Golds Gym Xr66 Ggsy69530 Users Manual *GGSY69530 201869

Golds-Gym-Xr66-Ggsy69530-Users-Manual-429515 golds-gym-xr66-ggsy69530-users-manual-429515

Golds-Gym-Ggsy69530-Owners-Manual golds-gym-ggsy69530-owners-manual

GGSY69530 to the manual 7bdec08b-1ecf-4262-8ceb-3c12b8b41a84

2015-02-10

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Model No. GGSY69530
Serial No.
Write the serial number in the
space above for future reference.

USER’S MANUAL

Serial Number Decal (Under Seat)

QUESTIONS?
As a manufacturer, we are committed to providing complete
customer satisfaction. If you
have questions, or if there are
missing or damaged parts, we
will guarantee complete satisfaction through direct assistance from our factory.
TO AVOID DELAYS, PLEASE
CALL DIRECT TO OUR TOLLFREE CUSTOMER HOT LINE.
The trained technicians on our
customer hot line will
provide immediate assistance,
free of charge.
CUSTOMER HOT LINE:

1-800-999-3756
Mon.–Fri., 6 a.m.–6 p.m.
MST

CAUTION
Read all precautions and instructions in this manual before using
this equipment. Save this manual
for future reference.

TABLE OF CONTENTS
WARNING DECAL PLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
WEIGHT RESISTANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
CABLE DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
EXERCISE GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
Note: A PART IDENTIFICATION CHART, a PART LIST, and an EXPLODED DRAWING are attached in the center of this manual. Remove the PART IDENTIFICATION CHART, PART LIST, and EXPLODED DRAWING before
beginning assembly.

WARNING DECAL PLACEMENT
The decal shown here has been
placed on the weight system in the
indicated locations. If the decal is
missing or illegible, call our toll-free
Customer Hot Line at 1-800-999-3756
and order a free replacement decal.
Apply the decal in the location shown.
Decal

Decal

GOLD'S GYM is a registered trademark of Gold's Gym International, Inc. This product is manufactured and
distributed under license from Gold's Gym Merchandising, Inc.

2

IMPORTANT PRECAUTIONS
WARNING:

To reduce the risk of serious injury, read the following important precautions
before using the weight system.
1. Read all instructions in this manual and in
the accompanying literature before using the
weight system.

9. The weight system is designed to support a
a maximum user weight of 300 pounds.
10. The weight system should not be used by
more than one person at a time.

2. It is the responsibility of the owner to ensure
that all users of the weight system are adequately informed of all precautions.

11. Always stand on the foot plate when performing an exercise that could cause the
weight system to tip.

3. The weight system is intended for home use
only. Do not use the weight system in any
commercial, rental, or institutional setting.

12. Never release the butterfly arms, leg lever,
press arm, leg press arm, lat bar, ab strap, or
ankle strap while weights are raised. The
weights will fall with great force.

4. Use the weight system only on a level surface. Cover the floor beneath the weight system to protect the floor.

13. Always disconnect the lat bar from the
weight system when performing an exercise
that does not use the lat bar.

5. Make sure that all parts are properly tightened each time the weight system is used.
Replace any worn parts immediately.

14. Make sure that the cables remain on the pulleys at all times. If the cables bind while you
are exercising, stop immediately and make
sure that the cables are on all of the pulleys.

6. Keep children under 12 and pets away from
the weight system at all times.
7. Keep hands and feet away from moving parts.

15. If you feel pain or dizziness while exercising,
stop immediately and begin cooling down.

8. Always wear athletic shoes for foot protection.

WARNING:

Before beginning this or any exercise program, consult your physician. This
is especially important for persons over the age of 35 or persons with pre-existing health problems.
Read all instructions before using. ICON assumes no responsibility for personal injury or property
damage sustained by or through the use of this product.

3

BEFORE YOU BEGIN
Department toll-free at 1-800-999-3756, Monday
through Friday, 6 a.m. until 6 p.m. Mountain Time
(excluding holidays). To help us assist you, please
note the product model number and serial number
before calling. The model number is GGSY69530. The
serial number can be found on a decal attached to the
weight system (see the front cover of this manual).

Thank you for selecting the versatile GOLD’S GYM®
XR66 weight system. The weight system offers a
selection of weight stations designed to develop every
major muscle group of the body. Whether your goal is
to tone your body, build dramatic muscle size and
strength, or improve your cardiovascular system, the
weight system will help you to achieve the specific
results you want.

Before reading further, please review the drawing
below and familiarize yourself with the parts that are
labeled.

For your benefit, read this manual carefully before
using the weight system. If you have questions after
reading this manual, please call our Customer Service

ASSEMBLED
DIMENSIONS:
Height: 90 in.
Width: 87 in.
Depth: 77 in.

Lat Bar
High Pulley Station
Ab Pulley Station

Butterfly Arm
Press Arm

Backrest

Leg Press
Curl Pad
Left Side
Leg Lever
Right Side

Backrest
Knob

Note: The terms “right side” and “left side” are determined
relative to a person sitting on the seat; they do not correspond
to right and left on the drawings in the manual.

4

Low Pulley
Station
Foot Plate

ASSEMBLY
Make sure you have the following tools:
Make Assembly Easier for Yourself

• Two adjustable wrenches

Everything in this manual is designed to
ensure that the weight system can be assembled successfully by anyone. Before beginning assembly, make sure to read the
information on this page. This brief introduction will save you much more time than
it takes to read it.

• One standard screwdriver
• One phillips screwdriver
• One rubber mallet
• You will also need grease or petroleum jelly, a
small amount of soapy water, and clear tape or
masking tape.

Assembly Requires Two Persons
For your convenience and safety, assemble the
weight system with the help of another person.

Note: Assembly will be more convenient if you have
a socket set, a set of open-end or closed-end
wrenches, or a set of ratchet wrenches.

Set Aside Enough Time

How to Identify Parts

Due to the many features of the weight system, the
assembly process will require several hours. By
setting aside plenty of time and by deciding to
make the task enjoyable, assembly will go smoothly.
You may want to assemble the weight system over
a couple of evenings.

To help you identify the small parts used in assembly,
we have included a PART IDENTIFICATION CHART
in the center of this manual. Place the chart on the
floor and use it to easily identify parts during each
assembly step. Note: Some small parts may have
been pre-attached. If a part is not in the parts
bag, check to see if it has been pre-attached.

Select a Location for the Weight System
How to Orient Parts

Because of its weight and size, the weight system
should be assembled in the location where it will be
used. Make sure that there is enough room to walk
around the weight system as you assemble it.

As you assemble the weight system, make sure that
all parts are oriented exactly as shown in the drawings.

How to Unpack the Box

Tightening Parts

To make assembly as easy as possible, we have
divided the assembly process into four stages. The
parts needed for each stage are found in individual
bags. Important: Wait until you begin each stage
to open the parts bag for that stage. Place all
parts of the weight system in a cleared area and
remove the packing materials. Do not dispose of
the packing materials until assembly is completed.

Tighten all parts as you assemble them, unless
instructed to do otherwise.

Questions?
If you have questions after reading the assembly
instructions, please call our Customer Service
Department at 1-800-999-3756.

The Four Stages of the Assembly Process
Frame Assembly—You will begin by assembling
the base and the uprights that form the skeleton of
the weight system.

Cable Assembly—During this stage you will
attach the cables and pulleys that connect the
arms to the weights.

Arm Assembly—During this stage you will
assemble the arms and the leg lever.

Seat Assembly—During the final stage you will
assemble the seats and the backrests.

5

1

Frame Assembly
1.

42

Before beginning assembly, make sure you
understand the information in the box on
page 5.

42

42
1
84

Locate and open the parts bags labeled
“FRAME ASSEMBLY 1” and “FRAME ASSEMBLY 2.”

83

Press four 40mm x 60mm Inner Caps (42) into
the Right Base (1).

1
42

Insert four M10 x 53mm Carriage Bolts (83) and
an M10 x 78mm Carriage Bolt (84) up through
the Right Base (1). Note: It may be helpful to
place tape over the heads of the Carriage
Bolts to hold them in place.

83
2

2. Press five 40mm x 60mm Inner Caps (42) into
the Left Base (2).

42

Insert four M10 x 53mm Carriage Bolts (83) up
through the Left Base (2). Note: It may be helpful to place tape over the heads of the
Carriage Bolts to hold them in place.

42
2
83
2

42

83
42
3. Attach the Right Base (1) to the Left Base (2) with
four M10 x 78mm Bolts (85), four M10 Washers
(74), and four M10 Nylon Locknuts (75). Do not
tighten the Locknuts yet.

3
85

74

74

85

74

1

2
75

6

85

75

4. Attach the Right Upright (5) to the Right Base (1)
with the indicated two M10 x 53mm Carriage
Bolts (83) and two M10 Nylon Locknuts (75). Do
not tighten the Locknuts yet.

4

Attach the Left Upright (6) to the Left Base (2)
with the indicated two M10 x 53mm Carriage
Bolts (83) and two M10 Nylon Locknuts (75). Do
not tighten the Locknuts yet.
Attach two Backrest Knobs (48) to the Right and
Left Uprights (5, 6).

5
6

48
48

75
75

75

75

2

1
83

5. Press a 60mm Square Inner Cap (46) into the
Right Leg (7). Attach a Leg Bumper (49) to the
Right Leg with an M4 x 25mm Self-tapping Screw
(77) and an M4 Washer (93).

83

5

46
Attach the Right Leg (7) to the Right Base (1)
with the indicated two M10 x 53mm Carriage
Bolts (83) and two M10 Nylon Locknuts (75). Do
not tighten the Locknuts yet.

49
77

93

7

75
75

83

7

1

6. Press a 50mm x 75mm Inner Cap (45) into the
Right Seat Frame (3).

6

86

94 75

3

Attach the Right Seat Frame (3) to the Right Leg
(7) with two M10 x 80mm Bolts (86), two M10
Large Washers (94), and two M10 Nylon
Locknuts (75). Do not tighten the Locknuts yet.

86
86

Attach the Right Seat Frame (3) to the Right
Upright (5) with two M10 x 80mm Bolts (86), two
M10 Large Washers (94), and two M10 Nylon
Locknuts (75). Do not tighten the Locknuts yet.

94
5

86
45
94
7
75
94

7. Attach a Leg Bumper (49) to the Left Leg (8) with
an M4 x 25mm Self-tapping Screw (77) and an
M4 Washer (93).

7

49

Attach the Left Leg (8) to the Left Base (2) with
the indicated two M10 x 53mm Carriage Bolts
(83) and two M10 Nylon Locknuts (75). Do not
tighten the Locknuts yet.

93

8

77
75
75

2
83
8. Orient the Left Seat Frame (4) as shown. Make
sure the brackets are closer to the Left Leg
(8). Attach the Left Seat Frame to the Left Leg
with two M10 x 80mm Bolts (86), two M10 Large
Washers (94), and two M10 Nylon Locknuts (75).
Do not tighten the Locknuts yet.

8
86
4
75 94

86
86

Attach the Left Seat Frame (4) to the Left Upright
(6) with two M10 x 80mm Bolts (86), two M10
Large Washers (94), and two M10 Nylon
Locknuts (75). Do not tighten the Locknuts yet.

94

Bracket

86

6
94
75

8
94

8

9. Slide two Weight Bumpers (50) onto two Weight
Guides (9) as shown.

9

Attach the Weight Guides (9) to the Left Base (2)
with two M10 x 78mm Bolts (85), four M10
Washers (74), four 17mm Spacers (58), and two
M10 Nylon Locknuts (75).

9

50
50

85

74
2
58

75

10. Slide sixteen Weights (30) onto the Weight
Guides (9). Make sure the slots for the Weight
Pin (not shown) are on the indicated side and
on the bottom of the Weights.

58
74

10
9
31

Press a Weight Tube Bumper (35) into a Weight
Tube (34). Insert the Weight Tube into the stack
of Weights (30) as shown.

Lubricate

Pin
Groove

Lubricate the indicated holes in a Top Weight (31)
with grease. Slide the Top Weight onto the Weight
Guides (9). Make sure that the groove on the
Top Weight for the Weight Tube (34) pin is on
the bottom of the Top Weight.

Pin
34

35
30

Slot

9

11. Press three 40mm x 60mm Inner Caps (42) into
the Left Top Frame (11). Press two 40mm x
60mm Thick Inner Caps (91) into the Left Top
Frame. Press two 25mm Round Outer Caps (47)
onto the Left Top Frame.

11

42
11
42

91
47
91
12. Attach the Left Top Frame (11) to the Weight
Guides (9) with two M10 x 78mm Bolts (85), four
M10 Washers (74), four 17mm Spacers (58), and
two M10 Nylon Locknuts (75). Do not tighten the
Locknuts yet.

12
85

74
58
11

82

Attach the Left Top Frame (11) to the Left Upright
(6) with two M10 x 60mm Bolts (82), a Support
Plate (29), and two M10 Nylon Locknuts (75). Do
not tighten the Locknuts yet.

58

75

74

29
75
6
75

9

13. Slide two Weight Bumpers (50) onto the other two
Weight Guides (9).

13

Attach the Weight Guides (9) to the Right Base
(1) with two M10 x 78mm Bolts (85), four M10
Washers (74), four 17mm Spacers (58), and two
M10 Nylon Locknuts (75).

9

50
50

85

74

58
1

74
58

58
74
75

10

14. Slide sixteen Weights (30) onto the Weight
Guides (9). Make sure the slots for the Weight
Pin (not shown) are on the indicated side and
on the bottom of the Weights.

14

9
31

Press a Weight Tube Bumper (35) into a Weight
Tube (34). Insert the Weight Tube into the stack
of Weights (30) as shown.

Lubricate
Lubricate the indicated holes in a Top Weight (31)
with grease. Slide the Top Weight onto the Weight
Guides (9). Make sure that the groove on the
Top Weight for the Weight Tube (34) pin is on
the bottom of the Top Weight.

Pin
Groove

Pin

34

35

30

Slot

15. Press four 40mm x 60mm Inner Caps (42) into
the Right Top Frame (10). Press two 25mm
Round Outer Caps (47) onto the Right Top
Frame.

15
42
10

42

42
47

11

42

16. Attach the Right Top Frame (10) to the Weight
Guides (9) with two M10 x 78mm Bolts (85), four
M10 Washers (74), four 17mm Spacers (58), and
two M10 Nylon Locknuts (75). Do not tighten the
Locknuts yet.

16

74

85

58

58

74

74

75

82
Attach the Right Top Frame (10) to the Right
Upright (5) with two M10 x 60mm Bolts (82), a
Support Plate (29), and two M10 Nylon Locknuts
(75). Do not tighten the Locknuts yet.

58

29
9

74

10 58

75

5
75
75
17. Attach the Right Top Frame (10) to the Left Top
Frame (11) with two M10 x 80mm Bolts (86), two
M10 Washers (74), and two M10 Nylon Locknuts
(75).

17
86

74
75
10

Tighten the M10 Nylon Locknuts (75) used in
steps 3–17.

74
11

18

Arm Assembly

45
12

18. Open the part bag labeled “ARM ASSEMBLY.”
Press a 50mm x 75mm Inner Cap (45) into the
Leg Press Arm (12).
Lubricate an M12 x 102mm Bolt (81) with grease.
Attach the Leg Press Arm (12) to the Right Base
(1) with the Bolt and an M12 Nylon Locknut (95).
Do not overtighten the Locknut; the Leg Press
Arm must be able to pivot easily.

95
81

1
Lubricate
19. Lubricate an M12 x 104mm Bolt (67) with grease.
Attach the Leg Press Plate (13) to the Leg Press
Arm (12) with the Bolt and an M12 Nylon Locknut
(95). Make sure the bar is closer to the
ground. Do not overtighten the Locknut; the
Leg Press Plate must be able to pivot easily.

19
13
95
Bar
12
67

12

Lubricate

20. Lubricate an M12 x 102mm Bolt (81) with grease.
Attach the Press Frame (14) to the Right Base (1)
with the Bolt and an M12 Locknut (95). Make
sure the hole is closer to the indicated side of
the Press Frame. Do not overtighten the
Locknut; the Press Frame must be able to
pivot easily.

20

14
Hole
95

81
1
Lubricate
21. Press a 50mm Square Inner Cap (43) into a
Press Arm (15). Press two 25mm Round Inner
Caps (65) into the Press Arm.

21

Wet the handles on the Press Arm (15) with
soapy water. Slide two Grips (68) onto the handles.

68

43

15

Attach the Press Arm (15) to the Press Frame
(14) with two M10 x 70mm Bolts (87) and two
M10 Nylon Locknuts (75).

65

Attach the other Press Arm (15) to the Press
Frame (14) in the same manner.

75

87
22. Press two 50mm Square Inner Caps (43) into the
Leg Lever (18).

14

22

Lubricate an M10 x 78mm Bolt (85) with grease.
Orient the Leg Lever (18) as shown and attach it
to the Left Leg (8) with the Bolt and an M10
Nylon Locknut (75). Do not overtighten the
Locknut; the Leg Lever must be able to pivot
easily.

15

75

43

85
18
Lubricate

8

Small
Slot
43

23. Lubricate both axles on the Left Top Frame (11)
with grease.

23

11
Axle

Slide the Left Fly Pivot (21) onto the indicated
axle on the Left Top Frame (11). Set two 25mm
Retainer Rings (53) on a 25mm Round Outer Cap
(47). Make sure the teeth on the Rings are
toward the Cap, as shown in the inset drawing. Tap the Retainer Rings and Outer Cap onto
the axle. Repeat with the Right Fly Pivot (22).

22
Axle
53
47

13

21
53
47

24. Press a 50mm Square Inner Cap (43) into a
Butterfly Arm (20).

24
20

Wet a Fly Handle (66) and the inside of a Long
Foam Pad (97) with soapy water. Slide the Foam
Pad onto the Handle.

97

66

Attach a Fly Handle (66) to the Butterfly Arm (20)
with two M10 x 25mm Button Screws (60) and
two M10 Washers (74).
Repeat this step with the other Butterfly Arm
(not shown). Make sure that the Fly Handle is
oriented as shown in step 25.

74

60

43
25

25. Lubricate an M10 x 80mm Bolt (86) with grease.
Attach the left Butterfly Arm (20) to the Left Fly
Pivot (21) with the Bolt and an M10 Nylon
Locknut (75).

75
20

86
21 Lubricate

Attach the right Butterfly Arm (20) to the Right
Fly Pivot (22) in the same manner.
22
20

Cable Assembly
26.

26

IMPORTANT: Refer to the CABLE DIAGRAMS
on pages 27 and 28 for help identifying the
cables.

89
64
90
21

Locate the Butterfly Cable (64). Attach the
Cable to the Left Fly Pivot (21) with an M8 x
58mm Shoulder Bolt (89), two M8 Washers (90),
and an M8 Nylon Locknut (54).

90
54

27. Wrap the Butterfly Cable (64) over a “V”-pulley
(40). Attach the “V”-pulley and a Large Cable Trap
(39) to the bracket on the Left Upright (6) with an
M10 x 60mm Bolt (82) and an M10 Nylon Locknut
(75). Make sure that the Cable Trap is turned to
hold the Cable in the groove of the “V”-pulley.

27

82
39
40
64
6
75

14

28. Wrap the Butterfly Cable (64) under a 90mm
Pulley (38). Attach the Pulley and a Cable Trap
(37) between the second set of holes from the top
of the two Pulley Plates (36) with an M10 x 48mm
Bolt (23) and an M10 Nylon Locknut (75). Make
sure that the Cable Trap is turned to hold the
Cable in the groove of the Pulley.

28
75

37
38

64
36
36
23
29. Wrap the Butterfly Cable (64) over a “V”-pulley
(40). Attach the “V”-pulley and a Large Cable Trap
(39) to the bracket on the Left Upright (6) with an
M10 x 60mm Bolt (82) and an M10 Nylon Locknut
(75). Make sure that the Cable Trap is turned to
hold the Cable in the groove of the “V”-pulley.

29

82

6
39 40
75

64

30. Attach the Butterfly Cable (64) to the Right Fly
Pivot (22) with an M8 x 58mm Shoulder Bolt (89),
two M8 Washers (90), and an M8 Nylon Locknut
(54).

30

64
89
90
22
54

31. Locate the Low Cable (63). Route the Cable
under a 90mm Pulley (38). Attach the Pulley
inside the bracket on the Left Base (2) with an
M10 x 45mm Bolt (78) and an M10 Nylon Locknut
(75).

31

38
75
2
78
63

15

32. Wrap the Low Cable (63) around a 90mm Pulley
(38). Attach the Pulley inside the Left Leg (8) with
an M10 x 78mm Bolt (85), two M10 Washers
(74), two 17mm spacers (58), and an M10 Nylon
Locknut (75).

32
74
75

8
58

38

74

63

58
85

33. Route the Low Cable (63) through the Leg Lever
(18), around a 90mm Pulley (38), and back
through the Leg Lever and Left Leg (8). Attach the
Pulley inside the Leg Lever with an M10 x 67mm
Bolt (92), two M10 Washers (74), two 12mm
Spacers (57), and an M10 Nylon Locknut (75).

33
18

75

57
8
74

57

38
63
74
92

34. Wrap the Low Cable (63) under a 90mm Pulley
(38). Attach the Pulley to the Left Base (2) with an
M10 x 45mm Bolt (78) and an M10 Nylon Locknut
(75).

34
38
63

75
78
2

35. Wrap the Low Cable (63) under a 90mm Pulley
(38). Attach the Pulley and a Cable Trap (37) to
the indicated bracket on the Left Upright (6) with
an M10 x 48mm Bolt (23) and an M10 Nylon
Locknut (75). Make sure the Cable Trap is oriented to hold the Cable in the groove of the
Pulley.

35

75
37
38
23

16

63
6

36. Wrap the Low Cable (63) over a 90mm Pulley
(38). Attach the Pulley and a Cable Trap (37)
between the second set of holes from the bottom
of the two Pulley Plates (36) with an M10 x 48mm
Bolt (23) and an M10 Nylon Locknut (75). Make
sure that the Cable Trap is turned to hold the
Cable in the groove of the Pulley.

36

36

75

23
37
38
63

37. Wrap the Low Cable (63) under a 90mm Pulley
(78). Attach the Pulley and a Cable Trap (37) to
the Left Base (2) with an M10 x 48mm Bolt (23)
and an M10 Nylon Locknut (75). Make sure that
the Cable Trap is turned to hold the Cable in
place.

37

75

2

63
23 37
38. Wrap the Low Cable (63) over a 90mm Pulley
(38). Attach the Pulley to the bracket (bracket 1)
on the Left Top Frame (11) with an M10 x 45mm
Bolt (78) and an M10 Nylon Locknut (75).

38

38

11
75

Wrap the Low Cable (63) over another 90mm
Pulley (38). Attach the Pulley to the other bracket
on the Left Top Frame (11) with an M10 x 45mm
Bolt (78) and an M10 Nylon Locknut (75).

78
Bracket 1

75
38

38
63

39. Thread an M12 Nut (80) onto the Low Cable (63)
as far as it will go. Slide a 50mm Washer (59)
onto the Cable and thread the Cable into the left
Weight Tube (34) until the Cable is tight. Tighten
the Nut against the Washer. Do not overtighten
the Cable into the Weight Tube or the Top
Weight (31) will be lifted off the weight stack.

39
63
80
31

40. Locate the High Cable (61). Route the small ball
on the Cable (61) through the Right Upright (5)
and under a 90mm Pulley (38). Make sure the
Cable is over the welded bar inside the
Upright. Attach the Pulley inside the Upright with
an M10 x 78mm Bolt (85), two M10 Washers
(74), two 17mm Spacer (58), and an M10 Nylon
Locknut (75).

59
34

40
75
74
Large
Ball
61

17

38

58
58

74
85

5

41. Wrap the High Cable (61) over a 90mm Pulley
(38). Attach the Pulley to the Right Top Frame
(10) with an M10 x 45mm Bolt (78) and an M10
Nylon Locknut (75).

41
10
38
78

75
61

42. Wrap the High Cable (61) under a 90mm Pulley
(38). Attach the Pulley and a Cable Trap (37) to
the second set of holes from the top of the
Double “U”-bracket (41) with an M10 x 48mm Bolt
(23) and an M10 Nylon Locknut (75). Make sure
the Cable Trap is turned to hold the Cable in
the groove of the Pulley.

42
37

61
38
41

75

43. Route the High Cable (61) up through the Right
Top Frame (10) and over a 90mm Pulley (38).
Attach the Pulley inside the Top Frame with an
M10 x 78mm Bolt (85), two M10 Washers (74),
two 17mm Spacers (58), and an M10 Nylon
Locknut (75).

43

85

23

61

74

38

58
10
74
58
75

44. Route the High Cable (61) over a 90mm Pulley
(38) and down through the Right Top Frame (10).
Attach the Pulley inside the Top Frame with an
M10 x 78mm Bolt (85), two M10 Washers (74),
two 17mm Spacers (58), and an M10 Nylon
Locknut (75).

44
75

38
74

61
10

58

74
58
85

45. Locate the Long Cable (62). Attach the eyelet
on the Cable to the Right Upright (5) with an M10
x 110mm Bolt (88), an M10 Small Washer (33),
and an M10 Nylon Locknut (75). Do not tighten
the Locknut yet.

45

75

33
5
62 88

18

46. Wrap the Long Cable (62) under a 90mm Pulley
(38). Attach the Pulley and a Cable Trap (37) to
the Press Frame (14) with an M10 x 119mm Bolt
(76) and an M10 Nylon Locknut (75). Make sure
that the Cable Trap is turned to hold the Cable
in place. Do not tighten the Locknut yet.

46

75
14

62
76

38

47. Wrap the Long Cable (62) under a 90mm Pulley
(38). Attach the Pulley and a Cable Trap (37) to
the Right Seat Frame (3) with an M10 x 119mm
Bolt (76) and an M10 Nylon Locknut (75). Make
sure that the Cable Trap is turned to hold the
Cable in place. Do not tighten the Locknut yet.

37

47
38
75

3

62

37
76
75
78

48. Wrap the Long Cable (62) over a 90mm Pulley
(38). Attach the Pulley and a Cable Trap (37) to
the Leg Press Arm (12) with an M10 x 123mm
Bolt (98), an M10 Large Washer (94), and an
M10 Nylon Locknut (75). Make sure that the
Cable Trap is turned to hold the Cable in
place. Do not tighten the Locknut yet.

48

38

75

62

12
98

94
37
49. Wrap the Long Cable (62) around a 90mm Pulley
(38). Attach the Pulley to the Right Upright (5)
with an M10 x 45mm Bolt (78) and an M10 Nylon
Locknut (75). Make sure that the Cable Trap is
turned to hold the Cable in place.

49
78
62
5
38

50. Remove the M10 Nylon Locknut (75) used in step
48.

50

Wrap the Long Cable (62) under a 90mm Pulley
(38). Attach the Pulley and a Cable Trap (37) to
the Leg Press Arm (12) with the M10 x 123mm
Bolt (98) used in step 48, an M10 Large Washer
(94), and the M10 Nylon Locknut (75). Make sure
that the Cable Trap is turned to hold the Cable
in place.

75
37
38

98

62
94
12

19

75

51. Remove the M10 Nylon Locknut (75) used in step
47.

51

Wrap the Long Cable (62) over a 90mm Pulley
(38). Attach the Pulley and a Cable Trap (37) to
the Right Seat Frame (3) with the M10 x 119mm
Bolt (76) used in step 47 and the M10 Nylon
Locknut (75). Make sure that the Cable Trap is
turned to hold the Cable in place.

38

75

3 76

37
62

52. Remove the M10 Nylon Locknut (75) used in step
46.

52

Wrap the Long Cable (62) over a 90mm Pulley
(38). Attach the Pulley and a Cable Trap (37) to
the Press Frame (14) with the M10 x 119mm Bolt
(76) used in step 46, and the M10 Nylon Locknut
(75). Make sure that the Cable Trap is turned
to hold the Cable in place.

62

75
37

38
14

53. Remove the M10 Nylon Locknut (75) used in step
45.

53

75

76

62
74

Wrap the Long Cable (62) under a 90mm Pulley
(38). Attach the Pulley and a Cable Trap (37) to
the Right Upright (5) with the M10 x 110mm Bolt
(88) used in step 45, an M10 Washer (74), and
the M10 Nylon Locknut (75). Make sure that the
Cable Trap is turned to hold the Cable in
place.

37
38

5
54. Wrap the Long Cable (62) over a 90mm Pulley
(38). Attach the Pulley and a Cable Trap (37) to
the second set of holes from the bottom of the
Double “U”-bracket (41) with an M10 x 48mm Bolt
(23) and an M10 Nylon Locknut (75). Make sure
the Cable Trap is turned to hold the Cable in
the groove of the Pulley.

88

54
75
23
41
38
62
37

55. Wrap the Long Cable (62) under a 90mm Pulley
(78). Attach the Pulley and a Cable Trap (37) to
the Right Base (1) with an M10 x 48mm Bolt (23)
and an M10 Nylon Locknut (75). Make sure that
the Cable Trap is turned to hold the Cable in
place.

55

75

62
1

23

38
37

20

56. Wrap the Long Cable (62) around a 90mm Pulley
(38). Attach the Pulley and a Cable Trap (37) to
the M10 x 78mm Carriage Bolt (84) in the Right
Base (1) with an M10 Nylon Locknut (75). Make
sure the Cable Trap is oriented to hold the
Cable in the groove of the Pulley.

56

75
37
38
62

84

1
57. Note: The next three steps are shown from the
back of the weight system.

57
78

Route the Long Cable (62) under the right stack
of Weights (30) and through the bracket on the
Right Base (1). Attach a 90mm Pulley (38) over
the Cable with an M10 x 45mm Bolt (78) and an
M10 Nylon Locknut (75).

62
38
30

58. Route the Long Cable (62) over a 90mm Pulley
(38). Attach the Pulley to the indicated bracket on
the Right Top Frame (10) with an M10 x 45mm
Bolt (78) and an M10 Nylon Locknut (75).

75

1

58
10
78
38
75
62

59. Route the Long Cable (62) over a 90mm Pulley
(38). Attach the Pulley to the indicated bracket on
the Right Top Frame (10) with an M10 x 45mm
Bolt (78) and an M10 Nylon Locknut (75).

59

78
10
75
38
62

60. Thread an M12 Nut (80) onto the Long Cable (62)
as far as it will go. Slide a 50mm Washer (59)
onto the Cable and thread the Cable into the right
Weight Tube (34) until the Cable is tight. Tighten
the Nut against the Washer.

60
62
80
59
34

61

Seat Assembly

26

61. Locate and open the parts bag labeled “SEAT
ASSEMBLY.”
Attach the Seat (26) with the serial number decal
to the Left Seat Frame (4) with four M6 x 16mm
Screws (79). Attach the other Seat to the Right
Seat Frame (not shown) in the same manner.

Wide
End

4
79
Serial Number Decal

21

62. Press a 38mm Square Inner Cap (44) into a
Backrest Frame (16). Attach a Backrest (27) to the
Backrest Frame with four M6 x 20mm Screws (96).

62

6 44 96

Pull the Backrest Knob (48) on the Left Upright
(6) out as far as it will go and insert the Backrest
Frame (16) into the Upright. Engage the Knob
into one of the holes in the Backrest Frame, and
turn the Knob clockwise until it is tight.

96
27
48
16

Attach the other Backrest to the Right Upright
(not shown) in the same manner. Note: The
tops of the Backrests should be closer to the
Uprights than the bottoms.
63. Press the two 19mm Round Inner Caps (24) into
the ends of a Pad Tube (17). Insert the Pad Tube
into the tube on the Left Leg (8). Slide the two
Foam Pads (25) onto the Pad Tube as shown.

63
8
25

Assemble the other Pad Tube (17) to the Leg
Lever (18) in the same manner.

18

17
24
25
24

64. Attach the Curl Pad (28) to the Curl Post (19) with
four M6 x 16mm Screws (79).

17

64
28

19
79

65. Make sure that all parts have been properly tightened. The use of the remaining parts will be explained in
ADJUSTMENTS, beginning on the following page.
Before using the weight system, pull each cable a few times to make sure that the cables move smoothly
over the pulleys. If one of the cables does not move smoothly, find and correct the problem. IMPORTANT: If
the cables are not properly installed, they may be damaged when heavy weight is used. See the
CABLE DIAGRAMS on pages 27 and 28 of this manual for proper cable routing. If there is any slack
in the cables, you will need to remove the slack by tightening the cables. See TROUBLESHOOTING
on page 26.

22

ADJUSTMENTS
This section explains how to adjust the weight system. See the EXERCISE GUIDELINES on page 29 for important
information about how to get the most benefit from your exercise program. Also, refer to the accompanying exercise
guide to see the correct form for each exercise. IMPORTANT: When attaching the accessories, make sure that
they are in the correct starting position for the exercise to be performed. If there is any slack in the cables
or chain as an exercise is performed, the effectiveness of the exercise will be reduced.
Make sure all parts are properly tightened each time the weight system is used. Replace any worn parts immediately. The weight system can be cleaned with a damp cloth and a mild, non-abrasive detergent. Do not use solvents.
ADJUSTING THE BACKRESTS
To adjust the position of a Backrest (27), first turn the
Backrest Knob (48) counterclockwise several turns to
loosen it. Next, pull the Knob and slide the Backrest
Frame (16) to the desired position. Engage the Knob
into one of the holes in the Backrest Frame, and turn
the Knob clockwise until it is tight.

16

27

48

ADJUSTING THE CURL PAD
To use the Curl Pad (28), insert the Curl Post (19) into
the Left Leg (8). Tighten the Curl Knob (56) into the
Left Leg and the Curl Post.

28

When the Curl Pad (28) is not in use, remove the Curl
Knob (56) and the Curl Post (19) from the Left Leg (8).
Store the Curl Pad out of the way of the weight
system.
19

56
8

ATTACHING THE ACCESSORIES
Attach the Lat Bar (69) to the High Cable (61) at the
high pulley station with a Cable Clip (71). For some
exercises, the Chain (70) should be attached between
the Lat Bar and the Cable with two Cable Clips.
Adjust the length of the Chain between the Lat
Bar and the Cable so the Lat Bar is in the correct
starting position for the exercise to be performed.

61
71
70
71

The Ankle Strap (not shown) or the Ab Strap (not
shown) can be attached to a cable at any of the pulley stations in the same manner.

69

23

CHANGING THE WEIGHT SETTING
30
To change the setting of a weight stack, insert a
Weight Pin (32) under the desired Weight (30). Insert
the Weight Pin so that the bent end touches the
weight stack. Turn the bent end down.
Note: Due to the cables and pulleys, the amount
of resistance at each exercise station may vary
from the weight setting. Use the WEIGHT
RESISTANCE CHART on page 25 to find the
approximate amount of resistance at each weight
station.

32

24

WEIGHT RESISTANCE CHART
The chart below shows the approximate weight resistance at each exercise station. “Top” refers to the 6 lb. top
weight. The other numbers refer to the 12.5 lb. weight plates. Weight resistance shown for the butterfly arm station is for each butterfly arm. Note: The actual resistance at each station may vary due to differences in
individual weight plates as well as friction between the cables, pulleys, and weight guides.

WEIGHT

HIGH
PULLEY
(lbs.)

AB
PULLEY
(lbs.)

PRESS
ARM
(lbs.)

LEG
PRESS
(lbs.)

BUTTERFLY ARM
(lbs.)

LEG
LEVER
(lbs.)

LOW
PULLEY
(lbs.)

Top

20

21

32

47

9

25

22

1

35

35

50

70

14

39

36

2

51

51

71

101

20

54

51

3

68

66

90

128

25

70

67

4

84

81

110

157

31

86

82

5

100

96

130

186

38

102

97

6

116

111

150

215

45

118

112

7

132

126

170

244

52

134

127

8

148

141

190

273

59

150

142

9

164

156

210

302

66

166

157

10

180

171

230

331

73

182

172

11

196

186

250

360

80

198

187

12

212

201

270

387

87

214

202

13

228

216

290

415

94

230

217

14

244

231

310

445

101

246

232

15

260

246

330

475

106

262

247

16

273

265

348

501

110

274

260

25

TROUBLESHOOTING
Make sure all parts are properly tightened each time the weight system is used. Replace any worn parts immediately. The weight system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents.
TIGHTENING THE CABLES
Woven cable, the type of cable used on the weight system, can stretch slightly when it is first used. If there is
slack in the cables before resistance is felt, the cables should be tightened. To tighten the cables, first insert the
weight pins into the centers of the weight stacks. Slack can be removed from the cables in several ways:
See drawing 1. Remove an M10 Nylon Locknut (75),
M10 x 48mm Bolt (23), 90mm Pulley (38), and Cable
Trap (37) from the Double “U”-bracket (41). Reattach
the Pulley and the Cable Trap between a set of holes
closer to the center of the “U”-bracket with the Bolt
and Locknut. Make sure the Cable Trap is turned to
hold the Cable in the groove of the Pulley.

1

41
23

Adjust the 90mm Pulleys (38) attached to the two
Pulley Plates (36 [not shown]) in the same manner.

38

37

See drawing 2. To tighten the Long Cable (62) or the
Low Cable (63), loosen the M12 Nut (80) away from
the 50mm Washer (59). Screw the Cable into the
Weight Tube (34) and retighten the Nut against the
Washer.

75

2
62 or 63
80
59
34

Do not overtighten the cables. If the cables are overtightened, the top weights will be lifted off the
weight stacks.
If a cable slips off the pulleys repeatedly, it may have become twisted. Remove the cable and re-install it.
If the cables need to be replaced, see ORDERING REPLACEMENT PARTS on the back cover of this manual.

26

CABLE DIAGRAMS
The cable diagrams show the proper routing of the High Cable (61), the Long Cable (62), the Low Cable (63),
and the Butterfly Cable (64). Use the diagrams to make sure that the cables and the cable traps have been
assembled correctly. If the cables have not been correctly routed, the weight system will not function properly
and damage may occur. The numbers show the correct route for each cable. Make sure that the cable traps
do not touch or bind the cables.

14
15

4
High Cable (61)
Length: 9 feet 2 inches
5
2

3
1

10
16

7

13

3

9

12
1

8
2

6

5

11
Long Cable (62)
Length: 35 feet 1 inch

4

27

9
2

4

1

8

Butterfly Cable (64)
Length: 5 feet 5 inches

5

3

10
6

Low Cable (63)
Length: 23 feet 2 inches

4

3

5
7
2

28

1

EXERCISE GUIDELINES
THE FOUR BASIC TYPES OF WORKOUTS

PERSONALIZING YOUR EXERCISE PROGRAM

MUSCLE BUILDING
To increase the size and strength of your muscles,
push them close to their maximum capacity. Your muscles will continually adapt and grow as you progressively increase the intensity of your exercise. You can
adjust the intensity level of an individual exercise in
two ways:
• by changing the amount of resistance used
• by changing the number of repetitions or sets performed. (A “repetition” is one complete cycle of an
exercise, such as one sit-up. A “set” is a series of
repetitions.)

Determining the exact length of time for each workout,
as well as the number of repetitions or sets completed,
is an individual matter. It is important to avoid overdoing it during the first few months of your exercise program. You should progress at your own pace and be
sensitive to your body’s signals. If you experience pain
or dizziness at any time while exercising, stop immediately and begin cooling down. Find out what is wrong
before continuing. Remember that adequate rest and a
proper diet are important factors in any exercise program.
WARMING UP

The proper amount of resistance for each exercise
depends upon the individual user. You must gauge
your limits and select the amount of resistance that is
right for you. Begin with 3 sets of 8 repetitions for each
exercise you perform. Rest for 3 minutes after each
set. When you can complete 3 sets of 12 repetitions
without difficulty, increase the amount of resistance.

Begin each workout with 5 to 10 minutes of stretching
and light exercise to warm up. Warming up prepares
your body for more strenuous exercise by increasing
circulation, raising your body temperature and delivering more oxygen to your muscles.
WORKING OUT

TONING
You can tone your muscles by pushing them to a moderate percentage of their capacity. Select a moderate
amount of resistance and increase the number of repetitions in each set. Complete as many sets of 15 to
20 repetitions as possible without discomfort. Rest for
1 minute after each set. Work your muscles by completing more sets rather than by using high amounts of
resistance.

Each workout should include 6 to 10 different exercises. Select exercises for every major muscle group,
emphasizing areas that you want to develop most. To
give balance and variety to your workouts, vary the
exercises from session to session.
Schedule your workouts for the time of day when your
energy level is the highest. Each workout should be
followed by at least one day of rest. Once you find the
schedule that is right for you, stick with it.

WEIGHT LOSS
To lose weight, use a low amount of resistance and
increase the number of repetitions in each set.
Exercise for 20 to 30 minutes, resting for a maximum
of 30 seconds between sets.

EXERCISE FORM

CROSS TRAINING
Cross training is an efficient way to get a complete and
well-balanced fitness program. An example of a balanced program is:
• Plan strength training workouts on Monday,
Wednesday, and Friday.
• Plan 20 to 30 minutes of aerobic exercise, such as
running on a treadmill or riding on an elliptical or
exercise bike, on Tuesday and Thursday.
• Rest from both strength training and aerobic exercise
for at least one full day each week to give your body
time to regenerate.
The combination of strength training and aerobic exercise will reshape and strengthen your body, plus develop your heart and lungs.

Maintaining proper form is an essential part of an
effective exercise program. This requires moving
through the full range of motion for each exercise, and
moving only the appropriate parts of the body.
Exercising in an uncontrolled manner will leave you
feeling exhausted. On the exercise guide accompanying this manual you will find photographs showing the
correct form for several exercises, and a list of the
muscles affected. Refer to the muscle chart on the
next page to find the names of the muscles.
The repetitions in each set should be performed
smoothly and without pausing. The exertion stage of
each repetition should last about half as long as the
return stage. Proper breathing is important. Exhale
during the exertion stage of each repetition and inhale
during the return stroke. Never hold your breath.

29

Rest for a short period of time after each set. The
ideal resting periods are:
• Rest for three minutes after each set for a muscle
building workout.
• Rest for one minute after each set for a toning workout.
• Rest for 30 seconds after each set for a weight loss
workout.
Plan to spend the first couple of weeks familiarizing
yourself with the equipment and learning the proper
form for each exercise.

slowly as you stretch and do not bounce. Ease into
each stretch gradually and go only as far as you can
without strain. Stretching at the end of each workout
is an effective way to increase flexibility.
STAYING MOTIVATED
For motivation, keep a record of each workout. The
chart on page 31 of this manual can be photocopied
and used to schedule and record your workouts. List
the date, the exercises performed, the resistance
used, and the numbers of sets and repetitions completed. Record your weight and key body measurements at the end of every month. Remember, the key
to achieving the greatest results is to make exercise a
regular and enjoyable part of your everyday life.

COOLING DOWN
End each workout with 5 to 10 minutes of stretching.
Include stretches for both your arms and legs. Move

MUSCLE CHART
O
A

P
L

B

Q

C

R

D

S

E

T
F
G

M

U

N

H

V

I

W

J

X

K

30

A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
K.
L.
M.
N.
O.
P.
Q.
R.
S.
T.
U.
V.
W.
X.

Sternomastoid (neck)
Pectoralis Major (chest)
Biceps (front of arm)
Obliques (waist)
Brachioradials (forearm)
Hip Flexors (upper thigh)
Abductor (outer thigh)
Quadriceps (front of thigh)
Sartorius (front of thigh)
Tibialis Anterior (front of calf)
Soleus (front of calf)
Anterior Deltoid (shoulder)
Rectus Abdominus (stomach)
Adductor (inner thigh)
Trapezius (upper back)
Rhomboideus (upper back)
Posterior Deltoid (shoulder)
Triceps (back of arm)
Latissimus Dorsi (mid back)
Spinae Erectors (lower back)
Gluteus Medius (hip)
Gluteus Maximus (buttocks)
Hamstring (back of leg)
Gastrocnemius (back of calf)

EXERCISE

MONDAY

WEIGHT

SETS

REPS

WEIGHT

SETS

REPS

WEIGHT

SETS

REPS

Date:

/

/

AEROBIC EXERCISE

TUESDAY
Date:

/

/

WEDNESDAY

EXERCISE

Date:

/

/

THURSDAY

AEROBIC EXERCISE

Date:

/

/
EXERCISE

FRIDAY
Date:

/

/

Make photocopies of this page for scheduling and recording your workouts.

31

PART IDENTIFICATION CHART—Model No. GGSY69530

R0903A

Refer to the drawings below to identify small parts used in assembly. The number in parentheses by each drawing is the key number of the part, from the PART LIST in the center of this manual. Note: Some small parts
may have been pre-attached. If a part is not in the parts bag, check to see if it has been pre-attached.

M12 Nut (95)

M12 Locknut (95)

M6 x 16mm Screw (79)
50mm Washer (59)

M10 Nylon Locknut (75)
M6 x 20mm Screw (96)

M8 Nylon Locknut (54)

M4 x 25mm Self-tapping Screw (77)

M10 x 25mm Button Screw (60)
M10 Large Washer (94)

M10 x 45mm Bolt (78)

M10 x 48mm Bolt (23)
M10 Washer (74)
M4 Washer (93)
M8 x 58mm Shoulder Bolt (89)

M10 Small Washer (33)

M8 Washer (90)

M10 x 53mm Carriage Bolt (83)

M10 x 60mm Bolt (82)

M10 x 67mm Bolt (92)

M10 x 70mm Bolt (87)

M10 x 78mm Bolt (85)

M10 x 80mm Bolt (86)

M10 x 78mm Carriage Bolt (84)

M12 x 102mm Bolt (81)

M12 x 104mm Bolt (67)

M10 x 110mm Bolt (88)

M10 x 119mm Bolt (76)

M10 x 123mm Bolt (98)

19mm Round Inner Cap (24)
25mm Round Outer Cap (47)
25mm Retainer Ring (53)

25mm Round Inner Cap (65)

60mm Square Inner Cap (46)
40mm x 60mm Inner Cap (42)

40mm x 60mm Thick Inner Cap (91)
50mm Square Inner Cap (43)

50mm x 75mm Inner Cap (45)

38mm Square Inner Cap (44)

PART LIST—Model No. GGSY69530
Key No.

Qty.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51

1
1
1
1
1
1
1
1
4
1
1
1
1
1
2
2
2
1
1
2
1
1
7
4
4
2
2
1
2
32
2
2
1
2
2
2
15
29
2
2
1
16
6
4
2
1
6
2
2
4
4

Description
Right Base
Left Base
Right Seat Frame
Left Seat Frame
Right Upright
Left Upright
Right Leg
Left Leg
Weight Guide
Right Top Frame
Left Top Frame
Leg Press Arm
Leg Press Plate
Press Frame
Press Arm
Backrest Frame
Pad Tube
Leg Lever
Curl Post
Butterfly Arm
Left Fly Pivot
Right Fly Pivot
M10 x 48mm Bolt
19mm Round Inner Cap
Foam Pad
Seat
Backrest
Curl Pad
Support Plate
Weight
Top Weight
Weight Pin
M10 Small Washer
Weight Tube
Weight Tube Bumper
Pulley Plate
Cable Trap
90mm Pulley
Large Cable Trap
“V”-pulley
Double “U”-bracket
40mm x 60mm Inner Cap
50mm Square Inner Cap
38mm Square Inner Cap
50mm x 75mm Inner Cap
60mm Square Inner Cap
25mm Round Outer Cap
Backrest Knob
Leg Bumper
Weight Bumper
Round Arm Bushing

R0903A

Key No.

Qty.

52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
#
#
#
#

4
4
2
1
1
2
24
2
4
1
1
1
1
4
2
1
6
1
1
3
1
1
37
69
2
2
9
12
2
2
6
8
1
17
12
4
1
2
4
2
1
2
10
3
8
2
1
1
1
1
2

Description
Pivot Bushing
25mm Retainer Ring
M8 Nylon Locknut
Square Bushing
Curl Knob
12mm Spacer
17mm Spacer
50mm Washer
M10 x 25mm Button Screw
High Cable
Long Cable
Low Cable
Butterfly Cable
25mm Round Inner Cap
Fly Handle
M12 x 104mm Bolt
Grip
Lat Bar
Chain
Cable Clip
Ab Strap
Ankle Strap
M10 Washer
M10 Nylon Locknut
M10 x 119mm Bolt
M4 x 25mm Self-taping Screw
M10 x 45mm Bolt
M6 x 16mm Screw
M12 Nut
M12 x 102mm Bolt
M10 x 60mm Bolt
M10 x 53mm Carriage Bolt
M10 x 78mm Carriage Bolt
M10 x 78mm Bolt
M10 x 80mm Bolt
M10 x 70mm Bolt
M10 x 110mm Bolt
M8 x 58mm Shoulder Bolt
M8 Washer
40mm x 60mm Thick Inner Cap
M10 x 67mm Bolt
M4 Washer
M10 Large Washer
M12 Locknut
M6 x 20mm Screw
Long Foam Pad
M10 x 123mm Bolt
User’s Manual
Exercise Guide
“L”-wrench
Grease Pack

Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice.

95

87

37

75

94

95

29

14

75

15

76

75
49

13

68

58

86

94

81

42

37

37

85

75

74

75

79

83

75

7

46

79

38

26

43

78

58

38

74

47

42

86

38

75

42 85

94 38 77 93 75
75
98

67

37

38

61

74

75

38

58

78

68 42

81

15

68

12

38

95 45

37 38

75

65

43

82

65

3
86
37

10

86

75

1

78

73

42

75

38
79
45
42 38

27

38

47

75
75

38
58 74 42

83

76

75

38

84

37

72

38

75

75

37

75

23

23

75

74

75

75

38

75

88

33

94

75

48

85

74

58

62

94

74

42 38

75
41
23

37

38 75

75

37

38

5

44

74

74
78

16
96 75

96

61 58

38

75

75

75

74

75 74

58

74 85

9

75

74
58 58

50 85

32

30

31

35

34

59

80

85

74

85

62

58

74

58

50

74
58

63

58

85

74

85 50

74

74

75

58

85

9

74 75

74
58
58

85 50

75

37

23

42

74

75

68

71

74

23

6

74

75

94

94
38 37

75

48

39 40
75

74 75

58

82

75

70

38

69

83

74

86

75

16

44

75

86

26

96

2

74
42

68

78

38

85

79
79

4

36

42

85

75
74

85

78

90

74

75

75

58

54

42

51

24

17

28

43

74

43

52

57

75
38

17

24

60 74
22
86

52

86

18
74
92

63

19

60

75

64

21
52

51

89
90
52

51

54

75
49 25
93
75
77
74 38

75

79

43

94

8

51

55

38

91

75

44

64

53 89
90
44
90
47

42

29

82

20

66

53

75

56

27

86

83

75

86

86

23

38

91

74

86

47

74

78

11

38

42

38

37

96

37

85

75 36

75

40

39

82

97

43

66

20

25

EXPLODED DRAWING—Model No. GGSY69530
R0903A

ORDERING REPLACEMENT PARTS
To order replacement parts, simply call our Customer Service Department toll-free at 1-800-999-3756, Monday
through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please be prepared to give the following information:
1. The MODEL NUMBER of the product (GGSY69530)
2. The NAME of the product (GOLD’S GYM® XR66 weight system)
3. The SERIAL NUMBER of the product (see the front cover of this manual)
4. The KEY NUMBER and DESCRIPTION of the part(s) (see the PART LIST and EXPLODED DRAWING in the
center of this manual)

LIMITED WARRANTY
ICON Health & Fitness, Inc. (ICON), warrants this product to be free from defects in workmanship and material, under normal use and service conditions, for a period of ninety (90) days from the date of purchase. This
warranty extends only to the original purchaser. ICON's obligation under this warranty is limited to replacing
or repairing, at ICON's option, the product through one of its authorized service centers. All repairs for which
warranty claims are made must be pre-authorized by ICON. This warranty does not extend to any product or
damage to a product caused by or attributable to freight damage, abuse, misuse, improper or abnormal usage
or repairs not provided by an ICON authorized service center; products used for commercial or rental purposes; or products used as store display models. No other warranty beyond that specifically set forth above
is authorized by ICON.
ICON is not responsible or liable for indirect, special or consequential damages arising out of or in connection
with the use or performance of the product or damages with respect to any economic loss, loss of property,
loss of revenues or profits, loss of enjoyment or use, costs of removal or installation or other consequential
damages of whatsoever nature. Some states do not allow the exclusion or limitation of incidental or consequential damages. Accordingly, the above limitation may not apply to you.
The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of merchantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth herein.
Some states do not allow limitations on how long an implied warranty lasts. Accordingly, the above limitation
may not apply to you.
This warranty gives you specific legal rights. You may also have other rights which vary from state to state.
ICON HEALTH & FITNESS, INC., 1500 S. 1000 W., LOGAN, UT 84321-9813

Part No. 201869 R0903A

Printed in China © 2003 ICON Health & Fitness, Inc.



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