Gilbarco MRIR2 Radio Frequency Identification device User Manual

Gilbarco Inc. Radio Frequency Identification device

Installation Manual

PRELIMINARYMDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00 Page 1IntroductionPurpose of this ManualThis manual provides instruction for installing TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX in The Advantage® Series wide frame units with InfoScreen®, monochrome CRIND™, or single-line CRIND. The TRIND option allows customers to automatically authorize CRIND-equipped units, using either a hand-held or auto-mounted transponder provided by a major oil company (MOC). Use these kits for one- or two-sided units.Retrofit Kits C00011-002-XXXX are configured according to specific unit requirements. Prerequisites Before installing any TRIND kit, ensure that the existing CRIND contains the following.• Z-180 logic board and software (T17764-XX), which is not configured in TRIND retrofit kit. Refer to MDE-2628, Cash Acceptor Retrofit Assemblies for The Advantage Series Units with CRIND Card Reader in Dispenser Kit C00007-002.• Plastic options doors for single-line/cash acceptor InfoScreen/cash acceptor and monochrome/cash acceptor Important Notice This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy, and if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. Changes or modifications not expressly approved by the manufacturer could void the user’s authority to operate this equipment.Required Reading Before installing the equipment, the installer must read, understand, and follow:•this manual• NFPA 30A, The Automotive and Marine Service Station Code• NFPA 70, The National Electric Code• applicable federal, state and local codes and regulations• ASC TRIND Technology Update on page 9Failure to do so may adversely effect the safe use and operation of the equipment.Note: These kits must be installed by a Gilbarco ASC (Authorized Service Contractor)MDE-3591ATRIND™ Transmitter/Receiver in DispenserRetrofit Kits C00011-002-XXXXUsing TIRIS™ TechnologyInstallation
PRELIMINARYIntroductionPage 2 MDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00 Related Documents MDE-2531 Pump & Dispenser Start-Up & Service ManualMDE-2562 CRIND Service ManualMDE-2628 Cash Acceptor Retrofit Assemblies for The Advantage Series with CRINDMDE-2620 Graphics Panel Application for The Advantage SeriesMDE-3640 Authorized Service Contractor (ASC) TRIND Installation Tool Kit K94577-01PT-1728 The Advantage Series Illustrated Parts ManualPT-1736 CRIND Card Reader Illustrated Parts ManualRequired Tools The following equipment is needed to install TRIND™ kit C00011-002• Allen wrench set, American standard• clean cloth or rag• chip extraction tool, e.g., IC extraction, Digikey Part No. K158-ND or equivalent• isopropyl alcohol (part# END-1082)• ladders, style ‘A’, quantity of two (2) •multimeter• pencil or marker •pliers• pocket knife• putty knife or scraper• Q12534 CRIND diagnostic card• ratchet set, standard• screwdrivers, flat and Phillips head• static guard wrist strap• straight edge, 24"• TRIND ASC tool kit (See “ASC TRIND™ Tool Kit K94577-01” on page 3 and refer to MDE-3640, ASC TRIND Installation Tool Kit K94577-01)• work bench or saw horses (packaging cartons may be used as bench)
PRELIMINARYMDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00 Page 3Parts ListsParts ListsC00011-002-XXXX Kit Configurations by SuffixCommon Parts for All C00011-002-XXXX KitsASC TRIND™ Tool Kit K94577-01-Suffix Configured For See -WF_S The Advantage® Series 48" (wide frame) single-sided page 4-WF_D The Advantage Series 48" (wide frame) double-sided page 4Description Assembly Contains Part Number Quantitycable clamp, gray Q13558-04 16cable clamp, gray Q13558-06 4cable group assembly(parts shown in columns at right) Q13863-01 1cable, TRIND to CRIND R20437-G01 1cable, TRIND AC power R20580-G1 1cable, light/multi-protocol M00857A001 1cable, light/multi-protocol M00857A002 1cable, antenna/low frequency M00878A002 1card cage assembly T20606-G1 1grommet, edge Q10315-06 1.5 ft.grommet material, strip Q10277-02 1 ft.jump jack Q11011-01 10label plate, FCC N23949-01 1nut, Keps Q12068-03 2screw, sems, 6-32 x 3/8 Q12083-13 1screw, 8-32 x 3/8 Q12083-26 2silicone sealant, RTV, tube END 1576 1software, CRIND™ Bios TRIND K93744-01 1tie wrap Q10178-01 4washer, flat N16599-48 1Tool Description Part Number Quantityco-axial cable tool Q13628-01 1field strength sensor Q13626-01 1test tag, TI/RFIDcar mount Q13630-01 1test tag, TI/RFID hand held Q13630-02 1threaded rod, 3/8-16 x 4" N23880-01 4tuning tool, plastic tipped Q13631-01 1
PRELIMINARYParts ListsPage 4 MDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00 C00011-002-WF S For The Advantage® Series 48" (wide frame) single-sided units.Kit contains all parts from “Common Parts for All C00011-002-XXXX Kits” on page 3 plus the following.C00011-002-WF D For The Advantage® Series 48" (wide frame) double-sided units.Kit contains all parts from “Common Parts for All C00011-002-XXXX Kits” on page 3 plus the following.Description Part Number Quantityantenna assembly T20632G1 1bracket assembly, antenna mounting T20625-01 2gasket, 1/2" x 1/16" strip Q11899-12 1.5 ft.grommet, bulkhead seal Q13570-01 1grommet, round N15941-38 4load connector, dummy transmitter R20526-G1 1option door assembly T20613-G1 1screw, 10-32 black K85736-45 14Description Part Number Quantityantenna assembly T20632G1 2bracket assembly, antenna mounting T20625-01 2gasket, 1/2" x 1/16" strip Q11899-12 3 ft.grommet, bulkhead seal Q13570-01 1grommet, round N15941-38 4option door assembly T20613-G1 2screw, 10-32 black K85736-45 16
PRELIMINARYMDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00 Page 5Safety InformationSafety InformationAlert Symbol and Signal WordsAlert Symbol:This is a standard ANSI* approved alert symbol. When you see this symbol, be alert to the potential for a personal injury.* Reference American National Standard Bulletins ANSI Z535.Signal Words:These signal words alert you to important safety hazards.Safety Symbols: The following safety symbols are used throughout this manual to alert you to personal safety hazards and precautions.ExplosiveFlammableElectrical hazardUse safety barricadesNo people in areaNo vehicles in areaUse emergency power disconnectNo open flamesNo smokingNo power toolsWear eye protectionRead all related manualsClean up spillsTurn power off!WARNINGThe hazard or unsafe practice may result in severe injury or death. !CAUTIONThe hazard or unsafe practice could result in minor injury. The hazard or unsafe practice will result in severe injury or death.!DANGEROFF
PRELIMINARYSafety InformationPage 6 MDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00 Before Beginning Do the following:Read all instructions before beginning.Follow all safety precautions, including:• Barricade work area.• Do not allow vehicles or unauthorized people in work area.• Do not use power tools in work area.• Do not permit smoking or open flames in work area.• Wear protective gear while performing this installation.Record all mechanical and electronic totals.Turn off all power to unit, unit lights and STPs.• Use system circuit breakers.• Multiple disconnects may be required.• Isolate each pump at distribution box.• Refer to MDE-2531, Pump and Dispenser Start-up and Service for OSHA lock-out/tag-out procedures.When system battery is present, turn off system battery by pressing CLEAR then ENTER on manager keypad.WARNING!Dangerous Environment! Failure to install this equipment in accordance with NFPA 30A and NFPA 70 could result in severe injury or death.Read, understand and follow NFPA 30A and NFPA 70.OFFWARNINGWorking on dispenser electronics with power applied may result in electrocution and damage to electronic components.Power down unit before beginning work.OFF!
PRELIMINARYMDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00 Page 7Safety InformationUse Electrostatic Discharge PrecautionsPlace yourself at a neutral static-free potential by doing the following:1Touch an unpainted metal surface.2Use a wrist strap connected to a grounded metal frame or chassis.Note: Failure to use electrostatic discharge precautions may damage electronic components and void warranty.Make sure all power has been removed from unit and CRIND.Follow OSHA Lock-Out and Tag-Out RequirementsOSHA Standard 29 CFR 1910-147 Control of Hazardous Energy Sources (Lock-Out/Tag-Out) covers ways to avoid personal injury if power is turned on or fuel pressure is applied unexpectedly while servicing equipment. The rule requires that equipment power and fuel under pressure be turned off and the device (breaker, valve, etc.) locked or labeled with a warning tag.Read OSHA Standard 29 CFR 1910-147 Control of Hazardous Energy Sources (Lock-Out/Tag-Out). Station employees and service contractors need to understand and comply with this program completely to ensure safety while the equipment is down. Tag-Out and Lock-Out ProcedureUse plastic warning tags with signature/date blanks for Tag-Out. Sign and date them at shut down. Attach tags with plastic connectors.Use metal screw-down lock clamps or plastic single or multi-pole devices for Lock-Out of breakers and switches. Always use a lock-out device whenever possible.When working on electronics and electrical connections (junction box):• Turn off unit power, light breakers, and all dispensers sharing the same isolation relay box.• Install lock-out device and tag on breaker(s).Note: If station does not use STP control wire isolation relays, multiple disconnects may be required to shut off all power supplied to the unit.OFF
PRELIMINARYClassifying Hazardous LocationsPage 8 MDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00 Classifying Hazardous LocationsAny activity that can cause an explosion (such as smoking or drilling) must be done well outside the vapor area.The following diagram is based on NFPA 30A, section 6 and NFPA 70, section 514.Fuel is present.(Flammable Liquid)Class 1 Division 2(Hazardous Location)Class 1 Division 1(Hazardous Location)Fuel ContainingComponentsVapor Areas18"18"Unclassified locationarea within electronics cabinetabove Air Gap.Class 1 Division 1within boot area.Air Gap20'Pit box.20'20'20'Vertical Vapor BarrierS0001866
PRELIMINARYMDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00 Page 9ASC TRIND™ Technology UpdateASC TRIND™ Technology UpdateThe TRIND™ system utilizes technology and devices not commonly used in the industry. Read the following carefully to familiarize yourself with relatively unique aspects of TRIND and prevent field problems.RF Transmission and AntennasLocated in the TRIND card cage is a transmitter printed circuit board (PCB). The RF antennas are connected to this board during installation.Applying power to the card cage with either antenna disconnected will result in damage to the transmitter PCB. • The transmitter PCB may be burned up immediately, or its effective life shortened drastically. • The PCB may perform properly at installation, but will require premature field service at a later date.For single-sided units, a ‘dummy load’ connector R20526-G1 is provided for unused ‘B’ side of the PCB.Note: Power must never be applied to the card cage without a load, either antennas or dummy load connector.Co-Axial CableCo-axial antenna cables Q13756-01, part of cable assembly M00878, used for TRIND are more flexible and smaller diameter than more familiar co-axial cable, such as that used for cable television. However, all co-axial cables share this feature:Too severe a turn or bend in the cable will break the center (solid) wire.This can result in a seemingly good but in actuality intermittent signal. This too may result in what appears to be proper performance at installation that is followed by premature failure and field service. Replacing damaged cable in the field is an extensive task.In addition, a damaged cable will also cause a situation where the transmitter PCB is powered without load, and damage the PCB.Note: Turns or bends in co-axial cables Q13556-01 must be gradual loops, no sharper than a 1" radius (2" diameter).For installation instructions, proceed to page 10. ATTENTION: AUTHORIZED SERVICE CONTRACTORSREAD THIS SECTION BEFORE PROCEEDING WITH INSTALLATION
PRELIMINARYInstallationPage 10 MDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00 Installation Before beginning read “Safety Information” on page 5.Preparing For InstallationPerform these steps for all The Advantage® Series units1Remove four hoisting brackets from top of unit by removing four bolts and washers. Dispose of hoisting brackets. Save hardware for reassembly. Note: On units with logo display cabinet, hoisting brackets have already been removed. 2From ‘A’ side of unit, remove inner sheathing on left column. Set sheathing and screws aside for reassembly.3Open main access doors. Refer to MDE-2531, Pump and Dispenser Start-Up/Service Manual for access instructions.4Remove cabinet top cover from main panel by accessing mounting hardware from inside main cabinet. See Figure 2. Save top cover and fastening hardware for reassembly.5Remove door mounting pin and right options door. See Figure 3.S0000750Hoisting bracketsand 3/8” boltsFigure 1: Removing hoisting bracketsTop coverAccess to top coverfastening bolts from inside main cabinetFigure 2: Removing cabinet top coverContinued
PRELIMINARYMDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00 Page 11Installation6Dispose of door. Save pin for reassembly.Removing Knockout on Top Cover1Remove knockout from left side of unit top cover while facing ‘B’ side for single sided units, or both knockouts for double sided units. • For units without end plate, lift left side of top cover for access to knockout from bottom.• For units with nine bolt end plates, remove plate for access.2Lower top cover to original position.Note: For units with end plate, do not replace plate at this time. 3Install round grommet(s) N15941-38 in hole(s).4Lower top cover to original position.Note: For units with end plate, do not replace plate at this time. Door mounting pinRight options doorFigure 3: Removing options doorS0001719
PRELIMINARYInstallationPage 12 MDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00 Installing Right Options DoorInstall new TRIND/TIRIS right options door (one per side for two-sided units), using pin(s) removed and saved in Step 6 on page 11. See “Figure 3: Removing options door” on page 11.Figure 4:Align door side for mounting pin
PRELIMINARYMDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00 Page 13InstallationInstalling Bulkhead Grommet1In electronics cabinet, disconnect two cables and remove ground connector to ‘A’ side printer. Remove printer from unit and save for reinstallation.2While facing ‘A’ side of unit, measure 6" in toward center of cabinet top from outside edge of top, and draw a line on top cover. See Figure 5.3Measure 10.5" in from left side of top, and draw a line. See Figure 4. Intersection of both lines is pilot hole location.4In packaging materials, locate thick rubber packing that can be broken into flat sided pieces, approximately six inches round, square or random.5On one flat side of thick rubber piece, apply light coating of cutting oil.6With oil coated surfaces in contact with metal surfaces, heavily tape one each foam piece to top and bottom of main cabinet top, above and below drilling point marked. See Figure 6.Note: For foam piece taped to top, mark foam with marking pen or pencil to identify drilling point under foam.Drilling point location accuracy of plus or minus 1/2" is acceptable. 7Cover shelf area under drilling position with plastic. Kit packaging materials may be used.6"10.5"'B' Side'A' SideFigure 5: Locating bulkhead grommet holeWARNINGThe hazard or unsafe practice could result in severe injury or deathCutting oilFoam pieces taped to cabinet aboveand below drilling pointPneumatic (air) drillFigure 6: Drilling proceduresGusset on cabinet top, seen from sideDrilling point markedContinued
PRELIMINARYInstallationPage 14 MDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00 8Follow these mandatory safety guidelines:• Do not use electric drill. Use only pneumatic (air) drill set or controlled for low speed only (300-500 rpm) or hand operated drill.• Deposit a few drops of cutting oil at drilling point and on drill bit, to keep bit from binding, to quench sparks and to bind drill shavings.9Drill through foam pieces, going only as deep as required to penetrate top cover, beginning with small diameter bit (approximately 1/8") and gradually increasing bit size until adequate pilot hole is made.Note: Hole 3/8" in diameter should be sufficient as pilot for knockout.10 Remove both top and bottom foam pieces, being careful that all drilling residue and oil is removed from cabinet area. Wipe off cabinet surface, top and bottom, with clean cloth or rag.Note: Use file or deburring tool to remove burrs or edges that may cut hands.11 Using hydraulic or manual knockout punch, make one inch (1") diameter hole.12 Remove plastic covering hardware by folding inwards to retain any drilling residue, and dispose of plastic.13 Carefully check interior of main cabinet for trash or residue and clean as needed.14 Position bulkhead seal grommet (Q13570-01) with O-ring beneath hole.15 Secure grommet in place with locking nut from top of cabinet.16 From ‘A’ side of unit, drop (lower) CRIND tray. Refer to MDE-2531.CAUTIONEdges of drilled holes may have sharp edges or burrs.Cleaning or working around drilled areas not properly deburred could result in minor injury.Do not use electric drill
PRELIMINARYMDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00 Page 15InstallationInstalling Card Cage AssemblyInstall card cage assembly from ‘B’ side of unit according to the following steps:1Carefully pry out printer cable retainer from underside of printer shelf.2Pull printer cable out of 2 3/4" round hole from bottom, and install piece of strip grommet Q10277-02 around perimeter of hole.3For all single-sided units, connect dummy load connector R20526-01 to JB on transmitter PCB. See “Card Cage Assembly T20606-G1” on page 25 for connection point.4Install card cage assembly fuse side first on printer shelf and against center divider behind right options door, as shown in Figure 7.5Position card cage so that tab on upper left side of housing fits over latch cutout for main door latch, securing card cage to divider. See Figure 7.6From ‘B’ side of unit, feed screw Q12083-13 and washer N16599-48 up through hole in shelf into threaded hole in card cage bottom.7Feed three prong female end of power supply cable R20580-G1 up through grommeted hole in printer shelf to recessed receptacle on card cage assembly. Refer to “Card Cage Assembly T20606-G1” on page 25 for connection points.8Secure power cable R20580-G1 in cable retainer removed in Step 1, so that power cable and printer cable are both secured, and reinstall cable retainer in grommeted hole. 9Feeding cables up through grommeted hole connect P8 (two position, mate and lock) on ‘B’ side data cable M00857A001 to J8 on data control PCB Q13563 in card cage assembly (two sided units), and connect P7 on ‘A’ side data cable M00857A002 to J7 on data control PCB Q13563-G4 in card cage assembly (all units).Note: Caution: do not overtighten cables connectors.10 Return printer to shelf and reconnect two printer cables and ground connector.11 Reorient printer and secure to shelf.Note: Caution: antennas must be connected to card cage transmitter board whenever power is applied or damage to transmitter board may result.Figure 7: Card cage locations shown from ‘B’ side Card cage assembly location behind right options door TabCard cage assemblyfront sideTab fits over cutout behind door latch: seestep 4
PRELIMINARYInstallationPage 16 MDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00 Installing Transmitter CablesNote: Sharp bends in antenna cables will cause damage. All cable turns must be in loops and gradual. Refer to “ASC TRIND™ Technology Update” on page 9.1Feed P1A and B and P3A and B ends of M00878A001 cable assembly (harness) up through bulkhead grommet in main cabinet.2Be sure that there is sufficient length (24") of cable assembly remaining in electronics cabinet to reach connection points on card cage. Cable ends must be routed through underside of card cage to connection points on ‘B’ side. See “Card Cage Assembly T20606-G1” on page 25 for connection points.3Lay M00878 cables flat across top of main cabinet, through gusset opening to column as shown in Figure 8.4Use electrical tape to secure cables flat to top of cabinet and in gusset opening. See Figure 8.5Route M00878 cables from top of main cabinet up along inside of column, keeping cables flat and parallel. See Figures 7 on page 16and Figure 9 on page 17.6Loop cables 3" down into space between column and main cabinet and back up again to allow for reinstallation of inside sheathing. See Figures 8 on page 16and Figure 10 on page 17.Note: Turn in cables must be gradual, not sharp, to prevent damage to cables.7Feed cable connector P1A and B and P3A and B ends up through grommet in unit top cover and leave cable ends there. 8Without removing top sheathing, install piece of strip grommet Q10315-06 along edge of top sheathing where cables pass in column. See exploded view in Figure 9.Note: Carefully check for any points where cables are run where cables may come in contact with sheet metal edges, and install edge grommet to prevent cable damage. Cables fed through gusset opening to column and up inside of column.Figure 8: Routing cables to main cabinet Cables secured with electrical tapeLoop down and up to prevent tight bend.ContinuedEdge grommet Q10315-06 to protect cables from metal edge of top sheathingFigure 9:Installing edge grommetExploded View: Do Not Remove Top Sheathing From Unit
PRELIMINARYMDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00 Page 17Installation9 Lay cables flat and parallel to column and secure with electric tape as shown in Figure 10.10 Install edge grommet Q10315-06 on bottom edge of inner sheathing (see Figure 10), and replace inner sheathing, using screws saved during disassembly.RIGHTWRONGCables laid flat and taped to columnCables twisted on top of each otherSufficient cable to make loop, not sharp turn, back up to top of main cabinet. Sharp bend will damage cablesElectrical tapeStrip grommet Q10315-06 on bottom edge of inner sheathingFigure 10: Cables on column shown without main cabinet
PRELIMINARYInstallationPage 18 MDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00 Installing Overhead Antenna and BracketsLocate mounting brackets in T20625-01 assemblies and do the following:1Position one each mounting bracket at each short side of unit, for either single or double sided units.2Align mounting holes in brackets with holes for hoisting brackets.3Loosely secure brackets using one bolt (for each bracket) removed and saved in Step 1 of “Preparing For Installation” on page 10. Utilize bracket hole furthest from antenna assembly, to allow for lifting of end of bracket and wire access. Do not tighten bolt at this time.4Using hardware supplied with antenna assembly fasten antenna assembly T20632-G1 (one per side for two sided units) to antenna bracket(s) T20625-01.5Lifting side of antenna and bracket assembly, connect P1 and P3 cable connectors for each side according to table on page 23.6With connections made, feed connectors back down into upper housing through grommet.Note: Sufficient lead is provided on antenna wire assemblies to accomplish this.7Assure that wire leads remaining on top cover fit under raised portion of antenna brackets when brackets are lowered, and securely fasten antenna bracket(s) to unit top using all hardware removed and saved in Step 1 of “Preparing For Installation” on page 10.T20625-01 antenna bracketsMounting holesAntenna assembly T20632-G1Raised section of bracket for wire troughFigure 11
PRELIMINARYMDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00 Page 19InstallationModifying Cabinet Top Cover1Use hacksaw to cut 3/8" slots in cabinet top cover to allow strip a minimum of 6" wide to be folded back with pliers and hammered flat as shown in Figure 10, to allow cables to pass under top cover to grommet. Note: Remove top cover from work area to cut slot. Do not cut metal in proximity to dispensers. Place top cover on cardboard while hammering to prevent damage to paint.2Clean edges and burrs around cuts in cover with file or deburring tool. 3Thoroughly seal spaces around and between cables in main cabinet bulkhead grommet with RTV sealant supplied with kit.Note: Place some packaging plastic inside bulkhead grommet from top to prevent sealant from running out bottom when applied.4For units with upper housing end plates, replace end plate using nine screws removed and saved with plate.6” strip hammered flat under top coverTwo R20509-G2 and two Q13578-01 cablesFigure 12: Slotting top cover
PRELIMINARYInstallationPage 20 MDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00 Routing CablesRetrofit kit comes with twenty (20) cable clamps, four large (Q13558-06) and sixteen small (Q13558-08). Number required for proper installation varies with units. Large clamps are for use with power cable R20580-G1.Note these variations for routing cable to card cage:Horse Shoe style CRIND™For these units, utilize opening in printer shelf bottom for routing.Pull Out CRIND TrayFor these units utilize round 2-3/4" hole in printer shelf bottom, used for printer cable. Use cable clamps to secure cables to underside of printer shelf.Figure 13:Horse Shoe style CRINDPrinter shelfHorse shoe style moduleOpening for cable routingPrinter shelf with 2-3/4" round holePull out CRIND electronics trayFigure 14:Pull Out CRIND TrayContinued
PRELIMINARYMDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00 Page 21InstallationCable Routing to Option DoorsWhen routing door cables to card cage, leave excess cable on door, routing cable around edges of printed circuit board.Note: It is critical that door cables do not get crimped or pulled when either options door or main door are opened or closed. Be sure that door cables are secured such that they cannot be caught in main door. when door is closed, and always close main door before options door.• Remove option door shield• Assuring sufficient cable to reach connection points on card cage, use clamps to secure cables to underside of lighting frame. Be sure clamps are secured to non-removable part of frame, so access is maintained for lighting service. • Route door cables around door electronics and connect cables. See “Connecting Cables” on page 23.• Loosely secure cables using tie wrap Q10178-01 and hole on light-microreader printed circuit board. • Being sure that option door opens and closes freely without stressing or crimping cables, use tie wrap Q10178-01 to loosely secure cables to small fixed tab at end of light frame, forcing cables between light frame and door gasket. Hole on PCB for tie wrapFeed cables along outside of hardware, under shieldFigure 15:Cable routingon option door Attach clamps and cables to underside of panel light frameLoosely secure cables to tab on light frame with tie wrapFigure 16:Cable routing on option door continuedContinued
PRELIMINARYInstallationPage 22 MDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00 Cable Routing to Main CabinetWhen routing cables from main door to cabinet, be sure to allow sufficient slack in cables to allow main door to open and close freely, without pulling on or crimping cables.Feed cables through 2-3/4" round hole after installing Q10277-02 strip grommet on perimeter. Stress or crimping point for cablesUse clamps to secure cables to underside of shelf‘A’ SideFigure 17:Cable routing from cabinet to door‘B’ SideUse clamps to secure cables to underside of shelf2-3/4" round hole for printer cableFigure 18:Cable routing under printer shelf
PRELIMINARYMDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00 Page 23InstallationConnecting Cables Cable connections for The Advantage Series.For exploded view of card cage assembly and location of connection points, see “Card Cage Assembly T20606-G1” on page 25.For all single-sided units, install dummy load connector R20526-01 on JB on transmitter PCB and skip all ‘B’ side connections.Note: If power is applied to card cage without antenna cables or dummy load connected the transmitter board will be damaged.Note: * indicates connection point is on card cage assembly.Note: Route cables R20521-G1 and -G2 and R20437-G01 through bottom of card cage to ‘B’ side for connections.On Cable Connect To OnM00878A002 PA JA Low Frequency Transmitter Board Q13579-01PB JBP2A J2A Ultra High Frequency (UHF) Receiver Board Q13564 (Part of Q13564-04)P2B J2BP1A J1A Low Frequency Overhead Antenna (A side)P3A J3A UHF Receive Antenna (A side)P1B J1B Low Frequency Overhead Antenna (B side)P3B J3B UHF Receive Antenna (B side)M00857A001A sideP7 J7 Data Control Board (DCB) Q13564-04J177 P177 Power Supply Board T20314-G1JA PA R20724-G1 Cable (from Gateway PCB)J182 P182 Light/Microreader Board T20601-G1M00857A002B sideP8 J8 Data Control Board (DCB) Q13564-04J176 P176 Power Supply Board T20314-G1JA PA R20724-G1 Cable (from Gateway PCB)J182 P182 Light/Microreader Board T20601-G1R20437-G01 J250 P250 Gateway Board T20128-G3J258A P258 CRIND Logic Board T17764-GX (A side electronics)J258B P258 CRIND Logic Board T17764-GX (B side electronics)R20580-G1 AC Power P3 Rear of card cage assembly T20606-G1P708 J708 AC distribution cable T19612-GX (on A side)
PRELIMINARYInstallationPage 24 MDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00 Connections for power supply cable R20580-01 are unit specific. With three prong female end already in rear of card cage, use appropriate connector to intercept power on existing unit power cable by installing R20580-01 in-line.AC PWRJ601/J708P601/P708P601J601MATE TOT19612-G2Figure 19: R20580-G1 Power CableTo card cage assembly
PRELIMINARYMDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00 Page 25Card Cage Assembly T20606-G1Card Cage Assembly T20606-G1UHF Receiver assembly for Q13578-01 cable connectionsTransmitter (low freq) PCBassembly Q13579-01Data control board Q13563-04TIRIS™ gateway PCB T20128Power supply PCB T20314-G1Figure 20:Card cage explodedP250 on TIRIS Gateway PCB T20128-G3Recessed male three prong power receptacleJB on transmitter PCB for ‘B’ sideJA on transmitter PCB for ‘A’ sideP176 on power supply PCBJ2A for ‘A’ side M00878A002 cableJ2B for ‘B’ side M00878A002 cableP177 on power supply PCBJ8 for ‘B’ sideJ7 for ‘A’ sideUL® labelFigure 21:Cable connection points on card cageRS232 portRibbon cable
PRELIMINARYCRIND™ BIOS TRIND™ UpgradePage 26 MDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00 CRIND™ BIOS TRIND™ UpgradeUnits must have current Z-180 CRIND logic board. Refer to MDE-2628, Cash Acceptor Retrofit Assemblies for The Advantage® Series Units with CRIND Card Reader in Dispenser.Install the CRIND Bios TRIND software (K93744-01), one per side, on the T17764-XX CRIND logic board(s) according to the following steps.Note: A properly grounded electrostatic discharge wrist strap must be worn during this procedure.1Locate and remove existing BIOS at U7 using a grounded chip removal tool.2Install TRIND BIOS K93744-01 (one per side) at position U7, orienting notch on chip with indication mark on board as shown in Figure 22.3For The Advantage® Series units with CRIND tray, restore CRIND tray to operating position.U7 Chip orientation notchFigure 22: T17764-XX CRIND logic board BIOS upgradeJP1-16Chip removal toolGrounding strapFigure 23:Pulling BIOS chip
PRELIMINARYMDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00 Page 27Dispenser Set-UpDispenser Set-UpAddressing DispenserEach dispenser on the G-Site controller must be addressed differently; no two dispensers may have the same address. Address is at discretion of the installer. Follow these steps:1From A side of unit, locate dip switches on power supply board (PCB) T20314-G1 in card cage.2Using switches 2, 3, 4 and 5 address each dispenser according to the following table:Note: Switch one in down position is standalone mode selected, used for service only.Switch Numbers = Value1 = Standalone Mode2 = 13 = 24 = 45 = 8 12345Dip switch down Dip switch upFigure 24
PRELIMINARYDispenser Set-UpPage 28 MDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00 Addressing Gateway BoardAddress for TRIND™ must match address on CRIND™ logic board. Follow these steps for each side of unit:1Locate CRIND logic board T17764-XX.2Note position of jump jacks and set jump jacks on Gateway board T20128 to match address on CRIND logic board.Note: For double-sided units set address for both A and B sides.MOC and Generic CRIND Addresses. Address On CRIND Logic Board T17764-XX JP8 JP7 JP6 JP5 JP4= Address on Gateway Board T20128 ‘A’ Side JP6 JP7 JP8 JP9 JP10= Address on Gateway Board T20128 ‘B’ Side JP14 JP15 JP16 JP17 JP181 IN OUT OUT OUT OUT2 OUT IN OUT OUT OUT3 IN IN OUT OUT OUT4 OUT OUT IN OUT OUT5 IN OUT IN OUT OUT6 OUT IN IN OUT OUT7 INININOUTOUT8 OUT OUT OUT IN OUT9 INOUTOUTINOUT10 OUT IN OUT IN OUT11 IN IN OUT IN OUT12 OUT OUT IN IN OUT13 IN OUT IN IN OUT14 OUTINININOUT15 IN IN IN IN OUT16 OUT OUT OUT OUT IN17 IN OUT OUT OUT IN18 OUT IN OUT OUT IN19 IN IN OUT OUT IN20 OUT OUT IN OUT IN21 IN OUT IN OUT IN22 OUT IN IN OUT IN23 IN IN IN OUT IN24 OUT OUT OUT IN IN25 IN OUT OUT IN IN26 OUT IN OUT IN IN27 IN IN OUT IN IN28 OUT OUT IN IN IN29 IN OUT IN IN IN30 OUTININININ31 IN IN IN IN IN32 OUT OUT OUT OUT OUT
PRELIMINARYMDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00 Page 29Dispenser Set-UpPreparation for Tuning AntennasAntenna tuning requires use of field strength sensor Q13626-01 supplied with ASC tool kit.1For units without G-Site™ put unit in ‘Stand Alone’ mode by disconnecting J4 on the DCB board and placing jumper on light microreader board at JP3.Note: JP3 and J4 can never both be in or both out. One and only one must always be in, the other out.2Restore power to unit(s) and cold start the CRIND. Refer to MDE-2562, CRIND Service Manual for detailed instructions.Note: Be sure transmitter cables are connected before restoring power.3Once the CRIND display indicates unit is downloading, remove the Cold Start jump jack.Tuning Antennas Do the following for each side:1Locate tuning pot access hole on underside of antenna enclosure. Pot has slot for tuning tool.2Tuning pot in over head antenna enclosure should be turned out 5 to 6 turns. Note: Use tuning tool Q13631-01 from the ASC TRIND tool kit to make pot adjustments. Refer to MDE-3640 ASC TRIND Tool Kit for instructions.3Hang field strength sensor in position shown on overhead antenna, to right of antenna enclosure. See Figure 25.Antenna assembly T20632-G1Figure 25Tuning pot accessHang field strength test meterContinued
PRELIMINARYDispenser Set-UpPage 30 MDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00 4On card cage, move three position ‘tune’ toggle switch from center position to ‘A’. See Figure 26.5Connect leads on multi-meter set to DC voltage to field strength sensor.6By fine adjustments to tuning pot, set to highest DC voltage reading.Note: Voltage will peak at a point, and then decrease with turns in either direction. Set at peak.7After completing steps for all sides return tune toggle switch to center position.‘Tune’ toggle switch locationFigure 26:Tune toggle switch
PRELIMINARYMDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00 Page 31Dispenser Set-UpTesting TRIND™ 1From ‘A’ side of unit touch hand held test tag (Q13630-02 from the ACS TRIND tool kit) to TRIND target graphic. Door or faceplate TRIND indicator will light.Note: If indicator fails to light check whether light on other side is on; if so it indicates a crossing of ‘A’ and ‘B’ side cables. Check connections.2From ‘A’ side of unit hold car mount test tag (Q13630-01 from the ASC TRIND tool kit) in front of unit, at a distance of approximately 6 feet from overhead antenna. Door or faceplate TRIND indicator will light.3Repeat Steps 1 through 3 for ‘B’ side.Alternative Testing Using Laptop1Connect laptop to RS232 port on DCB.2Go to:• Windows program• Accessories•Terminal• Settings• Communications3Set for:• 9600 baud•8 bit• No parity• Comm 14Then go to:• Help screen• Antenna scan• Choose 1, 2, 3 and 4Note: This will test both antennas5From ‘A’ side of unit touch hand held test tag (Q13630-02 from the ACS TRIND tool kit) to front of TRIND target graphic. Door or faceplate TRIND indicator will light.6From ‘A’ side of unit hold car mount test tag (Q13630-01 from the ASC TRIND tool kit) in front of unit, at a distance of approximately 6 feet from overhead antenna. Door or faceplate TRIND indicator will light.7Repeat Steps 5 and 6 for ‘B’ side.Setting Baud Rate For major oil company (MOC) TRIND™ installations there is no requirement to set or change baud rate.
PRELIMINARYDispenser Set-Up© 2000 Marconi Commerce Systems Inc. 7300 West Friendly Avenue • Post Office Box 22087Greensboro, North Carolina 27420 Phone (336) 547-5000 • http://www.marconicommerce.com • Printed in the U.S.A.MDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00 Installing FCC Label PlateFor all units install FCC label plate N23949-01 according to the following:Note: Label on plate is identified as N23949-01 on lower left corner of label.1Peel paper backing off FCC nameplate N23949-01 to expose adhesive on back of plate.2From A side of unit, affix FCC label plate to left side inner sheathing, above main cabinet top cover.3Press nameplate firmly in place to secure adhesive bond.Location for FCC label plate N23949-01

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