Gravely 915148 ZT 42 04043300A User Manual To The F7414269 2e69 482b 9532 0609696eac76
User Manual: Gravely 915148 ZT 42 to the manual
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ZT Parts Manual Models 915146 – ZT 34 915148 – ZT 42 915150 – ZT 50 915168 – ZT 34 CARB 915170 – ZT 42 CARB Gasoline containing up to 10% ethanol (E10) or up to 10% MTBE (methyl tertiary butyl ether) is acceptable for use in this machine. The use of any gasoline exceeding 10% ethanol (E10) or 10% MTBE will void the product warranty. Il est possible d'utiliser de l'essence contenant jusqu'à 10% d'éthanol (E10) ou 10% de MTBE (éther méthyl-tertiobutylique) sur cette machine. L'utilisation d'une essence contenant plus de 10% d'éthanol (E10) ou de 10% de MTBE annulent la garantie. En esta máquina puede utilizarse gasolina con hasta un 10% de etanol (E10) o hasta un 10% de MTBE (éter de metil butil terciario). El uso de cualquier otro tipo de gasolina con un porcentaje superior al 10% de etanol (E10) o al 10% de MTBE invalidará la garantía del producto. 04043300A 10/11 Printed in USA THE MANUAL PRODUCT REGISTRATION Before you operate your unit, carefully and completely read manuals supplied with the unit. The contents will provide you with an understanding of safety instructions and controls during normal operation and maintenance. For your safety and the safety of others always read, understand, and follow all DANGER, WARNING, and CAUTION messages found in manuals and on safety decals. The Gravely dealer must register the product at the time of purchase. Registering the product will help the company process warranty claims or contact you with the latest service information. All claims meeting requirements during the limited warranty period will be honored, whether or not the product registration card is returned. Keep a proof of purchase if you do not register your unit. Customer Note: If Dealer does not register your product, please fill out, sign and return the product registration card to Gravely or go to www.gravely.com. Hardware descriptions are given in decimals. Decimals to Fractions .063 .125 .188 .250 .313 .375 .438 .500 1/16 1/8 3/16 1/4 5/16 3/8 7/16 1/2 .563 .625 .688 .750 .813 .875 .938 1.00 9/16 5/8 11/16 3/4 13/16 7/8 15/16 1 YOUR SATISFACTION IS IMPORTANT Questions? Please follow these helpful steps: 1. Refer to the manuals supplied with your unit. They will guide you through safe and proper operation and maintenance. They contain specifications on your unit. If your questions are not answered in these manuals, go to step number two. 2. Contact Your Dealer. SERVICE AND REPLACEMENT PARTS Our dealers will be happy to supply any service or advice required to keep your unit operating at peak efficiency. A factory trained staff is available to support your equipment needs. They stock genuine Gravely parts and lubricants manufactured with the same precision and skill as the original. If your questions are not resolved by the support staff, ask for the manager or owner. When contacting your Dealer supply your model and serial numbers. When ordering replacement parts or making service inquiries, know the Model and Serial numbers of your unit and engine. Numbers are located on the product registration card in the unit literature package. They are printed on a serial number label, located on the frame of your unit. • Record Unit Model and Serial numbers here: • Record Engine Model and Serial numbers here: TO SPEED PARTS ORDERING: 1. Know the model and serial numbers of your unit. 2. Know the part number required. UNAUTHORIZED REPLACEMENT PARTS 3. Know the quantity required. Use only Gravely replacement parts. The replacement of any part on this vehicle with anything other than a Gravely authorized replacement part may adversely affect the performance, durability, or safety of this unit and may void the warranty. Gravely disclaims liability for any claims or damages, whether warranty, property damage, personal injury or death arising out of the use of unauthorized replacement parts. 4. Know the part description. 2 MODELS TABLE OF CONTENTS Domestic DECALS Model 915146 (ZT 34) Briggs & Stratton with 34” Mower Serial No. 000101 and up Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 MAIN FRAME AND TRANSAXLES Model 915148 (ZT 42) Kohler with 42” Mower Serial No. 000101 and up Frame, Hood, Fenders, Casters and Tires. . . . . . . . . 6 Seat and Seat Support. . . . . . . . . . . . . . . . . . . . . . . 10 Transaxle, Dump Valves and Rear Wheels . . . . . . . 12 Model 915150 (ZT 50) Kohler with 50” Mower Serial No. 000101 and up OPERATOR CONTROLS Parking Brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Steering Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Model 915168 (ZT 34 CARB LVE) Briggs & Stratton with 34” Mower Serial No. 000101 and up FUEL TANKS AND ENGINE Model 915170 (ZT 42 CARB LVE) Kohler with 42” Mower Serial No. 000101 and up Engine, Exhaust, Belts and Idlers . . . . . . . . . . . . . . 18 Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 ELECTRICAL SYSTEM Continuity Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . 21 Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 MOWER DECKS Mower Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Mower Deck, Belt and Idlers . . . . . . . . . . . . . . . . . . 28 Belt Covers and Blades . . . . . . . . . . . . . . . . . . . . . . 32 3 © Copyright 2011 Ariens Company DECALS – SAFETY Model 915146, 148, 150, 168, 170 13 8 12 2 11 MAX. FILL Max. Remplir Máx. llene 10 07800029 080000604 3 9 077541 7 6 TO AVOID SERIOUS INJURY OR DEATH POUR EVITER LES BLESSURES GRAVES OU LA MORT PARA EVITAR DANOS SERIOS O LA MUERTE Read the operator’s manual. Keep children and others away from unit while operating. Never direct discharge toward other people. Thrown objects can cause injury. Look down and behind before and while backing. Never carry children. Go up and Down slopes, not across. If machine stops going uphill, stop blade and back down slowly. Avoid sudden turns. Keep safety devices (guards, shields, switches, ect. ) in place and working. Check interlock system per manual before use. Understand location and function of all controls. Never allow operation by untrained persons. Disengage PTO, stop unit and engine, setparking brake and remove key before making any inspections, repairs, etc. Regardez derriere et sur les cotes lorsque vous reculez. Ne transportez jamais d’enfant. Tondez toujours de haut en bas et inversement jamais le long des pentes. Si la machines s’arrete en montee. Debrayez le lame et redescendez doucement. Evitez les virages brusques. Maintenez toujours en place tous les elements de securite (protecteus, interrupteurs, etc.) Controler le bon fonctionnement du systeme de securite avant utilisation tel qu’indique dans le manuel d’utilisation. Comprenez bien la fonction et la situation de chacun des leviers et boutons de commande. Ne jamais permettre l’utilisation par des personnes n’ayant pas recu la formation necessaire. Desenclencher la PdF, arreter la machine et le moteur, serrer le frein de stationnement et enlever la cle de contact avant de commencer toute verification, reparation, etc. Antes y durante retroceso mirar hacia abajo y detras. Nunca monten ninos. Suba y baje pendientes, no transversalmente. Si la maquina se detiene subiendo cuesta, desactive le cuchilla y beje lentamente. Evite viradas subitas. Mantenga artefactos de seguridad (defensas, protectores, interruptores, etc.) en su lugar y trabajando. Verifique en el manual el sistema de engranar antes de usar. Tenga conocimiento de funciones y localizaciones de todos los controles. No permitir que personal sin la necesaria formacion use la maquina. Desactivar la TDF, detener a unidad, apagar el motor, accionar el freno de estacionamiento y quitar la llave antes de realizer cualquier inspeccion, reparacion, etc. 02994800 03271900 1 3 OE0055_A_G_Safety_Decals 5 4 02988000 Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 03271900 07757600 07731400 07742300 02988000 02994800 07757500 07735200 07754100 07800029 05301400 08000604 05305000 Qty. 2 1 2 1 1 1 1 1 1 1 1 1 1 Description Decal, Transmission Disconnect Decal, Instructional Steering Decal, Mower Pan Head Danger Decal, Warning Decal, Cut Height Decal, Bilingual Danger Decal, Parking Brake Lever Decal, Danger Decal, Hot Surface Decal, Fuel Warning Decal, Throttle Control Decal, Fuel Level Decal, Trailer Hitch (915148, 150, 170) 4 DECALS – STYLE Model 915146, 148, 150, 168, 170 3 1 2 05239900 4 05239800 Decal_style_A_G Item Part No. 1 2 3 4 05239900 07800101 07800210 07800211 08000526 05239800 Qty. 2 1 1 1 1 1 Description Decal, 9.5” Gravely Decal, ZT 34 (915146, 168) Decal, ZT 42 (915148, 170) Decal, ZT 50 (915150) Decal, Gravely Heritage, Large Decal, 6.5” Gravely 5 FRAME, HOOD, FENDERS, CASTERS AND TIRES Model 915168, 170 26 26 42 32 To engine purge port 34 33 25 51 35 36 44 26 17 54 50 To fuel tank neck 45 To tank port on item 39 44 4 5 44 44 24 4 3 18 12 23 22 16 29 21 40 29 29 21 27 39 28 18 53 To purge port on item 39 37 24 38 52 44 44 54 42 20 41 11 2 28 13 15 21 8 22 19 4 43 19 8 5 20 4 30 1 6 A 4 21 21 49 14 21 46 A 48 10 47 9 31 13 7 PE1200_A_G_HVZFrame 6 FRAME, HOOD, FENDERS, CASTERS AND TIRES Model 915168, 170 Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 03896851 03768600 03768700 07500125 03769053 03368553 07100801 05500934 00278500 05964400 04194051 04240751 06543600 05962200 06436400 06542000 07056700 07503100 00363100 08553700 06545400 06219900 04085753 06443300 04277453 06220600 06500012 07412000 06543500 03833800 06500705 04215900 04082700 04246000 07511400 04182300 03278100 03278100 04082500 04086551 04102900 04097700 06215700 03278800 07049500 06500010 06224800 04192901 04188353 04097000 03375900 03375900 03278100 53 54 04196270 07500103 Qty. Description 1 1 1 6 2 2 2 4 2 2 1 1 4 2 2 4 2 2 4 2 8 4 1 2 1 5 4 4 5 2 2 1 1 1 1 1 7" 10" 1 1 2 2 2 6 3 2 2 2 1 1 7" 11" 27" 30.5" 1 2 Weldment, Frame Fender, Right Hand Fender, Left Hand Rivet, Nylon Plate, Fender Fork, Caster Wheel/Tire Assembly, 11.0 x 4.0 x 5.0 Bushing, Flange 1.00 x 1.25 x 1.50 x 1.50 Spacer, Wheel Bolt, Hex .50-13 x 6.50 Weldment, Fender Mount Right Hand Weldment, Fender Mount Left Hand Nut, Locking, Top, Flange .50-13 Bolt, Hex .50-13 x 5.00 Washer, Flat Steel .511 x 1.441 x .125 Nut, Locking, Top, Flange .38-16 Bolt, Shoulder .375-16 x .135 Bumper Grommet .125 x .250 Diameter Spacer, Caster Bushing, Sleeve .391 x .688 x .52 Nut, .31-18 Nyloc Flange Bolt, Round Head Square Neck .25-20 x .75 Hood Brace Washer, Flat, Nylon .52 x 1.00 x .08 Hood, Zoom Bolt, Round Head Square Neck .25-20 x .50 Nut, .25-20 Nyloc Flange Screw, Tapping .25-20 x .50 Hex Washer Head Thread Nut, Locking Top Flange .25-20 Grip, Adhesive (1" x 16" BLK) Nut, Push .50 Tank, ZT/Waw Fuel Exp. Grommet, Remote Vent Nitrile Vent, Roll-Over (.25" ID Hose) Bushing, Flange .375 x 1.062 x .625 R Fitting, Straight Fuel Hose, .25 Low-Perm Bulk Gas Hose, .25 Low-Perm Bulk Gas Carbon Canister, 300CC Bracket, Mount, Canister BBZ Plastic Tie Strap Large Clamp, Hose Spring .188 Bolt, Round Head Square Neck .31-18 x .75 Clamp, Fuel Line Bolt, Serrated Hex Flange Washer Head .312-18 x .50 Nut, Locking Nylon Flange .50-13 Bolt, Round Head Square Neck .50-13 x 1.75 Tube, Upper Control Pivot Foot Rest Fitting, 3/16 x 1/4 90 Deg Vac Hose, .188 Low Perm Bulk (915168) Hose, .188 Low Perm Bulk (915170) Hose, .25 Low Perm Bulk Gas (915168) Hose, .25 Low Perm Bulk Gas (915170) Cupholder Edging, Clutch Paddle-2.00” 7 FRAME, HOOD, FENDERS, CASTERS AND TIRES Model 915146, 148, 150 25 32 25 24 33 38 34 37 39 39 25 To fuel tank neck 39 23 30 17 40 36 17 39 To engine purge port 30 41 23 42 42 43 22 3 11 4 29 35 5 4 16 18 21 28 28 27 28 26 44 20 18 12 2 13 29 15 26 21 8 19 4 19 8 20 5 45 1 4 31 4 29 6 A 29 14 46 49 29 A 10 50 47 48 9 13 7 PE1210_A_G_HVZFrame 8 FRAME, HOOD, FENDERS, CASTERS AND TIRES Model 915146, 148, 150 Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 04282751 03768600 03768700 07500125 03769053 03368553 07100801 05500934 00278500 05964400 04240751 04194051 06543600 05962200 06436400 06542000 07056700 07503100 00363100 08553700 06219900 04085753 06443300 04277453 03872253 06500012 07412000 06543500 06545400 07500103 03833800 04215900 04082700 07500206 03278100 03278100 04182300 04246000 03278800 07049500 04097000 04097700 03375900 44 45 46 47 48 49 50 04192700 06215700 04188353 04192901 06224800 06500010 06500705 Qty. 1 1 1 6 2 2 2 4 2 2 1 1 4 2 2 4 2 2 4 2 4 1 2 1 4 4 4 4 8 2 2 1 1 1 1 1 1 1 6 3 1 2 1 1 1 2 1 2 2 2 2 Description Weldment, Frame Fender, Right Hand Fender, Left Hand Rivet, Nylon Plate, Fender Fork, Caster Wheel/Tire Assembly, 11.0 x 4.0 x 5.0 Bushing, Flange 1.00 x 1.25 x 1.50 x 1.50 Spacer, Wheel Bolt, Hex .50-13 x 6.50 Weldment, Left Hand Fender Mount Weldment, Right Hand Fender Mount Nut, Locking, Top, Flange .50-13 Bolt, Hex .50-13 x 5.00 Washer, Flat Steel .511 x 1.441 x .125 Nut, Locking, Top, Flange .38-16 Bolt, Shoulder .375-16 x .135 Bumper Grommet .125 x .250 Diameter Spacer, Caster Bushing, Sleeve .391 x .688 x .52 Bolt, Round Head Square Neck .25-20 x .75 Hood Brace Washer, Flat, Nylon .52 x 1.00 x .08 Hood, ZT Bolt, Round Head Square Neck .25-20 x .50 Nut, Locking Top Flange .25-20 Screw, Tapping .25-20 x .50 Hex Washer Head Thread Nut, Locking Top Flange .25-20 Nut, Locking, Nylon, Flange .31-18 Edging, Clutch Paddle - 2.00" Grip, Adhesive (1" x 16" BLK) Tank, ZT/Waw Fuel Exp. (Serial Number 2500 – up) Grommet, Remote Vent Nitrile (Serial Number 2500 – up) Bushing, Flange .375 x 1.062 x .625 (Serial Number 2500 – up) Hose, .25 Low-Perm Bulk Gas (7 inches) (Serial Number 2500 – up) Hose, .25 Low-Perm Bulk Gas (27 inches) (Serial Number 2500 – up) Fitting, Straight Fuel (Serial Number 2500 – up) Vent, Roll-Over (.25" ID Hose) (Serial Number 2500 – up) Clamp, Hose Wire .490/.510 x .116 (Serial Number 2500 – up) Bolt, Serrated Hex Flange Washer Head .312-18 x .50 (Serial Number 2500 – up) Fitting, 3/16 x 1/4 90° Vac (Serial Number 2500 – up) Clamp, Hose, Spring .188 (Serial Number 2500 – up) Hose, .188 Low-Perm Bulk Gas (7 inches) (915146) (Serial Number 2500 – up) Hose, .188 Low-Perm Bulk Gas (11 inches) (915148, 150) (Serial Number 2500 – up) Cupholder, Snap-In, 3.75 OD Bolt, Round Head Square Neck .31-18 x .75 Foot Rest Tube, Upper Control Pivot Bolt, Round Head Square Neck .50-13 x 1.75 Nut, Locking Nylon Flange .50-13 Nut, Push .50 9 SEAT AND SEAT SUPPORT Model 915146, 148, 150, 168, 170 1 2 6 3 3 4 5 4 7 11 10 8 9 12 13 15 14 PE1212 10 SEAT AND SEAT SUPPORT Model 915146, 148, 150, 168, 170 Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 03795800 04278000 03782051 05900033 07412000 03753351 06542000 00337700 08300021 06212100 06439100 06500015 06545400 07056700 01305900 05946900 Qty. 1 1 1 4 2 1 2 2 2 2 2 2 2 2 2 2 Description Seat, 13 in Grey (915146, 168) Seat, Milsco XB180 Grey (915148, 150, 170) Seat Plate Bolt, Hex 5/16-18 x 3/4 Screw, Tapping .25-20 x .50 Hex Washer Head Thread Guard, Fan Nut, .38-16 Locking Top Flange Hub Cap Spring, Seat Bolt, Round Head Square Neck .31-18 x 1.50 Washer, Flat, Steel .328 x .87 x .179 Nut, Coupling 5/16-18 x 1.75 Nut, 5/16-18 Flange Nyloc Bolt, Shoulder .375-16 x .135 Bushing, Flange .325 x .499 x .26 x .88 Bolt, Hex .31-18 x 1.00 11 TRANSAXLE, DUMP VALVES AND REAR WHEELS Model 915146, 148, 150, 168, 170 3 14 16 14 1 3 14 11 7 10 6 4 8 2 12 9 4 15 15 5 PE1245_A_G_Transaxle 13 18 17 1 11 2 18 17 13 12 TRANSAXLE, DUMP VALVES AND REAR WHEELS Model 915146, 148, 150, 168, 170 Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 03872300 03872400 05963700 06545400 03762700 03762800 03762000 03958000 05958400 06517600 07100809 07100123 07100233 06444000 06400006 06435700 06701900 05960600 06308800 05948700 Qty. 1 1 4 8 1 1 2 2 4 8 2 2 2 4 2 8 2 4 2 2 Description Transaxle, Left Hand EZT D-Shaft Transaxle, Right Hand EZT D-Shaft Bolt, Hex .31-18 x 2.25 Nut 5/16-18 Flange Nyloc Dump Valve, Right Hand Dump Valve, Left Hand Shaft, Cross Brace Assembly, Wheel Hub (915148, 150, 170) Bolt, Hex .38-16 x 2.50 Nut, Wheel .50-20 13/16 (915148, 150, 170) Tire Assembly 18 x 6.5-8 2 Pulley DSHAFT (915146, 168) Tire/Wheel Assembly, 18 x 8.5-8 Center (915148, 170) Tire/Wheel Assembly, 18 x 9.50-8 Offset (915150) Washer, Flat Steel .406 x 1.00 x .188 Washer, Flat Steel .406 x 1.50 x .245 Washer, Flat, Steel .38 x .875 x .083 Pin, Hair, Internal .06 x .18 x .77 Bolt, Hex .31-18 x 2.75 Washer, Locking .38 x .094 Regular Bolt, Hex .38-16 x 1.00 13 PARKING BRAKE Model 915146, 148, 150, 168, 170 7 11 17 3 16 23 16 9 7 25 28 9 19 10 27 8 22 4 15 1 6 7 26 20 6 5 7 14 2 24 4 13 29 6 18 21 12 9 PE1261 Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 03759400 03759151 03823300 05946900 05514800 06437200 06545400 03769400 06713500 03759200 05947500 06435700 03764800 06446300 03764900 07400034 03759000 03758900 08326700 08300028 03759600 03826900 03759500 06446900 03761100 01305900 06441100 03757501 05700125 Qty. 1 1 1 3 1 6 6 1 5 1 1 2 2 1 1 4 1 1 1 2 2 1 1 2 1 2 1 2 2 Description Link, Brake Handle Handle, Parking Brake Link, Neutral LH Bolt, Hex .31-18 x 1.00 Bushing, Flange .312 x .500 x .344 x .880 Washer, Flat, Steel .344 x .688 x .065 Nut, Flange Nyloc 5/16-18 Spacer, Brake Handle Pin, Hair Internal .08 x .18 x 1.18 Weldment, Detent Arm Bolt, Hex .31-18 x 1.25 Washer, Flat Steel .38 x .875 x .083 Trunnion, 1/4-20 Washer, Flat Steel .344 x 1.125 x .135 Roller Screw, Tapping .25-20 x .50 Hex Washer Head Latch, LH Neutral Latch, RH Neutral Spring, Tension .072 x .565 x 1.87 Spring, Compression Link, Brake Cog Grip, Parking Brake Link, Neutral RH Washer, Flat Steel .347 x 1.254 x .048 Weldment, Brake Shaft Bushing, Flange .325 x .499 x .26 x .88 Washer, Flat, Steel .52 x .827 x .062 Bushing, .50 Clamp Block Molded Ring, Retaining, External .250 x .025 14 NOTES 15 STEERING CONTROLS Model 915146, 148, 150, 168, 170 5 6 4 7 7 33 2 36 30 6 27 13 25 2 2 18 6 33 6 32 13 3 6 32 8 6 5 10 3 21 22 6 To Transaxle. 3 10 22 21 23 27 6 8 9 28 20 6 24 23 20 12 13 29 30 11 9 10 34 10 5 19 13 17 15 4 21 12 6 15 16 31 15 6 29 35 1 18 16 15 37 21 17 26 6 19 20 35 34 25 24 20 14 23 PE1330_A_G_1634_Controls 04042200 16 STEERING CONTROLS Model 915146, 148, 150, 168, 170 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 Part No. 04193051 04257400 05710200 03943800 03652200 06545400 04197651 07400034 06400005 05511000 04192851 05500932 06545500 04199451 05501017 04193500 04192951 07500131 05957400 05974000 03787100 05946900 06535900 03956251 06220800 06536700 04197300 05959400 04208000 05957200 03759351 04147200 07001633 06219900 06500012 04199551 03766051 Qty. 1 2 2 2 4 12 2 6 2 4 1 2 8 1 4 2 2 2 2 4 4 2 4 2 2 4 2 2 2 2 1 2 4 4 4 1 1 Description Weldment, Steering Handle RH Grip, Handlebar 15" Foam Ring, Retaining External .438 x 1.00 x 0.83 Damper Stud, Ball Nut, .31-18 Flange Weldment, Steering Shaft Screw, Tapping .25-20 x .50 Hex Washer Head Washer, Wave Bushing, Flanged Weldment, Lower Control Arm Bushing, Eccentric Nut, .38-16 Nyloc Flange Weldment, Lower Control RH Bushing, Flanged Spacer, .375 x .625 x .970 Weldment, Upper Control Arm Cap Plug, Square Bolt, Hex .31-18 x 1.75 Bolt, Hex .375-16 x 1.75 Alignaball, 5/16 RH Thread Bolt, Hex .31-18 x 1.00 Nut, Hex Jam .375-16 Bracket, Speed Adjustment/Seat Pivot Bolt, Round Head Square Neck .31-18 x .75 Nut, Jam, .31-24 Wireform, Steering Link Bolt, Hex .38-16 x .75 Spacer, .328 x .500 x .625 Bolt, Hex .31-18 x 2.00 Plate, Dampener (RH) Bushing, Flanged Bolt, Serrated Head .38-16 x 1.5 Bolt, Round Head Square Neck .25-20 x .75 Nut, Locking, Nylon, Flange .25-20 Weldment, Steering Handle LH Plate, Damper LH 17 ENGINE, EXHAUST, BELTS AND IDLERS Model 915146, 148, 150, 168, 170 37 42 38 41 40 39 9 1 1 37 4 11 38 18 10 9 6 34 31 36 Rear of Unit 7 5 8 8 35 8 2 21 3 33 17 15 21 24 25 22 26 23 28 27 32 31 30 29 19 16 20 21 12 13 14 PE1323_A_G_Engine&Exhaust 18 ENGINE, EXHAUST, BELTS AND IDLERS Model 915146, 148, 150, 168, 170 Item Part No. 1 8 9 10 08200638 08200631 08200523 07414700 07414100 05901507 06537200 00619600 06900416 07415800 07500123 06900408 06436200 03943600 00390100 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 03946900 06443600 06309300 05966700 07333000 03972700 06603400 06225400 06442000 06442400 06545500 07300221 05961400 08553700 08300512 03961100 03961000 03960700 05901418 03980200 06530400 06543100 03956751 05960600 06545400 07200010 06308600 05933100 03276500 06100206 04058800 07400034 2 3 4 5 6 7 Qty. 1 1 1 1 3 4 1 1 1 2 1 1 4 1 3 2 1 1 1 1 1 1 1 1 1 2 3 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 4 4 1 1 1 2 Description Engine, 16.5 HP Briggs and Stratton Powerbuilt (915146, 168) Engine, Kawasaki FR651V (915148, 170) Engine, Kawasaki R691 (915150) Screw, Tapping .38-16 x 1.25 Hex Washer Head (915146, 168) Screw, Tapping .38-16 x 1.00 Hex Washer Head (915146, 168) Bolt, Hex .38-16 x 1.25 (915148, 150, 170) Nut, Locking Jam .375-16 (915146, 168) Throttle/Choke Cable (915146, 168) Throttle Cable (915148, 150, 170) Screw, Tapping 10-24 x .50 Hex Washer Head Plug, 5/8" Square Black (14-20GA) (915146, 168) Cable, Choke (SNAP IN) (915148, 150, 170) Washer, Flat, Steel .406 x .812 x .065 Oil Drain Wire Clip (for .25" hole) (915146, 168) Wire Clip (for .25" hole) (915148, 150, 170) Muffler, Twin (915148, 150, 170) Washer, Flat, Steel .469 x 2.00 x .25 Washer, Locking .44 x .109 Regular Bolt, Hex .44-20 x 4.50 Grade 8 Weldment, PTO Extension w/Sheave Clutch, 105 FT*LB MONO Pole Key, Square .25 x 1.25 x .25 SAE 8630 or SAE 1035 Bolt, Round Head Square Neck .38-16 x 2.75 Washer, Flat, Steel .563 x 1.38 x .109 Washer, Flat, Steel .406 x 1.375 x .135 Nut, Locking, Nylon, Flange .38-16 Pulley, Engine Clutch Bolt, Hex .38-16 x 2.75 Bushing, Sleeve .391 x .688 x .52 Spring, Extension Spacer, Ground Drive Idler Idler Arm, Ground Drive Bushing, Idler Arm Screw, Cap .31-18 x 1.75 Spacer, Rubber 5/16 ID x 1.0 Nut, Spin Lock, Flange .312-18 Nut, Locking, Top, Flange .31-18 Bracket, Clutch Stop Bolt, Hex .31-18 x 2.75 Nut, Locking, Nylon, Flange .31-18 V-Belt, HA-RAW Edge Laminated Washer, Locking .31 x .078 Regular Capscrew .31-18 x .75 S/HD Guard, Briggs Engine (915146, 168) Screw, 8-16 x .87 (915146, 168) Muffler, Briggs and Stratton (915146, 168) Screw, Tapping .25-20 x .50 Hex Washer Head (915146, 168) 19 FUEL TANK Model 915146, 148, 150, 168, 170 3 To engine fuel filter 7 10 11 4 13 3 6 2 5 9 1 4 1 12 ( 2500 - up) 8 PE1225_A_G_FuelTank Item Part No. 1 3 4 03761700 04191900 01538400 04238500 03278800 07500206 5 6 7 8 9 10 11 12 13 03771451 03278100 04333600 06219900 03795700 06500012 07400034 00390100 04219300 2 Qty. Description 1 1 1 1 2 1 2 1 NA 1 1 1 1 1 1 1 Tank, Fuel (Serial Number 101 – 2499) Tank, Fuel 2.5G w/Vent Port (Serial Number 2500 – up) Fuel Cap (Serial Number 101 – 2499) Fuel Cap, 225 CARB w/12" THTR (Serial Number 2500 – up) Clamp, Fuel Line Bushing (Serial Number 101 – 2499) Bushing (Serial Number 2500 – up) Bracket, Tank Strap Hose, .25 Low Perm Gas (as required) Assembly, Fuel Pickup Bolt, Round Head Square Neck .25-20 x .75 Seal, Tank Neck Nut, .25-20 Nyloc Flange Screw, Tapping .25-20 x .50 Hex Washer Head Wire Clip Fitting, 90 Degree Fuel Plastic (Serial Number 2500 – up) 20 CONTINUITY DIAGRAM Model 915146, 148, 150, 168, 170 (03290500) Seat Switch (03654200) 1 2 OPERATOR OFF SEAT 1 2 OPERATOR ON SEAT Solenoid (00696900) PE0771 21 ELECTRICAL SYSTEM Model 915146, 148, 150, 168, 170 13 15 To Frame 27 24 2 1 14 To Frame 26 4 16 25 3 20 To Engine Ground 8 To Engine Harness 9 29 6 17 28 10 30 21 12 19 18 To Engine Ground 7 10 To Engine Starter 5 22 23 To Frame 11 PE0200_A_G_Electrical 22 ELECTRICAL SYSTEM Model 915146, 148, 150, 168, 170 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Part No. 03927000 03042800 09351100 03290500 00696900 N/A 05946800 06437300 06509200 07533200 03777100 03777000 01545600 03773900 03606600 03654200 07505700 06310500 06536700 06500012 07506500 07411600 06543500 07400038 03781900 03972600 07411900 05973300 06308600 06537200 Qty. 1 1 1 1 1 1 2 2 2 3 1 1 1 1 1 1 1 4 2 1 1 2 1 2 1 1 1 1 1 1 Description Key Relay Fuse, 30 AMP Key Switch w/Key Solenoid Battery, Sealed Maintenance free U1-250 (Purchase replacement locally) Bolt, Hex .25-20 x .75 Washer, Flat Steel .281 x .62 x .065 Nut, KEPS .250-20 Boot, Eyelet Terminal Cable, POS Ground Cable Switch, Clutch With Retainer Harness, Wiring ZT Switch, Double Pole N.O. / N.O. Switch, Snap Mounting (N.O.) Insulator Washer, Locking .31 Nut, Jam .31-24 Nut, .25-20 Nyloc Flange Grommet .125 x 1.000 ID Screw, Tapping .250-20 x .37 Hex Washer Head Nut, Locking, Top, Flange .25-20 Screw, 12-14 x .75 HX Hold Down, Battery Harness, Clutch Screw, Tapping 12-24 x .50 Hex Washer Head Bolt, Hex M8-1.25 x 20 Washer, Locking .31 x .078 Regular Nut, Locking, Center, Jam .375-16 23 WIRING DIAGRAM Model 915146, 148, 150, 168, 170 B A Yellow / Red CLUTCH Parking Brake Switch 24 NOTES 25 MOWER DECK LIFT Model 915146, 148, 150, 168, 170 12 7 16 9 8 14 4 1 6 3 2 14 2 4 1 6 17 3 3 2 10 10 2 18 5 3 13 6 17 2 13 2 11 18 13 19 13 2 3 10 2 15 6 3 2 17 3 17 3 2 26 MOWER DECK LIFT Model 915146, 148, 150, 168, 170 Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 03745400 06700201 06436400 06400903 03746100 00160000 03766151 03755200 06900317 05519100 03744800 07411600 06443300 06500633 03745300 07533500 01590400 06442800 07525100 Qty. 2 10 8 2 1 4 1 1 1 4 1 2 4 2 1 1 4 2 1 Description Weldment, Lift Arm Pin, Bow Tie Locking Cotter .091 x 1.875 Washer, Flat, Steel .511 x 1.441 x .125 Washer, Flat, Steel .50 x 1.25 x .160 Weldment, Rear Deck Lift Shaft Assembly, Deck Link Guard, Deck Lift Pin, Deck Cable, 12.0 Lanyard, Nylon Bushing, Flange .627 x .879 x .469 x 1.120 Weldment, Deck Lift Pedal Screw, Tap .25-20 x .37 Washer, Flat, Nylon .52 x 1.00 x .08 Nut, Nyloc 7/16-20 Weldment, Lift Link Knob, Ball, Black 1.47" .375-16 Trunnion, .50 Washer, Flat Steel .656 x 1.31 x .095 Bumper, Rubber 27 MOWER DECK, BELT AND IDLERS Model 915146, 168 5 6 4 26 30 3 25 27 28 24 23 15 14 13 20 12 2 1 11 18 9 8 7 33 35 16 10 21 29 31 34 32 22 17 19 PE0870_A_G_Deck_BeltsHVZ 28 MOWER DECK, BELT AND IDLERS Model 915146, 168 Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 04232553 61559900 04072900 07300039 03828853 06542000 03994300 00662653 01258100 06800002 06713500 06400006 06533500 06534900 05958500 06435700 05920900 06543100 03839053 06443600 06443400 05957800 06444000 06435900 03974153 05500907 03763400 06425500 05961400 06224400 06308800 05948700 03779200 05947000 06545400 Qty. 1 2 1 2 1 5 1 1 1 1 1 2 1 1 1 2 2 2 2 1 4 1 3 3 1 2 1 1 1 1 1 1 1 2 2 Description Weldment, 34" Deck Assembly, Spindle Weldment, Idler Arm Assembly, Idler 4" Wireform, Belt Finger Nut, Locking Top Flange .38-16 Chute, Side Discharge Chute Reinforcement Spring, Torsion Pin, 5/16 x 3.88" Pin, Hair Internal .08 x .18 x 1.18 Washer, Flat Steel .406 x 1.50 x .245 Nut, Coupling .375-16 x 1.75 Nut, Spin Lock, Flange .375-16 Bolt, Hex .38-16 x 1.75 Washer, Flat Steel .38 x .875 x .083 Screw, Socket Head .31-18 x .75 Button Head Nut, Locking Top Flange .31-18 Plate, REINF, Spindle Washer, Flat Steel .469 x 2.00 x .25 Washer, Flat Steel .380 x 1.50 x .125 Bolt, Hex .38-16 x 3.00 Washer, Flat Steel .406 x 1.00 x .188 Washer, Flat Steel .438 x 1.00 x .083 Belt Finger Bushing, Flange, .625 x .750 x .500 x 1.00 Spacer, .375ID x .625D x 1.66 Promaster Washer, Flat Steel .375 x 1.125 x .065 G446470 Bolt, Hex .38-16 x 2.75 Bolt, Round Head Square Neck .38-16 x 2.50 Washer, Locking .38 x .094 Regular Bolt, Hex .38-16 x 1.00 Bracket, Baffle, Discharge 34" Bolt, Hex .37-18 x .75 Nut, Locking Nylon Flange .31-18 29 MOWER DECK, BELT AND IDLERS Model 915148, 150, 170 915148, 170 10 9 5 2 6 20 10 18 16 9 5 10 10 9 10 7 12 1 915150 14 6 19 17 10 13 12 10 11 9 18 10 5 9 10 9 5 25 10 7 13 12 26 16 2 6 10 20 1 9 5 23 3 14 12 7 17 6 7 4 21 29 29 7 28 7 8 7 15 3 7 7 24 15 22 4 7 27 30 30 MOWER DECK, BELT AND IDLERS Model 915148, 150, 170 Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Qty. 03967753 1 03945953 1 51520900 3 51519500 3 03839053 3 07415400 12 07300039 3 06400006 2 06443400 4 05962900 1 06444000 4 06542000 6 06425500 1 05500907 2 04072900 1 03763400 1 05961400 1 03974153 1 06224400 1 03828853 1 06443600 1 06435900 1 05957800 1 05961100 1 01594000 1 04061053 1 06545500 1 03956000 1 05957900 1 03960600 1 03960700 2 07200523 1 07200524 1 Description Deck, 42" (915148, 170) Deck, 50" (915150) Assembly, Spindle (915148, 170) Assembly, Spindle (915150) Plate, Spindle Screw, Tapping .38-16 x .75 Hex Washer Head Assembly, Idler 4" Washer, Flat, Steel .406 x 1.50 x .245 Washer, Flat, Steel .380 x 1.50 x .125 Bolt, Hex .38-16 x 2.25 Washer, Flat, Steel .406 x 1.00 x .188 Nut, Locking, Top, Flange .38-16 Washer, Flat, Steel .375 x 1.125 x .065 Bushing, Flange, .625 x .750 x .500 x 1.00 Weldment, Idler Arm Spacer, .375ID x .625 OD x 1.66 Bolt, Hex .38-16 x 2.75 Belt Finger Bolt, Round Head Square Neck .38-16 x 2.50 Wireform Belt Finger Washer, Flat, Steel .469 x 2.00 x .25 Washer, Flat, Steel .438 x 1.00 x .083 (915148, 170) Bolt, Hex .38-16 x 3.00 (915148, 170) Bolt, Hex .38-16 x 3.25 (915150) Spacer, .39 x 1.50 x .380 (915150) Plate, Deck (915150) Nut, Locking, Nylon, Flange .38-16 (915150) Idler Arm (915150) Bolt, Hex .38-16 x 1.50 (915150) Spacer, Idler Arm (915150) Bushing, Idler Arm (915150) V-Belt, 4L Wrapped (915148, 170) V-Belt, 4L Wrapped (915150) 31 BELT COVERS AND BLADES Model 915146, 168 12 12 11 11 9 16 19 1 14 2 3 10 7 13 10 18 13 8 17 4 17 5 15 6 Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 00662653 03994300 06800002 03971900 06445700 06500630 03779253 05947000 06545400 03764053 04323800 07400034 06800102 06700206 05920900 06543100 06435700 01258100 06713500 Qty. 1 1 1 2 2 2 1 2 2 2 2 4 4 4 2 2 2 1 1 Description Chute Reinforcement Molded Chute Pin, 5/16 x 3.88" Blade, Mower 17.35 Washer, Beveled .63 x 1.625 x .14 Nut, Hex .62-18 Bracket, Baffle Discharge 34" Bolt, Hex .31-18 x .75 Nut, .31-18 Nyloc Flange Bracket, Stabilizer Link Cover, Belt Molded Screw, Tapping .25-20 x .50 Hex Washer Head Pin, Clevis .375 x 2.00 Pin, Bow Tie Locking Screw, .31-18 x .75 Nut, Locking Top Flange .31-18 Washer, Flat, Steel .38 x .875 x .083 Spring, Torsion Pin, Hair .08 x .18 x 1.18 32 NOTES 33 BELT COVERS AND BLADES Model 915148, 150, 170 18 17 11 21 21 13 10 16 915148, 170 18 17 21 15 5 6 9 12 4 7 14 1 26 22 8 2 7 22 3 26 19 8 20 10 16 18 18 17 21 15 915150 24 27 28 13 23 28 29 30 9 11 12 7 14 6 26 5 8 2 20 7 26 3 1 21 8 19 25 34 4 BELT COVERS AND BLADES Model 915148, 150, 170 Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 04265400 03971900 06445700 06500630 07056800 06542000 03905600 03905600 06800102 06700206 04073053 03977553 03902300 08300515 00475800 06713500 03977400 03902200 03901900 03902100 03901800 07400034 07400034 07414200 03957853 04069053 04044153 03955953 06543100 06543100 05947200 06545400 02745400 06220800 03764053 05960900 06436200 06537200 06545500 Qty. 3 3 3 3 3 3 4 3 4 4 1 1 1 1 1 1 1 1 1 1 1 2 1 4 1 1 1 1 6 3 2 2 1 1 2 2 2 2 1 Description Mower Blade, 14.83" (915148, 170) Blade, Mower 17.35" (915150) Washer, Bellville .63 x 1.625 x .14 Nut, Hex .62-18 Bolt, Shoulder .38-16 x 2.50 Hex Washer Head Nut, Locking, Top, Flange .38-16 Anti-Scalp Wheel, 5 x 3 OS (915148, 170) Anti-Scalp Wheel, 5 x 3 OS (915150) Pin, Clevis .375 x 2.00 Pin, Bow Tie Locking Cotter Bracket, Discharge Chute Mount 42" (915148, 170) Bracket, Discharge Chute Mount 50" (915150) Discharge Chute Spring, Torsion Pin, 5/16 x 5.80" Pin, Hair Internal .08 x .18 x 1.18 Weldment, Discharge Chute MT. Strap Belt Cover, Left Hand 42" (915148, 170) Belt Cover, Left Hand 50" (915150) Belt Cover, Right Hand 42" (915148, 170) Belt Cover, Right Hand 50" (915150) Screw, Tapping .25-20 x .50 Hex Washer Head (915148, 170) Screw, Tapping .25-20 x .50 Hex Washer Head (915150) Screw, Tapping .25-20 x .75 Hex Washer Head Baffle, 42 Rear (915148, 170) Baffle, 50 Rear (915150) Baffle, 42" Deflector (915148, 170) Baffle, 50" Deflector (915150) Nut, Locking, Top, Flange .31-18 (915148, 170) Nut, Locking, Top, Flange .31-18 (915150) Bolt, Hex .31-18 x .50 (915148, 170) Nut, Locking, Nylon, Flange .31-18 (915150) Roller (915150) Bolt, Round Head Square Neck .31-18 x .75 (915150) Bracket, Stabilizer Link Bolt, Hex .38-16 x 3.50 Washer, Flat, Steel .406 x .812 x .065 Nut, Locking, Center, Jam .375-16 Nut, Locking, Nylon, Flange .38-16 35 GRAVELY 655 West Ryan Street Brillion, WI 54110 920-756-4688 Fax 920-756-2407 www.gravely.com
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