
| Document Author: | Gilbarco Inc. |
MDE-4017B Mat Reader Assembly Kit C00016-XXX Installation Manual May 2002 Introduction Purpose of this Manual ar This manual provides instruction for installing Mat Reader Assembly Kit C00016-XXX. The Mat Reader allows customers to automatically authorize sales using a hand-held transponder tag. Important Notice 02 Pr 05 lim in This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the Federal Communications Commission (FCC) Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy, and if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. Changes or modifications not expressly approved by the manufacturer could void the user’s authority to operate this equipment. Required Reading /1 6/ The long term characteristics or the possible physiological effects of radio frequency electromagnetic fields have not been investigated by Underwriters’ Laboratories, Inc. (UL®). Before installing the equipment, the installer must read, understand, and follow: • this manual • NFPA 70, The National Electrical Code (orderable at www.nfpa.org) • applicable federal, state and local codes and regulations Failure to do so may adversely effect the safe use and operation of the equipment. MDE-4017B Mat Reader Assembly Kit C00016-XXX Installation Manual • May 2002 Page 1 Important Safety Information Important Safety Information Preliminary Precautions in 02 ar This section introduces the hazards and safety precautions associated with installing, inspecting, maintaining or servicing this product. Before performing any task on this product, read this safety information and the applicable sections in this manual, where additional hazards and safety precautions for your task will be found. Electrical shock could occur and cause death or serious injury if these safe service procedures are not followed. Read, understand and follow this manual and any other labels or related materials supplied with this equipment. Follow the Regulations /1 6/ Pr 05 lim There is applicable information in: NFPA 70: National Electrical Code (NEC); OSHA regulations; and federal, state, and local codes which must be followed. Failure to install, maintain or service this equipment in accordance with these codes, regulations and standards may lead to legal citations with penalties or affect the safe use and operation of the equipment. Page 2 MDE-4017B Mat Reader Assembly Kit C00016-XXX Installation Manual • May 2002 Important Safety Information Safety Symbols and Warning Words Alert Symbol Signal Words in 02 ar This safety alert symbol is used in this manual and on warning labels to alert you to a precaution which must be followed to prevent potential personal safety hazards. Obey safety directives that follow this symbol to avoid possible injury or death. These signal words used in this manual and on warning labels tell you the seriousness of particular safety hazards. The precautions that follow must be followed to prevent death, injury or damage to the equipment. DANGER Pr 05 lim This signal word is used to alert you to a hazard or unsafe practice which will result in death or serious injury. WARNING This alerts you to a hazard or unsafe practice that could result in death or serious injury. /1 6/ CAUTION This signal word designates a hazard or unsafe practice which may result in minor injury. CAUTION When used by itself, CAUTION designates a hazard or unsafe practice which may result in property or equipment damage. Proper Grounding is Required Proper grounding is required for safe operation. See installation manual and applicable NEC, NFPA and local electrical codes for requirements. Avoid Pinched Wires Pinched or cut wires (cables) may damage components. Exposed wires could create sparks and electrical shorts when applying power. Other Useful Safety Information Replacement Parts Use only genuine Gilbarco replacement parts. Using parts other than genuine Gilbarco replacement parts could create a safety hazard, violate national, state and local regulations or void warranty. Page 3 MDE-4017B Mat Reader Assembly Kit C00016-XXX Installation Manual • May 2002 Reference Information Reference Information Related Documents in 02 ar Installer must obtain, read and understand all site preparation documentation provided by the point of sale company authorizing the installation before attempting to install this equipment. In addition, the installer must be familiar with the information in the following documents: Title GOLDSM Library MDE-3110 PC-Based G-SITE® System Installation Manual G-SITE MDE-3111 PC-Based G-SITE System Start-Up and Service Manual MDE-3620 Gilbarco® POS Console Site Preparation Manual Site Prep MDE-3982 Advanced Console Application KS000-XXXPC G-SITE Pr 05 lim Document Number Required Tools • G-SITE • Service Manual /1 6/ The following equipment is needed to install all Mat Reader kits: • drill motor and bits • needle nose pliers • screwdriver, Phillips® head • Zircon® stud/bracket finder Coaxial Cable and SMA Connector Handling Requirements Coaxial antenna cables are more flexible and have a smaller diameter than more familiar coaxial cable, such as that used for cable television. However, all coaxial cables share this characteristic: turns or bends in coaxial cables must be gradual loops, no sharper than a 1-inch radius or 2-inch diameter (2.54 centimeter radius or 5 centimeter diameter). CAUTION Too severe a turn or bend in the cable will break the center (solid) fiber. This can result in an intermittent signal. It may also result in what appears to be proper performance at installation that is followed by premature failure and field service. In addition, a damaged cable will cause a situation where the transmitter printed circuit board (PCB) is powered without load, and damage the PCB. An SMA connector is a type of connector that uses a threaded mount and connects one optical fiber. Due to its small size, use care when connecting the coaxial cable to as to not damage the SMA connector on the Interface Box or the coaxial cable. Page 4 MDE-4017B Mat Reader Assembly Kit C00016-XXX Installation Manual • May 2002 Parts Lists Parts Lists C00016-006 Kit - Low Frequency Description box, interface assembly tape, neoprene foam channel, plastic filler cable, mat reader drive ferrite half ferrite, snap-on tape, acrylic foam Pr 05 lim power supply in 02 ar C00016-006 Kits contain the following parts: jack, jump cable, data, CAT-5 clamp, cable, stick on, small decal, UL/FCC Quantity M01814A001 M01870B001 M01871B001 M01872A001 Q11433-110 Q11433-107 K85492-72 M01878B001 Q11011-01 Q13482-06 Q13459-01 M01868A001 MDE-4017 /1 6/ document, installation Part Number screw, thread forming, 8-32x3/8” K85736-06 C00016-008 Kit - High Frequency C00016-008 Kits contain the following parts: Page 5 Description Part Number Quantity box, interface assembly M01814A002 tape, neoprene foam M01870B002 channel, plastic filler M01871B002 cable, mat reader drive M01872A001 transient suppressor, magnetically coupled Q11433-110 ferrite, snap-on Q11433-106 ferrite, snap-on Q11433-107 tape, acrylic foam K85492-72 power supply M01878B001 jack, jump Q11011-01 10 cable, data, CAT-5 Q13482-06 clamp, cable, stick on, small Q13459-01 decal, UL/FCC M01868A002 document, installation MDE-4017 screw, thread forming, 8-32x3/8” K85736-06 MDE-4017B Mat Reader Assembly Kit C00016-XXX Installation Manual • May 2002 Parts Lists C00016-010 Kit - Low Frequency Mini Mat C00016-010 Kits contain the following parts: Part Number Quantity box, interface assembly M01814A001 M02498B001 M01872A002 Q11433-107 M01878B001 tape, neoprene foam cable, mat reader drive ferrite, snap-on power supply jack, jump in 02 ar Description Q11011-01 Q13482-06 Q13459-01 decal, UL/FCC/IC® (Industry Canada), see Note M01868A003 document, installation MDE-4017 K85736-06 cable, data, CAT-5 Pr 05 lim clamp, cable, stick on, small screw, thread forming, 8-32x3/8” Mat Reader /1 6/ Note: “IC:” before the certification/registration number only signifies that the Industry Canada technical specifications were met. The following component is also required in addition to the C00016-XXX kit. Description mat reader, small mat reader, mini Part Number (Note) Applicable Kit(s) Quantity MR01002GXXX C00016-006 C00016-008 MR01003GXXX C00016-010 Note: XXX is the graphic-specific identifier. Page 6 MDE-4017B Mat Reader Assembly Kit C00016-XXX Installation Manual • May 2002 Interconnect/Block Diagrams In Mat Reader Assembly MR01002GXXX In Interface Box Assembly M01814A001 in 02 ar Interconnect/Block Diagrams Mat Reader Interconnect/Block Diagram M01873 (Sheet 1) Page 7 Pr 05 lim 115VAC DC MDE-4017B Mat Reader Assembly Kit C00016-XXX Installation Manual • May 2002 +12VDC /1 6/ Interconnect/Block Diagrams In Mat Reader Assembly MR01003GXXX In Interface Box Assembly M01814A001 in 115VAC ar Mat Reader Interconnect/Block Diagram M01873 (Sheet 2) Page 8 Pr 05 lim 02 +12VDC MDE-4017B Mat Reader Assembly Kit C00016-XXX Installation Manual • May 2002 DC /1 6/ Interconnect/Block Diagrams /1 6/ Pr 05 lim in 02 ar Mat Reader Interconnect/Block Diagram M02110 Page 9 MDE-4017B Mat Reader Assembly Kit C00016-XXX Installation Manual • May 2002 Installation Installation in 02 ar Note: All installation work is to be accomplished between the hours specified by the point of sale company authorizing the installation. Install the Mat Reader assembly according to the following instructions. Collect and arrange for safety and convenience all tools and equipment. Positioning the Mat Reader Pr 05 lim Gilbarco recommends the following concerning the placement of a Mat Reader on the counter top relative the following devices: • any cathode ray tube (CRT), such as the point-of-sale (POS) monitor • any device with a card reader, such as a personal identification number (PIN) pad • the Mat Reader Interface Box • countertop material In Relation to a CRT /1 6/ In general, a Mat Reader should be positioned as far away as is conveniently possible from any CRT device to avoid interference from the CRT and to ensure optimum performance of the Mat Reader. The interference from a CRT can vary greatly from unit to unit and model to model. Also, the presence of nearby masses of metal can affect the influence of a CRT. There is no universal minimum separation that guarantees trouble-free operation. If the distance between the Mat Reader and CRT cannot be increased, changing the relative orientation of these items may yield better operation of the Mat Reader. However, increasing the distance will always give the most dramatic improvement in Mat Reader performance. In Relation to a Card Reader In general, any device with a card reader should be positioned as far as is conveniently possible from a Mat Reader. Since card readers are unshielded, loosely filtered devices, they are potential victims of any magnetic interference. The Mat Reader generates a magnetic field as part of its normal operation that can be such a source of magnetic interference to a card reader. If a known, good card reader begins to display poor read performance after the addition of a Mat Reader to the POS system, significant improvements to card reader performance may be realized by simply increasing its separation from the Mat Reader by as little as a few inches. As a general rule, placing a card reader beside a Mat Reader has far less effect on the card reader than actually using the card reader while it is physically on, or held over, the Mat Reader. A counter top configuration where the card reader could be used in this manner should be avoided. Page 10 MDE-4017B Mat Reader Assembly Kit C00016-XXX Installation Manual • May 2002 Installation In Relation to the Interface Box in 02 ar For optimum Mat Reader performance, the Interface Box should be positioned as close to the Mat Reader as is conveniently possible. If necessary, the CAT-5 cable, Q13482-06, may be swapped out for a longer version in order to properly place the Interface Box and still reach the POS connection. The dash number, such as -06, indicates 6 feet (1.8 meters) long. In Relation to the Countertop Material /1 6/ Pr 05 lim If the countertop material is stainless steel, Formica® covered steel, or some other metallic material, less than desired performance will be experienced. In the preferred setup, the countertop should be Corian®, plastic, wood, or some other non-metallic and/or non-ferrous material. Page 11 MDE-4017B Mat Reader Assembly Kit C00016-XXX Installation Manual • May 2002 Installation Setting Baud Rate 1 Remove Mat Reader Interface Box cover to access the logic board. in 02 ar Figure: M01814A001 Mat Reader Interface Box Cover cover screw cover /1 6/ Pr 05 lim logic board Figure: M01814A002 Mat Reader Interface Box Cover cover screw cover logic board Page 12 MDE-4017B Mat Reader Assembly Kit C00016-XXX Installation Manual • May 2002 Installation 2 Locate jump jacks on logic board for Mat Reader. Pr 05 lim in 02 ar Figure: Jump Jacks for Baud Rate Setting - M01803A001 /1 6/ Figure: Jump Jacks for Baud Rate Setting - M01803A002 Page 13 MDE-4017B Mat Reader Assembly Kit C00016-XXX Installation Manual • May 2002 Installation 3 Set the jump jacks as follows (see the appropriate figure: “Figure: Jump Jacks for Baud Rate Setting - M01803A001” on page 13 or “Figure: Jump Jacks for Baud Rate Setting M01803A002” on page 13). CAUTION in 02 ar Electrostatic Discharge Damage Printed circuit boards (PCBs) and integrated circuits (ICs) are sensitive to electrostatic discharge caused by static electricity. Electrostatic discharge damages electronic parts. Follow these guidelines when handling sensitive parts: • Touch an unpainted metal surface to discharge any static electricity buildup. • Use a wrist strap connected to a grounded metal frame or chassis. Mat Reader Baud Rates BAUD 1 BAUD 2 BAUD 4 4800 OUT OUT OUT 2400 IN OUT OUT 1200 OUT IN OUT 300 IN IN OUT 38400 OUT OUT IN 19200 IN OUT IN 9600 OUT IN IN 4800 IN IN IN /1 6/ Pr 05 lim Baud Rate (Note) Note: 4800 is the default value and the Mat Reader value. 4 If not daisychaining Mat Reader Interface Boxes, reinstall cover. Note: Daisychaining is connecting the output from one Interface Box to the input of another. Page 14 MDE-4017B Mat Reader Assembly Kit C00016-XXX Installation Manual • May 2002 Installation Addressing Logic Board - Only for Daisychaining Address for Mat Reader must match address on previously installed Mat Reader. Follow these steps: in 02 ar 1 Access logic board for Mat Reader being installed. 2 Locate jump jacks on previously installed Mat Reader logic board M01803A001 or M01803A002 as appropriate. /1 6/ Pr 05 lim Figure: M01803A001 Jump Jacks for Address Setting Figure: M01803A002 Jump Jacks for Address Setting 3 Note position of jump jacks on previously installed Mat Reader logic board, and set jump jacks on board for Mat Reader being installed to match address on logic board (see Caution that follows). Page 15 MDE-4017B Mat Reader Assembly Kit C00016-XXX Installation Manual • May 2002 Installation CAUTION Electrostatic Discharge Damage in 02 ar Printed circuit boards (PCBs) and integrated circuits (ICs) are sensitive to electrostatic discharge caused by static electricity. Electrostatic discharge damages electronic parts. Follow these guidelines when handling sensitive parts: • Touch an unpainted metal surface to discharge any static electricity buildup. • Use a wrist strap connected to a grounded metal frame or chassis. Mat Reader Addresses OUT OUT OUT OUT OUT IN OUT OUT OUT OUT OUT IN OUT OUT OUT IN IN OUT OUT OUT OUT OUT IN OUT OUT IN OUT IN OUT OUT OUT IN IN OUT OUT IN IN IN OUT OUT OUT OUT OUT IN OUT IN OUT OUT IN OUT /1 6/ Pr 05 lim Address on Logic Board M01803A001/M01803A002 ADDR 1 ADDR 2 ADDR 4 ADDR 8 ADDR 16 10 OUT IN OUT IN OUT 11 IN IN OUT IN OUT 12 OUT OUT IN IN OUT 13 IN OUT IN IN OUT 14 OUT IN IN IN OUT 15 IN IN IN IN OUT 16 OUT OUT OUT OUT IN 17 IN OUT OUT OUT IN 18 OUT IN OUT OUT IN 19 IN IN OUT OUT IN 20 OUT OUT IN OUT IN 21 IN OUT IN OUT IN 22 OUT IN IN OUT IN 23 IN IN IN OUT IN 24 OUT OUT OUT IN IN 25 IN OUT OUT IN IN 26 OUT IN OUT IN IN 27 IN IN OUT IN IN 28 OUT OUT IN IN IN 29 IN OUT IN IN IN 30 OUT IN IN IN IN 31 IN IN IN IN IN 4 Reinstall cover. Page 16 MDE-4017B Mat Reader Assembly Kit C00016-XXX Installation Manual • May 2002 Installation Mounting Mat Reader Interface Box 1 Determine the location for the installation of indoor equipment. The Interface Box may be in 02 ar mounted under the counter top (upside down) or vertically on one of the supporting walls of the counter top. Note: Refer to site prep document provided by point of sale company and keep in mind overall 5-foot (1.5 meter) length of cable to connect Mat Reader Interface Box to Mat Reader. Also refer to “In Relation to the Interface Box” on page 11. 2 Use a Zircon stud/bracket finder to ensure no electrical conduits or pipes are located inside of wall where the Mat Reader Interface Box is to be mounted. Also, ensure the Mat Reader Interface Box is to be located where studs or wall (concrete/brick/drywall) mollys can be used for mounting. 3 Mark and drill holes. Insert wall mollys if required. Pr 05 lim CAUTION Do not use the Mat Reader Interface Box as a drill guide. It may be used as a template to mark the holes to be drilled. 4 Use 8-32 thread-forming screws provided or other appropriate contractor-supplied mounting /1 6/ hardware to secure the Mat Reader Interface Box to the wall or under counter top. Note: 3/8-inch deep pilot holes (approximately 1/8-inch diameter) will be required if the screws provided are used. Figure: Mat Reader Interface Box Mounting Holes mounting holes Page 17 MDE-4017B Mat Reader Assembly Kit C00016-XXX Installation Manual • May 2002 Installation Connecting Data Cables to Mat Reader Interface Box Run both power and data cables to port end of Mat Reader Interface Box (see “Figure: Mat Reader Interface Box Mounting Holes” on page 17) as follows: in 02 ar 1 Connect the P3 end of the ribbon cable (M01872A001) to the interface port (P3). 2 Connect the J1 end of the CAT-5 cable (Q13482-06) to the J1IN port. Note: The other end of the CAT-5 cable will be connected to the POS controller in the instructions for “Connecting Data Cables from the Mat Reader Interface Box” on page 19. 3 If daisychaining Interface Boxes, connect a CAT-5 cable from the J1IN port on the other Interface Box to the J2OUT port on this Interface Box. 4 If the Interface Box has an antenna connection, connect one end of the coaxial cable to the Pr 05 lim antenna connection (“Figure: Connecting to Mat Reader Interface Box M01803A002” on page 18). See “Coaxial Cable and SMA Connector Handling Requirements” on page 4. /1 6/ Figure: Connecting to Mat Reader Interface Box M01803A001 Connect power supply here. Connect J1 end of CAT-5 cable here. Connect P3 end of mat reader cable here. If daisychaining, connect CAT-5 from J1IN on other interface box here. Figure: Connecting to Mat Reader Interface Box M01803A002 Connect power supply here. Connect J1 end of CAT-5 cable here. If daisychaining, connect CAT-5 from J1IN on other interface box here. Page 18 Connect P3 end of mat reader cable here. Connect SMA connector on coaxial cable to antenna connection. MDE-4017B Mat Reader Assembly Kit C00016-XXX Installation Manual • May 2002 Installation Connecting Data Cables from the Mat Reader Interface Box Low Frequency Mat Reader in 02 ar 1 Position Mat Reader face down. Figure: Bottom Side of Mat Reader - Low Frequency neoprene foam tape 7-pin cable connector Pr 05 lim ribbon cable acrylic foam tape 7-pin Mat Reader connectors (only one used) bottom side of Mat Reader /1 6/ channel for ribbon cable plastic channel filler 2 Select side for ribbon cable (M01872A001) connection based on counter top configuration requirements. Note: The Mat Reader is designed to be placed on a counter top beside or adjacent to a cash register or point-of-sale (POS) terminal. If properly positioned, the Mat Reader ribbon cable will “disappear” underneath the existing POS equipment. The ribbon cable will penetrate the counter top via the same hole used by the POS power and data cables. Double-sided tape (not provided) may be used to secure the Mat Reader and/or the ribbon cable in position on the counter top. 3 Install strip of acrylic foam tape (K85492-72) in base of channel on side selected for ribbon cable. 4 Peel second release liner, exposing adhesive. 5 Carefully connect the P1/P2 end of the ribbon cable (M01872A001) to the back side of the Mat Reader. Note: The cable can be plugged in from either side; the orientation does not matter. Be sure the cable will be flat and not twisted once the Mat Reader is face up. Page 19 MDE-4017B Mat Reader Assembly Kit C00016-XXX Installation Manual • May 2002 Installation Figure: Connecting to Mat Reader - Low Frequency carefully connect these neoprene foam tape neoprene foam tape 7-pin cable connector ribbon cable acrylic foam tape unused channel Pr 05 lim channel for ribbon cable in 02 ar plastic channel filler 6 Peel release liner and install neoprene foam tape (M01870B001) over ribbon cable and sides of channel. Foam tape should fit snugly into cutout of surrounding foam tape backer. /1 6/ 7 On unused cable channel, install plastic filler channel (M01871B001). 8 Install remaining neoprene foam tape (M01870B001) over filler channel. Foam tape should fit snugly into cutout of surrounding foam tape backer. 9 Gently turn the Mat Reader to the face-up position. Figure: Mat Reader - Face Up 10 Connect the loose end of the CAT-5 cable to the POS system. Note: For a G-SITE system, the exact G-SITE system port depends on the G-SITE system configuration. Refer to MDE-3110 PC-Based G-SITE System Installation Manual. Page 20 MDE-4017B Mat Reader Assembly Kit C00016-XXX Installation Manual • May 2002 Installation Low Frequency Mini Mat Reader 1 Position Mat Reader face down. in 02 ar Figure: Bottom Side of Mini Mat Reader - Low Frequency neoprene foam tape (M024498B001) cable to interface box carefully connect these then cover with neoprene foam tape /1 6/ Pr 05 lim three channels from which to choose one (remove neoprene material from selected path) bottom side of Mini Mat Reader 2 Select side for CAT-5 cable (M01872A002) connection based on counter top configuration requirements. Note: The Mat Reader is designed to be placed on a counter top beside or adjacent to a cash register or point-of-sale (POS) terminal. If properly positioned, the Mat Reader cable will “disappear” underneath the existing POS equipment. The cable will penetrate the counter top via the same hole used by the POS power and data cables. Double-sided tape (not provided) may be used to secure the Mat Reader and/or the cable in position on the counter top. CAUTION Perform the next step by hand! Use of tools (i.e. screwdriver tip or knife blade) could damage PCB beneath the layer of neoprene, which could render the system inoperable and void the warranty. 3 Using fingers, spread open the precut backing for the cable routing path selected in the previous step and lift out the neoprene material from that path. Each cable path has been precut approximately 90 percent through. Lifting out the selected channel will cause slight tearing of the neoprene material which is to be expected. Page 21 MDE-4017B Mat Reader Assembly Kit C00016-XXX Installation Manual • May 2002 Installation 4 Carefully connect the P1/P2 end of the cable (M01872A002) to the back side of the Mat Reader, and press the cable into the cable path channel created in step 3. 5 Peel the backing from the neoprene foam tape (M02498B001) and place over the P1/P2 cable in 02 ar connection. Be sure to press tape down firmly so it contacts the PCB around the perimeter of the connector. /1 6/ Pr 05 lim Figure: Connecting to Mini Mat Reader - Low Frequency cable to interface box P1/P2 connector covered by neoprene tape 6 Gently turn the Mat Reader to the face-up position. Figure: Mat Reader - Face Up 7 Connect the loose end of the CAT-5 cable to the POS system. Note: For a G-SITE system, the exact G-SITE system port depends on the G-SITE system configuration. Refer to MDE-3110 PC-Based G-SITE System Installation Manual. Page 22 MDE-4017B Mat Reader Assembly Kit C00016-XXX Installation Manual • May 2002 Installation High Frequency Mat Reader 1 Position Mat Reader face down. neoprene foam tape 7-pin cable connector ribbon cable acrylic foam tape Pr 05 lim channel for ribbon cable in 02 ar Figure: Bottom Side of Mat Reader - High Frequency coaxial cable plastic channel filler 7-pin Mat Reader connectors (only one used) bottom side of Mat Reader /1 6/ 2 Select side for ribbon cable (M01872A001) connection based on counter top configuration requirements. Note: The Mat Reader is designed to be placed on a counter top beside or adjacent to a cash register or point-of-sale (POS) terminal. If properly positioned, the Mat Reader ribbon cable will “disappear” underneath the existing POS equipment. The ribbon cable will penetrate the counter top via the same hole used by the POS power and data cables. Double-sided tape (not provided) may be used to secure the Mat Reader and/or the ribbon cable in position on the counter top. 3 Install strip of acrylic foam tape (K85492-72) in base of channel on side selected for ribbon cable. 4 Peel second release liner, exposing adhesive. 5 Carefully connect the P1/P2 end of the ribbon cable (M01872A001) to the back side of the Mat Reader. Note: The cable can be plugged in from either side; the orientation does not matter. Be sure the cable will be flat and not twisted once the Mat Reader is face up. 6 Carefully connect the coaxial cable to the antenna connection on the Interface Box (M01803A002). Route the coaxial cable in the channel on the same side as the ribbon cable. Page 23 MDE-4017B Mat Reader Assembly Kit C00016-XXX Installation Manual • May 2002 Installation Figure: Connecting to Mat Reader - High Frequency carefully connect these neoprene foam tape 7-pin cable connector ribbon cable acrylic foam tape coaxial cable unused channel Pr 05 lim channel for ribbon cable in 02 ar plastic channel filler 7 On unused cable channel, install plastic filler channel (M01871B002). 8 Install neoprene foam tape (M01870B002) over filler channel, ribbon cable, and coaxial cable. /1 6/ Foam tape should fit snugly into cutout of surrounding foam tape backer. 9 Gently turn the Mat Reader to the face-up position. Figure: Mat Reader - Face Up 10 Connect the loose end of the CAT-5 cable to the POS system. Note: For a G-SITE system, the exact G-SITE system port depends on the G-SITE system configuration. Refer to MDE-3110 PC-Based G-SITE System Installation Manual. Page 24 MDE-4017B Mat Reader Assembly Kit C00016-XXX Installation Manual • May 2002 Installation Connecting Power Supply Figure: Power Supply (M01878B001) plugs into AC power outlet in 02 ar /1 6/ Pr 05 lim wall-mounted transformer plugs into JDC1 port Low and High Frequency Mat Readers Connect the power supply (M01878B001) provided with kit as shown. 1 Plug the wall-mounted transformer into the AC power outlet. Note: If the POS is a G-SITE system, this AC power outlet must be on the same circuit as the G-SITE system. 2 Connect the plug end of the power supply cable to the JDC1 port on the Mat Reader Interface Box (see “Figure: Connecting to Mat Reader Interface Box M01803A001” on page 18 or “Figure: Connecting to Mat Reader Interface Box M01803A002” on page 18). 3 Double loop the JDC1 end of the power supply cable through the ferrite bead (Q11433-107) with the bead in the open position, then snap the bead shut. Figure: Power Supply (M01878B001) Cable with Ferrite Power supply cable Q11433-107 ferrite Power supply cable, double looped Page 25 MDE-4017B Mat Reader Assembly Kit C00016-XXX Installation Manual • May 2002 Installation Mini Mat Readers Connect the power supply (M01878B001) provided with kit as shown. 1 Plug the wall-mounted transformer into the AC power outlet. in 02 ar Note: If the POS is a G-SITE system, this AC power outlet must be on the same circuit as the G-SITE system. 2 Connect the plug end of the power supply cable to the JDC1 port on the Mat Reader Interface Box (see “Figure: Connecting to Mat Reader Interface Box M01803A001” on page 18). /1 6/ Pr 05 lim Note: The Q11433-107 ferrite will be installed in the first step under “Low Frequency Mini Mat Reader” on page 29 in the “Completing the Installation” section. Page 26 MDE-4017B Mat Reader Assembly Kit C00016-XXX Installation Manual • May 2002 Installation Completing the Installation Low Frequency Mat Reader in 02 ar Figure: Low Frequency Mat Reader Connections power supply Q11433-107 ferrite steel clips /1 6/ Pr 05 lim Mat Reader interface box ribbon cable CAT-5 cable connects here Q11433-110 ferrite halves 1 Install both ferrite halves Q11433-110 on ribbon cable, and secure with steep clips, as shown. Ribbon cable Q11433-110 ferrite Steel clip 2 Be sure clip-on ferrite Q11433-107 is on interface box power supply cable (double loop). Power supply cable Q11433-107 ferrite Power supply cable, double looped 3 Dress all cables and secure with stick on cable clamps (Q13459-01). Page 27 MDE-4017B Mat Reader Assembly Kit C00016-XXX Installation Manual • May 2002 Installation 4 Install M01868A001 UL/FCC decal, as appropriate, as shown in “Figure: Mat Reader Interface Box Mounting Holes” on page 17. 5 Clean up the work area. in 02 ar 6 Verify the keytag can be read by the mat reader within the specified range. 2.0-4.0 inches (5-10 cm) /1 6/ Pr 05 lim Figure: Low Frequency Mat Reader Read Verification 7 Go to “Commissioning and Warranty Information” on page 33. Page 28 MDE-4017B Mat Reader Assembly Kit C00016-XXX Installation Manual • May 2002 Installation Low Frequency Mini Mat Reader in 02 ar Figure: Low Frequency Mini Mat Reader Connections interface box Pr 05 lim Q11433-107 ferrite interface box-to-mat reader cable CAT-5 cables power supply cable /1 6/ 1 Route all cables near interface box end through Q11433-107 ferrite and snap ferrite closed. 2 Dress all cables and secure with stick on cable clamps (Q13459-01). 3 Install M01868A003 UL/FCC decal, as appropriate, as shown in “Figure: Mat Reader Interface Box Mounting Holes” on page 17. 4 Clean up the work area. 5 Verify the keytag can be read by the mat reader within the specified range (see “Figure: Low Frequency Mini Mat Reader Read Verification” on page 30). Page 29 MDE-4017B Mat Reader Assembly Kit C00016-XXX Installation Manual • May 2002 Installation in 02 ar Figure: Low Frequency Mini Mat Reader Read Verification 2.0-4.0 inches (5-10 cm) /1 6/ Pr 05 lim 6 Go to “Commissioning and Warranty Information” on page 33. Page 30 MDE-4017B Mat Reader Assembly Kit C00016-XXX Installation Manual • May 2002 Installation High Frequency Mat Reader Figure: High Frequency Mat Reader Connections Q11433-107 ferrite /1 6/ Pr 05 lim mat reader CAT-5 cable connects here interface box in 02 ar power supply steel clips Q11433-106 ferrite Coaxial cable ribbon cable Q11433-110 ferrite halves 1 Install both ferrite halves Q11433-110 on ribbon cable, and secure with steep clips, as shown. Ribbon cable Q11433-110 ferrite Steel clip 2 Be sure clip-on ferrite Q11433-107 is on interface box power supply cable (double loop). Power supply cable Q11433-107 ferrite Power supply cable, double looped Page 31 MDE-4017B Mat Reader Assembly Kit C00016-XXX Installation Manual • May 2002 Installation 3 Install clip-on ferrite (Q11433-106) in pass-through configuration on coaxial cable at Interface Box connection. Q11433-106 ferrite in 02 ar Coaxial cable SMA connector 4 Dress all cables and secure with stick on cable clamps (Q13459-01). 5 Install M01868A002 UL/FCC decal, as appropriate, as shown in “Figure: Mat Reader Interface Box Mounting Holes” on page 17. 6 Clean up the work area. Pr 05 lim 7 Verify the keytag can be read by the mat reader within the specified range. /1 6/ Figure: High Frequency Mat Reader Read Verification 1.5-3.0 inches (3.81-7.62 cm) 8 Go to “Commissioning and Warranty Information” on page 33. Page 32 MDE-4017B Mat Reader Assembly Kit C00016-XXX Installation Manual • May 2002 Commissioning and Warranty Information Commissioning and Warranty Information in 02 ar Upon completion and testing the Mat Reader system, the installing contractor must call the Gilbarco Call Center at 1-888-800-7498 to register the installation and activate the warranty. Note the installed unit’s full Model Number (C00016-XXX) and serial number before making this call. • All Mat Readers have a one-year parts only warranty. Note: Parts are to be returned through and obtained from the local Gilbarco distributor. • Labor warranty, if any, is unit and customer specific. /1 6/ Pr 05 lim Gilbarco strongly recommends using only Gilbarco trained ASCs (Authorized Service Contractors) to perform service on the units. Use of non-authorized service personnel to repair or service these units may void warranty. Call your local distributor for service. Page 33 MDE-4017B Mat Reader Assembly Kit C00016-XXX Installation Manual • May 2002 /1 6/ Pr 05 lim in 02 ar Commissioning and Warranty Information G-SITE® and Gilbarco® are regsitered trademarks of Gilbarco Inc. GOLDSM is a service mark of Gilbarco Inc. Corian® is a registered trademark of E.I. Du Pont De Nemours and Company. Formica® is a registered trademark of Formica Corporation IC® is a registered trademark of Industry Canada. Phillips® is a registered trademark of Phillips Screw Company. UL® is a registered trademark of Underwriters’ Laboratories, Inc. Zircon® is a registered trademark of Zircon International Inc. © 2002 Gilbarco Inc. 7300 West Friendly Avenue • Post Office Box 22087 Greensboro, North Carolina 27420 Phone (336) 547-5000 • http://www.gilbarco.com • Printed in the U.S.A. MDE-4017B Mat Reader Assembly Kit C00016-XXX Installation Manual • May 2002
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