Manual
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| Document ID | 513975 |
| Application ID | 6j8ExXmdryGVQpFm98QUig== |
| Document Description | Manual |
| Short Term Confidential | No |
| Permanent Confidential | No |
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| Document Type | User Manual |
| Display Format | Adobe Acrobat PDF - pdf |
| Filesize | 78.75kB (984412 bits) |
| Date Submitted | 2005-02-09 00:00:00 |
| Date Available | 2005-02-16 00:00:00 |
| Creation Date | 2005-01-21 11:44:50 |
| Producing Software | Acrobat Distiller 4.05 for Windows |
| Document Lastmod | 2005-01-21 11:47:04 |
| Document Title | Untitled Document |
| Document Creator | FrameMaker 5.5.6p145 |
MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual January 2005 Introduction Table of Contents Topic Page "Introduction" Page 1 "Table of Contents" Page 1 "Purpose" Page 1 "Required Reading" Page 2 "Related Documents" Page 2 "Required Tools" Page 2 "Parts Lists" Page 3 "Important Safety Information" Page 5 "Installation" Page 7 "Installing M05205K001 Kit in an Encore Unit" Page 7 "Installing M05205K002 Kit in an Eclipse Unit" Page 12 "Installing M05205K003 Kit in The Advantage Series Unit W/O Cash Acceptor" Page 18 "Installing M05205K004 Kit in The Advantage Series Unit With Cash Acceptor" Page 26 Purpose This manual provides installation instructions for the M05205K00X Contactless Smart Card Retrofit Kits. These kits are used in the following units: Type Unit Kit Number The Encore units (Double Sided) M05205K001 The Eclipse Units (Double Sided) M05205K002 The Advantage® Series dispenser with InfoScreen® and monochrome Card Reader In Dispenser (CRIND®) features. M05205K003 The Advantage Series dispensers that contain the original Single-Line CRIND or American Disability Act (ADA) doors. M05205K004 ® ® The Contactless Smart Card Reader operates on an RF signal received by the antenna located behind the target on the CRIND graphics overlay. This provides customers with the capability of having their card read by simply passing the card within 2-inches of the target graphic with either of the flat sides of the card facing the logo. Note: This feature requires that the dispenser subject to installation contain the card reader option. Door replacement may be required for The Advantage Series dispensers that contain aluminum CRIND doors or pre-ADA doors. MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005 Page 1 Introduction Required Reading Before installing this kit, the installer must read, understand, and follow: • this manual • NFPA 30A, The Automotive and Marine Service Station Code • NFPA 70, The National Electric Code • applicable federal, state and local codes and regulations Failure to do so may adversely affect the safe use and operation of the equipment. Note: This kit must be installed by a Gilbarco Authorized Service Contractor (ASC) to insure warranty. Related Documents The following documents are related to the installation of the Contactless Smartcard Reader Kit: Document Number Title MDE-2540 The Advantage, Legacy, and MPD Series Owners Manual The Advantage and Legacy Models MDE-2562 CRIND Service Manual CRIND and TRIND MDE-2620 Graphics Panel Application for The Advantage Series, Encore and Eclipse The Advantage Series and Legacy Models, Encore and Eclipse MDE-3804 Encore/Eclipse Startup/Service Manual Encore and Eclipse MDE-3893 Encore/Eclipse Owners Manual Encore and Eclipse PT-1728 The Advantage Series Illustrated Parts Manual Parts Manual PT-1736 CRIND Illustrated Parts Manual Parts Manual PT-1936 Encore Series Pump and Dispenser Parts Manual Parts Manual PT-1938 Eclipse Series Pump and Dispenser Parts Manual Parts Manual GOLD® Library Required Tools The following tools are needed to install Contactless Smart Card Retrofit Kit: • IC Extraction Tool, Digikey K158-ND (or equivalent) • IC Extraction Tool, AMP 821903-1 (or equivalent) • isopropyl alcohol (part number END-1082) • nut drivers, 1/4-inch, 8 mm, 3/8-inch, 9/32-inch • putty knife • contactless smart card test card • ratchet set, standard • screwdrivers, flat blade and cross tip • static guard wrist strap Page 2 MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005 Introduction Parts Lists The following tables provide the parts for the Contactless Smart Card Retrofit Kits. Encore Kit M05205K001 Description Part Number Quantities Assembly, Dual Head Card M03311A001 Cable, ESD Ground Card M02134A001 PCA, 13.5 MHz Antenna M05170A001 Cable, Antenna Encore/Adv M04124A003 Bracket, Contactless SMART M001180B004 Gasket, Card Reader M00682B001 Card, Card Reader Cleaning Q11482 Screw, Sel Tp Hex Hd 6-20X Q11677-24 Screw, TF Wshr Hex Hd CS Q11657-290 Decal, Patent and FCC M02962B005 Decal, UL/CA Recognition N23951-09 Graphic Logos 0* Description Part Number Quantities Assembly, Dual Head Card M03311A001 Cable, ESD Ground Card M02134A001 PCA, 13.5 MHz Antenna M05170A001 Cable, Antenna Encore/Adv M04124A003 Shield, Card Reader M05543B001 Gasket, Card Reader M00282B001 Bracket, Vertical Card Reader M00231B001 Card, Card Reader Cleaning Q11482 Screw, Sel Tp Hex Hd 6-20X Q11677-24 Screw, TF Wshr Hex Hd CS Q11657-290 Cable Mount, Adhesive Q13558-04 Decal, Patent and FCC M02962B005 Decal, UL/CA Recognition N23951-09 Graphic Logos 0* *Order entry items Eclipse Kit M05205K002 *Order entry items MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005 Page 3 Introduction The Advantage Series Kit M05205K003 Using Space Reserved for Cash Acceptor Description Part Number Quantities Assembly, Dual Head Card M03311A001 Cable, ESD Ground Card M02134A001 PCA, 13.5 MHz Antenna M05170A001 Cable, Antenna Encore/Adv M04124A003 Bracket, Card Reader Mounting T19362-02 Gasket, Card Reader M00682B001 Card Reader Gasket N23505-02 Card, Card Reader Cleaning Q11482 Screw, Sel Tp Hex Hd 6-20X Q11677-24 Screw, TF Wshr Hex Hd CS Q11657-290 Decal, Patent and FCC M02962B005 Decal, UL/CA Recognition N23951-09 CRIND BIOS Eprom K93774-17S Cable Tie Q10178-02 *Order entry items The Advantage Series Kit M05205K004 Reserving Space for Cash Acceptor Description Part Number Quantities Assembly, Dual Head Card M03311A001 Cable, ESD Ground Card M02134A001 PCA, 13.5 MHz Antenna M05170A001 Cable, Antenna Adv Right M04124A004 Bracket, Card Reader Mounting T19362-02 Gasket, Card Reader M00682B001 Card, Card Reader Cleaning Q11482 Screw, Sel Tp Hex Hd 6-20X Q11677-24 Screw, TF Wshr Hex Hd CS Q11657-290 Cable Mount, Adhesive Q13558-04 12 Decal, Patent and FCC M02962B005 Card Reader Gasket N23505-02 Decal, UL/CA Recognition N23951-09 CRIND BIOS Eprom K93744-17S Cable Tie Q10178-02 *Order entry items Page 4 MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005 Important Safety Information Important Safety Information This section introduces the hazards and safety precautions associated with installing, inspecting, maintaining or servicing this product. Before performing any task on this product, read this safety information and the applicable sections in this manual, where additional hazards and safety precautions for your task will be found. Fire, explosion, electrical shock or pressure release could occur and cause death or serious injury if these safe service procedures are not followed. Preliminary Precautions You are working in a potentially dangerous environment of flammable fuels, vapors, and high voltage or pressures. Only trained or authorized individuals knowledgeable in the related procedures should install, inspect, maintain or service this equipment. Emergency Total Electrical Shut-Off The first and most important information you must know is how to stop all fuel flow to the pump and island. Locate the switch or circuit breakers that shut-off all power to all fueling equipment, dispensing devices, and submerged turbine pumps (STPs). Read the Manual Read, understand and follow this manual and any other labels or related materials supplied with this equipment. If you do not understand a procedure, call a Gilbarco Authorized Service Contractor or call the Gilbarco Service Center at 1-800-800-7498. It is imperative to your safety and the safety of others to understand the procedures before beginning work. Follow the Regulations There is applicable information in NFPA 30A; Automotive and Marine Service Code, NFPA 70; National Electrical Code (NEC), OSHA regulations and federal, state, and local codes which must be followed. Failure to install, inspect, maintain or service this equipment in accordance with these codes, regulations and standards may lead to legal citations with penalties or affect the safe use and operation of the equipment. Replacement Parts Use only genuine Gilbarco replacement parts and retrofit kits on your pump/dispenser. Using parts other than genuine Gilbarco replacement parts could create a safety hazard and violate local regulations. Safety Symbols and Warning Words This section provides important information about warning symbols and boxes. Alert Symbol ! WARNING The EMERGENCY STOP, ALL STOP, and PUMP STOP buttons at the cashier’s station WILL NOT shut off electrical power to the pump/dispenser. This means that even if you activate these stops, fuel may continue to flow uncontrolled. You must use the TOTAL ELECTRICAL SHUTOFF in the case of an emergency and not only these cashier station “stops.” Total Electrical Shut-Off Before Access Any procedure requiring access to electrical components or the electronics of the dispenser requires total electrical shutoff of that unit. Know the function and location of this switch or circuit breaker before inspecting, installing, maintaining, or servicing Gilbarco equipment. Evacuation, Barricading and Shut-Off Any procedures requiring accessing the pump/dispenser or STPs requires the following three actions: - An evacuation of all unauthorized persons and vehicles using safety tape, cones or barricades to the effected units - A total electrical shut-off of that unit This safety alert symbol is used in this manual and on warning labels to alert you to a precaution which must be followed to prevent potential personal safety hazards. Obey safety directives that follow this symbol to avoid possible injury or death. Signal Words These signal words used in this manual and on warning labels tell you the seriousness of particular safety hazards. The precautions that follow must be followed to prevent death, injury or damage to the equipment DANGER - This signal word is used to alert you to a hazard to unsafe practice which will result in death or serious injury WARNING - This alerts you to a hazard or unsafe practice that could result in death or serious injury. CAUTION with Alert symbol - This signal word designates a hazard or unsafe practice which may result in minor injury. CAUTION without Alert symbol - When used by itself, CAUTION designates a hazard or unsafe practice which may result in property or equipment damage. Working With Fuels and Electrical Energy Prevent Explosions and Fires Fuels and their vapors will become explosive if ignited. Spilled or leaking fuels cause vapors. Even filling customer tanks will cause explosive vapors in the vicinity of dispenser or island. MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005 Page 5 Important Safety Information Emergency First Aid No Open Flames Open flames from matches, lighters, welding torches or other sources can ignite fuels and their vapors. No Sparks - No Smoking Sparks from starting vehicles, starting or using power tools, burning cigarettes, cigars or pipes can also ignite fuels and their vapors. Static electricity, including an electrostatic charge on your body, can cause a spark sufficient to ignite fuels and their vapors. After getting out of a vehicle, touch the metal of your vehicle to discharge any electrostatic charge before you approach the dispenser island. Informing Emergency Personnel Compile the following information for emergency personnel: Location of accident (for example, address, front/back of building, and so on.) Nature of accident (for example, possible heart attack, run over by car, burns, and so on.) Age of victim (for example, baby, teenager, middle-age, elderly) Whether or not victim has received first aid (for example, stopped bleeding by pressure, and so on.) Whether or not a victim has vomited (for example, if swallowed or inhaled something, and so on.) Working Alone It is highly recommended that someone who is capable of rendering first aid be present during servicing. Be familiar with Cardiopulmonary Resuscitation (CPR) methods if you are working with or around high voltages. This information is available from the American Red Cross. Always advise the station personnel about where you will be working, and caution them not to activate power while you are working on the equipment. Use the OSHA tag out and lock out procedures. If you are not familiar with this requirement, refer to information in the service manual and OSHA documentation. Working With Electricity Safely Be sure to use safe and established practices in working with electrical devices. Poorly wired devices may cause a fire, explosion or electrical shock. Be sure grounding connections are properly made. Make sure that sealing devices and compounds are in place. Be sure not to pinch wires when replacing covers Follow OSHA Lock-Out and Tag-Out requirements. Station employees and service contractors need to understand and comply with this program completely to ensure safety while the equipment is down. Hazardous Materials Some materials present inside electronic enclosures may present a health hazard if not handled correctly. Be sure to clean hands after handling equipment. Do not place any equipment in mouth. WARNING This area contains a chemical known to the State of California to cause cancer. WARNING This area contains a chemical known to the State of California to cause birth defects or other reproductive harm. IMPORTANT: Oxygen may be needed at scene if gasoline has been ingested or inhaled. Seek medical advice immediately. Page 6 WARNING Gasoline ingested may cause unconsciousness and burns to internal organs. Do not induce vomiting. Keep airway open. Oxygen may be needed at scene. Seek medical advice immediately. WARNING Gasoline inhaled may cause unconsciousness and burns to lips, mouth and lungs. Keep airway open. Seek medical advice immediately. WARNING Gasoline spilled in eyes may cause burns to eye tissue. Irrigate eyes with water for approximately 15 minutes. Seek medical advice immediately WARNING Gasoline spilled on skin may cause burns. Wash area thoroughly with clear/water. Seek medical advice immediately. IMPORTANT: Oxygen may be needed at scene if gasoline has been ingested or inhaled. Seek medical advice immediately. Lockout/Tagout Lockout/Tagout covers servicing and maintenance of Machines and equipment in which unexpected energizing or start up of the machine(s) or equipment or release of stored energy could cause injury to employees or personnel. Lockout/Tagout applies to all mechanical, hydraulic, chemical or other energy, but does not cover electrical hazards. Reference Subpart S of 29 CFR Part 1910 - Electrical Hazards, 29 CFR Part 1910.333 contains specific Lockout/ Tagout provision for electrical hazards. MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005 Installation Installation Installing M05205K001 Kit in an Encore Unit The M05205K001 Kit contains parts for both side 1 and side 2 of the Encore Unit. Therefore, all procedures performed on Side 1 of the unit must also be performed on Side 2. Removing the Card Reader from the Encore Unit When installing a contactless smart card kit, the existing card reader must be removed and replaced with a dual head card assembly (part of the kit). Remove the existing card reader as follows: 1 Read all instructions before beginning and observe all safety precautions during installation. 2 Obtain approval from store manager or responsible personnel to remove unit from service. 3 Remove AC power to the unit using the station circuit breaker. Refer to MDE-3893 Encore/ Eclipse Owners Manual for details on removing system power. 4 Locate the Customer Interface Module (CIM) door, insert the key, and open the door. 5 Repeat Step 3 for side 2 of the unit. 6 From the rear of the CIM Door disconnect the cable harness or ribbon cable connection (Figure 1) connected to the card reader. MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005 Page 7 Installation Figure 1: Rear View of Encore CIM Door With Card Reader Fasteners Cable Harness Connection Fasteners 7 Remove the four hex head screws (Figure 1) that secure the card reader bracket (Figure 1) and the card reader, to the options door using 1/4-inch nut driver. Dispose of the card reader and bracket. Note: Make note of the card readers’ gasket orientation, this information will be useful when installing the new M00682 card reader gasket. Also, ensure that the option door has been cleaned with isopropyl alcohol and a clean cloth prior to installing the new M00682 card reader gasket. 8 Remove the old card reader gasket from the options door. If necessary, use a putty knife. Installing the Encore Dual Head Card Assembly Perform the following procedures to install the Encore dual head card assembly. 1 Remove the adhesive backing from the M00682B001 Card Reader Gasket and place the gasket over the card reader opening from the inside of the opened CIM door. 2 Obtain the M03311A001 Dual Head Card Assembly (Figure 2) and M01180B004 Contactless Smart Bracket (Figure 2) from the kit, and assemble the reader and bracket for installation onto the CIM door. 3 From the rear of the CIM door, position the card reader and bracket in the door such that the card reader slot (Figure 2) is positioned on the top. Page 8 MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005 Installation CAUTION A properly grounded electrostatic discharge wrist strap must be worn during this procedure. Failure to use electrostatic precautions may damage electronic components and void warranty. Figure 2: Dual Head Card Assembly and Contactless Smart Bracket 2 Pin Antenna Connector 7 Pin Power/Data Connector 2 Pin ESD Ground Connection Card Reader Slot Printed Circuit Card M03311A001 Dual Head Card Assembly Contactless Smart Bracket M01180B004 4 Attach the contactless smart bracket and card reader to the CIM door and secure using four Q11677-24 screws (provided in kit). 5 Reconnect the seven pin power/data cable to the 7 pin power/data connector (Figure 2) on the card reader printed circuit card. 6 Insert the connector end of the ESD Ground Card Cable M02134A001 (Figure 3) to the two pin connector (Figure 2) on the card reader. Figure 3: Encore/Eclipse ESD Ground Cable M02134A001 Connector Ring Terminal 7 Locate the ground ring terminal on the lower portion of monochrome display mounting bracket and remove the screw and washer that secures the ground connection. Retain the screw and washer for reinstallation. 8 Connect the ring terminal (Figure 3) of ESD Ground Card Cable M02134A001 to the monochrome display mounting bracket ground connection. Secure the connection with the MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005 Page 9 Installation screw and lock washer that was removed in the previous step. 9 Ensure that all ground cables are secured to the unit with sufficient slack to prevent cable pulls and pinching. Page 10 MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005 Installation Installing the Antenna PCA The RF antenna must be located directly behind the area where the PayPass logo graphic is attached as shown in Figure 4. Figure 4: Encore CIM Door Showing Antenna PCA Location Front View PayPass Logo Location Rear View Mounting Holes 2 Pin Connector M05170A001 Antenna PCA Install the antenna as follows: 1 Locate the area where the antenna PCA will be mounted. 2 Using isopropyl alcohol, clean the mounting surface. 3 Locate the M05170A001 Antenna PCA in the kit and peel the protective cover from the foam adhesive strips on the antenna. 4 Orient the antenna as shown in Figure 4 and attach it to the CIM door surface by pressing the foam adhesive firmly against the CIM door. 5 Using two Q11657-290 screws (part of the kit), secure the antenna in place by inserting the screws in the mounting holes (Figure 4) and turning the self-tapping screws into the CIM door. 6 Connect one end of the M04124A003 Antenna Cable to the two-pin connector on the antenna PCA (Figure 4) and the other end to the 2-pin connector on the dual head card assembly as shown in Figure 2. MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005 Page 11 Installation Completing Installation for the Encore Units Perform the following steps to complete installation. 1 Close and secure the main doors. 2 Close and secure the CIM Doors 3 Install the appropriate graphics. 4 Restore power to unit. Refer to MDE-3893 Encore/Eclipse Owners Manual. 5 Upgrade the CRIND BIOS using the Laptop Tool Software. See MDE-3921 for complete instructions on loading the Laptop Tool Software. 6 Test the RF Readers by sliding CRIND Diagnostic Card Q12534 through both readers the with the magnetic strip up. 7 Verify that a valid read was made from the diagnostic card. 8 Pass the Contactless Smartcard test card in front of the RF antenna (flat side toward antenna). 9 Verify that a valid read was made from the test card. 10 Apply appropriate graphic logos. These are order entry items. See MDE-2620 for graphic application instructions. Installing M05205K002 Kit in an Eclipse Unit The M05205K002 Kit contains parts for both side 1 and side 2 of the Eclipse Unit. Therefore, all procedures performed on Side 1 of the unit must also be performed on Side 2. Installation of the PayPass RF Reader Kit M02139K002 for the Eclipse units involves performing the following categories of installation: • “Preparing for Installation” on page 12 • “Removing the Eclipse Existing Card Reader” on page 14 • “Installing the Eclipse Dual Head Card Assembly” on page 15 • “Installing the Antenna PCA” on page 17 • “Completing Installation for the Eclipse Units” on page 17. Preparing for Installation Perform the following steps to prepare for the installation of PayPass RF Reader Kit M02139K002 for an Eclipse unit. 1 Read all instructions before beginning. 2 Observe all safety precautions. 3 Obtain approval from store manager or responsible personnel to remove unit from service. 4 Remove power from the fuelling unit. Refer to MDE-3804 Encore and Eclipse Series Start- Up/Service Manual. Page 12 MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005 Installation 5 Go to side 1 of the unit and open the Oven Door (Figure 5) on the CIM Door using the key provided with the dispenser. Figure 5: Eclipse CIM Door CIM Door Oven Door Key Location 6 Open the CIM Door by pushing down on the Slide Latch (Figure 6) located inside the unit. MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005 Page 13 Installation Figure 6: Eclipse Frame Assembly With CIM Door Removed Slide Latch Removing the Eclipse Existing Card Reader Perform the following procedures to remove the card reader. 1 From the rear of the CIM Door, disconnect the cable harness (Figure 7) from the card reader. Page 14 MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005 Installation Figure 7: Rear View of CIM Door with Card Reader Card Reader Cable Harness Card Reader Bracket Nuts Hold Assembly Together Nuts Hold Assembly to the CIM Door 2 Remove the four nuts that secure the card reader bracket and the card reader (Figure 7) to the CIM Door using a 9/32-inch nut driver. Discard the card reader. Retain the bracket and screws for reinstallation. Note: Make note of the card reader gasket orientation on the card reader, this information will be useful when installing the new M00282B001 Card Reader Gasket. Also, ensure that the option door surface has been cleaned with isopropyl alcohol and a clean cloth prior to installing the new M00282B001 Card Reader Gasket. 3 Completely remove the old card reader gasket from the old card reader. Use a putty knife if necessary. Installing the Eclipse Dual Head Card Assembly Perform the following procedures to install the card reader. 1 Remove the adhesive backing from the M00682B001 Card Reader Gasket and place the gasket over the card reader opening from the inside of the opened CIM door. 2 Obtain the M03311A001 Dual Head Card Assembly (Figure 8) and M05543B001 Card Reader Shield (Figure 8) from the kit, and assemble the reader and shield for installation onto the option door. Note: The shield is positioned on the same side as the printed circuit card on the card reader with the lip of the shield toward the card reader. 3 At the rear of the CIM door, position the card reader and shield in the door such that the card reader slot (Figure 8) is positioned on the top. MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005 Page 15 Installation CAUTION A properly grounded electrostatic discharge wrist strap must be worn during this procedure. Failure to use electrostatic precautions may damage electronic components and void warranty. Figure 8: Dual Head Card Assembly and Contactless Smart Bracket 2 Pin Antenna Connector 7 Pin Power/Data Connector 2 Pin ESD Ground Connection Card Reader Slot Printed Circuit Card M03311A001 Dual Head Card Assembly M05543B001 Eclipse Card Reader Shield 4 Secure the bracket and card reader to the door using the four fasteners removed in “Removing the Eclipse Existing Card Reader” on page 14. 5 Reconnect the seven pin power/data cable to the 7-pin power/data connector (Figure 8) on the dual head card assembly circuit card. 6 Insert the connector end of the ESD Ground Card Cable M02134A001 (Figure 9) into the two pin header (Figure 8) on the card reader. Figure 9: Encore/Eclipse ESD Ground Cable M02134A001 Connector End Ring Terminal 7 Locate the ground ring terminal of the “UL Bucket” and remove the screw and washer that secures the ground connection. Retain the screw and washer for reinstallation. 8 Connect the ring terminal of ESD Ground Card Cable M02134A001 to the “UL Bucket” ground connection. Secure the connection with the nut and lock washer that was removed in the previous step. Page 16 MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005 Installation 9 Ensure that the all Ground Cables are secured to the unit with sufficient slack to prevent cable pulls and pinching. Installing the Antenna PCA The RF antenna must be located directly behind the area where the logo graphic is attached. Looking at the back of the oven door, the antenna will be located on the right side just above the center of the door (to the right of the keypad). Install the antenna as follows: 1 Locate the area where the RF antenna will be mounted. 2 Using isopropyl alcohol, clean the mounting surface. 3 Locate the M05170A001 Antenna PCA in the kit and peel the protective cover from the foam adhesive strips on the antenna. 4 Position the antenna on the back of the oven door to the right and just above the center of the door (to the right of the keypad) and attach it to the door surface by pressing the foam adhesive firmly to the door. 5 Using two Q11657-290 screws (part of the kit), secure the antenna in place by inserting the screws in the mounting holes and turning the self-tapping screws into the oven door. 6 Connect one end of the M04124A002 Antenna Cable to the two-pin connector on the antenna PCA and the other end to the 2-pin connector on the dual head card assembly shown in Figure 8. Completing Installation for the Eclipse Units Perform the following steps to complete installation. 1 Close and secure the Oven and CIM doors. 2 Install the appropriate graphics. 3 Restore power to unit. Refer to MDE-3893 Encore/Eclipse Owners Manual. 4 Upgrade the CRIND BIOS using the Laptop Tool Software. See MDE-3921 for complete instructions on loading the Laptop Tool Software. 5 Test the RF Reader by sliding CRIND Diagnostic Card Q12534 through the with the magnetic strip up. 6 Verify that a valid read was made from the diagnostic card. 7 Pass the CRIND Diagnostic card in front of the RF antenna (flat side toward antenna). 8 Verify that a valid read was made from the diagnostic card. 9 Apply appropriate graphic logos. These are order entry items. See MDE-2620 for graphic application instructions. MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005 Page 17 Installation Installing M05205K003 Kit in The Advantage Series Unit W/O Cash Acceptor The M05205K003 Kit contains parts for both side 1 and side 2 of The Advantage Series Unit with ADA Single Line or Monochrome Infoscreen. If both sides of the unit are being updated, all procedures performed on Side A of the unit must be performed on Side B also. Removing the Card Reader from the Advantage Series Unit When installing a PayPass RF Reader Retrofit kit, the existing card reader must be removed and replaced with a dual head card assembly (part of the kit). Remove the existing card reader as follows: 1 Read all instructions before beginning procedure. 2 Observe all safety precautions. 3 Obtain approval from store manager or responsible personnel to remove unit from service. 4 Remove power to the units. Refer to MDE-2540 The Advantage, Legacy, and MPD Series Owners Manual for details on removing system power. 5 Locate left and right options doors. Using the key, open the left and right option doors. 6 From side A, unlatch the four draw latches located behind the right and left options doors. Use a 5/32-inch Allen wrench or 3/8-inch Hex to loosen the four screws at bottom of main access door. 7 From side A, open the main access door by lifting slightly. Place the main access door hinge bracket pin into the end slot/lock position. This locks into a maximum 90° angle. 8 Remove the cable clamp (Figure 10) attached to the card reader mounting bracket. Page 18 MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005 Installation Figure 10: Left Options Door Opened Card Reader Cable Clamp 9 Disconnect the data/power cable connection (Figure 11) from the card reader. Figure 11: Top View of Card Reader Mounted In Option Door Card Reader Bracket ESD Ground Connection Hex Head Fastener Hex Head Fastener Hex Head Fastener Data/Power Cable Connection Card Reader Gasket Lower Right Fan Screw 10 Using a cross-tip screwdriver, remove the screw that secures the ESD ground cable (Figure 11) to the option door chassis. Retain the screw for reinstallation. MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005 Page 19 Installation 11 Using a 1/4-inch nut driver, remove the four hex head fasteners (Figure 11) that secure the card reader bracket (Figure 11) and the card reader to the options door. Dispose of the card reader. Note: Make note of the card reader’s gasket orientation. This information will be useful when installing the new M00682B001 Card Reader Gasket. Also, ensure that the option door surface has been cleaned with isopropyl alcohol and a clean cloth prior to installing the new card reader gasket. 12 Remove the old card reader gasket (Figure 11) from the options door. Use a putty knife if necessary. 13 If installing a dual head card assembly on Side B, repeat steps 1 through 11. Installing The Contactless Smartcard Reader 1 Remove the adhesive backing from the M00682B001 Card Reader Gasket and carefully place the gasket over the card reader opening from the inside of the opened option door. Note: Fueling units that contain the InfoScreen option may require the removal of the lower right Infoscreen fan screw (Figure 11) to allow installation of the new RF Reader bracket. The screw may be discarded once the installation has been completed. 2 Obtain the M03311A001 Dual Head Card Assembly (Figure 12) and T19632-02 Card Reader Mounting Bracket (Figure 12) from the kit, and assemble the reader and bracket for installation onto the option door. 3 From the rear of the option door, position the card reader and bracket in the door such that the card reader slot (Figure 12) is positioned on the top. Figure 12: Dual Head Card Assembly and Card Reader Mounting Bracket 2 Pin Antenna Connector 7 Pin Power/Data Connector 2 Pin ESD Ground Connection Card Reader Slot Printed Circuit Card M03311A001 Dual Head Card Assembly Card Reader Mounting Bracket T19362-02 4 Secure the card reader and bracket to the door using three of the Q11677-24 screws. Leave the fourth screw (lower left) out for securing ground cable later. Reattach the cable clamp to the new bracket. Page 20 MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005 Installation 5 Reconnect the power/data cable to the seven-pin connector (Figure 12) on the Printed Circuit Card (PCA) located on the left side of the dual head card assembly. CAUTION Refer to Figure 12 and ensure that the M02134A001 ESD Ground Cable is inserted into the correct connector on the dual head card assembly. Failure to connect the cable properly will damage the card reader. 6 Insert the connector end of the ESD Ground Cable M02134A001 (Figure 4) to the two-pin connector on the card reader PCA (Figure 12). 7 Attach the ring end of ESD Ground Cable M02134A001 (Figure 13) to the option door chassis using the screw removed in Step 10 of “Removing the Card Reader from the Advantage Series Unit”. Figure 13: Advantage ESD Card Reader Ground Cable M02134A001 Connector End MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005 Ring End Page 21 Installation Figure 14: Advantage ESD Card Reader Ground Cable M02134A001 M02134A001 Cable 8 Ensure that the Ground Cable is secured to the unit with sufficient slack to prevent cable pulls and pinching. Use Q13558-04 Cable Mounts as required. Note: Installation of the PCA antenna will require positioning the antenna as shown in Figure 15. Using cloth and isopropyl alcohol, remove any dust or dirt from the antenna location prior to removing the adhesive backing from the PCA antenna. 9 Obtain the M0517A001 Antenna PCA from the kit and remove the adhesive backing. Carefully position the antenna under the card reader as shown on Figure 15 and press firmly into place. 10 Using two Q11657-290 screws (part of the kit), secure the antenna in place by inserting the screws in the mounting holes (Figure 15) and turning the self-tapping screws into the option door. Page 22 MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005 Installation Figure 15: PCA Antenna Location Card Reader Cable To 2-Pin Connector On M03311A001 Dual Head Card Assembly M05170A001 PCA Antenna Antenna Mounting Holes CAUTION Refer to Figure 12 and ensure that the Antenna Cable is inserted into the 2 PIN Antenna connector on the dual head card assembly. Failure to connect the cable properly will damage the card reader. 11 Connect the M04124A003 antenna cable to the two-pin connector (Figure 12) on the Printed Circuit Card located on the left side of the dual head card assembly. 12 Connect the other end of the antenna cable to the 2-pin RF connector on the dual head card assembly (Figure 12). 13 Properly dress the cables to avoid pinching during door opening and closing. Use Q13558-04 Cable Mounts as required. 14 Obtain the M02962B005 FCC Decal and the N23951-09 UL/CA Recognition Decal from the kit, and from Side A of the dispenser affix the decals to the inside of the column sheathing location on the right. 15 Repeat steps 1 through 13 if installing on Side B. Upgrading the BIOS for the CRIND Logic Z180 PCA Note: This Basic Input/Output System (BIOS) upgrade is needed for dual head and contactless card reader functionality. Contact the Gilbarco Technical Assistance Center (TAC) at 1-800-743-7501 for the minimum version of CRIND BIOS required to operate the Dual Head Card Reader. MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005 Page 23 Installation Perform the following procedures to upgrade CRIND BIOS. This upgrade is initiated by installing the U7 EPROM Integrated Circuit (IC), one per logic board, on CRIND logic board(s) T17764-XX according to the following steps. CAUTION A properly grounded ESD wrist strap must be worn during this procedure. Failure to use electrostatic precautions may damage electronic components and void warranty. 1 Locate the CRIND tray (Figure 16) inside the unit and pull the tray forward to expose the CRIND Z180 Logic PCA (Figure 17). Figure 16: Exposed CRIND Tray Side A CRIND Logic PCA Side B CRIND Logic PCA 2 Locate and remove existing EPROM IC at U7 (Figure 17) on CRIND logic board T17764-XX using a grounded chip removal tool (Digikey K158-ND or equivalent, Figure 18). Page 24 MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005 Installation Figure 17: T17764-XX CRIND Logic Board (-G3 Shown) Chip Orientation Notch U7 JP1-16 Figure 18: Grounded Chip Removal Tool Grounding Strap Chip Removal Tool MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005 Page 25 Installation 3 Install EPROM IC (one per logic board) at position U7, orienting notch on chip with indication mark on board as shown on Figure 17. 4 Install a jump jack on JP-11 (Figure 17) for each side of unit, as needed in order to Cold Start the unit. Note: Jumper on JP-11 informs the CRIND that a system Cold Start is present. 5 Restore power to the unit. Refer to MDE-2540 The Advantage, Legacy, and MPD Series Owners Manual for details on restoring system power. 6 Observe that CRIND BIOS software installs and runs properly. Refer to MDE-2562 CRIND Service Manual for details on CRIND BIOS installs and prompts. 7 Upon receiving a prompt from the CRIND BIOS to remove the Cold Start jumper, remove power from the unit. Refer to MDE-2540 The Advantage, Legacy, and MPD Series Owners Manual for details on removing system power. 8 Once power has been removed, remove the Cold Start jumper from JP-11 on the CRIND Logic board. 9 Restore the CRIND Tray to its original position. Completing The Advantage Series Installation Perform the following steps to complete installation. 1 Close and secure option and main doors. 2 Restore power to unit. Refer to MDE-2540 The Advantage, Legacy, and MPD Series Owners Manual. 3 Test the dual head card assembly by tapping the test card against the logo. The CRIND beeper will emit an audible beep upon performing a successful read. 4 Apply appropriate graphics and logos. These are order entry items. See MDE-2620 for graphic application instructions. Installing M05205K004 Kit in The Advantage Series Unit With Cash Acceptor The M05205K004 Kit contains parts for both side 1 and side 2 of The Advantage Series Unit. If both sides of the unit are being updated, all procedures performed on Side A of the unit must also be performed on Side B. Removing the Card Reader from the Advantage Series Unit When installing a PayPass RF Reader Retrofit kit, the existing card reader must be removed and replaced with a dual head card assembly (part of the kit). Remove the existing card reader as follows: 1 Read all instructions before beginning procedure. 2 Observe all safety precautions. Page 26 MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005 Installation 3 Obtain approval from store manager or responsible personnel to remove unit from service. 4 Remove power to the units. Refer to MDE-2540 The Advantage, Legacy, and MPD Series Owners Manual for details on removing system power. 5 Locate left and right options doors. Using the key, open the left and right option doors. 6 From side A, unlatch the four draw latches located behind the right and left options doors. Use a 5/32-inch Allen wrench or 3/8-inch Hex to loosen the four screws at bottom of main access door. 7 From side A, open the main access door by lifting slightly. Place the main access door hinge bracket pin into the end slot/lock position. This locks into a maximum 90° angle. 8 Remove the cable clamp (Figure 19) attached to the card reader mounting bracket. Figure 19: Left Options Door Opened Card Reader Cable Clamp 9 Disconnect the data/power cable connection (Figure 20) from the card reader. MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005 Page 27 Installation Figure 20: Top View of Card Reader Mounted In Option Door Card Reader Bracket ESD Ground Connection Hex Head Fastener Hex Head Fastener Hex Head Fastener Data/Power Cable Connection Card Reader Gasket Lower Right Fan Screw 10 Using a cross-tip screwdriver, remove the screw that secures the ESD ground cable (Figure 20) to the option door chassis. Retain the screw for reinstallation. 11 Using a 1/4-inch nut driver, remove the four hex head fasteners (Figure 20) that secure the card reader bracket (Figure 20) and the card reader to the options door. Dispose of the card reader and retain the fasteners for reinstallation. Note: Make note of the card reader’s gasket orientation. This information will be useful when installing the new M00682B001 Card Reader Gasket. Also, ensure that the option door surface has been cleaned with isopropyl alcohol and a clean cloth prior to installing the new card reader gasket. 12 Remove the old card reader gasket (Figure 20) from the options door. Use a putty knife if necessary. 13 If installing a dual head card assembly on Side B, repeat steps 1 through 11. Installing The Contactless Smartcard Reader Assembly 1 Remove the adhesive backing from the M00682B001 Card Reader Gasket and carefully place the gasket over the card reader opening from the inside of the opened option door. Note: Fueling units that contain the InfoScreen option may require the removal of the lower right Infoscreen fan screw (Figure 20) to allow installation of the new RF Reader bracket. The screw may be discarded once the installation has been completed. 2 Obtain the M03311A001 Dual Head Card Assembly (Figure 21) and T19632-02 Card Reader Mounting Bracket (Figure 21) from the kit, and assemble the reader and bracket for installation onto the option door. Page 28 MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005 Installation 3 From the rear of the option door, position the card reader and bracket in the door such that the card reader slot (Figure 21) is positioned on the top. Figure 21: Dual Head Card Assembly and Card Reader Mounting Bracket 2 Pin Antenna Connector 7 Pin Power/Data Connector 2 Pin ESD Ground Connection Card Reader Slot Printed Circuit Card M03311A001 Dual Head Card Assembly Card Reader Mounting Bracket T19362-02 4 Secure the card reader and bracket to the door using three of the Q11677-24 screws. Leave the fourth screw (lower left) out for securing ground cable later. Reattach the cable clamp to the new bracket. 5 Reconnect the power/data cable to the seven-pin connector (Figure 21) on the Printed Circuit Card (PCA) located on the left side of the dual head card assembly. CAUTION Refer to Figure 12 and ensure that the M02134A001 ESD Ground Cable is inserted into the correct connector on the dual head card assembly. Failure to connect the cable properly will damage the card reader. 6 Insert the connector end of the ESD Ground Cable M02134A001 (Figure 22) to the two-pin connector on the card reader PCA (Figure 21). 7 Attach the ring end of ESD Ground Cable M02134A001 (Figure 22) to the option door chassis using the screw removed in Step 9 of “Removing the Card Reader from the Advantage Series Unit”. MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005 Page 29 Installation Figure 22: Advantage ESD Card Reader Ground Cable M02134A001 Connector End Ring End 8 Ensure that the Ground Cable is secured to the unit with sufficient slack to prevent cable pulls and pinching. Use Q13558-04 Cable Mounts as required. Note: Installation of the PCA antenna will require positioning the antenna as shown in Figure 23. Using cloth and isopropyl alcohol, remove any dust or dirt from the antenna location prior to removing the adhesive backing from the PCA antenna. 9 Open the right side options door. 10 Refer to Figure 23 and mark the proposed position of the antenna on the back of the right hand options door. 11 Obtain the M0517A001 dual head card assembly antenna from the kit and remove the adhesive backing. Carefully position the antenna in the position marked in previous step (and shown in Figure 23) and press firmly into place. 12 Using two Q11657-290 screws (part of the kit), secure the antenna in place by inserting the screws in the mounting holes (Figure 23) and turning the self-tapping screws into the option door. Page 30 MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005 Installation Figure 23: Antenna PCA Location on the Right Side Option Door Right Hand Door (Back Side) Antenna Mounting Holes M05170A001 Antenna PCA 2 Pin Connector 3.75” Flush to Rib Figure 24: Antenna PCA Mounted on the Right Side Option Door M04124A004 Antenna Cable M05170A001 Antenna PCA MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005 Page 31 Installation CAUTION Refer to Figure 23 and Figure 24 and ensure that the Antenna Cable is inserted into the 2 PIN Antenna connector on the dual head card assembly. Failure to connect the cable properly will damage the card reader. 13 Connect the M04124A004 antenna cable to the two-pin connector (Figure 21) on the Printed Circuit Assembly located on the dual head card assembly. 14 Connect the other end of antenna cable to the 2-pin RF connector on the antenna (Figure 23). 15 Using Q13558-04 cable mounts, properly dress the cables to avoid pinching or excessive stretching during openings and closings of either or both doors (See Figure 25). Figure 25: Cable Properly Dressed from Antenna to Card Reader 16 Obtain the M02962B005 FCC Decal and the N23951-09 UL/CA Recognition Decal from the kit, and from Side A of the dispenser affix the decals to the inside of the column sheathing location on the right. 17 Repeat steps 1 through 18Eclipse Card Reader Shield if installing on Side B. Page 32 MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005 Installation Upgrading the BIOS for the CRIND Logic Z180 PCA Note: This Basic Input/Output System (BIOS) upgrade is needed for dual head card assembly functionality. Contact the Gilbarco Technical Assistance Center (TAC) at 1-800-7437501 for the minimum version of CRIND BIOS required to operate the Dual Head Card Reader. Perform the following procedures to upgrade CRIND BIOS. This upgrade is initiated by installing the U7 EPROM Integrated Circuit (IC), one per logic board, on CRIND logic board(s) T17764-XX according to the following steps. CAUTION A properly grounded ESD wrist strap must be worn during this procedure. Failure to use electrostatic precautions may damage electronic components and void warranty. 1 Locate the CRIND tray (Figure 26) inside the unit and pull the tray forward to expose the CRIND Z180 Logic PCA (Figure 27). Figure 26: Exposed CRIND Tray Side A CRIND Logic PCA Side B CRIND Logic PCA 2 Locate and remove existing EPROM IC at U7 (Figure 27) on CRIND logic board T17764-XX using a grounded chip removal tool (Digikey K158-ND or equivalent, Figure 28). MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005 Page 33 Installation Figure 27: T17764-XX CRIND Logic Board (-G3 Shown) Chip Orientation Notch U7 JP1-16 Figure 28: Grounded Chip Removal Tool Grounding Strap Chip Removal Tool Page 34 MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005 Installation 3 Install EPROM IC (one per logic board) at position U7, orienting notch on chip with indication mark on board as shown on Figure 27. 4 Install a jump jack on JP-11 (Figure 27) for each side of unit, as needed in order to Cold Start the unit. Note: Jumper on JP-11 informs the CRIND that a system Cold Start is present. 5 Restore power to the unit. Refer to MDE-2540 The Advantage, Legacy, and MPD Series Owners Manual for details on restoring system power. 6 Observe that CRIND BIOS software installs and runs properly. Refer to MDE-2562 CRIND Service Manual for details on CRIND BIOS installs and prompts. 7 Upon receiving a prompt from the CRIND BIOS to remove the Cold Start jumper, remove power from the unit. Refer to MDE-2540 The Advantage, Legacy, and MPD Series Owners Manual for details on removing system power. 8 Once power has been removed, remove the Cold Start jumper from JP-11 on the CRIND Logic board. 9 Restore the CRIND Tray to its original position. Completing The Advantage Series Installation Perform the following steps to complete installation. 1 Close and secure option and main doors. 2 Restore power to unit. Refer to MDE-2540 The Advantage, Legacy, and MPD Series Owners Manual. 3 Test the dual head card assembly by tapping the test card against the logo. The CRIND beeper will emit an audible beep upon performing a successful read. 4 Apply appropriate graphic logos. These are order entry items. See MDE-2620 for graphic application instructions. MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005 Page 35 Installation CRIND®, Eclipse®, Encore®, GOLD®, Infoscreen®, The Advantage® Series, and TRIND® are registered trademarks of Gilbarco Inc. MasterCard® is a registered trademark of MasterCard International, Incorporated PayPass™ is a trademark of MasterCard International, Incorporated © 2005 Gilbarco Inc. 7300 West Friendly Avenue • Post Office Box 22087 Greensboro, North Carolina 27420 Phone (336) 547-5000 • http://www.gilbarco.com • Printed in the U.S.A. MDE-4199 Contactless Smart Card Retrofit Kit M05205K00X Installation Manual • January 2005
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