Honeywell Analytics SPMFLEX RFID Chemcassette Recognition User Manual Manual 2

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Document Description	Manual 2
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SPM Flex Gas Detector
Backward-compatible mounting bracket
Figure 20 shows the detector’s backward-compatible mounting bracket (used
when replacing an SPM detector with an SPM Flex detector).
13.0 in. (32.9 cm)
5.4 in.
(13.7 cm)
13.0 in. (33.0 cm)
0.4 in. (1.1 cm)
Figure 20. Backward-compatible mounting bracket
At least 2 screws must be used when mounting the backward-compatible
bracket to a wall. Use the bracket as a template for determining the location of
the holes to be drilled in the wall. See the Specifications section on page 52 for a
description of the appropriate screws.
29
SPM Flex Gas Detector
In-line filters
Use an external filter to protect the tubing and the detector from contamination.
Use particulate filter part number 780248 for non-corrosive gases. Use filter
1991-0147 for corrosive gases. Refer to Detectable Gases on page 51 for specific
gases. Filters should be replaced every 3 to 6 months of operation, depending on
the cleanliness of the installation environment.
Optional sampling wand
The sampling wand is connected to the inlet port and used to detect toxic gas
at specific locations2. An inlet filter is installed in the grip to prevent debris from
entering the unit. All gas-wet surfaces are either Teflon-coated or made of Kynar
to be compatible with sticky corrosive gases. An appropriate filter should be used
for the gas type being monitored.
The sampling wand is supplied with the mounting bracket and required hardware.
filter
wand
back of
detector
bracket
Figure 21. Attaching the sampling wand bracket to the detector
2 Do not use the sampling wand with diisocyanates.
30
SPM Flex Gas Detector
filter
sampling wand
Figure 22. Wand with sampling filter
Sampling filters are replaced by unscrewing the halves of the wand’s grip. They
will fit in only one orientation.
Attaching the shoulder strap
If the optional shoulder strap is to be used with a portable detector, attach its
spring clips to each of the rings on the detector’s handle. The strap must be
laundered before use in clean-room applications.
31
SPM Flex Gas Detector
Operation
! WARNING
•
Protection afforded by the SPM Flex gas detector may be impaired if it is
not used according to the manufacturer’s instructions.
•
Do not operate two-way radios near the detector.
Power
Before operation, verify that external power is present (the blue LED will be
on) or that the internal battery is charged (indicated by the icon shown in the
illustration on the following page). The physical power switch, located under the
Chemcassette access door, should be on. Typically, it is recommended to leave
the physical switch in the on position unless transporting/shipping the unit where
there is a possibility of the detector accidentally being turned on with the soft
power switch.
When the detector’s startup sequence ends, an “In Monitor,” or “Out of Monitor”
display (depending on how it is configured in the Setup menu) will appear,
depending on the mode the detector was in when it was turned off. The default
startup mode can be configured under Power Options (Setup/General).
Most options will require acknowledgment (i.e., pressing the Select button).
Those that don’t will be displayed for 3 seconds. Pressing the Power button
briefly will return the user to the previous screen. Do not power up the detector
with a flash drive attached.
To turn the unit off, hold the Power button for 5 seconds while on the main
display. This will bring up the power off options. Alternately, the power off mode
can be accessed via the menu. The user must have the appropriate security level
to access.
The detector can be used intermittently as long as the Chemcassette cartridge is
removed and stored according to manufacturer’s guidelines.
Controls
The arrows are used to scroll up and down through lists of options, highlighting
one at a time. The select button is used to select a highlighted selection. During
operation, the power button will cancel a command or, when pressed for more
than 3 seconds, will display the main menu.
The Open/Close Gate function (see Maintenance on page 46) can be used to
open the gate and remove the cartridge for storage.
The detector provides tactile and visual feedback (clicks and the unit’s LCD
display) to all key presses. The display reflects key presses by illuminating icons
representing each of the buttons.
The blinking green LED indicates that the unit is on. The green LED blink rate is
faster during bootup. The yellow LED indicates a fault; it blinks during instrument
32
SPM Flex Gas Detector
faults and is steady during maintenance faults. The red LED indicates alarms; a
steady light indicates an Alarm 1, a blinking LED indicates and Alarm 2. The blue
LED indicates that the unit is receiving external power.
The concentration level of the gas is displayed with the name of the gas below
the left side of the display and the units of concentration below its right side.
! CAUTION
Do not leave the optics gate of fixed units open. Doing so may allow
pressurized gases to escape through the tubing into the unit and then into the
local environment.
Time
There is a real-time clock in the header bar. The real-time clock also verifies that
the detector is active.
Audible alarm
The alarm can be configured for high, medium, and low sound levels. The sound
can also be turned off. Low is approximately 75 dB at 1 meter (for office/lab use),
Medium is approximately 85 dB at 1 meter (for light industrial use), and High is
greater than 90 dB at 1 meter (for heavy industrial use).
Monitoring icons
A round green icon in the lower left of the display indicates that the detector
is on and detecting. “In monitor” is shown next to the icon and the current gas
concentration is displayed. The icon changes to indicate that the detector is out
of monitor mode, or is in a fault or alarm state. Alarms and faults can be present
simultaneously (the alarm will supercede fault notification on the main display
and status bar color). When the detector is not detecting, “Out of monitor”
is displayed and 4 dashes are shown instead of a gas concentration. When
the detector is out of monitor mode, the status bar will change to blue. When
a gas concentration exceeds the limit, “Over limit” is displayed and the gas
concentration is preceded by the greater-than symbol (“>”).
Battery
The detector’s battery level is indicated from 0 (fully discharged) to 100%
(fully charged). The battery icon displays the approximate battery level on the
status bar, while a more accurate value can be found in the Review mode under
Additional Status. If the battery’s charge is too low for safe operation, a “Critically
low battery!” message will be displayed.
Bar graph
The bar graph displays the concentration reading up to double the Alarm 2
value for the gas being monitored. The Alarm 1 and Alarm 2 values are indicated
numerically on the bar graph.
33
SPM Flex Gas Detector
The display can be configured for different backlight and dimming options. By
default the backlight will dim after a few minutes of no activity. The display can
be configured to turn off the backlight entirely after a set period of time.
Inhibit
When the detector is in inhibit mode, it will show a bell icon with a red slash
through it.
1.	 Use the [Up] or [Down] buttons to select the “Inhibit” on the Maintenance
menu.
2.	 Press the [Accept] button.
3.	 The Inhibit Type menu or the Time Out menu can then be selected.
Possible inhibit types are none, alarms only, faults only, alarms and faults,
and all, as shown in the following table). The Time Out options (the time
until the detector exits inhibit mode and returns to active monitoring) are
from 1 to 60 minutes.
4.	 To take the unit out of inhibit, select “None” from the Inhibit Type menu and
press the [Accept] button twice to return to the Maintenance menu.
NOTE
If the inhibit times out before the inhibit state is returned to “none,”
maintenance fault code M17 will be displayed.
34
SPM Flex Gas Detector
Inhibit Modes
Other I/O Behavior 2
4-20 mA Operation 1
Parameter
Inhibit Alarms
Only
Inhibit None
Inhibit Faults Only
Over-range
Level
Inhibit Alarms &
Faults
Concentration > Full Scale
Over-range
Level
Over-range
Level
Concentration Above Alarm
Threshold
Concentration Level
Concentration Concentration Concentration
Inhibit Level
Level
Level
Level
Instrument Fault
< 1 mA
< 1 mA
Non-Zero Concentration
Concentration Concentration Concentration Concentration
Inhibit Level
Level
Level
Level
Level
Maintenance Fault
Maint Fault
Level
Maint Fault
Level
#N/A
#N/A
#N/A
Simulated Instrument Fault
< 1 mA
< 1 mA
#N/A
#N/A
#N/A
Simulated Maintenance
Fault
Maint Fault
Level
Maint Fault
Level
#N/A
#N/A
#N/A
Zero Concentration
4 mA
Inhibit Level
Inhibit Level
Inhibit Level
Inhibit Level
Out Of Monitor
4 mA
Inhibit Level
Inhibit Level
Inhibit Level
Inhibit Level
Red LED
Yes
Yes
Yes
Yes
Yes
Yellow LED
Yes
Yes
Yes
Yes
Yes
Alarm 1 Relay
Yes
No
Yes
No
No
Alarm 2 Relay
Yes
No
Yes
No
No
Any Alarm Relay
Yes
No
Yes
No
No
Maintenance Fault Relay
Yes
Yes
No
No
No
Instrument Fault Relay
Yes
Yes
No
No
No
Any Fault Relay
Yes
Yes
No
No
No
No
#N/A
No
Over-range
Level
Inhibit All
#N/A
Inhibit Level
#N/A
Buzzer
Yes
Yes
LCD - Alarm
Yes
Yes
Yes
Yes
Yes
LCD - Fault
Yes
Yes
Yes
Yes
Yes
LCD - Concentration
Yes
Yes
Yes
Yes
Yes
Web - Alarm
Yes
Yes
Yes
Yes
Yes
Web - Fault
Yes
Yes
Yes
Yes
Yes
Web - Concentration
Yes
Yes
Yes
Yes
Yes
MODBUS/TCP - Alarm
Yes
No
Yes
No
No
MODBUS/TCP - Fault
Yes
Yes
No
No
No
MODBUS/TCP Concentration
Yes
Yes
Yes
Yes
No
Event History
Yes
Yes
Yes
Yes
Yes
Yes
Conditions are listed with the highest priority at the top. The 4-20 mA output will take the state of the highest priority applicable
condition that is present.
Yes = operates normally
Yes with conditions = active only under some conditions
No = not active
For real and simulated faults only
For real and simulated alarms only
35
SPM Flex Gas Detector
Review menu
Event History
The detector’s history can be reviewed from the Review menu. It can be searched
by event (alarms, faults, alarms and faults, or all events) or by a range of dates.
The results of a search can be displayed as a list of events. Results of searches
can be sorted by oldest event first or most recent event first. The results can be
exported to a USB flash drive. Web events (event type, event subtype, date/time
stamp, concentration/data, or event descriptions) can be viewed.
USB port
Figure 23. Locations of the USB port and on/off rocker switch
NOTE
FAT32 is the default file system of the SPM Flex detector. The detector does not
read/write NTFS disks.
Chemcassette
The Chemcassette review screen displays the Chemcassette type, its serial
number, expiration date, and the days remaining before it must be changed.
Gas Settings
The gas being detected, its abbreviation, the CAS number, the LDL, the full scale,
the Alarms 1 and 2 setpoints, and the 4-20 mA full scale can be seen on the Gas
Settings review screen.
36
SPM Flex Gas Detector
Network
The Network Summary option displays the IP address, the Subnet mask, the
Gateway, and the MAC address.
Additional Status
The flow rate of the gas, the battery level, the ambient temperature and relative
humidity, and the stream temperature and relative humidity can be found on the
Additional Status Summary screen.
Output State
The detector’s relay assignment (i.e., Alarm 1, Alarm 2, or Instrument Fault), the
current relay states (e.g., off, off, on), the current mA output (driven value and
measured value), and the current inhibit state are displayed in the Output State
Summary.
Trend/Plot
The Trend/Plot review screen shows the date, time, and time range. A trend plot
over the specified time range can be displayed. The data can be exported to a
flash drive via the USB port as a csv file.
Software
The Software summary screen displays the number of the current version
numbers of the software, the user interface, the gas detection algorithm, the
optics algorithm, and the RFID algorithm.
! WARNING
Calibration, set-up, and test modes are intended for use by trained personnel
or service engineers only. Access to these modes can be passcode protected.
Maintenance menu
Inhibit
Alarms or alarms and faults can be inhibited from the Maintenance menu. The
timeout period (the length of time before inhibit mode is exited and monitoring
resumes) can also be configured here. The range is 1 to 60 minutes. The default
timeout period is 30 minutes. A timeout period of 0 minutes means that the
feature is disabled.
4-20 mA current loop calibration
This feature allows the detector’s output to match an external monitoring device.
Flow characterization
Flow characterization is an optional function. When utilized, it allows a flow
37
SPM Flex Gas Detector
system to be optimized with a certain type of Chemcassette cartridge. This
allows the SPM Flex detector to quickly reach the correct flow rate.
Open/close gate
The gate can be opened and closed manually. For intermittent use, this
allows Chemcassette cartridges to be conveniently removed and stored.
Update program
Through the Update program option, the new firmware can be loaded via the
USB port.
Factory service mode
For Honeywell Analytics service personnel only.
Setup menu
Many of the functions of the SPM Flex detector can be configured from the
Setup menu.
General
The backlight intensity and timeout period are chosen from this menu as
well. The power-up options are chosen from this menu. The detector can
be programmed to be in monitoring mode or out of monitoring mode when
powered up. It can also be programmed to power up in the state it was in
when it was powered down. (This is the default state.) Finally, if languages
other than English are loaded in the detector’s software, the language can be
chosen from the General menu.
The unit IDs, either short (up to 20 characters) or long (up to 35 characters)
and an idle timeout period of from 1 to 60 minutes (20 minutes default) can
also be entered from the General menu. An idle timeout period of 0 minutes
will disable the idle timeout function.
Monitoring
The available gases are displayed and can be selected from the Gas menu.
Alarms 1 and 2 can be enabled or disabled and their respective setpoints can
be adjusted. The LDL can also be enabled or disabled and user-defined LDL
limits can be entered. The minimum and maximum values for the 4-20 mA full
scale can be entered.
The TWA mode can be set for either a fixed start time or a floating start time
at the TWA menu. The TWA start time can also be entered. The default is
08:00 but another time can be entered by the user. In this case, the detector
will calculate the second time (8 hours later) and third time (16 hours later).
Before storing the detector following a gas event, purge the flow system by
operating the detector in clean air until it returns to zero. If the case must be
wiped down, install push fittings in the Sample In/Out ports to prevent fluids
from entering the detector.
38
SPM Flex Gas Detector
NOTE
The detector’s continuous monitoring algorithm enables a fast response
and high sensitivity. It also rapidly indicates trends. However, in some
cases, this algorithm can cause the decay time to be substantial, especially
with gases having slow stain development, specifically low level AsH3 and
GeH4. In the absence of gas, it may be necessary to continue monitoring
for several minutes before zero concentration is reported.
Latching
The SPM Flex detector’s alarms and faults can be either latching or nonlatching, depending on the settings on the Latching menu. The default for both
is latching.
Outputs
The detector’s display characteristics (e.g., brightness, time to dim/time to off)
are set at the Display menu. The volume of the alarms (silent, low, medium,
or high) are chosen from the Audio menu options. Parameters set from the
Relays menu are relay assignments, that alarm relay’s normal state (energized
or de-energized), and the maintenance fault’s normal state (energized or deenergized). Three parameters can be set from the 4-20 mA Levels menu: the
inhibit level from 1.5 mA to 3.5 mA (the default is 2.0 mA), the maintenance fault
level from 1.5 mA to 3.5 mA (the default is 3 mA), and the overrange level from
21.0 mA to 22.0 mA (the default is 21.5 mA). The mA levels are adjusted in 0.5
mA increments.
Network
The Ethernet mode can be set for either auto or manual. In manual mode, the IP
address, subnet mask, and default gateway can be specified. The Modbus TCP
menu can be enabled or disabled (disabled is the default).
The web server is not designed for more than ten simultaneous connections.
(Responses will be slower with more connections.)
39
SPM Flex Gas Detector
Security
! WARNING
Follow local and site procedures when working with the SPM Flex gas
detector. If needed, ensure that the associated control panel is inhibited in
order to prevent false alarms. The following procedures must be followed
carefully and performed only by suitably trained personnel.
When enabled, the detector has five security levels, summarized in this table.
Passcodes are entered at the login menu.
Log in/log out
Reset alarms and faults
Review mode
Limited maintenance access
Change Chemcassette (to same type)
Testing
Maintenance
Limited setup
Full setup
Change Chemcassette (to any type)
Security
Program update
Factory service menu (Honeywell personnel only)
Configuration Manager
Access to options for up to five internal flash slots can be chosen from
the Configuration Manager menu. Information can also be imported to or
exported from the detector via the USB option.
40
5 Factory Service
4 Admin
3 Power User
2 Advanced Maintneance
1 Routine Maintneance
Access Rights
0 Not Logged In
Security Levels
SPM Flex Gas Detector
Test menu
The detector’s optical system can be checked from the Optics Verification screen (using the
verification card.) Alarms 1 and 2, maintenance faults, and instrument faults can be tested from the
Simulate menu. The alarms and faults can also be reset from the Simulate menu. The Force Relays
and Force 4-20 mA options are also available through the Test menu.
Power off
Select “Power off” to shut off the detector. Selecting this option has the same effect as pressing
and holding the power button for 5 seconds.
41
SPM Flex Gas Detector
Troubleshooting
Symptom
Cause
No display
Faulty connection at display
No blue light
No power to the detector
Incorrect network connection
Detector does not appear on the network
Verify that network configuration is enabled
Detector not configured for the
network
Use the “Auto...” setting
No external power (blue light)
SPM Flex won’t turn on
No display
SPM Flex is not on
Ethernet network
Battery too low
Blue light present but won’t
turn on
Check physical power switch (located in Chemcassette cartridge bay) is in the on position. Press and hold the on
switch on the top left of the display until you see activity.
Faulty connection
Check ribbon cable is properly seated
Broken display or interface
board
Replace display/interface board. Contact HA
Unit is not powered on
See section for turning unit on and troubleshooting power issues
Physical connection issue
Check correct CAT5 cable is used. Check cable is properly connected at both ends. Confirm network port is active.
Incorrect configuration
If possible, use Auto detect configuration to automatically get IP configuration from network. Otherwise, check IP
configuration is correct. Reboot.
Detector does not comFaulty connection
municate via USB
Detector cannot provide
Faulty connection
a 4-20 mA output
Relay not activated when
unit states that it has
Faulty connection
been
Real-time battery expired
Shipping tab still in place
Chemcassette cartridge
Gate closed
will not install properly
Security lockout
Unit will not read ChemDefective RFID chip
cassette
Chemcassette gate
won’t open
Chemcassette tape will
not advance
Chemcassette tape
continues to advance
42
Check external connection
Check power supply is plugged in
Check circuit breaker
Plug SPM Flex in to recharge the battery or use external power supply. Confirm that the blue light is present in the
LED status bar. If the battery pack is overly discharged the unit will not turn on unless plugged in to the external
power. When fully discharged, the battery pack will initially charge at a slower rate than normal until it reaches a
minimum voltage.
Cannot get Modbus TCP
Incorrect configuration
data over network
No date or time
Corrective Action
Check the multi-pin connector on the back of the display (the display must removed from cabinet)
Turn the circuit breaker on
Check the power cable
Check cable connection to Ethernet port
System is for internal use only
Confirm network configuration for SPM Flex and target device. Confirm target device is on the same network/subnet.
Confirm SPM Flex IP address on Review/Network Summary.
Check the cable connection
Check the cable connection
Check the cable connection
Replace the real-time battery
Contact Honeywell Analytics
Confirm that the red shipping tab has been removed from the payout spool
Use Change Chemcassette wizard to open gate and guide you through the process
Confirm you are logged in with an account with appropriate security level to change Chemcassette cartridge
Replace Chemcassette
Gate open command not sent
Use either Change Chemcassette wizard or Maintenance / Open/Close gate.
Gate motor is broken
Replace gate motor or contact HA
No power
Check the cable connection
Encoder
Check the cable connection
Hall effect sensor
Check the cable connection
SPM Flex Gas Detector
Symptom
Cause
Corrective Action
Chemcassette gate will
not open
No power
Check the cable connection
Cannot remove Chemcassette cartridge
Gate open command not sent
Use either Change Chemcassette wizard or Maintenance / Open/Close gate.
Chemcasette cartridge Door is not properly closed or
door will not latch closed aligned
Make sure Chemcassette cartridge is fully seated.
Make sure USB stick is not interfering with door.
Make sure door is fully seated on both sides – latches should hook under the tabs on the side of the case easily.
Make sure all four latches are properly secured.
Pump will not turn on
No power
Check the cable connection
Inlet or outlet tube is blocked
Confirm inlet and outlet tube are free of restrictions or kinks, and that all filters are clean.
Gate is not sealing correctly
Confirm Chemcassette cartridge is fully seated.
Exit and enter monitor to pull a fresh part of the tape.
Pump is old
Replace pump. Contact HA.
Filters are clogged
Check filters (internal and external) and replace as needed
Tubing connections are not
properly seated
Confirm all tubing connections are properly seated (internal and external).
Cannot achieve target
flow rate
SPM Flex will not con- Incorrectly installed mounting
nect properly or stay on plate
mounting plate
Mounting screws not installed
Flow system issue
Gas readings are not as
expected
Chemcassette cartridge issue
Buzzer does not activate No power
SPM Flex won’t turn off
Make sure the mounting plate is installed the correct direction so that the mounting heads on the back of the SPM
Flex can slot in and slide down to secure.
Confirm the mounting screws have been installed on the back of the SPM Flex
Confirm all tubing connections are properly inserted.
Confirm correct filter type is used for the target gas. When in doubt use the corrosive filter.
Confirm target flow rate is achieved.
Confirm correct Chemcassette cartridge is selected for the target gas.
Confirm Chemcassette cartridge is within operating age, sampling conditions, and has been correctly stored.
If generating a gas bump test gas to confirm performance, refer to gas generation document located in the online
High Tech Technical Library.
Refer to individual Chemcassette type technical notes for specific performance information.
Check the cable connection
Power button on top left / menu
Ensure that user is logged in with the correct security level
option not available
Physical power switch is on,
SPM Flex unintentionally
unintentionally pushing power
turns on during transport
switch by display
Put the physical power switch located behind the Chemcassette door in the off position. Place switch back in the on
position when ready to use again.
Detector will not charge Faulty connection
Check the cable connection
*corrective actions vary with security levels
43
SPM Flex Gas Detector
Instrument Fault/Maintenance Fault/Information Codes
Display
String
Subtype
Type
Meaning of
Parameter
Technical
Description
Probable
Cause
Pump failure
101
Flow Failure
Flow failure
Flow, cc/min
103
Gate Motor Failure
Gate timeout
N/A
-Flow line obstruction
-Positive pressure
Corrective
Action
Replace pump
Check flow lines
Check for positive
pressure
Gate motor failure
-Gate motor sensor
failure
Replace
Broken tape
104
Tape Advance Failure
Tape advance timeout
N/A
-Tape drive motor
failure
Replace
Instrument Faults
-Encoder failure
105
106
107
108
High Background
Gas Table Invalid
Comm. Failure RFID.
Chemcassette Read Failure
optics counts too low after multiple pulls
Gas table invalid
comm. fail to RFID reader
RFID read failure
N/A
error code
N/A
N/A
109
Temperature Too High
overtemperature
Temperature, C
110
Temperature Too Low
undertemperature
Temperature, C
111
Optics Error
112
Low Voltage Fault
113
Chemcassette Expired
114
Optics Subsystem Fail
value of LED drive or reference detector signal
out of range
DC input voltage low
Now>LifeInBag+Mfg or
Now>LifeOutOfBag+FirstUse
no comm. to optics block
N/A
Tape issue
CC RFID issue
RFID PCB failure
CC RFID issue
Environment is
over recommended
temperature
Environment is
below recommended
temperature
Check, replace
Replace, contact HA
Replace
Replace, contact HA
Optics PCB failure
Replace
Chemcassette
cartridge has expired
Replace
Improve ventilation/
cooling
Bring environment to
correct temperature
voltage in Volts
1.0 or 2.0 for two causes
N/A
Optics cable
disconnected
Reconnect, replace
-Optics PCB failure
115
Comm. Failure GD
no comm. to GD
N/A
Main PCB failure
Contact HA
Electrical Noise
Optics signal noisy
N/A
External electrical
noise
Check environment
116
Contact HA
Maintenance Faults
PCB failure
44
PCB failure
Replace
N/A
External connection
issue
Check external
Ethernet connection
Battery critically low, shutting down
Battery level
Main PCB failure
Low battery
Flow Warning
Flow is unregulated
Flow, cc/min
Flow out of control
range
Replace
Charge unit
Check Chemcassette
Chemcassette Low
Tape will run out in 24 hrs
N/A
Low tape
Idle Timeout
out of monitor too long
N/A
Out of monitor
10
11
Low Voltage Warning
Comm Failure SPI
File System Error
Comm. Invalid GD
Warn CC Expiring
Software Error
Optics Adjust Fail
Flow Cal Fail
DC input voltage low
no SPI comm. to UI
File system error in NAND or USB.
Invalid SPI parameter data from GD.
Prediction tape will expire in 24 hours.
catch all
voltage in Volts
N/A
N/A
N/A
N/A
error code
error code
error code
12
Inhibit Timeout
N/A
13
Force mA Timeout
N/A
117
118
NV Memory Corrupt
mA Output Mismatch
CRC error
Feedback ADC mismatches DAC
code to which test failed.
Error magnitude in mA.
119
Ethernet Fail
Ethernet hardware in UI failed to initialize
120
Battery Very Low
14
Force Relay Timeout
15
Battery Low
N/A
Battery Low
Old tape
Unit has been left in
inhibit mode longer
than timeout warning
Unit has been in force
mode too long
Unit has been in force
mode too long
Battery is low
Check sample tube
Replace
Put in monitor and
reset fault
Contact HA
Contact HA
Contact HA
Replace
Reset
Take out of force
mode, reset fault
Take out of force
mode, reset fault
Charge battery
table continued...
SPM Flex Gas Detector
Instrument Fault/Maintenance Fault/Information Codes
Information
Display
String
Subtype
Type
Meaning of
Parameter
Probable
Cause
Corrective
Action
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
zero
zero
N/A
User level which just logged in, 0
is lowest level
User level which just logged out,
0 is lowest level
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
which type of inhibit.
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
LED drive counts
1 – first SLDE
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
2 – second SLDE
N/A
N/A
N/A
N/A
N/A
N/A
Technical
Description
SPM Energized
Monitoring Started
Monitoring Stopped
The microprocessor booted
Monitoring started
Monitoring stopped
A new windows was pulled. (remove for
production)
Tape Advanced
Force mA Requested
mA Output Forced
mA Output Released
current loop forcing started
current loop forcing ended.
User Login
User logged-in successful.
User Logged Out
User logged out manually or by timeout.
10
Alarm/Fault Reset Request
11
Silent Buzzer Request
12
13
14
15
16
17
18
Enter Monitor Request.
Exit Monitor Request
Change CC Started
Inhibit Started
Inhibit End Request
4-20mA Calibration Started
Flow Characterization Started
19
Update Program Started
20
21
22
23
24
25
26
27
28
29
30
31
Update Program Failed
Update Program Success
Gas Related Configuration.
Non Gas Related Configuration.
Security Set Up Configuration
Optics Verification Started
Simulation Started
Force Relay Started
Force Relay End Request
Time Changed
Optics Auto Adjust Requested
Optics Auto Adjust Success
UI requests alarm/fault reset.
UI requests to shut up buzzer through Alarm/
fault reset menu.
UI requests to enter monitor
UI requests to out of monitor
UI initialize change CC sequence
UI initializes inhibit.
UI request to end inhibit.
UI initializes 4-20 calibration.
UI initializes flow char
User chose an update file to perform program
update.
Update program failed
Update program success
Gas related set up changed by UI.
Non-gas set up changed by UI.
Security set up changed
UI initialized optics verification sequence
UI requests to start simulation.
UI started force relay.
UI exited force relay function.
UI time set
32
Optics Corrected
Optics Auto-Adjust Success.
LED output dropped unexpectedly
3 – Reference Photodiode Shift
33
Mfg Service Mode
34
Electrical Noise
UI has received commands to go into
manufacturing service mode
Optics block reports signal is noisy
None
45
SPM Flex Gas Detector
Maintenance
Perform maintenance activities according this schedule. Use only Honeywell
Analytics replacement parts. Use appropriate static discharge mitigation while
servicing the interior of the detector to avoid damage.
Maintenance Intervals (months)
Description
Replace the end-of-line filter
Check pump
Check for system leaks
12
Authorized Honeywell preventive maintenance
Verify optic system response
Replace internal filters
Check stepper motor
as needed
Check gate motor
as needed
l*
Clean the exterior surfaces
as needed
Replace real-time coin battery
3 years or as needed
Replace main battery
return the detector to Honeywell Analytics
*or as needed
Authorized Honeywell preventive maintenance
In addition to the standard maintenance schedule performed by the end
user, it is recommended that units are periodically returned to Honeywell for
comprehensive inspection, cleaning, and systems tests. While not required,
users are encouraged to have this service performed every one to three years
depending on usage, site conditions, and gases monitored to help ensure years
of continued smooth operation.
To replace the end-of-the-line filter
Hold down the locking ring on the push fitting, as shown in Figure 24, to release
the filter. Gently press the new filter into the fitting until it locks. An arrow is
printed on the filter to show the gas’s proper direction of flow.
locking
ring
filter
push
fitting
to inlet port
Figure 24. Removing a filter from a push fitting
46
SPM Flex Gas Detector
To check the pump
The detector will display an instrument fault in the event of a pump malfunction.
See pages 44-45.
To check for system leaks
1.	 Place the detector in Inhibit mode.
2.	 In the Review menu, navigate to the Additional Status option.
3.	 Plug the inlet tube and observe the flow reading on the LCD display. If the flow
stabilizes at more that maximum cc/m (shown for each gas in the following
table), there is likely a system leak.
Family
Gas
Hydrides
Mineral Acids
Mineral
Acids (export
unrestricted)
Oxidizers
Amines
COCl2
Diisocyanates
Hydrazines
HCN
SO2
O3
H2O2
AsH3
PH3
B2H6
SiH4
GeH4
H2Se
H2S
HF
HCl
HBr
BF3
HF
HCl
HBr
BF3
Cl2
F2
NO2
ClO2
NH3
DMA
TDMAT
TMA
COCl2
TDI
MDI
HDI
N2H4
MMH
UDMH
Maximum
Allowable
Leak Rate
(cc/min)
30
30
30
30
30
30
50
50
50
50
50
50
50
50
50
50
30
30
50
30
30
30
TBD
50
TBD
TBD
TBD
50
50
50
30
30
30
TBD
47
SPM Flex Gas Detector
To verify optic system response
Using the optional optics test card, perform the optics verification test.
From the Test menu, select the Optics verification option and follow the
instructions on the display. If the “Optics verification success!” message is
displayed, the optic system is functioning normally. If the “Optics verification
failed! Please remove card and put Chemcassette back” message is displayed,
return the detector the Honeywell Analytics for service.
To replace internal filters
Dust filter/acid scrubber assembly
Dust filter/acid scrubber
locking ring
Manifold
Area of detail
Bypass filter bracket
Bypass filter screw
Bypass filter
Figure 25. Removing the internal filters
The dust filter and acid scrubber are attached to a single manifold. Press and
hold the locking ring on the fitting firmly in the direction of the arrow and lift the
filter assembly out together. Replace the filters in the manifold and reattach the
assembly by gently pressing it into the Push fittings until it locks.
To free the bypass filter, remove the bypass filter screw and pull out the bracketfilter assembly. Disconnect the black bypass tube. Attach the tube to the new
filter-bracket assembly, insert it in the manifold, and tighten the bypass filter
screw.
Perform a leak test (see the previous page) after every filter replacement.
To check the stepper motor
The detector will display an instrument fault in the event of a stepper motor
malfunction. See pages 44-45.
To check the gate motor
The detector will display an instrument fault in the event of a gate motor
malfunction. See pages 44-45.
48
SPM Flex Gas Detector
To replace the real-time coin battery
The battery can be removed by gripping it firmly with needle-nose pliers and
pulling straight out. Gently press the new battery with the positive (+) side facing
out until it snaps into place.
24 VDC
COM
Fault
NC
NO
Relay 2
COM NC
NO
Relay 1
4-20 mA
357/30
Ener0% Hg
gize
MA
DE
IN U SA
Real-time
coin battery
Figure 26. The real-time coin battery
To clean the exterior surfaces
Exterior surfaces of the detector can be cleaned with a soft cloth moistened with
water or with 6% IPA alcohol wipes.
Storing the detector
When storing the detector with the power adaptor plugged in, the rocker switch
can be left in the on position; the battery will continue charging. The detector can
also be charged with the rocker switch off.
When storing the detector without being plugged into the power adaptor, turn the
rocker switch off. This will minimize the power .. This is the recommended setting
for long-term storage or for transporting the detector. Charge the detector at
least four hours every three months (the rocker switch can remain off).
Recycling
At the end of its usable life, return the detector to Honeywell Analytics for
recycling.
Storing Chemcassette® cartridges
Follow the instructions on the cartridge label for acceptable storage
temperatures and expiration dates.
49
SPM Flex Gas Detector
Stor.Temp.: Less than 0°C (32°F)
Exp.Date: 04-Mar-2015
SFID# 1265-40129131026
(XP-MA)
Made in USA
Flex CC-S-U XP Mineral Acids
(XP-MA)
P/N 1265-4012
Flex CC-S-U XP
Mineral Acids
Labels
Detect: HF, HCl, HBr, BF3
Packing label
P/N 1265-4012
Flex CC-S-U XP Mineral
Acids
(XP-MA)
P/N 1265-4012
Exp. Date: 04-Mar-2015
Stor. Temp.:Less than 0°C (32°F)
SFID# 1265-40129131026
Cartridge top
Made in USA
Cartridge bottom
Figure 27. Chemcassette packing and cartridge labels
The cartridge’s bottom label contains the RFID tag.
Figure 28. The detector’s nameplate
50
SPM Flex Gas Detector
Detectable Gases
Default Alarm
Family
Hydrides
Mineral
Acids
Mineral
Acids
(export
unrestricted)
Oxidizers
Amines
COCl2
Gas
Range
TLV
AsH3
0.5-500ppb
5 ppb
PH3
3-3000 ppb
300 ppb
B2H6
5-1000 ppb
100 ppb
LAL
2014 NIC: 0.1ppmTWA;
0.5ppm STEL-C
A1
A2
Max.
Response time
Sample
(T50) at 2TLV
Tubing
gas conc.(sec)
length (m)
ChemCassette
Name
P/N
P/N
(30-90d) (14d)
Optimum Optimum %RH
range6
Temp
for +/-20%
range
accuracy
(ºC)
1 ppb
2.5 ppb
5 ppb
55
30
10-70% RH 3, 5
5 ppb
150 ppb
300 ppb
30
30-70% RH 3, 5
10 ppb
50 ppb
100 ppb
14
30
Flex CC
XP Hydrides
12653000
12654000
30-70% RH 4, 5
0-40
34-50% RH 3, 5
SiH4
0.03 - 50 ppm
5 ppm
0.05 ppm
2.5 ppm
5 ppb
13
30
GeH4
50-2000 ppb
200 ppb
100 ppb
100 ppb
200 ppb
245
30
40-50% RH 3, 5
H2Se
2-500 ppb
50 ppb
5 ppb
25 ppb
50 ppb
14
30
10-60% RH 3, 5
H2S
0.001-9.999 ppm
1 ppm
0.005 ppm
0.5 ppm
1 ppm
30
10-75% RH 3, 5
HF
0.02-20 ppm
0.5 ppm
2 ppm STEL-C
0.03 ppm
1 ppm
2 ppm
15-75% RH 4, 5
30-50% RH 4, 5
HCl
0.02-20 ppm
2 ppm
STEL-C
0.03 ppm
1 ppm
2 ppm
HBr
0.02-10 ppm
2 ppm
STEL-C
0.03 ppm
1 ppm
2 ppm
BF3
0.05-10 ppm
1 ppm
STEL-C
0.1 ppm
0.5 ppm
1.0 ppm
15-60% RH 4, 5
HF
0.4-20 ppm
0.5 ppm
2 ppm STEL-C
0.4 ppm
1 ppm
2 ppm
15-75% RH 4, 5
HCl
0.02-20 ppm
2 ppm
STEL-C
0.03 ppm
1 ppm
2 ppm
HBr
0.02-10 ppm
2 ppm
STEL-C
0.03 ppm
1 ppm
2 ppm
BF3
0.05-10 ppm
1 ppm
STEL-C
0.1 ppm
0.5 ppm
1.0 ppm
Cl2
0.005 - 5 ppm
0.5 ppm
0.02 ppm 0.25 ppm 0.5 ppm
10
Cl2
0.01-5 ppm
0.5 ppm
F2
0.01-10 ppm
1 ppm
NO2
0.03-10 ppm
ClO2
NH3
Flex CC
XP Mineral Acids
12653001
12654001
0-35
Flex CC-U
XP Mineral Acids
12653012
12654012
0-35
Flex CC
XP Chlorine
12653002
12654002
0-40
15-60% RH 4, 5
30-50% RH 4, 5
15-60% RH 4, 5
15-60% RH 4, 5
30-55% RH 3, 5
0.05 ppm 0.25 ppm 0.5 ppm
10
0.05 ppm
0.5 ppm
1.0 ppm
10
0.2 ppm
0.05 ppm
0.1 ppm
0.2 ppm
56
30
20-1000 ppb
100 ppb
25 ppb
50 ppb
100 ppb
36
10
5-90% RH
0.01-150 ppm
25 ppm
25 ppm
30
0-90% RH 3
0.1 ppm OSHA PEL
0.05 ppm 12.5 ppm
DMA
0.5-50 ppm
5 ppm
0.1 ppm
2.5 ppm
5 ppm
10
30
TDMAT
0.01 -20 ppm
n/a
0.05 ppm
1 ppm
2 ppm
14
30
TMA
0.5-50 ppm
5 ppm
0.1 ppm
2.5 ppm
5 ppm
1 ppb
MDI
2-60 ppb
HDI
12654004
0-40
Flex CC
XP Ammonia
12653003
12654003
Flex CC
XP Phosgene
12653007
12654007
0-40
Flex CC
Diisocyanates
12653006
12654006
0-40
0-35
0-85% RH
10-70% RH 4 ,5
5-90% RH 3
5-90% RH 3
0-90% RH 3
30
100 ppb
30
2 ppb
0.15
5 ppb
2.5 ppb
5 ppb
0.15
2-60 ppb
5 ppb
2.5 ppb
5 ppb
0.15
TBD
N2H4
5-1000 ppb
10 ppb
5 ppb
10 ppb
0.15
10-70% RH 2
MMH
3-2000 ppb
10 ppb
5 ppb
10 ppb
UDMH
3-5000 ppb
10 ppb
5 ppb
10 ppb
HCN
0.5-30 ppm
4.7 ppm
2.4 ppm
4.7 ppm
10
SO2
5-2500 ppb
250 ppb
120 ppb
250 ppb
30
O3
10-1000 ppb
100 ppb
50 ppb
100 ppb
Flex CC Ozone
H2O2
0.1-3 ppm
100 ppb
100 ppb
Flex CC
Hydrogen Peroxide
Hydrazines
100 ppb
0.3-150 ppb
12653004
1 ppb
nates
7-4000 ppb
TDI
Flex CC
Fluorine/Oxidizers
50 ppb
Diisocya-
COCl2
0-85% RH
2014 NIC (1 ppb TWA;
3 ppb STEL)
0.5 ppb
10-90% RH
25-65% RH
Flex CC
Hydrazines
12653008
12654008
n/a
12654009
12654005
12654011
12654010
0-40
TBD
TBD
TBD
Flex CC
Hydrogen Cyanaide
Flex CC
Sulfur Dioxide
12653005
12653011
12653010
0-30
30-75% RH
0-40
TBD
0-40
30-55% RH
0-40
TBD
1 Source: ACGIH 2014.
Outside of RH range:
2 Tends to have lower response at higher humidities.
3 Tends to increase sensitivity at higher humidities (due to the chemistry of the reaction).
4 Tends to under-report at higher humidities (typically >75% RH) due to the gas characteristics to adhere or decompose on contact with water/moisture. The response seems to be lower but the actual gas concentration under these high
humidity conditions will be lower than expected.
5 Tends to under-report in dry conditions (<25-30% RH).
6 Depending on the combination of temperature and humidity, even within the ranges specified above, a unit’s performance efficiency can be influenced due to condensation, physical tape material changes, or optical changes. Consult
Honeywell Analytics’ Service Department.
51
SPM Flex Gas Detector
Specifications
Description
Value
Detection Technique
Chemcassette-cartridge-based with advanced self monitoring optics design
Dimensions
see page 27
Weight
9.1 lbs. (4.1 kg)
Operating Temperature
0C to 40C for most gases / applications
Operating Humidity
0-100% RH for unit (Sample RH limited per tape/calibration). Sample line requires additional hardware to remove moisture in high
RH conditions where condensing may occur. The sample must be non-condensing. Dry conditions may require humidification.
Power supply
Universal Line powered (90-260 VAC 50/60 Hz) for battery charger & non-classified use. Battery: 6+ hours under typical
conditions – acts as battery back-up in fixed applications
Power consumption
Power adaptor
~1.9 A at 24 VDC (including battery-charging current)
Manufacturer
FSP Group
Model
FSP135-AAAN1
Input
100-240 VAC, 2 A, 50-60 Hz
Output
24 VDC, 5.62 A
CCN
QQGQ (E190414)
Mark of conformity
UL listed
Communications
Relays: Alarm 1, Alarm 2, Fault (user configurable for normally open/closed)
4-20mA
Ethernet (with Modbus TCP/IP and web server)
USB port (for memory stick configuration/data transfer)
Flow System
Automatic flow control with bypass system, 250 or 500 cc/min at tape, higher flow at inlet to reduce sample time (internal
bypass system); sample up to 100 ft
Local Alarms/Status
Visual: LEDs for alarm, normal condition and fault
Audible: User selectable: Off, Low ~75 dB at 1 m, Medium ~85 dB at 1 m, High >90 dB at 1 m
Interface
4 large buttons, 3.5” Color LCD TFT display, web server
Data Logging
Rolling 3 months (15 sec. with no gas reading, 1 sec. when reading gas), Event history (1500 events – approx. 1 year)
5/16 in x 2 in vibration-resistant stud anchor for concrete (McMaster-Carr 94475A185 or equivalent), add 0.25 in. to length
when mounting bracket with sun shield
Mounting
screws
concrete
wood
5/16 in. x 2 in. flange head lag screw for wood (McMaster-Carr 95526A375 or equivalent), add 0.25 in. to length when
mounting bracket with sun shield
Battery type
Battery life
Maximum inlet/outlet pressure differential
Lithium ion
Approximately 70% of its original capacity after 300 full charge/discharge cycles
The overall maximum load on the pump between the inlet and the exhaust should not exceed 10 inches H2O
Communication connector, optional communications cable
60 V, 5 A maximum
Relays
250 V, 6 A maximum
Wire gauges
Minimum
18
Maximum
12
USB
2.0 or later
Indoor/outdoor use?
Operating
altitudes
-1,000 to 3,000 ft. above sea level
above 3,000 ft. to 6,000 ft. above sea level
Ingress Protection rating
both (the power supply is indoor only)
standard
requires factory adjustment, contact Honeywell Analytics
IP65
External switch or circuit breaker requirement (description & location)
meet or exceed all local codes and regulations
Ventilation requirements
mount with no obstructions within 4 in. (10 cm) of either side or within 2 in. (5 cm) above and below the detector
4-20 mA output
defaults and
ranges
Storage
conditions
Inhibit
2 mA, programmable from 1.5-3.5 mA in 0.5 mA increments
Maintenance
3 mA, programmable from 1.5-3.5 in 0.5 increments
Instrument fault
1 mA or less, not programmable (will be driven under 1 mA)
Over-scale
21.5 mA, programmable 21-22 mA
4-20 mA configurations
sink, source, isolated
Detector
32°F to 104°F (0°C to 40°C), 0-100% RH non-condensing
Chemcassette cartridges
less than 32°F (0°C)
UL 61010-1, 3rd Edition, 2012-05 (ELECTRICAL EQUIPMENT FOR MEASUREMENT, CONTROL, AND LABORATORY USE Part 1: General Requirements
Detector
CAN/CSA-C22.2 No. 61010-1, 3rd Edition, 2012-05, (ELECTRICAL EQUIPMENT FOR MEASUREMENT, CONTROL, AND
LABORATORY USE - Part 1: General Requirements)
IEC 61010-1:2010, 3rd Edition
Certifications
FCC approval for RFID board + Canadian and European
UL/cUL Recognition to UL 2054 + 60950-1
Battery
IEC 62133 1st Edition CB Certification
UN Test Report to UN 38.3
Self-declared European CE Mark on detector for:
52
EMC, LVD, ROHS, WEEE
SPM Flex Gas Detector
Accessories and Parts
! WARNING
Use only accessories and parts meeting or exceeding Honeywell Analytics’
specifications.
Description
SPM Flex base units
SPM Flex fixed units1
SPM Flex portable units2
Accessories
Part No.
SPM Flex base unit
1265-0500
Australia
SPMF-F1AU
Switzerland
SPMF-F1CH
Denmark
SPMF-F1DK
Europe
SPMF-F1EU
Great Britain
SPMF-F1GB
Japan
SPMF-F1JP
North America
SPMF-F1US
Australia
SPMF-P1AU
Switzerland
SPMF-P1CH
Denmark
SPMF-P1DK
Europe
SPMF-P1EU
Great Britain
SPMF-P1GB
Japan
SPMF-P1JP
North America
SPMF-P1US
Shoulder strap for portable base unit (made from clean-room-compatible materials; the strap must be properly laundered and stored for clean room use)
SPMF-STRP
Inlet sample wand
1265-0171
Optics packaged test card assembly
1265-2014
Power battery
Energizer CR2032 coin battery
factory-replaceable only
0140-0013
continued...
53
SPM Flex Gas Detector
Description
Power
Cables and
Connectors
Universal power supply, for indoor use only (no cord)
SPMF-PWRS
North America (120VAC) power cord
874333
Australia
874557
Great Britain
874558
Denmark
874559
Switzerland
874560
Europe
874561
Japan (100VAC)
1874-0112
Ethernet cable with weatherproof connector
SPMF-ECON
Communication cable with weatherproof connector
SPMF-CCON
Spare handle for portable base unit
Parts
Dust covers
Tubing
Mounting
brackets
Filters3
Part No.
SPMF-HNDL
For Ethernet port
SPMF-DCET
For communication port
SPMF-DCCO
For power port
SPMF-DCPO
Tubing 1/4” O.D x 1/8” I.D. FEP - for sample inlet, price per foot
102599
Tubing 1/4” O.D x 1/8” I.D. FEP - for sample inlet, price per foot
100440
Union fitting - use to connect disposible end of line filter to tubing
0235-0095
Standard mounting bracket for fixed unit (for SPM Flex only)
SPMF-MBST
Retro-fit mounting bracket for fixed unit (compatible with original SPM)
SPMF-MBRF
Filter particulate manifold assy
1265A0115
Bypass filter
871134
Disposable microfibre dust filter
780248
Acid scrubber filter
710235
Line filter for corrosive gases
1991-0147
continued...
54
SPM Flex Gas Detector
Description
Long
--up to 90
days (XP)
or 30 days
(standard) of
continuous
monitoring
Chemcassette
cartridges
Short
--up to 2
weeks of
continuous
monitoring
Part No.
SPM Flex CC XP Hydrides
1265-3000
SPM Flex CC XP Mineral Acids (may require an export license)
1265-3001
SPM Flex CC XP Chlorine
1265-3002
SPM Flex CC XP Ammonia
1265-3003
SPM Flex CC Fluorine Oxidizers
1265-3004
SPM Flex CC Sulfur Dioxide
1265-3005
SPM Flex CC Diisocyanates
1265-3006
SPM Flex CC XP Phosgene
1265-3007
SPM Flex CC Hydrazine
1265-3008
SPM Flex CC Hydrogen Peroxide
1265-3010
SPM Flex CC Ozone
1265-3011
SPM Flex CC-U XP Mineral Acids
(No export restriction - LDL limited above 366 ppb for HF)
1265-3012
SPM Flex CC-S XP Hydrides
1265-4000
SPM Flex CC-S XP Mineral Acids (may require an export license)
1265-4001
SPM Flex CC-S XP Chlorine
1265-4002
SPM Flex CC-S XP Ammonia
1265-4003
SPM Flex CC-S Fluorine Oxidizers
1265-4004
SPM Flex CC-S Sulfur Dioxide
1265-4005
SPM Flex CC-S Diisocyanates
1265-4006
SPM Flex CC-S XP Phosgene
1265-4007
SPM Flex CC-S Hydrazine
1265-4008
SPM Flex CC-S Hydrogen Cyanide
1265-4009
SPM Flex CC-S Hydrogen Peroxide
1265-4010
SPM Flex CC-S Ozone
1265-4011
SPM Flex CC-S-U XP Mineral Acids
(No export restriction - LDL limited above 366 ppb for HF)
1265-4012
1 Includes a standard wall mounting bracket, a battery, a power supply (for indoor use only), a manual on CD, a printed quick start guide,
and a power cord appropriate for the region.
2 Includes an Ethernet connector, a power connector, a handle accessory kit, a clean-room-safe shoulder strap, a user manual on CD, a
printed quick start guide, and a power adaptor with a plug and cable appropriate for the region. (The shoulder strap must be properly
laundered and stored for clean room use.)
3 Use an external filter to protect the tubing from contamination (the particulate filter for non-corrosive gases, the corrosive filter for corrosive gases). For multiple-gas applications or if the correct filter is not known, use the corrosive filter. Replace the filter every 3 months.
Refer to Detectable Gases for information on specific gases.
55
SPM Flex Gas Detector
Certifications
Figure 29. Battery certification
56
SPM Flex Gas Detector
Figure 30. IEC certification
57
SPM Flex Gas Detector
ce
ld
Figure 31. XXX certification
58
SPM Flex Gas Detector
ld
ce
pla
Figure 32. YYY certification
59
SPM Flex Gas Detector
ce
ld
pla
Figure 33. ZZZ certification
60
SPM Flex Gas Detector
61
SPM Flex Gas Detector
Warranties
SPM Flex warranty
All products are designed and manufactured to the latest internationally recognized standards by
Honeywell Analytics under a Quality Management System that is certified to ISO 9001.
As such, this instrument (including the pump) is warranted under proper use, to the original enduser purchaser, against any defects in materials or workmanship related failures for a period of 12
months from the date of first turn-on or 18 months from delivery from Honeywell Analytics to the
customer, whichever is less. Separate warranty conditions apply to the sensor cartridges limited as
indicated below. During this period, Honeywell Analytics will repair or replace defective parts on an
exchange basis, F.O.B. to approved service centers on a global basis.
This warranty does not cover damage caused by accident, abuse, or abnormal operating
conditions.
Defective equipment must be returned to Honeywell Analytics for repair. Before returning materials
for repair or replacement, the Customer must obtain a Service Event Number (SE#) by contacting
Honeywell Analytics Service in advance; include a detailed report stating the nature of the defect
and ship the equipment prepaid to Honeywell Analytics’ factory. If no detail report is included,
Honeywell Analytics reserves the right to charge an investigative fee (prices available upon request)
before any repair or replacement is performed. Returned goods must detail the Service Event
Number (SE#) clearly on the package.
Service in the field or at the customer’s premises is not covered under these warranty terms. Time
and travel expenses for on-site warranty services will be charged at Honeywell Analytics’ normal
billing rates. Contact your Honeywell Analytics representative for information on available Service
Contracts.
Honeywell Analytics shall not be liable for any loss or damage whatsoever or howsoever
occasioned which may be a direct or indirect result of the use or operation of the Contract Goods
by the Buyer or any Party.
This warranty covers the gas detector and parts sold to the Buyer only by authorized distributors,
dealers and representatives as appointed by Honeywell Analytics. This warranty does not cover
defects attributable to improper installation, repair by an unauthorized person or the use of
unauthorized accessories/parts on the product. A warranty claim will only be accepted if a proof of
purchase is submitted and all conditions obtained within this Warranty are met.
Honeywell Analytics reserves the right to validate any warranty claim prior to processing. Upon
acceptance of a warranty claim, Honeywell Analytics will repair or replace the defective product
free of charge. The initial warranty period is not extended by virtue of any works carried out there
after.
Instruments which have been repaired or replaced during the warranty period are warranted for the
remainder of the unexpired portion of the original warranty period. Honeywell Analytics is released
from all obligations under its warranty in the event repairs or modifications are made by persons
other than its own authorized personnel, unless such work is authorized in writing by Honeywell
Analytics. Honeywell Analytics is released from all obligations under its warranty in the event that
detection substrates other than Honeywell Analytics’ Chemcassettes® have been installed and
used in Honeywell Analytics’ instruments.
Honeywell Analytics reserves the right to change this policy at any time. Contact Honeywell
Analytics for the most current warranty information.
Chemcassette® cartridge warranty
All Chemcassette cartridges® are warranted for a period not to exceed the Chemcassette®
cartridge expiration date printed on each package and tape reel.
62
SPM Flex Gas Detector
63
SPM Flex Gas Detector
Index
accessories 53
alarms 33, 37, 38
configuration 33
levels 16
relay’s normal state 39
Allen wrench 22
altitude 5
default gateway 39
display 16
back light 34
characteristics 39
dimming options 34
LCD 32
system, LCD and LED 16
backlight
intensity 38
timeout period 38
bar graph 16, 33
battery 10, 30, 32
charge, low 33
level 33, 37
life 10, 30
pack, lithium-ion 10, 30
real-time coin 49
replacement 10, 30
bootup 32
buttons 15
Accept/Select 16, 32
arrows 16, 32
Power/Cancel 16
error messages 18
Ethernet 19, 39
event history 36
exporting 36
searching 36
sorting 36
web events 36
gas concentration
level 33
reading 33
gas detection algorithm version
number 37
gases,
detectable (table) 51
sticky corrosive 31
gas-wet surfaces 31
gate, manual operation 38
gate motor, checking 48
gateway 37
certifications 56
Chemcassette cartridges 33
access door 32
bottom label 50
labels 50
RFID tag 50
expiration dates 49
labels 49
loading 17
storage 17, 32, 38, 49
takeup spindle 17
packing labels 50
cleaning 49
clock 33
conduit 19
configuration 32
Configuration Manager 40
connections
configurable 22
relay terminal 20
three-wire 22
connectors 19
communications 19, 20
Ethernet 19
power 19
weatherproof 19
controls 13, 14
cover 11
64
handle 11, 17
hinges 17
Factory service mode 38
false alarms, preventing 40
fasteners 26
icons 32, 33
idle timeout period 38
IDs 38
inhibit
level 39
modes 34, 35
state 37
inlet port 25, 31
In Monitor mode 32
IP address 37, 39
faults 32, 37
instrument 32
maintenance 33
notifications 33
tactile 32
visual 32
FEP, see Teflon fluorinated ethylene polymer 25
file system,
default (FAT32) 36
NTFS 36
filters,
acid scrubber 48
dust 48
end-of-the-line, replacing 46
external 30
for non-corrosive gases 30
inlet 31
inline 25, 30
internal, replacing 48
particulate 30
firmware 38
flash drive 36
flash slots, internal 40
Flow characterization 37
flow rate 25, 37
flow system optimization 37
4-20 mA 19, 38
current loop calibration 37
isolated configuration 22
output 22
sink configuration 22
source configuration 22
J-K
Kynar 31
languages 38
Latching 11, 17, 39
LDL 38
LEDs 32
blue 33
green 32
red 33
yellow 32
local codes 19
local detector option 25
SPM Flex Gas Detector
MAC address 37
main display mode 16
maintenance 46
fault level 39
faults 34
intervals 46
Maintenance menu 37
Maintenance menu, Inhibit 37
mA output 37
menu navigation 15
Modbus
register definitions 32
TCP menu 39
Monitoring 38
mounting brackets, 26
backward-compatible 29
standard 26
recharging 10, 30
recycling 49
relative humidity 37
relays 19, 37
assignments 39
configuration 23
menu 39
states 19,37
review menu
Additional Status 37
Chemcassette 36
Gas Settings 36
Network 37
Output State 37
Software 37
rend/Plot 37
RFID
algorithm version number 37
tag 50
Teflon 31
fluorinated ethylene polymer 25
temperature
ambient 37
stream 37
terminal block 19
terminal module 20
terminals 22
Test menu 41
timeout period 37
transporting 32
transport time 25
Troubleshooting 42
tubing 25
TWA mode 38
network 39
operation 32
optical system, checking 41
optics
algorithm version number 37
verification screen 41
system response, verifying 48
Out of Monitor mode 32
outputs 39
overrange level 39
parts, replacement 46, 53
passcodes 37, 40
ports 19
power 41
adaptor 19
button 13, 41
cable 10, 30
external 32
options 32
supply/charger 10, 30
switch 32
switch, soft 32
power-up options 38
pressure, maximum 25
pump
checking 47
malfunction 47
push fittings 25, 46, 48
sampling wand 31
security levels 32, 40
Admin 40
Advanced Maintneance 40
Factory Service 40
Not Logged In 40
Power User 40
Routine Maintneance 40
Select button 32
Setup menu 38
shipping 32
software 23
version number 37
sound levels 33
specifications 52
start time
fixed 38
floating 38
startup mode, default 32
startup sequence 13
static discharge 46
status bar colors 16
stepper motor, checking 48
subnet mask 37, 39
system leaks, checking for 47
unit IDs 38
update program option 38
USB port 36, 38
user interface version number 37
users, unqualified 18
vacuum 25
verification card 41
wall outlet 10, 30
warranties 62
web server
response time 39
simultaneous connections 39
wiring
cable bundles 20, 23
routing 10
4-20 mA 20
AWG 19
configurable, isolated 22
configurable, sink 22
configurable, source 22
configuration, default 20
cover 22
diagram, 4-20 mA isolated 21
diagram, 4-20 mA sink 21
diagram, 4-20 mA source 21
normally closed 23
normally de-energized 23
normally energized 23
normally open 23
65
SPM Flex Gas Detector
1998M0845
Revision 0.74 (will be released as Revision 1)
July 2014
©2014 Honeywell Analytics

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