Honeywell HS-600 Inmarsat Aircraft Telecommunications Systems User Manual Manual

Honeywell International Inc. Inmarsat Aircraft Telecommunications Systems Manual

Manual

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Document TitleManual

Honeywell
Aerospace Electronic Systems
CES--Phoenix
P.O. Box 21111
Phoenix, Arizona 85036-1111
U.S.A.
System Description and Installation
Manual
HS--600
High Speed Data System
This document contains technical data and is subject to U.S. export regulations.
These commodities, technology, or software were exported from the United States in accordance with the
export administration regulations. Diversion contrary to U.S. law is prohibited.
23--20--31
Title Page T--1
Printed in U.S.A.
Pub. No. A15--5111--006
30 May 2002
SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
PROPRIETARY NOTICE
This document and the information disclosed herein are proprietary data of Honeywell. Neither
this document nor the information contained herein shall be used, reproduced, or disclosed to
others without the written authorization of Honeywell, except to the extent required for
installation or maintenance of the recipient’s equipment.
NOTICE -- FREEDOM OF INFORMATION ACT (5 USC 552) AND
DISCLOSURE OF CONFIDENTIAL INFORMATION GENERALLY (18 USC 1905)
This document is being furnished in confidence by Honeywell. The information disclosed
herein fall within exemption (b) (4) of 5 USC 552 and the prohibitions of 18 USC 1905.
S2002
Honeywell is a U.S. registered trademark of Honeywell. All other marks are owned by their respective companies.
23--20--31
Title Page T--2
Copyright 2002 Honeywell
All Rights Reserved
30 May 2002
Please cut along the dotted line.
FOR HONEYWELL USE ONLY
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DATE RECEIVED
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PUBLICATION INFORMATION
Publication
Number
A15--5111--006
Volume No.
(Book, or
Addendum)
High Speed Data Unit
Publication
Title
ATA
Number
Document
Type
23--20--31
Latest Issue Date
From Title Page
System Description and Installation
Manual
READER INFORMATION
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P.O. Box 21111
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U.S.A.
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PUBLICATION INFORMATION
Publication
Number
A15--5111--006
Volume No.
(Book, or
Addendum)
High Speed Data Unit
Publication
Title
ATA
Number
Document
Type
23--20--31
Latest Issue Date
From Title Page
System Description and Installation Manual
READER INFORMATION
Please check all that apply:
h Trainer
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the use of staples). If sending by FAX, the Technical Publications’ U.S. FAX No. is (602- 436- 3900). If sending by email, the email address is
tpqa@honeywell.com.
Local reproduction of this form is encouraged.
DO NOT STAPLE
FOLD
BUSINESS REPLY MAIL
FIRST CLASS PERMIT NO. 3532, PHOENIX, AZ
POSTAGE WILL BE PAID BY ADDRESSEE
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Phoenix, Arizona 85036-1111
U.S.A.
ATTN:
Technical Publications
Quality Administrator
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DO NOT STAPLE
NO POSTAGE
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UNITED STATES
SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
RECORD OF REVISIONS
For each revision, put the revised pages in your manual and discard the superseded pages. Write
the revision number and date, date put in manual, and the incorporator’s initials in the applicable
columns on the Record of Revisions. The initial H shows Honeywell is the incorporator.
Revision
Number
Revision
Date
Date Put
In Manual
By
Revision
Number
Revision
Date
23--20--31
Date Put
In Manual
By
Page RR--1
30 May 2002
Use or disclosure of information on this page is subject to the restrictions in the proprietary notice of this document.
SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
Blank Page
23--20--31
Page RR--2
30 May 2002
Use or disclosure of information on this page is subject to the restrictions in the proprietary notice of this document.
SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
RECORD OF TEMPORARY REVISIONS
Instructions on each page of a temporary revision tell you where to put the pages in your manual.
Remove temporary revision pages only when discard instructions are given. For each temporary
revision, put the applicable data in the record columns on this page.
Temporary
Revision
Number
Temporary
Revision
Date
Temporary
Revision
Status
Date Put
in Manual
By *
Date
Removed
from Manual
By *
* The initial H in this column shows Honeywell has done this task.
23--20--31
Page RTR--1
30 May 2002
Use or disclosure of information on this page is subject to the restrictions in the proprietary notice of this document.
SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
Blank Page
23--20--31
Page RTR--2
30 May 2002
Use or disclosure of information on this page is subject to the restrictions in the proprietary notice of this document.
SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
SERVICE BULLETIN LIST
Service Bulletin
Identified
Mod
Date Included
in this Manual
Description
23--20--31
Page SBL--1
30 May 2002
Use or disclosure of information on this page is subject to the restrictions in the proprietary notice of this document.
SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
Blank Page
23--20--31
Page SBL--2
30 May 2002
Use or disclosure of information on this page is subject to the restrictions in the proprietary notice of this document.
SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
LIST OF EFFECTIVE PAGES
Subheading and Page
Date
Title
T--1
T--2
30 May 2002
30 May 2002
Record of Revisions
RR--1
RR--2
30 May 2002
30 May 2002
Record of Temporary Revisions
RTR--1
RTR--2
30 May 2002
30 May 2002
Service Bulletin List
SBL--1
SBL--2
30 May 2002
30 May 2002
List of Effective Pages
LEP--1
LEP--2
30 May 2002
30 May 2002
Table of Contents
TC--1
TC--2
TC--3
TC--4
TC--5
TC--6
30 May 2002
30 May 2002
30 May 2002
30 May 2002
30 May 2002
30 May 2002
Introduction
INTRO--1
INTRO--2
INTRO--3
INTRO--4
30 May 2002
30 May 2002
30 May 2002
30 May 2002
System Description and Operation
1--1
1--2
1--3
30 May 2002
30 May 2002
30 May 2002
Subheading and Page
1--4
1--5
1--6
1--7
1--8
1--9
1--10
1--11
1--12
1--13
1--14
Date
30 May 2002
30 May 2002
30 May 2002
30 May 2002
30 May 2002
30 May 2002
30 May 2002
30 May 2002
30 May 2002
30 May 2002
30 May 2002
Mechanical Installation
2--1
2--2
F 2--3/2--4
F 2--5/2--6
F 2--7/2--8
2--9
2--10
2--11
2--12
30 May 2002
30 May 2002
30 May 2002
30 May 2002
30 May 2002
30 May 2002
30 May 2002
30 May 2002
30 May 2002
Electrical Installation
3--1
3--2
3--3
3--4
3--5
3--6
3--7
3--8
3--9
3--10
F 3--11/3--12
30 May 2002
30 May 2002
30 May 2002
30 May 2002
30 May 2002
30 May 2002
30 May 2002
30 May 2002
30 May 2002
30 May 2002
30 May 2002
indicates a changed or added page.
indicates a foldout page.
23--20--31
Page LEP--1
30 May 2002
Use or disclosure of information on this page is subject to the restrictions in the proprietary notice of this document.
SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
Subheading and Page
Date
Installation Check
4--1
4--2
4--3
4--4
30 May 2002
30 May 2002
30 May 2002
30 May 2002
Adjustment/test
5--1
5--2
5--3
5--4
5--5
5--6
5--7
5--8
30 May 2002
30 May 2002
30 May 2002
30 May 2002
30 May 2002
30 May 2002
30 May 2002
30 May 2002
Subheading and Page
B--4
B--5
B--6
B--7
B--8
B--9
B--10
Date
30 May 2002
30 May 2002
30 May 2002
30 May 2002
30 May 2002
30 May 2002
30 May 2002
Fault Isolation
6--1
6--2
30 May 2002
30 May 2002
Maintenance Practices
7--1
7--2
7--3
7--4
30 May 2002
30 May 2002
30 May 2002
30 May 2002
M4 Call Cause Code List
A--1
A--2
A--3
A--4
A--5
A--6
A--7
A--8
A--9
A--10
30 May 2002
30 May 2002
30 May 2002
30 May 2002
30 May 2002
30 May 2002
30 May 2002
30 May 2002
30 May 2002
30 May 2002
Inmarsat Registration Form
B--1
B--2
B--3
30 May 2002
30 May 2002
30 May 2002
indicates a changed or added page.
indicates a foldout page.
23--20--31
Page LEP--2
30 May 2002
Use or disclosure of information on this page is subject to the restrictions in the proprietary notice of this document.
CONTENTS
SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
TABLE OF CONTENTS
Subject
Page
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTRO--1
1.
Proprietary, Export, and Precautionary Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTRO--1
A.
Proprietary Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTRO--1
B.
Export Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTRO--1
C. Special Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTRO--1
Content Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTRO--2
A.
How to Use This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTRO--2
B.
Weights and Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTRO--3
C. Acronyms and Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTRO--3
Customer Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTRO--4
A.
Who to Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTRO--4
SYSTEM DESCRIPTION AND OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1--1
1.
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1--1
A.
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1--1
B.
Aero--H/H+ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1--3
C. Inmarsat High Speed Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1--3
D. System Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1--4
E.
FCC Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1--5
System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1--6
A.
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1--6
Component Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1--7
A.
HS--600 High Speed Data Unit (HSU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1--7
B.
High Speed Combiner Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1--12
C. RF Power Splitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1--13
D. HSU Mounting Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1--13
MECHANICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2--1
1.
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2--1
A.
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2--1
B.
Equipment and Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2--1
Mechanical Installation Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2--1
A.
2--1
2.
3.
2.
3.
2.
HS--600 HSU Provisions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23--20--31
Page TC--1
30 May 2002
Use or disclosure of information on this page is subject to the restrictions in the proprietary notice of this document.
SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
B.
High Speed Combiner Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2--1
C. RF Power Splitter Provisions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2--1
ELECTRICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3--1
1.
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3--1
A.
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3--1
B.
Equipment and Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3--1
Electrical Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3--1
A.
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3--1
B.
Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3--1
C. Ground Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3--2
(1) General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3--2
(2) Chassis Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3--2
(3) Shield Grounds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3--3
(4) Power/Signal Grounds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3--4
Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3--5
A.
HS--600 HSU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3--5
INSTALLATION CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4--1
1.
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4--1
A.
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4--1
Installation Checkout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4--1
A.
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4--1
B.
Cable Loss Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4--1
(1) HS--600 HSU to HPA Path Loss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4--1
(2) HPA to Antenna Loss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4--1
C. Power Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4--2
D. RF Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4--2
ADJUSTMENT/TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5--1
1.
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5--1
A.
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5--1
Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5--1
A.
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5--1
B.
Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5--1
C. System Initialization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5--1
2.
3.
2.
2.
23--20--31
Page TC--2
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
D. Typical Maintenance Port Start--Up Information . . . . . . . . . . . . . . . . . . . . . . . .
5--3
E.
Maintenance Menu Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5--6
FAULT ISOLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6--1
1.
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6--1
A.
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6--1
MAINTENANCE PRACTICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7--1
1.
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7--1
A.
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7--1
B.
Equipment and Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7--1
Procedure for the HS--600 HSU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7--1
A.
Removal and Reinstallation Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7--1
B.
Adjustment Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7--2
C. Repair Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7--2
D. Return to Service Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7--2
Procedure for the Combiner/Splitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7--2
A.
Removal and Reinstallation Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7--2
B.
Adjustment Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7--3
C. Repair Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7--3
D. Return to Service Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7--3
Instructions for Continued Airworthiness, Code of Federal Regulation
CFR 91.213 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7--4
A.
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7--4
B.
Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7--4
APPENDIX A
M4 CALL CAUSE CODE LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A--1
1.
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A--1
A.
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A--1
APPENDIX B
INMARSAT REGISTRATION FORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B--1
1.
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B--1
A.
B--1
2.
3.
4.
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23--20--31
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
List of Illustrations
Figure
Figure 1-1.
High Speed Data System Block Diagram . . . . . . . . . . . . . . . . . . . . . .
Page
1--1
Figure 1-2.
HS--600 HSU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1--8
Figure 1-3.
High Speed Combiner Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1--12
Figure 1-4.
RF Power Splitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1--13
Figure 2-1.
HSU Outline and Installation Diagram . . . . . . . . . . . . . . . . . . . . . . . . .
2--3
Figure 2-2.
High Speed Combiner Outline and Installation Diagram . . . . . . . . .
2--7
Figure 2-3.
RF Power Splitter Outline Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2--9
Figure 2-4.
Typical Dimensions for 4--MCU Tray Assemblies . . . . . . . . . . . . . . . .
2--10
Figure 2-5.
Typical Dimensions for 8--MCU Tray Assemblies . . . . . . . . . . . . . . . .
2--11
Figure 3-1.
Electric Cable Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3--2
Figure 3-2.
Example 1, Multi--point Shield Ground . . . . . . . . . . . . . . . . . . . . . . . .
3--3
Figure 3-3.
Example 2, Multi--point Shield Ground . . . . . . . . . . . . . . . . . . . . . . . .
3--3
Figure 3-4.
Shield Grounding Example for Rack Mount Connectors . . . . . . . . .
3--4
Figure 3-5.
Aircraft Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3--5
Figure 3-6.
HSU ARINC 600 Connector (P1) Pin Layout . . . . . . . . . . . . . . . . . . .
3--6
Figure 3-7.
Contact Arrangements for P1--C Bottom Insert,
HSU ARINC 600 Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3--9
Figure 3-8.
HSU Data Loader Connector (J1) Pin Layout . . . . . . . . . . . . . . . . . .
3--9
Figure 3-9.
RF System Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3--10
Figure 3-10.
High Speed Data System Interconnect Diagram . . . . . . . . . . . . . . . .
3--11
Figure 4-1.
RX Path Loss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4--3
Figure 4-2.
TX Path Loss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4--3
Figure 5-1.
SDU to PC Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5--2
Figure 5-2.
HSU RS--232 Maintenance Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5--2
23--20--31
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
List of Tables
Table Intro--1.
Related Publications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTRO--2
Table 1-1.
SDU DLT RS--232 Port Configuration . . . . . . . . . . . . . . . . . . . . . . . . .
1--2
Table 1-2.
SDU CMT Keystrokes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1--2
Table 1-3.
Type of Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1--3
Table 1-4.
Assumptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1--4
Table 1-5.
Calculations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1--4
Table 1-6.
Total Number of Calls with Aero--H+ (Spot beam operation)
and 10.5 Kbps Packet Data Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1--4
Table 1-7.
Total Number of Calls with Aero--H+ (Spot beam operation)
and 600 bps Packet Data Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1--5
Table 1-8.
Total Number of Calls with Aero--H+ (Global beam operation)
and 10.5 Kbps Packet Data Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1--5
Table 1-9.
Total Number of Calls with Aero--H+ (Global beam operation)
and 600 bps Packet Data Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1--5
Table 1-10.
Components Supplied by Honeywell . . . . . . . . . . . . . . . . . . . . . . . . .
1--6
Table 1-11.
Components/Parts Not Supplied by Honeywell . . . . . . . . . . . . . . . .
1--6
Table 1-12.
HS--600 Leading Particulars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1--9
Table 1-13.
DO--160D Environmental Categories . . . . . . . . . . . . . . . . . . . . . . . . .
1--10
Table 1-14.
HSU Front Panel Light Description . . . . . . . . . . . . . . . . . . . . . . . . . . .
1--11
Table 1-15.
HSU Mounting Trays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1--14
Table 3-1.
Contact Arrangements for P1--A Top Insert,
HSU ARINC 600 Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3--7
Table 3-2.
Contact Arrangements for P1--B Top Insert,
HSU ARINC 600 Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3--8
Table 4-1.
Power Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4--2
Table 4-2.
RF Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4--2
Table 5-1.
SDU to PC Wire List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5--1
Table 5-2.
HSU to RS--232 Maintenance Port Wire List . . . . . . . . . . . . . . . . . . .
5--2
Table 5-3.
Typical HS--600 Maintenance Port Information . . . . . . . . . . . . . . . . .
5--3
Table 5-4.
Maintenance Menu Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5--6
Table A--1.
Call Cause Code List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A--1
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
Blank Page
23--20--31
Page TC--6
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INTRODUCTION
SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
INTRODUCTION
1. Proprietary, Export, and Precautionary Data
A. Proprietary Notice
(1) This document and the information disclosed herein are proprietary data of
Honeywell. Neither this document nor the information contained herein shall be used,
reproduced, or disclosed to others without the written authorization of Honeywell,
except to the extent required for installation or maintenance of the recipient’s
equipment. FREEDOM OF INFORMATION ACT (5 USC 552) AND DISCLOSURE
OF CONFIDENTIAL INFORMATION GENERALLY (18 USC 1905).
(2) This document is being furnished in confidence by Honeywell. The information
disclosed herein falls within exemption (b) (4) of 5 USC 552 and the prohibitions of 18
USC 1905. Copyright 2002 Honeywell. All Rights Reserved.
(3) Honeywell is a U.S. registered trademark of Honeywell. All other marks are owned by
their respective companies.
B. Export Notice
(1) This document contains unrestricted technical data and is being exported under
license exception TSU/OTS in accordance with EAR Section 740.13(a).
(2) These commodities, technology, or software were exported from the United States in
accordance with the export administration regulations. Diversion contrary to U.S. law
is prohibited. ECCN: 7E994 Schedule B#4901.99.0050
C. Special Precautions
(1) Warnings, cautions, and notes in this manual give the data that follows:
• A WARNING is an operation or maintenance procedure or condition that, if not
obeyed, can cause injury or death.
• A CAUTION is an operation or maintenance procedure or condition that, if not
obeyed, can cause damage to the equipment.
• A NOTE gives data to make the work easier or gives directions to go to a
procedure.
(2) All personnel who operate equipment and do maintenance specified in this manual
must know and obey the safety precautions. The warnings and cautions that follow
apply to all parts of this manual.
23--20--31
Page INTRO--1
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
WARNING: BEFORE YOU USE A MATERIAL, REFER TO THE MANUFACTURERS’
MATERIAL SAFETY DATA SHEETS FOR SAFETY INFORMATION. SOME
MATERIALS CAN BE DANGEROUS.
CAUTION: DO NOT USE MATERIALS THAT ARE NOT EQUIVALENT TO
MATERIALS SPECIFIED BY HONEYWELL. MATERIALS THAT ARE NOT
EQUIVALENT CAN CAUSE DAMAGE TO THE EQUIPMENT AND CAN
VOID THE WARRANTY.
CAUTION: THE HS--600 HIGH SPEED DATA SYSTEM CONTAINS ITEMS THAT ARE
ELECTROSTATIC DISCHARGE SENSITIVE (ESDS). IF YOU DO NOT
OBEY THE NECESSARY CONTROLS, A FAILURE OR
UNSATISFACTORY OPERATION OF THE UNIT CAN OCCUR FROM
ELECTROSTATIC DISCHARGE. USE APPROVED INDUSTRY
PRECAUTIONS TO KEEP THE RISK OF DAMAGE TO A MINIMUM WHEN
YOU TOUCH, REMOVE, OR INSERT PARTS OR ASSEMBLIES.
2. Content Data
A. How to Use This Manual
(1) This manual gives general system description and installation information for the
HS--600 High Speed Data System. It also gives block diagram and interconnect
information to permit a general understanding of the system interface.
(2) The purpose of this manual is to help you install, operate, maintain, and troubleshoot
the HS--600 High Speed Data System. Common system maintenance procedures
are not presented in this manual. The best established shop and flight line practices
should be used.
(3) Related publications that are referred to in this manual are identified in Table Intro--1.
Table Intro--1.
Related Publications
Publication
Publication No.
Handling, Storage, and Shipping Procedures for Honeywell Avionics
Equipment Instruction Manual
A09--1100--001
MCS--3000/6000 Multi--Channel Satellite Communications System
Description, Installation, and Maintenance Manual
C15--5111--005
MCS--4000/7000 Multi--Channel SATCOM System Description,
Installation, and Maintenance Manual
A15--5111--001
NOTES:
1.
You can order a Honeywell publication from Honeywell as follows:
Telephone No.: (602) 436--6900
Fax No.: (602) 436--1588
E--mail: cas--publications--distribution@honeywell.com
23--20--31
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
B. Weights and Measurements
(1) All weights and measurements are in U. S. values.
(2) The letter symbols for units of measurement are the same as shown in
ANSI/IEEE Std 260.
C. Acronyms and Abbreviations
(1) The acronyms and abbreviations that follow help the reader identify terms and
definitions used by Honeywell.
(2) The letter symbols for units of measurement are the same as shown in
ANSI/IEEE Std 260.
Term
Definition
ACSE
ACU
access control and signalling equipment
antenna control unit
BSU
beam steering unit
CCA
CMT
CNS/ATM
circuit card assembly
commissioning and maintenance terminal
communication, navigation, and surveillance/air traffic management
DLNA
DLT
diplexer/low noise amplifier
data logging terminal
ESD
ESDS
electrostatic discharge
electrostatic discharge sensitive
HGA
HIRF
HPA
HSD
HSU
high gain antenna
high intensity radiated electromagnetic frequencies
high power amplifier
high speed data
high speed data unit
ICAO
IPC
IPDS
IRS
ISDN
International Civil Aviation Organization: Agency of the UN
Illustrated Parts Catalog
Inmarsat Packet Mode Data Service
inertial reference system
Integrated Services Digital Network
LES
LESA
LRU
land earth station
land earth station assignment
line replaceable unit
23--20--31
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
Term
Definition
M4
MCS
MCU
MEL
MES
MM/HSD
MTBF
multi--media mini--M
multi--channel SATCOM
modular concept unit
minimum equipment list
Mobile Earth Station
Mini M/high speed data
mean--time--between--failures
NCSA
network coordination station assignment
PC
PID
PSTN
personal computer
personal identification number
Public Switched Telephone Network
RF
RFU
radio frequency
radio frequency unit
SATCOM
SCPC
SDM
SDU
SU
satellite communications
single channel per circuit
System Definition Manual
satellite data unit
signal unit
TDM
TDMA
time division multiplex
time division multiple access
3. Customer Assistance
A. Who to Contact
(1) For assistance with installation, operation, or maintenance of the HS--600 High
Speed Data System, contact your local Honeywell Dealer or regional Honeywell
Customer Support Engineer. Additional assistance can be obtained from:
• Honeywell
Aviation Services, Customer Response Center (CRC)
Commercial Electronic Systems
21111 N. 19th Avenue
Phoenix, AZ 85027
TEL:
FAX:
(877) 436--2005 (Toll--Free)
(602) 436--1501
23--20--31
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30 May 2002
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SYSTEMS DESCRIPTION
AND OPERATION
SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
SECTION 1
SYSTEM DESCRIPTION AND OPERATION
1. Overview
A. General
(1) The HS--600 high speed data system provides multi--channel Inmarsat Aero cockpit
and passenger voice, fax, and data, and multi--media mini--M (M4) circuit--mode
services simultaneously. Figure 1-1 shows a block diagram of the high speed data
(HSD) system.
Figure 1-1.
High Speed Data System Block Diagram
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
(2) The HSD system is capable of being integrated with the MCS--3000, MCS--6000,
MCS--4000, and MCS--7000 multi--channel (MCS) satellite communications
(SATCOM) systems with Aero--H/H+ high gain antennas (HGA). The HSD system is
interfaced with its own dedicated 40 W high power amplifier (HPA).
(3) The L--band radio frequency (RF) outputs of the HSD system HPA and the satellite
data unit (SDU)/radio frequency unit (RFU) 40 W HPA is combined with a high power
combiner. The output of the high power combiner drives a common diplexer/low noise
amplifier (DLNA) and a nominal 12 dB gain antenna. The SDU manages the satellite
selection and steers the HGA.
(4) The Aero--H/H+ SDU and HPA requires no hardware or operational software
modifications, and operates without knowledge of the HSD system presence.
However, each SDU used in conjunction with the HSD system will require advance
configuration of its data logging terminal (DLT) parameter settings.
(5) The SDU’s DLT RS--232 port must be configured to transmit the ASCII data given in
Table 1-1, at a rate of approximately 1 Hz, for the functions in Table 1-1 to be
performed in the HSD system (SDU to HSU transmit only).
Table 1-1.
SDU DLT RS--232 Port Configuration
Data
Function
Satellite Selected
Satellite selection
Position (Latitude/Longitude)
Spot beam selection
Satellite--Relative Velocity
Open--loop Doppler compensation
Current Antenna Gain
Antenna gain variation compensation
Log--On Status
Status of satellite selected indication (stable or not)
(6) The SDU CMT keystrokes given in Table 1-2 (starting from the main menu) are
required to configure the SDU to broadcast the desired data from its DLT port.
Table 1-2.
SDU CMT Keystrokes
Keystroke
HBA
Description
To logging menu
00020509 
Enter logging word
B1 
Set logging period
C60 
Set heading record frequency
E1 
Select DLT port for output
D1 
Enable logging
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
(7) The DLT configuration settings remain in effect indefinitely, unless subsequently
manually changed or a factory settings restart is performed. If the SDU in conjunction
with the HSD system is replaced for any reason, the replacement SDU will require its
DLT port to be configured appropriately.
(8) The HSD system controls its HPA through the HPA’s commissioning and
maintenance terminal (CMT) RS--232 input port (HSU to HPA transmit only),
dynamically controlling the transmit RF carrier on/off state as well as the HPA’s
backoff state.
B. Aero--H/H+
(1) Aero--H/H+ is a multi--channel aeronautical system that can operate in both the
Inmarsat--3 global and spot beams using either a fuselage-- or tail--mounted HGA.
The type of antenna and the global/spot beam operation identify the type of service
possible as given in Table 1-3.
Table 1-3.
Type of Service
Global
Beam
Spot
Beam
High gain
Yes
No
Yes
No
Yes
4.8 kbps
2.4 kbps
10.5 kbps
Aero--H+ High gain
Yes
Yes
Yes
Yes
Yes
4.8/2.4
kbps
2.4 kbps
10.5 kbps
Aero
Type
Aero--H
Antenna
Voice
4.8
kbps
Secure
Voice 4.8
kbps
Packet
Mode
Data
(max)
Voice
9.6
kbps
Fax
(max)
PC Data
(max)
(2) When used within the spot beams, Aero--H+ voice and data rates are lower.
Therefore, it requires less power so that call charges are reduced. All
Honeywell/Thales aeronautical equipment complies with the International Civil
Aviation Organization (ICAO) Agency of the UN requirements for aeronautical safety
services. The equipment can be used for communication, navigation, and
surveillance/air traffic management (CNS/ATM).
C. Inmarsat High Speed Systems
(1) Aero M4 circuit--mode service provides data rates of up to 64 kbps. M4 land earth
stations (LES) serve as gateways to the Public Switched Telephone Network (PSTN)
or the ISDN.
(2) M4 is a companion to, but not a replacement for, an Aero--H system. As
developments of the Mini--M, they do not comply with the ICAO requirements for
aeronautical safety services and cannot be used for CNS/ATM. In other words, they
can only be used for non--safety service data communications.
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
D. System Performance
(1) Currently, the numbers of simultaneous aeronautical voice and M4 data channels can
only be obtained from theoretical calculations. Using the assumptions given in
Table 1-4, the calculations are given in Table 1-5. The calculations for the total
number of calls are given in Table 1-6 thru Table 1-9.
Table 1-4.
Assumptions
Item
dB
Gain cell
Watts
12 dB
R/T power (10.5 Kbps assumed)
20.4 dBW
109.6 W
R/T power (600 bps assumed)
5.9 dBW
3.9 W
HPA power (same assumed for both)
16.0 dBW
40.0 W
Cable Loss
4.7 dB
Initial HSD channel power
22.5 dBW
177.8 W
Settled HSD channel power
22.5 dBW
177.8 W
Initial 8400 C channel EIRP
14.5 dBW
28.2 W
Settled 8400 C channel EIRP
7.5 dBW
5.6 W
Initial 21000 C channel EIRP
19.5 dBW
89.1 W
Settled 21000 C channel EIRP
13.5 dBW
22.4 W
Table 1-5.
Calculations
HGA Gain
dBW
Total Watts
After R/T 600 bps
(Watts)
After R/T 10.5 Kbps
(Watts)
12
23.3
214.8
210.9
105.2
Table 1-6.
Total Number of Calls with Aero--H+ (Spot beam operation) and 10.5 Kbps
Packet Data Rate
M4 HSD Channels
8400 Voice Channels
21000 Voice Channels
5/6 (Note)
NOTE: MCS 6000 = 5, MCS 7000 = 6
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
Table 1-7.
Total Number of Calls with Aero--H+ (Spot beam operation) and 600 bps Packet
Data Rate
M4 HSD Channels
8400 Voice Channels
21000 Voice Channels
5/6 (Note)
NOTE: MCS 6000 = 5, MCS 7000 = 6
Table 1-8.
Total Number of Calls with Aero--H+ (Global beam operation) and 10.5 Kbps
Packet Data Rate
M4 HSD Channels
8400 Voice Channels
21000 Voice Channels
1/2
Table 1-9.
Total Number of Calls with Aero--H+ (Global beam operation) and 600 bps
Packet Data Rate
M4 HSD Channels
8400 Voice Channels
21000 Voice Channels
(2) From these calculations the following points should be made:
(a) There is an increased loss of 3.5 dB, due to the addition of the high power
combiner with the HS--600 installation. It is essential that a 12 dB antenna is
used to be able to support more than one Aero voice channel as well as a
simultaneous Aero M4 HSD.
E.
FCC Compliance
(1) This device complies with part 15 of the FCC rules. Operation is subject to the
following two conditions:
• This device may not cause harmful interference.
• This device must accept any interference received, including interference that may
cause undesired operation.
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
2. System Components
A. General
(1) Table 1-10 gives the component part numbers supplied by Honeywell. Table 1-11
gives components that are necessary, but are not supplied by Honeywell.
Table 1-10.
Components Supplied by Honeywell
Component
Model No.
Honeywell Part No.
High Speed Data Unit
HS--600
7519300--901
High Speed Combiner Assembly
--
7519340--901
RF Power Splitter
--
7519349--1
High Power Amplifier (40 W)
HP--600
7516250--XX050 (Note)
NOTE: The HSD system requires an additional HPA. Only an HPA, Part No. 7516250--XX050 (software Mod F) can be
used with the HS--600 system.
Table 1-11.
Components/Parts Not Supplied by Honeywell
Component/Part
Comments
HSU Mounting Tray (4--MCU size unit)
ARINC 600 4--MCU Mount, cooling air required.
(Installer to supply mount.)
HSU Mounting Tray (8--MCU size unit)
ARINC 600 8--MCU Mount, cooling air required.
(Installer to supply mount.)
NOTE: Refer to paragraph 3.D. and Table 1-15 in this section for mounting tray information.
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
3. Component Descriptions
A. HS--600 High Speed Data Unit (HSU)
(1) The HSU is designed to perform reliably under field conditions and provide ease of
maintenance when required. The HSU has a modular design to permit easy
replacement of each circuit card assembly (CCA). All CCAs are built to standards that
qualify them for both airline and business aircraft usage.
(2) The HSU is packaged as a 4 modular concept unit (4--MCU). The mechanical chassis
is constructed of aluminum alloy sheet metal. The HSU requires external cooling air
in accordance with ARINC 600 or ARINC 404 to maintain the highest possible
mean--time--between--failures (MTBF). In installations where this is not available, a
mounting tray with an integral fan is required. Refer to Table 1-15. The HSU is shown
in Figure 1-2.
(3) Table 1-12 gives the leading particulars for the HSU and Table 1-13 gives the
DO--160D categories that this equipment meets or exceeds.
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
Figure 1-2.
HS--600 HSU
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
Table 1-12.
HS--600 Leading Particulars
Characteristic
Specification
Dimensions (maximum):
• Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.64 in. (194.06 mm)
• Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.90 in. (124.46 mm)
• Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15.26 in. (387.60 mm)
Weight (maximum) . . . . . . . . . . . . . . . . . . . . . . .
11.84 lb (5.37 kg)
Power requirements (AC) (Note):
• Nominal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
115 V rms, 400 Hz
• Maximum . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
134 V rms, 480 Hz
• Minimum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
97 V rms, 320 Hz
Power requirements (DC) Note):
• Nominal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
27.5 V dc
• Maximum . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32.2 V dc
• Minimum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20.5 V dc
Power Consumption . . . . . . . . . . . . . . . . . . . . . .
25 W nominal, 40 W maximum
Cooling Requirements . . . . . . . . . . . . . . . . . . . .
Select tray from Table 1-15
Connector P1 (Rear) . . . . . . . . . . . . . . . . . . . . . .
Radiall Part No. 620--600--237
Mating Connector (P1) . . . . . . . . . . . . . . . . . . . .
Radiall Part No. 620--600--238
• 22 AWG Contacts . . . . . . . . . . . . . . . . . . . . . .
Radiall Part No. 620--200
• 20 AWG Contacts . . . . . . . . . . . . . . . . . . . . . .
Radiall Part No. 620--310
• 16 AWG Contacts . . . . . . . . . . . . . . . . . . . . . .
Radiall Part No. 620--330
• 12 AWG Contacts . . . . . . . . . . . . . . . . . . . . . .
Radiall Part No. 620--340
• Size 5 Coax Contacts . . . . . . . . . . . . . . . . . . .
Radiall Part No. 620--021
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tray, ARINC 600 4--MCU Size
Circuit Breaker Ratings:
• 115 V ac Circuit Breaker . . . . . . . . . . . . . . . .
2 Amp typical
• 28 V dc Circuit Breaker . . . . . . . . . . . . . . . . .
7.5 Amp typical
User Interface (ISDN S/T) . . . . . . . . . . . . . . . . .
ITU--T 1.430 (S/T interface)
DSS1/EuroISDN
Environmental . . . . . . . . . . . . . . . . . . . . . . . . . . .
Unit must be installed inside pressurized bulkhead (cabin).
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
Table 1-13.
Description
DO--160D Environmental Categories
Category
Temperature and Altitude
XX
In--Flight Loss of Cooling
Temperature Variation
Humidity
Shock
Vibration
SB2
Explosion Proofness
Waterproofness
Fluids Susceptibility
Sand and Dust
Fungus Resistance
Salt Spray
Magnetic Effect
Power Input
Voltage Spike
Audio Frequency Susceptibility
Induced Signal Susceptibility
Radio Frequency (RF) Susceptibility
Emission of RF Energy
Lightning Indirect Effects
XXX
XXXX
Lightning Direct Effects
Icing
Electrostatic Discharge (ESD)
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
(4) Table 1-14 gives a description of the HSU front panel lights during various HSU
conditions. The PUSH TO TEST switch on the front panel of the HSU is not
operational.
Table 1-14.
Condition
HSU Front Panel Light Description
Description
Power Up
Both PASS and FAIL lights are on steady.
Software Boot Complete
Both PASS and FAIL lights are off. The lights should go off within 30
seconds of power up.
Receiver Activity
If the SDU is logged on, the HS--600 is able to pick an LES to listen to,
similar to the P--channel for the MCS. Once the receiver synchronizes on
this time division multiplex (TDM) channel, the green PASS light flashes.
The light flashes for each correctly received signal unit (SU). This should
occur within 2 minutes of power up, if the SDU is logged on, or within 30
seconds after the SDU log--on, if beyond the initial 2 minutes.
Since the flash rate is related to the received SUs, the rate varies as time
goes on; it could even stop flashing with the light on or off. However, during
an HSD call, SUs are received at a high rate, so the green PASS light will
flash rapidly, appearing to be almost steady on.
Failure
The FAIL light will be on if any error occurs.
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
B. High Speed Combiner Assembly
(1) The high speed combiner assembly combines the signals from both HPAs which are
then sent to the DLNA. Figure 1-3 shows the high speed combiner assembly.
Figure 1-3.
High Speed Combiner Assembly
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
C. RF Power Splitter
(1) The RF power splitter divides the signal from the DLNA which is then sent to the SDU
and HSU. The unit weight is 2.5 oz. (70.87 grams). Figure 1-4 shows the RF power
splitter.
Figure 1-4.
RF Power Splitter
D. HSU Mounting Tray
(1) The HS--600 HSU ARINC 600 connector, contacts, and mounting trays can be
purchased from ECS or EMTEQ. The addresses for ECS and EMTEQ are as follows:
Electronic Cable Specialists
5300 W. Franklin Drive
Franklin, WI 53132
U.S.A.
Telephone: (414) 421--5300
Fax: (414) 421--5301
EMTEQ
S84 W. 18693 Enterprise Drive
Muskego, WI 53150
U.S.A.
Telephone: (262) 679--6170 / 1--888--679--6170
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
(2) Table 1-15 gives a list of HSU mounting trays available through ECS. Contact
EMTEQ for a list of HSU mounting trays available.
Table 1-15.
ECS Part No.
HSU Mounting Trays
Description
Voltage
6050--101
4 MCU S/S tray with bottom fan
115 V ac
6049--101
4 MCU S/S tray with right side fan
115 V ac
6049--102
4 MCU S/S tray with left side fan
115 V ac
6083--102
4 MCU S/L tray with rear fan
115 V ac
6050--102
4 MCU S/S tray with bottom fan
28 V dc
200--89891--101
4 MCU S/S tray with left side fan
28 V dc
200--89892--101
4 MCU S/S tray with right side fan
28 V dc
6083--103
4 MCU S/L tray with rear fan
28 V dc
6292--101
8 MCU S/S standard tray
115 V ac
6288--101
8 MCU S/S tray w/bottom fan
115 V ac
6290--101
8 MCU S/S tray w/left side fan
115 V ac
6284--101
8 MCU S/S tray w/right side fan
115 V ac
6286--101
8 MCU S/L standard tray
115 V ac
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MECHANICAL
INSTALLATION
SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
SECTION 2
MECHANICAL INSTALLATION
1. Overview
A. General
(1) This section contains information on how and where to mount the HSU, combiner,
and splitter. Figure 2-1 shows the HSU dimensions. Figure 2-2 shows the dimensions
and mounting hole dimensions of the combiner.
B. Equipment and Materials
(1) For new HSU installations, refer to Table 1-11 for mounting tray information. See the
applicable outline and installation diagram in this section for additional mounting
information.
2. Mechanical Installation Design
A. HS--600 HSU Provisions
(1) Mechanical installation data for the HS--600 HSU is shown in Figure 2-1. The HSU is
mounted in an ARINC 600 4--MCU mounting tray. The HSU requires external cooling
air to maintain the highest possible MTBF. A mounting tray with an integral fan is
required. Select a mounting tray from Table 1-15. Figure 2-4 shows typical 4--MCU
tray assemblies with a fan.
(2) The location of the mounting tray allows the interface cabling to other units to be as
short as possible. The location must give protection against rain, condensation,
solvents, and hydraulic fluid. The mounting tray must be electrically bonded to the
aircraft frame by a low resistance path of less than 0.1 ohm.
B. High Speed Combiner Assembly
(1) Mechanical installation data for the combiner is shown in Figure 2-2.
C. RF Power Splitter Provisions
(1) Mechanical installation data for the splitter is shown in Figure 2-3.
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
Blank Page
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
Figure 2-1 (Sheet 1).
HSU Outline and Installation Diagram
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
Figure 2-1 (Sheet 2).
HSU Outline and Installation Diagram
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
Figure 2-2.
High Speed Combiner Outline and Installation Diagram
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
Figure 2-3. RF Power Splitter Outline Diagram
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
Figure 2-4.
Typical Dimensions for 4--MCU Tray Assemblies
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
Figure 2-5. Typical Dimensions for 8--MCU Tray Assemblies
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
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ELECTRICAL
INSTALLATION
SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
SECTION 3
ELECTRICAL INSTALLATION
1. Overview
A. General
(1) This section gives electrical installation procedures, power distribution, and
interconnect information for the HSU, combiner, and splitter.
(2) Procedures for proper shield, power, and signal grounding are also provided in this
section. In addition, procedures for the various buses are included.
B. Equipment and Materials
(1) See leading particulars table for a list of mating connectors required to do the
electrical installation.
2. Electrical Installation Procedure
A. General
(1) The information necessary to provide the electrical interconnects is contained in the
following paragraphs.
B. Power Requirements
(1) AC Power -- The aircraft ac power inverters must supply single phase 115 V ac
(min 97, max 134 V ac) 400± 80 Hz sine wave with a maximum total harmonic
distortion of 5%. Under all load conditions, amplitude modulation of the power supply
will not exceed 2% at any frequency. (Percent modulation is defined as one--half of
the peak--to--peak modulation envelope divided by the carrier amplitude and
multiplied by 100.)
(2) DC Power -- The aircraft dc power supply must be 28 V dc (nominal). The normal
minimum and maximum voltages permitted are 20.5 and 32.2 V dc respectively.
(3) Power supply to the HSU -- The voltage level of the power supplied to the HSU is
important in this installation. The potential is the difference between the power pins
and power ground pins at the line replaceable unit (LRU). Excessive voltage drops in
the power wire(s) and power ground wire(s) cause one or more of the following
conditions:
• The LRU draws additional current from the aircraft supply system.
• Since the LRU is drawing more current, it produces more heat and more heat
causes a lower LRU MTBF.
(4) The recommended maximum total combined voltage drop (voltage drop of the power
wire[s] plus voltage drop of the power ground wire[s]) is 1.0 V. Voltage drop is a
function of current and resistance (resistance in this case is a function of wire gauge
and wire length). See Figure 3-1 for determining proper wire gauge for LRU power
and power ground wires.
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
Figure 3-1.
Electric Cable Chart
C. Ground Requirements
(1) General
(a) Proper grounding is a key factor in ensuring proper system operation under
normal conditions, high intensity radiated electromagnetic frequencies (HIRF),
and lightning environments. You must obey this section to satisfy these
requirements.
NOTE: HIRF and lightning requirements dictate that the shielded wires meet
the requirements of paragraph 2.C.(3). Installation of this system into
aircraft manufactured prior to the FAA requirements adheres to these
practices whenever feasible.
(2) Chassis Grounding
(a) All rack mount/remote mount units are electrically bonded to the airframe. This is
done by making sure the mating surfaces between the LRU mounting tray (or
LRU mounting feet if a tray is not used) provide a low impedance (< 0.1 Ω)
electrical path.
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
(b) The mating surfaces must be free of all paint and other non--conductive
elements and are burnished to ensure a good bond. If the aircraft mating surface
is not conductive, a bonding strap of a least 1/4--inch wide (preferably 1/2--inch
wide) tin coated copper braid can be used between the LRU mounting tray (or
LRU itself if a tray is not used) and the nearest airframe grounding point.
(3) Shield Grounds
(a) The shield wires in the HSU have the shield grounded at both ends. This is
called multi--point grounding and is specified to minimize the adverse effects of
HIRF and lightning.
(b) The shield must not be connected to any LRU or bulkhead connector pin.
(c) Examples of multi--point shield grounding methods are shown in Figure 3-2 and
Figure 3-3. The shield grounding method for rack mount units is detailed in
Figure 3-4. This is the preferred shield grounding method for the HSU rack
mount unit.
Figure 3-2.
Example 1, Multi--point Shield Ground
Figure 3-3.
Example 2, Multi--point Shield Ground
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
Figure 3-4.
Shield Grounding Example for Rack Mount Connectors
(4) Power/Signal Grounds
(a) All dc power grounds are tied together; all ac power grounds are tied together; all
signal grounds are tied together; and all lighting grounds are tied together. DC
power, ac power, signal and light ground groups are then tied together at a single
point and connected to the airframe. Figure 3-5 shows this aircraft grounding
method.
NOTE: It is very important this grounding technique be adhered to. Do not tie
the various ground wires to multiple aircraft frame points and depend on
the aircraft structure to supply a low impedance path for the individual
grounds. Only chassis grounds and shield grounds are grounded at
multiple points in the aircraft.
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
Figure 3-5.
Aircraft Grounding
(b) Because signal grounds are low currents, multiple signal grounds can be
connected to remote aircraft terminal blocks other than the central grounding
blocks as long as these remote terminal blocks are isolated from ground. The
various remote signal ground blocks must all be grounded only at the aircraft
central grounding point. If 10 signal grounds are connected to a remote terminal
block, a minimum of one grounding wire must be run from this terminal block to
the aircraft central grounding point.
3. Electrical Installation
A. HS--600 HSU
(1) The HSU rear ARINC 600 connector layout is shown in Figure 3-6. The contact
arrangement for the various connector plugs are given in Table 3-1, Table 3-2, and
Figure 3-7. Figure 3-8 shows the connector pin layout for the DATA LOADER
connector located on the front of the HSU. The system interface is shown in
Figure 3-9. See Figure 3-10 for the HSU interconnect information.
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
Figure 3-6.
HSU ARINC 600 Connector (P1) Pin Layout
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
Table 3-1.
Contact Arrangements for P1--A Top Insert, HSU ARINC 600 Connector
RSVD
APM
POWER
RSVD
APM
GND
RSVD
APM WR
PROT 2#
DISC
SPARE A
RSVD
APM
RSVD
DISC TX
INH
CHASSIS
GND GC
10
DISC
SPARE B
ASYNC
RI SIG
GND
ASYNC
DTR
ASYNC
RXD SIG
GND
ASYNC
RXD
ASYNC
DTR SIG
GND
ISDNU
RING
RSVD
SPARE
LO 26
RSVD
VHF
AUDIO
OUT HI
RSVD
SPARE
29
RSVD
SPARE
HI 7
RESVD
SPARE
266
RSVD
SPARE
HI 5
RSVD
SPARE
39
RSVD
SPARE
177
RSVD
SPARE
HI 26
RSVD
VHF
AUDIO
OUT LO
RSVD
SPARE
78
RSVD
SPARE
LO 7
RSVD
SPARE
110
RSVD
SPARE
LO 5
RSVD
SPARE
88
RSVD
SPARE
178
10
11
12
13
14
15
RSVD
APM
ENABLE
1#
RSVD
POTS
TIP
RSVD
SPARE
D/L 18
ASYNC
DCD SIG
GND
CHASSIS
GND GC
ASYNC
DSR
RSVD
APM
ENABLE
2#
ASYNC
TXD
RSVD
RSVD
APM
POTS
OUT CLK RING
ASYNC
CTS
10BT
RX--
ASYNC
DCD
RSVD
SPARE
D/L 17
ASYNC
TXD SIG
GND
ISDNS/T
RX--
RSVD
SPARE
D/L 16
10BT
TX--
RSVD
SPARE
D/L 15
ASYNC
RI
ASYNC
CTS SIG
GND
RSVD
SPARE
174
HTCE
TXD
HTCE
TXD SIG
GND
RSVD
SPARE
175
RSVD
SPARE
199
ASYNC
RTS
ASYNC
DSR SIG
GND
RSVD
SPARE
LO 27
RSVD
VHF
AUDIO
IN HI
RSVD
SPARE
19
RSVD
SPARE
197
RSVD
SPARE
123
RSVD
SPARE
207
RSVD
SPARE
40
RSVD
SPARE
179
RSVD
SPARE
176
ASYNC
RTS SIG
GND
RSVD
SPARE
HI 27
RSVD
VHF
AUDIO
IN LOW
RSVD
SPARE
68
CHASSIS
GND
RSVD
SPARE
34
RSVD
SPARE
HI 14
RSVD
SPARE
89
RSVD
SPARE
180
RSVD
APM
OUT
DATA
ISDNS/T
RX+
RSVD
SPARE
258
DISC DM
RST*
HTCE
RXD
RSVD
APM IN
DATA
10BT
RX+
RSVD
SPARE
257 GND
CHASSIS ISDNS/T
GND GC TX+
ISDNS/T 10BT
TX-TX+
MAINT
232 RXD
HTCE
RXD SIG
GND
MAINT
232 TXD
RSVD
SPARE
212
RSVD
SPARE
103
MAINT
232 TXD
SIG GND
RSVD
SPARE
115
RSVD
SPARE
HI 11
RSVD
SPARE
HI 13
RSVD
SPARE
LO 11
RSVD
SPARE
LO 13
RSVD
SPARE
36
RSVD
SPARE
161
RSVD
SPARE
85
RSVD
SPARE
162
RSVD
SPARE
HI 4
RSVD
SPARE
HI 9
RSVD
SPARE
43
RSVD
SPARE
HI 8
RSVD
SPARE
83
RSVD
SPARE
LO 14
RSVD
SPARE
195
RSVD
SPARE
181
RSVD
SPARE
92
RSVD
SPARE
LO 8
RSVD
SPARE
202
RSVD
SPARE
HI 12
RSVD
SPARE
196
RSVD
SPARE
182
RSVD
SPARE
107
RSVD
SPARE
HI 6
RSVD
SPARE
201
RSVD
SPARE
LO 12
RSVD
SPARE
268
RSVD
SPARE
183
RSVD
SPARE
120
RSVD
SPARE
LO 6
RSVD
SPARE
203
RSVD
SPARE
105
RSVD
SPARE
23
RSVD
SPARE
184
RSVD
SPARE
HI 1
RSVD
SPARE
265
RSVD
SPARE
204
RSVD
SPARE
118
RSVD
SPARE
72
RSVD
SPARE
185
23--20--31
RSVD
APM WR
PROT 1#
RSVD
SPARE
198
MAINT
232 RXD
SIG GND
CHASSIS
GND
ISDNU
TIP
CHASSIS
GND GC
RSVD
VHF
KEYLINE
GND
RSVD
SPARE
LO 4
RSVD
SPARE
LO 9
RSVD
SPARE
LO 1
CHASSIS
GND
CHASSIS
GND
RSVD
SPARE
267
RSVD
SPARE
186
CHASSIS
GND
Page 3--7
30 May 2002
Use or disclosure of information on this page is subject to the restrictions in the proprietary notice of this document.
SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
Table 3-2.
Contact Arrangements for P1--B Top Insert, HSU ARINC 600 Connector
RSVD
SPARE
229
RSVD
SPARE
230
RSVD
SPARE
231
RSVD
SPARE
232
RSVD
SPARE
233
RSVD
SPARE
234
RSVD
SPARE
235
RSVD
SPARE
236
RSVD
SPARE
237
CHASSIS
GND
RSVD
SPARE
RSVD
SPARE
188
RSVD
SPARE
189
RSVD
SPARE
190
RSVD
SPARE
191
RSVD
SPARE
192
RSVD
SPARE
193
RSVD
SPARE
194
RSVD
SPARE
238
RSVD
SPARE
239
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
248
95
242
CHASSIS RSVD
GND
SPARE
24
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
LO 2
LO 18
41
CHASSIS RSVD
GND
SPARE
15
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
22
101
113
CHASSIS RSVD
GND
SPARE
254
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
RSVD
SPARE
187
LO 24
240
44
25
HI 19
42
HI 15
10
33
11
108
12
104
13
28
14
15
255
HI 24
241
93
74
LO 19
91
LO 15
82
121
117
27
51
256
LO 25
46
HI 3
32
27
173
37
23
12
109
HI 25
LO 3
81
76
200
86
58
56
61
122
HI 17
31
253
47
HI 16
48
10
99
LO 17
243
73
80
HI 2
96
163
97
59
50
111
LO 28
244 GND
248
HI 18
38
164
20
D/L 36
102
HI 28
245
250
87
LO 16
69
D/L 35
57
53
55
114
23--20--31
LO 29
246
251
35
206
106
D/L 30
14
13
HI 29
247 GND
252 GND
90
RSVD
SPARE
64
84
208
119
D/L 29
52
63
62
54
Page 3--8
30 May 2002
Use or disclosure of information on this page is subject to the restrictions in the proprietary notice of this document.
SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
Figure 3-7.
Contact Arrangements for P1--C Bottom Insert, HSU ARINC 600 Connector
Figure 3-8.
HSU Data Loader Connector (J1) Pin Layout
23--20--31
Page 3--9
30 May 2002
Use or disclosure of information on this page is subject to the restrictions in the proprietary notice of this document.
SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
Figure 3-9.
RF System Interface
23--20--31
Page 3--10
30 May 2002
Use or disclosure of information on this page is subject to the restrictions in the proprietary notice of this document.
SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
Figure 3-10.
High Speed Data System Interconnect Diagram
23--20--31
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30 May 2002
Use or disclosure of information on this page is subject to the restrictions in the proprietary notice of this document.
INSTALLATION CHECK
SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
SECTION 4
INSTALLATION CHECK
1. Overview
A. General
(1) The procedures that follow are designed to check for the satisfactory installation of
the HS--600 HSD system prior to LRU installation.
2. Installation Checkout
A. General
(1) The HSD system aircraft installation checkout should include, but is not limited to, the
following steps:
• Cable loss checks
• Power checks
• RF checks.
B. Cable Loss Checks
(1) HS--600 HSU to HPA Path Loss
(a) Measure the total cable and connector losses between the HSU TX output
(BP13) to the HPA RF input (TP1C).
(b) If necessary, install an attenuator to achieve a total loss of 19--21 dB.
(2) HPA to Antenna Loss
(a) Measure the total loss between the HS--600 HPA RF output (MP1C) to the
antenna RF port (J2).
(b) Enter this value into parameter No. 5 through the HS--600 maintenance port. Do
no change any other parameters. Do no forget to save the changes.
(c) Assuming that this value is equal to the SDU HPA to antenna loss, enter the
value through the SDU CMT using the keystrokes listed below. If the loss is more
than 1 dB different from the HS--600 HPA to antenna loss, measure the loss first
before entering the value.
(d) From the SDU main menu, make the following selections:
• F) Physical Layer Menu
• C) Power Control Menu
• D) Manual Power Control Menu
• B) HGA HPA to Antenna Loss.
(e) Enter the loss value. If greater than 5 dB, enter 5 dB.
23--20--31
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
C. Power Checks
(1) Check the pins listed in Table 4-1.
Table 4-1.
LRU
Power Checks
Connector Pin
Signal
BP1
115 V ac (High)
BP7
115 V ac (Low)
BP2
28 V dc (High)
BP3
28 V dc (Low)
BP1
115 V ac (High)
BP7
115 V ac (Low)
HS--600 HSU
HSD System HPA (Note)
NOTE: The HPA is also available as 28V dc. See Honeywell Pub. No. C15--5111--005 for installation details.
D. RF Checks
(1) Check the pins listed in Table 4-2. Figure 4-1 shows the receive (RX) path loss and
Figure 4-2 shows the transmit (TX) path loss. These losses are achieved by a
combination of RF coaxial cable losses and installed RF attenuators (the latter, if
required).
Table 4-2.
From LRU
RX Splitter
RF Attenuator
Combiner
RF Checks
Connector Pin
RX IN
To LRU
Connector Pin
DLNA
J2 (RX OUT)
RX OUT
MCS--3000 SDU or
MCS--4000 SDU or
MCS--7000 SDU
BP13 (RX IN)
RX OUT
MCS--6000 RFU
TP1C (RX IN)
RX OUT
RF Attenuator
IN
OUT
HS--600 HSU
BP12 (RX IN)
DLNA
J1 (TX IN)
TX IN
HSD System HPA
MP1C (RX OUT)
TX IN
SATCOM System HPA
MP1C (RX OUT)
RF Attenuator
IN
HSD System HPA
TP1C (RF IN)
TX OUT
HS--600 HSU
BP13 (TX OUT)
RF Attenuator
OUT
23--20--31
Page 4--2
30 May 2002
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
Figure 4-1.
RX Path Loss
Figure 4-2.
TX Path Loss
23--20--31
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
Blank Page
23--20--31
Page 4--4
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ADJUSTMENT/TEST
SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
SECTION 5
ADJUSTMENT/TEST
1. Overview
A. General
(1) This section provides instructions for adjusting/testing the HS--600 HSD system.
2. Details
A. General
(1) Access to the maintenance functions is obtained by connecting a personal computer
(PC) to the RS--232 maintenance port connector. The maintenance port connector is
a 9--pin sub--D connector that is connected to the HSU mounting tray connector.
(2) To operate with a PC, the initial settings of the maintenance port must be as follows:
• Speed, normally 115,200 bps
• 8 data bits
• No parity
• 1 stop bit
• Turn caps lock ON.
B. Software
(1) The software can be any communications package that can send and receive ASCII
at 115,200 baud rate, 8 bits with no parity bit, and 1 stop bit. Among the programs
that have been used are ProComm and HyperTerminal from Windows.
C. System Initialization
(1) Apply power to the SATCOM and HS--600 systems.
(2) Connect a cable from the PC to the front of the SDU as given in Table 5-1. The cable
connector that attaches to the front of the SDU is a 53--pin male connector. The cable
connector that attaches to the PC is a 9--pin female sub--D connector. Refer to
Figure 5-1.
Table 5-1.
SDU to PC Wire List
From SDU Front Connector Pin
To PC Connector Pin
42
43
49
23--20--31
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30 May 2002
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
Figure 5-1.
SDU to PC Cable
(3) Connect the PC using HyperTerminal, ProComm, or equivalent.
(4) Set the terminal settings to: Direct Connect to Comm 1, 9600 N 81.
(5) Press ENTER to see the SDU main menu.
NOTE: Refer to paragraph 1.A.(5) in section 1 for the periodic data word setup.
(6) Align the inertial reference system (IRS).
(7) Remove the cable from the SDU to the PC.
(8) Connect a cable from the HSU to the RS--232 maintenance port as given in
Table 5-2.
Table 5-2.
HSU to RS--232 Maintenance Port Wire List
From HSU Connector Pin
To RS--232 Maintenance Port 9--Pin Female
D--Type Connector Pin
TP6G
TP6F
TP6J, TP6H
(9) Connect a cable from the RS--232 maintenance port to the PC as shown in
Figure 5-2. The cable connector that attaches to the HSU RS--232 maintenance port
is a 9--pin male sub--D connector. The cable connector that attaches to the PC is a
9--pin female sub--D connector.
Figure 5-2.
HSU RS--232 Maintenance Cable
23--20--31
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
(10) Set up the terminal according to paragraph 2.A.(2) of this section.
(11) Once the SATCOM system is logged on, then the HS--600 system will log on.
(12) View the maintenance port information for a typical start--up. Refer to paragraph 2.D.
of this section.
(13) Once WAIT FOR CALL is indicated, the system is ready for use.
D. Typical Maintenance Port Start--Up Information
(1) The information given in Table 5-3 is the typical output from the HS--600 maintenance
port following a power cycle. The information assumes that the IRS has aligned and
the multi--channel SATCOM has logged on.
Table 5-3.
Typical HS--600 Maintenance Port Information
* * * * * * * * * * * * * * M4--IDU BOOT HEADER * * * ** * * * * * * *
(1.) Download IDU Flash
(2.) Boot from Flash (default), wait . . .
Please input your choice: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
...............................................................................................
...............................................................................................
...............................................................................................
...............................................................................................
...............................................................................................
................................... . . . . . . . . . . . . . . . . . . . . . . . . . . .
Time Out Booting from Flash Now, please wait . . .
00.250:MNS--NS |MNS_CONFIG_RQ
|ff:ff: 0#270: 00 00 00 01 00 01 08 02 08 08
00.270:NS--MNS |MNS_CONFIG_CO
|ff:ff: 0#270: 02 02 53 01 00 01 08 02 08 08
00.280:SM --CC |SM_CONFIG_RQ
|ff:ff:ff#264: 00 00 00 01 00 41 61 10 00 80
00.290:CC --SM |SM_CONFIG_CO
|ff:ff:ff#264:Config CC OK 02 00 43 01 00 41
00.290:SM --APP|SM_CONFIG_RQ
|ff:ff:ff#0:
23--20--31
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
Table 5-3.
Typical HS--600 Maintenance Port Information (cont)
Glocom Multi Channel M4 Terminal IDU software start up...
IDU SW Version: A1.00 04/05/2002
Initializing channel 0...
copy bulletin board from flash memory ok, issue no is 23
Initializing channel 1...
copy bulletin board from flash memory ok, issue no is 23
!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!
Waiting for LOG ON message from HTCE!!!
!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!
Power Control: PH(0) = 15.0
EIRP(0) = 25.0
PM(0) = 9.5
GH(0) = 58.0
Obo(0) = 2.0
Set Economy Flag = 0
IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII¯
§
§
§
Press [ENTER] to start Maintenance Setting
§
§
§
EIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII
00.900:APP--SM |SM_CONFIG_CO |ff:ff:ff#0:Config APP OK
20), ISDN module buffer allocated= 1
40), ISDN module buffer allocated= 1
* Have found “Format B”
60), ISDN module buffer allocated= 1
80), ISDN module buffer allocated= 1
( 100), ISDN module buffer allocated= 1
* Have found “Format B”
( 120), ISDN module buffer allocated= 1
( 140), ISDN module buffer allocated= 1
23--20--31
Page 5--4
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
Table 5-3.
Typical HS--600 Maintenance Port Information (cont)
* Waiting for MSG_LOGON_ACK from ACSE.
CHNL 0(T=14109) changed to OC--Reg 2
* Current state is LOG_ON.
CHNL 0(T=14111) , got sync response from ODU,now request DSP setting...
CHNL 0(T=14112) , got DSP settings , now load FPGA program...
Oscillate correction= --125 (i.e. FFFFFF83)!
CHNL 0 Set Tx channel to 2AB4.
CHNL 0(T=14228) ,DSP load FPGA ok,now load TDM code...
CHNL 0(T=14228) ,STATE CHANGE FROM 0 ------>1
CHNL 0(T=14233) ,TDM Rx stopped!
CHNL 0 Set Tx channel to 2AB4.
CHNL 0 : Rx is 2ab4
CHNL 0(T=14233) ,STATE CHANGE FROM 1 ------>2
CHNL 0(T=14233) ,DSP load TDM ok,now tune to NCSC...
CHNL 0(T=14300) ,Got frame synchronization ...
CHNL 0(T=14300) ,Bulletin Board Update Ok...Issue No 23
CHNL 0(T=14300) ,STATE CHANGE FROM 2 ------>3
CHNL 0(T=14300) ,BB Update Ok,wait for SBS finishing...
CHNL 0(T=14300) ,Init/ReInit SBS!!
CHNL 0(T=14300) ,SBS started!!
Position: Lat=33.000000, Long=--112.003326
CHNL 0 SBS ID = 6
CHNL 0(T=14303) ,SBS finished!!
CHNL 0 : Rx is 24cc
CHNL 0(T=14304) ,STATE CHANGE FROM 3 ------>6
CHNL 0(T=14304) ,Start ocean region registration...
CHNL 0(T=14306) ,get sync on NCRA channel, continue ORR...
Chl 0 wait timer TM081 for 2630
CHNL 0(T=14569) ,TM081 timer out !
CHNL 0 MESRR Tx: 249C
CHNL 0 burst backoff 16 dBm
CHNL 0 PwrCtrl cmd: 29 00 A0 00 00
CHNL 0 Set Tx channel to 249C.
CHNL 0 Tell DSP Tx idle channel is 2AB4.
CHNL 0(T=14569) ,send orr burst
CHNL 0 : Rx is 2ab4
CHNL 0(T=14780) ,STATE CHANGE FROM 6 ------>4
CHNL 0(T=14780) ,Mes is in idle ,wait for call...
CHNL 0(T=14780) ,TDM Rx stopped!
CHNL 0 Set Tx channel to 2AB4.
CHNL 0 : Rx is 2ab4
CHNL 0(T=14780) ,STATE CHANGE FROM 4 ------>2
CHNL 0(T=14827) ,Got frame synchronization ...
CHNL 0(T=14827) ,Wait for call...
CHNL 0(T=14827) ,STATE CHANGE FROM 2 ------>4
( 160), ISDN module buffer allocated= 1
( 180), ISDN module buffer allocated= 1
* Have found “Format B”
23--20--31
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
E.
Maintenance Menu Items
(1) The maintenance menu items given in Table 5-4 can be accessed through the
maintenance port by pressing the ENTER key after the HS--600 system has booted
up. (See paragraph 2.D. in this section.)
NOTE: Items listed in Table 5-4 are for reference only and will be set by the
manufacturer.
NOTE: Changes to the parameters listed in Table 5-4 should only be accomplished
by qualified personnel or after consulting your Honeywell representative.
Table 5-4.
Maintenance Menu Items
IIIIIIIIIIIIIIII Maintenance Parameters Setting IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII¯
§
§
§ 1. P(tx) Initial EIRP: 25.0dBW
§
§ 2. Ref. oscillator correction factor: --125Hz
§
§ 3. Transmit Doppler compensation adjustment rate: 60Hz/sec §
§ 4. G(M--H) ISE MTU--to--HPA output gain: 40dB
§
§ 5. HPA output to antenna input loss: 2dB
§
§ 6. G(Amin) Minimum usable reported antenna gain: 7dB
§
§ 7. P(omin) Max. allowed HPA average output power: 17.0dBW §
§ 8. Enabled BEARE Service Interface: 0
§
§ 9. Min. Frame No. for TX port: 3
§
§ A. HPA Format Selection: N
§
§ S. Save setting and Exit
§
§
§
EIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII
Enter your selection: 1
P(tx) Initial EIRP, range 20 to 25dBW in 0.5dBW steps: 25.0Hz
Please enter new value between 20.0 to 25.0):
Keep current value!
Enter your selection: 2
Reference oscillator correction factor
range +/--2200Hz, in 1Hz step: --125Hz
Please enter new value between --2200 to 2200(+/--XXXX):
Keep current value!
Enter your selection: 3
Transmit Doppler compensation adjustment rate, default is 60Hz/sec.
Please make your choice :
1. 30Hz/sec.
2. 60Hz/sec.
Enter your choice:
Use default Transmit Doppler compensation adjustment rate, 60Hz/sec.
23--20--31
Page 5--6
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
Table 5-4.
Maintenance Menu Items (cont)
Enter your selection: 4
ISE MUT--TO--HPA output gain
range 36 to 42 dB, in 1 dB steps: 40Hz
Please enter new value between 36 to 42:
Keep current value!
Enter your selection: 5
HPA output to antenna input loss,
range 1--6 dB, in 1dB steps: 2Hz
Please enter new value between 1 to 6:
Keep current value!
Enter your selection: 6
Minimum usable reported antenna gain below which the ISE
ceases operation of the HSD channel
range 7 to 12 dB, in 1dB steps: 7Hz
Please enter new value between 7 to 12:
Keep current value!
Enter your selection: 7
Maximum allowed HPA average output power,
range 20 to 60W, or 13 to 18 dBW, in 0.5dB steps: 17.0Hz
Please enter new value between 13.0 to 18.0):
Keep current value!
Enter your selection: 8
Enabled Bearer Service Interface, 0 for ISDN S/T and 1 for PCM: 0Hz
Please enter new value between 0 to 1:
Keep current value!
Enter your selection: 9
Min. frame number for ack TX port: 3Hz
Please enter new value between 2 to 12:
Keep current value!
Enter your selection: A (NOTE: Must be Upper Case)
“A” or “B” for different HPA types: N
Please enter your new character (A--B):
Keep current value!
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
Table 5-4.
Maintenance Menu Items (cont)
Enter your selection: S (NOTE: Must be Upper Case)
Maintenance Parameters have been saved.
The new maintenance parameters will be used by system.
Please wait for system setup...
NOTE: Must power cycle HS--600 for parameter save to take effect.
* * * * * * * * * * * * * * * * Main Menu * * * * * * * * * * * * * * * * * * *
1.Protocol Mode
2.Manual Mode
3.Change Password
Enter your selection: 1
NOTE: Press  or power cycle to exit from this menu.
* * * * * * * * * * * * * * * * * * Menu in protocol mode * * * * * * * * * * * * * * * * * * * * * * * * * *
1.Event Log
ESC. Exit
Enter your selection:
* * * * * * * * * * * * * * * * * * Menu in protocol mode * * * * * * * * * * * * * * * * * * * * * * * * * *
1.Event Log
ESC. Exit
Enter your selection: 1
* * * * * * * * * * * * * * * * * Event Log Menu * * * * * * * * * * * * * * * * * * * * *
1.Display last 20 Event Log records
2.Display specified range of Event Log records
3.Display all Event Log records
V.Verify a specified Event Log Record in Hex format
C.Clear all Event Log records
ESC. Exit
Enter your selection:
* * * * * * * * * * * * * * * * * * Menu in protocol mode * * * * * * * * * * * * * * * * * * * * * * * * * *
1.Event Log
ESC. Exit
Enter your selection:
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FAULT ISOLATION
SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
SECTION 6
FAULT ISOLATION
1. Overview
A. General
(1) To be supplied.
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
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MAINTENANCE
PRACTICES
SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
SECTION 7
MAINTENANCE PRACTICES
1. Overview
A. General
(1) This section provides instructions for removing, reinstalling, and adjusting the
HS--600 HSU, combiner, and/or splitter that has been previously installed by the
aircraft manufacturer or completion center. Adjustment information is called out as
required.
CAUTION: SHOULD ANY INSTALLATION CRITICAL CASES ARISE WITH THE
REINSTALLATION OF ANY UNIT, YOU MUST COMPLY 100 PERCENT
WITH THE INSTRUCTION.
CAUTION: TO PREVENT DAMAGE TO EQUIPMENT, TURN AIRCRAFT POWER OFF
WHEN REMOVING OR INSTALLING LRUS.
B. Equipment and Materials
(1) No additional special equipment or materials, other than those commonly used in the
shop, are required to install the units in existing trays and clamps, and adjust the
system. Do not over tighten mounting screws. Where torque values are not given, it
is acceptable to finger tighten the mounting screws.
2. Procedure for the HS--600 HSU
A. Removal and Reinstallation Procedures
(1) Remove the HSU.
(a) Remove power from the HSU and the interfacing subsystems (such as SATCOM.
Circuit breakers for the systems are typically located on the flight deck.
(b) Loosen the mounting tray holddown clamps by rotating in a counterclockwise
direction.
(c) Slowly pull forward on the unit handle to separate the unit and tray connectors
and slide the unit out of the tray, lifting slightly to clear the holddown clamps.
(d) Place electrostatic protective covers on the HSU rear connector to protect the
pins from damage.
(e) Place the HSU in a protective static--resistant bag and protective carrying case.
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
(2) Reinstall the HSU.
(a) Remove the HSU from the protective carrying case and protective
static--resistant bag.
(b) Remove the electrostatic protective covers from the HSU rear connector.
(c) Slide the unit into the mounting tray.
CAUTION: WHEN PLACING THE UNIT ON THE MOUNTING TRAY, DO NOT
FORCE FIT. IF MATING IS DIFFICULT, REMOVE THE UNIT AND
CHECK FOR CONNECTOR PINS THAT CAN BE BENT OR OUT OF
ALIGNMENT. ALSO VISUALLY CHECK THE ALIGNMENT OF THE
RECEPTACLE ON THE MOUNTING TRAY.
(d) Gently slide the unit backwards until its connectors are fully engaged with the
mating connectors of the mounting tray.
(e) Put the holddown clamps in place and tighten the knobs in a clockwise direction
until the proper torque is applied (clutch engages).
(f)
Reapply power to the HSU and its interfacing equipment.
NOTE: Upon applying primary power, the HSU will automatically power up and
start a POST.
B. Adjustment Procedures
(1) Not applicable.
C. Repair Procedures
(1) Not applicable.
D. Return to Service Procedures
(1) Refer to test procedures in the INSTALLATION CHECK section of this manual.
3. Procedure for the Combiner/Splitter
A. Removal and Reinstallation Procedures
(1) Remove the combiner.
(a) Remove power from the HSU. Circuit breakers for the HSU are typically located
on the flight deck.
(b) Locate the combiner.
(c) Disconnect the aircraft connectors from the combiner and place protective covers
on the connectors.
(d) Remove the six screws holding the combiner in position.
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
(2) Reinstall the combiner.
(a) Attach the combiner using six screws.
(b) Remove the protective covers from the connectors and install the aircraft
connectors on the combiner.
(c) Reapply power to the HSU and its interfacing equipment.
(3) Remove the splitter.
(a) Remove power from the HSU. Circuit breakers for the HSU are typically located
on the flight deck.
(b) Locate the splitter.
(c) Disconnect the aircraft connectors from the splitter and place protective covers
on the connectors.
(d) Remove the two screws holding the splitter in position.
(4) Reinstall the splitter.
(a) Attach the splitter using two screws.
(b) Remove the protective covers from the connectors and install the aircraft
connectors on the splitter.
(c) Reapply power to the HSU and its interfacing equipment.
B. Adjustment Procedures
(1) Not applicable.
C. Repair Procedures
(1) Not applicable.
D. Return to Service Procedures
(1) Refer to test procedures in the INSTALLATION CHECK section of this manual.
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
4. Instructions for Continued Airworthiness, Code of Federal Regulation
CFR 91.213
A. General
(1) Maintenance requirements and instructions for continued airworthiness of the
HS--600 HSU components are contained in the following paragraphs:
(2) Installation of the HSU on an aircraft by Supplemental Type Certificate or Form 337
obligates the aircraft operator to include the maintenance information provided by this
manual in the operator’s Aircraft Maintenance Manual and the operator’s Aircraft
Scheduled Maintenance Program.
B. Instructions
(1) Maintenance information for the HSU (system description, removal, installation,
testing, etc.) is contained in this manual.
(2) LRU part numbers and other necessary part numbers contained in this manual
should be placed into the aircraft operator’s appropriate aircraft Illustrated Parts
Catalog (IPC).
(3) Wiring diagram information contained in this manual should be placed into the aircraft
operator’s appropriate aircraft Wiring Diagram Manuals.
(4) The high speed data system components are considered on--condition units and no
additional maintenance is required other than a check for security and operation at
normal inspection intervals.
(5) If a system component is inoperative, remove unit, secure cables and wiring, collar
applicable switches and circuit breakers, and placard them inoperative. Revise
equipment list and weight and balance as applicable prior to flight and make a log
book entry that unit was removed. Refer to section 91.213 of the CFR or the aircraft’s
minimum equipment list (MEL).
(6) The HSU components can be repaired only at a factory authorized repair center or an
appropriately rated FAA Part 145 repair station.
(7) Once repaired, reinstall the LRU in the aircraft in accordance with the original Form
337 approved data or instructions in this manual. Do a return--to--service test of the
system and approve it for return to service with a log book entry required by section
43.9 of the FAR.
(8) Scheduled Maintenance Program tasks to be added to the aircraft operator’s
appropriate aircraft maintenance program are as follows:
(a) Recommended Periodic Scheduled Servicing Tasks:
None Required
(b) Recommended Periodic Inspections:
None Required
(c) Recommended Periodic Scheduled Preventative Maintenance Tests (Tests to
determine system condition and/or latent failures):
None Required
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APPENDIX A
SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
APPENDIX A
M4 CALL CAUSE CODE LIST
1. Overview
A. General
(1) The following list of cause codes in Table A--1 describes the various conditions of a
failed M4 terminal call.
Table A--1.
Cause Code
Call Cause Code List
Description
Note
0001
Invalid LES code entry.
0003
Selected land earth station (LES) does not support M4 services.
0004
Invalid dialing sequence detected.
0005
Out of memory capacity.
0101
Cannot obtain the network coordination station assignment (NCSA) channel from the
Bulletin Board.
0102
Cannot obtain the land earth station assignment (LESA) channel from the Bulletin Board.
0103
Failed to stop the time division multiplex (TDM) receive command before tuning to the
NCSA/LESA channel.
0104
Failed to synchronize to the NCSA/LESA channel frequency.
0105
User cleared call before the single channel per circuit (SCPC) channel was assigned.
0106
Failed to receive the channel assignment.
0107
85H code (instead of channel assignment) received.
0108
DSP failed to reset after call clear.
0109
DSP failed to reset before loading the Mini M/high speed data (MM/HSD) service code.
0110
DSP failed to load the M1/M4 service code.
0111
Incorrect channel received from the channel assignment SU (86h).
0120
Erroneous frame number detected on 81H SU. Response SU (82H) not sent.
0121
Erroneous slot number detected on 81H. Response SU (82H) not sent.
0122
Failed to obtain the MESRP channel from the Bulletin Board.
0123
DSP did not report after response SU before it transmitted.
1001
Normal Clearing.
1.
Mobile Earth Station (MES) is clearing the call as instructed by the relevant MES terminal
equipment (i.e., normal clearing due to MES terminal “on--hook” etc.).
1011
MES Busy.
1.
MES is rejecting the call because the specified MES terminal number is currently busy, and
MES has not been authorized to divert calls which are addressed to that number.
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
Table A--1.
Call Cause Code List (cont)
Cause Code
Description
Note
1012
MES is clearing the fixed--originated call because subsequent to the acceptance of the call
and signaling of the identity of the mobile terminal to which the call will actually be routed,
that terminal has become busy and therefore cannot be rung.
1.
1021
Call Failed, MES Time--out, No Answer
1.
MES is clearing the call because appropriate “off--hook” signaling has not been received
from the addressed MES terminal (including any authorized diversions) within the allowed
time limit.
1081
Call Failed, MES Terminal # Not Installed
1.
MES is rejecting the call because the specified MES terminal number has not been
installed, and MES has not been authorized to divert calls which are addressed to that
number.
1091
Call Failed, MES Terminal # out of Service
1.
MES is rejecting the call because the specified MES terminal number is currently out of
service, and MES has not been authorized to divert calls which are addressed to that
number.
1092
MES is clearing the fixed--originated call because subsequent to the acceptance of the call
and the signaling of the identity of the mobile terminal to which the call will actually be
routed, that terminal has become out--of--service and therefore cannot be rung.
1.
1141
Call Cleared, pre--empted at MES
1.
MES clear: pre--emption for higher priority call.
1142
Call Refused due to Distress Call from MES
1.
MES clear: (Fixed) MES has initiated a distress call.
1143
Call Cleared, pre--empted at MES
1.
Fixed--originated call cleared by MES due to SATCOM reporting that it is no longer logged
on.
1144
Attempted Call pre--empted by MES Distress
1.
MES clear: (mobile) MES has initiated a distress call.
1145
Call Cleared, pre--empted by MES
1.
Mobile--originated call cleared by MES due to SATCOM reporting that it is no longer logged
on.
1146
Attempted Call Abandoned by MES Terminal
1.
MES is prematurely clearing the mobile--originated call which is in the process of being
established because the MES user has abandoned the call (by placing, the originating
terminal “on--hook).
11A0
LES is clearing the call because the credit card being used is not valid (at this LES) for calls
to the country indicated in the “Service Address’ information received from the MES.
1.
11D1
Call Failed, Request Data Invalid
1.
LES is rejecting the call because the “Service Nature” and/or “Service Type” and/or
“Channel parameter” information received from the MES is invalid (e.g., not currently
defined in the SDM, mutually contradictory, or not applicable to a MES--originated call.)
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
Table A--1.
Call Cause Code List (cont)
Cause Code
11D2
Description
Note
Call Failed, Insufficient Digits in Service Address
1.
LES is clearing the call because the “Service Address” information received from the MES is
invalid (e.g., less than 2 digits). If the customer is dialing a valid phone number or prefix
code, verify that the MES has a corresponding Inmarsat mobile number (IMN)s in the LES
access control and signalling equipment (ACSE) database.
11D3
Call Failed, Invalid Service Address
1.
LES is clearing the call because the “Service Address” information received from the MES is
a 2--digit address which is either undefined or which is currently unavailable at this LES.
11D4
LES is clearing the call because the “credit card data” information received from the MES is
invalid. (This does not imply that the credit card itself is invalid.)
1.
11D5
LES is clearing the call because the “Service Address” information received from the MES
contains a country code which is regarded (by this LES) as invalid.
1.
11D6
LES is clearing the call because the “PID” information received from the MES in the
“scrambling vector” message (type 8D) is not consistent with the personal identification
number (PID) information in the fixed/MES--originated (PID) and PID/MES Registration
Tables at the LES as it relates to this call.
1.
11D7
LES is failing the call because the service requested by the MES in the distress, urgency or
safety access request is not 4.8 kbps AMBE telephony.
1.
11D8
LES is clearing the call because the service address received from the MES requesting
distress, urgency or safety priority is not a two or three--digit code.
1.
11E0
LES is clearing the call because the credit card PIN received from the MES is not
considered (at this LES) to be valid.
1.
11E1
LES is clearing the call because it has been determined that an excessive number of
consecutive call attempts with invalid credit card have been made.
1.
1201
MES ack: received a simplex call.
1.
1202
(Spot Beam Handover): MES is ready to make the transition from the current beam to the
next beam.
1.
1261
MES ack: received a simplex call (unstable).
1.
1262
Call Cleared, MES Timeout Distress Test
1.
MES clear: distress test call has not been cleared in 120s.
1281
Call Failed, MES Cannot Accept
1.
MES is rejecting the call because the MES is not equipped to provide the specified service.
1291
Call Failed, MES Cannot Accept at Present
1.
MES is rejecting the call because although it is equipped to provide the specified service, it
is not currently able to do so.
12B1
Call Cleared by MES for Unspecified Reason
1.
MES is rejecting or clearing the call for a reason which is not covered by any of the currently
defined “Cause” events.
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
Table A--1.
Call Cause Code List (cont)
Cause Code
12C1
Description
Note
Call Faded, No Scrambling Vector Ack
1.
MES clear: Scrambling Vector Ack (95) not received by the MES.
12C2
MES is clearing the call because a “Credit Card Valid” message (type A7) has not been
received by the MES within the allowed time limit.
1.
12C3
Call Failed, MES Timeout, No Terrestrial Answer
1.
MES is clearing the call because an “LES Connect” message (type 8C) has not been
received by the MES within the allowed time limit.
12C4
MES is clearing the call because the “authentication query” ISU message (type B4) and/or the 1., 2.,
“authentication query” SSU message (type B5) have not been received by the MES within the 13., 14.,
allowed time limit.
15.
12C5
MES is clearing the call because an expected supplementary services SU(s) has (have) not
been received by the MES within the allowed time limit.
12C6
MES is clearing the call because the “supplementary services interrogation” ISU (type B2H), 1.
and/or ”subscriber digits” SSU (type AD H) messages have not been received by the MES
within the allowed time limit.
12C7
MES is clearing the call because a “SCPC channel release” SU (type 8AH) has not been
received by the MES, in response to the transmission of a “notification acknowledge”
message (type BAH) during the supplementary services call diversion information retrieval
process, within the allowed time limit.
12C8
(Spot Beam Handover): MES is clearing the call session in the next beam because the MES 1.
did not detect the LESH carrier on the new frequency.
12D1
Call Failed, Spot Beam Data Invalid
1.
1.
1.
LES is rejecting the call because the “spot beam ID” information received from the MES is
invalid, i.e., ID is not allocated on the satellite in use.
12D2
Call Failed, Invalid Scrambling Vector (LES is clearing the call because the “Scrambling
Vector” information received from the the MES is invalid; i.e., 0000 H, 6959 H or 7 FFF H).
1.
1351
MES is clearing the call because the MES currently has insufficient free memory in which to
store the short message.
1.
1361
Call Cleared by MES; Cable Unwrap
1.
MES is clearing the call because the above--decks equipment is about to “cable unwrap”.
1362
Call Cleared, Long Interruption Reception
1., 3.
MES is clearing the call because a long--term interruption (16 sec) in reception of LES
carrier has occurred. The definition of a “long--term interruption” depends upon the service
type.
1363
Call Cleared, MES Antenna Repointed
(WS clear: switching ocean regions)
1.
A secondary functional center of Multi--channel MES is clearing the call because the
primary functional center has commanded the above--decks equipment to repoint to a
different ocean region.
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
Table A--1.
Cause Code
Call Cause Code List (cont)
Description
Note
1391
Aero Class MES only: MES is clearing the call because the call has lasted more than 700
km in linear travelled distance.
1.
1392
Aeronautical Class MES only: MES is clearing the call because it has moved out of spot
beam coverage.
1.
1393
Aeronautical Class MES only: MES in “cooperative mode” is clearing the call because of a
preemption request from the master entity. Call cleared by MES due to reported antenna
gain falling below the antenna gain threshold setting (Maintenance parameter #6) for more
than 10 seconds.
1.
1393
Call cleared by the MES due to the reported antenna gain falling below the antenna gain
threshold setting (maintenance parameter #6).
1.
1451
Call Failed, Terrestrial Circuits Congested
1.
LES is rejecting the call because an appropriate terrestrial circuit is not currently available at
this specific LES.
1452
Call Failed, LES Congested
1.
LES is rejecting the call because an appropriate channel unit and associated terrestrial
circuit are currently not available at this LES.
1502
(Spot Beam Handover): LES is ready to make the transition from the current beam to the
next beam and is clearing the call session in the current beam (normal clear).
1.
1541
Call Cleared, pre--empted at LES. (LES clear: pre--empted by higher priority call.)
1.
1551
Call Failed, LES Congested, No Channel
1.
LES is rejecting the call because an appropriate satellite channel is not currently available at
this specific LES.
1552
LES reject: appropriate time division multiplex (TDM)/time division multiple access (TDMA)
time slot not available.
1.
1581
Call Failed, Service Not Provided at this LES
1.
LES is rejecting the call because the requested service is not provided by this specific LES.
1591
LES is rejecting the call because the requested service is temporarily not available at this
specific LES.
1.
1592
LES is clearing the call because the specified credit card type is not currently supported by
this specific LES.
1.
15A1
LES is rejecting the call because the specified MES is not authorized for any service
(except Distress) at this specific LES. For a COMSAT LES, the phone is technically barred.
For other LESs, the phone is either financially or technically barred.
1., 4.
If the customer’s ISP or AA are authorized through this LES, verify that the MES ID has
corresponding IMNs in the LES ACSE database.
If the call setup proceeds to the point where the ACSE passes the call to the switch, check
to see 1) if the area code is invalid, 2) if a valid area code is missing in the switch, 3)check
to see if the ACSE passes the correct ICD message including the IMN (not all 9’s) to the
switch.
15A2
LES is rejecting the call because the specified MES is not authorized to use specific
requested service via this specific LES.
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
Table A--1.
Cause Code
Call Cause Code List (cont)
Description
Note
15A3
LES is clearing the call because the “credit card data” information received from the MES
has been rejected by the credit card authorization process.
1.
15A4
LES is clearing the call because the data received from the MES in the “Authentication
Reply” message (type B6) has been declared “invalid” by the LES authentication process.
1., 5.
15A5
LES is rejecting the call because the specified PID is not authorized for any service at this
specific LES.
1.
15A6
LES is rejecting the call because the specified PID is not authorized to use specific
requested service via this specific LES. (User not authorized/barred for service in the LES
database.)
1.
15A7
LES is clearing the call because the service address received from the MES is not
authorized for the requested priority.
1.
15B1
Call Cleared by LES for Unspecified Reasons
1.
LES is rejecting or clearing the call for a reason which is not covered by any of the currently
defined “Cause” events.
15C1
Call Failed, LES Timeout, No Assignment
1.
LES is rejecting the call because an appropriate “Channel Assignment” message has not
been received from the NCS by the LES within the allowed time limit.
15C2
LES is clearing the call because the “Service Address” information has not been received
by the LES from MES within the allowed time limit.
1.
15C3
Call Failed, LES Timeout, No Scrambling Vector
1.
LES is clearing the call because a “Scrambling Vector” message (type 8D) has not been
received by the LES from the MES within the allowed time limit.
15C4
Call Failed, No Service Address or Vector
1.
LES is clearing the call because neither the “Service Address” information nor a
“Scrambling Vector” message (type 8D) has been received by the LES from the MES within
the allowed time limit.
15C5
LES is clearing the call because the complete “credit card data” information has not been
received by the LES within the allowed time limit.
1.
15C6
Call Failed, LES Timeout, No Return Carrier ID
1.
LES is clearing the call because the Return Carrier Identifier (8B) was not received.
15C7
LES is clearing the call because an “MES Connect” message (type 99) has not been
received by the LES within the allowed time limit.
1.
15C8
LES clear: SES Answer back not received.
1.
15C9
LES is clearing the call because an “Authentication Reply” message (type B6) has not been
received by the LES within the allowed frame limit.
1., 6.
15CA
LES is clearing the call because a “notification acknowledge” message (type BAH) has not 1.
been received by the LES within the allowed time limit.
15CB
LES is clearing the call because the request sequence number contained in the received 1.
“notification acknowledge” message (type BA) is not valid (i.e. either not ‘0’ or not the next value
in the sequence).
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
Table A--1.
Call Cause Code List (cont)
Cause Code
Description
Note
15CC
Aeronautical Class MES only: (Spot Beam Handover): LES is terminating the procedure
because it did not receive a response to the Handover Request from the NCS.
1.
15CD
(Spot Beam Handover): LES is clearing the call session in the next beam because the MES
did not indicate that it was ready to make the transition (possibly because the MES did not
receive the Channel Assignment).
1.
15D1
LES is rejecting the call because the “Channel Assignment” message received from the
NCS contains inappropriate or conflicting information.
1.
15D2
LES is clearing this MES ID and channel number in the busy lists at LES and NCS because
a new call to/from this MES is being set--up (and thus any previous call to/from this MES
cleared).
1.
15E1
Call Cleared, MES still Transmitting Fault
1.
LES is attempting to clear an MES which has sent an SCPC channel release message but
is found still to be transmitting 5.12 sec later.
1651
Call Failed, LES Congested, No Channel Unit
1.
LES is rejecting the call because an appropriate channel unit is not currently available at
this specific LES.
1661
Call Failed, Long Interruption in Reception
1.
LES is clearing the call because of an interruption in reception of the MES carrier exceeding
the allowed time limit of 62 seconds.
16C1
LES clear: SEST carrier not received.
1.
16C2
LES is clearing the call because an appropriate SCPC MES carrier has not been received
by the LES (at the commencement of the call) within the allowed time limit.
1.
16C3
(Spot Beam Handover): LES is clearing the call session in the next beam because the LES did 1.
not detect the MESH carrier on the new frequency
1790
LES is clearing the call because of a malfunction in the credit card validity checking
database or in the communications links.
1.
1791
LES is clearing the call because of a malfunction in the authentication checking database or
in the communication links.
1.
1811
NCS is rejecting the call because the specified MES ID is in the “S busy” list at the NCS.
1.
1812
NCS is rejecting the call because the specified MES is busy with an IPDS call at the NCS.
1.
1841
NCS is pre--empting the call in order to free the MES for an incoming call with priority 1.
1.
1842
NCS is pre--empting the call in order to free the MES for an incoming call with priority 2.
1.
1843
NCS is pre--empting the call in order to free the MES for an incoming call with priority 3.
1.
1844
NCS is pre--empting the call in order to assign the channel to another call with higher priority. 1.
1851
NCS is rejecting the call because an appropriate SCPC channel is not currently available.
1852
NCS is rejecting the call because no SCPC channel exists at the NCS which matches the 1., 9.,
contents of the Channel Parameters, Service Nature, Service Type, MES Category, Spot Beam 10., 11.,
12.
ID and Priority fields contained in the Request for Channel Assignment.
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1., 7., 8.
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
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Table A--1.
Cause Code
1853
Call Cause Code List (cont)
Description
Note
NCS is rejecting the call because no SCPC channel is currently available for the specified 1.
leasemarked MES.
Contact the NCS to verify that the MES has frequencies in a lease pool available or request that
the MES ID be removed from the leasemark pool.
1854
NCS is rejecting the call because the MES is outside the spot beam coverage area.
1855
NCS is rejecting the call because an appropriate SCPC channel is not currently available and 1.
channel pre--emption failed.
1856
NCS is rejecting the call because the requested spot beam indicates failed spot beam selection 1.
(“FF” ) and an appropriate global SCPC channel is not currently available.
1857
(Spot Beam Handover) NCS is rejecting the Handover Request because an appropriate SCPC 1.
channel is not available in the next beam.
18A1
NCS is rejecting the call because the specified MES ID was not found in the “Forward and
Return MES ID” cross--reference table.
18A2
NCS is rejecting the call because the specified MES is not authorized for any service (except 1.
for Distress calls) at the NCS.
18A3
NCS is rejecting the call because the specified LES is not authorized for the requested service 1.
at the NCS.
18A4
Reserved.
1.
18B1
NCS is rejecting or clearing the call for a reason which is not covered by any of the currently
defined “Cause” events.
1.
18B2
NCS is rejecting the call because the requested service variant is invalid.
1.
18C1
NCS is rejecting the call because no message was received from the specified MES (in
reaction to a Call Announcement message) within the allowed time limit.
1.
18C2
Reserved for B.
1.
18C3
NCS is rejecting the call because the specified MES was busy and the MES pre--emption failed 1.
( i.e. no response within the allowed time limit).
18D1
NCS is rejecting the call because the Request for Call Announcement or Request for Channel 1.
Assignment contains invalid or inappropriate information.
18E1
NCS is rejecting the call because the specified MES ID is in the “MES busy” list at the NCS,
and is listed as being busy with a call through the same LES that is now requesting a “call
announcement” addressed to that MES.
1.
18E2
NCS is rejecting the call because the specified MES is busy with an IPDS call through the
same LES which is requesting the call announcement.
1.
1C61
LES clear: LES to MSSC call set--up failure.
1.
1F01
LES is clearing the call because of the receipt of “on--hook” signaling from the relevant
terrestrial circuit (i.e., normal clearing).
1.
1F11
LES is clearing the call because the terrestrial called party is engaged (busy).
1.
23--20--31
1.
1.
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
Table A--1.
Call Cause Code List (cont)
Cause Code
1F21
Description
Note
Call Failed, LES Timeout, No Answer
1.
LES is clearing the call because appropriate “off--hook” signaling from the terrestrial called
party has not been received by the LES within the allowed time limit.
1F61
Call Failed, Terrestrial Circuit Failure
1.
LES is clearing the call because of the detection of a failure in the relevant terrestrial circuit.
1F62
Call Failed, Early Clear Terrestrial Circuit
1.
LES is clearing the call before the “MES Connect”.
NOTES:
1.
These cause codes are defined by the Inmarsat System Definition Manual (SDM).
2.
The user probably attempted to place a call too soon after logging in or too soon after the last call attempt. The
user must wait at least 20 seconds before making a mobile--originated call. Ask the customer to be patient and try
again.
3.
If this cause code occurs during call setup, there could be a problem with a particular LES channel unit. The
channel unit may need to be reset. This cause code may also occur after the call has been connected. This
problem may also occur during an NCS outage.
4.
Check which ISP or AA commissioned the phone or smart card.
5.
Verify that the customer’s smart card information (including the Ki) is entered in the ACE database at the LES. For
fixed--16--mobile calls through non--COMSAT LESs. Please dial the terminal IMN instead of the smart card IMN.
6.
Verify that the customer’s smart card information (including Ki) is entered in the ACE database at the LES.
7.
Verify that the appropriate NCS is operational. NCS channels for a particular spot beam could be blocked or
unavailable.
8.
Frequencies/channels at the NCS for a particular spot beam and for a specific service could be blocked or
unavailable/not assigned or congested.
9.
Verify that the LES is enabled for the particular service at the NCS
10. Verify that the MES/LES is lease--marked if appropriate
11. Verify that the Aero--HSD/F MES is using the new generation of signaling units
12. Verify that the MES is enabled for the particular service at the NCS; e.g., MPDS.
13. The antenna was not pointed correctly or is blocked.
14. The antenna cable is defective.
15. The M4 LES Channel Unit needs to be reset from the front panel.
23--20--31
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APPENDIX B
SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--600 High Speed Data System
APPENDIX B
INMARSAT REGISTRATION FORM
1. Overview
A. General
(1) This appendix provides an example of the Inmarsat registration form required to
activate the HSD system.
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