Gilbarco GBIR16 Card Reader Transmitter User Manual MDE 4635

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MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 Page 1

Preliminary

05/15/07

Introduction

Purpose This manual provides installation instructions for M07813K00X Encrypted Card Reader

Retrofit Kits. The kits are used in the following units:

Unit Type Kit Number

Encore® S (Encrypted Contactless Card Reader) M07813K001

Encore S (Encrypted Card Reader) M07813K002

Encore 500 (Encrypted Contactless Card Reader) M07813K003

Encore 500 (Encrypted Card Reader) M07813K004

Encore 300 (Encrypted Contactless Card Reader) M07813K005

Encore 300 (Encrypted Card Reader) M07813K006

The Advantage (Encrypted Contactless Card Reader) Series dispensers with

Infoscreen, Monochrome, or Single-line with American Disabilities Act (ADA) Card

Reader in Dispenser (CRIND®) features and using space reserved for cash acceptor

M07813K007

The Advantage (Encrypted Contactless Card Reader) Series dispensers with

Infoscreen, Monochrome, or Single-line with ADA CRIND features and reserving the

space for cash acceptor

M07813K008

The Advantage® (Encrypted Card Reader) Series dispensers with Infoscreen®,

Monochrome, or Single-line with ADA CRIND features

M07813K009

The Encrypted Card Reader option provides protection against theft.

Note: This feature requires that the dispenser subject to installation contains the Card Reader

option. Door replacements that contain aluminum CRIND doors or pre-ADA doors may

be required for the Advantage Series dispensers.

MDE-4635

Encrypted Card Reader Retrofit Kit (M07813K00X)

Installation Manual

May 2007

Introduction

Page 2 MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007

Preliminary

Table of Contents

Topic Page

Introduction 1

Purpose 1

Table of Contents 2

Required Reading 2

Related Documents

Document

Number Title GOLD Library

MDE-2540 The Advantage®, Legacy®, and MPD® Series Owner’s

Manual

The Advantage and Legacy Models

MDE-2562 CRIND Service Manual CRIND and TRIND

MDE-3804 Encore and Eclipse Series Start-Up/Service Manual Encore and Eclipse

MDE-3893 Encore/Eclipse Owners Manual Encore and Eclipse

MDE-4516 Encore S Series Owner's Manual Encore and Eclipse

MDE-4625 Graphics Panel Application and Repair Encore and Eclipse

PT-1728 The Advantage Series Illustrated Parts Manual Parts Manual

PT-1736 CRIND Illustrated Parts Manual Parts Manual

PT-1936 Encore Series Pump and Dispenser Illustrated Parts Manual Parts Manual

PT-1938 Eclipse Series Pump and Dispenser Parts Manual Parts Manual

Abbreviations and Acronyms

Term Description

ADA American Disabilities Act

CRIND Card Reader in Dispenser

CSC Contactless Smart Card

ESD Electrostatic Discharge

PCA Printed Circuit Assembly

POS Point of Sale

RF Radio Frequency

TRIND Transmitter/Receiver in Dispenser

MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 Page 9

Important Safety Information

Preliminary

Important Safety Information

This section introduces the hazards and safety precautions

associated with installing, inspecting, maintaining or servicing

this product. Before performing any task on this product, read

this safety information and the applicable sections in this

manual, where additional hazards and safety precautions for

your task will be found. Fire, explosion, electrical shock or

pressure release could occur and cause death or serious

injury, if these safe service procedures are not followed.

Preliminary Precautions

You are working in a potentially dangerous environment of

flammable fuels, vapors, and high voltage or pressures. Only

trained or authorized individuals knowledgeable in the related

procedures should install, inspect, maintain or service this

equipment.

Emergency Total Electrical Shut-Off

The first and most important information you must know is

how to stop all fuel flow to the pump/dispenser and island.

Locate the switch or circuit breakers that shut off all power to

all fueling equipment, dispensing devices, and Submerged

Turbine Pumps (STPs).

Total Electrical Shut-Off Before Access

Any procedure that requires access to electrical components

or the electronics of the dispenser requires total electrical

shut off of that unit. Understand the function and location of

this switch or circuit breaker before inspecting, installing,

maintaining, or servicing Gilbarco equipment.

Evacuating, Barricading and Shutting Off

Any procedure that requires access to the pump/dispenser or

STPs requires the following actions:

• An evacuation of all unauthorized persons and vehicles

from the work area

• Use of safety tape, cones or barricades at the affected

unit (s)

• A total electrical shut-off of the affected unit (s)

Read the Manual

Read, understand and follow this manual and any other

labels or related materials supplied with this equipment. If you

do not understand a procedure, call a Gilbarco Authorized

Service Contractor or call the Gilbarco Support Center at

1-800-800-7498. It is imperative to your safety and the safety

of others to understand the procedures before beginning

work.

Follow the Regulations

Applicable information is available in National Fire Protection

Association (NFPA) 30A; Code for Motor Fuel Dispensing

Facilities and Repair Garages, NFPA 70; National Electrical

Code (NEC), Occupational Safety and Hazard Association

(OSHA) regulations and federal, state, and local codes. All

these regulations must be followed. Failure to install, inspect,

maintain or service this equipment in accordance with these

codes, regulations and standards may lead to legal citations

with penalties or affect the safe use and operation of the

equipment.

Replacement Parts

Use only genuine Gilbarco replacement parts and retrofit kits

on your pump/dispenser. Using parts other than genuine

Gilbarco replacement parts could create a safety hazard and

violate local regulations.

Safety Symbols and Warning Words

This section provides important information about warning

symbols and boxes.

Alert Symbol

This safety alert symbol is used in this manual and

on warning labels to alert you to a precaution which must be

followed to prevent potential personal safety hazards. Obey

safety directives that follow this symbol to avoid possible

injury or death.

Signal Words

These signal words used in this manual and on warning

labels tell you the seriousness of particular safety hazards.

The precautions below must be followed to prevent death,

injury or damage to the equipment:

DANGER: Alerts you to a hazard or unsafe practice

which will result in death or serious injury.

WARNING: Alerts you to a hazard or unsafe practice

that could result in death or serious injury.

CAUTION with Alert symbol: Designates a hazard or

unsafe practice which may result in minor injury.

CAUTION without Alert symbol: Designates a hazard

or unsafe practice which may result in property or

equipment damage

Working With Fuels and Electrical Energy

Prevent Explosions and Fires

Fuels and their vapors will explode or burn, if ignited. Spilled

or leaking fuels cause vapors. Even filling customer tanks will

cause potentially dangerous vapors in the vicinity of the

dispenser or island.

The EMERGENCY STOP, ALL STOP, and

PUMP STOP buttons at the cashier’s station

WILL NOT shut off electrical power to the pump/

dispenser. This means that even if you activate

these stops, fuel may continue to flow

uncontrolled.

You must use the TOTAL ELECTRICAL SHUT-

OFF in the case of an emergency and not the

console’s ALL STOP and PUMP STOP or

similar keys.

WARNING

Important Safety Information

Page 10 MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007

Preliminary

No Open Fire

Open flames from matches, lighters, welding

torches or other sources can ignite fuels and their vapors.

No Sparks - No Smoking

Sparks from starting vehicles, starting or using power tools,

burning cigarettes, cigars or pipes can also ignite fuels and

their vapors. Static electricity, including an electrostatic

charge on your body, can cause a spark sufficient to ignite

fuel vapors. Every time you get out of a vehicle, touch the

metal of your vehicle, to discharge any electrostatic charge

before you approach the dispenser island.

Working Alone

It is highly recommended that someone who is capable of

rendering first aid be present during servicing. Familiarize

yourself with Cardiopulmonary Resuscitation (CPR) methods,

if you work with or around high voltages. This information is

available from the American Red Cross. Always advise the

station personnel about where you will be working, and

caution them not to activate power while you are working on

the equipment. Use the OSHA Lockout/ Tagout procedures. If

you are not familiar with this requirement, refer to this

information in the service manual and OSHA documentation.

Working With Electricity Safely

Ensure that you use safe and established practices in

working with electrical devices. Poorly wired devices may

cause a fire, explosion or electrical shock. Ensure that

grounding connections are properly made. Take care that

sealing devices and compounds are in place. Ensure that you

do not to pinch wires when replacing covers. Follow OSHA

Lockout/Tagout requirements. Station employees and service

contractors need to understand and comply with this program

completely to ensure safety while the equipment is down.

Hazardous Materials

Some materials present inside electronic enclosures may

present a health hazard if not handled correctly. Ensure that

you clean hands after handling equipment. Do not place any

equipment in the mouth.

In an Emergency

Inform Emergency Personnel

Compile the following information and inform emergency

personnel:

• Location of accident (for example, address, front/back of

building, and so on)

• Nature of accident (for example, possible heart attack, run

over by car, burns, and so on)

• Age of victim (for example, baby, teenager, middle-age,

elderly)

• Whether or not victim has received first aid (for example,

stopped bleeding by pressure, and so on)

• Whether or not a victim has vomited (for example, if

swallowed or inhaled something, and so on)

IMPORTANT: Oxygen may be needed at scene if gasoline

has been ingested or inhaled. Seek medical advice

immediately.

Lockout/Tagout

Lockout/Tagout covers servicing and maintenance of

machines and equipment in which the unexpected

energization or start-up of the machine(s) or equipment or

release of stored energy could cause injury to employees or

personnel. Lockout/Tagout applies to all mechanical,

hydraulic, chemical or other energy, but does not cover

electrical hazards. Subpart S of 29 CFR Part 1910 - Electrical

Hazards, 29 CFR Part 1910.333 contains specific Lockout/

Tagout provision for electrical hazards.

The pump/dispenser contains a chemical known to the

State of California to cause cancer.

WARNING

The pump/dispenser contains a chemical known to the

State of California to cause birth defects or other

reproductive harm.

WARNING

Gasoline ingested may cause unconsciousness

and burns to internal organs.

Do not induce vomiting.

Keep airway open.

Oxygen may be needed at scene.

Seek medical advice immediately.

WARNING

Gasoline inhaled may cause unconsciousness

and burns to lips, mouth and lungs.

Keep airway open.

Seek medical advice immediately.

WARNING

Gasoline spilled in eyes may cause burns to eye

tissue.

Irrigate eyes with water for approximately 15

minutes.

Seek medical advice immediately.

WARNING

Gasoline spilled on skin may cause burns.

Wash area thoroughly with clear water.

Seek medical advice immediately.

WARNING

MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 Page 11

Installation of the Encrypted Card Reader Retrofit Kit

Preliminary

Installation of the Encrypted Card Reader Retrofit Kit

Installing the M07813K001 Kit in an Encore S Unit (with Contactless Card

Reader Option)

When you install an Encrypted Card Reader kit, the existing Card Reader must be removed

and replaced with the Encrypted Card Reader.

Removing the Existing Card Reader

To remove the existing Card Reader, proceed as follows:

Note: Read all instructions before beginning and observe all safety precautions.

1Obtain an approval from the store manager or responsible personnel to remove the unit from

service.

2Remove AC power to the unit using the station circuit breaker. Refer to MDE-3893 Encore/

Eclipse Owners Manual for details.

3Remove the lower hydraulics panel. The main door has a lower latch underneath the lower left

main door corner. Open this latch. Locate the upper main door lock. Insert the main door key

and open the main door.

4Repeat step 2 for Side 2 of the unit.

5Disconnect the cable harness or ribbon cable connection from the Card Reader (see Figure 1

on page 12).

6Use a 1/4 inch nut driver to remove the two hex head screws (see Figure 1 on page 12) that

secure the Card Reader bracket (see Figure 1 on page 12) and the Card Reader to the option

door. Dispose of the Card Reader and bracket, unless you want to keep the Card Reader as a

used spare part.

Note: Make a note of the Card Reader’s gasket orientation. This information will be useful

when you install the new Card Reader gasket (M00682B003) and bracket

(M07573B001). Also, ensure that the option door has been cleaned with isopropyl

alcohol and a clean cloth prior to installing the new Card Reader gasket

(M00682B003).

7Remove the old Card Reader gasket from the option door. Use a putty knife, if required.

Installation of the Encrypted Card Reader Retrofit Kit

Page 12 MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007

Preliminary

Figure 1: Rear View of the Encore S Main Door with Card Reader

Cable

Harness

Connection

Fastener

Installing the Encore Encrypted Card Reader Assembly

To install this assembly, proceed as follows:

1Remove the adhesive backing from the Card Reader gasket (M00682B003) and place the

gasket over the Card Reader opening from the inside of the open main door.

A properly grounded ESD wrist strap must be worn when performing step 2. Failure to

use electrostatic precautions may damage electronic components and void warranty.

CAUTION

2Obtain the Encrypted Card Reader assembly (M07577B001) (Figure 2 on page 13) and

Contactless Smart bracket (M07573B001) (Figure 2 on page 13) from the kit.

MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 Page 13

Installation of the Encrypted Card Reader Retrofit Kit

Preliminary

3From the rear of the main door, position the Card Reader and then the Card Reader bracket on

the door such that the Card Reader slot (Figure 2) is positioned on the top.

Figure 2: Encrypted Card Reader Assembly and Encore S Bracket

Encore S Encrypted Card

Reader Bracket (M07573B001) Encore S Encrypted Card Reader Assembly (M07577) - Front View

Encore S Encrypted Card Reader Assembly (M07577) - Top View

Printed Circuit

Card (Inside)

Power/Data Connector

Card Reader

Slot

ESD Ground Connection

Antenna

Connector

4Loosely secure the Encrypted Card Reader bracket and Card Reader to the main door using the

two Q11677-24 screws (provided in the kit) in the top and bottom two holes (looking from the

back of the Card Reader).

5Remove the power/data cable from the current Card Reader. Remove the ESD Ground

Connection cable from the current Card Reader (if it has one).

6Align the Card Reader and bracket. Securely tighten the two mounting screws (Q11677-24).

7Reconnect the 7-pin power/data cable (M07702A001) to the 7-pin Power/Data connector

(see Figure 2) on the Card Reader. If the dispenser is equipped with SmartPad™, connect the

SmartPad end of the cable (M07702A001) to the SmartPad CRIND keypad connector. If the

dispenser is not equipped with SmartPad (that is, has a regular CRIND keypad), do not

connect the SmartPad end of the cable (M07702A001), which means that the SmartPad end of

the cable (M07702A001) remains loose and the dispenser’s CRIND keypad connection

remains unaltered.

Installation of the Encrypted Card Reader Retrofit Kit

Page 14 MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007

Preliminary

8Connect the J3101/J3102 end to the SmartPad port on the CRIND Control Node Board (see

Figure 3 on page 14).

Figure 3: CRIND Control Node Board Showing the Connection of J3101/J3102 End to

the SmartPad Port

Encrypted Card

Reader Data Cable

Connection to CRIND

Control Node Board

9Insert the connector end of the ESD Ground Card cable (M07709A002) (see Figure 4) to the

ESD Ground Connection (see Figure 2 on page 13) on the Card Reader.

Figure 4: Encore/Eclipse ESD Ground Card Cable (M07709A002)

Ring Terminal

Connector

10 Locate the ground ring terminal on the lower portion of the monochrome display mounting

bracket and remove the screw that secures the ground connection. Retain the screw for

reinstallation.

11 Connect the ring terminal (Figure 4) of the ESD Ground Card cable (M07709A002) to the

monochrome display mounting bracket ground connection. Secure the connection with the

screw and lock washer that was removed in step 10.

12 Ensure that all ground cables are secured to the unit with sufficient slack to prevent cable pulls

MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 Page 15

Installation of the Encrypted Card Reader Retrofit Kit

Preliminary

and pinching.

Installing the Antenna PCA

The RF antenna must be located directly behind the area where the MasterCard® PayPass™,

American Express ExpressPaySM and other logo graphics are attached as shown in Figure 5.

Figure 5: Encore S Main Door Showing Antenna PCA Location

PayPass Logo

Location

Front View Rear View

M05170A001 Antenna PCA

2-pin Connector K85492-56 Foam Tape (On the

Backside)

Mounting Holes

Installation of the Encrypted Card Reader Retrofit Kit

Page 16 MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007

Preliminary

To install the antenna, proceed as follows:

1Remove the small bracket holding in the TRIND blanking panel, and knock out the TRIND

blanking panel (Figure 6) using a hammer.

Figure 6: Encore S Door with the Blanking Panel

Encore S Door with Blanking Panel

2Remove the narrow sealing gasket from the exposed TRIND lens space on the outside of the

door and replace it with the TRIND gasket (M06010B002).

3Locate the M05170A001 Antenna PCA placed on the TRIND CSC Reader Lens

(M05987B002) and place it over the TRIND gasket. Secure the TRIND CSC Reader Lens by

installing and tightening the four screws (M00419B117) (see Figure 7)

4Connect one end of the M07703A001 Antenna Cable to the Card Reader antenna connector of

the Encrypted Card Reader top (Figure 2 on page 13) and the other end of the antenna cable to

the 2-pin connector on the M05170A001 PCA antenna (Figure 5 on page 15).

Figure 7: Antenna PCA on TRIND CSC Reader Lens

Antenna PCA

(M05170A001)

Encrypted Card Reader

(M07577B001)

TRIND Gasket

(M06010B002)

5Repeat steps 1-4 on the other side of the unit.

MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 Page 17

Installation of the Encrypted Card Reader Retrofit Kit

Preliminary

Loading the CRIND Software and Purging Persistent Memory

To load the CRIND software, proceed as follows:

1Remove the CRIND two-wire from the CRIND node. This terminates any interference that

may occur.

2Connect the Download cable to the laptop and the laptop port on the CRIND node.

3Download the appropriate software to the CRIND node.

4Purge the Persistent Memory after the download is complete.

5Reprogram the CRIND IDs and CRIND node.

6Enable the required options (for example, Cash Acceptors, Barcode Scanners, and so on).

7Connect the two-wire back on the CRIND node. Allow the Point of Sale (POS) to download

the CRIND.

8Test the new Card Reader.

RF Read performance will be severely affected by crimps/bends in the antenna cable.

IMPORTANT INFORMATION

Completing the Installation for Encore S Units

To complete the installation, proceed as follows:

1Install the N23951-11 UL/CA Recognition Decal on the Card Reader bracket as shown in

Figure 8.

Figure 8: FCC Label on Smart Card Reader (Side)

FCC Label

Installation of the Encrypted Card Reader Retrofit Kit

Page 18 MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007

Preliminary

2Close and secure the main doors using the security latch and the main door lock. Reinstall and

lock the lower panel door.

3Restore power to the unit. Refer to MDE-4516 Encore 500 S Owners Manual for details.

4Test the RF Readers by sliding the CRIND diagnostic card (Q12534) through both the readers

with the magnetic strip facing upwards.

5Verify if a valid read was made from the diagnostic card.

6Pass the Encrypted Card Reader test card in front of the RF antenna (flat side towards the

antenna).

7Verify if a valid read was made from the test card. The CRIND beeper will emit an audible

beep upon performing a successful read.

Note: The test card should be read from a minimum distance of 1 inch when presented parallel

to the bezel surface.

8Apply the appropriate graphic logos. These are order entry items. Refer MDE-4625 Graphics

Panel Application and Repair for graphic application instructions.

9Obtain the FCC Decal (M02962B009) from the kit and install it under the patent label.

TRIND FCC Label Nameplate

(M02962B009)

Patent Label

MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 Page 19

Installation of the Encrypted Card Reader Retrofit Kit

Preliminary

Installing the M07813K002 Kit in an Encore S Unit (without Contactless Card

Reader Option)

The installation instructions for the M07813K002 kit are similar to the installation instructions

for the M07813K001 kit.

To install the M07813K002 Kit, proceed as follows:

1Remove the existing Card Reader. Refer to “Removing the Existing Card Reader” on page 11

for instructions.

2Install the Encore Encrypted Card Reader assembly. Refer to “Installing the Encore Encrypted

Card Reader Assembly” on page 12 for instructions.

3Load the CRIND software and purge the persistent memory. Refer to “Loading the CRIND

Software and Purging Persistent Memory” on page 17 for instructions.

4Complete the installation by referring to “Completing the Installation for Encore S Units” on

page 17.

Note: Do not perform steps 4 to 7.

5Verify that the Card Reader will read a card.

Installing the M07813K003 Kit in an Encore 500 Unit (with Contactless Card

Reader Option)

When you install an Encrypted Card Reader kit, the existing Card Reader must be removed

and replaced with the Encrypted Card Reader.

Removing the Existing Card Reader

To remove the existing Card Reader, proceed as follows:

Note: Read all instructions before beginning and observe all safety precautions.

1Obtain an approval from the store manager or responsible personnel to remove the unit from

service.

2Remove AC power to the unit using the station circuit breaker. Refer to MDE-3893 Encore/

Eclipse Owners Manual for details.

3Locate the main door, insert the key, and open the door.

4Repeat step 2 for Side 2 of the unit.

5Disconnect the cable harness or ribbon cable connection from the Card Reader (see Figure 9

on page 20).

Installation of the Encrypted Card Reader Retrofit Kit

Page 20 MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007

Preliminary

6Use a 1/4 inch nut driver to remove the four hex head screws (see Figure 9) that secure the

Card Reader bracket (see Figure 9) and the Card Reader to the option door. Dispose of the

Card Reader and bracket, unless you want to keep the Card Reader as a used spare part.

Note: Make a note of the Card Reader’s gasket orientation. This information will be useful

when you install the new Card Reader gasket (M00682B001) and bracket

(M07574B001). Also, ensure that the option door has been cleaned with isopropyl

alcohol and a clean cloth prior to installing the new Card Reader gasket

(M00682B001).

7Remove the old Card Reader gasket from the option door. Use a putty knife, if required.

Figure 9: Rear View of Encore 500 Main Door with Card Reader

Cable Harness Connection Fasteners

Fasteners

Installing the Encore Encrypted Card Reader Assembly

To install this assembly, proceed as follows:

1Remove the adhesive backing from the Card Reader gasket (M00682B001) and place the

gasket over the Card Reader opening from the inside of the open main door.

A properly grounded ESD wrist strap must be worn when performing step 2. Failure to

use electrostatic precautions may damage electronic components and void warranty.

CAUTION

2Obtain the Encrypted Card Reader assembly (M07577B001) (Figure 10 on page 21) and

contactless smart bracket (M07574B001) (Figure 10 on page 21) from the kit.

3From the rear of the main door, position the Card Reader and then the Card Reader bracket in

the door such that the Card Reader slot (Figure 10 on page 21) is positioned on the top.

MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 Page 21

Installation of the Encrypted Card Reader Retrofit Kit

Preliminary

Figure 10: Encrypted Card Reader Assembly and Encore 500 Bracket

Encore 500 Encrypted Card

Reader Bracket (M07574B001) Encore 500 Encrypted Card Reader Assembly (M07577) - Front View

Encore 500 Encrypted Card Reader Assembly (M07577) - Top View

Printed Circuit

Card (Inside)

Power/Data Connector

Card Reader

Slot

ESD Ground Connection

Antenna

Connector

4Loosely secure the Encrypted Card Reader bracket and Card Reader to the main door using the

four Q11677-24 screws (provided in the kit) in the Side 4 holes (looking from the back of the

Card Reader).

5Remove the power/data cable from the current Card Reader. Remove the ESD Ground

Connection cable from the current Card Reader (if it has one).

6Align the Card Reader and bracket. Securely tighten the four mounting screws (Q11677-24).

7Reconnect the 7-pin power/data cable (M07702A003) to the 7-pin Power/Data connector

(see Figure 10) on the Card Reader. If the dispenser is equipped with SmartPad, connect the

SmartPad end of the cable (M07702A003) to the SmartPad CRIND keypad connector. If the

dispenser is not equipped with SmartPad (that is, has a regular CRIND keypad), do not

connect the SmartPad end of the cable (M07702A003), which means that the SmartPad end of

the cable (M07702A003) remains loose and the dispenser’s CRIND keypad connection

remains unaltered.

8Connect the J3101/J3102 end to the SmartPad port on the CRIND Control Node Board (see

Figure 11 on page 22).

Installation of the Encrypted Card Reader Retrofit Kit

Page 22 MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007

Preliminary

Figure 11: CRIND Control Node Board Showing the Connection of J3101/J3102 End to

the SmartPad Port

Encrypted Card Reader Data Cable Connection

to CRIND Control Node Board

9Insert the connector end of the ESD Ground Card cable (M07709A001) (see Figure 12) to the

ESD Ground Connection (see Figure 10 on page 21) on the Card Reader.

Figure 12: Encore/Eclipse ESD Ground Card Cable (M07709A001)

Ring Terminal

Connector

10 Locate the ground ring terminal on the lower portion of the monochrome display mounting

bracket and remove the screw that secures the ground connection. Retain the screw for

reinstallation.

11 Connect the ring terminal (Figure 12) of the ESD Ground Card cable (M07709A001) to the

monochrome display mounting bracket ground connection. Secure the connection with the

screw and lock washer that was removed in step 10.

12 Ensure that all ground cables are secured to the unit with sufficient slack to prevent cable pulls

MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 Page 23

Installation of the Encrypted Card Reader Retrofit Kit

Preliminary

and pinching.

Installing the Antenna PCA

The RF antenna must be located directly behind the area where the MasterCard PayPass,

American Express ExpressPay and other logo graphics are attached as shown in Figure 13.

Figure 13: Encore 500 Main Door Showing Antenna PCA Location

M05170A001 Antenna PCA

PayPass Logo

Location

Front View Rear View

Mounting Holes

2-pin Connector K85492-56

Foam Tape

(On the

Backside)

Installation of the Encrypted Card Reader Retrofit Kit

Page 24 MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007

Preliminary

To install the antenna, proceed as follows:

1Locate the area where the antenna PCA will be mounted.

2Using isopropyl alcohol, clean the mounting surface.

3Locate the M05170A001 Antenna PCA and the two 2 inch strips of K85492-56 foam tape in

the kit. Install the two strips of foam tape to the antenna’s rear surface (non-component side of

antenna PCA). These strips may already be installed on the antenna (PCB).

4Peel the protective cover from the foam adhesive strips on the antenna and orient the antenna

as shown in Figure 13 on page 23 and attach it to the main door surface by pressing the foam

tape firmly against the main door.

5Using two Q11657-290 screws (part of the kit), secure the antenna in place by inserting the

screws in the mounting holes (Figure 13 on page 23) and turning the self-tapping screws into

the main door.

When drilling on the island, always use a non-sparking manual (hand) drill. Else, remove

the door and move to a safe place to drill.

CAUTION

Note: Since there are no pilot holes in the plastic for these antenna mounting screws,

significant force is required to get the screws to penetrate the plastic. If problems are

encountered, it is acceptable to drill a pilot hole of 1/8 inch diameter or less, by a

maximum depth of 3/16 inch to start each screw. Do not completely drill through the

plastic.

6Connect one end of the M07703A001 Antenna Cable to the Card Reader antenna connector of

the Encrypted Card Reader top (Figure 10 on page 21) and the other end of the antenna cable

to the 2-pin connector on the M05170A001 PCA antenna (Figure 13 on page 23).

7Repeat steps 1 to 6 on the other side of the unit.

Loading the CRIND Software and Purging Persistent Memory

To load the CRIND software, proceed as follows:

1Remove the CRIND two-wire from the CRIND node. This terminates any interference that

may occur.

2Connect the Download cable to the laptop and the laptop port on the CRIND node.

3Download the appropriate software to the CRIND node.

4Purge the Persistent Memory after the download is complete.

5Reprogram the CRIND IDs and CRIND node.

6Enable the required options (for example, Cash Acceptors, Barcode Scanners, and so on).

MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 Page 25

Installation of the Encrypted Card Reader Retrofit Kit

Preliminary

7Connect the two-wire back on the CRIND node. Allow the Point of Sale (POS) to download

the CRIND.

8Test the new Card Reader.

RF Read performance will be severely affected by crimps/bends in the antenna cable.

IMPORTANT INFORMATION

Completing Installation for Encore 500 Units

To complete the installation, proceed as follows:

1Install the N23951-11 UL/CA Recognition Decal on the back of the Card Reader as shown in

Figure 14.

Figure 14: FCC Label on Smart Card Reader (Side)

FCC Label

2Close and secure the main doors using the security latch and the main door lock. Reinstall and

lock the lower panel door.

3Restore power to the unit. Refer to MDE-4516 Encore 500 S Owners Manual for details.

4Test the RF Readers by sliding the CRIND diagnostic card (Q12534) through both the readers

with the magnetic strip facing upwards.

5Verify if a valid read was made from the diagnostic card.

6Pass the Encrypted Card Reader test card in front of the RF antenna (flat side towards the

antenna).

7Verify if a valid read was made from the test card. The CRIND beeper will emit an audible

beep upon performing a successful read.

Note: The test card should be read from a minimum distance of 1 inch when presented parallel

to the bezel surface.

Installation of the Encrypted Card Reader Retrofit Kit

Page 26 MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007

Preliminary

8Apply the appropriate graphic logos. These are order entry items. Refer MDE-4625 Graphics

Panel Application and Repair for graphic application instructions.

9Obtain the FCC Decal (M02962B009) from the kit and install it under the patent label.

TRIND FCC Label Nameplate

(M02962B009)

Patent Label

Installing the M07813K004 Kit in an Encore 500 Unit (without Contactless

Card Reader Option)

The installation instructions for the M07813K004 kit are similar to the installation instructions

for the M07813K003 kit.

To install the M07813K004 Kit, proceed as follows:

1Remove the existing Card Reader. Refer to “Removing the Existing Card Reader” on page 19

for instructions.

2Install the Encore Encrypted Card Reader Assembly. Refer to “Installing the Encore

Encrypted Card Reader Assembly” on page 20 for instructions.

3Load the CRIND software and purge the persistent memory. Refer to “Loading the CRIND

Software and Purging Persistent Memory” on page 24 for instructions.

4Complete the installation by referring to “Completing Installation for Encore 500 Units” on

page 25.

Note: Do not perform steps 4 to 7.

5Verify that the Card Reader will read a card.

MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 Page 27

Installation of the Encrypted Card Reader Retrofit Kit

Preliminary

Installing the M07813K005 Kit in an Encore 300 Unit (with Contactless Card

Reader Option)

When you install an Encrypted Card Reader kit, the existing Card Reader must be removed

and replaced with the Encrypted Card Reader.

Removing the Existing Card Reader

To remove the existing Card Reader, proceed as follows:

Note: Read all instructions before beginning and observe all safety precautions.

1Obtain an approval from the store manager or responsible personnel to remove the unit from

service.

2Remove AC power to the unit using the station circuit breaker. Refer to MDE-3893 Encore/

Eclipse Owners Manual for details.

3Locate the main door, insert the key, and open the door.

4Repeat step 2 for Side 2 of the unit.

5Disconnect the cable harness or ribbon cable connection from the Card Reader (see Figure 15

on page 28).

6Use a 1/4 inch nut driver to remove the four hex head screws (see Figure 15 on page 28) that

secure the Card Reader bracket (see Figure 15 on page 28) and the Card Reader to the option

door. Dispose of the Card Reader and bracket, unless you want to keep the Card Reader as a

used spare part.

Note: Make a note of the Card Reader’s gasket orientation. This information will be useful

when you install the new Card Reader gasket (M00682B001) and bracket

(M07574B001). Also, ensure that the option door has been cleaned with isopropyl

alcohol and a clean cloth prior to installing the new Card Reader gasket

(M00682B001).

7Remove the old Card Reader gasket from the option door. Use a putty knife, if required.

Installation of the Encrypted Card Reader Retrofit Kit

Page 28 MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007

Preliminary

Figure 15: Rear View of Encore 300 Main Door with Card Reader

Cable Harness Connection Fasteners

Fasteners

Installing the Encore Encrypted Card Reader Assembly

To install this assembly, proceed as follows:

1Remove the adhesive backing from the Card Reader gasket (M00682B001) and place the

gasket over the Card Reader opening from the inside of the open main door.

A properly grounded ESD wrist strap must be worn when performing step 2. Failure to

use electrostatic precautions may damage electronic components and void warranty.

CAUTION

2Obtain the Encrypted Card Reader assembly (M07577B001) (Figure 16 on page 29) and

contactless smart bracket (M07574B001) (Figure 16 on page 29) from the kit.

MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 Page 29

Installation of the Encrypted Card Reader Retrofit Kit

Preliminary

3From the rear of the main door, position the Card Reader and then the Card Reader bracket in

the door such that the Card Reader slot (Figure 16) is positioned on the top.

Figure 16: Encrypted Card Reader Assembly and Encore 300 Bracket

Encore 300 Encrypted Card

Reader Bracket (M07574B001) Encore 300 Encrypted Card Reader Assembly (M07577) - Front View

Encore 300 Encrypted Card Reader Assembly (M07577) - Top View

Printed Circuit

Card (Inside)

Power/Data Connector

Card Reader

Slot

ESD Ground Connection

Antenna

Connector

4Loosely secure the Encrypted Card Reader bracket and Card Reader to the main door using the

four screws (Q11677-24) provided in the kit, to the four holes (looking from the back of the

Card Reader).

5Remove the power/data cable from the current Card Reader. Remove the ESD Ground

Connection cable from the current Card Reader (if it has one).

6Align the Card Reader and bracket. Securely tighten the four mounting screws (Q11677-24).

7Reconnect the 7-pin power/data cable (M07702A002) to the 7-pin Power/Data connector (see

Figure 16) on the Card Reader. If the dispenser is equipped with SmartPad, connect the

SmartPad end of the cable (M07702A002) to the SmartPad CRIND keypad connector. If the

dispenser is not equipped with SmartPad (that is, has a regular CRIND keypad), do not

connect the SmartPad end of the cable (M07702A002), which means that the SmartPad end of

the cable (M07702A002) remains loose and the dispenser’s CRIND keypad connection

remains unaltered.

8Connect the J282 end of the M07702A002 cable to the SmartPad port on the CRIND Control

Logic Board (see Figure 17 on page 30) - either M03651 (current production) or T17764.

Installation of the Encrypted Card Reader Retrofit Kit

Page 30 MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007

Preliminary

Figure 17: CRIND Control Logic Board (M03651) Showing the Connection of J282 End

to the SmartPad Port

SmartPad Cable

To Card Reader

SmartPad

9Insert the connector end of the ESD Ground Card cable (M07709A001) (see Figure 18) to the

ESD Ground Connection (see Figure 16 on page 29) on the Card Reader.

Figure 18: Encore/Eclipse ESD Ground Card Cable (M07709A001)

Ring Terminal

Connector

10 Locate the ground ring terminal on the lower portion of the monochrome display mounting

bracket and remove the screw that secures the ground connection. Retain the screw for

reinstallation.

11 Connect the ring terminal (Figure 18) of the ESD Ground Card cable (M07709A001) to the

monochrome display mounting bracket ground connection. Secure the connection with the

screw and lock washer that was removed in step 10.

12 Ensure that all ground cables are secured to the unit with sufficient slack to prevent cable pulls

and pinching.

MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 Page 31

Installation of the Encrypted Card Reader Retrofit Kit

Preliminary

Installing the Antenna PCA

The RF antenna must be located directly behind the area where the MasterCard PayPass,

American Express ExpressPay and other logo graphics are attached as shown in Figure 19.

Figure 19: Encore 300 Main Door Showing Antenna PCA Location

M05170A001 Antenna PCA

PayPass Logo

Location

Front View Rear View

Mounting Holes

2-pin Connector K85492-56

Foam Tape

(On the

Backside)

Installation of the Encrypted Card Reader Retrofit Kit

Page 32 MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007

Preliminary

To install the antenna, proceed as follows:

1Locate the area where the antenna PCA will be mounted.

2Using isopropyl alcohol, clean the mounting surface.

3Locate the M05170A001 Antenna PCA and the two 2 inch strips of K85492-56 foam tape in

the kit. Install the two strips of foam tape to the antenna’s rear surface (non-component side of

antenna PCA). These strips may already be installed on the antenna (PCB).

4Peel the protective cover from the foam adhesive strips on the antenna and orient the antenna

as shown in Figure 19 on page 31 and attach it to the main door surface by pressing the foam

tape firmly against the main door.

5Using two Q11657-290 screws (part of the kit), secure the antenna in place by inserting the

screws in the mounting holes (Figure 19 on page 31) and turning the self-tapping screws into

the main door.

When drilling on the island, always use a non-sparking manual (hand) drill. Else, remove

the door and move to a safe place to drill.

CAUTION

Note: Since there are no pilot holes in the plastic for these antenna mounting screws,

significant force is required to get the screws to penetrate the plastic. If problems are

encountered, it is acceptable to drill a pilot hole of 1/8 inch diameter or less, by a

maximum depth of 3/16 inch to start each screw. Do not completely drill through the

plastic.

6Connect one end of the M07703A001 Antenna Cable to the Card Reader antenna connector of

the Encrypted Card Reader top (Figure 16 on page 29) and the other end of the antenna cable

to the 2-pin connector on the M05170A001 PCA antenna (Figure 19 on page 31).

7Repeat steps 1-6 on the other side of the unit.

Cold-starting the CRIND Devices using the M03651A001, A002 and

T17764 CRIND Logic Boards

1Locate the CRIND Logic Board (s) on side 1 and side 2 main doors.

2Use a chip remover to remove the current firmware chip located at U7 (located directly above

connector P266).

3On side 1 of the unit, install the required firmware chip at U7 on the CRIND Logic Board.

Repeat the procedure on the other side of the unit.

4Install a jump jack on JP-19 (cold-start) on both side 1 and side 2, if you are using the

M03651A001 or A002 CRIND Logic Board. If you are using the T17764 CRIND Logic

Board install a jump jack on JP-11 (cold-start) on the CRIND Logic Boards on both sides of

the unit.

MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 Page 33

Installation of the Encrypted Card Reader Retrofit Kit

Preliminary

5Power-up the dispenser. At this point, both CRIND devices will cold-start and start a

download sequence. Once the download sequence starts, you can remove the jump jacks from

JP-19 or JP-11 (as applicable) on both the CRIND Logic Boards. If you wait too long, a

message will be displayed on the CRIND display prompting you to remove the jump jacks.

Once the CRIND devices have completed the download process, they will automatically start

communicating with the POS.

RF Read performance will be severely affected by crimps/bends in the antenna cable.

IMPORTANT INFORMATION

Completing Installation for Encore 300 Units

To complete the installation, proceed as follows:

1Install the N23951-11 UL/CA Recognition Decal on the back of the Card Reader as shown in

Figure 20.

Figure 20: FCC Label on Smart Card Reader (Side)

FCC Label

2Close and secure the main doors using the security latch and the main door lock. Reinstall and

lock the lower panel door.

3Restore power to the unit. Refer to MDE-3893 Encore and Eclipse Owner's Manual for details.

4Test the RF Readers by sliding the CRIND diagnostic card (Q12534) through both the readers

with the magnetic strip facing upwards.

5Verify if a valid read was made from the diagnostic card.

6Pass the Encrypted Card Reader test card in front of the RF antenna (flat side towards the

antenna).

Installation of the Encrypted Card Reader Retrofit Kit

Page 34 MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007

Preliminary

7Verify if a valid read was made from the test card. The CRIND beeper will emit an audible

beep upon performing a successful read.

Note: The test card should be read from a minimum distance of 1 inch when presented parallel

to the bezel surface.

8Apply the appropriate graphic logos. These are order entry items. Refer MDE-4625 Graphics

Panel Application and Repair for graphic application instructions.

9Obtain the FCC Decal (M02962B009) from the kit and install it under the patent label.

TRIND FCC Label Nameplate

(M02962B009)

Patent Label

Installing the M07813K006 Kit in an Encore 300 Unit (without Contactless

Card Reader Option)

The installation instructions for the M07813K006 kit are similar to the installation instructions

for the M07813K005 kit.

To install the M07813K006 Kit, proceed as follows:

1Remove the existing Card Reader. Refer to “Removing the Existing Card Reader” on page 27

for instructions.

2Install the Encore Encrypted Card Reader Assembly. Refer to “Installing the Encore

Encrypted Card Reader Assembly” on page 28 for instructions.

MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 Page 35

Installation of the Encrypted Card Reader Retrofit Kit

Preliminary

3Cold-start the CRIND Devices. Refer to “Cold-starting the CRIND Devices using the

M03651A001, A002 and T17764 CRIND Logic Boards” on page 32 for instructions.

4Complete the installation by referring to “Completing Installation for Encore 300 Units” on

page 33.

Note: Do not perform steps 4 to 7.

5Verify that the Card Reader will read a card.

Installing the M07813K007 Kit in an Advantage Series Unit Using Space

Reserved for Cash Acceptor (with Contactless Card Reader Option)

When you install an Encrypted Card Reader kit, the existing Card Reader must be removed

and replaced with the Encrypted Card Reader.

Removing the Existing Card Reader

Note: Read all instructions before beginning and observe all safety precautions.

1Obtain an approval from the store manager or responsible personnel to remove the unit from

service.

2Remove power to the unit. Refer to MDE-2540 The Advantage, Legacy and MPD Series

Owner’s Manual for information on removing system power.

3Using the key open the left and right option doors.

4From side 1, unlatch the four draw latches located behind the right and left option doors. Use a

5/32 inch Allen wrench or 3/8 Hex to loosen the four screws at the bottom of the main access

door.

5On side 1, open the main access door by lifting slightly. Place the main access door hinge

bracket pin into the end slot/lock position. This locks into a maximum 90° angle.

6Carefully remove the cable clamp (see Figure 21 on page 36) from the Card Reader mounting

bracket (leave it attached to the cables). Ensure that you do not damage the clamp because it

will be reattached to the new bracket after the new Card Reader is installed.

Installation of the Encrypted Card Reader Retrofit Kit

Page 36 MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007

Preliminary

Figure 21: Left Option Door Opened

Cable Clamp

Card Reader

7Disconnect the Data/Power cable connection (see Figure 22) from the Card Reader.

Figure 22: Top View of the Card Reader Mounted in the Option Door

Data/Power

Cable

Connection

ESD Ground

Connection

Hex Head

Fastener

Hex Head

Fastener

Hex Head

Fastener

Card

Reader

Bracket

Card Reader Gasket Lower Right Fan Screw

8Using a cross-tip screwdriver, remove the screw that secures the ESD ground cable (Figure

22) to the option door chassis.

MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 Page 37

Installation of the Encrypted Card Reader Retrofit Kit

Preliminary

9Using a 1/4 inch nut driver, remove the four hex head screws (Figure 22 on page 36) that

secure the Card Reader bracket (Figure 22 on page 36) and the Card Reader to the option door.

Dispose of the Card Reader.

Note: Make a note of the Card Reader’s gasket orientation. This information will be useful

when installing the new Card Reader Gasket. Also, ensure that the option door surface

has been cleaned with isopropyl alcohol and a clean cloth prior to installing the new

Card Reader gasket.

10 Remove the old Card Reader gasket (Figure 22 on page 36) from the option door. Use a putty

knife, if necessary.

11 If installing an Encrypted Card Reader assembly on side 2, repeat the steps from Note: to step

10.

Installing the Advantage Encrypted Card Reader Assembly

To install this assembly, proceed as follows:

1Remove the adhesive backing from the Card Reader gasket (M00682B001) and place the

gasket over the Card Reader opening from the inside of the open main door.

A properly grounded ESD wrist strap must be worn when performing step 2. Failure to

use electrostatic precautions may damage electronic components and void warranty.

CAUTION

2Obtain the Encrypted Card Reader assembly (M07577B001) (Figure 23 on page 38) and

contactless smart bracket (M07576B001) (Figure 23 on page 38) from the kit.

3From the rear of the main door, position the Card Reader and then the Card Reader bracket in

the door such that the Card Reader slot (Figure 23 on page 38) is positioned on the top.

Installation of the Encrypted Card Reader Retrofit Kit

Page 38 MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007

Preliminary

Figure 23: Encrypted Card Reader Assembly and Advantage Bracket

Advantage Encrypted Card

Reader Bracket (M07576B001) Advantage Encrypted Card Reader Assembly (M07577) - Front View

Advantage Encrypted Card Reader Assembly (M07577) - Top View

Printed Circuit

Card (Inside)

Power/Data Connector

Card Reader

Slot

ESD Ground Connection

Antenna

Connector

4Loosely secure the Encrypted Card Reader bracket and Card Reader to the main door using the

four screws (Q11677-24) provided in the kit, to the four holes (looking from the back of the

Card Reader).

5Remove the power/data cable from the current Card Reader. Remove the ESD Ground

Connection cable from the current Card Reader (if it has one).

6Align the Card Reader and bracket. Securely tighten the four mounting screws (Q11677-24).

7Reconnect the 7-pin power/data cable (M07702A004) to the 7-pin Power/Data connector (see

Figure 23) on the Card Reader. If the dispenser is equipped with SmartPad, connect the

SmartPad end of the cable (M07702A004) to the SmartPad CRIND keypad connector. If the

dispenser is not equipped with SmartPad (that is, has a regular CRIND keypad), do not

connect the SmartPad end of the cable (M07702A004), which means that the SmartPad end of

the cable (M07702A004) remains loose and the dispenser’s CRIND keypad connection

remains unaltered.

8Connect the J282 end to the SmartPad port on the CRIND Control Logic Board (see Figure 24

on page 39).

MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 Page 39

Installation of the Encrypted Card Reader Retrofit Kit

Preliminary

Figure 24: CRIND Logic Board Showing the Connection of J282 End to the SmartPad

Port

SmartPad Cable

To Card Reader

SmartPad

9Insert the connector end of the ESD Ground Card cable (M07709A003) (see Figure 25) to the

ESD Ground Connection (see Figure 23 on page 38) on the Card Reader.

Figure 25: Advantage ESD Ground Card Cable (M07709A003)

Connector

GND

Clip (Pushes onto

Sheet Metal Edge)

10 Connect the clip end (Figure 25) of the ESD Ground Card cable (M07709A003) to the sheet

metal inside the Advantage Series unit head (see Figure 26 on page 40).

Installation of the Encrypted Card Reader Retrofit Kit

Page 40 MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007

Preliminary

Figure 26: Advantage ESD Card Reader Ground Cable M07709A003

Clip End of

Cable

M07709A003

Cable

Installing the Antenna PCA

Note: Installation of the PCA antenna will require positioning the antenna as shown in Figure

27 on page 41. Using cloth and isopropyl alcohol, remove any dust or dirt from the

antenna location prior to removing the adhesive backing from the PCA antenna.

1Locate the M05170A001 Antenna PCA and two 2 inch strips of K85492-56 foam tape in the

kit and install the two strips of foam tape to the antenna’s rear surface (non-component side of

antenna PCA). These strips may already be installed.

2Peel the protective cover from the foam adhesive strips on the antenna and carefully position

the antenna under the Card Reader as shown on Figure 27 on page 41 and press firmly into

place.

3Using the two screws (Q11657-290) provided in the kit, secure the antenna in place by

inserting the screws in the mounting holes (Figure 27 on page 41) and turning the self-tapping

screws into the option door.

When drilling on the island, always use a non-sparking manual (hand) drill. Else, remove

the door and move to a safe place to drill.

CAUTION

MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 Page 41

Installation of the Encrypted Card Reader Retrofit Kit

Preliminary

Note: Since there are no pilot holes in the plastic for these antenna mounting screws,

significant force is typically required to get the screws to penetrate the plastic. If

problems are encountered, it is acceptable to drill a pilot hole of 1/8 inch diameter or

less, by a maximum depth of 3/16 inch to start each screw. Do not completely drill

through the plastic.

Figure 27: PCA Antenna Location

M05170A001

PCA Antenna

Card Reader

Antenna

Mounting

Holes

1/8 inch from Vertical RibFlush to Rib

Note: A graphic on the outside of the door indicates the antenna location.

Refer to Figure 23 on page 38 and ensure that the Antenna Cable is inserted into the 2-pin

Antenna connector on the Encrypted Card Reader assembly. Failure to connect the cable

properly will damage the card reader.

CAUTION

4Connect one end of the M07703A001 antenna cable to the Card Reader antenna connector of

the Encrypted Card Reader top (see Figure 23 on page 38) and the other end of the antenna

cable to the 2-pin connector on the M05170A001 PCA antenna (see Figure 27).

5Connect the other end of the antenna cable to the 2-pin RF connector on the M05170A001

PCA antenna (Figure 27).

6Dress the cables properly to avoid pinching during door opening and closing. Use Q13558-04

Cable Mounts as required.

Installation of the Encrypted Card Reader Retrofit Kit

Page 42 MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007

Preliminary

Cold-starting the CRIND Devices using the M03651A001, A002 and

T17764 CRIND Logic Boards

To cold-start the CRIND devices, proceed as follows:

1Locate the CRIND Logic Board (s).

2Use a chip remover to remove the current firmware chip located at U7 (located directly above

connector P266).

3On side 1 of the unit, install the required firmware chip at U7 on the CRIND Logic Board.

Repeat the procedure on the other side of the unit.

4Install a jump jack on JP-19 (cold-start) on both side 1 and side 2, if you are using the

M03651A001 or A002 CRIND Logic Board. If you are using the T17764 CRIND Logic

Board install a jump jack on JP-11 (cold-start) on the CRIND Logic Boards on both sides of

the unit.

5Power-up the dispenser. At this point, both CRIND devices will cold-start and start a

download sequence. Once the download sequence starts, you can remove the jump jacks from

JP-19 or JP-11 (as applicable) on both the CRIND Logic Boards. If you wait too long, a

message will be displayed on the CRIND display prompting you to remove the jump jacks.

6Once the CRIND devices have completed the download process, they will automatically start

communicating with the POS.

RF Read performance will be severely affected by crimps/bends in the antenna cable.

IMPORTANT INFORMATION

Completing Installation for the Advantage Series Units

To complete the installation, proceed as follows:

1Install the N23951-11 UL/CA Recognition Decal on the back of the Card Reader as shown in

Figure 28 on page 43.

2Install the Cable Mounting Clamp (Q13459-01) to the rear of the Card Reader and dress cables

through it.

MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 Page 43

Installation of the Encrypted Card Reader Retrofit Kit

Preliminary

Figure 28: FCC Label on Smart Card Reader (Side)

Q13459-01

FCC Label

3Close and secure the main doors using the security latch and the main door lock. Reinstall and

lock the lower panel door.

4Restore power to the unit. Refer to MDE-2540 The Advantage, Legacy, and MPD Series

Owners Manual for details.

5Test the RF Readers by sliding the CRIND diagnostic card (Q12534) through both the readers

with the magnetic strip facing upwards.

6Verify if a valid read was made from the diagnostic card.

7Pass the Encrypted Card Reader test card in front of the RF antenna (flat side towards the

antenna).

8Verify if a valid read was made from the test card. The CRIND beeper will emit an audible

beep upon performing a successful read.

Note: The test card should be read from a minimum distance of 1 inch when presented parallel

to the bezel surface.

9Apply the appropriate graphic logos. These are order entry items. Refer MDE-4625 Graphics

Panel Application and Repair for graphic application instructions.

Installation of the Encrypted Card Reader Retrofit Kit

Page 44 MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007

Preliminary

10 Obtain the FCC Decal (M02962B009) from the kit and install it under the patent label.

TRIND FCC Label Nameplate

(M02962B009)

Patent Label

Installing the M07813K008 Kit in an Advantage Series Unit Reserving Space

for Cash Acceptor (with Contactless Card Reader Option)

The installation instructions for this kit are similar to the installation instructions for the

M07813K007 kit. However, the space where the antenna should be installed should be on the

right Options door, since a cash acceptor is either being used, or the space is being reserved for

a future cash acceptor on the left Options door.

To install the M07813K008 Kit, proceed as follows:

1Remove the existing Card Reader. Refer to “Removing the Existing Card Reader” on page 35

for instructions.

2Install the Advantage Encrypted Card Reader assembly. Refer to “Installing the Advantage

Encrypted Card Reader Assembly” on page 37 for instructions.

3Install the Antenna PCA. Refer to “Installing the Antenna PCA” on page 45 for instructions.

4Cold-start the CRIND device. Refer to “Cold-starting the CRIND Devices using the

M03651A001, A002 and T17764 CRIND Logic Boards” on page 42 for details.

5Complete the installation by referring to “Completing Installation for the Advantage Series

Units” on page 42.

MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 Page 45

Installation of the Encrypted Card Reader Retrofit Kit

Preliminary

Installing the Antenna PCA

Note: Installation of the PCA antenna will require positioning the antenna as shown in Figure

29 on page 46. Using cloth and isopropyl alcohol, remove any dust or dirt from the

antenna location prior to removing the adhesive backing from the PCA antenna.

1Open the right side of the option door.

2Refer to Figure 29 on page 46 and mark the proposed position of the antenna on the back of

the right hand option door.

3Locate the M05170A001 Antenna PCA and the two 2 inch strips of K85492-56 foam tape in

the kit and install the two strips of foam tape to the antenna’s rear surface (non-component side

of antenna PCA). These strips may be already installed on the PCA.

4Peel the protective cover from the foam adhesive strips on the antenna and carefully position

the antenna in the position marked in the previous step (step 3) as shown in Figure 29 on page

46 and press firmly into place.

5Using the two Q11657-290 screws (part of the kit), secure the antenna in place by inserting the

screws in the mounting holes (Figure 29 on page 46) and turning the self-tapping screws into

the option door.

When drilling on the island, always use a non-sparking manual (hand) drill. Else, remove

the door and move to a safe place to drill.

CAUTION

Note: Since there are no pilot holes in the plastic for these antenna mounting screws,

significant force is typically required to get the screws to penetrate the plastic. If

problems are encountered, it is acceptable to drill a pilot hole of 1/8 inch diameter or

less, by a maximum depth of 3/16 inch to start each screw. Do not completely drill

through the plastic.

6Connect one end of the M07703A002 antenna cable to the Card Reader antenna connector of

the encrypted Card Reader top (see Figure 23 on page 38) and the other end of the antenna

cable to the 2-pin connector on the M05170A001 PCA antenna (see Figure 29 on page 46).

Installation of the Encrypted Card Reader Retrofit Kit

Page 46 MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007

Preliminary

Figure 29: Antenna PCA Location on the Right Side of the Option Door

M05170A001

Antenna PCA

Antenna

Mounting

Holes

2-pin Connector

Right Hand Door

(backside)

3.75”

Flush to Rib

Figure 30: Antenna PCA Mounted on the Right Side Option Door

M04124A004

Antenna

Cable

M05170A001

Antenna PCA

Refer to Figure 29 on page 46 and Figure 30 on page 46 and ensure that the Antenna Cable is

inserted into the 2-pin Antenna connector on the dual-head card assembly. Failure to connect

the cable properly will damage the card reader.

CAUTION

MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 Page 47

Installation of the Encrypted Card Reader Retrofit Kit

Preliminary

7Use the cable mounts (Q13558-04) to properly dress the cables, to avoid pinching or excessive

stretching during opening/closing of either or both doors (see Figure 29 on page 46).

RF Read performance will be severely affected by crimps/bends in the antenna cable.

IMPORTANT INFORMATION

Figure 31: Cable Properly Dressed from the Antenna to the Card Reader

(Looking at the Rear of the Right Door with the Door Closed)

Antenna CableAntennaCable Clamps

8Repeat the steps 1 to 7 for the other side of the unit.

Installation of the Encrypted Card Reader Retrofit Kit

7300 West Friendly Avenue · Post Office Box 22087

Greensboro, North Carolina 27420

Phone (336) 547-5000 · http://www.gilbarco.com · Printed in the U.S.A.

MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007

Preliminary

CRIND®, TRIND®, Eclipse®, Encore®, Infoscreen®, MPD®, Legacy®, and The Advantage® Series are registered trademarks of Gilbarco Inc.

CIM™ and SmartPad™ are trademarks of Gilbarco Inc. Express PaySM is a service mark of American Express Co. MasterCard® is a registered

trademark of MasterCard International, Inc. PayPass™ is a trademark of MasterCard International, Inc.

Installing the M07813K009 Kit in an Advantage Series Unit Using Space

Reserved for Cash Acceptor on the Left Options Door (without Contactless

Card Reader Option)

The installation instructions for this kit are similar to the installation instructions for the

M07813K007 kit. The difference is that there is no Contactless Card Reader option.

To install the M07813K009 kit, proceed as follows:

1Remove the existing Card Reader. Refer to “Removing the Existing Card Reader” on page 35

for instructions.

2Install the Advantage Encrypted Card Reader assembly. Refer to “Installing the Advantage

Encrypted Card Reader Assembly” on page 37 for instructions.

3Cold-start the CRIND device. Refer to “Cold-starting the CRIND Devices using the

M03651A001, A002 and T17764 CRIND Logic Boards” on page 42 for details.

4Complete the installation by referring to “Completing Installation for the Advantage Series

Units” on page 42.

Note: Do not perform steps 5 to 10.

5Verify that the Card Reader will read a card.

Gilbarco GBIR16 Card Reader Transmitter User Manual MDE 4635

Gilbarco Inc. Card Reader Transmitter MDE 4635

users manual

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