Hill Phoenix Onrb Users Manual Orb
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2015-02-09
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REACH-IN BEVERAGE C A S E S MODEL: ORB, ORBH, ONRB & ONRBH INSTALLATION & OPERATION HANDBOOK COMPONENT P057333G Rev. 12 6/06 Welcome to the ORIGIN2 display case family. We’re very pleased you joined us. This installation and operation handbook has been especially prepared for everyone involved with ORIGIN2 display cases – owners, managers, installers and maintenance personnel. You’ll find this book different than traditional manuals. The most dramatic difference is the use of many more illustrated instructions to make it easier to read and to help you get the most from this innovative new design. When you follow the instructions you should expect remarkable performance, attractive fits and finish, and long case life. We are interested in your suggestions for improvement both in case design and in this handbook. Please call/write to: Hill PHOENIX Marketing Services Department 1925 Ruffin Mill Rd. Colonial Heights, VA 23834 Tel: 804-526-4455 Fax: 804-526-7450 or visit our web site at www.hillphoenix.com We wish you the very best in outstanding food merchandising and a long trouble-free operation. TABLE OF CONTENTS GENERAL INFORMATION – PAGES 3 - 8 General information, first step recommendations and case dimensional drawings. THE USE OF CASTERS – PAGE 9 Cases roll on casters–general use and caster removal. LINE-UP – PAGES 10 - 11 A twelve step procedure for initial case lineup with illustrations. TRIM-OUT – PAGES 12 - 13 A fifteen step procedure for trimming out cases with illustrations. REFRIGERATION PIPING – PAGE 14 Diagrams show coil outlet, case controls location, and other piping tips. PLUMBING – PAGE 15 Information on drain connections. ELECTRICAL HOOKUP AND WIRING DIAGRAMS – PAGES 16 - 25 Complete information on electrical connections. CONTROL SETTING GUIDELINE – PAGES 26 - 29 Recommended settings for all case controls. DEFROST AND TEMPERATURE CONTROL – PAGE 30 Defrost data - electric and hot gas defrost. Sensor bulb locations. PRODUCT LOADING – PAGE 31 Air flow and load limits. USE AND MAINTENANCE – PAGES 32 - 33 Cleaning and fan information. PARTS ORDERING – PAGES 34 - 36 Replacement parts identification. APPENDIX A - PAGE 37 NOTES - PAGE 38 PRODUCT WARRANTY - Inside Back Cover 1 2 GENERAL INFORMATION DESCRIPTION OF CASES: The refrigerated display cases described in this handbook are part of the Hill PHOENIX, Origin2 design series. Specifically covered in this manual are models ORB reach-in beverage, ORBH high reach-in beverage, ONRB narrow reach-in beverage, & ONRBH high narrow reach-in beverage. STORE CONDITIONS: Hill PHOENIX cases are designed to operate in an air conditioned store with a system that can maintain 75OF (24OC) store temperature and 55 percent (maximum) relative humidity (CRMA conditions). Case operation will be adversely affected by exposure to excessively high ambient temperatures and/or humidity. REFRIGERATION SYSTEM OPERATION: Air cooled condensing units require ventilation for efficient performance of condensers. Machine room temperatures must be a minimum of 65OF in winter and a maximum of 95OF in summer. Minimum condensing temperatures should be no less than 70OF. RECEIVING CASES: Examine fixtures carefully for shipping damage and shortages. For information on shortages contact the Service Parts Department at 1-800-283-1109. APPARENT DAMAGE: A claim for obvious damage must be noted on the freight bill or express receipt and signed by the carriers agent, otherwise the carrier may refuse the claim. CONCEALED DAMAGE: If damage is not apparent until after the equipment is unpacked, retain all packing materials and submit a written request to the carrier for inspection within 15 days of receipt of equipment. LOST ITEMS: This equipment has been carefully inspected to insure the highest level of quality. Any claim for lost items must be made to Hill PHOENIX within 48 hours of receipt of equipment. TECHNICAL SUPPORT: If any technical questions arise regarding a refrigerated display case contact our Customer Service Department in Richmond at 1-804-526-4455. For any questions regarding our refrigeration systems or electrical distribution centers contact our Customer Service Department in Conyers at 1-770-285-3200. CONTACTING FACTORY: Should you need to contact Hill PHOENIX regarding a specific fixture, be sure to know the case model number and serial number. This information is on the serial plate located on the top flue panel of the case (see next page for details). Ask for a Service Parts Representative at 1-804-526-4455. 3 GENERAL INFORMATION 41 7/16 in [105.2 cm] Amp plate & Serial Plate location 64 in [162.6 cm] (Frame Height) 59 in [149.9 cm] 81 1/4 in [206.3 cm] 62 3/8 in [158.4 cm] (Door Height) 83 1/4 in [211.5 cm] 1/2 BUMPER OPTION 30 7/8 in [78.4 cm] COIL 6 13/16 in [17.2 cm]* 31 9/16 in [80.2 cm] 5 1/8 in [13.1 cm] 7 1/2 in [19.1 cm] 16 1/16 in [40.9 cm] PLENUM 8 1/2 in [21.6 cm] 39 1/4 in [99.7 cm] 42 11/16 in [108.4 cm] MODEL ORB PIPING-TO-TOP (OPTIONAL) WIRING-TO-TOP (OPTIONAL) 8 in [20.3 cm] 10 in [25.4 cm] 4 in [10.2 cm] 35 1/8 in [89.2 cm] ** 31 9/16 in [80.2 cm] 34 11/16 in [88.1 cm] REAR REFRIGERATION (13 15/16" off of floor) 12 3/4 in [32.4 cm] 3 3/8 in [8.6 cm] 28 5/8 in [72.7 cm] 33 9/16 in [85.3 cm] ELECTRICAL 39 1/4 in [99.7 cm] 42 11/16 in [108.4 cm] REFRIGERATION JUNCTION BOX (STANDARD) CL 16 1/16 in [40.8 cm] 18 9/16 in [47.1 cm] 1 1/2 in [3.8 cm] {END} 1 1/2" PVC DRAIN CONNECTION 8 11/16 in [22.1 cm] FRONT OF CASE NOTES: 60 in [152.4 cm] {2 Door} 90 in [228.6 cm] {3 Door} 120 in [304.8 cm] {4 Door} 150 in [381.0 cm] {5 Door} 180 in [457.2 cm] {6 Door} * STUB-UP AREA ** RECOMMENDED STUB-UP CENTERLINE FOR ELECTRICAL AND HUB DRAINS ENDS ADD APPROXIMATELY 1 INCH TO CASE HEIGHT WIRING-TO-THE-TOP- ADDS APPROXIMATELY 1 INCH TO CASE HEIGHT z A 2" MINIMUM AIR GAP IS REQUIRED BETWEEN THE REAR OF THE CASE AND A WALL z SUCTION LINE (ALL LENGTHS) 1/2" z LIQUID LINE (ALL LENGTHS) - 3/8", LIQUID LINE w/ HOT GAS DEFROST (ALL LENGTHS) - 1/2" z AVAILABLE SHELF SIZES: WIRE SHELVES 16", 18", 20", 22" & 23 1/2" SOLID SHELVES 18", 20", 22", 24" & 27" (TOP SHELF MUST BE 24" OR SHORTER WHEN USING 27" SHELVES. RECOMMENDED CONFIGURATION IS 1 - 24" SHELF AND 4 - 27" SHELVES BELOW TOP SHELF) z z 4 41 7/16 in [105.2 cm] Amp plate & Serial Plate location 68 in [172.7 cm] (Frame Height) 63 in [160.1 cm] 85 1/16 in [216.0 cm] 87 1/16 in [221.1 cm] 66 3/8 in [168.6 cm] (Door Height) 1/2 BUMPER OPTION 30 7/8 in [78.4 cm] COIL 5 1/8 in [13.1 cm] 7 1/2 in [19.1 cm] 16 1/16 in [40.9 cm] PLENUM 8 1/2 in [21.6 cm] 6 13/16 in [17.2 cm]* 31 9/16 in [80.2 cm] 39 1/4 in [99.7 cm] 42 11/16 in [108.4 cm] MODEL ORBH PIPING-TO-TOP (OPTIONAL) WIRING-TO-TOP (OPTIONAL) 8 in [20.3 cm] 10 in [25.4 cm] 4 in [10.2 cm] 35 1/8 in [89.2 cm] ** 31 9/16 in [80.2 cm] 34 11/16 in [88.1 cm] REAR REFRIGERATION (13 15/16" off of floor) 12 3/4 in [32.4 cm] 3 3/8 in [8.6 cm] 28 5/8 in [72.7 cm] 33 9/16 in [85.3 cm] ELECTRICAL 39 1/4 in [99.7 cm] 42 11/16 in [108.4 cm] REFRIGERATION JUNCTION BOX (STANDARD) CL 16 1/16 in [40.8 cm] 18 9/16 in [47.1 cm] 1 1/2 in [3.8 cm] {END} 1 1/2" PVC DRAIN CONNECTION 8 11/16 in [22.1 cm] FRONT OF CASE NOTES: 60 in [152.4 cm] {2 Door} 90 in [228.6 cm] {3 Door} 120 in [304.8 cm] {4 Door} 150 in [381.0 cm] {5 Door} 180 in [457.2 cm] {6 Door} 96 in [243.8 cm] {8' case} 144 in [365.8 cm] {12' case} * STUB-UP AREA ** RECOMMENDED STUB-UP CENTERLINE FOR ELECTRICAL AND HUB DRAINS ENDS ADD APPROXIMATELY 1 INCH TO CASE HEIGHT WIRING-TO-THE-TOP- ADDS APPROXIMATELY 1 INCH TO CASE HEIGHT z A 2" MINIMUM AIR GAP IS REQUIRED BETWEEN THE REAR OF THE CASE AND A WALL z SUCTION LINE (ALL LENGTHS) 1/2" z LIQUID LINE (ALL LENGTHS) - 3/8", LIQUID LINE w/ HOT GAS DEFROST (ALL LENGTHS) - 1/2" z AVAILABLE SHELF SIZES: WIRE SHELVES 16", 18", 20", 22" & 23 1/2" SOLID SHELVES 18", 20", 22", 24" & 27" (TOP SHELF MUST BE 24" OR SHORTER WHEN USING 27" SHELVES. RECOMMENDED CONFIGURATION IS 1 - 24" SHELF AND 4 - 27" SHELVES BELOW TOP SHELF) z z 5 GENERAL INFORMATION 34 5/8 in [88.0 cm] 64 in [162.6 cm] (Frame Height) 62 3/8 in [158.4 cm] (Door Height) 59 in [149.9 cm] 81 1/4 in [206.4 cm] Amp plate & Serial Plate location 83 1/4 in [211.5 cm] 23 1/4 in [59.1 cm] 1/2 BUMPER OPTION PLENUM COIL 5 1/8 in [13.1 cm] 7 1/2 in [19.1 cm] 16 1/4 in [41.3 cm] 8 in [20.3 cm] 6 13/16 in [17.3 cm]* 24 3/16 in [61.4 cm] MODEL ONRB 31 7/8 in [81.0 cm] 35 3/8 in [89.8 cm] PIPING-TO-TOP (OPTIONAL) REAR REFRIGERATION (12 1/4" off of floor) 8 in [20.3 cm] 27 5/16 in [69.4 cm] 12 3/4 in [32.4 cm] WIRING-TO-TOP (OPTIONAL) 3 3/8 in [8.6 cm] 10 in [25.4 cm] 23 1/4 in [59.1 cm] 27 9/16 in [70.0 cm] ** 24 3/16 in [61.4 cm] 4 in [10.2 cm] 26 7/8 in [68.3 cm] ELECTRICAL 31 7/8 in [81.0 cm] 35 3/8 in [89.8 cm] REFRIGERATION JUNCTION BOX (STANDARD) 1 1/2 in [3.8 cm] {END} 16 1/16 in [40.8 cm] CL 18 9/16 in [47.1 cm] 1 1/2" PVC DRAIN CONNECTION 8 11/16 in [22.1 cm] FRONT OF CASE 60 in [152.4 cm] {2 Door} 90 in [228.6 cm] {3 Door} 120 in [304.8 cm] {4 Door} 150 in [381.0 cm] {5 Door} NOTES: * STUB-UP AREA ** RECOMMENDED STUB-UP CENTERLINE FOR ELECTRICAL AND HUB DRAINS ENDS ADD APPROXIMATELY 1 INCH TO CASE HEIGHT WIRING-TO-THE-TOP- ADDS APPROXIMATELY 1 INCH TO CASE HEIGHT z A 2" MINIMUM AIR GAP IS REQUIRED BETWEEN THE REAR OF THE CASE AND A WALL z SUCTION LINE (ALL LENGTHS) 1/2" z LIQUID LINE (ALL LENGTHS) - 3/8", LIQUID LINE w/ HOT GAS DEFROST (ALL LENGTHS) - 1/2" z AVAILABLE SHELF SIZES: WIRE SHELVES 16", 18", 20" & 22" SOLID SHELVES 18", 20" & 22" (TOP SHELF MUST BE 20" OR SHORTER. RECOMMENDED CONFIGURATION IS 20" SHELF AND 4 22" SHELVES BELOW TOP SHELF) z z 6 34 5/8 in [88.0 cm] Amp plate & Serial Plate location 68 in [172.7 cm] (Frame Height) 66 3/8 in [168.6 cm] (Door Height) 63 in [160.0 cm] 85 1/16 in [216.0 cm] 87 1/16 in [221.1 cm] 23 1/4 in [59.1 cm] 1/2 BUMPER OPTION PLENUM COIL 5 1/8 in [13.1 cm] 7 1/2 in [19.1 cm] 16 1/4 in [41.3 cm] 8 in [20.3 cm] 6 13/16 in [17.3 cm]* 24 3/16 in [61.4 cm] MODEL ONRBH 31 7/8 in [81.0 cm] 35 3/8 in [89.8 cm] PIPING-TO-TOP (OPTIONAL) REAR REFRIGERATION (12 1/4" off of floor) 27 5/16 in [69.4 cm] 12 3/4 in [32.4 cm] WIRING-TO-TOP (OPTIONAL) 8 in [20.3 cm] 3 3/8 in [8.6 cm] 10 in [25.4 cm] 23 1/4 in [59.1 cm] 27 9/16 in [70.0 cm] ** 24 3/16 in [61.4 cm] 4 in [10.2 cm] 26 7/8 in [68.3 cm] ELECTRICAL 31 7/8 in [81.0 cm] 35 3/8 in [89.8 cm] REFRIGERATION JUNCTION BOX (STANDARD) 1 1/2 in [3.8 cm] {END} 16 1/16 in [40.8 cm] CL 18 9/16 in [47.1 cm] 1 1/2" PVC DRAIN CONNECTION 8 11/16 in [22.1 cm] FRONT OF CASE NOTES: 60 in [152.4 cm] {2 Door} 90 in [228.6 cm] {3 Door} 120 in [304.8 cm] {4 Door} 150 in [381.0 cm] {5 Door} * STUB-UP AREA ** RECOMMENDED STUB-UP CENTERLINE FOR ELECTRICAL AND HUB DRAINS ENDS ADD APPROXIMATELY 1 INCH TO CASE HEIGHT WIRING-TO-THE-TOP- ADDS APPROXIMATELY 1 INCH TO CASE HEIGHT z A 2" MINIMUM AIR GAP IS REQUIRED BETWEEN THE REAR OF THE CASE AND A WALL z SUCTION LINE (ALL LENGTHS) 1/2" z LIQUID LINE (ALL LENGTHS) - 3/8", LIQUID LINE w/ HOT GAS DEFROST (ALL LENGTHS) - 1/2" z AVAILABLE SHELF SIZES: WIRE SHELVES 16", 18", 20" & 22" SOLID SHELVES 18", 20" & 22" (TOP SHELF MUST BE 20" OR SHORTER. RECOMMENDED CONFIGURATION IS 20" SHELF AND 4 22" SHELVES BELOW TOP SHELF) z z 7 GENERAL INFORMATION 4" 23 3/16" NARROW 31 11/16" STANDARD 2 DOOR CASE 59 1/4" FRONT OF CASE 4" 23 3/16" NARROW 4" 6" 31 11/16" STANDARD 3 DOOR CASE 8' CASE 47 1/2" (3dr CASE) 49 1/8" (8' CASE) 89 1/4" (3dr CASE) 95 1/4" (8' CASE) FRONT OF CASE 23 3/16" NARROW 6" 6" 4" 4" 31 11/16" STANDARD 4 DOOR CASE BASEHORSE LOCATION FOR MODEL ONRB, ONRBH, ORB & ORBH 38 13/16" (4dr CASE) 44 5/8" (12' CASE) 77 3/16" (4dr CASE) 92 5/8" (12' CASE) 119 1/4" (4dr CASE) 143 1/4" (12' CASE) FRONT OF CASE 4" 23 3/16" NARROW 6" 4" 4" 31 11/16" STANDARD 5 DOOR CASE 48 7/16" 97 3/16" 149 1/4" FRONT OF CASE 4" 4" 6" 6" 4" 31 11/16" STANDARD 23 3/16" NARROW 6 DOOR CASE 43 3/16" 81 5/8" 132 13/16" 179 1/4" FRONT OF CASE 8 CASES MOVE ON CASTERS FOR EASIER INSTALLATION ORIGIN2 cases are manufactured and shipped to stores with casters installed on the base frame to make the job of moving cases easier for everyone involved with the manufacturing, shipping and installation process. Casters not only speed up the process, but they also reduce the chance of damage from raising and lowering cases with ”J” bar to place them on dollies, skates or rollers. In most situations, one or two persons can move the case with ease. 1 ROLL TO LINEUP POSITION. Casters may remain in place to move the cases to staging areas around the store, prior to final installation. When ready for final line-up, roll the case to set position, then remove casters. 3 CASTERS MAY BE DISCARDED. 2 ROLL OUT OF TRUCK. When there is a truck - level delivery dock, cases may be rolled directly from the truck to the store floor. [CAUTION] If skid boards are required to unload cases, casters should be removed prior to sliding them down the skid; after which they can be reinstalled on case. 4 REMOVE COTTER PIN. Removing the casters is easy. Simply flatten and hammer out cotter pins then lift the case with “J” bar, and the casters will fall off. [CAUTION] Make certain hands are out of the way. 9 LINE UP BASE RAIL BASE RAIL Consult With General Contractor 1 Snap Chalk Lines 2 Ask the general contractor if there have been changes in the building dimensions since the print you are using was issued. Also, ask the points of reference from which you should take dimensions to locate the cases. Mark floor where cases are to be located for the entire lineup. Level Floor. Use Laser Transit Set Shims On Basehorse Locations 4 Leveling is necessary to assure proper case alignment. Locate highest point on chalk line as reference for determining height of shim-pack levelers. A laser transit is recommended for precision and requires just one person. 5 Locate basehorse positions along chalk lines. Spot shim packs at each basehorse location. 10 Snap Lines On Base Rail Locations Snap lines where base rails are positioned, not the front or back edges of the cases. See case cross section drawings, pages 4-8, for rail location dimensions. 3 Position First Case In Lineup, Remove Casters, Level Roll first case into position. Raise case from end under cross support using “J” bar. Remove cotter pins and casters. [CAUTION! Keep hands from under case] Level case on shims. 6 CAULK COTTER PIN LOCATION OUTRIGGER FOAM TAPE Remove Outriggers Position Next Case In Line Up 7 Remove cotter pin from outrigger by cutting tie strap. Either pull the outrigger out from the front or insert a crowbar into the tube from the back and push the outrigger out. 8 Roll case approximately 6’ from adjoining case. Remove casters on the end nearest to the next case. Allow casters to remain on opposite end to assist in pushing cases together - then remove them. Remove Shipping Accessories From Case. Add Sealant. Remove anything from the case that may interfere with case joining. Apply the foam tape that is shipped loose in the case to the end breakers on each side of the case. Run a bead of sealant around the entire end before pushing cases tightly together. 9 CAULK BUMPER JOINT 6 7 5 4 3 2 1 BUMPER SCREW Loosen Master Bumper Bolt Cases Together Using Bolt Holes Provided Push cases tightly together. Bolt cases together through the holes provided. Tighten until all margins are equal; do not over tighten. If bolt 5 interferes with shelf positioning, it may be removed once cases are set. Add Sealant to Top Case Joint. 10 11 12 Loosen screws on master bumper. Move bumper joint to a position for sliding between adjoining case bumper. Once cases are pushed tightly together and bolted run a bead of sealant along the top joint. Ask about our case installation video available by request through your local Hill PHOENIX Sales or Field Service Representative. 11 TRIM OUT Now that cases have been positioned and leveled, you may proceed to trim-out case lineup. Trim parts have been designed to be applied easily with only a small number of fasteners required. Most external parts are adjustable to achieve almost invisible, snug-fitting joints and a high level of excellence in fit and finish. BUMPER JOINT BUMPER SCREW 1 Adjust polymer master bumper joints, if required. First loosen bumper screws. 2 Slide bumper joint to the center of the joint between the two cases. Use screw driver in hole provided. 3 Slide master bumper left or right to close seam as required. Bumper joint neatly finishes any gap that may remain. ACRYLIC TAPE PIPE CHASE 4 Close seam where bumper joins case end. Bumper joint closes seam that may develop if master bumper is moved away from end to close caseto-case joint seam. 5 Seal joints along pipe chase seam with the caulk provided. 12 6 Apply acrylic tape over pipe chase seam. Tape is found with the ship loose items and acts as a watershed preventing water from settling in case joint. STREAMLYNE MASTER BUMPER COLOR BAND 7 Insert exterior cornice joint at every case joint. The exterior cornice joints are shipped loose with each case 8 Close joints on color band by sliding the panels together. The color band can be moved left or right as required to allow adjustment. SCREW EXTERNAL BUMPER JOINT 9 If the case has a Streamlyne front style the bumper may be shipped loose in the case. Before installing bumper on the case install the external bumper joint on the Streamlyne bumper. Simply slide the joint over the bumper for either case-to-case or case-to-end joints. BUMPER ALIGNMENT PIN LOCATION STREAMLYNE MASTER BUMPER UPPER KICKPLATE RETAINER MASTER BUMPER BRACKET KICKPLATE BRACKET 10 11 12 Place the hook of the Streamlyne bumper on the lip of the master bumper bracket and rotate the bumper down while pushing it in. Once the top edge of the bumper has slipped under the color band make sure it is pushed in as far as it will go. Once the Streamlyne bumper has been properly seated, attach the bumper to the tank with the screws provided. Insert the bumper alignment pin into the underside of the bumper to help align it to the bumper on the next case. Attach the upper kickplate retainer, which is shipped loose with the case. Line up the retainer with the kickplate bracket and secure with the screws provided. The kickplate brackets are shipped loose with the ORZ and ORZH models but come installed on the ONRZ and ONRZH models. UPPER KICKPLATE RETAINER KICKPLATE BRACKET KICKPLATE “J” RAIL “J” RAIL 13 14 15 Attach the “J” rail, which is shipped loose with the case. Line up the rail with the kickplate bracket and secure with the screws provided. Insert top of kickplate into the upper kickplate retainer. Slide the kickplate up into retainer then down on the “J” rail. 13 Insert nose bumper into master bumper channel. Roll nose bumper into channel along entire lineup (up to 96’). We recommend that the nose bumper be left in the store 24 hours before installing. DO NOT STRETCH the bumper during installation as it will shrink to its original length and leave a gap. REFRIGERATION PIPING The expansion valve and other controls are located on the left-hand side of the case, are accessible without lifting the fan plenum, and may be reached by lifting only the left hand deck pan. Refrigeration components and the coil outlet hole are located to provide the best access for installation and maintenance. As the diagrams below indicates, the coil outlet hole is positioned forward on the right hand side of the case, fully visible in front of the fan plenum. An optional piping-to-top configuration can be ordered that runs the refrigeration lines through the top of the case at the location shown below. Note that on the narrow six door case an extra support is present on the end frames that requires case-to-case piping to be fed through the opening. If it becomes necessary to penetrate the case bottom make certain it is sealed afterward with canned-foam sealant and white RTV. PIPING-TO-TOP (OPTIONAL) REAR REFRIGERATION (13 15/16" off of floor) 12 3/4 in [32.4 cm] 31 9/16 in [80.2 cm] (STANDARD) 42 11/16 in [108.4 cm] (STANDARD) 35 1/8 in [89.2 cm] (STANDARD) ** 24 3/16 in [61.4 cm] (NARROW) 4 in [10.2 cm] 3 3/8 in [8.6 cm] 28 5/8 in [72.7 cm] (STANDARD) 27 9/16 in [70.0 cm] (NARROW) ** 23 1/4 in [59.1 cm] (NARROW) 39 1/4 in [99.7 cm] (STANDARD) 31 7/8 in [81.0 cm] (NARROW) 35 3/8 in [89.8 cm] (NARROW) REFRIGERATION 1 1/2 in [3.8 cm] {END} CL 8 11/16 in [22.1 cm] FRONT OF CASE 60 in [152.4 cm] {2 Door} 90 in [228.6 cm] {3 Door} 120 in [304.8 cm] {4 Door} 150 in [381.0 cm] {5 Door} 180 in [457.2 cm] {6 Door} NOTES: ** RECOMMENDED STUB-UP CENTERLINE FOR ELECTRICAL AND HUB DRAINS z z SUCTION LINE (ALL LENGTHS) 1/2" LIQUID LINE (ALL LENGTHS) - 3/8", LIQUID LINE w/ HOT GAS DEFROST (ALL LENGTHS) - 1/2" MODEL ORB, ORBH, ONRB & ONRBH REMOVE SHIPPING BLOCKS NARROW 6 DOOR SUPPORT EXTRA FRAME SUPPORT PIPING-TO-TOP REFRIGERATION LINES PIPED-TO-TOP CANOPY REMOVE THE SHIPPING BLOCKS THAT PROTECT THE REFRIGERATION LINES DURING SHIPMENT BEFORE OPERATING THE CASE. FRONT OF CASE 14 PLUMBING The drain outlet is located front and center of the cases for convenient access and is especially molded out of ABS material. The “P” trap, furnished with the case, is constructed of schedule 40 PVC pipe. Care should be given to assure that all connections are water tight and sealed with the appropriate PVC or ABS cement. The kickplate is shipped loose with the case for field installation, therefore you should have open access to the drain line area. If the kickplate has been installed, you will find it very easy to remove. See instructions below, or the trim out section of this manual on page 13. The lines can be run left or right of the tee with the proper pitch to satisfy local drainage requirements. 31 9/16 in [80.2 cm] (STANDARD) 42 11/16 in [108.4 cm] (STANDARD) 35 1/8 in [89.2 cm] (STANDARD) ** 24 3/16 in [61.4 cm] (NARROW) 33 9/16 in [85.3 cm] (STANDARD) 26 7/8 in [68.3 cm] (NARROW) 27 9/16 in [70.0 cm] (NARROW) ** 35 3/8 in [89.8 cm] (NARROW) 31 7/8 in [81.0 cm] (NARROW) 1 1/2 in [3.8 cm] {END} CL FRONT OF CASE 1 1/2" PVC DRAIN CONNECTION 60 in [152.4 cm] {2 Door} 90 in [228.6 cm] {3 Door} 120 in [304.8 cm] {4 Door} 150 in [381.0 cm] {5 Door} 180 in [457.2 cm] {6 Door} 96 in [243.8 cm] {8' case} 144 in [365.8 cm] {12' case} NOTES: ** RECOMMENDED STUB-UP CENTERLINE FOR ELECTRICAL AND HUB DRAINS MODEL ORB, ORBH, ONRB & ONRBH HOW TO REMOVE KICKPLATE LIFT UP FROM “J” RAIL AND PULL OUT KICKPLATE 15 39 1/4 in [99.7 cm] (STANDARD) ELECTRICAL HOOKUP Electrical hookups are made to a junction box located at the bottom left hand front of the case. At the owners option the case made be wired to a junction box located on the top left rear of the case. For case-to-case wiring, run “greenfield”, or other conduit, between junction boxes. When connecting to the junction box on the bottom left side of the case, field wiring should exit the junction box from the right hand side, furthest away from case wiring, increasing room inside for wire connecting. WIRING-TO-TOP (OPTIONAL) 8 in [20.3 cm] 10 in 34 11/16 in [25.4 cm] [88.1 cm] (STANDARD) 31 9/16 in [80.2 cm] (STANDARD) 35 1/8 in [89.2 cm] (STANDARD) ** 27 5/16 in [69.4 cm] (NARROW) 42 11/16 in [108.4 cm] (STANDARD) 24 3/16 in [61.4 cm] (NARROW) 27 9/16 in [70.0 cm] (NARROW) ** ELECTRICAL 39 1/4 in [99.7 cm] (STANDARD) 31 7/8 in [81.0 cm] (NARROW) 35 3/8 in [89.8 cm] (NARROW) REFRIGERATION JUNCTION BOX (STANDARD) 1 1/2 in [3.8 cm] {END} CL 16 1/16 in [40.8 cm] 18 9/16 in [47.1 cm] FRONT OF CASE NOTES: 60 in [152.4 cm] {2 Door} 90 in [228.6 cm] {3 Door} 120 in [304.8 cm] {4 Door} 150 in [381.0 cm] {5 Door} 180 in [457.2 cm] {6 Door} 96 in [243.8 cm] {8' case} 144 in [365.8 cm] {12' case} ** RECOMMENDED STUB-UP CENTERLINE FOR ELECTRICAL AND HUB DRAINS z WIRING-TO-THE-TOP- ADDS APPROXIMATELY 1 INCH TO CASE HEIGHT MODEL ORB, ORBH, ONRB & ONRBH WIRING NUMBERS AND COLORS COMPONENT EVAPORATOR FANS, 120 VOLT DOOR & FRAME ANTI-COND. HEATERS, 120 VOLT LIGHTS, 120 VOLT ANTI-CONDENSATE HEATERS, 120 VOLT TEMPERATURE CONTROL, 120 VOLT WIRE NUMBER COLOR CODING 3 WHITE 4 BLACK 15 WHITE 16 BLACK 11 WHITE 12 BLACK 13 WHITE 14 BLACK 19 YELLOW 20 YELLOW DEFROST TERMINATION CONTROL, 120 VOLT 21 PURPLE 23 ORANGE DEFROST HEATERS, 208/240 VOLTS L1 RED L2 BLUE - GREEN EQUIPMENT GROUNDING CONDUCTOR JUNCTION BOX COVER JUNCTION BOX COVER JUNCTION BOX CANOPY JUNCTION BOX CONTINUOUS RACEWAY WIRING-TO-JUNCTION BOX 16 WIRING-TO-TOP BALLASTS ACCESS The electronic ballasts that operate the vertical prism door lights are located in the door frame for Anthony® door frames. ANTHONY® FRAMES LIGHT MULLION 3. BALLAST 1. CORNER BEAD 1. CORNER BEAD DOOR 2. ACCESS COVER STEPS TO REPLACE THE BALLAST ANTHONY® FRAMES 1. REMOVE CORNER BEADS (2) 2. REMOVE ACCESS COVER 3. REPLACE BALLAST 17 BALLAST LOCATIONS POWER LEADS FILTER LAMP 3 LAMP 2 LAMP 1 BALLAST FOR LAMP 2 2 DOOR MODELS BALLAST FOR LAMPS 1 & 3 LAMP LEADS POWER LEADS FILTER LAMP 4 BALLAST FOR LAMPS 3 & 4 LAMP 3 LAMP 2 LAMP 1 BALLAST FOR LAMPS 1 & 2 LAMP LEADS 18 3 DOOR MODELS 4 DOOR MODELS POWER LEADS FILTER LAMP 4 LAMP 5 BALLAST FOR LAMPS 4 & 5 BALLAST FOR LAMP 3 LAMP 3 LAMP 2 LAMP 1 BALLAST FOR LAMPS 1 & 2 LAMP LEADS 5 DOOR MODELS POWER LEADS FILTER 19 LAMP 5 LAMP 4 LAMP LEADS LAMP 6 BALLAST FOR LAMPS 5 & 6 BALLAST FOR LAMPS 3 & 4 LAMP 3 LAMP 2 LAMP 1 BALLAST FOR LAMPS 1 & 2 ORB, ORBH, WIRING DIAGRAMS-ONRB & ONRBH 15 16 2 DOOR 20 ORB, ORBH, WIRING DIAGRAMS-ONRB & ONRBH 15 16 3 DOOR - 8’ 21 ORB, ORBH, WIRING DIAGRAMS-ONRB & ONRBH 15 16 4 DOOR - 12’ 22 WHITE 16 15 BLACK BLACK GREEN 12 11 WHITE WHITE L1 23 21 20 19 L1 L2 L2 BLACK WHITE BLACK YELLOW WHITE ORANGE TO COMP. ROOM { WHITE ANTI- { COND. HEATERS YELLOW PURPLE TO COMP. ROOM { BLACK { 120V LIGHTS BLACK { OPT DEFROST 208/240V BLUE 5 3 4 P4 FRONT J.BOX OR J.BOX ON TOP FAN MOTOR M1 M2 WHITE BLACK BLUE WHITE BLACK M3 FAN MOTOR FAN MOTOR CASE LIGHT BIMETAL DISC THERMOSTAT BLACK WHITE BLACK SCAN-X SENSOR BUTTON LOC.-TOP WHITE EVAP. FAN BIMETAL DISC THERMOSTAT J4 MULLION HEATER WHITE NOT USED BLK { 23 120V FANS BLACK WHITE M4 M5 CASE LIGHT SWITCH WHT BLK BALLAST TEMP CONTROL (OPTIONAL) DEF. TERM CONTROL (OPTIONAL) HEATED GLASS ASSEMBLY DOOR HEATER DOOR PLUG & RECEPTACLE C15706P1 HARNESS FRAME "U" TYPE HEATER RED YELLOW LIGHT FIXTURE-TYP. FRAME TOP HEATER FAN MOTOR FAN MOTOR TEMPERATURE LIMITING THERMOSTAT LOCATED TOP OF SECOND MULLION FROM LEFT WHEN VIEWING ASSEMBLY FROM FRONT. * YELLOW LAMP #2 LAMP #3 LAMP #4 BALLAST WHT BLK INSIDE CASE BALLAST ** CONTACTS CLOSED IN BYPASS POSITION WHT BLK RACEWAY YELLOW BLUE RED YELLOW/BLACK * PART OF FRAME ASS’Y DISCONNECTS HEATERS ABOVE 115 DEG (46 CEL) ALL BIMETAL DISC THERMOSTAT CONTACT SHOWN IN REFRIGERATION CONDITION. NOTE:IN LIGHT FIXTURES. MAKE ALL CONNECTIONS NOTES YELLOW BLUE RED YELLOW YELLOW BLUE YELLOW/BLACK LAMP #6 LAMP #5 LAMP #1 YELLOW/BLACK ORB, ORBH, WIRING DIAGRAMS-ONRB & ONRBH 5 DOOR WHITE 16 15 BLACK BLACK GREEN WHITE 12 11 L1 MULLION HEATER 23 21 20 19 L1 L2 L2 5 3 4 M1 FRONT J.BOX OR J.BOX ON TOP FAN MOTOR EVAP. FAN BIMETAL DISC THERMOSTAT M2 M3 BLACK J4 WHITE FAN MOTOR WHITE BLACK BLUE BLACK FAN MOTOR CASE LIGHT BIMETAL DISC THERMOSTAT BLACK WHITE BLACK WHITE BLACK WHITE BLACK BLACK BLUE WHITE ORANGE TO COMP. ROOM { WHITE ANTI- { COND. HEATERS YELLOW PURPLE TO COMP. ROOM { BLACK { YELLOW WHITE { OPT DEFROST 208/240V WHITE NOT USED BLK { 120V FANS 24 120V LIGHTS TEMPERATURE LIMITING THERMOSTAT LOCATED TOP OF SECOND MULLION FROM LEFT WHEN VIEWING ASSEMBLY FROM FRONT. * M4 M5 M6 FAN MOTOR TEMP CONTROL (OPTIONAL) WHT BLK HEATED GLASS ASSEMBLY DOOR HEATER DOOR PLUG & RECEPTACLE RED YELLOW BALLAST C15706P1 HARNESS FRAME "U" TYPE HEATER DEF. TERM CONTROL (OPTIONAL) FAN MOTOR FAN MOTOR P4 CASE LIGHT SWITCH WHITE BLACK FRAME TOP HEATER LIGHT FIXTURE-TYP. YELLOW LAMP #2 LAMP #3 LAMP #4 BALLAST WHT BLK INSIDE CASE BALLAST ** CONTACTS CLOSED IN BYPASS POSITION WHT BLK RACEWAY BLUE BLUE YELLOW/BLACK * PART OF FRAME ASS’Y DISCONNECTS HEATERS ABOVE 115 DEG (46 CEL) ALL BIMETAL DISC THERMOSTAT CONTACT SHOWN IN REFRIGERATION CONDITION. NOTE:IN LIGHT FIXTURES. MAKE ALL CONNECTIONS NOTES YELLOW BLUE RED YELLOW RED BLUE YELLOW/BLACK LAMP #6 LAMP #5 LAMP #1 YELLOW/BLACK BLUE & ORBH WIRING DIAGRAMS- ORB6 DOOR LAMP #7 WIRING DIAGRAMS- 25 GFI CASE OPERATION Glass Door Reach-in Beverage Merchandiser ORB - 2, 3, 4, 5 & 6-door Electrical Data Model ORB 2-door 3-door 4-door 5-door 6-door Standard Fans High Efficiency Fans Anti-Condensate Heaters Defrost Heaters Fans per Case Amps Watts Amps Watts Amps Watts Amps Watts Amps Watts 2 3 4 5 6 1.00 1.50 2.00 2.50 3.00 60 90 120 150 180 0.31 0.46 0.61 0.77 0.92 18.4 27.6 36.8 46.0 55.2 1.01 1.49 1.96 2.40 2.92 121 179 235 288 350 4.39 4.96 6.51 7.96 9.40 914 1032 1355 1655 1955 5.06 5.71 7.55 9.17 10.79 1215 1370 1813 2201 2589 208 Volts 120 Volts 120 Volts 120 Volts 240 Volts Lighting Data Model ORB 1 2-door 3-door 4-door 5-door 6-door Typical per Light Row 120 Volts Amps Watts NA1 NA NA NA NA NA NA NA NA NA Maximum Lighting 120 Volts Amps Watts 1.50 180 1.90 228 2.40 288 2.90 348 3.40 408 Not applicable. Guidelines & Control Settings Coil Evaporator Superheat Set Discharge Air Return Air Discharge Air Velocity4 Point @ Bulb (oF) (FPM) (°F) (°F) (°F) Type Model BTUH/door2 ORB - Deli/Dairy ORB - Beverage 8303 Enh. 32 6-8 36 38 380 8003 Enh. 34 6-8 38 40 380 2 BTUHs/door listed are for parallel operation. Conventional ratings may be approximated by multiplying listed rating by 1.04. 3 High efficiency fans reduce refrigeration load by 96 BTUHs/fan. 4 Average discharge air velocity at peak of defrost. Defrost Controls Electric Defrost Model ORB Defrosts Run-Off Per Day Time (min) 45 6-8 Timed Off Defrost Hot Gas Defrost Reverse Air Defrost Fail-safe Termination Fail-safe Termination Fail-safe Termination Fail-safe Termination (min) Temp. (°F) (min) (min) (min) Temp. (°F) Temp. (°F) Temp. (°F) 30 47 30 40 5 If timed off defrost is utilized. If electric or hot gas defrost is utilized case only requires 1 defrost per day. 6 NOTE: - - - not an option on this case model. 24 47 - - -6 --- Medium Temperature Defrost Schedule No. Per Day 1 2 3 4 Hours 12 midnight 12 am - 12 pm 6 am - 2 pm - 10 pm 12 - 6 am - 12 - 6 pm All measurements are taken per ARI 1200 - 2002 specifications. COMPONENT 26 High Glass Door Reach-in Beverage Merchandiser ORBH - 2, 3, 4, 5, 6-door, 8’ & 12’ Electrical Data Model ORBH Standard Fans High Efficiency Fans Anti-Condensate Heaters 120 Volts 120 Volts 120 Volts Defrost Heaters 240 Volts 208 Volts Fans per Case Amps Watts Amps Watts Amps Watts Amps Watts Amps Watts 2 3 4 5 6 3 4 1.00 1.50 2.00 2.50 3.00 1.50 2.00 60 90 120 150 180 90 120 0.31 0.46 0.61 0.77 0.92 0.70 0.93 18.4 27.6 36.8 46.0 55.2 42 56 1.06 1.55 2.07 2.54 3.07 1.61 2.23 127 186 248 305 368 193 268 4.39 4.96 6.51 7.96 9.40 3.85 5.78 914 1032 1355 1655 1955 800 1200 5.06 5.71 7.55 9.17 10.79 4.44 6.67 1215 1370 1813 2201 2589 1065 1600 2-door 3-door 4-door 5-door 6-door 8’ 12’ Lighting Data Model ORBH 1 2-door 3-door 4-door 5-door 6-door 8’ 12’ Typical per Light Row 120 Volts Amps Watts NA1 NA NA NA NA NA NA NA NA NA NA NA NA NA Maximum Lighting 120 Volts Amps Watts 1.50 180 1.90 228 2.40 288 2.90 348 3.40 408 1.90 228 2.40 288 Not applicable. Guidelines & Control Settings Model2 ORBH-2, 3, 4, 5 & 6dr ORBH-2, 3, 4, 5 & 6dr ORBH-8’ & 12’ Coil Evaporator Superheat Set Discharge Air Return Air Discharge Air Velocity5 Point @ Bulb (oF) (FPM) (°F) (°F) (°F) Type Deli/Dairy 8304 Enh. 32 6-8 36 38 280 Beverage 4 800 Enh. 34 6-8 38 40 280 9304 Enh. 32 6-8 36 38 280 9004 Enh. 34 6-8 38 40 280 Deli/Dairy ORBH-8’ & 12’2 BTUH/door3 Beverage ORBH-8’ has 3 doors, ORBH-12’ has 4 doors. 3 BTUHs/door listed are for parallel operation. Conventional ratings may be approximated by multiplying listed rating by 1.04. 4 High efficiency fans reduce refrigeration load by 96 BTUHs/fan. 5 Average discharge air velocity at peak of defrost. Defrost Controls Electric Defrost Model ORBH Defrosts Run-Off Per Day Time (min) 46 6-8 Timed Off Defrost Hot Gas Defrost Reverse Air Defrost Fail-safe Termination Fail-safe Termination Fail-safe Termination Fail-safe Termination (min) Temp. (°F) (min) (min) (min) Temp. (°F) Temp. (°F) Temp. (°F) 30 47 30 40 6 If timed off defrost is utilized. If electric or hot gas defrost is utilized case only requires 1 defrots per day. 7 NOTE: - - - not an option on this case model. 24 47 - - -7 --- Medium Temperature Defrost Schedule No. Per Day 1 2 3 4 Hours 12 midnight 12 am - 12 pm 6 am - 2 pm - 10 pm 12 - 6 am - 12 - 6 pm All measurements are taken per ARI 1200 - 2002 specifications. COMPONENT 27 CASE OPERATION Narrow Glass Door Reach-in Beverage Merchandiser ONRB - 2, 3, 4 & 5-door Electrical Data Model ONRB Standard Fans High Efficiency Fans Anti-Condensate Heaters 120 Volts 120 Volts 120 Volts Defrost Heaters 208 Volts 240 Volts Fans per Case Amps Watts Amps Watts Amps Watts Amps Watts Amps Watts 2 3 4 5 1.00 1.50 2.00 2.50 60 90 120 150 0.31 0.46 0.61 0.77 18.4 27.6 36.8 46.0 1.01 1.49 1.96 2.40 121 179 235 288 4.39 4.96 6.51 7.96 914 1032 1355 1655 5.06 5.71 7.55 9.17 1215 1370 1813 2201 2-door 3-door 4-door 5-door Lighting Data Model ONRB 1 2-door 3-door 4-door 5-door Typical per Light Row 120 Volts Amps Watts NA1 NA NA NA NA NA NA NA Maximum Lighting 120 Volts Amps Watts 1.50 180 1.90 228 2.40 288 2.90 348 Not applicable. Guidelines & Control Settings 2 Coil Evaporator Superheat Set Discharge Air Return Air Discharge Air Velocity5 Point @ Bulb (oF) (FPM) (°F) (°F) (°F) Type Model BTUH/door3 ONRB2 - Deli/Dairy ONRB2 - Beverage 8304 Enh. 32 6-8 36 38 460 4 Enh. 34 6-8 38 40 460 800 All data listed is for an ONRB configured with 20” shelves. 3 BTUHs/door listed are for parallel operation. Conventional ratings may be approximated by multiplying listed rating by 1.04. 4 High efficiency fans reduce refrigeration load by 96 BTUHs/fan. 5 Average discharge air velocity at peak of defrost. Defrost Controls Electric Defrost Model ONRB Defrosts Run-Off Per Day Time (min) 46 6-8 Timed Off Defrost Hot Gas Defrost Reverse Air Defrost Fail-safe Termination Fail-safe Termination Fail-safe Termination Fail-safe Termination (min) Temp. (°F) (min) (min) (min) Temp. (°F) Temp. (°F) Temp. (°F) 30 47 30 40 6 If timed off defrost is utilized. If electric or hot gas defrost is utilized case only requires 1 defrost per day. 7 NOTE: - - - not an option on this case model. 24 47 - - -7 --- Medium Temperature Defrost Schedule No. Per Day 1 2 3 4 Hours 12 midnight 12 am - 12 pm 6 am - 2 pm - 10 pm 12 - 6 am - 12 - 6 pm All measurements are taken per ARI 1200 - 2002 specifications. COMPONENT 28 High Narrow Glass Door Reach-in Beverage Merchandiser ONRBH - 2, 3, 4 & 5-door Electrical Data Model Standard Fans High Efficiency Fans Anti-Condensate Heaters 120 Volts 120 Volts 120 Volts Defrost Heaters 208 Volts 240 Volts Fans per Case Amps Watts Amps Watts Amps Watts Amps Watts Amps Watts 2 3 4 5 1.00 1.50 2.00 2.50 60 90 120 150 0.31 0.46 0.61 0.77 18.4 27.6 36.8 46.0 1.06 1.55 2.07 2.54 127 186 248 305 4.39 4.96 6.51 7.96 914 1032 1355 1655 5.06 5.71 7.55 9.17 1215 1370 1813 2201 ONRBH 2-door 3-door 4-door 5-door Lighting Data Model ONRBH 2-door 3-door 4-door 5-door 1 Typical per Light Row 120 Volts Amps Watts NA1 NA NA NA NA NA NA NA Maximum Lighting 120 Volts Amps Watts 1.50 180 1.90 228 2.40 288 2.90 348 Not applicable. Guidelines & Control Settings 2 Coil Evaporator Superheat Set Discharge Air Return Air Discharge Air Velocity5 Point @ Bulb (oF) (FPM) (°F) (°F) (°F) Type Model BTUH/door3 ONRBH2 - Deli/Dairy ONRBH2 - Beverage 8304 Enh. 32 6-8 36 38 405 8004 Enh. 34 6-8 38 40 405 All data listed is for an ONRBH configured with 20” shelves. 3 BTUHs/door listed are for parallel operation. Conventional ratings may be approximated by multiplying listed rating by 1.04. 4 High efficiency fans reduce refrigeration load by 96 BTUHs/fan. 5 Average discharge air velocity at peak of defrost. Defrost Controls Electric Defrost Model ONRBH Defrosts Run-Off Per Day Time (min) 46 6-8 Timed Off Defrost Hot Gas Defrost Reverse Air Defrost Fail-safe Termination Fail-safe Termination Fail-safe Termination Fail-safe Termination (min) Temp. (°F) (min) (min) (min) Temp. (°F) Temp. (°F) Temp. (°F) 30 47 30 40 6 If timed off defrost is utilized. If electric or hot gas defrost is utilized case only requires 1 defrost per day. 7 NOTE: - - - not an option on this case model. 24 47 - - -7 --- Medium Temperature Defrost Schedule No. Per Day 1 2 3 4 Hours 12 midnight 12 am - 12 pm 6 am - 2 pm - 10 pm 12 - 6 am - 12 - 6 pm All measurements are taken per ARI 1200 - 2002 specifications. COMPONENT 29 DEFROST AND TEMP CONTROL This case is equipped with either Electric, Hot Gas, or Timed-Off defrost at the owners option. The sensor bulb and probe for electric defrost termination control, the sensor bulb for timed-off defrost termination control, and the sensor bulb for temperature control are all located behind the rear baffle at the location shown in illustration 1 below. The discharge air probe is located behind a 3 1/2” plug button on the top flue panel also shown in diagram 1. The hot gas defrost termination sensor bulb and probe are attached to the dump line, as shown in diagram 2 below, which is in the front, left hand side of the case. The defrost termination control thermostat and the temperature control thermostat are located inside the junction box on the lower, left front of the case as shown in diagram 3. It is important to consult the control setting guidelines shown on pages 26-29 before setting defrost times. Further adjustment may be required depending on store conditions Discharge air probe location (Behind 3 1/2” plug button in top flue). Hot gas defrost termination control sensor bulb and probe location. 2 1 • Electric defrost termination control sensor bulb location • Electric defrost termination probe location • Temperature control sensor bulb location (Behind 3 -1/2” plug button in rear baffle). 3 CONTINUOUS RACEWAY THERMOSTAT 30 AIR FLOW AND PRODUCT LOADING Cases have been designed to provide maximum product capacity within the refrigerated air envelope. It is important that you do not overload the food product display so that it impinges on the air flow pattern. Overloading will cause malfunction and the loss of proper temperature levels, particularly when discharge and return air sections are covered. Please keep products within the load limit lines shown on these diagrams. DISCHARGE..............1 LOAD LIMIT...............2 AIR FLOW..................3 1 RETURN AIR GRILL...4 2 3 4 31 MODEL ORB, ORBH, ONRB & ONRBH USE AND MAINTENANCE CASE CLEANING Case is designed to facilitate cleaning. There is a wide radius formed on the front and back of the inside bottom of the tank (ORB & ORBH) that helps accelerate liquid flow and eliminates difficult-to-clean sharp corners. All surfaces pitch to a deep-drawn drain trough that angles toward the front and center of case where the waste outlet is located for easy access. The coil is covered to keep food fluids from entering, but the cover lifts up easily when coil cleaning is desired. The single piece fan plenum lifts up for cleaning, exposing a major portion of the inside bottom of the tank. Make certain fan plenum is properly closed after cleaning to avoid air leaks. COIL SINGLE PIECE FAN PLENUM SWINGS UP FOR EASY CLEANING PLENUM SINGLE PIECE FAN PLENUM LIFT UP POSITIVE DRAIN OFF CLEANING PROCEDURES • A periodic cleaning schedule should be established to maintain proper sanitation, insure maximum operating efficiency, and avoid the corrosive action of food fluids on metal parts that are left on for long periods of time. We recommend cleaning once a week. • To avoid shock hazard, be sure all electrical power is turned off before cleaning. In some installations, more than one disconnect switch may have to be turned off to completely de-energize the case. • Check waste outlet to insure it is not clogged before starting the cleaning process and avoid introducing water faster than the case drain can carry it away. • Avoid spraying cleaning solutions directly on fans or electrical connections. • Provide a temporary separator between those cases which are being cleaned and those which are not. • Allow cases to be turned off long enough to clean any frost or ice from coil and flue areas. • Remove and clean discharge honeycomb. You may need to use spray detergent and a soft, long bristle brush. • Use mild detergent and warm water. When necessary, water and baking soda solution will help remove case odors. Avoid abrasive scouring powders or pads. • Remove front panels and clean underneath the case with a broom and a long handled mop. Instructions for removing the front panels can be found on page 13 of this manual. • Use warm water and a disinfecting cleaning solution when cleaning underneath the cases. • When cleaning antifog doors please refer to Appendix A, on page 37, for more details. 32 USE AND MAINTENANCE FANS 2 The evaporator fans are equipped with either 9 watt fan motors, 1550 RPM’s, or 12 watt fan motors, 1650 RPM’s. Both motors have a counter clockwise rotation when viewed from the shaft end. The fan blades are 8” in diameter and the blades are pitched as shown on the chart below. It is important that the blade pitch be maintained as specified. Do not attempt a field modification by altering the blades. Fan motors may be changed with an easy two-step process without lifting up the plenum, thereby avoiding the necessity to unload the entire product display to make a change: 1 1. Unplug the fan motor, easily accessible out side the plenum Model 2. Remove two fasteners, then lift out the entire fan basket No. Fans Blade Pitch 37 37 37 37 ORB, ORBH, ONRB, & ONRBH 2 Door 3 Door 4 Door 5 Door 6 Door 3 2 o 37 4 o 37 2 DOOR 37 37 o 37 37 No. Fans Blade Pitch 3 DOOR - 8’ 6 DOOR (2) 37 5 DOOR 37 37 37 o 37 33 37 o 37 37 8’ ORBH 12’ Model 4 DOOR - 12’ 37 6 5 3 2 o 37 37 o PARTS ORDERING 23 20 15 10 25 13 12 E02 E08 56 83 82 55 87 88 4 2 17 1 24 78 9 11 81 69 E01 23 E10 E09 E11 E20 34 Model ORB, ORBH, ONRB & ONRBH Location Number 1 2 3 4 9 10 11 12 13 15 17 20 23 24 25 36 55 56 69 78 81 82 83 87 88 E01 E02 E08 E09 E10 E11 E20 Part Descriptions Kickplate, Storm Grey Master Bumper, 3/4, 1/2, Featherstone, Smoke, White, French Vanilla, Black Lower Front Panel, Painted Custom Color (Not Shown) Color Band, Painted Custom Color or Stainless Deck Pan, Painted, Unpainted Wire Shelving, White, With or Without Covers Front Baffle, Aluminum Honeycomb, 1”x 4”x 48” Honeycomb Retainer, Painted Upper Rear Baffle, Center or End Nose Bumper, Polymer Custom Color Lower Rear Baffle, Painted Electrical Junction Box, (mounted on bottom left front or on top left rear) “J” Rail, for Kickplate Top Flue Panel, Painted Plug Button, (Not Shown) Door, Specify Mask Color, Ardco or Anthony, Door Handle Type, Low or Medium Temperature Application, Left or Right Hand Swing Door Frame, Ardco or Anthony, Low or Medium Temperature Application Coil Bumper Retainer Bottom Wire Racks Tag Moulding, PVC or Aluminum Thermometer, Includes Bracket End Assembly, Solid, Custom Color, Identify Left or Right hand, Color of Panel, and Color of End Trim Color End Kickplate, Painted, Stainless Steel Defrost Heaters Anti-Condensate Heaters, Discharge Ballast, Electronic, (Identify by brand name and model number) Fan Motor - STATE HIGH EFFICIENCY OR STANDARD Fan Blade Fan Basket, 8” Fan Cord-Set, High Efficiency or Standard 35 PARTS ORDERING Procedure 1. Contact the Service Parts Department Hill PHOENIX 1925 Ruffin Mill Road Colonial Heights, Virginia 23834 Tel: 800-283-1109 Fax: 804-526-3897 2. Provide the following information about the part you are ordering: • Model number and serial number of the case on which the part is used. • Length of part, if applicable, I.E. 60”, 90”, 120”, 150”, or 180” • Color of part if painted, or color of polymer part. • Whether part is for left hand or right hand application. • Whether shelves are with or without lights. • Quantity *Serial plate is located on top flue panel on the left hand side of the case (See illustrations on pages 4-7). 3. If parts are to be returned for credit, ask the Parts Department to furnish you with a Return Materials Authorization Number. 36 APPENDIX - A CLEANING INSTRUCTIONS FOR ANTIFOG COATING Antifog Coating Cleaning Instructions (ANTIFOG B): Materials CAUTION: 1. Only use deionized or distilled water with 2% cleaning solution (P/N 05-14700-0001) to clean the antifog coating. Do not apply cleaning solution full strength! Do not use commercial glass cleaners containing ammonia or alcohol. 2. Only use soft lint-free wipers, such as Kimwipes or Soft-Tech paper wipers. Do not use cloth rags or standard paper towels--these are abrasive and may damage the coating. 3. Do not use abrasive compounds to clean the coating. Do not use razor blades or sharp instruments to remove residue from the coating. Initial Cleaning (New Doors) • Remove protective plastic film on the inside surface of the door. • Apply diluted cleaning solution to the coating surface. • Using gentle pressure, wipe glass over the entire surface with soft wipers once in the horizontal direction, followed by once in the vertical direction. • Gently dry the surface of the coating with new wipers. • Repeat the above cleaning and drying cycle two more times. Periodic Maintenance Cleaning • Apply diluted cleaning solution to the coating surface. • Using gentle pressure, wipe the entire surface of the glass with soft wipers. • If the solution freezes on the surface of the glass, do not attempt to scrape off the ice from the coating surface with force; either allow the inside surface of the door to warm up, or apply more deionized water on the coating surface until the ice has melted enough to be removed by gentle force. • Gently dry the surface of the coating with new wipers. • Please note that a newly cleaned freezer door glass will initially form a frost layer that will take several hours to completely dissipate. 06-14654-0000 Rev X4 37 NOTES 38 WARRANTY HEREINAFTER REFERRED TO AS MANUFACTURER FOURTEEN MONTH WARRANTY. MANUFACTURER’S PRODUCT IS WARRANTED TO BE FREE FROM DEFECTS IN MATERIAL AND WORKMANSHIP UNDER NORMAL USE AND MAINTENANCE FOR A PERIOD OF FOURTEEN MONTHS FROM THE DATE OF ORIGINAL SHIPMENT. A NEW OR REBUILT PART TO REPLACE ANY DEFECTIVE PART WILL BE PROVIDED WITHOUT CHARGE, PROVIDED THE DEFECTIVE PART IS RETURNED TO MANUFACTURER. THE REPLACEMENT PART ASSUMES THE UNUSED PORTION OF THE WARRANTY. This warranty does not include labor or other costs incurred for repairing, removing, installing, shipping, servicing, or handling of either defective parts or replacement parts. The fourteen month warranty shall not apply: 1. To any unit or any part thereof which has been subject to accident, alteration, negligence, misuse or abuse, operation on improper voltage, or which has not been operated in accordance with the manufacturer’s recommendation, or if the serial number of the unit has been altered, defaced, or removed. 2. When the unit, or any part thereof, is damaged by fire, flood, or other act of God. 3. Outside the continental United States. 4. To labor cost for replacement of parts, or for freight, shipping expenses, sales tax or upgrading. 5. When the operation is impaired due to improper installation. 6. When installation and startup forms are not properly complete or returned within two weeks after startup. THIS PLAN DOES NOT COVER CONSEQUENTIAL DAMAGES. Manufacturer shall not be liable under any circumstances for any consequential damages, including loss of profit, additional labor cost, loss of refrigerant or food products, or injury to personnel or property caused by defective material or parts or for any delay in its performance hereunder due to causes beyond its control. The foregoing shall constitute the sole and exclusive remedy of any purchases and the sole and exclusive liability of Manufacturer in connection with this product. The Warranties are Expressly in Lieu of All Other Warranties, Express of Implied and All Other Obligations or Liabilities on Our Part. The Obligation to Repair or Replace Parts or Components Judged to be Defective in Material or Workmanship States Our Entire Liability Whether Based on Tort, Contract or Warranty. We Neither Assume Nor Authorize Any Other Person to Assume for Us Any Other Liability in Connection with Our Product. MAIL CLAIM TO: Hill PHOENIX Hill PHOENIX Display Merchandisers 1925 Ruffin Mill Road Colonial Heights, VA 23834 804-526-4455 Refrigeration Systems & Electrical Distribution Products 709 Sigman Road Conyers, GA 30013 770-285-3200 6/00 Warning Maintenance & Case Care When cleaning cases the following must be performed PRIOR to cleaning: To avoid electrical shock, be sure all electric power is turned off before cleaning. In some installations, more than one switch may have to be turned off to completely de-energize the case. Do not spray cleaning solution or water directly on fan motors or any electrical connections. All lighting receptacles must be dried off prior to insertion and re-energizing the lighting circuit. Please refer to the Use and Maintenance section of this installation manual. 804-526-4455 ASH6060 1925 Ruffin Mill Road, Colonial Heights, VA 23834 Due to our commitment to continuous improvement all specifications are subject to change without notice. Hill PHOENIX is a Sustaining Member of the American Society of Quality. Visit our web site at www.hillphoenix.com
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