Gilbarco GBIR16 Card Reader Transmitter User Manual MDE 4635

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Document ID	809284
Application ID	395eWYOrcjYNZwtPBjqpDw==
Document Description	users manual
Short Term Confidential	No
Permanent Confidential	No
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Document Type	User Manual
Display Format	Adobe Acrobat PDF - pdf
Filesize	156.5kB (1956310 bits)
Date Submitted	2007-06-28 00:00:00
Date Available	2007-06-28 00:00:00
Creation Date	1997-01-09 11:18:10
Producing Software	Acrobat Distiller 7.0.5 (Windows)
Document Lastmod	2007-05-16 09:14:46
Document Title	MDE-4635
Document Creator	FrameMaker 7.2
Document Author:	Gilbarco Inc.

MDE-4635
Encrypted Card Reader Retrofit Kit (M07813K00X)
Installation Manual
May 2007
Introduction
Purpose
Unit Type
im
05
in
/1
ar
5/
07
This manual provides installation instructions for M07813K00X Encrypted Card Reader
Retrofit Kits. The kits are used in the following units:
Kit Number
M07813K001
Encore S (Encrypted Card Reader)
M07813K002
Encore 500 (Encrypted Contactless Card Reader)
M07813K003
Encore 500 (Encrypted Card Reader)
M07813K004
Encore 300 (Encrypted Contactless Card Reader)
M07813K005
Encore 300 (Encrypted Card Reader)
M07813K006
The Advantage (Encrypted Contactless Card Reader) Series dispensers with
Infoscreen, Monochrome, or Single-line with American Disabilities Act (ADA) Card
Reader in Dispenser (CRIND®) features and using space reserved for cash acceptor
M07813K007
The Advantage (Encrypted Contactless Card Reader) Series dispensers with
Infoscreen, Monochrome, or Single-line with ADA CRIND features and reserving the
space for cash acceptor
M07813K008
The Advantage® (Encrypted Card Reader) Series dispensers with Infoscreen®,
Monochrome, or Single-line with ADA CRIND features
M07813K009
re
Encore® S (Encrypted Contactless Card Reader)
The Encrypted Card Reader option provides protection against theft.
Note: This feature requires that the dispenser subject to installation contains the Card Reader
option. Door replacements that contain aluminum CRIND doors or pre-ADA doors may
be required for the Advantage Series dispensers.
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007
Page 1
Introduction
Table of Contents
Topic
Page
Purpose
Table of Contents
Required Reading
Related Documents
Parts Lists
Important Safety Information
Installation of the Encrypted Card Reader Retrofit Kit
ry
Introduction
11
11
Installing the M07813K002 Kit in an Encore S Unit (without Contactless Card Reader Option)
19
Installing the M07813K003 Kit in an Encore 500 Unit (with Contactless Card Reader Option)
19
Installing the M07813K004 Kit in an Encore 500 Unit (without Contactless Card Reader Option)
26
Installing the M07813K005 Kit in an Encore 300 Unit (with Contactless Card Reader Option)
27
Installing the M07813K006 Kit in an Encore 300 Unit (without Contactless Card Reader Option)
34
Installing the M07813K007 Kit in an Advantage Series Unit Using Space Reserved for Cash
Acceptor (with Contactless Card Reader Option)
35
Installing the M07813K008 Kit in an Advantage Series Unit Reserving Space for Cash Acceptor
(with Contactless Card Reader Option)
44
Installing the M07813K009 Kit in an Advantage Series Unit Using Space Reserved for Cash
Acceptor on the Left Options Door (without Contactless Card Reader Option)
48
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Installing the M07813K001 Kit in an Encore S Unit (with Contactless Card Reader Option)
Required Reading
Before installing this kit, the installer must read, understand, and follow:
• This manual
• NFPA 30A, The Automotive and Marine Service Station Code
• NFPA 70, The National Electric Code
• Applicable federal, state, and local codes and regulations
Failure to do so may adversely affect the safe use and operation of the equipment.
Note: This kit must be installed by a Gilbarco Authorized Service Contractor (ASC) to ensure
warranty.
Required Tools
The following tools are required to install the Encrypted Card Reader (ECR) Retrofit Kit:
• IC Extraction Tool, Digikey K158-ND (or equivalent)
• IC Extraction Tool, AMP 821903-1 (or equivalent)
• Isopropyl alcohol (END-1082)
• Nut drivers, 1/4-inch, 8 mm, 3/8-inch, 9/32-inch
• Putty knife
• CSC test card
• Ratchet set, standard
• Screwdrivers, flat blade and cross tip
• Static guard wrist strap
Page 2
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007
Introduction
Parts Lists
The following tables provide the parts list information for the Encrypted Card Reader Retrofit
Kits.
Encore S Encrypted Contactless Card Reader Kit (M07813K001)
Description
Part Number
Quantity
Encrypted Card Reader
M07577B001
Cable, ESD Ground Card
M07709A002
PCA, 13.5 MHz Antenna
M05170A001
Decal, FCC/IC Recognition
N23951-11
Cable, Antenna Eccore/ADV
M07703A001
Bracket, Contactless Smart
M07573B001
Gasket, Card Reader
M00682B003
Screw SEL TP HEX HD 6-20X
Q11677-24
Tape Foam - 2 inch pieces
K85492-56
10
Lens, TRIND® CSC Reader
M05987B002
11
Screw Metric M4 X 8
M00419B117
12
Gasket, TRIND, ECE
M06010B002
13
Cable, ECR/SmartPad Interface
M07702A001
14
Cable Mount, Adhesive
Q13558-04
Card, Card Reader Cleaning
Q11482
Decal, Patent and FCC
M02962B009
17
CCN Software (Download)
V03.1
18
Encrypted Card Reader, Installation Manual
MDE-4635
16
15
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Item
Encore S Encrypted Card Reader Kit (M07813K002)
Item
Description
Part Number
Quantity
Encrypted Card Reader
M07577B001
Cable, ESD Ground Card
M07709A002
Bracket, Contactless Smart
M07573B001
Gasket, Card Reader
M00682B003
Screw SEL TP HEX HD 6-20X
Q11677-24
Cable, ECR/SmartPad Interface
M07702A001
Cable Mount, Adhesive
Q13558-04
Card, Card Reader Cleaning
Q11482
CCN Software (Download)
V03.1
10
Encrypted Card Reader, Installation Manual
MDE-4635
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007
Page 3
Introduction
Encore 500 Encrypted Contactless Card Reader Kit (M07813K003)
Description
Part Number
Quantity
Encrypted Card Reader
M07577B001
Cable, ESD Ground Card
M07709A001
PCA, 13.5 MHz Antenna
M05170A001
Decal, FCC/IC Recognition
N23951-11
Cable, Antenna Eccore/ADV
M07703A001
Bracket, Card Reader
M07574B001
Gasket, Card Reader
Screw SEL TP HEX HD 6-20X
Screw TF WSHR HEX HD CS
10
Tape Foam - 2 inch pieces
11
ry
Item
Q11677-24
Q11657-290
K85492-56
Cable, ECR/SmartPad Interface
M07702A003
12
Cable Mount, Adhesive
Q13558-04
13
Card, Card Reader Cleaning
Q11482
14
Decal, Patent and FCC
M02962B009
15
CCN Software (Download)
V03.1
16
Encrypted Card Reader, Installation Manual
MDE-4635
re
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M00682B001
Encore 500 Encrypted Card Reader Kit (M07813K004)
Item
Page 4
Description
Part Number
Quantity
Encrypted Card Reader
M07577B001
Cable, ESD Ground Card
M07709A001
Bracket, Card Reader
M07574B001
Gasket, Card Reader
M00682B001
Screw SEL TP HEX HD 6-20X
Q11677-24
Cable, ECR/SmartPad Interface
M07702A003
Cable Mount, Adhesive
Q13558-04
Card, Card Reader Cleaning
Q11482
CCN Software (Download)
V03.1
10
Encrypted Card Reader, Installation Manual
MDE-4635
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007
Introduction
Encore 300 Encrypted Contactless Card Reader Kit (M07813K005)
Description
Part Number
Quantity
Encrypted Card Reader
M07577B001
Cable, ESD Ground Card
M07709A001
PCA, 13.5 MHz Antenna
M05170A001
Decal, FCC/IC Recognition
N23951-11
Cable, Antenna Eccore/ADV
M07703A001
Bracket, Card Reader
M07574B001
Gasket, Card Reader
M00682B003
Screw SEL TP HEX HD 6-20X
Q11677-24
Screw TF WSHR HEX HD CS
Q11657-290
10
Tape Foam - 2 inch pieces
K85492-56
11
Cable, ECR/SmartPad Interface
M07702A002
12
Cable Mount, Adhesive
Q13558-04
13
Card, Card Reader Cleaning
Q11482
14
Decal, Patent and FCC
M02962B009
15
Software CRIND BIOS V60.X.XX
K93744-02
1*
16
Software CRIND BIOS V62.X.XX
KXXXXX-XX
1**
17
Encrypted Card Reader, Installation Manual
MDE-4635
re
lim
in
ar
Item
* Without SmartPad
** With SmartPad
Encore 300 Encrypted Card Reader Kit (M07813K006)
Item
Description
Part Number
Quantity
Encrypted Card Reader
M07577B001
Cable, ESD Ground Card
M07709A001
Bracket, Card Reader
M07574B001
Gasket, Card Reader
M00682B001
Screw SEL TP HEX HD 6-20X
Q11677-24
Cable, ECR/SmartPad Interface
M07702A002
Cable Mount, Adhesive
Q13558-04
Card, Card Reader Cleaning
Q11482
Software CRIND BIOS V60.X.XX
K93744-02
1*
10
Software CRIND BIOS V62.X.XX
KXXXXX-XX
1**
11
Encrypted Card Reader, Installation Manual
MDE-4635
* Without SmartPad
** With SmartPad
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007
Page 5
Introduction
Advantage Series Encrypted Contactless Card Reader Kit (M07813K007)
Using Space Reserved for Cash Acceptor
Description
Part Number
Quantity
Encrypted Card Reader
M07577B001
Cable, ESD Ground Card
M07709A003
PCA, 13.5 MHz Antenna
M05170A001
Cable, Antenna Eccore/ADV
M07703A001
Bracket, Card Reader
M07576B001
Gasket, Card Reader
Screw SEL TP HEX HD 6-20X
Screw TF WSHR HEX HD CS
Cable Tie
10
Q11677-24
Q11657-290
Q10178-02
Tape Foam - 2 inch pieces
K85492-56
11
Cable, ECR/SmartPad Interface
M07702A004
12
Cable Mount, Adhesive
Q13558-04
18
13
Clamp, Cable Mounting
Q13459-01
14
Card, Card Reader Cleaning
Q11482
15
Decal, FCC/IC Recognition
16
17
18
19
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N23505-02
re
ry
Item
N23951-11
Decal, Patent and FCC
M02962B009
Software CRIND BIOS V60.X.XX
K93744-02
1*
Software CRIND BIOS V62.X.XX
KXXXXX-XX
1**
Encrypted Card Reader, Installation Manual
MDE-4635
* Without SmartPad
** With SmartPad
Page 6
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007
Introduction
Advantage Series Encrypted Contactless Card Reader Kit (M07813K008)
Reserving Space for Cash Acceptor
Description
Part Number
Quantity
Encrypted Card Reader
M07577B001
Cable, ESD Ground Card
M07709A003
PCA, 13.5 MHz Antenna
M05170A001
Cable, Antenna Eccore/ADV
M07703A002
Bracket, Card Reader
M07576B001
Gasket, Card Reader
N23505-02
Screw SEL TP HEX HD 6-20X
Q11677-24
Screw TF WSHR HEX HD CS
Q11657-290
Cable Tie
Q10178-02
10
Tape Foam - 2 inch pieces
K85492-56
11
Cable, ECR/SmartPad Interface
M07702A004
12
Cable Mount, Adhesive
Q13558-04
13
Clamp, Cable Mounting
Q13459-01
14
Card, Card Reader Cleaning
Q11482
15
Decal, FCC/IC Recognition
N23951-11
16
Decal, Patent and FCC
M02962B009
17
Software CRIND BIOS V60.X.XX
K93744-02
1*
18
Software CRIND BIOS V62.X.XX
KXXXXX-XX
1**
Encrypted Card Reader, Installation Manual
MDE-4635
19
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ar
Item
* Without SmartPad
** With SmartPad
Advantage Series Encrypted Card Reader Kit (M07813K009) Using Space
for Cash Acceptor
Item
Description
Part Number
Quantity
Encrypted Card Reader
M07577B001
Cable, ESD Ground Card
M07709A003
Bracket, Card Reader
M07576B001
Gasket, Card Reader
N23505-02
Screw SEL TP HEX HD 6-20X
Q11677-24
Cable, ECR/SmartPad Interface
M07702A004
Cable Mount, Adhesive
Q13558-04
Clamp, Cable Mounting
Q13459-01
Card, Card Reader Cleaning
Q11482
10
Software CRIND BIOS V60.X.XX
K93744-02
1*
11
Software CRIND BIOS V62.X.XX
KXXXXX-XX
1**
12
Encrypted Card Reader, Installation Manual
MDE-4635
* Without SmartPad
** With SmartPad
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007
Page 7
Introduction
IMPORTANT INFORMATION
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Standard Encore units manufactured after January 1, 2005 may not have openings in
the customer interface door for Scanner, Cash Acceptor, or Transmitter/Receiver In
Dispenser (TRIND)/Contactless. If your unit was built after January 1, 2005 and does
not have these openings, it will require the installation of an M01208A00X Customer
Interface Module (CIM™) door with CRIND device and CIM graphics to install a
Contactless Smart Card Retrofit Kit. Verify the unit’s date code prior to installation.
Refer to MDE-3893 Encore and Eclipse® Series Owner’s Manual for details on
understanding the date codes.
Related Documents
Document
Number
Title
GOLD Library
The Advantage®, Legacy®, and MPD® Series Owner’s
Manual
The Advantage and Legacy Models
MDE-2562
CRIND Service Manual
CRIND and TRIND
MDE-3804
Encore and Eclipse Series Start-Up/Service Manual
Encore and Eclipse
MDE-3893
Encore/Eclipse Owners Manual
Encore and Eclipse
MDE-4516
MDE-4625
PT-1728
PT-1736
re
MDE-2540
Encore S Series Owner's Manual
Encore and Eclipse
Graphics Panel Application and Repair
Encore and Eclipse
The Advantage Series Illustrated Parts Manual
Parts Manual
CRIND Illustrated Parts Manual
Parts Manual
PT-1936
Encore Series Pump and Dispenser Illustrated Parts Manual Parts Manual
PT-1938
Eclipse Series Pump and Dispenser Parts Manual
Parts Manual
Abbreviations and Acronyms
Page 8
Term
Description
ADA
American Disabilities Act
CRIND
Card Reader in Dispenser
CSC
Contactless Smart Card
ESD
Electrostatic Discharge
PCA
Printed Circuit Assembly
POS
Point of Sale
RF
Radio Frequency
TRIND
Transmitter/Receiver in Dispenser
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007
Important Safety Information
Important Safety Information
Read the Manual
Read, understand and follow this manual and any other
labels or related materials supplied with this equipment. If you
do not understand a procedure, call a Gilbarco Authorized
Service Contractor or call the Gilbarco Support Center at
1-800-800-7498. It is imperative to your safety and the safety
of others to understand the procedures before beginning
work.
Preliminary Precautions
You are working in a potentially dangerous environment of
flammable fuels, vapors, and high voltage or pressures. Only
trained or authorized individuals knowledgeable in the related
procedures should install, inspect, maintain or service this
equipment.
Follow the Regulations
Applicable information is available in National Fire Protection
Association (NFPA) 30A; Code for Motor Fuel Dispensing
Facilities and Repair Garages, NFPA 70; National Electrical
Code (NEC), Occupational Safety and Hazard Association
(OSHA) regulations and federal, state, and local codes. All
these regulations must be followed. Failure to install, inspect,
maintain or service this equipment in accordance with these
codes, regulations and standards may lead to legal citations
with penalties or affect the safe use and operation of the
equipment.
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This section introduces the hazards and safety precautions
associated with installing, inspecting, maintaining or servicing
this product. Before performing any task on this product, read
this safety information and the applicable sections in this
manual, where additional hazards and safety precautions for
your task will be found. Fire, explosion, electrical shock or
pressure release could occur and cause death or serious
injury, if these safe service procedures are not followed.
Emergency Total Electrical Shut-Off
The first and most important information you must know is
how to stop all fuel flow to the pump/dispenser and island.
Locate the switch or circuit breakers that shut off all power to
all fueling equipment, dispensing devices, and Submerged
Turbine Pumps (STPs).
! WARNING
The EMERGENCY STOP, ALL STOP, and
PUMP STOP buttons at the cashier’s station
WILL NOT shut off electrical power to the pump/
dispenser. This means that even if you activate
these stops, fuel may continue to flow
uncontrolled.
You must use the TOTAL ELECTRICAL SHUTOFF in the case of an emergency and not the
console’s ALL STOP and PUMP STOP or
similar keys.
Total Electrical Shut-Off Before Access
Any procedure that requires access to electrical components
or the electronics of the dispenser requires total electrical
shut off of that unit. Understand the function and location of
this switch or circuit breaker before inspecting, installing,
maintaining, or servicing Gilbarco equipment.
Evacuating, Barricading and Shutting Off
Any procedure that requires access to the pump/dispenser or
STPs requires the following actions:
• An evacuation of all unauthorized persons and vehicles
from the work area
• Use of safety tape, cones or barricades at the affected
unit (s)
• A total electrical shut-off of the affected unit (s)
Replacement Parts
Use only genuine Gilbarco replacement parts and retrofit kits
on your pump/dispenser. Using parts other than genuine
Gilbarco replacement parts could create a safety hazard and
violate local regulations.
Safety Symbols and Warning Words
This section provides important information about warning
symbols and boxes.
Alert Symbol
This safety alert symbol is used in this manual and
on warning labels to alert you to a precaution which must be
followed to prevent potential personal safety hazards. Obey
safety directives that follow this symbol to avoid possible
injury or death.
Signal Words
These signal words used in this manual and on warning
labels tell you the seriousness of particular safety hazards.
The precautions below must be followed to prevent death,
injury or damage to the equipment:
DANGER: Alerts you to a hazard or unsafe practice
! which will result in death or serious injury.
WARNING: Alerts you to a hazard or unsafe practice
! that could result in death or serious injury.
CAUTION with Alert symbol: Designates a hazard or
! unsafe practice which may result in minor injury.
CAUTION without Alert symbol: Designates a hazard
or unsafe practice which may result in property or
equipment damage
Working With Fuels and Electrical Energy
Prevent Explosions and Fires
Fuels and their vapors will explode or burn, if ignited. Spilled
or leaking fuels cause vapors. Even filling customer tanks will
cause potentially dangerous vapors in the vicinity of the
dispenser or island.
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007
Page 9
Important Safety Information
In an Emergency
Open flames from matches, lighters, welding
torches or other sources can ignite fuels and their vapors.
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No Sparks - No Smoking
Sparks from starting vehicles, starting or using power tools,
burning cigarettes, cigars or pipes can also ignite fuels and
their vapors. Static electricity, including an electrostatic
charge on your body, can cause a spark sufficient to ignite
fuel vapors. Every time you get out of a vehicle, touch the
metal of your vehicle, to discharge any electrostatic charge
before you approach the dispenser island.
Inform Emergency Personnel
Compile the following information and inform emergency
personnel:
• Location of accident (for example, address, front/back of
building, and so on)
• Nature of accident (for example, possible heart attack, run
over by car, burns, and so on)
• Age of victim (for example, baby, teenager, middle-age,
elderly)
• Whether or not victim has received first aid (for example,
stopped bleeding by pressure, and so on)
• Whether or not a victim has vomited (for example, if
swallowed or inhaled something, and so on)
ry
No Open Fire
WARNING
Gasoline ingested may cause unconsciousness
and burns to internal organs.
Do not induce vomiting.
Keep airway open.
Oxygen may be needed at scene.
Seek medical advice immediately.
WARNING
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Working Alone
It is highly recommended that someone who is capable of
rendering first aid be present during servicing. Familiarize
yourself with Cardiopulmonary Resuscitation (CPR) methods,
if you work with or around high voltages. This information is
available from the American Red Cross. Always advise the
station personnel about where you will be working, and
caution them not to activate power while you are working on
the equipment. Use the OSHA Lockout/ Tagout procedures. If
you are not familiar with this requirement, refer to this
information in the service manual and OSHA documentation.
Working With Electricity Safely
Ensure that you use safe and established practices in
working with electrical devices. Poorly wired devices may
cause a fire, explosion or electrical shock. Ensure that
grounding connections are properly made. Take care that
sealing devices and compounds are in place. Ensure that you
do not to pinch wires when replacing covers. Follow OSHA
Lockout/Tagout requirements. Station employees and service
contractors need to understand and comply with this program
completely to ensure safety while the equipment is down.
Hazardous Materials
Some materials present inside electronic enclosures may
present a health hazard if not handled correctly. Ensure that
you clean hands after handling equipment. Do not place any
equipment in the mouth.
Gasoline inhaled may cause unconsciousness
and burns to lips, mouth and lungs.
Keep airway open.
Seek medical advice immediately.
WARNING
Gasoline spilled in eyes may cause burns to eye
tissue.
Irrigate eyes with water for approximately 15
minutes.
Seek medical advice immediately.
WARNING
Gasoline spilled on skin may cause burns.
Wash area thoroughly with clear water.
Seek medical advice immediately.
WARNING
The pump/dispenser contains a chemical known to the
State of California to cause cancer.
WARNING
The pump/dispenser contains a chemical known to the
State of California to cause birth defects or other
reproductive harm.
Page 10
IMPORTANT: Oxygen may be needed at scene if gasoline
has been ingested or inhaled. Seek medical advice
immediately.
Lockout/Tagout
Lockout/Tagout covers servicing and maintenance of
machines and equipment in which the unexpected
energization or start-up of the machine(s) or equipment or
release of stored energy could cause injury to employees or
personnel. Lockout/Tagout applies to all mechanical,
hydraulic, chemical or other energy, but does not cover
electrical hazards. Subpart S of 29 CFR Part 1910 - Electrical
Hazards, 29 CFR Part 1910.333 contains specific Lockout/
Tagout provision for electrical hazards.
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007
Installation of the Encrypted Card Reader Retrofit Kit
Installation of the Encrypted Card Reader Retrofit Kit
Installing the M07813K001 Kit in an Encore S Unit (with Contactless Card
Reader Option)
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When you install an Encrypted Card Reader kit, the existing Card Reader must be removed
and replaced with the Encrypted Card Reader.
Removing the Existing Card Reader
To remove the existing Card Reader, proceed as follows:
Note: Read all instructions before beginning and observe all safety precautions.
1 Obtain an approval from the store manager or responsible personnel to remove the unit from
service.
2 Remove AC power to the unit using the station circuit breaker. Refer to MDE-3893 Encore/
Eclipse Owners Manual for details.
3 Remove the lower hydraulics panel. The main door has a lower latch underneath the lower left
main door corner. Open this latch. Locate the upper main door lock. Insert the main door key
and open the main door.
4 Repeat step 2 for Side 2 of the unit.
5 Disconnect the cable harness or ribbon cable connection from the Card Reader (see Figure 1
on page 12).
6 Use a 1/4 inch nut driver to remove the two hex head screws (see Figure 1 on page 12) that
secure the Card Reader bracket (see Figure 1 on page 12) and the Card Reader to the option
door. Dispose of the Card Reader and bracket, unless you want to keep the Card Reader as a
used spare part.
Note: Make a note of the Card Reader’s gasket orientation. This information will be useful
when you install the new Card Reader gasket (M00682B003) and bracket
(M07573B001). Also, ensure that the option door has been cleaned with isopropyl
alcohol and a clean cloth prior to installing the new Card Reader gasket
(M00682B003).
7 Remove the old Card Reader gasket from the option door. Use a putty knife, if required.
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007
Page 11
Installation of the Encrypted Card Reader Retrofit Kit
Figure 1: Rear View of the Encore S Main Door with Card Reader
Fastener
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Cable
Harness
Connection
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Fastener
Installing the Encore Encrypted Card Reader Assembly
To install this assembly, proceed as follows:
1 Remove the adhesive backing from the Card Reader gasket (M00682B003) and place the
gasket over the Card Reader opening from the inside of the open main door.
CAUTION
A properly grounded ESD wrist strap must be worn when performing step 2. Failure to
use electrostatic precautions may damage electronic components and void warranty.
2 Obtain the Encrypted Card Reader assembly (M07577B001) (Figure 2 on page 13) and
Contactless Smart bracket (M07573B001) (Figure 2 on page 13) from the kit.
Page 12
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007
Installation of the Encrypted Card Reader Retrofit Kit
3 From the rear of the main door, position the Card Reader and then the Card Reader bracket on
the door such that the Card Reader slot (Figure 2) is positioned on the top.
Encore S Encrypted Card
Reader Bracket (M07573B001)
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Figure 2: Encrypted Card Reader Assembly and Encore S Bracket
Printed Circuit
Card (Inside)
Card Reader
Slot
Encore S Encrypted Card Reader Assembly (M07577) - Front View
Antenna
Connector
ESD Ground Connection
Power/Data Connector
Encore S Encrypted Card Reader Assembly (M07577) - Top View
4 Loosely secure the Encrypted Card Reader bracket and Card Reader to the main door using the
two Q11677-24 screws (provided in the kit) in the top and bottom two holes (looking from the
back of the Card Reader).
5 Remove the power/data cable from the current Card Reader. Remove the ESD Ground
Connection cable from the current Card Reader (if it has one).
6 Align the Card Reader and bracket. Securely tighten the two mounting screws (Q11677-24).
7 Reconnect the 7-pin power/data cable (M07702A001) to the 7-pin Power/Data connector
(see Figure 2) on the Card Reader. If the dispenser is equipped with SmartPad™, connect the
SmartPad end of the cable (M07702A001) to the SmartPad CRIND keypad connector. If the
dispenser is not equipped with SmartPad (that is, has a regular CRIND keypad), do not
connect the SmartPad end of the cable (M07702A001), which means that the SmartPad end of
the cable (M07702A001) remains loose and the dispenser’s CRIND keypad connection
remains unaltered.
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007
Page 13
Installation of the Encrypted Card Reader Retrofit Kit
8 Connect the J3101/J3102 end to the SmartPad port on the CRIND Control Node Board (see
Figure 3 on page 14).
Encrypted Card
Reader Data Cable
Connection to CRIND
Control Node Board
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in
ry
Figure 3: CRIND Control Node Board Showing the Connection of J3101/J3102 End to
the SmartPad Port
9 Insert the connector end of the ESD Ground Card cable (M07709A002) (see Figure 4) to the
ESD Ground Connection (see Figure 2 on page 13) on the Card Reader.
Figure 4: Encore/Eclipse ESD Ground Card Cable (M07709A002)
Connector
Ring Terminal
10 Locate the ground ring terminal on the lower portion of the monochrome display mounting
bracket and remove the screw that secures the ground connection. Retain the screw for
reinstallation.
11 Connect the ring terminal (Figure 4) of the ESD Ground Card cable (M07709A002) to the
monochrome display mounting bracket ground connection. Secure the connection with the
screw and lock washer that was removed in step 10.
12 Ensure that all ground cables are secured to the unit with sufficient slack to prevent cable pulls
Page 14
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007
Installation of the Encrypted Card Reader Retrofit Kit
and pinching.
Installing the Antenna PCA
The RF antenna must be located directly behind the area where the MasterCard® PayPass™,
American Express ExpressPaySM and other logo graphics are attached as shown in Figure 5.
re
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in
ar
Figure 5: Encore S Main Door Showing Antenna PCA Location
Front View
Rear View
PayPass Logo Mounting Holes
Location
2-pin Connector
K85492-56 Foam Tape (On the
Backside)
M05170A001 Antenna PCA
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007
Page 15
Installation of the Encrypted Card Reader Retrofit Kit
To install the antenna, proceed as follows:
1 Remove the small bracket holding in the TRIND blanking panel, and knock out the TRIND
blanking panel (Figure 6) using a hammer.
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in
ry
Figure 6: Encore S Door with the Blanking Panel
re
Encore S Door with Blanking Panel
2 Remove the narrow sealing gasket from the exposed TRIND lens space on the outside of the
door and replace it with the TRIND gasket (M06010B002).
3 Locate the M05170A001 Antenna PCA placed on the TRIND CSC Reader Lens
(M05987B002) and place it over the TRIND gasket. Secure the TRIND CSC Reader Lens by
installing and tightening the four screws (M00419B117) (see Figure 7)
4 Connect one end of the M07703A001 Antenna Cable to the Card Reader antenna connector of
the Encrypted Card Reader top (Figure 2 on page 13) and the other end of the antenna cable to
the 2-pin connector on the M05170A001 PCA antenna (Figure 5 on page 15).
Figure 7: Antenna PCA on TRIND CSC Reader Lens
Antenna PCA
(M05170A001)
Encrypted Card Reader
(M07577B001)
TRIND Gasket
(M06010B002)
5 Repeat steps 1-4 on the other side of the unit.
Page 16
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007
Installation of the Encrypted Card Reader Retrofit Kit
Loading the CRIND Software and Purging Persistent Memory
To load the CRIND software, proceed as follows:
1 Remove the CRIND two-wire from the CRIND node. This terminates any interference that
may occur.
2 Connect the Download cable to the laptop and the laptop port on the CRIND node.
re
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in
ar
3 Download the appropriate software to the CRIND node.
4 Purge the Persistent Memory after the download is complete.
5 Reprogram the CRIND IDs and CRIND node.
6 Enable the required options (for example, Cash Acceptors, Barcode Scanners, and so on).
7 Connect the two-wire back on the CRIND node. Allow the Point of Sale (POS) to download
the CRIND.
8 Test the new Card Reader.
IMPORTANT INFORMATION
RF Read performance will be severely affected by crimps/bends in the antenna cable.
Completing the Installation for Encore S Units
To complete the installation, proceed as follows:
1 Install the N23951-11 UL/CA Recognition Decal on the Card Reader bracket as shown in
Figure 8.
Figure 8: FCC Label on Smart Card Reader (Side)
FCC Label
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007
Page 17
Installation of the Encrypted Card Reader Retrofit Kit
2 Close and secure the main doors using the security latch and the main door lock. Reinstall and
lock the lower panel door.
3 Restore power to the unit. Refer to MDE-4516 Encore 500 S Owners Manual for details.
4 Test the RF Readers by sliding the CRIND diagnostic card (Q12534) through both the readers
with the magnetic strip facing upwards.
5 Verify if a valid read was made from the diagnostic card.
6 Pass the Encrypted Card Reader test card in front of the RF antenna (flat side towards the
ry
antenna).
7 Verify if a valid read was made from the test card. The CRIND beeper will emit an audible
lim
in
beep upon performing a successful read.
Note: The test card should be read from a minimum distance of 1 inch when presented parallel
to the bezel surface.
8 Apply the appropriate graphic logos. These are order entry items. Refer MDE-4625 Graphics
Panel Application and Repair for graphic application instructions.
re
9 Obtain the FCC Decal (M02962B009) from the kit and install it under the patent label.
Patent Label
TRIND FCC Label Nameplate
(M02962B009)
Page 18
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007
Installation of the Encrypted Card Reader Retrofit Kit
Installing the M07813K002 Kit in an Encore S Unit (without Contactless Card
Reader Option)
The installation instructions for the M07813K002 kit are similar to the installation instructions
for the M07813K001 kit.
To install the M07813K002 Kit, proceed as follows:
1 Remove the existing Card Reader. Refer to “Removing the Existing Card Reader” on page 11
re
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in
ar
for instructions.
2 Install the Encore Encrypted Card Reader assembly. Refer to “Installing the Encore Encrypted
Card Reader Assembly” on page 12 for instructions.
3 Load the CRIND software and purge the persistent memory. Refer to “Loading the CRIND
Software and Purging Persistent Memory” on page 17 for instructions.
4 Complete the installation by referring to “Completing the Installation for Encore S Units” on
page 17.
Note: Do not perform steps 4 to 7.
5 Verify that the Card Reader will read a card.
Installing the M07813K003 Kit in an Encore 500 Unit (with Contactless Card
Reader Option)
When you install an Encrypted Card Reader kit, the existing Card Reader must be removed
and replaced with the Encrypted Card Reader.
Removing the Existing Card Reader
To remove the existing Card Reader, proceed as follows:
Note: Read all instructions before beginning and observe all safety precautions.
1 Obtain an approval from the store manager or responsible personnel to remove the unit from
service.
2 Remove AC power to the unit using the station circuit breaker. Refer to MDE-3893 Encore/
Eclipse Owners Manual for details.
3 Locate the main door, insert the key, and open the door.
4 Repeat step 2 for Side 2 of the unit.
5 Disconnect the cable harness or ribbon cable connection from the Card Reader (see Figure 9
on page 20).
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007
Page 19
Installation of the Encrypted Card Reader Retrofit Kit
6 Use a 1/4 inch nut driver to remove the four hex head screws (see Figure 9) that secure the
Card Reader bracket (see Figure 9) and the Card Reader to the option door. Dispose of the
Card Reader and bracket, unless you want to keep the Card Reader as a used spare part.
Note: Make a note of the Card Reader’s gasket orientation. This information will be useful
when you install the new Card Reader gasket (M00682B001) and bracket
(M07574B001). Also, ensure that the option door has been cleaned with isopropyl
alcohol and a clean cloth prior to installing the new Card Reader gasket
(M00682B001).
ry
7 Remove the old Card Reader gasket from the option door. Use a putty knife, if required.
Figure 9: Rear View of Encore 500 Main Door with Card Reader
Fasteners
lim
in
Cable Harness Connection
re
Fasteners
Installing the Encore Encrypted Card Reader Assembly
To install this assembly, proceed as follows:
1 Remove the adhesive backing from the Card Reader gasket (M00682B001) and place the
gasket over the Card Reader opening from the inside of the open main door.
CAUTION
A properly grounded ESD wrist strap must be worn when performing step 2. Failure to
use electrostatic precautions may damage electronic components and void warranty.
2 Obtain the Encrypted Card Reader assembly (M07577B001) (Figure 10 on page 21) and
contactless smart bracket (M07574B001) (Figure 10 on page 21) from the kit.
3 From the rear of the main door, position the Card Reader and then the Card Reader bracket in
the door such that the Card Reader slot (Figure 10 on page 21) is positioned on the top.
Page 20
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007
Installation of the Encrypted Card Reader Retrofit Kit
Figure 10: Encrypted Card Reader Assembly and Encore 500 Bracket
Encore 500 Encrypted Card
Reader Bracket (M07574B001)
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ar
Printed Circuit
Card (Inside)
Card Reader
Slot
Encore 500 Encrypted Card Reader Assembly (M07577) - Front View
ESD Ground Connection
Antenna
Connector
Power/Data Connector
Encore 500 Encrypted Card Reader Assembly (M07577) - Top View
4 Loosely secure the Encrypted Card Reader bracket and Card Reader to the main door using the
four Q11677-24 screws (provided in the kit) in the Side 4 holes (looking from the back of the
Card Reader).
5 Remove the power/data cable from the current Card Reader. Remove the ESD Ground
Connection cable from the current Card Reader (if it has one).
6 Align the Card Reader and bracket. Securely tighten the four mounting screws (Q11677-24).
7 Reconnect the 7-pin power/data cable (M07702A003) to the 7-pin Power/Data connector
(see Figure 10) on the Card Reader. If the dispenser is equipped with SmartPad, connect the
SmartPad end of the cable (M07702A003) to the SmartPad CRIND keypad connector. If the
dispenser is not equipped with SmartPad (that is, has a regular CRIND keypad), do not
connect the SmartPad end of the cable (M07702A003), which means that the SmartPad end of
the cable (M07702A003) remains loose and the dispenser’s CRIND keypad connection
remains unaltered.
8 Connect the J3101/J3102 end to the SmartPad port on the CRIND Control Node Board (see
Figure 11 on page 22).
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007
Page 21
Installation of the Encrypted Card Reader Retrofit Kit
Figure 11: CRIND Control Node Board Showing the Connection of J3101/J3102 End to
the SmartPad Port
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ry
Encrypted Card Reader Data Cable Connection
to CRIND Control Node Board
9 Insert the connector end of the ESD Ground Card cable (M07709A001) (see Figure 12) to the
ESD Ground Connection (see Figure 10 on page 21) on the Card Reader.
Figure 12: Encore/Eclipse ESD Ground Card Cable (M07709A001)
Connector
Ring Terminal
10 Locate the ground ring terminal on the lower portion of the monochrome display mounting
bracket and remove the screw that secures the ground connection. Retain the screw for
reinstallation.
11 Connect the ring terminal (Figure 12) of the ESD Ground Card cable (M07709A001) to the
monochrome display mounting bracket ground connection. Secure the connection with the
screw and lock washer that was removed in step 10.
12 Ensure that all ground cables are secured to the unit with sufficient slack to prevent cable pulls
Page 22
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007
Installation of the Encrypted Card Reader Retrofit Kit
and pinching.
Installing the Antenna PCA
The RF antenna must be located directly behind the area where the MasterCard PayPass,
American Express ExpressPay and other logo graphics are attached as shown in Figure 13.
re
lim
in
ar
Figure 13: Encore 500 Main Door Showing Antenna PCA Location
Front View
Rear View
PayPass Logo
Location
Mounting Holes
2-pin Connector
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007
K85492-56
Foam Tape
(On the
Backside)
M05170A001 Antenna PCA
Page 23
Installation of the Encrypted Card Reader Retrofit Kit
To install the antenna, proceed as follows:
1 Locate the area where the antenna PCA will be mounted.
2 Using isopropyl alcohol, clean the mounting surface.
3 Locate the M05170A001 Antenna PCA and the two 2 inch strips of K85492-56 foam tape in
ry
the kit. Install the two strips of foam tape to the antenna’s rear surface (non-component side of
antenna PCA). These strips may already be installed on the antenna (PCB).
4 Peel the protective cover from the foam adhesive strips on the antenna and orient the antenna
lim
in
as shown in Figure 13 on page 23 and attach it to the main door surface by pressing the foam
tape firmly against the main door.
5 Using two Q11657-290 screws (part of the kit), secure the antenna in place by inserting the
screws in the mounting holes (Figure 13 on page 23) and turning the self-tapping screws into
the main door.
CAUTION
re
When drilling on the island, always use a non-sparking manual (hand) drill. Else, remove
the door and move to a safe place to drill.
Note: Since there are no pilot holes in the plastic for these antenna mounting screws,
significant force is required to get the screws to penetrate the plastic. If problems are
encountered, it is acceptable to drill a pilot hole of 1/8 inch diameter or less, by a
maximum depth of 3/16 inch to start each screw. Do not completely drill through the
plastic.
6 Connect one end of the M07703A001 Antenna Cable to the Card Reader antenna connector of
the Encrypted Card Reader top (Figure 10 on page 21) and the other end of the antenna cable
to the 2-pin connector on the M05170A001 PCA antenna (Figure 13 on page 23).
7 Repeat steps 1 to 6 on the other side of the unit.
Loading the CRIND Software and Purging Persistent Memory
To load the CRIND software, proceed as follows:
1 Remove the CRIND two-wire from the CRIND node. This terminates any interference that
may occur.
2 Connect the Download cable to the laptop and the laptop port on the CRIND node.
3 Download the appropriate software to the CRIND node.
4 Purge the Persistent Memory after the download is complete.
5 Reprogram the CRIND IDs and CRIND node.
6 Enable the required options (for example, Cash Acceptors, Barcode Scanners, and so on).
Page 24
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007
Installation of the Encrypted Card Reader Retrofit Kit
7 Connect the two-wire back on the CRIND node. Allow the Point of Sale (POS) to download
the CRIND.
8 Test the new Card Reader.
IMPORTANT INFORMATION
re
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in
ar
RF Read performance will be severely affected by crimps/bends in the antenna cable.
Completing Installation for Encore 500 Units
To complete the installation, proceed as follows:
1 Install the N23951-11 UL/CA Recognition Decal on the back of the Card Reader as shown in
Figure 14.
Figure 14: FCC Label on Smart Card Reader (Side)
FCC Label
2 Close and secure the main doors using the security latch and the main door lock. Reinstall and
lock the lower panel door.
3 Restore power to the unit. Refer to MDE-4516 Encore 500 S Owners Manual for details.
4 Test the RF Readers by sliding the CRIND diagnostic card (Q12534) through both the readers
with the magnetic strip facing upwards.
5 Verify if a valid read was made from the diagnostic card.
6 Pass the Encrypted Card Reader test card in front of the RF antenna (flat side towards the
antenna).
7 Verify if a valid read was made from the test card. The CRIND beeper will emit an audible
beep upon performing a successful read.
Note: The test card should be read from a minimum distance of 1 inch when presented parallel
to the bezel surface.
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007
Page 25
Installation of the Encrypted Card Reader Retrofit Kit
8 Apply the appropriate graphic logos. These are order entry items. Refer MDE-4625 Graphics
Panel Application and Repair for graphic application instructions.
ry
9 Obtain the FCC Decal (M02962B009) from the kit and install it under the patent label.
re
lim
in
Patent Label
TRIND FCC Label Nameplate
(M02962B009)
Installing the M07813K004 Kit in an Encore 500 Unit (without Contactless
Card Reader Option)
The installation instructions for the M07813K004 kit are similar to the installation instructions
for the M07813K003 kit.
To install the M07813K004 Kit, proceed as follows:
1 Remove the existing Card Reader. Refer to “Removing the Existing Card Reader” on page 19
for instructions.
2 Install the Encore Encrypted Card Reader Assembly. Refer to “Installing the Encore
Encrypted Card Reader Assembly” on page 20 for instructions.
3 Load the CRIND software and purge the persistent memory. Refer to “Loading the CRIND
Software and Purging Persistent Memory” on page 24 for instructions.
4 Complete the installation by referring to “Completing Installation for Encore 500 Units” on
page 25.
Note: Do not perform steps 4 to 7.
5 Verify that the Card Reader will read a card.
Page 26
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007
Installation of the Encrypted Card Reader Retrofit Kit
Installing the M07813K005 Kit in an Encore 300 Unit (with Contactless Card
Reader Option)
When you install an Encrypted Card Reader kit, the existing Card Reader must be removed
and replaced with the Encrypted Card Reader.
Removing the Existing Card Reader
re
lim
in
ar
To remove the existing Card Reader, proceed as follows:
Note: Read all instructions before beginning and observe all safety precautions.
1 Obtain an approval from the store manager or responsible personnel to remove the unit from
service.
2 Remove AC power to the unit using the station circuit breaker. Refer to MDE-3893 Encore/
Eclipse Owners Manual for details.
3 Locate the main door, insert the key, and open the door.
4 Repeat step 2 for Side 2 of the unit.
5 Disconnect the cable harness or ribbon cable connection from the Card Reader (see Figure 15
on page 28).
6 Use a 1/4 inch nut driver to remove the four hex head screws (see Figure 15 on page 28) that
secure the Card Reader bracket (see Figure 15 on page 28) and the Card Reader to the option
door. Dispose of the Card Reader and bracket, unless you want to keep the Card Reader as a
used spare part.
Note: Make a note of the Card Reader’s gasket orientation. This information will be useful
when you install the new Card Reader gasket (M00682B001) and bracket
(M07574B001). Also, ensure that the option door has been cleaned with isopropyl
alcohol and a clean cloth prior to installing the new Card Reader gasket
(M00682B001).
7 Remove the old Card Reader gasket from the option door. Use a putty knife, if required.
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007
Page 27
Installation of the Encrypted Card Reader Retrofit Kit
Figure 15: Rear View of Encore 300 Main Door with Card Reader
Cable Harness Connection
Fasteners
re
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in
ry
Fasteners
Installing the Encore Encrypted Card Reader Assembly
To install this assembly, proceed as follows:
1 Remove the adhesive backing from the Card Reader gasket (M00682B001) and place the
gasket over the Card Reader opening from the inside of the open main door.
CAUTION
A properly grounded ESD wrist strap must be worn when performing step 2. Failure to
use electrostatic precautions may damage electronic components and void warranty.
2 Obtain the Encrypted Card Reader assembly (M07577B001) (Figure 16 on page 29) and
contactless smart bracket (M07574B001) (Figure 16 on page 29) from the kit.
Page 28
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007
Installation of the Encrypted Card Reader Retrofit Kit
3 From the rear of the main door, position the Card Reader and then the Card Reader bracket in
the door such that the Card Reader slot (Figure 16) is positioned on the top.
Encore 300 Encrypted Card
Reader Bracket (M07574B001)
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in
ar
Figure 16: Encrypted Card Reader Assembly and Encore 300 Bracket
Printed Circuit
Card (Inside)
Card Reader
Slot
Encore 300 Encrypted Card Reader Assembly (M07577) - Front View
Antenna
Connector
ESD Ground Connection
Power/Data Connector
Encore 300 Encrypted Card Reader Assembly (M07577) - Top View
4 Loosely secure the Encrypted Card Reader bracket and Card Reader to the main door using the
four screws (Q11677-24) provided in the kit, to the four holes (looking from the back of the
Card Reader).
5 Remove the power/data cable from the current Card Reader. Remove the ESD Ground
Connection cable from the current Card Reader (if it has one).
6 Align the Card Reader and bracket. Securely tighten the four mounting screws (Q11677-24).
7 Reconnect the 7-pin power/data cable (M07702A002) to the 7-pin Power/Data connector (see
Figure 16) on the Card Reader. If the dispenser is equipped with SmartPad, connect the
SmartPad end of the cable (M07702A002) to the SmartPad CRIND keypad connector. If the
dispenser is not equipped with SmartPad (that is, has a regular CRIND keypad), do not
connect the SmartPad end of the cable (M07702A002), which means that the SmartPad end of
the cable (M07702A002) remains loose and the dispenser’s CRIND keypad connection
remains unaltered.
8 Connect the J282 end of the M07702A002 cable to the SmartPad port on the CRIND Control
Logic Board (see Figure 17 on page 30) - either M03651 (current production) or T17764.
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007
Page 29
Installation of the Encrypted Card Reader Retrofit Kit
Figure 17: CRIND Control Logic Board (M03651) Showing the Connection of J282 End
to the SmartPad Port
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SmartPad Cable
re
To Card Reader
To
SmartPad
9 Insert the connector end of the ESD Ground Card cable (M07709A001) (see Figure 18) to the
ESD Ground Connection (see Figure 16 on page 29) on the Card Reader.
Figure 18: Encore/Eclipse ESD Ground Card Cable (M07709A001)
Connector
Ring Terminal
10 Locate the ground ring terminal on the lower portion of the monochrome display mounting
bracket and remove the screw that secures the ground connection. Retain the screw for
reinstallation.
11 Connect the ring terminal (Figure 18) of the ESD Ground Card cable (M07709A001) to the
monochrome display mounting bracket ground connection. Secure the connection with the
screw and lock washer that was removed in step 10.
12 Ensure that all ground cables are secured to the unit with sufficient slack to prevent cable pulls
and pinching.
Page 30
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007
Installation of the Encrypted Card Reader Retrofit Kit
Installing the Antenna PCA
The RF antenna must be located directly behind the area where the MasterCard PayPass,
American Express ExpressPay and other logo graphics are attached as shown in Figure 19.
Figure 19: Encore 300 Main Door Showing Antenna PCA Location
Front View
re
lim
in
ar
Rear View
PayPass Logo
Location
Mounting Holes
2-pin Connector
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007
K85492-56
Foam Tape
(On the
Backside)
M05170A001 Antenna PCA
Page 31
Installation of the Encrypted Card Reader Retrofit Kit
To install the antenna, proceed as follows:
1 Locate the area where the antenna PCA will be mounted.
2 Using isopropyl alcohol, clean the mounting surface.
3 Locate the M05170A001 Antenna PCA and the two 2 inch strips of K85492-56 foam tape in
ry
the kit. Install the two strips of foam tape to the antenna’s rear surface (non-component side of
antenna PCA). These strips may already be installed on the antenna (PCB).
4 Peel the protective cover from the foam adhesive strips on the antenna and orient the antenna
lim
in
as shown in Figure 19 on page 31 and attach it to the main door surface by pressing the foam
tape firmly against the main door.
5 Using two Q11657-290 screws (part of the kit), secure the antenna in place by inserting the
screws in the mounting holes (Figure 19 on page 31) and turning the self-tapping screws into
the main door.
CAUTION
re
When drilling on the island, always use a non-sparking manual (hand) drill. Else, remove
the door and move to a safe place to drill.
Note: Since there are no pilot holes in the plastic for these antenna mounting screws,
significant force is required to get the screws to penetrate the plastic. If problems are
encountered, it is acceptable to drill a pilot hole of 1/8 inch diameter or less, by a
maximum depth of 3/16 inch to start each screw. Do not completely drill through the
plastic.
6 Connect one end of the M07703A001 Antenna Cable to the Card Reader antenna connector of
the Encrypted Card Reader top (Figure 16 on page 29) and the other end of the antenna cable
to the 2-pin connector on the M05170A001 PCA antenna (Figure 19 on page 31).
7 Repeat steps 1-6 on the other side of the unit.
Cold-starting the CRIND Devices using the M03651A001, A002 and
T17764 CRIND Logic Boards
1 Locate the CRIND Logic Board (s) on side 1 and side 2 main doors.
2 Use a chip remover to remove the current firmware chip located at U7 (located directly above
connector P266).
3 On side 1 of the unit, install the required firmware chip at U7 on the CRIND Logic Board.
Repeat the procedure on the other side of the unit.
4 Install a jump jack on JP-19 (cold-start) on both side 1 and side 2, if you are using the
M03651A001 or A002 CRIND Logic Board. If you are using the T17764 CRIND Logic
Board install a jump jack on JP-11 (cold-start) on the CRIND Logic Boards on both sides of
the unit.
Page 32
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007
Installation of the Encrypted Card Reader Retrofit Kit
5 Power-up the dispenser. At this point, both CRIND devices will cold-start and start a
download sequence. Once the download sequence starts, you can remove the jump jacks from
JP-19 or JP-11 (as applicable) on both the CRIND Logic Boards. If you wait too long, a
message will be displayed on the CRIND display prompting you to remove the jump jacks.
Once the CRIND devices have completed the download process, they will automatically start
communicating with the POS.
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in
ar
IMPORTANT INFORMATION
RF Read performance will be severely affected by crimps/bends in the antenna cable.
Completing Installation for Encore 300 Units
To complete the installation, proceed as follows:
1 Install the N23951-11 UL/CA Recognition Decal on the back of the Card Reader as shown in
Figure 20.
Figure 20: FCC Label on Smart Card Reader (Side)
FCC Label
2 Close and secure the main doors using the security latch and the main door lock. Reinstall and
lock the lower panel door.
3 Restore power to the unit. Refer to MDE-3893 Encore and Eclipse Owner's Manual for details.
4 Test the RF Readers by sliding the CRIND diagnostic card (Q12534) through both the readers
with the magnetic strip facing upwards.
5 Verify if a valid read was made from the diagnostic card.
6 Pass the Encrypted Card Reader test card in front of the RF antenna (flat side towards the
antenna).
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007
Page 33
Installation of the Encrypted Card Reader Retrofit Kit
7 Verify if a valid read was made from the test card. The CRIND beeper will emit an audible
beep upon performing a successful read.
Note: The test card should be read from a minimum distance of 1 inch when presented parallel
to the bezel surface.
8 Apply the appropriate graphic logos. These are order entry items. Refer MDE-4625 Graphics
Panel Application and Repair for graphic application instructions.
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9 Obtain the FCC Decal (M02962B009) from the kit and install it under the patent label.
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Patent Label
TRIND FCC Label Nameplate
(M02962B009)
Installing the M07813K006 Kit in an Encore 300 Unit (without Contactless
Card Reader Option)
The installation instructions for the M07813K006 kit are similar to the installation instructions
for the M07813K005 kit.
To install the M07813K006 Kit, proceed as follows:
1 Remove the existing Card Reader. Refer to “Removing the Existing Card Reader” on page 27
for instructions.
2 Install the Encore Encrypted Card Reader Assembly. Refer to “Installing the Encore
Encrypted Card Reader Assembly” on page 28 for instructions.
Page 34
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007
Installation of the Encrypted Card Reader Retrofit Kit
3 Cold-start the CRIND Devices. Refer to “Cold-starting the CRIND Devices using the
M03651A001, A002 and T17764 CRIND Logic Boards” on page 32 for instructions.
4 Complete the installation by referring to “Completing Installation for Encore 300 Units” on
page 33.
Note: Do not perform steps 4 to 7.
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5 Verify that the Card Reader will read a card.
Installing the M07813K007 Kit in an Advantage Series Unit Using Space
Reserved for Cash Acceptor (with Contactless Card Reader Option)
When you install an Encrypted Card Reader kit, the existing Card Reader must be removed
and replaced with the Encrypted Card Reader.
Removing the Existing Card Reader
Note: Read all instructions before beginning and observe all safety precautions.
1 Obtain an approval from the store manager or responsible personnel to remove the unit from
service.
2 Remove power to the unit. Refer to MDE-2540 The Advantage, Legacy and MPD Series
Owner’s Manual for information on removing system power.
3 Using the key open the left and right option doors.
4 From side 1, unlatch the four draw latches located behind the right and left option doors. Use a
5/32 inch Allen wrench or 3/8 Hex to loosen the four screws at the bottom of the main access
door.
5 On side 1, open the main access door by lifting slightly. Place the main access door hinge
bracket pin into the end slot/lock position. This locks into a maximum 90° angle.
6 Carefully remove the cable clamp (see Figure 21 on page 36) from the Card Reader mounting
bracket (leave it attached to the cables). Ensure that you do not damage the clamp because it
will be reattached to the new bracket after the new Card Reader is installed.
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007
Page 35
Installation of the Encrypted Card Reader Retrofit Kit
Figure 21: Left Option Door Opened
Cable Clamp
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Card Reader
7 Disconnect the Data/Power cable connection (see Figure 22) from the Card Reader.
Figure 22: Top View of the Card Reader Mounted in the Option Door
Card
Reader
Bracket
ESD Ground
Connection
Hex Head
Fastener
Hex Head
Fastener
Hex Head
Fastener
Data/Power
Cable
Connection
Card Reader Gasket
Lower Right Fan Screw
8 Using a cross-tip screwdriver, remove the screw that secures the ESD ground cable (Figure
22) to the option door chassis.
Page 36
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007
Installation of the Encrypted Card Reader Retrofit Kit
9 Using a 1/4 inch nut driver, remove the four hex head screws (Figure 22 on page 36) that
secure the Card Reader bracket (Figure 22 on page 36) and the Card Reader to the option door.
Dispose of the Card Reader.
Note: Make a note of the Card Reader’s gasket orientation. This information will be useful
when installing the new Card Reader Gasket. Also, ensure that the option door surface
has been cleaned with isopropyl alcohol and a clean cloth prior to installing the new
Card Reader gasket.
10 Remove the old Card Reader gasket (Figure 22 on page 36) from the option door. Use a putty
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knife, if necessary.
11 If installing an Encrypted Card Reader assembly on side 2, repeat the steps from Note: to step
10.
Installing the Advantage Encrypted Card Reader Assembly
To install this assembly, proceed as follows:
1 Remove the adhesive backing from the Card Reader gasket (M00682B001) and place the
gasket over the Card Reader opening from the inside of the open main door.
CAUTION
A properly grounded ESD wrist strap must be worn when performing step 2. Failure to
use electrostatic precautions may damage electronic components and void warranty.
2 Obtain the Encrypted Card Reader assembly (M07577B001) (Figure 23 on page 38) and
contactless smart bracket (M07576B001) (Figure 23 on page 38) from the kit.
3 From the rear of the main door, position the Card Reader and then the Card Reader bracket in
the door such that the Card Reader slot (Figure 23 on page 38) is positioned on the top.
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007
Page 37
Installation of the Encrypted Card Reader Retrofit Kit
Figure 23: Encrypted Card Reader Assembly and Advantage Bracket
Card Reader
Slot
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Advantage Encrypted Card
Reader Bracket (M07576B001)
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Printed Circuit
Card (Inside)
Advantage Encrypted Card Reader Assembly (M07577) - Front View
Antenna
Connector
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ESD Ground Connection
Power/Data Connector
Advantage Encrypted Card Reader Assembly (M07577) - Top View
4 Loosely secure the Encrypted Card Reader bracket and Card Reader to the main door using the
four screws (Q11677-24) provided in the kit, to the four holes (looking from the back of the
Card Reader).
5 Remove the power/data cable from the current Card Reader. Remove the ESD Ground
Connection cable from the current Card Reader (if it has one).
6 Align the Card Reader and bracket. Securely tighten the four mounting screws (Q11677-24).
7 Reconnect the 7-pin power/data cable (M07702A004) to the 7-pin Power/Data connector (see
Figure 23) on the Card Reader. If the dispenser is equipped with SmartPad, connect the
SmartPad end of the cable (M07702A004) to the SmartPad CRIND keypad connector. If the
dispenser is not equipped with SmartPad (that is, has a regular CRIND keypad), do not
connect the SmartPad end of the cable (M07702A004), which means that the SmartPad end of
the cable (M07702A004) remains loose and the dispenser’s CRIND keypad connection
remains unaltered.
8 Connect the J282 end to the SmartPad port on the CRIND Control Logic Board (see Figure 24
on page 39).
Page 38
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007
Installation of the Encrypted Card Reader Retrofit Kit
Figure 24: CRIND Logic Board Showing the Connection of J282 End to the SmartPad
Port
To
SmartPad
To Card Reader
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SmartPad Cable
9 Insert the connector end of the ESD Ground Card cable (M07709A003) (see Figure 25) to the
ESD Ground Connection (see Figure 23 on page 38) on the Card Reader.
Figure 25: Advantage ESD Ground Card Cable (M07709A003)
Connector
Clip (Pushes onto
Sheet Metal Edge)
GND
10 Connect the clip end (Figure 25) of the ESD Ground Card cable (M07709A003) to the sheet
metal inside the Advantage Series unit head (see Figure 26 on page 40).
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007
Page 39
Installation of the Encrypted Card Reader Retrofit Kit
Figure 26: Advantage ESD Card Reader Ground Cable M07709A003
M07709A003
Cable
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Clip End of
Cable
Installing the Antenna PCA
Note: Installation of the PCA antenna will require positioning the antenna as shown in Figure
27 on page 41. Using cloth and isopropyl alcohol, remove any dust or dirt from the
antenna location prior to removing the adhesive backing from the PCA antenna.
1 Locate the M05170A001 Antenna PCA and two 2 inch strips of K85492-56 foam tape in the
kit and install the two strips of foam tape to the antenna’s rear surface (non-component side of
antenna PCA). These strips may already be installed.
2 Peel the protective cover from the foam adhesive strips on the antenna and carefully position
the antenna under the Card Reader as shown on Figure 27 on page 41 and press firmly into
place.
3 Using the two screws (Q11657-290) provided in the kit, secure the antenna in place by
inserting the screws in the mounting holes (Figure 27 on page 41) and turning the self-tapping
screws into the option door.
CAUTION
When drilling on the island, always use a non-sparking manual (hand) drill. Else, remove
the door and move to a safe place to drill.
Page 40
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007
Installation of the Encrypted Card Reader Retrofit Kit
Note: Since there are no pilot holes in the plastic for these antenna mounting screws,
significant force is typically required to get the screws to penetrate the plastic. If
problems are encountered, it is acceptable to drill a pilot hole of 1/8 inch diameter or
less, by a maximum depth of 3/16 inch to start each screw. Do not completely drill
through the plastic.
Figure 27: PCA Antenna Location
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Card Reader
M05170A001
PCA Antenna
Flush to Rib
Antenna
Mounting
Holes
1/8 inch from Vertical Rib
Note: A graphic on the outside of the door indicates the antenna location.
CAUTION
Refer to Figure 23 on page 38 and ensure that the Antenna Cable is inserted into the 2-pin
Antenna connector on the Encrypted Card Reader assembly. Failure to connect the cable
properly will damage the card reader.
4 Connect one end of the M07703A001 antenna cable to the Card Reader antenna connector of
the Encrypted Card Reader top (see Figure 23 on page 38) and the other end of the antenna
cable to the 2-pin connector on the M05170A001 PCA antenna (see Figure 27).
5 Connect the other end of the antenna cable to the 2-pin RF connector on the M05170A001
PCA antenna (Figure 27).
6 Dress the cables properly to avoid pinching during door opening and closing. Use Q13558-04
Cable Mounts as required.
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007
Page 41
Installation of the Encrypted Card Reader Retrofit Kit
Cold-starting the CRIND Devices using the M03651A001, A002 and
T17764 CRIND Logic Boards
To cold-start the CRIND devices, proceed as follows:
1 Locate the CRIND Logic Board (s).
2 Use a chip remover to remove the current firmware chip located at U7 (located directly above
connector P266).
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3 On side 1 of the unit, install the required firmware chip at U7 on the CRIND Logic Board.
Repeat the procedure on the other side of the unit.
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4 Install a jump jack on JP-19 (cold-start) on both side 1 and side 2, if you are using the
M03651A001 or A002 CRIND Logic Board. If you are using the T17764 CRIND Logic
Board install a jump jack on JP-11 (cold-start) on the CRIND Logic Boards on both sides of
the unit.
5 Power-up the dispenser. At this point, both CRIND devices will cold-start and start a
re
download sequence. Once the download sequence starts, you can remove the jump jacks from
JP-19 or JP-11 (as applicable) on both the CRIND Logic Boards. If you wait too long, a
message will be displayed on the CRIND display prompting you to remove the jump jacks.
6 Once the CRIND devices have completed the download process, they will automatically start
communicating with the POS.
IMPORTANT INFORMATION
RF Read performance will be severely affected by crimps/bends in the antenna cable.
Completing Installation for the Advantage Series Units
To complete the installation, proceed as follows:
1 Install the N23951-11 UL/CA Recognition Decal on the back of the Card Reader as shown in
Figure 28 on page 43.
2 Install the Cable Mounting Clamp (Q13459-01) to the rear of the Card Reader and dress cables
through it.
Page 42
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007
Installation of the Encrypted Card Reader Retrofit Kit
Figure 28: FCC Label on Smart Card Reader (Side)
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FCC Label
Q13459-01
3 Close and secure the main doors using the security latch and the main door lock. Reinstall and
lock the lower panel door.
4 Restore power to the unit. Refer to MDE-2540 The Advantage, Legacy, and MPD Series
Owners Manual for details.
5 Test the RF Readers by sliding the CRIND diagnostic card (Q12534) through both the readers
with the magnetic strip facing upwards.
6 Verify if a valid read was made from the diagnostic card.
7 Pass the Encrypted Card Reader test card in front of the RF antenna (flat side towards the
antenna).
8 Verify if a valid read was made from the test card. The CRIND beeper will emit an audible
beep upon performing a successful read.
Note: The test card should be read from a minimum distance of 1 inch when presented parallel
to the bezel surface.
9 Apply the appropriate graphic logos. These are order entry items. Refer MDE-4625 Graphics
Panel Application and Repair for graphic application instructions.
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007
Page 43
Installation of the Encrypted Card Reader Retrofit Kit
10 Obtain the FCC Decal (M02962B009) from the kit and install it under the patent label.
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Patent Label
TRIND FCC Label Nameplate
(M02962B009)
Installing the M07813K008 Kit in an Advantage Series Unit Reserving Space
for Cash Acceptor (with Contactless Card Reader Option)
The installation instructions for this kit are similar to the installation instructions for the
M07813K007 kit. However, the space where the antenna should be installed should be on the
right Options door, since a cash acceptor is either being used, or the space is being reserved for
a future cash acceptor on the left Options door.
To install the M07813K008 Kit, proceed as follows:
1 Remove the existing Card Reader. Refer to “Removing the Existing Card Reader” on page 35
for instructions.
2 Install the Advantage Encrypted Card Reader assembly. Refer to “Installing the Advantage
Encrypted Card Reader Assembly” on page 37 for instructions.
3 Install the Antenna PCA. Refer to “Installing the Antenna PCA” on page 45 for instructions.
4 Cold-start the CRIND device. Refer to “Cold-starting the CRIND Devices using the
M03651A001, A002 and T17764 CRIND Logic Boards” on page 42 for details.
5 Complete the installation by referring to “Completing Installation for the Advantage Series
Units” on page 42.
Page 44
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007
Installation of the Encrypted Card Reader Retrofit Kit
Installing the Antenna PCA
Note: Installation of the PCA antenna will require positioning the antenna as shown in Figure
29 on page 46. Using cloth and isopropyl alcohol, remove any dust or dirt from the
antenna location prior to removing the adhesive backing from the PCA antenna.
1 Open the right side of the option door.
2 Refer to Figure 29 on page 46 and mark the proposed position of the antenna on the back of
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the right hand option door.
3 Locate the M05170A001 Antenna PCA and the two 2 inch strips of K85492-56 foam tape in
the kit and install the two strips of foam tape to the antenna’s rear surface (non-component side
of antenna PCA). These strips may be already installed on the PCA.
4 Peel the protective cover from the foam adhesive strips on the antenna and carefully position
the antenna in the position marked in the previous step (step 3) as shown in Figure 29 on page
46 and press firmly into place.
5 Using the two Q11657-290 screws (part of the kit), secure the antenna in place by inserting the
screws in the mounting holes (Figure 29 on page 46) and turning the self-tapping screws into
the option door.
CAUTION
When drilling on the island, always use a non-sparking manual (hand) drill. Else, remove
the door and move to a safe place to drill.
Note: Since there are no pilot holes in the plastic for these antenna mounting screws,
significant force is typically required to get the screws to penetrate the plastic. If
problems are encountered, it is acceptable to drill a pilot hole of 1/8 inch diameter or
less, by a maximum depth of 3/16 inch to start each screw. Do not completely drill
through the plastic.
6 Connect one end of the M07703A002 antenna cable to the Card Reader antenna connector of
the encrypted Card Reader top (see Figure 23 on page 38) and the other end of the antenna
cable to the 2-pin connector on the M05170A001 PCA antenna (see Figure 29 on page 46).
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007
Page 45
Installation of the Encrypted Card Reader Retrofit Kit
Figure 29: Antenna PCA Location on the Right Side of the Option Door
M05170A001
Antenna PCA
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Antenna
Mounting
Holes
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Right Hand Door
(backside)
2-pin Connector
3.75”
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Flush to Rib
Figure 30: Antenna PCA Mounted on the Right Side Option Door
M04124A004
Antenna
Cable
M05170A001
Antenna PCA
Page 46
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007
Installation of the Encrypted Card Reader Retrofit Kit
CAUTION
Refer to Figure 29 on page 46 and Figure 30 on page 46 and ensure that the Antenna Cable is
inserted into the 2-pin Antenna connector on the dual-head card assembly. Failure to connect
the cable properly will damage the card reader.
7 Use the cable mounts (Q13558-04) to properly dress the cables, to avoid pinching or excessive
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stretching during opening/closing of either or both doors (see Figure 29 on page 46).
IMPORTANT INFORMATION
RF Read performance will be severely affected by crimps/bends in the antenna cable.
Figure 31: Cable Properly Dressed from the Antenna to the Card Reader
(Looking at the Rear of the Right Door with the Door Closed)
Cable Clamps
Antenna
Antenna Cable
8 Repeat the steps 1 to 7 for the other side of the unit.
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007
Page 47
Installation of the Encrypted Card Reader Retrofit Kit
Installing the M07813K009 Kit in an Advantage Series Unit Using Space
Reserved for Cash Acceptor on the Left Options Door (without Contactless
Card Reader Option)
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The installation instructions for this kit are similar to the installation instructions for the
M07813K007 kit. The difference is that there is no Contactless Card Reader option.
To install the M07813K009 kit, proceed as follows:
1 Remove the existing Card Reader. Refer to “Removing the Existing Card Reader” on page 35
for instructions.
2 Install the Advantage Encrypted Card Reader assembly. Refer to “Installing the Advantage
Encrypted Card Reader Assembly” on page 37 for instructions.
3 Cold-start the CRIND device. Refer to “Cold-starting the CRIND Devices using the
re
M03651A001, A002 and T17764 CRIND Logic Boards” on page 42 for details.
4 Complete the installation by referring to “Completing Installation for the Advantage Series
Units” on page 42.
Note: Do not perform steps 5 to 10.
5 Verify that the Card Reader will read a card.
CRIND®, TRIND®, Eclipse®, Encore®, Infoscreen®, MPD®, Legacy®, and The Advantage® Series are registered trademarks of Gilbarco Inc.
CIM™ and SmartPad™ are trademarks of Gilbarco Inc. Express PaySM is a service mark of American Express Co. MasterCard® is a registered
trademark of MasterCard International, Inc. PayPass™ is a trademark of MasterCard International, Inc.
© 2007 Gilbarco Inc.
7300 West Friendly Avenue · Post Office Box 22087
Greensboro, North Carolina 27420
Phone (336) 547-5000 · http://www.gilbarco.com · Printed in the U.S.A.
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007

---

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