Grizzly G1023SL G0605X1 Manual 8.11.11 User To The 4c53a7ae Afc8 4bec 9214 Bad0bba64ea3
User Manual: Grizzly G1023SL to the manual
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MODEL G0605X1/G0606X1/ G0696X/G0697X 12" LEFT TILTING TABLE SAW OWNER'S MANUAL Model G0697X &,*(,% Model G0606X1 8DENG><=I;:7GJ6GN!'%%.7NOOAN>C9JHIG>6A!>C8#G:K>H:96J C8:-$&&7A&&*')EG>CI:9>CI6>L6C This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death. The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment. The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse. 3OME DUST CREATED BY POWER SANDING SAWING GRINDING DRILLING AND OTHER CONSTRUCTION ACTIVITIES CONTAINS CHEMICALS KNOWN TO THE 3TATE OF #ALIFORNIA TO CAUSE CANCER BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM 3OME EXAMPLES OF THESE CHEMICALS ARE s s s ,EAD FROM LEAD BASED PAINTS #RYSTALLINE SILICA FROM BRICKS CEMENT AND OTHER MASONRY PRODUCTS !RSENIC AND CHROMIUM FROM CHEMICALLY TREATED LUMBER 9OUR RISK FROM THESE EXPOSURES VARIES DEPENDING ON HOW OFTEN YOU DO THIS TYPE OF WORK 4O REDUCE YOUR EXPOSURE TO THESE CHEMICALS 7ORK IN A WELL VENTILATED AREA AND WORK WITH APPROVED SAFETY EQUIP MENT SUCH AS THOSE DUST MASKS THAT ARE SPECIALLY DESIGNED TO FILTER OUT MICROSCOPIC PARTICLES Table of Contents INTRODUCTION ............................................... 2 BVcjVa6XXjgVXn########################################### ' 8dciVXi>c[d#################################################### ' BVX]^cZ9ZhXg^ei^dc###################################### ' >YZci^[^XVi^dc################################################### ( BVX]^cZ9ViVH]ZZih#################################### ) SECTION 1: SAFETY ....................................... 5 HV[Zin>chigjXi^dch[dgBVX]^cZgn################## * 6YY^i^dcVaHV[Zin[dgIVWaZHVlh################### , EgZkZci^c\@^X`WVX`###################################### EgdiZXi^c\NdjghZa[;gdb@^X`WVX`################ ckZcidgn###################### &+ <%+.+M$<%+.,M>ckZcidgn########################## &, 8aZVcje######################################################## &. H^iZ8dch^YZgVi^dch###################################### '% 6hhZbWan##################################################### '& 9jhi8daaZXi^dc############################################# '+ EdlZg8dccZXi^dc######################################## ', IZhiGjc###################################################### ';^cVaHZije################################################### '. GZXdbbZcYZY6Y_jhibZcih######################## '. SECTION 4: OPERATIONS ........................... 30 7Vh^X8dcigdah############################################## (% DeZgVi^dcDkZgk^Zl##################################### (& 9^hVWa^c\AdX`^c\Hl^iX]########################## (& Cdc"I]gdj\]I]gdj\]8jih##################### (' HidX`>cheZXi^dc########################################### (' 7aVYZGZfj^gZbZcih#################################### (( 7aVYZHZaZXi^dc############################################ (( 7aVYZ>chiVaaVi^dc########################################## () 7aVYZ chZgi################## (. G^ee^c\######################################################### )% 8gdhhXjii^c\################################################# )& B^iZg8jih##################################################### )& 7aVYZI^ai$7ZkZa8jih################################### )' 9VYd8jii^c\################################################ )' GVWWZi8jii^c\############################################# )* GZhVl^c\##################################################### ), SECTION 5: SHOP MADE SAFETY ACCESSORIES .............................................. 50 ;ZVi]ZgWdVgYh############################################## *% Ejh]Hi^X`h################################################## *( Ejh]7adX`h################################################# *) CVggdl"G^e6jm^a^Vgn;ZcXZEjh]7adX`## ** Dji[ZZYHjeedgiIVWaZh########################### *, 8gdhhXjiHaZY############################################### *, SECTION 6: AFTERMARKET ACCESSORIES FROM GRIZZLY ............................................. 58 SECTION 7: MAINTENANCE......................... 60 HX]ZYjaZ###################################################### +% 8aZVc^c\####################################################### +% JceV^ciZY8Vhi>gdc##################################### +% AjWg^XVi^dc################################################### +& SECTION 8: SERVICE ................................... 62 IgdjWaZh]ddi^c\########################################### +' 7aVYZI^aiHideh############################################ +) B^iZgHadiid7aVYZEVgVaaZa^hb##################### ++ 7aVYZ6a^\cbZci########################################### +, HegZVYZgdgG^k^c\@c^[Z6a^\cbZci############ +;ZcXZ6Y_jhibZcih###################################### ,% ;ZcXZHXVaZ8Va^WgVi^dc############################### ,' B^iZg chigjXi^dch############################ ,, 8dbbdc:aZXig^XVa8dbedcZcih################# ,<%+%*M&$<%+.+ML^g^c\''%K!&"E]######### ,. <%+%+M&$<%+.,M:aZXig^XVa8dbedcZcih## -% <%+%+M&$<%+.,ML^g^c\''%K!("E]######### -& <%+%+M&$<%+.,ML^g^c\))%K!("E]######### -' SECTION 10: PARTS ..................................... 83 BdidgVcY6gWdg########################################### -( 8VW^cZi######################################################### -+ 7aVYZ [ ndj ]VkZ Vcn fjZhi^dch dg cZZY ]Zae! jhZ i]Z ^c[dgbVi^dc WZadlidXdciVXijh#7Z[dgZXdciVXi^c\!eaZVhZ\Zi i]Z hZg^Va cjbWZg VcY bVcj[VXijgZ YViZ d[ ndjg bVX]^cZ#I]^hl^aa]Zaejh]Zaendj[VhiZg# 6ahd! dl^c\ id djg eda^Xn d[ Xdci^cjdjh ^begdkZ" bZci!your machine may not exactly match the manual#>[ndj[^cYi]^hidWZi]ZXVhZ!VcYi]ZY^[" [ZgZcXZWZilZZci]ZbVcjVaVcYbVX]^cZaZVkZh ndj ^c YdjWi! X]ZX` djg lZWh^iZ [dg i]Z aViZhi bVcjVajeYViZdgXVaaiZX]c^XVahjeedgi[dg]Zae# 7Z[dgZXVaa^c\![^cYi]ZbVcj[VXijgZYViZd[ndjg bVX]^cZWnadd`^c\Vii]ZYViZhiVbeZY^cidi]Z bVX]^cZ >9 aVWZa hZZ WZadl# I]^h l^aa ]Zae jh YZiZgb^cZ ^[ i]Z bVcjVa kZgh^dc ndj gZXZ^kZY bViX]Zhi]ZbVcj[VXijgZYViZd[ndjgbVX]^cZ# cXajYZh V Y^\^iVa WaVYZ"Vc\aZ gZVYdji! I"hinaZ [ZcXZ!b^iZg\Vj\Z!fj^X`"gZaZVhZhegZVYZg$WaVYZ \jVgY! g^k^c\ `c^[Z! VcY V oZgd"XaZVgVcXZ iVWaZ ^chZgi# <%+%*M&"+M&!<%+.+M".,MB[\#-$&& Identification B^iZg cY^XVidg Dc$D[[ Hl^iX] ;ZcXZ ;gdci :miZch^dc IVWaZ ;gdciGV^a Hl^iX] 9^hVWa^c\AdX` Hjeedgi AZ\ Bdidg 8dkZg 7aVYZI^ai HXVaZ 7aVYZ=Z^\]i =VcYl]ZZa 7aVYZ=Z^\]i AdX` 7aVYZ6c\aZ 9^\^iVaGZVYdji 7aVYZI^ai =VcYl]ZZa AdX` Figure 1. <%+%+M&^YZci^[^XVi^dc# To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations. <%+%*M&"+M&!<%+.+M".,MB[\#-$&& For Your Own Safety Read Instruction Manual Before Operating Saw a) Wear eye protection. b) Use saw-blade guard and spreader for every operation for which it can be used, including all through sawing. c) Keep hands out of the line of saw blade. d) Use a push-stick when required. e) Pay particular attention to instructions on reducing risk of kickback. f) Do not perform any operation freehand. g) Never reach around or over saw blade. "(" MODEL G0605X1/G0606X1/G0696X/G0697X 12" LEFT-TILTING TABLE SAWS Model Number Motor G0605X1 *=E!''%K!&"E] G0606X1 G0696X ,&¿'=E!''%K$))%K! *=E!''%K!&"E] ("E] G0697X ,&¿'=E!''%K$))%K! ("E] (%6beh (%6beh5''%K &*6beh5))%K (%6beh (%6beh5''%K &*6beh5))%K ()*%GEB ()*%GEB ()*%GEB ()*%GEB ''%K!&"E]!+%=o ''%K$))%K!("E]! +%=o ''%K!&"E]!+%=o ''%K$))%K!("E]! +%=o &- &.#*$&% &- &.#*$&% Plug/Outlet Type (Recommended) C:B6A+"(% A&*"(%$=VgYl^gZ C:B6A+"(% A&*"(%$=VgYl^gZ Table Size (full assembly) ,-(¿)m(%(¿) ,-(¿)m(%(¿) (%(¿)m)-(¿) (%(¿)m)-(¿) Table Height Above Floor (*(¿) (*(¿) (*(¿) (*(¿) Overall Machine Size .&Am,.&¿)L .&Am,.&¿)L ,*Am),L ,*Am),L Footprint Size ''&¿'Am')L ''&¿'Am')L ''&¿'Am')L ''&¿'Am')L Weight ,&*aWh# ,&*aWh# +)%aWh# +)%aWh# Fence Type I"H]VeZ I"H]VeZ I"H]VeZ I"H]VeZ Extension & Outfeed Tables NZh NZh Cd Cd Maximum Rip Right of Blade *' *' (+ (+ Maximum Rip Left of Blade &- &- &- &- Maximum Depth of Cut at 90° ) ) ) ) Maximum Depth of Cut at 45° ( ' ¿) ( ' ¿) ( ' ¿) '(¿) Maximum Blade Diameter &' &' &' &' Arbor Size & & & & Required Power Supply Circuit Speed Power Requirement Full Load Current Rating Arbor Speed Rim Speed Blade Tilt (Left) Maximum Dado Width (+%%GEB (+%%GEB (+%%GEB (+%%GEB &&!(&%;EB &&!(&%;EB &&!(&%;EB &&!(&%;EB %¶)* %¶)* %¶)* %¶)* ( ¿) ( ( ¿) ¿) ( ¿) Spreader/Riving Knife Thickness %#%.'#(bb %#%.'#(bb %#%.'#(bb %#%.'#(bb Required Blade Body Thickness %#%,)¶%#%-' .¶'#&bb %#%,)¶%#%-' .¶'#&bb %#%,)¶%#%-' .¶'#&bb %#%,)¶%#%-' .¶'#&bb Required Blade Kerf Thickness %#&&)¶%#&'' '#.bb¶(#&bb %#&&)¶%#&'' '#.bb¶(#&bb %#&&)¶%#&'' '#.bb¶(#&bb %#&&)¶%#&'' '#.bb¶(#&bb &NZVg &NZVg &NZVg &NZVg Warranty ")" <%+%*M&"+M&!<%+.+M".,MB[\#-$&& SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices. NOTICE This symbol is used to alert the user to useful information about proper operation of the machine. Safety Instructions for Machinery OWNER’S MANUAL. GZVY VcY jcYZghiVcY i]^h dlcZg»h bVcjVa 7:;DG: jh^c\ bVX]^cZ# JcigV^cZYjhZghXVcWZhZg^djhan]jgi# EYE PROTECTION.6alVnhlZVg6CH>"VeegdkZY hV[Zin\aVhhZhdgV[VXZh]^ZaYl]ZcdeZgVi^c\dg dWhZgk^c\ bVX]^cZgn id gZYjXZ i]Z g^h` d[ ZnZ ^c_jgndgWa^cYcZhh[gdb[an^c\eVgi^XaZh#:kZgnYVn ZnZ\aVhhZhVgZcdiVeegdkZYhV[Zin\aVhhZh# HAZARDOUS DUST. 9jhi XgZViZY l]^aZ jh^c\ bVX]^cZgn bVn XVjhZ XVcXZg! W^gi] YZ[ZXih! dg adc\"iZgb gZhe^gVidgn YVbV\Z# 7Z VlVgZ d[ Yjhi ]VoVgYhVhhdX^ViZYl^i]ZVX]ldg`e^ZXZbViZg^Va! VcYValVnhlZVgVC>DH="VeegdkZYgZhe^gVidgid gZYjXZndjgg^h`# <%+%*M&"+M&!<%+.+M".,MB[\#-$&& WEARING PROPER APPAREL. 9d cdi lZVg Xadi]^c\! VeeVgZa! dg _ZlZagn i]Vi XVc WZXdbZ ZciVc\aZY ^c bdk^c\ eVgih# 6alVnh i^Z WVX` dg XdkZg adc\ ]V^g# LZVg cdc"ha^e [ddilZVg id Vkd^Y VXX^YZciVaha^ehl]^X]XdjaYXVjhZVadhhd[ldg`" e^ZXZXdcigda# HEARING PROTECTION. 6alVnh lZVg ]ZVg" ^c\ egdiZXi^dc l]Zc deZgVi^c\ dg dWhZgk^^c\ adjY bVX]^cZgn# :miZcYZY ZmedhjgZ id i]^h cd^hZ l^i]dji ]ZVg^c\ egdiZXi^dc XVc XVjhZ eZgbVcZci ]ZVg^c\adhh# MENTAL ALERTNESS. 7Z bZciVaan VaZgi l]Zc gjcc^c\ bVX]^cZgn# CZkZg deZgViZ jcYZg i]Z ^c[ajZcXZd[Ygj\hdgVaXd]da!l]Zci^gZY!dgl]Zc Y^higVXiZY# "*" DISCONNECTING POWER SUPPLY.6alVnhY^h" XdccZXi bVX]^cZ [gdb edlZg hjeean WZ[dgZ hZg" k^X^c\! VY_jhi^c\! dg X]Vc\^c\ Xjii^c\ iddah W^ih! WaVYZh! XjiiZgh! ZiX## BV`Z hjgZ hl^iX] ^h ^c D;; edh^i^dcWZ[dgZgZXdccZXi^c\idVkd^YVcjcZmeZXi" ZYdgjc^ciZci^dcVahiVgi# APPROVED OPERATION. JcigV^cZY deZgVidgh XVc WZ hZg^djhan ]jgi Wn bVX]^cZgn# Dcan Vaadl igV^cZY dg egdeZgan hjeZgk^hZY eZdeaZ id jhZ bVX]^cZ# L]Zc bVX]^cZ ^h cdi WZ^c\ jhZY! Y^h" XdccZXi edlZg! gZbdkZ hl^iX] `Znh! dg adX`"dji bVX]^cZidegZkZcijcVji]dg^oZYjhZ·ZheZX^Vaan VgdjcYX]^aYgZc#BV`Zldg`h]de`^Yegdd[ DANGEROUS ENVIRONMENTS. 9d cdi jhZ bVX]^cZgn ^c lZi dg gV^cn adXVi^dch! XajiiZgZY VgZVh! VgdjcY [aVbbVWaZh! dg ^c eddgan"a^i VgZVh# @ZZe ldg` VgZV XaZVc! Ygn! VcY lZaa"a^\]iZY id b^c^b^oZg^h`d[^c_jgn# FORCING MACHINERY.9dcdi[dgXZbVX]^cZ# >i l^aa Yd i]Z _dW hV[Zg VcY WZiiZg Vi i]Z gViZ [dg l]^X]^ilVhYZh^\cZY# GUARDS & COVERS. [ Vi Vcn i^bZ ndj VgZ ZmeZg^ZcX^c\ Y^[[^Xjai^Zh eZg[dgb^c\ i]Z ^ciZcYZY deZgVi^dc! hide jh^c\ i]Z bVX]^cZ 8dciVXi djg IZX]c^XVa Hjeedgi 9ZeVgibZci Vi *,%*)+".++(# <%+%*M&"+M&!<%+.+M".,MB[\#-$&& Additional Safety for Table Saws HAND POSITIONING. CZkZg ejgedhZan idjX] V hVl WaVYZ Yjg^c\ deZgVi^dc# 6alVnh `ZZe ]VcYh$ [^c\Zgh dji d[ i]Z WaVYZ eVi]0 eaVXZ i]Zb l]ZgZ i]ZnXVccdiha^e^cidi]ZWaVYZVXX^YZciVaan#CZkZg gZVX]VgdjcY!WZ]^cY!dgdkZgi]ZWaVYZ#IdjX]^c\ Vhe^cc^c\hVlWaVYZl^aaXVjhZhZg^djhaVXZgVi^dc dgVbejiVi^dc^c_jg^Zh# BLADE GUARD. JhZ i]Z WaVYZ \jVgY [dg Vaa ¸i]gdj\]Xjih¹[dgl]^X]^iXVcWZjhZY#6i]gdj\] Xji^hVcdeZgVi^dcl]ZgZi]ZWaVYZXjihXdbeaZiZ" an i]gdj\] i]Z ide d[ i]Z ldg`e^ZXZ# BV`Z hjgZ i]ZWaVYZ\jVgY^h^chiVaaZYVcYVY_jhiZYXdggZXian0 egdbeian gZeV^g dg gZeaVXZ ^i ^[ YVbV\ZY# 6alVnh gZ"^chiVaaWaVYZ\jVgY^bbZY^ViZanV[iZgdeZgVi^dch i]Vi gZfj^gZ ^ih gZbdkVa# DeZgVi^c\ hVl l^i] i]Z WaVYZ\jVgYgZbdkZY\gZVian^cXgZVhZhi]Zg^h`d[ hZkZgZaVXZgVi^dcdgVbejiVi^dc^c_jg^Zh[gdbVXX^" YZciVaWaVYZXdciVXi# RIVING KNIFE. JhZ i]Z g^k^c\ `c^[Z [dg Vaa ¸cdc" i]gdj\] Xjih¹ [dg l]^X] ^i XVc WZ jhZY# 6 cdc" i]gdj\]Xji^hVcdeZgVi^dcl]ZgZi]ZWaVYZYdZh cdi Xji i]gdj\] i]Z ide d[ i]Z ldg`e^ZXZ# BV`Z hjgZi]Zg^k^c\`c^[Z^hVa^\cZYVcYedh^i^dcZYXdg" gZXian0VcYegdbeiangZeV^gdggZeaVXZ^i^[YVbV\ZY# Jh^c\ i]Z g^k^c\ `c^[Z ^cXdggZXian l^aa ^cXgZVhZ i]Z g^h`d[`^X`WVX`dgVXX^YZciVaWaVYZXdciVXi# FENCE. BV`Z hjgZ i]Z [ZcXZ gZbV^ch egdeZgan VY_jhiZY VcY eVgVaaZa l^i] i]Z WaVYZ# 6alVnh adX` i]Z[ZcXZ^ceaVXZWZ[dgZjh^c\#Jh^c\dgVY_jhi^c\ i]Z[ZcXZ^cXdggZXianl^aa^cXgZVhZg^h`d[`^X`WVX`# PUSH STICKS/BLOCKS.JhZejh]hi^X`hdgejh] WadX`hl]ZcZkZgedhh^WaZid`ZZendjg]VcYh[Vg" i]ZgVlVn[gdbi]ZWaVYZl]^aZXjii^c\0^ci]ZZkZci d[VcVXX^YZcii]ZhZYZk^XZhl^aad[iZciV`ZYVb" V\Zi]VildjaY]VkZ]VeeZcZYid]VcYh$[^c\Zgh# CUT-OFF PIECES.CZkZgjhZndjg]VcYhidbdkZ Xji"d[[hVlVn[gdbi]ZWaVYZl]^aZi]ZhVl^hgjc" c^c\# >[ V Xji"d[[ WZXdbZh igVeeZY WZilZZc i]Z WaVYZVcYiVWaZ^chZgi!ijgci]ZhVlOFFVcYVaadl i]ZWaVYZidXdbeaZiZanhideWZ[dgZgZbdk^c\^i# BLADE ADJUSTMENTS. 6Y_jhi^c\ i]Z WaVYZ ]Z^\]idgi^aiYjg^c\deZgVi^dc^cXgZVhZhi]Zg^h`d[ XgVh]^c\ i]Z WaVYZ VcY hZcY^c\ bZiVa [gV\bZcih [an^c\l^i]YZVYan[dgXZVii]ZdeZgVidgdgWnhiVcY" Zgh#DcanVY_jhii]ZWaVYZ]Z^\]iVcYi^ail]Zci]Z WaVYZ^hXdbeaZiZanhideeZYVcYi]ZhVl^hOFF# CHANGING BLADES. 6alVnh Y^hXdccZXi edlZg WZ[dgZ X]Vc\^c\ WaVYZh# 8]Vc\^c\ WaVYZh l]^aZ i]Z hVl ^h XdccZXiZY id edlZg \gZVian ^cXgZVhZh i]Z^c_jgng^h`^[hVl^hVXX^YZciVaanedlZgZYje# KICKBACK.@^X`WVX`dXXjghl]Zci]ZhVlWaVYZ Z_ZXih i]Z ldg`e^ZXZ WVX` idlVgY i]Z deZgVidg# @cdl]dlidgZYjXZi]Zg^h`d[`^X`WVX`!VcYaZVgc ]dlidegdiZXindjghZa[^[^iYdZhdXXjg# DAMAGED SAW BLADES. CZkZg jhZ WaVYZh i]Vi ]VkZ WZZc YgdeeZY dg di]Zgl^hZ YVbV\ZY# 9VbV\ZYWaVYZhXVc[anVeVgiVcYhig^`Zi]ZdeZg" Vidgl^i]h]VgYhd[bZiVa# FEEDING WORKPIECE. ;ZZY^c\ i]Z ldg`e^ZXZ ^cXdggZXian l^aa ^cXgZVhZ g^h` d[ `^X`WVX`# CZkZg hiVgii]ZhVll^i]Vldg`e^ZXZidjX]^c\i]ZWaVYZ0 Vaadli]ZWaVYZidgZVX][jaaheZZYWZ[dgZXjii^c\# Dcan [ZZY i]Z ldg`e^ZXZ V\V^chi i]Z Y^gZXi^dc d[ WaVYZ gdiVi^dc# 6alVnh jhZ hdbZ ineZ d[ \j^YZ [ZcXZ! b^iZg \Vj\Z! ha^Y^c\ iVWaZ dg haZY! ZiX# id [ZZYi]Zldg`e^ZXZ^cVhigV^\]ia^cZ#CZkZgWVX`V ldg`e^ZXZdjid[VXjidgignidbdkZ^iWVX`lVgYh dgh^YZlVnhV[iZghiVgi^c\VXji#;ZZYXjihVaai]Z lVn i]gdj\] id XdbeaZi^dc# CZkZg eZg[dgb Vcn deZgVi^dc¸[gZZ]VcY¹bV`^c\VXjil^i]djijh^c\V [ZcXZ!b^iZg\Vj\Z!dgdi]Zg\j^YZ# DADO AND RABBET OPERATIONS. 9D CDI ViiZbei YVYd dg gVWWZi^c\ deZgVi^dch l^i]dji [^ghi gZVY^c\ i]dhZ hZXi^dch ^c i]^h bVcjVa# 9VYd VcYgVWWZi^c\deZgVi^dchgZfj^gZheZX^VaViiZci^dc WZXVjhZ i]Zn bjhi WZ eZg[dgbZY l^i] i]Z WaVYZ \jVgYgZbdkZY# <%+%*M&"+M&!<%+.+M".,MB[\#-$&& CUTTING CORRECT MATERIAL. CZkZg Xji bViZg^Vahcdi^ciZcYZY[dgi]^hhVl0dcanXjicVijgVa VcY bVc"bVYZ lddY egdYjXih! aVb^cViZ XdkZgZY lddYegdYjXih!VcYhdbZeaVhi^Xh#8jii^c\bZiVa! \aVhh!hidcZ!i^aZ!ZiX#^cXgZVhZhi]Zg^h`d[deZgVidg ^c_jgnYjZid`^X`WVX`dg[an^c\eVgi^XaZh# "," Preventing Kickback Take the precautions below to avoid the most common causes of kickback: CZkZgbdkZi]Zldg`e^ZXZWVX`lVgYhdgign idWVX`^idjid[VXjil]^aZi]ZWaVYZ^hbdk" ^c\# >[ ndj XVccdi XdbeaZiZ V Xji [dg hdbZ gZVhdc! hide i]Z hVl bdidg VcY Vaadl i]Z WaVYZ id XdbeaZiZan hide WZ[dgZ WVX`^c\ i]Z ldg`e^ZXZdji#Egdbeian[^mi]ZXdcY^i^dci]Vi egZkZciZYndj[gdbXdbeaZi^c\i]ZXjiWZ[dgZ hiVgi^c\i]ZhVlV\V^c# DcanXjildg`e^ZXZhl^i]ViaZVhidcZhbddi] VcY higV^\]i ZY\Z# 9D CDI Xji lVgeZY! XjeeZYdgil^hiZYlddY# CZkZgViiZbei[gZZ]VcYXjih#>[i]Zldg`e^ZXZ ^hcdi[ZYeVgVaaZal^i]i]ZWaVYZ!`^X`WVX`l^aa a^`ZandXXjg#6alVnhjhZi]Zg^e[ZcXZdgb^iZg \Vj\Zidhjeedgii]Zldg`e^ZXZ# BV`Z hjgZ i]Z hegZVYZg dg g^k^c\ `c^[Z ^h Va^\cZYl^i]i]ZWaVYZ#6b^hVa^\cZYhegZVYZg dg g^k^c\ `c^[Z XVc XVjhZ i]Z ldg`e^ZXZ id XViX]dgW^cY!^cXgZVh^c\i]ZX]VcXZd[`^X`" WVX`#>[ndji]^c`i]VindjghegZVYZgdgg^k^c\ `c^[Z ^h cdi Va^\cZY l^i] i]Z WaVYZ! X]ZX` ^i ^bbZY^ViZan IV`Z i]Z i^bZ id X]ZX` VcY VY_jhi i]Z g^e [ZcXZ eVgVaaZa l^i] i]Z WaVYZ0 di]Zgl^hZ! i]Z X]VcXZhd[`^X`WVX`VgZZmigZbZ# Protecting Yourself From Kickback I]Z hegZVYZg dg g^k^c\ `c^[Z bV^ciV^ch i]Z `Zg[^ci]Zldg`e^ZXZ!gZYjX^c\i]ZX]VcXZd[ `^X`WVX`# 6alVnh jhZ i]Z g^k^c\ `c^[Z [dg Vaa cdc"i]gdj\]deZgVi^dch!jcaZhhVYVYdWaVYZ ^h^chiVaaZY#6alVnhjhZi]ZhegZVYZgl^i]i]Z WaVYZ\jVgY[dgVaai]gdj\]Xjih# Even if you know how to prevent kickback, it may still happen. Take these precautions to protect yourself if kickback DOES occur: "-" ;ZZY Xjih i]gdj\] id XdbeaZi^dc# 6cni^bZ ndj hide [ZZY^c\ V ldg`e^ZXZ ^c i]Z b^YYaZ d[ V Xji! i]Z X]VcXZ d[ `^X`WVX` ^h \gZVian ^cXgZVhZY# @ZZe i]Z WaVYZ \jVgY ^chiVaaZY VcY ^c \ddY ldg`^c\ dgYZg# Dcan gZbdkZ ^i l]Zc eZg" [dgb^c\ cdc"i]gdj\] Xjih VcY ^bbZY^ViZan gZ"^chiVaa i]Z WaVYZ \jVgY l]Zc [^c^h]ZY# GZbZbWZg!ValVnhjhZi]Zg^k^c\`c^[Z[dgVaa cdc"i]gdj\]deZgVi^dch!jcaZhhVYVYdWaVYZ ^h^chiVaaZY# BV`Z bjai^eaZ! h]Vaadl eVhhZh l]Zc eZg" [dgb^c\ V cdc"i]gdj\] Xji# BV`^c\ V YZZe cdc"i]gdj\] Xji l^aa \gZVian ^cXgZVhZ i]Z X]VcXZd[`^X`WVX`# Statistics show that most common accidents among table saw users can be linked to kickback. Kickback is typically defined as the high-speed expulsion of stock from the table saw toward its operator. In addition to the danger of the operator or others in the area being struck by the flying stock, it is often the case that the operator’s hands are pulled into the blade during the kickback. HiVcYidi]Zh^YZd[i]ZWaVYZYjg^c\ZkZgnXji# >[`^X`WVX`YdZhdXXjg!i]Zi]gdlcldg`e^ZXZ jhjVaanigVkZahY^gZXian^c[gdcid[i]ZWaVYZ# LZVg hV[Zin \aVhhZh dg V [VXZ h]^ZaY# >c i]Z ZkZcid[`^X`WVX`!ndjgZnZhVcY[VXZVgZi]Z bdhikjacZgVWaZeVgid[ndjgWdYn# CZkZg! [dg Vcn gZVhdc! eaVXZ ndjg ]VcY WZ]^cY i]Z WaVYZ# H]djaY `^X`WVX` dXXjg! ndjg]VcYl^aaWZejaaZY^cidi]ZWaVYZ# JhZVejh]hi^X`id`ZZendjg]VcYh[Vgi]Zg VlVn [gdb i]Z bdk^c\ WaVYZ# >[ `^X`WVX` dXXjgh! i]Z ejh] hi^X` l^aa bdhi a^`Zan iV`Z i]Z YVbV\Z i]Vi ndjg ]VcY ldjaY ]VkZ gZXZ^kZY# JhZ [ZVi]ZgWdVgYh dg Vci^"`^X`WVX` YZk^XZh idegZkZcidghadlYdlc`^X`WVX`# <%+%*M&"+M&!<%+.+M".,MB[\#-$&& Glossary of Terms I]Z[daadl^c\^hVa^hid[XdbbdcYZ[^c^i^dch!iZgbhVcYe]gVhZhjhZYi]gdj\]djii]^hbVcjVaVhi]ZngZaViZ idi]^hiVWaZhVlVcYlddYldg`^c\^c\ZcZgVa#7ZXdbZ[Vb^a^Vgl^i]i]ZhZiZgbh[dgVhhZbWa^c\!VY_jhi^c\ dgdeZgVi^c\i]^hbVX]^cZ#NdjghV[Zin^hVERY ^bedgiVciidjhVi ih [jcXi^dc ^h id egZkZci i]Z deZgVidg [gdb Xdb^c\ ^cidXdciVXil^i]i]ZhVlWaVYZ#GZ[ZgidPage 35 [dgbdgZYZiV^ah# CROSSCUT: 8jii^c\ deZgVi^dc ^c l]^X] i]Z XgdhhXji[ZcXZ^hjhZYidXjiVXgdhhi]Zh]dgiZhi l^Yi]d[i]Zldg`e^ZXZ#GZ[ZgidPage 41[dgbdgZ YZiV^ah# DADO BLADE: 7aVYZ dg hZi d[ WaVYZh i]Vi VgZ jhZY id Xji \gddkZh VcY gVWWZih# I]Z hVl VcY VgWdgVgZcdi^ciZcYZYidhV[ZanjhZVaVg\ZgYVYd WaVYZ# DADO CUT: 8jii^c\ deZgVi^dc i]Vi jhZh V YVYd WaVYZidXjiV[aViWdiidbZY\gddkZ^cidi]Z[VXZd[ i]Zldg`e^ZXZ#GZ[ZgidPage 42[dgbdgZYZiV^ah# FEATHERBOARD: HV[Zin YZk^XZ jhZY id `ZZe i]Z ldg`e^ZXZ V\V^chi i]Z g^e [ZcXZ VcY V\V^chi i]Z iVWaZ hjg[VXZ# GZ[Zg id Page 50 [dg bdgZ YZiV^ah# KERF:I]ZgZhjai^c\Xjidg\Ve^ci]Zldg`e^ZXZ V[iZgi]ZhVlWaVYZeVhhZhi]gdj\]Yjg^c\VXji" i^c\deZgVi^dc# KICKBACK: 6c ZkZci ^c l]^X] i]Z ldg`e^ZXZ ^h egdeZaaZYWVX`idlVgYhi]ZdeZgVidgViV]^\]gViZ d[heZZY# NON-THROUGH CUT: 6 Xji ^c l]^X] i]Z WaVYZ YdZh cdi Xji i]gdj\] i]Z ide d[ i]Z ldg`e^ZXZ# GZ[ZgidPage 32[dgbdgZYZiV^ah# <%+%*M&"+M&!<%+.+M".,MB[\#-$&& PARALLEL: 7Z^c\ Vc ZfjVa Y^hiVcXZ VeVgi Vi ZkZgn ed^ci Vadc\ ild \^kZc a^cZh dg eaVcZh ^#Z# i]Zg^e[ZcXZ[VXZ^heVgVaaZaidi]Z[VXZd[i]ZhVl WaVYZ# PERPENDICULAR:A^cZhdgeaVcZhi]Vi^ciZghZXi VcY[dgbg^\]iVc\aZh^#Z#i]ZWaVYZ^heZgeZcY^Xj" aVgidi]ZiVWaZhjg[VXZ# PUSH STICK: HV[Zin YZk^XZ jhZY id ejh] i]Z ldg`e^ZXZi]gdj\]VXjii^c\deZgVi^dc#JhZYbdhi d[iZc l]Zc g^e Xjii^c\ i]^c ldg`e^ZXZh# GZ[Zg id Page 53[dgbdgZYZiV^ah# RABBET: 8jii^c\ deZgVi^dc i]Vi XgZViZh Vc A"h]VeZYX]VccZaVadc\i]ZZY\Zd[i]Zldg`e^ZXZ# GZ[ZgidPage 45[dgbdgZYZiV^ah# RIP CUT:8jii^c\deZgVi^dc^cl]^X]i]Zg^e[ZcXZ ^h jhZY id Xji VXgdhh i]Z l^YZhi l^Yi] d[ i]Z ldg`e^ZXZ#GZ[ZgidPage 40[dgbdgZYZiV^ah# RIVING KNIFE: BZiVa eaViZ adXViZY WZ]^cY i]Z WaVYZ# >i bV^ciV^ch i]Z `Zg[ deZc^c\ ^c i]Z lddY l]Zc eZg[dgb^c\ V Xjii^c\ deZgVi^dc# GZ[Zg id Page 38[dgbdgZYZiV^ah# SPREADER: BZiVa eaViZ adXViZY WZ]^cY i]Z WaVYZ# BV^ciV^ch `Zg[ deZc^c\ ^c lddY l]Zc eZg[dgb^c\ V Xjii^c\ deZgVi^dc# 6Xih Vh V WVgg^Zg WZ]^cY WaVYZ id h]^ZaY ]VcYh [gdb WZ^c\ ejaaZY ^cidi]ZWaVYZ^[`^X`WVX`dXXjgh# STRAIGHTEDGE:6iddajhZYidX]ZX`i]Z[aVi" cZhh!eVgVaaZa^hb!dgXdch^hiZcXnd[Vhjg[VXZh# THIN KERF BLADE: 6WaVYZl^i]V`Zg[dgi]^X`" cZhhi]Vi^hi]^ccZgi]VcVhiVcYVgYWaVYZXVccdi WZjhZYdci]^hhVl# THROUGH CUT: 6 Xji ^c l]^X] i]Z WaVYZ Xjih XdbeaZiZani]gdj\]i]Zldg`e^ZXZ#GZ[ZgidPage 32[dgbdgZYZiV^ah# "." SECTION 2: POWER SUPPLY Availability Circuit Information 7Z[dgZ^chiVaa^c\i]ZbVX]^cZ!Xdch^YZgi]ZVkV^a" VW^a^inVcYegdm^b^ind[i]ZgZfj^gZYedlZghjeean X^gXj^i# >[ Vc Zm^hi^c\ X^gXj^i YdZh cdi bZZi i]Z gZfj^gZbZcih[dgi]^hbVX]^cZ!VcZlX^gXj^ibjhi WZ ^chiVaaZY# Id b^c^b^oZ i]Z g^h` d[ ZaZXigdXj" i^dc![^gZ!dgZfj^ebZciYVbV\Z!^chiVaaVi^dcldg` VcYZaZXig^XVal^g^c\bjhiWZYdcZWnVfjVa^[^ZY ZaZXig^X^Vc^cVXXdgYVcXZl^i]VaaVeea^XVWaZXdYZh VcYhiVcYVgYh# 6 edlZg hjeean X^gXj^i ^cXajYZh Vaa ZaZXig^XVa Zfj^ebZciWZilZZci]ZWgZV`ZgWdmdg[jhZeVcZa ^ci]ZWj^aY^c\VcYi]ZbVX]^cZ#I]ZedlZghje" eanX^gXj^ijhZY[dgi]^hbVX]^cZbjhiWZh^oZYid hV[Zan]VcYaZi]Z[jaa"adVYXjggZciYgVlc[gdbi]Z bVX]^cZ [dg Vc ZmiZcYZY eZg^dY d[ i^bZ# >[ i]^h bVX]^cZ ^h XdccZXiZY id V X^gXj^i egdiZXiZY Wn [jhZh!jhZVi^bZYZaVn[jhZbVg`ZY9# Electrocution, fire, or equipment damage may occur if machine is not correctly grounded and connected to the power supply. Full-Load Current Rating I]Z [jaa"adVY XjggZci gVi^c\ ^h i]Z VbeZgV\Z V bVX]^cZYgVlhVi&%%d[i]ZgViZYdjiejiedlZg# Dc bVX]^cZh l^i] bjai^eaZ bdidgh! i]^h ^h i]Z VbeZgV\ZYgVlcWni]ZaVg\Zhibdidgdghjbd[Vaa bdidgh VcY ZaZXig^XVa YZk^XZh i]Vi b^\]i deZgViZ VidcZi^bZYjg^c\cdgbVadeZgVi^dch# G0605X1/G0696X Full-Load Current at 220V ................. 18 Amps G0606X1/G0697X Full-Load Current at 220V .............. 19.5 Amps Full-Load Current at 440V ................. 10 Amps I]Z[jaa"adVYXjggZci^hcdii]ZbVm^bjbVbdjci d[Vbehi]Vii]ZbVX]^cZl^aaYgVl#>[i]ZbVX]^cZ ^hdkZgadVYZY!^il^aaYgVlVYY^i^dcVaVbehWZndcY i]Z[jaa"adVYgVi^c\# >[i]ZbVX]^cZ^hdkZgadVYZY[dgVhj[[^X^ZciaZc\i] d[i^bZ!YVbV\Z!dkZg]ZVi^c\!dg[^gZbVngZhjai· ZheZX^Vaan ^[ XdccZXiZY id Vc jcYZgh^oZY X^gXj^i# Id gZYjXZ i]Z g^h` d[ i]ZhZ ]VoVgYh! Vkd^Y dkZg" adVY^c\ i]Z bVX]^cZ Yjg^c\ deZgVi^dc VcY bV`Z hjgZ^i^hXdccZXiZYidVedlZghjeeanX^gXj^ii]Vi bZZihi]ZgZfj^gZbZcih^ci]Z[daadl^c\hZXi^dc# "&%" For your own safety and protection of property, consult a qualified electrician if you are unsure about wiring practices or electrical codes in your area. Note: The circuit requirements listed in this manual apply to a dedicated circuit—where only one machine will be running at a time. If this machine will be connected to a shared circuit where multiple machines will be running at the same time, consult a qualified electrician to ensure that the circuit is properly sized for safe operation. Model G0605X1/G0696X Circuit Requirements for 220V I]^h bVX]^cZ ^h egZl^gZY id deZgViZ dc V ''%K edlZghjeeanX^gXj^ii]Vi]VhVkZg^[^ZY\gdjcYVcY bZZihi]Z[daadl^c\gZfj^gZbZcih/ Nominal Voltage .............................. 220V/240V Phase .................................................... 1-Phase Circuit Rating ...................................... 30 Amps Plug/Receptacle ...........................NEMA L6-30 Cord .........3-Wire, 12 AWG, 300VAC, “S”-Type Model G0606X1/G0697X Circuit Requirements for 220V I]^h bVX]^cZ ^h egZl^gZY id deZgViZ dc V ''%K edlZghjeeanX^gXj^ii]Vi]VhVkZg^[^ZY\gdjcYVcY bZZihi]Z[daadl^c\gZfj^gZbZcih/ Nominal Voltage .............................. 220V/240V Phase .................................................... 3-Phase Circuit Rating ...................................... 30 Amps Plug/Receptacle ......................... NEMA L15-30 Cord .........4-Wire, 10 AWG, 300VAC, “S”-Type <%+%*M&"+M&!<%+.+M".,MB[\#-$&& Model G0606X1/G0697X Circuit Requirements for 440V Model G0606X1/G0697X Connection Device I]^h bVX]^cZ XVc WZ XdckZgiZY id deZgViZ dc V ))%KedlZghjeeangZ[ZgidVoltage Conversion ^chigjXi^dchi]Vi]VhVkZg^[^ZY\gdjcYVcYbZZih i]Z[daadl^c\gZfj^gZbZcih/ For 220V operation: I]Z edlZg XdgY VcY eaj\ heZX^[^ZY jcYZg ¸8^gXj^i GZfj^gZbZcih [dg ''%K¹ dci]ZegZk^djheV\Z]VkZVcZfj^ebZci"\gdjcY" ^c\ l^gZ VcY V \gdjcY^c\ egdc\# I]Z eaj\ bjhi dcan WZ ^chZgiZY ^cid V bViX]^c\ gZXZeiVXaZ djiaZii]Vi^hegdeZgan^chiVaaZYVcY\gdjcYZY^c VXXdgYVcXZ l^i] Vaa adXVa XdYZh VcY dgY^cVcXZh hZZ[^\jgZWZadl# Nominal Voltage .............................. 440V/480V Cycle ..........................................................60 Hz Phase .................................................... 3-Phase Circuit Rating ...................................... 15 Amps Connection......Hardwire with Locking Switch GROUNDED L15-30 RECEPTACLE Serious injury could occur if you connect the machine to power before completing the setup process. DO NOT connect to power until instructed later in this manual. Model G0605X1/G0696X Connection Device I]ZedlZgXdgYVcYeaj\heZX^[^ZYjcYZg¸8^gXj^i GZfj^gZbZcih [dg ''%K¹ dc i]Z egZk^djh eV\Z ]VhVcZfj^ebZci"\gdjcY^c\l^gZVcYV\gdjcY" ^c\ egdc\# I]Z eaj\ bjhi dcan WZ ^chZgiZY ^cid V bViX]^c\ gZXZeiVXaZ djiaZi i]Vi ^h egdeZgan ^chiVaaZY VcY \gdjcYZY ^c VXXdgYVcXZ l^i] Vaa adXVaXdYZhVcYdgY^cVcXZhhZZ[^\jgZWZadl# L6-30 GROUNDED LOCKING RECEPTACLE c i]Z ZkZci d[XZgiV^cbVa[jcXi^dchdgWgZV`Ydlch!\gdjcY^c\ gZYjXZh i]Z g^h` d[ ZaZXig^X h]dX` Wn egdk^Y^c\ V eVi]d[aZVhigZh^hiVcXZ[dgZaZXig^XXjggZci# >begdeZgXdccZXi^dcd[i]ZZfj^ebZci"\gdjcY^c\ l^gZ XVc gZhjai ^c V g^h` d[ ZaZXig^X h]dX`# I]Z l^gZ l^i] \gZZc ^chjaVi^dc l^i] dg l^i]dji nZaadl hig^eZh^hi]ZZfj^ebZci"\gdjcY^c\l^gZ#>[gZeV^g dggZeaVXZbZcid[i]ZedlZgXdgYdgeaj\^hcZX" ZhhVgn!YdcdiXdccZXii]ZZfj^ebZci"\gdjcY^c\ l^gZidVa^kZXjggZciXVggn^c\iZgb^cVa# 8]ZX` l^i] V fjVa^[^ZY ZaZXig^X^Vc dg hZgk^XZ eZg" hdccZa^[ndjYdcdijcYZghiVcYi]ZhZ\gdjcY^c\ gZfj^gZbZcih!dg^[ndjVgZ^cYdjWiVWdjil]Zi]Zg i]Z idda ^h egdeZgan \gdjcYZY# >[ ndj ZkZg cdi^XZ i]Vi V XdgY dg eaj\ ^h YVbV\ZY dg ldgc! Y^hXdc" cZXi^i[gdbedlZg!VcY^bbZY^ViZangZeaVXZ^il^i] VcZldcZ# Extension Cords (220V Only) LZ Yd cdi gZXdbbZcY jh^c\ Vc ZmiZch^dc XdgY l^i] i]^h bVX]^cZ# >[ ndj bjhi jhZ Vc ZmiZch^dc XdgY!dcanjhZ^i^[VWhdajiZancZXZhhVgnVcYdcan dcViZbedgVgnWVh^h# Correcting Phase Polarity I]^hhjW"hZXi^dc^hdcanegdk^YZY[dgigdjWaZh]ddi" ^c\ i]Z BdYZa <%+%+M&$<%+.,M# >[ ndj Y^hXdkZg Yjg^c\ i]Z iZhi gjc i]Vi i]Z iVWaZ hVl l^aa cdi deZgViZ! dg i]Vi i]Z WaVYZ gjch WVX`lVgYh! i]Z iVWaZ hVl bVn WZ l^gZY dji d[ e]VhZ# L^i]dji i]ZegdeZgiZhiZfj^ebZciidYZiZgb^cZi]Ze]VhZ edaVg^in d[ edlZg hdjgXZ aZ\h! l^g^c\ bVX]^cZgn id ("e]VhZ edlZg bVn gZfj^gZ ig^Va"VcY"Zggdg# 8dggZXi^c\i]^h^hh^beanVbViiZgd[gZkZgh^c\i]Z edh^i^dchl]ZgZildd[i]Z^cXdb^c\edlZghdjgXZ l^gZhVgZXdccZXiZY# To correct wiring that is out of phase: 1. Ejh] i]Z hide Wjiidc VcY Y^hXdccZXi i]Z bVX]^cZ!dgh]jiD;;VcYadX`djii]ZedlZg hdjgXZ^[]VgYl^gZY# 2. GZbdkZ i]Z bV\cZi^X hl^iX] XdkZg VcY Y^hXdccZXi i]Z A& VcY A' l^gZh! h]dlc ^c Figure 5. >cXdb^c\ EdlZgL^gZh :miZch^dc XdgYh XVjhZ kdaiV\Z Ygde! l]^X] bVn YVbV\ZZaZXig^XVaXdbedcZcihVcYh]dgiZcbdidg a^[Z#KdaiV\ZYgde^cXgZVhZhVhi]ZZmiZch^dcXdgY h^oZ\Zihadc\ZgVcYi]Z\Vj\Zh^oZ\ZihhbVaaZg ]^\]Zg\Vj\ZcjbWZgh^cY^XViZhbVaaZgh^oZh# 8dciVXidg 6 6cnZmiZch^dcXdgYjhZYl^i]i]^hbVX]^cZbjhi XdciV^c V \gdjcY l^gZ! bViX] i]Z gZfj^gZY eaj\ VcY gZXZeiVXaZ! VcY bZZi i]Z [daadl^c\ gZfj^gZ" bZcih/ Minimum Gauge Size ...........................12 AWG Maximum Length (Shorter is Better).......50 ft. Phase Converter Precaution I]ZedlZg[gdbi]ZbVcj[VXijgZYaZ\bVnYVb" V\Z ZaZXig^XVa XdbedcZcih ^[ XdccZXiZY id i]Z lgdc\^cXdb^c\edlZgiZgb^cVadcndjgbVX]^cZ# DcanXdccZXii]ZbVcj[VXijgZYaZ\idi]Z T/5$L3iZgb^cVahZZPage 81[dg^YZci^[^XVi^dc# G$&$A& H$($A' I$*$A( CD&( H9: B6"(% C8&* C8&+ Figure 5#:mVbeaZd[hl^iX]^c\^cXdb^c\edlZg l^gZhA&VcYA'# 3. 8dccZXii]ZA&l^gZidi]ZiZgb^cVal]ZgZi]Z A'l^gZlVhXdccZXiZYdg^\^cVaan# 4. 8dccZXii]ZA'l^gZidi]ZiZgb^cVal]ZgZi]Z A&l^gZlVhXdccZXiZYdg^\^cVaan# 5. GZ"^chiVaa i]Z bV\cZi^X hl^iX] XdkZg! i]Zc gZXdccZXii]ZbVX]^cZidi]ZedlZghdjgXZ# "&'" <%+%*M&"+M&!<%+.+M".,MB[\#-$&& Voltage Conversion 4. GZl^gZ i]Z bdidg! Vh h]dlc ^c Figure 7! i^\]iZci]Z]Zmcjih!i]ZcgZ"^chiVaai]Z_jcX" i^dcWdmXdkZg# I]Z BdYZa <%+%+M&$<%+.,M XVc WZ XdckZgiZY [dg))%KdeZgVi^dc# I]^hXdckZgh^dc_dWXdch^hihd[Y^hXdccZXi^c\i]Z hVl [gdb i]Z edlZg hdjgXZ! gZl^g^c\ i]Z bdidg! hl^iX]^c\i]ZigVch[dgbZg[jhZ[gdb''%Kid))%K! VcYX]Vc\^c\i]Zi]ZgbVadkZgadVYgZaVn[gdb'' id&&6beh# NOTICE H8DCC:8IH6L;GDBEDL:G AddhZc O& ?jbeZgh N& M& K' J' K& L' J& Figure 8.;jhZbdkZY[gdb''%Kid))%Khadi# 6. Ijgc i]Z i]ZgbVa dkZgadVY gZaVn Y^Va [gdb '' Vbehid&&Vbeh!Vhh]dlc^cFigure 9# L& 7 Figure 6.BdidggZl^gZYid))%K# 3. GZbdkZ i]Z ild _jbeZgh i]Zn VgZ hiVX`ZY id\Zi]Zg!Vh^cY^XViZY^cFigure 6# H9:G6"(% ($) GZaVn9^Va *$+ '' .+ D;; Cjih G:H:I [ ndj Y^hXdkZgVcnYVbV\Z! please call us immediately at (570) 546-9663for advice. HVkZi]ZXdciV^cZghVcYVaaeVX`^c\bViZg^Vah[dg edhh^WaZ ^cheZXi^dc Wn i]Z XVgg^Zg dg ^ih V\Zci# Otherwise, filing a freight claim can be difficult. L]ZcndjVgZXdbeaZiZanhVi^h[^ZYl^i]i]ZXdcY^" i^dcd[ndjgh]^ebZci!^ckZcidgni]ZXdciZcih# SUFFOCATION HAZARD! Keep children and pets away from plastic bags or packing materials unpacked with this machine. Discard immediately. "&)" <%+%*M&"+M&!<%+.+M".,MB[\#-$&& Hardware Recognition Chart <%+%*M&"+M&!<%+.+M".,MB[\#-$&& "&*" G0605X1/G0606X1 Inventory I]Z[daadl^c\^hVYZhXg^ei^dcd[i]ZbV^cXdbed" cZcihh]^eeZYl^i]ndjgbVX]^cZ#AVni]ZXdbed" cZcihdjiid^ckZcidgni]Zb# NOTICE If you cannot find an item on this list, check the mounting location on the machine or the packaging materials. Sometimes parts are pre-installed for shipping, or they become hidden by packaging materials. Fence Inventory >[ Vcn cdc"egdeg^ZiVgn eVgih VgZ b^hh^c\ Z#\# V cji dg V lVh]Zg! lZ l^aa \aVYan gZeaVXZ i]Zb0 dg [dgi]ZhV`Zd[ZmeZY^ZcXn!gZeaVXZbZcihXVcWZ dWiV^cZYVindjgadXVa]VgYlVgZhidgZ# Box Contents/ (Figure 12) Qty A. ;ZcXZ ######################################################### & B. ;ZcXZ=VcYaZ############################################# & 6 Table Saw Unit Box Contents (Figure 10 & 11)/ Qty A. IVWaZHVlJc^iCdiH]dlc###################### & B. HegZVYZg$ : Figure 13. ;ZcXZgV^aXdbedcZcih# Figure 10.<%+%*M&XdbedcZci^ckZcidgn# J. 7aVYZ&'#################################################### & ? Figure 11.HVlWaVYZ# "&+" Hardware and Tools (Not Shown): Qty ;aViLVh]Zg-bbB^iZg chZgi############################ & L^gZCjih################################################### ( <%+%*M&"+M&!<%+.+M".,MB[\#-$&& Extension Table Inventory Outfeed Table Inventory Box Contents/ (Figure 14) Qty A. :miZch^dcIVWaZ########################################## & B. AdlZgH]Za[################################################ & C. H]Za[:cYEaViZ########################################### & D. HjeedgiAZ\h############################################## ' E. AdlZgH]Za[7gVX`Zih################################# ' Box Contents/ (Figure 15) Qty A. Dji[ZZYIVWaZ ############################################# & B. AdlZgH]Za[################################################ & C. H]Za[:cYEaViZ########################################### & D. 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Avoid cleaning with these products. Many cleaning solvents are toxic if concentrated amounts are inhaled. Only work in a well-ventilated area. NOTICE Avoid chlorine-based solvents, such as acetone or brake parts cleaner, that may damage painted surfaces. Test all cleaners in an inconspicuous area before using to make sure they will not damage paint. Basic steps for removing rust preventative: 1. EjidchV[Zin\aVhhZh# 2. 8dVi i]Z gjhi egZkZciVi^kZ l^i] V a^WZgVa Vbdjcid[XaZVcZg$YZ\gZVhZg!i]ZcaZi^ihdV` [dg*¶&%b^cjiZh# 3. L^eZd[[i]Zhjg[VXZh#>[ndjgXaZVcZg$YZ\gZVh" Zg^hZ[[ZXi^kZ!i]ZgjhiegZkZciVi^kZl^aal^eZ d[[ZVh^an#>[ndj]VkZVeaVhi^XeV^cihXgVeZg! hXgVeZd[[VhbjX]VhndjXVc[^ghi!i]Zcl^eZ d[[i]ZgZhil^i]i]ZgV\# 4. GZeZViSteps 2–3VhcZXZhhVgnjci^aXaZVc! i]ZcXdViVaajceV^ciZYhjg[VXZhl^i]VfjVa^in bZiVaegdiZXiVciidegZkZcigjhi# <%+%*M&"+M&!<%+.+M".,MB[\#-$&& "&." Site Considerations Weight Load Physical Environment GZ[Zgidi]ZMachine Data Sheet[dgi]ZlZ^\]i d[ndjgbVX]^cZ#BV`ZhjgZi]Vii]Zhjg[VXZjedc l]^X]i]ZbVX]^cZ^heaVXZYl^aaWZVgi]ZlZ^\]i d[i]ZbVX]^cZ!VYY^i^dcVaZfj^ebZcii]VibVnWZ ^chiVaaZYdci]ZbVX]^cZ!VcYi]Z]ZVk^Zhildg`" e^ZXZi]Vil^aaWZjhZY#6YY^i^dcVaan!Xdch^YZgi]Z lZ^\]i d[ i]Z deZgVidg VcY Vcn YncVb^X adVY^c\ i]VibVndXXjgl]ZcdeZgVi^c\i]ZbVX]^cZ# I]Z e]nh^XVa Zck^gdcbZci l]ZgZ ndjg bVX]^cZ ^h deZgViZY ^h ^bedgiVci [dg hV[Z deZgVi^dc VcY i]Zadc\Zk^ind[^ihXdbedcZcih#;dgWZhigZhjaih! deZgViZi]^hbVX]^cZ^cVYgnZck^gdcbZcii]Vi^h [gZZ [gdb ZmXZhh^kZ bd^hijgZ! ]VoVgYdjh X]Zb^" XVah! V^gWdgcZ VWgVh^kZh! dg ZmigZbZ XdcY^i^dch# :migZbZXdcY^i^dch[dgi]^hineZd[bVX]^cZgnVgZ \ZcZgVaan i]dhZ l]ZgZ i]Z VbW^Zci iZbeZgVijgZ gVc\Z ZmXZZYh )&¶&%);0 i]Z gZaVi^kZ ]jb^Y^in gVc\ZZmXZZYh'%¶.*cdc"XdcYZch^c\0dgi]Z Zck^gdcbZci ^h hjW_ZXi id k^WgVi^dc! h]dX`h! dg Wjbeh# Space Allocation 8dch^YZg i]Z aVg\Zhi h^oZ d[ ldg`e^ZXZ i]Vi l^aa WZ egdXZhhZY i]gdj\] i]^h bVX]^cZ VcY egdk^YZ Zcdj\] heVXZ VgdjcY i]Z bVX]^cZ [dg VYZfjViZ deZgVidg bViZg^Va ]VcYa^c\ dg i]Z ^chiVaaVi^dc d[ Vjm^a^VgnZfj^ebZci#L^i]eZgbVcZci^chiVaaVi^dch! aZVkZZcdj\]heVXZVgdjcYi]ZbVX]^cZiddeZc dggZbdkZYddgh$XdkZghVhgZfj^gZYWni]ZbV^c" iZcVcXZ VcY hZgk^XZ YZhXg^WZY ^c i]^h bVcjVa# See below for required space allocation. Children or untrained people may be seriously injured by this machine. Only install in an access restricted location. 2EdlZg8dccZXi^dc EaVXZi]^hbVX]^cZcZVgVcZm^hi^c\edlZghdjgXZ# BV`Z hjgZ Vaa edlZg XdgYh VgZ egdiZXiZY [gdb igV[[^X! bViZg^Va ]VcYa^c\! bd^hijgZ! X]Zb^XVah! dg di]Zg ]VoVgYh# BV`Z hjgZ id aZVkZ VXXZhh id V bZVch d[ Y^hXdccZXi^c\ i]Z edlZg hdjgXZ dg Zc\V\^c\VadX`dji$iV\djiYZk^XZ# Lighting A^\]i^c\ VgdjcY i]Z bVX]^cZ bjhi WZ VYZfjViZ Zcdj\]i]VideZgVi^dchXVcWZeZg[dgbZYhV[Zan# H]VYdlh!\aVgZ!dghigdWZZ[[ZXihi]VibVnY^higVXi dg^beZYZi]ZdeZgVidgbjhiWZZa^b^cViZY# 6XXZhh 9ddg Hl^c\ Vi.%§ 2EdlZg8dccZXi^dc LVaa 6XXZhh 9ddg Hl^c\ Vi.%§ Electrical Installation ,.&$) 9jhiEdgi ), B^c#(% 9jhiEdgi B^c#(% ,* .& G0696X/G0697X G0605X1/G0606X1 Figure 21.B^c^bjbldg`^c\XaZVgVcXZh# "'%" <%+%*M&"+M&!<%+.+M".,MB[\#-$&& 3. ;VhiZc i]Z gZVg gV^a id i]Z iVWaZ l^i] ) B-"'*m'*XVehXgZlh!-bbadX`lVh]Zgh! VcY -bb [aVi lVh]Zgh! Vh h]dlc ^c Figure 23# Assembly 6hhZbWan hiZeh VgZ i]Z hVbZ [dg Vaa bdYZah ZmXZeil]ZgZcdiZY#6hhZbWanXdch^hihd[^chiVaa" ^c\i]Z[gdciVcYgZVggV^ah!ViiVX]^c\i]ZZmiZch^dc l^c\BdYZa<%+.+M$<%+.,MdgZmiZch^dciVWaZ VcY dji[ZZY iVWaZ BdYZa <%+%*M&$<%+%+M&! i]Zc^chiVaa^c\b^cdgXdbedcZcih# :miZch^dcL^c\ To assemble the table saw: 1. ;VhiZci]Z[gdcigV^adcidi]ZbV^ciVWaZl^i] )B-"'*m'*[aVi]ZVYhXgZlh!Vhh]dlc ^cFigure22# m) m& Figure23#GZVggV^a^chiVaaZY BdYZa<%+%*M&h]dlc# :miZch^dcL^c\ BV^cIVWaZ m) 4. ;VhiZc i]Z g^\]i ZcY d[ i]Z gV^a id i]Z egZ" ^chiVaaZYZmiZch^dcl^c\h]dlc^cFigure23 l^i] & B-"'* m '* XVe hXgZl! ' -bb adX` lVh]Zgh! & -bb [aVi lVh]Zg! VcY & B-"'*]Zmcji# ·>[ ndj VgZ VhhZbWa^c\ i]Z <%+.+M dg <%+.,M!Xdci^cjZidi]ZG0696X/G0697X Extension Wing^chigjXi^dchWZadl# m& ·>[ ndj VgZ VhhZbWa^c\ i]Z <%+%*M& dg <%+%+M&![daadli]Z^chigjXi^dch[dg^chiVaa" ^c\ i]Z ZmiZch^dc iVWaZ Page 23 VcY dji[ZZYiVWaZPage 24# Figure22#;gdcigV^a^chiVaaZYBdYZa<%+%*M& h]dlc# 2. HZXjgZ i]Z aZ[i h^YZ d[ i]Z [gdci gV^a id i]Z egZ"^chiVaaZYZmiZch^dcl^c\l^i]&B-"'* m'*[aVi]ZVYhXgZl!-bbadX`lVh]Zg!VcY B-"'*]ZmcjihZZFigure22# G0696X/G0697X Extension Wing 1. >cheZXi i]Z ZmiZch^dc l^c\ VcY bV^c iVWaZ bVi^c\hjg[VXZh[dgWjgghdg[dgZ^\cbViZg^Vah i]VibVn^c]^W^iVhhZbWan# <%+%*M&"+M&!<%+.+M".,MB[\#-$&& I]ZbVi^c\ZY\Zhd[i]Zl^c\VcYi]ZiVWaZ bjhiWZXaZVc!hbddi]!VcY[aVi#JhZVl^gZ Wgjh] dg [^aZ ^[ cZXZhhVgn id XaZVc je i]Z ZY\Zh# I]^h hiZe l^aa ZchjgZ i]Vi i]Z l^c\ bdjcihegdeZganidi]ZbV^ciVWaZ# "'&" 2. L^i] i]Z Vhh^hiVcXZ d[ V ]ZaeZg! eaVXZ i]Z ZmiZch^dcl^c\WZilZZci]ZgV^ah!VcY[VhiZc i]Z l^c\ id i]Z [gdci gV^a l^i] & B-"'* m '* [aVi ]ZVY hXgZl! -bb adX` lVh]Zg VcY B-"'* ]Zm cji hZZ Figure 24# ;^c\Zg i^\]iZc[dgcdl# ;gdciGV^a GZVgGV^a AdX` 8Ve LVh]Zgh HXgZl =Zm ;aVi Cjih AdX`LVh]Zg LVh]Zg ;aVi=ZVY HXgZl :miZch^dc L^c\ 5. JhZVhigV^\]iZY\ZVhV\Vj\ZVcYVY_jhii]Z ZmiZch^dc l^c\ je$Ydlc jci^a ^i ^h [ajh] l^i] i]Z bV^c iVWaZ VWdkZ ZVX] Wdai! i]Zc Xdb" eaZiZani^\]iZcVaai]ZWdaih# 6. EaVXZi]Zadc\higV^\]iZY\ZVXgdhhi]ZZmiZc" h^dcl^c\hVcYbV^ciVWaZidbV`ZhjgZi]Vi i]ZXdbW^cZYiVWaZhjg[VXZ^h[aVi# ·>[i]ZXdbW^cZYiVWaZhjg[VXZ^h[aVi!h`^eid i]ZcZmihiZe# ·>[i]Zdjih^YZZcYd[i]ZZmiZch^dcl^c\i^aih Ydlc!jhZVhig^ed[bVh`^c\iVeZVadc\i]Z WdiidbZY\Zd[i]ZbV^ciVWaZidh]^bi]Z ZmiZch^dcl^c\jehZZFigure 26# Figure 24.:miZch^dcl^c\ViiVX]ZYidBdYZa <%+.+M$<%+.,M# 3. 6iiVX] i]Z ZmiZch^dc l^c\ id i]Z gZVg gV^a l^i] & B-"'* m '* XVe hXgZl! ' -bb adX` lVh]Zgh! & -bb [aVi lVh]Zg VcY & B-"'* ]Zm cji! Vh h]dlc ^c Figure 24# ;^c\Zgi^\]iZc[dgcdl# 4. 6iiVX] i]Z XVhi ^gdc l^c\ id i]Z bV^c iVWaZ l^i] ( B&%"* m (* ]Zm Wdaih VcY &%bb adX`lVh]Zgh!Vhh]dlc^cFigure 25#;^c\Zg i^\]iZc[dgcdl# Figure 26.BVh`^c\iVeZadXVi^dc[dgi^ai^c\i]Z ZmiZch^dcl^c\je# ·>[ i]Z djih^YZ ZcY d[ i]Z ZmiZch^dc l^c\ i^aih je! jhZ V hig^e d[ bVh`^c\ iVeZ Vadc\ i]ZideZY\Zd[i]ZbV^ciVWaZidh]^bi]Z ZmiZch^dcl^c\YdlchZZFigure 27# Note: After re-installing wings, remove all excess masking tape with a razor blade. m( Figure 27.BVh`^c\iVeZadXVi^dc[dgVY_jhi^c\ i]ZZmiZch^dcl^c\Ydlc# Figure 25.:miZch^dcl^c\^chiVaaZY# "''" 7. ;daadl i]Z DC$D;; Hl^iX] ^chigjXi^dch dc Page 25# <%+%*M&"+M&!<%+.+M".,MB[\#-$&& G0605X1/G0606X1 Extension Table 1. I]gZVY'B&%"*m'*]ZmWdaihl^i]&%bb [aVi lVh]Zgh dcid i]Z g^\]i h^YZ d[ i]Z bV^c iVWaZ! Vh h]dlc ^c Figure 28# 9d cdi [jaan i^\]iZci]ZWdaih# 4. ;VhiZc i]Z gZVg gV^a id i]Z ZmiZch^dc iVWaZ l^i] ( B-"'* m '* XVe hXgZlh! ( -bb adX`lVh]Zgh!+-bb[aVilVh]Zgh!VcY( B-"'* ]Zm cjih! Vh h]dlc ^c Figure 30# ;^c\Zgi^\]iZci]Z]Zmcjih[dgcdl# m( m' Figure 30#GZVggV^a$iVWaZ[VhiZcZgadXVi^dch# Figure 28#=ZmWdaih^chiVaaZY# 5. 6a^\ci]ZbV^ciVWaZVcYZmiZch^dciVWaZl^i] VhigV^\]iZY\Z!Vhh]dlc^cFigure 31!i]Zc i^\]iZcVaad[i]Zbdjci^c\[VhiZcZgh# 2. L^i]i]Z]Zaed[VcVhh^hiVci!eaVXZi]ZZmiZc" h^dc iVWaZ WZilZZc i]Z gV^ah VcY ha^YZ i]Z iVWaZhadihdkZgi]ZWdaih^chiVaaZY^cStep 1# 3. L]^aZVcVhh^hiVci]daYhi]ZZmiZch^dciVWaZ! [VhiZci]Z[gdcigV^aidi]ZZmiZch^dciVWaZl^i] (B-"'*m'*[aVi]ZVYhXgZlh!-bb[aVi lVh]Zgh VcY B-"'* ]Zm cjih hZZ Figure 29#;^c\Zgi^\]iZci]Z]Zmcjih[dgcdl# Figure 31#6a^\c^c\bV^cZmiZch^dciVWaZ# m( 6. I]gZVYV (¿-"&+]ZmcjidcidZVX][ddi!i]Zc i]gZVYi]Z[ZZi^cidi]ZWdiidbd[i]Zhjeedgi aZ\h!Vhh]dlc^cFigure 32# HjeedgiAZ\ ;ddi Figure 29#;gdcigV^a$iVWaZ[VhiZcZgadXVi^dch# =ZmCji Figure 32#;ddi^chiVaaZYdchjeedgiaZ\# <%+%*M&"+M&!<%+.+M".,MB[\#-$&& "'(" 7. ;VhiZci]ZhjeedgiaZ\hidi]ZbV^cZmiZch^dc iVWaZl^i]-B+"&m&'E]^aa^eh]ZVYhXgZlh VcY+bb[aVilVh]ZghhZZFigure 33# H]Za[7gVX`Zi ;aVc\Z m' mFigure33#HjeedgiaZ\[VhiZcZYidbV^c ZmiZch^dciVWaZ# 8. GdiViZWdi][ZZijci^ai]ZnidjX]i]Z\gdjcY! VcYi^\]iZci]Z]ZmcjihV\V^chii]ZaZ\hid hZXjgZi]Z[ZZi# 9. ;VhiZci]Zh]Za[ZcYeaViZidi]ZaZ\hl^i]) B+"&m&'E]^aa^eh]ZVYhXgZlhVcY+bb[aVi lVh]Zgh!Vhh]dlc^cFigure 34# m' Figure 35.H]Za[WgVX`Zih^chiVaaZY# G0605X1/G0606X1 Outfeed Table 1. Ijgc i]Z dji[ZZY iVWaZ jeh^YZ Ydlc VcY eaVXZ^idcVaZkZahjg[VXZ# 2. >chiVaa i]Z [ZZi! hjeedgi aZ\h! VcY h]Za[ ZcY eaViZ ^c i]Z hVbZ bVccZg Vh YZhXg^WZY ^c Extension Table^chigjXi^dchdcPage 23# 3. EaVXZ i]Z ZmiZch^dc iVWaZ VhhZbWan jeg^\]i l^i]i]Z[ZZidci]Z\gdjcY!Va^\ci]Zhadih^c i]ZZmiZch^dciVWaZWgVX`Zil^i]i]ZgZVggV^a bdjci^c\ ]daZh! i]Zc [VhiZc i]Z iVWaZ id i]Z gV^a l^i] ' B-"'* m &+ [aVc\Z Wdaih VcY B-"'*]Zmcjih!Vhh]dlc^cFigure 36# 7gVX`Zi m) Figure 34#>chiVaa^c\h]Za[ZcYeaViZdcZmiZch^dc iVWaZaZ\h# 10. EaVXZi]Zh]Za[WgVX`ZihWZilZZci]ZXVW^cZi VcYhjeedgiaZ\h!VcY[VhiZcl^i])B+"&m &' ]Zm Wdaih! ) +bb [aVi lVh]Zgh VcY ' B+"&]Zmcjih!Vhh]dlc^cFigure 35# Note: The flange on the shelf bracket must point up to ensure proper installation. m' Figure 36#Dji[ZZYiVWaZ[VhiZcZYidgZVggV^a# 4. HZXjgZ i]Z adlZg h]Za[ WgVX`Zih id i]Z hje" edgiaZ\hVcYXVW^cZil^i])B+"&m&']Zm Wdaih!)+bb[aVilVh]Zgh!VcY'B+"&]Zm cjih# 11. EaVXZi]ZadlZgh]Za[dci]ZWgVX`Zih# 5. >chiVaai]ZadlZgh]Za[dci]ZWgVX`Zih# "')" <%+%*M&"+M&!<%+.+M".,MB[\#-$&& 6. EaVXZ i]Z .&($- [ZcXZ ijWZ dkZg i]Z .&&$) [gdcigV^a!hZXjgZl^i].B-"'*m&'[aVc\Z Wdaih!Vhh]dlc^cFigure 37! i]Zc^chiVaai]Z ]VcYl]ZZa]VcYaZh# 2. Ijgc i]Z adX` `cdW i]Vi hZXjgZh i]Z iVWaZ ^chZgi hd ^i ^h eVgVaaZa id i]Z ^ccZg hadi! Vh h]dlc ^c Figure 39! i]Zc gZbdkZ i]Z ^chZgi VcYhZi^iVh^YZ# =VcYl]ZZa =VcYaZh AdX`@cdW m. Figure 37#;ZcXZijWZbdjciZYid[gdci[ZcXZ gV^a# Figure 39.>chZgiadX``cdWjcadX`ZY# On/Off Switch and Blade 1. ;VhiZci]Zhl^iX]idi]ZaZ[iZcYd[i]Z[gdci gV^a l^i] ' B-"'* m &' [aVc\Z Wdaih! i]Zc ^chZgii]Zhl^iX]Y^hVWa^c\adX`!Vhh]dlc^c Figure 38# 3. GV^hZ i]Z VgWdg Vaa i]Z lVn je VcY hZi i]Z VgWdgVc\aZid%# 4. Jci]gZVY i]Z adX` `cdW dc i]Z g^k^c\ `c^[Z$ WaVYZ\jVgYbdjci^c\WadX`Figure 40hZk" ZgVaijgch#Ejh]i]Zg^k^c\`c^[ZVlVn[gdbi]Z `cdW! i]Zc a^[i i]Z g^k^c\ `c^[Z je id gZbdkZ ^i# Hl^iX] 9^hVWa^c\ AdX` G^k^c\@c^[Z m' Bdjci^c\7adX` AdX` @cdW HideEVYYaZ Figure 38#Hl^iX]^chiVaaZY# Figure 40.G^k^c\`c^[Z^chiVaaZY# Note:The riving knife is installed for shipping purposes. Two pins in the mounting block insert into matching slots on the riving knife, keeping it secured. 5. <%+%*M&"+M&!<%+.+M".,MB[\#-$&& >chiVaa i]Z hVl WaVYZ Vh djia^cZY ^c Blade InstallationdcPage 34. "'*" 6. >chiVaai]Z[ZcXZ`cdWVhh]dlc^cFigure 41! VcYbdjcii]Z[ZcXZdci]Z[gdcigV^a!idi]Z g^\]id[i]ZWaVYZ# Dust Collection DO NOT operate the Model G0605X1/ G0606X1/G0696X/G0697X without an adequate dust collection system. This saw creates substantial amounts of wood dust while operating. Failure to use a dust collection system can result in short and long-term respiratory injury. ;ZcXZ @cdW Figure 41#;ZcXZ`cdW^chiVaaZY# 7. >chiVaa i]Z [ZcXZ gZhi^c\ WgVX`Zih Figure 42dcidi]ZWVX`d[i]ZXVW^cZil^i]i]Zild B-"'*m&'[aVc\ZWdaih# 7gVX`Zih m' Figure 42#;ZcXZgZhi^c\WgVX`Zih^chiVaaZY# 8. >chiVaa i]Z ]VcYaZ li] -bb [aVi lVh]Zg dcid i]Zb^iZg\Vj\Z!Vhh]dlc^cFigure 43# =VcYaZ LVh]Zg Components and Hardware Needed: Qty 9jhi=dhZ)cdi^cXajYZY###############################& =dhZ8aVbeh)cdi^cXajYZY##########################' 9jhi8daaZXi^dcHnhiZbcdi^cXajYZY###############& Recommended CFM at Dust Port: 400 CFM Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must consider these variables: (1) CFM rating of the dust collector, (2) hose type and length between the dust collector and the machine, (3) number of branches or wyes, and (4) amount of other open lines throughout the system. Explaining how to calculate these variables is beyond the scope of this manual. Consult an expert or purchase a good dust collection "how-to" book. To connect a dust collection hose: 1. ;^i V ) Yjhi ]dhZ dkZg i]Z Yjhi edgi! Vh h]dlc ^c Figure 44! VcY i^\]ian hZXjgZ ^i ^c eaVXZl^i]V]dhZXaVbe# 2. Ij\i]Z]dhZidbV`ZhjgZ^iYdZhcdiXdbZ d[[# Note: A tight fit is necessary for proper performance. Figure 43#B^iZg\Vj\Z^chiVaaZY# 9. Ha^YZ i]Z b^iZg \Vj\Z ^cid i]Z I"hadi dc i]Z aZ[ih^YZd[i]ZWaVYZ0dghidgZ^idci]ZWgVX`" ZihcZVgi]ZWaVYZVc\aZ]VcYl]ZZa# 10. ;daadl i]Z ^chigjXi^dch ^c Dust Collection! Power Connection VcYTest Run!i]Zcegd" XZZYidFinal SetupidXdbeaZiZi]ZgZbV^c" ^c\VhhZbWanhiZeh# "'+" Figure 44.9jhi]dhZViiVX]ZYidYjhiedgi# <%+%*M&"+M&!<%+.+M".,MB[\#-$&& Power Connection 7Z[dgZ i]Z bVX]^cZ XVc WZ XdccZXiZY id i]Z edlZghdjgXZ!VcZaZXig^XVaX^gXj^ibjhiWZbVYZ VkV^aVWaZ i]Vi bZZih i]Z b^c^bjb heZX^[^XVi^dch \^kZc^c8^gXj^iGZfj^gZbZcih[dg''%KdcPage 10#>[VedlZgX^gXj^i]VhcdiWZZcegZeVgZY[dgi]Z bVX]^cZ!Ydi]Vicdl#IdZchjgZVhV[ZVcYXdYZ" Xdbea^VcihZije!lZhigdc\angZXdbbZcYi]ViVaa ZaZXig^XValdg`WZYdcZWnVfjVa^[^ZYZaZXig^X^Vc# G0605X1/G0606X1/G0696X/G0697X 220V Power Connection 1. GZbdkZi]Z_jcXi^dcWdmXdkZgdci]ZgZVgd[ i]ZXVW^cZi# 2. AddhZci]ZhigV^cgZa^Z[dci]ZWdiidbd[i]Z _jcXi^dcWdmh]dlc^cFigure45!i]Zc^chZgi i]Z ^cXdb^c\ edlZg l^gZh ^cid i]Z _jcXi^dc Wdm# HigV^cGZa^Z[ Figure 45.EdlZgXdccZXi^dc_jcXi^dcWdm# 3. 8dccZXii]Z^cXdb^c\edlZgl^gZhVcY\gdjcY l^gZidi]Zl^gZh^ci]Z_jcXi^dcWdmjh^c\l^gZ cjih!hZZFigures 46–47!i]ZclgVeZVX]d[ i]Zl^gZcjihVcYi]Z^ggZheZXi^kZl^gZhl^i] ZaZXig^XVaiVeZidhZXjgZi]Zb# 8dccZXi L^gZh l^i] L^gZ Cjih >cXdb^c\ EdlZgA^cZ 8dccZXi L^gZh l^i] L^gZ Cjih >cXdb^c\ EdlZgA^cZ Figure 47.<%+%+M&$<%+.,M^cXdb^c\edlZg l^gZhXdccZXiZYVi_jcXi^dcWdm# 4. I^\]iZci]ZhigV^cgZa^Z[dci]ZWdiidbd[i]Z _jcXi^dcWdmV\V^chii]ZXdcYj^i·cdiY^gZXian V\V^chi i]Z l^gZh·i]Zc gZ"^chiVaa i]Z XdkZg# AZVkZ V a^iiaZ haVX` ^c i]Z l^gZh ^ch^YZ i]Z _jcXi^dcWdm# G0606X1/G0697X Connection 440 Power =VgYl^gZhZijehgZfj^gZedlZghjeeana^cZhidWZ ZcXadhZY^ch^YZXdcYj^i!l]^X]^hhZXjgZanbdjci" ZY VcY XdchigjXiZY ^c VY]ZgVcXZ id Veea^XVWaZ ZaZXig^XVaXdYZh# 6 ]VgYl^gZ hZije [dg i]^h bVX]^cZ bjhi WZ Zfj^eeZY l^i] V adX`^c\ Y^hXdccZXi hl^iX] Vh V bZVch id Y^hXdccZXi i]Z edlZg Yjg^c\ VY_jhi" bZcihdgbV^ciZcVcXZ!l]^X]^hVine^XVagZfj^gZ" bZci [dg adX`"dji$iV\"dji hV[Zin egd\gVbh Xdb" bdcangZfj^gZYWnDH=6# Figure 4dcPage 11h]dlhVh^beaZY^V\gVbd[ V]VgYl^gZhZijel^i]VadX`^c\Y^hXdccZXihl^iX] WZilZZci]ZedlZghdjgXZVcYi]ZbVX]^cZ# 9jZ id i]Z XdbeaZm^in gZfj^gZY [dg eaVcc^c\! WZcY^c\!VcY^chiVaa^c\i]ZXdcYj^icZXZhhVgn[dg V ]VgYl^gZ hZije! i]^h ineZ d[ hZije XVc dcan WZ eZg[dgbZYWnVcZmeZg^ZcXZYZaZXig^X^Vc# Phase Converter Precaution I]ZedlZg[gdbi]ZbVcj[VXijgZYaZ\bVnYVb" V\Z ZaZXig^XVa XdbedcZcih ^[ XdccZXiZY id i]Z lgdc\^cXdb^c\edlZgiZgb^cVadcndjgbVX]^cZ# GZ[Zgidi]Ze]VhZXdckZgiZgcdi^XZdci]Zl^g^c\ Y^V\gVbdcPage 81[dgbdgZYZiV^a# Figure 46.<%+%*M&$<%+.+M^cXdb^c\edlZg l^gZhXdccZXiZYVi_jcXi^dcWdm# <%+%*M&"+M&!<%+.+M".,MB[\#-$&& "'," Test Run 8. >chZgi i]Z hl^iX] Y^hVWa^c\ adX` i]gdj\] i]Z \gZZcDCWjiidc!Vhh]dlc^cFigure 48# IZhigjcndjgbVX]^cZidbV`ZhjgZ^igjchegde" ZganVcY^hgZVYn[dggZ\jaVgdeZgVi^dc# I]Z iZhi gjc Xdch^hih d[ kZg^[n^c\ i]Z [daadl^c\/ & I]Z bdidg edlZgh je VcY gjch XdggZXian! ' i]Z hV[Zin Y^hVWa^c\ bZX]Vc^hb dc i]Z hl^iX] ldg`hXdggZXian!VcY(i]ZWaVYZijgchi]ZXdggZXi Y^gZXi^dci]ZbVX]^cZ^hcdil^gZYdjid[e]VhZ· <%+%+M$<%+.,Mdcan# >[! Yjg^c\ i]Z iZhi gjc! ndj XVccdi ZVh^an adXViZ i]ZhdjgXZd[VcjcjhjVacd^hZdgk^WgVi^dc!hide jh^c\ i]Z bVX]^cZ ^bbZY^ViZan! i]Zc gZk^Zl TroubleshootingdcPage 62# >[ndjhi^aaXVccdigZbZYnVegdWaZb!XdciVXidjg IZX]HjeedgiVi*,%*)+".++([dgVhh^hiVcXZ# To test run the machine: 1. BV`ZhjgZndj]VkZgZVYi]ZhV[Zin^chigjX" i^dchVii]ZWZ\^cc^c\d[i]ZbVcjVaVcYi]Vi i]ZbVX]^cZ^hhZijeegdeZgan# 2. BV`Z hjgZ Vaa iddah VcY dW_ZXih jhZY Yjg^c\ hZijeVgZXaZVgZYVlVn[gdbi]ZbVX]^cZ# 3. AdlZgi]ZWaVYZVaai]ZlVnYdlc# 4. 8]ZX`idbV`ZhjgZi]ZbVX]^cZ^hXdccZXi" ZYidi]ZedlZghdjgXZ#>[^i^hcdiXdccZXiZY! Yd hd cdl# GZ[Zg id Power Connection dc Page 27 [dg^chigjXi^dch# 5. GZbdkZi]Zhl^iX]Y^hVWa^c\adX`# 6. KZg^[ni]Vii]ZbVX]^cZ^hdeZgVi^c\XdggZXian WnegZhh^c\i]ZDCWjiidc# ·L]Zc deZgVi^c\ XdggZXian! i]Z bVX]^cZ gjch hbddi]an l^i] a^iiaZ dg cd k^WgVi^dc dg gjWW^c\cd^hZh# ·>ckZhi^\ViZVcYXdggZXihigVc\ZdgjcjhjVa cd^hZh dg k^WgVi^dch WZ[dgZ deZgVi^c\ i]Z bVX]^cZ [jgi]Zg# 6alVnh Y^hXdccZXi i]Z bVX]^cZ[gdbedlZgl]Zc^ckZhi^\Vi^c\dg XdggZXi^c\ediZci^VaegdWaZbh# AdX` DC7jiidc Figure 48.Hl^iX]Y^hVWa^c\adX`^chZgiZY^cidDC Wjiidc# 9. EgZhh i]Z \gZZc DC Wjiidc id iZhi i]Z Y^h" VWa^c\[ZVijgZdci]Zhl^iX]# ·>[ i]Z bVX]^cZ YdZh cdi hiVgi! i]Z hl^iX] Y^hVWa^c\ [ZVijgZ ^h ldg`^c\ Vh YZh^\cZY# 8dci^cjZidi]ZcZmihiZe# ·>[ i]Z bVX]^cZ hiVgih! ^bbZY^ViZan hide ^i# I]Zhl^iX]Y^hVWa^c\[ZVijgZ^hcdildg`^c\ XdggZXian# I]^h hV[Zin [ZVijgZ bjhi ldg` egdeZgan WZ[dgZ egdXZZY^c\ l^i] gZ\jaVg deZgVi^dch#8VaaIZX]Hjeedgi[dg]Zae# 10. Model G0606X1/G0697X Only: KZg^[n i]Vi i]Z edlZg ^h cdi XdccZXiZY dji d[ e]VhZ Wn hiVgi^c\$hidee^c\i]ZiVWaZhVlVcYYZiZgb^c" ^c\^[i]Zbdidgijgch^ci]ZXdggZXiY^gZXi^dc! jh^c\i]ZXg^iZg^VWZadl/ ·>[i]ZWaVYZijgchXadX`l^hZhiVcY^c\Vii]Z aZ[i[gdcih^YZd[i]ZiVWaZhVl!^i^hijgc^c\ ^ci]ZXdggZXiY^gZXi^dc# [ i]Z WaVYZ ijgch XdjciZgXadX`l^hZ VcY idlVgYi]ZWVX`d[i]ZhVlhiVcY^c\Vii]Z aZ[i[gdcih^YZd[i]ZiVWaZhVl!^i^hijgc^c\ ^ci]Zlgdc\Y^gZXi^dc# Hide i]Z iVWaZ hVl! Y^hXdccZXi i]Z edlZg hdjgXZ! VcY gZ[Zg id Correcting Phase Polarity dc Page 12 [dg YZiV^aZY ^chigjX" i^dchdcgZkZgh^c\i]Ze]VhZedaVg^in# 11. I]ZhVl^hcdlgZVYniddeZgViZ# 7. Ijgci]ZbVX]^cZOFF# "'-" <%+%*M&"+M&!<%+.+M".,MB[\#-$&& Final Setup I]ZgZbV^c^c\iVh`hgZfj^gZY[dgVhhZbWa^c\i]Z hVl ^cXajYZ i]Z [daadl^c\ hiZeh/ ^chiVaa^c\ i]Z iVWaZ^chZgiVcYXjii^c\Vhadi[dgi]ZWaVYZ!X]ZX`" ^c\ [ZcXZ eVgVaaZa^hb! ^chiVaa^c\ i]Z WaVYZ \jVgY! VcYXVa^WgVi^c\i]ZWaVYZVc\aZY^\^iVagZVYdji# To complete the remaining assembly steps: 1. 9>H8DCC:8IH6L;GDBEDL:G 2. >chiVaa VcY Xji i]Z iVWaZ ^chZgi! Vh ^chigjXiZY ^cCutting a Zero Clearance InsertdcPage 39!i]ZcegdXZZYidi]ZcZmihiZe# 3. KZg^[ni]Vii]Z[ZcXZ^heVgVaaZaidi]ZWaVYZ$ b^iZghadiVcYi]Vii]^hhZii^c\Y^YcdiX]Vc\Z Yjg^c\h]^ee^c\gZ[Zgid8aVbe^c\EgZhhjgZ VcYEVgVaaZa^hbdcPage 71#I]ZWaVYZlVh hZieVgVaaZal^i]i]Zb^iZghadiVii]Z[VXidgn· i]^hV[[ZXihl]Zi]Zgi]Z[ZcXZ^heVgVaaZal]Zc bdjciZYidi]ZiVWaZ# 4. >chiVaa i]Z WaVYZ \jVgY Vh ^chigjXiZY ^c >chiVaa^c\7aVYZ i ^h cdi V hjWhi^ijiZ [dg Y^hXdccZXi^c\ edlZg [gdb i]Z bVX]^cZ l]Zc VY_jhi^c\dghZgk^X^c\# 1. :mVb^cZh i]Z ldg`e^ZXZ id bV`Z hjgZ ^i ^h hj^iVWaZ[dgXjii^c\# EVYadX` H]V[i 2. 6Y_jhihi]ZWaVYZi^ai!^[cZXZhhVgn!idi]ZXdg" gZXiVc\aZd[i]ZYZh^gZYXji# 3. 6Y_jhih i]Z WaVYZ ]Z^\]i cd bdgZ i]Vc &¿) ]^\]Zgi]Vci]Zi]^X`cZhhd[i]Zldg`e^ZXZ# 4. 6Y_jhihi]Z[ZcXZidi]ZYZh^gZYl^Yi]d[Xji i]ZcadX`h^i^ceaVXZ# 5. 8]ZX`h i]Z dji[ZZY h^YZ d[ i]Z bVX]^cZ [dg egdeZg hjeedgi VcY id bV`Z hjgZ i]Z ldg`e^ZXZXVchV[ZaneVhhVaai]ZlVni]gdj\] i]ZWaVYZl^i]dji^ciZg[ZgZcXZ# 6. Ejih dc hV[Zin \aVhhZh VcY V gZhe^gVidg# AdXViZhejh]hi^X`h$WadX`h^[cZZYZY# 7. HiVgihi]ZhVl# 8. ;ZZYhi]Zldg`e^ZXZVaai]ZlVni]gdj\]i]Z WaVYZl]^aZbV^ciV^c^c\[^gbegZhhjgZdci]Z ldg`e^ZXZ V\V^chi i]Z iVWaZ VcY [ZcXZ! VcY `ZZe^c\ ]VcYh VcY [^c\Zgh dji d[ i]Z WaVYZ eVi]VcYVlVn[gdbi]ZWaVYZ# 9. Hidehi]ZbVX]^cZ^bbZY^ViZanV[iZgi]ZXji ^hXdbeaZiZ# DC $ HI6GI 7jiidc D;; $ HIDE EVYYaZ Figure 34.Hl^iX]Y^hVWaZYWnVeVYadX`# Children or untrained people can be seriously injured by this machine. This risk increases with unsupervised operation. To help prevent unsupervised operation, disable and lock the switch before leaving machine unattended! Place key in a wellhidden or secure location. NOTICE The padlock shaft diameter is important to the disabling function of the switch. With any padlock used to lock the switch, test the switch after installation to ensure that it is properly disabled. Figure 33.B^c^bjbadX`h]V[igZfj^gZbZcih# <%+%*M&"+M&!<%+.+M".,MB[\#-$&& "(&" Non-Through & Through Cuts Non-Through Cuts 6 cdc"i]gdj\] Xji ^h V hVl^c\ deZgVi^dc l]ZgZ i]ZWaVYZYdZhcdiegdigjYZVWdkZi]Zide[VXZd[ i]ZlddYhidX`!Vhh]dlc^ci]ZFigureWZadl# Figure 53.:mVbeaZd[Vcdc"i]gdj\]Xji# :mVbeaZh d[ cdc"i]gdj\] Xjih ^cXajYZ YVYdZh VcYgVWWZih#Cdc"i]gdj\]Xjih]VkZV]^\]Zgg^h` d[ ^c_jgn [gdb `^X`WVX` WZXVjhZ i]Z WaVYZ \jVgY bjhiWZgZbdkZY#=dlZkZg!i]Zg^k^c\`c^[ZBJHI WZ^chiVaaZYWZXVjhZ^ihi^aaegdk^YZhhdbZegdiZX" i^dc#L]ZcbV`^c\cdc"i]gdj\]Xjihl^i]VYVYd WaVYZ!YdcdiViiZbeiidXjii]Z[jaaYZei]^cdcZ eVhh#>chiZVY!iV`Zbjai^eaZa^\]ieVhhZhidgZYjXZ i]ZadVYdci]ZWaVYZ#6YVYdWaVYZhbVaaZgi]Vc &%"l^aagZfj^gZgZbdkVad[i]Zg^k^c\`c^[Z!WZXVjhZ Stock Inspection HdbZ ldg`e^ZXZh VgZ cdi hV[Z id Xji dg bVn gZfj^gZ bdY^[^XVi^dc WZ[dgZ i]Zn VgZ hV[Z id Xji# Before cutting, inspect all workpieces for the following: Material Type:I]^hbVX]^cZ^h^ciZcYZY[dg Xjii^c\ cVijgVa VcY bVc"bVYZ lddY egdY" jXih! aVb^cViZ XdkZgZY lddY egdYjXih! VcY hdbZeaVhi^Xh#8jii^c\YgnlVaadgXZbZci^i^djh WVX`ZgWdVgYXgZViZhZmigZbZan[^cZYjhiVcY bVn gZYjXZ i]Z a^[Z d[ i]Z bdidg WZVg^c\h# I]^hbVX]^cZ^hCDIYZh^\cZYidXjibZiVa! \aVhh!hidcZ!i^aZ!ZiX#0Xjii^c\i]ZhZbViZg^Vah l^i]ViVWaZhVl\gZVian^cXgZVhZhi]Zg^h`d[ ^c_jgnVcYYVbV\Zidi]ZhVldgWaVYZ# Foreign Objects: CV^ah! hiVeaZh! Y^gi! gdX`h VcY di]Zg [dgZ^\c dW_ZXih VgZ d[iZc ZbWZY" YZY ^c lddY# L]^aZ Xjii^c\! i]ZhZ dW_ZXih XVc WZXdbZ Y^hadY\ZY VcY ]^i i]Z deZgVidg! XVjhZ `^X`WVX`! dg WgZV` i]Z WaVYZ! l]^X] b^\]i i]Zc [an VeVgi# 6alVnh k^hjVaan ^cheZXi ndjg ldg`e^ZXZ [dg i]ZhZ ^iZbh# >[ i]Zn XVc»i WZgZbdkZY!9DCDIXjii]Zldg`e^ZXZ# s Large/Loose Knots: AddhZ `cdih XVc WZXdbZ Y^hadY\ZY Yjg^c\ i]Z Xjii^c\ deZgV" i^dc# AVg\Z `cdih XVc XVjhZ `^X`WVX` VcY bVX]^cZ YVbV\Z# 8]ddhZ ldg`e^ZXZh i]Vi Ydcdi]VkZaVg\Z$addhZ`cdihdgeaVcV]ZVY idVkd^YXjii^c\i]gdj\]i]Zb# s Wet or “Green” Stock:8jii^c\lddYl^i]V bd^hijgZXdciZcidkZg'%XVjhZhjccZXZh" hVgnlZVgdci]ZWaVYZh!^cXgZVhZhi]Zg^h`d[ `^X`WVX`!VcYn^ZaYheddggZhjaih# Excessive Warping:Ldg`e^ZXZhl^i]ZmXZh" h^kZXjee^c\!Wdl^c\!dgil^hi^c\VgZYVc\Zg" djh id Xji WZXVjhZ i]Zn VgZ jchiVWaZ VcY bVnbdkZjcegZY^XiVWanl]ZcWZ^c\Xji# Minor Warping:Ha^\]ianXjeeZYldg`e^ZXZh XVc WZ hV[Zan hjeedgiZY l^i] XjeeZY h^YZ [VX^c\ i]Z iVWaZ dg [ZcXZ0 ]dlZkZg! ldg`" e^ZXZhhjeedgiZYdci]ZWdlZYh^YZl^aagdX` Yjg^c\i]ZXji!l]^X]XdjaYXVjhZ`^X`WVX`# Through Cuts 6i]gdj\]Xji^hVhVl^c\deZgVi^dc^cl]^X]i]Z ldg`e^ZXZ^hXdbeaZiZanhVlci]gdj\]!Vhh]dlc ^ci]ZFigureWZadl#:mVbeaZhd[i]gdj\]XjihVgZ g^eXjih!XgdhhXjih!b^iZgXjih!VcYWZkZaZYXjih# I]ZWaVYZ\jVgYVhhZbWanBJHIWZjhZYl]Zc eZg[dgb^c\i]gdj\]Xjih# Figure 54.:mVbeaZd[Vi]gdj\]XjiWaVYZ \jVgYcdih]dlc[dg^aajhigVi^kZXaVg^in# "('" <%+%*M&"+M&!<%+.+M".,MB[\#-$&& Blade Requirements I]Z hegZVYZg$g^k^c\ `c^[Z ^cXajYZY l^i] i]^h bVX]^cZ ^h %#%. '#(bb i]^X` VcY ^h dcan YZh^\cZY[dg&'Y^VbZiZgWaVYZh# L]Zc X]ddh^c\ V bV^c WaVYZ! bV`Z hjgZ i]Z WaVYZ h^oZ bZZih i]Z gZfj^gZbZcih a^hiZY WZadl# I]Zi]^X`cZhhd[i]ZWaVYZWdYnVcYiZZi]XVcWZ bZVhjgZYl^i]XVa^eZghdgVcnegZX^h^dcbZVhjg" ^c\YZk^XZ# Blade Size Requirements: 7dYnI]^X`cZhh/%#%,)¶%#%-' .bb¶'#&bb @Zg[ Iddi] I]^X`cZhh/ %#&&)¶%#&'' '#.bb¶(#&bb Blade Selection I]^h hZXi^dc dc WaVYZ hZaZXi^dc ^h Wn cd bZVch XdbegZ]Zch^kZ# 6alVnh [daadl i]Z hVl WaVYZ bVcj[VXijgZgh gZXdbbZcYVi^dch id ZchjgZ hV[Z VcYZ[[^X^ZcideZgVi^dcd[ndjgiVWaZhVl# Ripping Blade Features: 7Zhi[dgXjii^c\l^i]i]Z\gV^c '%")%iZZi] ;aVi"ide\gdjcYiddi]egd[^aZ AVg\Z\jaaZih[dgaVg\ZX]^egZbdkVa ;aVi Ide 7aVYZ Crosscut blade features: 7Zhi[dgXjii^c\VXgdhhi]Z\gV^c +%"-%iZZi] 6aiZgcViZideWZkZaiddi]egd[^aZ HbVaa]dd`Vc\aZVcYVh]Vaadl\jaaZi 6aiZgcViZ Ide 7ZkZa Figure 56. 8gdhhXjii^c\WaVYZ# Combination blade features: 9Zh^\cZYidXjiWdi]l^i]VcYVXgdhh\gV^c )%"*%iZZi] 6aiZgcViZ ide WZkZa VcY [aVi! dg VaiZgcViZ ide WZkZaVcYgV`Zgiddi]egd[^aZ IZZi]VgZVggVc\ZY^c\gdjeh H8DCC:8IH6L;GDBEDL:G 2. GZbdkZi]ZiVWaZ^chZgiVcYWaVYZ\jVgY$g^k" ^c\`c^[Z!YZeZcY^c\dcl]Vi^h^chiVaaZY# Ig^eaZ 8]^e 7aVYZ 3. JhZi]ZVgWdglgZcX]ZhidaddhZcVcYgZbdkZ i]Z VgWdg cji! [aVc\Z! VcY WaVYZ# Note: The arbor nut has right hand threads; turn it counterclockwise to loosen. Figure 58. AVb^cViZWaVYZ# Thin Kerf Blade: 6 WaVYZ l^i] i]^ccZg `Zg[ i]Vc VhiVcYVgYWaVYZ#H^cXZi]ZhegZVYZg$g^k^c\`c^[Z ^cXajYZYl^i]i]^hiVWaZhVl^hh^oZY[dghiVcYVgY WaVYZh! i]^c `Zg[ WaVYZh XVccdi WZ jhZY dc i]^h hVl jcaZhh i]Zn bZZi i]Z Blade Requirements heZX^[^ZY ^c i]^h bVcjVa0 di]Zgl^hZ! i]Zn l^aa ^cXgZVhZi]Zg^h`d[`^X`WVX`# Figure 60.AddhZc^c\VgWdgcji# 4. Dado Blades Stacked Dado Blade (see below): Bjai^eaZ WaVYZhVgZhiVX`ZYid\Zi]ZgidXdcigdai]ZXjii^c\ l^Yi]# HiVX`ZY YVYd WaVYZh VgZ bdgZ ZmeZch^kZ i]VcldWWaZWaVYZh!Wjiine^XVaanegdYjXZ]^\]Zg fjVa^ingZhjaih# Ha^YZi]ZWaVYZdkZgi]ZVgWdg l^i]i]ZiZZi] [VX^c\ i]Z [gdci d[ i]Z hVl! Vh h]dlc ^c Figure 61. Wobble Dado Blade:6h^c\aZWaVYZbdjciZYVi Vha^\]iVc\aZdcVcVgWdg]jW#I]ZWaVYZVc\aZ^h VY_jhiVWaZdci]Z]jW!VcYi]Zl^Yi]d[i]ZYVYd Xji^hXdcigdaaZYWni]ZVc\aZhZii^c\d[i]ZWaVYZ# Figure 61.:mVbeaZd[XdggZXiWaVYZY^gZXi^dc VcYWaVYZXdbedcZcih^chiVaaVi^dcdgYZg# 5. Figure 59. HiVX`ZYYVYdWaVYZ# GZ"^chiVaai]ZVgWdg[aVc\ZVcYi]ZVgWdgcji! i]Zci^\]iZci]ZbV\V^chii]ZWaVYZl^i]i]Z lgZcX]Zh^cXajYZYl^i]i]ZhVl!Vhh]dlc^c Figure 60#9DCDIdkZgi^\]iZc# 6. GZ^chiVaai]ZWaVYZ\jVgY$g^k^c\`c^[ZVcYi]Z iVWaZ^chZgi# "()" <%+%*M&"+M&!<%+.+M".,MB[\#-$&& Blade Guard Assembly I]Z iZgb WaVYZ \jVgY gZ[Zgh id i]Z VhhZbWan i]ViXdch^hihd[i]ZXaZVgedanXVgWdcViZh]^ZaY!i]Z hegZVYZg! VcY i]Z Vci^"`^X`WVX` eVlah dc ZVX] h^YZ d[ i]Z hegZVYZg Figure 62# :VX] d[ i]ZhZ XdbedcZcih]Vh^bedgiVcihV[Zin[jcXi^dch# In order to work properly, the spreader cannot be bent or misaligned with the blade. If the spreader gets accidentally bent, take the time to straighten it or just replace it. Using a bent or misaligned spreader will increase the risk of kickback! Refer to Page 68 to check or adjust alignment if necessary. Installing Blade Guard & Spreader 8aZVgH]^ZaY HegZVYZg 1. 9>H8DCC:8IH6L;GDBEDL:G 2. GZbdkZi]ZiVWaZ^chZgi# 6ci^"@^X`WVX`EVla 3. >chZgii]ZhegZVYZg^cidi]ZWgVX`ZihadiVcY i^\]iZci]ZadX``cdWh]dlc^cFigure63 id hZXjgZi]ZhegZVYZg# Figure 62.7aVYZ\jVgYVhhZbWanXdbedcZcih# Guard I]ZXaZVgedanXVgWdcViZ\jVgYVaadlhi]ZdeZgV" idg id hZZ i]Z WaVYZ Xji i]Z ldg`e^ZXZ Yjg^c\ deZgVi^dc# I]^h \jVgY ^h YZh^\cZY id a^[i Vh i]Z ldg`e^ZXZ^hejh]ZY^cidi]ZWaVYZVcYgZbV^c^c XdciVXi l^i] i]Z ldg`e^ZXZ i]gdj\]dji i]Z Zci^gZ Xji# AdX`@cdW I]Z\jVgYgZYjXZh^c_jgng^h`Wnegdk^Y^c\VWVg" g^Zg VgdjcY i]Z WaVYZ i]Vi egZkZcih VXX^YZciVa XdciVXiVcYXdciV^ch[an^c\lddYX]^eh# Figure 63#AdXVi^dcidhZXjgZWaVYZ\jVgY# 4. Id ZchjgZ i]Vi i]Z\jVgYYdZh^ih_dWZ[[ZXi^kZan! ^i bjhi ValVnh WZ ^c i]Z YdlclVgY edh^i^dc V\V^chi i]Z iVWaZ Yjg^c\ ^YaZ deZgVi^dc! VcY i]Z ]^c\Z bZX]Vc^hb bjhi WZ bV^ciV^cZY ^c \ddY ldg`^c\ XdcY^i^dc hd i]Z \jVgY XVc [gZZan e^kdi je VcY Ydlc id VXXdbbdYViZ i]Z ]Z^\]i d[ i]Z ldg`e^ZXZVcYgZijgcidi]ZiVWaZhjg[VXZ# Ij\i]ZhegZVYZgjeidkZg^[n^i^hadX`ZY# 5. A^[ii]ZWaVYZ\jVgYXdkZg_jhiZcdj\]idha^YZ i]Z iVWaZ ^chZgi ^cid i]Z iVWaZ hadi dkZg i]Z WaVYZ!i]ZchZXjgZi]Z^chZgil^i]i]Z`cdWdc i]Z[gdcid[i]Z^chZgi# Spreader I]Z hegZVYZg ^h V bZiVa eaViZ i]Vi egZkZcih i]Z cZlanXji`Zg[d[i]Zldg`e^ZXZ[gdbe^cX]^c\i]Z WVX`h^YZd[i]ZWaVYZ!XVjh^c\`^X`WVX`# I]Z hegZVYZg Vahd VXih Vh V WVgg^Zg WZ]^cY i]Z WaVYZ id h]^ZaY ]VcYh [gdb WZ^c\ ejaaZY ^cid i]Z WaVYZ^[`^X`WVX`dXXjgh# <%+%*M&"+M&!<%+.+M".,MB[\#-$&& "(*" I]Z WaVYZ \jVgY! l]Zc egdeZgan ^chiVaaZY! h]djaY add` a^`Z Figure 64 VcY h]djaY e^kdi [gZZan hd ^i idjX]Zh i]Z iVWaZ hjg[VXZ ^c i]Z Ydlc edh^i^dc# >i h]djaY Vahd hl^c\ je ]^\] Zcdj\]idVXXdbbdYViZi]Zldg`e^ZXZ# ·>[ i]Z hegZVYZg$g^k^c\ `c^[Z ^h cdi ^ch^YZ i]Z Va^\cbZci odcZ VcY cdi eVgVaaZa l^i] i]Z WaVYZ! i]Zc ^i cZZYh id WZ VY_jhiZY# EgdXZZYid6Y_jhi^c\6a^\cbZci"dcPage 68# ·>[ i]Z hegZVYZg$g^k^c\ `c^[Z ^h cdi eVgVaaZa l^i]i]ZWaVYZ!^ibVnWZWZci#EgdXZZYid 8]ZX`^c\6a^\cbZci"dcPage 68idYZiZg" b^cZ^[i]ZhegZVYZg$g^k^c\`c^[Z^hWZci# Anti-Kickback Pawls 6ci^"`^X`WVX`eVlahVaadli]Zldg`e^ZXZidigVkZa ^c dcan dcZ Y^gZXi^dc# >[ i]Z ldg`e^ZXZ bdkZh WVX`lVgYh!hjX]Vh[gdb`^X`WVX`!i]ZeVlahl^aa Y^\^cidi]Zldg`e^ZXZidhadldghide^i# @cdW Figure 64.7aVYZ\jVgYVcY^chZgi^chiVaaZY# 6. 8]ZX` id bV`Z hjgZ i]Z WaVYZ ^h .% id i]Z iVWaZ#;daadlHZii^c\.%Hide7dai^chigjX" i^dchdc Page 64# 7. Hl^c\dcZh^YZd[i]ZWaVYZ\jVgYjeVcYdji d[i]ZlVn# 8. L]^aZ a^[i^c\ je dc i]Z g^\]i hegZVYZg eVla! eaVXZ V higV^\]iZY\Z V\V^chi i]Z WaVYZ VcY i]ZhegZVYZg# L]Zc egdeZgan Va^\cZY! i]Z hegZVYZg$g^k^c\ `c^[Zl^aaWZ^ci]Z6a^\cbZciOdcZ!h]dlc ^c Figure 65! VcY l^aa WZ eVgVaaZa l^i] i]Z WaVYZ# 6a^\cbZci OdcZ HigV^\]iZY\Z Figure 65.HegZVYZg$g^k^c\`c^[ZVa^\cbZciodcZ# "(+" Note: The right pawl is designed to tilt slightly away from the blade guard assembly to prevent the pawl from catching in the table insert. @cdW EVla Figure66#EVlah^cgZijgcedh^i^dc# >[ i]Z eVlah [V^a id gZijgc id i]Z Wdiidb edh^i^dc! i]Ze^kdiheg^c\bVn]VkZWZZcY^hadY\ZYdgWgd" `ZcVcYl^aacZZYidWZ[^mZY$gZeaVXZY# HegZVYZgdg G^k^c\@c^[Z 7aVYZ Id ldg` egdeZgan! i]Z eVlah bjhi gZijgc id i]Z^g Wdiidb"bdhi edh^i^dc V[iZg e^kdi^c\! Vh h]dlc ^c Figure 66# Removing Pawls Ndjb^\]igZbdkZi]ZeVlah^[ndjVgZXdcXZgcZY VWdji i]Zb hXgViX]^c\ V YZa^XViZ ldg`e^ZXZ! dg ^[ ndj WZa^ZkZ i]Vi i]Zn l^aa dWhigjXi V cVggdl ldg`e^ZXZVcYXVjhZ[ZZY^c\Y^[[^Xjaindgadhhd[ Xdcigda# JhZndjgWZhi_jY\bZciWZ[dgZgZbdk^c\ i]ZeVlah!Vhi]ZnVgZegdk^YZY[dgndjghV[Zin# <%+%*M&"+M&!<%+.+M".,MB[\#-$&& We do not recommend removing the pawls during normal operations unless absolutely necessary. In most situations, removing the pawls will increase your risk of serious personal injury in the event of kickback. Re-installing Pawls 1. AddhZci]Z`cdWdcided[i]ZhegZVYZg!i]Zc gZbdkZi]ZWaVYZ\jVgY# 2. Ha^YZ i]Z e^c ^c i]Z eVla WadX` ^cid i]Z hZX" dcY\gddkZ[gdbi]Z[gdcid[i]ZhegZVYZg!Vh h]dlc^cFigure 68# i^hV bZiVaeaViZi]ViegZkZcihi]ZcZlanXjildg`e^ZXZ [gdbe^cX]^c\i]ZWVX`h^YZd[i]ZWaVYZVcYXVjh" ^c\`^X`WVX`# I]Z`ZnY^[[ZgZcXZWZilZZci]ZhegZVYZgVcYi]Z g^k^c\ `c^[Z ^h i]Vi i]Z g^k^c\ `c^[Z bdjcih WZadl i]ZWaVYZh]^\]Zhied^cid[gdiVi^dc!Vhh]dlc^c Figure 69# B^c^bjb&bb BVm^bjb*bb =Z^\]i9^[[ZgZcXZ Figure 69.=Z^\]iY^[[ZgZcXZWZilZZcg^k^c\`c^[Z VcYWaVYZ# I]Z]Z^\]iY^[[ZgZcXZWZilZZci]Zg^k^c\`c^[ZVcY i]Z WaVYZ Vaadlh i]Z ldg`e^ZXZ id eVhh dkZg i]Z WaVYZYjg^c\cdc"i]gdj\]Xjihi]dhZ^cl]^X]i]Z WaVYZYdZhcdiXjiVaai]ZlVni]gdj\]i]Zi]^X`" cZhhd[i]Zldg`e^ZXZ# I]Zg^k^c\`c^[ZVXihVhVWVgg^ZgWZ]^cYi]ZWaVYZ id gZYjXZ i]Z g^h` d[ ]VcYh WZ^c\ ejaaZY ^cid i]Z WaVYZ^[`^X`WVX`dXXjgh# I]Z g^k^c\ `c^[Z bjhi WZ `Zei l^i]^c i]Z gVc\Z h]dlc^cFigure 70#;dgi]VigZVhdc!V&'WaVYZ ^hgZfj^gZY[dgdeZgVi^dchi]VijhZVg^k^c\`c^[Z# To ensure that the riving knife works safely, it MUST be aligned with and correctly adjusted to the blade. Refer to Page 68 to check or adjust the riving knife alignment. How to Install the Riving Knife I]Zg^k^c\`c^[Z^h^chiVaaZY^cVh^b^aVgbVccZg idi]ZWaVYZ\jVgYVcYhegZVYZg#GZ[ZgidBlade Guard dcPage35[dg^chiVaaVi^dc^chigjXi^dch# When to Use the Riving Knife JhZi]Zg^k^c\`c^[Z[dgVaacdc"i]gdj\]XjihbVYZ l^i] V hiVcYVgY iVWaZ hVl WaVYZ ^#Z#! YVYdZh dg gVWWZi Xjih! VcY l]Zc jh^c\ V iZcdc^c\ _^\! dg l]Zcjh^c\V&'Y^VbZiZgYVYdWaVYZ# 6ahd!jhZi]Zg^k^c\`c^[Z[dgi]dhZheZX^VadeZgV" i^dch l]ZgZ i]Z WaVYZ \jVgY dg ^ih XdbedcZcih \Zi^ci]ZlVnd[hV[ZdeZgVi^dc!hjX]Vhl^i]kZgn cVggdlXjih# When Not to Use the Riving Knife 9d cdi jhZ i]Z g^k^c\ `c^[Z l^i] V YVYd WaVYZ i]Vi]VhVY^VbZiZghbVaaZgi]Vc&'^cY^VbZiZg# Di]Zgl^hZ!i]Zg^k^c\`c^[Z]Z^\]il^aaZmXZZYi]Z WaVYZ]Z^\]iVcYi]Zldg`e^ZXZl^aa]^ii]Zg^k^c\ `c^[Z Yjg^c\ i]Z Xji! [dgX^c\ i]Z deZgVidg ^cid V YVc\Zgdjh h^ijVi^dc d[ ign^c\ id ijgc i]Z hVl d[[ l^i]i]Zldg`e^ZXZhijX`]Va[lVni]gdj\]i]ZXji# >cVYY^i^dc!Vai]dj\]^i^hedhh^WaZidjhZi]Zg^k" ^c\`c^[Z[dgi]gdj\]Xjii^c\deZgVi^dch!i]ZWaVYZ \jVgY VhhZbWan d[[Zgh [Vg bdgZ ^c_jgn egdiZXi^dc VcYg^h`gZYjXi^dci]Vci]Zg^k^c\`c^[Z#I]ZgZ[dgZ! we strongly recommendi]VindjjhZi]ZWaVYZ \jVgY VhhZbWan ^chiZVY d[ i]Z g^k^c\ `c^[Z [dg i]gdj\]Xjih# Ide9^hiVcXZ B^c^bjb(bb BVm^bjb-bb 7diidb9^hiVcXZ B^c^bjb(bb BVm^bjb-bb Figure70#6aadlVWaZideVcYWdiidbY^hiVcXZh WZilZZcg^k^c\`c^[ZVcYWaVYZ# "(-" <%+%*M&"+M&!<%+.+M".,MB[\#-$&& Cutting a Zero Clearance Insert 8aVbeh 6oZgdXaZVgVcXZ^chZgi^hegdk^YZYl^i]i]ZiVWaZ hVl id gZYjXZ ldg`e^ZXZ iZVg dji VcY ^cXgZVhZ jhZghV[Zin#I]Z^chZgiXVcWZXjhidb^oZYid[^iV heZX^[^XWaVYZ]Z^\]idgWaVYZVc\aZ[dgi]ZVeea^" XVWaZXjii^c\deZgVi^dc# >chZgi 'I]^X`7dVgY Figure 72.HZXjg^c\^chZgil^i]WdVgYVcY XaVbeh# To install the zero clearance insert: 1. 2. 3. 9>H8DCC:8IH6L;GDBEDL:G 8]ZX` id bV`Z hjgZ i]Z WaVYZ ^h egdeZgan ^chiVaaZY gZ[Zg id i]Z ^chigjXi^dch ^c Blade Installation dcPage 34# 6. HZii]ZWaVYZVc\aZVi%# Suggestion/ To retain the zero clearance ability of the insert included with this saw, we recommend only raising the blade into the insert at 90° during the following step. >chiVaa i]Z iVWaZ ^chZgi! Vh h]dlc ^c Figure 71# ·>[ ndj cZZY V oZgd XaZVgVcXZ ^chZgi [dg XdbedjcYXjih!^chiVaaVcdei^dcVae]Zcda^X oZgdXaZVgVcXZiVWaZ^chZgi!BdYZaI'&-,. gZ[ZgidPage 58 [dgZVX]Vc\aZYXji!i]Zc egdXZZYidStep 7. GZVg DeZc^c\ ;gdci d[HVl HZiHXgZlh ·>[ndjeaVcidjhZVYVYdWaVYZidXjigVW" WZih dg YVYdh! ^chiVaa i]Z dei^dcVa YVYd iVWaZ^chZgi!BdYZaI'&-,-hZZPage 58# ·>[ndjYdcdigZfj^gZndjg^chZgiid]VkZV oZgdXaZVgVcXZ[^i!ZheZX^Vaan^[ndjcZZYid bV`ZVgVc\Zd[XdbedjcYXjih!ndjXVc bdY^[n i]Z ^chZgi ^cXajYZY l^i] i]^h hVl# 8dci^cjZl^i]Step 7!i]ZcgdjiZi]ZjcYZg" h^YZd[i]ZWaVYZ"Xjihadiidi]ZhVbZl^Yi] Vhi]ZgZVgdeZc^c\hZZFigure 71# AdX`@cdW Figure 71.>chZgi`cdW^cadX`edh^i^dc# 4. 6Y_jhi i]Z iVWaZ ^chZgi hZi hXgZlh l^i] V '#*bb]ZmlgZcX]idbV`ZhjgZi]Z^chZgi^h [ajh]l^i]i]ZiVWaZjhZVhigV^\]iZY\ZVhV \j^YZ!i]Zcijgci]ZadX``cdWidhZXjgZi]Z ^chZgi# 5. 8ZciZgVWdVgYViaZVhi'i]^X`VcYZfjVaid i]Z aZc\i] d[ i]Z iVWaZ dkZg i]Z gZVg deZc" ^c\ d[ i]Z ^chZgi! i]Zc hZXjgZ ^i l^i] XaVbeh Vi Wdi] ZcYh! Vh h]dlc ^c Figure 72# I]^h l^aa egdk^YZ ZmigV hjeedgi [dg i]Z ^chZgi VcY gZYjXZiZVgdjil]ZcXjii^c\# 7. 8dccZXi i]Z hVl id edlZg# @ZZe ]VcYh d[[ d[iVWaZide!YdcdihiVcYY^gZXianWZ]^cYi]Z WaVYZeVi]!VcYlZVgZnZegdiZXi^dc# 8. Ijgci]ZhVlON!i]ZchadlangV^hZi]ZWaVYZ idi]ZbVm^bjb]Z^\]ii]Vil^aaWZjhZYYjg" ^c\cdgbVadeZgVi^dch# 9. Ijgci]ZhVlOFF!adlZgi]ZWaVYZXdbeaZiZ" an!i]ZcgZbdkZi]ZWdVgYVcYXaVbeh# 10. >chiVaa i]Z WaVYZ \jVgY gZ[Zg id >chiVaa^c\ 7aVYZ cbVc"bVYZbViZg^VahhjX] VhB9;dgeanlddY!g^ee^c\h^beanbZVchXjii^c\ aZc\i]l^hZ# 10. JhZ V ejh] hi^X` id [ZZY i]Z ldg`e^ZXZ i]gdj\] i]Z hVl WaVYZ! Vh h]dlc ^c Figure 73!jci^ai]Zldg`e^ZXZ^hXdbeaZiZanWZndcY i]ZhVlWaVYZ# Serious injury can be caused by kickback. Kickback is a high-speed expulsion of stock from the table saw toward an operator. The operator or bystanders may be struck by flying stock, or the operator’s hands can be pulled into the blade during kickback. To make a rip cut: 1. GZk^Zl Preventing Kickback dc Page 8 VcY iV`Z i]Z cZXZhhVgn egZXVji^dch id egZ" kZci`^X`WVX`# 2. >[jh^c\cVijgValddY!_d^cidcZadc\ZY\Zd[ i]Zldg`e^ZXZdcV_d^ciZg# 3. Figure 73. Ine^XVag^ee^c\deZgVi^dc# Turn OFF the saw and allow the blade to come to a complete stop before removing the cut-off piece. Failure to follow this warning could result in serious personal injury. 9>H8DCC:8IH6L;GDBEDL:G 4. :chjgZi]Vii]ZWaVYZ\jVgYVcYhegZVYZg^h ^chiVaaZY# 5. HZi i]Z [ZcXZ id i]Z YZh^gZY l^Yi] d[ Xji dc i]ZhXVaZ# 6. 6Y_jhi i]Z WaVYZ ]Z^\]i hd i]Z ]^\]Zhi hVl iddi] egdigjYZh cd bdgZ i]Vc &¿) VWdkZ i]Z ldg`e^ZXZ# 7. HZijehV[ZinYZk^XZhhjX]Vh[ZVi]ZgWdVgYh dgdi]ZgVci^"`^X`WVX`YZk^XZh# Keep the blade guard installed and in the down position. Failure to do this could result in serious personal injury or death. 8. GdiViZ i]Z WaVYZ Wn ]VcY id bV`Z hjgZ ^i YdZh cdi XdbZ ^cid XdciVXi l^i] Vcn d[ i]Z hV[ZinYZk^XZh# 9. 8dccZXii]ZhVlidi]ZedlZghdjgXZ!ijgc^i ON,VcYVaadl^iidgZVX][jaaheZZY# ")%" Note: The jointed edge of the workpiece must slide against the fence during the cutting operation. <%+%*M&"+M&!<%+.+M".,MB[\#-$&& Crosscutting Miter Cuts 8gdhhXjii^c\bZVchXjii^c\VXgdhhi]Z\gV^cd[V cVijgValddYldg`e^ZXZ#>cbVc"bVYZbViZg^Vah! hjX]VhB9;dgeanlddY!XgdhhXjii^c\bZVchXji" i^c\VXgdhhi]Zl^Yi]d[i]Zldg`e^ZXZ# 6b^iZg^hVcVc\aZYXgdhhXji#B^iZghVgZjhjVaan Xji ^c i]Z hVbZ bVccZg Vh XgdhhXjih! jh^c\ i]Z b^iZg \Vj\Z VcY V egZYZiZgb^cZY bVg` dc i]Z ldg`e^ZXZ# To make a crosscut using the miter gauge: To perform a miter cut: 1. 9>H8DCC:8IH6L;GDBEDL:G 1. 9>H8DCC:8IH6L;GDBEDL:G 2. :chjgZ i]Vi i]Z WaVYZ \jVgY$hegZVYZg ^h ^chiVaaZY# 2. :chjgZ i]Vi i]Z WaVYZ \jVgY$hegZVYZg ^h ^chiVaaZY# 3. BdkZ i]Z g^e [ZcXZ Vh^YZ VcY edh^i^dc i]Z b^iZg\Vj\Z!VY_jhiZYid.%!^cVb^iZghadi# 4. 6Y_jhii]ZWaVYZ]Z^\]ihdi]ZiZZi]egdigjYZ cdbdgZi]Vc&¿)VWdkZi]Zldg`e^ZXZ# 5. Ha^YZ i]Z b^iZg \Vj\Z cZVg i]Z WaVYZ VcY VY_jhii]Zldg`e^ZXZhdi]ZWaVYZl^aaXjidc i]ZlVhiZh^YZd[i]Za^cZ# 3. 9ZiZgb^cZi]ZVc\aZd[ndjgXji#>[i]ZVc\aZ cZZYhidWZkZgnegZX^hZ!jhZVegdigVXidgid hZii]Zb^iZg\Vj\Zidi]ZWaVYZ# 4. EaVXZ i]Z [VXZ d[ i]Z b^iZg \Vj\Z V\V^chi i]ZZY\Zd[i]Zldg`e^ZXZVcYeaVXZi]ZWVg VXgdhh i]Z [VXZ d[ i]Z ldg`e^ZXZ# JhZ i]Z WVgVhV\j^YZidbVg`ndjgXji!Vhh]dlc^c Figure 75# 6. Eaj\^ci]ZiVWaZhVl!ijgc^iON,VcYVaadl^i idgZVX][jaaheZZY# 7. =daY i]Z ldg`e^ZXZ [^gban V\V^chi i]Z [VXZ d[ i]Z b^iZg \Vj\Z Figure 74! VcY ZVhZ ^i i]gdj\]i]ZWaVYZjci^ai]Zldg`e^ZXZ^hXdb" eaZiZaneVhii]ZhVlWaVYZ# Figure 75.:mVbeaZd[bVg`^c\b^iZga^cZ# Figure 74. Ine^XVaXgdhhXjii^c\deZgVi^dc# Turn OFF the saw and allow the blade to come to a complete stop before removing the cut-off piece. Failure to follow this warning could result in serious personal injury <%+%*M&"+M&!<%+.+M".,MB[\#-$&& 5. EaVXZi]Zb^iZg\Vj\ZWVX`^cidi]ZhadiVcY ]daY i]Z ldg`e^ZXZ [^gban V\V^chi i]Z b^iZg \Vj\Z WdYn# Ha^YZ i]Z b^iZg \Vj\Z cZVg i]Z WaVYZVcYVY_jhii]Zldg`e^ZXZhdi]ZWaVYZ l^aaXjidci]ZlVhiZh^YZd[i]Za^cZ# 6. EgdXZZYidbV`Zi]ZXji^ci]ZhVbZbVccZg Vh YZhXg^WZY ^c i]Z Crosscutting ^chigjX" i^dch# ")&" Blade Tilt/Bevel Cuts Installing a Dado Blade 1. 9>H8DCC:8IH6L;GDBEDL:G L]Zci]ZWaVYZi^aihideWdaihVgZegdeZganVY_jhi" ZY Vh YZhXg^WZY dc Page 64! i]Z WaVYZ i^ai ]VcYl]ZZaVaadlhi]ZdeZgVidgidi^aii]ZWaVYZid i]Z aZ[i! WZilZZc % VcY )*# I]^h ^h jhZY bdhi d[iZc l]Zc Xjii^c\ WZkZah! XdbedjcY b^iZgh dg X]Vb[Zgh# Figure 76 h]dlh Vc ZmVbeaZ d[ i]Z WaVYZl]Zci^aiZYid)*# 2. GZbdkZ i]Z iVWaZ ^chZgi! i]Z WaVYZ \jVgY VhhZbWandgg^k^c\`c^[Z!VcYi]ZhVlWaVYZ# 3. 6Y_jhi i]Z l^Yi] d[ i]Z YVYd WaVYZ hnhiZb VXXdgY^c\ id i]Z YVYd WaVYZ bVcj[VXijgZg»h ^chigjXi^dch!i]Zc^chiVaa^idci]ZVgWdg# 4. >chiVaai]ZYVYdiVWaZ^chZgi# Figure 76#7aVYZi^aiZYid)*[dgWZkZaXjii^c\dc Vine^XVaiVWaZhVl# Dado blades have a higher risk of kickback than normal blades because their larger size applies stronger forces to the workpiece. This risk increases relative to the depth and width of the cut. To minimize your risk of serious personal injury, ensure that stock is flat and straight, and make multiple light cuts (rather than one deep cut) to achieve the desired cutting depth. Dado Cutting 8dbbdcan jhZY ^c [jgc^ijgZ _d^cZgn! V YVYd ^h V higV^\]iX]VccZaXji^ci]Z[VXZd[i]Zldg`e^ZXZ# 9VYdZhXVcWZXjijh^c\Z^i]ZgVYZY^XViZYYVYd WaVYZdgVhiVcYVgYhVlWaVYZ#Figure 77h]dlh VXjiVlVnk^Zld[VYVYdXjiWZ^c\bVYZl^i]V YVYdWaVYZ# DO NOT make through cuts with a dado blade. Dado blades are only intended for non-through cuts. Failure to heed this warning could result in serious injury. Never try to dado a warped board by holding it down against the table. If kickback occurs, your hand will likely be pulled into the blade, resulting in serious personal injury. Dado Blade ;ZcXZ Ldg`e^ZXZ Figure 77. :mVbeaZd[VYVYdXjil^i]VYVYd WaVYZ# I]Z ^cXajYZY YVYd iVWaZ ^chZgi dg dei^dcVa oZgd XaZVgVcXZ iVWaZ ^chZgi! BdYZa I'&-,-! bjhi WZ ^chiVaaZYl]Zcjh^c\VYVYdWaVYZ#I]ZhiVcYVgY ^chZgi^cXajYZYl^i]i]ZhVldgi]ZBdYZaI'&-,- bjhi WZ ^chiVaaZY l]Zc jh^c\ V hiVcYVgY hVl WaVYZ# ")'" <%+%*M&"+M&!<%+.+M".,MB[\#-$&& Cutting Dadoes with a Dado Blade To cut a dado with a dado blade: I]Z Figure WZadl YZbdchigViZh i]Z hZfjZci^Va egdXZhh d[ bV`^c\ bjai^eaZ! a^\]i Xjih i]Vi \Zi egd\gZhh^kZan YZZeZg# I]Z VXijVa cjbWZg d[ Xjih jhZY h]djaY WZ YZiZgb^cZY Wn ldg`e^ZXZ ]VgY" cZhh!idiVaYVYdYZei]!VcY[ZZYgViZ#>c\ZcZgVa!^[ ndj]ZVgi]ZbdidghadlYdlcYjg^c\i]ZXji!ndj VgZXjii^c\iddYZZedg[ZZY^c\idd[Vhi# 1. 6Y_jhii]ZYVYdWaVYZidi]ZYZh^gZYYZei]d[ Xji# 2. 6Y_jhii]ZY^hiVcXZWZilZZci]Z[ZcXZVcYi]Z ^ch^YZZY\Zd[i]ZWaVYZ!Vhh]dlc^cFigure 77!idYVYdi]ZaZc\i]d[Vldg`e^ZXZ# — >[ YVYd^c\ VXgdhh i]Z ldg`e^ZXZ! jhZ i]Z Dado Blade Cut 1 ;ZcXZ Ldg`e^ZXZ b^iZg \Vj\Z VcY XVgZ[jaan a^cZ je i]Z YZh^gZYXjil^i]i]ZYVYdWaVYZ#9DCDI jhZi]Z[ZcXZ^cXdbW^cVi^dcl^i]i]Zb^iZg \Vj\Z# 3. GZXdccZXii]ZhVlidi]ZedlZghdjgXZ# Cut 2 ;ZcXZ Ldg`e^ZXZ 4. Ijgc i]Z hVl ON# I]Z WaVYZ h]djaY gjc hbddi]!l^i]cdk^WgVi^dch# 5. L]Zci]ZWaVYZ]VhgZVX]ZY[jaaheZZY!eZg" [dgbViZhiXjil^i]VhXgVee^ZXZd[lddY# Cut 3 ;ZcXZ Ldg`e^ZXZ 6. >[ i]Z Xji ^h hVi^h[VXidgn! gZeZVi i]Z Xji l^i] i]ZVXijValdg`e^ZXZ# Finished Dado Cut ;ZcXZ Ldg`e^ZXZ Figure 78.:mVbeaZd[YVYdWZ^c\Xjil^i] bjai^eaZa^\]iXjih!^chiZVYd[dcZYZZeXji# <%+%*M&"+M&!<%+.+M".,MB[\#-$&& ")(" Cutting Dadoes with Standard Blade 6g^ee^c\WaVYZYZhXg^WZYdcPage 33^hine^XVaan i]Z WZhi WaVYZ id jhZ [dg Xjii^c\ YVYdZh l]Zc jh^c\VhiVcYVgYWaVYZ!WZXVjhZ^igZbdkZhhVl" YjhikZgnZ[[^X^Zcian# To use a standard saw blade to cut dadoes: 7. GZXdccZXii]ZhVlidi]ZedlZghdjgXZVcY ijgci]ZhVlON#6aadli]ZWaVYZidgZVX][jaa heZZY!i]ZceZg[dgbi]ZXjii^c\deZgVi^dc# 8. GZeZVi i]Z Xjii^c\ deZgVi^dc dc i]Z di]Zg h^YZd[i]ZYVYdX]VccZa!Vhh]dlc^cFigure 80. 9>H8DCC:8IH6L;GDBEDL:G 1. 2. :chjgZi]Vii]Zg^k^c\`c^[ZVcYhiVcYVgYiVWaZ ^chZgiVgZ^chiVaaZYVcYegdeZganVY_jhiZY#9d cdi jhZ i]Z hiVcYVgY ^chZgi ^[ ^i ]Vh adhi i]Z oZgdXaZVgVcXZ[ZVijgZWnbdY^[^XVi^dc0^[hd! ndjbjhi^chiVaai]Zdei^dcVaBdYZaI'&-,.# 3. BVg` i]Z l^Yi] d[ i]Z YVYd Xji dc i]Z ldg`e^ZXZ# >cXajYZbVg`hdci]ZZY\Zd[i]Z ldg`e^ZXZ hd i]Z Xji eVi] XVc WZ Va^\cZY l]Zci]Zldg`e^ZXZ^han^c\dci]ZiVWaZ# 4. GV^hZi]ZWaVYZjeidi]ZYZh^gZYYZei]d[Xji YZei]d[YVYdX]VccZaYZh^gZY# 5. HZijei]ZhVl[dgi]ZineZd[XjindjcZZY idbV`Z!YZeZcY^c\dc^[^i^hVg^eXjiPage 40dgXgdhhXjiPage 41# 6. 6a^\ci]ZWaVYZidXjidcZd[i]ZYVYdh^YZh! Vhh]dlc^cFigure 79# Cut 2 Blade ;ZcXZ Ldg`e^ZXZ Figure 80. HZXdcYXji[dgVh^c\aZWaVYZYVYd# 9. BV`Z VYY^i^dcVa Xjih hZZ Figure 81 ^c i]Z XZciZgd[i]ZYVYdidXaZVgdjii]ZcZXZhhVgn bViZg^Va# I]Z YVYd ^h XdbeaZiZ l]Zc i]Z X]VccZa^hXdbeaZiZanXaZVgZYdji# Cuts 3+ ;ZcXZ Ldg`e^ZXZ Figure 81. 6YY^i^dcVah^c\aZWaVYZYVYdXjih# Cut 1 Blade ;ZcXZ Ldg`e^ZXZ Figure 79. ;^ghiXji[dgVh^c\aZ"WaVYZYVYd# "))" <%+%*M&"+M&!<%+.+M".,MB[\#-$&& Rabbet Cutting 8dbbdcanjhZY^c[jgc^ijgZ_d^cZgn!VgVWWZi^hVc A"h]VeZY\gddkZXji^ci]ZZY\Zd[i]Zldg`e^ZXZ# GVWWZihXVcWZXjil^i]Z^i]ZgVYVYdWaVYZdgV hiVcYVgYhVlWaVYZ# GVWWZiXjii^c\dci]ZZY\Zd[i]Zldg`e^ZXZl^i] VYVYdWaVYZgZfj^gZhVhVXg^[^X^Va[ZcXZFigure 82#BV`Zi]ZhVXg^[^X^Va[ZcXZi]ZhVbZaZc\i]Vh i]Z[ZcXZVcY (¿)i]^X`#6iiVX]^iidi]Z[ZcXZl^i] hXgZlhdgXaVbeh!bV`^c\hjgZi]ZnVgZVaahZXjgZ VcYi^\]i#GV^hZi]ZWaVYZ^cidi]ZhVXg^[^X^Va[ZcXZ idi]Z]Z^\]icZZYZY# L]Zc jh^c\ V YVYd WaVYZ! Z^i]Zg i]Z dei^dcVa YVYd ^chZgi! BdYZa I'&-,- dg i]Z dei^dcVa oZgd XaZVgVcXZiVWaZ^chZgi!BdYZaI'&-,.hZZPage 58!bjhiWZ^chiVaaZYVcYjhZYYjg^c\gVWWZi^c\ deZgVi^dch# Always use push sticks, featherboards, push paddles and other safety accessories whenever possible to increase safety and control during operations which require that the blade guard be removed from the saw. ALWAYS replace the blade guard after dadoing is complete. Cutting Rabbets with a Dado Blade 1. 9>H8DCC:8IH6L;GDBEDL:G 2. 6Y_jhi i]Z YVYd WaVYZ id i]Z ]Z^\]i cZZYZY [dg i]Z gVWWZi^c\ deZgVi^dc# L]Zc Xjii^c\ YZZe gVWWZih! iV`Z bdgZ i]Vc dcZ eVhh id gZYjXZi]Zg^h`d[`^X`WVX`# 3. 6Y_jhi i]Z [ZcXZ VcY Va^\c i]Z ldg`e^ZXZ id eZg[dgb i]Z Xjii^c\ deZgVi^dc! Vh h]dlc ^c Figure 83# G^e;ZcXZ HVXg^[^X^Va ;ZcXZ HVXg^[^X^Va;ZcXZ 9VYd>chZgi 7aVYZ8ji"Dji 9VYd7aVYZ ;ZcXZ Figure 82. HVXg^[^X^Va[ZcXZ# Dado blades have a higher risk of kickback than normal blades because their larger size applies stronger forces to the workpiece. This risk increases relative to the depth and width of the cut. To minimize your risk of serious personal injury, ensure that stock is flat and straight, and make multiple light cuts (rather than one deep cut) to achieve the desired cutting depth. <%+%*M&"+M&!<%+.+M".,MB[\#-$&& Ldg`e^ZXZ Figure 83. GVWWZiXjii^c\# 4. GZXdccZXi i]Z hVl id i]Z edlZg hdjgXZ VcY ijgc i]Z hVl ON# L]Zc i]Z WaVYZ ]Vh gZVX]ZY[jaaheZZY!eZg[dgbViZhiXjil^i]V hXgVee^ZXZd[lddY# ·>[i]ZXji^hhVi^h[VXidgn!gZeZVii]ZXjil^i] i]Z[^cValdg`e^ZXZ# ")*" Cutting Rabbets with a Standard Blade 6g^ee^c\WaVYZ^hine^XVaani]ZWZhiWaVYZidjhZ [dg Xjii^c\ gVWWZih l]Zc jh^c\ V hiVcYVgY WaVYZ WZXVjhZ^igZbdkZhhVlYjhikZgnZ[[^X^Zcian#HZZ Page 33[dgWaVYZYZiV^ah#6ahd!VhVXg^[^X^Va[ZcXZ ^hcdigZfj^gZYl]ZcXjii^c\gVWWZihl^i]VhiVc" YVgYWaVYZ# To cut rabbets with the standard blade: 1. 9>H8DCC:8IH6L;GDBEDL:G 2. :chjgZ i]Vi i]Z g^k^c\ `c^[Z VcY hiVcYVgY iVWaZ^chZgiVgZ^chiVaaZY# 45 3. BVg`i]Zl^Yi]d[i]ZgVWWZiXjidci]ZZY\Z d[i]Zldg`e^ZXZ!hdndjXVcXaZVgan^YZci^[n i]Z^ciZcYZYXjil]^aZ^i^haVn^c\[aVidci]Z hVliVWaZ# 4. GV^hZi]ZWaVYZjeidi]ZYZh^gZYYZei]d[Xji YZei]d[gVWWZiX]VccZaYZh^gZY# 5. HiVcY i]Z ldg`e^ZXZ dc ZY\Z! Vh h]dlc ^c Figure 84, i]ZcVY_jhii]Z[ZcXZhdi]ZWaVYZ ^hVa^\cZYl^i]i]Z^ch^YZd[ndjggVWWZiX]Vc" cZa# 15 30 DO NOT place a tall board on edge to perform a rabbet cut with a standard blade. Workpieces that are too tall to properly support with the fence can easily shift during operation and cause kickback. Instead, place the stock flat on the saw and perform the rabbet cut with a dado blade, as instructed on Page 45. 6. GZXdccZXii]ZhVlidi]ZedlZghdjgXZ!i]Zc eZg[dgbi]ZXji# Blade Ldg`e^ZXZ 7. AVni]Zldg`e^ZXZ[aVidci]ZiVWaZ!Vhh]dlc ^cFigure 85!VY_jhii]ZhVlWaVYZ]Z^\]iid ^ciZghZXi l^i] i]Z [^ghi Xji! i]Zc eZg[dgb i]Z hZXdcYXjiidXdbeaZiZi]ZgVWWZi# ;ZcXZ Blade ;ZcXZ Figure 84. GVWWZiXjii^c\l^i]VhiVcYVgYWaVYZ# ·>[i]Zldg`e^ZXZ^hkZgniVaa! dg^hjchiVWaZ l]ZceaVXZYV\V^chii]Z[ZcXZ!aVn^i[aVidc i]ZiVWaZVcYjhZVYVYdWaVYZideZg[dgb i]ZgVWWZiXji# ")+" Ldg`e^ZXZ Figure 85. HZXdcYXjiidXgZViZVgVWWZi# <%+%*M&"+M&!<%+.+M".,MB[\#-$&& Resawing Resawing operations require proper procedures to avoid serious injury. Extra care must be taken to prevent kickback when resawing. Any tilting or movement of the workpiece away from the fence will cause kickback. Be certain that stock is flat and straight. Failure to follow these warnings could result in serious personal injury. GZhVl^c\ ^h i]Z egdXZhh d[ Xjii^c\ V i]^X` e^ZXZ d[hidX`^ciddcZdgbdgZi]^ccZge^ZXZh#6ai]dj\] gZhVl^c\XVcWZYdcZl^i]ViVWaZhVl!lZhigdc\" angZXdbbZcYi]VindjjhZVWVcYhVl^chiZVY# 6WVcYhVl^hi]Z^YZVabVX]^cZ[dggZhVl^c\!VcY gZhVl^c\l^i]dcZ^h[V^ganZVhnVcYhV[Z#6iVWaZ hVl ^h cdi ^ciZcYZY [dg gZhVl^c\! VcY gZhVl^c\ l^i] dcZ ^h Y^[[^Xjai VcY YVc\Zgdjh YjZ id i]Z ^cXgZVhZYg^h`d[`^X`WVX`[gdbW^cY^c\VcYYZZe Xjih!VcYi]Z^cXgZVhZYg^h`d[^c_jgn[gdb]Vk^c\ idgZbdkZi]Z\jVgY# >[ndj^ch^hidcgZhVl^c\l^i]ViVWaZhVl!9DCDI Ydhdl^i]djijh^c\VgZhVlWVgg^ZgVcYlZVg^c\V [jaa[VXZh]^ZaY#I]Z[daadl^c\^chigjXi^dchYZhXg^WZ ]dlidWj^aYVgZhVlWVgg^ZgVcYVYYVcVjm^a^Vgn [ZcXZ id ndjg hiVcYVgY [ZcXZ! id gZYjXZ i]Z g^h` ^c_jgn[gdbgZhVl^c\dcViVWaZhVl# Note:I]^hiVWaZhVlXVcdcangZhVllddYi]Vi^h aZhhi]Vc-iVaa# Making Resaw Barrier I]Z gZhVl WVgg^Zg VXih ^c iVcYZb l^i] i]Z g^e [ZcXZ l]Zc gZhVl^c\ id egdk^YZ iVaa hjeedgi [dg i]Z ldg`e^ZXZ id b^c^b^oZ i]Z egdWVW^a^in d[ ^i W^cY^c\V\V^chii]ZWaVYZVcYXVjh^c\`^X`WVX`# Tools Needed: Qty IVWaZHVl##########################################################& ?d^ciZgVcYEaVcZg####################### GZXdbbZcYZY 8aVbeh############################################### 'B^c^bjb 9g^aaVcY9g^aa7^ih################################################& Components Needed for Resaw Barrier: LddY(¿)m,&¿'mAZc\i]d[;ZcXZ###################& LddY(¿)m(mAZc\i]d[;ZcXZ######################& LddYHXgZlh&%m'######################################) LddY [ ndj VgZ jh^c\ ]VgYlddY! Xji i]Z e^ZXZhdkZgh^oZ!i]Zc_d^ciVcYeaVcZi]Zbid i]ZXdggZXih^oZidbV`ZhjgZi]ZnVgZhfjVgZ VcY[aVi# 2. EgZ"Yg^aa VcY XdjciZgh^c` [djg ]daZh Veegdm^" bViZan (¿- [gdb i]Z Wdiidb d[ i]Z ,&¿' iVaa lddYe^ZXZ# 3. i h]djaY WZ cd aZhh i]Vc &¿' h]dgiZg i]Vc i]Z WdVgYidWZgZhVlc# ;ZcXZ ;VX^c\ ;ZcXZ 7dYn 6jm^a^Vgn ;ZcXZ Components Needed for the Auxiliary Fence: LddY(¿)m=Z^\]imAZc\i]d[;ZcXZ############& ;aVi=ZVYHXgZlhB-"'*m'*Cdi^cXajYZY#) =ZmCjihB-"'*>cXajYZY#############################) ;aViLVh]Zgh-bb>cXajYZY############################) Figure 87.6jm^a^Vgn[ZcXZ# Only use furniture-grade plywood, kiln dried hardwood, or HDPE plastic to prevent warping. Tools Needed for the Auxiliary Fence: IVWaZHVl##########################################################& ?d^ciZgVcYEaVcZg####################### GZXdbbZcYZY 8aVbeh############################################### 'B^c^bjb 9g^aaVcY9g^aa7^ih################################################& To build the auxiliary fence: 1. 8ji i]Z Vjm^a^Vgn [ZcXZ WdVgY id h^oZ# >[ ndj VgZjh^c\]VgYlddY!Xjii]ZWdVgYdkZgh^oZ! i]Zc_d^ciVcYeaVcZi]ZWdVgYidi]ZXdggZXi h^oZ id bV`Z hjgZ i]Z WdVgY ^h hfjVgZ VcY [aVi# Resawing Operations I]ZiVWaZhVlbdidg^hejh]ZYid^iha^b^ihl]Zc gZhVl^c\# >[ i]Z bdidg hiVgih id Wd\ Ydlc! hadl ndjg[ZZYgViZ#BdidgdkZgadVY^c\VcYWaVYZlZVg XVc WZ gZYjXZY Wn jh^c\ V g^ee^c\ WaVYZ! l]^X] VgZYZh^\cZYidXaZVgi]ZhVlYjhifj^X`an# Components Needed for Resawing: OZgd8aZVgVcXZ>chZgi#########################################& G^ee^c\7aVYZ&'###############################################& 8aVbeh###############################################################' H]deBVYZ6jm^a^Vgn;ZcXZ###############################& H]deBVYZGZhVl7Vgg^Zg#################################& 2. Ejaa Vc ZcY XVe d[[ d[ i]Z hiVcYVgY [ZcXZ! i]ZcgZbdkZ[djg]Zmcjih![aVilVh]Zgh!]Zm Wdaih VcY dcZ h^YZ d[ i]Z [ZcXZ [VX^c\ [gdb i]Z[ZcXZWdYn# 3. BVg`i]ZadXVi^dcd[i]Z[djg[ZcXZ]daZhdc i]Zided[i]Z[ZcXZWdYn# 4. EaVXZ i]Z Vjm^a^Vgn [ZcXZ cZmi id i]Z deZc h^YZd[i]Z[ZcXZVcYigVch[Zgi]ZbVg`h[gdb i]Z[ZcXZWdYnidi]ZVjm^a^Vgn[ZcXZ# 5. & EgZ"Yg^aaVcYXdjciZgh^c`[djg]daZh& ¿)[gdb i]ZWdiidbd[i]ZWdVgY# 6. I]gZVY i]Z [aVi ]ZVY hXgZlh i]gdj\] i]Z Vjm^a^Vgn[ZcXZVcY^cidi]Z]ZmcjihVcY[aVi lVh]Zgh^ch^YZi]ZhiVcYVgY[ZcXZWdYn!VcY i^\]iZchZXjgZan!Vhh]dlc^cFigure 87# ")-" You may experience kickback during this procedure. Stand to the side of the blade and wear a full face shield to prevent injury when resawing. To perform resawing operations: 1. 9>H8DCC:8IH6L;GDBEDL:G 2. GZbdkZ i]Z hiVcYVgY iVWaZ ^chZgi VcY i]Z WaVYZ\jVgYVhhZbWan# 3. >chiVaaVg^ee^c\WaVYZ!^chiVaai]Zg^k^c\`c^[Z! adlZg i]Z WaVYZ WZadl i]Z iVWaZ! i]Zc gZ" ^chiVaai]ZhiVcYVgY^chZgi# 9dcdijhZi]ZhiVcYVgY^chZgi^[^i]Vhadhii]Z oZgd XaZVgVcXZ [ZVijgZ Wn bdY^[^XVi^dc0 ^[ hd ndjbjhi^chiVaai]Zdei^dcVaBdYZaI'&-,.# <%+%*M&"+M&!<%+.+M".,MB[\#-$&& 4. 6iiVX] i]Z Vjm^a^Vgn [ZcXZ id i]Z hiVcYVgY [ZcXZVcYhZi^iidi]ZYZh^gZYl^Yi]# Note: When figuring out the correct width, don't forget to account for blade kerf and the inaccuracy of the fence scale while the auxiliary fence is installed. 5. EaVXZ i]Z ldg`e^ZXZ V\V^chi i]Z Vjm^a^Vgn [ZcXZ VcY ha^YZ i]Z gZhVl WVgg^Zg V\V^chi i]Zldg`e^ZXZ!Vhh]dlc^cFigure 88#Cdl XaVbe i]Z gZhVl WVgg^Zg id i]Z iVWaZ Vi Wdi] ZcYh# Ldg`e^ZXZ GZhVl 7Vgg^Zg (Front View) 6jm^a^Vgn ;ZcXZ ;ZcXZ Always use push sticks or push paddles to increase safety and control during operations which require that the blade guard and spreader must be removed from the saw. ALWAYS replace the blade guard after resawing is complete. 8. Eaj\^ci]ZiVWaZhVl!ijgc^iON!VcYjhZV ejh]hi^X`dgejh]WadX`id[ZZYi]Zldg`e^ZXZ i]gdj\] i]Z WaVYZ! jh^c\ V hadl VcY hiZVYn [ZZYgViZ# 9. ;a^e i]Z ldg`e^ZXZ ZcY [dg ZcY! `ZZe^c\ i]Z hVbZ h^YZ V\V^chi i]Z [ZcXZ! VcY gjc i]Z ldg`e^ZXZi]gdj\]i]ZWaVYZ# 10. GZeZViSteps 7–9jci^ai]ZWaVYZ^hXadhZid ]Va[d[i]Z]Z^\]id[i]ZWdVgYidWZgZhVlc# I]Z^YZVaXdbeaZiZYgZhVlXjil^aaaZVkZVc & ¿- XdccZXi^dc l]Zc i]Z gZhVl^c\ ^h Xdb" eaZiZVhh]dlc^cFigure 89#AZVk^c\Vc &¿- XdccZXi^dcl^aagZYjXZi]Zg^h`d[`^X`WVX`# Ldg`e^ZXZ Figure 88#>YZVagZhVlldg`e^ZXZhZije# 6. AdlZg i]Z WaVYZ XdbeaZiZan WZadl i]Z iVWaZ VcY ha^YZ i]Z ldg`e^ZXZ dkZg i]Z WaVYZ id bV`Z hjgZ ^i bdkZh hbddi]an VcY [^ih WZilZZci]ZgZhVlWVgg^ZgVcY[ZcXZ# GZhVl 7Vgg^Zg & 6jm^a^Vgn ;ZcXZ ;ZcXZ $-8dccZXi^dc 7. GV^hZ i]Z WaVYZ Veegdm^bViZan Vc ^cX]! dg XadhZ id ]Va[ i]Z ]Z^\]i d[ i]Z ldg`e^ZXZ Figure 89!l]^X]ZkZg^haZhh# The danger of kickback increases relative to the depth of a cut. Reduce the risk of kickback by making multiple passes to achieve the desired depth of cut. Failure to follow these warnings could result in serious personal injury. <%+%*M&"+M&!<%+.+M".,MB[\#-$&& Figure 89.>YZVaXdbeaZiZYgZhVlXji# 11. Ijgc OFF i]Z iVWaZ hVl! i]Zc hZeVgViZ i]Z eVgih d[ i]Z ldg`e^ZXZ VcY ]VcY eaVcZ i]Z gZbV^c^c\g^Y\ZidgZbdkZ^i# 12. L]Zc [^c^h]ZY gZhVl^c\! gZbdkZ i]Z gZhVl WVgg^ZgVcYVjm^a^Vgn[ZcXZ!gZ"^chiVaai]ZhiVc" YVgY[ZcXZ[VXZ!WaVYZ\jVgY$hegZVYZgdgg^k" ^c\`c^[Z!VcYhiVcYVgYiVWaZ^chZgi# ")." SECTION 5: SHOP MADE SAFETY ACCESSORIES Featherboards :Vh^an bVYZ [gdb hXgVe hidX`! [ZVi]ZgWdVgYh egdk^YZ Vc VYYZY YZ\gZZ d[ egdiZXi^dc V\V^chi `^X`WVX`! ZheZX^Vaan l]Zc jhZY id\Zi]Zg l^i] ejh] hi^X`h# I]Zn Vahd bV^ciV^c egZhhjgZ dc i]Z ldg`e^ZXZ id `ZZe ^i V\V^chi i]Z [ZcXZ dg iVWaZ l]^aZ Xjii^c\! l]^X] bV`Zh i]Z deZgVi^dc ZVh^Zg VcYhV[ZgWZXVjhZi]ZXjiXVcWZXdbeaZiZYl^i]" dji i]Z deZgVidg»h ]VcYh \Zii^c\ cZVg i]Z WaVYZ# I]ZVc\aZYZcYhVcY[aZm^W^a^ind[i]Z[^c\ZghVaadl i]Zldg`e^ZXZidbdkZ^cdcandcZY^gZXi^dc# Making a Featherboard I]^h hjW"hZXi^dc XdkZgh i]Z ild WVh^X ineZh d[ [ZVi]ZgWdVgYh/&I]dhZhZXjgZYWnXaVbehidi]Z iVWaZdg[ZcXZ!dg'i]dhZhZXjgZYWnVlddYgjc" cZgi]Vibdjcih^ci]ZiVWaZhVlb^iZghadi# We recommend using a bandsaw for making fingers in the next step because it tends to be safer. A table saw can be used, but it will over-cut the underside of the ends, produce a thicker kerf, and require you to stop the blade half-way through the cut, which can be dangerous. 3. BV`ZVhZg^Zhd[ZcYXjihl^i]i]Z\gV^c (¿-¶ & ¿)VeVgiVcY'¶(adc\!Vhh]dlc^cFigure 90 6#6aiZgcVi^kZan!hiVgiXjihVi'"(YZZe! i]Zc bV`Z i]Zb egd\gZhh^kZan YZZeZg! Vh h]dlc^cFigure 90 7# &%B^c^bjb (% 6 To make a featherboard: 1. 8jiV]VgYlddYWdVgYVeegdm^bViZan(¿)i]^X` id h^oZ# I]Z aZc\i] VcY l^Yi] d[ i]Z WdVgY XVc kVgn VXXdgY^c\ id ndjg YZh^\c# Bdhi [ZVi]ZgWdVgYh VgZ &%¶'- adc\ VcY (¶+ l^YZ# BV`Z hjgZ i]Z lddY \gV^c gjch eVgVa" aZal^i]i]ZaZc\i]d[i]Z[ZVi]ZgWdVgY!hdi]Z [^c\Zgh ndj l^aa XgZViZ ^c Step 3 l^aa WZcY l^i]djiWgZV`^c\# 2. 8jiV(%§Vc\aZVidcZZcYd[i]ZWdVgY# "*%" ¿- & @Zg[ ¿&+"&¿- '"( Material Needed for Featherboard Mounted with Clamps =VgYlddY(¿)m(¶+m&%m'-#######################& Material Needed for Featherboard Mounted in Miter Slot =VgYlddY(¿)m(¶+m&%"'-##########################& =VgYlddY(¿-mB^iZgHadiL^Yi]m*A###########& L^c\Cji&$)"'%##################################################& ;aVi=ZVYHXgZl&¿)"'%m'###############################& ;aViLVh]Zg&¿)"'%##############################################& ( >c^i^Va8ji '"( @Zg[ ¿&+"&¿- & 7 ( ¿- Egd\gZhh^kZan Adc\Zg8jih Figure 90.EViiZgch[dg[ZVi]ZgWdVgYh idek^Zlh]dlc# IMPORTANT: 8jih bVYZ VXgdhh i]Z \gV^c l^aa gZhjai ^c lZV` [^c\Zgh i]Vi ZVh^an WgZV` l]Zc [aZmZY# L]Zc bVYZ XdggZXian! i]Z [^c\Zgh h]djaY l^i]hiVcY[aZm^c\[gdbbdYZgViZegZhhjgZ#IdiZhi i]Z [^c\Zg [aZm^W^a^in! ejh] [^gban dc i]Z ZcYh l^i] ndjg i]jbW# >[ i]Z [^c\Zgh Yd cdi [aZm! i]Zn VgZ a^`Zaniddi]^X`i]ZXjihVgZidd[VgVeVgi# NOTICE Only Steps 1–3 are required to make a clamp-mounted featherboard. Refer to Page 52 for instructions on clamping. <%+%*M&"+M&!<%+.+M".,MB[\#-$&& 4. Gdji V &¿)¶(¿- l^YZ hadi )¶* adc\ ^c i]Z ldg`e^ZXZVcY&¶'[gdbi]Zh]dgiZcYd[i]Z [ZVi]ZgWdVgYhZZFigure 91# & $)"($-Hadi &"' )"* Figure 91.HadigdjiZY^c[ZVi]ZgWdVgY# 5. 8ji V b^iZg WVg i]Vi l^aa [^i ^c i]Z iVWaZ b^iZg hadi Veegdm^bViZan * adc\! Vh h]dlc ^c Figure 92# Tip: Consider making the miter bar longer for larger featherboards—approximately half the length of the total featherboard—to support the force applied to the featherboard during use. IdeK^Zl ( * H^YZK^Zl * $- & $)=daZ 8djciZgh^c`dc7diidb )Hadi Figure 92.B^iZgWVgeViiZgc# 6. 9g^aa V &¿) ]daZ ^c i]Z XZciZg d[ i]Z WVg! i]Zc XdjciZgh^c`i]ZWdiidbid[^iV&¿)"'%[aVi]ZVY hXgZl# 7. BVg`V)a^cZi]gdj\]i]ZXZciZgd[i]ZXdjc" iZghjc`]daZ!i]ZcjhZV_^\hVll^i]VcVggdl WaVYZidXji^idji# 8. 6hhZbWaZ i]Z b^iZg WVg VcY [ZVi]ZgWdVgY l^i] V &¿)"'% m [aVi ]ZVY hXgZl! [aVi lVh]Zg! VcY V l^c\ cji dg V hiVg `cdW hZZ Figure 93# 8dc\gVijaVi^dch Ndjg [ZVi]ZgWdVgY ^h XdbeaZiZ# L^c\Cji H^YZK^Zl ;aViLVh]Zg ;ZVi]ZgWdVgY B^iZg7Vg ;aVi=ZVYHXgZl Figure 93.6hhZbWa^c\b^iZghadi[ZVi]ZgWdVgY XdbedcZcih# Note:The routed slot, countersink hole, and the flat head screw are essential for the miter bar to clamp into the miter slot. When the wing nut is tightened, it will draw the flat head screw upward into the countersunk hole. This will spread the sides of the miter bar and force them into the walls of the miter slot, locking the featherboard in place. Tip:The length of the flat head screw depends on the thickness of the featherboard—though 11⁄2" to 2" lengths usually work. Cdl!egdXZZYidMounting Featherboard in Miter SlotdcPage 52# <%+%*M&"+M&!<%+.+M".,MB[\#-$&& "*&" Mounting Featherboards w/Clamps Mounting Featherboard in Miter Slot 1. AdlZgi]ZhVlWaVYZ!i]ZcVY_jhii]Z[ZcXZid i]ZYZh^gZYl^Yi]VcYhZXjgZ^i# 1. AdlZgi]ZhVlWaVYZ!i]ZcVY_jhii]Z[ZcXZid i]ZYZh^gZYl^Yi]VcYhZXjgZ^i# 2. EaVXZi]Zldg`e^ZXZV\V^chii]Z[ZcXZ!bV`" ^c\hjgZ^i^h&^c[gdcid[i]ZWaVYZ# 2. EaVXZi]Zldg`e^ZXZZkZcanV\V^chii]Z[ZcXZ! bV`^c\hjgZ^i^h&^c[gdcid[i]ZWaVYZ# 3. EaVXZV[ZVi]ZgWdVgYdci]ZiVWaZVlVn[gdb i]Z WaVYZ hd Vaa [^c\Zgh ed^ci [dglVgY VcY XdciVXii]Zldg`e^ZXZhZZFigure 94# 3. Ha^YZi]Z[ZVi]ZgWdVgYb^iZgWVg^cidi]Zb^iZg hadi!bV`^c\hjgZi]Z[^c\Zghed^ciidlVgYi]Z WaVYZ!Vhh]dlc^cFigure 95# ;ZcXZ;ZVi]ZgWdVgY 7aVYZ 8aVbe ;ZVi]ZgWdVgY 8aVbe IVWaZ ;ZVi]ZgWdVgY Ldg`e^ZXZ Figure 94.:mVbeaZd[[ZVi]ZgWdVgYhhZXjgZY l^i]XaVbeh# Figure 95.;ZVi]ZgWdVgY^chiVaaZY^cb^iZghadi VcYhjeedgi^c\ldg`e^ZXZ[dgg^ee^c\Xji# 4. HZXjgZ i]Z [ZVi]ZgWdVgY id i]Z iVWaZ l^i] V XaVbe# 4. Edh^i^dc i]Z [^c\ZgZY ZY\Z d[ i]Z [ZVi]Zg" WdVgYV\V^chii]ZZY\Zd[i]Zldg`e^ZXZ!hd i]Vi Vaa d[ i]Z [^c\Zgh XdciVXi i]Z ldg`e^ZXZ# Ha^YZi]Z[ZVi]ZgWdVgYidlVgYi]ZWaVYZjci^a i]Z[^ghi[^c\Zg^hcZVganZkZcl^i]i]ZZcYd[ i]Zldg`e^ZXZ!l]^X]h]djaYWZ&VlVn[gdb i]ZWaVYZ# 5. 8]ZX` i]Z [ZVi]ZgWdVgY Wn ejh]^c\ ^i l^i] ndjgi]jbWidZchjgZ^i^hhZXjgZ# ·>[ i]Z [ZVi]ZgWdVgY bdkZh! i^\]iZc i]Z XaVbebdgZ# 6. Bdjci V hZXdcY [ZVi]ZgWdVgY id i]Z [ZcXZ l^i] Vcdi]Zg XaVbe hZZ Figure 94! i]Zc gZeZViStep 5idZchjgZ^i^hhZXjgZ# 5. 9djWaZX]ZX`i]Zldg`e^ZXZVcYi]Z[ZVi]Zg" WdVgYidZchjgZi]ZnVgZegdeZganedh^i^dcZY Vh YZhXg^WZY ^c Step 4# I]Zc hZXjgZ i]Z [ZVi]ZgWdVgYidi]ZiVWaZ#8]ZX`i]Z[ZVi]Zg" WdVgYWn]VcYidbV`ZhjgZ^i^hi^\]i# Note: The featherboard should be placed firmly enough against the workpiece to keep it against the fence but not so tight that it is difficult to feed the workpiece. "*'" <%+%*M&"+M&!<%+.+M".,MB[\#-$&& Supporting:6hZXdcYejh]hi^X`XVcWZjhZYid `ZZei]Zldg`e^ZXZ[^gbanV\V^chii]Z[ZcXZl]^aZ Xjii^c\#L]Zcjh^c\Vejh]hi^X`^ci]^hbVccZg! dcan Veean egZhhjgZ WZ[dgZ i]Z WaVYZ0 di]Zgl^hZ! ejh]^c\ i]Z ldg`e^ZXZ V\V^chi dg WZ]^cY i]Z WaVYZl^aa^cXgZVhZi]Zg^h`d[`^X`WVX`hZZEjh] Hi^X`Egd]^W^i^dcOdcZ^ci]ZFigure WZadl# Push Sticks L]ZcjhZYXdggZXian!ejh]hi^X`hgZYjXZi]Zg^h` d[ ^c_jgn Wn `ZZe^c\ ]VcYh VlVn [gdb i]Z WaVYZ l]^aZXjii^c\#>ci]ZZkZcid[VcVXX^YZci!Vejh] hi^X` XVc Vahd VWhdgW YVbV\Z i]Vi ldjaY ]VkZ di]Zgl^hZ]VeeZcZYid]VcYhdg[^c\Zgh# Push Stick Prohibition Zone Using a Push Stick JhZ ejh] hi^X`h l]ZcZkZg ndjg ]VcYh l^aa \Zi l^i]^c&'d[i]ZWaVYZ#IdbV^ciV^cXdcigdal]Zc Xjii^c\aVg\Zldg`e^ZXZh!hiVgii]ZXjiWn[ZZY^c\ l^i] ndjg ]VcYh i]Zc jhZ ejh] hi^X`h id [^c^h] i]ZXji!hdndjg]VcYhVgZcdidci]ZZcYd[i]Z ldg`e^ZXZVh^ieVhhZhi]gdj\]i]ZWaVYZ# Ejh]Hi^X` HidgZEjh] Hi^X`=ZgZ [dg:Vhn 6XXZhh Supporting 7aVYZ EVi] Feeding: EaVXZ i]Z cdiX]ZY ZcY d[ i]Z ejh] hi^X`V\V^chii]ZZcYd[i]Zldg`e^ZXZhZZ^chZi FigureWZadl!VcYbdkZi]Zldg`e^ZXZ^cidi]Z WaVYZ l^i] hiZVYn YdlclVgY VcY [dglVgY egZh" hjgZ# Ejh]Hi^X` Feeding Figure 96.Jh^c\ejh]hi^X`hidg^ecVggdlhidX`# Making a Push Stick JhZi]^hiZbeaViZidbV`Z ndjgdlcejh]hi^X`# .%§ Figure 97.H^YZk^Zld[Vejh]hi^X`^c"jhZ# &* ( $) B ^c^ bj 8ji]ZgZid ejh]&¿)hidX` b AZ c\ i] SIZING: Ejh]hi^X` bjhiWZViaZVhi&* (¿) adc\#JhZ&¿'¶(¿)i]^X` bViZg^Va# 8ji]ZgZidejh]&¿'hidX` CdiX][dgeaVX^c\dc XdgcZghd[ldg`e^ZXZh ⁄ " Grid 12 CdiX]id]Zae egZkZci]VcY [gdbha^ee^c\ MATERIAL: DcanjhZ ]VgYlddY!hijgYneanlddY! dg]^\]"YZch^ineaVhi^X#9d cdijhZhd[ilddYi]VibVn WgZV`jcYZgegZhhjgZdg bZiVai]ViXVcWgZV`iZZi] [gdbi]ZWaVYZ SANDING: HVcY ZY\ZhidgZbdkZ gdj\]ZY\ZhVcY ^cXgZVhZXdb[dgi# Figure98#IZbeaViZ[dgVWVh^Xh]de"bVYZejh]hi^X`cdih]dlcViVXijVah^oZ# <%+%*M&"+M&!<%+.+M".,MB[\#-$&& "*(" I]ZcdiX]ZYZcYd[i]Zejh]WadX`^hi]ZcjhZY idejh]i]Zldg`e^ZXZi]ZgZhid[i]ZlVni]gdj\] i]Z Xji! `ZZe^c\ i]Z deZgVidgh ]VcYh Vi V hV[Z Y^hiVcXZ [gdb i]Z WaVYZ# 6 ejh] hi^X` ^h d[iZc jhZYVii]ZhVbZi^bZ^ci]Zdi]Zg]VcYidhje" edgi i]Z ldg`e^ZXZ Yjg^c\ i]Z Xji hZZ Jh^c\ V Ejh]Hi^X`dcegZk^djheV\Z# Push Blocks L]Zc jhZY XdggZXian! V ejh] WadX` gZYjXZh i]Z g^h` d[ ^c_jgn Wn `ZZe^c\ ]VcYh VlVn [gdb i]Z WaVYZ l]^aZ Xjii^c\# >c i]Z ZkZci d[ Vc VXX^YZci! Vejh]WadX`d[iZciV`Zhi]ZYVbV\Zi]VildjaY ]VkZdi]Zgl^hZ]VeeZcZYid]VcYhdg[^c\Zgh# Push Stick Prohibition Zone Using a Push Block 6ejh]WadX`XVcWZjhZY^ceaVXZd[dg^cVYY^" i^dcidVejh]hi^X`[dg[ZZY^c\ldg`e^ZXZh^cidi]Z WaVYZ#9jZidi]Z^gYZh^\c!ejh]WadX`hVaadli]Z deZgVidgidVeean[^gbYdlclVgYegZhhjgZdci]Z ldg`e^ZXZ i]Vi XdjaY cdi di]Zgl^hZ WZ VX]^ZkZY l^i]Vejh]hi^X`# Ejh]Hi^X` Supporting 7aVYZ EVi] I]Zejh]WadX`YZh^\cdci]^heV\ZXVcWZjhZY ^c ild Y^[[ZgZci lVnh hZZ ^chZi Figure WZadl# Ine^XVaan! i]Z Wdiidb d[ i]Z ejh] WadX` ^h jhZY jci^ai]ZZcYd[i]Zldg`e^ZXZgZVX]Zhi]ZWaVYZ# Feeding Ejh] 7adX` Figure 100.Jh^c\Vejh]WadX`VcYejh]hi^X` idbV`ZVg^eXji# CAUTION: 7diidb d[]VcYaZbjhiWZ ViaZVhi)VWdkZ Wdiidbd[ejh] WadX`id`ZZe ]VcYVlVn [gdbWaVYZ# Making a Push Block JhZi]^hiZbeaViZidbV`Zndjgdlcejh]WadX`# =VcYaZ[dg [^gb\g^e Figure 99#H^YZk^Zld[Vejh]WadX`^cjhZ# CdiX][dgjhZ VhVejh]hi^X` BV`Zejh]WadX`l^i] &¿'¶(¿)i]^X`bViZg^Va ) CAUTION: DcanjhZ]VgYlddY!hijgYneanlddY! dg]^\]"YZch^ineaVhi^X#9dcdijhZhd[ilddYi]Vi bVnWgZV`jcYZgegZhhjgZdgbZiVai]ViXVcWgZV` iZZi][gdbi]ZWaVYZ & $)¶&$' A^e[dgejh]^c\ldg`e^ZXZ ⁄ " Grid 12 .&%B^c^bjbAZc\i] Figure 101#IZbeaViZ[dgVh]de"bVYZejh]WadX`h]dlcVi*%d[[jaah^oZ# "*)" <%+%*M&"+M&!<%+.+M".,MB[\#-$&& Narrow-Rip Auxiliary Fence & Push Block I]ZgZ VgZ YZh^\ch [dg ]jcYgZYh d[ heZX^Vain _^\h i]ViXVcWZ[djcY^cWdd`h!igVYZbV\Vo^cZh!VcY dc i]Z ^ciZgcZi# I]ZhZ ineZh d[ _^\h XVc \gZVian ^begdkZi]ZhV[ZinVcYXdch^hiZciXnd[Xjih#I]Zn VgZ eVgi^XjaVgan jhZ[ja Yjg^c\ egdYjXi^dc gjch l]ZcYdoZchdg]jcYgZYhd[i]ZhVbZineZd[Xji cZZYidWZbVYZ# I]Z cVggdl"g^e Vjm^a^Vgan [ZcXZ VcY ejh] WadX` hnhiZb h]dlc ^c i]^h hZXi^dc ^h Vc ZmVbeaZ d[ V heZX^Vain _^\ i]Vi XVc WZ bVYZ id ^cXgZVhZ i]Z hV[Zind[kZgncVggdlg^eXjih# Note: We recommend cutting the hardwood board oversize, then jointing and planing it to the correct size to make sure the board is square and flat. Only use furniture grade plywood or kiln dried hardwood to prevent warping. 2. EgZ"Yg^aaVcYXdjciZgh^c`Z^\]ie^adi]daZh (¿- [gdb i]Z Wdiidb d[ i]Z ( l^YZ WdVgY! i]Zc hZXjgZ i]Z WdVgYh id\Zi]Zg l^i] Z^\]i - m &&¿)lddYhXgZlh!Vhh]dlc^cFigure 103# -m&&¿' LddYHXgZl Material Needed for Narrow Rip Auxiliary Fence & Push Block =VgYlddY(¿)m(mAZc\i]d[;ZcXZ################& EanlddY(¿)m*&¿)mAZc\i]d[;ZcXZ################& LddYHXgZlh-m&&¿'######################################Material Needed for Push Block =VgYlddYdgEanlddY(¿)m&*m**¿-###############& =VgYlddYdgEanlddY(¿)m&%m*¶.############& 8nVcdVXgnaViZLddY chiVaa i]Z WaVYZ \jVgY! i]Zc gZbdkZ i]Z hegZVYZgeVlah!VhZmeaV^cZYdcPage 36!hd i]ZnYdcdi^ciZg[ZgZl^i]i]Zejh]WadX`a^e# Keep the blade guard installed and in the down position. Failure to do this could result in serious personal injury or death. GZaZVhZ Ejh]Hi^X` 7Z[dgZ7aVYZ Ejh] 7adX` A^e 7aVYZEVi] Figure107#G^ee^c\l^i]ejh]WadX`# Turn the saw OFF and allow the blade to come to a complete stop before removing the cut-off piece. Failure to follow this warning could result in serious personal injury. "*+" <%+%*M&"+M&!<%+.+M".,MB[\#-$&& Outfeed & Support Tables DcZ d[ i]Z WZhi VXXZhhdg^Zh [dg ^begdk^c\ i]Z hV[Zin VcY ZVhZ d[ jh^c\ V iVWaZ hVl ^h h^bean eaVX^c\ V aVg\Z iVWaZ dji[ZZY iVWaZ WZ]^cY i]Z hVl id XViX] i]Z ldg`e^ZXZ hZZ Figure 108# 6YY^i^dcVaan! Vcdi]Zg iVWaZ id i]Z aZ[i d[ i]Z hVl hjeedgi iVWaZ XVc Vahd ]Zae hjeedgi aVg\Z ldg`e^ZXZh hd i]Zn XVc WZ Xji hV[Zan VcY VXXj" gViZan# Hjeedgi IVWaZ Crosscut Sled 6 XgdhhXji haZY hZZ Figure 109 ^h V [VciVhi^X lVnid^begdkZi]ZhV[ZinVcYVXXjgVXnd[Xgdhh" Xjii^c\ dc i]Z iVWaZ hVl# Bdhi ZmeZgi iVWaZ hVl deZgVidgh jhZ V XgdhhXji haZY l]Zc i]Zn ]VkZ idXgdhhXjiVaVg\ZkdajbZd[ldg`!WZXVjhZi]Z haZYd[[ZghhjWhiVci^VaegdiZXi^dcV\V^chi`^X`WVX` l]ZcXgdhhXjii^c\# 8gdhhXji HaZY Dji[ZZY IVWaZ Figure 109. :mVbeaZd[XgdhhXjihaZY# Figure 108.:mVbeaZd[dji[ZZYhjeedgi iVWaZh# <%+%*M&"+M&!<%+.+M".,MB[\#-$&& "*," 688:HHDG>:H SECTION 6: AFTERMARKET ACCESSORIES FROM GRIZZLY Some aftermarket accessories can be installed on this machine that could cause it to function improperly, increasing the risk of serious personal injury. To minimize this risk, only install accessories recommended for this machine by Grizzly. NOTICE G4173—Baby Power Feeder 110V G4176—1⁄4 HP Power Feeder 110V G4179—1⁄2 HP Power Feeder 220V G4181—1 HP Power Feeder 220V >chiVaa^c\ V edlZg [ZZYZg dc ndjg iVWaZ hVl l^aa bV`Z gZeZi^i^kZ Xjih bjX] ZVh^Zg VcY hV[Zg# 8Vc WZ ^chiVaaZY dc cZVgan Vcn iVWaZ hVl# :Vhn id VY_jhi l]ZgZkZg cZZYZY! ^cXajY^c\ dji d[ i]Z lVnl]ZccdicZZYZY6bjhi[dgVcnegdYjXi^dc h]de# Refer to the newest copy of the Grizzly Catalog for other accessories available for this machine. H8084—Rear Tool Box for G0605X1/G0606X1 H8085—Front Tool Box for G0605X1/G0606X1 BVYZheZX^Vaanid[^ii]Z<%+%*M&$<%+%+M& hVlh#I]ZhZ]ZVkn"YjiniddaWdmZh[ZVijgZedl" YZgXdViZYeV^ciVcYWVaaWZVg^c\ha^YZh#BdYZa =-%-)!('"Am''&$'"=m&*"90BdYZa=-%-*! '*"Am''&$'"=m&*"9# Figure 111. <)&,.EdlZg;ZZYZg# G7314Z—Heavy-Duty E:AB 8AJ Mobile Base I]^heViZciZYWVhZ^hi]ZbdhihiVWaZdci]ZbVg" `Zil^i]djig^\\ZgineZhjeedgih#6Y_jhih[gdb&. m'%&¿'id'.&¿'m'.&¿'#,%%aW#XVeVX^in#LZ^\]h ),aWh# Figure 110. BdYZa=-%-)!=-%-*Idda7dmZh# T21878—Phenolic Dado Insert for G0605X1/ G0606X1/G0696X/G0697X T21879—Zero Clearance Insert for G0605X1/ G0606X1/G0696X/G0697X BVYZ ZheZX^Vaan [dg i]Z <%+%*M&$<%+%+M&$ <%+.+M$<%+.,M iVWaZ hVl# =Z^\]i ^h ZVh^an VY_jhiVWaZ#HeZX^Vae]Zcda^XbViZg^Va# "*-" Figure 112. <,(&)OE:AB8AJ BdW^aZ7VhZ# <%+%*M&"+M&!<%+.+M".,MB[\#-$&& H8875—26" Wide Outfeed Roller System G1317—37" Wide Outfeed Roller System I]ZhZ jc^fjZ gdaaZg hnhiZbh [daY Ydlc ZVh^an l^i]dji iddah VcY hcVe je ^c eaVXZ fj^X`an l]Zc cZZYZY# 7di] jc^ih ]VkZ V YdjWaZ aZkZa hnhiZb l]^X]aZihndjhZii]ZgdaaZghZ^i]Zg^ca^cZl^i]i]Z iVWaZdgha^\]ianWZadl^i# H7583—Grizzly Tenoning Jig Djg [jaan VY_jhiVWaZ iZcdc^c\ _^\ ]VcYaZh hidX` jeid(&¿)i]^X`VcY[ZVijgZhVcVY_jhiVWaZWZkZa Vc\aZl^i]V.%id,*gVc\Z#I]ZildaVg\Z\g^e ]VcYaZh!VY_jhiVWaZ\j^YZWVg!bjai^"edh^i^dcXdc" igda aZkZgh! VcY ZmigV aVg\Z XaVbe^c\ ]VcYl]ZZa l^aaZchjgZVXXjgViZVcYgZeZViVWaZgZhjaih#6ide hZaaZg Figure 113. Dji[ZZYgdaaZghnhiZb# Figure 115#BdYZa=,*-(IZcdc^c\?^\# ® G5562—SLIPIT 1 Qt. Gel G5563—SLIPIT® 12 oz Spray G2871—Boeshield® T-9 12 oz Spray G2870—Boeshield® T-9 4 oz Spray H3788—G96 ® Gun Treatment 12 oz Spray H3789—G96 ® Gun Treatment 4.5 oz Spray T10113—Universal Overarm Blade Guard 8VeijgZi]ZYjhii]Vi»hi]gdlcVWdkZi]ZhVlWn i]Z]^\]ZgZhXVeZkZadX^ind[i]Zhe^cc^c\WaVYZ# I]^hJc^kZghVaDkZgVgb7aVYZ i Vahd ZmiZcYh [dg hVlh l^i] l^YZ g^e XVeVX^i^ZhVcYe^kdihdjid[i]ZlVn[dgXdbeaZiZ kZghVi^a^in#6eegdm^bViZh]^ee^c\lZ^\]i/,*aWh# Figure 114. GZXdbbZcYZYegdYjXih[dgegdiZXi" ^c\jceV^ciZYXVhi^gdc$hiZZaeVgidcbVX]^cZgn# Figure 116. I&%&&(jc^kZghVadkZgVbWaVYZ \jVgY# <%+%*M&"+M&!<%+.+M".,MB[\#-$&& "*." SECTION 7: MAINTENANCE Cleaning Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious personal injury. Schedule ;dg dei^bjb eZg[dgbVcXZ [gdb ndjg bVX]^cZ! [daadli]^hbV^ciZcVcXZhX]ZYjaZVcYgZ[ZgidVcn heZX^[^X^chigjXi^dch\^kZc^ci]^hhZXi^dc# Daily Check: >cheZXiWaVYZh[dgYVbV\ZdglZVg# 8]ZX`[dgaddhZbdjci^c\Wdaih$VgWdgcji# 8]ZX`XdgYh!eaj\h!VcYhl^iX][dgYVbV\Z# 6cn di]Zg XdcY^i^dc i]Vi XdjaY ]VbeZg i]Z hV[ZdeZgVi^dcd[i]^hbVX]^cZ# L^eZ i]Z iVWaZ XaZVc V[iZg ZkZgn jhZ·i]^h ZchjgZh bd^hijgZ [gdb lddY Yjhi YdZh cdi gZbV^cdcWVgZbZiVahjg[VXZh# KZg^[n i]Vi i]Z Vci^"`^X`WVX` eVlah gZijgc id i]Z^gWdiidb"bdhiedh^i^dcV[iZge^kdi^c\# KZg^[n i]Vi i]Z hegZVYZg$g^k^c\ `c^[Z VgZ Va^\cZY l^i] i]Z WaVYZ gZ[Zg id Page 68 id eZg[dgbVfj^X`X]ZX`# Weekly Maintenance: L^eZ Ydlc i]Z iVWaZ hjg[VXZ VcY \gddkZh l^i] V ajWg^XVci VcY gjhi egZkZci^kZ hjX] Vh HA>E>I# KVXjjbYjhiWj^aYje[gdbi]Zbdidg]djh^c\ VcYigjcc^dch# 8aZVci]Ze^iX]VcYgZh^c[gdbi]ZhVlWaVYZ l^i] V XaZVcZg a^`Z Dm^Hdak 7aVYZ 7^i 8aZVcZg# 8aZVc^c\ i]Z BdYZa <%+%*M&$<%+%+M&<%+.+M$ <%+.,M^hgZaVi^kZanZVhn#KVXjjbZmXZhhlddY X]^eh VcY hVlYjhi! VcY l^eZ d[[ i]Z gZbV^c^c\ Yjhil^i]VYgnXadi]#>[VcngZh^c]VhWj^aije!jhZ VgZh^cY^hhdak^c\XaZVcZgidgZbdkZ^i# 6[iZg XaZVc^c\! igZVi Vaa jceV^ciZY XVhi ^gdc VcY hiZZal^i]Vcdc"hiV^c^c\ajWg^XVci# DXXVh^dcVaan ^i l^aa WZXdbZ cZXZhhVgn id XaZVc i]Z^ciZgcVaeVgihl^i]bdgZi]VcVkVXjjb#IdYd i]^h! gZbdkZ i]Z iVWaZ ide VcY XaZVc i]Z ^ciZgcVa eVgih l^i] gZh^c$e^iX] Y^hhdakZg dg b^cZgVa he^g^ih VcYVhi^[[l^gZWgjh]dghiZZaldda#9DCDIJH: L6I:G·L6I:GL>AA86JH:86HI>GDCID GJHI# BV`Z hjgZ i]Z ^ciZgcVa ldg`^c\h VgZ Ygn WZ[dgZ jh^c\ i]Z hVl V\V^c! hd i]Vi lddY Yjhi l^aa cdi VXXjbjaViZ#>[VcnZhhZci^VaajWg^XVi^dc^hgZbdkZY Yjg^c\XaZVc^c\!gZ"ajWg^XViZi]dhZVgZVh# Unpainted Cast Iron EgdiZXi i]Z jceV^ciZY XVhi ^gdc hjg[VXZh dc i]Z iVWaZWnl^e^c\i]ZiVWaZXaZVcV[iZgZkZgnjhZ· i]^h ZchjgZh bd^hijgZ [gdb lddY Yjhi YdZh cdi gZbV^cdcWVgZbZiVahjg[VXZh# @ZZeiVWaZhgjhi"[gZZl^i]gZ\jaVgVeea^XVi^dchd[ egdYjXih a^`Z <.+ E>I! dg 7dZh]^ZaY I".hZZSection 5: Accessoriesdc Page 58[dgbdgZYZiV^ah# Monthly Maintenance: s 8]ZX`$i^\]iZci]ZWZaiiZch^dcPage 75# s 8]ZX` ajWg^XVi^dc d[ igjcc^dc ha^YZh! ldgb \ZVg!WZkZa\ZVgh!VcYbdjci^c\eaViZiZZi]! ZaZkVi^dcaZVYhXgZlVcYgV^ahPage 61# "+%" <%+%*M&"+M&!<%+.+M".,MB[\#-$&& Lubrication >i ^h ZhhZci^Va id XaZVc XdbedcZcih WZ[dgZ ajWg^" XVi^c\i]ZbWZXVjhZYjhiVcYX]^ehWj^aYjedc ajWg^XViZY XdbedcZcih VcY bV`Z i]Zb ]VgY id bdkZ#H^beanVYY^c\bdgZ\gZVhZidi]Zbl^aacdi n^ZaYhbddi]bdk^c\XdbedcZcih# Worm Gear, Bevel Gears, Mounting Plate Teeth and 8]ZX`ZkZgnbdci]#JhZVl^gZWgjh]VcYb^cZgVa he^g^ihidXaZVcVlVnVcnWj^aije\g^bZVcYYZWg^h [gdb i]Z ldgb \ZVg! WZkZa \ZVg! VcY bdjci^c\ eaViZiZZi]hZZFigure 118# IZZi] 8aZVci]ZXdbedcZcih^ci]^hhZXi^dcl^i]Vcd^a$ \gZVhZ hdakZci XaZVcZg! hjX] Vh h]dlc dc Page 19d[i]^hbVcjVa!VcYh]degV\h# >[ ndj i]dgdj\]an XaZVc i]Z XdbedcZcih ^c i]^h hZXi^dc WZ[dgZ ajWg^XVi^c\ i]Zb! i]Z gZhjai l^aa WZ h^a`n hbddi] bdkZbZci l]Zc ijgc^c\ i]Z ]VcYl]ZZah! l]^X] l^aa gZhjai ^c bjX] ]^\]Zg Zc_dnbZcidcndjgeVgi The following are the main components that need to be lubricated: Igjcc^dcHa^YZh Ldgb H8DCC:8I I=: EDL:G 7:;DG: E:G;DGB>C< AJ7G>86I>DC 6[iZg ajWg^XVi^dc ^h XdbeaZiZ! gZXVa^WgViZ i]Z Y^\^iVa gZVYdji gZ[Zg id egdXZYjgZ dc Page 74 WZ[dgZ deZgVi^c\ i]Z iVWaZhVl# Trunnion Slides 8]ZX`ZkZgnbdci]#8aZVcdjii]Z[gdciVcYgZVg igjcc^dcha^YZhl^i]b^cZgVahe^g^ihVcYVgV\!i]Zc Veeana^i]^jb\gZVhZ^cidZVX]\gddkZ# BdkZi]Z WaVYZi^aiWVX`"VcY"[dgi]idhegZVYi]Z\gZVhZhZZ Figure 117# 7ZkZa [ndj cZZYgZeaVXZbZcieVgihdgVYY^i^dcVa]Zael^i]VegdXZYjgZ!XVaadjgIZX]c^XVaHjeedgiVi*,%*)+".++(# Note:Please gather the serial number and manufacture date of your machine before calling. 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VY_jhi iVWaZ edh^i^dc! i]ZcgZVa^\ci]ZWaVYZ# GZbdkZ]VcYl]ZZaVcYVY_jhih]V[ie^ch# 7aVYZ l^aa cdi \d =VcYl]ZZah]V[ie^chVgZlZY\ZY# WZcZVi] iVWaZ '# Gdaa e^c$hZihXgZl ^c ldgb \ZVg XdciVXi^c\ '# I^\]iZcgdaae^chVcYhZihXgZlh^ci]Zldgb\ZVg# hjg[VXZ# \ZVgZYigjcc^dc# (# =VcYl]ZZa`Zn^h^chZgiZYidd[Vg# (# GZbdkZ]VcYl]ZZaVcYVY_jhi`Zn# 7aVYZ l^aa cdi bdkZ HZihXgZldcldgb\ZVg^haddhZ$b^hh^c\# jedgYdlc# '# =VcYl]ZZah]V[i`Zn^hb^hh^c\# I^\]iZcdggZeaVXZhZihXgZl# '# GZeaVXZ`Zn# Ldg`e^ZXZ Wjgch dg G^k^c\ `c^[Z cdi XdggZXian Va^\cZY l^i] 6Y_jhi g^k^c\ `c^[Z ^cid Va^\cbZci l^i] WaVYZ hZZ W^cYhl]Zc[ZZY^c\# Page 69# WaVYZ# '# 6Y_jhihegZVYZg^cidVa^\cbZcil^i]WaVYZhZZPage '# HegZVYZgcdiXdggZXianVa^\cZYl^i]WaVYZ# 69# (# ;ZcXZ cdi eVgVaaZa l^i] WaVYZ egZhhjgZ Vi (# 6Y_jhi[ZcXZeVgVaaZal^i]WaVYZhZZPage 71# WaVYZWVX`h^YZ# )# GZeaVXZWaVYZPage 34# )# 7aVYZ^hlVgeZYdgYVbV\ZY# *# 8]Vc\ZWaVYZiddcZl^i][ZlZgiZZi]# *# IddbVcniZZi]dcWaVYZ[dgXjii^c\ineZ# Idd bjX] hVlYjhi 7aVYZ\jVgY]VhWZZcgZbdkZY# Wadlc WVX` idlVgY deZgVidg# '# Idd bVcn V^g aZV`h ^c XVW^cZi [dg egdeZg YjhiXdaaZXi^dc# (# 9jhiXdaaZXi^dchnhiZbXad\\ZY0iddlZV`# )# ;ZcXZ cdi eVgVaaZa l^i] WaVYZ egZhhjgZ Vi WaVYZWVX`h^YZ# *# B^iZghadi$[ZcXZcdieVgVaaZal^i]WaVYZVi.% VcY)*# <%+%*M&"+M&!<%+.+M".,MB[\#-$&& GZ"^chiVaaWaVYZ\jVgY[dgbVm^bjbhV[ZinVcYYjhi Xdcigda# '# HZVaaZV`h^cXVW^cZidgVgdjcYYjhiX]jiZ# (# GZbdkZ Xad\0 gZk^hZ YjXi^c\ aVndji [dg ^begdkZY hjXi^dc# )# 6Y_jhi[ZcXZeVgVaaZal^i]WaVYZhZZPage 71# *# 6Y_jhi iVWaZ$igjcc^dch hd b^iZg hadi ^h eVgVaaZa l^i] WaVYZVi.%VcY)*hZZPage 66# "+(" Blade Tilt Stops I]ZiVWaZhVl[ZVijgZhWdaihi]Vihidei]ZWaVYZi^ai ZmVXianVi)*VcY.%l]Zcjh^c\i]Z]VcYl]ZZa# I]ZhZ hideh ]VkZ WZZc hZi Vi i]Z [VXidgn VcY h]djaYgZfj^gZcdVY_jhibZcih!jcaZhhndjcdi^XZ i]VindjgXjihVgZcdiVXXjgViZ# 6Y_jhi i]Z ^cY^XVidg edh^i^dc Wn addhZc^c\ i]ZE]^aa^eh]ZVYhXgZl!bdk^c\i]Z^cY^XV" idg!i]Zci^\]iZc^c\i]ZhXgZlVcYgZ"^chiVaa" ^c\i]Z]VcYl]ZZa#EgdXZZYidSetting 45º Stop Bolt dc Page 65# Note: The tilt scale reads "0" when the blade is 90° to the table. Tools Needed Qty .%° HfjVgZ######################################################## & )*HfjVgZ######################################################## & =ZmLgZcX])bb############################################## & LgZcX]&(bb################################################### & Setting 90° Stop Bolt 9>H8DCC:8IH6L;GDBEDL:G 1. >cY^XVidg E]^aa^eh=ZVY HXgZl Figure 121#I^ai^cY^XVidgVggdl# ·>[i]ZWaVYZ^hcdi.%idi]ZiVWaZ!ndjl^aa cZZYidVY_jhii]Z.%hidehXgZl#EgdXZZY idi]ZcZmihiZe# 2. GV^hZi]ZWaVYZVh]^\]Vh^il^aa\d!i]Zci^ai ^iidlVgY%jci^a^ihidehVcYXVccdiWZi^aiZY VcnbdgZ# 4. I^aii]ZWaVYZidVWdji*!hdi]ZgZ^hgddb[dg i]ZhideWdaiidbdkZ# EaVXZ V .% hfjVgZ V\V^chi i]Z iVWaZ VcY WaVYZ hd ^i XdciVXih i]Z WaVYZ ZkZcan [gdb Wdiidbidide!Vhh]dlc^cFigure 120#BV`Z hjgZ V WaVYZ iddi] YdZh cdi dWhigjXi i]Z eaVXZbZcid[i]ZhfjVgZ# 5. DeZci]ZbdidgVXXZhhXdkZg!addhZci]Z_Vb cji h]dlc ^c Figures 122¶123! VY_jhi i]Z hideWdaijedgYdlcVXXdgY^c\id]dl[Vgd[[ i]ZWaVYZlVh[gdb.%!i]ZcgZeZViStep 3 jci^ai]ZWaVYZhidehVi.%# 3. 7aVYZ .%HfjVgZ IVWaZ .%Hide7dai ?VbCji Figure 120. 8]ZX`^c\WaVYZVi.%# ·>[i]ZWaVYZ^h.%idi]ZiVWaZ!i]ZcVY_jhi" bZcihYdcdicZZYidWZbVYZ#BV`ZhjgZ i]Zi^ai^cY^XVidgVggdlh]dlc^cFigure 121 ed^cihidi]Z%bVg`dci]ZhXVaZ#>[^iYdZh cdi! gZbdkZ i]Z WaVYZ ]Z^\]i adX` `cdW! addhZc i]Z WaVYZ ]Z^\]i ]VcYl]ZZa hZi hXgZlVcYgZbdkZi]Z]VcYl]ZZa# "+)" Figure 122..%hideWdaiVcY_Vbcji# <%+%*M&"+M&!<%+.+M".,MB[\#-$&& ·>[i]ZWaVYZ^h)*idi]ZiVWaZ!i]ZcVY_jhi" bZcihYdcdicZZYidWZbVYZ# .%Hide7dai ?VbCji ·>[i]ZWaVYZ^hcdi)*idi]ZiVWaZ!ndjl^aa cZZYidVY_jhii]Z)*hidehXgZl#EgdXZZY idi]ZcZmihiZe# 4. I^aii]ZWaVYZid'%!hdi]ZgZ^hgddb[dgi]Z hideWdaiidbdkZ# 5. AddhZc i]Z _Vb cji dc i]Z )* hide Wdai hZZFigure 125l^i]V&(bblgZcX]!i]Zc VY_jhii]ZhideWdaijedgYdlcVXXdgY^c\id ]dl[Vgd[[i]ZWaVYZlVh[gdb)*# Figure 123#.%hideWdaiVcY_VbcjiiVWaZ gZbdkZY[dgXaVg^in# 6. )*Hide7dai I^\]iZc i]Z _Vb cji! i]Zc XadhZ i]Z bdidg XdkZg# Setting 45° Stop Bolt 1. 9>H8DCC:8IH6L;GDBEDL:G 2. GV^hZi]ZWaVYZVh]^\]Vh^il^aa\d!i]Zci^ai^i idlVgYh)*jci^a^ihidehVcYXVccdiWZi^aiZY VcnbdgZ# 3. EaVXZ V )* hfjVgZ V\V^chi i]Z iVWaZ VcY WaVYZ hd ^i XdciVXih i]Z WaVYZ ZkZcan [gdb Wdiidbidide!Vhh]dlc^cFigure 124#BV`Z hjgZ V WaVYZ iddi] YdZh cdi dWhigjXi i]Z eaVXZbZcid[i]ZhfjVgZ# ?VbCji Figure 125#)*hideWdaiVcY_Vbcji# 6. 8dci^cjZ VY_jhi^c\ i]Z hide Wdai jci^a ^i Xdc" iVXih i]Z XVW^cZi l]Zc i]Z WaVYZ ^h Vi )*! i]Zci^\]iZci]Z_Vbcji# 7. )*HfjVgZ GZXdccZXi i]Z edlZg! i]Zc gZXVa^WgViZ i]Z Y^\^iVa gZVYdji gZ[Zg id egdXZYjgZ dc Page 74WZ[dgZdeZgVi^c\i]ZiVWaZhVl# 7aVYZ IVWaZ Figure 124. 8]ZX`^c\WaVYZVi)*# <%+%*M&"+M&!<%+.+M".,MB[\#-$&& "+*" Miter Slot to Blade Parallelism 6. 8dbeVgZi]ZY^hiVcXZ[gdbi]ZbVg`ZYWaVYZ i^eidi]Zb^iZghadi!Vhh]dlc^cFigure 127# HI:E7 Ndjg iVWaZ hVl l^aa \^kZ i]Z WZhi gZhjaih ^[ i]Z b^iZghadi^heVgVaaZal^i]i]ZWaVYZ#>[i]ZhZXdb" edcZcih VgZ cdi ZmVXian eVgVaaZa l^i] ZVX] di]Zg! ndjgXjihVcYndjg[^c^h]ZYldg`l^aaWZadlZg^c fjVa^in!WjibdgZ^bedgiVcian!i]Zg^h`d[`^X`WVX` l^aaWZ^cXgZVhZY# 7aVYZi^aiZYid.%§ ;gdci Tools Needed Qty 6Y_jhiVWaZHfjVgZ############################################# & BZiVaH]^bHidX`############################## 6hCZZYZY BVg`Zg############################################################### & LgZcX]&,bb#################################################### & To adjust the blade parallel with the miter slot: 1. 9>H8DCC:8IH6L;GDBEDL:G 2. I^aii]ZWaVYZid.%# 3. BZVhjgZ [gdb i]Z b^iZg hadi id V XVgW^YZ i^e dci]ZWaVYZ!Vhh]dlc^cFigure 126. 7 Figure 127.BZVhjg^c\Y^hiVcXZ[gdbb^iZghadi idXVgW^YZi^edcdeedh^iZh^YZd[iVWaZ^chZgi# ·>[ i]Z Y^hiVcXZ WZilZZc i]Z WaVYZ i^e VcY i]Zb^iZghadi^hcdii]ZhVbZdcWdi]h^YZh d[i]ZiVWaZ^chZgi!i]ZiVWaZl^aacZZYidWZ VY_jhiZY#EgdXZZYidStep 7# ·>[ i]Z WaVYZ i^e bZVhjgZbZci ^h i]Z hVbZ dcWdi]h^YZh!\didStep 8# 7. HI:E6 7aVYZi^aiZYid.%§ Id VY_jhi i]Z iVWaZ! addhZc i]Z i]gZZ Wdaih ^c i]Z iVWaZ bdjci^c\ adXVi^dch hZZ Figure 128 VcY a^\]ian iVe i]Z iVWaZ ^c i]Z Y^gZX" i^dccZZYZYidhfjVgZi]ZiVWaZidi]ZWaVYZ# GZeZVi Steps 2–6 jci^a i]Z WaVYZ VcY b^iZg hadiVgZeVgVaaZa#9dcdi[dg\Ziidi^\]iZci]Z iVWaZbdjci^c\Wdaihl]Zc[^c^h]ZY# ;gdci IVWaZBdjci^c\AdXVi^dch Figure 126. BZVhjg^c\Y^hiVcXZ[gdbb^iZghadi idXVgW^YZi^ed[WaVYZ# 4. 5. "++" BVg`i]ZXVgW^YZi^el^i]VbVg`Zgl]ZgZndj bVYZi]^hbZVhjgZbZci# GdiViZi]ZbVg`ZYWaVYZi^eidi]Zdi]ZgZcY d[i]ZiVWaZ^chZgi# Figure 128. IVWaZbdjci^c\Wdai]daZhiVWaZide gZbdkZY[dgXaVg^in# <%+%*M&"+M&!<%+.+M".,MB[\#-$&& 8. I^aii]ZWaVYZid)*VcYgZeZViSteps 3–6# ·>[ i]Z WaVYZ ^h hi^aa eVgVaaZa l^i] i]Z b^iZg hadi! Xdci^cjZ dcid i]Z Blade Alignment egdXZYjgZ# ·>[i]ZWaVYZlVheVgVaaZal^i]i]Zb^iZghadi Vi.%WjicdiVi)*!dcZZcYd[i]ZiVWaZ l^aacZZYidWZh]^bbZY]^\]Zgl^i]bZiVa h]^bhidX`# 9. 11. I^\]iZc dcZ Wdai V hbVaa Vbdjci VcY i]Zc gZeZVil^i]i]Zdi]Zgh!i^\]iZc^c\ZVX]Ydlc i]ZhVbZVbdjci#8dci^cjZi]^hegdXZhhl^i] Vaai]ZWdaih!i^\]iZc^c\i]ZbVa^iiaZZVX]i^bZ jci^ai]ZnVgZVaahZXjgZ# 12. CdlgZX]ZX`i]ZWaVYZidi]Zb^iZghadiVi.% VcY)*WngZeZVi^c\Steps 3-6# ·>[ i]Z Y^hiVcXZ d[ 6 VcY 7 VgZ ZfjVa! Xdci^cjZ id Step 13! i]Zc \d id Blade Alignment# AddhZci]Zi]gZZiVWaZbdjci^c\Wdaih# 10. GZ[Zg id Figures 129–130 [dg h]^b eaVXZ" bZci# >[ i]Z Y^hiVcXZ d[ 6 ^h h]dgiZg i]Vc 7! h]^bhl^aacZZYidWZeaVXZYjcYZgXdgcZgh &VcY'#>[i]ZY^hiVcXZd[7^hh]dgiZgi]Vc 6!h]^bhl^aacZZYidWZeaVXZYjcYZgXdg" cZg(#KZgni]^ch]^bhidX`ldg`hlZaa# HI:E6 ·>[ i]Z Y^hiVcXZh VgZ hi^aa d[[! gZeZVi Steps 9–11# 13. DcXZi]Zb^iZghadi^hVY_jhiZYidi]ZWaVYZ! gZX]ZX` Vaa bZVhjgZbZcih VcY WZ hjgZ i]Z iVWaZbdjci^c\WdaihVgZhZXjgZ#6ahd!^[ndj gZbdkZi]ZiVWaZ^ci]Z[jijgZ!cdiZi]Zh]^b eaVXZbZcih VcY gZVhhZbWaZ i]Zb ZmVXian ]dli]ZnXVbZVeVgi# 14. GZXdccZXi i]Z edlZg! i]Zc gZXVa^WgViZ i]Z Y^\^iVa gZVYdji gZ[Zg id egdXZYjgZ dc Page 74WZ[dgZdeZgVi^c\i]ZhVl# & ;gdci Blade Alignment ( >[ i]Z WaVYZ XdciVXih i]Z hiVcYVgY iVWaZ ^chZgi l]ZcgV^hZYdgi^aiZY!i]ZWaVYZbjhiWZVa^\cZY# ' Figure 129. H]^begdXZYjgZY^V\gVb6# Tools Needed Qty LgZcX]&)bb################################################### & To adjust the blade alignment by moving the table: HI:E7 & ;gdci ( ' Figure 130. H]^begdXZYjgZY^V\gVb7# <%+%*M&"+M&!<%+.+M".,MB[\#-$&& 1. 9>H8DCC:8IH6L;GDBEDL:G 2. AddhZci]Zi]gZZiVWaZbdjci^c\WdaihPage 66, Figure 128VcYVY_jhii]ZiVWaZjci^ai]Z WaVYZYdZhcdiXdciVXii]Z^chZgi#I^\]iZcVaa i]Zbdjci^c\Wdaih# 3. BV`Z hjgZ i]Z WaVYZ YdZh cdi XdciVXi i]Z iVWaZ ^chZgi l]Zc gV^hZY dg i^aiZY# GZX]ZX` eVgVaaZa^hbd[i]ZWaVYZidi]Zb^iZghadihZZ Page 66#6Y_jhiVhcZXZhhVgnjci^ai]ZWaVYZ YdZhcdiidjX]i]Z^chZgi# "+," Spreader or Riving Knife Alignment 6a^\cbZci OdcZ HegZVYZgdg G^k^c\@c^[Z Checking Alignment I]Z WaVYZ \jVgY hegZVYZg VcY g^k^c\ `c^[Z bjhi WZ Va^\cZY l^i] i]Z WaVYZ l]Zc ^chiVaaZY# >[ i]Z hegZVYZg$g^k^c\`c^[Z^hcdiVa^\cZYl^i]i]ZWaVYZ! i]Zc i]Z ldg`e^ZXZ l^aa WZ[dgZ [dgXZY h^YZlVnh Yjg^c\i]ZXji!l]^X]l^aa^cXgZVhZi]Zg^h`d[`^X`" WVX`# Tools Needed Qty HigV^\]iZY\Z###################################################### & To check the spreader/riving knife alignment: 1. 9>H8DCC:8IH6L;GDBEDL:G 2. GV^hZi]ZhVlWaVYZidi]ZbVm^bjb]Z^\]i hdndj]VkZZVhnldg`^c\VXXZhh# 3. 8]ZX`idbV`ZhjgZi]ZWaVYZ^h.%idi]Z iVWaZ#;daadlHZii^c\.%Hide7dai^chigjX" i^dchdc Page 64# 4. EaVXZ i]Z higV^\]iZY\Z V\V^chi i]Z ide VcY Wdiidb d[ WaVYZ VcY hegZVYZg$g^k^c\ `c^[Z! Vhh]dlc^cFigure 131#I]ZhegZVYZg$g^k^c\ `c^[Zh]djaYWZeVgVaaZal^i]i]ZWaVYZVadc\ ^ihaZc\i]ViWdi]edh^i^dchVcYh]djaYWZ^c i]Z 6a^\cbZci OdcZ! Vh h]dlc ^c Figure 132# 7aVYZ HigV^\]iZY\Z Figure 132.HegZVYZg$g^k^c\`c^[ZVa^\cbZci odcZ# ·>[ i]Z hegZVYZg$g^k^c\ `c^[Z ^h cdi eVgVaaZa l^i] i]Z WaVYZ VcY ^ch^YZ i]Z Va^\cbZci odcZ!i]Zc^icZZYhidWZVY_jhiZY#EgdXZZY idAdjusting Alignment^chigjXi^dch# ·>[ i]Z hegZVYZg$g^k^c\ `c^[Z ^h cdi eVgVaaZa l^i]i]ZWaVYZViZ^i]Zgi]ZidedgWdiidb! ^i bVn WZ WZci# GZbdkZ i]Z hegZVYZg$g^k" ^c\`c^[ZVcYeaVXZ^idcV[aVihjg[VXZVcY X]ZX` id hZZ ^[ i]Z hegZVYZg$g^k^c\ `c^[Z aVnhZkZcanVadc\^ihaZc\i]#>[i]ZhegZVYZg$ g^k^c\`c^[ZYdZhcdiaVnZkZcan!egdXZZYid Adjusting Bent Spreader/Riving Knife dcPage 69# Ide6a^\cbZci 7diidb6a^\cbZci Figure 131.8]ZX`^c\ideVcYWdiidbg^k^c\`c^[Z eVgVaaZa^hbl^i]WaVYZ# "+-" <%+%*M&"+M&!<%+.+M".,MB[\#-$&& Adjusting Alignment 4. I]Z hegZVYZg$g^k^c\ `c^[Z bdjcih id V WadX` i]Vi XVcWZgZedh^i^dcZYidXdggZXianVa^\ci]ZhegZVY" Zg$g^k^c\ `c^[Z id i]Z WaVYZ# I]Z bdjci^c\ WadX` VY_jhih Wn ijgc^c\ i]Z hZi hXgZlh ^c ZVX] XdgcZg d[i]ZWadX`# I^\]iZci]ZadX``cdWhZZFigure 134!i]Zc gZ"^chiVaai]ZiVWaZ^chZgi# AdX`@cdW Figure 133h]dlhi]ZhZihXgZlhVhhdX^ViZYl^i] Xdcigdaa^c\i]Zbdjci^c\WadX`edh^i^dc# H^YZ 8dcigda H^YZ 8dcigda Mounting Block Ide8dcigda 7diidb8dcigda Figure 134. AdX``cdWadXVi^dc# 5. ;daadlChecking Alignment! Steps 1–4!dc Page 68# ·>[ i]Z hegZVYZg$g^k^c\ `c^[Z ^h ^c i]Z Va^\c" bZciodcZ!cdVYY^i^dcVahiZehVgZcZXZh" hVgn# Figure 133. HZihXgZlh[dgVY_jhi^c\hegZVYZg$ g^k^c\`c^[Zedh^i^dc# ·>[i]ZhegZVYZg$g^k^c\`c^[Z^hhi^aacdi^ci]Z Va^\cbZciodcZ!Xdci^cjZVY_jhi^c\i]ZhZi hXgZlh dc i]Z bdjci^c\ WadX` Vh cZXZh" hVgn id XdggZXian edh^i^dc i]Z hegZVYZg$ g^k^c\`c^[Z# Possible Tools Needed Qty =ZmLgZcX]'#*bb########################################### & =ZmLgZcX](bb############################################## & To adjust the spreader/riving knife position: 1. 9>H8DCC:8IH6L;GDBEDL:G 2. GZbdkZi]ZiVWaZ^chZgi# 3. AddhZc i]Z ild Wjiidc ]ZVY XVe hXgZlh dc i]Z bdjci^c\ WadX`! i]Zc VY_jhi i]Z hZi hXgZlhdci]ZWadX`idbdkZ^i^ci]ZcZXZh" hVgnY^gZXi^dchZZBdjci^c\7adX`^chZi^c Figure 133# 6. I^\]iZci]ZildXVeWjiidc]ZVYXVehXgZlh dci]Zbdjci^c\WadX`idhZXjgZi]ZhegZVY" Zg$g^k^c\`c^[ZVY_jhibZci# Adjusting Knife 1. Bent Spreader/Riving 9>H8DCC:8IH6L;GDBEDL:G 2. 7ZcY i]Z hegZVYZg dg g^k^c\ `c^[Z Wn ]VcY l]^aZ ^chiVaaZY! i]Zc [daadl Steps 1–4 ^c Checking Alignment dc Page 68 id YZiZg" b^cZ^[^i^heVgVaaZal^i]i]ZWaVYZVcY^ch^YZ i]Z6a^\cbZciOdcZ# ·>[i]^hYdZhcdildg`!gZbdkZ^iidhigV^\]i" Zc# ·>[ndjXVccdihigV^\]iZc^iegdeZgan!gZeaVXZ ^i# <%+%*M&"+M&!<%+.+M".,MB[\#-$&& "+." Fence Adjustments 3. 6Y_jhii]ZhZihXgZlhFigure 136dcided[ i]Z[ZcXZWgVX`ZiidZchjgZi]Z[ZcXZ[VXZ^h .%idi]ZiVWaZ# I]ZgZVgZ[djgbV^cVY_jhibZcih[dgi]Z[ZcXZ/& hfjVgZ!']Z^\]i!(eVgVaaZa^hb!VcY)XaVbe" ^c\egZhhjgZ##@ZZe^cb^cYi]Vii]ZhZVY_jhibZcih VgZ^ciZgXdccZXiZYVcYhdbZig^Va"VcY"ZggdgbVn WZcZZYZYidVX]^ZkZhVi^h[VXidgngZhjaih# HZiHXgZlh GZVgGV^a ;ddi Tools Needed Qty =ZmLgZcX])bb############################################## & =ZmLgZcX]+bb############################################## & BVX]^c^hihHfjVgZ############################################ & ;Zai"I^eeZYBVg`Zg############################################ & Square and Height I]Z [ZcXZ [VXZ bjhi WZ hfjVgZ id i]Z iVWaZ ^c dgYZg id egdYjXZ hfjVgZ Xjih# 6ahd! i]Z [ZcXZ h]djaYWZVY_jhiZY]^\]Zcdj\]d[[i]ZiVWaZi]Vi ^iYdZhcdiYgV\VXgdhhi]Zhjg[VXZ# ;ZcXZ 7gVX`Zi Figure 136.;ZcXZXdbedcZcihjhZYidVY_jhi [ZcXZ]Z^\]iVcYhfjVgZcZhhidiVWaZ# 4. Add` Vi i]Z \Ve WZilZZc i]Z [ZcXZ VcY i]Z iVWaZide# 1. 9>H8DCC:8IH6L;GDBEDL:G ·>[ i]Z \Ve ^h Veegdm^bViZan &¿&+ VcY ZkZc [gdbi]Z[gdcid[i]ZiVWaZidi]ZWVX`hZZ Figure 137)! i]Zc cd VYY^i^dcVa VY_jhi" bZcihVgZcZXZhhVgn#EgdXZZYidClamping Pressure and Parallelism# 2. EaVXZVhfjVgZdci]ZiVWaZV\V^chii]Z[VXZ d[i]Z[ZcXZFigure 135idX]ZX`^[i]Z[ZcXZ ^hhfjVgZidi]ZiVWaZ# ·>[i]Z\Ve^hjcZkZc!^[i]Z[ZcXZ]Z^\]i^h bdgZ i]Vc &¿-! dg ^[ i]Z [ZcXZ idjX]Zh i]Z iVWaZ!i]ZcXdci^cjZl^i]Step 5# To check/adjust the fence height and squareness to the table: ·>[i]Z[ZcXZ^hcdihfjVgZidi]ZiVWaZ!egd" XZZYidStep 3# ·>[ i]Z [ZcXZ ^h hfjVgZ id i]Z iVWaZ! h`^e V]ZVYidStep 4# H^YZK^Zl ;ZcXZ & $&+ [i]Z[ZcXZYgV\hVXgdhhi]ZiVWaZ!addhZc i]Z ]Zm cji dc i]Z [ddi Vi i]Z gZVg d[ i]Z [ZcXZVcYVY_jhii]Z[ddiidgV^hZi]Z[ZcXZ d[[d[i]ZiVWaZhdi]Z\Ve^hVeegdm^bViZan & ¿&+VcYZkZc[gdbi]Z[gdcid[i]ZiVWaZid i]Z WVX` hZZ Figure 137 dc Page 70# I^\]iZc i]Z ]Zm cji dc i]Z [ddi id hZXjgZ i]Z[ddi^cedh^i^dc# 2. Ha^YZ i]Z [ZcXZ je V\V^chi i]Z g^\]i ]VcY ZY\Z d[ i]Z b^iZg hadi! adX` ^i ^c eaVXZ! i]Zc gV^hZi]ZWaVYZVWdkZi]Z^chZgi#Jh^c\V[^cZ gjaZg!ZmVb^cZ]dli]Z[ZcXZa^cZhjel^i]i]Z b^iZghadiVcYi]ZWaVYZ!Vhh]dlc^cFigure 138# ·>[i]Z[ZcXZVcYb^iZghadiVgZeVgVaaZal^i] i]ZWaVYZ!Vhh]dlc^cFigure 138!cd[jg" i]ZgVY_jhibZcihcZZYidWZbVYZ# ·>[ i]Z [ZcXZ ^h cdi eVgVaaZa l^i] i]Z WaVYZ$ b^iZg hadi! i]Zc ndj bjhi VY_jhi i]Z [ZcXZ eVgVaaZal^i]i]ZWaVYZ# ·>[i]Zb^iZghadi^hcdieVgVaaZal^i]i]ZWaVYZ! ndj bjhi [daadl i]Z egdXZYjgZh YZhXg^WZY ^c Miter Slot to Blade Parallelism dc Page 66# To adjust the fence clamping pressure and parallelism to the blade: 1. 9>H8DCC:8IH6L;GDBEDL:G 2. GZbdkZ i]Z [ZcXZ! ZfjVaan VY_jhi i]Z hZi hXgZlh h]dlc ^c Figure 139! i]Zc gZ"^chiVaa i]Z [ZcXZ VcY X]ZX` i]Z XaVbe^c\ egZhhjgZ# GZ"VY_jhi Vh cZZYZY jci^a i]Z [ZcXZ l^aa cdi bdkZVhegZhhjgZ^hVeea^ZYV\V^chi^i# HZiHXgZlh ;ZcXZ7gVX`Zi ;ZcXZ B^iZgHadi 7aVYZ ;ZcXZ^h EVgVaaZaid B^iZgHadi! l]^X]^h EVgVaaZaid 7aVYZ Figure 138.8]ZX`^c\[ZcXZeVgVaaZa^hbl^i] WaVYZ# <%+%*M&"+M&!<%+.+M".,MB[\#-$&& Figure 139.AdXVi^dcd[hZihXgZlhjhZYid VY_jhi[ZcXZeVgVaaZa^hbVcYXaVbe^c\egZhhjgZ# 3. Bdjci i]Z [ZcXZ dc i]Z gV^a V\V^c! bdkZ ^i Veegdm^bViZan ) VlVn [gdb i]Z WaVYZ! VcY adX`^i^ceaVXZ# 4. BZVhjgZi]ZY^hiVcXZWZilZZci]Z[ZcXZVcY i]Z [gdci d[ i]Z WaVYZ! i]Zc bVg` i]Z iddi] i]Vi ndj bZVhjgZY [gdb l^i] V [Zai"i^eeZY bVg`Zg# ",&" 5. GdiViZ i]Z WaVYZ &-% VcY gZX]ZX` i]Z Y^h" iVcXZWZilZZci]Z[ZcXZVcYi]ZWaVYZiddi] ndjbVg`ZY^cStep 4idZchjgZi]ZnVgZeVg" VaaZahZZFigure 138 dcPage 71# 6. JhZ ig^Va"VcY"Zggdg id VY_jhi i]Z hZi hXgZlh hdi]Z[ZcXZ^heVgVaaZaidi]ZWaVYZVcY i]Z XaVbe^c\egZhhjgZ^hhj[[^X^Zci# Offsetting Fence HdbZ lddYldg`Zgh egZ[Zg id d[[hZi i]Z gZVg d[ i]Z[ZcXZ&$+)[gdbi]ZWaVYZ!Vhh]dlc^cFigure 140# M2NdjgBZVhjgZbZci 7aVYZ Fence Scale Calibration I]Z [ZcXZ hXVaZ ^cY^XVidg l^cYdlh! h]dlc ^c Figure 141! XVc WZ XVa^WgViZY l^i] i]Z [ZcXZ hXVaZWnaddhZc^c\i]Zildbdjci^c\hXgZlhVcY ha^Y^c\ ^i ^c i]Z YZh^gZY Y^gZXi^dc# I]Z ^cY^XVidg l^cYdldci]Zg^\]ih^YZ^hjhZYl]Zci]Z[ZcXZ ^h edh^i^dcZY dc i]Z g^\]i h^YZ d[ i]Z WaVYZ# I]Z ^cY^XVidgl^cYdldci]ZaZ[ih^YZ^hjhZYl]Zci]Z [ZcXZ ^h edh^i^dcZY dc i]Z aZ[i h^YZ d[ i]Z WaVYZ# IMPORTANT: 9d cdi jhZ i]Z [ZcXZ dc i]Z aZ[i h^YZd[i]ZWaVYZ^[^i]VhWZZcejgedhZand[[hZi!Vh YZhXg^WZY^c Offsetting Fenceon this page# M &$+) M :migVHeVXZ idEgZkZci7^cY^c\ Dei^dcVa Figure 140.6Y_jhi^c\[ZcXZl^i]V&¿+)d[[hZi# I]ZgZVhdc[dgi]^hl^YZg\VeVii]ZWVX`h^YZd[ i]ZWaVYZ^hid]ZaeegZkZcii]ZX]VcXZd[`^X`WVX` VcY i]Z WaVYZ Wjgc^c\ i]Z ldg`e^ZXZ WZXVjhZ V ldg`e^ZXZ bVn WZ ^cXdch^hiZci# =dlZkZg! i]Z igVYZ"d[[^haZhhVXXjgViZXjih!VcY^[i]Z[ZcXZ^h eaVXZY dc i]Z di]Zg h^YZ d[ WaVYZ [dg di]Zg iVWaZ hVl deZgVi^dch! i]Z ediZci^Va d[ ldg`e^ZXZ Wjgc" ^c\ VcY `^X`WVX` XVc WZ ^cXgZVhZY# L]ZcZkZg jh^c\V[ZcXZ!bV`ZhjgZi]Vi^[Vcd[[hZi]VhWZZc VY_jhiZY^ci]Z[ZcXZVa^\cbZci!ndjjhZi]Z[ZcXZ dci]Zh^YZd[i]ZWaVYZl]ZgZi]Zd[[hZiXgZViZh i]Zl^YZ\Ve# AZ[i>cY^XVidg L^cYdl G^\]i>cY^XVidg L^cYdl Figure 141.:mVbeaZd[[ZcXZ^cY^XVidgl^cYdlh# Tools Needed Qty E]^aa^ehHXgZlYg^kZg########################################### & HXgVeE^ZXZd[LddY######################################### & To calibrate the fence scale indicator windows: 1. Edh^i^dc VcY adX` i]Z [ZcXZ Vi &(! Vh ^cY^" XViZYWni]ZhXVaZ!i]ZcXjindjghXgVee^ZXZ d[lddY# 2. GZedh^i^dcVcYadX`i]Z[ZcXZVi&'!Vh^cY^" XViZYWni]ZhXVaZ# 3. ;a^e ndjg hXgVe e^ZXZ d[ lddY dkZg! eaVX^c\ i]Z h^YZ i]Vi lVh Xji ^c Step 2 V\V^chi i]Z [ZcXZ!i]ZcbV`ZndjgXji# 4. BZVhjgZi]Zl^Yi]d[i]Z[gZh]anXjildg`e^ZXZ l^i] V iVeZ bZVhjgZ# I]Z ldg`e^ZXZ l^Yi] h]djaYWZZmVXian&'#>[^i^hcdi!i]ZcVY_jhi i]Z^cY^XVidgl^cYdlidbViX]i]Zl^Yi]d[i]Z ldg`e^ZXZ# ",'" <%+%*M&"+M&!<%+.+M".,MB[\#-$&& 4. EaVXZi]Z.%hfjVgZZkZcanV\V^chii]Z[VXZ d[i]Zb^iZg\Vj\ZVcYi]ZWaVYZ!Vhh]dlc ^cFigure 143# Miter Gauge Adjustments I]Zb^iZg\Vj\Z^hZfj^eeZYl^i]hidehXgZlhi]Vi VaadlndjidZVh^anVY_jhii]Zb^iZg\Vj\Z[gdb)* id i]Z aZ[i! .%! VcY )* id i]Z g^\]i hZZ Figure 142# I]Z hide hXgZlh XdciVXi i]Z h]V[i! l]^X] bdkZh^cdgdjid[i]ZlVn[dgVY_jhibZcih# )*AZ[iHide H]V[i .%Hide )*G^\]iHide ·>[ i]Z hfjVgZ idjX]Zh i]Z b^iZg WdYn VcY i]ZWdYnd[i]ZWaVYZcdii]ZiZZi]ZkZcan Vi i]Z hVbZ i^bZ! i]Zc ^i ^h hfjVgZ id i]Z WaVYZVcYi]Z.%hide^hhZiXdggZXian#Cd [jgi]ZgVY_jhibZcihVgZcZXZhhVgn# ·>[i]ZhfjVgZYdZhcdiidjX]i]Zb^iZgWdYn VcY WaVYZ WdYn ZkZcan Vi i]Z hVbZ i^bZ! i]ZcegdXZZYidStep 5# 5. AddhZc i]Z ]Zm cji _Vb cji i]Vi hZXjgZh i]Z.%hidehXgZlVcYVY_jhii]ZhidehXgZl jci^a ^i ^h hZViZY V\V^chi i]Z h]V[i l]^aZ i]Z hfjVgZ^hZkZcanidjX]^c\i]Zb^iZgWdYnVcY i]ZWaVYZWdYn!i]Zci^\]iZci]Z]Zmcji# 6. AddhZc i]Z hXgZl dc i]Z [gdci d[ i]Z b^iZg WVg!VY_jhii]Zed^ciZgid%!i]Zci^\]iZci]Z hXgZl# Figure 142.B^iZg\Vj\Zhideh# Tools Needed Qty =ZmLgZcX]'#*bb########################################### & E]^aa^ehHXgZlYg^kZg########################################### & HfjVgZ.%VcY)*################################## &:VX] LgZcX]-bb##################################################### & Checking/Setting 45° Stops ;daadli]ZhVbZegdXZhhl^i]i]Z)*hidehi]Vi ndj [daadlZY l^i] i]Z .%! ZmXZei jh^c\ V )* hfjVgZ dg VY_jhiVWaZ hfjVgZ id kZg^[n i]Vi i]Z b^iZgWdYn^h)*idi]ZWaVYZ!Vhh]dlc^cFigure 144# Checking/Setting 90° Stops 1. 9>H8DCC:8IH6L;GDBEDL:G )*HfjVgZ 7aVYZ 2. Ha^YZ i]Z b^iZg \Vj\Z ^cid i]Z I"hadi dc i]Z iVWaZ!i]Zcejh]i]Zha^Y^c\h]V[iVaai]ZlVn ^cidi]Zb^iZg\Vj\Z# 3. 6Y_jhii]Zb^iZg\Vj\Zhdi]Z.%hidehXgZl gZhihV\V^chii]Zha^Y^c\h]V[i# HfjVgZ 7aVYZ B^iZg H8DCC:8IH6L;GDBEDL:G 2. Ijgc i]Z iVWaZ i^ai ]VcYl]ZZa dcZ lVn V XdjeaZijgch!i]Zcijgc^ii]Zdi]ZglVnid[ZZa i]ZWVX`aVh]# JchXgZl i]Z iVe hXgZlh hZXjg^c\ i]Z Vc\aZ hZchdgXdkZg!i]ZcgZbdkZ^i!VcYaddhZci]Z ild XVe hXgZlh VcY i]Z _Vb cji h]dlc ^c Figure 145# 3. 1. :chjgZ i]Z edlZg ^h XdccZXiZY VcY i]Z )* VcY .% hide Wdaih VgZ hZi hZZ Blade Tilt StopshiVgi^c\dcPage 64# 2. BdkZi]ZWaVYZVc\aZid.%VcYegZhhi]Z% H:IWjiidcFigure 146[dghZkZgVahZXdcYh jci^a i]Z gZVYdji Y^heaVnh %#%%! dg bdkZ i]Z WaVYZ Vc\aZ id )* VcY egZhh i]Z )* H:I Wjiidcjci^ai]ZgZVYdjiY^heaVnh)*#%# Note: If the power is disconnected, the digital display will automatically reset to 0.00. Therefore, when you reconnect power, follow Steps 1–2 above. %HZi7jiidc )*HZi7jiidc 8VeHXgZlh ?VbCji 6Y_jhibZci =Zm7dai Figure 145#IVWaZi^ai]VcYl]ZZaVY_jhibZci# Figure 146#9^\^iVagZVYdji# 4. L]^aZ V ]ZaeZg i^\]iZch i]Z VY_jhibZci ]Zm Wdai! ijgc i]Z i^ai ]VcYl]ZZa WVX` VcY [dgi]# I^\]iZc i]Z ]Zm Wdai jci^a ndj cd adc\Zg [ZZa VcnldWWaZdgaddhZcZhhl]Zci]Z]VcYl]ZZa ^h^c^i^VaanijgcZY#9dcdidkZgi^\]iZci]Z\ZVgh dgi]Znl^aaW^cY# 5. I^\]iZci]Z_VbcjiVcYXVehXgZlh!gZ"^chiVaa i]ZVc\aZhZchdgXdkZg!i]ZcXadhZi]Zbdidg VXXZhhXdkZg# ",)" <%+%*M&"+M&!<%+.+M".,MB[\#-$&& Belt Tension & Replacement LddY 7adX` I]Z WZai higZiX]Zh ha^\]ian Vh i]Z hVl ^h jhZY# Bdhid[i]ZWZaihigZiX]^c\l^aa]VeeZcYjg^c\i]Z [^ghi&+]djghd[jhZ!Wji^ibVnXdci^cjZid\gVYj" VaanhigZiX]l^i]Xdci^cjZYjhZ# Id ZchjgZ dei^bjb edlZg igVchb^hh^dc [gdb i]Zbdidgidi]ZWaVYZ!i]ZWZaibjhiWZ^c\ddY XdcY^i^dc#GZeaVXZi]ZWZai^[^iWZXdbZhXgVX`ZY! [gVnZY!dg\aVoZY# Tools Needed Qty 6gWdgLgZcX]Zh################################################ ' LddY7adX`&%Adc\)m)############################### & LgZcX]dgHdX`Zi&,bb################################### & LddY7adX`-'m+############################################ & Tensioning Belt 1. 9>H8DCC:8IH6L;GDBEDL:G 2. JhZi]ZWaVYZ]Z^\]i]VcYl]ZZaidadlZgi]Z bdidgVaai]ZlVnYdlc# Figure 148#:mVbeaZd[jh^c\lddYWadX`id iZch^dcWZai# 5. EgZhhi]ZWZai^ci]ZXZciZgidX]ZX`WZaiiZc" h^dc# I]Z WZai ^h XdggZXian iZch^dcZY l]Zc i]ZgZ ^h Veegdm^bViZan &¿- YZ[aZXi^dc l]Zc ^i ^hejh]ZYl^i]bdYZgViZegZhhjgZ!Vhh]dlc ^cFigure 149# EjaaZn 9Z[aZXi^dc 3. AddhZc i]Z [djg bdidg bdjci^c\ ]Zm cjih h]dlc ^c Figure 147 ild ijgch! i]Zc eaVXZ i]Z )m) lddY WadX` dc ide d[ i]Z bdidg! Vh h]dlc^cFigure 148# EjaaZn Figure 149#8]ZX`^c\WZaiYZ[aZXi^dc# ·>[ i]ZgZ ^h bdgZ i]Vc &¿- YZ[aZXi^dc l]Zc i]ZWZai^hejh]ZYl^i]bdYZgViZegZhhjgZ! gV^hZi]ZbdidgjelVgY# NOTICE Bdjci^c\Cjih Figure 147.Bdidgbdjci^c\cjih# 4. JhZi]ZWaVYZ]Z^\]i]VcYl]ZZaidXVgZ[jaan iZch^dci]ZWZaiWnbdk^c\i]ZWaVYZje#9d i]^h hadlan VcY iV`Z XVgZ cdi id Veean idd bjX] egZhhjgZ id i]Z WZai#Note: Be careful not to damage the motor, and do not force it up farther when it becomes difficult to move the handwheel. <%+%*M&"+M&!<%+.+M".,MB[\#-$&& Do not overtighten the belt. If you do, it could decrease the lifespan of the motor and arbor bearings. 6. I^\]iZc i]Z bdidg bdjci^c\ ]Zm cjih! adlZg i]Zbdidg!VcYgZbdkZi]ZlddYWadX`# 7. 8adhZi]ZbdidgXdkZg# ",*" Replacing Belt 1. 9>H8DCC:8IH6L;GDBEDL:G 2. GV^hZ i]Z bdidg Vaa i]Z lVn je! i^ai ^i id %! VcYdeZci]ZbdidgXdkZg# 3. AddhZc i]Z [djg bdidg bdjci^c\ ]Zm cjih Figure 147 ild ijgch! VcY eaVXZ i]Z 'm+ WadX`WZilZZci]ZXVW^cZiVcYWdiidbd[i]Z bdidg!Vhh]dlc^cFigure 150# 7Zai BdidgEjaaZn Figure151#GZbdk^c\WZai iVWaZgZbdkZY[dgXaVg^in# 8. Ijgc i]Z cZl WZai h^YZlVnh VcY ha^e ^i dkZg i]ZbdidgejaaZn!Vhh]dlc^cFigure152!hd ^iZc\V\ZhdcZdgild\gddkZh# LddY 7adX` 7Zai 'm+ Figure 150#BdidggZhi^c\dclddYWadX`# 4. AdlZg i]Z VgWdg VhhZbWan jci^a i]Z bdidg gZhihdci]ZlddYWadX`!Vhh]dlc^cFigure 150! i]Zc ijgc i]Z ]VcYl]ZZa Vc VYY^i^dcVa ijgc ^c i]Z hVbZ Y^gZXi^dc id gZYjXZ iZch^dc dci]ZWZai# Note: Be careful not to lower the motor too far or the board may damage the capacitor covers. Also, do not force the arbor down farther when it becomes difficult to move the handwheel. BdidgEjaaZn Figure 152#>chiVaa^c\WZai# 9. Ejh] i]Z WZai ^clVgY VcY gdaa ^i dcid i]Z ide ejaaZn#8dci^cjZejh]^c\i]ZWZaiVcYgdiVi^c\ ^ijeVcYYdlcjci^a^i^hXZciZgZYdcWdi]eja" aZnh!Vhh]dlc^cFigure 153# 7Zai 5. I^\]iZci]Zbdidgbdjci^c\cjihid]daYi]Z bdidg^ceaVXZ# 6. GV^hZ i]Z bdidg Vaa i]Z lVn je VcY gZbdkZ i]ZlddYWadX`# 7. Gdaa i]Z WZai d[[ d[ i]Z jeeZg VcY adlZg eja" aZnh!Vhh]dlc^cFigure 151#7ZXVgZ[jacdi ide^cX]ndjg[^c\Zgh# ",+" Note:To make belt removal easier, turn the belt sideways and slide it down and past the back of the motor pulley. Figure 153#7Zai^chiVaaZY# 10. ;daadlSteps 2-7^cIZch^dc^c\7Zai idiZc" h^dci]ZWZai# <%+%*M&"+M&!<%+.+M".,MB[\#-$&& bVX]^cZ SECTION 9: WIRING I]ZhZeV\ZhVgZXjggZciVii]Zi^bZd[eg^ci^c\#=dlZkZg!^ci]Zhe^g^id[^begdkZbZci!lZbVnbV`ZX]Vc\" Zhidi]ZZaZXig^XVahnhiZbhd[[jijgZbVX]^cZh#8dbeVgZi]ZbVcj[VXijgZYViZd[ndjgbVX]^cZidi]ZdcZ hiViZY^ci]^hbVcjVa!VcYhijYni]^hhZXi^dcXVgZ[jaan# >[i]ZgZVgZY^[[ZgZcXZhWZilZZcndjgbVX]^cZVcYl]Vi^hh]dlc^ci]^hhZXi^dc!XVaaIZX]c^XVaHjeedgiVi *,%*)+".++([dgVhh^hiVcXZ7:;DG:bV`^c\VcnX]Vc\Zhidi]Zl^g^c\dcndjgbVX]^cZ#6cjeYViZY l^g^c\ Y^V\gVb bVn WZ VkV^aVWaZ# Note: Please gather the serial number and manufacture date of your machine before calling. This information can be found on the main machine label. Wiring Safety Instructions SHOCK HAZARD. Ldg`^c\dcl^g^c\i]Vi^hXdc" cZXiZYidVedlZghdjgXZ^hZmigZbZanYVc\Zgdjh# IdjX]^c\ ZaZXig^[^ZY eVgih l^aa gZhjai ^c eZghdcVa ^c_jgn ^cXajY^c\ Wji cdi a^b^iZY id hZkZgZ Wjgch! ZaZXigdXji^dc! dg YZVi]# 9^hXdccZXi i]Z edlZg [gdbi]ZbVX]^cZWZ[dgZhZgk^X^c\ZaZXig^XVaXdb" edcZcih MODIFICATIONS. BdY^[n^c\ i]Z l^g^c\ WZndcY l]Vi^hh]dlc^ci]ZY^V\gVbbVnaZVYidjcegZ" Y^XiVWaZ gZhjaih! ^cXajY^c\ hZg^djh ^c_jgn dg [^gZ# I]^h^cXajYZhi]Z^chiVaaVi^dcd[jcVeegdkZYV[iZg" bVg`ZieVgih# WIRE/COMPONENT DAMAGE.9VbV\ZYl^gZh dg XdbedcZcih ^cXgZVhZ i]Z g^h` d[ hZg^djh eZg" hdcVa^c_jgn![^gZ!dgbVX]^cZYVbV\Z#>[ndjcdi^XZ i]ViVcnl^gZhdgXdbedcZcihVgZYVbV\ZYl]^aZ eZg[dgb^c\ V l^g^c\ iVh`! gZeaVXZ i]dhZ l^gZh dg XdbedcZcih# MOTOR WIRING. I]Z bdidg l^g^c\ h]dlc ^c i]ZhZ Y^V\gVbh ^h XjggZci Vi i]Z i^bZ d[ eg^ci^c\ WjibVncdibViX]ndjgbVX]^cZ#>[ndj[^cYi]^h idWZi]ZXVhZ!jhZi]Zl^g^c\Y^V\gVb^ch^YZi]Z bdidg_jcXi^dcWdm# WIRE CONNECTIONS. 6aa XdccZXi^dch bjhi WZ i^\]i id egZkZci l^gZh [gdb addhZc^c\ Yjg^c\ bVX]^cZ deZgVi^dc# 9djWaZ"X]ZX` Vaa l^gZh Y^h" XdccZXiZYdgXdccZXiZYYjg^c\Vcnl^g^c\iVh`id ZchjgZi^\]iXdccZXi^dch# CAPACITORS/INVERTERS. HdbZ XVeVX^idgh VcYedlZg^ckZgiZghhidgZVcZaZXig^XVaX]Vg\Z[dg je id &% b^cjiZh V[iZg WZ^c\ Y^hXdccZXiZY [gdb i]Z edlZg hdjgXZ# Id gZYjXZ i]Z g^h` d[ WZ^c\ h]dX`ZY!lV^iViaZVhii]^hadc\WZ[dgZldg`^c\dc XVeVX^idgh# CIRCUIT REQUIREMENTS. Ndj BJHI [daadl i]Z gZfj^gZbZcih Vi i]Z WZ\^cc^c\ d[ i]^h bVc" jVa l]Zc XdccZXi^c\ ndjg bVX]^cZ id V edlZg hdjgXZ# EXPERIENCING DIFFICULTIES. >[ndjVgZZmeZ" g^ZcX^c\Y^[[^Xjai^ZhjcYZghiVcY^c\i]Z^c[dgbVi^dc ^cXajYZY ^c i]^h hZXi^dc! XdciVXi djg IZX]c^XVa HjeedgiVi*,%*)+".++(# The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. <%+%*M&"+M&!<%+.+M".,MB[\#-$&& ",," Common Electrical Components Figure 154#<%+%*M&$<%+.+Mbdidg_jcXi^dc Wdm# Figure 157#9^\^iVagZVYdjiVcYVc\aZhZchdg# Figure 155#Dc$D[[hl^iX]# Figure 156#<%+%+M&$<%+.,Mbdidg_jcXi^dc Wdm# ",-" READ ELECTRICAL SAFETY ON PAGE 77! Figure 158#<%+%*M&$<%+.+MbV\cZi^Xhl^iX]# <%+%*M&"+M&!<%+.+M".,MB[\#-$&& G0605X1/G0696X Wiring 220V, 1-Ph Power Junction Box L6-30 Plug (As Recommended) I8= -&"( -&"' -&"& -& -&")K' -&"* -&"- <%+%+M&$<%+.,M ,"&$'=E''%$))%K ("E=HL>I8= +% *. -&"( -&"& ** (- -&"* *, ', -&". *- () *+ *' )' *( '+ ', *' ** () *) *& *, *- ,, ,- ,, &*)") &+ -&"' -&") -&", -&"- &+ -&"+ -&". -% -& &*)"( &*) &*)"+ &*. &*)"' &*)"& &+% <%+%*M&"+M&!<%+.+M".,MB[\#-$&& "-(" Motor and Arbor Parts List REF PART # DESCRIPTION REF PART # 5 7 8 9 10 11 12 13 14 15 16 17V2 17V2-1 17V2-2 17V2-3 17V2-4 17V2-5 17V2-6 17V2-7 17V2-8 17V2-9 17V2-10 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 P0605X137 PN02M PW04M PLW06M P0605X113 PK02M PSS03M P0605X1013 P0605X1014 P6005-2RS PFB15M P0605X1017V2 P0605X1017V2-1 PCAP14M P0661044V2-3 P0661044V2-4 P0605X1017V2-5 PBHS06M PLW01M P0661044V2-8 PBHS16M PSS112M PCAP14M P0605X1019 P0605X1020 P0605X1021 P0605X1022 P0605X1023 P0605X1024 PW04M PB09M PLW04M PW01M P0605X1029 P0605X1030 P0605X1031 P0605X1032 P0605X1033 PSS07M P0605X1035 PLN10M P51102 PK14M PB14M P0605X1040 P0605X1041 PCAP31M P0605X1043 PTLW05M STRAIN RELIEF HEX NUT M10-1.5 FLAT WASHER 10MM LOCK WASHER 10MM SPECIAL MOTOR BOLT KEY 5 X 5 X 40 SET SCREW M6-1 X 8 MOTOR PULLEY FLAT BELT 220-J12 BALL BEARING 6005 2RS FLANGE BOLT M8-1.25 X 12 MOUNTING BRACKET V2.01.10 MOUNTING BRACKET BASE V2.01.10 CAP SCREW M8-1.25 X 20 COMPRESSION SPRING V2.01.10 LOCKING BOLT V2.01.10 MOUNTING BRACKET PLATE V2.01.10 BUTTON HD CAP SCR M5-.8 X 12 LOCK WASHER 5MM HANDLE V2.01.10 BUTTON HD CAP SCR M5-.8 X 16 SET SCREW M3-.5 X 12 CAP SCREW M8-1.25 X 20 MOUNTING BOLT STRUT BUSHING BRACKET SPECIAL SCREW WAVE WASHER 10MM FLAT WASHER 10MM HEX BOLT M8-1.25 X 20 LOCK WASHER 8MM FLAT WASHER 8MM BRUSH LEADSCREW BUSHING GASKET LEAD SCREW BRACKET SET SCREW M5-.8 X 5 BEVEL GEAR (L) LOCK NUT M10-1.25 THRUST BEARING 51102 KEY 5 X 5 X 18 HEX BOLT M10-1.5 X 35 TRUNNION SLIDE PLATE CAP SCREW M8-1.25 X 25 WOODRUFF KEY 22 X 5 EXT TOOTH WASHER 6MM 45 46 47 48 49 51 52 53 54 55 56 57 58 59 63 64 65 66 67V2 68 69 70 71 72 77 78 80 99 109V2 124 126 127 128 129 130 131 132 154 154-1 154-2 154-3 154-4 154-6 158 159 159 160 160 P0605X021 PS14M P0605X1047 P0605X014 PSS17 P0605X1051 P0605X1052 P0605X1053 P0605X1054 PN03M P0605X1056 PCAP06M PLW03M PS06M P0605X1063 P0605X1064 PCAP12M P0605X1066 "-)" DESCRIPTION TILT ARROW POINTER PHLP HD SCR M6-1 X 12 HANDWHEEL HANDWHEEL LOCK KNOB SET SCREW 5/16-18 X 5/16 LOCK COLLAR FLAT WASHER 19MM BLADE HEIGHT HANDWHEEL SHAFT ALIGNMENT PIN HEX NUT M8-1.25 BEVEL GEAR (R) CAP SCREW M6-1 X 25 LOCK WASHER 6MM PHLP HD SCR M5-.8 X 20 TRUNNION FRONT COLUMN CAP SCREW M8-1.25 X 40 REAR COLUMN P0605X1067V2 ARBOR 1" V2.01.10 P0605X1068 BLADE P0605X1069 ARBOR FLANGE P0605X1070 ARBOR NUT 1"-10 P0605X1071 ARBOR EXTENSION 1"-10 PCAP49M CAP SCREW M6-1 X 60 P0605X1077 HOSE CLAMP 60-80MM P0605X066 DUST CHUTE HOSE 63 X 1000 PS01 PHLP HD SCR 10-24 X 1/2 PB20M HEX BOLT M8-1.25 X 35 P0605X1109V2 RIVING KNIFE V2.01.10 P0605X1124 HANDWHEEL HANDLE PWR810 WRENCH 8 X 10 PWR1113 WRENCH 11 X 13 PWR1417 WRENCH 14 X 17 PAW04M HEX WRENCH 4MM PAW05M HEX WRENCH 5MM PAW06M HEX WRENCH 6MM P0605X1132 PHILLIPS/STANDARD SCREWDRVR P0605X154 ON/OFF SWITCH ASSEMBLY P0605X154-1 ON/OFF PUSH BUTTON SWITCH P0605X154-2 ON/OFF SWITCH BRACKET P0605X154-3 ON/OFF SWITCH BOX P0605X154-4 ON/OFF SWITCH CORD 16AWG X 4C T23243 SWITCH PADLOCK W/KEY PAW03M HEX WRENCH 3MM P0605X1159 MTR CORD 12AWG 3C (G0605X1/96X) P0606X1159 MTR CORD 12G 4W ST 600V (G0606X1/97X) P0605X1160 PWR CORD 12AWG 3C 600V (G0605X1/96X) P0606X1160 PWR CORD 12G 4W ST 600V (G0606X1/97X) <%+%*M&"+M&!<%+.+M".,MB[\#-$&& G0605X1/G0696X 5HP, 1-PH MOTOR G0606X1/G0697X 71⁄2HP, 3-PH MOTOR REF PART # DESCRIPTION REF PART # DESCRIPTION 6 6-1 6-2 6-3 6-4 6-5V2 6-6 6-7V2 6-8 P0605X1006 P0605X1006-1 P0605X1006-2 P0605X1006-3 P0605X1006-4 P0605X1006-5V2 P0605X1006-6 P0605X1006-7V2 P0605X1006-8 MOTOR 5HP 220V 1-PH MOTOR FAN COVER MOTOR FAN WIRING JUNCTION BOX R CAPACITOR COVER R CAPACITOR 35M 450V V2.08.11 S CAPACITOR COVER S CAPACITOR 250M 250V V2.08.11 CENTRIFUGAL SWITCH 6 6-1 6-2 6-3 MOTOR 7-1/2 HP 220V/440V 3-PH MOTOR FAN COVER MOTOR FAN WIRING JUNCTION BOX G0605X1/G0696X 5HP, 1-PH MAG SWITCH P0606X1006 P0606X1006-1 P0606X1006-2 P0606X1006-3 G0606X1/G0697X 71⁄2HP, 3-PH MAG SWITCH REF PART # DESCRIPTION REF PART # DESCRIPTION 81 81-1 81-2 81-3 81-4V2 81-5 81-8 81-9 P0605X1075 P0605X075-1 P0605X075-2 P0605X075-3 P0605X1081-4V2 P0605X1081-5 P0605X1081-8 P0605X1081-9 MAG SWITCH ASSY MPE-30 MAG SWITCH FRONT COVER MAG SWITCH BACK COVER CONTACTOR SDE MA-30 220V OL RELAY SDE RA-30 18-26 V2.08.11 STRAINRELIEF STRAINRELIEF STRAINRELIEF 81 81-1 81-2 81-3 81-4 81-5 81-6 81-7 81-8 81-9 MAGNETIC SWITCH ASSY MPE-30 MAG SWITCH FRONT COVER MAG SWITCH BACK COVER CONTACTOR SDE MA-30 220V OL RELAY SDE RA-30 11~22 TRANSFORMER FUSE STRAINRELIEF STRAINRELIEF STRAINRELIEF <%+%*M&"+M&!<%+.+M".,MB[\#-$&& P0606X075 P0606X075-1 P0606X075-2 P0606X075-3 P0606X075-4 P0606X075-7 P0606X075-8 P0606X1081-7 P0605X1081-8 P0605X1081-9 "-*" Cabinet &%(K' &%(K'"( &*% &%(K'"* &%(K'"& &%(K'"' . (. &%& &&% &%(K'") &%(K'"+ &%(K'", &%(K'"- G0696X & G0697X ONLY ,( &*' * ,) .) .- ,+ ,* > . .+ &%% .* ** .' .( ** . , . .+ &*'"& &*'"' &+* ., &*,"( &*,"' &*, &+ &+( &+' &+& &*,"( &*,"& .) ., &+ * * ,. &(. .% -( -. &(- .& -. &'( &+ &&& * &'' &&( -' *' &&' &&) .. ** --") --"( --"' --". --"& --"+ &'( &+ )' &'& &'%&(+ &+ -) &&. )( (*' &&* &&+ ). &(, .' &&&&, ), &') )- --"* --"&% --"- "-+" -- ', --", <%+%*M&"+M&!<%+.+M".,MB[\#-$&& Cabinet Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 5 7 8 9 16 27 38 39 42 43 47 48 49 52 55 73 74 75 76 79 82 83 84 88 88-1 88-2 88-3 88-4 88-5 88-6 88-7 88-8 88-9 88-10 89 90 91 92 93 94 95 96 97 98 P0605X137 PN02M PW04M PLW06M PFB15M PLW04M PK14M PB14M PCAP31M P0605X1043 P0605X1047 P0605X014 PSS17 P0605X1052 PN03M P0605X1073 P0605X073 P0605X1075 P0605X1076 P0605X1079 PCAP26M P0605X1083 PS05M P0651083 PS05M P0651083-2 PS79M PW07M P0651083-5 P0651083-6 P0651083-7 P0651083-8 STRAIN RELIEF HEX NUT M10-1.5 FLAT WASHER 10MM LOCK WASHER 10MM FLANGE BOLT M8-1.25 X 12 LOCK WASHER 8MM KEY 5 X 5 X 18 HEX BOLT M10-1.5 X 35 CAP SCREW M8-1.25 X 25 WOODRUFF KEY 22 X 5 HANDWHEEL HANDWHEEL LOCK KNOB SET SCREW 5/16-18 X 5/16 FLAT WASHER 19MM HEX NUT M8-1.25 ALIGNMENT PIN MOTOR COVER RUBBER BUMPER LOCK KNOB M6-1 X 17 RIGHT COVER CAP SCREW M6-1 X 12 COVER PHLP HD SCR M5-.8 X 8 DIGITAL SENSOR ASSEMBLY PHLP HD SCR M5-.8 X 8 DIGITAL READOUT COVER PHLP HD SCR M3-.5 X 8 FLAT WASHER 3MM CIRCUIT BOARD SENSOR PLATE DATA CORD 24 AWG X 450 DIGITAL RDT CORD 18 AWG X 2C PHLP HD SCR M3-.5 X 12 DIGITAL SENSOR COVER PHLP HD SCR M3-.5 X 8 HEX NUT M5-.8 PLATE PHLP HD SCR M4-.7 X 6 FLAT WASHER 4MM SET SCREW M8-1.25 X 50 STRAIN RELIEF PGA13.5-11B HEX BOLT M10-1.5 X 25 FENCE RESTING BRACKET STRAIN RELIEF 99 100 101 102 103V2 103V2-1 103V2-2 103V2-3 103V2-4 103V2-5 103V2-6 103V2-7 103V2-8 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 136 137 138 139 150 152 152-1 152-2 157 157-1 157-2 157-3 161 162 163 165 PB20M P0605X1100 P0605X116 PFH54M P0605X1103V2 P0605X1103V2-1 P0605X1103V2-2 P0605X1103V2-3 P0605X1103V2-4 P0605X1103V2-5 P0605X1103V2-6 PSS04M P0661006V2 P0605X035 PHTEK39M P0605X1112 P0605X1113 P0605X1114 P0605X1115 P0651083-6 PSS16M P0605X1118 P0651112 PW02M PHTEK30M PRP27M P0651106 P0605X1124 P0651107 P0651087 P0651108 PFH06M P0661141 P0696X152 PLW06M PB14M HEX BOLT M8-1.25 X 35 CHAIN EXTENSION WING (L) FLAT HD SCR M5-.8 X 20 TABLE INSERT ASSY V2.01.10 PLATE V2.01.10 BOLT V2.01.10 LEFT PLATE V2.01.10 RIGHT PLATE V2.01.10 LEFT TAPE 19MM V2.01.10 RIGHT TAPE 35MM V2.01.10 SET SCREW M6-1 X 12 LOCK KNOB M5-.8 V2.01.10 TABLE TAP SCREW M4 X 12 CABINET WORM GEAR BLADE TILT SHAFT BRACKET BLADE TILT SHAFT SENSOR PLATE SET SCREW M8-1.25 X 10 SPECIAL RING L-PLATE FLAT WASHER 5MM TAP SCREW M3 X 6 ROLL PIN 5 X 28 MITER GAUGE MOUNTING BRKT HANDWHEEL HANDLE WRENCH MOUNTING BRACKET DUST COVER ARBOR WRENCH FLAT HD SCR M6-1 X 20 PUSH STICK EXTENSION WING LOCK WASHER 10MM HEX BOLT M10-1.5 X 35 JUNCTION BOX BASE GROUNDING LABEL EXT TOOTH WASHER 5MM PHLP HD SCR M5-.8 X 10 GROUND WIRE JUNCTION BOX COVER PHLP HD SCR 10-24 X 1/4 WIRE NUT SW-P6H PS50M P0605X1088-10 PS79M PN06M P0605X079 PS17M PW05M PSS42M P0605X1095 PB32M P0651097 P0605X1098 <%+%*M&"+M&!<%+.+M".,MB[\#-$&& P0605X1157 P0605X1157-1 PTLW02M PS09M P0605X1161 P0605X1162 PS18 P0651161 "-," Blade Guard '%%K' ',, '*+ ',- '*, '** '*) '*+ '*- '*( '*. '*' '+% '*& ',, '*( '*' '+' '+& '+, '+( '*( ',& ',' '*' ',( '+* '+) ',) '++ ',* '+'+. ',+ ',% REF PART # DESCRIPTION REF PART # DESCRIPTION 200V2 251 252 253 254 255 256 257 258 259 260 261 262 263 264 P0605X1200V2 P0605X1200V2-1 PLN02M PFH01M P0605X1200V2-4 P0661002V2-5 PS19M P0661002V2-7 P0605X1200V2-8 P0661002V2-9 P0661002V2-10 PBHS24M P0661002V2-12 P0605X1200V2-13 P0661002V2-14 BLADE GUARD ASSY V2.01.10 LEFT PLATE V2.01.10 LOCK NUT M5-.8 FLAT HD SCR M5-.8 X 15 LEFT COVER V2.01.10 ROD CENTER PIN V2.01.10 PHLP HD SCR M5-.8 X 6 KNOB BOLT V2.01.10 ROD V2.01.10 LEFT BRACKET V2.01.10 RIGHT BRACKET V2.01.10 BUTTON HD CAP SCR M4-.7 X 10 MOUNTING PIN V2.01.10 RIGHT COVER V2.01.10 RIGHT PLATE V2.01.10 265 266 267 268 269 270 271 272 273 274 275 276 277 278 P0661002V2-15 P0605X1200V2-16 P0661002V2-17 P0661002V2-18 P0661002V2-19 P0661002V2-20 P0661002V2-21 PEC07M P0661002V2-23 P0605X1200V2-24 P0661002V2-25 P0605X1200V2-26 PORP003 P0661002V2-28 PUSH NUT 4MM V2.01.10 LEFT PAWL V2.01.10 RIGHT TORSION SPRING V2.01.10 PAWL MOUNTING BRKT V2.01.10 MOUNTING BRKT PIN V2.01.10 MOUNTING BRKT SHFT V2.01.10 SHAFT SPRING V2.01.10 E-CLIP 7MM LEFT TORSION SPRING V2.01.10 RIGHT PAWL V2.01.10 RIGHT PAWL SHAFT V2.01.10 SPREADER V2.01.10 O-RING 2.8 X 1.9 P3 AMPUTATION HAZ LABEL V2.01.10 "--" <%+%*M&"+M&!<%+.+M".,MB[\#-$&& Fence (%% (&% ('' ('& (&(&. (%+ (%& (%, (%' ('% (%( (%) (%* (&. (%. (&- (&( (') (&, ('( (%) (%- (&+ ('* (&* (&) (&' ('+ (&& REF PART # DESCRIPTION REF PART # DESCRIPTION 300 301 302 303 304 305 306 307 308 309 310 311 312 313 P0605X1300 PS14M PW03M P0605X303 P0605X304 PB73M PN01M P0605X307 P0605X1308 P0605X1309 PN03M P0605X1311 P0605X1312 PFH04M FENCE ASSEMBLY PHLP HD SCR M6-1 X 12 FLAT WASHER 6MM POINTER PLASTIC SET SCREW HEX BOLT M10-1.5 X 50 HEX NUT M6-1 REAR RAIL WHEEL PLATE BRACKET HEX NUT M8-1.25 FENCE HANDLE CAM ASSEMBLY FLAT HD SCR M6-1 X 8 314 315 316 317 318 319 320 321 322 323 324 325 326 PLN05M P0605X315 P0605X316 PSS20M P0605X318 P0605X319 P0605X320 P0605X321 PW01M P0605X1323 PB71M PLN03M P0605X1326 LOCK NUT M10-1.5 PLATE CLAMPING BRACKET SET SCREW M8-1.25 X 8 PLATE CAP FENCE PLATE FENCE T-BOLT M8-1.25 X 20 FLAT WASHER 8MM BLOCK HEX BOLT M6-1 X 45 LOCK NUT M6-1 SHAFT <%+%*M&"+M&!<%+.+M".,MB[\#-$&& "-." Miter Gauge )%% )%* )&% )&& )%& )%+ )%' )&' )%, )&( )%( )&) )%) )%. )&+ )%. )&* )%)%& REF PART # DESCRIPTION REF PART # DESCRIPTION 400 401 402 403 404 405 406 407 408 P0605X1400 PS06 P0605X1402 P0605X403 P0605X1404 P0605X405 PS25 PN14 P0605X1408 MITER GAUGE PHLP HD SCR 10-24 X 3/8 POINTER BLOCK SHAFT MITER GAUGE LABEL PHLP HD SCR 8-32 X 5/8 HEX NUT 8-32 SPECIAL SCREW 1/4-20 X 1/2 409 410 411 412 413 414 415 416 PSS53M P0605X1410 PW01M P0605X412 P0605X413 P0605X414 PFH9M PORP005 SET SCREW M5-.8 X 12 MITER GAUGE HANDLE FLAT WASHER 8MM MITER GAUGE PLATE GUIDE PLATE FLAT HD SCR M6-1 X 6 O-RING 4.8 X 1.9 P5 ".%" <%+%*M&"+M&!<%+.+M".,MB[\#-$&& Extension Table (G0605X1/G0606X1) *%% *%( *)% *)( *&& *%& *%' *%+ *(. *(- *%, *)% *%- *)' *)%*)& *%. *&* *)( *)( *)' *%) *%* *(* *&% *(& *%) *)' *)( *(% *'. *&* *(% *'. *(% *(+ *&' *(% *(' *'. *&( *(% *(+ *&) *(( *() REF PART # DESCRIPTION REF PART # DESCRIPTION 500 501 502 503 504 505 506 507 508 509 510 511 512 513 514 P0605X1500 P0605X1501 P0605X1502 P0605X503 P0605X504 P0605X505 P0605X506 P0605X507 P0605X508 P0605X509 P0605X510 P0605X511 P0605X512 P0605X513 P0605X514 EXTENSION TABLE ASSEMBLY LEFT SCALE 18" RIGHT SCALE 52" EXTENSION TABLE PLATE EXTENSION TABLE SUPPORT FRONT EXTENSION BRACKET FRONT RAIL FENCE TUBE END CAP REAR RAIL REAR EXTENSION BRACKET LOWER SHELF LOWER SHELF BRACKET SHELF END PLATE SUPPORT LEG 515 529 530 531 532 533 534 535 536 538 539 540 541 542 543 PHTEK6M PS14M PW03M PW04M PN01M PN08 P0605X534 PB32M PS14M PFH21M PFB15M PLW04M PCAP31M PW01M PN03M TAP SCREW M4 X 16 PHLP HD SCR M6-1 X 12 FLAT WASHER 6MM FLAT WASHER 10MM HEX NUT M6-1 HEX NUT 3/8"-16 FOOT 3/8"-16 X 2 HEX BOLT M10-1.5 X 25 PHLP HD SCR M6-1 X 12 FLAT HD SCR M8-1.25 X 25 FLANGE BOLT M8-1.25 X 12 LOCK WASHER 8MM CAP SCREW M8-1.25 X 25 FLAT WASHER 8MM HEX NUT M8-1.25 <%+%*M&"+M&!<%+.+M".,MB[\#-$&& ".&" Rails (Model G0696X/G0697X) *%% *%& *%. *&% *&) *&& *&% *&) *&% *&( *&' *%) *%( *%' *&% *&) *&% *&+ *&) *&, REF PART # DESCRIPTION REF PART # DESCRIPTION 500 501 502 503 504 509 510 P0696X500 P0696X501 P0696X502 P0696X503 P0696X504 PW01M PLW04M RAIL ASSEMBLY REAR RAIL END CAP FENCE TUBE FRONT RAIL FLAT WASHER 8MM LOCK WASHER 8MM 511 512 513 514 516 517 PCAP31M PFB15M PFH21M PN03M P0605X1501 P0696X517 CAP SCREW M8-1.25 X 25 FLANGE BOLT M8-1.25 X 12 FLAT HD SCR M8-1.25 X 25 HEX NUT M8-1.25 LEFT SCALE 18" RIGHT SCALE 36" ".'" <%+%*M&"+M&!<%+.+M".,MB[\#-$&& Outfeed Table (G0605X1/G0606X1) +%% +'% +%( +'& +'% +'& +%' +'& +%. +%. +'% +%' +%) +'& +'% +%. +'* +'+ +%& +') +'& +'& +'% +'% +'& +%) +'* +', +%, +%* +'( +'+ +%- +%. +') +'' +'& +', +%, +'& +') +'& +') +%+ REF PART # DESCRIPTION REF PART # DESCRIPTION 600 601 602 603 604 605 606 607 608 P0605X600 P0605X601 P0605X602 P0605X603 P0605X604 P0605X605 P0605X606 P0605X607 P0605X608 OUTFEED TABLE ASSEMBLY OUTFEED TABLE PLATE OUTFEED TABLE SUPPORT REAR OUTFEED TABLE BRACKET SUPPORT LEG FRONT OUTFEED TABLE BRACKET LOWER SHELF LOWER SHELF BRACKET SHELF END PLATE 609 620 621 622 623 624 625 626 627 PHTEK6M PS14M PW03M PFB16M PN03M PB02M PN08 P0605X626 PN01M TAP SCREW M4 X 16 PHLP HD SCR M6-1 X 12 FLAT WASHER 6MM FLANGE BOLT M8-1.25 X 16 HEX NUT M8-1.25 HEX BOLT M6-1 X 12 HEX NUT 3/8"-16 FOOT 3/8"-16 X 2 HEX NUT M6-1 <%+%*M&"+M&!<%+.+M".,MB[\#-$&& ".(" Labels & Cosmetic Parts '%%K'"'- ,%- ,%. ,%' ,%, ,&% ,%+ ,%) ,%* ,%( REF PART # DESCRIPTION REF PART # DESCRIPTION 200V2-28 702 703 704 704 704 704 705 P0661002V2-28 PLABEL-57 P0605X703 P0605X1704 P0606X1704 P0696X704 P0697X704 G8589 AMPUTATION HAZ LABEL V2.01.10 GLASSES/RESPIRATOR LABEL EXTREME SERIES PLATE MODEL # LABEL G0605X1 MODEL # LABEL G0606X1 MODEL # LABEL G0696X MODEL # LABEL G0697X GRIZZLY NAMEPLATE-LARGE 706 706 706 706 707 708 709 710 P0605X1706 P0606X1706 P0696X706 P0697X706 PLABEL-12A PLABEL-14 PPAINT-1 PPAINT-11 MACHINE ID LABEL G0605X1 MACHINE ID LABEL G0606X1 MACHINE ID LABEL G0696X MACHINE ID LABEL G0697X READ MANUAL-VERTICAL NS 7/05 ELECTRICITY LABEL GRIZZLY GREEN PAINT PUTTY TOUCH-UP PAINT Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels. ".)" <%+%*M&"+M&!<%+.+M".,MB[\#-$&& WARRANTY CARD CVbZTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT HigZZiTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT 8^in TTTTTTTTTTTTTTTTTTTTTTT HiViZTTTTTTTTTTTTTTTTTTTTTTTTT O^e TTTTTTTTTTTTTTTTTTTTT E]dcZTTTTTTTTTTTTTTTTTTTT :bV^a TTTTTTTTTTTTTTTTTTTTTTTT >ckd^XZTTTTTTTTTTTTTTTTT BdYZaTTTTTTTTTTTTTTTTTTTT DgYZgTTTTTTTTTTTTTTTTTTTTTTT HZg^VaTTTTTTTTTTTTTTTTTT The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. 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