Greenheck Fan Canopy Type Kitchen Hoods 452413 Users Manual
452413 to the manual ed8570c3-b7e3-47f7-87f5-71879022c07d
2015-02-09
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® PN 452413 Canopy Type Kitchen Hoods Installation, Operation and Maintenance Manual Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference. Please record the Serial, Model #, and Mark for the hood and other equipment for future reference. Serial #: _ _______________________ Model #: _ ______________________ Mark:__________________ Serial #: _ _______________________ Model #: _ ______________________ Mark:__________________ Serial #: _ _______________________ Model #: _ ______________________ Mark:__________________ Serial #: _ _______________________ Model #: _ ______________________ Mark:__________________ Serial #: _ _______________________ Model #: _ ______________________ Mark:__________________ Serial #: _ _______________________ Model #: _ ______________________ Mark:__________________ Serial #: _ _______________________ Model #: _ ______________________ Mark:__________________ Serial #: _ _______________________ Model #: _ ______________________ Mark:__________________ Serial #: _ _______________________ Model #: _ ______________________ Mark:__________________ Serial #: _ _______________________ Model #: _ ______________________ Mark:__________________ Serial #: _ _______________________ Model #: _ ______________________ Mark:__________________ 1 Canopy Hood Table of Contents Receiving and Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Hood Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Hood Installation Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Filler Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Hood Hanging Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Continuous Capture Plenum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Double Island Style Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 U-Channel Strips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Ductwork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Installation Instructions for the External Supply Plenums . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 9 Installation Instructions for the Back Supply Plenum (BSP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Installing the Supply Duct Collar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Hanging the Back Supply Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Hanging the Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Air Diffusers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Enclosure Panel Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 End Skirt Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Backsplash Panel Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 - 15 Duct Collar Installation Instructions for GH, GK and GX Series Hoods . . . . . . . . . . . . . . . . . . . . . . . . 16 Exhaust Air Balancing Baffle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Balancing the Kitchen Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Baffle Filters (GH Series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 - 21 High Velocity Cartridge Filters (GK Series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 - 23 High Efficiency Filters (GX Series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 - 25 Short Circuit Hoods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Fire Suppression Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 - 28 Overall Wiring Plan View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Wiring for Hood Switch Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 2 Canopy Hood ® Table of Contents Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Grease Grabber™ Cleaning and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 - 34 Filter Cleaning Frequency Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 - 37 Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 - 39 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 3 Canopy Hood ® Receiving and Handling Upon receiving the equipment, check for both obvious and hidden damage. If damage is found, record all necessary information on the bill of lading and file a claim with the final carrier. Check to be sure that all parts of the shipment, including accessories, are accounted for. STORAGE If a kitchen hood must be stored prior to installation it must be protected from dirt and moisture. Indoor storage is recommended. For outdoor storage, cover the hood with a tarp to keep it clean, dry, and protected from UV (Ultra Violet) Radiation damage. Improper storage which results in damage to the unit will void the warranty. HOOD MODEL GH, GK, GXEW GH, GX, GXDW HOOD DEPTH (MULTIPLY BY LENGTH) FOR HOOD WEIGHT 3 ft. 3.5 ft 4 ft 4.5 ft 5 ft 5.5 ft 7 ft 7.5 ft 1.067 m 1.2192 m 1.3716 m 1.524 m 1.6764 m 6 ft 1.8288 m 6.5 ft .914 m 1.9812 m 2.1336 m 2.286 m 30 lbs/ ft. 32 lbs/ft 35 lbs/ft 38 lbs/ft 40 lbs/ft 44.64 kg/m 47.62 kg/m 52.08 kg/m 56.54 kg/m 59.52 kg/m 36 lbs/ft 38 lbs/ft 41 lbs/ft 44 lbs/ft 46 lbs/ft 53.57 kg/m 56.44 kg/m 61.01 kg/m 65.47 kg/m 68.45 kg/m 40 lbs/ft 44 lbs/ft 48 lbs/ft 52 lbs/ft 59.52 kg/m 65.47 kg/m 71.42 kg/m 77.38 kg/m 48 lbs/ft 51 lbs/ft 54 lbs/ft 57 lbs/ft 71.42 kg/m 71.89 kg/m 81.35 kg/m 84.82 kg/m 44 lbs/ft 48 lbs/ft 52 lbs/ft 56 lbs/ft 65.47 kg/m 71.42 kg/m 77.38 kg/m 83.33 kg/m 39 lbs/ft 41 lbs/ft 44 lbs/ft 47 lbs/ft 49 lbs/ft 58.03 kg/m 61.01 kg/m 65.47 kg/m 69.94 kg/m 72.91 kg/m 45 lbs/ft 47 lbs/ft 50 lbs/ft 53 lbs/ft 55 lbs/ft 66.96 kg/m 69.94 kg/m 74.40 kg/m 78.86 kg/m 81.84 kg/m 49 lbs/ft 53 lbs/ft 57 lbs/ft 61 lbs/ft 72.91 kg/m 78.86 kg/m 84.82 kg/m 90.77 kg/m 57 lbs/ft 60 lb/ft 63 lbs/ft 66 lbs/ft 84.82 kg/m 89.28 kg/m 93.74 kg/m 98.21 kg/m 53 lbs/ft 57 lbs/ft 61 lbs/ft 65 lbs/ft 78.86 kg/m 84.82 kg/m 90.77 kg/m 96.72 kg/m 52 lbs/ft 54 lbs/ft 56 lbs/ft 58 lbs/ft 61 lbs/ft 63 lbs/ft 77.38 kg/m 81.35 kg/m 83.33 kg/m 86.30 kg/m 90.77 kg/m 93.74 kg/m 61 lbs/ft 66 lbs/ft 68 lbs/ft 72 lbs/ft 75 lbs/ft 79 lbs/ft 90.77 kg/m 98.21 kg/m 101.18 kg/m 107.14 kg/m 111.6 kg/m 117.55 kg/m 81 lbs/ft 84 lbs/ft 87 lbs/ft 90 lbs/ft 120.53 kg/m 124.99 kg/m 129.46 kg/m 133.92 kg/m GH, GK, GXFW GH, GK, GXCW GH, GK, GXSW GGEW GGDW GGFW GGCW GGSW GH, GK, GXEV GH, GK, GXFV GH, GK, GXCV GH, GK, GXSV 4 Canopy Hood 66 lbs/ft 69 lbs/ft 72 lbs/ft 76 lbs/ft 79 lbs/ft 98.21 kg/m 102.67 kg/m 107.14 kg/m 113.09 kg/m 117.55 kg/m ® Installation NOTE: If you have a Back Supply Plenum (BSP), this must be installed before the hood. Please see Page 10. For Wall/Single Island Style Hoods, prior to installation, check with local authorities having jurisdiction on clearances to combustible surfaces, etc. Fig. 1 Bottom With the hood still inside its packing crate, position the unit beneath its installation location. Pallet Carefully remove the packing Protective Material crate. Place some protective material on the floor next to the crate to avoid damaging the hood as it is tipped on its side; Fig. 1. Tip the hood carefully onto the protective material. If you have filler panels, install them now; Fig. 2. If you have integral filler panels, no additional installation is needed. Hood Installation Overview If a Back Supply Plenum is provided, install first. Before raising hood, insert 1/2 in. (12.7 mm) diameter threaded rod (by others) into hanger brackets on hood top. Check the engineering drawings or UL label located on the inside of the hood for proper hood height above finished floor. Install filler panels if needed. Raise and hang hood from adequate roof or ceiling supports All hanger brackets must be used and the hood must be properly supported while lifting to prevent damage or distortion to the hood. The hood must be hung level to operate properly. After hood is secured, make the exhaust duct connections. The fire system distributor must be contacted at this time. After the fire system has been installed, mount the enclosures, then the supply plenums. If an Horizontal Supply Plenum is provided, it should be installed before the enclosures. The hood and accessories are now installed. Finally, make the electrical connections from switches to fans and complete the fire system circuits as required by the job specification. Filler Panel Installation Instructions 1. Uncrate the hood and lay it on the floor with protective material between the hood and the floor. (Fig. 1) HOOD 2. Bolt the filler panels together with 5/16 in. bolts provided in the hardware package. HOOD 3. Position the filler panels to the hood back, and tack-weld them into place. (Fig. 2) 4. To allow for ease of cleaning, caulk the external seams with NSF Approved silicone caulk (GE SCS1009, or its equivalent). The caulk is not provided. HOOD TACK-WELDED TO HOOD BACK 5/16 IN. X 3/4 IN. BOLTS WITH WASHERS & NUTS RIGHT FILLER PANEL BOTTOM FILLER PANEL Fig. 2 5 Canopy Hood ® Hood Hanging Height The hood hanging height is critical, hanging the hood at the incorrect height may significantly reduce the ability for the hood to function properly and may be in violation of codes. The hood hanging height (typically, 78 in. (198.12 cm) above the finished floor) is given on the UL label located on the inside of the hood on the end panel. The hood must be hung level to operate properly. The grease trough is pitched to drain into the grease container. Double Island Style Hoods Before hanging the hoods, please verify the hood marks to make sure the correct hood is hung on the correct side. A double island hood is created by installing two wall style hoods back to back. Use the installation procedure described on page 5 for single island hoods; install and level both hoods. After leveling, secure the hoods together by tack-welding and/or bolting the rear mounting brackets. Caulk this joint with NSF Approved silicone caulk (GE SCS1009 or its equivalent). The caulk is not provided. HOOD Continuous Capture Plenum Hoods CAULK BOLT Remove the support angles on the open end panels. (see Fig. 3) Use the installation procedure described on page 4 for single island hoods; install and level both hoods. After leveling, secure the hoods together by tack-welding and/or bolting the top angles. Fasten the hoods together using u-clips and bolts, (see Fig. 4). Caulk this joint with NSF Approved silicone caulk (GE SCS1009 or its equivalent). The caulk is not provided. U-CLIP Fig. 3 T ON OD FR HO HOOD 1. REMOVE SUPPORT ANGLE ON OPEN END PANEL. 2. RAISE ALL HOODS INTO APPROPRIATE LOCATION AND SUPPORT PER CONSTRUCTION PLANS. 3. FASTEN TOP ANGLES TOGETHER USING 1/4 in. BOLTS & NUTS (BY OTHERS). INSTALLATION INSTRUCTIONS 1. AFTER HOOD IS HUNG IN POSITION AND LEVELED. 2. APPLY SILICONE CAULK TO INSIDE OF DOUBLE ISLAND CLIP. 3. POSITION AND INSTALL CLIP BY TAPPING INTO POSITION ALONG CLIP (FRICTION FIT). Installing U-Channel 4. CAULK EDGES Strip TO SEAL OUT GREASE AND ALLOW FOR EASE OFhood CLEANING. 1. After the is hung in position and leveled, apply caulk to the inside edge of the double island clip. (Fig. 5) ACORN NUT 4. FASTEN HOODS TOGETHER USING U-CLIPS, 1/4 in. BOLTS & CAP NUTS AS INDICATED. CAULK 5. CAULK ALL SEAMS AS NECESSARY. BOLT ACORN NUT INSTALLATION INSTRUCTIONS 4 1. AFTER HOODFig. IS HUNG IN POSITION AND LE 2. APPLY SILICONE CAULK TO INSIDE OF DOU ISLAND CLIP. 3. POSITION AND INSTALL CLIP BY TAPPING INTO POSITION ALONG CLIP (FRICTION FIT). 4. CAULK EDGES TO SEAL OUT GREASE AND ALLOW FOR EASE OF CLEANING. U-CLIP T ON OD Fig. 5 FR HO 1. REMOVE SUPPORT ANGLE ON OPEN END PANEL. 1B EM 2. Position and install the clip by tapping into position along clip (friction fit). HOOD-1A IT 2. RAISE ALL HOODS INTO APPROPRIATE LOCATION AND SUPPORT PER CONSTRUCTION PLANS. 3. FASTEN TOP ANGLES TOGETHER USING 1/4 in. BOLTS & NUTS (BY OTHERS). 4. FASTEN HOODS TOGETHER USING U-CLIPS, 1/4 in. BOLTS & CAP NUTS AS INDICATED. 5. CAULK ALL SEAMS AS NECESSARY. 1A M- 3. Caulk edges to seal out grease and HOOD-1B allow for ease of cleaning. Caulk with NSF Approved silicone caulk (GE SCS1009 or its equivalent). The SILICONE CAULK caulk is not provided. (GE SCS1009) ITE HOOD-1A T D OO ON FR H HOOD-1B SILICONE CAULK (GE SCS1009) DOUBLE ISLAND CLIP DETAIL A DOUBLE ISLAND CLIP DOUBLE ISLAND CLIP DETAIL A DOUB 6 Canopy Hood ® Note: The installation of the canopy hoods shall be in accordance with NFPA 96 (latest edition), Standard for Ventilation Control & Fire Protection of Commercial Cooking Operations. After the hood is installed, remove all protective plastic. Note: Greenheck does not recommend walking or standing on the hood top as damage can result. If you must walk on the hood top, protect the hood with additional support or planks for flooring. Electrical Connections Access for wiring the hood control panel (when applicable) is provided by a junction box located on top of the hood when the control panel is mounted in the hood, or by the switch junction box when the control panel is mounted in the fire protection cabinet. The box is labeled “Control Voltage Wiring to Roof Top Fan Package”. Use minimum 14 AWG copper wire. After all the wiring is completed, install the light bulbs (light bulbs not provided; standard light bulbs up to 100 watt may be used). Caution: For multiple hood systems that have more than 14 lights total (incandescent or fluorescent), the hood lights must be wired to multiple circuits. Each circuit must have less than 14 lights total. Standard Greenheck light switches shipped on hoods are rated for 15 amps and shall not have more than 14 lights connected to them. Higher amperage switches are available upon special request. Ductwork Exhaust As specified in NFPA 96, Ch. 7.5 (latest edition), exhaust duct systems must be constructed in the following manner: Materials. Ducts shall be constructed of and supported by carbon steel not less than 1.37 mm (0.054 in.) (No. 16 MSG) in thickness or stainless steel not less than 1.09 mm (0.043 in.) (No. 18 MSG) in thickness. Installation: All seams, joints, penetrations, and duct to hood collar connections shall have a liquid‑tight external weld. If you have an Automatic Fire Damper please refer to that manual for installation instructions now. Supply Supply ductwork (where applicable) should be connected to the hood in a manner approved by the local code authorities. Note: For hoods with fire dampers in the exhaust and supply duct collars, an access panel for cleaning and inspection shall be provided in the duct. This panel shall be as close to the hood as possible but should not exceed 18 in. (45.72 cm). For proper installation of duct collars when they are shipped unattached, see page 16. 7 Canopy Hood ® UMS Installing External Supply Plenums Using the Supply Plenum Clip HANGING METHODS FOR SUPPLY PLENUMS Fig. 6 Note: The supply plenum ASP, FSP AND VSP is provided with OPTION #1 = HANGING CLIP plenum clips that assist in hanging the plenum. OPTION #2 = UNI-STRUT The plenum should not be hung only with the OPTION #3 = THREADED ROD plenum clips, threaded rod or uni-strut must also be used. OPTION #2 UNI-STRUT SUPPLIED BY OTHERS OPTION #3 THREADED ROD SUPPLIED BY OTHERS OPTIONAL UTILITY CABINET TOP VIEW HOOD OPTION #1 FOR PLENUMS <= 96" 2 CLIPS ARE NEEDED FOR PLENUMS > 96" 3 CLIPS ARE NEEDED THE THIRD CLIP IS LOCATED IN THE CENTER OF THE PLENUM LENGTH OPTION #1 ATTACH HANGING CLIP TO HOOD STANDING SEAM WITH THE SUPPLIED "C" CLAMPS (OPTIONAL: DRILL AND BOLT A 1/4-20 SS BOLT THROUGH THE CLIP AND HOOD STANDING SEAM) #3 1. Bolt the hanging clip to the supply plenum. OPTION THREADED ROD SUPPLIED BY OTHERS Two clips are neededTHREADED for plenums less than ROD 96 in. (243.84 cm) long and three for plenums greater than 96 in. (243.84 cm). The third clip is located in the center of the plenum length. If there is a utility cabinet, the hanging clip OPTION #2 should be 23.5 (U-CHANNEL) in. (59.69 cm) THE UNI-STRUT THAT HOLDS THEfrom the end to HOOD UP CANTILEVERS OVER THE END OF the hood. THE HOOD AND IS MOUNTED TO THE ASP HANGER BRACKETS 11.5 P 23.5 1.000 1.375 2.125 0.750 0.625 Form Up 57° OPTION #1 .500 x .375 SLOT (3 PLACES) TOP VIEW SUPPLY PLENUM Form Down 147° HANGING CLIP COULD BE 23.5" FROM END IF THERE IS A UTILITY CABINET ON THE END 3.000 OF THE HOOD 1.000 1.500 1.000 H HANGING CLIPS (OPTION 1), 0.625 0R 3 HANGER BRACKET HOOD 0.563 "C" CLAMP OPTION #1 HANGING CLIP HOOD STANDING SEAM HANGING CLIP BOLTED TO PLENUM SHELL 0.563 HANGING CLIP 0.750 4.500 HANGING METHODS FOR SUPPLY PLENUMS ASP, FSP AND VSP OPTION #1 HANGING CLIP 2.120 1.000 2. Using the c-clamps provided, clamp the supply plenum hanging clip to the hood END VIEW standing seam. Option: Drill and bolt a 1/4-20 SS bolt through the clip and hood standing seam. Supply Plenum Clip OPTION #1 = HANGING CLIP OPTION #2 = UNI-STRUT OPTION #3 = THREADED ROD SUPPLY PLENUM SHELL 147.0° HANGING CL END IF THER ON THE END SUPPLY PLENUM SHELL HOOD FRONT Fig. 7 57.4° NOTE: SUPPLY PLENUMS ARE STANDARDLY SUPPLIED WITH HANGING CLIPS (OP IF OPTION #1 IS NOT APPLICABLE, USE OPTIONS 2 0R 3 HOOD FRONT OPTION #2 OPTION #3 THREADED ROD SUPPLIED BY OTHERS TOP VIEW 1. The uni-strut (supplied byHOOD others) that holds the hood up cantileversOPTION over the end of the #1 FORthe PLENUMS <= 96" hood and is mounted to supply plenum 2 CLIPS ARE NEEDED hanger brackets. FOR PLENUMS > 96" OPTION #2 THE UNI-STRUT (U-CHANNEL) THAT HOLDS THE HOOD UP CANTILEVERS OVER THE END OF THE HOOD AND IS MOUNTED TO THE ASP HANGER BRACKETS END VIEW Fig. 8 HOOD "C" CLAMP Using the Uni-strut OPTIONAL UTILITY CABINET THREADED ROD UNI-STRUT SUPPLIED BY OTHERS HOOD STANDING SEAM OPTION #1 HANGING CLIP 3 CLIPS ARE NEEDED THE THIRD CLIP IS LOCATED IN THE CENTER OF THE PLENUM LENGTH OPTION #1 ATTACH HANGING CLIP TO HOOD STANDING SEAM WITH THE SUPPLIED "C" CLAMPS (OPTIONAL: DRILL AND BOLT A 1/4-20 SS BOLT THROUGH THE CLIP AND HOOD STANDING SEAM) 11.5 23.5 HANGING CLIP BOLTED TO PLENUM SHELL HANGING CLIP TOP VIEW SUPPLY PLENUM HANGER BRACKET OPTION #1 HOOD FRONT 8 Canopy Hood SUPPLY PLENUM SHELL HANGING CLIP COULD BE 23.5" FROM END IF THERE IS A UTILITY CABINET ON THE END OF THE HOOD ® YLE HOOD ATTACHED AIR CURTAIN CANOPY STYLE HOOD ATTACHED AIR CURTAIN CANOPY STYLE HOOD 1. Insert 1/2 in. (12.7 mm) diameter threaded rod (by others) into hanger brackets on the supply plenum top. Raise and hang the external supply plenum from adequate roof or ceiling supports. Fig. 9 ASP - Air Curtain Supply Plenum VARIABLE SUPPLY PLENUM CANOPY STYLE HOOD 2. The external supply plenum should be resting lightly against the hood. The hood is used to position the plenum only, it is not intended to support the plenum. All hanger brackets must be used and the plenum must be properly supported while lifting to prevent damage or distortion. The supply plenum must be hung level to operate properly. (Optional fastening of supply plenum to hood. See directions ATTACHED AIR CURTAIN CANOPY STYLE H below). ATTACHED AIR CURTAIN CANOPY STYLE HOOD 3. It is recommended that caulk be applied at the mating seams and surfaces of the plenum, the hood, and the wall. If the supply plenum is next to a wall, you will also need to caulk around the surface next to the wall. Caulk the joints with NSF Approved silicone caulk (GE SCS1009, or its equivalent). The caulk is not provided. Fig. 10 Installing the Supply Duct Collar to the Plenum 1. Place the duct collar(s) over the opening, fastening with tackwelds at 1 to 2 in. (2.54 to 5.08 cm) intervals, or sheet metal screws at 3 to 6 in. (7.62 to 15.24 cm) intervals. HSP or VSP - Variable Supply Plenum External Supply Plenum Weights, Dimensions, and Supply Rates External Supply Plenum Type Weight Width Height Length per section Recommended Supply Rate (lbs/ft) (kg/ft) (in) (mm) (in) (mm) (ft) (m) Back Supply 35.0 15.878 6 152.4 Variable Variable 3 to 16 .91 to 4.88 145 cfm/ft (246.36 m3/hr) Air Curtain Supply • 14 inch 9.5 4.31 14 355.6 10 254 3 to 16 .91 to 4.88 110 cfm/ft (186.89 m3/hr) Air Curtain Supply • 24 inch 12.5 5.67 24 609.6 10 254 3 to 16 .91 to 4.88 145 cfm/ft (246.36 m3/hr) 3 to 16 .91 to 4.88 Variable Supply Horizontal Supply 16.0 14.0 7.26 6.35 12 12 304.8 304.8 18 18 457.20 457.20 3 to 16 Drill a 9/32 in. hole for the 1/4 in. bolt from the inside of the supply plenum to inside the hood. Fasteners are to be located max. 6 in. (15.24 cm) from the end of the hood with max. spacing between bolts 36 in. (91.44 cm) DO NOT include utility cabinets or fillers when figuring bolt placement. DO NOT bolt the supply plenum to a fire/utility cabinet. 0-80 cfm/ft (0-135.92 m3/hr) face 80-160 cfm/ft (135.92 -271.84 m3/hr) .91 to 4.88 Using the UL Listed Fastener Provided 1. curtain 150 cfm/ft (254.85 m3/hr) HOLE SIZE 9/32 in. HOOD 1/4 - 20 UNC - 2A SS BOLT 1/4 IN. SS NUT 2. Push bolt through hole, attach the washer and nut. 3. Hand tighten, then use a wrench until fully tightened. Caulk around bolts from inside of hood as necessary. SS FLAT WASHER Fig. 11 Installation instructions for the AC3 fastener: 9 Canopy Hood 1) Create a 9/32 in. hole for ºî bolt. 2) Install bolt through hole. 3) Install appropriate washer (1/4 in.) 4) Install nut 7) Hand tighten, then use a wrench until tightened. ® STEP 1 (IF MODULE < 6 ft.) Installing the Back Supply Plenum Installing the Supply Duct Collar 1. Find the center of the back supply plenum. L (MODULE LENGTH) 2. If the back supply plenum is less than 9 ft. 10 in. (299.72 cm) long, cut opening at the suggested location, centering the opening over the center of the back supply plenum. (Fig. 12) L/2 L/2 3. If the back supply plenum is greater than 9 ft. 10 in. (299.72 cm) long, divide the length of the back supply by four. This will give you the center of each half. Cut openings at the suggested location, centering the duct collar over the center measurement of each half. (Fig. 13) P1 4. Place the duct collar(s) over the opening, fastening with screws or tack-welds STEP every 4 to 1 6 in. (10.16 to 15.24 cm). (Fig. 14) (IF MODULE > 6 ft.) < 6 ft.) STEP 1 (IF MODULE > 6 ft.) E LENGTH) L/4 L/2 Fig. 12 STEP 2 • The 4 in. (10.16 cm) L (MODULE LENGTH) high duct collar is to L (MODULE LENGTH) be attached to the L/4 L/2 back supply. STEP 2 CENTERED ON WIDTH OF THE SUPPLY, CUT (1) 4 in. X 24 in. OPENING AT THE SUGGESTED LOCATION ABOVE L/2 L/4 L/4 Fig. 13 Fig. 14 PLACE THE DUCT COLLAR OVER THE OPENING, FASTEN WITH SCREWS, OR TACK WELDS EVERY 4 in. TO 6 in. PLACE THE DUCT COLLAR OVER THE OPENING, FASTEN WITH SCREWS, OR TACK WELDS EVERY 4 in. TO 6 in. CENTERED ON WIDTH OF THE SUPPLY, CUT (2) 4 in. X 24 in. OPENINGS AT ABOVE OF THE SUPPLY, THE SUGGESTED LOCATIONS CENTERED ON WIDTH OF THE SUPPLY, ENING AT CUT (2) 4 in. X 24 in. OPENINGS AT 5. Hang the back supply plenumLOCATIONS from the ceiling. TION ABOVE THE SUGGESTED ABOVE Hanging the Back Supply Plenum (The back supply plenum needs to be mounted 31.25 in. (79.375 cm) above the floor (based upon a canopy hood that will be hung at 78 in. (198.12 cm) above the finished floor. This is measured from the lowest rear edge of the back supply plenum to the finished floor. Leave 6 to 10 in. (15.24 to 25.4 cm) of space below the plenum for access to the air diffusers.) 6. Fasten the Back Supply to the wall, going through the lower Back Supply wall. (Fig. 15) • These fasteners are to help maintain the location of the Back Supply, and are not intended to hold the weight of the Back Supply Unit. • The fasteners should not interfere with the removable air diffusers. • The 31.25 in. (79.375 cm) height is based upon the canopy hood hanging height of 78 in. (198.12 cm) from the finished floor to the bottom of the hood. 10 Canopy Hood ® STEP 3 Hanging the Hood Before hanging the hood according to the hood installation instructions, please check the following: Fig. 15 1. Make sure the back supply plenum is properly secured, as described in steps 5 and 6, page 10. Hang 2. If the ductwork for the back supply will not interfere with the hood installation, it should be connected now. 3. Any filler panels should be attached to the hood before the hood installation. See page 5 for instructions. Fasteners holding the back supply to the wall 4. Lift the hood, and position it so the filler panels are resting lightly on the top outside edges of the back supply. The back supply is used to position the hood only, it is not intended to hold any hood weight. (Fig. 16) 5. Connect the remaining ductwork for the back supply and the hood. It is recommended that caulk be applied at the mating seams and surfaces of the back supply, the hood, and the wall. 31.25 in. Critical Dimension CANOPY STYLE HOOD STE Fig. 16 HANG THE 1. THE HOO INSTRUC 2. BEFORE PROPER 3. DUCTWO SHOULD 4. LIFT THE HOOD IS THE HOO INSTRUC Air Diffusers 5. CONNEC HOOD. SEAMS/ Canopy Style Hood EYEBROW STYLE HOOD The air diffusers, located at the bottom of the back Fig. 17 supply (Fig. 17), will need to be cleaned as often as the Canopy Style Hood application dictates. Inspect periodically to determine the cleaning schedule. STEP 5 1. To clean the air diffusers, unfasten the screws. Remove the air diffusers from the Back Supply Unit, and wash in the sink or dishwasher. Air Diffusers (A) Insert the air diffusers at an angle from the bott 2. Insert the air diffusers at an angle from the bottom,(B) Rotate the diffusers so the forms are downwar and rotate so the forms are downward. Rest the (C) Rest the diffuser on the internal angles. diffuser on the internal angles. (Fig. 18) Removable Air Diffusers 3. Refasten with the stainless steel screws. Fig. 18 Proximity Style Hood Removable Air Diffusers Proximity Style Hood 11 Canopy Hood ® Installing Enclosure Panels Before installing the enclosure panels, make sure the hood is hung in position with all the ductwork attached and electrical connections completed. Fig. 19 1. Position the end enclosure panels on the hood, and clamp into place with clamps provided or tackweld the panels into place (Fig 19). 2. Fasten the end enclosure panels to the wall, method depends on wall construction. (fasteners are not provided) If the hood is a double island, bolt the end enclosure panels together. (fasteners are not provided) 3. Position the front enclosure panel(s) on the hood, and bolt to the end enclosure panels with the 5/16 in. bolts provided in the hardware package. 4. Tack-weld or clamp the front enclosure panel(s) to the hood. If clamps are used, they must be positioned 4 in. (100 mm) from the ends, and in the center of the front enclosure panel. 5. To allow for ease of cleaning, caulk the external seams with NSF Approved silicone caulk (GE SCS1009, or its equivalent). The caulk is not provided. 6. Installation instructions may not be applicable for concrete ceilings. 12 Canopy Hood ® Installing End Skirts . Fig. 20 1. After the hood is hung in position, slide the hemmed form on top of the end skirt onto the end panels of the hood. 2. Drill a hole in the hood end panel to line up with the hole in the end skirt. Attach the end skirt with a 1/4 in. bolt and cap nut to the inside of the hood, or tack-weld the end skirt to the hood. 3. Position the end skirt against the wall and attach. The method depends on the wall construction. (fasteners for this are not provided) 4. Caulk the internal joint formed by the end skirt and the hood end panel with NSF Approved silicone caulk (GE SCS1009 or its equivalent). The caulk is not provided. 5. To allow for ease in cleaning, also caulk all the external seams. 13 Canopy Hood ® Installing Backsplash Panels FLAT BACKSPLASH PANEL MATERIAL GAUGE — STAINLESS Inches LENGTH Millimeters <= 48 <= 1219.2 1 WALL QTY >48<=94 >1219.2<=2387.6 2 >94<=141 >2387.6<=3581.4 3 >141<=188 >3581.4<=4775.2 4 >188<=235 >4775.2<=5969 5 HEIGHT LENGTH Fig. 21 NOTE: PANELS UP TO 48 IN. (1219.2 MM) WIDE SHIP IN ONE PIECE; OVER 48 IN. (1219.2 MM) IN MULTIPLE PIECES. INSULATED BACKSPLASH PANEL 1 IN. (25.4 MM) MATERIAL GAUGE — STAINLESS INSULATION — 1 IN. (25.4 MM) Inches LENGTH Millimeters QTY <= 46 <= 1168.4 1 >46<=91 >1168.4<=2311.4 2 >91<=136 >2311.4<=3454.4 3 >136<=181 >3454.4<=4597.4 4 >181<=226 >4597.4<=5740.4 5 WALL HEIGHT LENGTH NOTE: PANELS UP TO 46 IN. (1168.4 MM) WIDE SHIP IN ONE PIECE; OVER 46 IN. (1168.4 MM) IN MULTIPLE PIECES. Fig. 22 14 Canopy Hood ® Installing Backsplash Panels HOOD END PANEL L HOOD FRONT PANEL SLIDE FLANGE BEHIND BACK OF THE HOOD BACKSPLASH PANEL SECTION VIEW OF BACKSPLASH PANEL OVERLAP HOLES SHOULD BE SPACED TO ADEQUATELY SECURE THE PANEL TO THE WALL STUDS (HOLE SPACING AND FASTENERS PROVIDED BY OTHERS) Fig. 23 1. After the hood is hung in position, slide the flat flange of the backsplash panel behind the back of the hood. Note: If the backsplash panel length is greater than 46 in. (116.84 cm), it will be shipped in multiple pieces. 2. After the backsplash panel has been positioned, drill holes in the panel and fasten to the wall. (fasteners provided by others). Note: The holes should be spaced to adequately secure the panel to the wall. 3. Caulk the joints between the hood and the backsplash panel with NSF Approved silicone caulk (GE SCS1009, or its equivalent). The caulk is not provided. 4. Caulk the joint between the backsplash panels when multiple panels are required, with NSF Approved silicone caulk (GE SCS1009, or its equivalent). The caulk is not provided. 15 Canopy Hood ® Installing Duct Collars 1. The exhaust duct connection needs to be located within 48 in. (121.92 cm) from the center of the hood length to the center of the duct connection. (see Fig. 24, back view Fig. 25) 2. The exhaust duct connection is to be a continuous liquidtight weld. Weld with a non-ferrous filler wire, such as silicon bronze or stainless steel filler wire. Protect all stainless steel areas from weld splatter. 3. The supply duct connection is tackwelded at 1 to 2 in. (2.54 to 5.08 cm) intervals, or sheet metal screws at 3 to 6 in. (7.62 cm to 15.24 cm) spacing to the hood. (Fig. 26) 4. The deflector is centered under the supply duct collar. (Fig. 28) 5. For hoods that are insulated, the edges of the insulation need to be taped after the hole is cut, (the insulation tape is to be provided by others). 6. On combination hoods, make sure the fire damper is located over the internal supply chamber. (Fig. 29) Hanger Bracket Hanger Bracket 3.00 3.00 Exhaust Plenum Exhaust Plenum 14.00 14.00 Duct Cut Out Area Duct Cut Out Area Hood Width Hood Width 16.00 16.00 Supply Plenum Supply Plenum Front of Hood Front of Hood 8.00 8.00 8.00 8.00 Hood Length Hood Length Top View of the Hood Fig. 24 EXHAUST DUCT 8.00 CONNECTION 1.00 1.00 3.00 3.00 8.00 8.00 8.00 Hood Top Exhaust Plenum Exhaust Plenum 12.00 EXHAUST DUCT CONNECTION IS TO BE 12.00 A CONTINUOUS LIQUID TIGHT WELD TO HOOD. Duct Cut Out Area Duct Cut Out Area Back View of the Hood Fig 25 SUPPLY FIRE DAMPER INTERNAL SUPPLY CHAMBER SUPPLY DUCT CONNECTION HOOD SUPPLY DUCT CONNECTION TO BE TACK WELDED WITH 1" TO 2" TACKS OR SHEET METAL SCREWS AT 3" TO 6" SPACING TO HOOD. INSULATED SUPPLY PLENUM Fig. 26 Fig. 28 EXHAUST CAPTURE Fig. 27 SUPPLY LOCATION DETAIL FOR AIR CURTAIN AND COMBINATION DEFLECTOR TO BE PLACED CENTERED UNDER THE SUPPLY DUCT COLLAR Note: UL listed hood assembly to be used only with Greenheck Fan Corp. labeled subassembly for exhaust hood without exhaust damper part Number DC. HOOD SECTION VIEW 16 Canopy Hood ® Exhaust Air Balancing Baffles (EABB) This is a guide to assist in determining if multiple hoods on one fan can be balanced to have equal static pressure. For multiple hoods on one fan to achieve their designed exhaust flow, all of the hoods must have equal static pressure at their designed exhaust flow. The laws of physics force the static pressure for each branch of a duct system on one fan to always be equal. This will happen by the flow rate increasing in low static branches and decreasing in high static branches until the static pressure is equal in all branches. Checking for Balance Every hood with Exhaust Air Balancing Baffles (EABB) has a range for its static pressure. The low number in this range is given by the standard calculation for hood static. (Static that is printed with the CAPS submittal). The maximum increase above the low number can be calculated from the duct velocity at the low static, (also given on CAPS submittal). This is then added to the low number to get the highest static pressure possible with an EABB. The maximum potential increase in static is given in the graph, or can be calculated from: Max. Increase = 0.00000036 x (Duct velocity)2 Example 1: Hood 1: Ps = 0.58 in. wg Duct Velocity = 1900 FPM Hood 2: Ps = 0.44 in. wg Duct Velocity = 1800 FPM 4.5 4 Increase in Collar Staitc Pressure After the range for each hood is calculated, it should be compared to the hood with the highest static pressure. If the highest hood falls inside of the range, then the hoods can be balanced with the EABB. If it is higher than the range, the hoods cannot be balanced. Maximum Increase in Static Pressure for Exhaust Air Balancing Baffle (Fully Closed) 3.5 3 2.5 2 1.5 1 0.5 0 500 1000 1500 2000 2500 3000 3500 Duct Velocity FPM Hood 2 has the lower Ps, at 1800 FPM the maximum increase in Ps is 1.17. The range for Hood 2 is 0.44 to 1.61. Hood 1 is less than 1.61 so these hoods can be balanced. Example 2: Hood 3: Ps = 2.00 in. wg Duct Velocity = 2000 FPM Hood 4: Ps = 0.44 in. wg Duct Velocity = 1500 FPM Hood 4 has the lower Ps, at 1500 FPM the maximum increase in Ps is .81. The range for Hood 4 is 0.44 to 1.25. Hood 3 is higher than 1.25 so these hoods cannot be balanced. Note 1: For many systems, an EABB may not be needed on the hood that has the highest static pressure. The exception to this is if the individual ductwork has uneven static pressures. Note 2: When sizing the fan, use the static pressure from the highest hood and sum the CFM from all the hoods. 17 Canopy Hood ® Balancing the Kitchen Exhaust System A. To determine the proper dining room air balance: 1. Refer to engineering drawings to determine total exhaust CFM from dining areas. (Exhaust fans, heating and air conditioning units, restrooms, etc.) 2. Determine the total CFM of make-up air supplied to dining area. 3. Subtract #1 from #2 above. If the result is a negative number, a negative pressure is present in the dining area. In this case, kitchen exhaust odors could be drawn from the kitchen to the dining area. Therefore, exhaust or supply air should be adjusted to provide a slight positive pressure in the dining area. B. To determine proper kitchen air balance: 1. Refer to engineering drawings to determine total exhaust from the kitchen area. (Exhaust hoods, dishwasher hoods, etc.) 2. Determine total CFM of make-up air supplied to kitchen area. (Make-up air hoods, heating and air conditioning units, etc.) Airflow 3. Subtract #1 from #2 above. The result should be a negative number. If the result is a positive number, a positive pressure is present in the kitchen area. Kitchen odors could be forced into the dining area. Also, a positively balanced kitchen area can adversely affect the performance of the exhaust hood. Rotating Vane Anemometer Caution: According to NFPA 96, Ch. 8-3 Replacement Air: Replacement air quantity shall be adequate to prevent negative pressures in the commercial cooking area(s) from exceeding 4.98 kPa (0.02 in. water column). 2 Testing Hood Air Volume Baffle Filter Style Hoods A. Exhaust: Nominal Filter Size With all the filters in place, determine the total hood exhaust volume with a rotating vane anemometer as follows: x x 1. All cooking equipment should be on. 2. Measure the velocities Velocity measurements should be taken at five locations per filter. These must be over a filter slot as in Fig. 29. 18 Canopy Hood x H/4 x H x H/2 H/4 Fig. 29 ® Measure the velocity of each location. A digital 2.75 in. (70 mm) rotating vane anemometer or equivalent is suggested. The center of the anemometer should be held 2 in. (50 mm) from the face of the filters as shown in Fig. 30. It is helpful to make a bracket to keep the anemometer at the 2 in. (50 mm) distance and parallel to the filter. Both squareness and distance are very important for accuracy. Rotating Vane Anemometer Airflow 2 in. Fig. 30 Calculate the average velocity for the filter. 3. Determine the filter’s conversion factor from the table. 4. Calculate the filter’s volume in CFM conversion factor. (m3/hr) x H/4 x by multiplying the average velocity by the x 5. Calculate the hood’s volume by repeating the process for the remaining filters and summing theH individual filter volumes. Nominal Filter Size (H x L) Inches Millimeters 16 x 16 400 x 400 16 x 20 500 x 400 20 x 16 400 x 500 20 x 20 500 x 500 x Imperial Conversion Factor x Metric Conversion Factor 1.63 2.13 1.90 2.48 .157 .198 .177 .230 H/2 H/4 Example: Exhaust Only Hood with three 20 x 16 Filters Average Velocity (Imperial) (Metric) = (4572 m/h) (4663.44 m/h) Sum of Velocity Readings Number of Readings 256 (4681.73 m/h) 248 240 (4535.42 m/h) 255 + 250 + 256 + 248 + 240 = 5 = 250 255 Measured velocities in fpm for one 20 x 16 Filter (4389.12 m/h) = 249.8 fpm 4663 + 4572 + 4681 + 4535 + 4389 5 = 4568 m/hr For a nominal filter size of 20 x 16, the conversion factor is 1.90 Imperial (.177 Metric) Volume for one filter Total hood volume 19 Canopy Hood = Conversion Factor x Average Velocity = 1.90 x 249.8 fpm = 474.6 cfm = .177 x 4568 m/hr = 809 m3/hr = (Filter 1 Volume) + (Filter 2 Volume) + (Filter 3 Volume) = 474.6 + 455.4 + 470.1 = 1400.1 cfm = 809 + 880 + 799 = 2488 m3/hr ® B. Supply (If Applicable): Example for Perforated Face Supply 1. Hood set up If the make-up air unit has a temperature control, it should be used to keep the supply air at the desired room discharge air temperature. 2. Measure Velocities Divide the perforated face panel into a grid of equal areas, each approximately 4 in. (100 mm) square. Measure the velocity at the center of each grid area. A digital 2.75 in. (70 mm) rotating vane anemometer or equivalent is suggested. The center of the anemometer should be held tight to the face of the panel, and parallel to the filter. Both squareness and distance are important for accuracy. Calculate the average velocity of the panel. 3. Measure the length, height, and width of the perforated face panel. 4. Calculate the perforated face panel volume in CFM by using the following formula: Volume = Avg. Velocity Volume = Avg. Velocity * Length (in.) * Height (in.) * 0.005 * Length (m) * Height (m) * 0.72 5. Calculate the system’s volume by repeating the process for the remaining panels and adding the individual panel volumes together. Filter Readings (fpm) Filter Readings (m/hr) 260 250 255 260 250 255 265 4755 4572 4663 4755 4572 4663 4846 270 275 270 280 265 265 270 4938 5029 4938 5121 4846 4846 4938 290 285 280 280 275 290 295 5304 5212 5121 5121 5029 5304 5395 285 275 280 260 270 265 260 5212 5029 5121 4755 4938 4846 4755 Example: Face Supply Hood with three 28 in. (.711 m) Perforated Panels Measured velocities in FPM for one perforated panel = Sum of Velocity Readings Number of Readings (Imperial) = 260 + 250 + … + 265 + 260 28 (Metric) = 4755 + 4572 + … + 4846 + 4755 28 Average Velocity = 270.7 fpm = 4951 m/hr Measure Length and Height = 28 in. (.711 m) long perforated panels x 16 in. (.406 m) high Volume for one panel = Total system volume 20 Canopy Hood Conversion x Factor Average Velocity x Length x Height = 0.005 x 270.7 fpm x 28 x 16 = 606.4 cfm = 0.72 x 4951 m/hr x .711 x .406 = 1029 m3/hr = (Panel 1 Volume) + (Panel 2 Volume) + (Panel 3 Volume) = 606.4 + 614.3 + 593.8 = 1814.5 cfm = 1029 + 1044 + 1009 = 3082 m3/hr ® Testing Hood Air Volume Baffle Filters Style Hoods with the Shortridge Meter A. Exhaust With all the filters in place, determine the total hood exhaust volume with a Shortridge meter as follows: 1. All cooking equipment should be on. If the hood has internal short circuit make-up air, it should be turned off. 2. Measuring Velocities • Set up the Shortridge meter. • For 20 in. (500 mm) wide filters, position the grid as shown in Fig. 32 and 33. Average two measurements. • For 16 in. (400 mm) wide filters position the grid as shown in Fig. 34. • Take velocity readings for each filter. 3. *Calculate each filter’s volumetric flow rate by summing the flow rate of each individual filter in the hood. 4. *Calculate the total hood’s volumetric flow rate by summing the flow rate of each individual filter in the hood. *Note: For best accuracy multiply the velocity of each filter by its conversion factor and sum the flow rates. Averaging the velocity measured for all filters may cause error. Nominal Filter Size (H x L) Fig. 31 Inches Millimeters Imperial Conversion Factor Metric Conversion Factor 16 x 16 400 x 400 1.66 .154 16 x 20 400 x 500 2.10 .195 20 x 16 500 x 400 1.96 .182 20 x 20 500 x 500 2.40 .223 14 in. 2.75 in. 10 in. Example: Measured velocities for 20 x 20 filter = 185 and 189 fpm Average Velocity (Imperial) = = Fig. 32 Sum of Velocity Readings Number of Readings 185 + 189 2 17.25 in. 6 in. = 187.0 fpm 10 in. 3383 + 3456 = 3420 m/hr 2 Conversion Average Flow rate for one filter = x Factor Velocity (Metric) = Fig. 33 = 2.40 x 187.0 fpm = 448.8 cfm = .223 x 3420 m/hr = 763 m3/hr 14 in. 2.75 in. 10 in. Total hood flow rate = (Filter 1 + Flow Rate) … + (Filter X Flow Rate) = 448.8 + 457.8 + 437.5 + 444.8 = 1788.9 cfm = 763 + 778 + 743 + 756 21 Canopy Hood = 3040 m3/hr Fig. 34 ® High Velocity Cartridge Filters A. Exhaust 1/2 Width 1/4 Width 1/4 Width With all the filters in place, determine the total hood exhaust volume with a rotating vane anemometer as follows: 1/2 1. All cooking equipment should be on. If the hood has internal short circuit make-up air, it should be turned off. Inle 2. Measuring Velocities Fig. 35 • Velocity measurement should be taken at three locations per filter. These must be over the inlet opening as shown in Fig. 35. 2 in. • Measure the velocity of each location. A digital 2.75 in. (70 mm) rotating vane anemometer or its equivalent is suggested. The center of the anemometer should be held 2 in. (50 mm) from the face of the filters as in Fig. 31. It is helpful to make brackets to keep the anemometer at the 2 in. (50 mm) distance and parallel to the filter. Both squareness and distance are important for accuracy. Rotation Vane Anemometer 3. Calculate the average slot velocity. 4. Calculate the CFM per linear foot by dividing the average velocity by a conversion factor listed in the following table. 5. Calculate the hood’s exhaust volume by multiplying the CFM per linear foot by the length of hood. Fig. 36 Cartridge Filter Size Imperial Conversion Factor Metric Conversion Factor 16 in. (400 mm) high with 4 in. (100 mm) high inlet 1.63 1/ft3 5.35 1/m3 20 in. (500 mm) high with 4 in. (100 mm) high inlet 2.15 1/ft3 7.05 1/m3 16 in. (400 mm) high with 7 in. (120 mm) high inlet 1.24 1/ft3 4.07 1/m3 20 in. (500 mm) high with 7 in. (120 mm) high inlet 1.58 1/ft3 5.18 1/m3 Example: Measure the slot velocities in fpm for a 9 ft. (2.74 m) hood with four 20 x 20 in. (500 x 500 mm) filters with standard opening, three readings per filter. Filter Readings (fpm) Sum of Velocity Readings Average slot velocity = 470 440 425 Number of Readings 482 430 453 5330 (Imperial) = 444.2 fpm = 455 431 441 12 399 439 465 97474 = Filter Readings (m/hr) (Metric) = 8123 m/hr 12 8595 8047 7772 CFM per linear foot Hood exhaust volume 22 Canopy Hood Average Slot Velocity Conversion Factor 444.2 fpm = 206.6 cfm/linear foot = 2.15 8123 m/hr = 1152 m3/hr = 7.05 = = = = CFM/linear foot (m3/hr / m) 206.6 1152 x x x 8815 8321 7297 Hood Length 9 ft. 2.74 m = = 7864 7882 8028 8284 8065 8504 1859.4 cfm 3156 m3/hr ® High Velocity Cartridge Filters A. Exhaust With all the filters in place, determine the total hood exhaust volume with a Shortridge meter as follows: 1. All cooking equipment should be on. If the hood has internal short circuit make-up air, it should be turned off. 2. Measuring Velocities • Set up the Shortridge meter. Leave all holes of Velgrid open. Do NOT tape over holes that are not over openings. The conversion factor takes this into account. • Position the grid over each filter as shown. • Take velocity readings for each filter. 3. *Calculate each filter’s volumetric flow rate by summing the flow rate of each individual filter in the hood. 4. *Calculate the total hood’s volumetric flow rate by summing the flow rate of each individual filter in the hood. Fig. 37 *Note: For best accuracy multiply the velocity of each filter by its conversion factor and sum the flow rates. Averaging the velocity measured for all filters may cause error. Nominal Filter Size (H x L) Inches Millimeters Imperial Conversion Factor Metric Conversion Factor 16 x 16 400 x 400 1.22 ft2 .113 m2 16 x 20 400 x 500 1.67 ft2 .155 m2 20 x 16 500 x 400 1.21 ft2 .112 m2 20 x 20 500 x 500 1.50 ft2 .139 m2 Example: Measured velocities for 20 x 20 filter = 282 fpm (5157 m/hr) Flow rate for one filter = Conversion x Factor (Imperial) = 1.50 x (Metric) = .139 x Total hood flow rate Average Velocity 282 fpm 1/2 height = 423.0 cfm 5157 m/hr = 717 m3/hr = (Filter 1 Flow Rate) + … + (Filter X Flow Rate) = 423.0 + 421.8 + 420.7 + 418.2 = 1683.7 cfm = 717 + 717 + 715 + 711 23 Canopy Hood 1/2 width Fig. 38 = 2860 m3/hr ® Grease-X-Tractor™ High Efficiency Filters or Grease Grabber™ Multi-Filtration System A. Exhaust With all the filters in place, determine the total hood exhaust 1/4 Width volume with a rotating vane anemometer as follows: 1. All cooking equipment should be off. If the hood has internal short circuit make-up air, it should be turned off. 1/2 Width 1/4 Width 1/2 Height Rotat Anem 2. Measuring Velocities • Measurement should be taken at six locations per filter. They must be over the inlet opening as shown in Fig. 39. • Measure the velocity of each location. A digital 2.75 in. Fig. 39 (70 mm) rotating vane anemometer or its equivalent is suggested. The center of the anemometer should be held 2 in. (50 mm) from the face of the filters as in Fig. 40. It is helpful to make brackets to keep the anemometer at the 2 in. (50 mm) distance and parallel to the filter. Both squareness and distance are important for accuracy. 1/2 Width 3. Calculate the average velocity 1/4 for Widththe filter. 4. Determine the filter’s conversion factor from the table. 2 in. 1/4 Width 1/2 Height Rotating Vane Anemometer 5. Calculate each filters volume in CFM by multiplying the average velocity by the conversion factor. Nominal Filter Size (H x L) Inches Millimeters Imperial Conversion Factor Metric Conversion Factor 16 x 16 400 x 400 1.31 ft2 .122 m2 16 x 20 400 x 500 1.65 ft2 .153 m2 20 x 16 500 x 400 1.23 ft2 .114 m2 20 x 20 500 x 500 1.65 ft2 .153 m2 Fig. 40 Example: (Imperial) Example: (Metric) Hood Length = 7 feet 0 inches with four 20 x 20 filters. Hood Length = 2.13 meters, with four 500 x 500 mm filters. Measure the velocities in fpm for each 20 x 20 filter (six readings per filter) Measure the velocities in m/hr for each 500 x 500 mm filter (six readings per filter) Filter 1 Filter 2 Filter 3 Filter 4 225 210 228 237 230 250 225 245 201 238 222 240 245 223 265 221 Average slot velocity for Filter 1 187 197 226 220 240 219 219 200 Sum of Velocity Readings Number of Readings 1258 = 209.7 fpm = 6 (repeat for each filter) = Filter 1 Filter 2 Filter 3 Filter 4 4114.80 3840.48 4169.66 4334.26 4420.12 4572.00 4114.80 4480.56 3675.88 4352.54 4059.94 4389.21 4480.56 4078.22 4846.52 4041.65 Average slot velocity for Filter 1 3419.86 3602.74 4133.08 4023.36 4389.12 4005.07 4005.07 3657.60 = = Sum of Velocity Readings Number of Readings 23006 = 3834 m/hr 6 (repeat for each filter) For a nominal filter size of 20 x 20, the conversion factor is 1.65 Volume for Filter 1 = Conversion Factor x Average Velocity = 1.65 ft2 x 209.7 ft./min. = 346.0 cfm (repeat for each filter) For a nominal filter size of 500 x 500, the conversion factor is .153 Volume for Filter 1 = Conversion Factor x Average Velocity = .153 m2 x 3834 m/hr = 586.7 m3/hr (repeat for each filter) Total hood volume Filter 1 Filter 2 Filter 3 Filter 4 = + + + Volume Volume Volume Volume = 346.0 + 377.6 + 386.9 + 378.1 = 1488.6 cfm Total hood volume Filter 1 Filter 2 Filter 3 Filter 4 = + + + Volume Volume Volume Volume = 587 + 642 + 657 + 642 = 2528 m3/hr 24 Canopy Hood ® Grease-X-Tractor™ High Efficiency Filters or Grease Grabber™ Multi-Filtration System A. Exhaust With all the filters in place, determine the total hood exhaust volume with a Shortridge meter as follows: 1. All cooking equipment should be on. If the hood has internal short circuit make-up air, it should be turned off. 2. Measuring Velocities • Set up the Shortridge meter. Leave all holes of Velgrid open. Do NOT tape over holes that are not over openings. The conversion factor takes this into account. • For 20 in. (500 mm) high filters, position the grid as shown in Fig. 42 and 43. Average the two measurements. • For 16 in. (400 mm) high filters position the grid as shown in Fig. 44. • For 20 in. (500 mm) wide filters, position the grid over the left and right side of the filter. Average the two measurements. Fig. 41 • Take velocity readings for each filter. 3. *Calculate each filter’s volumetric flow rate by summing the flow rate of each individual filter in the hood. 4. *Calculate the total hood’s volumetric flow rate by summing the flow rate of each individual filter in the hood. *Note: For best accuracy multiply the velocity of each filter by its conversion factor and sum the flow rates. Averaging the velocity measured for all filters may cause error. Nominal Filter Size (H x L) Inches Millimeters 16 x 16 400 x 400 Imperial Conversion Factor Metric Conversion Factor 1.53 ft2 .142 m2 16 x 20 400 x 500 2.00 ft2 .185 m2 20 x 16 500 x 400 2.25 ft2 .209 m2 20 x 20 500 x 500 3.00 ft2 .279 m2 Fig. 42 14.25 in. 2.75 in. 2.75 in. Example: Fig. 43 Measured velocities for 20 x 20 in. (500 x 500 mm) filter. Average slot velocity = Sum of Velocity Readings Number of Readings (Imperial) = 198 + 205 2 = 201.5 fpm = 3021 + 3749 2 = 3385 m/hr (Metric) Flow rate for one filter Total hood flow rate 25 Canopy Hood = Conversion Factor x 2.5 in. 3.25 in. 14.75 in. Average Velocity = 3.0 x 201.5 fpm = 604.5 cfm = .279 x 3385 m/hr = 944 m3/hr Filter 1 + Flow Rate = 604.5 + 944 = + 600.3 Filter X Flow Rate + 592.4 + 613.3 = 2410.5 cfm 1020 1006 1042 = 4012 m3/hr … Fig. 44 14.25 in. 2.75 in. 2.75 in. + + ® Testing Hood Air Volume Short Circuit Hoods Fig. 45 A. Supply All cooking equipment should be off. The hood exhaust should also be off. 1. Measuring Velocities • Velocity measurements should be made with a digital 2.75 in. (70 mm) rotating vane anemometer or its equivalent. • One velocity measurement should be taken for every 8 in. (200 mm) of short circuit opening length, starting tight against one edge of the opening, and finishing tight against the other edge. The anemometer should be placed at the bottom edge of the opening, flush with the bottom lip as shown in Fig. 45. Both squareness and placement are important for accuracy. 2. Calculate the average slot velocity. 3. Calculate the CFM per linear foot by dividing the average velocity by a conversion factor of 5.52 per ft. or 1.68 per m. 4. Calculate the hoods exhaust volume by multiplying the CFM per linear foot by the total hood length. Example: 4 ft. (1.22 m) short circuit hood (36 in. (.914 m) short circuit opening): Number of readings = 36 in. / 8 in. => 6 readings (.914 m / .2 m => 6 readings) Average slot velocity = Sum of Velocity Readings Number of Readings (Imperial) = 786 + 900 + 1126 + 1048 + 1111 + 1115 6 = 6086 = 1014.3 fpm 6 (Metric) = 1335 + 1529 + 1913 + 1780 + 1888 + 1894 6 = 10339 = 1723 m/hr 6 = Average Slot Velocity Conversion Factor CFM per linear foot Hood supply volume 26 Canopy Hood = 1014.3 fpm 5.52 = 183.8 cfm/linear foot = 1723 m/hr 1.68 = 1026 m3/hr = CFM/linear foot (or m3/hr) x Total Hood Length = 183.8 x 4 ft. = 735.2 cfm = 1026 x 1.22 m = 1252 m3/hr ® Amerex Wiring Plan View POWER SOURCE MANUAL RESET RELAY PRM ELECTRIC GAS VALVE MICROSWITCH INSTALLER PROVIDED JUNCTION BOXES BASIC WIRING DIAGRAM POWER SOURCE MANUAL RESET RELAY RED (COMMON) YELLOW (N.O) BLACK (N.C.) GAS VALVE NOTE: DO NOT USE YELLOW WIRE ON MICROSWITCH IN NORMAL INSTALLATION. THE YELLOW WIRE IS TO BE USED ONLY FOR EXTINGUISHER ALARM, LIGHTS, CIRCUITS, ETC. MICROSWITCH BASIC WIRING DIAGRAM MANUAL RESET RELAY RED (COMMON) 120V/60HZ L1 L2 K1 Ka YELLOW (N.O) PUSHBUTTON SWITCH K1b BLACK (N.C.) MICROSWITCH CURRENT DRAW MAX: 8A RESISTIVE 8A INDUCTIVE 120VAC NOTES: 1. DENOTES FIELD INSTALLATION 2. DENOTES FACTORY INSTALLATION 3. GAS VALVE: UL LISTED ELECTRICALLY-OPERATED SAFETY VALVE FOR NATURAL OR LP GAS AS NEEDED OF APPROPRIATE PRESSURE AND TEMPERATURE RATING, 110V/60HZ OR AMEREX GAS VALVES, PN 12870, 12871, 12872, 12873, 12874, 12875 and 12876. 4. K1a and K1b ARE N.0. WHEN K1 IS DE-ENERGIZED. GAS VALVE SEE NOTE 3 Fig. 46 27 Canopy Hood ® Ansul Wiring Plan View Field Wiring for the Ansul Snap-Action Switch 2 Snap-Action Switches provided by Greenheck may be wired as shown. Four typical examples shown Option A Relay Part No. 14702 * K1a and K1b are N.O. when K1 is de-energized L1 Equipment Power to cooking equipment Black Red Shunt Trip Breaker NO 1 110V/60HZ L2 2 N.O. K1a NC Snap-Action Switch Part No. 423878 Input K1* 3 Brown 120 VAC N Manual Reset Relay Part No. 14702 5 6 K1b N.O. Push Button Switch 7 Electric gas valve - If reset relay is used, see option A or B at right. Mechanical gas shut off valve does not require electrical connection. Gas Valve See Note 3 8 Alarms NO NO Voltage Free Contacts for Building Alarm(s) Input NC Option B Relay Part No. 426151 Ansul Snap-Action Switch (Switch contacts shown with Ansul Automan in the cocked position) Black Red NC Reset Power to Fan(s) Waterwash Fan Starter 3 4 NO 5 Terminal strip in Waterwash Control Panel A B Relay Coil 6 9 3 4 7 1 Manual Reset Relay (Part No. 426151) Electrical Rating 1/3 HP, 10 AMP, 120 VAC 1/2 HP, 10 AMP, 240 VAC 13 AMP, 28 VDC NC 6 Power Indicator GND Snap-Action Switch Part No. 423878 Brown Screw 5 4 L2 Neutral L1 Hot 110 VAC/60HZ 3 2 1 Gas Valve See Note 3 Fans NO 120 VAC N Input NC Power to fan(s) Fan Starter Note: 1. Denotes field installation. 2. Denotes factory installation. 3. Gas Valves: “UL Listed electrically-operated safety valve for natural or LP gas as needed of appropriate pressure and temperature rating, 110V/60HZ” or Ansul gas valves. 4. Do not use black wire on snap-action switch in normal installation. Black wire may only be used for extraneous alarm, light circuits, etc. Manual Switch If prohibited by local codes, do not shut down exhaust fans with this method of wiring. Fig. 47 28 Canopy Hood ® 29 Canopy Hood HOOD-1A FROM MAKE-UP AIR STARTER #2 TO CUBE FAN DISCONNECT SWITCH WIRED THROUGH BREATHER TUBE ONLY EXHAUST FAN-1A SUPPLY POWER TO JUNCTION BOX ON HOOD FOR HOOD LIGHTS FROM MAKE-UP AIR STARTER #3 TO CUBE FAN DISCONNECT SWITCH WIRED THROUGH BREATHER TUBE ONLY POWER PANEL SUPPLY POWER TO MAKE-UP AIR CONTROL CENTER BASIC WIRING DIAGRAM (WIRING BY OTHERS) HOOD-1B FIELD WIRING EXHAUST FAN-1B JUNCTION BOX ON TOP OF HOOD FOR FIELD CONNECTION OF SUPPLY POWER TWO (2) CONTROL WIRES FROM ANSUL SNAP ACTION SWITCH TO MOTOR CONTROLS AREA. ELECTRICAL CONTRACTOR TO PROVIDE HANDIBOX ON SIDE OF AUTOMAN. ANSUL AUTOMAN IS NOT AN ELECTRICAL RATED BOX. NO CONNECTIONS INSIDE. FIVE (5) CONTROL WIRES FROM SWITCH JUNCTION BOX ON HOOD TO MAKE-UP AIR CONTROL CENTER MAKE-UP AIR UNIT CONTROL CENTER Overall Wiring Plan View Fig. 48 ® Wiring for Hood Switch Panels THE DIAGRAMS BELOW SHOW A TYPICAL HOOD SWITCH PANEL REMOTE MOUNTED. The diagrams below show a typical hood switch panel remote mounted. For hood mounted switches FOR HOOD MOUNTED SWITCHES REFER TO THE WIRING CONNECTION DECAL ON THE refer to the wiring connection decal on the cover of the junction box on the hood top. COVER OF THE JUNCTION BOX ON THE HOOD TOP. THE DIAGRAM BELOW SHOWS HOWhow TO WIRE EXHAUST SUPPLY FANS WITH A The diagram below shows toTHE wire theAND exhaust and supply fans with a control panel to a fire CONTROL PANEL TO A FIRE SUPPRESSION CONTACT (FSC1). WHEN WIRED PROPERLY, suppression contact (FSC1). When wired properly, the suppy fan will be turned off if the fire system is THE SUPPLY FAN WILL BE TURNED OFF IF THE FIRE SYSTEM IS ACTIVATED, AND activated and allow the exhaust fan to continue to operate. ALLOW THE EXHAUST FAN TO CONTINUE TO OPERATE. THEsuppression FIRE SUPPRESSION CONTACT (FSC1) IS PROVIDED AS PART OF THEas FIRE The fire contact (FSC1) is provided part of the fire suppression system and is normally SUPPRESSION SYSTEM AND IS NORMALLY MOUNTED IN THE FIRE SYSTEM CONTROL BOX. mounted in the fire system control box. COMBINED EXHAUST & SUPPLY SWITCHING EXHAUST FAN CONTACT OPTIONAL SUP FAN JUNCTION BOX OL ON TOP OF HOOD FSC1 OL 115VOLT CONTROL CONTROL H N VOLTAGE FOR FIELD CONNECTION OF 120 VOLT EXH FAN STR SUP FAN STR SUP HTR CTRL SUPPLY FAN CONTACT SUPPLY POWER HOOD SWITCH PANEL DETAIL HOOD LIGHTS LIGHT SWITCH EXHAUST & SUPPLY SWITCH SEPARATE EXHAUST & SUPPLY SWITCHING HEATER SWITCH EXHAUST FAN CONTACT SUPPLY FAN CONTACT OL JUNCTION BOX ON TOP OF HOOD FOR FIELD CONTROL VOLTAGE N H OL EXH FAN STR SUP FAN STR SUP HTR CTRL CONNECTION OF 120 VOLT WHITE FSC1 SUPPLY POWER HOOD LIGHTS LIGHT SWITCH EXHAUST SWITCH SUPPLY SWITCH HEATER SWITCH HOOD SWITCH PANEL DETAIL Fig. 49 30 Canopy Hood ® Circuit Diagrams Single Throw Single Pole Double Pole OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON Double Throw ON (NC) ON (NC) ON (NC) ON (NO) ON (NO) ON (NO) ON (NC) ON (NO) ON (NC) ON (NO) ON (NC) ON (NO) Double Throw Center Off ON OFF ON OFF ON ON ON OFF ON Normally Closed Contacts Normally Open Contacts Series Circuit Off if both are not activated Off if either are not activated On if both are activated On if both are not activated Off if either are not activated Off if both are activated Parallel Circuit Off if both are not activated On if either is activated On if both are activated On if either is activated Off if either not activated Off if both are activated Fig. 50 31 Canopy Hood ® Maintenance Daily Maintenance 1. Wipe grease from exposed metal surfaces on the hood interior using a clean, dry cloth. 2. Visually inspect the filters or cartridges for grease accumulation. 3. Remove grease cup, empty contents, and replace cup. Weekly Maintenance 1. Remove the grease filters or cartridges and wash in dishwasher or pot sink. Note: Filters installed over heavy grease producing equipment may require more frequent cleaning. See filter cleaning schedule. 2. Before replacing filters, clean the interior plenum surfaces of any residual grease accumulations. Periodic Maintenance 1. Painted hood exterior surfaces should be cleaned with a mild detergent solution. 2. Stainless steel hood exterior surfaces should be cleaned with a mild detergent and then polished with a good grade stainless steel polish to preserve the original luster. Note: Never use abrasive cleaners or chemicals on hood surfaces. Never use chlorine based cleaners or iron wool pads to clean the hood. They may scratch or mar the material. Always rub with the grain of the stainless. 3. To maintain optimum performance of your hood and fan, duct cleaning should be performed as often as the application and code requires. 4. Re-caulk the hoods with an NSF Approved silicone caulk, (GE SCS1009 or its equivalent) as needed. Condensate Hood Baffle Installation 1. Grasp the baffle with drain holes facing down and lift into the hood. For short hoods with only one baffle it may be necessary to turn the baffle slightly diagonal to fit it past the drain channel. 2. After the baffle clears the drain channel of the hood, turn the baffle so it is lined up with the upper hanger in the hood. 3. Hook the upper channel of the baffle over the upper hanger of the hood and set the lower edge of the baffle into the condensate gutter. Repeat until all baffles are installed in the hood. CORRECT UPPER HANGER CONDENSATE UPPER HANGER GUTTER Fig. 51 CONDENSATE GUTTER INCORRECT UPPER HANGER CONDENSATE UPPER HANGER GUTTER 4. Center the baffle from side to side in the hood. CONDENSATE GUTTER Fig. 52 32 Canopy Hood ® Grease Grabber™ Filter Installation NOTE: Never install the Second Stage filter in the front filter channel. The Second Stage filter must be installed behind a UL Classified Grease-X-Tractor™ primary filter Model HE or GX. 1. Slide the top edge of the Second Stage filter into the top rear filter channel; Fig. 53. 2. Lifting the lower edge of the filter past the grease trough, continue to push the top of the filter into the channel. 3. When the filter is even with the bottom rear filter channel, set the filter into the channel; Fig. 54. 4. Slide the filter to one end of the hood and repeat until all the filters are installed. Make sure the filters are placed tightly together with no visible gaps. 5. Latch filters together by connecting hooks to handle on next filter; Fig. 55. 6. Install the Grease-X-Tractor™ primary filters in the same manner using the front filter channel. Fig. 53 33 Canopy Hood Fig. 54 Fig. 55 ® Grease Grabber™ Filter Cleaning Step 1 Remove the front GX filters: (1A) Remove middle filters first, (1B) slide ends toward middle and remove. GX Filters, first row of filters 1A 1B GG Filters, second row of filters 1C Step 2 Release the hooks that hold the filters together. Slide the top hook upward and the bottom hook downward until the hook releases. Do this to all filters. Slide hooks 2A 2B 2C Step 3 Remove the GG filters, starting in the middle of the hood: (3A) Grab the handles on either side and lift the filter up, (3B) pull the bottom of the filter toward yourself, (3C) lower the filter out of the hood. Repeat this process for each filter. The filters that are on the ends will have to be slid toward the middle and then lifted out. Slide filter up Pull filter down Pull bottom of filter towards yourself 3A 3B 3C Step 4 Frequent Maintenance: Note: Required washing frequency is dependent on type of cooking and quantity of food cooked. - Remove filters from hood and place each filter in a whirlpool sink or dishwasher. - If using a whirlpool sink, cycle for 10 minutes. Use standard dishwash soap. (4A) - If using a dishwasher, cycle it three times to ensure all grease is removed. (4B) - If using standard sink, cover with hot water and degreaser and soak for two hours. Rinse after soaking. Note: For hoods with large quantities of filters, it is acceptable to wash 3 to 4 filters each day, cycling all of the filters in three days. Note: The beads will discolor. Standard cooking will turn the beads yellow in color. Open flame cooking will cause the beads to blacken. Neither affects the performance of the filters. Periodic Inspection: - Each filter may be soaked in hot soapy water for two hours once a month prior to washing if grease build-up is found. - Inspect the filters by holding it up to a light. Light shining through more than six holes in a group indicates filter damage. - For filter replacement, call 1-800-337-7400 4A 4B Step 5 Replace GG filters in hood. Do Step 3 in reverse order. (3C, then 3B, then 3A) Step 6 Latch filters together by connecting the hooks to the handle on the next filter. Slide hook on from the top and bottom of the handle. Do not try to snap the hooks into place. Do Step 2 in reverse. Step 7 Replace the front GX filters. Do Step 1 in reverse. Be sure to install filters in the ends of the hood first, then install the filters in the middle of the hood (1B, then 1A) Caution: To prevent damage to filter media, do not wash second stage filters in detergents that contain hydroxides such as sodium hydroxide or potassium hydroxide. 34 Canopy Hood ® Filter Washing Frequency Guide Note: Standard cooking will turn the beads yellow in color. Open flame cooking will cause the beads to blacken. Neither affects the performance of the beads. Caution: To prevent damage to filter media, do not wash second stage filters in detergents that contain hydroxides such as sodium hydroxide or potassium hydroxide. Preference Washing Equipment Type Temp Frequency Required Time or Cycles Every 3 days 2 Cycles Weekly 2 Cycles Daily 2 Cycles Wok Daily 2 Cycles Griddle Every 3 days 3 Cycles Weekly 3 Cycles Daily 4 Cycles Wok Daily 4 Cycles Griddle Every 3 days 10 Minutes Weekly 10 Minutes Daily 15 Minutes Wok Daily 15 Minutes Griddle Every 3 days 15 Minutes Weekly 15 Minutes Daily 25 Minutes Wok Daily 25 Minutes Griddle Every 2 days 1 Hour Soak 10 min., then scrub with scour pad and bottle brush Every 2 days 1 Hour Soak 5 min., then scrub with scour pad and bottle brush Daily 2 Hours Cooking Chemical Equipment Griddle 1 Best 2 3 4 Commercial Grade Dish Washer Low Temp. Dish Washer (Chemical Sanitizer) Power Wash Sink (Whirlpool) with Heater Power Wash Sink (Whirlpool) no Heater 180º F Min 6 Worst (rinse with sprayer after soaking) Fryer Charbroiler 180º F Min Fryer Charbroiler Fryer 140º F Charbroiler 180º F Fryer Charbroiler Pot Sink no Heater (rinse with sprayer after soaking) Charbroiler 140º F Pot Sink with Heater 5 Fryer 140º F Dish Washer Detergent Pot & Pan Detergent Pot & Pan Detergent Pot & Pan Detergent and/or Degreaser Wok Daily 2 Hours Griddle Daily Change hot water every 30 minutes Every 3 days 2 Cycles Twice a week 1 Cycle Daily 2 Cycles Daily 2 Cycles Every 3 days 2 Cycles Twice a week 2 Cycles Daily 2 Cycles Daily 2 Cycles Every 3 days 5 minutes Twice a week 5 minutes Daily 5 minutes Daily 5 minutes Daily 5 minutes Twice a week 5 minutes Daily 10 minutes Daily 10 minutes Daily Daily Daily Soak 10 min., then scrub with scour pad and bottle brush 2 Hours Commercial 2 Hours Daily Grade Every 2 days Change hot water Soak 10 minutes then scrub every 30 minutes Kitchen with scour pad & bottle brush Degreaser Charbroiler Not Recommended Fryer Wok 35 Canopy Hood Dish Washer Detergent Baffle Filter or Grease-X-Tractor™ Wash Frequency Not Recommended ® Troubleshooting Problem: Exhaust fan is not operating or is not operating at design levels. Is the fan receiving power? Replace fuses, reset circuit breakers, check disconnect. Is the belt loose or broken? Replace or tighten belt. Is the fan rotating in correct direction? Have the electrician correctly wire the fan. Is the make-up air operating? Problems with make-up air may interfere with the exhaust fan check the manufacturers installation manual. Does the airflow need to be increased? Adjust or replace pulleys to increase fan RPM, install a larger motor. Does the fan vibrate? Clean the fan wheel/blade, replace fan wheel if damaged, check for loose bolts, check for broken or damaged components, check for rags and other foreign objects. Problem: Hood is full of smoke. There is smoke coming out of the edges of the hood. Is the fan operating at design levels? See exhaust fan troubleshooting section. Is the fan correctly sized? Refer to test and balance report, design specifications and fan curves; have an electrician check the motor amperage; try removing the filter temporarily to see if capture improves. (Make sure to replace filter to prevent risk of fire!); switch to different filters with lower static pressure. Are the filters in good condition? Clean filters, replace damaged filters, properly position filters. Is there sufficient make-up air? (Kitchen should be in a slight negative but not excessive. Check to see if there is a strong draft through an open door). Check make-up air unit, increase make-up air, make-up air should be evenly distributed throughout the kitchen. Does the current cooking equipment match the original design? Adjust or replace fan to match the cooking equipment load. Are there multiple hoods on one fan? One hood may be over exhausting and the other hood not drawing enough. Restrict second hood to help problem hood. Are there closed dampers in the duct? Open dampers. Is the ductwork complex or to small? Change to a higher static fan, modify the ductwork. Is the ductwork obstructed? Clear obstruction. Is this a short circuit hood? Turn off or reduce the amount of air supplied to short circuit. Problem: Smoke blows away before reaching the bottom of the hood. Are there cooling fans directed at the hood or cooking equipment? Turn off or redirect fans. Are there ceiling diffusers directing air at the hood? Move diffusers to more neutral area or replace with a diffuser that directs air away from the hood. Are there open windows or doors? Close windows and doors. Are there cross drafts or other drafts in the kitchen? Find source of the draft and eliminate, add side skirts to hood (test with cardboard – use stainless for permanent side skirts); increase the amount of overhang on the spillage side; add a 6 in. lip around the base of the hood (test with cardboard – use stainless for permanent side skirts); make-up air should be spread out evenly through the kitchen. Is the hood near a main walkway? Add side skirts to hood (test with cardboard first); increase the amount of overhang on spillage side. 36 Canopy Hood ® Troubleshooting Problem: Smoke blows away before reaching the bottom of the hood. Are there pass-thru windows near the hood? Adjust amount and locations of make-up air to eliminate drafts through the pass-thru windows. Is this an air curtain hood? Turn off or reduce the amount of make-up air. Is the make-up air part of the hood or an attached plenum? Try turning off or reducing the amount of make-up air; block off portions of the supply to direct air away from the problem area (test with cardboard). Problem: Pilot lights are being blown out or cooking equipment is being cooled by make-up air. Are there drafts from make-up air? Try turning off or reducing the amount of make-up air; block off portions of the supply to direct air away from the problem area (test with cardboard first); remove any obstructions in front of supply that directs air toward cooking equipment. Problem: Cold air can be felt by the cook at the hood. Is this a short circuit hood? Turn off or reduce the amount of air supplied to short circuit. Is this an air curtain hood? Turn off or reduce the amount of air supplied to the air curtain; heat the supply air. Is the make-up air part of the hood or an attached plenum? Try turning off or reducing the amount of make-up air; heat the supply air. Problem: The kitchen gets hot. Is the hood capturing? Hood is not drawing enough air, see sections above on fan performance and hood capture. Is this an air curtain hood? Turn off or reduce the amount of air supplied to the air curtain. Is the make-up air part of the hood or an attached plenum? Try turning off or reducing the amount of make-up air; cool the supply air. Problem: Cooking odors in the dining area. Is the hood capturing? Hood is not drawing enough air, see sections above on fan performance and hood capture. Is there a draft through doors between the kitchen and dining area? Decrease make-up air in the kitchen; increase exhaust air through hood. Problem: Grease is running off the hood. Is there grease on top of the hood? Exhaust duct is not correctly welded. Is the caulk missing or damaged? Clean problem area and re-caulk. Is the grease cup inserted properly? Put grease cup back in place. Problem: Hood is noisy. Is the fan running in the correct direction? See exhaust fan troubleshooting section. Are the filters in place? Replace missing filters. Is the hood over exhausting? Slow down fan (see exhaust fan troubleshooting section) 37 Canopy Hood ® Before calling your manufacturers representative to report a problem have the following information available: 1. Review / summary of troubleshooting section in installation operation manual. 2. Hood model and serial number. 3. Current cooking equipment line-up. 4. Size of hood (length, width and height). 5. Island or wall configuration. 6. Multiple hoods on one fan. 7. Nature of spillage (one end; all around the edges). 8. Does the smoke make it to the hood? 9. Height hood is mounted above finished floor. 10. How make-up air is brought into the kitchen (hood, ceiling diffusers, separate plenum). 11. Is exhaust system controlled by a variable volume system? 12. Is the fan noisy? Replacement Parts GREENHECK PART NUMBER 38 Canopy Hood FILTER DESCRIPTION (HEIGHT X WIDTH X DEPTH) 457626 16 x 16 x 2 Aluminum Baffle Filter 457628 16 x 20 x 2 Aluminum Baffle Filter 457632 20 x 16 x 2 Aluminum Baffle Filter 457634 20 x 20 x 2 Aluminum Baffle Filter 457627 16 x 16 x 2 Stainless Steel Baffle Filter 457629 16 x 20 x 2 Stainless Steel Baffle Filter 457633 20 x 16 x 2 Stainless Steel Baffle Filter 457635 20 x 20 x 2 Stainless Steel Baffle Filter 851656 16 x 16 High Velocity Cartridge Filter 851657 16 x 20 High Velocity Cartridge Filter 851659 20 x 16 High Velocity Cartridge Filter 851660 20 x 20 High Velocity Cartridge Filter 851703 16 x 16 Grease-X-Tractor™ Aluminum Filter 851704 16 x 20 Grease-X-Tractor™ Aluminum Filter 851706 20 x 16 Grease-X-Tractor™ Aluminum Filter 851707 20 x 20 Grease-X-Tractor™ Aluminum Filter 851709 16 x 16 Grease-X-Tractor™ SS Filter 851710 16 x 20 Grease-X-Tractor™ SS Filter 851712 20 x 16 Grease-X-Tractor™ SS Filter 851713 20 x 20 Grease-X-Tractor™ SS Filter 458763 16 x 16 Flame Gard® 1 Baffle Filter 458764 16 x 20 Flame Gard® 1 Baffle Filter 454878 20 x 16 Flame Gard® 1 Baffle Filter 454879 20 x 20 Flame Gard® 1 Baffle Filter 852208 20 x 16 Grease Grabber™ Second Stage Filter 852207 20 x 20 Grease Grabber™ Second Stage Filter 852388 16 x 16 Grease Grabber™ Second Stage Filter 852389 16 x 20 Grease Grabber™ Second Stage Filter ® Replacement Parts GREENHECK PART NUMBER 452700 24 x 8 Aluminum Single Deflection H-OB 452701 36 x 8 Aluminum Single Deflection H-OB 452702 36 x 8 Aluminum Single Deflection H-OB 452703 44 x 8 Aluminum Single Deflection H-OB 453796 24 x 12 Aluminum Single Deflection H-OB 453797 36 x 12 Aluminum Single Deflection H-OB 453798 38 x 12 Aluminum Single Deflection H-OB 453799 44 x 12 Aluminum Single Deflection H-OB 452729 24 x 8 Aluminum 38° Fixed Blade RA-OB 452730 30 x 8 Aluminum 38° Fixed Blade RA-OB 452731 36 x 8 Aluminum 38° Fixed Blade RA-OB 452732 38 x 8 Aluminum 38° Fixed Blade RA-OB 452733 44 x 8 Aluminum 38° Fixed Blade RA-OB GREENHECK PART NUMBER SWITCHES 850551 Light Switch Only 851776 Fan Switch Only 851777 Light Switch & Fan Switch ( 2 switches) 851778 Fan Switch & Heat Switch (2 switches) 851779 Exhaust, Fan & Supply Switch (2 switches) 851780 Light, Fan & Heat Switch (3 switches) 851781 Light, Exhaust, Supply Separate Switch (3 switches) 851782 Exhaust, Supply, Heat Separate Switch (3 switches) 851783 Light, Exhaust, Supply, Heat Separate Switch (4 switches) 851784 Fan Switch & Temper (3 position) (2 switches) 851510 Light, Fans, & Temper (3 position) (3 switches) 851511 Exhaust, Supply, & Temper (3 position) (3 switches) 851512 Light, Exhaust, Supply, & Temper (3 position) (4 switches) 851618 Automatic Fire Damper Test Switch GREENHECK PART NUMBER 39 Canopy Hood REGISTERS MISCELLANEOUS 451131 Grease Cup 453498 Glass Globes for hood lights (clear) 851744 Grease Extractor Filter Removal Tool 851834 Baffle Filter Removal Tool 851747 High Velocity Cartridge Filter Removal Tool ® Warranty Greenheck warrants this equipment to be free from defects in material and workmanship for a period of one year from the shipment date. Any units or parts which prove defective during the warranty period will be replaced at our option when returned to our factory, transportation prepaid. Motors are warranted by the motor manufacturer for a period of one year. Should motors furnished by Greenheck prove defective during this period, they should be returned to the nearest authorized motor service station. Greenheck will not be responsible for any removal or installation costs. As a result of our commitment to continuous improvement, Greenheck reserves the right to change specifications without notice. Contact Greenheck Fan Corporation: Phone: (715) 359-6171 • Fax: (715) 355-2399 • E-mail: gfcinfo@greenheck.com • Website: www.greenheck.com ® 40 452413 • Canopy Hood, Rev. 7, March 2008 Copyright 2008 © Greenheck Fan Corp.
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