Honeywell Analytics SPMFLEX RFID Chemcassette Recognition User Manual Manual 2

Honeywell Analytics Inc RFID Chemcassette Recognition Manual 2

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SPM Flex Gas Detector

Backward-compatible mounting bracket

Figure 20 shows the detector’s backward-compatible mounting bracket (used

when replacing an SPM detector with an SPM Flex detector)�

0.4 in. (1.1 cm)

5.4 in.

(13.7 cm)

13.0 in. (33.0 cm)

13.0 in. (32.9 cm)

Figure 20. Backward-compatible mounting bracket

At least 2 screws must be used when mounting the backward-compatible

bracket to a wall� Use the bracket as a template for determining the location of

the holes to be drilled in the wall� See the Specifications section on page 52 for a

description of the appropriate screws�

SPM Flex Gas Detector

In-line filters

Use an external filter to protect the tubing and the detector from contamination�

Use particulate filter part number 780248 for non-corrosive gases� Use filter

1991-0147 for corrosive gases� Refer to

Detectable Gases

on page 51 for specific

gases� Filters should be replaced every 3 to 6 months of operation, depending on

the cleanliness of the installation environment�

Optional sampling wand

The sampling wand is connected to the inlet port and used to detect toxic gas

at specific locations2� An inlet filter is installed in the grip to prevent debris from

entering the unit� All gas-wet surfaces are either Teflon-coated or made of Kynar

to be compatible with sticky corrosive gases� An appropriate filter should be used

for the gas type being monitored�

The sampling wand is supplied with the mounting bracket and required hardware�

filter

wand

bracket

back of

detector

Figure 21. Attaching the sampling wand bracket to the detector

2 Do not use the sampling wand with diisocyanates.

SPM Flex Gas Detector

filter

sampling wand

Figure 22. Wand with sampling lter

Sampling filters are replaced by unscrewing the halves of the wand’s grip� They

will fit in only one orientation�

Attaching the shoulder strap

If the optional shoulder strap is to be used with a portable detector, attach its

spring clips to each of the rings on the detector’s handle� The strap must be

laundered before use in clean-room applications�

SPM Flex Gas Detector

Operation

• Protection afforded by the SPM Flex gas detector may be impaired if it is

not used according to the manufacturer’s instructions�

• Do not operate two-way radios near the detector�

WARNING

Power

Before operation, verify that external power is present (the blue LED will be

on) or that the internal battery is charged (indicated by the icon shown in the

illustration on the following page)� The physical power switch, located under the

Chemcassette access door, should be on� Typically, it is recommended to leave

the physical switch in the on position unless transporting/shipping the unit where

there is a possibility of the detector accidentally being turned on with the soft

power switch�

When the detector’s startup sequence ends, an “In Monitor,” or “Out of Monitor”

display (depending on how it is configured in the Setup menu) will appear,

depending on the mode the detector was in when it was turned off� The default

startup mode can be configured under Power Options (Setup/General)�

Most options will require acknowledgment (i�e�, pressing the Select button)�

Those that don’t will be displayed for 3 seconds� Pressing the Power button

briefly will return the user to the previous screen� Do not power up the detector

with a flash drive attached�

To turn the unit off, hold the Power button for 5 seconds while on the main

display� This will bring up the power off options� Alternately, the power off mode

can be accessed via the menu� The user must have the appropriate security level

to access�

The detector can be used intermittently as long as the Chemcassette cartridge is

removed and stored according to manufacturer’s guidelines�

Controls

The arrows are used to scroll up and down through lists of options, highlighting

one at a time� The select button is used to select a highlighted selection� During

operation, the power button will cancel a command or, when pressed for more

than 3 seconds, will display the main menu�

The Open/Close Gate function (see

Maintenance

on page 46) can be used to

open the gate and remove the cartridge for storage�

The detector provides tactile and visual feedback (clicks and the unit’s LCD

display) to all key presses� The display reflects key presses by illuminating icons

representing each of the buttons�

The blinking green LED indicates that the unit is on� The green LED blink rate is

faster during bootup� The yellow LED indicates a fault; it blinks during instrument

SPM Flex Gas Detector

faults and is steady during maintenance faults� The red LED indicates alarms; a

steady light indicates an Alarm 1, a blinking LED indicates and Alarm 2� The blue

LED indicates that the unit is receiving external power�

The concentration level of the gas is displayed with the name of the gas below

the left side of the display and the units of concentration below its right side�

Do not leave the optics gate of fixed units open� Doing so may allow

pressurized gases to escape through the tubing into the unit and then into the

local environment�

CAUTION

Time

There is a real-time clock in the header bar� The real-time clock also verifies that

the detector is active�

Audible alarm

The alarm can be configured for high, medium, and low sound levels� The sound

can also be turned off� Low is approximately 75 dB at 1 meter (for office/lab use),

Medium is approximately 85 dB at 1 meter (for light industrial use), and High is

greater than 90 dB at 1 meter (for heavy industrial use)�

Monitoring icons

A round green icon in the lower left of the display indicates that the detector

is on and detecting� “In monitor” is shown next to the icon and the current gas

concentration is displayed� The icon changes to indicate that the detector is out

of monitor mode, or is in a fault or alarm state� Alarms and faults can be present

simultaneously (the alarm will supercede fault notification on the main display

and status bar color)� When the detector is not detecting, “Out of monitor”

is displayed and 4 dashes are shown instead of a gas concentration� When

the detector is out of monitor mode, the status bar will change to blue� When

a gas concentration exceeds the limit, “Over limit” is displayed and the gas

concentration is preceded by the greater-than symbol (“>”)�

Battery

The detector’s battery level is indicated from 0 (fully discharged) to 100%

(fully charged)� The battery icon displays the approximate battery level on the

status bar, while a more accurate value can be found in the Review mode under

Additional Status� If the battery’s charge is too low for safe operation, a “Critically

low battery!” message will be displayed�

Bar graph

The bar graph displays the concentration reading up to double the Alarm 2

value for the gas being monitored� The Alarm 1 and Alarm 2 values are indicated

numerically on the bar graph�

SPM Flex Gas Detector

The display can be configured for different backlight and dimming options� By

default the backlight will dim after a few minutes of no activity� The display can

be configured to turn off the backlight entirely after a set period of time�

Inhibit

When the detector is in inhibit mode, it will show a bell icon with a red slash

through it�

1� Use the [Up] or [Down] buttons to select the “Inhibit” on the Maintenance

menu�

2� Press the [Accept] button�

3� The Inhibit Type menu or the Time Out menu can then be selected�

Possible inhibit types are none, alarms only, faults only, alarms and faults,

and all, as shown in the following table)� The Time Out options (the time

until the detector exits inhibit mode and returns to active monitoring) are

from 1 to 60 minutes�

4� To take the unit out of inhibit, select “None” from the Inhibit Type menu and

press the [Accept] button twice to return to the Maintenance menu�

If the inhibit times out before the inhibit state is returned to “none,”

maintenance fault code M17 will be displayed�

NOTE

SPM Flex Gas Detector

Inhibit Modes

Parameter Inhibit -

None

Inhibit -

Alarms

Only

Inhibit -

Faults Only

Inhibit -

Alarms &

Faults

Inhibit -

All

4-20 mA Operation 1

Concentration > Full Scale Over-range

Level

Over-range

Level

Over-range

Level

Over-range

Level Inhibit Level

Concentration Above Alarm

Threshold

Concen-

tration Level

Concentration

Level

Concentration

Level

Concentration

Level Inhibit Level

Instrument Fault < 1 mA < 1 mA #N/A #N/A #N/A

Non-Zero Concentration Concentration

Level

Concentration

Level

Concentration

Level

Concentration

Level Inhibit Level

Maintenance Fault Maint Fault

Level

Maint Fault

Level #N/A #N/A #N/A

Simulated Instrument Fault < 1 mA < 1 mA #N/A #N/A #N/A

Simulated Maintenance

Fault

Maint Fault

Level Maint Fault

Level #N/A #N/A #N/A

Zero Concentration 4 mA Inhibit Level Inhibit Level Inhibit Level Inhibit Level

Out Of Monitor 4 mA Inhibit Level Inhibit Level Inhibit Level Inhibit Level

Other I/O Behavior 2

Red LED Yes Yes Yes Yes Yes

Yellow LED Yes Yes Yes Yes Yes

Alarm 1 Relay Yes No Yes No No

Alarm 2 Relay Yes No Yes No No

Any Alarm Relay Yes No Yes No No

Maintenance Fault Relay Yes Yes No No No

Instrument Fault Relay Yes Yes No No No

Any Fault Relay Yes Yes No No No

Buzzer Yes Yes 3Yes 4No No

LCD - Alarm Yes Yes Yes Yes Yes

LCD - Fault Yes Yes Yes Yes Yes

LCD - Concentration Yes Yes Yes Yes Yes

Web - Alarm Yes Yes Yes Yes Yes

Web - Fault Yes Yes Yes Yes Yes

Web - Concentration Yes Yes Yes Yes Yes

MODBUS/TCP - Alarm Yes No Ye s No No

MODBUS/TCP - Fault Yes Yes No No No

MODBUS/TCP -

Concentration Yes Yes Yes Yes No

Event History Yes Yes Yes Yes Yes

1 Conditions are listed with the highest priority at the top� The 4-20 mA output will take the state of the highest priority applicable

condition that is present�

2 Yes = operates normally

Yes with conditions = active only under some conditions

No = not active

3 For real and simulated faults only

4 For real and simulated alarms only

SPM Flex Gas Detector

Review menu

Event History

The detector’s history can be reviewed from the Review menu� It can be searched

by event (alarms, faults, alarms and faults, or all events) or by a range of dates�

The results of a search can be displayed as a list of events� Results of searches

can be sorted by oldest event first or most recent event first� The results can be

exported to a USB flash drive� Web events (event type, event subtype, date/time

stamp, concentration/data, or event descriptions) can be viewed�

USB port

Figure 23. Locations of the USB port and on/off rocker switch

FAT32 is the default file system of the SPM Flex detector� The detector does not

read/write NTFS disks�

NOTE

Chemcassette

The Chemcassette review screen displays the Chemcassette type, its serial

number, expiration date, and the days remaining before it must be changed�

Gas Settings

The gas being detected, its abbreviation, the CAS number, the LDL, the full scale,

the Alarms 1 and 2 setpoints, and the 4-20 mA full scale can be seen on the Gas

Settings review screen�

SPM Flex Gas Detector

Network

The Network Summary option displays the IP address, the Subnet mask, the

Gateway, and the MAC address�

Additional Status

The flow rate of the gas, the battery level, the ambient temperature and relative

humidity, and the stream temperature and relative humidity can be found on the

Additional Status Summary screen�

Output State

The detector’s relay assignment (i�e�, Alarm 1, Alarm 2, or Instrument Fault), the

current relay states (e�g�, off, off, on), the current mA output (driven value and

measured value), and the current inhibit state are displayed in the Output State

Summary�

Trend/Plot

The Trend/Plot review screen shows the date, time, and time range� A trend plot

over the specified time range can be displayed� The data can be exported to a

flash drive via the USB port as a csv file�

Software

The Software summary screen displays the number of the current version

numbers of the software, the user interface, the gas detection algorithm, the

optics algorithm, and the RFID algorithm�

Calibration, set-up, and test modes are intended for use by trained personnel

or service engineers only� Access to these modes can be passcode protected�

WARNING

Maintenance menu

Inhibit

Alarms or alarms and faults can be inhibited from the Maintenance menu� The

timeout period (the length of time before inhibit mode is exited and monitoring

resumes) can also be configured here� The range is 1 to 60 minutes� The default

timeout period is 30 minutes� A timeout period of 0 minutes means that the

feature is disabled�

4-20 mA current loop calibration

This feature allows the detector’s output to match an external monitoring device�

Flow characterization

Flow characterization is an optional function� When utilized, it allows a flow

SPM Flex Gas Detector

system to be optimized with a certain type of Chemcassette cartridge� This

allows the SPM Flex detector to quickly reach the correct flow rate�

Open/close gate

The gate can be opened and closed manually� For intermittent use, this

allows Chemcassette cartridges to be conveniently removed and stored�

Update program

Through the

Update program

option, the new firmware can be loaded via the

USB port�

Factory service mode

For Honeywell Analytics service personnel only�

Setup menu

Many of the functions of the SPM Flex detector can be configured from the

Setup menu�

General

The backlight intensity and timeout period are chosen from this menu as

well� The power-up options are chosen from this menu� The detector can

be programmed to be in monitoring mode or out of monitoring mode when

powered up� It can also be programmed to power up in the state it was in

when it was powered down� (This is the default state�) Finally, if languages

other than English are loaded in the detector’s software, the language can be

chosen from the General menu�

The unit IDs, either short (up to 20 characters) or long (up to 35 characters)

and an idle timeout period of from 1 to 60 minutes (20 minutes default) can

also be entered from the General menu� An idle timeout period of 0 minutes

will disable the idle timeout function�

Monitoring

The available gases are displayed and can be selected from the Gas menu�

Alarms 1 and 2 can be enabled or disabled and their respective setpoints can

be adjusted� The LDL can also be enabled or disabled and user-defined LDL

limits can be entered� The minimum and maximum values for the 4-20 mA full

scale can be entered�

The TWA mode can be set for either a fixed start time or a floating start time

at the TWA menu� The TWA start time can also be entered� The default is

08:00 but another time can be entered by the user� In this case, the detector

will calculate the second time (8 hours later) and third time (16 hours later)�

Before storing the detector following a gas event, purge the flow system by

operating the detector in clean air until it returns to zero� If the case must be

wiped down, install push fittings in the Sample In/Out ports to prevent fluids

from entering the detector�

SPM Flex Gas Detector

The detector’s continuous monitoring algorithm enables a fast response

and high sensitivity� It also rapidly indicates trends� However, in some

cases, this algorithm can cause the decay time to be substantial, especially

with gases having slow stain development, specifically low level AsH3 and

GeH4� In the absence of gas, it may be necessary to continue monitoring

for several minutes before zero concentration is reported�

NOTE

Latching

The SPM Flex detector’s alarms and faults can be either latching or non-

latching, depending on the settings on the Latching menu� The default for both

is latching�

Outputs

The detector’s display characteristics (e�g�, brightness, time to dim/time to off)

are set at the Display menu� The volume of the alarms (silent, low, medium,

or high) are chosen from the Audio menu options� Parameters set from the

Relays menu are relay assignments, that alarm relay’s normal state (energized

or de-energized), and the maintenance fault’s normal state (energized or de-

energized)� Three parameters can be set from the 4-20 mA Levels menu: the

inhibit level from 1�5 mA to 3�5 mA (the default is 2�0 mA), the maintenance fault

level from 1�5 mA to 3�5 mA (the default is 3 mA), and the overrange level from

21�0 mA to 22�0 mA (the default is 21�5 mA)� The mA levels are adjusted in 0�5

mA increments�

Network

The Ethernet mode can be set for either auto or manual� In manual mode, the IP

address, subnet mask, and default gateway can be specified� The Modbus TCP

menu can be enabled or disabled (disabled is the default)�

The web server is not designed for more than ten simultaneous connections�

(Responses will be slower with more connections�)

SPM Flex Gas Detector

Security

Follow local and site procedures when working with the SPM Flex gas

detector� If needed, ensure that the associated control panel is inhibited in

order to prevent false alarms� The following procedures must be followed

carefully and performed only by suitably trained personnel�

WARNING

When enabled, the detector has five security levels, summarized in this table�

Passcodes are entered at the login menu�

Access Rights

Security Levels

0 Not Logged In

1 Routine Maintneance

2 Advanced Maintneance

3 Power User

4 Admin

5 Factory Service

Reset alarms and faults llllll

Review mode llllll

Limited maintenance access lllll

Change Chemcassette (to same type) lllll

Testing llll

Maintenance llll

Limited setup llll

Full setup lll

Change Chemcassette (to any type) lll

Security l l

Program update l l

Factory service menu (Honeywell personnel only) l

Configuration Manager

Access to options for up to five internal flash slots can be chosen from

the Configuration Manager menu� Information can also be imported to or

exported from the detector via the USB option�

SPM Flex Gas Detector

Test menu

The detector’s optical system can be checked from the Optics Verification screen (using the

verification card�) Alarms 1 and 2, maintenance faults, and instrument faults can be tested from the

Simulate menu� The alarms and faults can also be reset from the Simulate menu� The Force Relays

and Force 4-20 mA options are also available through the Test menu�

Power off

Select “Power off” to shut off the detector� Selecting this option has the same effect as pressing

and holding the power button for 5 seconds�

SPM Flex Gas Detector

Troubleshooting

Symptom Cause Corrective Action

No display Faulty connection at display Check the multi-pin connector on the back of the display (the display must removed from cabinet)

No blue light No power to the detector Turn the circuit breaker on

Check the power cable

Detector does not ap-

pear on the network

Incorrect network connection Check cable connection to Ethernet port

System is for internal use only

Detector not configured for the

network

Verify that network configuration is enabled

Use the “Auto...” setting

SPM Flex won’t turn on

No external power (blue light)

Check external connection

Check power supply is plugged in

Check circuit breaker

Battery too low

Plug SPM Flex in to recharge the battery or use external power supply. Confirm that the blue light is present in the

LED status bar. If the battery pack is overly discharged the unit will not turn on unless plugged in to the external

power. When fully discharged, the battery pack will initially charge at a slower rate than normal until it reaches a

minimum voltage.

Blue light present but won’t

turn on

Check physical power switch (located in Chemcassette cartridge bay) is in the on position. Press and hold the on

switch on the top left of the display until you see activity.

No display

Faulty connection Check ribbon cable is properly seated

Broken display or interface

board Replace display/interface board. Contact HA

Unit is not powered on See section for turning unit on and troubleshooting power issues

SPM Flex is not on

Ethernet network

Physical connection issue Check correct CAT5 cable is used. Check cable is properly connected at both ends. Confirm network port is active.

Incorrect configuration If possible, use Auto detect configuration to automatically get IP configuration from network. Otherwise, check IP

configuration is correct. Reboot.

Cannot get Modbus TCP

data over network Incorrect configuration Confirm network configuration for SPM Flex and target device. Confirm target device is on the same network/subnet.

Confirm SPM Flex IP address on Review/Network Summary.

Detector does not com-

municate via USB Faulty connection Check the cable connection

Detector cannot provide

a 4-20 mA output Faulty connection Check the cable connection

Relay not activated when

unit states that it has

been

Faulty connection Check the cable connection

No date or time Real-time battery expired Replace the real-time battery

Contact Honeywell Analytics

Chemcassette cartridge

will not install properly

Shipping tab still in place Confirm that the red shipping tab has been removed from the payout spool

Gate closed Use Change Chemcassette wizard to open gate and guide you through the process

Security lockout Confirm you are logged in with an account with appropriate security level to change Chemcassette cartridge

Unit will not read Chem-

cassette Defective RFID chip Replace Chemcassette

Chemcassette gate

won’t open

Gate open command not sent Use either Change Chemcassette wizard or Maintenance / Open/Close gate.

Gate motor is broken Replace gate motor or contact HA

Chemcassette tape will

not advance No power Check the cable connection

Chemcassette tape

continues to advance

Encoder Check the cable connection

Hall effect sensor Check the cable connection

SPM Flex Gas Detector

Symptom Cause Corrective Action

Chemcassette gate will

not open No power Check the cable connection

Cannot remove Chem-

cassette cartridge Gate open command not sent Use either Change Chemcassette wizard or Maintenance / Open/Close gate.

Chemcasette cartridge

door will not latch closed

Door is not properly closed or

aligned

Make sure Chemcassette cartridge is fully seated.

Make sure USB stick is not interfering with door.

Make sure door is fully seated on both sides – latches should hook under the tabs on the side of the case easily.

Make sure all four latches are properly secured.

Pump will not turn on No power Check the cable connection

Cannot achieve target

flow rate

Inlet or outlet tube is blocked Confirm inlet and outlet tube are free of restrictions or kinks, and that all filters are clean.

Gate is not sealing correctly Confirm Chemcassette cartridge is fully seated.

Exit and enter monitor to pull a fresh part of the tape.

Pump is old Replace pump. Contact HA.

Filters are clogged Check filters (internal and external) and replace as needed

Tubing connections are not

properly seated Confirm all tubing connections are properly seated (internal and external).

SPM Flex will not con-

nect properly or stay on

mounting plate

Incorrectly installed mounting

plate

Make sure the mounting plate is installed the correct direction so that the mounting heads on the back of the SPM

Flex can slot in and slide down to secure.

Mounting screws not installed Confirm the mounting screws have been installed on the back of the SPM Flex

Gas readings are not as

expected

Flow system issue

Confirm all tubing connections are properly inserted.

Confirm correct filter type is used for the target gas. When in doubt use the corrosive filter.

Confirm target flow rate is achieved.

Chemcassette cartridge issue

Confirm correct Chemcassette cartridge is selected for the target gas.

Confirm Chemcassette cartridge is within operating age, sampling conditions, and has been correctly stored.

If generating a gas bump test gas to confirm performance, refer to gas generation document located in the online

High Tech Technical Library.

Refer to individual Chemcassette type technical notes for specific performance information.

Buzzer does not activate No power Check the cable connection

SPM Flex won’t turn off Power button on top left / menu

option not available Ensure that user is logged in with the correct security level

SPM Flex unintentionally

turns on during transport

Physical power switch is on,

unintentionally pushing power

switch by display

Put the physical power switch located behind the Chemcassette door in the off position. Place switch back in the on

position when ready to use again.

Detector will not charge Faulty connection Check the cable connection

*corrective actions vary with security levels

SPM Flex Gas Detector

Instrument Fault/Maintenance Fault/Information Codes

Type Sub-

type

Display

String

Technical

Description

Meaning of

Parameter

Probable

Cause

Corrective

Action

Instrument Faults

101 Flow Failure Flow failure Flow, cc/min

Pump failure

-Flow line obstruction

-Positive pressure

Replace pump

Check flow lines

Check for positive

pressure

103 Gate Motor Failure Gate timeout N/A

Gate motor failure

-Gate motor sensor

failure Replace

104 Tape Advance Failure Tape advance timeout N/A

Broken tape

-Tape drive motor

failure

-Encoder failure

Replace

105 High Background optics counts too low after multiple pulls N/A Tape issue Check, replace

106 Gas Table Invalid Gas table invalid error code CC RFID issue Replace, contact HA

107 Comm� Failure RFID� comm� fail to RFID reader N/A RFID PCB failure Replace

108 Chemcassette Read Failure RFID read failure N/A CC RFID issue Replace, contact HA

109 Temperature Too High overtemperature Temperature, C

Environment is

over recommended

temperature

Improve ventilation/

cooling

110 Temperature Too Low undertemperature Temperature, C

Environment is

below recommended

temperature

Bring environment to

correct temperature

111 Optics Error value of LED drive or reference detector signal

out of range N/A Optics PCB failure Replace

112 Low Voltage Fault DC input voltage low voltage in Volts

113 Chemcassette Expired

Now>LifeInBag+Mfg or

Now>LifeOutOfBag+FirstUse

1�0 or 2�0 for two causes Chemcassette

cartridge has expired Replace

114 Optics Subsystem Fail no comm� to optics block N/A

Optics cable

disconnected

-Optics PCB failure

Reconnect, replace

115 Comm� Failure GD no comm� to GD N/A Main PCB failure Contact HA

116 Electrical Noise Optics signal noisy N/A

External electrical

noise

PCB failure

Check environment

Contact HA

117 NV Memory Corrupt CRC error code to which test failed� PCB failure Replace

118 mA Output Mismatch Feedback ADC mismatches DAC Error magnitude in mA�

119 Ethernet Fail Ethernet hardware in UI failed to initialize N/A

External connection

issue

Main PCB failure

Check external

Ethernet connection

Replace

120 Battery Very Low Battery critically low, shutting down Battery level Low battery Charge unit

Maintenance Faults

1 Flow Warning Flow is unregulated Flow, cc/min Flow out of control

range

Check Chemcassette

Check sample tube

2 Chemcassette Low Tape will run out in 24 hrs N/A Low tape Replace

3 Idle Timeout out of monitor too long N/A Out of monitor Put in monitor and

reset fault

4 Low Voltage Warning DC input voltage low voltage in Volts

5 Comm Failure SPI no SPI comm� to UI N/A Contact HA

6 File System Error File system error in NAND or USB� N/A Contact HA

7 Comm� Invalid GD Invalid SPI parameter data from GD� N/A Contact HA

8 Warn CC Expiring Prediction tape will expire in 24 hours� N/A Old tape Replace

9 Software Error catch all error code

10 Optics Adjust Fail error code

11 Flow Cal Fail error code

12 Inhibit Timeout N/A

Unit has been left in

inhibit mode longer

than timeout warning

Reset

13 Force mA Timeout N/A Unit has been in force

mode too long

Take out of force

mode, reset fault

14 Force Relay Timeout N/A Unit has been in force

mode too long

Take out of force

mode, reset fault

15 Battery Low Battery Low Battery is low Charge battery

table continued��

SPM Flex Gas Detector

Instrument Fault/Maintenance Fault/Information Codes

Type Sub-

type

Display

String

Technical

Description

Meaning of

Parameter

Probable

Cause

Corrective

Action

Information

1 SPM Energized The microprocessor booted N/A N/A N/A

2 Monitoring Started Monitoring started N/A N/A N/A

3 Monitoring Stopped Monitoring stopped N/A N/A N/A

4 Tape Advanced A new windows was pulled� (remove for

production) N/A N/A N/A

5 Force mA Requested zero N/A N/A

6 mA Output Forced current loop forcing started zero N/A N/A

7 mA Output Released current loop forcing ended� N/A N/A N/A

8 User Login User logged-in successful� User level which just logged in, 0

is lowest level N/A N/A

9 User Logged Out User logged out manually or by timeout� User level which just logged out,

0 is lowest level N/A N/A

10 Alarm/Fault Reset Request UI requests alarm/fault reset� N/A N/A N/A

11 Silent Buzzer Request UI requests to shut up buzzer through Alarm/

fault reset menu� N/A N/A N/A

12 Enter Monitor Request� UI requests to enter monitor N/A N/A N/A

13 Exit Monitor Request UI requests to out of monitor N/A N/A N/A

14 Change CC Started UI initialize change CC sequence N/A N/A N/A

15 Inhibit Started UI initializes inhibit� which type of inhibit� N/A N/A

16 Inhibit End Request UI request to end inhibit� N/A N/A N/A

17 4-20mA Calibration Started UI initializes 4-20 calibration� N/A N/A N/A

18 Flow Characterization Started UI initializes flow char N/A N/A N/A

19 Update Program Started User chose an update file to perform program

update� N/A N/A N/A

20 Update Program Failed Update program failed N/A N/A N/A

21 Update Program Success Update program success N/A N/A N/A

22 Gas Related Configuration� Gas related set up changed by UI� N/A N/A N/A

23 Non Gas Related Configuration� Non-gas set up changed by UI� N/A N/A N/A

24 Security Set Up Configuration Security set up changed N/A N/A N/A

25 Optics Verification Started UI initialized optics verification sequence N/A N/A N/A

26 Simulation Started UI requests to start simulation� N/A N/A N/A

27 Force Relay Started UI started force relay� N/A N/A N/A

28 Force Relay End Request UI exited force relay function� N/A N/A N/A

29 Time Changed UI time set N/A N/A N/A

30 Optics Auto Adjust Requested N/A N/A N/A

31 Optics Auto Adjust Success Optics Auto-Adjust Success� LED drive counts N/A N/A

32 Optics Corrected LED output dropped unexpectedly

1 – first SLDE

2 – second SLDE

3 – Reference Photodiode Shift

N/A N/A

33 Mfg Service Mode UI has received commands to go into

manufacturing service mode None N/A N/A

34 Electrical Noise Optics block reports signal is noisy N/A N/A

SPM Flex Gas Detector

Maintenance

Perform maintenance activities according this schedule� Use only Honeywell

Analytics replacement parts. Use appropriate static discharge mitigation while

servicing the interior of the detector to avoid damage�

Maintenance Intervals (months)

Description 3 6 12

Authorized Honeywell preventive maintenance l

Replace the end-of-line filter l

Check pump l*

Check for system leaks l

Verify optic system response l

Replace internal filters l

Check stepper motor as needed

Check gate motor as needed

Clean the exterior surfaces as needed

Replace real-time coin battery 3 years or as needed

Replace main battery return the detector to Honeywell Analytics

*or as needed

Authorized Honeywell preventive maintenance

In addition to the standard maintenance schedule performed by the end

user, it is recommended that units are periodically returned to Honeywell for

comprehensive inspection, cleaning, and systems tests� While not required,

users are encouraged to have this service performed every one to three years

depending on usage, site conditions, and gases monitored to help ensure years

of continued smooth operation�

To replace the end-of-the-line filter

Hold down the locking ring on the push fitting, as shown in Figure 24, to release

the filter� Gently press the new filter into the fitting until it locks� An arrow is

printed on the filter to show the gas’s proper direction of flow�

filter

locking

ring

push

fitting

to inlet port

Figure 24. Removing a lter from a push tting

SPM Flex Gas Detector

To check the pump

The detector will display an instrument fault in the event of a pump malfunction�

See pages 44-45�

To check for system leaks

1� Place the detector in Inhibit mode�

2� In the Review menu, navigate to the Additional Status option�

3� Plug the inlet tube and observe the flow reading on the LCD display� If the flow

stabilizes at more that maximum cc/m (shown for each gas in the following

table), there is likely a system leak�

Family Gas

Maximum

Allowable

Leak Rate

(cc/min)

Hydrides

AsH3 30

PH3 30

B2H6 30

SiH4 30

GeH4 30

H2Se 30

H2S 50

Mineral Acids

HF 50

HCl 50

HBr 50

BF3 50

Mineral

Acids (export

unrestricted)

HF 50

HCl 50

HBr 50

BF3 50

Oxidizers

Cl2 50

F2 30

NO2 30

ClO2 50

Amines

NH3 30

DMA 30

TDMAT 30

TMA TBD

COCl2 COCl2 50

Diisocyanates TDI TBD

MDI TBD

HDI TBD

Hydrazines N2H4 50

MMH 50

UDMH 50

HCN 30

SO2 30

O3 30

H2O2 TBD

SPM Flex Gas Detector

To verify optic system response

Using the optional optics test card, perform the optics verification test�

From the Test menu, select the Optics verification option and follow the

instructions on the display� If the “Optics verification success!” message is

displayed, the optic system is functioning normally� If the “Optics verification

failed! Please remove card and put Chemcassette back” message is displayed,

return the detector the Honeywell Analytics for service�

To replace internal filters

Figure 25.

Bypass lter

Bypass lter bracket

Dust lter/acid scrubber assembly Dust lter/acid scrubber

locking ring

Bypass lter screw

Area of detail

Manifold

Removing the internal lters

The dust filter and acid scrubber are attached to a single manifold� Press and

hold the locking ring on the fitting firmly in the direction of the arrow and lift the

filter assembly out together� Replace the filters in the manifold and reattach the

assembly by gently pressing it into the Push fittings until it locks�

To free the bypass filter, remove the bypass filter screw and pull out the bracket-

filter assembly� Disconnect the black bypass tube� Attach the tube to the new

filter-bracket assembly, insert it in the manifold, and tighten the bypass filter

screw�

Perform a leak test (see the previous page) after every filter replacement�

To check the stepper motor

The detector will display an instrument fault in the event of a stepper motor

malfunction� See pages 44-45�

To check the gate motor

The detector will display an instrument fault in the event of a gate motor

malfunction� See pages 44-45�

SPM Flex Gas Detector

To replace the real-time coin battery

The battery can be removed by gripping it firmly with needle-nose pliers and

pulling straight out� Gently press the new battery with the positive (+) side facing

out until it snaps into place�

24 VDC 4-20 mA

Relay 1

Relay 2

COM

Fault

COM

Energizer

0% Hg

Real-time

coin battery

Figure 26. The real-time coin battery

To clean the exterior surfaces

Exterior surfaces of the detector can be cleaned with a soft cloth moistened with

water or with 6% IPA alcohol wipes�

Storing the detector

When storing the detector with the power adaptor plugged in, the rocker switch

can be left in the on position; the battery will continue charging� The detector can

also be charged with the rocker switch off�

When storing the detector without being plugged into the power adaptor, turn the

rocker switch off� This will minimize the power �� This is the recommended setting

for long-term storage or for transporting the detector� Charge the detector at

least four hours every three months (the rocker switch can remain off)�

Recycling

At the end of its usable life, return the detector to Honeywell Analytics for

recycling�

Storing Chemcassette® cartridges

Follow the instructions on the cartridge label for acceptable storage

temperatures and expiration dates�

SPM Flex Gas Detector

Labels

SFID# 1265-40129131026

Flex CC-S-U XP

Mineral Acids

Less than 0°C (32°F)

04-Mar-2015

P/N 1265-4012

Flex CC-S-U XP Mineral Acids

P/N 1265-4012 P/N 1265-4012

(XP-MA)

Stor.Temp.:

Exp.Date:

Stor. Temp.:

Exp. Date:

Made in USA

SFID# 1265-40129131026

Detect: HF, HCl, HBr, BF3

Flex CC-S-U XP Mineral

Acids

(XP-MA)

Packing label

Cartridge bottomCartridge top

Figure 27. Chemcassette packing and cartridge labels

The cartridge’s bottom label contains the RFID tag�

Figure 28. The detector’s nameplate

SPM Flex Gas Detector

Detectable Gases

Family Gas Range TLV 1LAL

Default Alarm Response time

(T50) at 2TLV

gas conc.(sec)

Max.

Sample

Tubing

length (m)

ChemCassette Optimum

Temp

range

(ºC)

Optimum %RH

range6

for +/-20%

accuracy

A1 A2 Name P/N

(30-90d)

P/N

(14d)

Hydrides

AsH3 0.5-500ppb 5 ppb 1 ppb 2.5 ppb 5 ppb 55 30

Flex CC

XP Hydrides 1265-

3000 1265-

4000 0-40

10-70% RH 3, 5

PH3 3-3000 ppb 300 ppb 2014 NIC: 0.1ppmTWA;

0.5ppm STEL-C 5 ppb 150 ppb 300 ppb 6 30 30-70% RH 3, 5

B2H6 5-1000 ppb 100 ppb 10 ppb 50 ppb 100 ppb 14 30 30-70% RH 4, 5

SiH4 0.03 - 50 ppm 5 ppm 0.05 ppm 2.5 ppm 5 ppb 13 30 34-50% RH 3, 5

GeH4 50-2000 ppb 200 ppb 100 ppb 100 ppb 200 ppb 245 30 40-50% RH 3, 5

H2Se 2-500 ppb 50 ppb 5 ppb 25 ppb 50 ppb 14 30 10-60% RH 3, 5

H2S 0.001-9.999 ppm 1 ppm 0.005 ppm 0.5 ppm 1 ppm 7 30 10-75% RH 3, 5

Mineral

Acids

HF 0.02-20 ppm 0.5 ppm 2 ppm STEL-C 0.03 ppm 1 ppm 2 ppm 7 5

Flex CC

XP Mineral Acids 1265-

3001 1265-

4001 0-35

15-75% RH 4, 5

HCl 0.02-20 ppm 2 ppm STEL-C 0.03 ppm 1 ppm 2 ppm 5 5 30-50% RH 4, 5

HBr 0.02-10 ppm 2 ppm STEL-C 0.03 ppm 1 ppm 2 ppm 4 5 15-60% RH 4, 5

BF3 0.05-10 ppm 1 ppm STEL-C 0.1 ppm 0.5 ppm 1.0 ppm 4 5 15-60% RH 4, 5

Mineral

Acids

(export

unrestricted)

HF 0.4-20 ppm 0.5 ppm 2 ppm STEL-C 0.4 ppm 1 ppm 2 ppm 7 5

Flex CC-U

XP Mineral Acids 1265-

3012 1265-

4012 0-35

15-75% RH 4, 5

HCl 0.02-20 ppm 2 ppm STEL-C 0.03 ppm 1 ppm 2 ppm 5 5 30-50% RH 4, 5

HBr 0.02-10 ppm 2 ppm STEL-C 0.03 ppm 1 ppm 2 ppm 4 5 15-60% RH 4, 5

BF3 0.05-10 ppm 1 ppm STEL-C 0.1 ppm 0.5 ppm 1.0 ppm 4 5 15-60% RH 4, 5

Oxidizers

Cl2 0.005 - 5 ppm 0.5 ppm 0.02 ppm 0.25 ppm 0.5 ppm 7 10 Flex CC

XP Chlorine 1265-

3002 1265-

4002 0-40 30-55% RH 3, 5

Cl2 0.01-5 ppm 0.5 ppm 0.05 ppm 0.25 ppm 0.5 ppm 9 10

Flex CC

Fluorine/Oxidizers 1265-

3004 1265-

4004 0-40

0-85% RH

F2 0.01-10 ppm 1 ppm 0.1 ppm OSHA PEL 0.05 ppm 0.5 ppm 1.0 ppm 5 10 0-85% RH

NO2 0.03-10 ppm 0.2 ppm 0.05 ppm 0.1 ppm 0.2 ppm 56 30 10-70% RH 4 ,5

ClO2 20-1000 ppb 100 ppb 25 ppb 50 ppb 100 ppb 36 10 5-90% RH

Amines

NH3 0.01-150 ppm 25 ppm 0.05 ppm 12.5 ppm 25 ppm 4 30

Flex CC

XP Ammonia 1265-

3003 1265-

4003 0-35

0-90% RH 3

DMA 0.5-50 ppm 5 ppm 0.1 ppm 2.5 ppm 5 ppm 10 30 5-90% RH 3

TDMAT 0.01 -20 ppm n/a 0.05 ppm 1 ppm 2 ppm 14 30 5-90% RH 3

TMA 0.5-50 ppm 5 ppm 0.1 ppm 2.5 ppm 5 ppm 30 0-90% RH 3

COCl2 COCl2 7-4000 ppb 100 ppb 50 ppb 100 ppb 30 Flex CC

XP Phosgene 1265-

3007 1265-

4007 0-40 10-90% RH

Diisocya-

nates

TDI 0.3-150 ppb 1 ppb 2014 NIC (1 ppb TWA;

3 ppb STEL) 0.5 ppb 1 ppb 2 ppb 0.15 Flex CC

Diisocyanates 1265-

3006 1265-

4006 0-40

25-65% RH

MDI 2-60 ppb 5 ppb 2.5 ppb 5 ppb 0.15 TBD

HDI 2-60 ppb 5 ppb 2.5 ppb 5 ppb 0.15 TBD

Hydrazines

N2H4 5-1000 ppb 10 ppb 5 ppb 10 ppb 0.15 Flex CC

Hydrazines 1265-

3008 1265-

4008 0-40

10-70% RH 2

MMH 3-2000 ppb 10 ppb 5 ppb 10 ppb 5 TBD

UDMH 3-5000 ppb 10 ppb 5 ppb 10 ppb 5 TBD

HCN 0.5-30 ppm 4.7 ppm 2.4 ppm 4.7 ppm 10 Flex CC

Hydrogen Cyanaide n/a 1265-

4009 0-30 30-75% RH

SO2 5-2500 ppb 250 ppb 120 ppb 250 ppb 30 Flex CC

Sulfur Dioxide 1265-

3005 1265-

4005 0-40 TBD

O3 10-1000 ppb 100 ppb 50 ppb 100 ppb 5 Flex CC Ozone 1265-

3011 1265-

4011 0-40 30-55% RH

H2O2 0.1-3 ppm 100 ppb 100 ppb 5 Flex CC

Hydrogen Peroxide 1265-

3010 1265-

4010 0-40 TBD

1 Source: ACGIH 2014.

Outside of RH range:

2 Tends to have lower response at higher humidities.

3 Tends to increase sensitivity at higher humidities (due to the chemistry of the reaction).

4 Tends to under-report at higher humidities (typically >75% RH) due to the gas characteristics to adhere or decompose on contact with water/moisture. The response seems to be lower but the actual gas concentration under these high

humidity conditions will be lower than expected.

5 Tends to under-report in dry conditions (<25-30% RH).

6 Depending on the combination of temperature and humidity, even within the ranges specified above, a unit’s performance efficiency can be influenced due to condensation, physical tape material changes, or optical changes. Consult

Honeywell Analytics’ Service Department.

SPM Flex Gas Detector

Specifications

Description Value

Detection Technique Chemcassette-cartridge-based with advanced self monitoring optics design

Dimensions see page 27

Weight 9.1 lbs. (4.1 kg)

Operating Temperature 0C to 40C for most gases / applications

Operating Humidity 0-100% RH for unit (Sample RH limited per tape/calibration). Sample line requires additional hardware to remove moisture in high

RH conditions where condensing may occur. The sample must be non-condensing. Dry conditions may require humidification.

Power supply Universal Line powered (90-260 VAC 50/60 Hz) for battery charger & non-classified use. Battery: 6+ hours under typical

conditions – acts as battery back-up in fixed applications

Power consumption ~1.9 A at 24 VDC (including battery-charging current)

Power adaptor

Manufacturer FSP Group

Model FSP135-AAAN1

Input 100-240 VAC, 2 A, 50-60 Hz

Output 24 VDC, 5.62 A

CCN QQGQ (E190414)

Mark of conformity UL listed

Communications

Relays: Alarm 1, Alarm 2, Fault (user configurable for normally open/closed)

4-20mA

Ethernet (with Modbus TCP/IP and web server)

USB port (for memory stick configuration/data transfer)

Flow System Automatic flow control with bypass system, 250 or 500 cc/min at tape, higher flow at inlet to reduce sample time (internal

bypass system); sample up to 100 ft

Local Alarms/Status Visual: LEDs for alarm, normal condition and fault

Audible: User selectable: Off, Low ~75 dB at 1 m, Medium ~85 dB at 1 m, High >90 dB at 1 m

Interface 4 large buttons, 3.5” Color LCD TFT display, web server

Data Logging Rolling 3 months (15 sec. with no gas reading, 1 sec. when reading gas), Event history (1500 events – approx. 1 year)

Mounting

screws

concrete 5/16 in x 2 in vibration-resistant stud anchor for concrete (McMaster-Carr 94475A185 or equivalent), add 0.25 in. to length

when mounting bracket with sun shield

wood 5/16 in. x 2 in. flange head lag screw for wood (McMaster-Carr 95526A375 or equivalent), add 0.25 in. to length when

mounting bracket with sun shield

Battery type Lithium ion

Battery life Approximately 70% of its original capacity after 300 full charge/discharge cycles

Maximum inlet/outlet pressure differential The overall maximum load on the pump between the inlet and the exhaust should not exceed 10 inches H2O

Communication connector, optional communications cable 60 V, 5 A maximum

Relays 250 V, 6 A maximum

Wire gauges Minimum 18

Maximum 12

USB 2.0 or later

Indoor/outdoor use? both (the power supply is indoor only)

Operating

altitudes

-1,000 to 3,000 ft. above sea level standard

above 3,000 ft. to 6,000 ft. above sea level requires factory adjustment, contact Honeywell Analytics

Ingress Protection rating IP65

External switch or circuit breaker requirement (description & location) meet or exceed all local codes and regulations

Ventilation requirements mount with no obstructions within 4 in. (10 cm) of either side or within 2 in. (5 cm) above and below the detector

4-20 mA output

defaults and

ranges

Inhibit 2 mA, programmable from 1.5-3.5 mA in 0.5 mA increments

Maintenance 3 mA, programmable from 1.5-3.5 in 0.5 increments

Instrument fault 1 mA or less, not programmable (will be driven under 1 mA)

Over-scale 21.5 mA, programmable 21-22 mA

4-20 mA configurations sink, source, isolated

Storage

conditions

Detector 32°F to 104°F (0°C to 40°C), 0-100% RH non-condensing

Chemcassette cartridges less than 32°F (0°C)

Certifications

Detector

UL 61010-1, 3rd Edition, 2012-05 (ELECTRICAL EQUIPMENT FOR MEASUREMENT, CONTROL, AND LABORATORY USE -

Part 1: General Requirements

CAN/CSA-C22.2 No. 61010-1, 3rd Edition, 2012-05, (ELECTRICAL EQUIPMENT FOR MEASUREMENT, CONTROL, AND

LABORATORY USE - Part 1: General Requirements)

IEC 61010-1:2010, 3rd Edition

FCC approval for RFID board + Canadian and European

Battery

UL/cUL Recognition to UL 2054 + 60950-1

IEC 62133 1st Edition CB Certification

UN Test Report to UN 38.3

Self-declared European CE Mark on detector for: EMC, LVD, ROHS, WEEE

SPM Flex Gas Detector

Accessories and Parts

Use only accessories and parts meeting or exceeding Honeywell Analytics’

specifications�

WARNING

Description Part No.

SPM Flex base units SPM Flex base unit 1265-0500

SPM Flex fixed units1

Australia SPMF-F1AU

Switzerland SPMF-F1CH

Denmark SPMF-F1DK

Europe SPMF-F1EU

Great Britain SPMF-F1GB

Japan SPMF-F1JP

North America SPMF-F1US

SPM Flex portable units2

Australia SPMF-P1AU

Switzerland SPMF-P1CH

Denmark SPMF-P1DK

Europe SPMF-P1EU

Great Britain SPMF-P1GB

Japan SPMF-P1JP

North America SPMF-P1US

Accessories

Shoulder strap for portable base unit (made from clean-room-compatible mate-

rials; the strap must be properly laundered and stored for clean room use) SPMF-STRP

Inlet sample wand 1265-0171

Optics packaged test card assembly 1265-2014

Power battery factory-replaceable only

Energizer CR2032 coin battery 0140-0013

continued...

SPM Flex Gas Detector

Description Part No.

Parts

Power

Universal power supply, for indoor use only (no cord) SPMF-PWRS

North America (120VAC) power cord 874333

Australia 874557

Great Britain 874558

Denmark 874559

Switzerland 874560

Europe 874561

Japan (100VAC) 1874-0112

Cables and

Connectors

Ethernet cable with weatherproof connector SPMF-ECON

Communication cable with weatherproof connector SPMF-CCON

Spare handle for portable base unit SPMF-HNDL

Dust covers

For Ethernet port SPMF-DCET

For communication port SPMF-DCCO

For power port SPMF-DCPO

Tubing

Tubing 1/4” O.D x 1/8” I.D. FEP - for sample inlet, price per foot 102599

Tubing 1/4” O.D x 1/8” I.D. FEP - for sample inlet, price per foot 100440

Union fitting - use to connect disposible end of line filter to tubing 0235-0095

Mounting

brackets

Standard mounting bracket for fixed unit (for SPM Flex only) SPMF-MBST

Retro-fit mounting bracket for fixed unit (compatible with original SPM) SPMF-MBRF

Filters3

Filter particulate manifold assy 1265A0115

Bypass filter 871134

Disposable microfibre dust filter 780248

Acid scrubber filter 710235

Line filter for corrosive gases 1991-0147

continued...

SPM Flex Gas Detector

Description Part No.

Chemcassette

cartridges

Long

--up to 90

days (XP)

or 30 days

(standard) of

continuous

monitoring

SPM Flex CC XP Hydrides 1265-3000

SPM Flex CC XP Mineral Acids (may require an export license) 1265-3001

SPM Flex CC XP Chlorine 1265-3002

SPM Flex CC XP Ammonia 1265-3003

SPM Flex CC Fluorine Oxidizers 1265-3004

SPM Flex CC Sulfur Dioxide 1265-3005

SPM Flex CC Diisocyanates 1265-3006

SPM Flex CC XP Phosgene 1265-3007

SPM Flex CC Hydrazine 1265-3008

SPM Flex CC Hydrogen Peroxide 1265-3010

SPM Flex CC Ozone 1265-3011

SPM Flex CC-U XP Mineral Acids

(No export restriction - LDL limited above 366 ppb for HF) 1265-3012

Short

--up to 2

weeks of

continuous

monitoring

SPM Flex CC-S XP Hydrides 1265-4000

SPM Flex CC-S XP Mineral Acids (may require an export license) 1265-4001

SPM Flex CC-S XP Chlorine 1265-4002

SPM Flex CC-S XP Ammonia 1265-4003

SPM Flex CC-S Fluorine Oxidizers 1265-4004

SPM Flex CC-S Sulfur Dioxide 1265-4005

SPM Flex CC-S Diisocyanates 1265-4006

SPM Flex CC-S XP Phosgene 1265-4007

SPM Flex CC-S Hydrazine 1265-4008

SPM Flex CC-S Hydrogen Cyanide 1265-4009

SPM Flex CC-S Hydrogen Peroxide 1265-4010

SPM Flex CC-S Ozone 1265-4011

SPM Flex CC-S-U XP Mineral Acids

(No export restriction - LDL limited above 366 ppb for HF) 1265-4012

1 Includes a standard wall mounting bracket, a battery, a power supply (for indoor use only), a manual on CD, a printed quick start guide,

and a power cord appropriate for the region.

2 Includes an Ethernet connector, a power connector, a handle accessory kit, a clean-room-safe shoulder strap, a user manual on CD, a

printed quick start guide, and a power adaptor with a plug and cable appropriate for the region. (The shoulder strap must be properly

laundered and stored for clean room use.)

3 Use an external filter to protect the tubing from contamination (the particulate filter for non-corrosive gases, the corrosive filter for cor-

rosive gases). For multiple-gas applications or if the correct filter is not known, use the corrosive filter. Replace the filter every 3 months.

Refer to

Detectable Gases

for information on specific gases.

SPM Flex Gas Detector

Certifications

Figure 29. Battery certication

SPM Flex Gas Detector

Figure 30. IEC certication

SPM Flex Gas Detector

Figure 31.

placeholder

XXX certication

SPM Flex Gas Detector

Figure 32.

placeholder

YYY certication

SPM Flex Gas Detector

Figure 33.

placeholder

ZZZ certication

SPM Flex Gas Detector

Warranties

SPM Flex warranty

All products are designed and manufactured to the latest internationally recognized standards by

Honeywell Analytics under a Quality Management System that is certified to ISO 9001�

As such, this instrument (including the pump) is warranted under proper use, to the original end-

user purchaser, against any defects in materials or workmanship related failures for a period of 12

months from the date of first turn-on or 18 months from delivery from Honeywell Analytics to the

customer, whichever is less� Separate warranty conditions apply to the sensor cartridges limited as

indicated below� During this period, Honeywell Analytics will repair or replace defective parts on an

exchange basis, F�O�B� to approved service centers on a global basis�

This warranty does not cover damage caused by accident, abuse, or abnormal operating

conditions�

Defective equipment must be returned to Honeywell Analytics for repair� Before returning materials

for repair or replacement, the Customer must obtain a Service Event Number (SE#) by contacting

Honeywell Analytics Service in advance; include a detailed report stating the nature of the defect

and ship the equipment prepaid to Honeywell Analytics’ factory� If no detail report is included,

Honeywell Analytics reserves the right to charge an investigative fee (prices available upon request)

before any repair or replacement is performed� Returned goods must detail the Service Event

Number (SE#) clearly on the package�

Service in the field or at the customer’s premises is not covered under these warranty terms� Time

and travel expenses for on-site warranty services will be charged at Honeywell Analytics’ normal

billing rates� Contact your Honeywell Analytics representative for information on available Service

Contracts�

Honeywell Analytics shall not be liable for any loss or damage whatsoever or howsoever

occasioned which may be a direct or indirect result of the use or operation of the Contract Goods

by the Buyer or any Party�

This warranty covers the gas detector and parts sold to the Buyer only by authorized distributors,

dealers and representatives as appointed by Honeywell Analytics� This warranty does not cover

defects attributable to improper installation, repair by an unauthorized person or the use of

unauthorized accessories/parts on the product� A warranty claim will only be accepted if a proof of

purchase is submitted and all conditions obtained within this Warranty are met�

Honeywell Analytics reserves the right to validate any warranty claim prior to processing� Upon

acceptance of a warranty claim, Honeywell Analytics will repair or replace the defective product

free of charge� The initial warranty period is not extended by virtue of any works carried out there

after�

Instruments which have been repaired or replaced during the warranty period are warranted for the

remainder of the unexpired portion of the original warranty period� Honeywell Analytics is released

from all obligations under its warranty in the event repairs or modifications are made by persons

other than its own authorized personnel, unless such work is authorized in writing by Honeywell

Analytics� Honeywell Analytics is released from all obligations under its warranty in the event that

detection substrates other than Honeywell Analytics’ Chemcassettes® have been installed and

used in Honeywell Analytics’ instruments�

Honeywell Analytics reserves the right to change this policy at any time� Contact Honeywell

Analytics for the most current warranty information�

Chemcassette® cartridge warranty

All Chemcassette cartridges® are warranted for a period not to exceed the Chemcassette®

cartridge expiration date printed on each package and tape reel�

SPM Flex Gas Detector

Index

accessories 53

alarms 33, 37, 38

conguration 33

levels 16

relay’s normal state 39

Allen wrench 22

altitude 5

backlight

intensity 38

timeout period 38

bar graph 16, 33

battery 10, 30, 32

charge, low 33

level 33, 37

life 10, 30

pack, lithium-ion 10, 30

real-time coin 49

replacement 10, 30

bootup 32

buttons 15

Accept/Select 16, 32

arrows 16, 32

Power/Cancel 16

certications 56

Chemcassette cartridges 33

access door 32

bottom label 50

labels 50

RFID tag 50

expiration dates 49

labels 49

loading 17

storage 17, 32, 38, 49

takeup spindle 17

packing labels 50

cleaning 49

clock 33

conduit 19

conguration 32

Conguration Manager 40

connections

congurable 22

relay terminal 20

three-wire 22

connectors 19

communications 19, 20

Ethernet 19

power 19

weatherproof 19

controls 13, 14

cover 11

default gateway 39

display 16

back light 34

characteristics 39

dimming options 34

LCD 32

system, LCD and LED 16

error messages 18

Ethernet 19, 39

event history 36

exporting 36

searching 36

sorting 36

web events 36

Factory service mode 38

false alarms, preventing 40

fasteners 26

faults 32, 37

instrument 32

maintenance 33

notications 33

tactile 32

visual 32

FEP, see

Teon uorinated ethyl-

ene polymer

le system,

default (FAT32) 36

NTFS 36

lters,

acid scrubber 48

dust 48

end-of-the-line, replacing 46

external 30

for non-corrosive gases 30

inlet 31

inline 25, 30

internal, replacing 48

particulate 30

rmware 38

ash drive 36

ash slots, internal 40

Flow characterization 37

ow rate 25, 37

ow system optimization 37

4-20 mA 19, 38

current loop calibration 37

isolated conguration 22

output 22

sink conguration 22

source conguration 22

gas concentration

level 33

reading 33

gas detection algorithm version

number 37

gases,

detectable (table) 51

sticky corrosive 31

gas-wet surfaces 31

gate, manual operation 38

gate motor, checking 48

gateway 37

handle 11, 17

hinges 17

icons 32, 33

idle timeout period 38

IDs 38

inhibit

level 39

modes 34, 35

state 37

inlet port 25, 31

In Monitor mode 32

IP address 37, 39

J-K

Kynar 31

languages 38

Latching 11, 17, 39

LDL 38

LEDs 32

blue 33

green 32

red 33

yellow 32

local codes 19

local detector option 25

SPM Flex Gas Detector

MAC address 37

main display mode 16

maintenance 46

fault level 39

faults 34

intervals 46

Maintenance menu 37

Maintenance menu, Inhibit 37

mA output 37

menu navigation 15

Modbus

TCP menu 39

Monitoring 38

mounting brackets, 26

backward-compatible 29

standard 26

network 39

operation 32

optical system, checking 41

optics

algorithm version number 37

verication screen 41

system response, verifying 48

Out of Monitor mode 32

outputs 39

overrange level 39

parts, replacement 46, 53

passcodes 37, 40

ports 19

power 41

adaptor 19

button 13, 41

cable 10, 30

external 32

options 32

supply/charger 10, 30

switch 32

switch, soft 32

power-up options 38

pressure, maximum 25

pump

checking 47

malfunction 47

push ttings 25, 46, 48

recharging 10, 30

recycling 49

relative humidity 37

relays 19, 37

assignments 39

conguration 23

menu 39

states 19,37

review menu

Additional Status 37

Chemcassette 36

Gas Settings 36

Network 37

Output State 37

Software 37

rend/Plot 37

RFID

algorithm version number 37

tag 50

sampling wand 31

security levels 32, 40

Admin 40

Advanced Maintneance 40

Factory Service 40

Not Logged In 40

Power User 40

Routine Maintneance 40

Select button 32

Setup menu 38

shipping 32

software 23

version number 37

sound levels 33

specications 52

start time

xed 38

oating 38

startup mode, default 32

startup sequence 13

static discharge 46

status bar colors 16

stepper motor, checking 48

subnet mask 37, 39

system leaks, checking for 47

Teon 31

uorinated ethylene polymer 25

temperature

ambient 37

stream 37

terminal block 19

terminal module 20

terminals 22

Test menu 41

timeout period 37

transporting 32

transport time 25

Troubleshooting 42

tubing 25

TWA mode 38

unit IDs 38

update program option 38

USB port 36, 38

user interface version number 37

users, unqualied 18

vacuum 25

verication card 41

wall outlet 10, 30

warranties 62

web server

response time 39

simultaneous connections 39

wiring

cable bundles 20, 23

routing 10

4-20 mA 20

AWG 19

congurable, isolated 22

congurable, sink 22

congurable, source 22

conguration, default 20

cover 22

diagram, 4-20 mA isolated 21

diagram, 4-20 mA sink 21

diagram, 4-20 mA source 21

normally closed 23

normally de-energized 23

normally energized 23

normally open 23

SPM Flex Gas Detector

1998M0845

Revision 0�74 (will be released as Revision 1)

July 2014

Honeywell Analytics SPMFLEX RFID Chemcassette Recognition User Manual Manual 2

Honeywell Analytics Inc RFID Chemcassette Recognition Manual 2

Contents

Manual 2

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