Gilbarco GBIR16 Card Reader Transmitter User Manual MDE 4635

Gilbarco Inc. Card Reader Transmitter MDE 4635

users manual

MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 Page 1Preliminary05/15/07IntroductionPurpose This manual provides installation instructions for M07813K00X Encrypted Card Reader Retrofit Kits. The kits are used in the following units:Unit Type Kit NumberEncore® S (Encrypted Contactless Card Reader) M07813K001Encore S (Encrypted Card Reader) M07813K002Encore 500 (Encrypted Contactless Card Reader) M07813K003Encore 500 (Encrypted Card Reader) M07813K004Encore 300 (Encrypted Contactless Card Reader) M07813K005Encore 300 (Encrypted Card Reader) M07813K006The Advantage (Encrypted Contactless Card Reader) Series dispensers with Infoscreen, Monochrome, or Single-line with American Disabilities Act (ADA) Card Reader in Dispenser (CRIND®) features and using space reserved for cash acceptorM07813K007The Advantage (Encrypted Contactless Card Reader) Series dispensers with Infoscreen, Monochrome, or Single-line with ADA CRIND features and reserving the space for cash acceptorM07813K008The Advantage® (Encrypted Card Reader) Series dispensers with Infoscreen®, Monochrome, or Single-line with ADA CRIND featuresM07813K009The Encrypted Card Reader option provides protection against theft.Note: This feature requires that the dispenser subject to installation contains the Card Reader option. Door replacements that contain aluminum CRIND doors or pre-ADA doors may be required for the Advantage Series dispensers.MDE-4635Encrypted Card Reader Retrofit Kit (M07813K00X) Installation ManualMay 2007
IntroductionPage 2 MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 PreliminaryTable of ContentsTopic PageIntroduction 1Purpose 1Table of Contents 2Required Reading 2Related Documents 8Parts Lists 3Important Safety Information 9Installation of the Encrypted Card Reader Retrofit Kit 11Installing the M07813K001 Kit in an Encore S Unit (with Contactless Card Reader Option) 11Installing the M07813K002 Kit in an Encore S Unit (without Contactless Card Reader Option) 19Installing the M07813K003 Kit in an Encore 500 Unit (with Contactless Card Reader Option) 19Installing the M07813K004 Kit in an Encore 500 Unit (without Contactless Card Reader Option) 26Installing the M07813K005 Kit in an Encore 300 Unit (with Contactless Card Reader Option) 27Installing the M07813K006 Kit in an Encore 300 Unit (without Contactless Card Reader Option) 34Installing the M07813K007 Kit in an Advantage Series Unit Using Space Reserved for Cash Acceptor (with Contactless Card Reader Option)35Installing the M07813K008 Kit in an Advantage Series Unit Reserving Space for Cash Acceptor (with Contactless Card Reader Option)44Installing the M07813K009 Kit in an Advantage Series Unit Using Space Reserved for Cash Acceptor on the Left Options Door (without Contactless Card Reader Option)48Required ReadingBefore installing this kit, the installer must read, understand, and follow:• This manual• NFPA 30A, The Automotive and Marine Service Station Code• NFPA 70, The National Electric Code• Applicable federal, state, and local codes and regulationsFailure to do so may adversely affect the safe use and operation of the equipment.Note: This kit must be installed by a Gilbarco Authorized Service Contractor (ASC) to ensure warranty.Required ToolsThe following tools are required to install the Encrypted Card Reader (ECR) Retrofit Kit:• IC Extraction Tool, Digikey K158-ND (or equivalent)• IC Extraction Tool, AMP 821903-1 (or equivalent)• Isopropyl alcohol (END-1082)• Nut drivers, 1/4-inch, 8 mm, 3/8-inch, 9/32-inch• Putty knife• CSC test card• Ratchet set, standard• Screwdrivers, flat blade and cross tip• Static guard wrist strap
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 Page 3IntroductionPreliminaryParts Lists The following tables provide the parts list information for the Encrypted Card Reader Retrofit Kits.Encore S Encrypted Contactless Card Reader Kit (M07813K001)Item Description Part Number Quantity1Encrypted Card Reader M07577B001 22Cable, ESD Ground Card M07709A002 23PCA, 13.5 MHz Antenna M05170A001 24Decal, FCC/IC Recognition N23951-11 25Cable, Antenna Eccore/ADV M07703A001 26Bracket, Contactless Smart M07573B001 27Gasket, Card Reader M00682B003 28Screw SEL TP HEX HD 6-20X Q11677-24 49Tape Foam - 2 inch pieces K85492-56 410 Lens, TRIND® CSC Reader M05987B002 211 Screw Metric M4 X 8 M00419B117 812 Gasket, TRIND, ECE M06010B002 213 Cable, ECR/SmartPad Interface M07702A001 214 Cable Mount, Adhesive Q13558-04 615 Card, Card Reader Cleaning Q11482 116 Decal, Patent and FCC M02962B009 117 CCN Software (Download) V03.1 -18 Encrypted Card Reader, Installation Manual MDE-4635 1Item Description Part Number Quantity1Encrypted Card Reader M07577B001 22Cable, ESD Ground Card M07709A002 23Bracket, Contactless Smart M07573B001 24Gasket, Card Reader M00682B003 25Screw SEL TP HEX HD 6-20X Q11677-24 46Cable, ECR/SmartPad Interface M07702A001 27Cable Mount, Adhesive Q13558-04 68Card, Card Reader Cleaning Q11482 19CCN Software (Download) V03.1 -10 Encrypted Card Reader, Installation Manual MDE-4635 1Encore S Encrypted Card Reader Kit (M07813K002)
IntroductionPage 4 MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 PreliminaryEncore 500 Encrypted Contactless Card Reader Kit (M07813K003)Item Description Part Number Quantity1Encrypted Card Reader M07577B001 22Cable, ESD Ground Card M07709A001 23PCA, 13.5 MHz Antenna M05170A001 24Decal, FCC/IC Recognition N23951-11 25Cable, Antenna Eccore/ADV M07703A001 26Bracket, Card Reader M07574B001 27Gasket, Card Reader M00682B001 28Screw SEL TP HEX HD 6-20X Q11677-24 89Screw TF WSHR HEX HD CS Q11657-290 410 Tape Foam - 2 inch pieces K85492-56 411 Cable, ECR/SmartPad Interface M07702A003 212 Cable Mount, Adhesive Q13558-04 613 Card, Card Reader Cleaning Q11482 114 Decal, Patent and FCC M02962B009 115 CCN Software (Download) V03.1 -16 Encrypted Card Reader, Installation Manual MDE-4635 1Encore 500 Encrypted Card Reader Kit (M07813K004)Item Description Part Number Quantity1Encrypted Card Reader M07577B001 22Cable, ESD Ground Card M07709A001 23Bracket, Card Reader M07574B001 24Gasket, Card Reader M00682B001 25Screw SEL TP HEX HD 6-20X Q11677-24 86Cable, ECR/SmartPad Interface M07702A003 27Cable Mount, Adhesive Q13558-04 68Card, Card Reader Cleaning Q11482 19CCN Software (Download) V03.1 -10 Encrypted Card Reader, Installation Manual MDE-4635 1
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 Page 5IntroductionPreliminaryEncore 300 Encrypted Contactless Card Reader Kit (M07813K005)Item Description Part Number Quantity1Encrypted Card Reader M07577B001 22Cable, ESD Ground Card M07709A001 23PCA, 13.5 MHz Antenna M05170A001 24Decal, FCC/IC Recognition N23951-11 25Cable, Antenna Eccore/ADV M07703A001 26Bracket, Card Reader M07574B001 27Gasket, Card Reader M00682B003 28Screw SEL TP HEX HD 6-20X Q11677-24 89Screw TF WSHR HEX HD CS Q11657-290 410 Tape Foam - 2 inch pieces K85492-56 411 Cable, ECR/SmartPad Interface M07702A002 212 Cable Mount, Adhesive Q13558-04 613 Card, Card Reader Cleaning Q11482 114 Decal, Patent and FCC M02962B009 115 Software CRIND BIOS V60.X.XX K93744-02 1*16 Software CRIND BIOS V62.X.XX KXXXXX-XX 1**17 Encrypted Card Reader, Installation Manual MDE-4635 1* Without SmartPad** With SmartPadEncore 300 Encrypted Card Reader Kit (M07813K006)Item Description Part Number Quantity1Encrypted Card Reader M07577B001 22Cable, ESD Ground Card M07709A001 23Bracket, Card Reader M07574B001 24Gasket, Card Reader M00682B001 25Screw SEL TP HEX HD 6-20X Q11677-24 86Cable, ECR/SmartPad Interface M07702A002 27Cable Mount, Adhesive Q13558-04 68Card, Card Reader Cleaning Q11482 19Software CRIND BIOS V60.X.XX K93744-02 1*10 Software CRIND BIOS V62.X.XX KXXXXX-XX 1**11 Encrypted Card Reader, Installation Manual MDE-4635 1* Without SmartPad** With SmartPad
IntroductionPage 6 MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 PreliminaryAdvantage Series Encrypted Contactless Card Reader Kit (M07813K007) Using Space Reserved for Cash AcceptorItem Description Part Number Quantity1Encrypted Card Reader M07577B001 22Cable, ESD Ground Card M07709A003 23PCA, 13.5 MHz Antenna M05170A001 24Cable, Antenna Eccore/ADV M07703A001 25Bracket, Card Reader M07576B001 26Gasket, Card Reader N23505-02 27Screw SEL TP HEX HD 6-20X Q11677-24 88Screw TF WSHR HEX HD CS Q11657-290 49Cable Tie Q10178-02 210 Tape Foam - 2 inch pieces K85492-56 411 Cable, ECR/SmartPad Interface M07702A004 212 Cable Mount, Adhesive Q13558-04 1813 Clamp, Cable Mounting Q13459-01 214 Card, Card Reader Cleaning Q11482 115 Decal, FCC/IC Recognition N23951-11 216 Decal, Patent and FCC M02962B009 117 Software CRIND BIOS V60.X.XX K93744-02 1*18 Software CRIND BIOS V62.X.XX KXXXXX-XX 1**19 Encrypted Card Reader, Installation Manual MDE-4635 1* Without SmartPad** With SmartPad
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 Page 7IntroductionPreliminaryAdvantage Series Encrypted Contactless Card Reader Kit (M07813K008) Reserving Space for Cash Acceptor Item Description Part Number Quantity1Encrypted Card Reader M07577B001 22Cable, ESD Ground Card M07709A003 23PCA, 13.5 MHz Antenna M05170A001 24Cable, Antenna Eccore/ADV M07703A002 25Bracket, Card Reader M07576B001 26Gasket, Card Reader N23505-02 27Screw SEL TP HEX HD 6-20X Q11677-24 88Screw TF WSHR HEX HD CS Q11657-290 49Cable Tie Q10178-02 210 Tape Foam - 2 inch pieces K85492-56 411 Cable, ECR/SmartPad Interface M07702A004 212 Cable Mount, Adhesive Q13558-04 613 Clamp, Cable Mounting Q13459-01 214 Card, Card Reader Cleaning Q11482 115 Decal, FCC/IC Recognition N23951-11 216 Decal, Patent and FCC M02962B009 117 Software CRIND BIOS V60.X.XX K93744-02 1*18 Software CRIND BIOS V62.X.XX KXXXXX-XX 1**19 Encrypted Card Reader, Installation Manual MDE-4635 1* Without SmartPad** With SmartPadAdvantage Series Encrypted Card Reader Kit (M07813K009) Using Space for Cash AcceptorItem Description Part Number Quantity1Encrypted Card Reader M07577B001 22Cable, ESD Ground Card M07709A003 23Bracket, Card Reader M07576B001 24Gasket, Card Reader N23505-02 25Screw SEL TP HEX HD 6-20X Q11677-24 86Cable, ECR/SmartPad Interface M07702A004 27Cable Mount, Adhesive Q13558-04 68Clamp, Cable Mounting Q13459-01 29Card, Card Reader Cleaning Q11482 110 Software CRIND BIOS V60.X.XX K93744-02 1*11 Software CRIND BIOS V62.X.XX KXXXXX-XX 1**12 Encrypted Card Reader, Installation Manual MDE-4635 1* Without SmartPad** With SmartPad
Standard Encore units manufactured after January 1, 2005 may not have openings in the customer interface door for Scanner, Cash Acceptor, or Transmitter/Receiver In Dispenser (TRIND)/Contactless. If your unit was built after January 1, 2005 and does not have these openings, it will require the installation of an M01208A00X Customer Interface Module (CIM™) door with CRIND device and CIM graphics to install a Contactless Smart Card Retrofit Kit. Verify the unit’s date code prior to installation. Refer to MDE-3893 Encore and Eclipse® Series Owner’s Manual for details on understanding the date codes.IMPORTANT INFORMATIONIntroductionPage 8 MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 PreliminaryRelated DocumentsDocument Number Title GOLD LibraryMDE-2540 The Advantage®, Legacy®, and MPD® Series Owner’s ManualThe Advantage and Legacy ModelsMDE-2562 CRIND Service Manual CRIND and TRINDMDE-3804 Encore and Eclipse Series Start-Up/Service Manual Encore and EclipseMDE-3893 Encore/Eclipse Owners Manual Encore and EclipseMDE-4516 Encore S Series Owner's Manual Encore and EclipseMDE-4625 Graphics Panel Application and Repair Encore and EclipsePT-1728 The Advantage Series Illustrated Parts Manual Parts ManualPT-1736 CRIND Illustrated Parts Manual Parts ManualPT-1936 Encore Series Pump and Dispenser Illustrated Parts Manual Parts ManualPT-1938 Eclipse Series Pump and Dispenser Parts Manual Parts ManualAbbreviations and AcronymsTerm DescriptionADA American Disabilities ActCRIND Card Reader in DispenserCSC Contactless Smart CardESD Electrostatic DischargePCA Printed Circuit AssemblyPOS Point of SaleRF Radio FrequencyTRIND Transmitter/Receiver in Dispenser
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 Page 9Important Safety InformationPreliminaryImportant Safety InformationThis section introduces the hazards and safety precautions associated with installing, inspecting, maintaining or servicing this product. Before performing any task on this product, read this safety information and the applicable sections in this manual, where additional hazards and safety precautions for your task will be found. Fire, explosion, electrical shock or pressure release could occur and cause death or serious injury, if these safe service procedures are not followed. Preliminary PrecautionsYou are working in a potentially dangerous environment of flammable fuels, vapors, and high voltage or pressures. Only trained or authorized individuals knowledgeable in the related procedures should install, inspect, maintain or service this equipment.Emergency Total Electrical Shut-OffThe first and most important information you must know is how to stop all fuel flow to the pump/dispenser and island. Locate the switch or circuit breakers that shut off all power to all fueling equipment, dispensing devices, and Submerged Turbine Pumps (STPs). Total Electrical Shut-Off Before AccessAny procedure that requires access to electrical components or the electronics of the dispenser requires total electrical shut off of that unit. Understand the function and location of this switch or circuit breaker before inspecting, installing, maintaining, or servicing Gilbarco equipment.Evacuating, Barricading and Shutting OffAny procedure that requires access to the pump/dispenser or STPs requires the following actions:• An evacuation of all unauthorized persons and vehicles from the work area • Use of safety tape, cones or barricades at the affected unit (s)• A total electrical shut-off of the affected unit (s)Read the ManualRead, understand and follow this manual and any other labels or related materials supplied with this equipment. If you do not understand a procedure, call a Gilbarco Authorized Service Contractor or call the Gilbarco Support Center at 1-800-800-7498. It is imperative to your safety and the safety of others to understand the procedures before beginning work.Follow the RegulationsApplicable information is available in National Fire Protection Association (NFPA) 30A; Code for Motor Fuel Dispensing Facilities and Repair Garages, NFPA 70; National Electrical Code (NEC), Occupational Safety and Hazard Association (OSHA) regulations and federal, state, and local codes. All these regulations must be followed. Failure to install, inspect, maintain or service this equipment in accordance with these codes, regulations and standards may lead to legal citations with penalties or affect the safe use and operation of the equipment.Replacement PartsUse only genuine Gilbarco replacement parts and retrofit kits on your pump/dispenser. Using parts other than genuine Gilbarco replacement parts could create a safety hazard and violate local regulations.Safety Symbols and Warning WordsThis section provides important information about warning symbols and boxes.Alert Symbol This safety alert symbol is used in this manual and on warning labels to alert you to a precaution which must be followed to prevent potential personal safety hazards. Obey safety directives that follow this symbol to avoid possible injury or death.Signal WordsThese signal words used in this manual and on warning labels tell you the seriousness of particular safety hazards. The precautions below must be followed to prevent death, injury or damage to the equipment:DANGER: Alerts you to a hazard or unsafe practice which will result in death or serious injury.WARNING: Alerts you to a hazard or unsafe practice that could result in death or serious injury. CAUTION with Alert symbol: Designates a hazard or unsafe practice which may result in minor injury.CAUTION without Alert symbol: Designates a hazard or unsafe practice which may result in property or equipment damageWorking With Fuels and Electrical EnergyPrevent Explosions and FiresFuels and their vapors will explode or burn, if ignited. Spilled or leaking fuels cause vapors. Even filling customer tanks will cause potentially dangerous vapors in the vicinity of the dispenser or island.The EMERGENCY STOP, ALL STOP, and PUMP STOP buttons at the cashier’s station WILL NOT shut off electrical power to the pump/dispenser. This means that even if you activate these stops, fuel may continue to flow uncontrolled. You must use the TOTAL ELECTRICAL SHUT-OFF in the case of an emergency and not the console’s ALL STOP and PUMP STOP or similar keys.!WARNING!!!!
Important Safety InformationPage 10 MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 PreliminaryNo Open Fire Open flames from matches, lighters, welding torches or other sources can ignite fuels and their vapors.No Sparks - No Smoking Sparks from starting vehicles, starting or using power tools, burning cigarettes, cigars or pipes can also ignite fuels and their vapors. Static electricity, including an electrostatic charge on your body, can cause a spark sufficient to ignite fuel vapors. Every time you get out of a vehicle, touch the metal of your vehicle, to discharge any electrostatic charge before you approach the dispenser island.Working AloneIt is highly recommended that someone who is capable of rendering first aid be present during servicing. Familiarize yourself with Cardiopulmonary Resuscitation (CPR) methods, if you work with or around high voltages. This information is available from the American Red Cross. Always advise the station personnel about where you will be working, and caution them not to activate power while you are working on the equipment. Use the OSHA Lockout/ Tagout procedures. If you are not familiar with this requirement, refer to this information in the service manual and OSHA documentation.Working With Electricity SafelyEnsure that you use safe and established practices in working with electrical devices. Poorly wired devices may cause a fire, explosion or electrical shock. Ensure that grounding connections are properly made. Take care that sealing devices and compounds are in place. Ensure that you do not to pinch wires when replacing covers. Follow OSHA Lockout/Tagout requirements. Station employees and service contractors need to understand and comply with this program completely to ensure safety while the equipment is down.Hazardous MaterialsSome materials present inside electronic enclosures may present a health hazard if not handled correctly. Ensure that you clean hands after handling equipment. Do not place any equipment in the mouth. In an EmergencyInform Emergency PersonnelCompile the following information and inform emergency personnel:• Location of accident (for example, address, front/back of building, and so on)• Nature of accident (for example, possible heart attack, run over by car, burns, and so on)• Age of victim (for example, baby, teenager, middle-age, elderly)• Whether or not victim has received first aid (for example, stopped bleeding by pressure, and so on)• Whether or not a victim has vomited (for example, if swallowed or inhaled something, and so on)IMPORTANT: Oxygen may be needed at scene if gasoline has been ingested or inhaled. Seek medical advice immediately.Lockout/TagoutLockout/Tagout covers servicing and maintenance of machines and equipment in which the unexpected energization or start-up of the machine(s) or equipment or release of stored energy could cause injury to employees or personnel. Lockout/Tagout applies to all mechanical, hydraulic, chemical or other energy, but does not cover electrical hazards. Subpart S of 29 CFR Part 1910 - Electrical Hazards, 29 CFR Part 1910.333 contains specific Lockout/Tagout provision for electrical hazards.The pump/dispenser contains a chemical known to the State of California to cause cancer.WARNING!The pump/dispenser contains a chemical known to the State of California to cause birth defects or other reproductive harm.WARNING!Gasoline ingested may cause unconsciousness and burns to internal organs.Do not induce vomiting.Keep airway open. Oxygen may be needed at scene.Seek medical advice immediately.WARNING!Gasoline inhaled may cause unconsciousness and burns to lips, mouth and lungs.Keep airway open.Seek medical advice immediately.WARNING!Gasoline spilled in eyes may cause burns to eye tissue.Irrigate eyes with water for approximately 15 minutes.Seek medical advice immediately.!WARNING!Gasoline spilled on skin may cause burns.Wash area thoroughly with clear water.Seek medical advice immediately.WARNING!
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 Page 11Installation of the Encrypted Card Reader Retrofit KitPreliminaryInstallation of the Encrypted Card Reader Retrofit KitInstalling the M07813K001 Kit in an Encore S Unit (with Contactless Card Reader Option)When you install an Encrypted Card Reader kit, the existing Card Reader must be removed and replaced with the Encrypted Card Reader.Removing the Existing Card ReaderTo remove the existing Card Reader, proceed as follows:Note: Read all instructions before beginning and observe all safety precautions.1Obtain an approval from the store manager or responsible personnel to remove the unit from service.2Remove AC power to the unit using the station circuit breaker. Refer to MDE-3893 Encore/Eclipse Owners Manual for details.3Remove the lower hydraulics panel. The main door has a lower latch underneath the lower left main door corner. Open this latch. Locate the upper main door lock. Insert the main door key and open the main door.4Repeat step 2 for Side 2 of the unit.5Disconnect the cable harness or ribbon cable connection from the Card Reader (see Figure 1 on page 12).6Use a 1/4 inch nut driver to remove the two hex head screws (see Figure 1 on page 12) that secure the Card Reader bracket (see Figure 1 on page 12) and the Card Reader to the option door. Dispose of the Card Reader and bracket, unless you want to keep the Card Reader as a used spare part.Note: Make a note of the Card Reader’s gasket orientation. This information will be useful when you install the new Card Reader gasket (M00682B003) and bracket (M07573B001). Also, ensure that the option door has been cleaned with isopropyl alcohol and a clean cloth prior to installing the new Card Reader gasket (M00682B003).7Remove the old Card Reader gasket from the option door. Use a putty knife, if required.
Installation of the Encrypted Card Reader Retrofit KitPage 12 MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 PreliminaryFigure 1: Rear View of the Encore S Main Door with Card ReaderCable Harness ConnectionFastenerFastenerInstalling the Encore Encrypted Card Reader AssemblyTo install this assembly, proceed as follows:1Remove the adhesive backing from the Card Reader gasket (M00682B003) and place the gasket over the Card Reader opening from the inside of the open main door.A properly grounded ESD wrist strap must be worn when performing step 2. Failure to use electrostatic precautions may damage electronic components and void warranty.CAUTION2Obtain the Encrypted Card Reader assembly (M07577B001) (Figure 2 on page 13) and Contactless Smart bracket (M07573B001) (Figure 2 on page 13) from the kit.
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 Page 13Installation of the Encrypted Card Reader Retrofit KitPreliminary3From the rear of the main door, position the Card Reader and then the Card Reader bracket on the door such that the Card Reader slot (Figure 2) is positioned on the top.Figure 2: Encrypted Card Reader Assembly and Encore S BracketEncore S Encrypted Card Reader Bracket (M07573B001) Encore S Encrypted Card Reader Assembly (M07577) - Front ViewEncore S Encrypted Card Reader Assembly (M07577) - Top ViewPrinted Circuit Card (Inside)Power/Data ConnectorCard Reader SlotESD Ground ConnectionAntenna Connector4Loosely secure the Encrypted Card Reader bracket and Card Reader to the main door using the two Q11677-24 screws (provided in the kit) in the top and bottom two holes (looking from the back of the Card Reader).5Remove the power/data cable from the current Card Reader. Remove the ESD Ground Connection cable from the current Card Reader (if it has one).6Align the Card Reader and bracket. Securely tighten the two mounting screws (Q11677-24).7Reconnect the 7-pin power/data cable (M07702A001) to the 7-pin Power/Data connector(see Figure 2) on the Card Reader. If the dispenser is equipped with SmartPad™, connect the SmartPad end of the cable (M07702A001) to the SmartPad CRIND keypad connector. If the dispenser is not equipped with SmartPad (that is, has a regular CRIND keypad), do not connect the SmartPad end of the cable (M07702A001), which means that the SmartPad end of the cable (M07702A001) remains loose and the dispenser’s CRIND keypad connection remains unaltered.
Installation of the Encrypted Card Reader Retrofit KitPage 14 MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 Preliminary8Connect the J3101/J3102 end to the SmartPad port on the CRIND Control Node Board (see Figure 3 on page 14).Figure 3: CRIND Control Node Board Showing the Connection of J3101/J3102 End to the SmartPad PortEncrypted Card Reader Data Cable Connection to CRIND Control Node Board9Insert the connector end of the ESD Ground Card cable (M07709A002) (see Figure 4) to the ESD Ground Connection (see Figure 2 on page 13) on the Card Reader.Figure 4: Encore/Eclipse ESD Ground Card Cable (M07709A002)Ring TerminalConnector10 Locate the ground ring terminal on the lower portion of the monochrome display mounting bracket and remove the screw that secures the ground connection. Retain the screw for reinstallation.11 Connect the ring terminal (Figure 4) of the ESD Ground Card cable (M07709A002) to the monochrome display mounting bracket ground connection. Secure the connection with the screw and lock washer that was removed in step 10.12 Ensure that all ground cables are secured to the unit with sufficient slack to prevent cable pulls
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 Page 15Installation of the Encrypted Card Reader Retrofit KitPreliminaryand pinching.Installing the Antenna PCAThe RF antenna must be located directly behind the area where the MasterCard® PayPass™, American Express ExpressPaySM and other logo graphics are attached as shown in Figure 5.Figure 5: Encore S Main Door Showing Antenna PCA LocationPayPass Logo LocationFront View Rear ViewM05170A001 Antenna PCA 2-pin Connector K85492-56 Foam Tape (On the Backside)Mounting Holes
Installation of the Encrypted Card Reader Retrofit KitPage 16 MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 PreliminaryTo install the antenna, proceed as follows:1Remove the small bracket holding in the TRIND blanking panel, and knock out the TRIND blanking panel (Figure 6) using a hammer.Figure 6: Encore S Door with the Blanking PanelEncore S Door with Blanking Panel2Remove the narrow sealing gasket from the exposed TRIND lens space on the outside of the door and replace it with the TRIND gasket (M06010B002). 3Locate the M05170A001 Antenna PCA placed on the TRIND CSC Reader Lens (M05987B002) and place it over the TRIND gasket. Secure the TRIND CSC Reader Lens by installing and tightening the four screws (M00419B117) (see Figure 7)4Connect one end of the M07703A001 Antenna Cable to the Card Reader antenna connector of the Encrypted Card Reader top (Figure 2 on page 13) and the other end of the antenna cable to the 2-pin connector on the M05170A001 PCA antenna (Figure 5 on page 15).Figure 7: Antenna PCA on TRIND CSC Reader LensAntenna PCA (M05170A001)Encrypted Card Reader (M07577B001)TRIND Gasket (M06010B002)5Repeat steps 1-4 on the other side of the unit.
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 Page 17Installation of the Encrypted Card Reader Retrofit KitPreliminaryLoading the CRIND Software and Purging Persistent MemoryTo load the CRIND software, proceed as follows:1Remove the CRIND two-wire from the CRIND node. This terminates any interference that may occur.2Connect the Download cable to the laptop and the laptop port on the CRIND node.3Download the appropriate software to the CRIND node.4Purge the Persistent Memory after the download is complete.5Reprogram the CRIND IDs and CRIND node. 6Enable the required options (for example, Cash Acceptors, Barcode Scanners, and so on).7Connect the two-wire back on the CRIND node. Allow the Point of Sale (POS) to download the CRIND.8Test the new Card Reader.RF Read performance will be severely affected by crimps/bends in the antenna cable.IMPORTANT INFORMATIONCompleting the Installation for Encore S UnitsTo complete the installation, proceed as follows:1Install the N23951-11 UL/CA Recognition Decal on the Card Reader bracket as shown in Figure 8.Figure 8: FCC Label on Smart Card Reader (Side)FCC Label
Installation of the Encrypted Card Reader Retrofit KitPage 18 MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 Preliminary2Close and secure the main doors using the security latch and the main door lock. Reinstall and lock the lower panel door.3Restore power to the unit. Refer to MDE-4516 Encore 500 S Owners Manual for details.4Test the RF Readers by sliding the CRIND diagnostic card (Q12534) through both the readers with the magnetic strip facing upwards.5Verify if a valid read was made from the diagnostic card.6Pass the Encrypted Card Reader test card in front of the RF antenna (flat side towards the antenna).7Verify if a valid read was made from the test card. The CRIND beeper will emit an audible beep upon performing a successful read.Note: The test card should be read from a minimum distance of 1 inch when presented parallel to the bezel surface.8Apply the appropriate graphic logos. These are order entry items. Refer MDE-4625 Graphics Panel Application and Repair for graphic application instructions.9Obtain the FCC Decal (M02962B009) from the kit and install it under the patent label.TRIND FCC Label Nameplate (M02962B009)Patent Label
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 Page 19Installation of the Encrypted Card Reader Retrofit KitPreliminaryInstalling the M07813K002 Kit in an Encore S Unit (without Contactless Card Reader Option)The installation instructions for the M07813K002 kit are similar to the installation instructions for the M07813K001 kit.To install the M07813K002 Kit, proceed as follows:1Remove the existing Card Reader. Refer to “Removing the Existing Card Reader” on page 11 for instructions.2Install the Encore Encrypted Card Reader assembly. Refer to “Installing the Encore Encrypted Card Reader Assembly” on page 12 for instructions.3Load the CRIND software and purge the persistent memory. Refer to “Loading the CRIND Software and Purging Persistent Memory” on page 17 for instructions.4Complete the installation by referring to “Completing the Installation for Encore S Units” on page 17.Note: Do not perform steps 4 to 7.5Verify that the Card Reader will read a card.Installing the M07813K003 Kit in an Encore 500 Unit (with Contactless Card Reader Option)When you install an Encrypted Card Reader kit, the existing Card Reader must be removed and replaced with the Encrypted Card Reader.Removing the Existing Card ReaderTo remove the existing Card Reader, proceed as follows:Note: Read all instructions before beginning and observe all safety precautions.1Obtain an approval from the store manager or responsible personnel to remove the unit from service.2Remove AC power to the unit using the station circuit breaker. Refer to MDE-3893 Encore/Eclipse Owners Manual for details.3Locate the main door, insert the key, and open the door.4Repeat step 2 for Side 2 of the unit.5Disconnect the cable harness or ribbon cable connection from the Card Reader (see Figure 9 on page 20).
Installation of the Encrypted Card Reader Retrofit KitPage 20 MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 Preliminary6Use a 1/4 inch nut driver to remove the four hex head screws (see Figure 9) that secure the Card Reader bracket (see Figure 9) and the Card Reader to the option door. Dispose of the Card Reader and bracket, unless you want to keep the Card Reader as a used spare part.Note: Make a note of the Card Reader’s gasket orientation. This information will be useful when you install the new Card Reader gasket (M00682B001) and bracket (M07574B001). Also, ensure that the option door has been cleaned with isopropyl alcohol and a clean cloth prior to installing the new Card Reader gasket (M00682B001).7Remove the old Card Reader gasket from the option door. Use a putty knife, if required.Figure 9: Rear View of Encore 500 Main Door with Card ReaderCable Harness Connection FastenersFastenersInstalling the Encore Encrypted Card Reader AssemblyTo install this assembly, proceed as follows:1Remove the adhesive backing from the Card Reader gasket (M00682B001) and place the gasket over the Card Reader opening from the inside of the open main door.A properly grounded ESD wrist strap must be worn when performing step 2. Failure to use electrostatic precautions may damage electronic components and void warranty.CAUTION2Obtain the Encrypted Card Reader assembly (M07577B001) (Figure 10 on page 21) and contactless smart bracket (M07574B001) (Figure 10 on page 21) from the kit.3From the rear of the main door, position the Card Reader and then the Card Reader bracket in the door such that the Card Reader slot (Figure 10 on page 21) is positioned on the top.
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 Page 21Installation of the Encrypted Card Reader Retrofit KitPreliminaryFigure 10: Encrypted Card Reader Assembly and Encore 500 BracketEncore 500 Encrypted Card Reader Bracket (M07574B001) Encore 500 Encrypted Card Reader Assembly (M07577) - Front ViewEncore 500 Encrypted Card Reader Assembly (M07577) - Top ViewPrinted Circuit Card (Inside)Power/Data ConnectorCard Reader SlotESD Ground ConnectionAntenna Connector4Loosely secure the Encrypted Card Reader bracket and Card Reader to the main door using the four Q11677-24 screws (provided in the kit) in the Side 4 holes (looking from the back of the Card Reader).5Remove the power/data cable from the current Card Reader. Remove the ESD Ground Connection cable from the current Card Reader (if it has one).6Align the Card Reader and bracket. Securely tighten the four mounting screws (Q11677-24).7Reconnect the 7-pin power/data cable (M07702A003) to the 7-pin Power/Data connector(see Figure 10) on the Card Reader. If the dispenser is equipped with SmartPad, connect the SmartPad end of the cable (M07702A003) to the SmartPad CRIND keypad connector. If the dispenser is not equipped with SmartPad (that is, has a regular CRIND keypad), do not connect the SmartPad end of the cable (M07702A003), which means that the SmartPad end of the cable (M07702A003) remains loose and the dispenser’s CRIND keypad connection remains unaltered.8Connect the J3101/J3102 end to the SmartPad port on the CRIND Control Node Board (see Figure 11 on page 22).
Installation of the Encrypted Card Reader Retrofit KitPage 22 MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 PreliminaryFigure 11: CRIND Control Node Board Showing the Connection of J3101/J3102 End to the SmartPad PortEncrypted Card Reader Data Cable Connection to CRIND Control Node Board9Insert the connector end of the ESD Ground Card cable (M07709A001) (see Figure 12) to the ESD Ground Connection (see Figure 10 on page 21) on the Card Reader.Figure 12: Encore/Eclipse ESD Ground Card Cable (M07709A001)Ring TerminalConnector10 Locate the ground ring terminal on the lower portion of the monochrome display mounting bracket and remove the screw that secures the ground connection. Retain the screw for reinstallation.11 Connect the ring terminal (Figure 12) of the ESD Ground Card cable (M07709A001) to the monochrome display mounting bracket ground connection. Secure the connection with the screw and lock washer that was removed in step 10.12 Ensure that all ground cables are secured to the unit with sufficient slack to prevent cable pulls
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 Page 23Installation of the Encrypted Card Reader Retrofit KitPreliminaryand pinching.Installing the Antenna PCAThe RF antenna must be located directly behind the area where the MasterCard PayPass, American Express ExpressPay and other logo graphics are attached as shown in Figure 13.Figure 13: Encore 500 Main Door Showing Antenna PCA LocationM05170A001 Antenna PCA PayPass Logo LocationFront View Rear ViewMounting Holes2-pin Connector K85492-56 Foam Tape (On the Backside)
Installation of the Encrypted Card Reader Retrofit KitPage 24 MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 PreliminaryTo install the antenna, proceed as follows:1Locate the area where the antenna PCA will be mounted.2Using isopropyl alcohol, clean the mounting surface.3Locate the M05170A001 Antenna PCA and the two 2 inch strips of K85492-56 foam tape in the kit. Install the two strips of foam tape to the antenna’s rear surface (non-component side of antenna PCA). These strips may already be installed on the antenna (PCB).4Peel the protective cover from the foam adhesive strips on the antenna and orient the antenna as shown in Figure 13 on page 23 and attach it to the main door surface by pressing the foam tape firmly against the main door.5Using two Q11657-290 screws (part of the kit), secure the antenna in place by inserting the screws in the mounting holes (Figure 13 on page 23) and turning the self-tapping screws into the main door.When drilling on the island, always use a non-sparking manual (hand) drill. Else, remove the door and move to a safe place to drill.CAUTIONNote: Since there are no pilot holes in the plastic for these antenna mounting screws, significant force is required to get the screws to penetrate the plastic. If problems are encountered, it is acceptable to drill a pilot hole of 1/8 inch diameter or less, by a maximum depth of 3/16 inch to start each screw. Do not completely drill through the plastic.6Connect one end of the M07703A001 Antenna Cable to the Card Reader antenna connector of the Encrypted Card Reader top (Figure 10 on page 21) and the other end of the antenna cable to the 2-pin connector on the M05170A001 PCA antenna (Figure 13 on page 23).7Repeat steps 1 to 6 on the other side of the unit.Loading the CRIND Software and Purging Persistent MemoryTo load the CRIND software, proceed as follows:1Remove the CRIND two-wire from the CRIND node. This terminates any interference that may occur.2Connect the Download cable to the laptop and the laptop port on the CRIND node.3Download the appropriate software to the CRIND node.4Purge the Persistent Memory after the download is complete.5Reprogram the CRIND IDs and CRIND node. 6Enable the required options (for example, Cash Acceptors, Barcode Scanners, and so on).
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 Page 25Installation of the Encrypted Card Reader Retrofit KitPreliminary7Connect the two-wire back on the CRIND node. Allow the Point of Sale (POS) to download the CRIND.8Test the new Card Reader.RF Read performance will be severely affected by crimps/bends in the antenna cable.IMPORTANT INFORMATIONCompleting Installation for Encore 500 UnitsTo complete the installation, proceed as follows:1Install the N23951-11 UL/CA Recognition Decal on the back of the Card Reader as shown in Figure 14.Figure 14: FCC Label on Smart Card Reader (Side)FCC Label2Close and secure the main doors using the security latch and the main door lock. Reinstall and lock the lower panel door.3Restore power to the unit. Refer to MDE-4516 Encore 500 S Owners Manual for details.4Test the RF Readers by sliding the CRIND diagnostic card (Q12534) through both the readers with the magnetic strip facing upwards.5Verify if a valid read was made from the diagnostic card.6Pass the Encrypted Card Reader test card in front of the RF antenna (flat side towards the antenna).7Verify if a valid read was made from the test card. The CRIND beeper will emit an audible beep upon performing a successful read.Note: The test card should be read from a minimum distance of 1 inch when presented parallel to the bezel surface.
Installation of the Encrypted Card Reader Retrofit KitPage 26 MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 Preliminary8Apply the appropriate graphic logos. These are order entry items. Refer MDE-4625 Graphics Panel Application and Repair for graphic application instructions.9Obtain the FCC Decal (M02962B009) from the kit and install it under the patent label.TRIND FCC Label Nameplate (M02962B009)Patent LabelInstalling the M07813K004 Kit in an Encore 500 Unit (without Contactless Card Reader Option)The installation instructions for the M07813K004 kit are similar to the installation instructions for the M07813K003 kit.To install the M07813K004 Kit, proceed as follows:1Remove the existing Card Reader. Refer to “Removing the Existing Card Reader” on page 19 for instructions.2Install the Encore Encrypted Card Reader Assembly. Refer to “Installing the Encore Encrypted Card Reader Assembly” on page 20 for instructions.3Load the CRIND software and purge the persistent memory. Refer to “Loading the CRIND Software and Purging Persistent Memory” on page 24 for instructions.4Complete the installation by referring to “Completing Installation for Encore 500 Units” on page 25.Note: Do not perform steps 4 to 7.5Verify that the Card Reader will read a card.
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 Page 27Installation of the Encrypted Card Reader Retrofit KitPreliminaryInstalling the M07813K005 Kit in an Encore 300 Unit (with Contactless Card Reader Option)When you install an Encrypted Card Reader kit, the existing Card Reader must be removed and replaced with the Encrypted Card Reader.Removing the Existing Card ReaderTo remove the existing Card Reader, proceed as follows:Note: Read all instructions before beginning and observe all safety precautions.1Obtain an approval from the store manager or responsible personnel to remove the unit from service.2Remove AC power to the unit using the station circuit breaker. Refer to MDE-3893 Encore/Eclipse Owners Manual for details.3Locate the main door, insert the key, and open the door.4Repeat step 2 for Side 2 of the unit.5Disconnect the cable harness or ribbon cable connection from the Card Reader (see Figure 15 on page 28).6Use a 1/4 inch nut driver to remove the four hex head screws (see Figure 15 on page 28) that secure the Card Reader bracket (see Figure 15 on page 28) and the Card Reader to the option door. Dispose of the Card Reader and bracket, unless you want to keep the Card Reader as a used spare part.Note: Make a note of the Card Reader’s gasket orientation. This information will be useful when you install the new Card Reader gasket (M00682B001) and bracket (M07574B001). Also, ensure that the option door has been cleaned with isopropyl alcohol and a clean cloth prior to installing the new Card Reader gasket (M00682B001).7Remove the old Card Reader gasket from the option door. Use a putty knife, if required.
Installation of the Encrypted Card Reader Retrofit KitPage 28 MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 PreliminaryFigure 15: Rear View of Encore 300 Main Door with Card ReaderCable Harness Connection FastenersFastenersInstalling the Encore Encrypted Card Reader AssemblyTo install this assembly, proceed as follows:1Remove the adhesive backing from the Card Reader gasket (M00682B001) and place the gasket over the Card Reader opening from the inside of the open main door.A properly grounded ESD wrist strap must be worn when performing step 2. Failure to use electrostatic precautions may damage electronic components and void warranty.CAUTION2Obtain the Encrypted Card Reader assembly (M07577B001) (Figure 16 on page 29) and contactless smart bracket (M07574B001) (Figure 16 on page 29) from the kit.
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 Page 29Installation of the Encrypted Card Reader Retrofit KitPreliminary3From the rear of the main door, position the Card Reader and then the Card Reader bracket in the door such that the Card Reader slot (Figure 16) is positioned on the top.Figure 16: Encrypted Card Reader Assembly and Encore 300 BracketEncore 300 Encrypted Card Reader Bracket (M07574B001) Encore 300 Encrypted Card Reader Assembly (M07577) - Front ViewEncore 300 Encrypted Card Reader Assembly (M07577) - Top ViewPrinted Circuit Card (Inside)Power/Data ConnectorCard Reader SlotESD Ground ConnectionAntenna Connector4Loosely secure the Encrypted Card Reader bracket and Card Reader to the main door using the four screws (Q11677-24) provided in the kit, to the four holes (looking from the back of the Card Reader).5Remove the power/data cable from the current Card Reader. Remove the ESD Ground Connection cable from the current Card Reader (if it has one).6Align the Card Reader and bracket. Securely tighten the four mounting screws (Q11677-24).7Reconnect the 7-pin power/data cable (M07702A002) to the 7-pin Power/Data connector (see Figure 16) on the Card Reader. If the dispenser is equipped with SmartPad, connect the SmartPad end of the cable (M07702A002) to the SmartPad CRIND keypad connector. If the dispenser is not equipped with SmartPad (that is, has a regular CRIND keypad), do not connect the SmartPad end of the cable (M07702A002), which means that the SmartPad end of the cable (M07702A002) remains loose and the dispenser’s CRIND keypad connection remains unaltered.8Connect the J282 end of the M07702A002 cable to the SmartPad port on the CRIND Control Logic Board (see Figure 17 on page 30) - either M03651 (current production) or T17764.
Installation of the Encrypted Card Reader Retrofit KitPage 30 MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 PreliminaryFigure 17: CRIND Control Logic Board (M03651) Showing the Connection of J282 End to the SmartPad PortSmartPad CableTo Card ReaderTo SmartPad9Insert the connector end of the ESD Ground Card cable (M07709A001) (see Figure 18) to the ESD Ground Connection (see Figure 16 on page 29) on the Card Reader.Figure 18: Encore/Eclipse ESD Ground Card Cable (M07709A001)Ring TerminalConnector10 Locate the ground ring terminal on the lower portion of the monochrome display mounting bracket and remove the screw that secures the ground connection. Retain the screw for reinstallation.11 Connect the ring terminal (Figure 18) of the ESD Ground Card cable (M07709A001) to the monochrome display mounting bracket ground connection. Secure the connection with the screw and lock washer that was removed in step 10.12 Ensure that all ground cables are secured to the unit with sufficient slack to prevent cable pulls and pinching.
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 Page 31Installation of the Encrypted Card Reader Retrofit KitPreliminaryInstalling the Antenna PCAThe RF antenna must be located directly behind the area where the MasterCard PayPass, American Express ExpressPay and other logo graphics are attached as shown in Figure 19.Figure 19: Encore 300 Main Door Showing Antenna PCA LocationM05170A001 Antenna PCA PayPass Logo LocationFront View Rear ViewMounting Holes2-pin Connector K85492-56 Foam Tape (On the Backside)
Installation of the Encrypted Card Reader Retrofit KitPage 32 MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 PreliminaryTo install the antenna, proceed as follows:1Locate the area where the antenna PCA will be mounted.2Using isopropyl alcohol, clean the mounting surface.3Locate the M05170A001 Antenna PCA and the two 2 inch strips of K85492-56 foam tape in the kit. Install the two strips of foam tape to the antenna’s rear surface (non-component side of antenna PCA). These strips may already be installed on the antenna (PCB).4Peel the protective cover from the foam adhesive strips on the antenna and orient the antenna as shown in Figure 19 on page 31 and attach it to the main door surface by pressing the foam tape firmly against the main door.5Using two Q11657-290 screws (part of the kit), secure the antenna in place by inserting the screws in the mounting holes (Figure 19 on page 31) and turning the self-tapping screws into the main door.When drilling on the island, always use a non-sparking manual (hand) drill. Else, remove the door and move to a safe place to drill.CAUTIONNote: Since there are no pilot holes in the plastic for these antenna mounting screws, significant force is required to get the screws to penetrate the plastic. If problems are encountered, it is acceptable to drill a pilot hole of 1/8 inch diameter or less, by a maximum depth of 3/16 inch to start each screw. Do not completely drill through the plastic.6Connect one end of the M07703A001 Antenna Cable to the Card Reader antenna connector of the Encrypted Card Reader top (Figure 16 on page 29) and the other end of the antenna cable to the 2-pin connector on the M05170A001 PCA antenna (Figure 19 on page 31).7Repeat steps 1-6 on the other side of the unit.Cold-starting the CRIND Devices using the M03651A001, A002 and T17764 CRIND Logic Boards1Locate the CRIND Logic Board (s) on side 1 and side 2 main doors.2Use a chip remover to remove the current firmware chip located at U7 (located directly above connector P266).3On side 1 of the unit, install the required firmware chip at U7 on the CRIND Logic Board. Repeat the procedure on the other side of the unit.4Install a jump jack on JP-19 (cold-start) on both side 1 and side 2, if you are using the M03651A001 or A002 CRIND Logic Board. If you are using the T17764 CRIND Logic Board install a jump jack on JP-11 (cold-start) on the CRIND Logic Boards on both sides of the unit.
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 Page 33Installation of the Encrypted Card Reader Retrofit KitPreliminary5Power-up the dispenser. At this point, both CRIND devices will cold-start and start a download sequence. Once the download sequence starts, you can remove the jump jacks from JP-19 or JP-11 (as applicable) on both the CRIND Logic Boards. If you wait too long, a message will be displayed on the CRIND display prompting you to remove the jump jacks.Once the CRIND devices have completed the download process, they will automatically start communicating with the POS.RF Read performance will be severely affected by crimps/bends in the antenna cable.IMPORTANT INFORMATIONCompleting Installation for Encore 300 UnitsTo complete the installation, proceed as follows:1Install the N23951-11 UL/CA Recognition Decal on the back of the Card Reader as shown in Figure 20.Figure 20: FCC Label on Smart Card Reader (Side)FCC Label2Close and secure the main doors using the security latch and the main door lock. Reinstall and lock the lower panel door.3Restore power to the unit. Refer to MDE-3893 Encore and Eclipse Owner's Manual for details.4Test the RF Readers by sliding the CRIND diagnostic card (Q12534) through both the readers with the magnetic strip facing upwards.5Verify if a valid read was made from the diagnostic card.6Pass the Encrypted Card Reader test card in front of the RF antenna (flat side towards the antenna).
Installation of the Encrypted Card Reader Retrofit KitPage 34 MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 Preliminary7Verify if a valid read was made from the test card. The CRIND beeper will emit an audible beep upon performing a successful read.Note: The test card should be read from a minimum distance of 1 inch when presented parallel to the bezel surface.8Apply the appropriate graphic logos. These are order entry items. Refer MDE-4625 Graphics Panel Application and Repair for graphic application instructions.9Obtain the FCC Decal (M02962B009) from the kit and install it under the patent label.TRIND FCC Label Nameplate (M02962B009)Patent LabelInstalling the M07813K006 Kit in an Encore 300 Unit (without Contactless Card Reader Option)The installation instructions for the M07813K006 kit are similar to the installation instructions for the M07813K005 kit.To install the M07813K006 Kit, proceed as follows:1Remove the existing Card Reader. Refer to “Removing the Existing Card Reader” on page 27 for instructions.2Install the Encore Encrypted Card Reader Assembly. Refer to “Installing the Encore Encrypted Card Reader Assembly” on page 28 for instructions.
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 Page 35Installation of the Encrypted Card Reader Retrofit KitPreliminary3Cold-start the CRIND Devices. Refer to “Cold-starting the CRIND Devices using the M03651A001, A002 and T17764 CRIND Logic Boards” on page 32 for instructions.4Complete the installation by referring to “Completing Installation for Encore 300 Units” on page 33.Note: Do not perform steps 4 to 7.5Verify that the Card Reader will read a card.Installing the M07813K007 Kit in an Advantage Series Unit Using Space Reserved for Cash Acceptor (with Contactless Card Reader Option)When you install an Encrypted Card Reader kit, the existing Card Reader must be removed and replaced with the Encrypted Card Reader.Removing the Existing Card ReaderNote: Read all instructions before beginning and observe all safety precautions.1Obtain an approval from the store manager or responsible personnel to remove the unit from service.2Remove power to the unit. Refer to MDE-2540 The Advantage, Legacy and MPD Series Owner’s Manual for information on removing system power.3Using the key open the left and right option doors.4From side 1, unlatch the four draw latches located behind the right and left option doors. Use a 5/32 inch Allen wrench or 3/8 Hex to loosen the four screws at the bottom of the main access door.5On side 1, open the main access door by lifting slightly. Place the main access door hinge bracket pin into the end slot/lock position. This locks into a maximum 90° angle.6Carefully remove the cable clamp (see Figure 21 on page 36) from the Card Reader mounting bracket (leave it attached to the cables). Ensure that you do not damage the clamp because it will be reattached to the new bracket after the new Card Reader is installed.
Installation of the Encrypted Card Reader Retrofit KitPage 36 MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 PreliminaryFigure 21: Left Option Door Opened Cable ClampCard Reader7Disconnect the Data/Power cable connection (see Figure 22) from the Card Reader.Figure 22: Top View of the Card Reader Mounted in the Option Door Data/Power Cable ConnectionESD Ground ConnectionHex Head FastenerHex Head FastenerHex Head FastenerCard Reader BracketCard Reader Gasket Lower Right Fan Screw8Using a cross-tip screwdriver, remove the screw that secures the ESD ground cable (Figure 22) to the option door chassis.
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 Page 37Installation of the Encrypted Card Reader Retrofit KitPreliminary9Using a 1/4 inch nut driver, remove the four hex head screws (Figure 22 on page 36) that secure the Card Reader bracket (Figure 22 on page 36) and the Card Reader to the option door. Dispose of the Card Reader.Note: Make a note of the Card Reader’s gasket orientation. This information will be useful when installing the new Card Reader Gasket. Also, ensure that the option door surface has been cleaned with isopropyl alcohol and a clean cloth prior to installing the new Card Reader gasket.10 Remove the old Card Reader gasket (Figure 22 on page 36) from the option door. Use a putty knife, if necessary.11 If installing an Encrypted Card Reader assembly on side 2, repeat the steps from Note: to step 10.Installing the Advantage Encrypted Card Reader AssemblyTo install this assembly, proceed as follows:1Remove the adhesive backing from the Card Reader gasket (M00682B001) and place the gasket over the Card Reader opening from the inside of the open main door.A properly grounded ESD wrist strap must be worn when performing step 2. Failure to use electrostatic precautions may damage electronic components and void warranty.CAUTION2Obtain the Encrypted Card Reader assembly (M07577B001) (Figure 23 on page 38) and contactless smart bracket (M07576B001) (Figure 23 on page 38) from the kit.3From the rear of the main door, position the Card Reader and then the Card Reader bracket in the door such that the Card Reader slot (Figure 23 on page 38) is positioned on the top.
Installation of the Encrypted Card Reader Retrofit KitPage 38 MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 PreliminaryFigure 23: Encrypted Card Reader Assembly and Advantage BracketAdvantage Encrypted Card Reader Bracket (M07576B001) Advantage Encrypted Card Reader Assembly (M07577) - Front ViewAdvantage Encrypted Card Reader Assembly (M07577) - Top ViewPrinted Circuit Card (Inside)Power/Data ConnectorCard Reader SlotESD Ground ConnectionAntenna Connector4Loosely secure the Encrypted Card Reader bracket and Card Reader to the main door using the four screws (Q11677-24) provided in the kit, to the four holes (looking from the back of the Card Reader).5Remove the power/data cable from the current Card Reader. Remove the ESD Ground Connection cable from the current Card Reader (if it has one).6Align the Card Reader and bracket. Securely tighten the four mounting screws (Q11677-24).7Reconnect the 7-pin power/data cable (M07702A004) to the 7-pin Power/Data connector (see Figure 23) on the Card Reader. If the dispenser is equipped with SmartPad, connect the SmartPad end of the cable (M07702A004) to the SmartPad CRIND keypad connector. If the dispenser is not equipped with SmartPad (that is, has a regular CRIND keypad), do not connect the SmartPad end of the cable (M07702A004), which means that the SmartPad end of the cable (M07702A004) remains loose and the dispenser’s CRIND keypad connection remains unaltered.8Connect the J282 end to the SmartPad port on the CRIND Control Logic Board (see Figure 24 on page 39).
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 Page 39Installation of the Encrypted Card Reader Retrofit KitPreliminaryFigure 24: CRIND Logic Board Showing the Connection of J282 End to the SmartPad PortSmartPad CableTo Card ReaderTo SmartPad9Insert the connector end of the ESD Ground Card cable (M07709A003) (see Figure 25) to the ESD Ground Connection (see Figure 23 on page 38) on the Card Reader.Figure 25: Advantage ESD Ground Card Cable (M07709A003)ConnectorGNDClip (Pushes onto Sheet Metal Edge)10 Connect the clip end (Figure 25) of the ESD Ground Card cable (M07709A003) to the sheet metal inside the Advantage Series unit head (see Figure 26 on page 40).
Installation of the Encrypted Card Reader Retrofit KitPage 40 MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 PreliminaryFigure 26: Advantage ESD Card Reader Ground Cable M07709A003Clip End of CableM07709A003 CableInstalling the Antenna PCANote: Installation of the PCA antenna will require positioning the antenna as shown in Figure 27 on page 41. Using cloth and isopropyl alcohol, remove any dust or dirt from the antenna location prior to removing the adhesive backing from the PCA antenna.1Locate the M05170A001 Antenna PCA and two 2 inch strips of K85492-56 foam tape in the kit and install the two strips of foam tape to the antenna’s rear surface (non-component side of antenna PCA). These strips may already be installed.2Peel the protective cover from the foam adhesive strips on the antenna and carefully position the antenna under the Card Reader as shown on Figure 27 on page 41 and press firmly into place. 3Using the two screws (Q11657-290) provided in the kit, secure the antenna in place by inserting the screws in the mounting holes (Figure 27 on page 41) and turning the self-tapping screws into the option door. When drilling on the island, always use a non-sparking manual (hand) drill. Else, remove the door and move to a safe place to drill.CAUTION
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 Page 41Installation of the Encrypted Card Reader Retrofit KitPreliminaryNote: Since there are no pilot holes in the plastic for these antenna mounting screws, significant force is typically required to get the screws to penetrate the plastic. If problems are encountered, it is acceptable to drill a pilot hole of 1/8 inch diameter or less, by a maximum depth of 3/16 inch to start each screw. Do not completely drill through the plastic.Figure 27: PCA Antenna LocationM05170A001PCA AntennaCard ReaderAntenna Mounting Holes1/8 inch from Vertical RibFlush to RibNote: A graphic on the outside of the door indicates the antenna location.Refer to Figure 23 on page 38 and ensure that the Antenna Cable is inserted into the 2-pin Antenna connector on the Encrypted Card Reader assembly. Failure to connect the cable properly will damage the card reader.CAUTION4Connect one end of the M07703A001 antenna cable to the Card Reader antenna connector of the Encrypted Card Reader top (see Figure 23 on page 38) and the other end of the antenna cable to the 2-pin connector on the M05170A001 PCA antenna (see Figure 27).5Connect the other end of the antenna cable to the 2-pin RF connector on the M05170A001 PCA antenna (Figure 27).6Dress the cables properly to avoid pinching during door opening and closing. Use Q13558-04 Cable Mounts as required.
Installation of the Encrypted Card Reader Retrofit KitPage 42 MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 PreliminaryCold-starting the CRIND Devices using the M03651A001, A002 and T17764 CRIND Logic BoardsTo cold-start the CRIND devices, proceed as follows:1Locate the CRIND Logic Board (s).2Use a chip remover to remove the current firmware chip located at U7 (located directly above connector P266).3On side 1 of the unit, install the required firmware chip at U7 on the CRIND Logic Board. Repeat the procedure on the other side of the unit.4Install a jump jack on JP-19 (cold-start) on both side 1 and side 2, if you are using the M03651A001 or A002 CRIND Logic Board. If you are using the T17764 CRIND Logic Board install a jump jack on JP-11 (cold-start) on the CRIND Logic Boards on both sides of the unit.5Power-up the dispenser. At this point, both CRIND devices will cold-start and start a download sequence. Once the download sequence starts, you can remove the jump jacks from JP-19 or JP-11 (as applicable) on both the CRIND Logic Boards. If you wait too long, a message will be displayed on the CRIND display prompting you to remove the jump jacks.6Once the CRIND devices have completed the download process, they will automatically start communicating with the POS.RF Read performance will be severely affected by crimps/bends in the antenna cable.IMPORTANT INFORMATIONCompleting Installation for the Advantage Series UnitsTo complete the installation, proceed as follows:1Install the N23951-11 UL/CA Recognition Decal on the back of the Card Reader as shown in Figure 28 on page 43.2Install the Cable Mounting Clamp (Q13459-01) to the rear of the Card Reader and dress cables through it.
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 Page 43Installation of the Encrypted Card Reader Retrofit KitPreliminaryFigure 28: FCC Label on Smart Card Reader (Side)Q13459-01FCC Label3Close and secure the main doors using the security latch and the main door lock. Reinstall and lock the lower panel door.4Restore power to the unit. Refer to MDE-2540 The Advantage, Legacy, and MPD Series Owners Manual for details.5Test the RF Readers by sliding the CRIND diagnostic card (Q12534) through both the readers with the magnetic strip facing upwards.6Verify if a valid read was made from the diagnostic card.7Pass the Encrypted Card Reader test card in front of the RF antenna (flat side towards the antenna).8Verify if a valid read was made from the test card. The CRIND beeper will emit an audible beep upon performing a successful read.Note: The test card should be read from a minimum distance of 1 inch when presented parallel to the bezel surface.9Apply the appropriate graphic logos. These are order entry items. Refer MDE-4625 Graphics Panel Application and Repair for graphic application instructions.
Installation of the Encrypted Card Reader Retrofit KitPage 44 MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 Preliminary10 Obtain the FCC Decal (M02962B009) from the kit and install it under the patent label.TRIND FCC Label Nameplate (M02962B009)Patent LabelInstalling the M07813K008 Kit in an Advantage Series Unit Reserving Space for Cash Acceptor (with Contactless Card Reader Option)The installation instructions for this kit are similar to the installation instructions for the M07813K007 kit. However, the space where the antenna should be installed should be on the right Options door, since a cash acceptor is either being used, or the space is being reserved for a future cash acceptor on the left Options door.To install the M07813K008 Kit, proceed as follows:1Remove the existing Card Reader. Refer to “Removing the Existing Card Reader” on page 35 for instructions.2Install the Advantage Encrypted Card Reader assembly. Refer to “Installing the Advantage Encrypted Card Reader Assembly” on page 37 for instructions.3Install the Antenna PCA. Refer to “Installing the Antenna PCA” on page 45 for instructions.4Cold-start the CRIND device. Refer to “Cold-starting the CRIND Devices using the M03651A001, A002 and T17764 CRIND Logic Boards” on page 42 for details.5Complete the installation by referring to “Completing Installation for the Advantage Series Units” on page 42.
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 Page 45Installation of the Encrypted Card Reader Retrofit KitPreliminaryInstalling the Antenna PCANote: Installation of the PCA antenna will require positioning the antenna as shown in Figure 29 on page 46. Using cloth and isopropyl alcohol, remove any dust or dirt from the antenna location prior to removing the adhesive backing from the PCA antenna.1Open the right side of the option door.2Refer to Figure 29 on page 46 and mark the proposed position of the antenna on the back of the right hand option door.3Locate the M05170A001 Antenna PCA and the two 2 inch strips of K85492-56 foam tape in the kit and install the two strips of foam tape to the antenna’s rear surface (non-component side of antenna PCA). These strips may be already installed on the PCA.4Peel the protective cover from the foam adhesive strips on the antenna and carefully position the antenna in the position marked in the previous step (step 3) as shown in Figure 29 on page 46 and press firmly into place.5Using the two Q11657-290 screws (part of the kit), secure the antenna in place by inserting the screws in the mounting holes (Figure 29 on page 46) and turning the self-tapping screws into the option door. When drilling on the island, always use a non-sparking manual (hand) drill. Else, remove the door and move to a safe place to drill.CAUTIONNote: Since there are no pilot holes in the plastic for these antenna mounting screws, significant force is typically required to get the screws to penetrate the plastic. If problems are encountered, it is acceptable to drill a pilot hole of 1/8 inch diameter or less, by a maximum depth of 3/16 inch to start each screw. Do not completely drill through the plastic.6Connect one end of the M07703A002 antenna cable to the Card Reader antenna connector of the encrypted Card Reader top (see Figure 23 on page 38) and the other end of the antenna cable to the 2-pin connector on the M05170A001 PCA antenna (see Figure 29 on page 46).
Installation of the Encrypted Card Reader Retrofit KitPage 46 MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 PreliminaryFigure 29: Antenna PCA Location on the Right Side of the Option DoorM05170A001Antenna PCAAntenna Mounting Holes2-pin ConnectorRight Hand Door (backside)3.75”Flush to RibFigure 30: Antenna PCA Mounted on the Right Side Option DoorM04124A004 Antenna CableM05170A001Antenna PCA
Refer to Figure 29 on page 46 and Figure 30 on page 46 and ensure that the Antenna Cable is inserted into the 2-pin Antenna connector on the dual-head card assembly. Failure to connect the cable properly will damage the card reader.CAUTIONMDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 Page 47Installation of the Encrypted Card Reader Retrofit KitPreliminary7Use the cable mounts (Q13558-04) to properly dress the cables, to avoid pinching or excessive stretching during opening/closing of either or both doors (see Figure 29 on page 46).RF Read performance will be severely affected by crimps/bends in the antenna cable.IMPORTANT INFORMATIONFigure 31: Cable Properly Dressed from the Antenna to the Card Reader (Looking at the Rear of the Right Door with the Door Closed)Antenna CableAntennaCable Clamps8Repeat the steps 1 to 7 for the other side of the unit.
Installation of the Encrypted Card Reader Retrofit Kit© 2007 Gilbarco Inc. 7300 West Friendly Avenue · Post Office Box 22087Greensboro, North Carolina 27420 Phone (336) 547-5000 · http://www.gilbarco.com · Printed in the U.S.A.MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 PreliminaryCRIND®, TRIND®, Eclipse®, Encore®, Infoscreen®, MPD®, Legacy®, and The Advantage® Series are registered trademarks of Gilbarco Inc. CIM™ and SmartPad™ are trademarks of Gilbarco Inc. Express PaySM is a service mark of American Express Co. MasterCard® is a registered trademark of MasterCard International, Inc. PayPass™ is a trademark of MasterCard International, Inc.Installing the M07813K009 Kit in an Advantage Series Unit Using Space Reserved for Cash Acceptor on the Left Options Door (without Contactless Card Reader Option)The installation instructions for this kit are similar to the installation instructions for the M07813K007 kit. The difference is that there is no Contactless Card Reader option.To install the M07813K009 kit, proceed as follows:1Remove the existing Card Reader. Refer to “Removing the Existing Card Reader” on page 35 for instructions.2Install the Advantage Encrypted Card Reader assembly. Refer to “Installing the Advantage Encrypted Card Reader Assembly” on page 37 for instructions.3Cold-start the CRIND device. Refer to “Cold-starting the CRIND Devices using the M03651A001, A002 and T17764 CRIND Logic Boards” on page 42 for details.4Complete the installation by referring to “Completing Installation for the Advantage Series Units” on page 42.Note: Do not perform steps 5 to 10.5Verify that the Card Reader will read a card.

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