Hobart Hl200 Users Manual Mixer Mfg. After 10/22/09
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HL200 MIXER TECHNICAL MANUAL SPECIFICATION SHEET INSTALLATION INSTRUCTIONS OPERATION INSTRUCTIONS CLEANING INSTRUCTIONS MAINTENANCE INSTRUCTIONS TROUBLE SHOOTING INSTRUCTIONS WIRING DIAGRAMS CATALOG OF REPLACEMENT PARTS SMARTPARTS™ USER GUIDE RECOMMENDED SPARE PARTS LIST Need other Hobart Services? • Warranty Registration • Delivery and Installation • Preventive Maintenance • Hobart Service Contracts • Extended Warranty Contracts • Parts and Accessories • Specialty Programs • Water Treatment Programs HL200 Mixer Technical Manual Page 2 of 111 Item #______________________________________ Quantity____________________________________ C.S.I. Section 11400 LEGACY® HL200 MIXER 701 S Ridge Avenue, Troy, OH 45374 1-888-4HOBART • www.hobartcorp.com STANDARD FEATURES MODELS ■ Heavy-Duty 1⁄2 H.P. Motor ❑ HL200 – 20-Quart All Purpose Mixer ❑ HL200C – 20-Quart All Purpose Mixer with Maximum Security Correctional Package ■ Gear Transmission ■ Three Fixed Speeds Plus Stir Speed ■ Shift-on-the-Fly™ Controls ■ Patented soft start Agitation Technology OPTIONS ■ 15-Minute SmartTimer™ ❑ SmartPlus2™ Programmable Recipe Timer ■ Automatic Time Recall Specifications, Details and Dimensions on Inside and Back. ■ Large, Easy-To-Reach Controls ■ Single Point Bowl Installation ■ Ergonomic Swing-Out Bowl ■ #12 Taper Attachment Hub ■ Open Base ■ Stainless Steel Bowl Guard ■ Metallic Gray Hybrid Powder Coat Finish ACCESSORY PACKAGES - featuring Hobart Quick Release™ Agitators LEGACY® HL200 MIXER ❑ Deluxe Accessory Package Includes: - 20 Quart Stainless Steel Bowl - 20 Quart “B” Beater - 20 Quart “D” Wire Whip - 20 Quart Bowl Scraper - 20 Quart Ingredient Chute ❑ Standard Accessory Package Includes: - 20 Quart Stainless Steel Bowl - 20 Quart “B” Beater - 20 Quart “D” Wire Whip F-40089 – Legacy® HL200 Mixer Page 1 of 4 HL200 Mixer Technical Manual Page 3 of 111 LEGACY® HL200 MIXER 701 S Ridge Avenue, Troy, OH 45374 1-888-4HOBART • www.hobartcorp.com SOLUTIONS/BENEFITS HL200 MIXER CAPACITY CHART ⁄2 H.P. Motor Durability ■ Heavy-duty to meet the most demanding operations Gear Transmission Durability, Reliability ■ Ensures consistent performance and minimum downtime under heavy loads Three Fixed Speeds plus Stir Speed Flexibility, Reliability, Consistency ■ For incorporating, blending, mixing ingredients ■ Supports consistent results and thorough mixing Shift-on-the-Fly™ Controls Flexibility ■ Allows operator to change speeds while mixer is running Patented soft start Agitation Technology Sanitation ■ Each speed has a soft transition into a higher speed to reduce the chances of product splash-out 15-Minute SmartTimer™ Convenience, Ease of Use, Consistency ■ Supports recipe mixing times ■ Provides accurate results and eliminates overmixing Automatic Time Recall Productivity, Consistency ■ Remembers the last time set for each speed ■ Great for multiple batches Ergonomic Swing-Out Bowl Ease of Use, Convenience ■ Easy loading and unloading of products ■ Single Point Bowl Installation allows for simple mounting and removal of bowl ■ Bowl Interlock ensures mixer bowl is properly in place for mixer to operate Stainless Steel Bowl Guard Protection ■ Safety interlock prevents operation when front portion of guard is out of position Hobart Accessories Durability, Flexibility, Simplicity ■ Hobart Quick Release™ agitators allow for simple installation and removal from agitator shaft ■ Hobart accessories are designed for long-term usage under heavy-duty conditions ■ Large array of accessories provide multiple uses for recipe and product processing Recommended Maximum Capacities - dough capacities based on 70°F. water and 12% flour moisture. 1 AGITATORS PRODUCT SUITABLE FOR OPERATION CAPACITY OF BOWL (QTS. LIQUID) Egg Whites D Mashed Potatoes B & C Mayonnaise (Qts. of Oil) B or C or D Meringue (Qts. of Water) D Waffle or Hot Cake Batter B Whipped Cream D or C Cake, Angel Food (8-10 oz. cake) C or I Cake, Box or Slab B or C Cake, Cup B or C Cake, Layer B or C Cake, Pound B Cake, Short (Sponge) C or I Cake, Sponge C or I Cookies, Sugar B Dough, Bread or Roll (Lt.-Med.) 60% AR § ED Dough, Heavy Bread 55% AR § ED Dough Pie B & P Dough, Thin Pizza 40% AR (max. mix time 5 min.) §‡ ED Dough, Med. Pizza 50% AR §‡ ED Dough, Thick Pizza 60% AR §‡ ED Dough, Raised Donut 65% AR ED Dough, Whole Wheat 70% AR ED Eggs & Sugar for Sponge Cake B & C or I Icing, Fondant B Icing, Marshmallow C or I Shortening & Sugar, Creamed B Pasta, Basic Egg Noodle (max. mix time 5 min.) ED HL200 20 1 qt. 15 lbs. 10 qts. 11⁄2 pts. 8 qts. 4 qts. 15 20 lbs. 20 lbs. 20 lbs. 21 lbs. 15 lbs. 12 lbs. 15 lbs. 25 lbs.■ 15 lbs.■ 18 lbs. 9 lbs.■ 10 lbs.■ 20 lbs.■ 9 lbs.* 20 lbs.■ 8 lbs. 12 lbs. 2 lbs. 16 lbs. 5 lbs. NOTE: % AR (% Absorption Ratio) - Water weight divided by flour weight. Capacity depends on moisture content of dough. Above capacities based on 12% flour moisture at 70°F water temperature. ■ 1st Speed * 2nd Speed † 3rd Speed § If high gluten flour is used, reduce above dough batch size by 10%. ‡ 2nd Speed should never be used on 50% AR or lower products. USE OF ICE REQUIRES A 10% REDUCTION IN BATCH SIZE. 1 gallon of water weighs 8.33 lbs. NOTE: Attachment hub should not be used while mixing. Page 2 of 4 HL200 Mixer Technical Manual Page 4 of 111 F-40089 – Legacy® HL200 Mixer LEGACY® HL200 MIXER 701 S Ridge Avenue, Troy, OH 45374 1-888-4HOBART • www.hobartcorp.com SPECIFICATIONS MOTOR: 1 ⁄2 H.P. high torque motor. 100-120/50/60/1 200-240/50/60/1 BOWL LIFT: Ergonomic style, hand crank operated, self-locking in top and bottom position. 8.0 Amps 5.0 Amps ELECTRICAL: 100-120/50/60/1, 200-240/50/60/1 – UL Listed. CONTROLS: Magnetic contactor with thermal overload protection. Internally sealed “Start-Stop” push buttons. A 15-minute SmartTimer™ is standard. SmartTimer™ includes A utomatic Time Recall, which remembers the last time set for each speed. Optional SmartPlus2™ Programmable Recipe Timer allows operators the ability to program up to 4 recipes with 5 steps per recipe. SmartPlus2™ automatically changes speeds and starts timer count-down without operator intervention. TRANSMISSION: Gear-driven. Gears are constant mesh heat-treated hardened alloy steel along with anti-friction ball bearings. Grease lubricants furnished to all gears and shafts. SPEEDS: Agitator (RPM) Attachment (RPM) Stir 59 33 First (Low) 107 61 Second (Intermediate) 198 113 Third (High) 365 207 BOWL GUARD: Heavy-duty stainless steel wire front and solid rear portion. Front portion of guard rotates easily to add ingredients and install or remove agitator. It detaches in seconds for cleaning in dishwasher or sink. Rear portion of guard can be quickly cleaned in position. Guard must be in closed position before mixer will operate. Bowl support interlock provides further protection. FINISH: Metallic Gray Hybrid Powder Coat finish. ATTACHMENT HUB: Comes with front-mounted Hobart standard #12 taper attachment hub for use with Hobart #12 size attachments. ATTACHMENTS AND ACCESSORIES: The following are available at extra cost: Stainless Steel Bowl “B” Flat Beater “C” Wing Whip “D” Wire Whip “E” Dough Hook “ED” Dough Hook “P” Pastry Knife Bowl Splash Cover Bowl Scraper Ingredient Chute 12 Quart Accessories 9" Vegetable Slicer Meat Chopper Attachment Rubber Foot Pads Attachment Tray Support Hobart Bowl Scraper Hobart Ingredient Chute Listed by Underwriters Laboratories Inc. and certified by NSF International. F-40089 – Legacy® HL200 Mixer HL200 Mixer Technical Manual Page 5 of 111 Page 3 of 4 LEGACY® HL200 MIXER 701 S Ridge Avenue, Troy, OH 45374 1-888-4HOBART • www.hobartcorp.com SPECIFICATIONS ELECTRICAL SPECIFICATIONS: 100-120/50/60/1, 200-240/50/60/1 – UL Listed. WEIGHT: 189 lbs. net; 204 lbs. domestic shipping. WARRANTY: Unit has full one-year warranty on parts, labor and mileage against manufacturer’s defects. Service contracts are available. DETAILS AND DIMENSIONS As continued product improvement is a policy of Hobart, specifications are subject to change without notice. Page 4 of 4 F-40089 (REV. 06/07) F-40089 – Legacy® HL200 Mixer HL200 Mixer Technical Manual Page 6 of 111 Litho In U.S.A. (H-01) Models HL120 HL200 HL200 HL 200 HL200 ML-134296 ML-134459 ML-134331 ML-134458 ML-134289 ML-134457 ML134455 ML-134450 PRIOR ML’S COVERED IN TH IS MANUAL PRIOR ML’S COVERED IN THIS HL200 HL200 HL200 ML-134308 CATALOG ML-134308 ML-134450 INSTRUCTION MANUAL 701 S. RIDGE AVENUE TROY, OHIO 45374 -0001 937-332-3000 · W W W.HOBARTCORP.COM F34922 Rev. C (Sept.2008) F34922 Rev. D (Nov. 2008) HL200 Mixer Technical Manual Page 7 of 111 TABLE OF CONTENTS GENERAL ............................................................................................... 3 INSTALLATION............................................................................................... 3 Unpacking .............................................................................................3 Location ................................................................................................3 Electrical Connections ...........................................................................4 OPERATION ........................................................................................... 5 Standard Controls .................................................................................6 Recipe Timer Control.............................................................................7 Bowl Placement.....................................................................................8 Agitator .................................................................................................8 Prepare for Mixing .................................................................................9 Standard Timer Operation .....................................................................9 Recipe Timer Operation ................................................................................11 View Recipe ..................................................................................................12 Programming Recipe Timer ..........................................................................12 Unloading ............................................................................................14 Wire Cage............................................................................................14 Agitators and Attachments ...................................................................16 CLEANING ...................................................................................................17 MAINTENANCE ............................................................................................18 Lubrication ............................................................................................18 Adjustments ..........................................................................................19 TROUBLESHOOTING ............................................................................. 20 Service..................................................................................................20 © HOBART 2006 2 HL200 Mixer Technical Manual Page 8 of 111 Installation, Operation and Care of LegacyTM 12 & 20-Quart Mixers SAVE THESE INSTRUCTIONS GENERAL The Legacy 12-quart mixer is a bench-type mixer which features a SmartTimer™, a manual bowl lift and a #12 attachment hub as standard equipment. The Legacy 20-quart mixer is a bench-type mixer which features a SmartTimer™, a manual bowl lift and a #12 attachment hub as standard equipment. With the use of special agitators, a 12 quart bowl may be used on the HL200 mixer. A variety of attachments, agitators and accessories are available. These are described in a separate Use and Applications Handbook, which is furnished on the Legacy Mixer Operator Training CD provided with each mixer. INSTALLATION UNPACKING Immediately after unpacking the mixer, check for possible shipping damage. If this machine is found to be damaged after unpacking, save the packaging material and contact the carrier within 15 days of delivery. LOCATION Prior to installation, test the electrical service to assure that it agrees with the specifications on the machine data plate. Place the mixer on a suitable sturdy level surface. There should be adequate space around the mixer for the user to operate the controls and to install and remove bowls. Holes are located in the base to permanently secure the mixer, although this is not necessary in normal installations. 3 HL200 Mixer Technical Manual Page 9 of 111 ELECTRICAL CONNECTIONS (Cord Connected Mixers) The electrical cord on this machine is equipped with a three-pronged grounding plug which must be connected to a properly grounded receptacle. If the ELECTRICAL CONNECTIONS (Cord Connected Mixers) receptacle is not the proper grounding type, contact an electrician. Do Not remove the WARNING:prong THE ELECTRICAL CORD ON THIS MACHINE IS EQUIPPED WITH A THREEgrounding from the plug. PRONGED GROUNDING PLUG WHICH MUST BE CONNECTED TO A PROPERLY GROUNDED RECEPTACLE. IF THE RECEPTACLE IS NOT THE PROPER GROUNDING TYPE, CONTACT Electrical and grounding connections must comply with the applicable por-AN ELECTRICIAN. DO NOT REMOVE THE GROUNDING PRONG FROM THE PLUG. tion of the national electrical code and/or other local electrical codes. WARNING: ELECTRICAL AND GROUNDING CONNECTIONS MUST COMPLY WITH THE APPLICABLE PORTION OF THE NATIONAL ELECTRICAL CODE AND/OR OTHER LOCAL ELECTRICAL CODES. Check Initial Operation 1. Apply power to the mixer by inserting the cord plug into a properly grounded outlet. 2. Install the bowl and raise into mix position, with the bowl support up and bowl guard wire cage closed. 3. Turn the SPEED dial pointer to STIR. 4. Momentarily run the machine by pushing the START and then STOP buttons. 4 HL200 Mixer Technical Manual Page 10 of 111 OPERATION OPERATION Moving agitator in bowl. Keep hands, clothing, and utensils out of bowl WARNING: MOVING AGITATOR IN BOWL. KEEP HANDS, CLOTHING, AND UTENSILS OUT operation. Do Not use without interlocked guard. OF BOWL WHILE IN OPERATION. DO NOT USE WITHOUT INTERLOCKED GUARD. The Legacy mixer is equipped with SmartTimerTM controls. Refer to Fig. 1 for operating parts and OPERATION section for their functions. The bowl guard wire cage must be in closed position or the mixer will not operate. The bowl must remain in mix position on bowl support and the bowl support must be raised (mix position) or the mixer will not operate. SLOT CONTROLS ATTACHMENT HUB SPLASH GUARD DRIP CUP APRON BOWL GUARD WIRE CAGE BOWL SUPPORT AGITATOR Fig. 1 5 HL200 Mixer Technical Manual Page 11 of 111 Standard Controls Models HL120/HL200 (With Three Mix Speeds Plus Stir Speed) DISPLAY MIXING TIME STOPS MIXER TIME SELECTOR STARTS MIXER SPEED SELECTOR Fig. 2 HL120/HL200 Mixer Speeds STIR (Slow) The lowest speed is for incorporating ingredients. SPEED 1 (Low) This speed is for heavy mixtures such as pizza dough, heavy batters and potatoes. SPEED 2 (Medium) This speed is for mixing cake batters, mashing potatoes and developing bread dough. SPEED 3 (High) This speed is for incorporating air into light batches, as well as finishing whipped items 6 HL200 Mixer Technical Manual Page 12 of 111 Recipe Timer (Optional) Models HL120/HL200 (With Three Mix Speeds Plus Stir Speed) Fig. 15 The SmartPlus2 ™ recipe timer has two operating modes, Standard (STD) and RECIPE. Standard Mode Operates exactly as the standard controls utilizing continuous and timed mixing. Recipe Mode x Use mode buttons to switch mixer operation between recipe and standard timed operation. x Up to 4 recipes can be stored in memory x Each recipe can contain 5 steps x Each step can be programmed to operate with the following speeds and time. SPEED SETTINGS TIME SETTINGS SPd 1 (DEFAULT) 00:00 – 15:00 minutes (10 second increments) SPd 2 End (default) SPd 3 Stir PAUS (pause – no mixing) 7 HL200 Mixer Technical Manual Page 13 of 111 BOWL PLACEMENT The bowl must be installed before the agitator is installed. To install the bowl, lower the bowl support and position bowl so the alignment pins on the left side of the bowl support fit in the holes in the bowl tab. (Fig. 3) Place the slotted tab on bowl into the lower part of the pin. Swing the bowl into the mix position on bowl support. (Fig. 4) Fig. 3 AGITATOR To install an agitator, the bowl must be on the bowl support. Fig. 4 To Install 1. Lower the bowl. 2. Open the bowl guard wire cage. 3. Place the agitator inside the bowl and align the horizontal slot on the agitator with the agitator shaft pin. 4. Slide the agitator up the agitator shaft until it stops and latches. An audible click should be heard when the agitator locks in position. To Remove 1. Open the bowl guard wire cage. 2. Lower the bowl. 3. Hold the agitator and pull the plunger of the agitator out (Fig. 5). Slide agitator down off the agitator shaft. Fig. 5 8 HL200 Mixer Technical Manual Page 14 of 111 PREPARE FOR MIXING 1. Place the mixing bowl on the bowl support. 2. Pour ingredients into the bowl. 3. Swing the bowl back to the mix position. 4. Place the agitator inside the bowl, and then attach it to the agitator shaft (Fig. 6). 5. Lift bowl support. 6. Correctly close the bowl guard wire cage. 7. The mixer is now ready for mixing. (See TIMER OPERATION.) Fig. 6 STANDARD TIMER OPERATION Using the Count-Up Mode (Continuous Mixing) 1. Turn the SPEED dial to select a mix speed (the SPEED setting can be changed at any time during the mixing operation). NOTE: STIR is to be used for incorporating ingredients. Do not use to develop dough products. 2. Set the timer on hold by turning the TIME selector counterclockwise until HoLd appears in the TIME window. 3. Press the START button to begin mixing. The timer starts counting forward from 00:00. NOTE: If the wire cage is opened at any time, the mixing operation will stop. To resume the mixing operation, close the wire cage and press the START button. 4. Use the STOP button to stop the mixer; the mixing time is displayed in the TIME window. 5. Press the START button to resume mixing if needed. NOTE: When the timer reaches 15:00 minutes, the beeper will sound momentarily and timer will rollover to 00:01 and continue counting until the STOP button is pressed. Fig. 7 9 HL200 Mixer Technical Manual Page 15 of 111 Using the Count-Down Mode (Timed Mixing) 1. Turn the SPEED dial to select a mix speed. a. If the count-up mode was used for the previous batch, the desired time needs to be entered. b. If the count-down mode was used for the previous batch, the previous time will be displayed. If a different time is needed, turn the TIME selector to the desired time in 10 second increments. 2. Press the START button to begin mixing; the timer starts counting down from the set time. a. To stop the mixer at any time, press the STOP button. To resume mixing, press the START button. For example: The mixer is started at SPEED 1 for 30 seconds and is stopped after 10 seconds. Pressing the START button will resume the mixing operation. b. If the mixer is stopped and a new time setting is entered, pressing the START button saves the new time setting on the current speed selection. For example: The mixer is started at SPEED 1 for 30 seconds and is stopped after 10 seconds. A new time is entered by turning the TIME selector. The new time will replace the initial 30 seconds for SPEED 1 after the START button is pressed. c. If the time is changed while mixing, the mixer will operate until the new time expires. The adjustment to the time will not be stored. d. If speed is changed while mixing, the time will change to the previous time for the selected speed and count down. NOTE: If the wire cage is opened at any time, the mixing operation will stop. To resume the mixing operation, close the wire cage and press the START button. 3. When the timer reaches 00:00, the mixer stops; a beeper sounds for 1 second. The countdown timer then displays the last-stored time. OPERATING NOTES x STIR is to be used for incorporating ingredients. Do not use it to develop dough products. x If the mixer is stopped during a mixing operation, the timer also stops. The timer starts again (with the time remaining) when the START button is pressed. x Turn the TIME selector clockwise to take the mixer out of the hold mode. Fig. 8 10 HL200 Mixer Technical Manual Page 16 of 111 RECIPE TIMER OPERATION Recipe Timer Notes x If pause is selected as a mix speed, the mixer START button must be pressed to advance to the next recipe step after the pause time has expired. x If pause has been selected, the bowl guard can be opened and the time will continue to count down. x The recipe step can be interrupted and then resumed by pressing the STOP button and then the START button. NOTE: If PAUSE has been selected, the STOP button is disabled. x The recipe can be terminated by stopping the mixer and pressing the STD button. Using The Recipe Timer 1. Press Recipe mode button. 2. Turn the RECIPE selector to select a recipe. 3. Press START; mixer will operate at the programmed speed for the programmed time. a. Speed is displayed momentarily. b. Remaining time for the operating step will be displayed and the step light is flashing. NOTE: Recipe and Time selectors are disabled. 4. Mixer will continue to perform the programmed speeds and times until the recipe steps are completed. NOTE: If pause has been programmed for a step speed, the mixer START button must be pressed to advance to the next recipe step after the pause time has expired. 5. When the timer reaches the end of the last programmed recipe step, the mixer stops; the beeper sounds; the selected recipe is displayed. 11 HL200 Mixer Technical Manual Page 17 of 111 View Recipe When the mixer is in RECIPE mode, you can view the step settings of any recipe. 1. Press the SELECT/SAVE button. A. Display will alternate between speed and time. B. The LED of the step being displayed will flash. 2. Use the arrow buttons to view the next step. 3. Use the Recipe selector to view other recipes. 4. Press PGM button to return to the RECIPE mode. NOTE: If the mixer is performing a recipe, the recipe will continue to operate in normal recipe mode sequence. PROGRAMMING RECIPE TIMER Fig. 16 HL200 is powered with display showing a mix time (Standard Mode) or recipe number (Recipe Mode). 1. If a mix time is displayed, Press RECIPE mode button. Display corresponds with position of recipe (speed) selector. 2. Press and hold TIME. Continue holding TIME, then press PGM and hold until rP1 is displayed (with step 1 blinking), buzzer sounds and programmed step LEDs are lit. 3. Use arrows to select recipe number (1-4) for programming. 4. Press SELECT/SAVE to enter program mode for the recipe number selected. Buzzer sounds and display alternates between speed and time to indicate programming mode. 12 HL200 Mixer Technical Manual Page 18 of 111 NOTES: x If a value has been assigned for a step number, that LED will be lit. x The LED for the selected step will blink. x If the default value is still assigned to a step, the LED will not be lit. x When programming, the Recipe and Time Selectors are disabled. SPEED SETTINGS TIME SETTINGS SPd 1 (DEFAULT) 00:00 – 15:00 minutes (10 second increments) SPd 2 End (default) SPd 3 Stir PAUS (pause – no mixing) 5. Use arrows to select step number (1 – 5). 6. Press SPEED. All characters will blink and buzzer will sound. A. Use arrows to select the mixing speed for selected step. B. Press SELECT/SAVE to set the speed. SAVE displayed momentarily and buzzer sounds. 7. Display alternates between speed and time to indicate programming mode. 8. Press TIME. Third digit will blink and buzzer will sound. A. Use arrows to select the mixing time (increments of 10 seconds) for selected step. NOTE: If all 5 steps are programmed, the recipe will terminate at the end of step 5. If fewer than 5 steps are used, the default time setting of END will terminate the recipe. B. Press SELECT/SAVE to set the time for the step. SAVE momentarily displayed and buzzer sounds. 9. Display alternates between speed and time to indicate programming mode. NOTE: LED of step programmed will be flashing. 10. Use arrows to select next step. 11. Repeat setting speed and time for additional steps and use SELECT/SAVE to save settings. 12. After all steps for recipe are programmed, press PGM to exit programming mode. Buzzer sounds and display will show recipe number that was programmed with the number blinking. 13. Press PGM to enter run mode. (Buzzer sounds) 14. Press STD to return to standard mode or set recipe selector to the desired recipe. 15. Select the recipe that you programmed and verify proper operation. 13 HL200 Mixer Technical Manual Page 19 of 111 UNLOADING 1. Open the bowl guard wire cage assembly. 2. Lower bowl support. 3. Remove the agitator from the agitator shaft. 4. Slightly lift the bowl off the pin (right side), pull bowl to the front and remove from the bowl support (left side). WIRE CAGE The bowl guard wire cage can be rotated out of the way to add ingredients or to access the bowl and agitator. Note how the plastic carriers allow the wire cage to ride around the circumference of the planetary drip cup. x Open the bowl guard wire cage: rotate it to your left (Fig. 9). x Close the bowl guard wire cage: rotate it to your right until it stops, closed position (Fig. 10). NOTE: The bowl guard wire cage must be returned to the closed position for the mixer to operate. Fig. 9 Fig. 10 14 HL200 Mixer Technical Manual Page 20 of 111 Remove and Clean Bowl Guard Wire Cage (Fig. 11) 1. Rotate wire cage to your left until the three carriers align with the carrier escape slots in the circular ridge of the planetary drip cup. 2. Lift the wire cage straight up so the carriers escape from the slots on the drip cup. The bowl guard wire cage can now be removed by pulling toward you. Escape Slots (3) Fig. 11 3. Wash the bowl guard wire cage in a sink, rinse with clear water, and dry with a clean cloth. 4. The splash guard can be wiped off and/or washed with a cloth or sponge using warm, soapy water. Rinse with clear water and dry with a clean cloth. Reinstall Bowl Guard Wire Cage 1. Position the ring of the bowl guard wire cage so the carriers are positioned above the slots in the planetary drip cup. 2. Lower the bowl guard wire cage so the carriers pass through the slots. 3. Rotate the bowl guard wire cage to your right until it contacts the stop, closed position. 15 HL200 Mixer Technical Manual Page 21 of 111 AGITATORS AND ATTACHMENTS Attachments for attachment hub and agitators are covered in a separate Hobart Legacy Mixer Use and Application Handbook on the Mixer Operator Information CD. Follow the instructions accordingly. Available Agitators and Attachments 12 & 20 Qt. B Flat Beater 12 & 20 Qt. D Wire Whip 12 & 20 Qt. ED Dough Hook 20 Qt. E Dough Hook 12 & 20 Qt. SST Bowl 12 & 20 Qt. Scraper 12 & 20 Qt. Splash Cover 12 & 20 Qt. C Wing Whip 16 HL200 Mixer Technical Manual Page 22 of 111 12 & 20 Qt. P Pasty Knife 12 & 20 Qt. Ingredient Chute 12 & 20 Qt. Table CLEANING WARNING: UNPLUG MACHINE POWER CORD BEFORE BEGINNING ANY CLEANING PROCEDURES. Unplug machine power cord before beginning any cleaning The mixer should be thoroughly cleaned daily. DO NOT use a hose to clean the mixer; it procedures. should be washed with a clean, damp cloth. The base allows ample room for cleaning under the mixer. The apron (Fig. 1) may be removedcleaned for cleaning loosening screws. The the The mixer should be thoroughly daily. byDO NOT usethe a hose to clean drip cup (Fig. 1) should be removed (which is secured with 3 screws) periodically and mixer, it should be washed with a clean, damp cloth. The base allows ample room wiped clean. For cleaning the bowl guard wire cage refer to page 15. for cleaning under the mixer. The apron (Fig 1), may be removed for cleaning by loosening the screws. The drip cup (Fig. 1) should be removed (which is secured with 3 screws) periodically and wiped clean. For cleaning the bowl guard wire cage refer to page 15. 17 17 HL200 Mixer Technical Manual Page 23 of 111 MAINTENANCE Unplug machine power cord before beginning any maintenance procedures. WARNING: UNPLUG MACHINE POWER CORD BEFORE BEGINNING ANY MAINTENANCE PROCEDURES. Slideway Planetary Seal Fig. 12 Fig. 13 LUBRICATION Slideways The slideways (Fig. 12) should be lubricated approximately twice a year. To reach these areas, fully lower the bowl support and remove the apron, which is secured by slotted screws. Wipe a thin coat of Lubriplate 630AA on the bowl pad area of the bowl supports and on each slideway. Install the apron. Planetary Seal Occasionally, the planetary seal (Fig. 13) may become dry and begin to squeak. To correct this, work a little lubrication (mineral oil) under the lip of the seal. 18 HL200 Mixer Technical Manual Page 24 of 111 ADJUSTMENTS Agitator Clearance The agitator clearance should be checked periodically. The agitator must not touch the bowl and the maximum clearance between the bottom of the bowl and the B flat beater is 1/8" (3 mm); the maximum clearance between the bottom of the bowl and the ED dough arm is 5/16” (8 mm). Install a bowl and agitator (e.g., beater). If the bowl and beater come into contact before the bowl support reaches its stop, adjust the stop screws. Refer to Adjust the Bowl/Agitator Clearance. Measure Clearance Pour enough flour in the bowl to cover the bottom of the bowl where the beater travels. With the bowl fully raised (beater should not touch the bottom of the bowl), briefly run the mixer at the lowest speed. Turn off the mixer, disconnect the electrical power supply, and measure the depth of flour where the beater has traced a path. This measurement should be taken at several points around the bowl to assure accuracy. Adjust the Bowl/Agitator Clearance x Remove the apron (which is secured by screws). x Adjust the clearance by moving the stop screws counterclockwise to increase the clearance or clockwise to decrease the clearance. x After the adjustments are made, replace the apron and secure it with the screws. Stop Screw x Carefully operate the bowl lift several times to check the adjustment. 19 HL200 Mixer Technical Manual Page 25 of 111 Fig. 14 PRINTED IN U.S.A. F34922 Rev D (Nov. 2008) 20 HL200 Mixer Technical Manual Page 26 of 111 USE AND APPLICATIONS HANDBOOK Mixer For ® Attachments and Accessories HL200 Mixer Technical Manual Page 27 of 111 FORM 34901 Rev D (May 2007) 2 HL200 Mixer Technical Manual Page 28 of 111 Economical, Dependable, Versatile . . . Your Hobart Mixer The Hobart Mixer brings profit to your operation every time you use it. Uniform and consistent mixing reduces waste and improves process control. Smooth surfaces and durable construction make cleanup fast and easy. This all means economical operation for you. Because of its reliability, your Hobart Mixer will give years of dependable, low cost service. The Hobart Mixer's planetary action assures uniform mixing. The mix arm reaches every part of the batch. It rotates on its axis opposite to the direction that it moves around the bowl. Thorough mixing, blending and aerating of ingredients yields consistent, predictable results every time. You can depend on it. Hobart Mixers are flexible in the kitchen. They quickly accept attachments to do many different jobs. They are also designed to optimize attachment operating speeds for various operations such as shredding, grinding and slicing. The Hobart Legacy allows for more than one size bowl, and several agitator styles are available to handle your specific mixing tasks. Your Hobart Mixer is adaptable to your needs. We build them that way for you. Our reputation depends on it. 3 HL200 Mixer Technical Manual Page 29 of 111 Beaters, Whips, Dough Hooks, Pastry Knives . . . and How to Use Them This section illustrates and names the various mixer agitators and discusses their applications. General information on how to get the best results from your Hobart mixer is also provided. As is always the case with the art of cooking, your best creations are achieved by carefully proving your methods and formulas and evaluating the results. The discussions on mixer performance and agitator uses are similar for planetary action mixers regardless of size. That is not to say that the same mix times will apply. This handbook offers suggestions and guidelines only. The cooking is up to you. Attachments and accessories and their uses are discussed in the last section of the handbook. CLEANING NEW MIXER BOWLS AND ACCESSORIES Before using the first time, thoroughly wash new mixer bowls and agitators (beaters, whips, dough hooks and pastry knives). Wash in hot water and a mild detergent solution, rinse with either a mild soda or vinegar solution, and thoroughly rinse with clear water. Also follow this cleaning procedure for bowls and agitators before whipping egg whites or whole eggs. AGITATORS AND THEIR USES TM Hobart Quick Release agitators are available for the Legacy mixers and for the type of product that is being mixed. The B Flat Beater is a multi-purpose agitator used for mashing potatoes and mixing cakes, batters or icings. It is also used in applications requiring a creaming or rubbing action and uniform dispersion of ingredients. Use first speed for starting most operations; medium speed for finishing. The D Wire Whip is designed for maximum blending of air into light products. Uses include: whipping cream, beating egg whites, mixing very light icings, meringues and all similar applications. The D Wire Whip is most commonly used in third and fourth speed. 4 HL200 Mixer Technical Manual Page 30 of 111 The ED Dough Hook is used for mixing most bread, roll and pizza doughs which require folding and stretching action for best development. These agitators are suitable for use on all yeast raised doughs and should be operated in first, second or third speed. The C Wing Whip is used for whipping material that is too heavy for the D Wire Whip. The heavy frame permits its use for light creaming and beating. It is often used for whipping or blending potatoes, butter, mayonnaise or icings. It is generally used in first and second speed for whipping heavy products like potatoes or in third or fourth speed for lighter products like mayonnaise or icings. The P Pastry Knife combines shortening with flour, and is ideal for light pastry shells (patty shells), flaky pie doughs and similar mixes. The cutting action of the knife practically eliminates rubbing and allows delicate ingredients to be combined without overdevelopment. The P Pastry Knife is suitable for stirring operations in low speeds and for fast cutting operations in medium speeds. You should not use the P Pastry Knife at high speed if you want the pastry to have a flaky texture. The I Wire Whip makes sponge cakes and mixes marshmallow icing for heavy whipping. 5 HL200 Mixer Technical Manual Page 31 of 111 FORMULAS AND METHODS Use your own formula for any products you wish to make in your Hobart mixer. Then evaluate the finished product for texture, conformity, lightness, flakiness, etc. You will find that any method of blending ingredients can be duplicated or improved with your machine. Be careful and do not overmix. Overmixing can adversely affect the texture of your product. You will also discover there is often a saving in time for each mixing operation. Even delicate products usually mixed by hand can be mixed in your Hobart mixer. Your Hobart mixer mixes your products in the most efficient and quickest way possible. There is no need for you to sacrifice individual characteristics when using your Hobart mixer. When results are exactly to your liking, note carefully the time of operation and the speed setting. Under the same conditions, your Hobart mixer will perform exactly the same, day after day, providing uniformity in your products. MIXER CAPACITY The Mixer Capacity Chart is a guide for controlling the batch sizes in your formulations. The capacities listed take into account the amount of product which can be contained in the various sized bowls. The listed capacities are the maximum recommended batch sizes. Whenever batch size exceeds 50 pounds, use a bowl truck to load and unload the bowl from the mixer. Recipes for doughs used to establish the batch sizes in the Mixer Capacity Chart are listed below: HEAVY BREAD DOUGH MEDIUM PIZZA DOUGH RAISED DONUT DOUGH Flour 100.0% 100.0% 100.0% Water 55.0 50.0 65.0 Yeast 2.0 1.0 5.0 Salt 2.5 1.5 2.5 Sugar 5.0 -0- 15.0 Shortening 5.0 -0- 15.0 Oil -0- 2.0 -0- 6.0 175.5% -0154.5% 8.0 210.5% INGREDIENT Non-Fat Dry Milk Total 6 HL200 Mixer Technical Manual Page 32 of 111 The ingredient percentages are based on a flour content of 100 percent to simplify using the recipes to make various sized batches and compute the moisture absorption ratio. The heavy bread dough recipe above is a criterion listed in Section 4.4.2 of Federal Specification 00-M-0038K, Standard for Electric Food Mixing Machines. The flour used in the recipes is hard wheat flour, enriched and bleached. It contains 11 to 12 percent protein content and a 12 percent moisture content. Flour which has a lower moisture content will decrease the moisture absorption, cause difficulty in proper gluten hydration, and make a heavier load on your mixer. Flours containing high quality protein, such as high gluten flour, result in a dough which can be very difficult to mix. If high gluten flour is used, reduce the batch quantity noted on the Mixer Capacity Chart by 10 percent to prevent overloading of the mixer. The temperature of the water used in the recipes is 65°F to 75°F. Colder water temperature will cause the dough to be harder to mix. If you plan to mix doughs using cold water, the batch size may need to be reduced by 15 to 20%. Also considered and noted on the Mixer Capacity Chart is the moisture absorption ratio (AR). This is the ratio of the weight of water to the weight of flour expressed as a percentage. AR = weight of water ÷ weight of flour Q 100% The absorption ratio gives an indication of the relative "heaviness" or "wetness" of a batch. In fact, the capacities listed on the Mixer Capacity Chart for the products listed below are based on the following absorption ratios: PRODUCT ABSORPTION RATIO Heavy Bread Dough Medium Bread Dough Light Bread Dough Thin Pizza Dough Medium Pizza Dough Thick Pizza Dough Raised Donut Dough 55% 60% 65% 40% 50% 60% 65% Whole Wheat Dough 70% 7 HL200 Mixer Technical Manual Page 33 of 111 When mixing any of the above products with an absorption ratio lower than listed, decrease the batch size proportionately to assure efficient mixing of the product and thus eliminate the possibility of overloading your mixer. For example: An HL600 mixer has a thin pizza dough capacity of 40 pounds at first speed based on an AR of 40% according to the Mixer Capacity Chart. If the batch has an AR of 30%, reduce the batch size to compensate for the difference. Compute the size of the reduction as follows: 30% Actual AR = 75% 40% Rated AR 1. Divide the AR of the batch to be mixed by the AR listed on the Mixer Capacity Chart. 2. Multiply the rated batch size by the percentage obtained in step 1. The result is the maximum batch size of the HL600 mixer for pizza dough with 30% AR. 40 lbs. Rated Batch Size X 75% 30 lbs. Maximum Capacity for 30% AR Dough Another factor often overlooked is the ability of your mixer to operate at a different speed. To prevent overloading, use the recommended mix speed from the Mixer Capacity Chart. Because of the toughness of a 40% AR thin pizza dough, a maximum mix time of 5 minutes on first speed is recommended. Second speed should never be used on 50% AR or lower products except on model HL662. The speed of the mixer, length of mix time, room temperature and ingredient temperatures all affect dough temperature. To achieve the desired final dough temperature, you may need to adjust the water temperature. For batch size capacities on other bread doughs not mentioned on the Mixer Capacity Chart, follow the batch size recommendation for a listed bread dough with a similar absorption ratio. 8 HL200 Mixer Technical Manual Page 34 of 111 Mixer Capacity Chart — HL120 & HL200 Recommended Maximum Capacities — dough capacities based on 70°F water and 12% flour moisture. AGITATORS SUITABLE FOR OPERATION HL120 HL200 12 20 D 11/4 pts. 1 qt. B&C 10 lbs. 15 lbs. Mayonnaise (Qts. of Oil) B or C or D 41/2 qts. 10 qts. Merinque (Qty. of Water) D 3/4 pts. 11/2 pts. PRODUCT CAPACITY OF BOWL (QTS. LIQUID) Egg Whites Mashed Potatoes Waffle or Hot Cake Batter Whipped Cream Cake, Angel Food (8-10 oz. cake) B 5 qts. 8 qts. D or C 21/2 qts. 4 qts. C 7 15 Cake, Box or Slab B or C 12 lbs. 20 lbs. Cake, Cup B or C 12 lbs. 20 lbs. Cake, Layer B or C 12 lbs. 20 lbs. Cake, Pound B 12 lbs. 21 lbs. Cake, Short (Sponge) C 8 lbs. 15 lbs. Cake, Sponge C 61/2 Cookies, Sugar B 10 lbs. 15 lbs. Dough, Bread or Roll (Lt.-Med.) 60% AR§ ED 13 lbs.* 25 lbs.* Dough, Heavy Bread 55% AR§ ED 8 lbs.* 15 lbs.* Dough, Pie lbs. 12 lbs. B&P 11 lbs. 18 lbs. Dough, Thin Pizza 40% AR § † (max. mix time 5 min.) ED 5 lbs. * 9 lbs.* Dough, Med. Pizza 50% AR § † ED 6 lbs. * 10 lbs.* Dough, Thick Pizza 60% AR § † ED 11 lbs.* 20 lbs.* Dough, Raised Donut 65% AR ED 4 lbs.** 9 lbs.** Dough, Whole Wheat 70% AR ED 11 lbs.* 20 lbs.* Eggs & Sugar for Sponge Cake B&C 5 lbs. 8 lbs. Icing, Fondant B 7 lbs. 12 lbs. Icing, Marshmallow C 11/4 lbs. 2 lbs. Shortening & Sugar, Creamed B 91/2 lbs. 16 lbs. ED — 5 lbs. Pasta, Basic Egg Noodle (max. mix time 5 min.) ABBREVIATIONS - AGITATORS SUITABLE FOR OPERATION B - Flat Beater C - Wing Whip D - Wire Whip ED - Dough Hook P - Pastry Knife * ** *** 1st Speed 2nd Speed 3rd Speed NOTE: %AR (% Absorption Ratio) = Water weight divided by flour weight. Capacity depends on moisture content of dough. Above capacities based on 12% flour moisture at 70°F water temperature. § If high gluten flour is used, reduce above dough batch size by 10%. † 2nd speed should never be used on 50% AR or lower products. Use of ice requires a 10% reduction in batch size. 1 gallon of water weighs 8.33 lbs. NOTE: Attachment hub should not be used while mixing. 9 HL200 Mixer Technical Manual Page 35 of 111 Mixer Capacity Chart — HL300 & HL400 Recommended Maximum Capacities — dough capacities based on 70°F water and 12% flour moisture. PRODUCT AGITATORS SUITABLE FOR OPERATION HL300 HL400 30 40 1 3/4 qts. CAPACITY OF BOWL (QTS. LIQUID) D 11/2 qts. B&C 23 lbs. 30 lbs. Mayonnaise (Qts. of Oil) B or C or D 12 qts. 13 qts. Merinque (Qty. of Water) D 1 qt. 11/2 qts. Egg Whites Mashed Potatoes Waffle or Hot Cake Batter B 12 qts. 16 qts. Whipped Cream D or C 6 qts. 9 qts. Cake, Angel Food (8-10 oz. cake) C or I 22 30 Cake, Box or Slab B or C 30 lbs. 40 lbs. Cake, Cup B or C 30 lbs. 45 lbs. Cake, Layer B or C 30 lbs. 45 lbs. Cake, Pound B 30 lbs. 40 lbs. Cake, Short (Sponge) C or I 23 lbs. 25 lbs. Cake, Sponge C or I 18 lbs. 40 lbs. Cookies, Sugar B 23 lbs. 30 lbs. Dough, Bread or Roll (Lt.-Med.) 60% AR§ ED 45 lbs.* 45 lbs.* Dough, Heavy Bread 55% AR§ ED 30 lbs.* 35 lbs.* Dough, Pie B&P 27 lbs. 35 lbs. Dough, Thin Pizza 40% AR § † (max. mix time 5 min.) ED 14 lbs. * 25 lbs.* Dough, Med. Pizza 50% AR § † ED 20 lbs. * 32 lbs.* Dough, Thick Pizza 60% AR § † ED 40 lbs.* 45 lbs.* Dough, Raised Donut 65% AR ED 15 lbs.** 25 lbs.** Dough, Whole Wheat 70% AR ED 40 lbs.* 45 lbs.* Eggs & Sugar for Sponge Cake B & C or I 12 lbs. 18 lbs. B 18 lbs. 25 lbs. C or I 3 lbs. 41/2 lbs. B 24 lbs. 35 lbs. ED 8 lbs. 15 lbs. Icing, Fondant Icing, Marshmallow Shortening & Sugar, Creamed Pasta, Basic Egg Noodle (max. mix time 5 min.) ABBREVIATIONS - AGITATORS SUITABLE FOR OPERATION B - Flat Beater C - Wing Whip D - Wire Whip ED - Dough Hook I - Wire Whip P - Pastry Knife NOTE: %AR (% Absorption Ratio) = Water weight divided by flour weight. Capacity depends on moisture content of dough. Above capacities based on 12% flour moisture at 70°F water temperature. * ** *** Use of ice requires a 10% reduction in batch size. 1st Speed 2nd Speed 3rd Speed § If high gluten flour is used, reduce above dough batch size by 10%. † 2nd speed should never be used on 50% AR or lower products. 1 gallon of water weighs 8.33 lbs. NOTE: Attachment hub should not be used while mixing. 10 HL200 Mixer Technical Manual Page 36 of 111 Mixer Capacity Chart — HL600 & HL662 Recommended Maximum Capacities — dough capacities based on 70°F water and 12% flour moisture. PRODUCT AGITATORS SUITABLE FOR OPERATION HL600 HL662 60 60 D 2 qts. — CAPACITY OF BOWL (QTS. LIQUID) Egg Whites Mashed Potatoes B&C 40 lbs. — Mayonnaise (Qts. of Oil) B or C or D 18 qts. — Merinque (Qty. of Water) D 11/2 qts. — Waffle or Hot Cake Batter B 24 qts. — Whipped Cream D or C 12 qts. — Cake, Angel Food (8-10 oz. cake) C or I 45 — Cake, Box or Slab B or C 50 lbs. 75 lbs. Cake, Cup B or C 60 lbs. 70 lbs. Cake, Layer B or C 60 lbs. 70 lbs. Cake, Pound B 55 lbs. 75 lbs. Cake, Short (Sponge) C or I 45 lbs. — Cake, Sponge C or I 36 lbs. — Cookies, Sugar Dough, Bread or Roll (Lt.-Med.) 60% AR§ Dough, Heavy Bread 55% AR§ Dough, Pie B 40 lbs. 50 lbs. ED 80 lbs.** 90 lbs.** ED 60 lbs.** 85 lbs.** B&P 50 lbs. 60 lbs. Dough, Thin Pizza 40% AR § † (max. mix time 5 min.) ED 40 lbs. * 60 */40 lbs. Dough, Med. Pizza 50% AR § V† ED 70 lbs.* 90*/70 lbs. Dough, Thick Pizza 60% AR § † ED 70 lbs.** 90 lbs.** Dough, Raised Donut 65% AR ED 30 lbs.*** 75 lbs.** Dough, Whole Wheat 70% AR ED 70 lbs.** 90 lbs.** Eggs & Sugar for Sponge Cake B & C or I 24 lbs. — Icing, Fondant Icing, Marshmallow Shortening & Sugar, Creamed B 36 lbs. — C or I 5 lbs. — B 48 lbs. 50 lbs. ED 30 lbs. 40 lbs. * Pasta, Basic Egg Noodle (max. mix time 5 min.) ABBREVIATIONS - AGITATORS SUITABLE FOR OPERATION B - Flat Beater C - Wing Whip D - Wire Whip ED - Dough Hook I - Wire Whip P - Pastry Knife NOTE: %AR (% Absorption Ratio) = Water weight divided by flour weight. Capacity depends on moisture content of dough. Above capacities based on 12% flour moisture at 70°F water temperature. * ** *** Use of ice requires a 10% reduction in batch size. 1st Speed 2nd Speed 3rd Speed § If high gluten flour is used, reduce above dough batch size by 10%. † 2nd speed should never be used on 50% AR or lower products with the exception of the HL662. 1 gallon of water weighs 8.33 lbs. NOTE: Attachment hub should not be used while mixing. 11 HL200 Mixer Technical Manual Page 37 of 111 Mixer Capacity Chart — HL800 & HL1400 Recommended Maximum Capacities — dough capacities based on 70°F water and 12% flour moisture. PRODUCT AGITATORS SUITABLE FOR OPERATION HL800 80 140 D 2 qts. 4 qts. CAPACITY OF BOWL (QTS. LIQUID) Egg Whites Mashed Potatoes HL1400 B&C 60 lbs. 100 lbs. Mayonnaise (Qts. of Oil) B or C or D 30 qts. 50 qts. Merinque (Qty. of Water) D 3 qts. 5 qts. Waffle or Hot Cake Batter B 32 qts. — 30 qts. Whipped Cream D or C 16 qts. Cake, Angel Food (8-10 oz. cake) C or I 60 120 Cake, Box or Slab B or C 100 lbs. 185 lbs. Cake, Cup B or C 90 lbs. 165 lbs. Cake, Layer B or C 90 lbs. 165 lbs. Cake, Pound B 100 lbs. 185 lbs. Cake, Short (Sponge) C or I 80 lbs. 150 lbs. Cake, Sponge C or I 65 lbs. 140 lbs. Cookies, Sugar Dough, Bread or Roll (Lt.-Med.) 60% AR§ Dough, Heavy Bread 55% AR§ Dough, Pie B 60 lbs. 100 lbs. ED 170 lbs.** 210 lbs.** ED 140 lbs.** 175 lbs.** B&P 75 lbs. 125 lbs. Dough, Thin Pizza 40% AR § † (max. mix time 5 min.) ED 85 lbs. * 135 lbs.* Dough, Med. Pizza 50% AR § † ED 155 lbs.* 190 lbs.* Dough, Thick Pizza 60% AR § † ED 155 lbs.** 190 lbs.** Dough, Raised Donut 65% AR ED 60 lbs.*** 100 lbs.*** Dough, Whole Wheat 70% AR ED 150 lbs.** 185 lbs.** Eggs & Sugar for Sponge Cake B & C or I 40 lbs. 75lbs. 100 lbs. Icing, Fondant Icing, Marshmallow Shortening & Sugar, Creamed Pasta, Basic Egg Noodle (max. mix time 5 min.) ABBREVIATIONS - AGITATORS SUITABLE FOR OPERATION B - Flat Beater C - Wing Whip D - Wire Whip ED - Dough Hook I - Wire Whip P - Pastry Knife * ** *** 1st Speed 2nd Speed 3rd Speed B 65 lbs. C or I 10 lbs. 20 lbs. B 65 lbs. 120 lbs. ED 65 lbs.* 100 lbs. * NOTE: %AR (% Absorption Ratio) = Water weight divided by flour weight. Capacity depends on moisture content of dough. Above capacities based on 12% flour moisture at 70°F water temperature. § If high gluten flour is used, reduce above dough batch size by 10%. † Requires a 50% reduction in batch size to mix in Speed 2 with 50% or less AR doughs. Use of ice requires a 10% reduction in batch size. 1 gallon of water weighs 8.33 lbs. NOTE: Attachment hub should not be used while mixing. 12 HL200 Mixer Technical Manual Page 38 of 111 CREAMING OR RUBBING WITH THE B FLAT BEATER When making cakes or similar products, the first step is normally rubbing or creaming the shortening. Start this work on first speed and complete it on second speed. If a very light consistency is desired, it may be beaten on third speed before adding more ingredients. In most formulas, the second step is adding sugar. Most operators prefer to add sugar slowly while the mixer is operating in second or third speed. If you wish to add the sugar all at one time, complete the creaming of the shortening and then stop the machine. When adding the sugar, place it toward the center of the bowl. Start the machine in first speed for the first few turns around the bowl, then increase the speed to complete the operation. After all the sugar has been added, you may want to scrape down the bowl, if you don't have the option bowl scraper. To scrape the bowl, first stop the mixer. After the beater has stopped, scrape down the sides of the bowl with a bowl scraper or spatula. This returns to the mixture any material which may have accumulated on the bowl sides above the beater shoulder. After scraping down the material, restart the mixer. Beat until smooth using a three speed. Be careful and do not overmix. CAKES WITH A HIGH SUGAR CONTENT Do not add the total amount of whole eggs to the batch at one time. Darkening of the butter and sugar mix can also result if: You add the sugar before the shortening is creamed, You add the sugar too quickly to the creamed shortening, or You add more sugar than the creamed base can absorb. When mixing whole eggs, it is unnecessary to separate the whites from the yolks. Add the eggs slowly and allow them to become thoroughly incorporated into the shortening base. Flour and any leavening agent, such as baking powder, soda or special combinations of dry ingredients, may be sifted together. When incorporating dry ingredients, stop the mixer (wait for the beater to stop), scrape down the bowl if necessary, if you don't have the optional bowl scraper, and then add about 1 /3 of the flour and a portion of the milk or added moisture in any form. Resume mixing in first speed. When the flour is incorporated, add half of the remaining liquid and flour. When this is blended, add the remaining liquid and flour. Use only Stir or first speed while adding flour. If necessary, use the Stir speed during incorporation of the flour. This prevents raw flour from being thrown out of the mixer and avoids toughening of the mix by overmixing. Exercise caution not to overmix the batch during or after the addition of the flour. Usually, by the time the flour is thoroughly incorporated, the mix is completed. Further beating is of no benefit and may cause toughening of the product. The time for beating and creaming is before adding the flour. After the flour and final moisture is added, do as little mixing as possible. 13 HL200 Mixer Technical Manual Page 39 of 111 WHIPPING Use either the D Wire Whip or the C Wing Whip for whipping operations. Although some special operations require other adaptations of the same general type of agitator, our discussion centers on the D Wire Whip and the C Wing Whip. The D Wire Whip (sometimes called balloon or cage whip) is recommended for whipping cream. With today's marketing conditions, most raw or fresh cream whips well. All cream should be at least 36 to 48 hours old, and should be sufficiently high in butterfat to allow the air to be introduced by whipping. Cream should be cold, but not so cold that ice crystals are formed. When cream is too warm, it turns to butter when whipped. Start the mixer in first speed and gradually increase the speed finishing in third or fourth. The amount of total whipping will depend on the condition, temperature and butterfat content of the cream and the type of product being prepared. An experienced operator will recognize the point of greatest firmness or stiffness in the whipped product. Use care, the small diameter wires that produce good whipping can break if used to mix heavy product or if the whip is rapped on the side of the bowl to remove excess product. The C Wing Whip may be used for cream whipping, but it is somewhat slower in operation. One of its principal uses in the kitchen is for whipping potatoes. Of course, whipped potatoes are cooked and then whipped while hot. The potatoes must be soft enough to break up easily by the action of the C Wing Whip in low speed. It is not advisable to whip potatoes in fourth speed without using a splash cover. If other ingredients (hot milk, butter or other enriching material) are added, use Stir speed. The C Wing Whip is excellent for whipping butter. The C Wing Whip may also be used for mixing salad dressing and light mayonnaise. Since it is an aerating type whip, it reaches its greatest efficiency at the higher speeds. 14 HL200 Mixer Technical Manual Page 40 of 111 The D Wire Whip is generally used for eggs. When you whip only egg whites, begin in first speed. When the material begins to expand, progress to second speed. Due to the expansion of the product from the incorporation of air, bowl capacity is limited by the volume of the final product, not by the amount of liquid ingredients at the beginning. When egg whites are whipped, they are generally finished in high speed. When adding sugar to make a meringue, add the sugar at slow speed and then whip briefly in third speed. Over-whipping will result in a refining action which liberates air. Stop the mixer as soon as a dry-appearing peak is reached. When whipping eggs, either whites or whole eggs, it is important to have the bowl and the agitator completely free of any trace of shortening or other oily material. The slightest amount of fat will prevent proper incorporation of air. See CLEANING NEW MIXER BOWLS AND ACCESSORIES. In some kitchens and bakeries, it has become general practice to keep certain bowls only for this purpose. You may also use the C Wing Whip for whipping eggs or egg whites. However, the results are somewhat slower than produced by the D Wire Whip. 15 HL200 Mixer Technical Manual Page 41 of 111 MAYONNAISE The C Wing Whip, because of its strength, high efficiency and durability when used on larger mixers, is most commonly used for making mayonnaise. However, the D Wire Whip may be preferred when making very light batches or when using step-down bowls. When you do not need a high emulsion, you may use the B Flat Beater. The B Flat Beater may be used for French or other thin types of salad dressings. The C Wing Whip can also provide satisfactory results by operating the machine at a slow speed. Because of the great variation in types of mayonnaise and a still wider range of salad dressings known under other names, we will not supply a specific mayonnaise formula. All formulas, however, require the introduction of liquid ingredients, the most important of which is vegetable oil. This may be corn oil, peanut oil, soybean oil, palm oil, safflower oil or several others. You must add the oil slowly, and the operator must pay close attention. When making mayonnaise, eggs are first thoroughly whipped, then spices, flavoring or other ingredients are added at slow speed. These may have been previously mixed together, perhaps with a portion of vinegar or other mild acid. After blending these ingredients, the mixer may be operated in third speed (or fourth). Add the oil very slowly over an interval of 10 to 20 minutes. Add vinegar or vinegar and water toward the end of the interval when oil can be added. You may wish to stop the mixer (wait for the beater to stop), then scrape the sides of the bowl to return any splashed materials to the batch, if you don't have the optional bowl scraper. Start the mixer on slow speed, then advance to medium for a short period of mixing. The times given are approximate and not based on any particular formula. However, do not continue beating or mixing after adding the last of the vinegar. 16 HL200 Mixer Technical Manual Page 42 of 111 Attachments and Accessories Several valuable time and labor saving attachments and accessories are available for use with Hobart mixers. These tools will extend your usage of the mixer and enhance your operation by efficiently producing additional consistent, uniform products. Thoroughly clean all parts which come in contact with food both before and after use. 9" VEGETABLE SLICER The 9" Vegetable Slicer attachment allows you to prepare many additional foods with your Hobart mixer. The standard knife and shaft is adjustable to provide variation in slice thickness from a maximum of about 5/8" to wafer thin. Thicker settings are used for slicing vegetables for salads or cole slaw, slicing potatoes for German (cottage fries) or American fried potatoes, slicing cucumbers, bananas, nuts, apples, etc. The 9" VS is easily adapted for grating or shredding processes by removing the knife and shaft and using the shaft with the wheel, called a plate holder. One grater plate and four shredder plates (with hole sizes of 3/32, 3/16, 5/16 and 1/2") are used for fine grating or fine to coarse shredding. The most coarse shredder plate (1/2") is used for slaw, cutting soup stock, salad blends or hash brown potatoes. Experience with the unit will suggest many other products to the operator. The medium and fine shredder plates are for finer cuts on carrots, mushrooms or cabbage hearts for salad or quick cooking uses. Medium shredder plates are also used for shredding processed cheese for a topping when desired. The grater plate is used for natural hard cheeses for pizza, grating hard vegetables, spices, and crumbling dried bread. Many different products can be prepared with the 9" Vegetable Slicer - in kitchens, bakeries or delicatessen operations. As a mixer attachment, the vegetable slicer should operate at second or third speed on the HL120, HL200, HL300 and HL400, third or fourth speed on the HL600 and dedicated speeds on the HL662 mixer. Never use the highest speed setting when shredding cheese. The 9" VS easily disassembles for cleaning. SHREDDER AND GRATER PLATES 9" VS 9" VEGETABLE SLICER 17 HL200 Mixer Technical Manual Page 43 of 111 MEAT CHOPPER ATTACHMENT The Meat Chopper Attachment allows you to prepare many additional foods with your Hobart mixer. A plate having 1/8" holes comes with the Meat Chopper Attachment when shipped from the factory. Other plates are available with hole sizes 5/64, 3/16, 1/4, 3/8, 1/2, 5/8 and 11/16" for fine to coarse chopping. The results are the same as produced by Hobart commercial meat choppers. Operate Meat Chopper Attachments in slower speeds. The feed pan should be kept in place in the cylinder for ease of feeding. Cut meat into strips and feed it into the chopper using the feed stomper only as needed. Substances that could become packed tight in the chopper like bread crumbs are not recommended. If material in the cylinder stalls the mixer, push the STOP button at once. DO NOT attempt to restart at a slower speed. Remove the adjusting ring, knife, plate and worm and clear the obstruction. Always keep the drain hole on both the Attachment Hub and Meat Chopper clean, clear and free of obstruction. MEAT CHOPPER ATTACHMENT 18 HL200 Mixer Technical Manual Page 44 of 111 SPLASH COVER AND BOWL EXTENSION RING Splash Covers and Bowl Extension Rings provide a means for reducing splashing for certain mixes at higher speeds. Splash covers fit under the Bowl Guard. The stainless steel Bowl Extension Ring is also available. Splash Covers and Bowl Extensions, while convenient accessories, should not be used to increase the mixing capacity beyond the recommended maximum. The best functioning of Hobart mixers requires room at the top of the bowl for aeration and manipulation. Follow the Hobart Mixer Capacity Chart of the best quality of mix. Splash Covers on larger mixers have a smaller diameter opening at the top due to their inverted cone shape. Overloading the mixer while a splash cover is in use reduces aeration because of restriction in the area where air enters the batch. SPLASH COVER BOWL EXTENSION RING INGREDIENT CHUTE The Ingredient Chute can be attached to the Wire Cage on the Bowl Guard. The Ingredient Chute allows ingredients to be added to the bowl while the mixer is mixing. BOWL SCRAPER ATTACHMENT The mixer Bowl Scraper Attachment is available to scrape the sides of the bowl as the agitator rotates to re-introduce material into the mixture. INGREDIENT CHUTE BOWL SCRAPER ATTACHMENT 19 HL200 Mixer Technical Manual Page 45 of 111 BOWL TRUCK Bowl Trucks or dollies provide convenience, save time, and reduce effort in handling large batches. Use a Bowl Truck for any batches over 50 pounds. Remove heavy batches of dough or batter from the mixer by unlocking the bowl and lowering the bowl to the Bowl Truck. Then, carefully roll the truck away to make room for the next batch. Move the material to another location where it is to be used, or refrigerate between mixing and further processing. Bowl Trucks save time, reduce handling, and improve work flow. They are valuable tools in a work place. BOWL TRUCK 20 HL200 Mixer Technical Manual Page 46 of 111 NOTES 21 HL200 Mixer Technical Manual Page 47 of 111 NOTES 22 HL200 Mixer Technical Manual Page 48 of 111 Backing Up Your Purchase . . . . Dependable Hobart Service Should your Hobart mixer, attachments or accessories ever require service, it’s good to know that more than 1600 factory trained technicians in more than 200 Hobart service facilities nationwide, can keep your mixer working like new. For ready reference, write down your mixer model and serial numbers here. Should a question or problem arise that this booklet or the instructions you received with the machine cannot answer, expert Hobart assistance is as close as your telephone. Or, contact Hobart on the internet . . . www.hobartcorp.com Model No.__________________________________ Serial No. __________________________________ Hobart Service Location ______________________ Telephone Number: __________________________ HL200 Mixer Technical Manual Page 49 of 111 FORM 34901 Rev D (May 2007) PRINTED IN U.S.A. HL200 Mixer Technical Manual Page 50 of 111 WARNING SWITCH STATE TABLE SWITCH ELECTRICAL AND GROUNDING CONNECTIONS MUST COMPLY WITH THE APPLICABLE PORTIONS OF THE NATIONAL ELECTRICAL CODE AND/OR OTHER LOCAL ELECTRICAL CODES. CN1-7 11 CN1-8 X1 X3 2K CM¹ TIMER READY OUTPUT 1LS BOWL GUARD SWITCH 2 T2-BROWN 1MTR AC INDUCTION MOTOR T3-ORANGE Y1E CN1-12 MIXER RUN CN1-14 CN1-4 CN1-13 CN1-11 CN3-1 T1-BLUE CN1-1 CN2-6 1K 4 6 Y1 X2 CN1-10 30C CN1-9 4 10 9 30B C A CN2-1 SPEED SELECTOR 12 1CR RS485 13 CN1-6 2K MIXER DRIVE CN1-5 PLC CN4 CN4 CN4 -2 -3 -1 2K 8 w FWD STD 4PB V G TIME ADJUSTMENT RECIPE 3PB U L1/L L2/N GROUND GND 2 BOWL GUARD CM² L1 L2 BOWL SWITCH CONDITION RESULT BOWL OUT MIX POSTION OPEN CLOSED BOWL IN MIX POSTION OPEN CAGE OPEN CAGE IN MIX POSTION CLOSED RS485 CN3-2 24 VDC 1K DISPLAY 1K CN5-3 CN1-16 CN1-15 0 1CR 1 1 4 3 STOP 2PB RECIPE PROGRAM KEYS CN5-1 CN5-2 2 TIME BUZZER PGM SELECT SAVE SPEED TIME START 1PB 2LS BOWL SWITCH SYMBOL DEFINITIONS CR CONTROL RELAY COIL CONTACT-NORMALLY OPEN (N.O.) CONTACT-NORMALLY CLOSED (N.C.) 1MTR MOTOR GND GROUND LS LIMIT SWITCH - N.O. PB PUSH BUTTON-STOP (N.C.) PB PUSH BUTTON-START (N.O.) DERIVED FROM F34936A STD 4PB INSEPARABLE CONNECTION SEPARABLE CONNECTION HEAVY LINE DENOTES EXTERNAL WIRING LIGHT LINE DENOTES FIXED PREWIRING (PRINTED CIRCUIT WIRING OR OTHER). DASHED LINE DENOTES BOUNDARY OF PRINTED WIRING BOARD SYMBOLS AND LABELS IN ITALICS USED ON RECIPE TIMER ONLY HL200 MIXER ELECTRICAL DIAGRAM 100-120/50/60/1 200-230/50/60/1 HL200 Mixer Technical Manual Page 51 of 111 AI 2721 TIMER BOARD ASSEMBLY 00-937135 STD. TIMER 00-937136 RECIPE TIMER POTENTIOMETER CN2 ASSY 916594 CN4 STARTPB4 SPEED SELECT SWITCH ASSY 937061 START SWITCH 916593 10 9 A C 2 STARTPB3 4 CN3 MIXER MOTOR ASSEMBLY 874781 917819 SWITCH HARNESS 916566 CN5 CN1 T1 STOPPB2 STOP SWITCH 916592 BOWL GUARD SWITCH T2 STOPPB1 87711-352 87714-67 (REF) BOWL SWITCH HARNESS PART NO. 917132-1 (REF) 6 2 8 4 7 3 1 CR CM2 X3 X2 X1 PLC 0 FWD CM1 W V U 13 12 11 Y1E Y1 MOTOR DRIVE 1 RS 485 30C 30B 30A WHITE L2/N BLACK GND GND L1/L GREEN CORD AND PLUG ASSEMBLY PART NUMBER 117542-100 (REF) CONTROLLER PART NO. 00-916893 100-120/50/60/1 CONTROLLER PART NO. 00-916894 200-240/50/60/1 DERIVED FROM 477208-27 REV D HL200 CONNECTION DIAGRAM HL200 Mixer Technical Manual Page 52 of 111 AI2720 T3 CATALOG OF REPLACEMENT PARTS LEGACY MIXER HL120 HL200 HL200C HL200 HL200 ML-134459 ML-134455 ML-134456 ML-134457 ML-134458 A product of HOBART 701 S. RIDGE AVENUE TROY, OHIO 45374-0001 FORM 43177 (May 2009) HL200 Mixer Technical Manual Page 53 of 111 HL120/HL200 LEGACY MIXER REPLACEMENT PARTS F-43177 (May 2009) -2- HL200 Mixer Technical Manual Page 54 of 111 © HOBART 2009 HL120/HL200 LEGACY MIXER REPLACEMENT PARTS Table of Contents 5 6 7 9 11 12 13 15 17 19 21 23 24 CONTROL PANEL ELECTRICAL COMPONENTS ATTACHMENT HUB BASE AND PEDESTAL FLOOR BASE AND PEDESTAL (ML-134458) BOWL SUPPORT TRANSMISSION CASE AND MOTOR TRANSMISSION PLANETARY BOWL AND BOWL GUARD AGITATORS AND ACCESSORIES MIXER TABLE (ML-134299) WIRING HARNESS -3- HL200 Mixer Technical Manual Page 55 of 111 F-43177 (May 2009) HL120/HL200 LEGACY MIXER REPLACEMENT PARTS 5 1 2 3-4 6 7-8 10 11 9 16 15 12 14 13 PL-58126 CONTROL PANEL F-43177 (May 2009) -4- HL200 Mixer Technical Manual Page 56 of 111 HL120/HL200 LEGACY MIXER REPLACEMENT PARTS CONTROL PANEL ILLUS. PL-58126 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PART NO. 00-874831 SD-039-23 00-917212 00-917213 00-916594 00-874811 00-874881 00-874868 00-874809 WS-031-55 00-874809 00-874921 SC-128-62 00-874923 00-874931 NS-038-13 NAME OF PART AMT. Switch – Speed Selector Assy. .................................................................................................. 1 Self-Tapping Screw 6-32 x 1/4 Hex Washer Hd., Type RL .......................................................... 5 PCB Assy. .................................................................................................................................. 1 PCB Assy. – Recipe Timer (ML-134457) ................................................................................... 1 Potentiometer Assy. ................................................................................................................... 1 Overlay (With Recipe Timer) (ML-134457) ................................................................................ 1 Overlay (Without Recipe Timer) (ML-134455, ML-134456, ML-134457, & ML-134458) ........... 1 Overlay (ML-134459) ................................................................................................................. 1 Knob .......................................................................................................................................... 1 Washer....................................................................................................................................... 1 Knob .......................................................................................................................................... 1 Cover – Weldment (ML-134456)................................................................................................ 1 Mach. Screw 10-24 x 1/2 Tx. Button Hd. (ML-134456) ............................................................... 6 Latch (ML-134456) .................................................................................................................... 1 Plate – Backer (ML-134456) ...................................................................................................... 1 Lock Nut 10-24 Hex (ML-134456) ............................................................................................. 6 -5- HL200 Mixer Technical Manual Page 57 of 111 F-43177 (May 2009) HL120/HL200 LEGACY MIXER REPLACEMENT PARTS 4 3 7 2 5 6 1 10-11 8-9 PL-58127 ELECTRICAL COMPONENTS ILLUS. PL-58127 1 2 3 4 5 6 7 8 9 10 11 PART NO. SC-018-38 00-874763 00-087714-042-5 00-539847 SD-015-37 00-065890-00090 NS-009-12 00-916893 00-916894 SC-114-80 SC-089-01 F-43177 (May 2009) NAME OF PART AMT. Mach. Screw 8-32 x 1/2 Slotted Pan Hd...................................................................................... 2 Bracket – Controller ................................................................................................................... 1 Relay (2 Pole, 30 Amp.) ............................................................................................................. 1 Tie – Cable (8 In.) ...................................................................................................................... 1 Self-Tapping Screw 6-32 x 1/4 Phil. Pan Hd., Type TT ............................................................... 1 Terminal (2-Tab) ......................................................................................................................... 1 Mach. Nut 8-32 Hex ................................................................................................................... 2 Controller – GE Low Voltage ..................................................................................................... 1 Controller – GE High Voltage..................................................................................................... 1 Mach. Screw 1/4-20 x 3/8 Slotted Pan Hd. ................................................................................... 2 Cap Screw 1/4-20 x 1/2 Hex Socket Hd. (ML-134308 & ML-134331) .......................................... 2 -6- HL200 Mixer Technical Manual Page 58 of 111 HL120/HL200 LEGACY MIXER REPLACEMENT PARTS 16-17 6 THRU 15 5 4 3 2 1 PL-57679 ATTACHMENT HUB ILLUS. PL-57679 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 PART NO. 00-917221 00-874925-00004 00-108197-00001 OR-001-03 00-874837 00-012746-00005 00-012746-00006 00-012746-00007 00-012746-00008 00-012746-00009 00-012746-00010 00-012746-00012 00-012746-00013 00-012746-00016 00-012746-00019 00-435065-00002 PL-003-17 NAME OF PART AMT. Plug – Attachment...................................................................................................................... 1 Seal – Neopreme ....................................................................................................................... 1 Screw – Thumb 11/8.................................................................................................................... 1 O-Ring – Quad........................................................................................................................... 1 Spacer ....................................................................................................................................... 1 Washer – Thrust (0.080) ...........................................................................................................AR Washer – Thrust (0.106) ...........................................................................................................AR Washer – Thrust (0.092) ...........................................................................................................AR Washer – Thrust (0.086) ...........................................................................................................AR Washer – Thrust (0.098) ...........................................................................................................AR Washer – Thrust (0.112) ...........................................................................................................AR Washer – Thrust (0.119) ...........................................................................................................AR Washer – Thrust (0.121) ...........................................................................................................AR Washer – Thrust (0.129) ...........................................................................................................AR Washer – Thrust (0.115) ...........................................................................................................AR Bevel Gear Seal Assy. (Incls. Item 17)....................................................................................... 1 Plug – Expansion ....................................................................................................................... 1 -7- HL200 Mixer Technical Manual Page 59 of 111 F-43177 (May 2009) HL120/HL200 LEGACY MIXER REPLACEMENT PARTS 1 3 2 4 5-6 7-8 9 12-13 10 38 11 37 14 36 15 35 39 31 30 32 33 34 29 16 17 28 22 27 26 25 24 23 BASE AND PEDESTAL F-43177 (May 2009) 18 21 -8- HL200 Mixer Technical Manual Page 60 of 111 19 20 PL-58131 HL120/HL200 LEGACY MIXER REPLACEMENT PARTS BASE AND PEDESTAL ILLUS. PL-58131 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 PART NO. 00-916262 SD-024-01 00-874829 00-874857 SC-066-20 SC-128-81 00-874925-00001 00-874925-00002 00-874756 00-479510 PS-004-15 SC-015-34 SC-128-75 00-917231 00-874745-00002 00-874833-00001 FE-026-34 00-874760 SC-114-80 FE-026-43 00-874879 WS-018-24 SC-118-11 00-874896 00-874720-00002 SC-118-12 WS-018-34 00-874878 NS-036-15 WS-006-26 00-012782 00-874723-00002 00-874925-00003 SC-100-08 WS-006-26 PC-003-55 00-874748 PC-003-55 00-874870 00-917167 NAME OF PART AMT. Cover – Top................................................................................................................................ 1 Self-Tapping Screw 10-24 x 3/8 Slotted Pan Hd., Type TT ......................................................... 2 Tab – Cover Mounting................................................................................................................ 2 Plug – Hole ................................................................................................................................ 1 Mach. Screw 10-32 x 1/2 Phil. Truss Hd. (SST) .......................................................................... 2 Mach. Screw 10-32 x 1/2 Tx. Button Hd. (ML-134456) ............................................................... 2 Seal – Neopreme ....................................................................................................................... 1 Seal – Neopreme ....................................................................................................................... 1 Arm – Bowl Lift........................................................................................................................... 1 Bushing – Bowl Lift .................................................................................................................... 2 Pin – Spirol (1/4) .......................................................................................................................... 1 Mach. Screw 10-24 x 1/2 Slotted Oval Hd................................................................................... 4 Mach. Screw 10-24 x 5/8 Flat. Hd. (SST) (ML-134456) .............................................................. 4 Cover – Pedestal (Back) ............................................................................................................ 1 Handle & Bushing – Bowl Lift .................................................................................................... 1 Cord & Plug Assy. (120 V.)......................................................................................................... 1 Relief – Strain (Electrical) (ML-134456)..................................................................................... 1 Cover – Controller (ML-134456) ................................................................................................ 1 Mach. Screw 1/4-20 x 3/8 Phil. Pan Hd. (ML-134455, & ML-134456) .......................................... 4 Bushing – Electric Snap (ML-134455, ML-134457, & ML-134459) ........................................... 1 Pad – Rear (ML-134456) ........................................................................................................... 2 Washer (ML-134456) ................................................................................................................. 4 Cap Screw 3/8-16 x 7/8 Hex Hd. (ML-134456) ............................................................................. 4 Pad – Front (RH) (ML-134456) .................................................................................................. 1 Base (ML-134456) ..................................................................................................................... 1 Cap Screw 3/8-16 x 3/4 Hex Hd. (ML-134456) ............................................................................. 4 Washer (ML-134456) ................................................................................................................. 4 Pad – Front (LH) (ML-134456) .................................................................................................. 4 Stop Nut 3/8-24 Special............................................................................................................... 1 Washer....................................................................................................................................... 1 Spring ........................................................................................................................................ 1 Pedestal ..................................................................................................................................... 1 Seal – Neopreme ....................................................................................................................... 1 Mach. Screw 1/4-20 x 3/8 Hex Washer Hd. .................................................................................. 2 Washer....................................................................................................................................... 1 Cotter Pin 1/8............................................................................................................................... 1 Rod – Bowl Lift........................................................................................................................... 1 Cotter Pin 1/8............................................................................................................................... 1 Plate – Spring Bowl Yoke........................................................................................................... 1 Barrier – Steam.......................................................................................................................... 1 -9- HL200 Mixer Technical Manual Page 61 of 111 F-43177 (May 2009) HL120/HL200 LEGACY MIXER REPLACEMENT PARTS 4 5 1 6 2 3 16 15 14 13 7 10 9 12 8 11 PL-58132 FLOOR BASE AND PEDESTAL (ML-134458) F-43177 (May 2009) - 10 - HL200 Mixer Technical Manual Page 62 of 111 HL120/HL200 LEGACY MIXER REPLACEMENT PARTS FLOOR BASE AND PEDESTAL (ML-134458) ILLUS. PL-58132 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PART NO. 00-916548-00002 WS-018-24 SC-118-10 00-874833-00001 00-117542-00001 FE-022-84 00-916549 SC-124-91 WS-018-24 00-916309 00-916308 00-916213-00004 SC-118-12 WS-018-34 00-916307 PG-005-25 NAME OF PART AMT. Block – Riser.............................................................................................................................. 1 Washer....................................................................................................................................... 8 Cap Screw 3/8-16 x 1 Hex Hd. .................................................................................................... 4 Cord & Plug Assy. (120 V.)......................................................................................................... 1 Cord & Plug ............................................................................................................................... 1 Relief – Strain (Electrical) .......................................................................................................... 1 Screen – Air Floor ...................................................................................................................... 1 Cap Screw 3/8-16 x 21/2 Hex Hd.................................................................................................. 4 Washer....................................................................................................................................... 8 Pad – Rear................................................................................................................................. 2 Pad – Front (RH) ....................................................................................................................... 1 Base........................................................................................................................................... 1 Cap Screw 3/8-16 x 3/4 Hex Hd.................................................................................................... 4 Washer....................................................................................................................................... 4 Pad – Front (LH) ........................................................................................................................ 1 Pin – Grooved ............................................................................................................................ 1 - 11 - HL200 Mixer Technical Manual Page 63 of 111 F-43177 (May 2009) HL120/HL200 LEGACY MIXER REPLACEMENT PARTS 12 13 7 11 1 3 5 6 14 8 9 2 15 10 4 PL-58128 BOWL SUPPORT ILLUS. PL-58128 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PART NO. 00-874726 00-874841-00002 SC-129-22 00-874727 SC-122-59 00-874742 00-011800-00187 SC-040-09 00-874738-00001 00-011800-00187 00-874738-00002 00-874884 00-087711-00352 00-874842 SC-062-69 PB-004-97 F-43177 (May 2009) NAME OF PART AMT. Pin – Bowl (LH) .......................................................................................................................... 1 Support – Bowl .......................................................................................................................... 1 Set Screw 1/4-20 x 1/4 Sq. Hd. Cup Pt. ........................................................................................ 2 Pin – Bowl (RH) ......................................................................................................................... 1 Mach. Screw 8-32 x 1/4 Phil. Pan Hd. (SST) .............................................................................. 4 Apron ......................................................................................................................................... 1 Dowel ......................................................................................................................................... 2 Cap Screw 1/4-20 x 11/4 Hex Socket Hd. ..................................................................................... 6 Slideway – Bowl Lift (LH) ........................................................................................................... 1 Dowel ......................................................................................................................................... 1 Slideway – Bowl Lift (RH) .......................................................................................................... 1 Cover – Bowl Interlock ............................................................................................................... 1 Switch – Reed............................................................................................................................ 1 Hold Down – Bowl (Rear) .......................................................................................................... 1 Cap Screw 1/4-20 x 13/4 Hex Hd.................................................................................................. 2 Cap ............................................................................................................................................ 4 - 12 - HL200 Mixer Technical Manual Page 64 of 111 HL120/HL200 LEGACY MIXER REPLACEMENT PARTS 8-9 7 6 5 4 3 2 13 14 1 10-11 12 15-16 18 17 PL-58129 TRANSMISSION CASE AND MOTOR ILLUS. PL-58129 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PART NO. NS-032-23 00-012430-00004 00-291221 00-012754 00-012757 00-874820 00-916445 00-917810 00-874634 SC-089-01 SC-089-02 00-874755 SC-118-11 WS-018-24 00-874857 00-874876 00-270776 00-917805 00-917983 00-438131-00187 SD-039-23 NAME OF PART AMT. Lock Nut 7/16-20 Special ............................................................................................................. 1 Key 1/8 x 1/8 x 11/4 ........................................................................................................................ 1 Worm – Gear 60 Cycle .............................................................................................................. 1 Washer....................................................................................................................................... 1 Absorber – Shock Spring ........................................................................................................... 1 Deflector – Grease (LH)............................................................................................................. 1 Bushing – Motor Mounting ......................................................................................................... 1 Motor (100-120 V.) ..................................................................................................................... 1 Motor (200-240 V.) ..................................................................................................................... 1 Cap Screw 1/4-20 x 1/2 Hex Socket Hd. (HL200)......................................................................... 6 Cap Screw 1/4-20 x 3/4 Hex Socket Hd. (HL120)......................................................................... 6 Cover – Transmission ................................................................................................................ 1 Cap Screw 3/8-16 x 7/8 Hex Hd.................................................................................................... 4 Washer....................................................................................................................................... 4 Plug............................................................................................................................................ 1 Plug – Cupped Expansion ......................................................................................................... 1 Dowel ......................................................................................................................................... 2 Transmission Case – Lower ...................................................................................................... 1 Label Assy. – Warning Shield .................................................................................................... 1 Label – Warning ......................................................................................................................... 1 Self-Tapping Screw 6-32 x 1/4 Hex Washer Hd. ......................................................................... 2 - 13 - HL200 Mixer Technical Manual Page 65 of 111 F-43177 (May 2009) HL120/HL200 LEGACY MIXER REPLACEMENT PARTS 1 19-20 2 3 18 21 22-23 4 5 24 6 25 26 27 28-29 7 30 8 36 31 9 32 10 33 11 12 34 35 13 14 15 PL-58130 16-17 TRANSMISSION F-43177 (May 2009) - 14 - HL200 Mixer Technical Manual Page 66 of 111 HL120/HL200 LEGACY MIXER REPLACEMENT PARTS TRANSMISSION ILLUS. PL-58130 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 PART NO. NS-032-37 WS-031-41 SC-114-80 00-874787 00-874795 BB-005-34 00-874793 00-124733-00002 00-874873-00001 00-874873-00002 00-874635 00-012430-00017 00-874778 BB-020-06 00-114695 00-437342 00-067500-00078 00-012710 WS-006-36 WS-008-13 SC-114-80 00-874788 BB-005-02 BB-005-01 00-064871 WS-006-26 00-916962 00-917797 00-874934 00-916961 00-012430-00024 WS-006-26 00-874777 BB-005-01 SL-002-08 00-012430-00024 NAME OF PART AMT. Lock Nut 5/8-18 Special .............................................................................................................. 1 Washer....................................................................................................................................... 1 Mach. Screw 1/4-20 x 3/8 Phil. Pan Hd. ....................................................................................... 4 Retainer – Planetary Bearing..................................................................................................... 1 Gasket – Bearing ....................................................................................................................... 1 Bearing – Ball ............................................................................................................................ 1 Spacer – Planetary .................................................................................................................... 1 Gear – Bevel (46T, 14P) ............................................................................................................ 1 Key ............................................................................................................................................. 1 Key ............................................................................................................................................. 1 Shaft – Planetary ....................................................................................................................... 1 Key 1/8 x 1/8 x 27/16 ....................................................................................................................... 1 Gear (55T, 14P) ......................................................................................................................... 1 Bearing – Ball Fafnir 204K ......................................................................................................... 1 Seal – Oil ................................................................................................................................... 1 Spacer – Bearing ....................................................................................................................... 1 O-Ring ....................................................................................................................................... 1 Nut – Retaining .......................................................................................................................... 2 Washer (ML-134455, ML-134456, ML-134457, & ML-134458) ................................................. 1 Washer (ML-134459) ................................................................................................................. 1 Mach. Screw 1/4-20 x 3/8 Phil. Pan Hd. ....................................................................................... 3 Retainer – Bearing ..................................................................................................................... 1 Bearing – Ball ............................................................................................................................ 1 Bearing – Ball Fafnir 200K ......................................................................................................... 1 Plug – Friction ............................................................................................................................ 1 Washer....................................................................................................................................... 1 Spacer – Gear ........................................................................................................................... 1 Gear – Worm (100-120 V.)......................................................................................................... 1 Gear – Worm (29T) (200-240 V.) ............................................................................................... 1 Shaft – Worm Wheel .................................................................................................................. 1 Key 1/8 x 1/8 x 11/2 ........................................................................................................................ 1 Washer (ML-134308, ML-134331, & ML-134312) ..................................................................... 1 Gear (18T, 14P) ......................................................................................................................... 1 Bearing – Ball Fafnir 200K ......................................................................................................... 1 Spring – Loading........................................................................................................................ 1 Key 1/8 x 1/8 x 11/2 ........................................................................................................................ 1 - 15 - HL200 Mixer Technical Manual Page 67 of 111 F-43177 (May 2009) HL120/HL200 LEGACY MIXER REPLACEMENT PARTS 4 1 5 6 7 2 3 8 9 10 11 12 13 14 18 17 19 20 21 16 22 15 PL-57685 PLANETARY F-43177 (May 2009) - 16 - HL200 Mixer Technical Manual Page 68 of 111 HL120/HL200 LEGACY MIXER REPLACEMENT PARTS PLANETARY ILLUS. PL-57685 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 PART NO. 00-438524-00002 WL-003-35 SC-040-09 SC-066-13 RR-004-18 00-916336 00-916335 00-916512 BB-018-17 00-916333-00001 00-874770 SC-053-46 BB-005-34 00-023482 00-874753 00-916334 00-065062-00001 00-012430-00055 00-124946 WS-030-83 00-010928-00002 00-024715-00003 00-916332 NAME OF PART AMT. Gear – Internal ........................................................................................................................... 1 Lockwasher 1/4 Helical................................................................................................................ 6 Cap Screw 1/4-20 x 11/4 Hex Socket Hd. ..................................................................................... 6 Mach. Screw 8-32 x 1/4 Phil. Truss Hd. (SST) ............................................................................ 3 Ring – Retaining ........................................................................................................................ 1 Plug – Friction (1 In. Dia.) .......................................................................................................... 1 Pinion – Beater Shaft ................................................................................................................. 1 Seal – Upper Agitator Shaft ....................................................................................................... 1 Bearing – Ball Hoover/NSK 6203 DDU...................................................................................... 1 Planetary.................................................................................................................................... 1 Spacer Bowl Scraper ................................................................................................................. 2 Mach. Screw 1/4-20 x 3/4 Slotted Truss Hd. (SST) ...................................................................... 2 Bearing – Ball Hoover/NSK 6204 DDU...................................................................................... 1 Seal – Grease 1 In. Dia. Shaft ................................................................................................... 1 Plunger Assy. ............................................................................................................................. 1 Shaft – Agitator .......................................................................................................................... 1 Pin – Dowel................................................................................................................................ 1 Key 3/16 x 3/16 x 1 ......................................................................................................................... 1 Washer 1/32 ................................................................................................................................ 1 Washer....................................................................................................................................... 1 Nut ............................................................................................................................................. 1 Acorn Nut 1/2-20 ......................................................................................................................... 1 Planetary Subassy. (Incls. Items 5 thru 15, 17, & 20) ................................................................ 1 - 17 - HL200 Mixer Technical Manual Page 69 of 111 F-43177 (May 2009) HL120/HL200 LEGACY MIXER REPLACEMENT PARTS 16 4 1 15 5 18 17 7 19 21 20 2 8 9 6 22 3 10 23 24 11 13 14 12 27 12 QUART BOWL 25 20 QUART BOWL 28 26 29 PL-58133 BOWL AND BOWL GUARD F-43177 (May 2009) - 18 - HL200 Mixer Technical Manual Page 70 of 111 HL120/HL200 LEGACY MIXER REPLACEMENT PARTS BOWL AND BOWL GUARD ILLUS. PL-58133 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 PART NO. SC-129-39 00-917349 NS-048-96 SC-129-39 00-917349-00002 NS-048-96 SC-129-39 00-917349 00-917357 00-874875 00-917358 NS-048-96 00-874822 00-874822-00002 00-917234 00-087711-00352 00-917232 00-874839 SC-118-18 WS-003-19 WS-003-46 00-917272 00-917357 00-874875 00-917358 00-874864 00-917527 NS-025-11 00-917720 NAME OF PART AMT. Mach. Screw 6-32 x 5/16 Slotted Oval Hd. .................................................................................. 1 Carrier – Wire Cage ................................................................................................................... 1 Crown Nut 6-32.......................................................................................................................... 1 Mach. Screw 6-32 x 5/16 Slotted Oval Hd. .................................................................................. 1 Carrier – Wire Cage (Slotted) .................................................................................................... 1 Crown Nut 6-32.......................................................................................................................... 1 Mach. Screw 6-32 x 5/16 Slotted Oval Hd. .................................................................................. 1 Carrier – Wire Cage ................................................................................................................... 1 Holder – Magnet (Upper) ........................................................................................................... 1 Magnet – Disc ............................................................................................................................ 1 Holder – Magnet (Lower) ........................................................................................................... 1 Crown Nut 6-32.......................................................................................................................... 1 Wire Cage Assy. (Incls. Items 1 thru 12) .................................................................................... 1 Wire Cage Assy. (Incls. Items 1 thru 12) .................................................................................... 1 Guard – Splash .......................................................................................................................... 1 Switch – Reed............................................................................................................................ 1 Holder – Switch Reed ................................................................................................................ 1 Pin – Sensor .............................................................................................................................. 1 Cap Screw 1/4-20 x 7/8 Hex Hd.................................................................................................... 2 Washer (HL200)......................................................................................................................... 2 Washer (HL120)......................................................................................................................... 4 Cup – Drip & Flange .................................................................................................................. 1 Holder – Magnet (Upper) ........................................................................................................... 1 Magnet – Disc ............................................................................................................................ 1 Holder – Magnet (Lower) ........................................................................................................... 1 Bowl Assy. (12 Qt.) (SST) (Packaged) (Incls. Items 23, 24, & 25) ............................................. 1 Housing – Magnet ...................................................................................................................... 1 Crown Nut 3/8-24 ........................................................................................................................ 1 Bowl Assy. (20 Qt.) (SST) (Packaged) (Incls. Items 27 & 28) .................................................... 1 - 19 - HL200 Mixer Technical Manual Page 71 of 111 F-43177 (May 2009) HL120/HL200 LEGACY MIXER REPLACEMENT PARTS 1 2 7 3 8 4 9 10 5 6 11 12 16 17 13 14 15 18 PL-57686 AGITATORS AND ACCESSORIES F-43177 (May 2009) - 20 - HL200 Mixer Technical Manual Page 72 of 111 HL120/HL200 LEGACY MIXER REPLACEMENT PARTS AGITATORS AND ACCESSORIES ILLUS. PL-57686 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PART NO. 00-913049 00-874828 00-873360 00-873343 00-875893 00-873370 00-873294 00-873313 00-873331 00-873335 00-874792 00-874791 00-874790 00-873373 00-874836 00-438078 00-438079 00-875677 00-874885 00-874899 NAME OF PART AMT. Scraper – Bowl .......................................................................................................................... 1 “B” Beater (12 Qt.) (Packaged) (Incls. Item 1) ........................................................................... 1 “D” Wire Whip (12 Qt.) (Packaged) (Incls. Item 1) ..................................................................... 1 “ED” Dough Arm (12 Qt.) (Packaged) (Incls. Item 1) ................................................................. 1 “C” Whip (12 Qt.) (Packaged) (Incls. Item 1) ............................................................................. 1 Pastry Knife (12 Qt.) (Packaged) (Incls. Item 1) ........................................................................ 1 Pastry Knife (20 Qt.) (Packaged) (Incls. Item 1) ........................................................................ 1 “EDA” Dough Arm (20 Qt.) (Packaged) (Incls. Item 1)............................................................... 1 “C” Whip (20 Qt.) (Packaged) (Incls. Item 1) ............................................................................. 1 “E” Dough Arm (20 Qt.) (Packaged) (Incls. Item 1).................................................................... 1 “D” Wire Whip (20 Qt.) (Packaged) (Incls. Item 1) ..................................................................... 1 “ED” Dough Arm (20 Qt.) (Packaged) (Incls. Item 1) ................................................................. 1 “B” Beater (20 Qt.) (Packaged) (Incls. Item 1) ........................................................................... 1 Scraper (12 Qt.) (Packaged)...................................................................................................... 1 Scraper (20 Qt.) (Packaged)...................................................................................................... 1 Splash Cover (12 Qt.) (Packaged)............................................................................................. 1 Splash Cover (20 Qt.) (Packaged)............................................................................................. 1 Splash Cover (20 Qt.) (SST) (Packaged) .................................................................................. 1 Ingredient Chute (Packaged) ..................................................................................................... 1 Tray – Support (Packaged) ........................................................................................................ 1 - 21 - HL200 Mixer Technical Manual Page 73 of 111 F-43177 (May 2009) HL120/HL200 LEGACY MIXER REPLACEMENT PARTS 1 20 19 2 18 17 3 4 16 5 15 7 6 14 13 12 11 9 8 10 MIXER TABLE (ML-134299) F-43177 (May 2009) - 22 - HL200 Mixer Technical Manual Page 74 of 111 PL-57731 HL120/HL200 LEGACY MIXER REPLACEMENT PARTS MIXER TABLE (ML-134299) ILLUS. PL-57731 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 PART NO. 00-124075 00-124067 WL-004-06 SC-037-71 00-123427 00-124076 00-124073 00-124074-00002 SC-094-26 00-205003 00-124070 WS-005-01 NS-013-02 00-124074-00001 00-124071 00-124076 00-124072 00-875983 00-124069 00-875982 NAME OF PART AMT. Post ............................................................................................................................................ 4 Support – Cross Top .................................................................................................................. 1 Lockwasher 3/8 Helical................................................................................................................ 8 Cap Screw 3/8-16 x 3/4 Hex Hd.................................................................................................... 8 Shelf – Table .............................................................................................................................. 1 Grommet .................................................................................................................................... 4 Leg – Rear (LH) ......................................................................................................................... 1 Rod (Short) ................................................................................................................................ 2 Bolt 1/4-20 x 1/2 Sq. Neck Rd. Hd. .............................................................................................. 22 Caster – Locking ........................................................................................................................ 4 Leg – Rear (RH) ........................................................................................................................ 1 Washer...................................................................................................................................... 22 Nut 1/4-20 Hex ........................................................................................................................... 22 Rod (Long) ................................................................................................................................. 4 Leg – Front (RH) ........................................................................................................................ 1 Grommet .................................................................................................................................... 8 Leg – Front (LH) ........................................................................................................................ 1 Support – Cross Top .................................................................................................................. 1 Support – Cross Top .................................................................................................................. 1 Top ............................................................................................................................................. 1 - 23 - HL200 Mixer Technical Manual Page 75 of 111 F-43177 (May 2009) HL120/HL200 LEGACY MIXER REPLACEMENT PARTS PL-58135 00-917132-00001 Harness - Main Wiring WIRING HARNESS FORM 43177 MAY 2009 HL200 Mixer Technical Manual Page 76 of 111 PRINTED IN U.S.A. CATALOG OF REPLACEMENT PARTS LEGACY MIXER HL120 HL200 HL200 HL200C ML-134296 ML-134289 ML-134331 ML-134312 PREVIOUS MLS COVERED IN THIS MANUAL HL200 ML-134308 A product of HOBART 701 S. RIDGE AVENUE TROY, OHIO 45374-0001 FORM 43101 Rev. A (May 2006) HL200 Mixer Technical Manual Page 77 of 111 HL120/HL200 LEGACY MIXER REPLACEMENT PARTS F-43101 Rev. A (May 2006) -2- HL200 Mixer Technical Manual Page 78 of 111 © HOBART HL120/HL200 LEGACY MIXER REPLACEMENT PARTS Table of Contents 5 6 7 9 11 12 13 15 17 19 21 23 24 CONTROL PANEL ELECTRICAL COMPONENTS ATTACHMENT HUB BASE AND PEDESTAL FLOOR BASE AND PEDESTAL (ML-134308 & ML-134331) BOWL SUPPORT TRANSMISSION CASE AND MOTOR TRANSMISSION PLANETARY BOWL AND BOWL GUARD AGITATORS AND ACCESSORIES MIXER TABLE (ML-134299) WIRING HARNESSES -3- HL200 Mixer Technical Manual Page 79 of 111 F-43101 Rev. A (May 2006) HL120/HL200 LEGACY MIXER REPLACEMENT PARTS 1 2 3-4 5 6-7 9 8 10 15 14 11 13 12 PL-58126 CONTROL PANEL F-43101 Rev. A (May 2006) -4- HL200 Mixer Technical Manual Page 80 of 111 HL120/HL200 LEGACY MIXER REPLACEMENT PARTS CONTROL PANEL ILLUS. PL-58126 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PART NO. 00-874831 SD-039-23 00-874883 00-874806 00-874811 00-874881 00-874868 00-874809 WS-031-44 00-874809 00-874921 SC-128-62 00-874923 00-874931 NS-038-13 NAME OF PART AMT. Switch – Speed Selector Assy. .................................................................................................. 1 Self-Tapping Screw 6-32 x 1/4 Hex Washer Hd., Type RL .......................................................... 5 Board – Timer ............................................................................................................................ 1 Board – Timer (Recipe) (ML-134289) ........................................................................................ 1 Overlay (W/Recipe Timer) (ML-134289) .................................................................................... 1 Overlay (W/O Recipe Timer) (ML-134289, ML-134308, ML-134331, & ML-134312) ................ 1 Overlay (ML-134296) ................................................................................................................. 1 Knob .......................................................................................................................................... 1 Washer....................................................................................................................................... 1 Knob .......................................................................................................................................... 1 Cover – Weldment (ML-134312) ............................................................................................... 1 Mach. Screw 10-24 x 1/2 Tx. Button Hd. (ML-134312) ............................................................... 6 Latch (ML-134312) .................................................................................................................... 1 Plate – Backer (ML-134312) ...................................................................................................... 1 Lock Nut 10-24 Hex (ML-134312) ............................................................................................. 6 -5- HL200 Mixer Technical Manual Page 81 of 111 F-43101 Rev. A (May 2006) HL120/HL200 LEGACY MIXER REPLACEMENT PARTS 4 3 7 2 5 6 1 10-11 8-9 PL-58127 ELECTRICAL COMPONENTS ILLUS. PL-58127 1 2 3 4 5 6 7 8 9 10 11 PART NO. SC-018-38 00-874763 00-087714-042-5 00-539847 SD-015-37 00-065890-00090 NS-009-12 00-874775-00002 00-874776-00002 SC-114-80 SC-089-01 F-43101 Rev. A (May 2006) NAME OF PART AMT. Mach. Screw 8-32 x 1/2 Slotted Pan Hd. .................................................................................... 2 Bracket – Controller ................................................................................................................... 1 Relay (2 Pole, 30 Amp.) ............................................................................................................. 1 Tie – Cable 8 In.......................................................................................................................... 1 Self-Tapping Screw 6-32 x 1/4 Phil. Pan Hd., Type TT .............................................................. 1 Terminal (2-Tab) ......................................................................................................................... 1 Mach. Nut 8-32 Hex ................................................................................................................... 2 Motor Drive (120 V.) ................................................................................................................... 1 Motor Drive (240 V.) (ML-134289, ML-134296, ML-134331, & ML-134308) ............................. 1 Mach. Screw 1/4-20 x 3/8 Slotted Pan Hd. ................................................................................... 2 Cap Screw 1/4-20 x 1/2 Hex Socket Hd. (ML-134308 & ML-134331) ....................................... 2 -6- HL200 Mixer Technical Manual Page 82 of 111 HL120/HL200 LEGACY MIXER REPLACEMENT PARTS 16-17 6 THRU 15 5 4 3 2 1 PL-57679 ATTACHMENT HUB ILLUS. PL-57679 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 PART NO. 00-114824-00001 00-874925-00004 00-108197-00001 OR-001-03 00-874837 00-012746-00005 00-012746-00006 00-012746-00007 00-012746-00008 00-012746-00009 00-012746-00010 00-012746-00012 00-012746-00013 00-012746-00016 00-012746-00019 00-435065-00002 PL-003-17 NAME OF PART AMT. Plug – Attachment...................................................................................................................... 1 Seal – Neopreme ....................................................................................................................... 1 Screw – Thumb 1.125 ................................................................................................................ 1 O-Ring – Quad ........................................................................................................................... 1 Spacer ....................................................................................................................................... 1 Washer – Thrust (0.080) .......................................................................................................... AR Washer – Thrust (0.106) .......................................................................................................... AR Washer – Thrust (0.092) .......................................................................................................... AR Washer – Thrust (0.086) .......................................................................................................... AR Washer – Thrust (0.098) .......................................................................................................... AR Washer – Thrust (0.112) .......................................................................................................... AR Washer – Thrust (0.119) .......................................................................................................... AR Washer – Thrust (0.121) .......................................................................................................... AR Washer – Thrust (0.129) .......................................................................................................... AR Washer – Thrust (0.115) .......................................................................................................... AR Bevel Gear Seal Assy. (Incls. Item 17) ...................................................................................... 1 Plug – Expansion ....................................................................................................................... 1 -7- HL200 Mixer Technical Manual Page 83 of 111 F-43101 Rev. A (May 2006) HL120/HL200 LEGACY MIXER REPLACEMENT PARTS 3 1 2 4 5-6 7-8 12-13 9 10 39 11 14 38 37 15 36 32 31 33 34 35 30 16-17 18 19 29 23 22 20 28 26 27 24 25 BASE AND PEDESTAL F-43101 Rev. A (May 2006) -8- HL200 Mixer Technical Manual Page 84 of 111 21 PL-58131 HL120/HL200 LEGACY MIXER REPLACEMENT PARTS BASE AND PEDESTAL ILLUS. PL-58131 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 PART NO. 00-916262 SD-024-01 00-874829 00-874857 SC-066-20 SC-128-81 00-874925-00001 00-874925-00002 00-874756 00-479510 PS-004-15 SC-015-34 SC-128-75 00-874749 00-874745-00002 00-874833-00001 00-874833-00002 FE-026-34 00-874760 SC-114-80 FE-026-43 00-874879 WS-018-24 SC-118-11 00-874896 00-874720-00002 SC-118-12 WS-018-34 00-874878 NS-036-15 WS-006-26 00-012782 00-874723-00002 00-874925-00003 SC-100-08 WS-006-26 PC-003-55 00-874748 PC-003-55 NAME OF PART AMT. Cover – Top ............................................................................................................................... 1 Self-Tapping Screw 10-24 x 3/8 Slotted Pan Hd., Type TT ......................................................... 2 Tab – Cover Mounting................................................................................................................ 2 Plug – Hole ................................................................................................................................ 1 Mach. Screw 10-32 x 1/2 Phil. Truss Hd. (SST) .......................................................................... 2 Mach. Screw 10-32 x 1/2 Tx. Button Hd. (ML-134312) ............................................................... 2 Seal – Neopreme ....................................................................................................................... 1 Seal – Neopreme ....................................................................................................................... 1 Arm – Bowl Lift........................................................................................................................... 1 Bushing – Bowl Lift .................................................................................................................... 2 Pin – Spirol (1/4) .......................................................................................................................... 1 Mach. Screw 10-24 x 1/2 Slotted Oval Hd. ................................................................................. 4 Mach. Screw 10-24 x 5/8 Flat. Hd. (SST) (ML-134312) .............................................................. 4 Cover – Pedestal (Back) ............................................................................................................ 1 Handle & Bushing – Bowl Lift .................................................................................................... 1 Cord & Plug Assy. (120 V.)......................................................................................................... 1 Cord & Plug Assy. (220 V.) (ML-134289 & ML-134296) ............................................................ 1 Relief – Strain (Electrical) (ML-134289, ML-134296, & ML-134312) ......................................... 1 Cover – Controller (ML-134289, ML-134296, & ML-134312) .................................................... 1 Mach. Screw 1/4-20 x 3/8 Phil. Pan Hd. (ML-134289, ML-134296, & ML-134312) ...................... 4 Bushing – Electric Snap (ML-134296 & ML-134289) ................................................................ 1 Pad – Rear (ML-134289, ML-134296, & ML-134312) ............................................................... 2 Washer (ML-134289, ML-134296, & ML-134312) ..................................................................... 4 Cap Screw 3/8-16 x 7/8 Hex Hd. (ML-134289, ML-134296, & ML-134312) ................................. 4 Pad – Front (RH) (ML-134289, ML-134296, & ML-134312) ...................................................... 1 Base (ML-134289, ML-134296, & ML-134312) ......................................................................... 1 Cap Screw 3/8-16 x 3/4 Hex Hd. (ML-134289, ML-134296, & ML-134312) ................................. 4 Washer (ML-134289, ML-134296, & ML-134312) ..................................................................... 4 Pad – Front (LH) (ML-134289, ML-134296, & ML-134312)....................................................... 4 Stop Nut 3/8-24 Special .............................................................................................................. 1 Washer....................................................................................................................................... 1 Spring ........................................................................................................................................ 1 Pedestal ..................................................................................................................................... 1 Seal – Neopreme ....................................................................................................................... 1 Mach. Screw 1/4-20 x 3/8 Hex Washer Hd. .................................................................................. 2 Washer....................................................................................................................................... 1 Cotter Pin 1/8 ............................................................................................................................. 1 Rod – Bowl Lift ........................................................................................................................... 1 Cotter Pin 1/8 ............................................................................................................................. 1 -9- HL200 Mixer Technical Manual Page 85 of 111 F-43101 Rev. A (May 2006) HL120/HL200 LEGACY MIXER REPLACEMENT PARTS 4 5 1 6 2 3 16 13 14 7 10 15 9 12 8 11 PL-58132 FLOOR BASE AND PEDESTAL (ML-134308& ML-134331) F-43101 Rev. A (May 2006) - 10 - HL200 Mixer Technical Manual Page 86 of 111 HL120/HL200 LEGACY MIXER REPLACEMENT PARTS FLOOR BASE AND PEDESTAL (ML-134308 & ML-134331) ILLUS. PL-58132 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PART NO. 00-916222-00002 WS-018-24 SC-118-10 00-874833-00001 00-874833-00002 FE-022-84 00-916330 SC-124-91 WS-018-24 00-916309 00-916308 00-916213-00002 00-916307 WS-018-34 SC-118-12 PG-005-25 NAME OF PART AMT. Block – Riser .............................................................................................................................. 1 Washer....................................................................................................................................... 8 Cap Screw 3/8-16 x 1 Hex Hd. .................................................................................................... 4 Cord & Plug Assy. (120 V.)......................................................................................................... 1 Cord & Plug Assy. (220 V.)......................................................................................................... 1 Relief – Strain (Electrical) .......................................................................................................... 1 Screen – Air Floor ...................................................................................................................... 1 Cap Screw 3/8-16 x 21/2 Hex Hd.................................................................................................. 4 Washer....................................................................................................................................... 8 Pad – Rear ................................................................................................................................. 2 Pad – Front (RH) ....................................................................................................................... 1 Base........................................................................................................................................... 1 Pad – Front (LH) ........................................................................................................................ 1 Washer....................................................................................................................................... 4 Cap Screw 3/8-16 x 3/4 Hex Hd.................................................................................................... 4 Pin – Grooved ............................................................................................................................ 1 - 11 - HL200 Mixer Technical Manual Page 87 of 111 F-43101 Rev. A (May 2006) HL120/HL200 LEGACY MIXER REPLACEMENT PARTS 12 13 7 11 1 3 5 6 14 8 9 2 15 10 4 PL-58128 BOWL SUPPORT ILLUS. PL-58128 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PART NO. 00-874726 00-874841-00002 SC-129-22 00-874727 SC-122-59 00-874742 00-011800-00187 SC-040-09 00-874738-00001 00-011800-00187 00-874738-00002 00-874884 00-087711-00352 00-874842 SC-062-69 PB-004-97 F-43101 Rev. A (May 2006) NAME OF PART AMT. Pin – Bowl (LH) .......................................................................................................................... 1 Support – Bowl .......................................................................................................................... 1 Set Screw 1/4-20 x 1/4 Sq. Hd. Cup Pt. ........................................................................................ 2 Pin – Bowl (RH) ......................................................................................................................... 1 Mach. Screw 8-32 x 1/4 Phil. Pan Hd. (SST) .............................................................................. 4 Apron ......................................................................................................................................... 1 Dowel ......................................................................................................................................... 2 Cap Screw 1/4-20 x 11/4 Hex Socket Hd. ..................................................................................... 6 Slideway – Bowl Lift (LH) ........................................................................................................... 1 Dowel ......................................................................................................................................... 2 Slideway – Bowl Lift (RH) .......................................................................................................... 1 Cover – Bowl Interlock ............................................................................................................... 1 Switch – Reed ............................................................................................................................ 1 Hold Down – Bowl (Rear) .......................................................................................................... 1 Cap Screw 1/4-20 x 13/4 Hex Hd.................................................................................................. 2 Cap ............................................................................................................................................ 4 - 12 - HL200 Mixer Technical Manual Page 88 of 111 HL120/HL200 LEGACY MIXER REPLACEMENT PARTS 7 6 5 4 3 2 11 12 1 8-9 10 13-14 16 15 PL-58129 TRANSMISSION CASE AND MOTOR ILLUS. PL-58129 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PART NO. NS-032-23 00-012430-00004 00-291221 00-012754 00-012757 00-874820 00-874634 SC-089-01 SC-089-02 00-874755 SC-118-11 WS-018-24 00-874857 00-874876 00-270776 00-874783 NAME OF PART AMT. Lock Nut 7/16-20 Special ............................................................................................................. 1 Key 1/8 x 1/8 x 11/4 ....................................................................................................................... 1 Worm – Gear 60 Cycle .............................................................................................................. 1 Washer....................................................................................................................................... 1 Absorber – Shock Spring ........................................................................................................... 1 Deflector – Grease (LH)............................................................................................................. 1 Motor .......................................................................................................................................... 1 Cap Screw 1/4-20 x 1/2 Hex Socket Hd. (HL200)......................................................................... 6 Cap Screw 1/4-20 x 3/4 Hex Socket Hd. (HL120)......................................................................... 6 Cover – Transmission ................................................................................................................ 1 Cap Screw 3/8-16 x 7/8 Hex Hd.................................................................................................... 4 Washer....................................................................................................................................... 4 Plug............................................................................................................................................ 1 Plug – Cupped Expansion ......................................................................................................... 1 Dowel ......................................................................................................................................... 2 Transmission Case – Lower ...................................................................................................... 1 - 13 - HL200 Mixer Technical Manual Page 89 of 111 F-43101 Rev. A (May 2006) HL120/HL200 LEGACY MIXER REPLACEMENT PARTS 1 19 18 2 20 3 21 22 4 5 23 6 24 25 26 27 7 29 28 8 30 9 31 32 10 11 33 12 34 35 13 14 15 PL-58130 16-17 TRANSMISSION F-43101 Rev. A (May 2006) - 14 - HL200 Mixer Technical Manual Page 90 of 111 HL120/HL200 LEGACY MIXER REPLACEMENT PARTS TRANSMISSION ILLUS. PL-58130 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 PART NO. NS-032-37 WS-031-41 SC-114-80 00-874787 00-874795 BB-005-34 00-874793 00-124733-00002 00-874873-00001 00-874873-00002 00-874635 00-012430-00017 00-874778 BB-020-06 00-114695 00-437342 00-067500-00078 00-012710 WS-006-36 SC-114-80 00-874788 BB-005-02 BB-005-01 00-064871 WS-006-26 00-874780 00-874934 00-012430-00024 00-874779 00-012430-00024 WS-010-36 WS-006-26 00-874777 BB-005-01 SL-002-08 NAME OF PART AMT. Lock Nut 5/8-18 Special .............................................................................................................. 1 Washer....................................................................................................................................... 1 Mach. Screw 1/4-20 x 3/8 Phil. Pan Hd. ....................................................................................... 4 Retainer – Planetary Bearing..................................................................................................... 1 Gasket – Bearing ....................................................................................................................... 1 Bearing – Ball ............................................................................................................................ 1 Spacer – Planetary .................................................................................................................... 1 Gear – Bevel (46T, 14P) ............................................................................................................ 1 Key............................................................................................................................................. 1 Key............................................................................................................................................. 1 Shaft – Planetary ....................................................................................................................... 1 Key 1/8 x 1/8 x 27/16 ...................................................................................................................... 1 Gear (55T, 14P) ......................................................................................................................... 1 Bearing – Ball Fafnir 204K ......................................................................................................... 1 Seal – Oil ................................................................................................................................... 1 Spacer – Bearing ....................................................................................................................... 1 O-Ring ....................................................................................................................................... 1 Nut – Retaining .......................................................................................................................... 2 Washer (ML-134289, ML-134308, ML-134331, & ML-134312) ................................................. 1 Mach. Screw 1/4-20 x 3/8 Phil. Pan Hd. ....................................................................................... 3 Retainer – Bearing ..................................................................................................................... 1 Bearing – Ball ............................................................................................................................ 1 Bearing – Ball Fafnir 200K ......................................................................................................... 1 Plug – Friction ............................................................................................................................ 1 Washer....................................................................................................................................... 1 Spacer – Gear ........................................................................................................................... 1 Gear – Worm (29T) .................................................................................................................... 1 Key 1/8 x 1/8 x 11/2 ....................................................................................................................... 1 Shaft – Worm Wheel .................................................................................................................. 1 Key 1/8 x 1/8 x 11/2 ....................................................................................................................... 1 Washer (ML-134296 & ML-134289) .......................................................................................... 1 Washer (ML-134308, ML-134331, & ML-134312) ..................................................................... 1 Gear (18T, 14P) ......................................................................................................................... 1 Bearing – Ball Fafnir 200K ......................................................................................................... 1 Spring – Loading........................................................................................................................ 1 - 15 - HL200 Mixer Technical Manual Page 91 of 111 F-43101 Rev. A (May 2006) HL120/HL200 LEGACY MIXER REPLACEMENT PARTS 4 1 2 5 3 6 7 10 8 9 11 12 13 14 16 17 18 15 19 20 PL-57685 PLANETARY F-43101 Rev. A (May 2006) - 16 - HL200 Mixer Technical Manual Page 92 of 111 HL120/HL200 LEGACY MIXER REPLACEMENT PARTS PLANETARY ILLUS. PL-57685 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 PART NO. 00-438524-00002 WL-003-35 SC-040-09 SC-066-13 RR-004-18 00-015217 00-874766-00002 00-874770 SC-053-46 BB-018-17 BB-005-34 00-023482 00-012430-00055 00-065062-00001 00-874739 00-124946 WS-030-83 00-010928-00002 00-024715-00003 00-874753 00-874767 NAME OF PART AMT. Gear – Internal ........................................................................................................................... 1 Lockwasher 1/4 Helical ............................................................................................................... 6 Cap Screw 1/4-20 x 11/4 Hex Socket Hd. ..................................................................................... 6 Mach. Screw 8-32 x 1/4 Phil. Truss Hd. (SST) ............................................................................ 3 Ring – Retaining ........................................................................................................................ 1 Pinion – Beater (19T)................................................................................................................. 1 Planetary .................................................................................................................................... 1 Spacer Bowl Scraper ................................................................................................................. 2 Mach. Screw 1/4-20 x 3/4 Slotted Truss Hd. (SST) ...................................................................... 2 Bearing – Ball Hoover/NSK 6203 DDU...................................................................................... 1 Bearing – Ball Hoover/NSK 6204 DDU...................................................................................... 1 Seal – Grease 1 In. Dia. Shaft ................................................................................................... 1 Key 3/16 x 3/16 x 1 ......................................................................................................................... 1 Pin – Dowel ................................................................................................................................ 1 Shaft – Agitator .......................................................................................................................... 1 Washer 1/32 ................................................................................................................................ 1 Washer....................................................................................................................................... 1 Nut ............................................................................................................................................. 1 Acorn Nut 1/2-20 ......................................................................................................................... 1 Plunger Assy. ............................................................................................................................. 1 Planetary Subassy. (Incls. Items 5 thru 15) ............................................................................... 1 - 17 - HL200 Mixer Technical Manual Page 93 of 111 F-43101 Rev. A (May 2006) HL120/HL200 LEGACY MIXER REPLACEMENT PARTS 16 4 1 15 5 18 17 7 19 21 20 2 8 9 6 22 3 10 23 24 11 13 14 12 27 12 QUART BOWL 25 20 QUART BOWL 28 26 29 PL-58133 BOWL AND BOWL GUARD F-43101 Rev. A (May 2006) - 18 - HL200 Mixer Technical Manual Page 94 of 111 HL120/HL200 LEGACY MIXER REPLACEMENT PARTS BOWL AND BOWL GUARD ILLUS. PL-58133 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 PART NO. SC-129-39 00-874816 NS-048-96 SC-129-39 00-874816-00002 NS-048-96 SC-129-39 00-874816 00-874887 00-874875 00-874886 NS-048-96 00-874822 00-874822-00002 00-874815 00-087711-00352 00-874786 00-874839 SC-118-18 WS-003-19 WS-003-46 00-916408 00-874887 00-874875 00-874886 00-874864 00-874847 NS-025-11 00-874834 NAME OF PART AMT. Mach. Screw 6-32 x 5/16 Slotted Oval Hd. .................................................................................. 1 Carrier – Wire Cage ................................................................................................................... 1 Crown Nut 6-32 .......................................................................................................................... 1 Mach. Screw 6-32 x 5/16 Slotted Oval Hd. .................................................................................. 1 Carrier – Wire Cage (Slotted) .................................................................................................... 1 Crown Nut 6-32 .......................................................................................................................... 1 Mach. Screw 6-32 x 5/16 Slotted Oval Hd. .................................................................................. 1 Carrier – Wire Cage ................................................................................................................... 1 Holder – Magnet (Upper) ........................................................................................................... 1 Magnet – Disc ............................................................................................................................ 1 Holder – Magnet (Lower) ........................................................................................................... 1 Crown Nut 6-32 .......................................................................................................................... 1 Wire Cage Assy. (Incls. Items 1 thru 12) .................................................................................... 1 Wire Cage Assy. (Incls. Items 1 thru 12) (ML-134312) .............................................................. 1 Guard – Splash .......................................................................................................................... 1 Switch – Reed ............................................................................................................................ 1 Holder – Switch Reed ................................................................................................................ 1 Pin – Sensor .............................................................................................................................. 1 Cap Screw 1/4-20 x 7/8 Hex Hd.................................................................................................... 2 Washer (HL200)......................................................................................................................... 2 Washer (HL120)......................................................................................................................... 4 Cup – Drip & Flange .................................................................................................................. 1 Holder – Magnet (Upper) ........................................................................................................... 1 Magnet – Disc ............................................................................................................................ 1 Holder – Magnet (Lower) ........................................................................................................... 1 Bowl Assy. (12 Qt.) (SST) (Packaged) (Incls. Items 23, 24, & 25) ............................................. 1 Housing & Magnet ..................................................................................................................... 1 Crown Nut 3/8-24 ........................................................................................................................ 1 Bowl Assy. (20 Qt.) (SST) (Packaged) (Incls. Items 27 & 28) .................................................... 1 - 19 - HL200 Mixer Technical Manual Page 95 of 111 F-43101 Rev. A (May 2006) HL120/HL200 LEGACY MIXER REPLACEMENT PARTS 1 2 7 3 8 4 9 10 5 6 11 12 16 17 13 14 15 18 PL-57686 AGITATORS AND ACCESSORIES F-43101 Rev. A (May 2006) - 20 - HL200 Mixer Technical Manual Page 96 of 111 HL120/HL200 LEGACY MIXER REPLACEMENT PARTS AGITATORS AND ACCESSORIES ILLUS. PL-57686 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PART NO. 00-118801 00-874828 00-873360 00-873343 00-875893 00-873370 00-873294 00-873313 00-873331 00-873335 00-874792 00-874791 00-874790 00-873373 00-874836 00-438078 00-438079 00-875677 00-874885 00-874899 NAME OF PART AMT. Scraper – Bowl (Handheld)........................................................................................................ 1 “B” Beater (12 Qt.) (Packaged) (Incls. Item 1) ........................................................................... 1 “D” Wire Whip (12 Qt.) (Packaged) (Incls. Item 1) ..................................................................... 1 “ED” Dough Arm (12 Qt.) (Packaged) (Incls. Item 1) ................................................................. 1 “C” Whip (12 Qt.) (Packaged) (Incls. Item 1) ............................................................................. 1 Pastry Knife (12 Qt.) (Packaged) (Incls. Item 1) ........................................................................ 1 Pastry Knife (20 Qt.) (Packaged) (Incls. Item 1) ........................................................................ 1 “EDA” Dough Arm (20 Qt.) (Packaged) (Incls. Item 1)............................................................... 1 “C” Whip (20 Qt.) (Packaged) (Incls. Item 1) ............................................................................. 1 “E” Dough Arm (20 Qt.) (Packaged) (Incls. Item 1).................................................................... 1 “D” Wire Whip (20 Qt.) (Packaged) (Incls. Item 1) ..................................................................... 1 “ED” Dough Arm (20 Qt.) (Packaged) (Incls. Item 1) ................................................................. 1 “B” Beater (20 Qt.) (Packaged) (Incls. Item 1) ........................................................................... 1 Scraper (12 Qt.) (Packaged)...................................................................................................... 1 Scraper (20 Qt.) (Packaged)...................................................................................................... 1 Splash Cover (12 Qt.) (Packaged)............................................................................................. 1 Splash Cover (20 Qt.) (Packaged)............................................................................................. 1 Splash Cover (20 Qt.) (SST) (Packaged) .................................................................................. 1 Ingredient Chute (Packaged) ..................................................................................................... 1 Tray – Support (Packaged) ........................................................................................................ 1 - 21 - HL200 Mixer Technical Manual Page 97 of 111 F-43101 Rev. A (May 2006) HL120/HL200 LEGACY MIXER REPLACEMENT PARTS 1 20 19 2 18 17 3 4 16 5 15 7 6 14 13 12 11 9 8 10 MIXER TABLE (ML-134299) F-43101 Rev. A (May 2006) - 22 - HL200 Mixer Technical Manual Page 98 of 111 PL-57731 HL120/HL200 LEGACY MIXER REPLACEMENT PARTS MIXER TABLE (ML-134299) ILLUS. PL-57731 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 PART NO. 00-124075 00-124067 WL-004-06 SC-037-71 00-123427 00-124076 00-124073 00-124074-00002 SC-094-26 00-205003 00-124070 WS-005-01 NS-013-02 00-124074-00001 00-124071 00-124076 00-124072 00-875983 00-124069 00-875982 NAME OF PART AMT. Post............................................................................................................................................ 4 Support – Cross Top .................................................................................................................. 1 Lockwasher 3/8 Helical ............................................................................................................... 8 Cap Screw 3/8-16 x 3/4 Hex Hd.................................................................................................... 8 Shelf – Table .............................................................................................................................. 1 Grommet .................................................................................................................................... 4 Leg – Rear (LH) ......................................................................................................................... 1 Rod (Short) ................................................................................................................................ 2 Bolt 1/4-20 x 1/2 Sq. Neck Rd. Hd. .............................................................................................. 22 Caster – Locking ........................................................................................................................ 4 Leg – Rear (RH) ........................................................................................................................ 1 Washer...................................................................................................................................... 22 Nut 1/4-20 Hex ........................................................................................................................... 22 Rod (Long) ................................................................................................................................. 4 Leg – Front (RH) ........................................................................................................................ 1 Grommet .................................................................................................................................... 8 Leg – Front (LH) ........................................................................................................................ 1 Support – Cross Top .................................................................................................................. 1 Support – Cross Top .................................................................................................................. 1 Top ............................................................................................................................................. 1 - 23 - HL200 Mixer Technical Manual Page 99 of 111 F-43101 Rev. A (May 2006) HL120/HL200 LEGACY MIXER REPLACEMENT PARTS 00-874888-00001 Harness - Drive 00-874803-00002 Harness - Intermediate 00-874804-00001 Harness - Power PL-58135 WIRING HARNESSES FORM 43101 Rev. A MAY 2006 HL200 Mixer Technical Manual Page 100 of 111 PRINTED IN U.S.A. Online Parts Catalog User Guide Note: It is helpful, but not essential to know the ML (Material List) Number of the equipment for which a part is needed Section 1 – If Equipment ML Number is known Section 2 – If Equipment ML Number is not known HL200 Mixer Technical Manual Page 101 of 111 User Guide From hobartservice.com select PARTS Next select SMARTPARTS Web Browser Pop-up blocker must be turned off for this site in order for SmartParts to operate HL200 Mixer Technical Manual Page 102 of 111 If the ML Number of the Equipment is known, select Use SmartParts Now (We’ll explain what to do if the ML number of the Equipment is not known in Section 2) Enter the ML number and click on Search SmartParts 104352 For this example, the part needed is a Water Pressure Gauge used on the LX 30 Undercounter Dishwasher 104352 The ML number of this dishwasher is 104352 HL200 Mixer Technical Manual Page 103 of 111 Section 1 – If Equipment ML Number is known This is SmartParts home page • Then click on Continue The Water Pressure Gauge is on the Base Assembly Select Base Assembly Then click on Continue HL200 Mixer Technical Manual Page 104 of 111 Section 1 – If Equipment ML Number is known Click on the Radio button to select the Parts Catalog Select an appropriate figure size Locate the part needed (Water Pressure Gauge) on the drawing 19: Gauge – Water Pressure (LX30/40, LXG, & LXiG Series) Placing the cursor on the number will display the Description of the Part Click on the number pointing to the part HL200 Mixer Technical Manual Page 105 of 111 Section 1 – If Equipment ML Number is known • Selecting the part on the figure causes the part to be highlighted on the parts list • Click on the Add button to add the part to the shopping cart • You can add more parts or change the quantity of the parts already in the cart • When finished, click on the Confirm Parts Selected and then on Print Parts List if you want to print Use SMARTPARTS Now HL200 Mixer Technical Manual Page 106 of 111 Section 1 – If Equipment ML Number is known • This (again) is SmartParts home page If the ML Number of the Equipment is not known, click on the Radio button to select Warewash / Waste Equipment Then click on Continue (Go to Section 1 if you do know the ML number of the Equipment) Click on the Radio button to select UnderCounter Dishwasher Then click on Continue HL200 Mixer Technical Manual Page 107 of 111 Section 2 – If Equipment ML Number is not known For this example, the part needed is a Water Pressure Gauge used on the LX 30 Undercounter Dishwasher Then click on Continue The Water Pressure Gauge is on the Base Assembly Select Base Assembly Then click on Continue HL200 Mixer Technical Manual Page 108 of 111 Section 2 – If Equipment ML Number is not known Click on the Radio button to select LX Series Dishwashers Locate the part needed (Water Pressure Gauge) on the drawing 19: Gauge – Water Pressure (LX30/40, LXG, & LXiG Series) Placing the cursor on the number will display the Description of the Part Click on the number pointing to the part HL200 Mixer Technical Manual Page 109 of 111 Section 2 – If Equipment ML Number is not known Select an appropriate figure size Selecting the part on the figure causes the part to be highlighted on the parts list • Click on the Add button to add the part to the shopping cart • You can add more parts or change the quantity of the parts already in the cart • When finished, click on the Confirm Parts Selected and then on Print Parts List if you want to print Use SMARTPARTS Now HL200 Mixer Technical Manual Page 110 of 111 Section 2 – If Equipment ML Number is not known • HL200 MIXER JANUARY 2010 PRODUCT SERVICE DEPARTMENT TROY, OH. 45374-0001 RECOMMENDED SPARE PARTS LIST HL200 LEGACY MIXER Qty Part Number Description 1 23482 Seal, Grease 1 087711-352 Switch, Reed 1 087714-42-5 Relay 1 114695 Seal, Oil 1 874809 Knob 1 937164-1 Carrier, Wire Cage 1 937164-2 Carrier, Wire Cage Slotted 1 937061 Switch, Speed Selector 1 917529 Housing, Magnet 1 917358 Holder, Lower 1 917357 Holder, Upper 1 874875 Magnet, Disc 1 937135 PBC, Timer 1 OR 001-03 Quad Ring Page 1 of 1 HL200 Mixer Technical Manual Page 111 of 111 HL200 Mixer
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