HARRIS TR-0035-E M7100 VHF Mobile, 8-50W User Manual MM102342V1RevCp1

HARRIS CORPORATION M7100 VHF Mobile, 8-50W MM102342V1RevCp1

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Installation Manual

MM102342V1

Rev. C, Dec-04

M7100IP Series

Mobile Radio

REVISION HISTORY

REV DATE SUMMARY OF CHANGES

A Feb 2004 Initial release

B Apr. 2004 Add MPE and FCC information for VHF, UHF-L, UHF-H,

and 800 MHz M7100IP radio.

C Dec. 2004 Added MPE and FCC information for 50W VHF mobile

radio.

M/A-COM Technical Publications would particularly appreciate feedback on any errors found in this document

and suggestions on how the document could be improved. Submit your comments and suggestions to:

Wireless Systems Business Unit or fax your comments to: (434) 455-6851

M/A-COM, Inc.

Technical Publications or e-mail us at: techpubs@tycoelectronics.com

221 Jefferson Ridge Parkway

Lynchburg, VA 24501

SUPPLEMENTARY INFORMATION

At this time, the M7100IP mobile radio may not be operated while in a desktop station in the

European Community since it does not meet immunity requirements when operated in this mode.

The M7100IP mobile radio can be used in both trunked and conventional applications.

ACKNOWLEDGEMENTS

This device is made under license under one or more of the following US patents: 4,590,473;

4,636,791; 5,148,482; 5,185,796; 5,271,017; 5,377,229; 4,716,407; 4,972,460; 5,502,767;

5,146,497; 5,164,986; 5,185,795.

The voice coding technology embodied in this product is protected by intellectual property rights

including patent rights, copyrights, and trade secrets of Digital Voice Systems, Inc. The user of

this technology is explicitly prohibited from attempting to decompile, reverse engineer, or

disassemble the Object Code, or in any other way convert the Object Code into human-readable

form.

CREDITS

EDACS is a registered trademark and ProGrammer, SCAT, Failsoft, ProSound, ProScan, Aegis,

ProFile, ProVoice, and G-STAR are trademarks of M/A-COM, Inc.

Torx is a registered trademark of CAMCAR Division TEXTRON, Inc.

POZIDRIV is a registered trademark of Phillips International Company.

IMBE is a registered trademark of Digital Voice Systems, Inc.

Molex is a registered trademark of Molex Incorporated.

All other brand and product names are trademarks, registered trademarks, or service marks of their

respective holders.

NOTICE!

This manual covers M/A-COM, Inc. products manufactured and sold by M/A-COM, Inc.

NOTICE!

Repairs to this equipment should be made only by an authorized service technician or facility

designated by the supplier. Any repairs, alterations, or substitution of recommended parts made

by the user to this equipment not approved by the manufacturer could void the user's authority to

operate the equipment in addition to the manufacturer's warranty.

This manual is published by M/A-COM, Inc., without any warranty. Improvements and changes to this manual

necessitated by typographical errors, inaccuracies of current information, or improvements to programs and/or

equipment, may be made by M/A-COM, Inc., at any time and without notice. Such changes will be

incorporated into new editions of this manual. No part of this manual may be reproduced or transmitted in any

form or by any means, electronic or mechanical, including photocopying and recording, for any purpose,

without the express written permission of M/A-COM, Inc.

TABLE OF CONTENTS Page

1 SAFETY SYMBOL CONVENTIONS ........................................................4

2 RF ENERGY EXPOSURE INFORMATION ............................................5

2.1 RF ENERGY INFORMATION AND REQUIREMENTS ................5

2.2 COMPLIANCE WITH RF EXPOSURE STANDARDS...................6

3 OPERATION SAFETY RECOMMENDATIONS.....................................9

3.1 TRANSMITTER HAZARDS ............................................................9

3.2 SAFE DRIVING RECOMMENDATIONS .....................................10

4 OPERATING RULES AND REGULATIONS.........................................11

4.1 OPERATING TIPS ..........................................................................12

5 INTRODUCTION.......................................................................................13

6 UNPACKING AND CHECKING EQUIPMENT ....................................14

7 PLANNING THE INSTALLATION.........................................................19

8 EQUIPMENT REQUIRED........................................................................21

9 INSTALLATION........................................................................................22

9.1 RUNNING CABLES .......................................................................22

9.2 CONTROL UNIT MOUNTING ......................................................30

9.3 PIGTAIL BRACKET.......................................................................30

9.4 SPEAKER........................................................................................33

9.5 MIC HANGER AND/OR HOOKSWITCH MOUNTING...............34

9.6 SIREN AND LIGHT........................................................................34

9.7 RADIO MOUNTING AND FINAL HOOK-UP..............................35

10 DUAL CONTROL UNIT INSTALLATION............................................39

10.1 PRE-INSTALLATION PROGRAMMING PROCEDURE

WITH PROGRAMMER - FRONT MOUNT...................................40

10.2 PRE-INSTALLATION PROGRAMMING PROCEDURE

WITH PROGRAMMER - REMOTE MOUNT ...............................42

10.3 INSTALLATION INSTRUCTIONS FOR FRONT MOUNT

DUAL CONTROL UNITS ..............................................................45

10.4 INSTALLATION INSTRUCTIONS FOR REMOTE MOUNT

DUAL CONTROL UNITS ..............................................................48

10.5 FIELD PROGRAMMING – DUAL CONTROL UNITS ................51

11 DUAL RADIO UNITS................................................................................56

11.1 PRE-INSTALLATION PROGRAMMING PROCEDURE

WITH PROGRAMMER – DUAL RADIO UNITS .........................56

11.2 INSTALLATION INSTRUCTIONS FOR FRONT/REMOTE

MOUNT DUAL RADIO CONFIGURATION ................................58

11.3 INSTALLATION INSTRUCTIONS REMOTE/REMOTE

MOUNT DUAL RADIO CONFIGURATION ................................60

11.4 FIELD PROGRAMMING – DUAL RADIO UNITS.......................61

11.5 ANTENNA.......................................................................................66

12 WARRANTY...............................................................................................67

1 SAFETY SYMBOL CONVENTIONS

The following conventions are used throughout this manual to alert the user to

general safety precautions that must be observed during all phases of

operation, service, and repair of this product. Failure to comply with these

precautions or with specific warnings elsewhere in this manual violates safety

standards of design, manufacture, and intended use of the product. M/A-

COM, Inc. assumes no liability for the customer’s failure to comply with

these standards.

WARNING

The WARNING symbol calls attention to a procedure,

practice, or the like, which, if not correctly performed or

adhered to, could result in personal injury. Do not proceed

beyond a WARNING symbol until the conditions identified

are fully understood or met.

CAUTION

The CAUTION symbol calls attention to an operating

procedure, practice, or the like, which, if not performed

correctly or adhered to, could result in damage to the

equipment or severely degrade the equipment performance.

NOTE

The NOTE symbol calls attention to supplemental

information, which may improve system performance or

clarify a process or procedure.

The ESD symbol calls attention to procedures, practices, or

the like, which could expose equipment to the effects of

Electro-Static Discharge. Proper precautions must be taken

to prevent ESD when handling circuit modules.

2 RF ENERGY EXPOSURE INFORMATION

2.1 RF ENERGY EXPOSURE AWARENESS,

CONTROL INFORMATION, AND OPERATION

INSTRUCTIONS FOR FCC OCCUPATIONAL USE

REQUIREMENTS

BEFORE USING YOUR MOBILE TWO-WAY RADIO, READ THIS

IMPORTANT RF ENERGY AWARENESS AND CONTROL

INFORMATION AND OPERATIONAL INSTRUCTIONS TO ENSURE

COMPLIANCE WITH THE FCC’S RF EXPOSURE GUIDELINES.

NOTICE: This radio is intended for use in occupational/controlled

conditions, where users have full knowledge of their exposure and can

exercise control over their exposure to meet FCC limits. This radio

device is NOT authorized for general population, consumer, or any other

use.

CAUTION

Changes or modifications not expressly approved by M/A-

COM, Inc. could void the user's authority to operate the

equipment.

This two-way radio uses electromagnetic energy in the radio frequency (RF)

spectrum to provide communications between two or more users over a

distance. It uses RF energy or radio waves to send and receive calls. RF

energy is one form of electromagnetic energy. Other forms include, but are

not limited to, electric power, sunlight, and x-rays. RF energy, however,

should not be confused with these other forms of electromagnetic energy,

which, when used improperly, can cause biological damage. Very high levels

of x-rays, for example, can damage tissues and genetic material.

Experts in science, engineering, medicine, health, and industry work with

organizations to develop standards for exposure to RF energy. These

standards provide recommended levels of RF exposure for both workers and

the general public. These recommended RF exposure levels include

substantial margins of protection. All two-way radios marketed in North

America are designed, manufactured, and tested to ensure they meet

government established RF exposure levels. In addition, manufacturers also

recommend specific operating instructions to users of two-way radios. These

instructions are important because they inform users about RF energy

exposure and provide simple procedures on how to control it. Please refer to

the following websites for more information on what RF energy exposure is

and how to control your exposure to assure compliance with established RF

exposure limits.

http://www.fcc.gov/oet/rfsafety/rf-faqs.html

http://www.osha.gov./SLTC/radiofrequencyradiation/index.html

2.1.1 Federal Communications Commission

Regulations

Your M/A-COM, Inc. M7100IP mobile two-way radio is designed and tested

to comply with the FCC RF energy exposure limits for mobile two-way radios

before it can be marketed in the United States. When two-way radios are used

as a consequence of employment, the FCC requires users to be fully aware of

and able to control their exposure to meet occupational requirements.

Exposure awareness can be facilitated by the use of a label directing users to

specific user awareness information. Your M/A-COM, Inc. M7100IP two-way

radio has an RF exposure product label. Also, your M7100IP Installation and

Operator’s Manuals include information and operating instructions required to

control your RF exposure and to satisfy compliance requirements.

2.2 COMPLIANCE WITH RF EXPOSURE

STANDARDS

Your M/A-COM, Inc. M7100IP mobile two-way radio is designed and tested

to comply with a number of national and international standards and

guidelines (listed below) regarding human exposure to RF electromagnetic

energy. This radio complies with the IEEE and ICNIRP exposure limits for

occupational/controlled RF exposure environment at duty factors of up to

50% talk-50% listen and is authorized by the FCC for occupational use. In

terms of measuring RF energy for compliance with the FCC exposure

guidelines, your radio antenna radiates measurable RF energy only while it is

transmitting (talking), not when it is receiving (listening) or in standby mode.

Your M/A-COM, Inc. M7100IP mobile two-way radio complies with the

following RF energy exposure standards and guidelines:

• United States Federal Communications Commission (FCC), Code of

Federal Regulations; 47 CFR §§ 2 sub-part J.

• American National Standards Institute (ANSI)/Institute of Electrical

and Electronic Engineers (IEEE) C95.1-1992.

• Institute of Electrical and Electronic Engineers (IEEE) C95.1-1999.

CAUTION

Table 2-1 lists the recommended minimum lateral distance

for a controlled environment and for unaware bystanders in

an uncontrolled environment, from transmitting types of

antennas (i.e., monopoles over a ground plane, or dipoles)

at rated radio power for mobile radios installed in a vehicle.

Transmit only when unaware bystanders are at least the

uncontrolled recommended minimum lateral distance away

from the transmitting antenna.

Table 2-1: Rated Power and Recommended Minimum Lateral Distance

RECOMMENDED MINIMUM

LATERAL DISTANCE FROM

TRANSMITTING ANTENNA

MOBILE RADIO

FREQUENCY

SPLIT

RATED POWER OF

VEHICLE-INSTALLED

MOBILE TWO-WAY RADIO

CONTROLLED UNCONTROLLED

VHF 110 Watts

(Antenna P/N: 19B209568P6) 92.87 cm 207.67 cm

VHF 50 Watts

(Antenna P/N: AN102800V1/V2) 63.52 cm 142.00 cm

UHF–L 50 Watts

(Antenna P/N: AN102800V1) 57.93 cm 129.50 cm

UHF-H 50 Watts

(Antenna P/N: AN102800V1) 46.64 cm 104.29 cm

800 MHz 35 Watts

(Antenna P/N: AN102800V1) 32.60 cm 72.90 cm

2.2.1 Mobile Antennas

NOTE

This device must not be co-located or operated in conjunction

with any other antenna or transmitter.

Install the radio’s antenna (refer to Table 2-1 for applicable antenna part

numbers) in the center of the vehicle’s roof. These mobile antenna

installation guidelines are limited to metal body motor vehicles or vehicles

with appropriate ground planes. The antenna installation should additionally

be in accordance with the following.

• The requirements of the antenna manufacturer/supplier included with the

antenna.

• Instructions in the M7100IP Radio Installation Manual, including

minimum antenna cable lengths.

• The installation manual providing specific information of how to install

the antennas to facilitate recommended operating distances to all

potentially exposed persons.

Use only the M/A-COM approved/supplied antenna(s) or approved

replacement antenna. Unauthorized antennas, modifications, or attachments

could damage the radio and may violate FCC regulations.

2.2.2 Approved Accessories

This radio has been tested and meets the FCC RF guidelines when used with

the M/A-COM accessories supplied or designated for use with this product.

Use of other accessories may not ensure compliance with the FCC’s RF

exposure guidelines, and may violate FCC regulations.

For a list of M/A-COM approved accessories refer to the product manuals,

M/A-COM’s Products and Services Catalog, or contact M/A-COM at 1-800-

528-7711.

2.2.3 Contact Information

For additional information on exposure requirements or other information,

contact M/A-COM, Inc. at 1-800-528-7711 or at http://www.macom-

wireless.com.

3 OPERATION SAFETY RECOMMENDATIONS

3.1 TRANSMITTER HAZARDS

WARNING

The operator of any mobile radio should be aware of certain

hazards common to the operation of vehicular radio

transmitters. A list of several possible hazards is given.

• Explosive Atmospheres – Just as it is dangerous to fuel a vehicle with

the motor running, similar hazards exist when operating a mobile radio.

Be sure to turn the radio off while fueling a vehicle. Do not carry

containers of fuel in the trunk of a vehicle if the radio is mounted in the

trunk.

Areas with potentially explosive atmosphere are often, but not

always, clearly marked. Turn OFF your radio when in any area with

a potentially explosive atmosphere. It is rare, but not impossible that

the radio or its accessories could generate sparks.

• Interference to Vehicular Electronics Systems – Electronic fuel

injection systems, electronic anti-skid braking systems, electronic cruise

control systems, etc., are typical electronic systems that can malfunction

due to the lack of protection from radio frequency energy present when

transmitting. If the vehicle contains such equipment, consult the dealer

and enlist their aid in determining the expected performance of electronic

circuits when the radio is transmitting.

• Electric Blasting Caps – To prevent accidental detonation of electric

blasting caps, DO NOT use two-way radios within 1000 feet of blasting

operations. Always obey the “Turn Off Two-Way Radios” signs posted

where electric blasting caps are being used. (OSHA Standard: 1926-900)

• Liquefied Petroleum (LP) Gas Powered Vehicles – Mobile radio

installations in vehicles powered by liquefied petroleum gas with the LP

gas container in the trunk or other sealed-off space within the interior of

the vehicle must conform to the National Fire Protection Association

standard NFPA 58 requiring:

¾ The space containing the radio equipment shall be isolated by a seal

from the space containing the LP gas container and its fittings.

¾ Outside filling connections shall be used for the LP gas container.

¾ The LP gas container shall be vented to the outside of the vehicle.

3.2 SAFE DRIVING RECOMMENDATIONS

(Recommended by AAA)

• Read the literature on the safe operation of the radio.

• Keep both hands on the steering wheel and the microphone in its hanger

whenever the vehicle is in motion.

• Place calls only when the vehicle is stopped.

• When talking from a moving vehicle is unavoidable, drive in the slower

lane. Keep conversations brief.

• If a conversation requires taking notes or complex thought, stop the

vehicle in a safe place and continue the call.

• Whenever using a mobile radio, exercise caution.

4 OPERATING RULES AND REGULATIONS

Two-way FM radio systems must be operated in accordance with the rules

and regulations of the local, regional, or national government.

In the United States, the M7100IP Series mobile radio must be operated in

accordance with the rules and regulations of the Federal Communications

Commission (FCC). As an operator of two-way radio equipment, you must

be thoroughly familiar with the rules that apply to your particular type of

radio operation. Following these rules helps eliminate confusion, assures the

most efficient use of the existing radio channels, and results in a smoothly

functioning radio network.

When using your two-way radio, remember these rules:

• It is a violation of FCC rules to interrupt any distress or emergency

message. As your radio operates in much the same way as a telephone

“party line,” always listen to make sure that the channel is clear before

transmitting. Emergency calls have priority over all other messages. If

someone is sending an emergency message – such as reporting a fire or

asking for help in an accident – KEEP OFF THE AIR!

• The use of profane or obscene language is prohibited by Federal law.

• It is against the law to send false call letters or false distress or emergency

messages. The FCC requires that you keep conversations brief and

confine them to business. To save time, use coded messages whenever

possible.

• Using your radio to send personal messages (except in an emergency) is a

violation of FCC rules. You may send only those messages that are

essential for the operation of your business.

• It is against Federal law to repeat or otherwise make known anything you

overhear on your radio. Conversations between others sharing your

channel must be regarded as confidential.

• The FCC requires that you identify yourself at certain specific times by

means of your call letters. Refer to the rules that apply to your particular

type of operation for the proper procedure.

• No changes or adjustments shall be made to the equipment except by an

authorized or certified electronics technician.

IMPORTANT!

Under U.S. law, operation of an unlicensed radio

transmitter within the

urisdiction of the United

States may be punishable by a fine of up to $10,000,

imprisonment for up to two (2) years, or both.

4.1 OPERATING TIPS

The following conditions tend to reduce the effective range of two-way radios

and should be avoided whenever possible:

• Operating the radio in areas of low terrain, or while under power lines or

bridges

• Obstructions such as mountains and buildings

• In areas where transmission or reception is poor, some improvement can

be obtained by moving a few yards in another direction or moving to a

higher elevation.

5 INTRODUCTION

This manual contains installation instructions for the M7100IP Series Mobile

Radio Unit and associated accessories. These instructions cover the mounting

and cabling of the radio; interconnection and wiring diagrams are provided for

reference.

The radio should be programmed prior to installation. Refer to the Software

Release Notes with TQS3385 or TQS3389 for equipment and compatibility

requirements.

Shop Programming Cable TQ3409 (CA101288V15)

Field Programming Cable TQ3410 (CA101287V1)

ProGrammer™ Software TQS3385

Conventional ProGrammer Software TQS3389

6 UNPACKING AND CHECKING EQUIPMENT

Carefully unpack the radio and identify each item in the shipping container

(some items that typically ship are listed below). If damage has occurred to

the equipment during shipment, file a claim with the carrier immediately.

Refer to Table 6-1 and Table 6-2 in this manual or to M/A-COM’s Products

and Services catalog for options and accessories for the M7100IP Series

Mobile Radio.

• M7100IP Series Mobile Radio Unit

• Control Unit

• Microphone

• Speaker

• Power Cable

• Control Cable

• Front Mount Bracket Kit

• Remote Mount Bracket Kit

with

• Control Unit Mount Kit

• Operator's Manual (MM102341V1)

• Installation Manual (MM102342V1)

Figure 6-1 – M7100IP Series Mobile Radio Components

Figure 6-2: Rear Angle View of Radio (110W VHF Shown)

Figure 6-3: – Interface Cables

Figure 6-4: Option Cables

Table 6-1: M7100IP Option and Accessory Kits (60W TX and Above)

OPTION DESCRIPTION

ANTENNAS

19B209568P6 Antenna, 136-174 MHz, ¼ Wave, TNC, Roof Mount

MAHG-AN3G Antenna, 136-870 MHz, ¼ Wave, TNC, Roof Mount

REMOTE MOUNT ACCESSORIES (60W TX AND ABOVE)

MAHG-ZN5Y Includes remote mount radio front cover, front cover logo label, remote

mount accessory cable, remote mount control cable, 7.5M power

cable, microphone hanger kit, remote mount radio mounting kit, control

unit mounting kit, DB15-HD connector to control unit mounting kit, and

mobile speaker.

HAND HELD CONTROLLER (WITH SIREN) ACCESSORIES, REMOTE MOUNT

(60W TX AND ABOVE)

MAHG-ZN6C Includes Hand Held Controller (HHC) with mounting bracket, HHC

interface cable (with siren interface), remote radio front cover, front

cover logo label, remote mount accessory cable, remote mount control

cable, 7.5M power cable, remote mount radio mounting kit, mobile

speaker, and HHC operator and installation manuals.

HAND HELD CONTROLLER (WITHOUT SIREN) ACCESSORIES, REMOTE MOUNT

(60W TX AND ABOVE)

MAHG-ZN6A Includes Hand Held Controller (HHC) with mounting bracket, HHC

interface cable, remote radio front cover, front cover logo label, remote

mount accessory cable, remote mount control cable, 7.5M power

cable, remote mount radio mounting kit, mobile speaker, and HHC

operator and installation manuals.

DUAL CONTROL, SCAN CONTROL UNIT, LONG PACKAGE

MAHG-ZN6J Includes scan control unit, control unit logo label, dual control cable

(9M), accessory cable, control unit mounting kit, microphone hanger

kit, relay kits (qty 2), mobile speaker, connector support bracket, and

M7100IP operator’s manual.

DUAL CONTROL, SYSTEM CONTROL UNIT, LONG PACKAGE

MAHG-ZN6K Includes system control unit, system control unit keycap kit, control unit

logo label, dual control cable (9M), accessory cable, control unit

mounting kit, microphone hanger kit, relay kits (qty 2), mobile speaker,

connector support bracket, and M7100IP operator’s manual.

DUAL CONTROL, HHC (WITH SIREN), LONG PACKAGE

MAHG-ZN6M Includes HHC with mounting bracket, HHC interface cable (with Siren

interface), dual control cable (9M), accessory cable, relay kits (qty 2),

mobile speaker, connector support bracket, and HHC installation and

operator’s manuals.

DUAL CONTROL, HHC (WITHOUT SIREN), LONG PACKAGE

MAHG-ZN6L Includes HHC with mounting bracket, HHC interface cable, dual control

cable (9M), accessory cable, relay kits (qty 2), mobile speaker,

connector support bracket, and HHC installation and operator’s

manuals.

DUAL RADIO, HHC (WITHOUT SIREN), LONG PACKAGE

MAHG-ZN6P Includes dual radio cable, programming extension cable, 7.5M power

cable, remote radio front cover, front cover logo label, remote mount

radio mounting kit, connector support bracket, DB15-HD connector to

control unit mounting kit, and DB15-HD connector to radio mounting kit.

Refer to M/A-COM’s Products and Services Catalog for the full line of options and

accessories available for use with the M7100IP mobile radio.

Table 6-2: M7100IP Option and Accessory Kits (50W TX and Below)

OPTION DESCRIPTION

ANTENNAS

MAHG-AN3G Antenna, 136-870 MHz, ¼ Wave, TNC, Roof Mount, 19B209568P6

FRONT MOUNT ACCESSORIES (50W TX AND BELOW)

MAHG-ZN5W Includes front mount accessory cable assembly, 7.5M power cable,

microphone hanger kit, front mount radio mounting kit, DB15-HD

connector to radio mounting bracket kit, and mobile speaker.

REMOTE MOUNT ACCESSORIES (50W TX AND BELOW)

MAHG-ZN5X Includes remote mount radio front cover, front cover logo label, remote

mount accessory cable, remote mount control cable, 7.5M power

cable, microphone hanger kit, remote mount radio mounting kit, control

unit mounting kit, DB15-HD connector to control unit mounting kit, and

mobile speaker.

HAND HELD CONTROLLER (WITH SIREN) ACCESSORIES, REMOTE MOUNT

(50W TX AND BELOW)

MAHG-ZN6B Includes Hand Held Controller (HHC) with mounting bracket, HHC

interface cable (with siren interface), remote radio front cover, front

cover logo label, remote mount accessory cable, remote mount control

cable, 7.5M power cable, remote mount radio mounting kit, mobile

speaker, and HHC operator and installation manuals.

HAND HELD CONTROLLER (WITHOUT SIREN) ACCESSORIES, REMOTE MOUNT

(50W TX AND BELOW)

MAHG-ZN5Z Includes Hand Held Controller (HHC) with mounting bracket, HHC

interface cable, remote radio front cover, front cover logo label, remote

mount accessory cable, remote mount control cable, 7.5M power

cable, remote mount radio mounting kit, mobile speaker, and HHC

operator and installation manuals.

DUAL CONTROL, SCAN CONTROL UNIT, SHORT PACKAGE

MAHG-ZN6S Includes scan control unit, control unit logo label, dual control cable

(9M), accessory cable, control unit mounting kit, microphone hanger

kit, relay kits (qty 2), mobile speaker, connector support bracket, and

M7100IP operator’s manual.

DUAL CONTROL, SYSTEM CONTROL UNIT, SHORT PACKAGE

MAHG-ZN6T Includes system control unit, system control unit keycap kit, control unit

logo label, dual control cable (9M), accessory cable, control unit

mounting kit, microphone hanger kit, relay kits (qty 2), mobile speaker,

connector support bracket, and M7100IP operator’s manual.

DUAL CONTROL, HHC (WITH SIREN), SHORT PACKAGE

MAHG-ZN6V Includes HHC with mounting bracket, HHC interface cable (with Siren

interface), dual control cable (9M), accessory cable, relay kits (qty 2),

mobile speaker, connector support bracket, and HHC installation and

operator’s manuals.

DUAL CONTROL, HHC (WITHOUT SIREN), SHORT PACKAGE

MAHG-ZN6U Includes HHC with mounting bracket, HHC interface cable, dual control

cable (9M), accessory cable, relay kits (qty 2), mobile speaker,

connector support bracket, and HHC installation and operator’s

manuals.

DUAL RADIO, HHC (WITHOUT SIREN), SHORT PACKAGE

MAHG-ZN6N Includes dual radio cable, programming extension cable, 7.5M power

cable, remote radio front cover, front cover logo label, remote mount

radio mounting kit, connector support bracket, DB15-HD connector to

control unit mounting kit, and DB15-HD connector to radio mounting kit.

Refer to M/A-COM’s Products and Services Catalog for the full line of options and

accessories available for use with the M7100IP mobile radio.

7 PLANNING THE INSTALLATION

Figure 7-1 illustrates a typical single remote mount mobile radio installation.

Instructions for dual control unit and dual radio unit installations are provided

in Sections 10 and 11. Before starting any radio installation, plan the location

and positioning carefully so that it will be:

• Safe for the operator and passengers,

• Away from airbag deployment area,

• Convenient for the operator to use,

• Neat,

• Protected from water damage,

• Easy to service,

• Out of the way of auto mechanics

• Out of the way of passengers.

Figure 7-1: Typical Installation (Remote Mount Shown)

It is suggested that the radio be installed by one of the many M/A-COM

Authorized Service Centers located throughout the United States. Their

experienced service personnel can provide a proper radio installation and

make any final adjustments that may be needed.

CAUTION

Vehicular Electronics - Electronic fuel injection systems,

electronic anti-skid braking systems, air bags, electronic

cruise control systems, etc., are typical of the types of

electronic devices which might be prone to malfunction

due to the lack of protection from radio frequency energy

present when a radio is transmitting. If the vehicle

contains such equipment, consult the dealer to determine if

such electronic equipment will perform normally when the

radio is transmitting.

WARNING

Air Bags – For driver and passenger safety, avoid

mounting the radio above or near airbag deployment areas.

Note that vehicles might contain front driver and

passenger side airbags as well as side airbags. For

occupant safety, verify the location of all airbags before

installing radio equipment.

WARNING

For passenger safety, mount the radio securely so that the

unit will not break loose in the event of a collision. This is

especially important in station wagons, vans and similar

type installations where a loose radio could be extremely

dangerous to the vehicle occupants.

8 EQUIPMENT REQUIRED

The equipment required for installing the M7100IP Series Mobile Radio is

listed below:

• Crimping tool for fuse holder

• Electric drill for drilling mounting holes

• Drills and circle cutters, as follows:

¾ No. 31 (1/8-inch) drill

¾ No. 27 (9/64-inch) drill

¾ 5/8-inch drill or circle cutter

¾ 3/4-inch circle cutter, hole saw or socket punch

• Phillips and flat-blade screwdrivers

• POZIDRIV® driver

• No. 20 TORX® driver

CAUTION

Be careful to avoid damaging some vital part (fuel tank,

transmission housing, etc.) of the vehicle when drilling

mounting holes. Always check to see how far the

mounting screws will extend below the mounting surface

before installing.

CAUTION

If pilot holes must be drilled, remove all metal shavings

from drilling holes before installing screws.

9 INSTALLATION

9.1 RUNNING CABLES

To assure the feasibility of the planned cable routings, it is suggested that the

cables be run before mounting the radio. The M7100IP Series mobile radio

may be installed as a Front Mount or a Remote Mount. The type of mount,

the application and the options to be installed should be considered when

planning the cable runs. Figure 9-1 and Figure 9-2 provide Interconnection

Diagrams for typical installations and should be referenced throughout the

installation.

Be sure to leave some slack in each cable going to the radio so that the radio

may be pulled out for servicing with the power applied and antenna attached.

Coil any surplus cables and secure them out of the way. Try to route the

cables away from locations where they will be exposed to heat (exhaust pipes,

mufflers, tailpipes, etc.), battery acid, sharp edges or mechanical damage or

where they will be a nuisance or hazard to automobile mechanics, the driver

or passengers. Keep wiring away from electronic computer modules, other

electronic modules and ignition circuits to help prevent interference to these

components and radio equipment.

In addition, try to utilize existing holes in the firewall, trunk wall and the

channels above or beneath doors. Channels through door and window

columns that are convenient for running cables may also be used, unless rigid

or flexible conduit is to be installed for cable runs.

Figure 9-1: Front Mount Extended Option Accessory Interconnections

Figure 9-2: Remote Mount Extended Option Accessory Interconnections

9.1.1 Power Cable

The power cable (19B802622P3 for radios 50W and below, 19B802622P1 for

radios 60W and above) consists of a red lead A+ and a black lead A-

connected to a molded 2-pin power connector and supplied with ring

terminals (refer to Figure 9-3). To install the power cable:

1. Drill a 5/8-inch hole in the firewall for the cable run and insert the rubber

grommet. Run the cable through this grommet to the battery location.

Secure the cable at several locations within the engine compartment to

prevent possible damage to cable.

2. Strip back the insulation approximately 3/8 of an inch from the end of the

black lead. Slide one of the large heat shrink sleeves onto the wire and

crimp a battery ring terminal onto this lead. Heat-shrink the sleeve over

the crimp connection. Connect the black lead directly to the ground frame

of the vehicle.

3. Cut off 12-18 inches from the red lead. Strip back the insulation

approximately 3/8 of an inch on each end of the wires. Insert the wire

ends into the small openings at the end of each fuse holder section and

crimp a fuse connector to each wire. Prepare the other end of the short

wire in the same manner as in Step 2 of this procedure and connect to the

positive (+) terminal of the battery.

NOTE

Do not install the fuse until the installation is completed

and all connections have been checked.

NOTE

Power Cable 19B802622P3 is used only with radios with

50 watts or less RF power output. 19B802622P1 is used

for radios with 60 watts or more RF power output.

Figure 9-3: Power Cable 19B802622P3 (50W and Below) or

19B802622P1 (60W and Above)

9.1.2 Accessory Cable

9.1.2.1 Front Mount

The Front Mount Extended Option Accessory Cable, at one end, consists of

the extended options plug (P4); basic accessories connector (P3); connection

for field programming, keyloading, and mobile data applications (P5); the

speaker connector (P2); and the ignition sense lead. At the other end is plug

P1. P1 connects to the Option/Remote Control Connector (ORCC) which is

mounted on the back of the radio (refer to Figure 9-4).

Figure 9-4 - Front Mount Extended Option Accessory Cable

CA101288V2

9.1.2.2 Remote Mount

The Remote Mount Extended Option Accessory Cable, at one end, consists of

the extended option plug (P4), the basic accessories connector (P3), and the

speaker connector (P2). At the other end is the plug P1. P1 will connect to

the Option Connector (OPT) which is mounted on the back of the Radio

Interface Adapter (RIA). See Figure 9-5.

Figure 9-5: Remote Mount Extended Option Accessory Cable

19B802554P7

9.1.3 Ignition Sense (All Applications)

NOTE

The radio, as shipped from the factory, has the "ignition

sense" feature disabled. As such, the radio will be

powered ON or OFF as determined by the front panel

ON/OFF/VOLUME control only (assuming A+ and A- are

connected). If it is desired to enable the "ignition sense"

feature, open the top cover of the radio and remove the

shield from logic PWB. Slide switch S951 from position

3-2 to 1-2. Replace shield and top cover. Be sure to apply

correct torque to screws holding top cover in place (refer

to the appropriate Maintenance Manual).

NOTE

The "Accessory" point should drop to ZERO volts when

cranking the engine and return to +12 volts after the

engine is started. If a point is chosen that drops to a

voltage between zero and +12 volts, the radio might

execute a power-up cycle several times during start up. It

is recommended that the terminal be measured with a

voltmeter to be sure it shuts off (goes to zero volts) during

the cranking of the engine.

The fuse holder must be attached to the yellow sense lead along with the ring

terminal as follows:

1. Cut the yellow sense lead approximately 6-12" from the end that will be

connected to the ignition sense point.

2. Strip the insulation from each end of the short lead and from the end of

the long lead at least 3/8".

3. Insert the stripped end of the long lead and one end of the short lead into

the narrow end of each fuse holder half.

4. Crimp the leads in the fuse holder halves with a crimping tool.

5. Insert the 3-amp fuse into one end of the fuse holder and join the two fuse

holder halves firmly together.

6. Attach the ring terminal to the end of the short lead and connect this lead

to the ignition "ON" sense point [preferably an "Accessory" point (in the

vehicle fuse panel) that is switched on when the vehicle ignition switch is

in the ACCESSORY and RUN positions].

CAUTION

Certain problems might be encountered when accessory

equipment is connected to the ignition or accessory lines

of the vehicle, where these lines can have large filter

capacitors and a leakage path present. If the radio does

not turn off within a reasonable amount of time after the

ignition is turned off, first try a different accessory or

ignition sense pick-up point in the vehicle. Many vehicles

have more than one circuit that is switched by the ignition

switch, and one might be available that does not have

large filter capacitors or a leakage path present.

If a different pick-up point cannot be found, add a 470-

ohm, 1-watt resistor from the ignition sense pick-up point

to ground. This will discharge the capacitor(s) or reduce

the leakage voltage to a low value. Current drain through

this resistor will be minimal (less than 0.03A) when the

ignition is switched on.

9.1.4 Control Cable (Remote Mount Only)

The Control Cable is used to connect the Control Unit (through the RIA) to

the Radio Transceiver in remote applications. Plug P2, at one end, connects

to the Remote Control Cable Connector (RCCC) mounted on the back of the

RIA. The Ignition Sense wire is also part of P2. The connection, P5, is

available for field programming, keyloading, or mobile data applications. The

other end of the Control Cable (P1) connects to the ORCC mounted on the

back of the radio. See Figure 9-6.

Figure 9-6: Remote Extended Option Control Cable (CA101288V4)

Figure 9-7: Control Unit Mounting Bracket Installation

9.2 CONTROL UNIT MOUNTING

(Remote Applications Only)

1. Using the bracket as a template, mark and drill the mounting holes. Be

sure to leave enough room at the rear of the control unit for the cable

connector and to allow the unit to swivel. Refer to Figure 9-7 for control

unit mounting bracket installation.

2. Secure the mounting bracket using the four No. 10 x 3/4 self-tapping

screws supplied (use No. 10 x 1-1/2 if needed.).

3. Secure the control unit to the bracket with the two ¼ - 20 x ½ hex head

screws and lock washers provided.

9.3 PIGTAIL BRACKET

The Pigtail Bracket is used to mount the DB15 connector for easier user

access. The DB15 connector is used to make radio programming and

keyloading by the customer easier, eliminating the need to dismantle the radio

or Control Unit. There are two Pigtail brackets: one for use with the Control

Unit and one for use with the radio mounting bracket. The following sections

include procedures to mount the Pigtail brackets in each of these

configurations.

9.3.1 Pigtail Bracket – Control Unit Mounting

For Control Unit mounting, the pigtail bracket is attached to the side of the

Control Unit bracket using existing mounting bracket hardware. The Pigtail

Bracket can be mounted to either the right or the left side of the Control Unit.

Hardware Kit, KT101533V6, contains Pigtail mounting bracket and hardware

required to attach Pigtail to bracket.

Figure 9-8: Control Unit Mounting Bracket with Pigtail Bracket

1. Attach DB15 connector to the rectangular end of bracket with 2 pan head

machine screws and washers. See Figure 9-9.

Figure 9-9: DB15 Connector Mounted on Control Unit Pigtail Bracket

2. Remove the ¼ - 20 x ½ hex head screw and washer from the side of the

Control Unit bracket where the Pigtail installation is desired. Retain this

hardware for Step 4.

3. Align the single hole at the end of the Pigtail Bracket with the holes in the

Control Unit bracket and the Control Unit.

4. Replace washer, insert hex head screw, and tighten. See Figure 9-10.

Figure 9-10: Pigtail Bracket Installed on Control Unit

9.3.2 Pigtail Bracket – Radio Mounting

For Radio mounting, the Pigtail Bracket is attached to either side of the Radio

mounting bracket. Hardware Kit, KT101533V5, contains the Pigtail Bracket,

and hardware to attach the Pigtail to the bracket.

1. Attach DB15 connector to rectangular end of the Pigtail Bracket using 2

pan head machine screws and washers. See Figure 9-11.

Figure 9-11: DB15 Connector Mounted on Radio Pigtail Bracket

2. Position the Pigtail Bracket with the connector facing away from the side

and towards the front of the radio. The Pigtail Bracket can be installed on

either side of the radio.

3. Remove the first two radio mounting bracket screws and lockwashers

located closest to the front of the radio. Retain this hardware for Step 5.

4. Align the bracket hole at the smaller end of the Pigtail Bracket with the

middle hole on the radio bracket and the corresponding hole in the radio

chassis. Insert an M5 x 10mm hex head screw and lockwasher.

5. The other slot in the Pigtail Bracket will enable flexible positioning of the

pigtail. Position the bracket, and insert the remaining M5 x 10mm hex

head screw and lockwasher. Tighten both of the hex head screws to 7 N-

m (61 in-lb) to maintain the desired Pigtail position. See Figure 9-12.

Figure 9-12: Pigtail Bracket Mounted on Radio

9.4 SPEAKER

The speaker kit includes the speaker, mounting bracket and connecting cable.

Position the speaker toward the operator but follow the guidelines presented

on pages 4 through 12 to assure it does not present a hazard in the event of an

accident. The speaker may be mounted on the lower edge of the instrument

panel, the firewall or above the windshield in some trucks.

1. Use the mounting bracket as a template for locating the mounting holes

and mount the speaker as shown in Figure 9-13.

2. Refer to the applicable installation procedures for connection of the

speaker to the accessory cable.

Figure 9-13: Speaker Mounting Bracket

9.5 MICROPHONE HANGER AND/OR HOOKSWITCH

MOUNTING

The microphone hanger or hookswitch should be mounted in a location

convenient to the operator where it will not interfere with the safe operation of

the vehicle or be a hazard to the vehicle passengers. The hanger and

hookswitch are designed to be mounted with the open end of the mounting

button slot pointed upward. Use the hanger or hookswitch as a template to

mark and drill the mounting holes. Mount the hanger or hookswitch with the

self-tapping screws provided.

9.6 SIREN AND LIGHT

For instructions about installing the Federal Signal Corporation Siren and

Light Kit, refer to the Federal Signal Corporation Installation Instructions

(Federal Systems part number 255287B, rev. B or higher).

Program the radio to work with the Federal Systems Siren and Light Kit,

using the instructions outlined in the ProGrammer On-Line Help.

In a remote mount installation, three jumpers must be reconfigured in the

remote control unit. These jumpers are located on the Remote Interface

Adapter (RIA), a PC board in the back half of the unit. To access these

jumpers, the RIA must be removed from the control unit as follows:

1. Disassemble the Control Unit using steps given in LBI-39175.

2. Flex circuit PC2 does not need to be disengaged from J2, providing care

is taken to avoid excessive bending.

3. Reconfigure jumper A/B to center/B, jumper C/D to center/D, and jumper

E/F to center/F.

4. Carefully reassemble the RIA to front control panel, making sure that

there is adequate alignment and lubricant for the black o-ring gasket at

the mechanical interface between the RIA and the control panel. This

maintains the moisture seal of the control panel.

NOTE: The following issues have been reported on some M7100IP

Siren/Light installations using the Federal Signal Corporation Siren and Light

Kit:

• Occasional false activation of siren and light functions when the ignition

is turned to the “on” position and/or when the vehicle is started.

• Occasional failure to enable siren or light functions via control head,

which can be temporarily resolved by either power cycling the radio or

turning the car ignition “off” and then “on” again.

To resolve these issues above, modify the Federal Systems control cable as

follows:

1. Remove the outer shell from the DB25 side of the Federal Systems

control cable.

2. Add a jumper from pin 1 to pin 19.

This modification to the SS2000 cable harness will disable the M7100IP’s

capability to turn on and off the SS2000 from the front of the control head.

The SS2000 will now be turned on and off strictly by its own ignition switch

trigger line (red wire from 12 pin Molex® connector on SS2000 siren box).

Follow the SS2000 Federal Signal Corporation installation instructions to

attach the red ignition line correctly.

9.7 RADIO MOUNTING AND FINAL HOOK-UP

9.7.1 Front Mount

Typically, the bracket shown in Figure 9-14 is used for Front Mount

applications. The bracket can be mounted so that it is either above or below

the radio for the user's convenience. The bracket pictured in Figure 9-7 can

also be used for Remote Mount applications. The following instructions are

for a Front Mount installation using the bracket shown in Figure 9-14.

1. Use the supplied mounting bracket as a template to locate the position for

each of the drill holes. Be sure to leave enough room at the front and rear

of the radio for cable connections. Drill No. 27 (9/64) pilot holes.

2. Mount bracket with four 1/4"-14 x 3/4" sheet metal screws (use 1/4"-14 x

1-1/2" screws if needed).

3. Place radio into mounting bracket and secure with the M5 x 10 mm hex

head screws and M5 lock washers supplied using a No. 20 Torx driver.

4. Connect antenna coaxial cable to antenna connector (TNC).

5. Connect front mount accessory cable connector P1 to the Option/Remote

Control Connector (ORCC) and secure with the two captive screws in the

connector to the radio.

Figure 9-14: Mounting Bracket Installation (110W VHF Shown)

6. Connect front mount accessory cable connector P2 to speaker cable

connector.

7. Connect power cable to power connector on rear of radio unit and secure

with the two captive screws to the radio unit.

8. Connect the microphone connector to the connector on the front panel

and secure with the captive screw.

NOTE

Do not torque the microphone connector screw greater

than 2 in-lb. Alternatively, “finger tight plus 1/4 turn” is

acceptable.

9. If there are no other accessory connections, tie back plug P3 to main

cable.

10. Recheck all connections before inserting fuse into transmit fuse assembly.

9.7.2 Remote Mount Installation

The bracket shown in Figure 9-15 is used with the 110W VHF M7100IP in

Remote Mount configurations. (The 110W VHF radio is not available in

Front Mount configurations.) The bracket shown in Figure 9-14 can be used

for Remote Mount as well as Front Mount configurations for the 800 MHz,

UHF-H, and UHF-L M7100IP radios. The following instructions are for

Remote Mount installations using the bracket shown in Figure 9-15.

Figure 9-15: Remote Mounting Bracket Installation (110W VHF Shown)

1. Using the bracket as a template, mark and drill the mounting holes using

a No. 27 drill. Be sure to leave enough room at the rear of the radio unit

for the cable connections.

2. Secure the mounting bracket using four 1/4"-14 x 3/4" sheet metal screws

(use 1/4"-14 x 1" if needed.) The bracket can be mounted so that it is

either above or below the radio for the user's convenience.

3. Slide the radio unit into the bracket by aligning bracket guides with

grooves on each side of radio (rear of radio should be inserted first).

Slide radio back until screw holes in front of bracket align with screw

holes in side of radio. See Figure 9-15.

4. Secure radio to the bracket with two M5 x 10 mm socket head screws

provided (7 N-m or 61 in-lb).

5. Connect antenna coaxial cable to antenna connector (TNC).

6. Connect remote control cable connector P1 to the ORCC connector on

the radio unit and secure with the two captive screws.

7. Connect other end of remote control cable to the remote control cable

connector (RCCC) on the remote control unit.

8. Connect remote mount accessory cable connector P1 to the option

connector (OPT) on control unit. Then connect the speaker to connector

P2 and accessory connector P3 to any options (hookswitch, etc.). If

connector P3 is not used, insulate and tie back to main cable.

9. Recheck all connections and cables. Insert fuse into transmit fuse

assembly.

10 DUAL CONTROL UNIT INSTALLATION

Dual Control units can be configured for either front mount or remote mount

radio units. Each configuration provides for a Main Control Unit and an

Auxiliary Control Unit. In the front mount dual control unit configuration, the

Main Control Unit is on the Radio Unit itself, with the Auxiliary Control Unit

located separately in a convenient location (see Figure 10-1A). In the remote

mount dual control unit configuration, the Main Control Unit is typically

located in the vehicle cab, with the Auxiliary Control Unit located separately

in a convenient location (see Figure 10-1B).

All radio units and control units in the Dual Control configuration MUST BE

PROGRAMMED prior to final installation. It is recommended that the units

be first programmed at an Authorized Service Center, and then transferred to

the user’s installation.

Figure 10-1: Dual Control Unit – Basic Configurations for

Front Mount (A) and Remote Mount (B) Installations

10.1 PRE-INSTALLATION PROGRAMMING

PROCEDURE WITH PROGRAMMER - FRONT

MOUNT

The Radio and Control Units must be programmed in a sequential procedure

to provide each Control Unit with the proper identification code.

Figure 10-2: M7100IP Dual Control Unit PC Programming Configuration

1. Connect the M7100IP Front Mount Radio with ProGrammer, as shown in

Figure 10-2, Step 1. Program the radio with the following control

configurations:

NETWORK OPTIONS

Dual Control Setup

Dual Control Enable

Audio Mode Active

Switching Mode Independent

Siren Light Controller Unit A

Siren Light Connection Unit A

Speaker Disable

Multiple Radio Setup

Multiple Radio Disable

INITIATE PROGRAMMING

Mobile Programming Options Push Button

Write System Keypad File Enable (System control unit)

Write Scan Keypad File Enable (Scan control unit)

Write Hand Held Controller Enable (Hand Held Controller unit)

Keypad File

CU ID (CU B) Must be Control Unit B

Personality Name <USERPERS> User’s personality

file

Radio Code J2R01A01 (or latest radio code

file)

DSP Code <SAME>

Radio Unit ID <SAME>

Keypad File <CUBMAP> Keypad definition for

Control Unit B

2. Connect the Front Mount Radio and the Auxiliary Control Unit together

with ProGrammer, as shown in Figure 10-2, Step 2. Program this

configuration with the following files:

NETWORK OPTIONS

Dual Control Setup

Dual Control Enable

Audio Mode Active

Switching Mode Independent

Siren Light Controller Unit A

Siren Light Connection Unit A

Speaker Disable

Multiple Radio Setup

Multiple Radio Disable

INITIATE PROGRAMMING

Mobile Programming Options Pushbutton

Write System Keypad File Enable (System control unit)

Write Scan Keypad File Enable (Scan control unit)

Write Hand Held Controller Enable (Hand Held Controller unit)

Keypad File

CU ID (CU A) Must be Control Unit A

Personality Name <USERPERS>

User’s personality file

Radio Code <SAME>

DSP Code <SAME>

Radio ID <SAME>

Keypad Files <CUAMAP> Keypad definition for

Control Unit A

Note that the Main Control Unit has ID “B” and the Auxiliary Control Unit

has ID “A” in this configuration.

10.2 PRE-INSTALLATION PROGRAMMING

PROCEDURE WITH PROGRAMMER - REMOTE

MOUNT

The Radio and Control Units must be programmed in a sequential procedure,

in order to provide each Control Unit with the proper identification code.

Figure 10-3: M7100IP Dual Control Unit PC Programming Configuration

Remote Mount

1. Connect the M7100IP Remote Mount Radio with ProGrammer, as shown

in Figure 10-3, STEP 1. Program the radio with the following control

configurations:

NETWORK OPTIONS

Dual Control Setup

Dual Control Enable

Audio Mode Active

Switching Mode Independent

Siren Light Controller Unit A

Siren Light Connection Unit A

Speaker Disable

Multiple Radio Setup

Multiple Radio Disable

INITIATE PROGRAMMING

Mobile Programming Options Push Button

Write System Keypad File Enable (System control unit)

Write Scan Keypad File Enable (Scan control unit)

Write Hand Held Controller Enable (Hand Held Controller unit)

Keypad File

CU ID (CU B) Must be Control Unit B

Personality name <USERPERS> User’s personality file

Radio Code OGXXXXX J2R01A01 (or latest radio code

file)

DSP Code <SAME>

Radio Unit ID <SAME>

Keypad File <CUBMAP> Keypad definition for

Control Unit B

2. Connect the Remote Mount Radio and the Auxiliary Control Unit

together with ProGrammer, as shown in Figure 10-3, STEP 2. Program

this configuration with the following files:

NETWORK OPTIONS

Dual Control Setup

Dual Control Enable

Audio Mode Active

Switching Mode Independent

Siren Light Controller Unit A

Siren Light Connection Unit A

Speaker Disable

Multiple Radio Setup

Multiple Radio Disable

INITIATE PROGRAMMING

Mobile Programming Options Push Button

Write System Keypad File Enable (System control unit)

Write Scan Keypad File Enable (Scan control unit)

Write Hand Held Controller Enable (Hand Held Controller unit)

Keypad File

CU ID (CU A) Must be Control Unit A

Personality Name <USERPERS> User’s personality

file

Radio Code <SAME>

DSP Code <SAME>

Radio ID <SAME>

Keypad File <CUAMAP> Keypad definition for

Control Unit A

Note that the Main Control Unit has ID “A” and Auxiliary Control Unit has

ID “B” in this configuration.

10.3 INSTALLATION INSTRUCTIONS FOR FRONT

MOUNT DUAL CONTROL UNITS

Figure 10-4: M7100IP Dual Control Unit Front Mount/Remote Mount

Installation Configuration

The Dual Control Unit feature is configured such that only one control unit

can be used for Extended Option accessories. All Extended Option functions

are only available at the Main Control Unit.

1. Referring to Figure 10-4, run the Dual Control Cable (19B802554P9)

between locations for the Radio Unit and Auxiliary Control Unit. Be sure

to locate the P2/P3 connector assembly at the Radio Unit.

2. After installing Radio Unit mounting hardware in the normal fashion,

connect the Dual Control Cable connector (P3) to the Radio Unit. Tighten

the two jackscrews on P3. Next, connect the Accessory Cable

(CA101288V2) Connector (P1) to the Dual Control Cable Connector

(P2), and tighten the jackscrews on P2. Connect the power cable, and

install Radio Unit in mounting bracket.

3. After installing the Auxiliary Control Unit in the normal fashion, connect

the Dual Control Cable (P1) to Auxiliary Control Unit, and tighten

jackscrews.

4. Connect the Remote Mount Accessory Cable (19B802554P7) to the

Auxiliary Control Unit.

5. A yellow Ignition Sense lead is provided on the Dual Control Cable and

the Front Mount Accessory Cable. If the “Ignition Sense” feature is

enabled on the Radio Unit, it is necessary to connect only one of the

yellow leads provided, whichever is convenient. Tape back the unused

yellow lead (see Page 27 for details).

6. Install the Speakers in convenient locations near the Radio Unit and

Auxiliary Control Unit.

Parallel Audio Installation Requirements

In special configurations that require both speakers to operate at the same

time (simultaneous audio), install the speakers for parallel audio operation.

Refer to Figure 10-5 for the Parallel Audio Setup Installation. Perform the

following steps to install parallel audio speakers:

A. Use the two 8Ω speakers, part number 19A149590P12, in place of

the two 4Ω speakers, part number LS102824V1.

B. Hardwire each speaker directly (without relays) as shown in

Figure 10-4.

NOTE

It is very important to use the correct speakers for this application.

Wiring 4Ω speakers in this configuration can cause damage to the

radio.

Figure 10-5: M7100IP Dual Control Unit Front Mount/Remote Mount

Installation Configuration – Parallel Audio

7. Install a relay (19A149299P1), from the kits supplied, at a location near

the leads from each speaker. For mounting, use the #8x3/4” sheet metal

screw and nut plate supplied with each kit.

8. At a convenient point cut one of the wires in each of the 2-wire speaker

cables, spread the leads, and strip the ends. Crimp a 1/4” tab receptacle to

each end.

9. Radio Unit Speaker: Connect the lead nearest the speaker to Pin 87A of

the relay. Connect the lead nearest the connector to Pin 30 of the relay.

Connect the connector to the Accessory Cable P2 (refer to Figure 10-4).

10. Auxiliary Control Unit Speaker: Connect the lead nearest the speaker to

Pin 87 of the relay. Connect the lead nearest the connector to Pin 30 of

the relay. Connect the connector to the Accessory Cable P2 (refer to

Figure 10-4).

11. For each relay: Connect a #18 AWG black wire between the relay, Pin

85 and Accessory Cable P3-1 (labeled “OUT2” on the schematic

diagrams in the service manual). Use a 1/4” tab receptacle on the relay

side and mating Molex connector and pins on the accessory cable side.

Connect the mating Molex connector to the Accessory Cable P3 when

finished (refer to Figure 10-4).

12. For each relay: Connect a #18 AWG red wire to the relay, Pin 86. Cut to

length, and connect to the 1A fuse holder (supplied). Use crimp on

connectors supplied. Connect the other side of the 1 amp fuse holder to

A+ battery source or vehicle A+ fuse block. Use #18 AWG red wire and

ring lug supplied, if needed (see Figure 10-4).

13. Check dual control operation, using operator’s manual as a test guide. In

ProGrammer, make sure the “DUAL CONTROL SPEAKER” is

programmed ACTIVE LOW.

10.4 INSTALLATION INSTRUCTIONS FOR REMOTE

MOUNT DUAL CONTROL UNITS

Figure 10-6: M7100IP Dual Control Unit Remote Mount/Remote Mount

Installation Configuration

1. Referring to Figure 10-6, run the Remote Control Cable (CA101288V4)

between locations for the Radio Unit and Main Control Unit.

2. Run the Dual Control Cable (19B802554P9) between locations for the

Radio Unit and Auxiliary Control Unit. Be sure to locate the P2/P3

connector assembly at the radio unit.

3. After installing the Radio Unit in the normal fashion, connect the dual

control cable connector (P3) to the Radio Unit. Tighten the two

jackscrews on P3. Next, connect the Remote Control Cable connector

(P1) to the Dual Control Cable connector (P2), and tighten jackscrews on

P2.

4. After installing the Main Control Unit in the normal fashion, connect the

Remote Control Cable (P2) to the Main Control Unit, and tighten

jackscrews.

5. After installing the auxiliary control unit in the normal fashion, connect

the Dual Control Cable (P1) to the Auxiliary Control Unit, and tighten

jackscrews.

6. Connect the Remote Mount Extended Option Accessory Cable

(19B802554P7) to the Auxiliary Control Unit and the Main Control Unit.

Please note: All extended option functions are only available at the

Main Control Unit.

7. A yellow ignition sense lead is provided on each control cable. If the

“Ignition Sense” feature is enabled on the Radio Unit, it is necessary to

connect only one of the yellow leads provided, whichever is convenient.

Tape back the unused yellow lead. See page 27 for details.

8. Install the speakers in convenient locations near each control unit.

Parallel Audio Installation Requirements

In special configurations that require both speakers to operate at the same

time (simultaneous audio), install the speakers for parallel audio operation.

Refer to Figure 10-8 for the Parallel Audio Setup Installation. Perform the

following steps to install parallel audio speakers:

A. Use the two 8Ω speakers, part number 19A149590P12, in place of the

two 4Ω speakers, part number LS102824V1.

B. Hardwire each speaker directly (without relays) as shown in Figure

10-6.

NOTE

It is very important to use the correct speakers for this application,

wiring 4Ω speakers in this configuration may cause damage to the

radio.

9. Install a relay (19A149299P1) from the kits supplied at a location near

the leads from each speaker. For mounting, use the #8 X 3/4” sheet metal

screw and nut plate supplied with each kit.

Figure 10-7: M7100IP Dual Control Unit Remote/Remote Mount

Installation Configuration – Parallel Audio

10. At a convenient point cut one of the wires in each of the 2-wire speaker

cables, spread the leads, and strip the ends. Crimp a 1/4” tab receptacle to

each end.

11. Main Control Unit Speaker: Connect the lead nearest the speaker to Pin

87 of the relay. Connect the lead nearest the connector to Pin 30 of the

relay. Connect connector to the accessory cable P2 (refer to Figure 10-7).

12. Auxiliary Control Unit Speaker: Connect the lead nearest the speaker to

Pin 87A of the relay. Connect the lead nearest the connector to Pin 30 of

the relay. Connect the connector to accessory cable P2 (refer to Figure

10-7).

13. For Each Relay: Connect a #18 AWG black wire between the relay, Pin

85 and accessory cable P3-1 (labeled “OUT2” on schematic diagrams in

the maintenance manual). Use a 1/4” tab receptacle on the relay side and

a mating Molex connector and pins on the accessory cable side. Connect

the mating Molex connector to the accessory cable P3 when finished

(refer to Figure 10-7).

14. For Each Relay: Connect one end of a #18 AWG red wire to the relay,

Pin 86. Cut the lead to length, and connect the other end to the 1 amp fuse

holder supplied. Use crimp on connectors supplied. Connect the other

side of the 1 amp fuse holder to the A+ battery source or a vehicle A+

fuse block. Use a #18 AWG red wire and a ring lug supplied, if needed

(refer to Figure 10-7).

15. Check dual control operation, using the operator’s manual as a test guide.

In ProGrammer, make sure the “DUAL CONTROL SPEAKER” is

programmed ACTIVE HIGH.

10.5 FIELD PROGRAMMING WITH PROGRAMMER –

DUAL CONTROL UNITS

Once installed, the M7100IP can be programmed through connector P5 on

cable assemblies, CA101288V2, V4, and V10. (Note: Cable CA101288V10

is only used with Dual Radio configurations.)

Please note: Keyloading and Mobile Data functions are also available through

the P5 connector on the cable assemblies mentioned above. Please follow the

applicable instructions in the appropriate manuals for these applications.

Perform the following procedure for each installation configuration:

10.5.1 Field Programming Procedure - Dual Control

Units – Front/Remote Mount Configuration

The Radio and Control Units must be programmed in a sequential procedure

in order to provide each Control Unit with the proper identification code.

1. Connect the M7100IP Front Mount Radio and the Auxiliary Control Unit

per the ProGrammer setup as shown in Figure 10-8, STEP 1 with Control

Unit A disconnected. Program the radio with the control configurations

shown in Step 1 of “Pre-Installation Programming Procedure with

ProGrammer – Front Mount” and adjust as necessary for the specific

application.

2. Connect the Front Mount Radio and Auxiliary Control Unit per

ProGrammer setup as shown in Figure 10-8, STEP 2 with Control Unit A

reconnected. Program the configurations shown in Step 2 of “Pre-

Installation Programming Procedure with ProGrammer – Front Mount”

and adjust as necessary for the specific application.

Figure 10-8: M7100IP Field Programming – Dual Control Unit

Front/Remote Mount Configuration

10.5.2 Field Programming Procedure - Dual Control

Units – Remote/Remote Mount Configuration

The Radio and Control Units must be programmed in a sequential procedure

in order to provide each Control Unit with the proper identification code.

1. Configure the M7100IP Remote Mount Radio per ProGrammer setup as

shown in Figure 10-9, Step 1 with Control Unit #A disconnected.

Program the radio with the control configurations shown in STEP 1 of

“Pre-Installation Programming Procedure with ProGrammer – Remote

Mount” and adjust as necessary for the specific application.

2. Now configure the Remote Mount Radio and Auxiliary Control Unit per

ProGrammer setup as shown in Figure 10-9, STEP 2, with Control Unit

#A. Program the configurations shown in Step 2 of “Pre-Installation

Programming Procedure with ProGrammer – Remote Mount” and adjust

as necessary for the specific application.

Figure 10-9: M7100IP Field Programming – Dual Control Unit

Remote/Remote Mount Configuration

Figure 10-10: Remote Mount Dual Control Cable 19B802554P9

11 DUAL RADIO UNITS

The Dual Radio feature can be configured for two remote mount radio units or

for one front mount unit and one remote mount unit. In remote mount

configurations the Control Unit is typically located in the vehicle cab, with the

Radio Units located side-by-side in vehicle trunk. In front/remote mount

configurations the front mount unit is located in the vehicle cab, with the

remote mount unit located in a convenient location nearby. The

remote/remote mount configuration is the preferred installation, since a

separate control unit is required to program the remote unit in a front/remote

mount configuration.

The following Dual Radio Unit configurations are not allowed:

• Any configuration using a DIN cassette mount.

• Any installation where Extended Options are required from both Radio

Units. Extended options are supported in one Radio Unit only.

11.1 PRE-INSTALLATION PROGRAMMING

PROCEDURE WITH PROGRAMMER – DUAL

RADIO UNITS

Both Radio Units in the Dual Radio configuration MUST BE

PROGRAMMED prior to final installation. It is recommended that the units

be first programmed at an Authorized Service Center, and then transferred to

the user's installation.

These configurations provide for a Master Radio Unit and a Slave Radio Unit.

In the remote/remote mount configuration, the Master Radio Unit is always

the radio most directly connected to the Control Unit. In the front/remote

mount configuration, the Master Radio Unit is always the front mount radio.

Extended Options are allowed only in the Master Radio Unit. Programming

each radio is straightforward, with one radio programmed as a Master radio

and one as a Slave radio.

1. Decide which Radio Unit will be the Master Unit. Configure the radio for

programming as shown in the applicable maintenance manual.

2. Program the Master Radio Unit (refer to the following programming

configuration).

a. In the “Multi-Radio” field of ProGrammer, select “Master.”

b. Select any M7100IP keypad programming options if the keypad is to be

programmed. The M7100IP keypad options can only be programmed

with “multi-radio” set to “Master” in a dual radio personality.

3. Program the unit normally. Include Extended Option features, if purchased.

4. Program the Slave Unit (refer to the programming configuration that

follows).

a. Connect the Slave Radio Unit for programming. Be sure to use the

programming configuration for remote mount and supply the required

control unit if for a front/remote mount dual radio configuration.

b. In the “Multi-Radio” field of ProGrammer, select “Slave.”

5. Program the unit normally. Do NOT include Extended Option features.

Both radio units are now ready for vehicular installation.

NETWORK OPTIONS

Dual Control Setup

Dual Control Disable

Speaker Disable

Multiple Radio Setup

Multiple Radio Enable

Radio Type Slave or Master

Power Up Volume 5

Mute Time-Out 30.0

Termination Enable

Master Radio Setup

Display Selected for Master radio only

Power Up Enable for Master radio only

Power Up Radio Master for Master radio only

Receive Emergency Enable for Master radio only

Received Audio Enable for Master radio only

Multiple Radio ProSound Settings

MuRPS Disable for Master radio only

INITIATE PROGRAMMING

Mobile Programming Options Push Button

Write System Keypad File Enable (System control unit)

Write Scan Keypad File Enable (Scan control unit)

Write Hand Held Controller Enable (Hand Held Controller unit)

Keypad File

Personality Name <USERPERS> User’s personality

file

Radio Code <SAME>

DSP Code <SAME>

Radio ID <SAME>

11.2 INSTALLATION INSTRUCTIONS FOR

FRONT/REMOTE MOUNT DUAL RADIO

CONFIGURATION

Figure 11-1: M7100IP Dual Radio Front Mount/Remote Mount

Installation Configuration

1. Plan the mounting locations of the two Radio Units. Note that the maximum

cable length allowed between the two radios is two meters. Run Dual Radio

Cable (CA101288V10) between locations for Master and Slave Radio Units

(refer to Figure 11-1). Be sure to locate the P2/P3 connector assembly at the

Master Radio Unit.

2. After installing Master Radio Unit mounting hardware, connect the Dual

Radio Cable Connector (P3) to the Master Radio Unit. Tighten the two

jackscrews on P3. Next, connect the Accessory Cable (CA101288V2)

Connector (P1) to the Dual Radio Cable Connector (P2), and tighten to

jackscrews on P2.

3. Connect the Microphone and Accessories. Refer to Accessory Installation

Manual for proper connection of Accessories.

4. Connect Power Cable and Antenna, then install Master Radio Unit in

mounting bracket.

5. Connect "IGN A+" lead, if option is desired. Be sure internal switch S951 is

set properly. Refer to NOTE on Page 27 of this manual for details.

6. After installing Slave Radio Unit in its mounting hardware, connect Dual

Radio Cable (P1), and tighten jackscrews. Be sure S951 setting on Slave

Radio Unit is same as for Master Radio Unit. Connect Power Cable and

Antenna to Slave Radio.

7. Check Dual Radio operation, using Operator's Manual MM102341V1 as a

guide.

11.3 INSTALLATION INSTRUCTIONS

REMOTE/REMOTE MOUNT DUAL RADIO

CONFIGURATION

Figure 11-2: M7100IP Dual Radio Remote Mount/Remote Mount

Installation Configuration

1. Plan the mounting locations of the two Radio Units. Note that the maximum

cable length allowed between the two radios is two meters. Referring to

Figure 11-2, run Dual Radio Cable (CA101288V10) between locations for

Master and Slave Radio Units. Be sure to locate the P2/P3 connector

assembly at the Master Radio Unit.

2. After installing Master Radio Unit mounting hardware, connect the Dual

Radio Cable Connector (P3) to the Master Radio Unit. Tighten the two

jackscrews on P3.

3. Next, route the Remote Mount Extended Option Control Cable

(CA101288V4) between the Control Head and Master Radio locations.

After installing the Control Head, connect the Remote Control Cable

Connector (P2) to the Control Head.

4. Connect "IGN A+" lead, if option is desired. Be sure internal switch S951

on the Master Radio is set properly. Refer to Page 27 of this manual for

details.

5. Connect Accessory Cable (19B802554P7) Connector (P1) to Control Head.

6. Connect the Microphone and Accessories. Refer to the Accessory

Installation Manual for proper connection of Accessories.

7. Now, connect Remote Control Cable Connector (P1) to the Dual Radio

Cable Connector (P2), and tighten to jackscrews on P2.

8. Connect the Power Cable and Antenna, then install the Master Radio Unit in

the mounting bracket.

9. After installing the Slave Radio Unit in its mounting hardware, connect Dual

Radio Cable (P1), and tighten the jackscrews. Be sure the S951 setting on

the Slave Radio Unit is the same as for the Master Radio Unit. Connect the

Power Cable and Antenna to the Slave Radio.

10. Check Dual Radio operation, using operator's manual MM102341V1 as a

guide.

11.4 FIELD PROGRAMMING WITH PROGRAMMER –

DUAL RADIO UNITS

Once installed, the M7100IP can be programmed through connector P5 on

cable assemblies CA101288V2, V4, and V10. Please Note: Keyloading and

Data functions are also available through the P5 connector on these cables.

Also note that extended options are supported on ONE radio unit only.

Follow the applicable instructions for extended option programming.

11.4.1 Field Programming Procedure for Front/

Remote Mount Dual Radio Configuration

The Radio and Control Units must be programmed in a sequential procedure

in order to provide each Control Unit with the proper identification code.

1. Configure the M7100IP Master Radio per the ProGrammer setup shown in

Figure 11-3, STEP 1, with the Slave Radio disconnected. Program the

Master Radio with the control configurations per the Pre-Installation

Programming Procedure with ProGrammer – Dual Radio Units and adjust

as necessary for the desired application.

2. Now configure the Slave Radio with ProGrammer as shown in Figure

11-3, STEP 2. The Master Radio should now be disconnected with the

Slave Radio connected as shown. Program the Slave Radio with the

configuration per the Pre-Installation Programming Procedure with

ProGrammer – Dual Radio Units and adjust as needed for the desired

application.

Figure 11-3: Dual Radio Configuration – Front/Remote Mount

PC Programming Procedure

11.4.2 Field Programming Procedure for Remote/

Remote Mount Dual Radio Configuration

The Radio and Control Units must be programmed in a sequential procedure

in order to provide each Control Unit with the proper identification code.

1. Connect the M7100IP Master Radio per the ProGrammer setup as shown

in Figure 11-4, STEP 1 with the Slave Radio disconnected. Program the

Master Radio with the control configurations per the Pre-Installation

Programming Procedure with ProGrammer – Dual Radio Units and adjust

as necessary for the desired application.

2. Connect the Slave Radio with ProGrammer as shown in Figure 11-4,

STEP 2. The Master Radio should now be disconnected, with the Slave

Radio connected as indicated. Program the Slave Radio with the

configuration per the Pre-Installation Programming Procedure with

ProGrammer – Dual Radio Units and adjust as necessary for the desired

application.

Figure 11-4: Dual Radio Configuration – Remote/Remote Mount

PC Programming Procedure

Figure 11-5: Dual Radio Control Cable (CA101288V10)

11.5 ANTENNA

Installation instructions for the antenna are packaged with the antenna. The

antenna must be installed in accordance with good engineering practice for

optimum results.

11.5.1 Typical Mobile Antenna Installation

A permanent mount-type antenna must be located in the center of the roof.

WARNING

See the Section 2 for further information regarding

Maximum Permissible Exposure (MPE) limits of RF

radiation absorption set by the FCC.

Route the antenna cable away from locations where it will be exposed to heat,

sharp edges or mechanical damage, and where it will be out of the way of the

driver, passengers or vehicles mechanics. Wherever possible, use existing

holes in the trunk wall and channels above or beneath doors and window

columns.

Avoid routing the antenna cable near any electronic modules or along side

any vehicle wiring.

Connect the antenna cable to the TNC on the radio, being careful not to twist

the cable.

12 WARRANTY

A. M/A-COM, Inc. (hereinafter "Seller") warrants to the original purchaser for use (hereinafter

"Buyer") that Equipment manufactured by or for the Seller shall be free from defects in

material and workmanship, and shall conform to its published specifications. With respect to

all non-M/A-COM Equipment, Seller gives no warranty, and only the warranty, if any, given

by the manufacturer shall apply. Rechargeable batteries are excluded from this warranty

but are warranted under a separate Rechargeable Battery Warranty (ECR-7048).

B. Seller’s obligations set forth in Paragraph C below shall apply only to failures to meet the

above warranties occurring within the following periods of time from date of sale to the

Buyer and are conditioned on Buyer’s giving written notice to Seller within thirty (30) days of

such occurrence:

1. for fuses and non-rechargeable batteries, operable on arrival only.

2. for parts and accessories (except as noted in B.1) sold by Seller’s Service Parts Operation,

ninety (90) days.

3. for PANTHER™ Series handportable and mobile radios, two (2) years.

4. for all other equipment of Seller’s manufacture, one (1) year.

C. If any Equipment fails to meet the foregoing warranties, Seller shall correct the failure at its

option (i) by repairing any defective or damaged part or parts thereof, (ii) by making

available at Seller’s factory any necessary repaired or replacement parts, or (iii) by replacing

the failed Equipment with equivalent new or refurbished Equipment. Any repaired or

replacement part furnished hereunder shall be warranted for the remainder of the warranty

period of the Equipment in which it is installed. Where such failure cannot be corrected by

Seller’s reasonable efforts, the parties will negotiate an equitable adjustment in price. Labor

to perform warranty service will be provided at no charge during the warranty period only for

the Equipment covered under Paragraph B.3 and B.4. To be eligible for no-charge labor,

service must be performed at a M/A-COM factory, by an Authorized Service Center (ASC)

or other Servicer approved for these purposes either at its place of business during normal

business hours, for mobile or personal equipment, or at the Buyer’s location, for fixed

location equipment. Service on fixed location equipment more than thirty (30) miles from the

Service Center or other approved Servicer’s place of business will include a charge for

transportation.

D. Seller’s obligations under Paragraph C shall not apply to any Equipment, or part thereof,

which (i) has been modified or otherwise altered other than pursuant to Seller’s written

instructions or written approval or, (ii) is normally consumed in operation or, (iii) has a

normal life inherently shorter than the warranty periods specified in Paragraph B, or (iv) is

not properly stored, installed, used, maintained or repaired, or, (v) has been subjected to

any other kind of misuse or detrimental exposure, or has been involved in an accident.

E. The preceding paragraphs set forth the exclusive remedies for claims based upon defects in

or nonconformity of the Equipment, whether the claim is in contract, warranty, tort (including

negligence), strict liability or otherwise, and however instituted. Upon the expiration of the

warranty period, all such liability shall terminate. The foregoing warranties are exclusive and

in lieu of all other warranties, whether oral, written, expressed, implied or statutory. NO

IMPLIED OR STATUTORY WARRANTIES OF MERCHANTABILITY OR FITNESS FOR

PARTICULAR PURPOSE SHALL APPLY. IN NO EVENT SHALL THE SELLER BE LIABLE

FOR ANY INCIDENTAL, CONSEQUENTIAL, SPECIAL, INDIRECT OR EXEMPLARY

DAMAGES.

This warranty applies only within the United States.

M/A-COM, Inc. M/A-COM, Inc.

1011 Pawtucket Blvd. 221 Jefferson Ridge Parkway

Lowell, MA 01853 Lynchburg, VA 24501

1-877-OPENSKY 1-800-528-7711

ECR-7047C

M/A-COM Wireless Systems

221 Jefferson Ridge Parkway

Lynchburg, Virginia 24501

(Outside USA, 434-385-2400) Toll Free 800-528-7711

HARRIS TR-0035-E M7100 VHF Mobile, 8-50W User Manual MM102342V1RevCp1

HARRIS CORPORATION M7100 VHF Mobile, 8-50W MM102342V1RevCp1

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