Manual
MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005 Page 1
Introduction
Table of Contents
Purpose
This manual provides installation instructions for the M05205K00X Contactless Smart Card
Retrofit Kits. These kits are used in the following units:
The Contactless Smart Card Reader operates on an RF signal received by the antenna located
behind the target on the CRIND graphics overlay. This provides customers with the capability
of having their card read by simply passing the card within 2-inches of the target graphic with
either of the flat sides of the card facing the logo.
Note: This feature requires that the dispenser subject to installation contain the card reader
option. Door replacement may be required for The Advantage Series dispensers that
contain aluminum CRIND doors or pre-ADA doors.
Topic Page
"Introduction" Page 1
"Table of Contents" Page 1
"Purpose" Page 1
"Required Reading" Page 2
"Related Documents" Page 2
"Required Tools" Page 2
"Parts Lists" Page 3
"Important Safety Information" Page 5
"Installation" Page 7
"Installing M05205K001 Kit in an Encore Unit" Page 7
"Installing M05205K002 Kit in an Eclipse Unit" Page 12
"Installing M05205K003 Kit in The Advantage Series Unit W/O Cash Acceptor" Page 18
"Installing M05205K004 Kit in The Advantage Series Unit With Cash Acceptor" Page 26
Type Unit Kit Number
The Encore® units (Double Sided) M05205K001
The Eclipse® Units (Double Sided) M05205K002
The Advantage® Series dispenser with InfoScreen® and
monochrome Card Reader In Dispenser (CRIND®) features.
M05205K003
The Advantage Series dispensers that contain the original
Single-Line CRIND or American Disability Act (ADA) doors.
M05205K004
MDE-4199
Contactless Smart Card Retrofit Kit
M05205K00X Installation Manual
January 2005
Introduction
Page 2 MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005
Required Reading
Before installing this kit, the installer must read, understand, and follow:
• this manual
• NFPA 30A, The Automotive and Marine Service Station Code
• NFPA 70, The National Electric Code
• applicable federal, state and local codes and regulations
Failure to do so may adversely affect the safe use and operation of the equipment.
Note: This kit must be installed by a Gilbarco Authorized Service Contractor (ASC) to insure
warranty.
Related Documents
The following documents are related to the installation of the Contactless Smartcard Reader
Kit:
Required Tools
The following tools are needed to install Contactless Smart Card Retrofit Kit:
• IC Extraction Tool, Digikey K158-ND (or equivalent)
• IC Extraction Tool, AMP 821903-1 (or equivalent)
• isopropyl alcohol (part number END-1082)
• nut drivers, 1/4-inch, 8 mm, 3/8-inch, 9/32-inch
•putty knife
• contactless smart card test card
• ratchet set, standard
• screwdrivers, flat blade and cross tip
• static guard wrist strap
Document
Number Title GOLD® Library
MDE-2540 The Advantage, Legacy, and MPD Series Owners Manual The Advantage and Legacy Models
MDE-2562 CRIND Service Manual CRIND and TRIND
MDE-2620 Graphics Panel Application for The Advantage Series,
Encore and Eclipse
The Advantage Series and Legacy
Models, Encore and Eclipse
MDE-3804 Encore/Eclipse Startup/Service Manual Encore and Eclipse
MDE-3893 Encore/Eclipse Owners Manual Encore and Eclipse
PT-1728 The Advantage Series Illustrated Parts Manual Parts Manual
PT-1736 CRIND Illustrated Parts Manual Parts Manual
PT-1936 Encore Series Pump and Dispenser Parts Manual Parts Manual
PT-1938 Eclipse Series Pump and Dispenser Parts Manual Parts Manual
MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005 Page 3
Introduction
Parts Lists
The following tables provide the parts for the Contactless Smart Card Retrofit Kits.
Encore Kit M05205K001
*Order entry items
Eclipse Kit M05205K002
*Order entry items
Description Part Number Quantities
Assembly, Dual Head Card M03311A001 2
Cable, ESD Ground Card M02134A001 2
PCA, 13.5 MHz Antenna M05170A001 2
Cable, Antenna Encore/Adv M04124A003 2
Bracket, Contactless SMART M001180B004 2
Gasket, Card Reader M00682B001 2
Card, Card Reader Cleaning Q11482 2
Screw, Sel Tp Hex Hd 6-20X Q11677-24 8
Screw, TF Wshr Hex Hd CS Q11657-290 4
Decal, Patent and FCC M02962B005 1
Decal, UL/CA Recognition N23951-09 1
Graphic Logos - 0*
Description Part Number Quantities
Assembly, Dual Head Card M03311A001 2
Cable, ESD Ground Card M02134A001 2
PCA, 13.5 MHz Antenna M05170A001 2
Cable, Antenna Encore/Adv M04124A003 2
Shield, Card Reader M05543B001 2
Gasket, Card Reader M00282B001 2
Bracket, Vertical Card Reader M00231B001 2
Card, Card Reader Cleaning Q11482 2
Screw, Sel Tp Hex Hd 6-20X Q11677-24 8
Screw, TF Wshr Hex Hd CS Q11657-290 4
Cable Mount, Adhesive Q13558-04 6
Decal, Patent and FCC M02962B005 1
Decal, UL/CA Recognition N23951-09 1
Graphic Logos - 0*
Introduction
Page 4 MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005
The Advantage Series Kit M05205K003 Using Space Reserved for Cash
Acceptor
*Order entry items
The Advantage Series Kit M05205K004 Reserving Space for Cash
Acceptor
*Order entry items
Description Part Number Quantities
Assembly, Dual Head Card M03311A001 2
Cable, ESD Ground Card M02134A001 2
PCA, 13.5 MHz Antenna M05170A001 2
Cable, Antenna Encore/Adv M04124A003 2
Bracket, Card Reader Mounting T19362-02 2
Gasket, Card Reader M00682B001 2
Card Reader Gasket N23505-02 2
Card, Card Reader Cleaning Q11482 2
Screw, Sel Tp Hex Hd 6-20X Q11677-24 8
Screw, TF Wshr Hex Hd CS Q11657-290 4
Decal, Patent and FCC M02962B005 1
Decal, UL/CA Recognition N23951-09 1
CRIND BIOS Eprom K93774-17S 2
Cable Tie Q10178-02 2
Description Part Number Quantities
Assembly, Dual Head Card M03311A001 2
Cable, ESD Ground Card M02134A001 2
PCA, 13.5 MHz Antenna M05170A001 2
Cable, Antenna Adv Right M04124A004 2
Bracket, Card Reader Mounting T19362-02 2
Gasket, Card Reader M00682B001 2
Card, Card Reader Cleaning Q11482 2
Screw, Sel Tp Hex Hd 6-20X Q11677-24 8
Screw, TF Wshr Hex Hd CS Q11657-290 4
Cable Mount, Adhesive Q13558-04 12
Decal, Patent and FCC M02962B005 1
Card Reader Gasket N23505-02 2
Decal, UL/CA Recognition N23951-09 1
CRIND BIOS Eprom K93744-17S 2
Cable Tie Q10178-02 2
MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005 Page 5
Important Safety Information
Important Safety
Information
This section introduces the hazards and safety precautions
associated with installing, inspecting, maintaining or servicing
this product. Before performing any task on this product, read
this safety information and the applicable sections in this
manual, where additional hazards and safety precautions for
your task will be found. Fire, explosion, electrical shock or
pressure release could occur and cause death or serious
injury if these safe service procedures are not followed.
Preliminary Precautions
You are working in a potentially dangerous environment of
flammable fuels, vapors, and high voltage or pressures. Only
trained or authorized individuals knowledgeable in the related
procedures should install, inspect, maintain or service this
equipment.
Emergency Total Electrical Shut-Off
The first and most important information you must know is
how to stop all fuel flow to the pump and island. Locate the
switch or circuit breakers that shut-off all power to all fueling
equipment, dispensing devices, and submerged turbine
pumps (STPs).
Total Electrical Shut-Off Before Access
Any procedure requiring access to electrical components or
the electronics of the dispenser requires total electrical shut-
off of that unit. Know the function and location of this switch
or circuit breaker before inspecting, installing, maintaining, or
servicing Gilbarco equipment.
Evacuation, Barricading and Shut-Off
Any procedures requiring accessing the pump/dispenser or
STPs requires the following three actions:
- An evacuation of all unauthorized persons and vehicles
using safety tape, cones or barricades to the effected units
- A total electrical shut-off of that unit
Read the Manual
Read, understand and follow this manual and any other
labels or related materials supplied with this equipment. If
you do not understand a procedure, call a Gilbarco
Authorized Service Contractor or call the Gilbarco Service
Center at 1-800-800-7498. It is imperative to your safety and
the safety of others to understand the procedures before
beginning work.
Follow the Regulations
There is applicable information in NFPA 30A; Automotive and
Marine Service Code, NFPA 70; National Electrical Code (NEC),
OSHA regulations and federal, state, and local codes which
must be followed. Failure to install, inspect, maintain or
service this equipment in accordance with these codes,
regulations and standards may lead to legal citations with
penalties or affect the safe use and operation of the
equipment.
Replacement Parts
Use only genuine Gilbarco replacement parts and retrofit kits
on your pump/dispenser. Using parts other than genuine
Gilbarco replacement parts could create a safety hazard and
violate local regulations.
Safety Symbols and Warning Words
This section provides important information about warning
symbols and boxes.
Alert Symbol
This safety alert symbol is used in this manual and on
warning labels to alert you to a precaution which must be
followed to prevent potential personal safety hazards. Obey
safety directives that follow this symbol to avoid possible
injury or death.
Signal Words
These signal words used in this manual and on warning labels
tell you the seriousness of particular safety hazards. The
precautions that follow must be followed to prevent death,
injury or damage to the equipment
DANGER - This signal word is used to alert you to a
hazard to unsafe practice which will result in death or
serious injury
WARNING - This alerts you to a hazard or unsafe
practice that could result in death or serious injury.
CAUTION with Alert symbol - This signal word
designates a hazard or unsafe practice which may
result in minor injury.
CAUTION without Alert symbol - When used by itself,
CAUTION designates a hazard or unsafe practice
which may result in property or equipment damage.
Working With Fuels and Electrical Energy
Prevent Explosions and Fires
Fuels and their vapors will become explosive if ignited. Spilled
or leaking fuels cause vapors. Even filling customer tanks will
cause explosive vapors in the vicinity of dispenser or island.
The EMERGENCY STOP, ALL STOP, and
PUMP STOP buttons at the cashier’s station
WILL NOT shut off electrical power to the
pump/dispenser.
This means that even if you activate these
stops, fuel may continue to flow uncontrolled.
You must use the TOTAL ELECTRICAL SHUT-
OFF in the case of an emergency and not only
these cashier station “stops.”
!
WARNING
!
!
!
!
Page 6 MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005
Important Safety Information
No Open Flames
Open flames from matches, lighters, welding torches
or other sources can ignite fuels and their vapors.
No Sparks - No Smoking
Sparks from starting vehicles, starting or using
power tools, burning cigarettes, cigars or pipes can also
ignite fuels and their vapors. Static electricity, including an
electrostatic charge on your body, can cause a spark
sufficient to ignite fuels and their vapors. After getting out of a
vehicle, touch the metal of your vehicle to discharge any
electrostatic charge before you approach the dispenser
island.
Working Alone
It is highly recommended that someone who is capable of
rendering first aid be present during servicing. Be familiar
with Cardiopulmonary Resuscitation (CPR) methods if you
are working with or around high voltages. This information is
available from the American Red Cross. Always advise the
station personnel about where you will be working, and
caution them not to activate power while you are working on
the equipment. Use the OSHA tag out and lock out
procedures. If you are not familiar with this requirement, refer
to information in the service manual and OSHA
documentation.
Working With Electricity Safely
Be sure to use safe and established practices in working with
electrical devices. Poorly wired devices may cause a fire,
explosion or electrical shock. Be sure grounding connections
are properly made. Make sure that sealing devices and
compounds are in place. Be sure not to pinch wires when
replacing covers Follow OSHA Lock-Out and Tag-Out
requirements. Station employees and service contractors
need to understand and comply with this program completely
to ensure safety while the equipment is down.
Hazardous Materials
Some materials present inside electronic enclosures may
present a health hazard if not handled correctly. Be sure to
clean hands after handling equipment. Do not place any
equipment in mouth.
IMPORTANT: Oxygen may be needed at scene if gasoline
has been ingested or inhaled. Seek medical advice
immediately.
Emergency First Aid
Informing Emergency Personnel
Compile the following information for emergency personnel:
Location of accident (for example, address, front/back of
building, and so on.)
Nature of accident (for example, possible heart attack, run
over by car, burns, and so on.)
Age of victim (for example, baby, teenager, middle-age,
elderly)
Whether or not victim has received first aid (for example,
stopped bleeding by pressure, and so on.)
Whether or not a victim has vomited (for example, if
swallowed or inhaled something, and so on.)
IMPORTANT: Oxygen may be needed at scene if gasoline
has been ingested or inhaled. Seek medical advice
immediately.
Lockout/Tagout
Lockout/Tagout covers servicing and maintenance of
Machines and equipment in which unexpected energizing or
start up of the machine(s) or equipment or release of stored
energy could cause injury to employees or personnel.
Lockout/Tagout applies to all mechanical, hydraulic, chemical
or other energy, but does not cover electrical hazards.
Reference Subpart S of 29 CFR Part 1910 - Electrical
Hazards, 29 CFR Part 1910.333 contains specific Lockout/
Tagout provision for electrical hazards.
This area contains a chemical known to the State of
California to cause cancer.
WARNING
!
This area contains a chemical known to the State of
California to cause birth defects or other reproductive
harm.
WARNING
!
Gasoline ingested may cause unconsciousness
and burns to internal organs.
Do not induce vomiting.
Keep airway open.
Oxygen may be needed at scene.
Seek medical advice immediately.
WARNING
!
Gasoline inhaled may cause unconsciousness
and burns to lips, mouth and lungs.
Keep airway open.
Seek medical advice immediately.
WARNING
!
Gasoline spilled in eyes may cause burns to eye
tissue.
Irrigate eyes with water for approximately 15
minutes.
Seek medical advice immediately
WARNING
!
Gasoline spilled on skin may cause burns.
Wash area thoroughly with clear/water.
Seek medical advice immediately.
WARNING
!
MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005 Page 7
Installation
Installation
Installing M05205K001 Kit in an Encore Unit
The M05205K001 Kit contains parts for both side 1 and side 2 of the Encore Unit. Therefore,
all procedures performed on Side 1 of the unit must also be performed on Side 2.
Removing the Card Reader from the Encore Unit
When installing a contactless smart card kit, the existing card reader must be removed and
replaced with a dual head card assembly (part of the kit).
Remove the existing card reader as follows:
1Read all instructions before beginning and observe all safety precautions during installation.
2Obtain approval from store manager or responsible personnel to remove unit from service.
3Remove AC power to the unit using the station circuit breaker. Refer to MDE-3893 Encore/
Eclipse Owners Manual for details on removing system power.
4Locate the Customer Interface Module (CIM) door, insert the key, and open the door.
5Repeat Step 3 for side 2 of the unit.
6From the rear of the CIM Door disconnect the cable harness or ribbon cable connection
(Figure 1) connected to the card reader.
Installation
Page 8 MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005
Figure 1: Rear View of Encore CIM Door With Card Reader
7Remove the four hex head screws (Figure 1) that secure the card reader bracket (Figure 1) and
the card reader, to the options door using 1/4-inch nut driver. Dispose of the card reader and
bracket.
Note: Make note of the card readers’ gasket orientation, this information will be useful when
installing the new M00682 card reader gasket. Also, ensure that the option door has
been cleaned with isopropyl alcohol and a clean cloth prior to installing the new
M00682 card reader gasket.
8Remove the old card reader gasket from the options door. If necessary, use a putty knife.
Installing the Encore Dual Head Card Assembly
Perform the following procedures to install the Encore dual head card assembly.
1Remove the adhesive backing from the M00682B001 Card Reader Gasket and place the
gasket over the card reader opening from the inside of the opened CIM door.
2Obtain the M03311A001 Dual Head Card Assembly (Figure 2) and M01180B004 Contactless
Smart Bracket (Figure 2) from the kit, and assemble the reader and bracket for installation
onto the CIM door.
3From the rear of the CIM door, position the card reader and bracket in the door such that the
card reader slot (Figure 2) is positioned on the top.
Cable Harness Connection Fasteners
Fasteners
MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005 Page 9
Installation
Figure 2: Dual Head Card Assembly and Contactless Smart Bracket
4Attach the contactless smart bracket and card reader to the CIM door and secure using four
Q11677-24 screws (provided in kit).
5Reconnect the seven pin power/data cable to the 7 pin power/data connector (Figure 2) on the
card reader printed circuit card.
6Insert the connector end of the ESD Ground Card Cable M02134A001 (Figure 3) to the two
pin connector (Figure 2) on the card reader.
Figure 3: Encore/Eclipse ESD Ground Cable M02134A001
7Locate the ground ring terminal on the lower portion of monochrome display mounting
bracket and remove the screw and washer that secures the ground connection. Retain the screw
and washer for reinstallation.
8Connect the ring terminal (Figure 3) of ESD Ground Card Cable M02134A001 to the
monochrome display mounting bracket ground connection. Secure the connection with the
A properly grounded electrostatic discharge wrist strap must be worn during this procedure.
Failure to use electrostatic precautions may damage electronic components and void warranty.
CAUTION
Card Reader Slot
M03311A001 Dual Head Card Assembly Contactless Smart Bracket M01180B004
Printed
Circuit
Card
2 Pin
Antenna
Connector
7 Pin
Power/Data
Connector
2 Pin ESD
Ground
Connection
Ring Terminal
Connector
Installation
Page 10 MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005
screw and lock washer that was removed in the previous step.
9Ensure that all ground cables are secured to the unit with sufficient slack to prevent cable pulls
and pinching.
MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005 Page 11
Installation
Installing the Antenna PCA
The RF antenna must be located directly behind the area where the PayPass logo graphic is
attached as shown in Figure 4.
Figure 4: Encore CIM Door Showing Antenna PCA Location
Install the antenna as follows:
1Locate the area where the antenna PCA will be mounted.
2Using isopropyl alcohol, clean the mounting surface.
3Locate the M05170A001 Antenna PCA in the kit and peel the protective cover from the foam
adhesive strips on the antenna.
4Orient the antenna as shown in Figure 4 and attach it to the CIM door surface by pressing the
foam adhesive firmly against the CIM door.
5Using two Q11657-290 screws (part of the kit), secure the antenna in place by inserting the
screws in the mounting holes (Figure 4) and turning the self-tapping screws into the CIM door.
6Connect one end of the M04124A003 Antenna Cable to the two-pin connector on the antenna
PCA (Figure 4) and the other end to the 2-pin connector on the dual head card assembly as
shown in Figure 2.
M05170A001 Antenna PCA
PayPass Logo
Location
Front View Rear View
Mounting Holes
2 Pin Connector
Installation
Page 12 MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005
Completing Installation for the Encore Units
Perform the following steps to complete installation.
1Close and secure the main doors.
2Close and secure the CIM Doors
3Install the appropriate graphics.
4Restore power to unit. Refer to MDE-3893 Encore/Eclipse Owners Manual.
5Upgrade the CRIND BIOS using the Laptop Tool Software. See MDE-3921 for complete
instructions on loading the Laptop Tool Software.
6Test the RF Readers by sliding CRIND Diagnostic Card Q12534 through both readers the with
the magnetic strip up.
7Verify that a valid read was made from the diagnostic card.
8Pass the Contactless Smartcard test card in front of the RF antenna (flat side toward antenna).
9Verify that a valid read was made from the test card.
10 Apply appropriate graphic logos. These are order entry items. See MDE-2620 for graphic
application instructions.
Installing M05205K002 Kit in an Eclipse Unit
The M05205K002 Kit contains parts for both side 1 and side 2 of the Eclipse Unit. Therefore,
all procedures performed on Side 1 of the unit must also be performed on Side 2.
Installation of the PayPass RF Reader Kit M02139K002 for the Eclipse units involves
performing the following categories of installation:
•“Preparing for Installation” on page 12
•“Removing the Eclipse Existing Card Reader” on page 14
•“Installing the Eclipse Dual Head Card Assembly” on page 15
•“Installing the Antenna PCA” on page 17
•“Completing Installation for the Eclipse Units” on page 17.
Preparing for Installation
Perform the following steps to prepare for the installation of PayPass RF Reader Kit
M02139K002 for an Eclipse unit.
1Read all instructions before beginning.
2Observe all safety precautions.
3Obtain approval from store manager or responsible personnel to remove unit from service.
4Remove power from the fuelling unit. Refer to MDE-3804 Encore and Eclipse Series Start-
Up/Service Manual.
MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005 Page 13
Installation
5Go to side 1 of the unit and open the Oven Door (Figure 5) on the CIM Door using the key
provided with the dispenser.
Figure 5: Eclipse CIM Door
6Open the CIM Door by pushing down on the Slide Latch (Figure 6) located inside the unit.
Key Location
Oven Door
CIM Door
Installation
Page 14 MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005
Figure 6: Eclipse Frame Assembly With CIM Door Removed
Removing the Eclipse Existing Card Reader
Perform the following procedures to remove the card reader.
1From the rear of the CIM Door, disconnect the cable harness (Figure 7) from the card reader.
Slide Latch
MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005 Page 15
Installation
Figure 7: Rear View of CIM Door with Card Reader
2Remove the four nuts that secure the card reader bracket and the card reader (Figure 7) to the
CIM Door using a 9/32-inch nut driver. Discard the card reader. Retain the bracket and screws
for reinstallation.
Note: Make note of the card reader gasket orientation on the card reader, this information will
be useful when installing the new M00282B001 Card Reader Gasket. Also, ensure that
the option door surface has been cleaned with isopropyl alcohol and a clean cloth prior
to installing the new M00282B001 Card Reader Gasket.
3Completely remove the old card reader gasket from the old card reader. Use a putty knife if
necessary.
Installing the Eclipse Dual Head Card Assembly
Perform the following procedures to install the card reader.
1Remove the adhesive backing from the M00682B001 Card Reader Gasket and place the
gasket over the card reader opening from the inside of the opened CIM door.
2Obtain the M03311A001 Dual Head Card Assembly (Figure 8) and M05543B001 Card
Reader Shield (Figure 8) from the kit, and assemble the reader and shield for installation onto
the option door.
Note: The shield is positioned on the same side as the printed circuit card on the card reader
with the lip of the shield toward the card reader.
3At the rear of the CIM door, position the card reader and shield in the door such that the card
reader slot (Figure 8) is positioned on the top.
Nuts Hold
Assembly
Together
Cable Harness
Nuts Hold
Assembly to
the CIM Door
Card Reader Bracket
Card Reader
Installation
Page 16 MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005
Figure 8: Dual Head Card Assembly and Contactless Smart Bracket
4Secure the bracket and card reader to the door using the four fasteners removed in “Removing
the Eclipse Existing Card Reader” on page 14.
5Reconnect the seven pin power/data cable to the 7-pin power/data connector (Figure 8) on the
dual head card assembly circuit card.
6Insert the connector end of the ESD Ground Card Cable M02134A001 (Figure 9) into the two
pin header (Figure 8) on the card reader.
Figure 9: Encore/Eclipse ESD Ground Cable M02134A001
7Locate the ground ring terminal of the “UL Bucket” and remove the screw and washer that
secures the ground connection. Retain the screw and washer for reinstallation.
8Connect the ring terminal of ESD Ground Card Cable M02134A001 to the “UL Bucket”
ground connection. Secure the connection with the nut and lock washer that was removed in
the previous step.
A properly grounded electrostatic discharge wrist strap must be worn during this procedure.
Failure to use electrostatic precautions may damage electronic components and void warranty.
CAUTION
Card Reader Slot
M03311A001 Dual Head Card Assembly M05543B001 Eclipse Card Reader Shield
Printed
Circuit
Card
2 Pin
Antenna
Connector
7 Pin
Power/Data
Connector
2 Pin ESD
Ground
Connection
Ring Terminal
Connector End
MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005 Page 17
Installation
9Ensure that the all Ground Cables are secured to the unit with sufficient slack to prevent cable
pulls and pinching.
Installing the Antenna PCA
The RF antenna must be located directly behind the area where the logo graphic is attached.
Looking at the back of the oven door, the antenna will be located on the right side just above
the center of the door (to the right of the keypad).
Install the antenna as follows:
1Locate the area where the RF antenna will be mounted.
2Using isopropyl alcohol, clean the mounting surface.
3Locate the M05170A001 Antenna PCA in the kit and peel the protective cover from the foam
adhesive strips on the antenna.
4Position the antenna on the back of the oven door to the right and just above the center of the
door (to the right of the keypad) and attach it to the door surface by pressing the foam adhesive
firmly to the door.
5Using two Q11657-290 screws (part of the kit), secure the antenna in place by inserting the
screws in the mounting holes and turning the self-tapping screws into the oven door.
6Connect one end of the M04124A002 Antenna Cable to the two-pin connector on the antenna
PCA and the other end to the 2-pin connector on the dual head card assembly shown in Figure
8.
Completing Installation for the Eclipse Units
Perform the following steps to complete installation.
1Close and secure the Oven and CIM doors.
2Install the appropriate graphics.
3Restore power to unit. Refer to MDE-3893 Encore/Eclipse Owners Manual.
4Upgrade the CRIND BIOS using the Laptop Tool Software. See MDE-3921 for complete
instructions on loading the Laptop Tool Software.
5Test the RF Reader by sliding CRIND Diagnostic Card Q12534 through the with the magnetic
strip up.
6Verify that a valid read was made from the diagnostic card.
7Pass the CRIND Diagnostic card in front of the RF antenna (flat side toward antenna).
8Verify that a valid read was made from the diagnostic card.
9Apply appropriate graphic logos. These are order entry items. See MDE-2620 for graphic
application instructions.
Installation
Page 18 MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005
Installing M05205K003 Kit in The Advantage Series Unit W/O Cash Acceptor
The M05205K003 Kit contains parts for both side 1 and side 2 of The Advantage Series Unit
with ADA Single Line or Monochrome Infoscreen.
If both sides of the unit are being updated, all procedures performed on Side A of the unit must
be performed on Side B also.
Removing the Card Reader from the Advantage Series Unit
When installing a PayPass RF Reader Retrofit kit, the existing card reader must be removed
and replaced with a dual head card assembly (part of the kit). Remove the existing card reader
as follows:
1Read all instructions before beginning procedure.
2Observe all safety precautions.
3Obtain approval from store manager or responsible personnel to remove unit from service.
4Remove power to the units. Refer to MDE-2540 The Advantage, Legacy, and MPD Series
Owners Manual for details on removing system power.
5Locate left and right options doors. Using the key, open the left and right option doors.
6From side A, unlatch the four draw latches located behind the right and left options doors. Use
a 5/32-inch Allen wrench or 3/8-inch Hex to loosen the four screws at bottom of main access
door.
7From side A, open the main access door by lifting slightly. Place the main access door hinge
bracket pin into the end slot/lock position. This locks into a maximum 90° angle.
8Remove the cable clamp (Figure 10) attached to the card reader mounting bracket.
MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005 Page 19
Installation
Figure 10: Left Options Door Opened
9Disconnect the data/power cable connection (Figure 11) from the card reader.
Figure 11: Top View of Card Reader Mounted In Option Door
10 Using a cross-tip screwdriver, remove the screw that secures the ESD ground cable (Figure 11)
to the option door chassis. Retain the screw for reinstallation.
Cable Clamp
Card Reader
Data/Power
Cable
Connection
ESD Ground
Connection
Hex Head
Fastener
Hex Head
Fastener
Hex Head
Fastener
Card
Reader
Bracket
Card Reader Gasket Lower Right Fan Screw
Installation
Page 20 MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005
11 Using a 1/4-inch nut driver, remove the four hex head fasteners (Figure 11) that secure the card
reader bracket (Figure 11) and the card reader to the options door. Dispose of the card reader.
Note: Make note of the card reader’s gasket orientation. This information will be useful when
installing the new M00682B001 Card Reader Gasket. Also, ensure that the option door
surface has been cleaned with isopropyl alcohol and a clean cloth prior to installing the
new card reader gasket.
12 Remove the old card reader gasket (Figure 11) from the options door. Use a putty knife if
necessary.
13 If installing a dual head card assembly on Side B, repeat steps 1 through 11.
Installing The Contactless Smartcard Reader
1Remove the adhesive backing from the M00682B001 Card Reader Gasket and carefully place
the gasket over the card reader opening from the inside of the opened option door.
Note: Fueling units that contain the InfoScreen option may require the removal of the lower
right Infoscreen fan screw (Figure 11) to allow installation of the new RF Reader
bracket. The screw may be discarded once the installation has been completed.
2Obtain the M03311A001 Dual Head Card Assembly (Figure 12) and T19632-02 Card Reader
Mounting Bracket (Figure 12) from the kit, and assemble the reader and bracket for
installation onto the option door.
3From the rear of the option door, position the card reader and bracket in the door such that the
card reader slot (Figure 12) is positioned on the top.
Figure 12: Dual Head Card Assembly and Card Reader Mounting Bracket
4Secure the card reader and bracket to the door using three of the Q11677-24 screws. Leave the
fourth screw (lower left) out for securing ground cable later. Reattach the cable clamp to the
new bracket.
Card Reader Slot
M03311A001 Dual Head Card Assembly Card Reader Mounting Bracket T19362-02
Printed
Circuit
Card
2 Pin
Antenna
Connector
7 Pin
Power/Data
Connector
2 Pin ESD
Ground
Connection
MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005 Page 21
Installation
5Reconnect the power/data cable to the seven-pin connector (Figure 12) on the Printed Circuit
Card (PCA) located on the left side of the dual head card assembly.
6Insert the connector end of the ESD Ground Cable M02134A001 (Figure 4) to the two-pin
connector on the card reader PCA (Figure 12).
7Attach the ring end of ESD Ground Cable M02134A001 (Figure 13) to the option door chassis
using the screw removed in Step 10 of “Removing the Card Reader from the Advantage Series
Unit”.
Figure 13: Advantage ESD Card Reader Ground Cable M02134A001
Refer to Figure 12 and ensure that the M02134A001 ESD Ground Cable is inserted into the
correct connector on the dual head card assembly. Failure to connect the cable properly will
damage the card reader.
CAUTION
Ring End
Connector End
Installation
Page 22 MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005
Figure 14: Advantage ESD Card Reader Ground Cable M02134A001
8Ensure that the Ground Cable is secured to the unit with sufficient slack to prevent cable pulls
and pinching. Use Q13558-04 Cable Mounts as required.
Note: Installation of the PCA antenna will require positioning the antenna as shown in Figure
15. Using cloth and isopropyl alcohol, remove any dust or dirt from the antenna
location prior to removing the adhesive backing from the PCA antenna.
9Obtain the M0517A001 Antenna PCA from the kit and remove the adhesive backing.
Carefully position the antenna under the card reader as shown on Figure 15 and press firmly
into place.
10 Using two Q11657-290 screws (part of the kit), secure the antenna in place by inserting the
screws in the mounting holes (Figure 15) and turning the self-tapping screws into the option
door.
M02134A001
Cable
MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005 Page 23
Installation
Figure 15: PCA Antenna Location
11 Connect the M04124A003 antenna cable to the two-pin connector (Figure 12) on the Printed
Circuit Card located on the left side of the dual head card assembly.
12 Connect the other end of the antenna cable to the 2-pin RF connector on the dual head card
assembly (Figure 12).
13 Properly dress the cables to avoid pinching during door opening and closing. Use Q13558-04
Cable Mounts as required.
14 Obtain the M02962B005 FCC Decal and the N23951-09 UL/CA Recognition Decal from the
kit, and from Side A of the dispenser affix the decals to the inside of the column sheathing
location on the right.
15 Repeat steps 1 through 13 if installing on Side B.
Upgrading the BIOS for the CRIND Logic Z180 PCA
Note: This Basic Input/Output System (BIOS) upgrade is needed for dual head and
contactless card reader functionality. Contact the Gilbarco Technical Assistance Center
(TAC) at 1-800-743-7501 for the minimum version of CRIND BIOS required to operate
the Dual Head Card Reader.
M05170A001
PCA Antenna
Cable To 2-Pin
Connector On
M03311A001
Dual Head Card
Assembly
Card Reader
Antenna
Mounting
Holes
Refer to Figure 12 and ensure that the Antenna Cable is inserted into the 2 PIN Antenna
connector on the dual head card assembly. Failure to connect the cable properly will damage
the card reader.
CAUTION
Installation
Page 24 MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005
Perform the following procedures to upgrade CRIND BIOS. This upgrade is initiated by
installing the U7 EPROM Integrated Circuit (IC), one per logic board, on CRIND logic
board(s) T17764-XX according to the following steps.
1Locate the CRIND tray (Figure 16) inside the unit and pull the tray forward to expose the
CRIND Z180 Logic PCA (Figure 17).
Figure 16: Exposed CRIND Tray
2Locate and remove existing EPROM IC at U7 (Figure 17) on CRIND logic board T17764-XX
using a grounded chip removal tool (Digikey K158-ND or equivalent, Figure 18).
A properly grounded ESD wrist strap must be worn during this procedure. Failure to use
electrostatic precautions may damage electronic components and void warranty.
CAUTION
Side A CRIND Logic PCA Side B CRIND Logic PCA
MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005 Page 25
Installation
Figure 17: T17764-XX CRIND Logic Board (-G3 Shown)
Figure 18: Grounded Chip Removal Tool
U7
Chip
Orientation
Notch
JP1-16
Chip
Removal
Tool
Grounding Strap
Installation
Page 26 MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005
3Install EPROM IC (one per logic board) at position U7, orienting notch on chip with
indication mark on board as shown on Figure 17.
4Install a jump jack on JP-11 (Figure 17) for each side of unit, as needed in order to Cold Start
the unit.
Note: Jumper on JP-11 informs the CRIND that a system Cold Start is present.
5Restore power to the unit. Refer to MDE-2540 The Advantage, Legacy, and MPD Series
Owners Manual for details on restoring system power.
6Observe that CRIND BIOS software installs and runs properly. Refer to MDE-2562 CRIND
Service Manual for details on CRIND BIOS installs and prompts.
7Upon receiving a prompt from the CRIND BIOS to remove the Cold Start jumper, remove
power from the unit. Refer to MDE-2540 The Advantage, Legacy, and MPD Series Owners
Manual for details on removing system power.
8Once power has been removed, remove the Cold Start jumper from JP-11 on the CRIND Logic
board.
9Restore the CRIND Tray to its original position.
Completing The Advantage Series Installation
Perform the following steps to complete installation.
1Close and secure option and main doors.
2Restore power to unit. Refer to MDE-2540 The Advantage, Legacy, and MPD Series Owners
Manual.
3Test the dual head card assembly by tapping the test card against the logo. The CRIND beeper
will emit an audible beep upon performing a successful read.
4Apply appropriate graphics and logos. These are order entry items. See MDE-2620 for graphic
application instructions.
Installing M05205K004 Kit in The Advantage Series Unit With Cash Acceptor
The M05205K004 Kit contains parts for both side 1 and side 2 of The Advantage Series Unit.
If both sides of the unit are being updated, all procedures performed on Side A of the unit must
also be performed on Side B.
Removing the Card Reader from the Advantage Series Unit
When installing a PayPass RF Reader Retrofit kit, the existing card reader must be removed
and replaced with a dual head card assembly (part of the kit). Remove the existing card reader
as follows:
1Read all instructions before beginning procedure.
2Observe all safety precautions.
MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005 Page 27
Installation
3Obtain approval from store manager or responsible personnel to remove unit from service.
4Remove power to the units. Refer to MDE-2540 The Advantage, Legacy, and MPD Series
Owners Manual for details on removing system power.
5Locate left and right options doors. Using the key, open the left and right option doors.
6From side A, unlatch the four draw latches located behind the right and left options doors. Use
a 5/32-inch Allen wrench or 3/8-inch Hex to loosen the four screws at bottom of main access
door.
7From side A, open the main access door by lifting slightly. Place the main access door hinge
bracket pin into the end slot/lock position. This locks into a maximum 90° angle.
8Remove the cable clamp (Figure 19) attached to the card reader mounting bracket.
Figure 19: Left Options Door Opened
9Disconnect the data/power cable connection (Figure 20) from the card reader.
Cable Clamp
Card Reader
Installation
Page 28 MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005
Figure 20: Top View of Card Reader Mounted In Option Door
10 Using a cross-tip screwdriver, remove the screw that secures the ESD ground cable (Figure
20) to the option door chassis. Retain the screw for reinstallation.
11 Using a 1/4-inch nut driver, remove the four hex head fasteners (Figure 20) that secure the
card reader bracket (Figure 20) and the card reader to the options door. Dispose of the card
reader and retain the fasteners for reinstallation.
Note: Make note of the card reader’s gasket orientation. This information will be useful when
installing the new M00682B001 Card Reader Gasket. Also, ensure that the option door
surface has been cleaned with isopropyl alcohol and a clean cloth prior to installing the
new card reader gasket.
12 Remove the old card reader gasket (Figure 20) from the options door. Use a putty knife if
necessary.
13 If installing a dual head card assembly on Side B, repeat steps 1 through 11.
Installing The Contactless Smartcard Reader Assembly
1Remove the adhesive backing from the M00682B001 Card Reader Gasket and carefully place
the gasket over the card reader opening from the inside of the opened option door.
Note: Fueling units that contain the InfoScreen option may require the removal of the lower
right Infoscreen fan screw (Figure 20) to allow installation of the new RF Reader
bracket. The screw may be discarded once the installation has been completed.
2Obtain the M03311A001 Dual Head Card Assembly (Figure 21) and T19632-02 Card Reader
Mounting Bracket (Figure 21) from the kit, and assemble the reader and bracket for
installation onto the option door.
Data/Power
Cable
Connection
ESD Ground
Connection
Hex Head
Fastener
Hex Head
Fastener
Hex Head
Fastener
Card
Reader
Bracket
Card Reader Gasket Lower Right Fan Screw
MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005 Page 29
Installation
3From the rear of the option door, position the card reader and bracket in the door such that the
card reader slot (Figure 21) is positioned on the top.
Figure 21: Dual Head Card Assembly and Card Reader Mounting Bracket
4Secure the card reader and bracket to the door using three of the Q11677-24 screws. Leave the
fourth screw (lower left) out for securing ground cable later. Reattach the cable clamp to the
new bracket.
5Reconnect the power/data cable to the seven-pin connector (Figure 21) on the Printed Circuit
Card (PCA) located on the left side of the dual head card assembly.
6Insert the connector end of the ESD Ground Cable M02134A001 (Figure 22) to the two-pin
connector on the card reader PCA (Figure 21).
7Attach the ring end of ESD Ground Cable M02134A001 (Figure 22) to the option door chassis
using the screw removed in Step 9 of “Removing the Card Reader from the Advantage Series
Unit”.
Card Reader Slot
M03311A001 Dual Head Card Assembly Card Reader Mounting Bracket T19362-02
Printed
Circuit
Card
2 Pin
Antenna
Connector
7 Pin
Power/Data
Connector
2 Pin ESD
Ground
Connection
Refer to Figure 12 and ensure that the M02134A001 ESD Ground Cable is inserted into the
correct connector on the dual head card assembly. Failure to connect the cable properly will
damage the card reader.
CAUTION
Installation
Page 30 MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005
Figure 22: Advantage ESD Card Reader Ground Cable M02134A001
8Ensure that the Ground Cable is secured to the unit with sufficient slack to prevent cable pulls
and pinching. Use Q13558-04 Cable Mounts as required.
Note: Installation of the PCA antenna will require positioning the antenna as shown in Figure
23. Using cloth and isopropyl alcohol, remove any dust or dirt from the antenna
location prior to removing the adhesive backing from the PCA antenna.
9Open the right side options door.
10 Refer to Figure 23 and mark the proposed position of the antenna on the back of the right hand
options door.
11 Obtain the M0517A001 dual head card assembly antenna from the kit and remove the
adhesive backing. Carefully position the antenna in the position marked in previous step (and
shown in Figure 23) and press firmly into place.
12 Using two Q11657-290 screws (part of the kit), secure the antenna in place by inserting the
screws in the mounting holes (Figure 23) and turning the self-tapping screws into the option
door.
Ring End
Connector End
MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005 Page 31
Installation
Figure 23: Antenna PCA Location on the Right Side Option Door
Figure 24: Antenna PCA Mounted on the Right Side Option Door
M05170A001
Antenna PCA
Antenna
Mounting
Holes
2 Pin Connector
Right Hand Door
(Back Side)
3.75”Flush to Rib
M04124A004
Antenna
Cable
M05170A001
Antenna PCA
Installation
Page 32 MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005
13 Connect the M04124A004 antenna cable to the two-pin connector (Figure 21) on the Printed
Circuit Assembly located on the dual head card assembly.
14 Connect the other end of antenna cable to the 2-pin RF connector on the antenna (Figure 23).
15 Using Q13558-04 cable mounts, properly dress the cables to avoid pinching or excessive
stretching during openings and closings of either or both doors (See Figure 25).
Figure 25: Cable Properly Dressed from Antenna to Card Reader
16 Obtain the M02962B005 FCC Decal and the N23951-09 UL/CA Recognition Decal from the
kit, and from Side A of the dispenser affix the decals to the inside of the column sheathing
location on the right.
17 Repeat steps 1 through 18Eclipse Card Reader Shield if installing on Side B.
Refer to Figure 23 and Figure 24 and ensure that the Antenna Cable is inserted into the 2
PIN Antenna connector on the dual head card assembly. Failure to connect the cable
properly will damage the card reader.
CAUTION
MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005 Page 33
Installation
Upgrading the BIOS for the CRIND Logic Z180 PCA
Note: This Basic Input/Output System (BIOS) upgrade is needed for dual head card assembly
functionality. Contact the Gilbarco Technical Assistance Center (TAC) at 1-800-743-
7501 for the minimum version of CRIND BIOS required to operate the Dual Head Card
Reader.
Perform the following procedures to upgrade CRIND BIOS. This upgrade is initiated by
installing the U7 EPROM Integrated Circuit (IC), one per logic board, on CRIND logic
board(s) T17764-XX according to the following steps.
1Locate the CRIND tray (Figure 26) inside the unit and pull the tray forward to expose the
CRIND Z180 Logic PCA (Figure 27).
Figure 26: Exposed CRIND Tray
2Locate and remove existing EPROM IC at U7 (Figure 27) on CRIND logic board T17764-XX
using a grounded chip removal tool (Digikey K158-ND or equivalent, Figure 28).
A properly grounded ESD wrist strap must be worn during this procedure. Failure to use
electrostatic precautions may damage electronic components and void warranty.
CAUTION
Side A CRIND Logic PCA Side B CRIND Logic PCA
Installation
Page 34 MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005
Figure 27: T17764-XX CRIND Logic Board (-G3 Shown)
Figure 28: Grounded Chip Removal Tool
U7
Chip
Orientation
Notch
JP1-16
Chip
Removal
Tool
Grounding Strap
MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005 Page 35
Installation
3Install EPROM IC (one per logic board) at position U7, orienting notch on chip with
indication mark on board as shown on Figure 27.
4Install a jump jack on JP-11 (Figure 27) for each side of unit, as needed in order to Cold Start
the unit.
Note: Jumper on JP-11 informs the CRIND that a system Cold Start is present.
5Restore power to the unit. Refer to MDE-2540 The Advantage, Legacy, and MPD Series
Owners Manual for details on restoring system power.
6Observe that CRIND BIOS software installs and runs properly. Refer to MDE-2562 CRIND
Service Manual for details on CRIND BIOS installs and prompts.
7Upon receiving a prompt from the CRIND BIOS to remove the Cold Start jumper, remove
power from the unit. Refer to MDE-2540 The Advantage, Legacy, and MPD Series Owners
Manual for details on removing system power.
8Once power has been removed, remove the Cold Start jumper from JP-11 on the CRIND Logic
board.
9Restore the CRIND Tray to its original position.
Completing The Advantage Series Installation
Perform the following steps to complete installation.
1Close and secure option and main doors.
2Restore power to unit. Refer to MDE-2540 The Advantage, Legacy, and MPD Series Owners
Manual.
3Test the dual head card assembly by tapping the test card against the logo. The CRIND beeper
will emit an audible beep upon performing a successful read.
4Apply appropriate graphic logos. These are order entry items. See MDE-2620 for graphic
application instructions.
Installation
© 2005 Gilbarco Inc.
7300 West Friendly Avenue • Post Office Box 22087
Greensboro, North Carolina 27420
Phone (336) 547-5000 • http://www.gilbarco.com • Printed in the U.S.A.
MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005
CRIND®, Eclipse®, Encore®, GOLD®, Infoscreen®, The Advantage® Series, and TRIND® are registered trademarks of Gilbarco Inc.
MasterCard® is a registered trademark of MasterCard International, Incorporated
PayPass™ is a trademark of MasterCard International, Incorporated