HYT Science and Technology Co TC3000V Two-Way Radio User Manual
Shenzhen HYT Science &Technology; Co Ltd Two-Way Radio Users Manual
Contents
- 1. Users Manual
- 2. Revised user manual
Users Manual
Content General Brief Introduction Radio Modes Circuit Description CPU Pins Adjustment Description TC3000-U Part List (Control Board) TC3000-U Part List (RF Board) TC3000-V Part List (Control Board) TC3000-V Part List (RF Board) Disassembly and Assembly for Repair Exploded View Part List 2 Packing TC3000-U PC Board View TC3000-V PC Board View TC3000 Block Diagram TC3000-U Schematic Diagram TC3000-V Schematic Diagram Specification General Manual Scope This manual is intended for use by experienced technicians familiar with similar types of communication equipment. It contains all service information required for the equipment and is current as of the publication date. User Safety Information The following precautions are recommended for personnel safety: DO NOT transmit until all RF connectors are verified secure and any open connectors are properly terminated. SHUT OFF and do not operate this equipment near electrical blasting caps or in an explosive atmosphere. When in vehicles with an airbag, do not place a portable radio in the area over an airbag or in the airbag deployment area. Do not expose the radio to direct sunlight for a long time nor place it close to a heating source. Do not use any portable radio with a damaged antenna. If a damaged antenna comes into contact with your skin, a minor burn may result. When transmitting with a portable radio, hold the radio in a vertical position with its microphone about 5 centimeters away from your mouth. If you wear a portable radio on your body, be sure to keep the antenna at least 2.5 centimeters away from your head or body when transmitting. This equipment should be serviced by a qualified technician only. Brief Introduction (1) Antenna Used to transmit/receive signals. (2) LED Following table indicates LED indication and corresponding radio status. LED No display Status Standby Green Receive Red Transmit Flashing green Scan Flashing red Low battery voltage Flashing orange Call waiting (3) Channel Selector Used to select wanted channel. (4) Programmable key [A] (5) Power/Volume Control Knob Rotate the Power/Volume Knob clockwise until a “click” is heard to turn the radio on, fully counter clockwise to turn the radio off. When the radio is on, turn the knob to adjust volume. (6) Battery Latch Used to fasten the battery. (7) Speaker Used to output sounds. (8) Microphone Used to input sounds. (9) External Jack Used to connect with external earphone or programming cable. (10) Belt Clip Used to clip the radio on your belt. (11) Battery Pack (12) PTT key Press and hold PTT, radio operates in transmit mode. Release PTT, radio returns to receive mode. (13) Programmable Key [B] (14) Programmable Key [C] The following table shows the key function when briefly pressed, pressed and held or held down: Key function Key Function Briefly Press Press and Hold Hold Down Emergency Siren Enable emergency siren Disable emergency siren - Monitor - - Monitor Scan Enable/Disable scan Enable/Disable scan - Nuisance Delete Delete nuisance channel Delete nuisance channel in in scan scan - Select High/Low Power Select High/Low Power Select High/Low Power - Repeater/Talk Around Select Repeater or Talk Around Mode Select Repeater or Talk Around Mode - Repeater/Reverse Frequency Call Select Repeater or Select Repeater or Reverse Frequency Mode Reverse Frequency Mode Transmit a Call Transmit a Call - - Note: Please contact your dealer for more details about programmable keys. Radio Modes Radio Feature Description 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. CTCSS/CDCSS/2-Tone/5-Tone Channel Spacing 25KHz/12.5KHz (Wide/Narrow) Programmable key Squelch Tail Elimination Priority Channel Scan/Nuisance Delete Busy Channel Lockout High/Low Power Emergency Siren Repeater/Talk Around Call TOT VOX Battery Save Low Battery Alert Voice Compression and Expansion Software Upgrade Wired Clone PC Mode Frame of Radio Modes Power On User Mode Clone Mode PC Mode Adjustment Mode All Reset Mode Entry for Mode Startup User Mode Turn the power on to enter user mode. This mode is for normal operation. Clone Mode 1) Connect the two radios with the clone cable. Turn the power on while holding down PTT and programmable key B simultaneously. After two seconds, a BEEP sounds and LED glows orange indicating that the radio enters clone mode. 2) In clone mode, pressing programmable key B can begin wired clone. MCU transmit data directly through UART port. During cloning, LED of source radio flashes red and that of target radio flashes green. A BEEP sounds when cloning is complete. PC Mode 1) Connect the radio with a PC by programming cable. And then turn the power on. The radio enters PC mode after two seconds and LED glows orange. 2) Data can be transferred between MCU and PC via UART port. If data is transferred to the radio from PC, it can be programmed into the EEPROM by MCU and LED flashes red during data transfer. If data is transferred to PC from the radio, MCU sends the EEPROM data to PC and LED flashes green during data transfer. 3) You can update software and provide second development feature for the user via PC update programme. LED flashes orange during programme download. 4) To exit PC mode and enter conventional mode or other mode, turn on the power again. All Reset Mode Turn on the power while holding down PTT and programmable key A simultaneously (or short circuit the two SELF points) to enter all reset mode. The EEPROM data is all reset. A BEEP sounds and LED glows orange when All Reset is complete. Adjustment Mode Turn the power on while holding down PTT and programmable key C, after two seconds, the radio enters adjustment mode. LED glows orange. Rotate channel selector knob to select corresponding test item. Hold down A key to switch between wideband and narrowband. Briefly press A key to save data. Press B key to adjust upwards and C downwards. Press PTT to transmit or switch among center, low and high frequency. CH1-CH16 are defined as following: CH1: Transmitting VCO; CH2: Receiving VCO; CH3: Frequency Accuracy; CH4: High power; CH5: Low power; CH6: CDCSS balance; CH7: Maximum frequency deviation; CH8: MIC sensitivity; CH9: CTCSS deviation; CH10: CDCSS deviation; CH11: FFSK deviation; CH12: TONE deviation; CH13: Receiving sensitivity; CH14: Squelch level; CH15: Low battery alert level; CH16: VOX sensitivity. Circuit Description 1. Power Supply Power supply of the radio is derived from the battery, which supplies battery B+ after passing through fuse 3A and then feeds through power switch. The power supplies voltage for three AVRs. IC505 supplies 5V (5M) voltage for the control circuit. IC9 supplies 5V (5C) voltage for the shared circuit. And IC6 supplies voltage for the transmit/receive circuit. In transmit mode, 5TC becomes low voltage and Q3 is turned on to supply 5V(5T) voltage for the transmit circuit. In receive mode, 5RC becomes low voltage and Q2 is turned on to supply 5V (5R) voltage for the receive circuit. AVR BATT FUSE SW 5M 5R 5RC SW AVR SW PROTECT 5TC 5C AVR 5T 1/2BIAS BUFF SAVE Fig. 1 Power Supply Block Diagram 2. PLL Frequency Synthesizer PLL circuit generates the first local oscillator signal for reception and RF signal for transmission. T/R Q310 BUFF VCO D100 SW To Drive Amp Q416 BUFF CV D103 SW IC400 PLL To Mixer UL IC500 CPU CLK,DAT,EN X401 TCXO MB Fig2. PLL circuit 1) PLL IC400 is fractional divider. Step frequency of PLL circuit is 2.5KHz or 6.25KHz. A 16.8MHz reference oscillator signal is divided at IC400 by a fixed counter to generate a 20KHz or 50KHz reference frequency. Output signal from VCO is buffer amplified by Q416 and divided at IC400 by a frequency divider. Divided signal is compared in the phase comparator with 20KHz or 50KHz reference signal of IC400. Output signal from phase comparator is filtered through a low pass filter and passed to the VCO to control oscillator frequency. 2) VCO The operating frequency is generated by Q352 in transmit mode and by Q350 in receive mode. Operating frequency generates a control voltage by phase comparator to control varactor diodes so that the oscillator frequency is the same as the MCU preset frequency (D350, D352, D354 and D355 in transmit mode and D351, D353, D356 and D357 in receive mode). T/R pin is set high level in receive mode and low in transmit mode. The output from Q352 and Q350 is amplified by Q354 and sent to buffer amplifier. 3) Unlock Detector An unlock condition appears if low level appears at LOCK pin of IC400. Transmission is forbidden if this condition is detected by microprocessor. 3. Receiver The receiver utilizes double conversion superheterodyne. ANT CF201,202 BPF RF AMP Q201 BPF MIXER IF AMP Q216 IC218 ANT SW MCF XF201 IF AMP Q222 AF AMP IC720 SP IF,MIX,DET IC204 1st Local OSC (PLL) 2nd Local OSC Fig.3 Receiver Section Configuration 1) Front-end Amplifier The signal from antenna is amplified at RF amplifier (Q201) after passing through a transmit/receive switch circuit and a band pass filter. The amplified signal is filtered through a band pass filter to remove unwanted signals before it passes the first mixer. 2) First Mixer The signal from RF amplifier is mixed with the first local oscillator signal from PLL frequency synthesizer circuit at the first mixer (IC218) to create a 44.85MHz first IF signal. The first IF signal is then fed through a crystal filter (XF201) to further remove spurious signals from adjacent channel. 3) IF Amplifier The first IF signal is amplified by Q216 before passing through crystal filter and by Q222 after crystal filter and then enters IF processing chip IC204. The signal is mixed with the second local oscillator signal again in IC204 to create a 455KHz second IF signal. The second IF signal then passes through a 455KHz ceramic filter (wideband: CF201/narrowband: CF202) to eliminate unwanted signals before it is amplified and detected in IC204. 4) Narrowband/Wideband Switch Circuit Turn on ceramic filter CF201 (wideband)/CF202 (narrowband) to set each channel as wideband or narrowband. W/N pin of IC500 outputs wideband (high level) and narrowband (low level) signal. 5) AF Amplifier The result AF signal from IC204 is amplified by IC606, and then passes through AF processing chip IC601 and compander IC603. The processed AF signal is then amplified by an AF power amplifier (IC720) to drive the speaker. 4. Transmitter 1) AF and Signaling Modulating signal from the microphone passes through Q700 switch and compander IC603 before it enters AF processing chip IC601. Under the control of MCU, IC601 produces DTMF/CTCSS/CDCSS/2-Tone/5-Tone signaling, which then pass through MOD and enter VCO together with the modulating signal for direct FM modulation. (See fig.5) 2) RF Amplifier The transmit signal from VCO buffer amplifier (Q310) is amplified by Q101 and Q102. The amplified signal is then amplified by the power amplifier Q105 and Q107 (include a two-stage FET amplifier) to create 4.0W RF power. (See fig.4) AMP Q101.102 DRIVE AMP Q105 FINAL AMP Q107 ANT SW D101 ANT LPF 5T DET Q103.Q104 B SW Q109 SW APC IC100 5T ANT SW D201.202 Q106 SW APC TH101 Q108 SW 5T SW Q110 5TC RX 5T Title Fig.4 APC System 3) Antenna Switch and LPF Output signal from RF amplifier passes through a low-pass filter network and a transmit/receive switch circuit comprised of D101, D201 and D202 before it reaches the antenna terminal. D201 and D202 is turned on (conductive) in transmit mode and off (isolated) in receive mode. 4) APC The automatic power control (APC) circuit stabilizes the transmit output power by detecting the drain current of final stage amplifier FET. IC100 (2/2) compares the preset reference voltage with the voltage obtained from final current. APC voltage is proportional to the difference between auto detect voltage and reference voltage 10 output from IC100 (1/2). The output voltage controls FET power amplifier and keeps the transmitter output power constant. The output voltage can be varied by the microprocessor, which hence controls the transmitter output power. 5. Signalling Section The block diagram of signaling section is shown as figure 5. IC604 COM SW EXT_MIC EXP_SW IC603 MIC_FB D601 LIMITTER AF PA SP IC710 EXPANDER Vbias COMPRESSOR Q701 SW AF PA COMPANDER AUDIO MIC Q700 SW MIC EXP SW EXT_SPK+ COM_SW Q710 SW AUDIO_EN Vbias EXT_MIC_SEL EXT_SP_SEL IC605 BUFFER IC611 FILTER BASEBAND PROCESSOR Ver MB IC601 AF DET MOD IC606 BUFF AMP X601 BBP_RPL BBP_IRQN BBP_CLK BBP_CMD BBP_CSN Fig.5 AF and Signalling Circuit In the transmit section, signallings (CTCSS, CDCSS, DTMF, 2-Tone and 5-Tone) are produced by IC601 under the control of MCU and enter VCO together with AF signal from MIC for modulation. In the receive section, after buffer amplified together with IF demodulation signals, the signallings enter IC601 for decode. The decoded data is then sent to MCU for recognition. 6. Control System The IC500 CPU operates at 9.8304MHz. The block diagram of MCU control system is shown as following: 11 E2PROM RESET FLASH CTC/CDC Codec AF Processor MCU TXD/RXD PLL IC APC/TV SAVE BEEP LED AP SW MUTE 5TC 5RC W/N T/R I/E CH Encode VOL Level BATT Det KEY SW PTT RSSI Fig.6 MCU Block Diagram Circuit in this section is mainly comprised of MCU, EEPROM, FLASH and reset IC etc. MCU control circuit accomplishes the following functions: accomplish the reset initialization according to the programmed feature of the radio when power on; detect key signal and monitor battery voltage; send necessary frequency data to PLL according to encode of the channel; switch and control transmit/receive according to the signal input from PTT; turn on/off the mute circuit according to the input signaling decode signal and squelch level signal; output control signal to control the light/off of LED; output BEEP signal to drive the speaker. 12 CPU Pins No. Port Name I/O Feature P94 Ver P93 APC/TV P92 Key1 P91 Description Frequency accuracy adjustment Transmit power/receiving sensitivity adjustment NC External option judgement NC All reset mode control; ground this pin to enter all reset P90 SELF mode BYTE VCC 8 bit external data bus CNVSS GND MCU operates in single-chip mode after reset P87 Key2 NC P86 Key3 10 RESET Reset IC NC 11 Xout Crystal oscillator output 12 Vss GND 13 Xin Crystal oscillator input 14 Vcc VCC Power supply 15 P85 NMI Connect with high level 16 P84 EN0 Channel selector knob input 17 P83 SW1 A key 18 P82 BBP_IRQN CMX881 interrupt output 19 P81 BBP_RPL CMX881 data output MCU reset when low level is input 9.8304M crystal oscillator Ground 9.8304M crystal oscillator 20 P80 BBP_CLK CMX881 clock input 21 P77 BBP_CMD CMX881 data input 22 P76 BBP_CSN CMX881data enable, low level: Enable 23 P75 AUDIO_EN AF amplifier control H: Enable L: Standby 24 P74 COM_SW Compressor enable H: Enable L: Disable 25 P73 EXP_SW Expander enable L: Disable 26 P72 W/N 27 P71 I/O EEPROM_DATA 28 P70 EEPROM_CLOCK 29 P67 NULL NC 30 P66 NULL NC 31 P65 LOCK PLL unlock detect H: PLL lock 32 P64 PLL_EN 33 P63 TXD Serial data output 34 P62 RXD Serial data input 35 P61 Key4 NC 36 P60 37 P57 38 P56 39 P55 H: Enable Narrowband/wideband H: Wideband L: Narrowband EEPROM data EEPROM clock input L: PLL unlock PLL IC strobe External option judgement NC VCC Clock output, connected to high level (Null) NULL NC VCC HOLD pin, connected to high level (Null) 13 40 P54 NULL NC 41 P53 NULL NC 42 P52 43 P51 44 P50 WE 45 P47 OPTION2 External accessory select 46 P46 OPTION1 External accessory select OE NULL Flash data output enable, active low NC Flash data input enable, active low Transmit/receive PLL select 47 P45 T/R H: receive 48 P44 CE Flash chip select, active low 49 P43 50 P42 A18 Flash address 51 P41 A17 Flash address 52 P40 A16 Flash address 53 P37 A15 Flash address 54 P36 A14 Flash address 55 P35 A13 Flash address 56 P34 A12 Flash address 57 P33 A11 Flash address 58 P32 A10 Flash address 59 P31 A9 Flash address NULL L: transmit NC 60 Vcc VCC 61 P30 A8 62 Vss GND 63 P27 A7 Flash address 64 P26 A6 Flash address 65 P25 A5 Flash address 66 P24 A4 Flash address 67 P23 A3 Flash address 68 P22 A2 Flash address 69 P21 A1 Flash address 70 P20 A0 Flash address 71 P17 SW3 C key 72 P16 SW2 B key 73 P15 PTT PTT key 74 P14 LR Red LED control H: light L: off 75 P13 LG Green LED control H: light L: off 76 P12 SAVE Battery save control H: off L: on 77 P11 5TC Flash address Transmit circuit power supply control H: off L: on Receive circuit power supply control 78 P10 5RC H: off L: on 14 79 P07 I/O D7 Flash data 80 P06 I/O D6 Flash data 81 P05 I/O D5 Flash data 82 P04 I/O D4 Flash data 83 P03 I/O D3 Flash data 84 P02 I/O D2 Flash data 85 P01 I/O D1 Flash data 86 P00 I/O D0 Flash data 87 P107 EN3 Channel selector knob input 88 P106 EN2 Channel selector knob input 89 P105 EN1 Channel selector knob input 90 P104 CTCSS_IN 91 P103 BATTD 92 P102 SQL Squelch level input (analogue) 93 P101 RSSI RSSI detect pin (analogue) CTCSS input Low battery level detect (analogue) 94 Avss VCC A/D conversion power supply input 95 P100 VOL Volume knob input (analogue) 96 Vref VCC Battery detect reference voltage 97 Avcc VCC A/D conversion power supply input 98 P97 NULL NC 99 P96 PLL_DATA 100 P95 PLL_CLK PLL IC data input PLL IC clock 15 Adjustment Description Required Test Instrument Radio communication test set Scanner 3A/10V power supply Digital voltmeter 3A Ammeter 1 set 1 set 1 set 1 set 1 set Preparation Open the programming software in PC and operate as the following instructions. 1. Programme Download: Connect the radio with the computer via programming cable. And then turn the power on. LED glows red. Click “Programme” → “Download” on the interface to choose programme. Click “Open” to begin download and LED flashes red. When download is complete, click “End” and turn the power off. And then disconnect the programming cable. 2. Initialization: Turn the power on while holding down [PTT] and [A] key simultaneously. LED glows orange and a BEEP sounds. Radio channel frequency and setting data are initialized. 3. Destination Set: Connect the radio with the computer via programming cable. And then turn the power on. LED glows red. Set “frequency range” on the programming software interface. And then click “Programme” → “ Writing”. 4. Factory Setting The compander is open. Squelch level 2. Adjustment mode is disabled. Adjustment VCO Measurement Item Condition Test Instrument 1. Setting 1.Turn to CH1. Press lock PTT. TX High 2. Press PTT again. voltage TX Low 3. Receiving VCO voltage Part Specification/ Method Remarks Check 3.3V±0.2V Check 1.0V±0.4V Check 3.1V±0.2V Check 1.0V±0.4V Power supply 7.5V 2.Transmit VCO Terminal Adjustment lock Digital 1. Turn to CH2. Press Voltmeter PTT. TX High 2. Press PTT again. TX Low CV TC350 TC351 16 Transmitter Item Measurement Condition Test Instrument 1. Transmit Turn to CH3. frequency Press PTT. Terminal Radio Communication ANT Test Set Adjustment Part [B] (up) [C] (down) frequency. Press [A] to save. Press PTT. I≤1.6A. Center frequency Press [A] to save. Press PTT. high frequency. Adjust to 4.0 W, Radio Communication 1. Turn to CH5. Test Set Press PTT. Ammeter 4.0W±0.3W I≤1.6A. ANT [B] (up) Press [A] to save. [C] (down) Adjust to 1.0 W, I≤0.7A. Center frequency. Press [A] to save. PTT. Adjust to 1.0 W, Low Frequency changes to 1W±0.3W I≤0.7A. low frequency. Press [A] to save. 3. Press PTT again. Adjust to 1.0 W, Frequency changes to I≤0.7A. high frequency. Press [A] to save. Wideba- 1. Turn to CH6. The balance with wideband. radio operates Press Communication Test Set LPF: 15KHz Center frequency. 2. Rectify Radio Press PTT. CDCSS 4.0W±0.3W Press [A] to save. Frequency changes to Press 150Hz Adjust to 4.0 W, 3. Press PTT again. 2. Error≤ I≤1.6A. low frequency. nd Adjust to center Adjust to 4.0 W, 2. 3. /Remarks Method 1. Turn to CH4. High Frequency changes to 2. Power Specification ANT [B] (up) [C] (down) the waveform to square wave. Press [A] to save. PTT. Frequency changes to low frequency. 3. Press PTT again. Narrow- Frequency changes to band high frequency. 17 4. Press [A] for two seconds. LED flashes indicating radio that the operates with narrowband. Center frequency. Adjust narrowband following the above steps. 1. Turn to CH7. Wideband 4. Maximu- frequenc deviation The radio band Communication Test Set seconds. LED flashes LPF: 15KHz radio that operates to Press [A] to save. Radio 2. Press [A] for two Narrow- indicating it 4.0KHz±100Hz. operates with wideband. Center frequency. -y Adjust Press PTT. ANT [B] (up) MIC Jack [C] (down) Adjust the AF: 1KHz 1V it to 2.0KHz±100Hz. with Press [A] to save. narrowband. Center frequency. Radio Turn to CH8. Communication Press PTT. 5. MIC Sensitivity The radio operates LPF: 15KHz with wideband. 6. CTCSS deviation Center frequency. AF: 1KHz 24mV 1. Turn to CH9. Radio Press PTT. Communication The LPF: 3KHz nd Center frequency. 2. MIC Jack [B] (up) deviation [C] (down) 2.9±0.1KHz. Adjust wideband. Press [A] to save. ANT [B] (up) [C] (down) operates Test Set radio with wideband. Wideba- Test Set Check frequency ANT Press PTT. Frequency changes to low frequency. Adjust to deviation 0.70KHz ± 50Hz. Press [A] to save. 3. Press PTT again, frequency changes to high frequency. Narrow- 4. Press [A] for two band seconds. LED flashes to 0.35KHz± that the 50Hz. operates with Press [A] to save. indicating radio Adjust deviation narrowband. High frequency. 18 as 5. Press PTT. Frequency changes to center frequency. 6. Press PTT. Frequency changes to low frequency. Wideband 7. See CTCSS deviation adjustment. CDCSS deviation Adjust deviation Turn to CH10. to 0.70KHz± Radio Communication Test Set Narrowb See CTCSS deviation -and 50Hz. ANT [B] (up) Press [A] to save. [C] (down) Adjust deviation LPF: 3KHz to 0.35KHz± adjustment. 50Hz. Press [A] to save. Turn to CH11. Adjust deviation Wideba- See CTCSS deviation to 3KHz± nd adjustment. 8.FFSK Communication deviation Test Set Narrowband See CTCSS deviation 0.1KHz. Radio ANT [B] (up) [C] (down) LPF: 3KHz Press [A] to save. Adjust deviation to 1.45KHz± adjustment. 0.05KHz Press [A] to save. Turn to CH12. Adjust it to Wideba- See CTCSS deviation nd adjustment. 9.TONE Communication deviation Test Set Narrow- See CTCSS deviation band 10. Low battery alert level 3KHz±0.1KHz. Radio ANT LPF: 3KHz voltage to 6.2V. Press [A] to save. [C] (down) Adjust 1.45KHz it to ± 0.05KHz adjustment. Turn to CH15. Adjust [B] (up) Press [A] to save. Digital Voltmeter Press [A] to save. Radio 11.VOX Sensitivity Communication Turn to CH16. Test Set LPF:15KHz ANT MIC Jack Press [A] to save. AF:1KHz 3mV 19 Receiver Item Measurement Condition Test Instrument 1. Turn to Adjustment Terminal Part ANT [B] (up) T1 [C] (down) Specification/ Remarks Method CH13. Press PTT. Center frequency. 2. Sensitivity Press PTT. Frequency changes to Scanner low frequency. 3. Press Adjust the waveform. Press [A] to save. PTT. Frequency changes to high frequency. 1. Turn to CH14. Press PTT. The Radio radio operates Communication with wideband. Wideband Test Set Center frequency. 2. Press PTT. MOD: 1KHz low frequency. DEV: ±3KHz Press PTT. Frequency changes to radio communication -118dBm Frequency changes to 3. Adjust SSG output: test set. SSG output: SINAD: 12dB FILTER: Press [A] to save. 0.3-3.4KHz high frequency. Squelch 4. Press [A] for two ANT seconds. LED flashes Speaker Jack indicating radio that operates the narrowband. Test Set High frequency. Narrowband 5. Press SSG output: PTT. Frequency changes to center frequency. 6. Press Radio with Communication -118dBm MOD:1KHz DEV:±1.5KHz PTT. Frequency changes to FILTER: Adjust radio communication test set. SSG output: SINAD: 12dB Press [A] to save. 0.3-3.4KHz low frequency. 20 Disassembly and Assembly for Repair Disassemble the radio 1. Turn off the radio. 2. Remove the battery: a. Press the release at top of the battery downwards. b. Separate top of the battery from the radio. c. Lift the battery off. (See fig.1) 电池推钮 Battery Latch Fig. 1 3. Remove the antenna. 4. Remove the knob. (See fig.2) Fig. 2 5. Separate the chassis from PCB: a. Insert a screwdriver (Material No. 99050312) into the clearance between chassis and the case. b. Push the screwdriver downwards to separate the chassis from the case. c. Lift the bottom of the chassis and pull it out of the PCB. (See fig.3) Fig.3 21 6. Remove the main PCB: a. Remove the two screw caps on top of the unit. b. Remove the five screws between PCB and the chassis. c. Loosen the weld between antenna pedestal and PCB using a soldering iron. d. Lift the PCB off. (See fig.4) Fig.4 7. Remove the small PCB: Loosen the screw to remove the small PCB. And then loosen the socket of flexible PCB. (See fig.5) Fig.5 8. Disassemble PTT key: Push the tab on PTT out of the hole on the case to disassemble PTT key. (See fig.6) Fig.6 Assemble the radio 1. Attach PTT: Align the tab on PTT with the corresponding hole on the case. (See fig.7) 22 Fig.7 2. Assemble the small PCB: a. Insert the flexible PCB into the socket on the small PCB and lock it up. b. Insert the bottom of the small PCB into the underside of the two tabs under the case. c. Tighten the screws. (See fig.8) Fig.8 3. Assemble the chassis and PCB a. Insert the switch shaft in front of the PCB into the corresponding holes on the case. b. Press the bottom of the chassis downwards until a click is heard. (See fig.9) Fig.9 4. Attach the battery: a. Insert the two extensions at the bottom of the battery into the two slots on the case. b. Press the top of the battery toward the radio until a click is heard. (See fig.10) Fig.10 Slot 23 Exploded View 24 Packing Owner ' s Manual Power Suppl y Cor d Bel t Cl i p Bat t er y Adapt er St r ap Char ger Ant enna Mai n Uni t Gi f t Box 25 Specification Item Specification Frequency Range 400~430MHz Channel Number 16 Channel Spacing 25KHz/12.5KHz Frequency Stability ±2.5ppm IF Frequency 44.85MHz/455KHz Antenna Impedance 50Ω Speaker Impedance 24Ω Operation Voltage 7.2V Operating Temperature -20~+50ºC 440~470MHz 145~175MHz Receiver Sensitivity 0.25uV (Wide)/0.35uV (Narrow) S/N 45 (Wide) /40dB (Narrow) Modulation Acceptance 2*7.5KHz/2*3.5KHz Adjacent Channel Selectivity 70dB (Wide) /60dB (Narrow) Co-channel Rejection -8dB (Wide) /-12dB (Narrow) Blocking 85dB Spurious Response 70dB Intermodulation Rejection 65dB Audio Response From 6 dB/oct. De-Emphasis. +2dB -6dB AF Power 500mW Audio Distortion 5% Transmitter Carrier Frequency Error ±2.5ppm Output Power 4W±0.5 (High)/1W±0.2 (Low) Modulation Limit 5K (Wide)/2.5K (Narrow) Adjacent Channel Power 70dB (Wide)/60dB (Narrow) Modulate Sensitivity 24±3mV Modulate Distortion 3% (Wide) /5% (Narrow) Audio Response From 6dB/oct. Pre-Emphasis ±3dB Residual Frequency Modulation 45dB (Wide) /40dB (Narrow) Conducted Spurious Emission -70dB/-36dBm Transmit Current 1.6A/0.7A 26
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