Goodman Mfg Aruf Users Manual

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2015-02-02

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ATUF/ARUF/ARPF/ADPF/ASPF
AIR HANDLERS
INSTALLATION & OPERATING INSTRUCTIONS

®
C

NOTE: ATUF models are suitable for Upflow and Horizontal Installations only.
Do not use for Downflow Installations

RECOGNIZE THIS SYMBOL AS A SAFETY PRECAUTION.

ATTENTION INSTALLING PERSONNEL
Prior to installation, thoroughly familiarize yourself with this Installation Manual. Observe all safety warnings.
During installation or repair, caution is to be observed.
It is your responsibility to install the product safely and to educate the customer on its safe use.

IO-355E

08/10

Goodman Manufacturing Company, L.P.
5151 San Felipe, Suite 500, Houston, TX 77056
www.goodmanmfg.com
© 2004-2010 Goodman Manufacturing Company, L.P.

CONTENTS
Important Safety Instructions ............................................. 2
Important Note to Owner Regarding Product Warranty ..... 3
Shipping Inspection ........................................................... 3
Codes & Regulations ........................................................ 3
Replacement Parts ............................................................ 3
Pre-Installation Instructions ............................................... 3
Location ............................................................................. 4
Ductwork ........................................................................... 4

Special Instructions ........................................................... 6

Downflow Conversion ....................................................... 7
Horizontal Conversion ....................................................... 8
Condensate Removal ........................................................ 8
ACHIEVING 2% LOW LEAKAGE RATE ........................... 9
ATUF/ARUF/ARPF/ADPF MOTOR ................................... 9
CFM Delivery .................................................................. 10

ASPF Motor ..................................................................... 10
CFM Delivery .................................................................. 10

Return Ductwork ............................................................... 4
Return Air Filters ............................................................... 4

Thermostats .................................................................... 10
Start-Up Procedure .......................................................... 11
Regular Maintenance ....................................................... 11
THERMOSTAT WIRING .................................................. 12
ASPF THERMOSTAT CONNECTIONS ........................... 14
COOLING UNIT WITH OPTIONAL HEAT KITS
OF 10kW AND BELOW .............................................. 14
COOLING UNIT WITH OPTIONAL HEAT KITS
OF 15 kW AND ABOVE AND
ROOM THERMOSTAT
WITH TWO STAGES OF HEAT .................................. 15
HEAT PUMP UNIT WITH OPTIONAL
HEAT KITS OF 10kW AND BELOW ........................... 15
HEAT PUMP UNIT WITH OPTIONAL
HEAT KITS OF 15 kW AND ABOVE ........................... 16
ELECTRONIC BLOWER TIME DELAY RELAY .............. 17

Electric Heat ...................................................................... 4
HKR Installation ................................................................. 4
Electrical Supply Wire and MOP ....................................... 4
Building Electrical Service Inspection ...............................
Wire Sizing ........................................................................
Maximum Overcurrent Protection (MOP) ..........................
Electrical Connections – Supply Voltage ...........................

5
5
6
6
Air Handler Only (Non-Heat Kit Models) ....................... 6
Air Handler With Non-Circuit Breaker Heat Kits ........... 6

Air Handler With Heat Kits
Containing a Circuit Breaker ......................................... 6
Low Voltage Connections ............................................. 6
Refrigerant Lines ............................................................... 6
Tubing Preparation ............................................................ 6
Post Brazing ...................................................................... 6
Piping Size ........................................................................ 6

Important Safety Instructions
The following symbols and labels are used throughout this
manual to indicate immediate or potential safety hazards. It
is the owner’s and installer’s responsibility to read and comply with all safety information and instructions accompanying
these symbols. Failure to heed safety information increases
the risk of personal injury, property damage, and/or product
damage.

To avoid property damage, personal injury or death
due to electrical shock, this unit MUST have an
uninterrupted, unbroken electrical ground. The
electrical ground circuit may consist of an
appropriately sized electrical wire connecting the
ground lug in the unit control box to the building
electrical service panel.
Other methods of grounding are permitted if performed
in accordance with the National Electric Code
(NEC)/American National Standards Institute
(ANSI)/National Fire Protection Association (NFPA) 70
and local/state codes. In Canada, electrical grounding
is to be in accordance with the Canadian Electric Code
(CSA) C22.1.

HIGH VOLTAGE!
Disconnect ALL power before servicing.
Multiple power sources may be present.
Failure to do so may cause property damage,
personal injury or death.

Installation and repair of this unit should be performed
ONLY by individuals meeting the requirements of an
“entry level technician”, at a minimum, as specified by
the Air-Conditioning, Heating and Refrigeration Institute
(AHRI). Attempting to install or repair this unit without
such background may result in product damage,
personal injury or death.

When installing or servicing this equipment, safety
clothing, including hand and eye protection, is
strongly recommended. If installing in an area that has
special safety requirements (hard hats, etc.), Observe
these requirements.

Do not connect to or use any device that is not designcertified by Goodman for use with this unit. Serious
property damage, personal injury, reduced unit
performance and/or hazardous conditions may result
from the use of such non-approved devices.

This product is factory-shipped for use with
208/240/1/60 electrical power supply. DO NOT
reconfigure this air handler to operate with any other
power supply.

Product limited warranty certificates for models currently in
production can be viewed at www.goodmanmfg.com or
www.amana-hac.com. If your model is not currently in production or does not appear on the website, please contact
your installing contractor or contact customer service (877254-4729) to obtain a copy of your warranty certificate.

To prevent the risk of property damage, personal
injury, or death, do not store combustible materials or
use gasoline or other flammable liquids or vapors in
the vicinity of this unit.

Each product overview page contains a Product Warranty
link; by clicking on it you will be able to view the limited warranty coverage for that specific product. To view warranty
registration information, click on the Product Warranty text
on the left navigation panel on the home page of each website. The Online Product Registration pages are located in
this same section.
Keep this literature in a safe place for future reference.

Shipping Inspection
CARBON MONOXIDE POISONING HAZARD

Always keep the unit upright; laying the unit on its side or top
may cause equipment damage. Shipping damage, and subsequent investigation is the responsibility of the carrier. Verify
the model number, specifications, electrical characteristics,
and accessories are correct prior to installation. The distributor or manufacturer will not accept claims from dealers for
transportation damage or installation of incorrectly shipped
units.

Special Warning for Installation of Furnace or Air Handling Units in
Enclosed Areas such as Garages, Utility Rooms or Parking Areas

Carbon monoxide producing devices (such as an automobile, space
heater, gas water heater, etc.) should not be operated in enclosed areas
such as unventilated garages, utility rooms or parking areas because of
the danger of carbon monoxide (CO) poisoning resulting from the exhaust
emissions. If a furnace or air handler is installed in an enclosed area such
as a garage, utility room or parking area and a carbon monoxide producing
device is operated therein, there must be adequate, direct outside
ventilation.

Codes & Regulations
This ventilation is necessary to avoid the danger of CO poisoning which
can occur if a carbon monoxide producing device continues to operate in
the enclosed area. Carbon monoxide emissions can be (re)circulated
throughout the structure if the furnace or air handler is operating in any
mode.

This product is designed and manufactured to comply with
national codes. Installation in accordance with such codes
and/or prevailing local codes/regulations is the responsibility of the installer. The manufacturer assumes no responsibility for equipment installed in violation of any codes or regulations.
The United States Environmental Protection Agency
(EPA) has issued various regulations regarding the introduction and disposal of refrigerants. Failure to follow
these regulations may harm the environment and can
lead to the imposition of substantial fines. Should you
have any questions please contact the local office of the EPA.

CO can cause serious illness including permanent brain damage or death.
B10259-216
-

Important Note to the Owner regarding Product
Warranty
Your warranty certificate is supplied as a separate document
with the unit installed by your contractor. Read the limited
warranty certificate carefully to determine what is and is not
covered and keep the warranty certificate in a safe place. If
you are unable to locate the warranty certificate please contact your installing contractor or contact customer service
(877-254-4729) to obtain a copy.

Replacement Parts
When reporting shortages or damages, or ordering repair
parts, give the complete product model and serial numbers
as stamped on the product. Replacement parts for this product are available through your contractor or local distributor.
For the location of your nearest distributor consult the white
business pages, the yellow page section of the local telephone book or contact:
SERVICE PARTS DEPARTMENT
GOODMAN MANUFACTURING COMPANY, L.P.
5151 SAN FELIPE, SUITE 500
HOUSTON, TEXAS 77056
(713) 861 – 2500

To receive the 10 Year Parts Limited Warranty, online registration must be completed within 60 days of installation.
Online registration is not required in California or Quebec.
To register your Goodman ® brand unit, go to
www.goodmanmfg.com. Click on the word “Warranty” located on the left side of the home page. Next, click on the
word “Product Registration” located on the left side of the
Warranty page and complete the forms in the manner indicated on the Product Registration page.
To register your Amana® brand unit, go to www.amanahac.com. Click on the word “Warranty” located on the top
right of the home page. Next, click on the word “Product
Registration” located on the left side of the Warranty page
and complete the forms in the manner indicated on the Product Registration page.

If replacing an air handler, the system must be manufacturer
approved and Air-Conditioning, Heating, and Refrigeration
Institute (AHRI) matched. NOTE: Installation of unmatched
systems is strongly discouraged.

return air filter grille. Air handlers mounted in the downflow
orientation, including “B” series, require external filtering. A
washable filter is available as an accessory. To ensure optimum performance frequent filter cleaning is advised. Refer
to Table 1 for the appropriate filter.

Pre-Installation Instructions
Carefully read all instructions for the installation prior to installing product. Make sure each step or procedure is understood and any special considerations are taken into account
before starting installation. Assemble all tools, hardware
and supplies needed to complete the installation. Some items
may need to be purchased locally. Make sure everything
needed to install the product is on hand before starting.

ARUF
Filter
Qty
ADPF ASPF
ARPF
Number Required
1729
1824
1824
N/A FIL 18-32
1
1824

ATUF

Location
NOTE: Air handlers are designed for indoor installation
only.
Give special consideration to minimizing the length of refrigerant tubing when installing air handlers. Refer to Remote
Cooling/Heat Pump Service Manual, TP-106 Long Line Set
Application R-22 or TP-107 Long Line Set Application R-410A
for guidelines. The unit clearance from a combustible surface may be 0". However, service clearance is to take precedence. In addition allow a minimum of 24" in front of the unit
for service clearance.
Do not install the air handler in a location that violates the
instructions provided with the condenser.
If the unit is located in an area with high ambient temperature
and/or high humidity the air handler maybe subject to nuisance sweating of the casing. On these installations a wrap
of 2” fiberglass insulation with a vapor barrier is recommended.
Consult all appropriate regulatory codes prior to determining
final clearances. When installing this unit in an area that may
become wet, elevate the unit with a sturdy, non-porous material. In installations that may lead to physical damage (i.e. a
garage) it is advised to install a protective barrier to prevent
such damage.

3030
1931
3636

3642
3743
4860

3030

1830

FIL 36-42

3642
3743

3042

3036
3137

FIL 48-61

4860

4260
Table 1

Electric Heat
Refer to this manual in combination with the instructions provided with the heat kit for the correct installation procedure.
The air handlers listed in this manual do not have factory
installed electric heat. Electric heat is available as an accessory. If installing this option, the ONLY heat kits that can be
used are the HKR series.
NOTE: The Amana® brand EHK, ECB, EDB, and EDK kits
are NOT approved for use with these air handlers.
The heating mode temperature rise is dependent upon the
system airflow, the supply voltage, and the heat kit size (kW)
selected. Use Tables 2, 3, and 4 to determine the temperature rise (ºF).
HEAT KIT NOMINAL kW

CFM

Ductwork
600
800
1000
1200
1400
1600
1800
2000

This air handler is designed for a complete supply and return
ductwork system.

Do not operate this product without all the ductwork
attached.

To ensure correct system performance, the ductwork is to be
sized to accommodate 375-425 CFM per ton of cooling with
the static pressure not to exceed .5" WC. Inadequate duct
work that restricts airflow can result in improper performance
and compressor or heater failure. Ductwork is to be constructed in a manner that limits restrictions and maintains
suitable air velocity. Ductwork is to be sealed to the unit in a
manner that will prevent leakage.

18
13
11
9
8
7
6
5

28
21
17
14
12
10
9
8

35
26
21
18
15
13
12
11

41
31
25
21
18
15
14
12

42
34
28
24
21
19
17

50
42
36
31
28
25

56
48
42
37
34

62
53
46
41
37

Table 2
230/1/60 Supply Voltage - Temperature Rise Table °F

CFM
600
800
1000
1200
1400
1600
1800
2000

Return Ductwork
DO NOT TERMINATE THE RETURN DUCTWORK IN AN
AREA THAT CAN INTRODUCE TOXIC, OR OBJECTIONABLE FUMES/ODORS INTO THE DUCTWORK. The return
ductwork is to be introduced into the air handler bottom (upflow
configuration).
Return Air Filters
Each installation must include a return air filter. This filtering
may be performed at the air handler or externally such as a

17
13
10
8
7
6
6
5

27
20
16
13
11
10
9
8

HEAT KIT NOMINAL kW
6
8
10
15
20
34
25
20
17
14
13
11
10

39
30
24
20
17
15
13
12

40
32
27
23
20
18
16

48
40
34
30
27
24

53
46
40
36
32

59
51
44
39
35

Table 3
220/1/60 Supply Voltage - Temperature Rise Table °F

CFM
600
800
1000
1200
1400
1600
1800
2000

16
12
10
8
7
6
5
5

25
19
15
13
11
9
8
8

HEAT KIT NOMINAL kW
6
8
10
15
20
32
24
19
16
14
12
11
10

37
38
22
19
16
14
12
11

38
30
25
22
19
17
15

46
38
33
28
25
23

51
43
38
34
30

21
HIGH VOLTAGE!
To avoid property damage, personal injury or death
due to electrical shock, this unit MUST have an
uninterrupted, unbroken electrical ground. The
electrical ground circuit may consist of an
appropriately sized electrical wire connecting the
ground lug in the unit control box to the building
electrical service panel.
Other methods of grounding are permitted if performed
in accordance with the National Electric Code
(NEC)/American National Standards Institute
(ANSI)/National Fire Protection Association (NFPA) 70
and local/state codes. In Canada, electrical grounding
is to be in accordance with the Canadian Electric Code
(CSA) C22.1.

56
48
42
37
34

Table 4
208/1/60 Supply Voltage - Temperature Rise Table °F

NOTE: For installations not indicated above the following
formula is to be used:
TR = (kW x 3412) x (Voltage Correction) x 1.08 / CFM
Where: TR
= Temperature Rise
kW
= Heater Kit Actual kW
3412 = Btu per kW
Voltage Correction
=.96 (230 Supply Volts)
=.92 (220 Supply Volts)
=.87 (208 Supply Volts)
1.08
= Constant
CFM = Measured Airflow

Building Electrical Service Inspection
This unit is designed for single-phase electrical supply. DO
NOT OPERATE ON A THREE-PHASE POWER SUPPLY.
Measure the power supply to the unit. The supply voltage
must be in agreement with the unit nameplate power requirements and within the range shown in Table 5.
Nominal Input
208/240

NOTE: The Temperature Rise Tables can also be used to
determine the air handler airflow delivery. When using these
tables for this purpose set the room thermostat to maximum
heat and allow the system to reach steady state conditions.
Insert two thermometers, one in the return air and one in the
supply air. The temperature rise is the supply air temperature
minus the room air temperature.
Use HKR specification sheets to determine the HKR available for a given air handler.

Minimum Voltage
187

Maximum Voltage
253

Table 5

Wire Sizing
Wire size is important to the operation of your equipment.
Use the following check list when selecting the appropriate
wire size for your unit.

HKR Installation

•

Wire size must carry the Minimum Circuit Ampacity (MCA).

•

Refer to the NEC (USA) or CSA (Canada) for wire sizing. The unit MCA for the air handler and the optional
electric heat kit can be found on the unit Series and
Rating Plate.

•

Wire size allows for no more than a 2% voltage drop
from the building breaker/fuse panel to the unit.

Follow instructions listed in Installation and Operating Instructions shipped with the heat kit.

Electrical Supply Wire and MOP

FIRE HAZARD!
To avoid the risk of property damage, personal injury
or fire, use only copper conductors.

Refer to the latest edition of the National Electric Code
or in Canada the Canadian Electric Code when determining the correct wire size. The following table shows
the current carrying capabilities for copper conductors
rated at 75oC with a 2% voltage drop. Use Table 6 to
determine the voltage drop per foot of various conductors.

HIGH VOLTAGE!
Disconnect ALL power before servicing.
Multiple power sources may be present.
Failure to do so may cause property damage,
personal injury or death.

Maximum Allowable Length in Feet
to Limit Voltage Drop to 2%*
Wire Size
(AWG)
14
12
10
8
6

Minimum Circuit Ampacity (MCA)
10
75
118
188
301
471

*Based on NEC 1996

15
50
79
125
201
314

20
37
59
95
150
235

25
NR
47
75
120
188

Table 6

30
NR
NR
63
100
157

35
NR
NR
54
86
134

40
NR
NR
NR
75
118

45
NR
NR
NR
68
110

Maximum Overcurrent Protection (MOP)
Every installation must include an NEC (USA) or CEC
(Canada) approved overcurrent protection device. Also,
check with local or state codes for any special regional requirements.
Protection can be in the form of fusing or HACR style circuit
breakers. The Series and Rating Plate can be used as a
guide for selecting the MAXIMUM overcurrent device.

Refrigerant Lines

This product is factory-shipped under pressure. Follow
these instructions to prevent injury.

A quenching cloth is strongly recommended to prevent
scorching or marring of the equipment finish when
welding close to the painted surfaces. Use brazing
alloy of 5% minimum silver content.

NOTE: Fuses or circuit breakers are to be sized larger
than the equipment MCA but not to exceed the MOP.
Electrical Connections – Supply Voltage
USE COPPER CONDUCTORS ONLY.
A knockout is provided on the air handler top panel or side to
allow for the entry of the supply voltage conductors. If the
knockouts on the cabinet sides are used for electrical conduit, an adapter ring must be used in order to meet UL1995
safety requirements. An NEC or CEC approved strain relief
is to be used at this entry point. The wire is to be sized in
accordance with the “Electrical Wire and MOP” section of
this manual. Some areas require the supply wire to be enclosed in conduit. Consult your local codes.

Tubing Preparation
All cut ends are to be round, burr free, and clean.
Failure to follow this practice increases the chances for
refrigerant leaks. The suction line is spun closed and
requires pipe cutters to remove the closed end.
Post Brazing

Quench all welded joints with water or a wet rag.
Piping Size

For the correct tubing size, follow the specification
for the condenser/heat pump.

Air Handler Only (Non-Heat Kit Models)
The building supply connects to the stripped black and red
wires contained in the air handler electrical compartment cavity. A ground screw is also contained in this area. Attach the
supply wires to the air handler conductors as shown in the
unit wiring diagram using appropriately sized solderless connectors or other NEC or CEC approved means.

CAUTION
Applying too much heat to any tube can melt the tube. Torch
heat required to braze tubes of various sizes must be
proportional to the size of the tube. Service personnel must
use the appropriate heat level for the size of the tube being
brazed.

Air Handler With Non-Circuit Breaker Heat Kits
A terminal block is provided with the HKR kit to attach the
power supply and air handler connections. Follow the HKR
Installation Manual and wiring diagram for complete wiring
details.

Special Instructions
This coil comes equipped with a check style flowrator for refrigerant management. For most installations with matching
applications, no change to the flowrator piston is required.
However, in mix-matched applications, a flowrator piston
change may be required. See the Goodman® piston kit chart
or consult your local distributor for details regarding mixmatched piston sizing. If the mix-match application requires
a different piston size, change the piston in the flowrator on
the indoor coil before installing the coil and follow the procedure shown below.

Air Handler With Heat Kits Containing a Circuit Breaker
HKR models with a “C” suffix contain a circuit breaker(s).
The air handler has a plastic cover on the access panel that
will require either one or both sections to be removed to allow the heat kit circuit breaker(s) to be installed. See the
HKR Installation Instructions for further details. The air handler wires and supply wires are installed directly onto the HKR
circuit breaker(s) as shown in the HKR Installation Manual
and wiring diagram.

IMPORTANT NOTE: Torch heat required to braze tubes of
various sizes is proportional to the size of the tube. Tubes of
smaller size require less heat to bring the tube to brazing
temperature before adding brazing alloy. Applying too much
heat to any tube can melt the tube. Service personnel must
use the appropriate heat level for the size of the tube being
brazed.
NOTE: The use of a heat shield when brazing is recommended
to avoid burning the serial plate or the finish on the unit. Heat
trap or wet rags should be used to protect heat sensitive
components such as service valves and TXV valves.

Low Voltage Connections
Several combinations of low voltage schemes are available,
depending on the presence of a heat kit and whether the
heat kit is single-stage or multi-staging. The low voltage connections are determined by whether the outdoor unit is a condenser or heat pump. The 24V-control voltage connects the
air handler to the room thermostat and condenser. Low voltage wiring is to be copper conductors. A minimum of 18AWG
must be used for installations up to 50’ and 16AWG for installations over 50’. Low voltage wiring can be connected
through the top of the cabinet or either side. See the “Thermostat Wiring” section of this manual for typical low voltage
wiring connections.

1. Loosen the 13/16 nut 1 TURN ONLY to allow high pressure tracer gas to escape. No gas indicates a possible
leak.

2. After the gas has escaped, remove the nut and discard
the black or brass cap.

ARUF, ATUF
or ARPF Model

Insulation Kit

3. Remove the check piston to verify it is correct and then
replace the piston. See piston kit chart in instructions.

1729 / 1824

DPI18-30/20

3030 / 1931 / 3636

DPI36-42/20

3642 / 3743 / 4860 / 4961

DPI48-61/20

4. Use a tube cutter to remove the spin closure on the
suction line.

Table 7

5. Remove the tailpiece clamped to the exterior and slide
the 13/16 nut into place.

Refer to Figures 3 through 5 for the location of the components referenced in the following steps. Figure 3 illustrates
the new installation location for the removed components.

6. Braze tailpiece to the line set liquid tube.

1. Before inverting the air handler, remove all access panels, the coil rear channel bracket, and the filter close-off
panel.

PLASTIC or BRASS CAP

13/16” NUT

2. Remove the evaporator coil and the horizontal drain pan.
Discard horizontal drain pan.

TAILPIECE

WHITE
TEFLON SEAL

3. Install the provided plastic plug into the vacated access
panel.

PISTON

Figure 1

4. Remove the two (2) zee coil support brackets and insulation retaining brackets.

7. Insert the suction line into the connection, slide the insulation and the rubber grommet at least 18" away from
the braze joint. Braze suction line.

5. Remove the tie bracket.
6. Install the DPI Insulation Kit onto the bottom of the drain
pan.

8. AFTER THE TAILPIECE HAS COOLED, confirm position of the white Teflon® seal and hand tighten the 13/
16 nut.

RETURN AIR SIDE
OF UNIT

9. Torque the 13/16 nut to 10-25 ft-lbs. or tighten 1/6 turn.

REAR CHANNEL
BRACKET

ACCESS
PANEL

Excessive torque can cause orifices to stick. Use the
proper torque settings when tightening orifices.

ZEE COIL
SUPPORT BRACKET

10. Replace suction line grommet and insulation.

COIL RETAINING
BRACKET

SUCTION LINE
WITH SPIN CLOSURE

TIE BRACKET

NOTE: The filter provision is not applicable
in THIS downflow application.
RUBBER
GROMMET

Figure 3

7. Install the zee coil supports and the wrapper stiffeners.
Figure 2

Downflow Conversion

8. Install the tie bracket.

NOTE: ATUF models should not be converted to
Downflow applications.
“D” nomenclature models are factory equipped for “Dedicated
Downflow” operation and no field conversion is required.
Conversion to downflow MUST be performed in an area that
allows access to all sides prior to placing the air handler in its
final location. To prevent the evaporator coil pan from “sweating” the DPI accessory insulation kit is to be used when performing this conversion. NOTE: The DPI kit is not supplied
with this product and is to be purchased separately. See
Table 7 for the correct DPI kit.

9. Install the rear channel bracket.
10. To prevent possible condensate “blow off” the insulation retainers are to be laid into the evaporator coil pan
as shown in Figure 4.

final location (See Figure 6).

3” FLAT INSULATION
RETAINER
(BOTH SIDES)

DPIH KIT
SECONDARY
DRAIN
PRIMARY
DRAIN

Figure 4

To complete the conversion, slide the evaporator coil into
the chassis and attach the three (3) access panels. (Figure
5).

Figure 6

1. Remove the (3) air handler access panels.
2. Remove the “J” shaped bracket that retains the evaporator coil.

WRAPPER

3. Remove the flowrator from the lower left side access
panel and slide out the evaporator coil and horizontal
drain pan.

INSULATION
JACKET

4. Remove the gasket from the horizontal pan drain connections.

ZEE COIL
SUPPORT

5. Remove the oval shaped plastic plug from the left side
access panel. Remove the oval shaped rubber gasket
seal from the lower right side access panel.

WRAPPER
STIFFENER
DRAIN PAN
INSULATION KIT

6. The drain connections for the horizontal pan are sealed
with a thin coating of plastic. Carefully knock out this
plastic seal with a screwdriver and hammer. Note: The
upper drain will become the secondary drain which
is mandatory in many municipalities .

BLOWER
ASSEMBLY

Figure 5

7. Install the plastic plug removed in step 5 to the right
side lower access panel and the oval shaped rubber
gasket to the lower left access panel.

NOTE: When converted to downflow position, the coil may
protrude above the cabinet on some models.

8. Reinstall the evaporator coil with the horizontal panel
on the left side. Note: Push the assembly completely to
the rear to ensure the engagement of the upflow pan
with the rear channel bracket.

Horizontal Conversion
Dedicated Downflow models are not suitable for horizontal
application and must not be used for this type of installation.
The only field modification required for conversion to “Horizontal Right-Hand” is the removal of the plastic knockouts in
the horizontal panel drain connections. To prevent the horizontal drain pan from sweating in high humidity applications,
it is recommended that a DPIH insulation accessory kit be
used. NOTE: The DPIH insulation kit is not supplied with this
product and should be purchased separately. See Table 8
for the correct DPIH kit.
ARUF, ATUF
or ARPF Model

Insulation Kit

1729 / 1824

DPIH18-32

3030 / 1931 / 3636

DPIH36-42

3642 / 3743 / 4860 / 4961

DPH48-61

9. Install the “J” bracket (removed in step 2) to support the
upflow pan to the tie channel.
10. Attach all panels and the metering device.

Condensate Removal
The coil drain pan has a primary and an optional secondary
drain with 3/4" NPT female connections. The connectors required can be 3/4" NPT male either PVC, CPVC or metal
pipe and should be hand tightened to a torque of approximately 37 in-lbs. to prevent damage to the drain pan connection. An insertion depth between .355 to .485 inches (3-5
turns) should be expected at this torque. Use the female (3/4
fpt) threaded fitting that protrudes outside of the enclosure
for external connections.

Table 8

1. Ensure drain pan hole is NOT obstructed.

The following describes converting to “Horizontal Left-Hand”.
Conversion to downflow MUST be performed in an area that
allows access to all sides prior to placing the air handler in its

2. To prevent potential sweating and dripping on to finished
space, it may be necessary to insulate the condensate
8

drain line located inside the building. Use Armaflex® or
similar material.
A Secondary Condensate Drain Connection has been provided for areas where the building codes require it. Pitch the
drain line 1/4" per foot to provide free drainage. Insulate drain
lines located inside the building to prevent sweating. Install a
condensate trap to ensure proper drainage. If the secondary
drain line is required, run the line separately from the primary
drain and end it where it can be easily seen.
NOTE: Water coming from this line means the coil primary
drain is plugged and needs clearing.

Therefore, a removal pump or float switch must not contain
any of these materials.
Tip: Priming the “P” trap may avoid improper draining at the
initial installation and at the beginning of the cooling season.
When coils are installed above ceilings, or in other locations
where damage from condensate overflow may occur, it is
MANDATORY to install a field fabricated auxiliary drain pan
under the coil cabinet enclosure. Drain lines from the auxiliary
pan must be installed and terminated so that the homeowner
can see water discharges.

ACHIEVING 2% LOW LEAKAGE RATE

CAUTION

Ensure that the Neoprene gasket with PSA remains intact on
all surfaces that the access panels are secured to. These
surfaces are the entire length of the wrapper and areas between the upper tie plate, upper and lower access panels.
Be sure that upper access panel breaker insert gasket is intact and also flowrator gasket is installed on the lower access panel. An additional drain hole cover is required.

If secondary drain is not installed, the secondary
access must be plugged.
The installation must include a “P” style trap that is located
as close as is practical to the evaporator coil. See Figure 7
for details of a typical condensate line “P” trap.
NOTE: Trapped lines are required by many local codes. In
the absence of any prevailing local codes, please refer to the
requirements listed in the Uniform Mechanical Building Code.
A drain trap in a draw-through application prevents air from
being drawn back through the drain line during fan operation
thus preventing condensate from draining, and if connected
to a sewer line to prevent sewer gases from being drawn into
the airstream during blower operation.
Field experience has shown condensate drain traps with an
open vertical Tee between the air handler and the condensate drain trap can improve condensate drainage in some
applications, but may cause excessive air discharge out of
the open Tee. Goodman® does not prohibit this type of drain
but we also do not recommend it due to the resulting air leakage. Regardless of the condensate drain design used, it is
the installer’s responsibility to ensure the condensate drain
system is of sufficient design to ensure proper condensate
removal from the coil drain pan.

ATUF/ARUF/ARPF/ADPF MOTOR
(Motor Speed Adjustment)
The motors in all ATUF, ARUF, ARPF and ADPF motors are
multi-speed PSC motors. The color of the wire coming from
the motor to the “COM” terminal on the control board defines
in which speed the motor will operate. The black wire represents high speed, the red wire represents low speed, and
the blue wire (select models only) represents medium speed.
To change speeds, remove the wire attached to the “COM”
terminal on the control board, and swap it with the wire (on
terminal “M1” or “M2”) with the color that will give the desired
speed.
NOTE: In some models, not all speed taps are allowable for
certain electric heat applications. Refer to air handler Series
and Ratings plate for minimum speed.

Drain
Connection

Air Handler

2" MIN.

POSITIVE LIQUID
SEAL REQUIRED
AT TRAP

3" MIN.

Figure 7

Use of a condensate removal pump is permitted when necessary. This condensate pump should have provisions for
shutting off the control voltage should a blocked drain occur.
A trap must be installed between the unit and the condensate pump.
IMPORTANT NOTE: The evaporator coil is coated with oils
that may dissolve styrofoam and certain types of plastics.
9

CFM deliverd against External Static Pressure
Model

ARUF172916

ARUF182416

ARUF193116

ARUF303016

ARUF363616

Speed
0.2"

0.3"

0.4"

0.5"

1155

1090

1025

950

895

Med.

940

890

860

815

755

Low

695

665

650

610

550

High

1155

1090

1025

950

895

Low

695

665

650

610

550

Med.

940

890

860

815

755

High

1,700

1,660

1,625

1,545

1,505
1,345

ARUF486016

ARUF496116

Speed

ADPF18241/16

ARPF36421*

ARPF37431*

ARPF48601*

ARPF49611*

0.5"
895

Med.

940

890

860

815

755

650

610

550

Med.

1,500

1,440

1,400

1,350

1025

965

915

Low

1,370

1,300

1,250

1,230

1,220

Med.

860

825

780

750

680

High

2,150

2,120

2,070

2,000

1,940

Med.

1,940

1,930

1,905

1,860

1,790

Low

1,610

1,600

1,590

1,575

1,550

Low

600

570

545

500

465

High

1385

1315

1240

1155

1065

Med.

1340

1290

1230

1140

1050

Low

1075

1030

980

910

840

High

1310

1240

1155

1090

1020

Med.

1270

1210

1140

1075

980

Low

1045

1005

955

885

805

Med.

1700
1500
1330

1660
1440
1300

1625
1400
1250

1545
1350
1230

ADPF30421/16

ADPF48601/16

NOTE: Assumes dry coil with filter in place; SCFM correction for wet coil = 4% (208V/240V)

Model

Speed

CFM deliverd against External Static Pressure
0.1"

0.2"

0.3"

0.4"

0.5"

High

1155

1090

1025

950

895

Med.

875

830

790

750

715

1220

Low

640

610

570

535

490

High

1135

1085

1025

965

915

Med.

860

825

780

750

680

600

570

545

500

465

1505

ATUF182416

1345

High

2065

2000

1925

1860

1780

Med.

1685

1635

1550

1470

1410

ATUF193116

Low

1490

1425

1345

1280

1205

Low

High

2150

2120

2070

2000

1940

High

1455

1385

1330

1205

1090
1050

Med.

1940

1930

1905

1860

1790

Med.

1340

1290

1230

1140

Low

1610

1600

1590

1575

1550

Low

1075

1030

980

910

840

High

2150

2105

2040

1970

1880

High

1345

1290

1230

1150

1070

Med.

1270

1210

1140

1075

980

Low

1045

1005

955

885

805

High

1700

1680

1645

1610

1535

Med.

1500

1480

1440

1380

1325

Low

135

1320

1275

1230

1195

High

2065

2000

1925

1860

1780

Med.

1960

1935

1895

1825

1750

Low

1670

1625

1585

1525

1455

ATUF303016

ATUF363616

Speed
0.2"

0.3"

0.4"

High

1155

1090

1025

950

895

940

890

860

815

755

695

665

650

610

ARUF374316

0.5"

Med.
Low

ARPF36361*

950

665

0.1"

ARPF30301*

0.4"

1,025

1085

CFM deliverd against External Static Pressure

ARPF19311*

0.3"

1,090

695

ATUF364216

ARPF18241*

0.2"

1,155

1135

NOTE: Assumes dry coil with filter in place; SCFM correction for wet coil = 4% (208V/240V)

Model

0.1"
High

Low

ARUF374316

Model

High

High
ARUF364216

CFM deliverd against External Static Pressure

0.1"
High

ATUF486016

550

High

1135

1085

1025

965

915

Med.

860

825

780

750

680

Low

600

570

545

500

465

Med.

1685

1635

1550

1470

1410

Low

1490

1425

1345

1280

1205

High

2135

2080

1985

1900

1805

Med.

1975

1935

1875

1775

1675

Low

1715

1670

1650

1590

1530

NOTE: Assumes dry coil with filter in place; SCFM correction for wet coil = 4% (208V/240V)

High

1385

1315

1240

1155

1065

Med.

1340

1290

1230

1140

1050

ASPF Motor

Low

1075

1030

980

910

840

High

1310

1240

1155

1090

1020

Med.

1270

1210

1140

1075

980

Low

1045

1005

955

885

805

High

1700

1660

1625

1545

1505

Med.

1500

1440

1400

1350

1345

Low

1330

1300

1250

1230

1220

High

2065

2000

1925

1860

1780

Med.

1685

1635

1550

1470

1410

Low

1490

1425

1345

1280

1205

The ASPF air handler features an energy efficient blower
motor. The motor is a constant torque motor with very low
power consumption. The motor is energized by 24 VAC. Adjust the CFM by changing the 24 VAC leads to the desired
speed on the terminal block.
The ASPF motor blower speed is programmed to deliver adequate airflow at rated external static pressure and with 60
second off time delay. For details, refer to the specification
sheet applicable to your model.

High

2150

2120

2070

2000

1940

Med.

1940

1930

1905

1860

1790

Low

1610

1600

1590

1575

1550

High

2150

2105

2040

1970

1880

Med.

1960

1935

1895

1825

1750

Low

1670

1625

1585

1525

1455

CFM Delivery
Table 13 shows the CFM speed tap settings for the ASPF.

Thermostats

NOTE: Assumes dry coil with filter in place; SCFM correction for wet coil = 4% (208V/240V)

NOTE: Second Stage heat can be accomplished by multistage heating thermostat or the addition of an outdoor

thermostat as shown in Figures 10 and 11.
Goodman® part number CHT18-60 is a single-stage cool and
single-stage heat thermostat.
Goodman® part number HPT18-60 is a single-stage cool,
two-stage heat pump thermostat. The first stage is heat pump
heating and the second stage is optional electric heat.
If additional features are desired, such as digital or programmable capabilities, these thermostats are commercially available. Follow the thermostat manufacturer’s instruction for installation.

•

Return and supply ducts are sealed.

•

Unit is elevated when installed in a garage or where
flammable vapors may be present.

•

Unit is protected from vehicular or other physical damage.

•

Return air is not obtained from any areas where there
may be objectionable odors, flammable vapors or products of combustion such as carbon monoxide (CO),
which may cause serious personal injury or death.

Regular Maintenance

Start-Up Procedure
•

Prior to start-up, ensure that all electrical connections
are properly sized and tightened.

•

All panels must be in place and secured. For Air Tight
application, neoprene gasket must be positioned at prescribed locations to achieve 2% leakage.

•

Tubing must be leak free.

•

Unit should be elevated, trapped and pitched to allow
for drainage.

•

Low voltage wiring is connected.

•

Auxiliary drain is installed when necessary and pitched
to allow for drainage.

•

Drain pan and drain tubing has been leak checked.
Model

ASPF183016

ASPF303616

ASPF313716

ASPF426016

Motor

HIGH VOLTAGE!
Disconnect ALL power before servicing or
installing this unit. Multiple power sources may
be present. Failure to do so may cause property
damage, personal injury or death.

The only item to be maintained on a regular basis by the user
is the circulating air filter(s). Filter should be cleaned or replaced regularly. A certified service technician must perform
all other services.
NOTE: DO NOT USE THESE DIAGRAMS FOR AEPF
MODELS. SEE INSTALLATION AND OPERATING
INSTRUCTIONS SPECIFICALLY FOR AEPF MODELS.

CFM deliverd against External Static Pressure

Speed Tap

0.1"

0.2"

0.3"

0.4"

0.5"

700

670

650

595

510

820

785

765

745

705

920

900

850

840

815

1075

1055

1015

975

960

1130

1115

1085

1040

1000

1060

865

600

515

420

1105

910

795

745

690

1165

1070

1020

960

915

1285

1240

1195

1140

1100

1435

1395

1350

1315

1265

1060

865

600

515

420

1105

910

795

745

690

1165

1070

1020

960

915

1285

1240

1195

1140

1100

1435

1395

1350

1315

1265

1445

1275

1175

940

855

1545

1405

1325

1260

1145

1660

1610

1555

1490

1415

1905

1870

1810

1750

1695

2115

2070

2000

1965

1915

Table 13

WARNING

HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING.
MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO
MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

ROOM THERMOSTAT
W

#18 GA. 4 WIRES WITH
COOLING 3 WIRES WITHOUT

AT/AR UNIT
R
G

RED

GREEN

WHITE

Y
CONTACTOR TO CONDENSING
COIL
UNIT 24V. CONNECTIONS

BLUE

#18 GA. 2 WIRES

Figure 8 - Low Voltage Wiring Diagram for Cooling Unit with optional heat kit 10kW and below

AT/AR UNIT

#18 GA. 4 WIRE WITH
COOLING 3 WIRE WITHOUT
RED
GREEN
WHITE
#18 GA. 2 WIRES
CONTACTOR CONDENSING
UNIT 24V. CONNECTIONS
COIL

BROWN
BLUE

Figure 9 - Low Voltage Wiring Diagram for Cooling Unit with optional heat kit 15kW and above

Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.

WARNING

HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING.
MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO
MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
FIGURE 10

ATUF/ARUF/ARPF/ADPF
18-60
10 KW & BELOW
TYPICAL H/P
ROOM THERMOSTAT

HEAT PUMP

O Y R

Y O C

#18 GA. 7 WIRE

AT/AR UNIT

G R E

R
R
I

R
Y

RED

GREEN

BR
W

WHITE

BLUE

O
NOTE

W
BL
#18 GA. 5 WIRE

(OPTIONAL)
OUTDOOR THERMOSTAT
CLOSE ON TEMPERATURE FALL
#18 GA. 6 WIRE NEEDED WHEN OT IS USED

FIGURE 11

ATUF/ARUF/ARPF/ADPF
18-60
ABOVE 10 KW
TYPICAL H/P
ROOM THERMOSTAT

HEAT PUMP

O Y R

Y O C

#18 GA. 7 WIRE

AT/AR UNIT

B
R
I

RED

GREEN

WHITE

Y
O
NOTE

W
NOTE

BR BROWN
BL

BL BLUE

#18 GA. 5 WIRE

(OPTIONAL)
OUTDOOR THERMOSTAT
CLOSE ON TEMPERATURE FALL

#18 GA. 7 WIRE NEEDED WHEN TWO OT'S ARE USED

IMPORTANT: If outdoor thermostat is not used, tie white and brown wires from Air Handler together.
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.

ASPF THERMOSTAT CONNECTIONS
The following composite wiring diagrams detail various configurations in which the ASPF air handlers can be used. Examples include single-stage cooling and heat pump with single or two-stage electric heating. All these configurations can be
applied with convenient connections to outdoor thermostat applications.
The following sections will be detailed:
•

Single-Stage Cooling (GMC Thermostat Part #CHT18-60 or equivalent.)

•
Heat Pump (GMC Thermostat Part #18-60 or equivalent)
Each diagram details the connections between room thermostat and ASPF air handlers, and the connections between the
ASPF air handlers and the Condensing Unit (or Heat Pump) with optional connections to Outdoor Thermostats. For each
configuration, refer to the explanation of the proper jumper(s) to remove for the corresponding blower speed that will result
in the programmed ECM™ motor.

IMPORTANT: WHEN MATCHING THE ASPF AIR HANDLERS TO A SINGLE SPEED COOLING OR HEAT PUMP UNIT, REMEMBER TO CONNECT “Y” FROM THE THERMOSTAT TO
THE “Y2” ON THE LOW VOLTAGE TERMINAL BOARD.

An equivalent thermostat can be used in place of the Goodman thermostat part number. The GMC thermostats that listed
are mercury type thermostats.

WARNING

HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING.
MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO
MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

#18 GA. 4 WIRES WITH COOLING
3 WIRES WITHOUT
W

C
RD

W1
W2

YL
BL

TO CONDENSING UNIT
24V CONNECTION

YL
YL

Y2
O

BL
TB

COOLING UNIT WITH OPTIONAL HEAT KITS OF 10 kW AND BELOW
NOTES:
1) OUTDOOR THERMOSTAT (OT-1) SHOULD BE THE
FIRST TO CLOSE AND THE LAST TO OPEN.
2) JUMPER W1 AND W2 TOGETHER IF OT-2 IS NOT
USED.
3) REMOVE WIRE WHEN USING OUTDOOR THERMOSTAT.

NOMENCLATURE:
OT - OUTDOOR THERMOSTAT (OPTIONAL)
EHR - EMERGENCY HEAT RELAY (OPTIONAL)

COLOR CODES
RD - RED
YL - YELLOW
BL - BLUE
BR - BROWN
OR - ORANGE
WH - WHITE

Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.

WARNING

HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING.
MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO
MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
#18 GA. 5 WIRES WITH COOLING
4 WIRES WITHOUT
W

C
YL

CONDENSING UNIT
24V CONNECTION

YL
YL

Y2
O

BL
TB

COOLING UNIT WITH OPTIONAL HEAT KITS OF 15 kW AND ABOVE
AND ROOM THERMOSTAT WITH TWO STAGES OF HEAT

#18 GA. 7 WIRE
C

C
RD

GR
YL

G
BR

W1
WH

BL BL

WH
YL
BL

Y2
YL

O
TB

HEAT PUMP UNIT WITH OPTIONAL HEAT KITS OF 10 kW AND BELOW
NOTES:
1) OUTDOOR THERMOSTAT (OT-1) SHOULD BE THE
FIRST TO CLOSE AND THE LAST TO OPEN.
2) JUMPER W1 AND W2 TOGETHER IF OT-2 IS NOT
USED.
3) REMOVE WIRE WHEN USING OUTDOOR THERMOSTAT.

NOMENCLATURE:
OT - OUTDOOR THERMOSTAT (OPTIONAL)
EHR - EMERGENCY HEAT RELAY (OPTIONAL)

COLOR CODES
RD - RED
YL - YELLOW
BL - BLUE
BR - BROWN
OR - ORANGE
WH - WHITE

Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.

WARNING

HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING.
MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO
MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

#18 GA. 7 WIRE
C

YL OR

C
RD

RD
GR

YL
OR

W1
WH

W2
RD

Y2
BL

YL
OR
OR
BR

HEAT PUMP UNIT WITH OPTIONAL HEAT KITS OF 15 kW AND ABOVE

NOTES:
1) OUTDOOR THERMOSTAT (OT-1) SHOULD BE THE
FIRST TO CLOSE AND THE LAST TO OPEN.
2) JUMPER W1 AND W2 TOGETHER IF OT-2 IS NOT
USED.
3) REMOVE WIRE WHEN USING OUTDOOR THERMOSTAT.

NOMENCLATURE:
OT - OUTDOOR THERMOSTAT (OPTIONAL)
EHR - EMERGENCY HEAT RELAY (OPTIONAL)

COLOR CODES
RD - RED
YL - YELLOW
BL - BLUE
BR - BROWN
OR - ORANGE
WH - WHITE

Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.

WARNING

HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING.
MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO
MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

NOTE: This is not applicable to ASPF models.

ELECTRONIC BLOWER TIME DELAY RELAY

G
TS T A T

12 0/24 0 V A C
R

SYS T EM
T R AN S F O R M E R

X F M R- R

M1
P A R K T E RM IN A L
MO T OR

2 4 VAC

X F M R- C

B 13 7 07 -3 5
W IR IN G D I A G R A M

NE U TR A L

K 1

F O R U S E W IT H
C

H EAT KI T

O P T IO NA L
S P E E D UP
S P E E D UP

The Electronic Blower Time Delay Relay provides power to the blower motor with a delay of 7
seconds after 24VAC is applied to “G”. After 24VAC is removed from “G”, the blower motor output
is de-energized after a delay of 65 seconds.
Normal Time Delays
Turn On Delay
Turn Off Delay

60Hz
50Hz
7.0 SEC.±1%
8.4 SEC. .±1%
65.0 SEC.±1% 78.0 SEC. .±1%

Field test mode: Shorting the “speedup” quick connect to “C” decrease times as follows:
Speedup Times
Turn On Delay
Turn Off Delay

60Hz
3.0 SEC.±1%
5.0 SEC.±1%

50Hz
3.6 SEC. .±1%
6.0 SEC. .±1%

Field test mode is cancelled when the “speedup” quick connect to “C” short is removed.

Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.

THIS PAGE LEFT INTENTIONALLY BLANK

Goodman Manufacturing Company, L.P.
5151 San Felipe, Suite 500, Houston, TX 77056
www.goodmanmfg.com
© 2004-2010 Goodman Manufacturing Company, L.P.

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