Gilbarco MRIR2 Radio Frequency Identification device User Manual

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Date Submitted	2000-04-27 00:00:00
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MDE-3591A
TRIND™ Transmitter/Receiver in Dispenser
Retrofit Kits C00011-002-XXXX
Using TIRIS™ Technology
Installation
Introduction
Purpose of this Manual
This manual provides instruction for installing TRIND™/TIRIS™ Retrofit Kits
C00011-002-XXXX in The Advantage® Series wide frame units with InfoScreen®,
monochrome CRIND™, or single-line CRIND.
The TRIND option allows customers to automatically authorize CRIND-equipped units, using
either a hand-held or auto-mounted transponder provided by a major oil company (MOC). Use
these kits for one- or two-sided units.
Retrofit Kits C00011-002-XXXX are configured according to specific unit requirements.
Prerequisites
Before installing any TRIND kit, ensure that the existing CRIND contains the following.
• Z-180 logic board and software (T17764-XX), which is not configured in TRIND retrofit
kit. Refer to MDE-2628, Cash Acceptor Retrofit Assemblies for The Advantage Series
Units with CRIND Card Reader in Dispenser Kit C00007-002.
• Plastic options doors for single-line/cash acceptor InfoScreen/cash acceptor and
monochrome/cash acceptor
IN
Important Notice
This equipment has been tested and found to comply with the limits for a Class A digital
device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable
protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses and can radiate radio frequency energy, and if not
installed and used in accordance with the instruction manual, may cause harmful interference
to radio communications. Operation of this equipment in a residential area is likely to cause
harmful interference in which case the user will be required to correct the interference at his
own expense. Changes or modifications not expressly approved by the manufacturer could
void the user’s authority to operate this equipment.
Required Reading
Before installing the equipment, the installer must read, understand, and follow:
• this manual
• NFPA 30A, The Automotive and Marine Service Station Code
• NFPA 70, The National Electric Code
• applicable federal, state and local codes and regulations
• ASC TRIND Technology Update on page 9
Failure to do so may adversely effect the safe use and operation of the equipment.
Note: These kits must be installed by a Gilbarco ASC (Authorized Service Contractor)
MDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00
Page 1
Introduction
Related Documents
MDE-2531
MDE-2562
MDE-2628
MDE-2620
MDE-3640
PT-1728
PT-1736
Pump & Dispenser Start-Up & Service Manual
CRIND Service Manual
Cash Acceptor Retrofit Assemblies for The Advantage Series with CRIND
Graphics Panel Application for The Advantage Series
Authorized Service Contractor (ASC) TRIND Installation Tool Kit K94577-01
The Advantage Series Illustrated Parts Manual
CRIND Card Reader Illustrated Parts Manual
Required Tools
The following equipment is needed to install TRIND™ kit C00011-002
• Allen wrench set, American standard
• clean cloth or rag
• chip extraction tool, e.g., IC extraction, Digikey Part No. K158-ND or equivalent
• isopropyl alcohol (part# END-1082)
• ladders, style ‘A’, quantity of two (2)
• multimeter
• pencil or marker
• pliers
• pocket knife
• putty knife or scraper
• Q12534 CRIND diagnostic card
• ratchet set, standard
• screwdrivers, flat and Phillips head
• static guard wrist strap
• straight edge, 24"
• TRIND ASC tool kit (See “ASC TRIND™ Tool Kit K94577-01” on page 3 and refer to
MDE-3640, ASC TRIND Installation Tool Kit K94577-01)
• work bench or saw horses (packaging cartons may be used as bench)
IN
Page 2
MDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00
Parts Lists
Parts Lists
C00011-002-XXXX Kit Configurations by Suffix
-Suffix
Configured For
-WF_S
The Advantage® Series 48" (wide frame) single-sided
page 4
See
-WF_D
The Advantage Series 48" (wide frame) double-sided
page 4
Common Parts for All C00011-002-XXXX Kits
Description
Assembly Contains
Part Number
cable clamp, gray
Q13558-04
16
cable clamp, gray
Q13558-06
cable group assembly
(parts shown in columns at right)
Q13863-01
cable, TRIND to CRIND
R20437-G01
cable, TRIND AC power
R20580-G1
cable, light/multi-protocol
M00857A001
cable, light/multi-protocol
cable, antenna/low frequency
card cage assembly
M00857A002
M00878A002
T20606-G1
Q10315-06
1.5 ft.
Q10277-02
1 ft.
Q11011-01
10
N23949-01
Q12068-03
Q12083-13
screw, 8-32 x 3/8
Q12083-26
silicone sealant, RTV, tube
END 1576
IN
grommet, edge
grommet material, strip
jump jack
label plate, FCC
nut, Keps
screw, sems, 6-32 x 3/8
Quantity
software, CRIND™ Bios TRIND
K93744-01
tie wrap
Q10178-01
washer, flat
N16599-48
ASC TRIND™ Tool Kit K94577-01
Tool Description
Part Number
Quantity
co-axial cable tool
Q13628-01
field strength sensor
Q13626-01
test tag, TI/RFIDcar mount
Q13630-01
test tag, TI/RFID hand held
Q13630-02
threaded rod, 3/8-16 x 4"
N23880-01
tuning tool, plastic tipped
Q13631-01
MDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00
Page 3
Parts Lists
C00011-002-WF S
For The Advantage® Series 48" (wide frame) single-sided units.
Kit contains all parts from “Common Parts for All C00011-002-XXXX Kits” on page 3 plus
the following.
Description
Part Number
antenna assembly
T20632G1
Quantity
bracket assembly, antenna mounting
T20625-01
gasket, 1/2" x 1/16" strip
Q11899-12
1.5 ft.
grommet, bulkhead seal
Q13570-01
grommet, round
N15941-38
load connector, dummy transmitter
R20526-G1
option door assembly
T20613-G1
screw, 10-32 black
K85736-45
14
C00011-002-WF D
IN
For The Advantage® Series 48" (wide frame) double-sided units.
Kit contains all parts from “Common Parts for All C00011-002-XXXX Kits” on page 3 plus
the following.
Description
Part Number
antenna assembly
bracket assembly, antenna mounting
T20625-01
gasket, 1/2" x 1/16" strip
Q11899-12
3 ft.
grommet, bulkhead seal
Q13570-01
grommet, round
N15941-38
option door assembly
T20613-G1
screw, 10-32 black
K85736-45
16
Page 4
Quantity
T20632G1
MDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00
Safety Information
Safety Information
Alert Symbol and Signal Words
Alert Symbol:
This is a standard ANSI* approved alert symbol. When you see this symbol, be alert to the
potential for a personal injury.
* Reference American National Standard Bulletins ANSI Z535.
Signal Words:
These signal words alert you to important safety hazards.
WARNING
The hazard or unsafe
practice may result in
severe injury or death.
CAUTION
The hazard or unsafe
practice could result in
minor injury.
DANGER
The hazard or unsafe
practice will result in
severe injury or death.
IN
Safety Symbols:
The following safety symbols are used throughout this manual to alert you to personal safety
hazards and precautions.
Explosive
Flammable
Electrical hazard
Use safety barricades
No people in area
No vehicles in area
OFF
Use emergency power disconnect
No open flames
No smoking
No power tools
Wear eye protection
Read all related manuals
Clean up spills
Turn power off
MDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00
Page 5
Safety Information
Before Beginning
Do the following:
WARNING
Dangerous Environment! Failure to
install this equipment in accordance
with NFPA 30A and NFPA 70 could
result in severe injury or death.
Read, understand and follow NFPA
30A and NFPA 70.
Read all instructions before beginning.
Follow all safety precautions, including:
• Barricade work area.
• Do not allow vehicles or unauthorized people in work area.
• Do not use power tools in work area.
• Do not permit smoking or open flames in work area.
• Wear protective gear while performing this installation.
Record all mechanical and electronic totals.
OFF
IN
Turn off all power to unit, unit lights and STPs.
• Use system circuit breakers.
• Multiple disconnects may be required.
• Isolate each pump at distribution box.
• Refer to MDE-2531, Pump and Dispenser Start-up and Service for OSHA
lock-out/tag-out procedures.
WARNING
Working on dispenser
electronics with power
applied may result in
electrocution and
damage to electronic
components.
OFF
Power down unit before
beginning work.
When system battery is present, turn off system battery by pressing CLEAR then ENTER on
manager keypad.
Page 6
MDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00
Safety Information
Use Electrostatic Discharge Precautions
Place yourself at a neutral static-free potential by doing the following:
1 Touch an unpainted metal surface.
2 Use a wrist strap connected to a grounded metal frame or chassis.
Note: Failure to use electrostatic discharge precautions may damage electronic components
and void warranty.
OFF
Make sure all power has been removed from unit and CRIND.
Follow OSHA Lock-Out and Tag-Out Requirements
OSHA Standard 29 CFR 1910-147 Control of Hazardous Energy Sources (Lock-Out/Tag-Out)
covers ways to avoid personal injury if power is turned on or fuel pressure is applied
unexpectedly while servicing equipment. The rule requires that equipment power and fuel
under pressure be turned off and the device (breaker, valve, etc.) locked or labeled with a
warning tag.
Read OSHA Standard 29 CFR 1910-147 Control of Hazardous Energy Sources (Lock-Out/
Tag-Out). Station employees and service contractors need to understand and comply with this
program completely to ensure safety while the equipment is down.
IN
Tag-Out and Lock-Out Procedure
Use plastic warning tags with signature/date blanks for Tag-Out. Sign and date them at shut
down. Attach tags with plastic connectors.
Use metal screw-down lock clamps or plastic single or multi-pole devices for Lock-Out of
breakers and switches. Always use a lock-out device whenever possible.
When working on electronics and electrical connections (junction box):
• Turn off unit power, light breakers, and all dispensers sharing the same isolation relay box.
• Install lock-out device and tag on breaker(s).
Note: If station does not use STP control wire isolation relays, multiple disconnects may be
required to shut off all power supplied to the unit.
MDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00
Page 7
Classifying Hazardous Locations
Classifying Hazardous Locations
Any activity that can cause an explosion (such as smoking or drilling) must be done well
outside the vapor area.
|
The following diagram is based on NFPA 30A, section 6 and NFPA 70, section 514.
Fuel is present.
(Flammable Liquid)
Class 1 Division 1
(Hazardous Location)
Class 1 Division 2
(Hazardous Location)
Fuel Containing
Components
20'
Vapor Areas
20'
20'
18"
18"
{|,
yz
IN
Page 8
20'
Vertical Vapor Barrier
Unclassified location
area within electronics cabinet
above Air Gap.
Class 1 Division 1
within boot area.
Air Gap
Pit box.
S0001866
MDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00
ASC TRIND™ Technology Update
ASC TRIND™ Technology Update
READ THIS SECTION BEFORE PROCEEDING WITH INSTALLATION
ATTENTION: AUTHORIZED SERVICE CONTRACTORS
The TRIND™ system utilizes technology and devices not commonly used in the industry.
Read the following carefully to familiarize yourself with relatively unique aspects of TRIND
and prevent field problems.
RF Transmission and Antennas
Located in the TRIND card cage is a transmitter printed circuit board (PCB). The RF antennas
are connected to this board during installation.
Applying power to the card cage with either antenna disconnected will result in damage
to the transmitter PCB.
• The transmitter PCB may be burned up immediately, or its effective life shortened
drastically.
• The PCB may perform properly at installation, but will require premature field service at a
later date.
For single-sided units, a ‘dummy load’ connector R20526-G1 is provided for unused ‘B’ side
of the PCB.
IN
Note: Power must never be applied to the card cage without a load, either antennas or
dummy load connector.
Co-Axial Cable
Co-axial antenna cables Q13756-01, part of cable assembly M00878, used for TRIND are
more flexible and smaller diameter than more familiar co-axial cable, such as that used for
cable television. However, all co-axial cables share this feature:
Too severe a turn or bend in the cable will break the center (solid) wire.
This can result in a seemingly good but in actuality intermittent signal. This too may result in
what appears to be proper performance at installation that is followed by premature failure and
field service. Replacing damaged cable in the field is an extensive task.
In addition, a damaged cable will also cause a situation where the transmitter PCB is powered
without load, and damage the PCB.
Note: Turns or bends in co-axial cables Q13556-01 must be gradual loops, no sharper than a
1" radius (2" diameter).
For installation instructions, proceed to page 10.
MDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00
Page 9
Installation
Installation
Before beginning read “Safety Information” on page 5.
Preparing For Installation
Perform these steps for all The Advantage® Series units
1 Remove four hoisting brackets from top of unit by removing four bolts and washers. Dispose
of hoisting brackets. Save hardware for reassembly.
Note: On units with logo display cabinet, hoisting brackets have already been removed.
Figure 1:
Removing hoisting
brackets
Hoisting brackets
and 3/8” bolts
IN
S0000750
2 From ‘A’ side of unit, remove inner sheathing on left column. Set sheathing and screws aside
for reassembly.
3 Open main access doors. Refer to MDE-2531, Pump and Dispenser Start-Up/Service Manual
for access instructions.
4 Remove cabinet top cover from main panel by accessing mounting hardware from inside main
cabinet. See Figure 2. Save top cover and fastening hardware for reassembly.
Figure 2:
Removing
cabinet
top cover
Top cover
Access to top cover
fastening bolts from
inside main cabinet
5 Remove door mounting pin and right options door. See Figure 3.
Continued
Page 10
MDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00
Installation
6 Dispose of door. Save pin for reassembly.
Figure 3: Removing options door
Door mounting pin
Right options door
S0001719
IN
Removing Knockout on Top Cover
1 Remove knockout from left side of unit top cover while facing ‘B’ side for single sided units,
or both knockouts for double sided units.
• For units without end plate, lift left side of top cover for access to knockout from bottom.
• For units with nine bolt end plates, remove plate for access.
2 Lower top cover to original position.
Note: For units with end plate, do not replace plate at this time.
3 Install round grommet(s) N15941-38 in hole(s).
4 Lower top cover to original position.
Note: For units with end plate, do not replace plate at this time.
MDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00
Page 11
Installation
Installing Right Options Door
Install new TRIND/TIRIS right options door (one per side for two-sided units), using pin(s)
removed and saved in Step 6 on page 11. See “Figure 3: Removing options door” on page 11.
Figure 4:
Align door
side for
mounting
pin
IN
Page 12
MDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00
Installation
Installing Bulkhead Grommet
1 In electronics cabinet, disconnect two cables and remove ground connector to ‘A’ side printer.
Remove printer from unit and save for reinstallation.
2 While facing ‘A’ side of unit, measure 6" in toward center of cabinet top from outside edge of
top, and draw a line on top cover. See Figure 5.
WARNING
The hazard or unsafe
practice could result in
severe injury or death
'A' Side
10.5"
Figure 5:
Locating
bulkhead
grommet
hole
6"
'B' Side
3 Measure 10.5" in from left side of top, and draw a line. See Figure 4. Intersection of both lines
is pilot hole location.
IN
4 In packaging materials, locate thick rubber packing that can be broken into flat sided pieces,
approximately six inches round, square or random.
5 On one flat side of thick rubber piece, apply light coating of cutting oil.
6 With oil coated surfaces in contact with metal surfaces, heavily tape one each foam piece to top
and bottom of main cabinet top, above and below drilling point marked. See Figure 6.
Note: For foam piece taped to top, mark foam with marking pen or pencil to identify drilling
point under foam.Drilling point location accuracy of plus or minus 1/2" is acceptable.
Figure 6: Drilling procedures
Drilling point marked
Pneumatic (air) drill
Cutting oil
Gusset
on
cabinet
top, seen
from side
Foam pieces
taped to cabinet
above
and below drilling
point
7 Cover shelf area under drilling position with plastic. Kit packaging materials may be used.
Continued
MDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00
Page 13
Installation
Do not use electric drill
8 Follow these mandatory safety guidelines:
• Do not use electric drill. Use only pneumatic (air) drill set or controlled for low speed only
(300-500 rpm) or hand operated drill.
• Deposit a few drops of cutting oil at drilling point and on drill bit, to keep bit from
binding, to quench sparks and to bind drill shavings.
9 Drill through foam pieces, going only as deep as required to penetrate top cover, beginning
with small diameter bit (approximately 1/8") and gradually increasing bit size until adequate
pilot hole is made.
Note: Hole 3/8" in diameter should be sufficient as pilot for knockout.
CAUTION
Edges of drilled holes
may have sharp edges
or burrs.
Cleaning or working
around drilled
areas not properly
deburred could result in
minor injury.
10 Remove both top and bottom foam pieces, being careful that all drilling residue and oil is
removed from cabinet area. Wipe off cabinet surface, top and bottom, with clean cloth or rag.
Note: Use file or deburring tool to remove burrs or edges that may cut hands.
11 Using hydraulic or manual knockout punch, make one inch (1") diameter hole.
12 Remove plastic covering hardware by folding inwards to retain any drilling residue, and
dispose of plastic.
13 Carefully check interior of main cabinet for trash or residue and clean as needed.
14 Position bulkhead seal grommet (Q13570-01) with O-ring beneath hole.
IN
15 Secure grommet in place with locking nut from top of cabinet.
16 From ‘A’ side of unit, drop (lower) CRIND tray. Refer to MDE-2531.
Page 14
MDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00
Installation
Installing Card Cage Assembly
Install card cage assembly from ‘B’ side of unit according to the following steps:
1 Carefully pry out printer cable retainer from underside of printer shelf.
2 Pull printer cable out of 2 3/4" round hole from bottom, and install piece of strip grommet
Q10277-02 around perimeter of hole.
3 For all single-sided units, connect dummy load connector R20526-01 to JB on transmitter
PCB. See “Card Cage Assembly T20606-G1” on page 25 for connection point.
4 Install card cage assembly fuse side first on printer shelf and against center divider behind right
options door, as shown in Figure 7.
Figure 7: Card cage locations shown from ‘B’ side
Card cage assembly location behind
right options door
Tab
Card cage assembly
front side
IN
Tab fits over
cutout behind
door latch: see
step 4
5 Position card cage so that tab on upper left side of housing fits over latch cutout for main door
latch, securing card cage to divider. See Figure 7.
6 From ‘B’ side of unit, feed screw Q12083-13 and washer N16599-48 up through hole in shelf
into threaded hole in card cage bottom.
7 Feed three prong female end of power supply cable R20580-G1 up through grommeted hole in
printer shelf to recessed receptacle on card cage assembly. Refer to “Card Cage Assembly
T20606-G1” on page 25 for connection points.
8 Secure power cable R20580-G1 in cable retainer removed in Step 1, so that power cable and
printer cable are both secured, and reinstall cable retainer in grommeted hole.
9 Feeding cables up through grommeted hole connect P8 (two position, mate and lock) on ‘B’
side data cable M00857A001 to J8 on data control PCB Q13563 in card cage assembly (two
sided units), and connect P7 on ‘A’ side data cable M00857A002 to J7 on data control PCB
Q13563-G4 in card cage assembly (all units).
Note: Caution: do not overtighten cables connectors.
10 Return printer to shelf and reconnect two printer cables and ground connector.
11 Reorient printer and secure to shelf.
Note: Caution: antennas must be connected to card cage transmitter board whenever power
is applied or damage to transmitter board may result.
MDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00
Page 15
Installation
Installing Transmitter Cables
Note: Sharp bends in antenna cables will cause damage. All cable turns must be in loops and
gradual. Refer to “ASC TRIND™ Technology Update” on page 9.
1 Feed P1A and B and P3A and B ends of M00878A001 cable assembly (harness) up through
bulkhead grommet in main cabinet.
2 Be sure that there is sufficient length (24") of cable assembly remaining in electronics cabinet
to reach connection points on card cage. Cable ends must be routed through underside of card
cage to connection points on ‘B’ side. See “Card Cage Assembly T20606-G1” on page 25 for
connection points.
3 Lay M00878 cables flat across top of main cabinet, through gusset opening to column as
shown in Figure 8.
Figure 8:
Routing cables to
main cabinet
Cables
secured with
electrical
tape
Loop
down and
up to
prevent
tight
bend.
Cables fed through gusset
opening to column and up
inside of column.
IN
4 Use electrical tape to secure cables flat to top of cabinet and in gusset opening. See Figure 8.
5 Route M00878 cables from top of main cabinet up along inside of column, keeping cables flat
and parallel. See Figures 7 on page 16and Figure 9 on page 17.
6 Loop cables 3" down into space between column and main cabinet and back up again to allow
for reinstallation of inside sheathing. See Figures 8 on page 16and Figure 10 on page 17.
Note: Turn in cables must be gradual, not sharp, to prevent damage to cables.
7 Feed cable connector P1A and B and P3A and B ends up through grommet in unit top cover
and leave cable ends there.
8 Without removing top sheathing, install piece of strip grommet Q10315-06 along edge of top
sheathing where cables pass in column. See exploded view in Figure 9.
Note: Carefully check for any points where cables are run where cables may come in contact
with sheet metal edges, and install edge grommet to prevent cable damage.
Figure 9:
Installing edge grommet
Edge grommet Q10315-06 to
protect cables from metal
edge of top sheathing
Exploded View: Do Not
Remove Top Sheathing
From Unit
Continued
Page 16
MDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00
Installation
Lay cables flat and parallel to column and secure with electric tape as shown in Figure 10.
Figure 10:
Cables on column
shown without
main cabinet
RIGHT
Cables
laid flat and
taped to column
Strip grommet
Q10315-06
on bottom
edge of inner
sheathing
Electrical tape
WRONG
Sufficient cable
to make loop, not
sharp turn, back
up to top of main
cabinet. Sharp
bend will damage
cables
Cables
twisted on
top of each
other
10 Install edge grommet Q10315-06 on bottom edge of inner sheathing (see Figure 10), and
replace inner sheathing, using screws saved during disassembly.
IN
MDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00
Page 17
Installation
Installing Overhead Antenna and Brackets
Raised section
of bracket for
wire trough
Figure 11
T20625-01
antenna
brackets
Mounting holes
Antenna assembly
T20632-G1
Locate mounting brackets in T20625-01 assemblies and do the following:
1 Position one each mounting bracket at each short side of unit, for either single or double sided
units.
IN
2 Align mounting holes in brackets with holes for hoisting brackets.
3 Loosely secure brackets using one bolt (for each bracket) removed and saved in Step 1 of
“Preparing For Installation” on page 10. Utilize bracket hole furthest from antenna assembly,
to allow for lifting of end of bracket and wire access. Do not tighten bolt at this time.
4 Using hardware supplied with antenna assembly fasten antenna assembly T20632-G1 (one per
side for two sided units) to antenna bracket(s) T20625-01.
5 Lifting side of antenna and bracket assembly, connect P1 and P3 cable connectors for each side
according to table on page 23.
6 With connections made, feed connectors back down into upper housing through grommet.
Note: Sufficient lead is provided on antenna wire assemblies to accomplish this.
7 Assure that wire leads remaining on top cover fit under raised portion of antenna brackets
when brackets are lowered, and securely fasten antenna bracket(s) to unit top using all
hardware removed and saved in Step 1 of “Preparing For Installation” on page 10.
Page 18
MDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00
Installation
Modifying Cabinet Top Cover
1 Use hacksaw to cut 3/8" slots in cabinet top cover to allow strip a minimum of 6" wide to
be folded back with pliers and hammered flat as shown in Figure 10, to allow cables to
pass under top cover to grommet.
Note: Remove top cover from work area to cut slot. Do not cut metal in proximity to
dispensers. Place top cover on cardboard while hammering to prevent damage to
paint.
Figure 12:
Slotting top cover
6” strip
hammered flat
under top cover
Two R20509-G2
and two
Q13578-01 cables
IN
2 Clean edges and burrs around cuts in cover with file or deburring tool.
3 Thoroughly seal spaces around and between cables in main cabinet bulkhead grommet
with RTV sealant supplied with kit.
Note: Place some packaging plastic inside bulkhead grommet from top to prevent sealant
from running out bottom when applied.
4 For units with upper housing end plates, replace end plate using nine screws removed and
saved with plate.
MDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00
Page 19
Installation
Routing Cables
Retrofit kit comes with twenty (20) cable clamps, four large (Q13558-06) and sixteen small
(Q13558-08). Number required for proper installation varies with units. Large clamps are for
use with power cable R20580-G1.
Note these variations for routing cable to card cage:
Horse Shoe style CRIND™
For these units, utilize opening in printer shelf bottom for routing.
Opening for cable
routing
Figure 13:
Horse Shoe style
CRIND
Printer shelf
Horse shoe
style module
IN
Pull Out CRIND Tray
For these units utilize round 2-3/4" hole in printer shelf bottom, used for printer cable. Use
cable clamps to secure cables to underside of printer shelf.
Figure 14:
Pull Out
CRIND Tray
Printer shelf with
2-3/4" round hole
Pull out CRIND
electronics tray
Continued
Page 20
MDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00
Installation
Cable Routing to Option Doors
When routing door cables to card cage, leave excess cable on door, routing cable around edges
of printed circuit board.
Note: It is critical that door cables do not get crimped or pulled when either options door or
main door are opened or closed. Be sure that door cables are secured such that they
cannot be caught in main door. when door is closed, and always close main door before
options door.
• Remove option door shield
• Assuring sufficient cable to reach connection points on card cage, use clamps to secure
cables to underside of lighting frame. Be sure clamps are secured to non-removable part of
frame, so access is maintained for lighting service.
• Route door cables around door electronics and connect cables. See “Connecting Cables”
on page 23.
• Loosely secure cables using tie wrap Q10178-01 and hole on light-microreader printed
circuit board.
Figure 15:
Cable routing
on option door
Hole on
PCB for tie
wrap
IN
Feed cables along outside of
hardware, under shield
• Being sure that option door opens and closes freely without stressing or crimping cables,
use tie wrap Q10178-01 to loosely secure cables to small fixed tab at end of light frame,
forcing cables between light frame and door gasket.
Figure 16:
Cable routing on
option door continued
Loosely secure
cables to tab on
light frame with
tie wrap
Attach clamps and
cables to underside
of panel light frame
Continued
MDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00
Page 21
Installation
Cable Routing to Main Cabinet
When routing cables from main door to cabinet, be sure to allow sufficient slack in cables to
allow main door to open and close freely, without pulling on or crimping cables.
Figure 17:
Cable routing
from cabinet to
door
‘A’ Side
Stress or
crimping point for
cables
Use clamps to secure cables to underside of shelf
Feed cables through 2-3/4" round hole after installing Q10277-02 strip grommet on perimeter.
IN
Figure 18:
2-3/4" round hole for
printer cable
Cable routing under
printer shelf
Page 22
Use clamps to
secure cables to
underside of shelf
‘B’ Side
MDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00
Installation
Connecting Cables
Cable connections for The Advantage Series.
For exploded view of card cage assembly and location of connection points, see “Card Cage
Assembly T20606-G1” on page 25.
For all single-sided units, install dummy load connector R20526-01 on JB on transmitter PCB
and skip all ‘B’ side connections.
Note: If power is applied to card cage without antenna cables or dummy load connected the
transmitter board will be damaged.
On Cable
Connect
To
On
M00878A002
PA
JA
Low Frequency Transmitter Board Q13579-01
PB
JB
P2A
J2A
P2B
J2B
P1A
J1A
Low Frequency Overhead Antenna (A side)
P3A
J3A
UHF Receive Antenna (A side)
P1B
J1B
Low Frequency Overhead Antenna (B side)
P3B
J3B
UHF Receive Antenna (B side)
M00857A001
A side
J177
J182
M00857A002
B side
R20437-G01
R20580-G1
IN
P7
JA
Ultra High Frequency (UHF) Receiver Board Q13564
(Part of Q13564-04)
J7
P177
PA
P182
P8
J8
J176
P176
JA
PA
J182
P182
Data Control Board (DCB) Q13564-04
Power Supply Board T20314-G1
R20724-G1 Cable (from Gateway PCB)
Light/Microreader Board T20601-G1
Data Control Board (DCB) Q13564-04
Power Supply Board T20314-G1
R20724-G1 Cable (from Gateway PCB)
Light/Microreader Board T20601-G1
J250
P250
Gateway Board T20128-G3
J258A
P258
CRIND Logic Board T17764-GX (A side electronics)
J258B
P258
CRIND Logic Board T17764-GX (B side electronics)
AC Power
P3
P708
J708
Rear of card cage assembly T20606-G1
AC distribution cable T19612-GX (on A side)
Note: * indicates connection point is on card cage assembly.
Note: Route cables R20521-G1 and -G2 and R20437-G01 through bottom of card cage to ‘B’
side for connections.
MDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00
Page 23
Installation
Connections for power supply cable R20580-01 are unit specific. With three prong female end
already in rear of card cage, use appropriate connector to intercept power on existing unit
power cable by installing R20580-01 in-line.
P601
Figure 19: R20580-G1 Power Cable
AC PWR
J601/J708
J601
MAT
T196 E TO
12-G
P601/P708
To card cage assembly
IN
Page 24
MDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00
Card Cage Assembly T20606-G1
Card Cage Assembly T20606-G1
Figure 20:
Card cage exploded
Power supply PCB
T20314-G1
TIRIS™ gateway PCB
T20128
Transmitter (low freq) PCB
assembly Q13579-01
Data control board Q13563-04
UHF Receiver assembly for Q13578-01 cable connections
Figure 21:
Cable connection points on
card cage
IN
JB on transmitter PCB for ‘B’ side
P250 on TIRIS Gateway PCB T20128-G3
P176 on power supply PCB
P177 on power supply PCB
JA on transmitter PCB for ‘A’ side
J2A for ‘A’ side M00878A002 cable
J2B for ‘B’ side M00878A002 cable
J8 for ‘B’ side
Recessed male three
prong power receptacle
J7 for ‘A’ side
RS232 port
UL® label
Ribbon cable
MDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00
Page 25
CRIND™ BIOS TRIND™ Upgrade
CRIND™ BIOS TRIND™ Upgrade
Units must have current Z-180 CRIND logic board. Refer to MDE-2628, Cash Acceptor
Retrofit Assemblies for The Advantage® Series Units with CRIND Card Reader in Dispenser.
Install the CRIND Bios TRIND software (K93744-01), one per side, on the T17764-XX
CRIND logic board(s) according to the following steps.
Note: A properly grounded electrostatic discharge wrist strap must be worn during this
procedure.
Figure 22: T17764-XX CRIND logic board BIOS upgrade
U7
Chip orientation notch
IN
JP1-16
1 Locate and remove existing BIOS at U7 using a grounded chip removal tool.
Figure 23:
Pulling BIOS chip
Grounding
strap
Chip
removal
tool
2 Install TRIND BIOS K93744-01 (one per side) at position U7, orienting notch on chip with
indication mark on board as shown in Figure 22.
3 For The Advantage® Series units with CRIND tray, restore CRIND tray to operating position.
Page 26
MDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00
Dispenser Set-Up
Dispenser Set-Up
Addressing Dispenser
Each dispenser on the G-Site controller must be addressed differently; no two dispensers may
have the same address. Address is at discretion of the installer. Follow these steps:
1 From A side of unit, locate dip switches on power supply board (PCB) T20314-G1 in card
cage.
2 Using switches 2, 3, 4 and 5 address each dispenser according to the following table:
Note: Switch one in down position is standalone mode selected, used for service only.
Figure 24
Switch Numbers = Value
1 = Standalone Mode
2=1
3=2
4=4
5=8
IN
Dip switch down
Dip switch up
MDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00
Page 27
Dispenser Set-Up
Addressing Gateway Board
Address for TRIND™ must match address on CRIND™ logic board. Follow these steps for
each side of unit:
1 Locate CRIND logic board T17764-XX.
2 Note position of jump jacks and set jump jacks on Gateway board T20128 to match address on
CRIND logic board.
Note: For double-sided units set address for both A and B sides.
MOC and Generic CRIND Addresses.
Address On CRIND Logic Board T17764-XX
JP8
JP7
JP6
JP5
JP4
= Address on Gateway Board T20128 ‘A’ Side
JP6
JP7
JP8
JP9
JP10
= Address on Gateway Board T20128 ‘B’ Side
JP14 JP15 JP16 JP17 JP18
IN
OUT
OUT
OUT
OUT
OUT
IN
OUT
OUT
OUT
IN
IN
OUT
OUT
OUT
OUT
OUT
IN
OUT
OUT
IN
OUT
IN
OUT
OUT
OUT
IN
IN
OUT
OUT
IN
IN
IN
OUT
OUT
OUT
OUT
OUT
IN
OUT
IN
IN
OUT
OUT
IN
OUT
OUT
IN
OUT
IN
OUT
IN
IN
OUT
IN
OUT
OUT
OUT
IN
IN
OUT
13
IN
OUT
IN
IN
OUT
14
OUT
IN
IN
IN
OUT
15
IN
IN
IN
IN
OUT
16
OUT
OUT
OUT
OUT
IN
17
IN
OUT
OUT
OUT
IN
18
OUT
IN
OUT
OUT
IN
19
IN
IN
OUT
OUT
IN
20
OUT
OUT
IN
OUT
IN
21
IN
OUT
IN
OUT
IN
22
OUT
IN
IN
OUT
IN
23
IN
IN
IN
OUT
IN
24
OUT
OUT
OUT
IN
IN
25
IN
OUT
OUT
IN
IN
26
OUT
IN
OUT
IN
IN
27
IN
IN
OUT
IN
IN
28
OUT
OUT
IN
IN
IN
29
IN
OUT
IN
IN
IN
30
OUT
IN
IN
IN
IN
31
IN
IN
IN
IN
IN
32
OUT
OUT
OUT
OUT
OUT
10
11
Page 28
12
MDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00
Dispenser Set-Up
Preparation for Tuning Antennas
Antenna tuning requires use of field strength sensor Q13626-01 supplied with ASC tool kit.
1 For units without G-Site™ put unit in ‘Stand Alone’ mode by disconnecting J4 on the DCB
board and placing jumper on light microreader board at JP3.
Note: JP3 and J4 can never both be in or both out. One and only one must always be in, the
other out.
2 Restore power to unit(s) and cold start the CRIND. Refer to MDE-2562, CRIND Service
Manual for detailed instructions.
Note: Be sure transmitter cables are connected before restoring power.
3 Once the CRIND display indicates unit is downloading, remove the Cold Start jump jack.
Tuning Antennas
Do the following for each side:
1 Locate tuning pot access hole on underside of antenna enclosure. Pot has slot for tuning tool.
Figure 25
IN
Antenna assembly
T20632-G1
Hang field strength test
meter
Tuning pot access
2 Tuning pot in over head antenna enclosure should be turned out 5 to 6 turns.
Note: Use tuning tool Q13631-01 from the ASC TRIND tool kit to make pot adjustments.
Refer to MDE-3640 ASC TRIND Tool Kit for instructions.
3 Hang field strength sensor in position shown on overhead antenna, to right of antenna
enclosure. See Figure 25.
Continued
MDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00
Page 29
Dispenser Set-Up
4 On card cage, move three position ‘tune’ toggle switch from center position to ‘A’. See Figure
26.
Figure 26:
Tune toggle
switch
‘Tune’ toggle
switch location
5 Connect leads on multi-meter set to DC voltage to field strength sensor.
6 By fine adjustments to tuning pot, set to highest DC voltage reading.
Note: Voltage will peak at a point, and then decrease with turns in either direction. Set at
peak.
IN
7 After completing steps for all sides return tune toggle switch to center position.
Page 30
MDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00
Dispenser Set-Up
Testing TRIND™
1 From ‘A’ side of unit touch hand held test tag (Q13630-02 from the ACS TRIND tool kit) to
TRIND target graphic. Door or faceplate TRIND indicator will light.
Note: If indicator fails to light check whether light on other side is on; if so it indicates a
crossing of ‘A’ and ‘B’ side cables. Check connections.
2 From ‘A’ side of unit hold car mount test tag (Q13630-01 from the ASC TRIND tool kit) in
front of unit, at a distance of approximately 6 feet from overhead antenna. Door or faceplate
TRIND indicator will light.
3 Repeat Steps 1 through 3 for ‘B’ side.
Alternative Testing Using Laptop
1 Connect laptop to RS232 port on DCB.
2 Go to:
• Windows program
• Accessories
• Terminal
• Settings
• Communications
3 Set for:
• 9600 baud
• 8 bit
• No parity
• Comm 1
IN
4 Then go to:
• Help screen
• Antenna scan
• Choose 1, 2, 3 and 4
Note: This will test both antennas
5 From ‘A’ side of unit touch hand held test tag (Q13630-02 from the ACS TRIND tool kit) to
front of TRIND target graphic. Door or faceplate TRIND indicator will light.
6 From ‘A’ side of unit hold car mount test tag (Q13630-01 from the ASC TRIND tool kit) in
front of unit, at a distance of approximately 6 feet from overhead antenna. Door or faceplate
TRIND indicator will light.
7 Repeat Steps 5 and 6 for ‘B’ side.
Setting Baud Rate
For major oil company (MOC) TRIND™ installations there is no requirement to set or change
baud rate.
MDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00
Page 31
Dispenser Set-Up
Installing FCC Label Plate
For all units install FCC label plate N23949-01 according to the following:
Note: Label on plate is identified as N23949-01 on lower left corner of label.
Location for FCC label plate N23949-01
1 Peel paper backing off FCC nameplate N23949-01 to expose adhesive on back of plate.
IN
2 From A side of unit, affix FCC label plate to left side inner sheathing, above main cabinet top
cover.
3 Press nameplate firmly in place to secure adhesive bond.
© 2000 Marconi Commerce Systems Inc.
7300 West Friendly Avenue • Post Office Box 22087
Greensboro, North Carolina 27420
Phone (336) 547-5000 • http://www.marconicommerce.com • Printed in the U.S.A.
MDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00

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