Graco 332518C Dyna Star Hp Or Hf Pump Auto Fill Shut Off Kit Users Manual Kit, Instructions, English
2015-04-02
: Graco Graco-332518C-Dyna-Star-Hp-Or-Hf-Pump-Auto-Fill-Shut-Off-Kit-Users-Manual-685750 graco-332518c-dyna-star-hp-or-hf-pump-auto-fill-shut-off-kit-users-manual-685750 graco pdf
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Instructions Dyna-Star® HP and HF Pump Auto-Fill® Shut Off Kit 332518C EN Used with Dyna-Star HP or HF Pump to fill Graco Tank/Reservoir. For automatic grease lubrication systems only. Cannot be used with pumps equipped with a dip stick, low level indicator or follower plate. For professional use only. Important Safety Instructions Read all warnings and instructions in this manual and the Dyna-Star HP and HF Pump instruction manual. Save all instructions. 5000 psi (34.47 MPa, 344 bar) Maximum Lubricant Inlet Pressure 3/8 inch npt inlet and outlet Maximum Flow: 2 gpm (7.57 lpm) Model: 77X521 Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable. WARNING WARNING + SKIN INJECTION HAZARD High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment. • Do not point dispensing device at anyone or at any part of the body. • Do not put your hand over the fluid outlet. • Do not stop or deflect leaks with your hand, body, glove, or rag. • Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or servicing equipment. • Tighten all fluid connections before operating the equipment. • Check hoses and couplings daily. Replace worn or damaged parts immediately. EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals. • Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS from distributor or retailer. • Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use. • Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only. • Do not alter or modify equipment. Alterations or modifications may void agency approvals and create safety hazards. • Make sure all equipment is rated and approved for the environment in which you are using it. • Use equipment only for its intended purpose. Call your distributor for information. • Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces. • Do not kink or over bend hoses or use hoses to pull equipment. • Keep children and animals away from work area. • Comply with all applicable safety regulations. PERSONAL PROTECTIVE EQUIPMENT Wear appropriate protective equipment when in the work area to help prevent serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective equipment includes but is not limited to: • Protective eyewear, and hearing protection. • 2 Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturers. 332518C Auto-Fill Shut Off Overview Auto-Fill Shut Off Overview Pressure Relief Follow the Pressure Relief Procedure whenever you see this symbol. Reference letters used in the following instructions refer to Parts Table and Drawing shown on the cover of this manual. The Auto-Fill Shut Off is used for refilling the grease tank/reservoir in an automatic lubrication system. As grease is added to the reservoir, it pushes the diaphragm up to the top of the reservoir. The diaphragm then pushes the valve pin and closes the inlet fluid path. This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection, splashing fluid and moving parts, follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or servicing the equipment. To relieve pressure in the system, use two wrenches working in opposite directions on pump outlet fitting to slowly loosen fitting only until fitting is loose and no more lubricant or air is leaking from fitting. See FIG. 1. FIG. 1 332518C 3 Installation Installation Typical Installation A K M L 1 3/4 E B G D C H J F FIG. 2 A B C D E F G H J K L M Dyna-Star Pump Breather Auto-Fill Inlet Auto-Fill Outlet Pump Manifold / Vent Valve Inlet Reservoir Pressure Relief Valve (Required, user supplied) Fluid Overflow Container Remote Filling Station Reservoir Remote Filling Station Pump (pneumatic) Lubricant Supply Hose (Required, user supplied) Filter (recommended if grease/environment is contaminated) 1 3 4 Auto-Fill Shut Off Tube (vent valve) Tube (manifold) 4 332518C Installation Disassembly 4. Remove screws (c) and washers (d) holding Dyna-Star Pump (A) to cover (e) and remove pump from cover (FIG. 4). Save these parts to use for installation. NOTE: • Reference numbers used in the following instructions refer to Kit Parts provided on the cover of this manual. A c • Upper case letters used in the following instructions refer to Typical Installation provided on page 4. • Lower case letters used in the following instructions refer to component parts or user provided parts not included in the Kit. • Steps 1 - 2 only apply to pumps that have already been in service and are adding an Auto-Fill Shut Off Valve. For new installations, begin instructions with Step 3. d 1. Disconnect Dyna-Star pump (A) from main power source. 2. Relieve pressure (see Pressure Relief procedure, page 3). 3. Loosen bolts (a) and remove cover (b) from Dyna-Star pump (A) (FIG. 3). Save these parts to use for installation. e FIG. 4 5. Remove the bolts (g) and nuts (gg) (holding the cover (e) to the reservoir (F) (FIG. 5). Save these parts to use for installation. e g a A b FIG. 3 j F gg FIG. 5 6. Remove cover (e) and gasket (j) (FIG. 5). Save these parts to use for installation. 7. (If previously installed) remove follower plate and / or low level indicator or dipstick. Discard these parts according to applicable guidelines. 332518C 5 Installation Reassembly NOTE: • Reference numbers used in the following instructions refer to Kit Parts provided on the cover of this manual. • Upper case letters used in the following instructions refer to Typical Installation provided on page 4. • Lower case letters used in the following instructions refer to component parts or user provided parts not included in the Kit. 3. Remove screws (k) and nuts (kk) from accessory cover plate (l) [installed on the pump reservoir cover (e)] (FIG. 7). Remove plate and gasket (m). Discard screws, nuts, plate and gasket, you will not use them again. k e 1. Align diaphragm (2) on reservoir (F) (FIG. 6), matching holes around the rim of diaphragm with the holes in the top of the reservoir. Refer to FIG. 6 to determine the correct orientation of the diaphragm. NOTE: The diaphragm (2) has six valves (not pictured). When the diaphragm is correctly installed, valves will face downward. l m kk FIG. 7 4. Align gasket (7) with holes (n) in cover (e) (FIG. 8). j 5. Install Auto-Fill Shut Off Valve (1) over gasket (7). Install bolts (6) through holes (n). Tighten bolts securely. See FIG. 8. 1 e 2 F 7 n FIG. 6 6 2. Install gasket (j) removed in step 6, page 5 over the diaphragm (2) (FIG. 6), matching holes in gasket with the holes in rim of diaphragm. FIG. 8 6 332518C Installation 6. Install cover (e) over gasket (j) on reservoir (F) (FIG. 9). g • Fill tube (outer): directs grease to the bottom of the pump during the fill operation. As grease is filled into the reservoir, the diaphragm moves up. When the grease level in the reservoir has reached full, the diaphragm pushes the valve pin up, closing off fluid path, ending the fill operation. • Pump tube (inside): when pump is operating, grease is drawn out of the bottom of the pump reservoir, through the pump tube and dispensed to the lubrication points. e j Fill Tube F gg FIG. 9 7. Securely fasten cover (e) in place on top of reservoir (F) using bolts (g) and nuts (gg) removed in Step 5, page 5. HINT: To ensure the cover is tightened correctly, turn nuts (gg) until it is snug to reservoir. Then turn it one more half turn. NOTE: Do not over tighten cover (e) to reservoir (F). Over tightening could crush the gasket (j) between the cover and reservoir; pushing the gasket out of place and breaking the seal. Pump Tube FIG. 11 NOTE: When the pump (A) is correctly installed, the breather (B) will be below the control box (r) as shown in FIG. 12. 8. Install pump down-tube (p) through opening in the center of the cover (e) and hole in the center of the diaphragm (2) as shown in FIG. 10. r A p B 2 1 FIG. 12 FIG. 10 NOTE: The pump down tube has two parts (FIG. 11): 332518C 7 Installation 9. Securely fasten pump (A) to cover (e) using screws (c) and washers (d). Use a wrench to tightened securely. 11. The Auto-Fill Shutoff Kit includes two supply hoses/tubes (3 or 4 as shown on the cover.) Only one hose/tube is used. Discard the hose/tube you do not use. A • Supply tube (4) (marked with the 16V750 aluminum tag) and two connector fittings (5) are used for manifold assemblies. Supply tube (3) can be discarded. It is not used for a manifold installation. c a. Install connector fittings (5) to manifold inlet (E) and Auto-Fill Shut Off outlet (D). Wrench tighten each fitting (5) securely. b. Install end of supply tube (4) to manifold inlet (E) first and then install the other end of the supply tube to the Auto-Fill Shut Off outlet (D) and as shown in FIG. 15. d e FIG. 13 10. Reinstall cover (b) using bolts (a). Use a wrench to tighten bolts securely. HINT: For easier installation, loosen (but do not entirely remove) screws (G) securing manifold (F) to pump. This will allow the manifold to remain in a loosely mounted state while installing the supply tube (4). After tube has been installed securely, re-tighten manifold screws (G) to secure manifold (F) to pump. C E a 5 F G D b 5 FIG. 14 4 FIG. 15 8 332518C Installation • Supply tube (3) (marked with the 16X381 aluminum tag) and two connector fittings (5), are used for vent valve assemblies. Supply tube (4) can be discarded. It is not used for a vent valve installation. sible location between the remote filling station pump (K) and the Auto-Fill Shut Off (1). This pressure relief valve is used to relieve pressure in the refill line and to reset the Auto-Fill Shut Off. See Typical Installation, page 4. a. Install connector fitting (5) to Auto-Fill Shut Off outlet (D) and Vent Valve inlet (E). NOTE: b. Install end of supply tube (3) to Vent Valve inlet (E) first. Then install the other end of the supply tube to the Auto-Fill Shut Off outlet (D) as shown in FIG. 16. HINT: For easier installation, loosen (but do not entirely remove) screws (G) securing vent valve (F) to pump. This will allow the vent valve to remain in a loosely mounted state while installing the supply tube (3). After tube has been installed securely, re-tighten vent valve screws (G) to secure vent valve (F) to pump. • Operator must monitor system while filling tank to prevent accidental fluid overflow. • A Pressure Relief Kit: 247902 is available from Graco. Contact your distributor or Graco Customer Service for additional information about this kit. • In some setups the pressure relief valve (G) can be installed directly to the Auto-Fill Shut Off (1) as shown in FIG. 17. 1 G C E 5 FIG. 17 D F G 3 5 FIG. 16 12. Install a (user supplied) lubricant supply hose (L) between Auto-Fill Shut Off inlet (C) (FIG. 15 or FIG. 16) and the remote filling station pump (K). 13. A pressure relief valve (G) and overflow container (H) (for collecting excess fluid that drains during pressure relief) must be installed in an easily acces- 332518C COMPONENT RUPTURE HAZARD The maximum working pressure of each component in the system may not be the same. To reduce the risk of overpressurizing any component in the system, be sure you know the maximum working pressure of each component. Never exceed the maximum working pressure of the lowest rated component in the system. Overpressurizing any component can result in rupture and/or property damage and serious injury. Regulate pressure to the pump so that no fluid line, component or accessory is over pressurized. 9 Installation 14. Turn on remote filling station pump (K) and fill reservoir (F) until the indicator pin on the Auto-Fill Valve (1) pushes up as shown in FIG. 18; pressure in the refill pump (K) builds and the pump stalls. bv G pin up dt 1 FIG. 18 15. Turn off air supply to refill pump (K). H FIG. 19: In line installation shown b. 16. Relieve remote filling station pump pressure using the following Remote Filling Station Pressure Relief procedure: Close ball valve (bv) when all pressure has been relieved. NOTE: The pin may not drop and the Auto-Fill may not reset because the tank is full. However, when the pump begins using the grease, the pin resets. The pin must reset before the next cycle of refilling. Remote Filling Station Pressure Relief The following Pressure Relief Procedure is only used with the Auto-Fill Shut Off Valve to relieve remote filling station and lubricant supply line pressure. pin drops This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection, splashing fluid and moving parts, follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or servicing the equipment. a. To relieve pressure between the refill pump and Auto-Fill Shut Off, open ball valve (bv) (FIG. 19). Pressure will be released and excess fluid will drain out of the drain tube (dt) and into the lubrication collection container (H). 10 FIG. 20 17. Disconnect lubrication supply hose (L) from Auto-Fill (1). 18. Install plug in Auto-Fill inlet or supply hose (L) inlet to prevent contaminants from entering the pump. 332518C Installation Troubleshooting Problem Cause Solution 1. Disconnect refilling line. Refilling pump, stalls. Pressurized tank is not refilling. Auto-Fill Shut Off Valve is in closed condition and has not reset 2. Relieve all line pressure using the Remote Filling Station Pressure Relief procedure provided on page 10. Make sure valve pin is down. See Remote Filling Station Pressure Relief procedure, Step b, page 10. 332518C 11 Parts Parts Model 77X521 (FIG. 21) Ref 1 2 3 4 5 Part No. 16V582 16V748 16X381 16V750 121311 6 16X389 7 8 16V396 404157 Description Qty VALVE, auto shut off 1 DIAPHRAGM, assembly 1 TUBE, vent valve 1 TUBE, manifold 1 FITTING, connector, 3/8 in. npt* 2 x JIC BOLT, M8 x 1.25 x 2 mm (not 2 shown) SEAL, auto shutoff valve 1 CAP 1 8 5 1 5 4 3 7 *Prior to installation, apply thread sealant or PTFE Tape to all npt tapered pipe threads. 2 FIG. 21 Accessories Remote Electric Signaling (FIG. 22) Remote electric signaling can be added to the Auto-Fill Shut Off. Contact your Graco distributor or Graco Customer service for assistance when ordering these parts. 9 Ref Part No. Description 563272 SWITCH, cycle 9 563273 SWITCH, submersible Filter Assembly (see M, page 4) 1 Part No. Description 77X523 FILTER Pressure Relief Assembly (see G, page 4) Part No. Description 247902 PRESSURE RELIEF FIG. 22 12 332518C Technical Data Technical Data . Auto-Fill Shutoff Valve for Dyna-Star HP or HF Pump US Maximum working pressure Inlet/Outlet Sizes Outlet (marked “0”) 5000 psi 3/8 in. npt(f) Inlet (refill - marked “1”) Maximum flow Wetted Parts Valve Seal Temperature Working temperature Metric 34.4 MPa, 344 bar 3/8 in. npt(f) 2 gpm 7.6 lpm neoprene rubber, zinc plated parts, stainless steel, chrome plated parts, plastic acetal fluorocarbon -13° F to +122°F -25°C to +50°C Dimensions 5.0 in. 12.7 cm 2.75 in. 6.9 cm 1.13 in. 2.8 cm 332518C 13 Graco Information To place an order, contact your Graco distributor or to identify the nearest distributor call, Toll Free: 1-800-533-9655, Fax: 612-378-3590 All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. For patent information, see www.graco.com/patents. Original instructions. This manual contains English. MM 332518 Graco Headquarters: Minneapolis International Offices: Belgium, China, Japan, Korea GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA Copyright 2013, Graco Inc. All Graco manufacturing locations are registered to ISO 9001. www.graco.com February 2014
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File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.4 Linearized : Yes Page Mode : UseOutlines XMP Toolkit : 3.1-701 Format : application/pdf Description : Used with Dyna-Star HP or HF Pump to fill Graco Tank/Reservoir. For automatice lubrication systems only. Cannot be used with pumps equipped with a dip stick. low level indicator or follower plate. 332518 Title : 332518C Dyna-Star HP or HF Pump Auto-Fill Shut Off Kit, Instructions, English Creator : Terri Howard Subject : 332518, Dyna-Star, HP, HF, Auto-Fill, 77X521 Producer : Acrobat Distiller 10.0.0 (Windows) Keywords : "332518, Dyna-Star, HP, HF, Auto-Fill" 77X521 Job Ref : Z086541 Web Statement : Dyna-Star HP or HF Pump Auto-Fill Shut Off Kit 332518 Copyright : 2013, revised January 2104 Marked : True Creator Tool : FrameMaker 11.0 Modify Date : 2014:03:03 11:31:11-06:00 Create Date : 2007:05:29 07:40:59Z Metadata Date : 2014:03:03 11:31:11-06:00 Document ID : uuid:5be2ddb4-f15f-4b3d-bfaa-35580a473e4c Instance ID : uuid:cd998026-f632-47a3-a0d2-c47b42b7b2f6 Page Count : 14 Language : en Author : Terri HowardEXIF Metadata provided by EXIF.tools