Graco 312375J Check Mate Lowers Users Manual Instructions Parts, English
l500cm bc008d6d-d209-4a9c-a9e9-cd7cd43ca17c Graco Marine Sanitation System L500CM User Guide |
2015-04-02
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Instructions - Parts Check-Mate® Displacement Pumps 312375J EN With priming piston and Severe Duty® or MaxLife® rod and cylinder. For professional use only. Not for use in explosive atmospheres. Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions. See page 3 for model information. See page 42 for maximum working pressure and approvals. L100CM Model ti10392a L200CS Model ti10720a L500CM Model ti10396a Related Manuals Contents Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Component Identification . . . . . . . . . . . . . . . . . . . . 6 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Disassembly and Reassembly of Throat Packings and Cartridge . . . . . . . . . . . . . . . . . . . . . . . . 7 Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 60cc Displacement Pumps . . . . . . . . . . . . . . . . 18 100cc Displacement Pumps . . . . . . . . . . . . . . . 19 200cc and 250cc Displacement Pumps . . . . . . 24 500cc Displacement Pumps . . . . . . . . . . . . . . . 34 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Outlet Housing Mounting Hole Layout . . . . . . . . 40 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 44 Graco Information . . . . . . . . . . . . . . . . . . . . . . . . 44 2 Related Manuals Component Manuals in U.S. English: Manual Description 312376 Check-Mate® Pump Packages Instruction-Parts 313526 Supply Units Operation 313527 Supply Units Repair-Parts 313528 Tandem Supply Units Operation 313529 Tandem Supply Units Repair-Parts 312375J Models Models Check your displacement pump’s identification plate (ID) for the 6-digit part number of your displacement pump. Use the following matrix to define the construction of your displacement pump, based on the six digits. For example, displacement pump Part No. L250CM represents the displacement pump (L), output volume in cc per cycle (250), carbon steel construction (C), and MaxLife® coatings, packings, and enclosed wet cup (M). To order replacement parts, see Parts section starting on page 18. The digits in the matrix do not correspond to the Ref. Nos. in the Parts drawings and lists. ID ti10622a L 250 C M First Digit Second, Third, and Fourth Digits Fifth Digit Sixth Digit Displacement Pump Volume per cycle (cc) L (displacement pump) Coatings, Packings, Enclosed Wet Cup Material 60 C Carbon Steel S Severe Duty 100 S Stainless Steel M MaxLife 200 250 500 312375J 3 Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable. WARNING SKIN INJECTION HAZARD High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment. • Do not point gun at anyone or at any part of the body. • Do not put your hand over the spray tip. • Do not stop or deflect leaks with your hand, body, glove, or rag. • Do not spray without tip guard and trigger guard installed. • Engage trigger lock when not spraying. • Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning, checking, or servicing equipment. MOVING PARTS HAZARD Moving parts can pinch or amputate fingers and other body parts. • Keep clear of moving parts. • Do not operate equipment with protective guards or covers removed. • Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure in this manual. Disconnect power or air supply. FIRE AND EXPLOSION HAZARD Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion: • Use equipment only in well ventilated area. • Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc). • Keep work area free of debris, including solvent, rags and gasoline. • Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present. • Ground all equipment in the work area. See Grounding instructions. • Use only grounded hoses. • Hold gun firmly to side of grounded pail when triggering into pail. • If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until you identify and correct the problem. • Keep a working fire extinguisher in the work area. 4 312375J Warnings WARNING EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals. • Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS forms from distributor or retailer. • Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only. • Do not alter or modify equipment. • Use equipment only for its intended purpose. Call your distributor for information. • Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces. • Do not kink or over bend hoses or use hoses to pull equipment. • Keep children and animals away from work area. • Comply with all applicable safety regulations. ELECTRIC SHOCK HAZARD Improper grounding, setup, or usage of the system can cause electric shock. • Turn off and disconnect power cord before servicing equipment. • Use only grounded electrical outlets. • Use only 3-wire extension cords. • Ensure ground prongs are intact on sprayer and extension cords. • Do not expose to rain. Store indoors. TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed. • Read MSDS’s to know the specific hazards of the fluids you are using. • Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines. • Always wear impervious gloves when spraying or cleaning equipment. PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic fumes, burns, and hearing loss. This equipment includes but is not limited to: • Protective eyewear • Clothing and respirator as recommended by the fluid and solvent manufacturer • Gloves • Hearing protection 312375J 5 Component Identification Component Identification L060CM and L100CM Models L200CS and L250CS Models L500CM Model A A A N B M C N B C D D F E B M D C F E F E L G G G H H H J J J K K K ti10392a ti10720a ti10396a FIG. 1 Key: A B C D E F G H J K L M N 6 Displacement Rod Wet Cup Throat Packing Cartridge Outlet Housing Fluid Outlet Pump Bleed Valve Pump Cylinder Intake Valve Housing Intake Cylinder Priming Piston Assembly Hex Head Bolt (500cc displacement pumps only) Wet Cup Sight Glass (MaxLife models only) Wet Cup Fill Cap (MaxLife models only) 312375J Repair Repair Troubleshooting 7. Use packing nut wrench (supplied) to loosen and remove packing nut/enclosed wet cup (9). See Check-Mate Pump Packages manual 312376. 9 Required Tools • • • • • • • • • • • • • • • • Torque wrench Bench vise, with soft jaws Rubber mallet Hammer 400 mm (15.8 in.) adjustable wrench O-ring pick Flat head screwdriver 13 mm (1/2 in.) dia. brass rod Set of socket wrenches Set of adjustable wrenches Packing nut wrench (supplied with pump package) 24 in. (610 mm) adjustable wrench M4 hex key wrench Thread lubricant Thread sealant Loctite® 2760™ or equivalent ti10623a FIG. 2 8. Use an adjustable wrench to loosen cartridge (3); slide it and throat packings (P) up and off displacement rod (1). P (MaxLife) P 3 Disassembly and Reassembly of Throat Packings and Cartridge 4 1 All new Check-Mate displacement pumps are equipped with a throat packing cartridge (3) that enables easy removal and replacement of throat packings without the complete disassembly of the displacement pump. 1. Run air motor and displacement pump to bottom of stroke. 2. Relieve pressure. See Check-Mate Pump Packages manual 312376 for instructions. 3. Remove air motor coupling assembly from displacement rod. See Check-Mate Pump Packages manual 312376 for instructions. 4. Push air motor piston rod up to top of stroke. (Severe Duty) 2 ti11118a FIG. 3 9. Replace throat packings (P) according to specific packing kit into cartridge (3). See Packing Kits in Parts starting on page 18. 10. Remove and replace o-ring (4). 11. Slide cartridge (3) and throat packings (P) back on to displacement rod (1). Be careful to not damage packings. 5. Remove wet cup cover (present on enclosed wet cups only). 6. Place an absorbent cloth in wet cup (9) to absorb Throat Seal Liquid (TSL). 312375J 7 Repair 12. Torque cartridge (3) to specified torque listed in the following table. Displacement Pump Torque 60cc and 100cc 90-130 ft-lbs (122-173 N•m) 200cc and 250cc 130-190 ft-lbs (176-258 N•m) 500cc 149-261 ft-lbs (203-355 N•m) 13. Slide packing nut/wet cup (9) over displacement rod (1) and torque to specified torque listed in the following table. Displacement Pump Torque 60cc and 100cc 28-44 ft-lbs (38-59 N•m) 200cc and 250cc 95-115 ft-lbs (128-155 N•m) 500cc 95-115 ft-lbs (128-155 N•m) 4. Use packing nut wrench (supplied) to loosen and remove packing nut/enclosed wet cup (9). 9 ti10623a FIG. 4 5. On displacement pumps with enclosed wet cups (9), use an M4 hex wrench to remove the three screws (14) from wet cup cover (10) and remove cover. Drain and clean out the wet cup (9). See FIG. 5. 6. On displacement pumps with enclosed wet cups (9), use o-ring pick to remove o-ring (11), and a flat head screwdriver to remove snap ring (61), wiper (15), and seal (16). 14. Fill wet cup (9) 1/3 full of TSL or compatible solvent. Disassembly The snap ring (61) is applicable only to 60cc and 100cc displacement pumps. When disassembling displacement pump, lay out all removed parts in sequence to ease reassembly. Clean all parts with a compatible solvent and inspect them for wear or damage. 14 15 10 16 61 1. Relieve pressure. See your Check-Mate Pump Packages manual 312376 for instructions. 11 2. Disconnect displacement pump from air motor as illustrated in your Check-Mate Pump Packages manual 312376. 3. Place displacement pump in a vise, with jaws on outlet housing (2). 8 9 ti10561a FIG. 5 312375J Repair 7. Hold flats of the priming piston rod (24) with an adjustable wrench, and use a second wrench to unscrew priming piston seat (27) from rod. Slide priming piston (26) off rod. Inspect surfaces of guide (25) and piston (26) for scoring, wear, or other damage. 9. Use an adjustable wrench to unscrew intake valve housing (19) from cylinder (17) and outlet housing (2). Pull intake valve housing off cylinder. Intake check valve assembly (R) should slide down priming piston rod (24) as you remove housing; if it does not slide easily, firmly tap on top of housing (19) with a rubber mallet to loosen. The guide (25) is applicable only to 100cc and 500cc displacement pumps. 17 24 19 R 25 24 26 r_000000_312375_1 FIG. 8 27 ti10563a FIG. 6 Steps 8-13 apply to 60cc, 100cc, 200cc, and 250cc displacement pumps only. 10. Use a 400 mm adjustable wrench on flats of displacement pump cylinder (17) and unscrew cylinder from outlet housing (2). Remove o-rings (18). Inspect inside surface of cylinder for wear, scoring or other damage by holding it up to light at an angle or running a finger over the surface. 8. Use an adjustable wrench on hex of intake cylinder (22) to unscrew it from intake valve housing (19). 2 17 ti10601a 19 22 18 ti10562a FIG. 7 ti10565a FIG. 9 312375J 9 Repair 11. Use an o-ring pick to remove seal (21) from intake valve housing (19). Discard seal; use a new one for reassembly. See FIG. 10. 12. Pull intake seat (20) out bottom of intake valve housing (19). Take care not to drop intake valve assembly (R) as it comes free, and set it aside for later. Steps 14-19 apply to 500cc displacement pumps only. 14. 500cc Displacement Pumps Only: use a socket wrench to remove six capscrews (45). If seat (20) is difficult to remove, insert a hammer and brass rod through the top of housing (19) and drive seat out. 45 19 R 20 21 ti10584a r_000000_312375_2 FIG. 12 FIG. 10 13. Use a rubber mallet to drive displacement rod (1) and priming piston rod (24) out of outlet housing (2). Inspect outer surfaces of rods for damage by running a finger over the surface. 16. Lift cylinder (17) up off intake housing (22). Displacement rod (1), piston assembly, intake valve assembly, and priming piston rod (24) will come with cylinder. 1 2 24 ti10568a FIG. 11 10 15. Tap underside of outlet housing (2) with a rubber mallet to loosen housing from cylinder (17). Lift outlet housing off displacement pump and set it aside. Be careful not to scratch displacement rod (1) while removing housing. Remove seal (18) from top of cylinder. 17. Place cylinder (17) sideways in a vise with soft jaws. Using a rubber mallet on end of priming piston rod (24), drive displacement rod (1) and piston assembly out of the top of the cylinder. Continue to pull rod out of cylinder until priming piston rod (24) comes free. 18. Remove seal (18) from bottom of cylinder (17). Hold cylinder up to light at an angle to examine inside surface for scoring and damage. 312375J Repair 19. Pull seal (18) and seat (20) out the top of the intake housing (22). If seat is difficult to remove, turn housing upside down and drive seat out using a hammer and brass rod. 23. Place flats of displacement rod (1) in a vise. Unscrew piston (23) from displacement rod; priming piston rod (24) will come with it. Slide piston guide (28) and seat (30) off piston (23). 18 24 20 30 23 28 22 1 ti10566a FIG. 13 20. Examine mating surfaces of seat (20) and intake valve body (32) for damage. 21. To access throat packings and glands, use an adjustable wrench to remove the throat cartridge (3). 22. Remove cartridge o-ring (4). Then remove throat packings (P) from throat cartridge (3). Some models include a fluid outlet nipple (43) and o-ring (44). Do not remove these parts from housing unless they need replacement. P (MaxLife) 3 P (Severe Duty) 4 ti10569a FIG. 15 24. Inspect outer surfaces of displacement rod (1) and priming piston rod (24) for wear, scoring or other damage by holding them up to light at an angle or running a finger over the surface. 25. It is not necessary to remove priming piston rod (24) from piston (23) unless your inspection reveals scoring, wear, or other damage to either part. To disassemble, place piston flats in a vise and unscrew the rod. 26. Place piston seat (30) and guide (28) in vise. Slide a brass rod through openings in piston guide and unscrew it from seat. Remove piston seal (31) and guide bearing (29). Guide bearing (29) is press-fit into the piston guide (28), and may require cutting to ease removal. 1 2 29 ti11118a FIG. 14 28 30 ti10570a FIG. 16: 312375J 11 Repair 27. To disassemble intake check valve assembly, place intake valve body (32) in a vise and unscrew packing nut (33). Remove seal (38) from nut, and intake valve packings (S) from valve body. Inspect mating surfaces of intake valve body (32) and seat (20) for damage or wear. The seal (38) is press-fit in the nut (33) and may require cutting to ease removal. Reassembly 1. Lubricate the intake valve packings (S) and install them in valve (32). See FIG. 18. See Packing Kits sections for the correct intake valve packing configuration. 2. With beveled side facing up, press intake valve seal (38) in to recess of intake valve packing nut (33) until it snaps into place. The nose of the seal should be flush with or slightly recessed into the face of the packing nut. See FIG. 18. 38 3. Place flats of valve body (32) in a vise. Screw packing nut (33) into valve body handtight. Set intake housing assembly aside. 33 S 32 38 33 ti10572a S FIG. 17 32 28. Unscrew bleeder valve plug (40) completely from valve body (39). Clean valve threads and bleed hole. It is not necessary to remove valve body from displacement pump outlet housing (2). 29. Inspect all parts for damage. Clean all parts and threads with a compatible solvent. Reassemble as explained in the Reassembly section. ti10572a FIG. 18 4. Lubricate piston seal (31) and install it on piston seat (30). Screw piston guide (28) onto seat (30). Place piston seat in a vise and use a brass rod to torque guide; see the following table for correct torque. Snap guide bearing (29) into piston guide (28). Displacement Pump Torque 60cc and 100cc 26-30 ft-lbs (35-41 N•m) 200cc and 250cc 57-63 ft-lbs (77-85 N•m) 500cc 90-100 ft-lbs (122-135 N•m) 29 28 31 30 ti10573a FIG. 19 12 312375J Repair 5. If it was necessary to remove the priming piston rod (24) from the piston (23), apply thread sealant to threads of the rod. Place flats of piston in a vise. Hold flats of rod with an adjustable wrench, and screw rod into piston; see the following table for correct torque. Be careful not to create burrs on flats of rod. Displacement Pump Torque 60cc and 100cc 34-38 ft-lbs (46-51 N•m) 200cc and 250cc 92-102 ft-lbs (124-138 N•m) 500cc 90-100 ft-lbs (122-135 N•m) 6. Place flats of displacement rod (1) in a vise. Install piston seat/guide assembly onto the piston (23). Apply thread sealant to threads of rod and screw piston assembly onto rod; see the following table for correct torque. Displacement Pump Torque 60cc and 100cc 85-95 ft-lbs (115-128 N•m) 200cc and 250cc 239-271 ft-lbs (323-366 N•m) 500cc 327-363 ft-lbs (441-490 N•m) Steps 7- 13 apply to 60cc, 100cc, 200cc, and 250cc displacement pumps only. 7. Lubricate seal (18) and place it on top of the cylinder (17). Screw cylinder handtight into outlet housing (2). The cylinder is symmetrical so either end can be the top. 2 18 17 ti10575a FIG. 21 8. Carefully insert displacement rod (1) into bottom of cylinder (17). Push rod up into cylinder and through outlet housing (2). Be careful not to damage piston seal (31) while performing this step. 1 2 piston assembly 17 1 ti10577a FIG. 22 ti10574a FIG. 20 312375J 13 Repair 9. Lubricate seal (18) and install it on the bottom of cylinder (17). Slide intake valve housing (19) onto priming piston rod (24). Ensure smooth surface of valve stop faces displacement pump intake. Screw housing onto cylinder. 17 12. The intake seat (20) is reversible on the 200cc and 250cc displacement pumps. Inspect both sides of seat and install it with the best side facing into housing (19). Push it into housing until it seats securely. Lubricate seal (21) and install in the bevel around the bottom of the seat. For 60cc and 100cc displacement pumps, install intake seat (20) so large beveled side faces down toward pump intake. 18 24 19 ti10579a FIG. 23 10. Lubricate priming piston rod (24), then slide assembled intake valve onto rod. Ensure packing nut (33) goes on rod first. Push valve assembly up rod, stopping before it reaches intake valve housing (19). See FIG. 24. 13. Lubricate threads of intake cylinder (22). Use an adjustable wrench to screw intake cylinder into intake valve housing (19). Torque intake cylinder; see the following table for correct torque. This will also torque intake valve housing (19) and displacement pump cylinder (17) into outlet housing (2). Displacement Pump Torque 60cc and 100cc 213-287 ft-lbs (288-387 N•m) 200cc and 250cc 345-435 ft-lbs (466-587 N•m) 19 11. Hold valve body (32) steady with a wrench while using an adjustable wrench to tighten packing nut (33); see the following table for correct torque. Use a rubber mallet on priming piston rod (24), to drive valve assembly up to stop. 17 22 ti10581a FIG. 25 Displacement Pump Torque 60cc and 100cc 43-47 ft-lbs (58-63 N•m) 200cc and 250cc 71-79 ft-lbs (96-107 N•m) Steps 14-21 apply to 500cc displacement pumps only. 14. Slide rod guide (19) onto priming piston rod (24) ensuring the end nearest valve stop goes on rod first. 19 33 32 24 ti10580a FIG. 24 14 15. Slide assembled intake valve onto priming piston rod (24) ensuring packing nut (33) goes on rod first. Push valve assembly up rod, stopping before it reaches rod guide (19). 16. Hold valve body (32) steady with a wrench while using an adjustable wrench to tighten packing nut (33). Torque to 71-78 ft-lbs (97-106 N•m). Use a hammer and a brass rod to carefully drive valve assembly further up rod until it reaches the stop. 312375J Repair 17. Place cylinder (17) sideways in a vise with soft jaws. 18. Lubricate seal (18) and place it on bottom of cylinder (17). (Cylinder is symmetrical so either end can be the bottom.) 19. Slide displacement rod (1), piston assembly (T), intake valve assembly (R), and priming piston rod (24) into cylinder (17) from bottom until mating surfaces of rod guide (19) and cylinder (17) meet. 21. Lubricate seal (18) and place it on top of cylinder (17). Insert outlet housing (2) on to cylinder. Install six long capscrews (45) through outlet housing (2) and into intake housing (22). Using a socket wrench, torque screws oppositely and evenly to 180-195 ft-lbs (244-264 N•m). L500SS and L500SM models: install washer (46) between capscrews (45) and outlet housing (2). 45 46 1 2 17 18 T 18 17 19 R 24 22 ti111159a ti10584a FIG. 26 FIG. 28 20. Put intake housing (22) upright in a vise, making sure it is off-center so there is a sufficient clearance for priming piston rod (24) to be lowered through housing. Insert intake seat (20) into intake housing (22) so the flat seat is facing up. Lubricate seal (18) and place it on top of intake seat (20). Lower rod and cylinder assembly into intake housing until rod guide (19) bottoms on intake seat (20) and priming piston rod (24) protrudes from bottom of intake housing (22). 22. Lubricate throat packings (M), and install them in throat cartridge (3) one at a time with the lips of the v-packings or u-cup facing down. Refer to Packing Kit sections for each displacement pump size for the correct throat packing configuration for your displacement pump. 1 17 19 24 18 20 22 ti10582a FIG. 27 312375J 15 Repair 23. Partially thread wet cup (9) into cartridge (3) to hold packings in place during installation. Install new cartridge o-ring (4) on cartridge (3). Apply thread lubricant to cartridge (3) and carefully slide down over displacement rod and into outlet housing (2). Torque cartridge to the following torque. Be careful not to damage throat packings on leading edge of rod. Displacement Pump 39 43 ti10585a Torque 60cc and 100cc 90-130 ft-lbs (122-176 N•m) 200cc and 250cc 130-190 ft-lbs (176-257 N•m) 500cc 150-261 ft-lbs (203-355 N•m) 3 FIG. 30 Steps 26-27 apply only to displacement pumps with enclosed wet cups. 26. Install new o-ring (11), wet cup wiper (15), seal (16), and snap ring (61) into wet cup cover (10). See FIG. 31. 9 P (MaxLife) 40 44 P (Severe Duty) The snap ring (61) is applicable only to 60cc and 100cc displacement pumps. 4 2 ti10576a FIG. 29 24. Use packing nut wrench (supplied) to tighten wet cup (9) to specified torque; refer to the following table. Displacement Pump Torque 60cc and 100cc 28-44 ft-lbs (38-59 N•m) 200cc and 250cc 95-115 ft-lbs (128-155 N•m) 500cc 95-115 ft-lbs (128-155 N•m) 27. Carefully slide wet cup cover (10) over displacement rod. Line up holes in cover and wet cup. Insert screws (14). Use a hex head screwdriver to tighten screws. See FIG. 31. Use caution when sliding wet cup cover (10) over displacement rod (1) to avoid damaging seals (15, 16). 14 15 10 16 25. Lubricate the threads of the bleeder valve plug (40). The plug has two sets of threads. Be sure to screw the plug completely into the valve body (39). Torque the plug to 9-11 ft-lbs (12-15 N•m). Some models include an outlet nipple (43) and o-ring (44). It is not ordinarily necessary to remove these parts. However, if they were replaced because of damage, lubricate o-ring and place it on nipple. Screw nipple into outlet housing (2). Torque to 44-62 ft-lbs (60-84 N•m). 16 61 11 1, 9 ti10561a FIG. 31 312375J Repair 28. Check that flats of priming piston rod (24) are accessible below intake cylinder (22). If not, tap on top of displacement rod (1) with a rubber mallet until flats are exposed. 1 29. Slide priming piston (26) and priming piston guide (25) (only on L100 and L500 models) onto rod (24) until it stops. Hold rod (24) steady with an adjustable wrench on flats, and screw seat (27) onto rod with another wrench. Torque to specified torque; refer to the following table. Displacement Pump Torque 60cc and 100cc 34-38 ft-lbs (46-51 N•m) 200cc and 250cc 57-63 ft-lbs (77-85 N•m) 500cc 71-79 ft-lbs (96-107 N•m) 22 24 22 ti10586a FIG. 32 24 25 26 27 ti10587a FIG. 33 30. Reconnect displacement pump to the air motor as explained in Check-Mate Pump Packages manual 312376. 31. Allow 2 hours for thread sealant to cure before returning pump to service. 312375J 17 Parts Parts 60cc Displacement Pumps KEY: 1 Torque to 85-95 ft-lb (115-128 N•m) 2 Torque to 28-44 ft-lb (38-59 N•m) 3 Torque to 213-287 ft-lb (288-387 N•m) 4 Torque to 43-47 ft-lb (58-63 N•m) 5 Torque to 34-38 ft-lb (45-51 N•m) 6 Torque to 26-30 ft-lb (35-41 N•m) 7 Torque to 90-130 ft-lb (122-173 N•m) 8 Torque to 44-62 ft-lb (60-84 N•m) 9 Apply thread sealant Throat Packings Intake Valve Packings Piston Check Valve Assembly (includes 23) P: S: T: 21 Lubricate all soft seal components before installation. 22 P (5-8) 48, 49 23 P (5-7) 3 13 18 14 3 15 10 8 11 24 43 49, 52 47, 49 44 33 4 9 18 17 9 R (32-37) 28 T 25 S (34-37) 26 3 32 27 2 20 29 2 9 41 39 40 5 38 42 9 12 1 3 2 61 1 19 4 16 2 7 6 31 30 9 9 TI12644B 18 312375J Parts 100cc Displacement Pumps KEY: 1 Torque to 85-95 ft-lb (115-128 N•m) 2 Torque to 28-44 ft-lb (38-59 N•m) 3 Torque to 213-287 ft-lb (288-387 N•m) 4 Torque to 43-47 ft-lb (58-63 N•m) 5 Torque to 34-38 ft-lb (45-51 N•m) 6 Torque to 26-30 ft-lb (35-41 N•m) 7 Torque to 90-130 ft-lb (122-173 N•m) 8 Torque to 44-62 ft-lb (60-84 N•m) 9 Apply thread sealant L: Piston Check Valve Assembly (includes 23) M: Throat Packings N: Intake Valve Packings Lubricate all soft seal components before installation. 13 P (5-8) P (5-7) 21 3 7 22 14 15 16 8 49, 52 47, 49 42 43 61 18 41 19 11 2 48, 49 23 2 44 10 3 4 51 18 39 40 24 5 9 12 38 17 33 4 9 9 25 9 29 R (32-37) 2 28 26 S (34-37) 32 27 2 6 20 1 1 L 31 30 9 9 TI10862A 312375J 19 Parts 60cc and 100cc Displacement Pumps Ref. Part Description Qty. 1 257530 KIT, rod, displacement; chrome 1 (includes 18, 21); L060 only 257531 KIT, rod, displacement; MaxLife 1 (includes 18, 21); L060 only 255569 KIT, rod, displacement; chrome 1 (includes 18, 21); L100 only 255570 KIT, rod, displacement; MaxLife 1 (includes 18, 21); L100 only 2 255604 KIT, housing, outlet, (150 mm) 1 (includes 18, 21, 44, 47, 49, 52) 257561 KIT, housing, outlet, (150 mm); sst (includes 18, 21, 44, 47, 49, 52) 3 15K751 CARTRIDGE 1 15U603 CARTRIDGE; sst 1 4‡ 104361 O-RING, cartridge 1 5‡ GLAND, packing female; see 1 60cc and 100cc Packing Kits GLAND, packing, u-cup; see 60cc and 100cc Packing Kits 6‡ V-PACKING; UHMWPE; see 3 60cc and 100cc Packing Kits SPACER, u-cup; see 1 60cc and 100cc Packing Kits 7‡ V-PACKING; PTFE; see 60cc 2 and 100cc Packing Kits SPACER, u-cup; acetal; see 1 60cc and 100cc Packing Kits 8‡ GLAND, packing male; see 1 60cc and 100cc Packing Kits 9‡ NUT, packing, open wet cup 1 CUP, wet, enclosed 1 10‡ COVER, wet cup 1 11‡ 161446 O-RING 12‡ SIGHTGLASS 1 13‡ COVER, oil hole 1 14‡ SCREW, socket hd cap; M5 x 12 3 15‡ WIPER, wet cup cover 1 16‡ SEAL, wet cup cover 1 17‡ CYLINDER, pump 1 CYLINDER, pump, MaxLife 18‡ 109205 O-RING 2 19 184044 HOUSING, valve 1 15U586 HOUSING, valve; sst 1 20‡ SEAT, intake 1 21‡ SEAL 1 22 255610 KIT, intake housing, cylinder 1 (includes 21, 48, 49) 257560 KIT, intake housing, cylinder; sst 1 (includes 21, 48, 49) 23‡ SEAT, piston 1 24‡ ROD, piston 1 ROD, piston; MaxLife 20 Ref. Part 25 184122 15U598 26 184051 15U597 27 184121 15U596 28 15M518 257667 29‡ 30‡ 31‡ 32‡ 33‡ 34‡ 35‡ 36‡ 37‡ 38‡ 39‡ 40‡ 41‡ 42‡ 43 184037 15U592 44‡ 110135 47 184090 48 184151 49 100508 50 172479 51‡ 52‡ 197561 61‡ Description GUIDE, piston GUIDE, piston; sst PISTON PISTON; sst NUT, shovel NUT, shovel; sst GUIDE, piston GUIDE, piston; sst BEARING, guide SEAT, piston SEAL, piston VALVE, intake NUT, packing GLAND, male, piston; see 60cc and 100cc Packing Kits PACKING, UHMWPE; see 60cc and 100cc Packing Kits PACKING; leather; see 60cc and 100cc Packing Kits PACKING, PTFE; see 60cc and 100cc Packing Kits GLAND, female, piston; see 60cc and 100cc Packing Kits SEAL, valve HOUSING, valve PLUG, valve HANDLE, outlet bleed CLIP, outlet bleed FITTING, outlet FITTING, outlet; sst O-RING LABEL, warning LABEL, warning SCREW, drive TAG, instruction, safety PLUG, pipe PLATE, identification RING, retaining Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 7 1 1 1 1 CS Models only. SS Models only. CM Models only. SM Models only. ‡ See 60cc and 100cc Kits table on page 21. Replacement Danger and Warning labels, tags, and cards are available at no cost. 312375J Parts 60cc and 100cc Kits The following table indicates which parts (according to reference number) are included in each kit. Reference Numbers Kit 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20 21 23 24 29 30 31 32 33 34 35 36 37 38 39 40 41 42 44 51 61 255507 256866 255508 256867 255524 257558 255523 255533 255539 256865 255540 256868 255551 257557 255557 256869 255558 256870 255577 256871 255578 256872 257532 257533 255591 255592 255615 255616 255618 255696 257559 16F205 312375J 21 Parts Kit Descriptions Kit Description Kit Description 255507 Complete Seal Kit; Severe Duty, CS 16F205 256866 Complete Seal Kit; Severe Duty, SS 255508 Complete Seal Kit; MaxLife, CM Complete Seal Kit; PTFE Alternative; includes all PTFE Alternative kits listed under 60cc and 100cc Packing Kits, page 23 256867 Complete Seal Kit; MaxLife, SM 60cc Displacement Pumps 255523 Throat Seal Kit; Severe Duty 257530 255524 Throat Seal Kit; MaxLife, CM 257558 Throat Seal Kit; MaxLife, SM Displacement Rod Kit; Severe Duty, L060CS and L060SS; see page 20 for parts included in kit 255533 Piston Seal Kit 257531 255539 Intake Kit; Severe Duty, CS Displacement Rod Kit; MaxLife, L060CM and L060SM; see page 20 for parts included in kit 256865 Intake Kit; Severe Duty, SS 257532 255540 Intake Kit; MaxLife, CM Cylinder Kit; Severe Duty, L060CS and L060SS 256868 Intake Kit; MaxLife, SM 257533 255551 Piston Seal Metal and Soft Kit CS and CM Cylinder Kit; MaxLife, L060CM and L060SM 257557 Piston Seal Metal and Soft Kit SS and SM 255557 Intake Valve Seal Metal and Soft Kit; Severe Duty, CS 256869 100cc Displacement Pumps 255569 Displacement Rod Kit; Severe Duty, L100CS and L100SS; see page 20 for parts included in kit Intake Valve Seal Metal and Soft Kit; Severe Duty; SS 255570 Displacement Rod Kit; MaxLife, CM and SM; see page 20 for parts included in kit 255558 Intake Valve Seal Metal and Soft Kit; MaxLife, CM 255591 Cylinder Kit; Severe Duty, L100CS and L100SS 256870 Intake Valve Seal Metal and Soft Kit; MaxLife, SM 255592 Cylinder Kit; MaxLife, L100CM and L100SM 255577 Priming Piston Rod Kit; Severe Duty, CS 256871 Priming Piston Rod Kit; Severe Duty, SS 255578 Priming Piston Rod Kit; MaxLife; CM 256872 Priming Piston Rod Kit; MaxLife, SM 255604 Outlet Kit, CS; see page 20 for parts included in kit 257561 Outlet Kit, SS; see page 20 for parts included in kit 255610 Intake Cylinder Kit, CS; see page 20 for parts included in kit 257560 Intake Cylinder Kit, SS; see page 20 for parts included in kit 255615 Bleed Valve Kit; CS 255616 Bleed Valve Kit; SS 255618 Enclosed Wet Cup Seal Kit; MaxLife 255696 Enclosed Wet Cup Kit; MaxLife, CS 257559 Enclosed Wet Cup Kit; MaxLife, SS 22 312375J Parts 60cc and 100cc Packing Kits Throat Packings Intake Valve Packings Severe Duty Severe Duty and MaxLife Ref. 5 6 7 8 Ref. 34 35 36 37 Description Qty. GLAND, packing female; CST 1 GLAND, packing, female; SST 1 V-PACKING; UHMWPE 3 V-PACKING; PTFE 2 GLAND, packing male; CST 1 GLAND, packing male; SST 1 CS Models only. MaxLife Ref. 5 6 7 Description Qty. GLAND, male, priming piston; CST 1 GLAND, male, priming piston; SST 1 PACKING; UHMWPE 2 PACKING; PTFE 2 PACKING; leather 2 GLAND, female, priming piston; CST 1 GLAND, female, priming piston; SST Description SEAL, u-cup SPACER, CST SPACER, SST SPACER, acetal SS Models only. Qty. 1 1 1 1 CM Models only. SM Models only. * Lips face up 34 Severe Duty * Lips face down MaxLife * Lips face down 35 5 6 36 7 7 5 6 ti10592a ti10595a PTFE Alternative Ref. 34 35 37 8 ti10589a 37 Description GLAND, male, priming piston PACKING, PTFE GLAND, female, priming piston PTFE Alternative 34 Ref. 5 6 8 Description GLAND, packing, female V-PACKING, PTFE GLAND, packing, male * Lips face down Qty. 1 5 1 Qty. 1 4 1 * Lips face up 35 5 37 ti10596a Piston Packings 6 PTFE Alternative ti10590a 312375J 8 Ref. 31 Description SEAL, piston Qty. 1 23 Parts 200cc and 250cc Displacement Pumps KEY: 1 Torque to 239-271 ft-lb (323-366 N•m) 2 Torque to 95-115 ft-lb (128-155 N•m) 3 Torque to 345-435 ft-lb (466-587 N•m) 4 Torque to 71-79 ft-lb (96-107 N•m) 5 Torque to 92-102 ft-lb (124-138 N•m) 6 Torque to 57-63 ft-lb (77-85 N•m) 7 Torque to 130-190 ft-lb (176-258 N•m) 8 Apply thread sealant Piston Check Valve Assembly Throat Packings Intake Valve Packings L: M: N: 200cc Displacement Pump Shown S (34-37) Lubricate all soft seal components before installation. P (5-8) P (5-7) 23 20 T (cont.) 13 3 14 31 21 7 30 51 8 4 10 15 47, 49 2 22 18 3 49, 52 16 42 11 2 19 41 9 47, 49 39 40 18 38 33 4 24 5 32 60 8 17 12 9 26 2 27 29 6 28 6 T 1 1 TI10863B 24 312375J Parts 200cc Displacement Pumps Ref. Part Description Qty. 1 255571 KIT, rod, displacement; chrome 1 (includes 18, 21) 255572 KIT, rod, displacement; MaxLife 1 (includes 18, 21) 2 255605 KIT, outlet, housing (includes 18, 1 21, 47, 49, 52) 255606 KIT, outlet, housing; SST 1 (includes 18, 21, 47, 49, 52) 3 189641 CARTRIDGE 1 189645 CARTRIDGE; SST 1 4‡ 166073 O-RING 1 5‡ GLAND, packing female; see 1 L200cc Packing Kits GLAND, packing, u-cup; see 1 L200cc Packing Kits 6‡ V-PACKING; PTFE; see L200cc 2 Packing Kits SPACER, u-cup; see L200cc 1 Packing Kits 7‡ V-PACKING; UHMWPE; see 3 L200cc Packing Kits SPACER, u-cup, bearing; see 1 L200cc Packing Kits 8‡ GLAND, packing male; see 1 L200cc Packing Kits 9‡ NUT, packing, open 1 NUT, packing, open; SST 1 CUP, wet, enclosed 1 CUP, wet, enclosed, SST 1 10‡ COVER, wet cup 1 11‡ 104095 O-RING 12‡ SIGHTGLASS 1 13‡ COVER, oil hole 1 14‡ SCREW, socket hd cap; M5 x 12 3 15‡ WIPER, wet cup cover 1 16‡ SEAL, wet cup cover 1 17‡ CYLINDER, pump, Severe Duty 1 CYLINDER, pump, MaxLife 1 18‡ 109499 O-RING 2 19 189442 HOUSING, valve 1 189512 HOUSING, valve; SST 1 20‡ SEAT, valve 1 21 189492 SEAL 1 22 255611 KIT, intake housing 1 (includes 21, 47) 255612 KIT, intake housing; SST 1 (includes 21, 47) 23‡ SEAT, piston 1 24‡ ROD, piston; Severe Duty 1 ROD, piston; MaxLife 1 26 276378 PISTON 1 27 190241 SEAT, piston 1 28‡ 15M520 GUIDE, piston 1 15M654 GUIDE, piston; SST 1 29‡ BEARING, guide 1 30‡ SEAT, piston 1 312375J Ref. 31‡ Part Description Qty. SEAL, piston; see L200cc Pack1 ing Kits 32‡ VALVE, intake 1 33‡ NUT, packing 1 NUT, packing; SST 1 34‡ GLAND, male, piston; see 1 L200cc Packing Kits GLAND, male, piston; SST; see 1 L200cc Packing Kits 35‡ V-PACKING; see L200cc Pack2 ing Kits 36‡ V-PACKING; see L200cc Pack2 ing Kits V-PACKING; see L200cc Pack2 ing Kits 37‡ GLAND, female; see L200cc 1 Packing Kits GLAND, female, piston; SST; 1 see L200cc Packing Kits 38‡ SEAL, valve 1 39‡ HOUSING, valve 1 HOUSING, valve; SST 1 40‡ PLUG, valve 1 PLUG, valve; SST 1 41‡ HANDLE, outlet bleed 1 42‡ CLIP, outlet bleed 1 47 184090 LABEL, warning 2 184462 49 100508 SCREW, drive 6 109202 50 172479 TAG, instruction, safety 1 51 PLUG, pipe 1 52 197561 PLATE, identification 1 60 PLUG, pipe 1 Model L200CS only. Model L200CM only. Model L200SS only. Model L200SM only. ‡ See L200cc Kits table, page 26. Replacement Danger and Warning labels, tags, and cards are available at no cost. 25 Parts L200cc Kits The following table indicates which parts (according to reference number) are included in each kit. Reference Numbers Kit 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20 21 23 24 29 30 31 32 33 34 35 36 37 38 39 40 41 42 51 60 255509 255510 255511 255512 255525 255526 255527 255534 255541 255542 255552 255559 255560 255579 255580 255581 255582 255593 255594 255615 255616 255619 255622 255623 255625 255626 255693 255697 255700 26 312375J Parts L200cc Kit Descriptions Kit Description Kit Description 255616 Bleed Valve Kit, all SST models 255509 Complete Seal Kit, L200CS 255619 255510 Complete Seal Kit, L200CM Enclosed Wet Cup Seal Kit; MaxLife, L200CM and L200SM 255511 Complete Seal Kit, L200SS 255693 255512 Complete Seal Kit, L200SM Complete Seal Kit; PTFE Alternative; includes all PTFE Alternative kits listed under L200cc Packing Kits, page 28 255525 Throat Seal Kit, L200CS 255697 Enclosed Wet Cup Kit; L200CM 255526 Throat Seal Kit, L200SS 255700 Enclosed Wet Cup Kit; L200SM 255527 Throat Seal Kit, L200CM and L200SM 255534 Piston Kit 255541 Intake Soft Seal Kit, L200CS 255622 Intake Soft Seal Kit, L200CM 255542 Intake Soft Seal Kit, L200SS 255623 Intake Soft Seal Kit, L200SM 255552 Piston Seal Metal and Soft Kit 255559 Intake Valve Seal Metal and Soft Kit; Severe Duty, L200CS 255625 Intake Valve Seal Metal and Soft Kit; MaxLife, L200CM 255560 Intake Valve Seal Metal and Soft Kit; Severe Duty, L200SS 255626 Intake Valve Seal Metal and Soft Kit; MaxLife, L200SM 255571 Displacement Rod Kit, L200CS and L200SS; see 25 for parts included in kit 255572 Displacement Rod Kit, L200CM and L200SM; see 25 for parts included in kit 255579 Priming Piston Rod Kit; L200CS 255580 Priming Piston Rod Kit; L200CM 255581 Priming Piston Rod Kit; L200SS 255582 Priming Piston Rod Kit; L200SM 255593 Cylinder Kit; L200CS, L200SS 255594 Cylinder Kit; L200CM, L200CS 255605 Outlet Kit; Carbon models; see 25 for parts included in kit 255606 Outlet Kit; SST models; see 25 for parts included in kit 255611 Intake Housing Kit; Carbon models; see 25 for parts included in kit 255612 Intake Housing Kit; SST models; see 25 for parts included in kit 255615 Bleed Valve Kit, all Carbon models 312375J 27 Parts L200cc Packing Kits Intake Valve Packings Throat Packings Severe Duty and MaxLife Severe Duty Ref. 5 6 7 8 Description GLAND, packing female GLAND, SST V-PACKING; UHMWPE V-PACKING; PTFE GLAND, packing, male GLAND, packing, male; SST Qty. 1 1 3 2 1 1 MaxLife Ref. 5 6 7 Ref. Description Qty. 34 GLAND, male, priming piston 1 GLAND, male, priming piston; 1 SST 35 PACKING; UHMWPE 2 36 PACKING; PTFE (Severe Duty) 2 PACKING; leather (MaxLife) 2 37 GLAND, female, priming piston 1 GLAND, female, priming pis1 ton; SST Model L200CS only. Description SEAL, u-cup SPACER, metal SPACER, acetal Severe Duty * Lips face down Qty. 1 1 1 Model L200CM only. Model L200SS only. Model L200SM only. * Lips face up 34 MaxLife * Lips face down 5 6 35 36 7 6 7 5 37 ti10596a ti10593a PTFE Alternative 8 ti10590a PTFE Alternative Ref. 5 6 8 Description GLAND, packing, female V-PACKING, PTFE GLAND, packing, male * Lips face down Qty. 1 5 1 Ref. 34 35 37 Description GLAND, male, priming piston PACKING, PTFE GLAND, female, priming piston 34 Qty. 1 4 1 * Lips face up 5 35 6 37 ti10596a Piston Packings ti10590a 8 PTFE Alternative Ref. 31 28 Description SEAL, piston Qty. 1 312375J Parts 250cc Displacement Pumps Ref. 1 2 3 4‡ 5‡ 6‡ 7‡ 8‡ 9‡ 10‡ 11‡ 12‡ 13‡ 14‡ 15‡ 16‡ 17‡ 18‡ 19 20‡ 21‡ 22 23‡ 24‡ 26 27 28‡ 29‡ 30‡ Part 255573 Description Qty. KIT, rod, displacement; 1 chrome (includes 18, 21) 255574 KIT, rod, displacement; 1 MaxLife (includes 18, 21) 255605 KIT, outlet, housing 1 (includes 18, 21, 47, 49, 52) 255606 KIT, outlet, housing, SST 1 (includes 18, 21, 47, 49, 52) 189641 CARTRIDGE 1 189645 CARTRIDGE; SST 1 166073 O-RING 1 GLAND, packing female; see 1 L250cc Packing Kits GLAND, packing, u-cup; see 1 L250cc Packing Kits V-PACKING; PTFE; see 2 L250cc Packing Kits SPACER, u-cup; see L250cc 1 Packing Kits V-PACKING; UHMWPE; see 3 L250cc Packing Kits SPACER, acetal; see L250cc 1 Packing Kits GLAND, packing male; see 1 L250cc Packing Kits NUT, packing, open 1 CUP, wet, enclosed CUP, wet; SST 1 COVER, wet cup 1 104095 O-RING 1 SIGHTGLASS 1 COVER, oil hole 1 SCREW, socket hd cap; M5 x 3 12 WIPER, wet cup cover 1 SEAL, wet cup cover 1 CYLINDER, pump 1 CYLINDER, pump, MaxLife 1 109499 O-RING 2 190389 HOUSING, valve 1 190390 HOUSING, valve; SST 1 SEAT, valve 1 189492 SEAL, 1 255611 KIT, intake housing 1 (includes 21, 47) 255612 KIT, intake housing; SST 1 (includes 21, 47) SEAT, piston 1 ROD, piston 1 ROD, piston; MaxLife 1 276378 PISTON 1 190241 SEAT, piston 1 15M655 GUIDE, piston 1 15M523 GUIDE, piston; SST 1 BEARING, guide 1 SEAT, piston 1 312375J Ref. 31‡ 32‡ 33‡ Part 34‡ 35‡ 36‡ 37‡ 38‡ 39‡ 40‡ 41‡ 42‡ 47 49 50 51 52 60 184090 184462 100508 109202 172479 197561 Description SEAL, piston VALVE, intake NUT, packing NUT, packing; SST GLAND, male, piston; SST; see L250cc Packing Kits V-PACKING; see L250cc Packing Kits V-PACKING; PTFE; see L250cc Packing Kits V-PACKING; leather; see L250cc Packing Kits GLAND, female, piston; see L250cc Packing Kits SEAL, valve HOUSING, valve HOUSING, valve; SST PLUG, valve PLUG, valve; SST HANDLE, outlet bleed CLIP, outlet bleed LABEL, warning LABEL, warning SCREW, drive SCREW, drive TAG, instruction, safety PLUG, pipe PLATE, identification PLUG, pipe Qty. 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 2 2 6 6 1 1 1 1 Model L250CS only. Model L250CM only. Model L250SS only. Model L250SM only. ‡ See L250cc Kits table, page 30. Replacement Danger and Warning labels, tags, and cards are available at no cost. 29 Parts L250cc Kits The following table indicates which parts (according to reference number) are included in each kit. Reference Numbers Kit 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20 21 23 24 29 30 31 32 33 34 35 36 37 38 39 40 41 42 51 60 255513 255514 255515 255516 255528 255529 255530 255536 255543 255544 255545 255546 255554 255561 255562 255563 255564 255583 255584 255585 255586 255597 255598 255615 255616 255620 255694 255698 255701 30 312375J Parts L250cc Kit Descriptions Kit Description Kit Description 255616 Bleed Valve Kit, all SST models 255513 Complete Seal Kit, L250CS 255620 255514 Complete Seal Kit, L250CM Enclosed Wet Cup Seal Kit; MaxLife, L250CM and L250SM 255515 Complete Seal Kit, L250SS 255694 255516 Complete Seal Kit, L250SM Complete Seal Kit; PTFE Alternative; includes all PTFE alternative kits listed under L250cc Packing Kits, page 32. 255528 Throat Seal Kit, L250CS 255698 Enclosed Wet Cup Kit; L250CM 255529 Throat Seal Kit, L250SS 255701 Enclosed Wet Cup Kit; L250SM 255530 Throat Seal Kit, L250CM and L250SM 255536 Piston Kit 255543 Intake Soft Seal Kit, L250CS 255544 Intake Soft Seal Kit, L250CM 255545 Intake Soft Seal Kit, L250SS 255546 Intake Soft Seal Kit, L250SM 255554 Piston Seal Metal and Soft Kit 255561 Intake Valve Seal Metal and Soft Kit; L250CS 255562 Intake Valve Seal Metal and Soft Kit; L250CM 255563 Intake Valve Seal Metal and Soft Kit; L250SS 255564 Intake Valve Seal Metal and Soft Kit; L250SM 255573 Displacement Rod Kit, L250CS and L250SS 255574 Displacement Rod Kit, L250CM and L250SM 255583 Priming Piston Rod Kit; L250CS 255584 Priming Piston Rod Kit; L250CM 255585 Priming Piston Rod Kit; L250SS 255586 Priming Piston Rod Kit; L250SM 255597 Cylinder Kit; L250CS and L250SS 255598 Cylinder Kit; L250CM and L250SM 255605 Outlet Kit; Carbon models 255606 Outlet Kit; SST models 255611 Intake Housing Kit; Carbon models 255612 Intake Housing Kit; SST models 255615 Bleed Valve Kit, all Carbon models 312375J 31 Parts L250cc Packing Kits Intake Valve Packings Throat Packings Severe Duty and MaxLife Ref. 34 35 36 37 Severe Duty Ref. 5 6 7 8 Description GLAND, packing, female GLAND, packing, female; SST V-PACKING; UHMWPE V-PACKING; PTFE GLAND, packing, male GLAND, packing, male; SST Qty. 1 1 3 2 1 1 Description SEAL, u-cup SPACER, metal SPACER, acetal Qty. 1 1 1 MaxLife Ref. 5 6 7 Description Qty. GLAND, male, priming piston; SST 1 PACKING; UHMWPE 2 PACKING; PTFE (Severe Duty) 2 PACKING; leather (MaxLife) 2 GLAND, female, priming piston 1 Model L250CS only. Model L250CM only. Model L250SS only. Model L250SM only. * Lips face up 34 35 36 Severe Duty MaxLife * Lips face down * Lips face down 37 5 7 5 6 7 ti10593a PTFE Alternative Ref. 34 35 37 8 ti10590a ti10596a 6 Description GLAND, male, priming piston PACKING, PTFE GLAND, female, priming piston 34 Qty. 1 4 1 * Lips face up PTFE Alternative Ref. 5 6 8 Description GLAND, packing, female V-PACKING, PTFE GLAND, packing, male Qty. 1 5 1 35 37 * Lips face down ti10596a 5 Piston Packings PTFE Alternative 6 Ref. 31 ti10590a 32 Description SEAL, piston Qty. 1 8 312375J Parts 312375J 33 Parts 500cc Displacement Pumps KEY: 1 Torque to 327-363 ft-lb (441-490 N•m) 2 Torque to 95-115 ft-lb (128-155 N•m) 3 Torque to 90-100 ft-lb (122-135 N•m) 4 Torque to 71-78 ft-lb (96-106 N•m) 6 Torque to 149-261 ft-lb (203-355 N•m) 7 Torque to 160-220 ft-lb (217-299 N•m) 8 Torque to 104-136 ft-lb (141-185 N•m) 9 Apply thread sealant Piston Check Valve Assembly Throat Packings Intake Valve Packings L: M: N: P (5-8) Lubricate all soft seal components before installation. P (5-7) T (cont.) 20 45 7 48, 49 13 14 23 51 10 6 15 46 3 31 49, 52 4 30 2 16 42 41 11 22 19 24 2 39 40 9 44 8 18 43 47, 49 60 12 9 3 4 17 9 25 R (32-37) 2 18 1 18 38 33 26 S (34-37) 32 29 1 28 T 3 27 4 TI10864B 34 312375J Parts L500cc Models Ref. Part 1 255575 Description Qty. KIT, rod, displacement; chrome 1 (includes 18) 255576 KIT, rod, displacement; MaxLife 1 (includes 18) 2 255607 KIT, outlet, housing 1 (includes 18, 44, 47, 49, 52) 255609 KIT, outlet, housing 1 (includes 18, 44, 47, 49, 52) 3 15K752 CARTRIDGE 1 15M634 CARTRIDGE; SST 1 4‡ 102857 O-RING 1 5‡ GLAND, packing female; see 1 L500cc Packing Kits GLAND, packing, u-cup; see 1 L500cc Packing Kits 6‡ V-PACKING; PTFE; see L500cc 2 Packing Kits SPACER, u-cup; see L500cc 1 Packing Kits 7‡ V-PACKING; UHMWPE; see 3 L500cc Packing Kits SPACER; acetal; see L500cc 1 Packing Kits 8‡ GLAND, packing male; see 1 L500cc Packing Kits 9‡ NUT, packing, open 1 CUP, wet, enclosed 1 10‡ COVER, wet cup 1 11‡ 104095 O-RING 12‡ SIGHTGLASS 1 13‡ COVER, oil hole 1 14‡ SCREW, socket hd cap; M5 x 12 3 15‡ WIPER, wet cup cover 1 16‡ SEAL, wet cup cover 1 17‡ CYLINDER, pump 1 CYLINDER, pump, MaxLife 1 18‡ 184072 O-RING 3 19 184415 HOUSING, valve 1 20‡ SEAT, valve 1 SEAT, valve; SST 1 22 255613 KIT, intake housing (includes 48) 1 255614 KIT, intake housing; SST 1 (includes 48) 23‡ SEAT, piston 1 24‡ ROD, piston 1 ROD, piston; MaxLife 1 25 189988 GUIDE, piston, SST 1 26 190276 PISTON 1 190277 PISTON; SST 1 27 112733 SEAT, piston 1 112734 SEAT, piston; SST 1 28‡ 15M525 GUIDE, piston 1 29‡ BEARING, guide 1 30‡ SEAT, piston 1 31‡ SEAL, piston; see L500cc Pack- 1 ing Kits 312375J Ref. Part 32‡ 33‡ 34‡ 35‡ 36‡ 37‡ 38‡ 39‡ 40‡ 41‡ 42‡ 43 184279 184387 44‡ 109213 45 109203 109470 46 184618 47 184293 184462 49 100508 109202 50 172479 51 52 197561 60 Description Qty. VALVE, intake 1 VALVE, intake; SST 1 NUT, packing 1 NUT, packing; SST 1 GLAND, male, piston; SST; 1 see L500cc Packing Kits V-PACKING; see L500cc Pack2 ing Kits V-PACKING; see L500cc Pack2 ing Kits V-PACKING; see L500cc Pack2 ing Kits GLAND, female, piston; SST; 1 see L500cc Packing Kits SEAL, valve 1 HOUSING, valve 1 HOUSING, valve; SST 1 PLUG, valve 1 PLUG, valve; SST 1 HANDLE, outlet bleed 1 CLIP, outlet bleed 1 FITTING, outlet 1 FITTING, outlet; SST 1 SEAL, outlet 1 BOLT, hex 6 BOLT, hex; SST 6 WASHER, split 6 LABEL, warning 1 LABEL, warning 1 SCREW, drive 6 SCREW, drive; SST 6 TAG, instruction, safety 1 PLUG, pipe 1 PLATE, identification 1 PLUG, pipe 1 Model L500CS only. Model L500CM only. Model L500SS only. Model L500SM only. ‡ See L500cc Kits table, page 36. Replacement Danger and Warning labels, tags, and cards are available at no cost. 35 Parts L500cc Kits The following table indicates which parts (according to reference number) are included in each kit. Reference Numbers Kit 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20 23 24 29 30 31 32 33 34 35 36 37 38 39 40 41 42 44 51 60 255517 255518 255538 255547 255548 255549 255550 255556 255565 255566 255567 255568 255587 255588 255589 255590 255601 255602 255519 255520 255531 255532 255615 255616 255621 255695 255699 255702 36 312375J Parts L500cc Kit Descriptions Kit Description Kit Description 255616 Bleed Valve Kit, all SST models 255517 Complete Seal Kit, L500CS 255621 255518 Complete Seal Kit, L500CM Enclosed Wet Cup Seal Kit; MaxLife, L500CM and L500SM 255519 Complete Seal Kit, L500SS 255695 255520 Complete Seal Kit, L500SM Complete Seal Kit; PTFE Alternative; includes all PTFE alternative kits listed under L500cc Packing Kits, page 38. 255531 Throat Seal Kit, L500CS and L500SS 255699 Enclosed Wet Cup Kit; L500CM 255532 Throat Seal Kit, L500CM and L500SM 255702 Enclosed Wet Cup Kit; L500SM 255538 Piston Soft Seal Kit 255547 Intake Soft Seal Kit, L500CS 255548 Intake Soft Seal Kit, L500CM 255549 Intake Soft Seal Kit, L500SS 255550 Intake Soft Seal Kit, L500SM 255556 Piston Seal Metal and Soft Kit 255565 Intake Valve Seal Metal and Soft Kit; Severe Duty, L500CS 255566 Intake Valve Seal Metal and Soft Kit; MaxLife, L500CM 255567 Intake Valve Seal Metal and Soft Kit; Severe Duty, L500SS 255568 Intake Valve Seal Metal and Soft Kit; MaxLife, L500SM 255575 Displacement Rod Kit, L500CS and L500SS 255576 Displacement Rod Kit, L500CM and L500SM 255587 Priming Piston Rod Kit; L500CS 255588 Priming Piston Rod Kit; L500CM 255589 Priming Piston Rod Kit; L500SS 255590 Priming Piston Rod Kit; L500SM 255601 Cylinder Kit; Severe Duty, L500CS and L500SS 255602 Cylinder Kit; MaxLife, L500CM and L500SM 255607 Outlet Kit; Carbon, L500CS and L500CM 255609 Outlet Kit; SST, L500SM and L500SS 255613 Intake Housing Kit; Carbon models 255614 Intake Housing Kit; SST models 255615 Bleed Valve Kit, all Carbon models 312375J 37 Parts L500cc Packing Kits Intake Valve Packings Throat Packings Severe Duty and MaxLife Ref. 34 35 36 37 Severe Duty Ref. 5 6 7 8 Description GLAND, packing female V-PACKING; UHMWPE V-PACKING; PTFE GLAND, packing male Qty. 1 3 2 1 MaxLife Ref. 5 6 7 Description SEAL, u-cup SPACER, metal SPACER, acetal Severe Duty * Lips face down Qty. 1 1 1 Model L500CS only. Model L500CM only. Model L500SS only. Model L500SM only. 35 36 * Lips face down 6 37 7 5 6 ti10594a 8 ti10591a * Lips face up 34 MaxLife 5 7 Description Qty. GLAND, male, priming piston 1 PACKING; UHMWPE 2 PACKING; PTFE (Severe Duty) 2 PACKING; leather (MaxLife) 2 GLAND, female, priming piston 1 ti10597a PTFE Alternative Ref. 34 35 37 Description GLAND, male, priming piston PACKING, PTFE GLAND, female, priming piston Qty. 1 4 1 PTFE Alternative Ref. 5 6 8 Description GLAND, packing, female V-PACKING, PTFE GLAND, packing, male * Lips face down * Lips face up 34 Qty. 1 5 1 35 5 37 6 ti11119a Piston Packings PTFE Alternative ti10591a 38 8 Ref. 31 Description SEAl, piston Qty. 1 312375J Dimensions Dimensions L060CM and L100CM Models C L500CM Model L200SM and L250SM Models C A A ti10392a C A ti10396a ti10720a Displacement Pump Dimensions A (Height) C (Outlet Size) in. (mm) in. npt lbs (kg) 60cc 27.2 (691.0) 3/4 npt(m) 34 (15.5) 100cc 28.62 (727.0) 3/4 npt(m) 35 (16) 200cc 29.75 (755.7) 1 npt(f) 64 (29) 250cc 29.68 (754.0) 1 npt(f) 64 (29) 500cc 29.88 (759.0) 1-1/2 npt(m) 86 (39) Displacement Pump 312375J Weight 39 Outlet Housing Mounting Hole Layout Outlet Housing Mounting Hole Layout L060cc and L100cc Displacement Pumps 5.91 in. (150 mm) ti10598a L200cc and L250cc Displacement Pumps 8.0 in. (203 mm) ti10599a L500cc Displacement Pumps 8.0 in. (203 mm) ti10600a 40 312375J Outlet Housing Mounting Hole Layout 312375J 41 Technical Data Technical Data All displacement pump models have the same maximum operating temperature. Displacement Pump Maximum Fluid Working Pressure Displacement per Cycle 60cc 6100 psi (42 MPa, 421 bar) 60cc 100cc 6300 psi (44.1 MPa, 441 bar) 100cc 200cc 6200 psi (43.4 MPa, 434 bar) 200cc 250cc 6200 psi (43.4 MPa, 434 bar) 250cc 500cc 3900 psi (27.3 MPa, 273 bar) 500cc Maximum operating temperature . . . . . . . . . . . . . . . . . . . 180° F (80° C) Stroke length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NXT2200, NXT3400, and NXT6500 NXT air motors: 4.75 in. (120 mm) NXT200, NXT400, NXT700, NXT1200, and NXT1800 air motors: 2.5 in. (63 mm) See next page for wetted parts. 42 312375J Technical Data Wetted parts: L060CS, L060CM, L100CS, L100CM . . . . . . . . . . . . E52100, 41L40, and 4140 Alloy Steel; 304, 316, and 17-4 PH Grades of Stainless Steel; Acetal; Carbon-filled PTFE; Carbon Steel; Ductile Iron; Nickel and Zinc Plating; Leather; PTFE; Ultra-High Molecular Weight Polyethylene; Leather L060SS and L060SM. . . . . . . . . . . . . . . . . . . . . . . . . 304, 316, and 17-4 PH Grades of Stainless Steel; Acetal; Leather; PTFE; Ultra-High Molecular Weight Polyethylene; Leather; PTFE Epoxy Resin L100SS and L100SM. . . . . . . . . . . . . . . . . . . . . . . . . 304, 316, and 17-4 PH Grades of Stainless Steel; Acetal; Leather; PTFE; Ultra-High Molecular Weight Polyethylene; Leather; PTFE Epoxy Resin L200CS, L200CM, L250CS, L250CM . . . . . . . . . . . . 304, 316, 440, and 17-4 PH Grades of Stainless Steel; Acetal; Alloy Steel; Carbon-filled PTFE; Carbon Steel; Chrome, Zinc, and Nickel Plating; Ductile Iron; Glass-Filled PTFE; Leather; PTFE; Ultra-High Molecular Weight Polyethylene L200SS and L200SM. . . . . . . . . . . . . . . . . . . . . . . . . 304, 316, 440, 440C, and 17-4 PH Grades of Stainless Steel; Acetal; Carbon-filled PTFE; Chrome; Glass-Filled PTFE; Leather; PTFE; Ultra-High Molecular Weight Polyethylene L250SS and L250SM. . . . . . . . . . . . . . . . . . . . . . . . . 304, 316, 440, 440C, PH 13-8 MO, and 17-4 PH Grades of Stainless Steel; Acetal; Carbon-filled PTFE; Chrome; Glass-Filled PTFE; Leather; PTFE; Ultra-High Molecular Weight Polyethylene L500CS and L500CM . . . . . . . . . . . . . . . . . . . . . . . . 304 and 17-4 PH Grades of Stainless Steel; E52100 Alloy Steel; Acetal; Carbon-filled PTFE; Carbon Steel; Chrome; Ductile Iron; Leather; PTFE; Ultra-High Molecular Weight Polyethylene L500SS and L500SM. . . . . . . . . . . . . . . . . . . . . . . . . 304, PH 13-8 MO, and 17-4 PH Grades of Stainless Steel; Acetal; Carbon-filled PTFE; Leather; PTFE; Ultra-High Molecular Weight Polyethylene 312375J 43 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations. This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco. This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation. THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale. GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties. In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise. FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées. Graco Information For the latest information about Graco products, visit www.graco.com. TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor. Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505 All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. For patent information, see www.graco.com/patents. Original instructions. This manual contains English. MM 312375 Graco Headquarters: Minneapolis International Offices: Belgium, China, Japan, Korea GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA Copyright 2007, Graco Inc. All Graco manufacturing locations are registered to ISO 9001. www.graco.com Revised November 2013
Source Exif Data:
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