Honeywell 11255 Users Manual AMKT0103Ka
11255 to the manual cfab6526-5a59-4a43-9c3e-f493b5cd7b6b
2015-01-23
: Honeywell Honeywell-11255-Users-Manual-260968 honeywell-11255-users-manual-260968 honeywell pdf
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th e nd ra te fil ac hv st or e e r o t s c a v h d n a r e t l i f the For fast, efficient service, contact us today at 1-800-347-2220 and look for us on the internet at www. precisionaire.com PRODUCT CATALOG AMKT0103a Supersedes all previous catalogs. e r o t s c a v h d n a r e t l i f the Dear Customer, As a global leader in the production of high quality air filtration products, Flanders Corporation continues to develop new innovations in design, new methods of manufacturing and a higher level of customer service to provide you, our representative and distributor, with the most comprehensive product offering available to the filtration industry. The quality of air we breathe has become one of the most important issues of the new millennium and "Indoor Air Quality" is a term that almost everyone relates to on one level or another. At Flanders, we are proud to offer the products presented in this catalog as a tool to help you make a difference in providing cleaner air to your customer and in making your business as profitable as it can be! We are dedicated to your success! The filtration industry will see phenomenal growth over the years to come and the products in this catalog will be the basis of design for many projects. From the simple pleated panel filter to high performance v-bed cartridge filters, from mechanical engineer to building owner or occupant, Flanders has a product to meet the specification. With ten manufacturing facilities in six states and sales offices nationwide and abroad, Flanders Corporation remains poised to meet the challenges of projects everywhere. Thank you for choosing Flanders as your air filtration supplier. Flanders is the name that means clean air! Regards, David Aaronson Vice President of Sales-HVAC Division or e The widest selection of disposable panels you will find anywhere. Spun glass and synthetic media...all standard sizes and almost any “special” size. Polyester Panels, Links, Sleeves st Disposable Air Filters A complete line of aftermarket filter products for all styles of paintbooth...downdraft, cross-draft and work station. hv Paint Booth Products ac High grade polyester synthetic fiber media in a variety of styles, heat sealed onto heavy wire frames. ra nd Air Filter Media & Auto Rolls Cut-to-fit hammock and service roll media in a variety of styles, plus bulk rolls of spun glass and synthetic media. Auto rolls in the media style of your choice, wound on the core style of your choice. Hundreds of models. Pleated Air Filters th e fil te One of the largest inventories of pleated panel filters you will find anywhere. Five styles are offered in just about any size you will ever need. Medium & High Efficiency Rigid Type Air Filters A wide variety of styles, sizes and efficiencies. Medium & High Efficiency Extended Surface Type Filters st or e Huge line of “bag” filters in all of the most popular sizes and efficiencies, plus our new XDH bag which holds up to twice as much dust as ordinary bags. Metal Washable Filters Gas Phase and Odor Control hv Pleated panel filters that have been treated with special odor adsorbing/neutralizing materials, as well as 50% & 75% fill granular carbon filters. ac Rugged metal filters for a variety of applications. Top quality materials and workmanship. HEPA Filter nd For genuine HEPA grade filtration with minimum efficiency of 99.97% on 0.30 micrometer size particles. Several types, including high capacity, high temp, high velocity, minipleat panels, terminal modules and fan powered modules. ra Framing Systems and Holding Frames Residential/Light Commercial Air Cleaners & Filters Fast, easy and profitable air filtration upgrades...made by one of the world’s leaders in critical air filtration. Equal or superior filter media replacements for competing systems...and typically easier to install. th e fil te Media holding frames, filter holding frames, modular filter framing systems and hard ceiling adaptor framesfor Terminal Modules Electronic Air Cleaners Near-HEPA quality air purification for the whole house or just a room. Replacement Air Filter Catalog or e Table of Contents Disposable Air Filters: Page Heavy Duty Box Frame, Spun Glass or Synthetic Media . . . . . . . . . . . . . . . . .8 EZ Flow and EZ Flow II Continuous Filament Spun Glass, Box Frame Pinch Frame Framed Polyester Media with Metal on One Side . . . . . . . . . . . . . . . . . . . . . .12 st HD Industrial Grade . . . . . . . . . . . . . . . . . . . . . . .10 Polyester Panels, Links, Sleeves and Cube Filters: Heat Sealed Polyester Support Frame Products . . . . . . . . . . . . . . . . . . . . . .14 ac Prelock Paint Booth Products Supported Panels, Cubes, Diffusion Media and Paint Arrestors . . . . . . . . . . .16 FP319A Two-stage and Three-stage Paint Systems` . . . . . . . . . . . . . . . . . . . . . . . . . .24 hv Paint Booth Filtration Air Filter Media and Auto Rolls: Hammock, Permaire and Service Rolls and Pads . . . . . . . . . . . . . . . . . . . . .26 Bulk Media Fiberglass and Synthetic Media, Rolls and Pads . . . . . . . . . . . . . . . . . . . . . .28 Auto Roll Media Treated Polyester, Scrim Back, Skin Back, Fiberglass . . . . . . . . . . . . . . . . . .30 nd Cut-to-Fit Pleated Air Filters V Wedge Pleat, Carrier Board Frame, 25-30% Efficient . . . . . . . . . . . . . . . . .32 Pre Pleat HV High Velocity/Gas Turbine Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 Pre Pleat 62R Electrostatically Charged Fibers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38 Pre Pleat 62RM11 MERV 11 Electrosttically Charged Fibers . . . . . . . . . . . . . . . . . . . . . . . . . . . .39 Pre Pleat Class 1 UL Class 1 Fire Rated Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41 Pre Pleat HT High Temperature Pleated Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43 E35 Metal Support Grids, 25-30% Efficient . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45 ra Pre Pleat 40 Superflow V Rigid-Air te Medium and High Efficiency Rigid Type Filters: Extended Surface Minipleat Aor Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47 Extended Surface Lofted Media Box Type Filters . . . . . . . . . . . . . . . . . . . . . .59 Extended Media Separator Type Rigid Filters . . . . . . . . . . . . . . . . . . . . . . . .53 fil PrecisionCell PrecisionCell II Extended Surface Minipleat Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61 EA Cartridge Replacement Filter Cartridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65 Medium and High Efficiency Extended Surface Type Filters: Extended Surface Bag Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67 Precision Pak XDH High Capacity Extra Dust Holding Bag Filters . . . . . . . . . . . . . . . . . . . . . . . .71 th e Precision Pak Metal Washable Filters 6 MS/MSG Moisture/Oil Mist Separators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75 KKM Industrial Grade Aluminum or Galvanized Filters . . . . . . . . . . . . . . . . . . . . . .78 Replacement Air Filter Catalog or e Table of Contents HEPA and 95DOP Filters 95% DOP Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79 Alpha Cell HEPA Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83 Alpha 2000 High Capacity HEPA Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87 Alpha HT High Temperature HEPA Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91 Superflow 2K High Velocity HEPA Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93 Alpha Panel Minipleat HEPA/ULPA Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95 Pureflo Terminal HEPA/ULPA Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97 Pureflo-FPM Fan Powered Terminal Filter Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99 hv ac st Alpha 95 Gas Phase and Odor Control: FCP Carbon Pleat Fine Mesh Carbon, Outperforms Carbon Slurry . . . . . . . . . . . . . . . . . . . . . .101 PH Odor Control Pleated Filter Treated with Sodium Bicarbonate . . . . . . . . . . . . . . . . . . . . . .103 Model C 50% and 75% Fill Granular Carbon Filters . . . . . . . . . . . . . . . . . . . . . . . . . .105 nd Framing Systems and Holding Frames: Filter Holding Frames and Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119 Uni-Frame Media Holding Frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121 K-Trac Modular Filter Framing Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122 Perma Frame Hard Ceiling Adaptor Frames For Terminal Modules . . . . . . . . . . . . . . . . . . .126 ra Type 9 Residential/Light Commercial Air Cleaners and Filters: Air Cleaner Refills Space Gard®, Air Bear® and Honeywell® Air Cleaners . . . . . . . . . . . . . . . . .128 Model 500AB Air Cleaner Housings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130 te Electronic Air Cleaners Airia 350 High Capacity In-Room Air Cleaner In Handsome Cabinet . . . . . . . . . . . . . .132 In-Duct Electrostatic Air Cleaners. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133 fil Aria 1000 and 2000 HD Industrial Grade Model Numbers: Spun Glass Media - Model 10255.xxxxxx Synthetic Media - Model 11255.xxxxxx Within each section in the page heading or in the body, you will see model number abbreviations to help you find these products in the separate Flanders price book. These will typically appear as a family code followed by “xxx’s” which indicate dimensions or other identifying characteristic of specific products. e th Heavy Duty Disposable Panel Filters General Flanders HD Industrial Grade filters are designed for use in any application where disposable panel filters are recommended. They can be relied upon for superior performance since they are specifically designed for heavy workloads. A wide range of standard face sizes is available, plus nearly any “special” size. Construction Flanders HD Industrial Grade filters are designed with a one-piece moisture-resistant chipboard frame enclosing media. Standard frames are nominal 1” thick (3/4” actual) and nominal 2” thick (1-5/8” actual). The fiberglass media filter consists of continuousfilament fibers bonded together with thermo-setting resin. The synthetic media filter consists of 100% high bulk polyester fibers that are thermo bonded with a fire retardant resin. Support grilles of perforated corrosion-resistant steel or expanded metal are provided on both sides of the filter. The media pads and support grilles are continuously glued to the inside perimeter of the frame, resulting in exceptional strength and rigidity. This design virtually eliminates the possibility of media sag within the frame. Physical Data Frame: One-piece moisture-resistant chipboard Media:: Fiberglass or Synthetic Support Grille: Perforated corrosion-resistant steel orexpanded wire on both sides of the filter Sealant: Hot-melt resin Important Features • One-piece moisture-resistant chipboard frame prevents broken corners • Support grilles on both sides for exceptional strength Synthetic • Media and grilles continuously glued to the inside perimeter of the frame for rigidity • Filters are UL 900 Class 2 listed Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL 7 HD Industrial Grade Heavy Duty Disposable Panel Filters or e Spun Glass Media - Model 10255.xxxxxx Synthetic Media - Model 11255.xxxxxx Grille Sizes - Model 10355.xxxxx Flanders HD Industrial Grade filters are designed with a one-piece moisture-resistant chipboard frame enclosing media. Standard frames are nominal 1” thick (3/4” actual) and nominal 2” thick (1-5/8” actual). Physical Data Frame: One-piece moisture-resistant chipboard Media:: Fiberglass or Synthetic Support Grille: Perforated corrosion-resistant steel orexpanded wire on both sides of the filter Sealant: Hot-melt resin ra nd The fiberglass media filter consists of continuousfilament fibers bonded together with thermo-setting Support grilles of perforated corrosion-resistant steel or expanded metal are provided on both sides of the filter. The media pads and support grilles are continuously glued to the inside perimeter of the frame, resulting in exceptional strength and rigidity. This design virtually eliminates the possibility of media sag within the frame. ac Construction resin. The synthetic media filter consists of 100% high bulk polyester fibers that are thermo bonded with a fire retardant resin. hv Flanders HD Industrial Grade filters are designed for use in any application where disposable panel filters are recommended. They can be relied upon for superior performance since they are specifically designed for heavy workloads. A wide range of standard face sizes is available, plus nearly any “special” size. st General Important Features te • One-piece moisture-resistant chipboard frame prevents broken corners • Support grilles on both sides for exceptional strength Synthetic fil • Media and grilles continuously glued to the inside perimeter of the frame for rigidity • Filters are UL 900 Class 2 listed e • 1/2”, 1”, 2” depths th • Special sizes available upon request 8 Spun Glass Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL Performance Data - HD Industrial Grade cfm @ 300 fpm Standard Carton Qty. 9-7/8 x 9-7/8 x 3/4 9-7/8 x 19-7/8 x 3/4 9-7/8 x 23-7/8 x 3/4 9-7/8 x 24-7/8 x 3/4 9-7/8 x 29-7/8 x 3/4 11 -7/8 x 11 -7/8 x 3/4 11 -7/8 x 19-7/8 x 3/4 11 -7/8 x 23-7/8 x 3/4 11 -7/8 x 24-7/8 x 3/4 11 -7/8 x 29-7/8 x 3/4 13-7/8 x 13-7/8 x 3/4 13-7/8 x 19-7/8 x 3/4 13-7/8 x 23-7/8 x 3/4 13-7/8 x 24-7/8 x 3/4 13-7/8 x 29-7/8 x 3/4 14-7/8 x 19-7/8 x 3/4 14-7/8 x 24-7/8 x 3/4 15-7/8 x 15-7/8 x 3/4 15-3/4 x 19-1/2 x 3/4 15-7/8 x 23-7/8 x 3/4 15-3/4 x 24-5/8 x 3/4 17-7/8 x 19-7/8 x 3/4 17-7/8 x 23-7/8 x 3/4 17-7/8 x 24-7/8 x 3/4 18-7/8 x 26-7/8 x 3/4 19-5/8 x 19-5/8 x 3/4 19-7/8 x 23-7/8 x 3/4 19-5/8 x 24-5/8 x 3/4 19-7/8 x 29-7/8 x 3/4 21-7/8 x 21-7/8 x 3/4 23-7/8 x 23-7/8 x 3/4 23-7/8 x 29-7/8 x 3/4 24-7/8 x 24-7/8 x 3/4 9-7/8 x 9-7/8 x 1-5/8 9-7/8 x 19-7/8 x 1-5/8 11-1/2 x 23-1/2 x 1-5/8 13-7/8 x 19-7/8 x 1-5/8 13-7/8 x 24-7/8 x 1-5/8 14-7/8 x 19-7/8 x 1-5/8 15-3/4 x 19-1/2 x 1-5/8 15-3/4 x 23-1/2 x 1-5/8 15-3/4 x 24-1/2 x 1-5/8 17-7/8 x 23-7/8 x 1-5/8 19-1/2 x 19-1/2 x 1-5/8 19-1/2 x 23-1/2 x 1-5/8 19-1/2 x 24-1/2 x 1-5/8 23-1/2 x 23-1/2 x 1-5/8 24-7/8 x 24-7/8 x 1-5/8 208 417 500 521 625 300 500 600 625 749 408 583 700 729 875 625 781 533 667 800 833 750 900 938 1069 833 1000 1042 1250 1008 1200 1500 1302 208 417 600 584 730 625 667 800 834 900 834 1000 1042 1200 1302 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 hv nd ra te Weight per Carton (lbs.) 3.3 5.2 6.1 6.5 7.0 4.0 5.8 6.7 7.5 8.0 5.2 6.2 7.3 7.7 10.5 6.7 6.8 6.3 6.9 8.5 8.3 8.0 9.0 9.6 11.8 7.9 9.5 9.5 12.5 9.5 11.3 14.3 13.5 3.9 6.6 8.0 9.1 10.5 9.6 9.6 11.6 11.6 12.8 11.9 14.2 14.0 16.0 17.2 or e Actual Size H x W x D (in) 10x10x1 10x20x1 10x24x1 10x25x1 10x30x1 12x12x1 12x20x1 12x24x1 12x25x1 12x30x1 14x14x1 14x20x1 14x24x1 14x25x1 14x30x1 15x20x1 15x25x1 16x16x1 16x20x1 16x24x1 16x25x1 18x20x1 18x24x1 18x25x1 19x27x1 20x20x1 20x24x1 20x25x1 20x30x1 22x22x1 24x24x1 24x30x1 25x25x1 10x10x2 10x20x2 12x24x2 14x20x2 14x25x2 15x20x2 16x20x2 16x24x2 16x25x2 18x24x2 20x20x2 20x24x2 20x25x2 24x24x2 25x25x2 ac Nominal Size (in.) st Standard Sizes 1.0 General fil Typical initial (clean) pressure drop at nominal cfm is 0.07 in. w.g. for 1 in. filters and 0.10 in. w.g. for 2 in. filters. Recommended final resistance is 0.50 in. w.g., but the system design may dictate a lower change out point. Guide Specifications e 1.1Disposable filters shall be Model HD Industrial Grade filters as manufactured by Flanders. th 1.2 Filters shall be UL 900 Class 2 listed. 2.2 Perforated corrosion-resistant steel or expanded metal support grilles shall be furnished on both entry and exit sides of the filter. 2.3 Media and grilles shall be continuously glued to the inside perimeter of the frame. 2.0 Filter Construction 3.0 Performance 2.1 Filters shall be constructed of fiberglass or synthetic media (as specified) enclosed in a onepiece chipboard frame. 3.1 The manufacturer shall guarantee performance as stated in its literature within tolerances as outlined in Section 7.4 of ARI Standard 850. 9 EZ Flow and EZ Flow II Disposable Panel Air Filters or e EZ Flow - Model 10155.xxxxxx EZFlow II - Model 10055.xxxxxx Construction The frame is made from heavy chipboard in a onepiece design that eliminates corner separation. ac SEALING is accomplished with a resilient hot-melt adhesive running the full perimeter of the frame on both upstream and downstream sides. UL MARKING appears on the filter frame. These filters have been tested by Underwriters Laboratories Inc. and are classified as UL 900 Class 2 for flammability. Important Features te • One-piece frame ra nd The filtering media is continuous filament spun glass. A resinous bonding agent provides rigidity and resistance to media compression. MEDIA SUPPORT of the EZ Flow is provided by one metal retainer on the downstream side, either punched metal plate or expanded metal, depending on face size. The EZ Flow II is made to function without a retainer, by adhering the frame directly to the media which has a light skin to make it selfretaining. hv EZ Flow and EZ Flow II disposable filters are designed for protection of furnace and central air units in residential and light commercial applications. Construction of both models is identical except for the media retainer. The EZ Flow features a metal media retainer on the downstream side while the EZ Flow II has no media retainer. Instead, the media itself is adhered directly to the frame for non-metallic applications. st General • UL 900 Class 2 • UPC marked fil • No media retainer on EZ Flow II • Metal media retainer on EZ Flow • 1/2”, 1” and 2” depths th e • All standard sizes plus special sizes 10 EZ Flow II No Metal Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL EZ Flow Metal on Downstream Side Standard Sizes Performance Data - EZ Flow and EZ Flow II Actual Size H x W x D (in) cfm @ 300 fpm Standard Carton Qty. Weight per Carton (lbs.) 10x10x1 10x20x1 10x24x1 10x25x1 10x30x1 12x12x1 12x20x1 12x24x1 12x25x1 12x30x1 14x14x1 14x20x1 14x24x1 14x25x1 14x30x1 15x25x1 15x20x1 15x30x1 16x16x1 16x20x1 16x22x1 16x24x1 16x25x1 18x20x1 18x24x1 18x25x1 19x27x1 20x20x1 20x22x1 20x24x1 20x25x1 20x30x1 22x22x1 24x24x1 24x30x1 25x25x1 10x10x2 10x20x2 12x24x2 14x20x2 14x25x2 15x20x2 16x20x2 16x24x2 16x25x2 18x24x2 20x20x2 20x24x2 20x25x2 24x24x2 9-7/8 x 9-7/8 x 3/4 9-7/8 x 19-7/8 x 3/4 9-7/8 x 23-7/8 x 3/4 9-7/8 x 24-7/8 x 3/4 9-7/8 x 29-7/8 x 3/4 11 -7/8 x 11 -7/8 x 3/4 11 -7/8 x 19-7/8 x 3/4 11 -7/8 x 23-7/8 x 3/4 11 -7/8 x 24-7/8 x 3/4 11 -7/8 x 29-7/8 x 3/4 13-7/8 x 13-7/8 x 3/4 13-7/8 x 19-7/8 x 3/4 13-7/8 x 23-7/8 x 3/4 13-7/8 x 24-7/8 x 3/4 13-7/8 x 29-7/8 x 3/4 14-7/8 x 24-7/8 x 3/4 14-7/8 x 19-7/8 x 3/4 14-7/8 x 30-1/2 x 3/4 15-7/8 x 15-7/8 x 3/4 15-3/4 x 19-1/2 x 3/4 15-7/8 x 22-1/8 x 3/4 15-7/8 x 23-7/8 x 3/4 15-3/4 x 24-5/8 x 3/4 17-7/8 x 19-7/8 x 3/4 17-7/8 x 23-7/8 x 3/4 17-7/8 x 24-7/8 x 3/4 18-7/8 x 26-7/8 x 3/4 19-5/8 x 19-5/8 x 3/4 19-7/8 x 22-1/8 x 3/4 19-7/8 x 23-7/8 x 3/4 19-5/8 x 24-5/8 x 3/4 19-7/8 x 29-7/8 x 3/4 21-7/8 x 21-7/8 x 3/4 23-7/8 x 23-7/8 x 3/4 23-7/8 x 29-7/8 x 3/4 1 24-7/8 x 24-7/8 x 3/4 9-7/8 x 9-7/8 x 1-5/8 9-7/8 x 19-7/8 x 1-5/8 11-1/2 x 23-1/2 x 1-5/8 13-7/8 x 19-7/8 x 1-5/8 13-7/8 x 24-7/8 x 1-5/8 14-7/8 x 19-7/8 x 1-5/8 15-3/4 x 19-1/2 x 1-5/8 15-3/4 x 23-1/2 x 1-5/8 15-3/4 x 24-1/2 x 1-5/8 17-7/8 x 23-7/8 x 1-5/8 19-1/2 x 19-1/2 x 1-5/8 19-1/2 x 23-1/2 x 1-5/8 19-1/2 x 24-1/2 x 1-5/8 23-1/2 x 23-1/2 x 1-5/8 208 417 500 521 625 300 500 600 625 749 408 583 700 729 875 781 625 957 533 667 742 800 833 750 900 938 1069 833 938 1000 1042 1250 1008 1200 500 1302 208 417 600 584 730 625 667 800 834 900 834 1000 1042 1200 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 3.3 5.6 6.1 6.5 5.8 4.0 5.8 6.7 7.5 7.8 5.2 6.2 7.3 7.7 10.5 6.8 6.7 9.8 6.0 6.9 8.3 8.5 8.3 8.0 9.0 9.6 11.8 7.9 9.3 9.5 9.5 12.5 9.5 11.3 14.3 13.5 3.9 6.6 8.0 9.1 10.5 9.6 9.6 11.6 11.6 12.8 11.9 14.2 14.0 16.0 st ac hv nd ra te or e Nominal Size (inch) th e fil Notes: 1. Contact your local representative or the factory for additional standard sizes. Special sizes are also available. 2. Manufacturing tolerances are +0”, -1/8” on height and width. 3. Nominal cfm is calculated at 300 fpm gross face velocity. 4. Typical initial (clean) pressure drop at nominal cfm is 0.07” w.g. for 1” filters and 0.10” w.g. for 2” filters. 5. Recommended final resistance is 0.50” w.g., but the system design may dictate a lower changeout point. Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL 11 Pinch Frame Disposable Panel Air Filters Originally designed for light commercial and industrial applications, the Flanders Pinch Frame filter is an excellent choice for use in residential furnace systems. The filter is produced on state-of-the-art production line machinery. The result is a filter of consistently high quality at a competitive price. Construction The media is made of 100% nonwoven polyester synthetic fibers chemically bonded with a fire retardant resin. Because of the synthetic nature of the fiber, the media is extremely resistant to moisture and other environmental extremes. Physical Data Frame: One-piece chipboard Media: Dry resinated polyester Support Grid: Perforated metal on air-exit side Sealant: Hot-melt resin Nominal Thickness: 1” Flammability: UL 900 Class 2 te Important Features ra nd This disposable heating and air conditioning filter has a one-piece chipboard frame. This feature eliminates the problems associated with a four-piece frame, such as broken corners and exposed metal edges. ac The Flanders Pinch Frame disposable air filter provides the user with a product of high quality and strength. The Pinch Frame filter utilizes a heat seal to bond the frame to the filter media and metal support grid. This process permits the use of a single metal grid on the air exit side only, thus maximizing filter face area and extending service life. hv General st or e Model 11655.xxxxxx • One-piece chipboard frame prevents broken corners and exposed metal. fil • Heat-sealed frame provides unusual strength and serviceability. • A metal grid on the air-exit side assures more open face area and longer service life. e • Resinated polyester media provides resistance to moisture. th • Filters are UL 900 Class 2 listed. 12 Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL 10x20x1 10x24x1 10x30x1 12x20x1 12x24x1 12x25x1 12x27x1 12x30x1 14x20x1 14x24x1 14x25x1 14x30x1 15x20x1 15x30x1 16x20x1 16x25x1 16x30x1 18x25x1 20x20x1 20x24x1 20x25x1 20x30x1 24x24x1 25x25x1 9-7/8 x 19-7/8 x 7/8 9-7/8 x 23-7/8 x 7/8 9-7/8 x 29-7/8 x 7/8 11 -7/8 x 19-7/8 x 7/8 11 -7/8 x 23-7/8 x 7/8 11 -7/8 x 24-7/8 x 7/8 11-7/8 x 26-7/8 x 7/8 11 -7/8 x 29-7/8 x 7/8 13-7/8 x 19-7/8 x 7/8 13-7/8 x 23-7/8 x 7/8 13-7/8 x 24-5/8 x 7/8 13-7/8 x 29-7/8 x 7/8 14-7/8 x 19-5/8 x 7/8 14-7/8 x 29-7/8 x 7/8 15-5/8 x 19 5/8 x 7/8 15-5/8 x 24-5/8 x 7/8 15-7/8 x 29-7/8 x 7/8 17-7/8 x 24-7/8 x 7/8 19-5/8 x 19-5/8 x 7/8 19-7/8 x 23-5/8 x 7/8 19-5/8 x 24-5/8 x 7/8 19-7/8 x 29-7/8 x 7/8 23-1/2 x 23-1/2 x 7/8 24-7/8 x 24-7/8 x 7/8 cfm @ 300 fpm 420 500 620 500 600 620 670 750 580 700 730 870 620 940 670 830 1000 940 830 980 1040 1250 1200 1300 4.0 5.0 5.5 4.5 5.0 5.0 6.0 6.0 4.5 5.5 5.5 6.5 5.0 6.0 5.5 6.5 7.5 6.0 6.0 6.5 7.0 8.5 8.0 8.5 Guide Specifications fil 1.0 General te ra 1. Manufacturing tolerances are +0”, -1/8” 2. All sizes are packed 12 per carton 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 Weight per Carton (lbs.) nd Notes: Standard Carton Qty. st Actual Size H x W x D (inches) ac Nominal Size (inch) or e Performance Data - Pinch Frame hv Standard Sizes 1.1 Disposable filters shall be Pinch Frame filters as manufactured by Flanders.. e 1.2 Filters shall be UL 900 Class 2 listed. 2.0 Filter Construction th 2.1 Filters shall be constructed of resinated polyester media and a metal air-exit grid heat sealed together in a one-piece chipboard frame. 3.0 Performance 3.1 The average arrestance of 70% shall be as determined by the ASHRAE Standard 52.1 test method. 3.2 The manufacturer shall guarantee performance as stated in its literature within tolerances as outlined in Section 7.4 of ARI Standard 850. Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL 13 Link Panels st Cubes are internally supported filters similar to the Polyester Panel. The exception is greater surface area for contamination capture. Unitary, 2-pocket or 3-pocket construction is available throughout our entire product offering. Cubes are available with 13/16” thick headers for side access installations or other systems where a header is required. A Moisture-resistant Alternative Because these filters are made with only metal and synthetic materials, they are an excellent alternative to paper-frame filters in high moisture areas because they are naturally moisture-resistant and will not deteriorate or warp in wet or humid conditions. nd Flanders Ring Panel filters can be ordered as standard single panels or as link panels. A link panel is made by heat sealing individual Ring Panel filter panels end to end to achieve desired dimensions. Cubes ac Flanders Ring Panel and Cube filters are made by heat sealing layers of synthetic filtering media together over an interior, corrosion-resistant steel support frame. An overcut of media outside the sealforms a built-in gasket (selvage) between the wire support frame and holding frame, which secures the filter and prevents air bypass. This special feature allows these filters to be installed without the use of retainer fasteners dard Ring Panel. The only major difference in construction with the Sleeve Panel is that one end is left unsealed. Therefore, the interior support frame can be removed and used over and over again, with just the soiled media thrown away. This is more economical and makes disposal easier. hv Rugged, Heat-sealed,Construction or e Ring Panels, Links, Sleeves and Cubes Sleeve Panels te Important Features ra Sleeve Panels are nearly identical to the stan- • Heat sealed construction fil • Tackified, progressive density media • 2, 3 and 4-ply combinations • 100% moisture resistant • 9 gage galvanized wire frame e • Merv 6-10 available th • UL 900 Class 2 14 Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL Series ST55-Polyester Panel Two-ply 1” nominal media construction using a 1/2” nominal white polyester on the upstream, followed by a 1/2” nominal green super tackified polyester downstream. Series 225T-Polyester Panel or Cubes st Models 225RT-xxxx Ring Panel, 225LT-xxxx Link, CUBx225T-xxxxxx Cube or e Models ST55R-xxxx Ring Panel and ST55L-xxxx Link ac Two-ply 1” nominal media construction, using a 3/4” nominal white polyester on the up-stream, with internal tackification followed by a 1/4” dense white polyester downstream. Series 325T-Polyester Panel or Cubes hv Models 325RT-xxxx Ring Panels and 325LT-xxxx Links CUBx325T-xxxxxx Cube Three-ply 1-3/4”” nominal media construction, using a 1-1/2” nominal white/green dual density, multidenier polyester upstream, with internal tackification followed by a 1/4” dense white polyester downstream. Series 425T-Polyester Panel or Cubes nd Models 425RT-xxxx Ring Panels and 425LT-xxxx Links CUBx425T-xxxxxx Cube ra Four-ply 1-3/4”” nominal media construction, using a 1-1/2” nominal white/green/white tridensity, multidenier polyester upstream,with internal tackification followed by a 1/4” dense white polyester downstream. te Use link panels for easy installation in filter tracks and eliminate air bypass! Overcut gaskets against air bypass. th e fil Link panels make installation easy. Just unfold the filter and slide it into the track as one continuous, long filter. When time to replace it, the whole filter comes out easily in one piece. Plus, the sealing between links and the generous selvedge eliminates air bypass. Goes in as one piece. Comes out as one piece. Link Panels are heatsealed together. Moisture resistant materials Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL 15 or e Paintbooth Filtration Flanders offers a wide variety of filtration products for downdraft and crossdraft paintbooths and prep stations. For the most part, fitlration products required for all of these fall into three general categories which are color coded to the drawings at left which indicate their placement in each type of booth. ac st Downdraft Intake Filters te ra hv nd Prep Station Air Intake filters are as important to a great paint job as the booth itself. The intake filters are the primary defense against foreign particles landing on the painting surface. Any particle larger than 10 microns can cause a defect on a paint job. Intake filters are typically either panels or pads. Intake filters in a downdraft booth and prepstations are above the painting surface. In crossdraft booths, they are typically in the door. th e fil Crossdraft 16 Exhaust/Paint Arrestor Filters Exhaust filters play an important role in maintaining proper air flow balance, increasing cleanliness of exhaust stacks, reducing maintenance of the exhaust system and in controlling V.O.C. emissions. The purpose of exhaust filters is to capture overspray particles and remove them from the airstream as air is removed or recirculated back into the booth. Crossdraft and semi-downdraft booths use media pads which are placed on grids in the rear wall or lower portion of the side walls in filter housings. Downdraft booths use a long pad that is placed into a pit below the painting surface. Prefilters A prefilter is designed to filter out large particles before the air reaches the intake filter. This prolongs the life of the intake filter, increases airflow in your booth and reduces maintenance costs on the intake stack and mechanical parts. The prefilter is typically found only in heated booths. Crossdraft booths will very rarely have a prefilter. In downdraft and semidowndraft booths, the prefilter is located somewhere along the duct-work bringing air into the booth. Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL SA600-G10 Diffusion Media for Air Intake or e Models SA600-xxx The SAR-1 media, made in Switzerland, has a 1/2“ loft, and is optimally designed for efficiency and dust holding capacity. For crossdraft booths, the SAR-1 pad, sometimes referred to as a blanket, is tucked into the doors of the booth. There is usually only one large pad on each door. Oversized SAR-1 media pads can be easily trimmed. ac Model SAR1Pxx-xxxx For use in crossdraft and some downdraft booths.The SAR-1 PANEL, made in Switzerland, is a premium choice for panel filtration. The SAR-1 PANEL is made from two media pads. A metal support is dielectrically heat sealed in between the two media layers providing support and rigidity. ra nd Flanders’ re-engineered media and manufacturing process has virtually eliminated these flaws. Using ecologically sound materials, and eliminating PVC resins, the media discoloration and media expansion have been minimized. The SA600-G10 is a 1” diffusion media, and carries the prestigious G10 mark. G10 is a European standard for test performance, and only qualified media can claim this mark of distinction. It has a high dust holding capacity for long life, and stops all particles of paint damaging size from entering a paintbooth when installed properly. SAR-1 Panels for Air Intake hv For downdrafts and prep stations. This filter provides the highest level of protection against paint damaging particles available today. In addition to its leading reputation in filtering ability, the SA600G10 is able to withstand high temperature applications, up to 140 degrees Celcius! This filter does not discolor or break down in the heated booth environment. Other leading media using traditional tackifiers and PVC resins, produce a heavy discoloration and the media expands reducing the filtering ability. st The SAR-1 media is a premium choice for crossdraft requirements. The tackifier and heavily callendered exit side allow for excellent particle retention. The SAR-1 is a premium choice for crossdraft filtration. te This product has a normal service life of 10 to 18 months, depending on outside air quality and usage. The filter is available in bulk rolls or cut pads for your convenience. Cut pads are cut in our facility to your booth requirements. SAR-1 Pad for Air Intake fil Models SAR1M-xxxxx The metal support is made from 9 gauge galvanized steel, which will not rust. The support is formed into a rectangular shape and contains two crossbars for added stability. When choosing the correct size, measure the metal support. The metal support will be 3/8” under the listed size. For instance, a 20x20 panel’s ring will measure 19-5/8 x 19-5/8. Crossdraft booths will have a series of housings that look like square or rectangular holes in the booth doors. Panel filters have extra media overlapping the metal support which act as gasketing when placing the panel filter inside the housing and create a tight seal to prevent any air bypass around the filter. e th The first media layer is designed to catch large particles entering the booth. The second media layer is designed to catch the smaller particles. 100% of the fibers in the second layer are tackified to retain trapped particles. The combination of small fiber size and a callendered exit provide unsurpassed R-1 filtration. For use as an intake blanket on crossdraft booths. Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL 17 Series ST55 Panel for Air Intake Series 332 comes in 200 ft. rolls and in pads for crossdraft and semi-downdraft booths. Series 332 is made from air-laid fiberglass forming a 2.5” thickness and a thin polyester layer bonded to the exit side for added efficiency. or e Models ST55R-xxxx and ST55L-xxxx-xx Series 332 fibers are ideal for paint capture due to their loose weave. The paint particles collide with the fiberglass fibers and are removed from the airstream, and the fine particulate is removed by the polyester exit layer. ac FP3-Paint Arrestor FP3PA-xxxx nd The first media layer is designed to catch large particles entering the booth. The second media layer is designed to catch the smaller particles. The downstream side of the second layer is treated with a sticky non-migrating tackifier which holds trapped particles inside the filter. The metal support is made from 9 gauge galvanized steel, which will not rust. The support is formed into a rectangular shape and contains two crossbars for added stability. If your downdraft booth uses a pit, measure the width of the pit to find the appropriate roll, or check our booth guide. To change the media, simply, unwind the roll to the proper length, and cut a pad. hv The SERIES ST55 PANEL, made in the USA, is an economical choice for crossdraft booths. The SERIES ST55 is made from two media pads. A metal support is dielectrically heat sealed in between the two media layers, providing support and rigidity. st A grid is needed to hold the pad which is standard in most booths, or are available through Flanders customer service. ra When choosing the correct size, measure the metal support. The metal support will be 3/8” under the listed size. For instance, a 20x20 panel’s ring will measure 19-5/8 x 19-5/8. Series 332 Paint Arrestor fil te Models 332PA-xxxx FP3 media combines three distinct layers of polyester fibers forming a funnel effect. The first layer captures large particles. The second and third layers catch the finer particles. By utilizing an open weave on the first layer, particles do not cause the filter to quickly clog up allowing large amounts of paint to be captured without substantial increases in air pressure. The pad sizes listed below are typical in crossdraft and semi-downdraft booths. If converting from Styrobaffle or Styrofoam, grids will be needed to hold the pads in place. If your downdraft booth uses a pit, measure the width of the pit to find the appropriate roll, or check our booth guide. th e Fiberglass with polyester for use as a paint arrestor in all types of booth. Series 332 is our highest quality fiberglass media available. Made with 18 grams of fiberglass per square foot, and a polyester exit layer, the Series 332 is more efficient and holds more paint than almost any other fiberglass products. FP3 media is an excellent choice for exhaust media in any booth. Use of this media will keep the booth exhaust system cleaner when converting from fiberglass, however some older booths do not work well with the resistance levels. Flanders - Foremost in Air Filtration 18 Corporate Headquarters, St. Petersburg, FL Series 331Y PA Series 330G is made from air-laid fiberglass forming a 2.5” thickness. The exit side has a skin backing for added efficiency. Models 331Y-xxx or e Series 330G fibers are ideal for paint capture due to their loose weave. The paint particles collide with the fiberglass fibers and are removed from the airstream. Series 225T Cube Models CUBx225Txxxxxx ac 22 gram Fiberglass Paint Arrestor for use in all booth types. Series 331Y is a high quality fiberglass media. Made with 22 grams of fiberglass per square foot, the Series 331Y is more efficient and holds more paint than many other fiberglass products. It comes in 200 ft. rolls and is also available in pads for crossdraft and semi-downdraft booths. 2-Ply Self Supportive Cube Filter for use as a paint arrestor. 225T Cube filters are a single pocket trapezoid cube filter. A 1” dual denier polyester media is sewn into shape. The filter is then attached to a 9 gauge wire for support when installed in the filter housing. nd If your downdraft booth uses a pit, measure the width of the pit to find the appropriate roll, or check our booth guide. To change the media, simply, unwind the roll to the proper length, and cut a pad. hv Series 331Y is made from air-laid fiberglass forming a 2.5” thickness. The exit side has a skin backing for added efficiency. Series 331Y fibers are ideal for paint capture due to their loose weave. The paint particles collide with the fiberglass fibers and are removed from the airstream. st If your downdraft booth uses a pit, measure the width of the pit to find the appropriate roll, or check our booth guide. To change the media, simply, unwind the roll to the proper length, and cut a pad. Series 330G PA te ra Models 330G-xxx Due to their unique design, cube filters have a larger surface area than conventional pads. The increase in surface area allows the filter to hold more contaminants thereby increasing the life of the filter. 325Tand 425T-Cubes Models CUBx325Txxxxxx and CUBx425Txxxx fil 15 gram Fiberglass Paint Arrestor for all booth types. Series 330G is our economy grade fiberglass media. Made with 15 grams of fiberglass per square foot, the Series 330G holds more paint than other economy fiberglass media due to its skin exit side. th e Series 330G comes in 100 ft. rolls compared to many of our competitors 200-300 ft. rolls. The fiberglass is also available in pads for crossdraft and semi-downdraft booths. Three and Four Stage Cube Filters for use as a paint arrestor. Two products make up our premium exhaust cube product line. They are the Series Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL 19 Andrea and PS125 Exhaust Filters Models ANDREA and 125PAD-xxxx ac The Series 425T has an added layer of media applied to the downstream side of the filter. Although the construction is the same as the Series 325T, the added layer of single denier polyester fibers gives the Series 425T a 99% efficiency rating. PS125-Bag or e The Series 325T is made from a polyester media supported by a 9 gauge wire frame. The dual denier media is used as an initial barrier, and a tightly woven thin media is used as a final particle barrier. This filter captures an average of 98% of overspray in weight. to the exhaust bags to reduce costs. Bag measurements are nominal in size. If a bag is 15.5” x 24.5” x 19.5”, the listed size is 16” x 25” x 20”. Please note this difference when measuring your exhaust bags. st 325T, which is 98% efficient, and the Series 425T which is 99% efficient. The exhaust cube filters have a larger surface area than a conventional flat pad. This increase in surface area reduces the restriction to airflow, and increases the paint holding capacity of the filter. This means better airflow and longer life. The Andrea filter is a paper paint arrestor with a unique design. Kraft paper is pleated into an accordion-like form with holes punched in the paper at consistent intervals. A second layer of paper is attached to the back with different hole placements. hv Models 125BAG-xxxxxx ra nd When air passes through the filter, it hits the wall of the second kraft paper layer and is diverted through the second hole. This air turbulence and laws of motion cause the paint to collect on the paper and cleaned air to pass through the filter. Scrim-Back Polyester Media Bags for use as a secondary paint arrestor in selected booths. fil te Each bag is hand sewn and attached to a 9 gauge galvanized support frame, and includes a 1” header for easy placement in side access housings. Special bags may require a wire support basket, no header or frame, or loops at the end of each pocket for support. th e The media is a 1” single denier polyester fiber with a scrim backing. This media has little effect on the airflow, and has a high dust holding capacity. The unique pocket design increases the surface area of the media. This increase in surface area will increase the life of the filter, and reduce the pressure drop. The PS125 Water Wash Pads are designed specifically for use in select Spraybake brand booths. Certain models of Spraybake use a water wash system as a secondary exhaust. This water wash system requires special pads to be used to filter out particulate in the system. The fiber has a reinforced scrim backing on the downstream side to prevent fiber breakoff or migration. The water wash pads are also available in custom sizes. *Our filters are not affiliated with SPRAYBAKE®. Use of the registered SPRAYBAKE® name is for comparative purposes only. Series 225-Panel Models 225RT-xxxx and 225LT-xxxxx-xx 2-ply Panel and Link Filter for use as a prefilter in downdraft booths. The 2 ply panel filters are constructed using two layers of poly-synthetic fibers. These layers are designed to capture large particles in the first layer and smaller particles throughout the second layer. A 9 gauge wire frame with two cross pieces is dielectrically heat sealed inside the filter for sup If the exhaust bag is the same size as a booth’s intake bags, it is common to rotate the intake bags 20 Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL members bonded to the media on the air entering and leaving sides for unsurpassed frame strength, locking corners and positive media-to-frame seal reduces the possibility of air bypass. st or e port. The media overlaps the support, which provides a gasketing effect reducing air bypass around the filter. The filter is made from fully synthetic, high-loft and reinforced media. It is continuously laminated to an expanded metal grid on the air leaving side to provide pleat stability throughout the life of the filters and prevent media flutter while in operation. The unique v wedge allows for total media usage and provides maximum air flow. ra nd When measuring the correct filter for your booth, first measure the entire filter track. This measurement should have a track height of 14-25” and a length of 14-100”. The height of the 2 Ply Panel is listed as a nominal size. For instance, if a filter ring measures 15.5” x 19.5”, then the correct size is 16” x 20”. There are hundreds of standard sizes available. Custom sizes are also available. Model 40 Pleated hv A tackifier is applied in between the last two layers to stabilize any migrating particles and prevent the discharge of particles from the filter. The graduated media design produces a superior dust holding capacity that will outlast most filters on the market. Panel filters are 100% moisture resistant and will not warp or deteriorate in wet or humid conditions. By utilizing one continuous panel in a filter track, and its selvedged edge, a panel filter eliminates air bypass so common among cardboard framed filters. ac Series 225 Panel Model 40 Standard Capacity Pleat Models 80055.xxxxxx Models 11255.xxxxxx These are heavy duty synthetic filters for use as prefilters in downdraft booths.HD Industrial Grade filters are designed for use in any application where disposable panel filters are recommended. They e fil te For use as a prefilter in downdraft booths. Model 40 Pleats are designed to operate in almost every type of installation. Available in 1”, 2” and 4“ nominal thicknesses, these filters have an average atmospheric dust spot efficiency range of 25-30% per ASHRAE Standard 52.1 test methods. Model 40 Pleats offer greater efficiency and service life than disposable filters, pad and frame systems, or metal washable filters. The overall design of this product makes these filters the accepted choice in applications requiring high performance and extended service. HD Poly-T/A th Filter frames are constructed from two pieces of die-cut, moisture-resistant carrier board. Components”telescope” into one another and provide double-wall construction and a precision fit. The frame includes diagonal and horizontal support can be relied upon for superior performance since they are specifically designed for heavy work-loads. Both standard and special sizes are available.HD Industrial Grade filters are designed with a onepiece moisture-resistant chipboard frame enclosing progressive-density media. Standard frames are nominal 1” thick (3/4” actual) and nominal 2“ thick (1-5/8“ actual). Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL 21 ance. The standard offering of KKM filters includes six of the most popular face sizes in 1” and 2” depths. Special face sizes and 1/2” depth filters are also available. For ease of installation, all filters are undercut slightly on length, width and depth. or e The filter media consists of 100% high bulk polyester fibers that are thermo-bonded with a fire retardant res” Support grilles of expanded metal are provided on both sides of the filter. The media pads and support grilles are continuously glued to the inside perimeter of the frame, resulting in exceptional strength and rigidity. This design virtually eliminates the possibility of media sag within the frame. Precision Pak Models PAPxxxSxxxx Polyester Bulk Media Rolls and Pads KKM Washable fil te ra Models 51255.xxxxx Washable permanent filter for use as a prefilter in downdraft booths. The KKM permanent filter is a heavy duty, washable, aluminum media, all metal filter. th e The KKM offers large filtering area, high dust holding capacity, uniform loading and low resistance to airflow. It is recommended that the filter media be coated with dust adhesive for optimum perform- 22 hv High efficiency bag filter for use as a prefilter in downdraft booths and prep stations. The Precision Pak ASHRAE bag use a fully synthetic media that provides an efficiency rating of 4555%. The pockets are hand sewn or ultrasonically sealed and fastened to an all aluminum frame. They are designed for specific booths and prep stations that can accommodate their special size and performance properties. UL 900 Class 2 Listed. nd For use as a prefilter in downdraft booths. Polyester pads and rolls are made of a dual layer polyester media with a dry tackifier. The filter is cut into various pad sizes from the roll and placed into a metal holding frame (See Uniframe on page 79). The 1DT media is a 1“ thick filter, and the 2DT media is a 2” thick filter. The media can be ordered in precut pads or bulk rolls, and can easily be trimmed with scissors. ac st Models 1Txx for 1” and 2Txx for 2” Precision Pak bags have a large amount of media surface area. This decreases the pressure drop and increases the capacity. These bags hold substantial amounts of dirt removed from the airstream. Use of these bags will ensure a clean environment throughout the intake stack and prolonged life of the ceiling diffusion media. Bag filters are sized nominally in their length and width. If the booth track measures 19.5” x 19.5”, then the correct bag listed is 20” x 20”. Bag filters also have a special depth. The depth describes the length of the pockets. This is an exact size and is usually an even number. There are many other sizes available, and custom sizes can be made to order. There are also other efficiencies ranging from 45% through 95%. For additional sizes, UL Ratings or efficiencies, please contact customer service. Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL PS125-Bag PS125-Cube, PS125-Sock Models125BAG-xxxxxx Models125SOCK-xxxx st or e Scrim-Back polyester media bags as prefilter. PS125 Bags are made from a single denier polyester media that contains a scrim backing for extra rigidity. The PS125 Bags each contain a metal wire support and a 1” channel frame for easy placement. *Our filters are not affiliated with SPRAYBAKE®. Use of the registered SPRAYBAKE® name is for comparative purposes only. th e fil te ra nd Prefilter bags have an ever-changing and diverse selection of types and sizes. Call customer service at any time to help with your selection. hv ac PSeries 225T Cubes are also used as an exhaust filter in several applications. The Spraybake Sock filter is made from a 1” single denier polyester media. The filter has a draw string sewn at the top, and a support loop at the bottom corner. The filter fastens to the ductwork by the drawstring. After fastening the support loop, the filter remains open and stable. Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL 23 FP319A or e Two-stage and Three-stage Paint Systems Paintbooth Filtration Pads: FP319AxxxxPAD, Ring Panels: FP319A2020PRK, Cubes: FP319Axxxx , Bags: FP319Axxxxxxxx Two-Stage The Flanders FP319A-Chromate Recovery System is offered in both two-stage and three-stage configurations for aerospace overspray painting environments. The two-stage version of the Flanders system utilizes a proprietary synthetic media pad in combination with a proprietary synthetic media bag type filter. The two-stage system performed as shown below in testing. ac 2. Deft 44GN72 green water-reducible coating (A) base + (B) activator - With a conventional air gun operating at 45 psi, with spray feed rate of 110 gr/min @ 120 fpm.: Initial pressure drop was .10” w.g. Running to final pressure drop at .74” w.g., average removal efficiency was measured at 98.91% efficiency, with 469 grams holding capacity on the first stage and 6327 grams holding capacity on the second stage. nd The EPA Test Method 319 is a testing protocol in which potassium chloride and oleic acid are substituted for chromate paint. These chemical substances attempt to simulate dry and wet overspray characteristics of the chromate paint. This testing protocol verifies that an air filtration system (two or three-stage) has met minimum efficiency requirements, under laboratory conditions, utilizing potassium chloride and oleic acid. 1 Dexter (A) 454-5 + (B) X-395 fuel tank coating mixyellow - With a conventional air gun operating at 45 psi, with spray feed rate of 105 gr/min @ 120 fpm.: Initial pressure drop was .18” w.g. running to final pressure drop at .72” w.g., average removal efficiency was measured at 99.78% efficiency, with 279 grams holding capacity on the first stage and 2600 grams holding capacity on the second stage. hv The FP319A complies with EPA (Environmental Protection Agency) Test Method 319 as it applies to the National Emissions Standards for Hazardous Air Pollutants (NESHAP). Reference 63 Fed. Reg. 59 (March 27, 1998) and 40 C.F.R. 9, 63. st FP319A Chromate Recovery System ra The Flanders FP319A two and three-stage systems have been qualified by independent laboratory on specific chromate paints. These tests are performed in controlled environments to simulate the “real world” painting environment. Two-Stage Test Method 319 Data 84.4% 94.6% 97.3% 85.6% 94.4% 97.1% Three-Stage Test Method 319 Data KCL 0.59 0.87 2.14 0.37 0.94 1.88 - 0.73 1.16 2.85 0.47 1.41 2.83 th e OLEIC >10% >50% >90% >10% >50% >90% te OLEIC 2.14 - 2.85 m 4.25 - 5.55 m 7.66 - 9.46 m 1.88 - 2.83 m 3.69 - 4.71 m 5.11 - 6.29 m fil KCL NESHAP* m m m m m m 97.3% 98.8% 99.6% 89.2% 96.8% 99.0% Two-stage NESHAP* >75% >85% >95% >65% >80% >95% Three-stage *National Emissions Standards for Hazardous Air Pollutant minimums, as defined in Test Method 319 protocol. 24 Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL Three-Stage 1 2 3 Avg nd 1. Dexter (A) 454-5 + (B) X-395 fuel tank coating mix-yellow - With a conventional air gun operating at 45 psi, with spray feed rate of 105 gr/min @ 120 fpm, Initial pressure drop was .15” w.g. Running to final pressure drop at .70” w.g., average removal efficiency was measured at 99.97% efficiency, with 470 grams dust holding capacity on the first stage, 981 grams holding capacity on the second stage and 1140 grams holding capacity on the third stage. ac The three-stage system performed as shown below in testing. Filter ID: FP319A (three-stage) Descriptions: 6 Pocket synthetic, yellow 15” deep Test Type: Fractional Efficiency Velocity: 120 fpm Test Aerosol: Oleic Acid, neutralized 1 2 3 Avg hv The three-stage version of this system utilizes the same filters as the two-stage, plus a proprietary internally supported Polyester Panel filter and a proprietary pocketed cube filter. or e Filter ID: FP319A (three-stage) Descriptions: 6 Pocket synthetic, yellow 15” deep Test Type: Fractional Efficiency Velocity: 120 fpm Test Aerosol: KCI, neutralized st 3. Courtaulds yellow fuel tank coating (A) 513X390 base + (B) 910X624 activator - With a conventional air gun operating at 45 psi, with spray feed rate of 105 gr/min @ 120 fpm, initial pressure drop was .23” w.g. Running to final pressure drop at .82” w.g., average removal efficiency was measured at 99.35% efficiency, with 284 grams holding capacity on the first stage and 1366 grams holding capacity on the second stage. te ra 2. Deft 44GN72 green water-reducible coating (A) base + (B) activator - With a conventional air gun operating at 45 psi, with spray feed rate of 104 gr/min @ 120 fpm: Initial pressure drop was .15” w.g.Running to final pressure drop at .70” w.g., average removal efficiency was measured at 99.97% efficiency, with 470 grams dust holding capacity on the first stage, 981 grams holding capacity on the second stage and 1140 grams holding capacity on the third stage. Filter ID: FP319A (two-stage) Descriptions: Poly Panel, 6-Pkt. bag Test Type: Fractional Efficiency Velocity: 120 fpm Test Aerosol: KCI, neutralized th e fil 3. Courtaulds yellow fuel tank coating (A) 513X390 base + (B) 910X624 activator - With a conventional air gun operating at 45 psi, with spray feed rate of 93 gr/min @ 120 fpm: Initial pressure drop was .15” w.g. Running to final pressure drop at .79” w.g., average removal efficiency was measured at 99.91% efficiency, with 570 grams dust holding capacity on the first stage, 821 grams holding capacity on the second stage and 354 grams holding capacity on the third stage. Filter ID: FP319A (two-stage) Descriptions: Poly Panel, 6-Pkt. bag Test Type: Fractional Efficiency Velocity: 120 fpm Test Aerosol: Oleic Acid, neutralized 1 2 3 Avg Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL 25 Cut-to-Fit Kwik Kuts These are 15”x24” pads of filter media that can be easily cut to fit any window or wall mounted room air conditioner. They are offered in the same spun glass, foam and aluminum media described above. Also offered are 1/2” Permaire (see column at right) and plastic-backed foam. nd Flanders Service Rolls air filtration media are manufactured in selected widths, prepared in roll lengths that make manageable roll sizes. In most cases, a single cut across the roll will produce a ready-to-install filter pad. hv ac (Models KKxxx) st Service Rolls or e Kwik Kuts, Hammock, Permaire and Service Rolls and Pads The following media are offered as service rolls: ra Spun Glass: (Models SGxxxxKK) This is a rigid, nominal 3/8” thick, dry spun glass. It is typically used to make rigid pads for use in room unit air conditioners. It is designed for use without a frame. Since it is untreated, it will not harm the plastic frequently used in the construction of room units. Hammock Rolls and Pads Models HRxxxx fil te Foam: (Models FRxxxxx) A rugged polyurethane foam that is designed for use in room unit air conditioners and in pad-holding frames. It is washable and will withstand repeated cleaning with mild soap and water. Foam service rolls are available in 1/4”, 1/2”, 1” and 2” media thicknesses. They are washable for repeat use. th e Aluminum: (Models EAxx) The aluminum service roll is an expanded aluminum mesh of the type used in room unit air conditioners. It is a nominal 1/4” thick dry filter media that requires the addition of a dust adhesive for effective filtration. 26 Flanders hammock rolls are available in nominal 1” spun glass, 2” spun glass, and 1” polyester synthetic fiber media. Performance data on all Flanders hammock media is available upon request. Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL Cut-to-Fit st Permaire filters are passive electrostatic type products. Air running over the maze of fibers creates an electrostatic charge to catch and hold airborne contaminants. Dust particles may become charged naturally, and if so, they are held by strong electrostatic forces to the oppositely charged fiber with which they come into contact. The smaller a particle or fiber, the relatively stronger the electrostatic charges will be attained. Dirt loads throughout the filter’s depth and therefore it will hold a lot more dust than other filters before requiring changing or cleaning. hv Permaire Rolls and Pads install. It is totally self supporting. With nothing more than Permaire and a hefty pair of scissors or a razor knife, you can replace almost any size 1/2”, 1” or 2” framed panel filter. ac Typically, these are for Lennox type furnaces. (Lennox is a brand name. It is used here for system identification only.) Hammock rolls are 20 foot rolls of media cut in various widths. In most cases, a single cut across the roll will produce a ready-to-use filter pad. Flanders hammock rolls are packaged in a handy carton that can be used as a dispenser. Media used in all Flanders hammock rolls are UL Class 2 fire rated. The 1” spun glass is also available in pre-cut hammock pads, individually packaged in plastic or e Kwik Kuts, Hammock, Permaire and Service Rolls and Pads Models HHxxxx ra nd Permaire is an ideal product for filter service professionals. With a roll of Permaire on your truck, you can replace almost any size panel filter. It’s a perfect answer to “odd” size filters. A 10x32”special” is as close as a pair of scissors...and the same low cost as a 16x20 standard that you cut from the same roll. fil te Permaire is a unique type of air filtration media that has evolved from a natural organic fiber media to a new completely synthetic, self-supporting and completely washable media. It has all the benefits of organic media but has a longer service life, better structural integrity as well as being completely odor free. It is made of synthetic fibers and coated with a special resin, then baked together at a high temperature. The result of this process is a tough and springy, thoroughly bonded, nearly rigid air filtration media. th e Describing Permaire as merely an air filtration medium is telling only half of the story. Due to its natural rigidity, a pad of Permaire cut to the proper dimensions is actually a complete filter ready to Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL 27 Bulk Media and Pads or e Cut -To-Fit Room Air Conditioner, Furnace and Central Air Filters Bulk media rolls are offered in selected slit widths with roll lengths determined by manufacturing processes. Pre-cut pads, as the name implies, are pads of filtration media cut to standard filter face sizes or to your desired custom sizes. st Polyester Synthetic Fiber Polyester Synthetic Fiber (PSF) media is extremely resilient and will withstand direct moisture. In many cases, a psf media is the ideal alternative to spun glass. It makes an excellent prefilter for high efficiency filters and offers a high arrestance and dust holding capacity. PSF 5DT, 1DT, 2DT (Models 5Txx, 1Txx and 2Txx) Dry, untreated psf media in nominal 1/2 “, 1 “ and 2 “ thickness for a wide range of filtration applications. White and blue with blue on the air exit side. nd Spun glass is a rugged industry standard, known for low resistance while providing excellent arrestance and high dust holding capacity. They are designed to trap dirt throughout their thickness. A resinous bonding agent in the media increases rigidity and resistance to compression so the filter will not collapse in the airstream. Flashpoint is 325 degrees Fahrenheit on the treated adhesive. 3/8” A/C Media (Models ACxx) Nominal 3/8 “ untreated (no adhesive) blue on white spun glass. Makes rigid pads for use in room air conditioning units. ac Flanders offers a wide range of top quality air filtration media available in bulk rolls and pads. Considering the unique characteristics of each offering, the user can get maximum value for filter dollar spent with relation to the intended use. 4” “Railroad” Glass Nominal 4 “ spun glass for air filtration in railroad diesel engines. Manufactured according to customer specifications. hv Wide selection of media types Spun Glass ra 7/8” Blue Production Glass (Models GMxx) Nominal 7/8” adhesive-treated spun glass. For residential or light industrial and commercial air filtration. Commonly used for 1” depth disposable panel air filter production and for pad and frame systems. te Blue on White Industrial Glass (Models Gxxx) Nominal 1” and 2” adhesive treated spun glass. For industrial and commercial air filtration with fairly heavy dirt loads. Commonly used for pad and frame systems and hammock rolls. Tinted blue on the air entering side. fil Series 330G PA Green Paint Arrestor Glass (Models 330Gxxx) Model 330 Green glass is a 2.5” economical dry spun glass media for prep station and paint spraybooth applications. Pre-T (Models PTxx) Pre-T is an extremely rugged psf designed for repeated cleaning by washing or vacuuming. Dry, untreated. Nominal 1/2 “ thickness only. Red and purple with purple on the air exit side. PS125 (Models PS125-xx) Nominal 1 “ untreated psf which is reinforced with a scrim backing on the downstream side. SAR-1 (Models SAR1M-xxxxx) Nominal 1/2” or use as an intake blanket on crossdraft spraybooths. SA600-G10 (Models SA600-xxx) Nominal 1” diffusion media for downdraft spraybooths. PSF Series 225, 325, 425 (Models ENTRY225T-xx, ENTRY325T-xx, ENTRY425T-xx) Series 225 is nominal 1 “ dual denier tackified media; 325 is nominal 1-1/2 “ three denier tackified and 425 is nominal 1-1/2 “ four denier tackified. th e Series 331Y PA Yellow Paint Arrestor Glass (Models 331Yxxx) Model 331 is a heavy duty version of dry spun glass for prep station and paint spraybooth applications. ST55 (Models PRELK55Gxx) Nominal 1/2 “ tackified psf. Light green and white with green on the air exit side. 28 Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL or e st ac hv nd ra te fil e th Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL 29 Auto Rolls Scrim-back spun glass (Models AESx, BLCSxx, CBSx, FSx, CRSx, CSx, AMSx, TSxx, LRSx) Skin-back spun glass nd ModelsAEx, BLCx, CBx, Fxx, CRx, Cx, AMx, Tx, LRxx) A nominal 2” thickness progressive density spun glass treated with dust-catching adhesive. The roll is backed on the downstream side with a spun glass “skin”. Economy spun glass ra (Models AEECx, BLECxx, CBECx, FECx, CRECx, CECxx, AMECx, TECx, LRECx) te A nominal 2” thickness spun glass with a very light spun glass skin on the downstream side which is reinforced with a scrim mesh. Density of the scrim is approximately 1 square per square inch. Media weight is about two-thirds that of the standard scrim-back glass. Polyester (Models AEPx, BLCPxx, CBPx, FPx, CRPUx, CPUxx, AMPx, TPx, LRPxx) fil A nominal 1/2” thickness dry, non-woven polyester synthetic fiber medium, reinforced on the downstream side with a scrim backing. Scrim density is approximately 3 grids per square inch. Treated Polyester e (Models AEPTx, BLCPTxx, CBTx, FPTx, CRPTx, CPTxx, AMPTx, TPTx, LRPTx, LAPTxx) th Same medium as the polyester described above, but treated with a dust-catching adhesive. 30 st hv A nominal 2” thickness progressive density spun glass treated with dust-catching adhesive. The roll is backed on the downstream side with a scrim mesh. Density of the scrim is approximately 3 squares per square inch. L - Designed to fit commercial “FulFlo” and Mine Safety Appliance machines. Core consists of 3” ID fiberboard tube with drive pin 2-1/2” from one end. F - Designed to fit Farr “Roll Kleen”. Core consists of 2-1/8” ID fiberboard tube. No drive pin, discs or cups. ac Flanders automatic roll replacements are furnished wound on spools or cores, ready for installation without modification or adaptors. A core selection guide is printed on the back of this sheet. Six-foot-long kraft paper leaders and trailers are secured to the ends of every roll. Each roll contains 65 linear feet of filtering media in selected widths. Rolls are wrapped in heavy plastic and packed in cartons for shipment. The following media types are available: or e Automatic Roll Filter Replacement AM - Designed to fit Airmaze “RollA-Maze”. Core consists of 1-7/8” ID fiberboard tube with metal cup recessed 5/8” each end. A rectangular slot, 1-1/2 x 3/4”, is stamped in each cup. T - Designed to fit Trane Company “Roll Filter”. Core consists of 27/16” ID fiberboard tube with metal cup in each end, recessed 1-1/2” A 1-1/2” square is stamped in each cup. CR - Designed to fit Carrier series 31NA and 31NC. Core is 27/167” BLC - Designed to fit BLC Industries. Consists of a 1-1/2” metal pipe with 2 drive pins that are 1-3/8” from core end, and with 11” end plates. AE - Designed to fit American Air Filter “Roll-O-Matic”. Core consists of 3/4” ID metal pipe with metal end plates approximately 11” diameter attached on each end. CB - Designed to fit Cambridge “Autoroll”. Core consists of 3/4” metal pipe, no end plates unless specified on order. C - Designed to fit Continental “Conomanual” or “Conomatic”. Core consists of 3” ID fiberboard tube with a drive pin 2-1/2” from one end. or e st ac hv nd ra te fil e th Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL 31 Pre Pleat 40 Extended Surface Pleated Filters or e Economy Capacity: 84355.xxxxxx Standard capacity:80055.xxxxxx High Capacity: 80255.xxxxxx ac Pre Pleat 40 filters are available in a wide range of sizes and will fit most commercial and industrial installations with little or no system modification. Fasteners are available to adapt the filter to existing filter banks. Installation Considerations Pre Pleat 40 pleated filters are suitable as primary filters and can be installed in Type 9 Holding Frames, K-Trac Framing Modules, Surepleat Side Access Housings and similar existing hardware. They may be used as prefilters for Precision Pak, PrecisionCell and Rigid-Air filters in these framing systems and in Sureseal Side Access Housings. nd These filters are suitable for variable air volume systems. Operating face velocity ranges are from 0 to 500 fpm for 1” and 2” filters, and from 0 to 625 fpm for 4” filters. Standard and High Capacity designs are offered. The inherent strength of the filter allows for easy changeout as it will not collapse, warp, or bend in normal service. hv Flanders Pre Pleat 40 extended surface pleated filters are designed to operate in most every type of installation. Available in 1”, 2”, and 4” nominal thickness, these filters have an average atmospheric dust spot efficiency range of 25-30% per ASHRAE Standard 52.1 test methods. Pre Pleat 40 filters offer greater efficiency and service life than disposable filters, pad and frame systems, or metal washable filters. The overall design of this product makes these filters the accepted choice in applications requiring high performance and extended service. st General Pre Pleat 40 filters are UL 900 Class 2 listed but are available with UL Class 1 listing. Versatility Media: High-loft, non-woven cotton/synthetic blend Media Support: Diamond-shaped expanded metal Pleat Design: V Pleat Frame: Moisture-resistant carrier board te Important Features ra Most heating, air conditioning, or ventilating systems can be upgraded with the use of Pre Pleat 40 filters in place of existing flat panel types. Physical Data • Media maximizing v-pleat design fil • Expanded metal grid prevents media flutter while in operation • Diagonal and horizontal support members provide frame strength e • Filter media pack is sealed to eliminate air bypass th • Average ASHRAE efficiency is 25-30% • Average arrestance is 90%-92% 32 Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL Construction Filter frames are constructed from two pieces of die-cut, moisture-resistant carrier board. Components “telescope” into one another and provide double-wall construction and a precision fit. The frame includes diagonal and horizontal support members bonded to the media on the air entering and leaving sides for unsurpassed frame strength. Locking corners and positive media-to-frame seal reduces the possibility of air bypass. or e V-Pleat Design st Expanded Metal Pleat Backing Flanders’ unique v-pleat wedge pleat allows for total media usage and provides maximum air flow and dust holding capacity. nd 2-piece die-cut frame Diagonal grid supports for maximum strength hv Efficient High-Loft Media The filter media is a high-loft, reinforced, non-woven cotton/synthetic blend. It is continuously laminated to an expanded metal grid on the air leaving side to provide pleat stability throughout the life of the filters and prevent media flutter while in operation. ac Double Wall Construction Principles of Operation ra Flanders’ v-pleat design insures that the greatest media area is exposed to the air flow to promote uniform dust loading. Competitive filters cannot maintain this rigid shape and tend to flatten out, using only a portion of the media. This v-pleat design creates an air exit area (B) equal to the air entering area (A), which minimizes end losses and reduces pressure drop. th e fil te Radial wedge pleats have unequal air exit (D) and air entering (C) areas, which cause higher resistance and uneven use of media. Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL 33 Performance Data Capacities and Dimensions Standard Capacity cfm PD cfm PD Media Wt. Area Each sq. ft. (lbs.) x x x x x x x x x x x x x x x 10 20 20 24 20 25 20 20 25 20 24 25 24 25 24 x x x x x x x x x x x x x x x 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 210 417 500 600 583 729 625 667 834 834 900 945 1000 1042 1200 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15 347 694 833 1000 972 1215 1042 1110 1390 1390 1500 1575 1667 1735 2000 0.35 0.35 0.35 0.35 0.35 0.35 0.35 0.35 0.35 0.35 0.35 0.35 0.35 0.35 0.35 1.1 2.2 2.7 3.5 3.1 4 3.3 3.6 4.6 4.6 4.8 5 5.3 5.5 6.4 2 10 12 12 14 14 15 16 16 18 18 20 20 20 24 25 x x x x x x x x x x x x x x x 20 20 24 20 25 20 20 25 24 25 20 24 25 24 25 x x x x x x x x x x x x x x x 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 417 500 600 583 729 625 667 834 900 938 834 1000 1042 1200 1300 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12 694 833 1000 972 1215 1042 1110 1390 1500 1563 1390 1667 1735 2000 2170 0.27 0.27 0.27 0.27 0.27 0.27 0.27 0.27 0.27 0.27 0.27 0.27 0.27 0.27 0.27 4.5 5.3 5.8 6.2 7.8 6.7 6.6 8.3 9.6 10 8.3 10.7 10.3 12.3 13.3 Depth Nominal Size H x W x D (in.) x x x x x x x x x x 24 20 25 24 20 24 25 24 29 30 x x x x x x x x x x 4 4 4 4 4 4 4 4 4 4 fil 4 nd 300 fpm cfm PD 600 667 834 900 834 1000 1042 1200 1500 1680 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 te 12 16 16 18 20 20 20 24 25 28 cfm 0.2 0.3 0.4 0.5 0.5 0.6 0.6 0.6 0.7 0.7 0.7 0.7 0.8 0.8 0.9 210 417 500 600 583 729 625 667 834 834 900 945 1000 1042 1200 0.6 0.7 0.8 0.8 1.0 0.8 0.9 1.1 1.2 1.3 1.1 1.3 1.3 1.5 1.6 417 500 600 583 729 625 667 834 900 938 834 1000 1042 1200 1300 PD Media Area (sq. ft) 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 11.6 11.8 15.0 17.4 15.0 19.3 20.2 22.3 27.2 31.3 625 fpm cfm 1250 1390 1735 1500 1735 1667 2170 2500 3100 3500 500 fpm PD 0.13 0.13 0.13 0.13 0.13 0.13 0.13 0.13 0.13 0.13 0.13 0.13 0.13 0.13 0.13 0.11 0.11 0.11 0.11 0.11 0.11 0.11 0.11 0.11 0.11 0.11 0.11 0.11 0.11 0.11 Standard Capacity ra 1 300 fpm hv 10 10 12 12 14 14 15 16 16 20 18 18 20 20 24 or e 500 fpm Media Wt. Area Each sq. ft. (lbs.) cfm PD 347 694 833 1000 972 1215 1042 1110 1390 1390 1500 1575 1667 1735 2000 0.33 0.33 0.33 0.33 0.33 0.33 0.33 0.33 0.33 0.33 0.33 0.33 0.33 0.33 0.33 1.6 3.2 3.8 4.5 4.5 5.3 4.8 4.8 6.1 6.1 6.9 7.2 7.7 7.6 8.9 0.2 0.4 0.5 0.6 0.6 0.7 0.7 0.7 0.8 0.8 0.9 0.9 1.0 1.0 1.1 694 833 1000 972 1215 1042 1110 1390 1500 1563 1390 1667 1735 2000 2170 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 6.4 7.7 8.7 8.9 11.2 9.6 10 12.4 13.8 14.4 12.4 15.3 15.5 17.8 19.2 0.8 0.9 1.0 1.0 1.2 1.0 1.1 1.3 1.5 1.6 1.3 1.6 1.6 1.8 1.9 st 300 fpm High Capacity ac Nominal Size HxWxD (in.) Nomina l Depth (in.) High Capacity Weight Each (lbs.) 1.5 1.7 2.0 2.1 2.0 2.3 2.3 2.5 3.1 3.5 300 fpm cfm 600 667 834 900 834 1000 1042 1200 1500 1680 PD 0.09 0.09 0.09 0.09 0.09 0.09 0.09 0.09 0.09 0.09 625 fpm cfm PD 1250 1390 1735 1500 1735 1667 2170 2500 3100 3500 0.28 0.28 0.28 0.28 0.28 0.28 0.28 0.28 0.28 0.28 Media Weight Area Each (sq. ft) (lbs.) 14 15.5 19.6 21.9 19.6 24.3 24 28 34 39 1.7 1.8 2.2 2.3 2.2 2.5 2.5 3.0 3.6 4.2 Notes: th e 1. PD represents clean pressure drop in inches w.g. The recommended final pressure drop for all models is 1.0 in. w.g. System design may dictate a lower change-out point. 2. Actual filter face size for 12 x 24 and 24 x 24 filters is 5/8 in. under on height and width. Actual face size on all other sizes is 1/2 in. under on height and width. 3. Actual filter depth is 1/8 in.under for all nominal 1 in. deep filters. Actual filter depth is 1/4 in. under for all nominal 2 in. and 4 in. deep filters. 4. For capacities other than those shown, ratio the face velocities. 5. Performance tolerances conform to Section 7.4 of ARI Standard 850. 6. Performance values stated may be averages typical of the products listed. Contact factory for actual performance test reports on specific products. 34 The Pre Pleat Series of Pleated Air filters st or e Pre Pleat Class 1 air filters are designed for applications where a UL Class 1 fire rated filter is required and metal frames are unsuitable. hv ac Pre Pleat HT air filters are designed for applications where the temperatures reach up to 400ºF. te ra nd 62R high efficiency pleated air filters contain an electrostatically charged filtration media which has a higher dust holding capacity. 1.0 General Pre Pleat HV air filters are designed to operate in high velocity and turbulent air applications where standard pleated filters tend to fail. Guide Specifications upstream and downstream sides, and shall have locking corners. 3.0 Performance 1.2 Filter sizes and capacities shall be as scheduled on the drawings. 3.1 Initial and final resistances shall not exceed the scheduled values. 1.3 Filters shall be UL 900 Class 1 or 2 listed. 3.2 Media area must equal or exceed that of the specified filter. 2.0 Filter Construction 3.3 The average atmospheric dust spot efficiency shall be 25-30% as determined by ASHRAE Standard 52.1 test methods. e fil 1.1 Medium efficiency filters shall be Pre Pleat 40 extended surface pleated filters as manufactured by Flanders.. th 2.1 Filters shall be constructed of reinforced, nonwoven cotton/synthetic blend media laminated to an expanded metal grid on the air leaving side and formed into v-configuration pleats. 2.2 Frame shall be moisture-resistant board with diagonal and horizontal support members on the 3.4 The manufacturer shall guarantee performance as stated in the literature within tolerances as outlined in Section 7.4 of ARI Standard 850. 35 Pre Pleat HV High Velocity and Gas Turbine Pleat st or e Models 85455.xxxxxx General ac The Pre Pleat HV pleated filter from Flanders is designed to operate in high velocity and turbulent air applications where standard pleated filters have a tendency to fail. Construction te ra nd A heavy-duty die-cut moisture resistant frame encloses the media pack. The media is manufactured of 100% electrostatically charged synthetic fibers that attract and hold airborne particulate contaminants. The media is bonded to a zinc coated, 1-1/4” mesh expanded metal backing which is substantially heavier than standard metal backing. These features result in a more efficient, durable and reliable product. hv They are ideal for gas turbine and rotary machinery equipment or any area requiring a pleated filter to operate under demanding use. Important Features fil • Moisture resistant die-cut frame • Heavy gauge metal backing for exceptional strength • 1”, 2”, 4” depths e • Special sizes available th • MERV 8 rating, per ASHRAE Standard 52.2 36 Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL PD x x x x x x x x x x x x x x x x 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 210 417 500 600 583 729 625 667 834 834 900 945 1000 1042 1200 417 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.13 347 694 833 1000 972 1215 1042 1110 1390 1390 1500 1575 1667 1735 2000 694 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.29 1.6 3.2 3.8 4.5 4.5 5.3 4.8 4.8 6.1 6.1 6.9 7.2 7.7 7.6 8.9 6.4 12 12 14 14 15 16 16 18 18 20 20 20 24 25 x x x x x x x x x x x x x x 20 24 20 25 20 20 25 24 25 20 24 25 24 25 x x x x x x x x x x x x x x 2 2 2 2 2 2 2 2 2 2 2 2 2 2 500 600 583 729 625 667 834 900 938 834 1000 1042 1200 1300 0.13 0.13 0.13 0.13 0.13 0.13 0.13 0.13 0.13 0.13 0.13 0.13 0.13 0.13 833 1000 972 1215 1042 1110 1390 1500 1563 1390 1667 1735 2000 2170 0.29 0.29 0.29 0.29 0.29 0.29 0.29 0.29 0.29 0.29 0.29 0.29 0.29 0.29 7.7 8.7 8.9 11.2 9.6 10.0 12.4 13.8 14.4 12.4 15.3 15.5 17.8 19.2 x x x x x x x x x x nd 12 16 16 18 20 20 20 24 25 28 300 fpm 24 20 25 24 20 24 25 24 29 30 x x x x x x x x x x 4 4 4 4 4 4 4 4 4 4 cfm 600 667 834 900 834 1000 1042 1200 1500 1680 st 10 20 20 24 20 25 20 20 25 20 24 25 24 25 24 20 ra 4 cfm x x x x x x x x x x x x x x x x Nominal Size H x W x D (inch) Depth PD 10 10 12 12 14 14 15 16 16 20 18 18 20 20 24 10 ac 2 cfm Media Area sq. ft. 500 fpm hv 1 300 fpm or e Nominal Size HxWxD (inch) Nominal Depth (inch) PD 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 625 fpm cfm PD 1250 1390 1735 1500 1735 1667 2170 2500 3100 3500 0.35 0.35 0.35 0.35 0.35 0.35 0.35 0.35 0.35 0.35 Media Area (sq. ft) 14.0 15.5 19.6 21.9 19.6 24.3 24.0 28.0 34.0 39.0 Guide Specifications fil 1.0 General te Performance values stated may be averages typical of the products listed. Contact factory for actual performance test reports on specific products. 3.0 Performance 3.1 Initial and final resistance shall not exceed the scheduled values. 1.2 Filter sizes and capacities shall be as scheduled on the drawings. 3.2 Media area must be equal to that of the specified filter. e 1.1 High velocity Pre Pleat HV extended surface pleated filter as manufactured by Flanders. 2.0 Filter Construction th 2.1 Filter media shall be manufactured of 100% electrostatically charged synthetic fibers and bonded to a corrosion-resistant expanded metal backing. 2.2 The frame shall be moisture resistant board with diagonal and horizontal support members on the upstream and downstream sides. 3.3 The minimum efficiency shall be a MERV 8 rating per ASHRAE Standard 52.2 and 50% dust spot efficiency per ASHRAE Standard 52.1. 3.4 The manufacturer shall guarantee performance as stated in the literature within tolerances as outlined in Section 7.4 of ARI Standard 850. 37 Pre Pleat 62R High Efficiency Pleated Filters or e Standard Capacity: 85655.xxxxxx High Capacity: 85755.xxxxxx Minimum Efficiency By Particle Size 100% st 90% Filtration for IAQ Flanders Pre Pleat 62R pleated panel air filter was specifically designed to improve indoor air quality through a new level of particulate filtration. The filter takes its name from the ASHRAE Standard 62 which addresses indoor air quality. The Pre Pleat 62R is indeed state of the art. 70% 60% 50% 40% 30% ac Fractional Efficiency % 80% 20% 10% Electrostatically Charged Media hv .40 .30 .20 .10 0 0 1000 fil • MERV 8 per ASHRAE Standard 52.2 • 1 in., 2 in. or 4 in. depths • All standard sizes plus custom sizes • Standard and high capacity designs e • UL Class 2 listed th Average Pleat .50 Important Features 38 10 Rate of Air Flow vs Initial Resistance te ra nd The Pre Pleat 62R is more efficient when compared to standard pleated filters and has a high dust holding capacity that does not sacrifice airflow. Initial resistance of a 2 in. deep filter is just 0.3 in. w.g. at 500 fpm. Dust holding capacity of a 24x24x2 in. high capacity filter is 181 grams at 1 in. w.g. final resistance. 1 Particle Diameter (Microns) 62R Pleat Resistance (Inches w.g.) The Pre Pleat 62R features a 100% synthetic electrostatically charged filtration media, which actively attracts and holds airborne contaminants. The filter media is bonded to a corrosion resistant expanded metal backing. This combination is then folded into an accordian pleat arrangement and sealed within a moisture resistant frame. 0% 0.1 Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL 33713 1500 Air Flow - CFM 2000 2500 Pre Pleat 62RM11 NEW or e Standard Capacity: 85655.xxxxxxM11 High Capacity: 85755.xxxxxxM11 (Merv 11 (60-65% per Ashrae 52.1-1992) st Pre Pleat 62RM11 Ultra High Efficiency Pleated Filters re Pleat 62RM11 pleated panel filter enables a significant upgrade in collection efficiency over existing MERV 8 products at the same resistance levels. From 30-35% to 60-65% average per Ashrae 52.1-1992 average dust spot efficiency at nearly the same pricing levels. ation ultra-high performance bi-component synthetic media contains mechanically engineered tri-lobal fibers with inhomogenous domains of positive and negative Electret charges within the bi-component fibers to equal an ultra-high performance product. Gradient media ra nd Enhanced fibers: Mechanically and electrostatically enhanced fibers are precisely structured into a progressive density gradient structure to enhance airflow throughput with less resistance while providing high dust holding capacity and ultra-high efficiency during operational life. hv Bi-component media: Our next-gener- ac P structure: Airflow resistance of a High Capacity PrePleat 62R M11 is .30" wg @ 2000 CFM (500 FPM) Standard Capacity is .34" wg @ 2000 CFM . Efficiency: 1.3 to 1.6 microns 63% removal efficiency 7-10 microns 90% removal efficiency • Upgrade existing rooftop and secular systems by up to 300% in efficiency to remove incoming contaminants not previously removed. te Proprietary "Engineered Gradient Media Structure" enables larger incoming contaminants to be trapped in the pre-filter layer thus allowing the highly charged secondary layer to attract and hold smaller particulate, thereby increasing the life of more expensive final filters downstream. Resistance: High efficiency at low pressure drop: This propri- fil etary media combined with Flanders’ unique VPleat manufacturing design equals the highest performance pleat available on the market today. The proprietary PrePleat 62RM11 can provide an initial efficiency of MERV 11, (60-65%) at a resistance of .30" wg on the high capacity model. This equals the same resistance level of our Pre-Pleat 40 62R Merv 8 Pleat. • Upgrade existing prefilter plenums with the 62RM11 Pleat to increase the life of your more expensive final filters downstream. e • Building owners and occupants will be significantly better protected from a bioaerosol hazard than with conventional filters. th No competitor in the marketplace can match these performance levels which are substantiated with independent testing. Flanders is the first in the marketplace with this new proprietary product. • Available by special ordering in HighVelocity design. Contact Factory for pricing Flanders - Foremost in Air Filtration . Corporate Headquarters, St. Petersburg, FL 39 Electrostatically charged synthetic filtering media Filter pack sealed in frame at every point of contact. or e Telescoping frame gives double perimeter thickness Corosion resistant heavy metal backing st Diagonal face strips for extra strength High efficiency and arrestance at low pressure drop V-wedge pleats for full media usage hv ac UL Class II nd PrePleat 62RM11 PrePleat 62R te ra PrePleat 40 1.0 General Guide Specifications fil 1.1 Air filters shall be Model Pre Pleat 62RM11 panel filers, as manufactured by Flanders. 2.0 Filter Construction Each filter shall consist of an electrostatically charged synthetic only media, with corrosionresistant expanded metal backing and moisture resistant enclosing frame. The filter shall be 1”, 2” or 4” nominal depth.The grid shall be 100% bonded to the media on the air exiting side to eliminate media vibration and pullaway. th e 2.1 40 2.2 The grid shall be formed to provide a uniform Vwedge shaped pleat with the open area on the air exiting side for maximum utilization of the media and low airflow resistance. The filter shall be classified for flammability by Underwriters Laboratories, Standard 900 as Class 2. 3.0 Performance 3.1 The filter shall have a Minimum Efficiency Reporting Value of 11 by ASHRAE Standard 52.2. Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL Pre Pleat Class 1 UL 900 Class 1 Pleated Filter or e Standard Capacity: 85855.xxxxxx High Capacity: 85955.xxxxxx Construction This pleated air filter is designed for applications where a UL Class 1 fire rated filter is required and metal frame filters are unsuitable because of disposal problems. The Pre Pleat Class 1 pleated air filter has been tested by Underwriters Laboratories, Incorporated and found to meet the stringent performance characteristics of a Class 1 air filter for flammability, as outlined in Standard 900. Class 1 air filter units are described as "Those that, when clean, do not contribute fuel when attacked by flame and emit only negligible amounts of smoke.” The filter consists of a nominal 50% dust spot efficiency micro-fine fiberglass filtration media that has been bonded to a corrosion-resistant expanded metal backing, and then pleated into either standard or high capacity packs. Each pack is encased and sealed within a die-cut frame which is manufactured of special mineral-filled board to resist flammability. ac hv Std. Cap. Resistance @ 500 fpm .64 .64 .64 .64 .64 .64 .64 High Cap. Resistance @ 300 fpm .30 .30 .30 .30 .30 .30 .30 High Cap. Resistance @ 500 fpm .50 .50 .50 .50 .50 .50 .50 te Important Features St. Cap. Resistance @ 300 fpm .36 .36 .36 .36 .36 .36 .36 ra 12x24x2 16x20x2 16x25x2 20x20x2 20x24x2 20x25x2 24x24x2 cfm @ 500 fpm 1000 1111 1389 1329 1667 1736 2000 Pre Pleat Class 1 pleated air filters are offered in two inch depth in all of the most popular face sizes. nd cfm @300 fpm 600 667 833 833 1000 1041 1200 st General • UL 900 Class 1 for flammability fil • Easily disposable • Offered in all standard face sizes, 2” depth • High lofted glass pleated media e • Nominal 50% ASHRAE efficiency th • MERV 8 Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL 41 or e Rate of Air Flow vs Initial Resistance Arrestance vs. Dust Fed 100% 90% 1.25 80% 1.00 0.75 0.50 70% 60% 50% 40% 30% st Arrestance (%) Resistance (Inches w.g.) 1.50 20% 0.25 10% 0% 0 0 1000 1500 2000 2500 25 40 55 Air Flow - CFM 85 100 1.75 Resistance (Inches w.g.) 90% 80% 60% 50% 40% 30% 20% 10% 1.25 Resistance vs. Dust Fed hv 70% 1.50 ac Efficiency vs. Dust Fed 100% Dust Spot Efficiency 70 Dust Fed (grams) 1.00 0.75 0.50 0.25 0.00 0% 0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100 Dust Fed (grams) nd Dust Fed (grams) ra Performance values stated may be averages typical of the products listed. Contact factory for actual performance test reports on specific products. te Guide Specifications 1.0 General 1.1 Medium efficiency UL Class 1 fire rated pleated filters shall be Pre Pleat Class 1 as manufactured by Flanders. 2.3 The die-cut frame shall be flame-resistant, mineral-filled board to meet a UL Class 1 fire rating. 3.0 Performance 3.1 Initial and final resistance shall not exceed the final values. 2.0 Filter Construction 3.2 Media must meet or exceed the ratings that of the specified filter. 2.1 Filter media shall be manufactured of a high lofted micro-fine media with a minimum efficiency of 50% per ASHRAE Standard 52.1 3.3 The manufacturer shall guarantee performance as stated in the literature within tolerances as outlined in Section 7.4 of ARI Standard 850. e fil 1.2 Filter sizes and capacities shall be scheduled on the drawings. th 2.2 A corrosion-resistant expanded metal wire grid shall be bonded to the media to maintain pleat integrity. 42 Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL Pre Pleat HT High Temperature Pleated Filters or e Standard Capacity: 84555.xxxxxx High Capacity: 84655.xxxxxx Up to 400oF resistant metal face screen on the downstream side to increase pack rigidity while preventing blowouts. Flanders Pre Pleat HT filters are designed for increased air filtration efficiencies in an operating environment where temperatures reach 400 degrees Fahrenheit Typical examples include air intakes for drying ovens or high temperature baking applications. Construction Each pack is encased within a 24 gage corrosionresistant metal frame with an expanded corrosion- Frame: 24 gage corrosion-resistant steel Media: 50% Efficient micro-fine fiberglass Face Screen: steel nd St. Cap. Resistance @ 300 fpm .36 .36 .36 .36 .36 .36 .36 Pleat Design: V-wedge Pleat Expanded metal corrosion-resistant Std. Cap. Resistance @ 500 fpm .64 .64 .64 .64 .64 .64 .64 High Cap. Resistance @ 300 fpm .30 .30 .30 .30 .30 .30 .30 High Cap. Resistance @ 500 fpm .50 .50 .50 .50 .50 .50 .50 te 12x24x2 16x20x2 16x25x2 20x20x2 20x24x2 20x25x2 24x24x2 cfm @ 500 fpm 1000 1111 1389 1329 1667 1736 2000 ra cfm @300 fpm 600 667 833 833 1000 1041 1200 Physical Data hv The Pre Pleat HT high temperature pleated air filter consists of a nominal 50% dust spot efficiency micro-fine fiberglass filtration media that has been bonded to corrosion-resistant expanded metal backing, then pleated into either standard or high capacity packs. ac st Flanders Pre Pleat HTpleated air filters are offered in two inch depths in all of the most popular face sizes. They have been tested by Underwriters Laboratories, Incorporated and found to meet the stringent performance characteristics of a Class 1 air filter for flammability as outlined in Standard 900. Important Features fil • Resists temperatures up to 400º F • Nominal 50% ASHRAE efficiency • Rugged metal construction th e • UL 900 Class 1 Fire Rated Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL 43 Rate of Air Flow vs Initial Resistance 90% 1.25 80% Arrestance (%) 1.00 0.75 0.50 70% 60% 50% 40% 30% 20% 0.25 10% st Resistance (Inches w.g.) or e Arrestance vs. Dust Fed 100% 1.50 0% 0 0 1000 1500 2000 2500 25 40 55 Air Flow - CFM 85 100 1.75 Resistance (Inches w.g.) 1.25 1.00 0.50 0.25 1.25 1.00 0.75 hv 0.75 1.50 Resistance vs. Dust Fed ac Rate of Air Flow vs Initial Resistance 1.50 Resistance (Inches w.g.) 70 Dust Fed (grams) 0.50 0.25 0.00 0 0 1000 1500 2000 2500 Air Flow - CFM 0 10 20 30 40 50 60 70 80 90 100 Dust Fed (grams) ra nd Performance values stated may be averages typical of the products listed. Contact factory for actual performance test reports on specific products. te Guide Specifications 1.0 General 1.1 High Temperature pleated filters shall be Pre Pleat HT as manufactured by Flanders. 1.3 Filters shall be UL Class 1 listed and be able to operate up to 400 degrees Fahrenheit. 3.0 Performance 2.0 Filter Construction 3.1 Initial and final resistance shall not exceed the final values. fil 1.2 Filter sizes and capacities shall be scheduled on the drawings. 2.3 The filter pack shall be enclosed within a corrosion-resistant frame and furnished with an expanded metal facescreen on the downstream, air leaving side. th e 2.1 Filter media shall be manufactured of a high lofted micro-fine media with a minimum efficiency of 50% per ASHRAE Standard 52.1 2.2 An expanded metal wire grid shall be bonded to the media to maintain pleat integrity. 44 3.2 Media efficiency and content must meet or exceed the ratings of the specified filter. 3.3 The manufacturer shall guarantee performance as stated in the literature within tolerances as outlined in Section 7.4 of ARI Standard 850. Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL E35 or e Pleated Panel Filters Models E35-xxxxx Installation Considerations Flanders E35 extended surface pleated filters are designed to operate in most installations. Available in 1”, 2”, and 4” nominal thickness, these filters have an average atmospheric dust spot efficiency range of 25-30% per ASHRAE Standard 52.1 test methods. E35 filters offer greater efficiency and service life than disposable filters, pad and frame systems, or metal washable filters. The overall design of this product makes E35 filters the accepted choice in applications requiring high performance and extended service. E35 pleated filters are suitable as primary filters and can be installed in Type 9 Holding Frames, KTrack Framing Modules, Surepleat Side Access Housings and similar existing hardware. They may be used as prefilters for Flanders Precision Pak, PrecisionCell and Rigid-Air filters in these framing systems and in Sureseal Side Access Housings. Versatility ac E35 filter frames are constructed from moisture resistant chipboard. Perforated steel support grilles on the upstream and downstream sides provide extra rigidity and strength. The entire unit is sealed to insure a positive media-to-frame bond, eliminating the possibility of air bypass. The filter media is a high loft reinforced non-woven cotton/synthetic blend. It is continuously laminated to an expanded metal grid on the air leaving side to provide pleat stability throughout the life of the filter and to prevent media flutter while in operation. The E35 V wedge pleat allows for total media usage and provides maximum airflow and dust holding capacity. nd Most heating, air conditioning, or ventilating systems can be upgraded with the use of E35 filters in place of existing flat panel types. The inherent strength of the filter allows for easy changeout as it will not collapse, warp, or bend in normal service. Construction hv These filters are suitable for variable air volume systems. Operating face velocity ranges are from 0 to 500 fpm for 1” and 2” filters, and from 0 to 625 fpm for 4” filters. Each filter contains 11 pleats per lineal foot. E35 filters are UL 900 Class 2 listed. st General te ra E35 filters are available in a wide range of sizes and will fit most commercial and industrial installations with little or no system modification. Fasteners are available to adapt the E35 filter to existing filter banks. Important Features fil • V-wedge pleats minimize end losses and reduce pressure drop. • Expanded metal grid prevents media flutter while in operation. e • Perforated steel support grilles strengthen the frame. th • Filter media pack is sealed to eliminate air bypass. • Average ASHRAE efficiency is 25-30%. Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL 45 CAPACITIES AND DIMENSIONS Nominal Size HxWxD (inch) cfm PD cfm PD Media Area (sq. ft) E35-10201 E35-12201 E35-12241 E35-14201 E35-14251 E35-15201 E35-16201 E35-16251 E35-18241 E35-18251 E35-20201 E35-20241 E35-20251 E35-24241 E35-10202 E35-12202 E35-12242 E35-14202 E35-14252 E35-15202 E35-16202 E35-16252 E35-18252 E35-20202 E35-20252 E35-24242 E35-12244 E35-16204 E35-16254 E35-20204 E35-20254 E35-24244 E35-25294 E35-28304 10x20x1 12x20x1 12x24x1 14x20x1 14x25x1 15x20x1 16x20x1 16x25x1 18x24x1 18x25x1 20x20x1 20x24x1 20x25x1 24x24x1 10x20x2 12x20x2 12x24x2 14x20x2 14x25x2 15x20x2 16x20x2 16x25x2 18x25x2 20x20x2 20x25x2 24x24x2 12x24x4 16x20x4 16x25x4 20x20x4 20x25x4 24x24x4 25x29x4 28x30x4 420 500 600 580 730 625 667 834 900 940 834 1000 1042 1200 420 500 600 580 730 625 667 834 940 834 1042 1200 600 667 834 834 1042 1200 1510 1750 .15 .15 .15 .15 .15 .15 .15 .15 .15 .15 .15 .15 .15 .12 .12 .12 .12 .12 .12 .12 .12 .12 .12 .12 .12 .12 .10 .10 .10 .10 .10 .10 .10 .10 695 834 1000 975 1215 1040 1110 1390 1500 1565 1390 1667 1735 2000 695 834 1000 975 1215 1040 1110 1390 1565 1390 1735 2000 1250 1390 1735 1735 2170 2500 2520 2920 .35 .35 .35 .35 .35 .35 .35 .35 .35 .35 .35 .35 .27 .35 .27 .27 .27 .27 .27 .27 .27 .27 .27 .27 .27 .27 .30 .30 .30 .30 .30 .30 .30 .30 2.4 2.9 3.5 3.4 4.3 3.7 3.6 4.6 5.3 5.5 4.6 5.8 5.5 6.4 4.0 4.8 5.8 5.6 7.1 6.0 6.6 8.3 9.1 8.3 10.3 12.3 11.6 11.8 15.0 15.0 20.2 22.3 27.7 32.1 4 Weight Each (lbs.) ac st 500 fpm hv nd 2 ra 1 375 fpm or e (inch) Nominal Depth .6 .6 .5 .6 .8 .6 .6 .7 .8 .8 .7 .8 .8 .9 .7 .8 .8 .9 .9 .9 .9 1.1 1.3 1.1 1.3 1.5 1.5 1.7 2.0 2.0 2.3 2.5 4.0 6.0 1.0 General te PD represents clean pressure drop in inches w.g. The recommended final pressure drop for all models is 1.0 inch w.g. System design may dictate a lower change-out point. Performance values stated may be averages typical of the products listed. Contact factory for actual performance test reports on specific products. Guide Specifications 1.2 Filters shall be UL 900 Class 2 listed. 3.1 Initial and final resistances shall not exceed the scheduled values. 2.0 Filter Construction 3.2 Media area must equal or exceed that of the specified filter. fil 3.0 Performance th e 2.1 Filters shall be constructed of reinforced, non-woven cotton/synthetic blend media laminated to an expanded metal grid on the air leaving side and formed into V-wedge pleats. 2.2 Frames shall be moisture-resistant chipboard with perforated steel support grilles on the 46 upstream and downstream sides. 1.1 Medium efficiency pleated filters shall be E35 a s manufactured by Flanders. 3.3 The average efficiency shall be as determined by the ASHRAE Standard 52.1 test methods. 3.4 The manufacturer shall guarantee performance as stated in its literature within tolerances as outlined in Section 7.4 of ARI Standard 850. Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL Superflow-V or e Extended Surface Minipleat Filters DOP: 95%: SFV D95xxxx ASHRAE 98% SFV98xxxx ASHRAE 95% SFV95xxxx 85% SF85xxxx 75% SFV75xxxx Construction Lowest Pressure Drop st The ratio of media area to nominal face area of Superflow-V filters is an extremely high 48:1, resulting in a much longer service life than most any filter of comparable efficiency and depth. Longer service life means material and labor cost savings and less disruption of systems caused by filter change-out shutdowns. High dust holding capacity is a key benefit of a filter with increased media area. Physical Data Media: Moisture-resistant microfine fiberglass Filter Pack: Minipleat panels Media Support: Adhesive Top and Bottom Panels: Flame-retardant plastic Vertical Supports: Aerodynamic extruded vertical supports Operating limits: 160 °F and 100% RH continuous duty Actual Header Size: Nominal size less 5/8” (e.g. a nominal 24” x 24” filter is actually 23-3/8” x 23-3/8”) Actual Depth: 11-1/2” te ra Superflow-V minipleat filters have an exceptionally low clean pressure drop unmatched by most any filter of the same efficiency. This affords low fan energy costs during much of the life of the filter system. Important Features Longer Service Life nd Superflow-V filters are constructed of multiple minipleat panels bonded to flame-retardant plastic panels on top and bottom to make an unusually strong assembly that is both corrosion and moisture resistant. Aerodynamic extruded vertical supports minimize air entry turbulence. Superflow-V filters are totally rigid making them ideal for variable air volume (VAV) systems, as well as applications downstream of supply fans. In addition, they are the filters of choice for packaged air conditioning systems that do not have the fan capacity of larger central systems. ac Superflow-V extended surface area low pressure drop minipleat filters are designed for use in most commercial and industrial HVAC systems where medium to high efficiency filtration is required. Superflow-V filters are available in average efficiency ranges: 65%, 85%, 95% and 98% per ASHRAE Standard 52.1 test methods and 95% DOP. They may be operated at face velocities from 0 to 750 fpm. Superflow-V filters are UL 900 Class 2 listed. hv General • Lowest clean pressure drop for energy savings and applicability to small fan systems fil • Longer service life because of a very high ratio of media to nominal face area • Aerodynamic vertical supports minimize air entry turbulence e • Minipleat panels provide rigidity for VAV systems and resistance to turbulent air flow th • May be operated from 0 to 750 fpm face velocity in either air flow direction • Moisture resistant for humid air applications Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL 47 Model Number Nominal Size HxWxD Inches 250 FPM 375 FPM CFM PD CFM PD 500 FPM CFM PD 625 FPM CFM PD 95% DOP 95% DOP 95% DOP SFVD-95A12 SFVD-95B12 SFVD-95C12 24 x 24 x 12 20 x 24 x 12 12 x 24 x 12 1000 800 500 0.28 0.28 0.28 1500 1200 750 0.55 2000 0.75 0.55 1600 0.75 0.55 1000 0.75 2500 0.80 2000 0.80 1250 0.80 98% 98% 98% SFV-98A12 SFV-98B12 SFV-98C12 24 x 24 x 12 20 x 24 x 12 12 x 24 x 12 1000 800 500 0.25 0.25 0.25 1500 1200 750 0.45 2000 0.60 0.45 1600 0.60 0.45 1000 0.60 2500 2000 1250 95% 95% 95% SFV-95A12 SFV-95B12 SFV-95C12 24 x 24 x 12 20 x 24 x 12 12 x 24 x 12 1000 800 500 0.14 0.14 0.14 1500 1200 750 0.27 2000 0.36 0.27 1600 0.36 0.27 1000 0.36 2500 0.51 2000 0.51 1250 0.51 85% 85% 85% SFV-85A12 SFV-85B12 SFV-85C12 24 x 24 x 12 20 x 24 x 12 12 x 24 x 12 1000 800 500 0.07 0.07 0.07 1500 1200 750 0.18 2000 0.27 0.18 1600 0.27 0.18 1000 0.27 65% 65% 65% SFV-65A12 SFV-65B12 SFV-65C12 24 x 24 x 12 20 x 24 x 12 12 x 24 x12 1000 800 500 0.05 0.05 0.05 1500 1200 750 0.15 2000 0.25 0.15 1600 0.25 0.15 1000 0.25 750 FPM Media Wt. Area Each (Sq.Ft) (Lbs.) or e Efficiency % CFM PD * * * * * * 196 162 98 18 14 9 * * * * * * 196 162 98 17 13 8 3000 0.64 2400 0.64 1500 0.64 196 162 98 17 13 8 2500 0.40 2000 0.40 1250 0.40 3000 2400 1500 0.6 0.6 0.6 196 162 98 17 13 8 2500 0.38 2000 0.38 1250 0.38 3000 0.52 2400 0.52 1500 0.52 196 162 98 17 13 8 ac st 1.0 1.0 1.0 Installation Considerations 1. PD represents clean pressure drop in inches w.g. The recommended final pressure drop for all models is 2.0 inch w.g. Maximum final pressure drop is 3.2 inch w.g. 2. Operation down to zero air flow is satisfactory for all models 3. Efficiency is average and is based on ASHRAE Standard 52.1 test methods for 65, 85, 95 and 98% filters. Performance values stated may be averages Superflow-V filters may be installed in Flanders Type 9 Holding Frames, K-Trac Filter Framing Modules, Sureseal Side Access Housings or in similar existing hardware. Type 9 Holding Frames are riveted together to form a filter bank. K-Track Filter Framing Modules are especially suitable for medium to large built-up filter banks. Smaller systems and systems with minimum upstream access space are best served using Sureseal Side Access Housings. Gasketed Headers are Standard Superflow-V filters are furnished with a peripheral header on the air entering side and with foam gaskets on the “H” dimension for the 24 x 24 model and “W” dimension on the 12 x 24 and 20 x 24 models. nd hv Performance Data Notes: typical of the products listed. Contact factory for actual performance test reports on specific products. te ra 4. Performance tolerances conform to section 7.4 of ARI Standard 850. 5. Actual filter header is 5/16 inch under on height an width. Actual depth is 11-1/2 inch 1.0 General Guide Specifications fil 1.1 Medium and high efficiency extended surface low pressure drop minipleat filters shall be SuperflowV models as manufactured by Flanders. 1.2 Filter sizes, efficiencies and capacities shall be as scheduled on the drawings. e 2.0 Filter Construction th 2.1 Filters shall consist of multiple minipleat panels bonded to flame-retardant plastic panels on top and bottom and encased in a corrosion-resistant steel frame. 48 3.0 Performance 3.1 Initial and final resistances shall not exceed the scheduled values. 3.2 Media area must equal or exceed that of the specified filter. 3.3 The average efficiency shall be as determined by ASHRAE Standard 52.1 test methods. 3.4 Filters shall be UL 900 Class 2 listed. Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL Rigid-Air Fiberglass or Synthetic Media Rigid Filter They feature your selection of media backed with expanded metal and pleated. The pleats are held in place by rigid pleat separators, now available in either plastic or metal styles. Rigid-Air is available in two media types: lofted fiberglass and micro-fine synthetic with average efficiency ranges of 50-55%, 60-65%, 80-85% and 90-95% per ASHRAE Standard 52.1 test methods. st Physical Data Frame: 24 ga. corrosion-resistant steel Media: Lofted fiberglass or micro-fine synthetic Media Supports: Expanded metal grid with metal or plastic pleat separator Face Grid: Horizontal and diagonal metal supports nd These filters are especially suitable for variable air volume systems. Operating face velocity ranges are from 0 to 375 fpm for 6” deep filters, and from 0 to 675 fpm for 12” deep filters. Two frame styles are available: a single header model and a box type without header. Rigid-Air filters are UL 900 Class 2 listed. Optional Class 1 listed are available with metal inserts and fiberglass media. The headered version should be selected for use with the hardware listed above. If the filter is to be installed so that it protrudes upstream of the Type 9 Holding Frame, the box style filter is required. ac Rigid-Air extended media surface rigid filters are designed for use in most commercial or industrial HVAC systems where medium to high efficiency filtration is required. to form a bank and may be installed for upstream or downstream service. K-Track Filter Framing Modules are especially suitable for medium to large built-up filter banks. Smaller systems and systems with minimum upstream access space are best served using Sureseal Side Access Housings. hv General or e Synthetic Media PRP**Sxxxxx, PRP**SxxxxM Glass Media: PRP**Gxxxx, PRP**GxxxxM (** insert 55, 65, 85 or 95 for percent ASHRAE efficiency Installation Considerations Operating Limits: 180° F 100% RH % Actual Header or Box Filter Face Size: Nominal size less 5/8” (e.g., a nominal 24” x 24” filter is actually 23 3/8” x 23 3/8”) Actual Depth: 5-7/8” or 11-1/2” te ra Rigid-Air filters may be installed in Type 9 Holding Frames, K-Trac Filter Framing Modules, Sureseal Side Access Housings or in similar existing hardware. Type 9 Holding Frames are riveted together Header: 13/16” wide 26 ga. corrosion-resistant steel Important Features fil • Rugged corrosion-resistant steel casing minimizes damage during shipping and handling. NEW • Lofted fiberglass micro-fine or synthetic media is held in position by upstream and downstream plastic or (NEW!) metal pleat supports. e • Units are available with or without header. th • Filters are completely rigid. Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL 49 Rigid-Air Box Type Filters 60-65% 50-55% 90-95% 6 80-85% 60-65% 50-55% or e 80-85% 1000 500 1000 500 1000 500 1000 500 1000 500 1000 500 1000 500 100 500 .24 1500 .44 2000 .66 2500 .90 .20 .13 .10 .45 .35 .25 750 1500 750 1500 750 1500 750 1500 750 1500 750 1500 750 1500 750 .34 .24 .20 .72 .13 1000 2000 1000 2000 1000 2000 1000 2000 1000 2000 1000 2000 1000 2000 1000 1250 .51 2500 .70 1250 .36 2500 .49 1250 .30 2500 .41 1250 1.00 Note 3 .84 Note 3 .60 Note 3 .35 2500 .45 1250 st 12 24 x 24 x 12 24 x 12 x 12 24 x 24 x 12 24 x 12 x 12 24 x 24 x 12 24 x 12 x 12 24 x 24 x 12 24 x 12 x 12 24 x 24 x 6 24 x 12 x 6 24 x 24 x 6 24 x 12 x 6 24 x 24 x 6 24 x 12 x 6 24 x 24 x 6 24 x 12 x 6 250 fpm 375 fpm 500 fpm 625 fpm Media Weight Area Each cfm PD cfm PD cfm PD cfm PD (sq. ft.) (lbs.) ac 90-95% Nominal Size H x W x D (inch) .60 .42 hv Nominal Depth Efficiency (inch) .23 58 28 58 28 58 28 58 28 29 14 29 14 29 14 29 14 19 11 19 11 19 11 19 11 10 5 10 5 10 5 10 5 th e fil te Rigid-Air is now available with new ALL METAL pleat supports. ra nd Notes: 1. PD represents clean pressure drop in inches w.g. Recommended final pressure drop for all models is 1.5 inches w.g. 2. Operation down to zero airflow is satisfactory for all models. 3. Consult factory before operating at these velocities. 4. Efficiency is average and is based on ASHRAE Standard 52.1 test methods. 5. Performance tolerances conform to Section 7.4 of ARI Standard 850. 6. Actual filter face size is 5/8” under on height and width. Actual filter depth is 5-7/8” or 11-1/2” 7. Performance values stated may be averages typical of the products listed. Contact factory for actual performance test reports on specific products. 50 Rigid-Air Box Type Filter With Metal Pleat Separators Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL Rigid-Air Filters with Header 60-65% 50-55% 90-95% 80-85% 6 60-65% 50-55% 1000 500 1000 500 1000 500 1000 500 1000 500 1000 500 1000 500 1000 500 PD cfm .36 1500 750 .25 1500 750 .15 1500 750 .11 1500 750 .50 1500 750 .42 1500 750 .27 1500 750 .11 1500 750 PD 500 cfm cfm PD .60 2000 1000 .44 2000 1000 .27 2000 1000 .22 2000 1000 .81 2000 1000 .68 2000 1000 .45 2000 1000 .24 2000 1000 .87 .65 .41 Media Weight Area Each cfm PD (sq. ft.) (lbs.) 2500 1.16 50 20 1250 12 22 2500 .85 20 50 1250 22 12 2500 .56 20 50 1250 22 12 2500 .48 20 50 1250 12 22 Note 3 11 25 6 11 Note 3 25 11 6 11 Note 3 11 25 6 11 2500 .56 11 25 1250 6 11 625 fpm or e 12 cfm 375 cfm st 80-85% 24 x 24 x 12 24 x 12 x 12 24 x 24 x 12 24 x 12 x 12 24 x 24 x 12 24 x 12 x 12 24 x 24 x 12 24 x 12 x 12 24 x 24 x 6 24 x 12 x 6 24 x 24 x 6 24 x 12 x 6 24 x 24 x 6 24 x 12 x 6 24 x 24 x 6 24 x 12 x 6 250 cfm .35 1.14 ac 90-95% Nominal Size H x W x D (inch) hv Nominal Depth Efficiency (inch) .96 .64 .39 th e fil te ra nd Notes: 1. PD represents clean pressure drop in inches w.g. Recommended final pressure drop for all models is 1.5 inches w.g. 2. Operation down to zero airflow is satisfactory for all models. 3. Consult factory before operating at these velocities. 4. Efficiency is average and is based on ASHRAE Standard 52.1 test methods. 5. Performance tolerances conform to Section 7.4 of ARI Standard 850. 6. Actual filter header face size is 5/8” under on height and width. Actual depth is 5-7/8” or 11-1/2” 7. Performance values stated may be averages typical of the products listed. Contact factory for actual performance test reports on specific products. Rigid-Air Filter with Header and Plastic Pleat Separators Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL 51 Hospital Applications Rigid-Air filters may be used wherever job requirements and available space will accommodate 6” or 12” deep filters. Rigid-Air filters may be used on the downstream side of the supply fan in hospitals if they are far enough from the fan so that the high fan discharge velocity will not affect them. Rigid-Air rigid filters can withstand adverse air flow conditions better than bag filters and are the preferred selection for these applications. VAV Systems st Rigid-Air headered filters installed in Flanders KTrac Filter Framing Modules or Sureseal Side Access Housings require gaskets on opposite header sides to prevent air bypass. To specify headered version Rigid-Air filters with gasketed headers, add suffix “S” or “H” to the model number. Example: Model Number - S: Gaskets are on the sides parallel to the pleats. Model Number - H: Gaskets are on the sides perpendicular to the pleats. nd Filter banks should be sized so that the maximum rated flow at design conditions falls within the published recommended velocities. Rigid-Air filters may be applied at any capacity between zero flow and cataloged capacities. Gasketed Headers ac Rigid-Air filters should be installed with pleats vertical wherever possible. It is permissible to install 24” x 12” face size cartridges with pleats horizontal if necessary to meet the size requirements of the filter bank. hv Rigid-Air filters should be selected using 24” x 24” and 24” x 12” face sizes. This allows for 12” increments in height and width of the filter bank and insures that replacement cartridges will be readily available. or e Application Guidelines ra Guide Specifications 1.0 General 1.1 Medium and high efficiency self-supporting filters shall be Rigid-Air lofted fiberglass or micro-fine synthetic media rigid filters as manufactured by Flanders. te 1.2 Filter sizes, efficiencies and capacities shall be as scheduled on the drawings. 2.0 Filter Construction fil 2.1 Filters shall be constructed of lofted micro-fine fiberglass or micro-fine synthetic media laminated to a non-woven backing, bonded to an expanded metal wire grid and pleated to form the filter pack e 2.2 The filter pack shall be strengthened on the air entering and air exiting sides with horizontal and diagonal metal support members. th 2.3 The enclosing frame shall be assembled in a rigid manner and shall incorporate a header on 52 the air entering side if required by the application. 2.4 The filter pack shall be sealed into a 24 ga. corrosion-resistant steel casing with metal or plastic pleat separators on the upstream and downstream sides to maintain pleat configuration. 3.0 Performance 3.1 Initial and final resistances shall not exceed the scheduled values. 3.2 Media area must equal or exceed that of the specified filter. 3.3 The average efficiency shall be as determined by the ASHRAE Standard 52.1 test methods. 3.4 The manufacturer shall guarantee performance as stated in its literature within tolerances as outlined is Section 7.4 of ARI Standard 850. Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL PrecisionCell Extended Media Separator Type Rigid Filters or e UL Class 1, Std & Hi Cap: 8*055.xxxxxxx1, 87*55.xxxxxx1 UL Class 2, Std & Hi Cap: 8*055.xxxxxx, 87*55.xxxxxx (Insert 6 for 65%, 8 for 85%, 9 for 95% ASHRAE Efficiency) These filters are suitable for variable air volume systems. Operating face velocity ranges are from 0 to 625 FPM for 12” deep filters. Three styles are available: box, single and double header. PrecisionCell filters are UL 900 Class 1 listed. Installation Considerations st Construction Options ac PrecisionCell extended media separator type rigid filters are designed for use in most commercial or industrial HVAC systems where medium to high efficiency filtration is required. PrecisionCell filters are available in average efficiency ranges of 60-65%, 80-85% and 90-95% per ASHRAE Standard 52.1 test methods and are available in standard and high capacity versions. The single header version should be selected for use with hardware framing systems and side access housings. If the filter is installed so that it protrudes upstream of the Type 9 Holding Frame, the double header filter is required. PrecisionCell filters are designed for temperatures up to 350 degrees Fahrenheit For high temperature or gas turbine models, see PrecisionCell GT and HT bulletins. hv General Physical Data Frame: 24 ga. corrosion-resistant steel Media: Moisture-resistant micro-fine fiberglass Separators: Hemmed corrugated aluminum Headers: 13/16 “ wide corrosion-resistant steel nd PrecisionCell rigid filters may be installed in Flanders Type 9 Holding Frames, K-Trac Filter Framing Modules, Sureseal Side Access Housings, or in similar existing hardware. Operating Limits: 100% RH and 350º F Actual Face: Nominal size less 5/8” Actual Depth: 5-7/8” or 11-1/2” te ra Type 9 Holding Frames are riveted together to form a bank and may be installed for upstream or downstream service. K-Trac Filter Framing Modules are especially suitable for medium to large built-up filter banks. Smaller systems and systems with minimum upstream access space are best served using Sureseal Side Access Housings. Important Features fil • Rugged galvanized steel casing minimizes damage during shipping and handling th e • Corrugated aluminum separators stabilize the moisture-resistant media pack and prevent damage in applications downstream of the supply fan. Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL 53 Performance Data PrecisionCell Standard Capacity Filters With Single or Double Header 80-85% 60-65% 90-95% 80-85% 6 60-65% 375 fpm 500 fpm 625 fpm cfm PD cfm PD cfm PD cfm PD 1000 500 1000 500 1000 500 1000 500 1000 500 1000 500 .25 1500 750 .20 1500 750 .15 1500 750 .45 1500 750 1500 .35 750 .15 1500 750 .40 2000 .68 1000 .35 2000 .57 1000 .20 2000 .42 1000 .65 Note 3 2500 .78 1250 2500 .67 1250 2500 .52 1250 Media Area (sq. ft.) Weight Each (lbs.) 125 57 105 47 105 47 60 27 50 22 50 22 18 9 18 9 18 9 11 8 11 8 11 8 st 12 24 x 24 x 12 24 x 12 x 12 24 x 24 x 12 24 x 12 x 12 24 x 24 x 12 24 x 12 x 12 24 x 24 x 6 24 x 12 x 6 24 x 24 x 6 24 x 12 x 6 24 x 24 x 6 24 x 12 x 6 250 fpm Note 3 ac 90-95% Nominal Size HxWxD (inch) .55 Note 3 Note 3 .35 Note 3 Note 3 hv Nominal Depth Efficiency (inch) or e Capacities and Dimensions Additional Standard Size PrecisionCell Filters Capacities and Dimensions Media Area (sq. ft.) Weight Each (lbs.) PD Nominal Size Nominal HxWxD 60-65% 60-65% Capacity (cfm) 60-65% 80-85% 90-95% 80-85% 90-95% 80-85% 90-95% (inch) 90 108 16 18 .50 .60 .30 25 x 20 x 12 1750 70 84 14 17 .60 .30 .50 25 x 16 x 12 1400 86 103 16 18 .60 .50 .30 24 x 20 x 12 1700 76 91 14 17 .60 .50 .30 24 x 18 x 12 1600 70 84 14 17 .60 .50 .30 20 x 20 x 12 1400 54 65 14 15 .50 .60 .30 20 x 16 x 12 1100 43 52 10 10 .45 .35 .15 25 x 20 x 6 875 33 40 10 9 .15 .35 .45 25 x 16 x 6 700 41 49 10 10 .45 .15 .35 24 x 20 x 6 850 36 44 10 9 .35 .45 .15 24 x 18 x 6 800 33 40 10 10 .45 .15 .35 20 x 20 x 6 700 26 31 10 9 .35 .45 .15 20 x 16 x 6 550 nd Nominal Depth (inch) te ra 12 fil 6 th e 1. PD represents clean pressure drop in inches w.g. The recommended final pressure drop for all models is 1.5 inches w.g. 2. Operation down to zero airflow is satisfactory for all models. 3. Consult factory before operating at these velocities. 4. Efficiency average is based on ASHRAE Standard 52.1 test methods. Performance values stated may be averages typical of the products listed. Contact factory for actual performance test reports on specific products. 5. Performance tolerances conform to Section 7.4 of ARI Standard 850 6. Actual face size is 5/8” under on height and width. Actual filter depth is 5-7/8” or 11-1/2” 54 Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL or e st ac ra nd hv PrecisionCell Single Header filters are recommended for through-the-frame applications. Install by loading the filters through the Type 9 frame until the header comes into contact with the gasket on the frame. Secure in place with Model P fasteners. th e fil te PrecisionCell Single Header filters are ideally suited for upstream or downstream installation in KTrac Filter Modules. Insert the horizontal sides of the header in the gasketed 1” secondary track of the framing system. PrecisionCell Single Header filters are designed for use in Sureseal Side Access Filter Housings. The Sureseal unit provides space for prefilters to prolong the life of the filters. Install by sliding the header of the filter into the gasketed 1” secondary filter track. Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL 55 VAV Systems PrecisionCell filters may be used wherever job requirements dictate totally rigid filters and available space will allow only minimal inline depth. Filter banks should be sized so that the maximum rated flow at design conditions falls within the published recommended velocities. PrecisionCell filters may be applied at any capacity between zero flow and cataloged capacities. Prefilters st Gasketed Headers PrecisionCell headered filters installed in Flanders K-Trac Filter Framing Modules or Sureseal Side Access Housings require gaskets on opposite header sides to prevent air bypass. To specify filters with gasketed headers, add suffix “S” to “H” to the model number as follows: Model Number - S: Gaskets are on the sides parallel to the separators. Model Number - H: Gaskets are on the sides perpendicular to the separators. nd We recommend that Prepleat 40 pleated panel filters or Precision Pak bag filters be used as prefilters for PrecisionCell installations. Where there must be long intervals between filter changes, we recommend using 65% ASHRAE rated PrecisionPak as prefilters. Refer to individual bulletins for performance data on these prefilters. PrecisionCell filters are the preferred selection for hospital systems where code or good practice require that the filters be downstream of coils. ac PrecisionCell filters should be installed with separators vertical where ever possible. It is permissible to install 24” x 12” face size cartridges with separators horizontal if necessary to meet the size requirements of the filter bank. Hospital Applications hv PrecisionCell filters should be selected using 24” x 24” and 24” x 12” face sizes. This allows for 12” increments in height and width of the filter bank and insures that replacement cartridges will be readily available. or e Application Guidelines ra Guide Specifications 1.0 General te 1.1 Medium and high efficiency rigid filters shall be PrecisionCell extended media separator type rigid filters as manufactured by Flanders. 2.4 Filters shall be UL 900 Class 1 listed. 3.0 Performance 2.0 Filter Construction 3.1 Initial and final resistances shall not exceed the scheduled values. fil 1.2 Filter sizes, efficiencies and capacities shall be as scheduled on the drawings. e 2.1 Filters shall be constructed by pleating a continuous sheet of moisture-resistant waterlaid micro-fine glass media into closely spaced pleats with hemmed-edge corrugated aluminum separators. th 2.2 The filter pack shall be sealed into a 24 ga. steel frame. 56 2.3 The enclosing frame shall be assembled in a rigid manner and shall incorporate a single or double header as required by job conditions. 3.2 Media area must equal or exceed that of the specified filter. 3.3 The average efficiency shall be as determined by the ASHRAE Standard 52.1 test methods. 3.4 The manufacturer shall guarantee performance as stated in the literature within tolerances as outlined in Section 7.4 of ARI Standard 850. Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL PrecisionCell HT High Temperature Rigid Filters They are ideal for paint drying ovens or any application requiring high efficiency filtration at high temperatures. PrecisionCell HT filters are offered in two high temperature operating ranges; 750o F and 900o F and efficiency ranges of 65%, 85% and 95% per ASHRAE Standard 52.1. Construction st ac PrecisionCell HT filters are designed for high temperature applications up to 900o F. They feature the same rugged construction as the standard PrecisionCell. The HT version is manufactured of specially selected components to meet high temperature requirements. The media is designed for operation in high temperature applications and manufactured from one continuous sheet of wet-laid micro-fine fiberglass, which provides the required tensile strength and operating pressure drop for these stringent applications. Physical Data Frame: 24 ga. aluminized steel Media: Microfine fiberglass hv General ASHRAE 85% 88255.xxxxxx ASHRAE 95% 89255.xxxxxxH or e ASHRAE 65% 86255.xxxxxxH Separators: Hemmed-edge corrugated aluminum Header Frame: 7/8” wide aluminized steel Faceguards: Aluminized steel expanded Cross Bracing: 1/2” “T” strap downstream and horizontal strap upstream nd The enclosing frame is manufactured of aluminized steel, which is designed not to be negatively affected by elevated temperatures. te ra The media pack is protected by air entering and air leaving retainer screens. Grid strap bracing on the air entering and leaving sides maintain the rigidity and integrity of the PrecisionCell HT. Important Features • Continuous duty up to 900 oF fil • Aluminized steel construction • 65%, 85%, 95% efficiencies th e • Faceguards and grid straps 57 Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL 57 60-65% 900 750 80-85% 900 750 90-95% 900 x x x x x x x x x x x x 24 12 24 12 24 12 24 12 24 12 24 12 x x x x x x x x x x x x 12 12 12 12 12 12 12 12 12 12 12 12 2000 1000 2000 1000 2000 1000 2000 1000 2000 1000 2000 1000 .35 .30 .55 .50 .60 .55 Weight Each (lbs) 140 69 175 90 140 69 175 90 140 69 175 90 26 21 28 22 26 21 28 22 26 21 28 22 ac 24 24 24 24 24 24 24 24 24 24 24 24 750 Media Area (sq. ft.) or e 500 fpm Rating cfm pd Nominal Size H x W x D (inch) st Operating o Limit F Efficiency Notes: ra nd hv 1. PD represents clean pressure drop in inchw.g. The recommended final pressure drop is 2.5 inch w.g. 2. Operation down to zero velocity is satisfactory for all models. 3. Efficiencies are average and are based on ASHRAE Standard 52.1 dust spot test methods. Performance values stated may be averages typical of the products listed. Contact factory for actual performance test reports on specific products. Guide Specifications te 1.0 General 1.1 High temperature rigid filters shall be PrecisionCell HT separator type as manufactured by Flanders. 2.3 Expanded metal aluminized steel faceguards shall be installed on the air entering and air leaving sides. 2.0 Filter Construction 3.0 Performance 2.1 Filters shall be constructed by pleating a continuous sheet of wet-laid micro-fine glass media into closely spaced pleats with hemmed-edge corrugated aluminum separators. 3.1 Initial and final resistance shall not exceed the scheduled values. 2.2 The filter pack shall be sealed into a 24 ga. aluminized steel frame with fire-retardant sealant. 3.3 The manufacturer shall guarantee performance as outlined in section 7.4 of ARI Standard 800. th e fil 1.2 Filter sizes and temperature ranges shall be as scheduled on the drawings. 2.4 A 1/2” “T” strap shall be installed on the downstream side and 1/2” horizontal strap on the air entering side. 58 3.2 Media area shall equal that of the scheduled high temperature filter. Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL PrecisionCell GT Gas Turbine Rigid Filters The PrecisionCell GT features heavy-duty construction to meet the rigorous demands of gas turbine rotary machinery air filtration applications. They may also be utilized where extreme velocity or turbulence have rendered other products to be ineffective. PrecisionCell GT filters are available in ASHRAE efficiencies of 60-65% and 90-95% in either single or double header versions. The heavy duty corrosion-resistant steel frame and expanded metal faceguards on both the air entering and air leaving sides protect the media pack. Retainer straps on both sides prevent filter collapse and maintain rigidity in high-pressure drop situations and blow back from turbine surges. ac General st or e ASHRAE 65%z: PGT65xxxxxxxH ASHRAE 95%: PGT95xxxxxxxH Physical Data Media: Dual layer wet-laid micro-fine fiberglass Separators: Hemmed-edge corrugated aluminum Media Sealant: Lofted glass mat Headers: 13/16” wide aluminized steel Faceguards: Galvanized steel expanded nd The PrecisionCell GT offers a high dust holding capacity for increased service life, eliminating costly downtime and maintenance associated with filter change out. The media is manufactured of a wetlaid, moisture resistant, dual layer micro-fine fiberglass for high tensile strength and long service life. The heavy gauge hemmed-edge corrugated aluminum separators offer increased pack rigidity with optimal pleat spacing. hv Frame: Heavy duty corrosion-resistant steel Features te ra Gridstraps: 1/2” aluminized steel”T” strap downstream and horizontal strap upstream Important Features • Dual layer media for increased service life th e fil • Faceguards and grid straps 59 Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL 59 65% 12 95% 250 fpm cfm 24x24x12 1000 24x12x12 500 24x24x12 1000 24x12x12 500 pd .15 .25 375 fpm cfm 1500 750 1500 750 pd .25 .45 500 fpm cfm 2000 1000 2000 100 625 fpm pd .35 .65 cfm 2500 1250 2500 1250 Notes: Weight Each (lbs.) .40 .78 140 26 69 21 140 30 69 25 ac PD represents clean pressure drop in inchw.g. The recommended final pressure drop is 2.5 inch w.g. Operation down to zero velocity is satisfactory for all models. Performance tolerances conform to section 7.4 of ARI Standard 850. Performance values stated may be averages typical of the products listed. Contact factory for actual performance test reports on specific products. nd hv 1. 2. 3. 4. pd Media Area (sq.ft.) st 12 Nominal Size HxWxD (inch) or e Nominal Depth Efficiency (inch) Guide Specifications ra 1.0 General 1.1 Medium and high efficiency gas turbine rigid filters shall be PrecisionCell GT extended media separator type filters as manufactured by Flanders. te 1.2 Filter sizes, efficiencies and capacities shall be as scheduled on the drawings. 2.5 1/2” corrosion-resistant steel “T” straps shall be installed on the air leaving side and horizontal strap on air entering side. 2.6 Filters shall be UL 900 Class 1 listed. 3.0 Performance 2.1 Filters shall be constructed by pleating a continuous sheet of moisture-resistant dual layer, wetlaid micro-fine glass media into closely spaced pleats with hemmed-edge corrugated aluminum separators. 3.1 Initial and final resistance shall not exceed the scheduled values. fil 2.0 Filter Construction e 2.2 The filter pack shall be compression sealed into a 24 ga. corrosion-resistant steel frame. th 2.3 The enclosing frame shall be assembled in a rigid manner and shall incorporate a single or double header as required by job conditions. 60 2.4 corrosion-resistant steel expanded metal faceguards shall be installed on the air entering and leaving sides. 3.2 Media area must equal or exceed that of the specified filter. 3.3 The average efficiency shall be as determined by the ASHRAE Standard 52.1 test methods. 3.4 The manufacturer shall guarantee performance as stated in the literature within tolerances as outlined in section 7.4 of ARI Standard 800. Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL 60 PrecisionCell II Extended Surface Mini Pleat In-Line Space-Saving Design PrecisionCell II filters are especially suitable for variable air volume systems and are designed to operate at face velocities up to 625 fpm. Two styles are available: standard box style and an optional headered (top and bottom) version that are manufactured with a header for use with existing side access housings (see Optional Model). PrecisionCell II filters are UL 900 Class 2 listed. st Installation Considerations PrecisionCell II filters may be installed in Flanders Type 9 Holding Frames and Surepleat Side Access Housings or similar existing hardware. Type 9 Holding Frames are riveted together to form a bank and may be installed for upstream or downstream service. Smaller systems and systems with minimum upstream access space are best served using Surepleat Side Access Housings. Physical Data nd Optional Model PrecisionCell II filters dramatically reduce in-line space requirements when compared to 12” to 36” deep filters. Their nominal 4” depth makes a convenient “fit” for most installations. High efficiency filtration, that is often required for acceptable Indoor Air Quality, may now be selected by the design engineer without having to compromise space. ac PrecisionCell II extended surface minipleat rigid filters are a nominal four inches deep. They are designed for use in most commercial and industrial HVAC systems where medium to high efficiency filtration is required. They are available in average efficiency ranges of 60-65%, 80-85% and 90-95% per ASHRAE Standard 52.1 atmospheric dust spot test methods. hv General ASHRAE 85%: 88655.04xxxx ASHRAE 95%: 89655.04xxxx or e ASHRAE 65%: 86655.04xxxx Frame: Double-wall, moisture-resistant beverage board Media: Water-laid microfine fiberglass with a water-repellent binder Media Support: Adhesive-bead pleat separators Face Grid: Horizontal and diagonal supports bonded to the media pack Operating Limits: 160° F and 100% RH te ra Optional headered version PrecisionCell II filters are the same size and have the same functional design as the standard model. The filter is built with a metal-reinforced header on the top and bottom of the filter near the air entering side. The header allows the filter to fit over the standing flanges of the primary filter channel in existing side access housings. Headered PrecisionCell II filters are furnished with a 1/2” wide polyfoam gasket on their vertical sides to provide a filter-to-filter seal. Important Features fil • Available in nominal 65%, 85%, and 95% ASHRAE efficiencies • Space-saving 4” thickness for installation flexibility e • Rugged moisture-resistant bonded frame and unitized pack for rigidity th • Cartridge design is ideal for VAV systems or turbulent flow conditions • Lightweight and easy to store and handle Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL 61 Construction ra nd hv ac st or e In the Flanders tradition of state-of-the-art technology, PrecisionCell II filters are built with a minipleat media pack to achieve a rugged, compact lightweight, high efficiency filter. Surepleat Side Access Housings te Use a Surepleat Side Access Housing as a convenient and space-saving method of installing PrecisionCell II filters. SP2/4 housings have two gasketed extruded aluminum tracks to accept 2” pleated prefilters and 4” PrecisionCell II final filters. th e fil The adjacent photo shows a Surepleat Side Access Housing with 2” Prepleat 40 pleated prefilters and PrecisionCell II final filters. 62 Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL VAV Systems Prefilters are always a wise choice for the protection of minipleat filters no matter what the efficiency or brand. The closely-spaced pleats are subject to face-loading (bridging) by lint and coarse particles, thus reducing their usual long life. A minimum 2530% ASHRAE efficiency pleated panel filter such as the Flanders Prepleat 40 is recommended. Filter banks should be sized so that the face velocity at maximum design conditions is 625 fpm or less. PrecisionCell II filters may be applied at any capacity between 0 and 625 fpm. Operating a filter bank at reduced flow will greatly increase expected filter life. Using the 24” x 24” size as an example, a carton of four PrecisionCell II 4” filters has a volume of 5.3 cubic feet and a weight of 26 lbs. Compare this to four 12” deep rigid separator-type filters packed in four cartons with a total volume of 16 cubic feet and total weight of 80 lbs. Type 9 Frame with PrecisionPak and Pre Pleat 40 Type 9 Frame with PrecisionCell II and PrePleat 40 te Application Guidelines ra nd hv ac Compare the airway lengths of 22” PrecisionPak bag filters and 12” Rigid-Air filter to a 4” PrecisionCell filter when they are installed with 2” prefilters. Save Storage Space and Shipping Costs st Save In-Line Space or e Prefilters fil PrecisionCell II filters should be selected for new installations with 24” H x 24” W and 24” H x 12” W face sizes. These are the most widely used and stocked sizes. This allows for 12” increments in height and width of the filter bank and insures that replacement cartridges will be readily available. th e PrecisionCell II filters should be installed with the pleats vertical wherever possible. It is permissible to install 24” H x 12” W face size filters with pleats horizontal if necessary to meet the size requirements of the filter bank. Sureseal Housing with 12” Rigid-Air and PrePleat 40 Surepleat Housing with PrecisionCell II and PrePleat 40 PrecisionCell II filters are ideal as prefilters for Alpha Cell HEPA filters. Their light weight and 4” depth make them an excellent choice for installation in the optional Prefilter Frame Assembly for the Alpha Cell HEPA Filter Holding Frame or in Surelock Side Access HEPA Housings. Specify the Surelock housing with an optional 4” wide prefilter track for the PrecisionCell II filters, in lieu of the 2” wide prefilter track for pleated panel filters. We recommend the selection of 80-85% PrecisionCell II filters as HEPA prefilters. HEPA Prefilters Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL 63 Capacities and Dimensions 80-85% 60-65% x x x x x x 24 12 24 12 24 12 x x x x x x 4 4 4 4 4 4 250 fpm 375 fpm cfm cfm 500 fpm cfm PD 500 250 500 250 500 250 .11 1000 26 1500 .42 2000 .68 .11 500 .26 750 .42 1000 .68 .08 1000 .21 1500 .36 2000 .58 .08 500 .21 750 .36 1000 .58 .06 1000 .13 1500 .25 2000 .40 .06 500 .13 750 .25 1000 .40 PD PD cfm PD 625 fpm Media Weight Area Each (sq. ft.) (lbs.) cfm PD 2500 1250 2500 1250 2500 1250 or e 24 24 24 24 24 24 90-95% 125 fpm .95 .95 .80 .80 .58 .58 120 60 120 60 120 60 6.5 3.5 6.5 3.5 6.5 3.5 st Nominal Size H x W x D (inch) Note 3 Other Standard Size PrecisionCell II Filters x x x x x x 20 16 20 18 20 16 x x x x x x 4 4 4 4 4 4 Pressure Drop 1400 1100 1850 1500 1750 1400 60-65% 80-85% .40 .58 .40 .58 .40 .58 90-95% Media Area (sq. ft.) Weight Each (lbs.) 84 66 105 93 105 84 4.0 3.5 5.5 5.0 6.0 4.0 ac 20 20 24 24 25 25 Nominal Capacity (cfm) .68 .68 .68 hv Nominal Size H x W x D (inch) Note 3 ra nd Notes 1. PD represents clean pressure drop in inches w.g. Recommended final pressure drop for all models is 1.5 inch w.g. 2. Operation down to zero air flow is satisfactory for all models. 3.Actual filter face size of 24” x 24” and 24” x 12” is 5/8” undercut on height and width. All other sizes are 1/2” undercut on height and width. Actual filter depth is 3-3/4” 4. Efficiency is average and is based on ASHRAE Standard 52.1 test methods. 5. Performance tolerances conform to Section 7.4 of ARI Standard 850. 6. PrecisionCell II 24” x 12” filters are available with notches on the 24” horizontal sides. Contact factory. 7. Performance values stated may be averages typical of the products listed. Contact factory for actual performance test reports on specific products. Guide Specifications 1.0 General te 1.1 Medium and high efficiency extended surface filters shall be PrecisionCell II minipleat panel filters as manufactured by Flanders. fil 1.2 Filter sizes, efficiencies and capacities shall be as scheduled on the drawings. 1.3 Filters shall be UL 900 Class 2 listed. 2.0 Filter Construction th e 2.1 The filter pack shall be constructed of water-laid microfine fiberglass media containing a waterrepellent binder formed into closely-spaced pleats held in position by adhesive bead separators. 2.2 The filter pack shall be strengthened on the a i r entering and air exit sides with horizontal and diagonal support members. 2.3 The enclosing frame shall be double-wall waterresistant beverage board sealed between the walls and to the filter pack with adhesive. 3.0 Performance 3.1 Initial and final resistances shall not exceed t h e scheduled values. 3.2 Media area must equal or exceed that of the specified filter 3.3 The average efficiency shall be as determined by ASHRAE Standard 52.1 test methods. 3.4 The manufacturer shall guarantee performance as stated in the literature within tolerances as outlined in Section 7.4 of ARI Standard 850. Flanders - Foremost in Air Filtration 64 Corporate Headquarters, St. Petersburg, FL EA Cartridge Medium-High Efficiency Replacement Filters ASHRAE 55%: EA-55xx ASHRAE 95%: EA-95xx or e ASHRAE 30%: EA-30xx ASHRAE 85%: EA-85xx Application EA Series Replacement Air Filters are pre-formed, extended surface deep-pleated cartridges for use with existing hardware in commercial and industrial HVAC systems. EA Series filters are available in average efficiency ranges of 25-30%, 50-55%, 8085% and 90-95% when tested according to ASHRAE Standard 52.1 methods. EA Series filters are UL 900 listed Class 2. EA Series cartridge filters are designed to be used only in existing hardware as pictured below. This hardware consists of metal holding frames, sealer frames and wire basket-type retainers that may be used in either front or rear-loading built-up filter banks or side access housings. ac Physical Data Media: Non-woven cotton and synthetic blend or moisture-resistant micro-fine lofted glass fiber reinforced with remay backing Panels: Top and bottom; 1/16” thick fiber board Adhesive: Hot-melt thermoplastic Operating Limits: 180 degrees Fahrenheit te ra nd EA filter media is a non-woven cotton and synthetic blend (25% efficient) or moisture-resistant microfine lofted glass fiber (55%,85%or 95% efficient). The media is reinforced with a non-woven remay backing and formed into a “pack” which is then hotmelt bonded top and bottom to 1/16” thick stiff moisture-resistant fiberboard panels. Alignment of the pleats in the media pack is carefully controlled during the bonding operation to facilitate insertion of the cartridge into the wire media retainer during installation. The completed filter is folded before being boxed to minimize shipping and storage volume. EA Cartridge Disposable Replacement Air Filters are fully interchangeable with other manufacturers’ cartridge filters and hardware. Units of one efficiency may be replaced in the same system hardware with similar size and depth units of another efficiency. When upgrading efficiencies, be sure to check the capability of the fan to overcome the increased pressure drop. hv Construction st General Important Features fil • Fully interchangeable with other manufacturers’ hardware. • Heavy-duty fiberboard side panels. th e • Filters are UL 900 Class 2 listed. Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL 65 50-55 80-85 x x x x x x x x x x x x x x x x x x x x x x x x x x x x High cfm 8 8 8 8 8 12 12 8 8 8 8 8 12 12 8 8 8 8 8 12 12 8 8 8 8 8 12 12 600 750 900 950 1000 800 1500 550 600 700 800 900 600 1000 400 400 400 500 600 600 1000 350 400 400 450 500 450 900 1000 1250 1500 1750 2000 1200 2500 800 1000 1100 1250 1500 1000 2000 600 700 800 1000 1200 1000 2000 500 600 800 850 1000 750 1500 .10 .10 .10 .10 .10 .10 .10 .12 .12 .12 .12 .12 .12 .12 .25 .25 .25 .25 .25 .25 .25 .30 .30 .30 .30 .30 .30 .30 .20 .20 .20 .20 .20 .20 .20 .30 .30 .30 .30 .30 .30 .30 .45 .45 .45 .45 .45 .45 .45 .55 .55 .55 .55 .55 .55 .55 14.5 15.8 19.8 25.6 29.0 21.0 42.0 14.5 15.8 19.8 25.6 29.0 21.0 42.0 14.5 15.8 19.8 25.6 29.0 21.0 42.0 14.5 15.8 19.8 25.6 29.0 21.0 42.0 20 10 10 10 10 20 10 10 5 5 5 5 10 5 10 5 5 5 5 10 5 10 5 5 5 5 10 5 ra Guide Specifications fil 1.0 General 1.1 Filters shall be Model EA Series replacement filters as manufactured by Flanders. 1.2 Filters shall be UL 900 Class 2 listed. e 2.0 Filter Construction th 2.1 Filters with an efficiency of 25%-30% shall be constructed of a non-woven cotton and synthetic blend bonded to 1/16” thick moisture-resistant fiberboard panels. 66 15 12 14 19 18 25 26 11 7 8 10 11 15 14 10 6 7 9 10 14 14 10 6 8 10 11 14 14 Carton Efficiency is average when tested per ASHRAE Standard 52.1 methods. Listed pressure drop is for a clean filter. Recommended final pressure drop is 1.0 inch w.g. for all models. Performance tolerances conform to Section 7.4 of ARI Standard 850. Special sizes are not available. EA cartridge hardware is not available. Performance values stated may be averages typical of the products listed. Contact factory for actual performance test reports on specific products. te 1. 2. 3. 4. 5. 6. 24 20 20 25 24 24 24 24 20 20 25 24 24 24 24 20 20 25 24 24 24 24 20 20 25 24 24 24 Low cfm Quantity per nd 90-95 x x x x x x x x x x x x x x x x x x x x x x x x x x x x High Wt per Carton (lbs.) or e 25-30 12 16 20 20 24 12 24 12 16 20 20 24 12 24 12 16 20 20 24 12 24 12 16 20 20 24 12 24 Low Media Area (sq. ft.) st EA-30C8 EA-30K8 EA-30D8 EA-30H8 EA-30A8 EA-30C12 EA-30A12 EA-55C8 EA-55K8 EA-55D8 EA-55H8 EA-55A8 EA-55C12 EA-55A12 EA-85C8 EA-85K8 EA-85D8 EA-85H8 EA-85A8 EA-85C12 EA-85A12 EA-95C8 EA-95K8 EA-95D8 EA-95H8 EA-95A8 EA-95C12 EA-95A12 Pressure Drop (inch w.g.) Cfm Capacity ac Efficiency % Actual HxWxD (inch) hv Model Number 2.2 Filters with an efficiency of 50-55% , 80-85% and 90-95% shall be constructed of lofted synthetic media with moisture-resistant fiberboard panels. 3.0 Performance 3.1 The manufacturer shall guarantee performance as stated in its literature within tolerances as outlined in Section 7.4 ARI Standard 850. Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL Precision Pak Extended Surface Bag Filters Precision Pak filters are UL 900 Class 2 listed as a standard and are also available in UL Class l. Physical Data Media: Lofted fiberglass or micro-fine synthetic Media Backer: Non-woven polyester Pocket Sealant: Thermoplastic resin Pocket Retainer: 26 ga. corrosion-resistant steel Header: 11/26” wide 26 ga. corrosion-resistant steel Operating Limits: 100% RH and 190° F Actual Header Face Size: Nominal size less 5/8” (e.g., a nominal 24” x 24” filter header is actually 23-3/8” x 233/8”) nd Installation Considerations ac Precision Pak extended surface bag filters are designed for use in most commercial or industrial HVAC systems where medium to high efficiency filtration is required. Precision Pak filters are available in two media types: lofted fiberglass and micro-fine synthetic media with average efficiency ranges of 55%, 65%, 85%, and 95% per ASHRAE Standard 52.1 test methods. Operating face velocities up to 625 fpm are available for all models. Precision Pak filters in depths up to 22” are suited for variable air volume systems. Filters with greater depth are not recommended. Type 9 Holding Frames are riveted together to form a bank and may be installed for upstream or downstream service. K-Trac Filter Framing Modules are especially suitable for medium to large built-up filter banks. Smaller systems and systems with minimum upstream access space are best served using Sureseal Side Access Housings. hv General st or e Synthetic Class 1: PAPxx**Sxxxxx1 Synthetic Class 2: PAPxx**Sxxxx Glass Class 1: PAPxx**Gxxxxx1 Glass Class 2: PAPxx**Gxxxx (** insert 50, 65, 85 or 95 for ASHRAE efficiency) te Important Features ra Precision Pak bag filters may be installed in Flanders Type 9 Holding Frames, K-Trac Filter Framing Modules, Sureseal Side Access Housings, or in similar existing hardware. • Low initial pressure drop provides longer life. fil • Adjustable-width stitched pockets provide aerodynamics for optimal inflation. • Wide range of cartridge depths, efficiencies and operating capacities are available. • Edges have an overlock stitch. e • Available in lofted fiberglass or synthetic media. • 100% stake-through pocket retainers th • UL 900 Class 1 or 2 available Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL 67 Number of Pockets 15 15 22 22 22 22 22 22 30 30 30 30 30 30 36 36 36 36 12 6 6 3 8 4 10 5 6 3 8 4 10 5 6 3 fil e 8 4 1500 750 1500 750 1500 750 1500 750 1500 750 1500 750 1500 750 1500 750 1500 750 0.30 0.30 0.32 0.32 0.24 0.24 0.22 0.22 0.30 0.30 0.22 0.22 0.20 0.20 0.27 0.27 0.20 0.20 24 12 24 12 24 12 24 12 24 12 24 12 24 12 24 12 24 12 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 65 33 48 24 64 32 79 40 65 33 87 43 108 54 78 39 104 52 1500 750 1500 750 1500 750 1500 750 1500 750 1500 750 1500 750 1500 750 1500 750 cfm PD 2000 1000 2000 1000 2000 1000 2000 1000 2000 1000 2000 1000 2000 1000 2000 1000 2000 1000 0.44 0.44 0.47 0.47 0.36 0.36 0.34 0.34 0.42 0.42 0.33 0.33 0.31 0.31 0.38 0.38 0.30 0.30 0.40 0.40 0.42 0.42 0.36 0.36 0.34 0.34 0.36 0.36 0.25 0.25 0.24 0.24 0.32 0.32 0.23 0.23 cfm PD or e 65 33 48 24 64 32 79 40 65 33 87 43 108 54 78 39 104 52 625 fpm 2500 1250 2500 1250 2500 1250 2500 1250 2500 1250 2500 1250 2500 1250 2500 1250 2500 1250 st 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 95% Synthetic Media Nom. Nom. Media 375 fpm Width Height Area PD (inch) (inch) (sq. ft) cfm te Nominal Depth (inch) 24 12 24 12 24 12 24 12 24 12 24 12 24 12 24 12 24 12 500 fpm ac 12 6 6 3 8 4 10 5 6 3 8 4 10 5 6 3 8 4 hv 15 15 22 22 22 22 22 22 30 30 30 30 30 30 36 36 36 36 nd Number of Pockets ra Nominal Depth (inch) 85% Synthetic Media Nom. Nom. Media 375 fpm Width Height Area PD (inch) (inch) (sq. ft) cfm 500 fpm 0.59 0.59 0.63 0.63 0.51 0.51 0.48 0.48 0.57 0.57 0.46 0.46 0.43 0.43 0.51 0.51 0.41 0.41 625 fpm cfm PD cfm PD 2000 1000 2000 1000 2000 1000 2000 1000 2000 1000 2000 1000 2000 1000 2000 1000 2000 1000 0.55 0.55 0.60 0.60 0.51 0.51 0.48 0.48 0.52 0.52 0.37 0.37 0.35 0.35 0.47 0.47 0.33 0.33 2500 1250 2500 1250 2500 1250 2500 1250 2500 1250 2500 1250 2500 1250 2500 1250 2500 1250 0.75 0.75 0.79 0.79 0.67 0.67 0.64 0.64 0.73 0.73 0.52 0.52 0.49 0.49 0.66 0.66 0.47 0.47 Performance values stated may be averages typical of the products listed. Contact factory for actual performance test reports on specific products. th How to Select a Precision Pak Filter • Determine the ASHRAE efficiency desired. • Determine the face velocity needed to fit the system • Select the shortest depth possible with a pressure drop that is acceptable • Select the most economical filter based on the number of pockets per 24” x 24” size. 68 Number of Pockets 15 15 22 22 22 22 22 22 30 30 30 30 30 30 36 36 36 36 12 6 6 3 8 4 10 5 6 3 8 4 10 5 6 3 8 4 0.18 0.18 0.19 0.19 0.16 0.16 0.15 0.15 0.16 0.16 0.14 0.14 0.14 0.14 0.15 0.15 0.14 0.14 24 12 24 12 24 12 24 12 24 12 24 12 24 12 24 12 24 12 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 65 33 48 24 64 32 79 40 65 33 87 43 108 54 78 39 104 52 1500 750 1500 750 1500 750 1500 750 1500 750 1500 750 1500 750 1500 750 1500 750 2000 1000 2000 1000 2000 1000 2000 1000 2000 1000 2000 1000 2000 1000 2000 1000 2000 1000 or e 1500 750 1500 750 1500 750 1500 750 1500 750 1500 750 1500 750 1500 750 1500 750 65% Synthetic Media Nom. Nom Media 375 fpm Width Height Area PD (inch) (inch) (sq. ft) cfm fil e 65 33 48 24 64 32 79 40 65 33 87 43 108 54 78 39 104 52 0.18 0.18 0.19 0.19 0.16 0.16 0.15 0.15 0.18 0.18 0.15 0.15 0.14 0.14 0.18 0.18 0.14 0.14 625 fpm 0.28 0.28 0.30 0.30 0.25 0.25 0.24 0.24 0.26 0.26 0.21 0.21 0.20 0.20 0.24 0.24 0.20 0.20 cfm PD 2500 1250 2500 1250 2500 1250 2500 1250 2500 1250 2500 1250 2500 1250 2500 1250 2500 1250 0.35 0.35 0.37 0.37 0.33 0.33 0.31 0.31 0.35 0.35 0.31 0.31 0.29 0.29 0.32 0.32 0.29 0.29 st 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 te Nominal Depth (inch) 24 12 24 12 24 12 24 12 24 12 24 12 24 12 24 12 24 12 ac 12 6 6 3 8 4 10 5 6 3 8 4 10 5 6 3 8 4 hv 15 15 22 22 22 22 22 22 30 30 30 30 30 30 36 36 36 36 nd Number of Pockets ra Nominal Depth (inch) CAPACITIES AND DIMENSIONS 55% Synthetic Media Nom. Nom. Media 375 fpm 500 fpm Width Height Area PD cfm PD (inch) (inch) (sq. ft) cfm 500 fpm 625 fpm cfm PD cfm PD 2000 1000 2000 1000 2000 1000 2000 1000 2000 1000 2000 1000 2000 1000 2000 1000 2000 1000 0.28 0.28 0.30 0.30 0.25 0.25 0.24 0.24 0.29 0.29 0.23 0.23 0.22 0.22 0.26 0.26 0.22 0.22 2500 1250 2500 1250 2500 1250 2500 1250 2500 1250 2500 1250 2500 1250 2500 1250 2500 1250 0.39 0.39 0.41 0.41 0.37 0.37 0.34 0.34 0.39 0.39 0.34 0.34 0.32 0.32 0.36 0.36 0.31 0.31 th Notes: 1.PD represents clean pressure drop in inches w.g. for synthetic media filters. Add 10% for fiberglass media Precision Pak. 2.The recommended final pressure drop for all models is 1.0 inch w.g. 3.Gross media area is approximately 7% more than the net area listed. 4. Performance values stated may be averages typical of the products listed. Contact factory for actual performance test reports on specific products. 69 or e Application Guidelines Gasketed Headers Properly selected bag filters without prefilters will generally require changeout annually in typical HVAC applications. Because of the frequent maintenance expense and increase in fan kW input using prefilters, they are often recommended with 85% and 95% efficient Precision Pak final filters. However, the energy cost to operate a prefilter seldom warrants their use with 55% or 65% filters. nd hv Precision Pak filters installed in Flanders K-Trac Filter Framing Modules or Sureseal Side Access Prefilters st Precision Pak filters should be installed with pockets vertical wherever possible. It is acceptable to install 24” x 12” face size filters with pockets horizontal if necessary to meet the size requirements of the filter banks. Housings require polyfoamgaskets on opposite header sides to prevent air bypass. To specify Precision Pak filters with gasketed headers, add suffix ”S” or “H” to the model number. ac Precision Pak filters should be selected using 24” x 12” face sizes. This allows for 12” increments in height and width of the filter bank and insures that replacement filters will be readily available. ra Guide Specifications 1.0 General 1.1 Medium and high efficiency self-supporting filters shall be Precision Pak extended surface type as manufactured by Flanders. te 1.2 Filter sizes, efficiencies and capacities shall be as scheduled on the drawings. 2.4 Pockets shall be 100% stake-through crimped to prevent media pull-out 2.5 Pockets shall be bonded to corrosion-resistant steel casings and assembled into a corrosionresistant steel header. 2.6 Filters shall be UL 900 Class 2 or Class 1 listed. 3.0 Performance 2.1 Filters shall be constructed of lofted fiberglass or micro-fine synthetic media encased in a thin nonwoven polyester backer mat. 3.1 Initial and final resistances shall not exceed the scheduled values. fil 2.0 Filter Construction 2.2 Open area on the filter face for air passage shall be not less than 90%. th e 2.3 Flexible internal support stitching shall maintain individual pockets in a controlled form under all rated air flow conditions. Stitchings shall be sealed with thermoplastic sealant. Edges shall be finished with overlock stitch to prevent air unravelling. 70 3.2 Media area must equal or exceed that of the specified filter. 3.3 The average efficiency shall be as determined by the ASHRAE Standard 52.1 test methods. 3.4 The manufacturer shall guarantee performance as stated in its literature within tolerances as outlined is Section 7.4 of ARI Standard 850. Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL Precision Pak XDH or e High Dust Holding Capacity Extended Surface Bag Filter Models XDHxx**Sxxxx (** insert 50, 65, 85 or 95 for ASHRAE efficiency) Kimberly-Clark Media st A typical XDH bag filter was tested for ASHRAE synthetic dust holding capacity against similar filters with fiberglass and meltblown synthetic media. Results showed that the XDH filter held approximately 110% more dust by weight than the others when run to the same final resistance. This characteristic makes it an excellent choice for very dusty areas and for those systems where long service life and reduced maintenance are key concerns. Physical Data Media: Kimberly-Clark INTREPIDTM Media Backer: Non-woven polyester Pleat Sealant: Thermoplastic resin Pleat Retainer: 26 ga. galvanized steel Header: 7/8” wide 26 ga. galvanized steel Operating Limits: 100% RH and 190° F Actual Header Face Size: Nominal size less 5/8” (e.g., a nominal 24” x 24” filter header is actually 23-3/8” x 23-3/8”) Important Features ra nd Precision Pak XDH bag filters use Kimberly-Clark brand polyolefin synthetic media. The media is thermally bonded without binders and consists of non-woven continuous hydrophobic (water repellent) fibers that resist water and most chemicals. In addition, the media is gradient density, dual stage and electrostatically enhanced for extra high dust holding (XDH) capability. Further, the media is Extra High Dust Holding ac Precision Pak XDH high dust holding capacity extended surface bag filters are designed for use in most commercial or industrial HVAC systems where medium to high efficiency filtration is required. Precision Pak XDH filters are available in micro-fine polyolefin synthetic media with average efficiency ranges of 75%, 85% and 95% per ASHRAE Standard 52.1 test methods. Operating face velocities up to 625 fpm are available for all models. Precision Pak XDH filters in depths of 12” and 22” are suited for variable air volume systems. Filters with greater depth are not recommended. Precision Pak XDH filters are UL 900 Class 2 listed. non-shedding and performs exceptionally well in high velocity and turbulent applications. hv General te • INTREPIDTM by Kimberly-Clark • Extra high dust holding capacity fil • Dual stage gradient density electrostatic media • Low initial pressure drop provides long life • Wide range of depths and face sizes • Linear stitching for optimum pocket form th e • Three ASHRAE efficiencies: 75%, 85% and 95% Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL 71 12 12 22 22 22 22 22 22 26 26 26 26 26 26 30 30 30 30 30 30 12 6 6 3 8 4 10 5 6 3 8 4 10 5 6 3 8 4 10 5 24 12 24 12 24 12 24 12 24 12 24 12 24 12 24 12 24 12 24 12 fil e th 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 ra Number of Pockets 0.26 0.26 0.24 0.24 0.21 0.21 0.20 0.20 0.23 0.23 0.20 0.20 0.17 0.17 0.22 0.22 0.18 0.18 0.14 0.14 2000 1000 2000 1000 2000 1000 2000 1000 2000 1000 2000 1000 2000 1000 2000 1000 2000 1000 2000 1000 52 26 48 24 64 32 79 40 56 28 75 38 94 47 65 33 87 43 108 54 1500 750 1500 750 1500 750 1500 750 1500 750 1500 750 1500 750 1500 750 1500 750 1500 750 0.40 0.40 0.34 0.34 0.30 0.30 0.26 0.26 0.30 0.30 0.27 0.27 0.24 0.24 0.26 0.26 0.24 0.24 0.22 0.22 cfm 2000 1000 2000 1000 2000 1000 2000 1000 2000 1000 2000 1000 2000 1000 2000 1000 2000 1000 2000 1000 pd or e 1500 750 1500 750 1500 750 1500 750 1500 750 1500 750 1500 750 1500 750 1500 750 1500 750 0.36 0.36 0.34 0.34 0.30 0.30 0.28 0.28 0.33 0.33 0.29 0.29 0.26 0.26 0.32 0.32 0.28 0.28 0.24 0.24 95% XDH Synthetic Media Filters Nom. Nom. Media 375 fpm 500 fpm Width Height Area pd cfm pd (inch) (inch) (sq. ft) cfm te Nominal Depth (inch) 52 26 48 24 64 32 79 40 56 28 75 38 94 47 65 33 87 43 108 54 625 fpm 2500 1250 2500 1250 2500 1250 2500 1250 2500 1250 2500 1250 2500 1250 2500 1250 2500 1250 2500 1250 st 12 6 6 3 8 4 10 5 6 3 8 4 10 5 6 3 8 4 10 5 12 12 22 22 22 22 22 22 26 26 26 26 26 26 30 30 30 30 30 30 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 ac 24 12 24 12 24 12 24 12 24 12 24 12 24 12 24 12 24 12 24 12 hv Number of Pockets nd Nominal Depth (inch) 85% XDH Synthetic Media Filters Nom. Nom. Media 375 fpm 500 fpm Width Height Area pd cfm pd (inch) (inch) (sq. ft) cfm 0.58 0.58 0.46 0.46 0.42 0.42 0.38 0.38 0.42 0.42 0.38 0.38 0.35 0.35 0.38 0.38 0.34 0.34 0.32 0.32 0.58 0.58 0.46 0.46 0.40 0.40 0.38 0.38 0.44 0.44 0.39 0.39 0.36 0.36 0.42 0.42 0.38 0.38 0.34 0.34 625 fpm cfm pd 2500 1250 2500 1250 2500 1250 2500 1250 2500 1250 2500 1250 2500 1250 2500 1250 2500 1250 2500 1250 0.74 0.74 0.62 0.62 0.56 0.56 0.50 0.50 0.56 0.56 0.52 0.52 0.47 0.47 0.50 0.50 0.46 0.46 0.44 0.44 Performance values stated may be averages typical of the products listed. Contact factory for actual performance test reports on specific products. 72 How to Select a Precision Pak XDH Filter: • Determine the ASHRAE efficiency desired. • Determine the face velocity needed to fit the system. • Select the shortest depth possible with a pressure drop that is acceptable. • Select the most economical filter based on the number of pockets per 24” x 24” size. Installation Considerations Precision Pak bag filters may be installed in Flanders Type 9 Holding Frames, K-Trac Filter Framing Modules, Sureseal Side Access Housing or in similar existing hardware. Type 9 Holding Frames are riveted together to form a bank and may be installed for upstream or downstream service. K-Trac Filter Framing Modules are especially suitable for medium to large built-up filter banks. Smaller systems and systems with minimum upstream access space are best served using Sureseal Side Access Housings. 500 or e Grams of dust held 600 400 XDH 300 200 Fiber Glass 100 st 0 Synthetic Performance Data 24 12 24 12 24 12 24 12 24 12 24 12 24 12 24 12 24 12 24 12 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 fil hv 12 6 6 3 8 4 10 5 6 3 8 4 10 5 6 3 8 4 10 5 52 26 48 24 64 32 79 40 56 28 75 38 94 47 65 33 87 43 108 54 1500 750 1500 750 1500 750 1500 750 1500 750 1500 750 1500 750 1500 750 1500 750 1500 750 nd 12 12 22 22 22 22 22 22 26 26 26 26 26 26 30 30 30 30 30 30 ra Number of Pockets 75% XDH Synthetic Media Filters Nom. Nom Media 375 fpm 500 fpm Area Width Height PD cfm PD (inch) (inch) (sq. ft) cfm te Nominal Depth (inch) ac Comparison of XDH to fiberglass and synthetic filters with the same media content. 0.25 0.25 0.23 0.23 0.20 0.20 0.19 0.19 0.22 0.22 0.19 0.19 0.16 0.16 0.21 0.21 0.17 0.17 0.13 0.13 2000 1000 2000 1000 2000 1000 2000 1000 2000 1000 2000 1000 2000 1000 2000 1000 2000 1000 2000 1000 0.34 0.34 0.32 0.32 0.28 0.28 0.26 0.26 0.31 0.31 0.27 0.27 0.24 0.24 0.30 0.30 0.26 0.26 0.22 0.22 625 fpm cfm PD 2000 1250 2000 1250 2000 1250 2000 1250 2000 1250 2000 1250 2000 1250 2000 1250 2000 1250 2000 1250 0.56 0.56 0.44 0.44 0.38 0.38 0.36 0.36 0.42 0.42 0.37 0.37 0.34 0.34 0.40 0.40 0.36 0.36 0.32 0.32 th e 1. PD represents clean pressure drop in inches w.g. 2. The recommended final pressure drop for all models is 1.0 inch w.g. 3. Filters in all standard depths may be operated down to zero air flow on VAV systems. 4. Gross media area is approximately 7% more than the net media area listed. 5. Performance values stated may be averages typical of the products listed. Contact factory for actual performance test reports on specific products. Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL 73 Gasketed Headers Precision Pak XDH filters should be selected using 24” x 12” and 24” x 24” face sizes. This allows for 12” increments in height and width of the filter bank and insures that replacement filters will be readily available. Precision Pak XDH filters installed in Flanders KTrac Filter Framing Modules or Sureseal Side Access Housings require polyfoam gaskets on opposite header sides to prevent air bypass. st Properly selected bag filters without prefilters will generally require changeout annually in typical HVAC applications. Because of the frequent maintenance expense and increase in fan kW input using prefilters, they are seldom recommended on lower efficiency final filters. However, prefilters are often used on 85% and 95% efficiency applications. nd VAV systems can be designed using the full range depth of Precision Pak XDH filters. Filter banks should be sized so that the maximum rated flow at design conditions falls within the published recommended velocities. Precision Pak XDH filters in all standard depths can be applied at any capacity between zero flow and catalog-rated capacities. Prefilters ac VAV Systems To specify Precision Pak XDH filters with gasketed headers, add suffix “S” or “H” to the model number. Use “S” gaskets on the sides parallel to the pockets and “H” for gaskets on sides perpendicular to the pockets. hv Precision Pak XDH filters should be installed with pockets vertical wherever possible. It is acceptable to install 24” x 12” face size filters with pockets horizontal if necessary to meet the size requirements of the filter banks. or e Application Guidelines ra Guide Specifications 1.0 General 1.1 Medium and high efficiency self-supporting filters shall be Precision Pak XDH extended surface type as manufactured by Flanders. 2.5 Headers shall be gasketed with polyfoam on vertical sides to prevent leakage when installed in framing modules or Side Access Housings. 2.0 Filter Construction 2.6 Filters shall be UL 900 Class 2 listed. 2.1 Filters shall be constructed of polyolefin microfine synthetic media encased in a thin nonwoven polyester backer mat. 3.0 Performance fil te 1.2 Filter sizes, efficiencies and capacities shall be as scheduled on the drawings. 2.2 Open area on the filter face for air passage shall be not less than 90%. th e 2.3 Flexible internal support stitching shall maintain individual pockets in a controlled form under all rated air flow conditions. Stitching shall be sealed with thermoplastic resin. Edges shall be finished with a four-thread overlock stitch to prevent air bypass. 74 2.4 Pockets shall be bonded to galvanized steel casings and assembled into a galvanized steel header with reverse-hemmed edges for safety. 3.1 Initial and final resistances shall not exceed the scheduled values. 3.2 Media area must equal or exceed that of the specified filter. 3.3 The average efficiency shall be as determined by the ASHRAE Standard 52.1 test methods. 3.4 The manufacturer shall guarantee performance as stated in its literature within tolerances as outlined is Section 7.4 of ARI Standard 850. Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL MS/MSG Moisture/Oil Mist Separators or e MS Models: MS-xxxxx MSG Models: MSG-xxxxx Installation Considerations Flanders models MS and MSG Moisture Separators are designed for use in air handling systems requiring collection of water droplets or oil mist. Water droplets in outside air are usually fog. In supply air, water droplets may occur as carry over from cooling coils and evaporative media or unevaporated moisture downstream of humidifiers. Oil mist in return air is most often found in production machine shops. In a mixed air (outside air/return air) system, place the Moisture Separators in the outside air duct if possible. Otherwise, place them as the first filtration stage ahead of the particulate filters. For banks four or five separators wide, locate 3/4” I.D. downspouts at each end. For banks six separators wide or wider, locate downspouts at each end and proportionately along the width of the bank, one for every six separators or a fraction thereof. Example: a six separator wide bank would have downspouts at both ends and one in the middle; an eight separator wide bank would have downspouts at both ends and two more proportionately spaced along the width of the bank. If not individually trapped, the downspouts should be manifolded to a 1” I.D. or larger collector with a trap of a depth exceeding the negative pressure expected in the plenum where the separator bank is located. ra nd The system designer must recognize that moisture separators will also act as low efficiency particulate prefilters and that the separator bank pressure drop will increase over time. System static pressure calculations for fan selection should include an allowance of at least 0.50 inch w.g. final static pressure for dirty wet moisture separators. ac The optimum face velocity for MS and MSG Moisture Separators is 500 fpm, and at this point they are 98% efficient on 20 micrometer liquid droplets. Performance is relatively unchanged in the recommended range of 450 fpm to 550 fpm. Above 550 fpm captured liquid may be re-entrained in the airstream. Moisture Separators may be installed in built-up banks using Flanders Type 9 Holding Frames or in Flanders Side Access Housings specially equipped with drain tubes. When built-up banks are used, field-fabricated water drain pans should be installed between each horizontal row of frames. hv Application st General te Models MS and MSG Moisture Separators are meant to be installed with their pleats vertical so that collected liquid will drain easily to the bottom of the frame and out through five 3/8” diameter holes. The top of the frame has an arrow to guide the installer as to the proper air flow direction and position for proper drainage Sureseal two-stage Side Access Housings may be special-ordered with the 2” tracks fitted with drain tubes to hold both Moisture Separators and particulate final filters. If the 2” tracks are to be used for 2” prefilters, a Surepleat single-stage Side Access Housing with drain tube should be selected and located upstream of the particulate filter housing. fil Important Features • Efficiency of 98% on 20 micrometer liquid droplets at 500 fpm • Corrosion-resistant construction e • Nominal 2” thick for application flexibility th • Models for both built-up banks and side access housings Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL 75 Construction Moisture separators are constructed much like permanent metal washable filters. The nominal two inch thick media pack consists of 15 individual layers of pleated and flat aluminum wire mesh. or e Air entering and exiting support grids are expanded metal, and the media enclosing frame is 16 ga. galvanized steel with five 3/8” diameter holes in the bottom for drainage. Performance Data Capacities and Dimensions For Built-up Banks For Side Access Housings (Note 1) Nominal Size HxWxD inches (Note 2) MS24242 MS-12242 MS-24122 MSG-24242 MSG-12242 MSG-24122 24x24x2 12x24x2 24x12x2 375 1500 750 750 .14 .14 .14 450 1800 900 900 500 .20 .20 .20 2000 1000 1000 .22 .22 .22 st Recommended Range of Face Velocities (FPM) 550 2200 .28 1100 .28 1100 .28 ac Model Number 625 2500 1250 1250 .34 .34 .34 Weight Each (lbs) 15 9 9 hv Notes 1.Model MSG separators for use in side access housings with drain tube option are furnished with neoprene gaskets on vertical sides to prevent moisture bypass. 2. Actual separator size is 5/8” under on both height and width. Actual depth is 1-7/8” 3. For maximum capture of liquid droplets, operate separators in the 500 fpm + 10% range. 4. Pd= Pressure Drop, in w.g. 5. Special sizes are available. Contact your local representative or the factory. 6. Performance values stated may be averages typical of the products listed. Contact factory for actual perform- nd ance test reports on specific products. Guide Specifications 3.0 Performance ra 1.0 General 1.1 Moisture separators shall be Models MS or MSG as manufactured by Flanders. 1.2 Separator sizes and capacities shall be as scheduled on the drawings. te 2.0 Filter Construction 2.1 Enclosing frame shall be nominal 2” thick 16 ga. galvanized steel with five 3/8” drain holes in the bottom. fil 2.2 The media pack shall consist of 15 individual layers of pleated and flat aluminum wire mesh. 2.3 The face grids on the entry and exit sides shall be expanded metal. 3.2 Initial resistance shall not exceed the scheduled values. 4.0 Installation 4.1The installing contractor shall construct filter banks or provide housings with drain tubes in accordance with the separator manufacturer’s recommendations. 4.2 Drain tubes and/or drain manifold shall be trapped before running the piping to an open drain. e 2.4 Arrow on top of frame shall indicate placement of separator as to air flow and drainage position. 3.1 Separators shall have a minimum efficiency of 98% on 20 micrometer water or oil droplets when operated at 500 fpm gross face velocity. th 2.5 Model MSG separators for use in side access housings with drain tube option shall have neoprene gaskets on vertical frame sides to prevent liquid by-pass. 76 Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL KKM Washable Permanent Filters or e Galvanized frame: 50055.xxxxxx Aluminum Frame: 51255.xxxxxx The KKM offers large filtering area, high dust holding capacity, uniform loading and low resistance to air flow. It is recommended that the filter media be coated with dust adhesive for optimum performance. st Flanders Model KKM is a heavy duty, washable, aluminum media, all metal filter. KKM is suitable for all residential and commercial applications. An all-aluminum version of the KKM is also offered, which has an aluminum frame and is constructed with expanded aluminum retainers. The standard offering of KKM filters includes six of the most popular face sizes in 1” and 2” depths. Special face sizes and 1/2” depth filters are also available. For ease of installation, all filters are undercut slightly on length, width and depth. ac General The KKM filter has a rugged galvanized steel frame that encloses the bonded expanded aluminum mesh media. The corners are mitered and the frame is secured with pop rivet(s). The KKM has drain holes in three corners. The KKM performs best as an impingement type filter. Optimum performance requires use of a dust adhesive on the media. Flanders offers Filter Boost. Wash with a mild detergent and rinse to remove collected dust. Features te ra nd The bonded aluminum media is slit and expanded to several different size openings. This design allows contaminants to be trapped throughout the entire filter depth and not just at the surface. The media is retained within the frame by expanded galvanized steel. hv Filter Coating and Cleaning Construction • Heavy duty, steel frame construction fil • Expanded steel retainers • Bonded expanded aluminum media • All aluminum version available e • Washable and reusable th • Standard and special sizes are available Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL 77 or e Standard KKM with Steel Frame Actual Size HxWxD Quantity per Carton Carton Weight (lbs) 10 x 20 x 1 9-3/4 x 19-3/4 x 7/8 1 1.7 15 x 20 x 1 14-3/4 x 19-3/4 x 7/8 1 2.5 16 x 20 x 1 15-5/8 x 19-5/8 x 7/8 1 2.7 16 x 25 x 1 15-5/8 x 24-5/8 x 7/8 1 20 x 20 x 1 19-5/8 x 19-5/8 x 7/8 1 20 x 25 x 1 19-5/8 x 24-5/8 x 7/8 1 10 x 20 x 2 9-3/4 x 19-3/4 x 1-7/8 1 16 x 20 x 2 15-5/8 x 19-5/8 x 1-7/8 1 16 x 25 x 2 15-5/8 x 24-5/8 x 1-7/8 1 20 x 20 x 2 19-5/8 x 19-5/8 x 1-7/8 1 20 x 25 x 2 19-5/8 x 24-5/8 x 1-7/8 24 x 24 x 2 23-5/8 x 23-5/8 x 1-7/8 st Nominal Size HxWxD 3.3 3.3 hv ac 4.0 2.4 3.9 4.2 4.8 4.8 1 5.8 te ra nd 1 Guide Specifications fil 1.0 General 1.1 Washable air filters shall be KKM Air Filters as supplied by Flanders. 2.0 Filter Construction th e 2.1 Frame shall be galvanized steel with mitered corners and secured with pop rivet(s). Frame shall have drain holes in three corners. 78 2.2 Washable filter media shall be multiple layers of slit and expanded aluminum bonded together. 2.3 Media retainer shall be expanded, galvanized steel. Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL Alpha 95 95% DOP Filter Alpha 95 Filters are 97% efficient on nebulized staphylococcus aerosols and are used to remove biological contaminants. Alpha 95 Filters are identical in design and construction to the Alpha Cell HEPA Filters except that the media is 95% efficient on 0.30 micrometer particles. st Typical • • • • • • • • • • • nd Installation Considerations Standard Alpha 95 Filters have 1.7 times the cfm capacity of standard Alpha Cell 99.97% DOP HEPA Filters at the same clean pressure drop. They are normally rated at 500 fpm so that filter banks with 95% DOP filters can be sized the same as ASHRAE-rated filter banks. te Important Features applications for Alpha 95 Filters include: Hospitals Biomedical Pharmaceutical Biotechnology Genetic Research Universities Laboratories Food Processing Photo Processing Semiconductor Fabrication Industrial Processing Systems Product ra Alpha 95 Filters should be installed in Flanders leak tight Alpha HEPA frames or Surelock Side Access HEPA Housings on the positive-pressure side of the system fan to prevent air bypass. Sureaire diffuser sections, air mixing baffles or long transitions should be used if the bank is close to the fan. ac Flanders Alpha 95 Filters are designed for use in HVAC applications requiring cleaner air than is possible with ASHRAE - rated filters, but where HEPA - filtered air is not required. The filters are rated at 95% efficiency on 0.30 micrometer particles by the DOP test method. The Alpha 95 filter is approximately 99% efficient by the ASHRAE 52.1 dust spot test methods. However, it is not rated by these methods because the standard applies to filters no greater than 98% efficient. Installation of Flanders 80-85% ASHRAE efficiency prefilters upstream of the fan is recommended to ensure economical Alpha 95 Filter life. hv General or e See component chart on page 79 • Minimum efficiency is 95% on 0.30 micrometer particles. fil • Manufactured in a variety of wood and metal frame types. • Available with a media pack with aluminum separators or with a separatorless pack. th e • Available in a variety of sizes with either a gasket seal or gel seal. Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL 79 Alpha 95 Filter Dimensions and Capacities Actual Face Size (Inches CFM Capacity at Clean Pressure Drop, Inches w.g. .90 1.45 1.90 11-1/2 GG-F GC-F 24x24 24x12 1375 650 2000 920 2560 1180 YY-F YUF 23-3/8x23-3/8 23-3/8x11-3/8 1350 610 1900 865 2450 1150 GN-F CC-F` 24x30 12x12 1750 290 2550 430 3250 550 hv nd The Pureform Filter offers many advantages over conventional Separator Style 95% DOP Filters: ac Construction Flanders manufactures both conventional Separator Style and Pureform Separatorless 95 DOP Filters. To make a Separator Style filter, the media is folded over corrugated aluminum separators with hemmed edges to separate the pleats in the filter pack. Flanders manufactures its own filter media, enabling it to develop a unique manufacturing process for the production of Pureform Separatorless 95 DOP Filters. In one manufacturing operation, Flanders produces a self-supporting and self-separating Pureform Media Pack. • Increased usable media area affords longer service life and higher dust holding capacity • Maximum utilization of the media Alpha 95 with Separator Style Media Pack ra • Can handle some harsh environments which may attack aluminum separators • Media pack can be incinerated te • Media is 28 mils, significantly thicker than conventional media used in Separator Style 95 DOP Filters (15 mil) fil • 11” deep PUREFORM Pack has 261 sq. ft. of media as compared to 175 sq. ft. for a conventional Separator Style filter. th e • Ideal for heavy loading applications such as oil mist. 80 Weight (lbs) or e Filter Size and Frame Depth Designator 38 26 37 25 45 14 st Filter Depth (inches) Alpha 95 with Pureform Media Pack Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL Frame Materials Alpha 95 Filters are available in a variety of wood and metal frame materials such as particle board, plywood, galvanized steel and stainless steel. or e Gasket and Fluid Seal The standard gasket seal is 0.75” x 0.25” neoprene for installation on either the upstream, downstream or both sides of the filter. The standard Fluid Seal is Flanders Blu-Jel® Seal which is a two - part silicone material suitable for temperatures up to 390°F. Fluid Seal Channel On Filter st Frame or Housing Blu-Jel Seal hv Frame or Housing Knife Edge On Frame or Housing Filter ac Gasket Seal Faceguards (Optional) Faceguards are used to protect the filter media from mechanical damage. The typical faceguard material is expanded aluminized steel. Galvanized 4 x 4 mesh welded wire and Type 304 stainless steel faceguards are also available. nd UL Listings Alpha 95 Filters are either UL900 Class 1 or Class 2 listed depending on materials of construction. te ra Holding Frames and Housings fil Alpha Frame Surelock HEPA Housing Alpha Frames are designed for Alpha 95 filters in built-up filter banks. Each filter is secured in the frame with four bolt-type fasteners that either compress the gasket or press the knife edge into the gel in the filter channel to maintain a leak-tight seal. th e Surelock HEPA Filter Housings are recommended for side-access applications. The filters are sealed in place with either spring-loaded swing arm assemblies or a locking mechanism. The swing arm assemblies or locking mechanism either compress the gasket or press the knife edge into the gel in the filter channel to maintain a leak-tight seal. Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL 81 or e st ac hv nd ra Guide Specifications 1.0 General 1.1 Alpha 95 filters shall be extended media (separator type) (Pureform separatorless type) filters as manufactured by Flanders. te 1.2 Filter sizes, capacities and construction options shall be as scheduled on the drawings. fil 1.3 Filters shall be (UL 900 Class 1)( UL 900 Class 2) listed. 2.0 Filter Construction th e 2.1 The filter pack shall be constructed by pleating a continuous sheet of non-woven water-resistant fiberglass media around hemmed-edge corrugated aluminum separators. The filter pack shall be constructed by pleating a continuous sheet of formed, corrugated medium so that the pack is self-supporting without the use of spacers of any kind, including separators, tape strings, adhesives or strips of media. 82 2.2 The filter pack shall be sealed into a (galvaneal) (409 stainless steel) (304 stainless steel) (particleboard) (fire retardant particleboard) (fire retardant plywood) frame with a fire retardant (polyurethane foam) ( solid urethane) sealant. (Steel frames shall be 16 ga.) (Wood frames shall be 3/4” thick.) 2.3(A 40-durometer closed-cell neoprene gasket) (Silicone gel in a channel) shall be provided on one or more sides to seal the filter in the mounting device. 3.0 Performance 3.1 Initial and final resistances shall not exceed the scheduled values. 3.2 The rated minimum efficiency of 95% on 0.3 micrometer size particles shall be as determined by the DOP Test Method Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL Alpha Cell HEPA Filters Testing Flanders individually tests and certifies each Alpha Cell HEPA Filter to meet the customer’s requirements for resistance and efficiency (penetration) at the filters nominal rated capacity. This information appears on a test label affixed to the filter. When used with correctly selected and installed mounting frames or housings, Flanders Alpha Cell HEPA Filters will easily pass an in-place validation test to determine the overall system efficiency. st Scan Tested HEPA Filters ac Flanders offers a complete line of Alpha Cell HEPA Filters in two efficiencies to meet the needs of critical applications where HEPA filtration is required. Individual testing, rigid quality control and modern assembly methods are used to ensure conformance to specifications. Alpha Cell HEPA and ULPA Filters are either UL 900 Class 1 or Class 2 listed. persed oil aerosol of 0.30 micrometer size. Filters rated for flows greater than 1000 cfm are tested using a polydispersed oil aerosol. By measuring the upstream and downstream concentration of these particles with a light scattering photometer, the penetration can be determined and the efficiency can be calculated. Each Scan Tested Alpha Cell HEPA filter has a minimum efficiency of 99.99% on 0.30 micrometer particles. Scan testing is in accordance with Section 6.2 of IEST-RP-CC034.1, HEPA and ULPA Filter Leak Tests. In the scan test, the filter is challenged with a high concentration of an approved oil aerosol or PSL (Polystyrene Latex Spheres). The media pack and pack-to-frame seal is scanned using a photometer or particle counter to ensure that there are no leaks greater than .01% of the upstream concentration at 100 fpm face velocity. hv General or e See component chart on page 83. Higher Efficiency ULPA Filters nd HEPA FILTERS Flanders can provide Pureform® and Separator Style ULPA Filters with efficiencies up to 99.9995% on 0.12 micrometer size particles. Please contact the factory for more information. ra Each Alpha Cell HEPA Filter has a minimum efficiency of 99.97% on 0.30 micrometer size particles when tested at rated capacity on a Q-107 Penetrometer. Filters rated for 1000 cfm or less are challenged with an approved nearly monodis- Hospitals Biomedical Pharmaceutical Biotechnology Genetic Research Universities Laboratories Food Processing Photo Processing Semiconductor Fabrication Industrial Processing Systems th e fil • • • • • • • • • • • te Typical applications for Alpha Cell Filters include: Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL 83 Alpha Cell HEPA Filter Dimensions and Capacities CFM Dimensions and Capacities 650 300 615 275 830 135 325 145 25 70 305 270 410 505 680 860 1035 525 640 865 1090 1315 790 1050 1315 1580 1000 455 945 425 1275 205 500 225 35 105 470 415 635 775 1045 1320 1590 810 985 1330 1680 2025 1215 1620 2025 2430 1300 590 1235 550 1655 265 650 295 45 135 610 540 825 1010 1360 1715 2065 1055 1280 1730 2185 2630 1580 2105 2630 3160 th e fil te ra Flanders manufactures both conventional Separator Style and Pureform Separatorless HEPA Filters. To make a Separator Style filter, the media is folded over corrugated aluminum separators with hemmed edges to separate the pleats in the filter pack. Flanders manufactures its own filter media, enabling it to develop a unique manufacturing process for the production of Pureform Separatorless HEPA Filters. In one manufacturing operation, Flanders produces a self-supporting and self-separating Pureform Media Pack. The Pureform Filter Alpha Cell with offers many advantages over conventional Separator Style Separator Style HEPA Filters: Media Pack • More usable media area for longer service life because of higher dust holding capacity • Reduced cost of ownership because of longer service life • Maximum utilization of the media • Can handle some harsh environments which may attack aluminum separators • Media pack can be incinerated • Media is 28 mils thick, which is significantly thicker than conventional 15 mil media Alpha Cell with used in Separator Style HEPA Filters Pureform Media Pack 84 38 26 37 25 45 14 20 12 6 9 18 23 26 33 39 32 46 26 30 37 44 52 33 41 49 59 st 24x24 24x12 23-3/8 x 23-3/8 23-3/8 x 11-3/8 24x30 12x12 24x24 24x12 8x8 12x12 23-3/8 x 23-3/8 23-3/8x11-3/8 24x30 24x36 24x48 24x60 24x72 30x30 30x36 30x48 30x60 30x72 36x36 36x48 36x60 36x72 Weight (LB.) or e CFM Capacity at Clean Pressure Drop, inches w.g. .65 1.0 1.35 ac 5-7/8 CG-F GC-F YY-F YU-F GN-F CC-F GG-D GC-D BB-D CC-D YY-D YU-D GN-D GP-D GQ-D GR-D GS-D NN-D NP-D NQ-D NR-D NS-D PP-D PQ-D PR-D PS-D Actual Face Size (inches) hv 11-1/2 Filter Size and Frame Depth Designator nd Frame Depth (Inches) Frame Materials AlphaCell Filters are available in a variety of wood and metal frame materials such as particle board, plywood, galvanized steel and stainless steel. or e Gasket and Fluid Seal The standard gasket seal is 0.75” x 0.25” neoprene for installation on either the upstream, downstream or both sides of the filter. The standard Fluid Seal is Flanders Blu-Jel® Seal which is a two-part silicone material suitable for temperatures up to 390°F. st Fluid Seal Channel On Filter Frame or Housing Frame or Housing Blu-Jel Seal hv Faceguards (Optional) Knife Edge On Frame or Housing Filter ac Gasket Seal Faceguards are used to protect the filter media from mechanical damage. The typical faceguard material is expanded aluminized steel. Galvanized 4 x 4 mesh welded wire and Type 304 stainless steel faceguards are also available. nd UL Listings Alpha Cell Filters are either UL900 Class 1 or Class 2 listed depending on materials of construction. te ra Holding Frames and Housings fil Alpha Frame, B1 Frame, A-4 Frame Surelock HEPA Housing Alpha Frames are designed for Alpha 95 filters in built-up filter banks. Each filter is secured in the frame with four bolt-type fasteners that either compress the gasket or press the knife edge into the gel in the filter channel to maintain a leak-tight seal. th e Surelock HEPA Filter Housings are recommended for side-access applications. The filters are sealed in place with either spring-loaded swing arm assemblies or a locking mechanism. The swing arm assemblies or locking mechanism either compress the gasket or press the knife edge into the gel in the filter channel to maintain a leak-tight seal. Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL 85 or e st ac hv nd Guide Specifications 1.0 General ra 1.1 Alpha Cell HEPA filters shall be extended media (separator type) (Pureform separatorless type) filters as manufactured by Flanders. 1.2 Filter sizes, capacities and construction options shall be as scheduled on the drawings. 2.0 Filter Construction te 1.3 Filters shall be (UL 900 Class 1)( UL 900 Class 2) listed. e fil 2.1 The filter pack shall be constructed by pleating a continuous sheet of non-woven water-resistant fiberglass media around hemmed-edge corrugated aluminum separators. The filter pack shall be constructed by pleating a continuous sheet of formed, corrugated medium so that the pack is self-supporting without the use of spacers of any kind, including separators, tape strings, adhesives or strips of media. th 2.2 The filter pack shall be sealed into a (galvaneal) 409 stainless steel) (304 stainless steel) (particle board) (fire-retardant particleboard) (fire-retardant plywood) frame with a fire retardant(polyurethane foam) ( solid urethane) sealant. (Steel frames shall be 16 ga.)(Wood frames shall be 3/4” thick.) 2.3 86 (A 40-durometer closed-cell neoprene gasket) (Silicone jel in a channel) shall be provided on one or more sides to seal the filter in the mounting device. 3.0 Performance 3.1 Initial and final resistances shall not exceed the scheduled values. 3.2 Alpha Cell HEPA Filters shall have a minimum efficiency of 99.97% on 0.30 micrometer particles when tested at rated capacity on a Q-107 Penetrometer Each filter shall be challenged with an approved nearly monodispersed oil aerosol of 0.30 micrometer size.Measure the upstream and down stream concentration of these particles with a light scattering photometer, determine the penetration and calculate the efficiency. 3.3 Alpha Cell Scan Tested HEPA Filters shall have a minimum efficiency of 99.99% on 0.30 micrometer particles. Scan Testing shall be in accordance with Section 6.2 of IEST-RP-CC034.1. The scan test shall consist of challenging the filter with a high concentration of an approved oil aerosol or PSL Spheres.Utilizing a photometer or particle counter, the media pack and the pack- to- frame seal shall be scanned to insure that there are no leaks greater than .01% of the upstream concentration at 100 fpm face velocity Alpha 2000 High Capacity HEPA Filters High Capacity Design retardant urethane elastomer to provide a rigid leak-free assembly. The Alpha 2000 High Capacity HEPA filter is available in a nominal 12” depth configuration. It is designed for optimum performance and low operating costs in both new and replacement systems. With 40% more media area than the standard capacity Alpha Cell filter, the Alpha 2000 saves space, energy, and material and labor costs. Save Energy ac Alpha 2000 filters in a conventional HEPA filter bank impose a lighter load on the fan when operated at conventional 250 fpm velocities during the life of the filters. The Alpha 2000 99.97% and 99.99% high capacity 24” X 24” X 12” filter has a clean pressure drop of 1.1 inch w.g. at 1500 cfm, compared to standard Alpha Cell filters with a clean pressure drop of 1.50 inch w.g. at the same air flow. hv Save Space Alpha 2000 HEPA filters operate at 500 fpm (2000 cfm for a 24” x 24” size) at 1.45 inch w.g. clean pressure drop versus conventional Alpha Cell filters that operate at 250 fpm and 1.0 inch w.g. clean pressure drop. st or e See component chart on page 87. Savings are significant with high capacity Alpha 2000 filters. They operate at lower velocities and provide life cycles up to three times the life of standard capacity filters. Savings are achieved in replacement materials and labor costs as a result of fewer filters. nd Construction Save Replacement Material and Labor Costs ra A popular construction option consists of 16 ga. galvaneal frames and moisture-resistant microfine wet-laid fiberglass media folded over hemmededge low amplitude corrugated aluminum separators. The filter pack is bonded to the frame by a fire- Important Features te • Efficiencies are 99.97% and 99.99% on 0.30 and 99.9995% on 0.12 micrometer particles. fil • High capacity Alpha 2000 filters can reduce the filter bank size • Corrugated aluminum separators stabilize the moisture-resistant media pack (separator style) e • Available as a separatorless media filter with a self-supporting media pack (*Pureform) th • Available in a variety of frame materials in gasket or fluid seal design. Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL 87 Alpha 2000 HEPA Filter Dimensions and Capacities Actual Face Size (Inches CFM Capacity at Clean Pressure Drop, Inches w.g. .90 1.45 1.90 11-1/2 CG-F GC-F 24x24 24x12 1375 650 2000 920 2560 1180 YY-F YUF 23-3/8x23-3/8 23-3/8x11-3/8 1350 610 1900 865 2450 1150 GN-F CC-F` 24x30 12x12 1750 290 2550 430 3250 550 Weight (lbs) or e Filter Size and Frame Depth Designator 38 26 37 25 45 14 st Filter Depth (inches) NOTE: The pressure drop for fluid seal (Separator or Pureform) and scan tested Pureform filters will be approximately 15% higher. hv Flanders manufactures both conventional Separator Style and Pureform Separatorless HEPA Filters. To make a Separator Style filter, the media is folded over corrugated aluminum separators with hemmed edges to separate the pleats in the filter pack. Flanders manufactures its own filter media, enabling it to develop a unique manufacturing process for the production of Pureform Separatorless HEPA Filters. In one manufacturing operation, Flanders produces a self-supporting and selfseparating Pureform Media Pack. ac Separator or Separatorless nd Alpha 2000 with Separator Style Media Pack The Pureform Filter offers many advantages over conventional Separator Style HEPA Filters: ra • More usable media area for longer service life because of higher dust holding capacity • Reduced cost of ownership because of longer service life te • Maximum utilization of the media • Can handle some harsh environments which may attack aluminum separators fil • Media pack can be incinerated Alpha 2000 with Pureform Media Pack th e • Media is 28 mils thick, which is significantly thicker than conventional 15 mil media used in Separator Style HEPA Filters 88 Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL Frame Materials Gasket and Fluid Seal or e Alpha 2000 Filters are available in a variety of wood and metal frame materials such as particle board, plywood, galvanized steel and stainless steel. The standard gasket seal is 0.75” x 0.25” neoprene for installation on either the upstream, downstream or both sides of the filter. The standard Fluid Seal is Flanders Blu-Jel® Seal which is a two - part silicone material suitable for temperatures up to 390°F. Gasket Seal Knife Edge On Frame or Housing ac st Filter Fluid Seal Channel On Filter Frame or Housing Blu-Jel Seal hv Faceguards (Optional) Frame or Housing Faceguards are used to protect the filter media from mechanical damage. The typical faceguard material is expanded aluminized steel. Galvanized 4 x 4 mesh welded wire and Type 304 stainless steel are also available. UL Listings ra nd Alpha 2000 Filters are either UL900 Class 1 or Class 2 listed depending on materials of construction. fil te Holding Frames and Housings Alpha Frame, B1 Frame, A-4 Frame Surelock HEPA Housing e Alpha Frames are designed for Alpha 2000 filters in built-up filter banks. Each filter is secured in the frame with four bolt-type fasteners that either compress the gasket or press the knife edge into the gel in the filter channel to maintain a leak-tight seal. th Surelock HEPA Filter Housings are recommended for side-access applications. The filters are sealed in place with either spring-loaded swing arm assemblies or a locking mechanism. The swing arm assemblies or locking mechanism either compress the gasket or press the knife edge into the gel in the filter channel to maintain a leak-tight seal. Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL 89 or e st ac hv nd Guide Specifications 1.0General ra 1.1 Alpha Cell HEPA filters shall be extended media (separator type) (Pureform separatorless type) filters as manufactured by Flanders. 1.2 Filter sizes, capacities and construction options shall be as scheduled on the drawings. te 1.3 Filters shall be (UL 900 Class 1)( UL 900 Class 2) listed. 2.0 Filter Construction e fil 2.1 The filter pack shall be constructed by pleating a continuous sheet of non-woven water-resistant fiberglass media around hemmed-edge corrugated aluminum separators. (or) The filter pack shall be constructed by pleating a continuous sheet of formed, corrugated medium so that the pack is self-supporting without the use of spacers of any kind, including separators, tape strings, adhesives or strips of media. th 2.2 The filter pack shall be sealed into a (galvaneal) 409 stainless steel) (304 stainless steel) (particle board) (fire-retardant particleboard) (fireretardant plywood) frame with a fire retardant(polyurethane foam) ( solid urethane) sealant. (Steel frames shall be 16 ga.)(Wood frames shall be 3/4” thick.) 2.3 (A 40-durometer closed-cell neoprene gasket) 90 (Silicone jel in a channel) shall be provided on one or more sides to seal the filter in the mounting device. 3.0 Performance 3.1 Initial and final resistances shall not exceed the scheduled values. 3.2 Alpha Cell HEPA Filters shall have a minimum efficiency of 99.97% on 0.30 micrometer particles when tested at rated capacity on a Q-107 Penetrometer Each filter shall be challenged with an approved nearly monodispersed oil aerosol of 0.30 micrometer size.Measure the upstream and down stream concentration of these particles with a light scattering photometer, determine the penetration and calculate the efficiency. 3.3 Alpha Cell Scan Tested HEPA Filters shall have a minimum efficiency of 99.99% on 0.30 micrometer particles. Scan Testing shall be in accordance with Section 6.2 of IEST-RP-CC034.1. The scan test shall consist of challenging the filter with a high concentration of an approved oil aerosol or PSL Spheres. Utilizing a photometer or particle counter, the media pack and the packto- frame seal shall be scanned to insure that there are no leaks greater than .01% of the upstream concentration at 100 fpm face velocity Alpha HT High Temperature HEPA Filters General or e See component chart on next page. Sealant Types Two types of sealants for high-temperature HEPA filters are offered. Silicone Sealant ac This is a high temperature (RTV) silastic-sealant silicone compound rated for continuous service up to 500°F(260°C). NOTE: This high-temperature sealant is not UL 586 approved. HEPA Filters The glass pack seal is rated for continuous service up to 1,000°F(540°C) in exhaust air applications only. It is a mat of submicron glass fibers that creates a seal when compressed between the filter pack and filter frame. The glass packing is not an adhesive seal but a mechanical seal that functions much as the glass fiber medium of the filter itself. NOTE: Due to the possibility that the glass pack may shed glass fibers, the glass pack sealant should be used for exhaust systems only. nd Scan Tested HEPA Filters Glass Pack Sealant For Exhaust Air Only hv Each HEPA filter has a minimum efficiency of 99.97% on 0.30 micrometer size particles when tested at rated capacity on a Q-107 Penetrometer. Each filter is challenged with an approved nearly monodispersed oil aerosol of 0.30 micrometer size and by measuring the upstream and downstream concentration of these particles with a light scattering photometer, the penetration can be determined and the efficiency can be calculated. st Flanders manufactures metal-frame separator-style HEPA filters for applications with high-temperature requirements up to 1,000°F (540°C) for exhaust air only and 500°F (260°C) for supply air. High-temperature filters are available with either a gasket or fluid seal. Filters with Blu-Jel® Fluid Seal have a maximum service temperature of 390°F (199°C) te ra Each Scan Tested HEPA filter has a minimum efficiency of 99.99% on 0.30 micrometer particles. Scan testing is in accordance with Section 6.2 of IEST-RP-CC034.1, HEPA and ULPA Filters Leak Tests. In the scan test, the filter is challenged with a high concentration of an approved oil aerosol or PSL (Polystyrene Latex Spheres). The media pack and pack-to-frame seal is scanned using a photometer or particle counter to insure that there are no leaks greater than .01% of the upstream concentration at 100 fpm face velocity. Scan testing is only available for the 500°F model. fil Alpha HT Filter Dimensions and Capacities e Filter Depth (Inches) th 11-1/2 CFM CAPACITIES AND DIMENSIONS Filter Size and Frame Depth Designator GG-F GC-F YY-F` YU-F GN-F CC-F Actual Face Size (Inches) 24x24 24x12 23-3/8x23-3/8 23-3/8x11-3/8 24x30 12x12 CFM Capacity at Clean Pressure Drop, Inches w.g. .65 1.0 1.35 650 300 615 275 830 135 1000 455 945 425 1275 205 1300 590 1235 550 1655 265 Weight (Lb.) 38 26 37 25 45 14 Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL 91 or e st ac hv nd Guide Specifications 3.0 Performance 1.0 General 1.1 High temperature separator style HEPA filters shall be Alpha HT models as manufactured by Flanders. 2.0 Filter Construction ra 1.2 Filter sizes, capacities and construction options shall be as scheduled on the drawings. te 2.1 The filter pack shall be constructed by pleating a continuous sheet of non-woven water-resistant fiberglass media around hemmed-edge corrugated aluminum separators. fil 2.2 The filter pack shall be sealed into a (409 stainless steel) (304 stainless steel) frame with a high temperature silicone sealant rated for 500°F or a glass pack sealant rated for 1,000°F in exhaust applications. th e 2.3 (A chlorastic silicone gasket) (a woven glass gasket) shall be provided to seal the filter in the mounting device (Gasket Seal). A silicone gel shall be provided in a channel on one side to seal the filter in the mounting device. filters with silicone gel have a maximum service temperature of 390°F (Gel Seal) 92 3.1 Initial and final resistances shall not exceed the scheduled values. 3.2 Alpha HT HEPA Filters shall have a minimum efficiency of 99.97% on 0.30 micrometer particles when tested at rated capacity on a Q-107 Penetrometer. Each filter shall be challenged with an approved nearly monodispersed oil aerosol of 0.30 micrometer size. Measure the upstream and downstream concentration of these particles with a light scattering photometer, determine the penetration and calculate the efficiency. 3.3 Alpha HT Scan Tested HEPA Filters shall have a minimum efficiency of 99.99% on0.30micrometer particles. Scan Testing shall be in accordance with Section 6.2 of IEST-RP-CC034.1. The scan test shall consist of challenging the filter with a high concentration of an approved oil aerosol or PSL Spheres. Utilizing a photometer or particle counter, the media pack and the packto-frame seal shall be scanned to insure that there are no leak greater than .01% of the upstream concentration at 100 fpm face velocity. Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL Superflow 2K ® High Velocity HEPA Filter or e 20 Gauge Galvaneal: SF2K-8-G*-** 0.063” Aluminun: SF2K-5-G*-** 20 Gauge 304 Stainless: SF2K-3-G*-** (Where * indicates gasket location and ** designates size. See price book) Product Options Flanders Superflow 2K is a V-bed HEPA filter (99.99% at 0.30 micrometer) specifically designed for high airflow applications requiring HEPA efficiency at an ultra low pressure drop. The Superflow 2K can be incorporated into systems with air velocities of 500 fpm and a pressure drop of 1.0 inch w.g. The Superflow 2K filters are available in aluminum or stainless steel frames and with gasket seal or gel seal design. Gel Seal The filter gasket is Flanders Blu Jel filled into a channel around the perimeter of the frame. The gel seal design provides the highest degree of sealing integrity between the filter and holding device. The filter is designed for installation into Flanders front load A-4 holding frame or Surelock-C Jel Seal Housings. nd The frame is constructed of 16 ga. galvaneal steel and consists of vertical support struts of the same material. Vertical supports are attached to the frame body without the use of mechanical fasteners. The vertical supports act as the sealing surface of the mini pleat packs. ac The Superflow 2K filters are manufactured with wet laid microfine fiberglass media. The media is formed into a minipleat utilizing a hot melt separator and arranged in a V-bed configuration. There are 10 individual minipleat packs that are sealed on all four sides to the frame with a two component polyurethane. The filter gasket is 1/4” x 3/4” black neoprene attached to the frame with an adhesive and the gasket joints are dovetailed to ensure no penetration of particulate due to the gasket. The filter is designed for installation into Flanders front load B1 holding frame, Surelock C Gasket Seal Housing and Surelock-B Side Access Housing. hv Product Design Gasket Seal st General Features and Benefits ra The product offers the following advantages over conventional HEPA filters. te • Longer Life – Gasket seal Superflow 2K filters have 290 sq. ft. of media compared to 140 sq. ft. for traditional HEPA filters. The greater media area provides a longer time period between filter replacements. fil • Improved Efficiency – The significant quantity of media translates into an extremely low media velocity. Therefore a minimum overall efficiency of 99.99% at 0.30 µm is easily assured. Traditional HEPA filters have an overall efficiency of 99.97% at 0.30 µm. th e • Lower Operating Cost – The typical HEPA filter pressure drop can range from 1.4 inch w.g. to 1.8 inch w.g. at the rated flow. The pressure drop of the Superflow 2K is 1.0 inch w.g. at the rated flow. Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL 93 Superflow 2K Performance or e The Superflow 2K filters offer HEPA efficiency at an ultra low pressure drop for HVAC systems supplying air to critical areas. Figure 1 illustrates the Superflow 2K pressure drop as a function of air flow rate for gasket seal and gel seal designs. Superflow 2K Selection st All products have a rated overall efficiency of 99.99% at 0.30 µm and a maximum pressure drop of 1.0 inch w.g. at the rated flow. Specify the following: 8 = Galvanized 5 = Aluminum 3 = Stainless Steel Gasket Types: G = Neoprene F = Blu Jel Gasket Locations: 1 = Upstream 2 = Downstream Actual Size Media Area Rated Flow SF2K-(*)-G(location)-GG 24" x 24" x 12" 24" x 24" x 11-1/2" 290 sq. ft. 2000 cfm SF2K-(*)-G(location)-CG 12" x 24" x 12" 12" x 24" x 11-1/2" 140 sq. ft. 900 cfm SF2K-(*)-G(location)-YY 24" x 24" x 12" 23-3/8" x 23-3/8" x 11-1/2" 280 sq. ft. 1900 cfm SF2K-(*)-G(location)-UY 12" x 24" x 12" 11-3/8" x 23-3/8" x 11-1/2" 135 sq. ft. 855 cfm SF2K-(*)-F(location)-GG 24" x 24" x 12" 24" x 24" x 11-1/2" 270 sq. ft. 1760 cfm SF2K-(*)-F(location)-CG 12" x 24" x 12" 12" x 24" x 11-1/2" 130 sq. ft. 790 cfm SF2K-(*)-F(location)-YY 24" x 24" x 12" 23-3/8" x 23-3/8" x 11-1/2" 260 sq. ft. 1670 cfm SF2K-(*)-F(location)-UY 12" x 24" x 12" 11-3/8" x 23-3/8" x 11-1/2" 125 sq. ft. 750 cfm ra Insert Material Type 1.0 General te * hv Nominal Size nd Model Number ac Material Types: Guide Specifications 1.2 Filter sizes, efficiencies and capacities shall be as specified on the drawings. 2.2The filter frame shall be 20 ga. galvaneal steel and shall consist of eight C-channel supports attached without the use of mechanical fasteners. The media packs shall be sealed around the entire periphery to the frame with a two component polyurethane. 2.0 Construction 3.0 Performance 2.1 Filters shall be constructed with ten 1” pleated media packs arranged in a V-bank configuration. The media packs shall be formed by pleating wet laid micro-fiberglass media with continuous beads of a nonvolatile adhesive spaced 1-1/4” apart. 3.1 The minimum filter efficiency shall be 99.99% at 0.30 µm when tested with polydisperse DOP aerosol at the rated air flow. th e fil 1.1 HEPA filters shall be Flanders Superflow 2K as manufactured by Flanders. 94 3.2 The maximum pressure drop shall be 1.0” w.g. at the rated air flow. Alpha Panel Minipleat HEPA/ULPA Filters or e Models AP*-xxxx (Where * indicates efficiecy designator of 493 for 99.99% efficient on 0.30 micron particles or 591 for 99.995% efficient on 0.12 micron particles.) General st Media: Moisture-resistant microfine fiberglass Filter pack: 2.1” (53 mm) separatorless minipleat Media sealant: Urethane Pleat stabilizers: Polyurethane bead separator Frames: Clearcoat-anodized extruded aluminum Media dividers: Extruded aluminum channel Gaskets: Closed cell neoprene nd Filter media is manufactured of moisture resistant microfine fiberglass that is formed into closelyspaced pleats held firmly in place with polyurethane sealant bead separators. The 2.1” (53 mm) separatorless minipleat panel is urethane sealed into a clearcoat- anodized extruded aluminum frame. Media dividers are furnished on all filters over 36” width. Filters over 24” height are also furnished with media dividers and pleats that are parallel to the width. Physical Data ac Construction Filters of standard construction may be operated at up to 150 fpm face velocity and to a final static pressure drop of 2.0 inch w. g. As with all HEPA and ULPA filters, high efficiency ASHRAE-rated prefilters are recommended. hv Alpha Panel Minipleat HEPA/ULPA filters are available in two particle size efficiencies: 99.99% on 0.3 µm and 99.99% on 0.12 µm. They are offered in a complete range of standard sizes to meet the needs of critical applications where HEPA/ULPA filtration is required. Individual testing under rigid quality control and modern assembly methods ensures conformance to specifications. ra Alpha Panel HEPA/ULPA filters can be furnished with 0.25” thick x 0.75” wide closed cell neoprene gaskets as an option on either side or both sides of the face flanges. Testing Important Features • Minipleat separatorless filter pack • Thin and lightweight easy-to-handle units • Rugged 3” deep clearcoat-anodized extruded aluminum frame • Available in many standard sizes fil te Each Alpha Panel HEPA/ULPA filter is scan tested after assembly with automated laser equipment to ensure that it has attained a particle size efficiency of at least 99.99% on 0.30 µm or 99.99% on 0.12 µm. This performance meets the requirements of the Institute of Environmental Sciences and Technology (IEST) RP-1 for Type C or F filters. Efficiency and pressure drop are certified on each filter identification label. Installation th e Alpha Panel HEPA/ULPA filters are used in applications and equipment that require ultraclean air. These may range from the fabrication of microelectronics, semi-conductors and medical devices to aerospace, biotech and pharmaceutical manufacturing. The standard face velocity range of 70 to 110 fpm makes them ideal for unidirectional (laminar flow) applications in clean benches, ceiling grids, fan powered filter units, and horizontal flow wall modules. 95 3” depth, Performance Data - Capacities and Dimensions 99.99% on 0.30 Fm H W 70 90 110 AP493-2424* 24 24 280 360 440 AP493-2448* 24 48 560 720 880 .35 .45 .55 Clean Filter Resistance (inch 99.99% on 0.12 Fm AP591-2424* 24 24 280 360 440 AP591-2448* 24 48 560 720 880 .50 .65 .80 Clean Filter Resistance (inch W Cfm Capacity at Gross Face Velocity, fpm or e Model Number Actual Dimensions (inch) H st Particle Size Efficiency *Insert gasket designator: D, U, B or N. See Note 5. ac .75” Flange (typical) Performance Data Notes: 1. Physical Data Media: Moisture-resistant fiberglass Filter Construction: 2.1” (53 mm) thick separatorless minipleat Filter Frame: Clearcoat-anodized extruded aluminum Media Divider: Extruded aluminum channel 2. Add 0.25” to the 3” depth for each gasket. 3. Media dividers are furnished on air filters over 36” in width. Filters over 24” in height are also furnished with media dividers and media pleats that are parallel to the width. 1. Filters are scan-tested for leaks after assembly and are certified to be 99.99% on 0.30 Fm or 99.99% on .012 Fm particles.Performance meets the requirements of IEST RP-1 for Type C or F filters. 2. Dimensional tolerances are +0” -.13”on height and width, + 0.6” on depth and +.13” on diagonal dimensions. 3. Maximum operating conditions: 200 degrees F, 100% RH. 4. Filters are designed to UL 900 Class 2 requirements. 5. Gasket location: Suffix D denotes a downstream gasket. Use suffix U for upstream, B for both upstream and downstream gasketing and N if no gaskets are required. nd hv Drawing Notes: ra Guide Specifications 1.0 General 1.1 Minipleat HEPA/ULPA filters shall be Alpha Panel Model AP493 or AP591 as manufactured by Flanders. te 1.2 Filter sizes and capacities shall be as scheduled on the drawings. fil 1.3 Filter construction shall meet UL 900 Class 2 requirements. 2.0 Construction e 2.1 The filter pack shall be 2.1” (53 mm) thick and shall consist of moisture-resistant microfine fiberglass co taining a water-repellant binder. The media shall be formed into closely spaced pleats and stabilized with polyurethane bead separators. 2.3 Extruded aluminum media dividers shall be provided on filters over 36” wide and 24” in height. 2.4 Furnish 0.25” thick x 0.75” wide closed cell neoprene gaskets on the face flanges when required. 3.0 Performance 3.1 Particle size efficiency shall be certified to be not less than 99.99% on 0.30 micron or 99.99% on 0.12 micron. Each filter is scan tested with automated laser equipment. Filters shall meet the requirements of IEST RP-1 for Type C or F filters. 3.2 Initial resistance shall not exceed the scheduled values. 3.3 Filters shall be capable of operating up to 150 fpm face velocity. th 2.2 The filter pack shall be urethane sealed in a clearcoat-anodized extruded aluminum frame 3”deep. 96 Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL Pureflo Terminal HEPA/ULPA Filter Modules or e 99.99% on .3 microns: Models: PF†-493-xxxx-* 99.9995% on .12 microns, Models: PF†591-xxxx-* (Where † is pack depth designator and • is collar diameter. See price book.) Construction Flanders Pureflo Terminal HEPA/ULPA Filter Modules are lightweight low profile ducted units. The mini-pleat filter packs are designed to provide unidirectional airflow from tee-bar ceilings. Pureflo modules are available in two sizes: nominal 24” x 24” and 24” x 48” with either 10” or 12” diameter inlet collars. They are available in two particle size efficiencies: 99.99% on .0.30 µm and 99.9995% on 0.12 µm and in three filter pack depths: 53, 70 and 100 mm The heart of the Pureflo module is a state-of-theart minipleat filter pack sealed in an anodized extruded aluminum casing forming the sides of the module. The extruded aluminum center divider holds ports for in-room damper adjustment and measurement of the challenge aerosol. The one piece hood/inlet collar is made of aluminum and the inlet collar is dimpled to secure the flex duct retaining strap. A 20 ga. expanded steel white powdercoated face grille protects the media pack. Each module is scan-tested after assembly to meet or exceed IEST RP-1 requirements for a Type C or F filter. Pureflo Terminal HEPA/ULPA Filter Modules are recommended for use in ultraclean applications. They are ideal for fabrication of microelectronics, semiconductors, and medical devices; and in aerospace, biotech and pharmaceutical production. ac hv Installation and Application Considerations st General Pureflo Modules are available with either nominal 10” or 12” diameter inlet collars. One inch thick vinyl-backed fiberglass insulation on the top and sides of the module is also available. Physical Data nd Selection of the PF70 or PF100 models will help reduce operating costs because of their lower resistance and longer service life. Options ra Clips on the module’s top four corners are to be used to secure seismic restraint wires. Polyfoam gasket should be applied to the tee-bar surface on which the module will rest. te The standard face velocity range of 70 to 110 fpm is easily adjusted from the room side by a screwdriver operated damper. Static pressure and challenge aerosol measurements can be taken from a separate room side port. Standard construction allows the modules to be operated at a pressure drop of 2.0 inches w.g. Media: Water-resistant micro-fine fiberglass Filter Construction: Separatorless minipleat Sealant: Polyurethane Filter Frame: Clearcoat-anodized extruded aluminum Top: One-piece aluminum with dimpled inlet collar Damper: Perforated aluminum, 14 ga. Protective Grille: White powdercoat 20 ga. steel Center Divider: Extruded aluminum rectangular tube fil Important Features • Scan-tested after assembly to meet or exceed IEST RP-1 requirements for Type C and F filters e • Mini-pleat separatorless filter pack for a lightweight and low profile design th • Choice of three filter pack depths: 53, 70 and 100 mm (2.10, 2.76, and 3.96 inches) • In-room air flow damper adjustment and challenge aerosol ports • One-piece aluminum hood/inlet collar 97 Cfm Capacity at Gross Face Velocity, Fpm Actual Length L (inches) PF†-493-2424-* 23-5/8 99.99 on PF†-493-2448-* 47-5/8 0.30 µm Clean Filter Filter Resistance(inchw.g) PF†-591-2424-* 23-5/8 99.9995 on PF†-591-2448-* 47-5/8 0.12 µm Clean Filter Resistance(“w.g) † Insert filter pack depth in mm: 53, 70, or 100 PF53 70 280 560 .40 280 560 .55 Physical Data Notes: 90 360 720 .50 360 720 .70 PF70 110 440 880 .60 440 880 .85 70 280 560 .33 280 560 .45 5. Installed weight: 2424: 1. *Insert suffix 10 (nominal 10”collar) or 12 (nominal 12” collar). Add “G” to suffix to designate the insulation option. 2448: 90 360 720 .42 360 720 .58 PF100 110 440 880 .50 440 880 .70 70 280 560 .23 280 560 .33 90 360 720 .30 360 720 .42 110 440 880 .37 440 880 .50 or e Model Number st Particle Size Efficiency % PF53P F70P F100 20lbs. 25lbs. 27lbs. 35lbs. 40lbs. 43lbs. 3. Maximum operating conditions: 200 ° F, 100%RH ac 6. D = 5 3/4” (PF 53) D = 7 3/4” (PF 70, PF 100) H = D + 2” 2. Tolerances: L and W: +0, -1/8” D: + - 1/8” ra nd hv 4. Modules are designed to UL 900 Class 2 requirements. Guide Specifications 1.0 General te 1.1 Terminal filter HEPA/ULPA Modules shall be Pureflo Model PF as manufactured by Flanders and shall be scan tested for leaks after assembly. fil 1.2 Module sizes, filter pack depth, efficiencies and capacities shall be as scheduled on the drawings. 2.0 Module Construction th e 2.1 The module filter pack shall be constructed of water-laid microfine fiberglass media containing a water-repellent binder. The media shall be formed into closely - spaced pleats held in position by adhesive bead separators. 2.2 The filter pack shall be polyurethane-sealed into a clear coat - anodized extruded aluminum frame and rectangular tube section center divider. 2.3 Module top/inlet collar shall be one-piece aluminum. 2.4 The protective face grille shall be 20 ga. expanded steel finished in white powder coat paint. 2.5 Provide an airflow damper adjustable from the room side and accessible through a port with a removable plug located in the center divider. 2.6 Provide a separate port in the center divider that is open to the inlet side of the filter for measurement of static pressure and challenge aerosol concentration. The port shall be fitted with a removable plug. 3.0 Performance 3.1 Initial and final resistances shall not exceed the scheduled values. 3.2 The airflow damper shall be capable of regulating the module face velocity from 70 fpm to 110 fpm. 3.3 Performance shall meet the requirements of IEST RP - 1 for Type C or F filters. Pureflo-FPM Fan-Powered Terminal Filter Modules Options Nominal 10” or 12” duct collars for conditioned air UL Class 1 dimple pleat HEPA filter 25-30% efficient pleated prefilter Power cord for 115V modules 220V 50/60 Hz fan motor 277V 60 Hz fan motor Integral dual polarity DC air ionizing bar Neoprene Gasketed RSR filter pack Power indicator light st Pureflo-FPM modules produce HEPA or ULPA filtered air at a velocity of 90 fpm + 15 fpm six inches below the filter face. When using the solid state speed control, the sound level 30 inch from the filter face is approximately 53 dbA (nc45) at a 90 fpm average face velocity and an ambient sound level of 25 dbA. Construction HEPA filter: Separatorless minipleat with waterresistant microfine fiberglass media 2.1” (53 mm) on STD models, and 2.76” (70 mm) on RSR models. Fan Housing: Mil finish .063” aluminum Protective Grille: Expanded 20 ga. steel, white powder-coated Prefilter: Washable 20 ppi foam (pleated prefilter optional) Integral Fan/Motor Assembly: Backward-curved fan with sealed bearings, direct-driven by a 115 volt single phase 1/3 HP PSC continuous duty thermally protected motor. Speed Control: A solid state speed control is also standard on all voltages nd • • • • • • • • • Performance ac Pureflo-FPM Fan-Powered Terminal HEPA/ULPA Filter Modules are lightweight unitized low profile units consisting of a fan/motor assembly and a minipleat HEPA/ULPA filter pack, designed to provide unidirectional vertical airflow from tee-bar ceilings. The modules are available in two sizes: nominal 24” x 24” and 24” x 48”; and in two types: a standard replaceable unit and a room side replaceable (RSR) unit. Module efficiencies are 99.99% on 0.3 micron particles or 99.9995% on 0.12 micron particles. leakproof seal. Removal of the filter does not disturb the enclosure. Neoprene gasketed filters are available as an option. Modules include threaded inserts with 1/4” eyebolts at each top corner for the attachment of seismic restraint wires. Polyfoam gasket material should be applied to the tee-bar surfaces on which the modules rest. hv General or e Standard: PF-FPM*-xxxx-STD Room Side: PF-FPM*-xxxx-RSR (Where * is efficiency designator of 493 for 99.99% efficient on .3 micron particles and 591 is 99.9995% efficient on .12 micron particles.) Application and Installation Considerations ra Pureflo-FPM modules are recommended for use in clean- room applications for fabrication of microelectronics, semiconductors, and medical devices. fil te The filters in standard modules are table-top replaceable with the entire unit removed from the ceiling. The filters in room side replaceable (RSR) modules have an integral extruded channel filled with cleanroom quality sealing gel. The filters are clamped into the fan plenum against a continuous knife edge that is embedded into the gel for a Important Features • Extremely quiet fan/motor assembly e • HEPA/ULPA filters are replaceable th • Filters are scan-tested after assembly to meet or exceed IEST RP-1 requirements for Type C and F filters • Minipleat separatorless filter pack for a lightweight and low99profile design • UL listed as a complete unit 99 Standard Replaceable Module Model Number PF-FPM-493-2424-RSR PF-FPM-493-2424-STD PF-FPM-493-2448-RSR PF-FPM-591-2424-RSR PF-FPM-591-2448-RSR Top Bottom Nominal Air Qty., Cfm (Note 1) 23.87 23.63 360 1.68 PF-FPM-493-2448-STD 0.3 Fm 47.87 47.63 720 2.04 PF-FPM-591-2424-STD 99.9995 23.87 23.63 360 1.89 PF-FPM-591-2448-STD 0.12Fm 47.87 47.63 720 2.11 Particle inches Size Efficiency, Module Module % 99.99 Typical 115V Running Amps Sensible Max. Avail. Static Press. Heat for Prefilter, Output, inch w.g. BtuH (Note 4) or e Length in Room Side Replaceable Module Model Number 659 0.86 800 0.72 742 0.76 828 0.57 ra nd hv ac st Performance Data Notes: 1.Nominal air quantity based on 90 fpm velocity and the module’s gross face area. 2.All fan motors are 1/3 hp single phase; 1570 rpm at 115, 230 and 227V 60Hz, and 1310 rpm at 230V 50Hz. Full load amps: 2.4 at 115V; .94 at 230V and 277V, 60Hz. 3.Based at 80% of nominal air quantity. 4. Weights: 24x48: Std.= 66 lbs, RSR = 92 lbs. Standard Replaceable Module Room Side Replaceable Module Guide Specifications 1.0 General Fan-Powered Terminal HEPA/ULPA Filter Modules shall be Pureflo-FPM as manufactured by Flanders. te 1.1 fil 1.2 Modules shall be UL listed as a complete unit. 1.3 Module sizes, electrical characteristics, efficiencies, capacities, and options shall be as scheduled on the drawings. with a gel and knife edge seal design 2.3 Fan housing shall be mill finish .063” aluminum. 2.4 The integral fan/motor assembly shall consist of a backward-curved centrifugal fan with sealed bearings, direct-driven by a single phase 1/3 hp PSC continuous duty thermally protected motor. 2.5 Motor speed shall be controlled by a solid state speed controller. 3.0 Performance 2.1 Filters shall be the separatorless minipleat type scan-tested after assembly to meet IEST RP-1 requirements. The filter’s protective grille shall be expanded 20 ga. steel white powdercoat painted. 3.1 Modules shall produce HEPA or ULPA filtered air at a velocity of 90 fpm + 15 fpm 6” below the filter face. th e 2.0 Module Construction 2.2 Filters for STD models shall be 2.1” (53 mm), and shall be sealed into an anodized aluminum frame. Filters for RSR models shall be 2.76” (70 mm) and shall incorporate an extruded aluminum frame 100 3.2 Using the solid state speed control, the sound level 30” from the filter face shall be approximately 53 dbA at 90 fpm average face velocity and less than 25 dbA ambient sound level. FCP Carbon Pleat Activated Carbon Adsorbers Product Design The FCP Series is available in standard capacity and high capacity models in 2” and 4” depths. 200 Series - Standard Capacity The filter media has a carbon mass loading of 7 oz. per sq. yd. of material. 300 Series - High Capacity The filter media has a carbon mass loading of 14 oz. per sq. yd. of material. • Maximum Carbon Surface Area - Optimizes Efficiency and Available Capacity The FCP Series is available with three contaminant specific activated carbon products. ra • Exceptional Adhesion of Granules - Precludes Carbon Dusting Options nd FCP Series filters are pleated activated carbon filled nonwoven media sealed within a moisture resistant beverage board frame. The uniqueness of the product is the filter media. The polyester media is filled with fine mesh activated carbon through the depth of the media. The ultrapure carbon is thermally bonded to the polyester fibers providing superior product design and offering the following advantages. The FCP products offer exceptional performance in efficiency and capacity compared with products manufactured from carbon slurry media or carbon/polyester pads. Figure 1 on the reverse side illustrates that the FCP efficiency is at least 30% better than a carbon slurry pleat. The minimum capacity is six times greater as shown in the table below. ac The Flanders FCP Series adsorbers are designed for removal of malodorous compounds at low concentration levels. Utilizing the latest technology in fine mesh activated carbon, the product provides high removal efficiency of nuisance odors. st FCP Performance hv FCP Series – Activated Carbon Filled Nonwoven Media Adsorbers or e Models FCP*xxxxx (Where * indicates carbon type model of 201, 202, 204, 301, 302, 304. See price book.) 201 or 301 - Removal of VOC’s 202 or 302 - Removal of Acid Gases • Minimizes Pressure Loss 204 or 304 - Removal of Alkaline Gases te • Consistent Carbon Distribution - Reduces Channeling Product Carbon Slurry Capacity to 75% Breakthrough 1.6 grams FCP 200 Series 25 grams FCP 300 Series 63 grams th e fil This table illustrates the differences in overall capacity of three carbon products. Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL 101 FCP Selection Nominal Size (inches) Actual Size (inches) Media Area (sq. ft.) FCP201-24242 24 x 24 x 2 23-3/8 x 23-3/8 x 1-3/4 20 2000 .55 FCP201-12242 12 x 24 x 2 11-3/8 x 23-3/8 x 1-3/4 10 1000 .55 FCP301-24242 24 x 24 x 2 23-3/8 x 23-3/8 x 1-3/4 20 2000 .65 FCP301-12242 12 x 24 x 2 11-3/8 x 23-3/8 x 1-3/4 10 1000 .65 FCP201-24244 24 x 24 x 4 23-3/8 x 23-3/8 x 3-3/4 44 2000 .40 FCP201-12244 12 x 24 x 4 11-3/8 x 23-3/8 x 3-3/4 21 1000 .40 FCP301-24244 24 x 24 x 4 23-3/8 x 23-3/8 x 3-3/4 44 2000 .50 FCP301-12244 12 x 24 x 4 11-3/8 x 23-3/8 x 3-3/4 21 1000 .50 st ac ra nd hv Performance values stated may be averages typical of the products listed. Contact factory for actual performance test reports on specific products. Rated Flow Initial (cfm) Resistance (inch w.g.) or e Model Number 1.0 General te Guide Specifications 1.1 Activated carbon filters shall be FCP Carbon adsorbers as manufactured by Flanders. 2.2 The carbon granules shall be 30 x 50 US Mesh with a carbon tetrachloride rating of 90%. 2.3 The carbon media shall be pleated without the use of a support structure and sealed within a 22 point moisture resistant beverage board frame. 2.0 Construction 3.0 Performance 2.1 Filters shall be constructed of a carbon filled polyester nonwoven media. Carbon granules shall be thermally bonded to polyester fibers to prevent release of carbon particulate into the air stream. 3.1 The pressure drop and carbon content shall be as specified on the drawings. th e fil 1.2 Model numbers, sizes and capacities shall be as specified on the drawings. 102 3.2 The filter shall be capable of removing toluene at an efficiency of 90% at inlet concentration of 10 ppm and a filter face velocity of 500 fpm Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL PH Odor Control Gas Phase Odor Control Air Filters Examples of applications that might benefit from such a filter include family residences, hotel rooms, nursing facilities, athletic clubs and other areas with odors that come from strong acids or strong bases. Construction Cotton and polyester pleat media is prepared by immersion in a special sodium bicarbonate slurry, then dried. Media is adhered to galvanized expanded metal and deep pleated. Pleated pack is encased and sealed within a moisture resistant kraft board frame. This filter is offered in 1”, 2” and 4” depths in all of the most popular face sizes, plus special sizes. nd The secret of this filter’s odor effectiveness is sodium bicarbonate. It is basically an industrial version of the baking soda you put in the fridge to remove odors. The media fibers of the PH Odor Control Pleat are coated with this material. Fractional efficiency tests on the sodium bicarbonate treated filter medium showed it to perform better on particulates as well as on acid and alkaline odors. Treatment caused no change in pressure drop. ac Many strong odors in living spaces come from materials that are either strong acids or strong bases. For example, sauerkraut smells up the house because it is highly acidic. And the “ammonia” smell of urine is highly alkaline...a strong base. The Flanders PH Odor Control Pleat is specifically designed to bring both types of odor molecules...acid or base...into a more neutral, PH balanced, odor free state. Bonus...better particulate filtration hv Improves IAQ through odor abatement and better particulate air filtration st or e Models 82255.xxxxxx ra And it is sodium bicarbonate’s natural ability to neutralize both acids and bases...balance their PH...that makes the PH Odor Control filter effective as a wide spectrum odor neutralizer. te Key Features • Removes both acid and base type odors • Works by reaching PH balance fil • Tested technology • With sodium bicarbonate (baking soda) • Odor removal PLUS better particulate filtration th e • Works on pet odor, cooking odor, body odor and more Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL 103 Sensory testing Urine Odor or e st The filter media shall be manufactured using fine grain sodium bicarbonate (baking soda) at a rate of 2 grams per square foot of media. The baking soda will be uniform through the thickness of the media. A majority of individual media fibers will be coated with the fine-grained baking soda. The sodium bicarbonate coating will be adhered to the fibers. Proof of fiber coating and uniformity through the media is to be given in the form of electron microscopic photographs. The media will have a minimum SO2 efficiency of 40% at one hour when tested at the National Ambient Air Quality Standard (NAAQS) at 1000 cfm. Fractional Efficiency vs. Particle Diameter Fractional Efficiency (%) 100 PH Odor Control Pleat 80 Standard 30% Pleat 60 40 20 0 0.1 1 10 Particle Diameter 2.5 g Filter Tested at 0.15 ppm SO2 at 1000 cfm, 72º F, 62% RH Fractional Penetration th e fil te ra Deodorization testing was run in sensory rooms. In each room, a malodor source consisting of 100 grams of sauerkraut was placed behind a 20”x20” box fan which recirculated the air. Attached to the outlet of each fan was a 20”x20” filter. A filter treated with baking soda was attached to one and an untreated filter attached to the other. The graph here illustrates results as rated by 20 panelists. Levels of odor were rated on a 1 to 10 scale. Initially (after 1 hour), both rooms showed a high level of malodor. As time passed, the room with the baking soda treated filter generated lower odor scores. The 18 hour score is statistically significant at the 90% confidence level. 104 Media specification nd Strong Food Odor ac Odor level testing was conducted in jars set up specially for headspace odor testing. Sensory evaluation was run 20 hours after the jars had been set up to allow for adequate equilibration. 20 panelists participated in headspace odor level testing. The malodor in the headspace was isovaleric acid vapor (Synthetic Sweat Odor) that had passed through the filter material. Untreated filter media was tested vs filter media treated with baking soda. The chart shows the average odor levels reported by panelists. A 1 to 10 scale was used, where 1 is no malodor and 10 is extreme malodor. The difference in scores was statistically significant at the 99% confidence level. hv Body Odor Cat urine was tested using the same apparatus and method as the sauerkraut test. The odor source was a 6”x6” carpet swatch that had been sprayed with 0.70 grams of cat urine. The chart at left shows the perceived odor levels in 0 5 10 15 20 25 the rooms. The differences in score for hours 1 and 5 are statistically significant at the 90% confidence level. 1 0.8 0.6 0.4 0.2 0 0 2 Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL 4 6 8 10 Time (H) 12 14 16 Model C 50% Fill, models: C50-xxxxx st The carbon is retained within the honeycomb cells by a non-woven nylon mesh on both sides of the filter. The honeycomb is given additional strength by a moisture-resistant die-cut beverage board frame (standard sizes) or U-channel beverage board (special sizes). Each order is individually sealed in plastic to retain the carbon efficiency prior to installation. ac The Model C Disposable Carbon air filter is an easy-to-install partial-bypass carbon type air purifier for light duty IAQ applications in home and commercial recirculated air systems. The filter uses premium grade granular virgin coconut shell carbon to remove odors by the adsorption process rather than masking them with air fresheners. Odors are controlled by surface adsorption on the carbon, which has over one million square feet of surface area per square foot of filter face area. Typical household applications are the removal of odors from bathrooms, cooking, smoking and entertaining. Commercial applications may include restaurants, schools, medical offices, beauty salons, health clubs, and offices. 75% fill, models: C75-xxxxxx Service Life It is difficult to predict the life of any carbon filter. It is a function of the concentration level of dust and gaseous contamination for each specific application. Even though sensitivity varies with the individual, the human nose is still the best indicator of the need to change a carbon filter. hv General or e Disposable Carbon Gas Phase Odor Control Filters Physical Data Construction Frame: Moisture-resistant die-cut beverage board nd A laminated cellulose honeycomb material forms the base structure of the filter. The honeycomb provides for the exposure of a great amount of surface area for full utilization of the carbon. Each individual honeycomb cell is filled with granular activated carbon to either the 50% or 75% level. The 75% fill filter has a longer life than the 50% fill filter, but its airway pressure drop is greater. Honeycomb: Laminated cellulose paper Mesh Grid: Non-woven nylon te ra Activated Carbon: Granular virgin coconut shell base Important Features fil • Low static pressure partial-bypass type odor adsorber • Premium virgin coconut shell activated carbon e • Completely disposable product th • Controls odors in many light duty applications Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL 105 Standard Size Capacities and Dimensions 1-3/4 C75 11-1/2 x 23-1/2 600 2.00 2.75 15-1/2 x 19-1/2 660 2.25 3.00 15-1/2 x 24-1/2 830 2.75 3.75 19-1/2 x 19-1/2 830 2.75 3.75 19-1/2 x 24-1/2 1040 3.25 4.75 23-1/2 x 23-1/2 1200 4.00 5.50 11-1/2 x 23-1/2 600 4.00 5.50 15-1/2 x 19-1/2 660 4.50 6.00 15-1/2 x 24-1/2 830 5.50 7.50 19-1/2 x 19-1/2 830 5.50 7.50 19-1/2 x 24-1/2 1040 6.50 9.50 23-1/2 x 23-1/2 1200 8.00 11.00 Built-up filter banks with holding frames are particularly easy to retrofit using Model P fasteners. Model C carbon filters are ideal for use in the prefilter track of the two-stage Sureseal filter housing. nd Notes: The Model C carbon filter can be installed with, or in some cases, instead of an existing dust filter. If the filter track is 2” thick, it is often possible to slide in a 1” prefilter and a 1” carbon filter. or e C50 Installation st Carbon weight (lbs.) per filter Nominal cfm at 300 fpm hv 3/4 Actual HxW (inch) ac Actual Depth (inch) 1. Special size Model C filters are available. Contact your local representative or the factory. 2. Recommended maximum rated velocity is 500 fpm. te ra 3. Pressure drop for clean Model C filters at 300 fpm face velocity is: C50-1inch, .30 w.g. C50-2 inch, .25 w.g. C75-1inch, .35 w.g. C75-2 inch, .30 w.g. 1.0 General Guide Specifications fil 1.1 Disposable carbon air filters shall be Model C as manufactured by Flanders. 2.0 Filter Construction e 2.1 Filters shall be constructed of laminated cellulose paper honeycomb whose cells are partially filled with granular virgin coconut shell base activated carbon. 2.4 Filter frame shall be die-cut or U-Channel moisture-resistant beverage board. 2.5 Each order shall be sealed in plastic to retain carbon efficiency prior to installation. 3.0 Carbon Fill 3.1 The minimum pounds of carbon per square foot of filter face area shall be not less than: C50-1” 0.80, C50-2” 1.75 2.3 Carbon shall be retained by a non-woven nylon mesh. C75-1” 1.13, C75-2” 2.50 th 2.2 Fill level shall be 50% or 75% as specified. 106 Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL Superflow-VC Disposable Carbon Adsorber Construction st Physical Data Top and bottom end plates: High strength ABS plastic Vertical struts: Aerodynamically-designed extruded aluminum Vertical supports: Steel rods on downstream side Carbon panels: Eight one inch (25 mm) moisture resistant corrugated kraft honeycomb grids filled with granular activated carbon media contained by fine mesh nylon screens on both air entering and leaving sides nd Superflow-VC Adsorbers consist of eight activated carbon-filled panels arranged in a V configuration and sealed with non-volatile adhesive into top and bottom injection molded ABS plastic end plates. The sealant completely eliminates bypass within the cell. The end plates incorporate a single header to position the cell in holding frames or side access housings. ac Flanders Superflow-VC Disposable Activated Carbon Adsorbers are designed for gaseous contamination control in both new and existing HVAC systems. Superflow-VC Adsorbers have totaldetention capability with all air passing through the carbon beds. These adsorbers can help mitigate Indoor Air Quality problems in buildings where the air must be cleansed of gaseous contaminants. They are also useful in a variety of other applications such as the protection of light industrial processes and works of art. mesh nylon screens glued to the grid. The screens act as a secondary prefilter and also as an afterfilter. The activated carbon media is premium HVAC grade virgin coconut shell granules with a minimum carbon tetrachloride (CTC) activity of 60% per ASTM D-3467. Granules are 4 x 8 US mesh size with a minimum apparent density of 0.49 g/mL. The minimum hardness is 97 per ASTM D-3802 and the minimum surface area is 1100 m2/g by the N2 BET test method. hv General or e Models SFVC*-xxxxxx (Where * indicates carbon type: 201, 202, 204, 205 or 209. See Price book.) ra Extruded aluminum vertical struts close off the panel edges in front and are aerodynamically designed to minimize airflow restriction and turbulence. Vertical steel rods on the downstream side provide rigidity and minimize twisting and racking. Activated carbon media: Virgin coconut shell base, 4 x 8 US mesh size, minimum 60% CTC activity Operating limits: 150°F (65°C) and 95% RH, noncondensing te The activated carbon panels are constructed of one” (25 mm) thick moisture-resistant corrugated kraft honeycomb grids. The honeycomb is filled with granular activated carbon held in place by fine Panel sealant: Non-volatile type applied along the entire periphery of the panel to eliminate air bypass Features and Benefits fil • Total detention multi-panel design combines high adsorption efficiency with low pressure drop • Entire cell is disposable so installation is clean, quick and easy e • Installation flexibility: adsorbers are suitable for both initial and retrofit applications and in front or side access arrangements. th • Gaseous contamination control can be applied to most HVAC air systems • Impregnated carbons are available for control of difficult contaminants: H2S, acid gases, formaldehyde, ammonia, aldehydes and amines 107 Superflow-VC Adsorbers in HVAC airstreams can remove many gaseous contaminants thus mitigating their effects on people and processes. They are especially useful in controlling common contaminants that cause poor indoor air quality (IAQ) in commercial and industrial buildings such as office buildings and hospitals.Typical applications and controlled contaminants are: Flanders K-Trac Framing Modules holding prefilters and adsorbers are often chosen where 30 inches (760 mm) of upstream service access space is available. Flanders Sureseal Side Access Housings are most often used for small systems and for systems where in-line service access space is limited. or e Application Considerations SOx and NOx Blueprint facilities Ammonia Carbon Type and Typical Applications Food processing Amines (Weights are per 24 x 24 adsorber) Loading docks Diesel fumes Museums Aldehydes and acid gases Office buildings VOCs and aldehydes Research facilities Animal odors st Airports Type 9 Holding Frames include gaskets on the flange against which the adsorber header seals. For side access housing applications, gaskets are applied to the side of the adsorber header to achieve an adsorber-to-adsorber and adsorber-todoor seals. Residence Time fil te ra Residence time is the period, usually a fraction of a second, that the contaminant molecule is within the boundaries of the media bed depth and is exposed to adsorption capture and (for chemisorption) chemical change. The efficiency of an adsorber is a function of the bed residence time for a given contaminant and set of environmental conditions. The longer the residence time, the greater the efficiency. Residence time is computed as: (bed area exposed to airflow x bed depth) airflow rate. Installation ac TS 202- Impregnated for control of acid and malodorous gas absorption Carbon weight = 29 lb/13.1 kg hv TS 204- Impregnated for control of ammonia and light organic amines adsorption Carbon weight = 28 lb/12.6 kg TS 205- Impregnated for control of aldehydes Carbon weight = 29 lb/13.1 kg TS 209- Impregnated for universal adsorption of both acid and alkaline gases and vapors Carbon weight= 32 lb/14.9 kg nd Light duty IAQ applications can usually be handled by Superflow-VC units selected at 500 fpm (2.54 m/s) face velocity with a 0.030 second residence time. Medium and heavy duty applications include airports, engine exhaust, some industrial processes and situations requiring impregnated carbon. For these applications, adsorbers should be selected at greatly reduced face velocities for a longer residence time. TS 201- Virgin coconut shell- VOC (volatile organic compounds) Carbon weight = 25 lb/11.4 kg Model Number Development SFVC TS201 242412 Superflow VC Carbon Type Nominal Size SFVC-TS201-242412 Represents a Superflow VC Carbon Adsorber with Type 201 carbon, nominal 24” x 24” x 12” (610 mm x 610 mm x 305 mm) with polyfoam gasket material shipped loose. e Superflow-VC Adsorbers are not position sensitive. Airflow may be through the header side face or the opposite side face. The cell may be turned so that the panels are vertical or horizontal. Wherever possible, adsorbers should be installed with panels vertical and air entering the header side face. Refer to Superflow-VC Drawing for construction details. th Frames and housings used for 12” (305 mm) deep particulate filters are well-suited for Superflow-VC adsorbers. In new construction, built up banks of Flanders Type 9 Holding Frames and Clips or 108 Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL Physical Data: Each Superflow-VC Adsorber is individually sealed in a polyethylene bag prior to placement in a heavy duty shipping carton. The bag protects the adsorber from being expended prematurely and also facilitates clean and easy jobsite changeouts. The spent adsorber can be placed in the plastic bag and then in the carton for disposal. or e Packaging Top and bottom end plates: High strength ABS plastic Vertical Struts: Aerodynamically designed extruded aluminum Vertical Supports: Steel rods on the downstream side Carbon Panels: Eight 1” (25 mm) moistureresistant corrugated kraft honeycomb grids filled with granular carbon media contained by fine mesh nylon screen Panel Sealant: Non-volatile type, applied along the entire panel periphery Activated Carbon Media: Virgin coconut shell base, 4 x 8 US mesh size, minimum 60% CTC activity st Particulate contamination must be considered when utilizing gas/vapor phase adsorbers. As a minimum, a Flanders prefilter with an efficiency of 25-30% per ASHRAE Std. 52.1 should be installed on the upstream side of the Superflow-VC adsorber in order to extend the service life by significantly reducing dirt build-up. Even higher efficiency prefiltration should be considered when system design allows for additional space and static pressure. ac Adsorber Protection th e fil te ra nd Routine disposal is usually permitted if spent adsorbers with Superflow-VC 201 media have been used for normal IAQ applications. Spent adsorbers filled with impregnated carbon and those used in industrial applications may need special handling. Local environmental authorities should be consulted prior to disposal. hv Disposal Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL 109 Superflow-VC Performance Data ADSORBER FACE VELOCITY, fpm 250 375 Adsorber Nominal Size Model Number H x W x D (See Note 1) inch (See Note 2) cfm PD Res SFVC-242412 500 0.10 0.11 1000 0.20 0.050 1500 0.33 0.040 2000 0.50 0.030 34 250 0.10 0.11 17 cfm PD Res cfm PD Res cfm 24 x 24 x 12 Adsorber Nominal Size Model Number H x W x D mm. (See Note 1) (See Note 2) 0.64 m3/s PD 500 0.20 0.050 750 PD Res m3/s Res 0.33 0.040 1000 0.50 0.030 ADSORBER FACE VELOCITY, m/s 1.27 1.90 Res m3/s PD PD st SFVC-122412 Cell Weight lb 500 or e 125 Res Cell Weight kg 2.54 m3/s PD Res 0.11 0.47 0.05 0.050 0.71 0.08 0.040 0.94 0.12 0.033 SFVC-122412 305 x 610 x 305 0.12 0.02 0.11 0.24 0.05 0.050 0.35 0.08 0.040 0.47 0.12 0.033 15.5 ac SFVC-242412 610 x 610 x 305 0.24 0.02 Notes: 7.7 2. Actual size of adsorber header is 0.625” (16 mm) under on face height and width; actual adsorber depth is 11.5” (290 mm). Adsorber Size Designator nd 3. “PD” represents clean pressure drop in inch w.g. or kPa. 4. “Res” represents residence time in seconds. hv Superflow-VC Carbon Weight Per Cell 1. *Insert Superflow-VC carbon type model number. Superflow-VC Carbon Type 201 202 204 205 lb lb lb lb kg kg kg kg 209 lb kg 242412 25 11.4 29 13.1 28 12.6 29 13.1 33 14.9 122412 13 5.9 14 6.3 14 6.3 14 6.3 16 7.2 ra Guide Specifications 1.0 Products 2.4 The cell shall be assembled with aerodynamically designed vertical front struts and vertical steel rod supports on the downstream side. 1.2 Model numbers and capacities of the adsorbers, particulate prefilters and holding frames or housings shall be as specified or as shown on the drawings. 2.5 Each adsorber shall be sealed in a polyethylene bag before being placed in its shipping carton. fil 2.0 Construction te 1.1 Activated carbon adsorbers shall be total-detention type Superflow-VC models as manufactured by Flanders. e 2.1 Adsorbers shall be constructed of multiple carbon-filled panels arranged in a V configuration. Panels shall be 1” (25 mm) thick moisture-resistant corrugated kraft honeycomb sealed to top and bottom end plates with non-volatile adhesive. th 2.2 Panels shall be completely filled with 4 x 8 US mesh size activated carbon held in place by nylon screens. 2.3 Top and bottom end plates shall be injectionmolded high strength ABS plastic with integral headers. 110 3.0 Performance 3.1 Activated carbon media shall be virgin coconut shell base, minimum 60% CTC activity by the ASTM D-3467 test method, minimum apparent density of 0.49 g/mL, minimum hardness of 97 by the ASTM D-3802 method and a minimum surface area of 1100m2/g by the N2 BET method. 3.2 The SFVC201-242412 model shall contain no less than 25 lb (11.4 kg) of activated carbon. At 2000 cfm (0.94 m3/s) it shall have an airway resistance no greater than 0.50 inch w.g. (0.12 kPa) and a residence time no less than 0.030 seconds. 110 Vaporclean Vapor Phase Air Filter or e Models VC-xxxx-xx-xx-xxxx-xx See price book Product Options The Flanders Vaporclean vapor phase adsorbers are designed for removal of molecular contaminants at low concentration levels while utilizing the proven technology of dry processed carbon composite media, (DPCC). The adsorbers provide high efficiency removal of multiple contaminants for applications within museums, archive storage facilities, airports and semiconductor fabrication facilities. The Vaporclean adsorbers are available with five contaminant specific dry processed carbon composites. ac 1501 Application Effective removal of gas mixtures consisting of aldehyde, acid gases and hydrocarbons. 1076 Effective removal of ozone,hydrocarbons & volatile organic compounds. 1073 Effective removal of acid gases such as SO2 and NO2. 1075 Effective removal of hydrogen sulfide, H2S. 1090 Effective removal of alkaline gases such as ammonia and other light organic ammine compounds. te ra nd The carbon media is manufactured with a dry processed carbon composite of ultrafine 30 x 50 mesh activated carbon with a minimum carbon tetrachloride activity of 90% per ASTM D-3467. The high efficiency carbon granules are thermally bonded to polyester nonwoven bicomponent fibers. The pleated media pack is contained within a 24 ga galvanized steel casing and bonded with a polymide hot melt adhesive to maintain rigidity and eliminate air bypass. Pleat spacing and alignment is maintained with high impact polystyrene plastic separators installed on both air entering and leaving sides. DPCC Grade hv Technical Description st Vaporclean Important Features fil • Maximized carbon surface area • Increased efficiency and capacity • Low initial static pressure th e • Consistent carbon distribution Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL 111 Vaporclean Performance The pressure drop of the Vaporclean is 0.35 inch w.g. at a face velocity of 500 fpm. The initial efficiency of the adsorber under the following conditions shall be met. Challenge Concentration Efficiency Capacity @ 50% Efficiency 25 ppm 30 ppm 5 ppm 500 ppb >90% >90% >70% >80% 560 grams 60 grams 100 grams 4 grams st Toluene SO2 NO2 Formaldehyde or e Contaminant ac Contaminant Matching Match the Vaporclean media type to the contaminant of concern. 1501 1501 Sample Model Number Vaporclean 1501 te VC hv Ozone nd Application Media Animal Odors1090 Diesel Exhaust Cooking Odors Museums 1073 Sewer Odors1075 Acid ra HC Hydrocarbons HCOH Formaldehyde AG Gases NH3 Ammonia O3 Media type 01 2424 GD 24 ga Frame Style Size Gasket Represents a Vaporclean, 24 ga galvanized steel frame, single header style, gasketed downstream, with 1501 media. Actual filter size is 23-3/8 x 23-3/8 x 11-1/2” fil VC-1501-16-01-2424-GD 16 e NOTE: 1. The 16-01 indicates a header style filter and 16-00 indicates a box style filter. Other frame materials, frame styles and sizes are available. Consult the factory. 2. Maximum operating temperature is 120°F. th 3. Frame Style: 01 for Single Header or 00 for Box Style 4. Gasket: 00 for not gasket or GU for gasket upstream or GD for gasket downstream 112 Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL HMZD High Mass and Zero Dust Bonded Carbon Panels or e Models HMZD-*-xxxxxxx-xx (Where * represents carbon type: 201, 202, 204, 205, 209, 225 See price book for complete model designation) Carbon Selection HMZD carbon panels are available from 3/8” to 3” depths, and are easily installed in any existing side or front access housing without the usual clean up caused by carbon dusting. Bonded panels do not need to be refilled, thus eliminating the labor associated with transporting trays. A high initial efficiency can be maintained with replacement panels which are composed of 100% virgin carbon as opposed to reactivated carbon. HMZD carbon panels can be manufactured from virgin carbon, where contaminant removal is accomplished by physical adsorption or from impregnated virgin carbon where contaminant removal by chemical mechanisms are required. ac ra Carbon Usages • 201- Impregnate is virgin coconut shell carbon for general removal of VOC’s • 202- Caustic impregnated for removal of acid gases • 204- Acid impregnated for removal of alkaline gases • 205- Chromate impregnated for removal of amines • 209- Universal impregnate for removal of acid and alkaline gases. nd Indoor air quality problems found within museums, schools, airports, semiconductor manufacturing plants, waste water treatment facilities and hospitals can be solved by using HMZD carbon panels. They offer a carbon solution for the removal of most specific contaminants. HMZD Carbon Types and Applications: hv Providing Clean Air st General Activated carbon is highly effective on many gas phase contaminants: • Fish odors • Kitchen odors • Stale odors • Vinegar • Liquor odors • Mold • Moth balls • Onion odors • Ozone • Paint fumes • Sewer odors • Tobacco smoke • Vinyl chloride • Many process gases th e fil te • Adhesives • Alcohols • Animal odors • Asphalt fumes • Auto exhaust • Body odors • Charred Materials • Sour milks • Turpentine • Waste products • Cleaning odors • Cosmetics • Jet engine exhaust • Fertilizers Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL 113 Pressure Drop or e HMZD Panels can be incorporated into V shaped configurations with minimal pressure drop and impact on the system. ac st Please note that the breakthrough test was based on continuous 100 ppm Hexane challenge concentration. Testing conducted at an independent lab on virgin coconut shell carbon. Efficiency th e fil te ra nd hv HMZD panels perform better than loose filled systems due to increased density of carbon and elimination of air bypass 114 Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL Carbon Selection In general, contaminants with a boiling point greater than 100 C can be effectively removed with carbon type 201. Contaminants with a boiling point below 100 C require other available types of impregnated carbon such as type 202, 204, 205, 209. Clean Air is Only a Block Away or e Flanders, through innovative technology, has resolved the problems associated with loose filled activated carbon trays by introducing HMZD bonded carbon panels. st HMZD stands for High Mass and Zero Dust. High Mass refers to the greater density of activated carbon installed in each panel, and Zero Dust means the filters will not release carbon dust into the air stream. The panels are fabricated from 100% virgin coconut shell activated carbon with a minimum 60% CTC activity. The premium grade carbon is bonded together during a sintering process to form a rigid block and framed to provide clean air. ac HMZD bonded panels are replaced right at the air handling unit with the same quality 100% virgin carbon as the initial installation. Standard loose filled tray systems are typically replaced with regenerated carbon minimizing adsorption performance. The uniform air velocity through the bed eliminates high velocity zones and bed fluidization. Bed fluidization is a major cause of continuous dusting in loose granular system designs. HMZD bonded panels are non-dusting, therefore eliminating the need for downstream after filters. hv Cleaning the Air nd Superior Performance th e fil te ra HMZD panels provide superior adsorption performance because there is no settling within the carbon bed. The carbon granules are bonded together to provide a uniform density of sorbent media across the panel eliminating air bypass and stratification zones for high efficiency and extended service life. The panel design creates uniform air flow distribution and uniform residence time ensuring maximum removal efficiencies. Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL 115 Guide Specifications 5.0 Carbon Material 1.1 Molecular contamination control filters shall be Flanders High Mass and Zero Dust (HMZD) bonded carbonpanels. Panels shall be self-supported bonded granular carbon and be sized to fit into the selected Flanders Pureseal front or side access housing as well as competitive carbon systems. Model numbers shall be as per schedule for application specific requirements. 5.1 The panels shall be composed of virgin coconut shell granular activated carbon with a m i n i m u m carbon tetrachloride (CTC) activity of 60% per ASTM D-3437. The granular carbon shall be 4x8 US mesh size with an apparent density of 0.49 g/ml minimum. The minimum hardness shall be 97 per ASTM D 3802. The minimum surface area shall be 1100 m2/g (N2BET Method) and the moisture content shall not exceed 5%. 2.0 References 5.2 The carbon shall be Flanders Tech Sorb TS (carbon type model number) as designed for the removal of (contaminant). The contaminant removal capacity shall be (x%) by weight as (challenge). 3.1 The granular carbon shall be bonded together in a briquette form so that the panel contains no loose carbon; loose filled tray type systems are not permitted. st Tech Sorb # Capacity 201 24% butane 20% hydrogen sulfide 204 10% ammonia 205 5% 209 12% 202 3.3 The bonded carbon configuration shall not settle, shall not particulate and shall not allow channeling through the bed. 4.0 Packaging ra 3.4 The bonded panels shall be self-supporting and when installed in the housing shall provide a continuous seal around its periphery. Tech Sorb # 1“ hydrogen sulfide 3/4” 5/8” 7/16” 2.6 1.9 1.6 1.1 202 2.9 2.2 1.8 1.3 204 3.7 2.8 2.3 1.6 205 3.0 2.2 1.9 1.3 209 2.8 2.1 1.8 1.2 te fil e th formaldehyde 201 4.1 The panels shall be individually sealed into a polyethylene bag prior to being boxed. Filters shall be stacked on pallets and stretch wrapped. 116 Challenge The mass of carbon in the filter shall be (x)grams/ft2 nd 3.2 Panels shall be covered on both sides with a white spun bonded polyester scrim and framed in a galvanized (or stainless steel) channel; plastic frames are not permitted. A black poly-butyl (or silicone) gasket shall be affixed to one side of the panel frame for front access designs. ac 3.0 Construction hv 2.1 ASTM test method D 3467-88, Standard Method for Carbon Tetrachloride Activated, American Society for Testing and Materials, Philadelphia, 1988. or e 1.0 General Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL Techsorb or e Chemical Media for Gaseous Contaminant Removal Models TS-*-B1 (Where * indicates chemical media designator. See price book.) Shelf Life Media Types and Applications Techsorb TS-101 is a dry, activated alumina medi- ra um, designed to be used in applications for the removal of gaseous vapors such as hydrogen sulfide, mercaptans, sulfur dioxide and other malodorous and corrosive contaminants. fil te Techsorb TS-101 has been used extensively in applications ranging from Indoor Air Quality to Corrosion Control and from Toxic Contaminants Control to Industrial Odor Control. Within this broad range of applications, it has been used to control formaldehyde odors in autopsy wards and funeral homes; odors from convalescent facilities, allowing the reuse of ventilation air; in shopping malls to prevent the cross contamination of food odors and clothing shops; industrial computer rooms for the prevention of electronics corrosion due to the highly reactive sulfides; in pharmaceutical facilities and pet stores for the control of fugitive odor emissions. e Techsorb TS-201 is a dry, granular, activated carbon chemical medium, designed to be used in air filter service for the removal of gaseous vapors such as volatile organic compounds (VOC’s). Typical VOCs controlled include benzene, ethylbenzene, toluene and xylene. Other organics con- th Techsorb TS-202 is a dry, granular, activated carbon chemical medium, designed to be used in air filter service for the removal of acid gases and vapors such as hydrogen sulfide, mercaptans, sulfur dioxide and other malodorous and corrosive contaminants such as HCI and CIO2. nd Techsorb chemical media is a very active material that readily reacts with many airborne constituents. Therefore, only the containers actually required for the application should be opened. As shipped in sealed containers, Techsorb has a shelf life of 1824 months. st Considering the wide range of applications and that contaminants are rarely singular in nature, Flanders will provide application assistance that may be required. When dealing with gaseous contamination control, particulate control or contaminant capture effectiveness, Flanders has a proven track record to support your requirements. Techsorb TS-201 has been used extensively in applications ranging from Indoor Air Quality to Industrial Odor Control. The primary application is for the control of volatile organic gases found in indoor environments associated with renovation activities, new materials of construction and particleboard furnishings. This material is also ideal for controlling odors associated with cleaning solvents, hobby materials and automobile exhaust fumes. Electronic office equipment odors such as ozone and VOC’s are readily removed using TS-201 chemical media. ac Techsorb chemical media is specifically formulated to control application specific nuisance and harmful vapors. It is supplied in bulk form and may be incorporated into Flanders gas phase media trays. trolled include organo-sulfides such as dimethyl sulfide and methyl mercaptan in pulp and paper mill communities. hv General Applications Techsorb TS-202 has been used extensively in applications ranging from Corrosion Control to Industrial Odor Control. The primary application is for the control of corrosive gases within heavy industries such as Pulp and Paper, Sewage Treatment, Primary Metals, Chemical manufacturing as well as oil and gas processing. Additionally, it is used in Sewage Treatment and rendering Facilities for the control of malodorous exhaust emissions, either alone or as a polishing filter system to wet scrubbers. Techsorb TS-204 is a dry, granular, activated carbon chemical medium, designed to be used in air filter service for the removal of alkaline gases and vapors such as ammonia and light organic amines. Applications include odor control associated with animal storage areas and process protection within the semiconductor industry. (Continued on following page.) Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL 117 TECHSORB TS-205 has been used extensively in Odor Control applications. The primary applications are for odor and contamination control associated with aldehydes and acrolein. Formaldehyde is a Contaminant Removal Capacity (Note 1) TS-101 TS-201 TS-202 TS-204 TS-205 TS-209 10% 60-70% 18-23% 10% 5-10% 12-18% or e Contaminant Bulk Density (lbs/ft3) H2S toluene H2S ammonia formaldehyde H2S 50 30 35 34 36 34 ra Notes TECHSORB TS-209 has been used extensively in applications associated with mixed contaminants, such as those found in the semiconductor industry. It has been found effective for the control of condensable organics, chlorine, hydrogen sulfide, hydrogen cyanide, sulfur dioxide and ammonia. nd Media Designator bon chemical medium, designed to be used in air filter service for the removal of gaseous vapors. st bon chemical medium, designed to be used in air filter service for the removal of gaseous vapors such as formaldehyde, acrolein, acetaldehyde and glutaraldehyde. Techsorb TS-209 is a dry, granular, activated car- ac Techsorb TS-205 is a dry, granular, activated car- suspected human carcinogen. It is often found as a by-product of formaldehyde resins in particleboard furniture, a decomposition product of poorly mixed urea formaldehyde foam insulation and as a volatile ingredient in permanent press clothing, drapery and carpeting. Acrolein is a by-product of combustion processes such a cooking. Acetaldehyde is a constituent of vehicle emissions. Glutaraldehyde is used as a sterilizing agent for medical instruments that are not readily autoclaved. hv TECHSORB TS-204 has been used extensively in applications ranging from Odor Control to Process Protection. The primary applications are for odor control associated with ammonia and low molecular weight amines typical of animal confined space areas, decaying fish, sugar beet processing, ammonia cleaning solutions and blue printing. Process protection applications within the semiconductor industry include removal of fugitive amines that are known to alter the photolithography process. th e fil te 1. Contaminant removal capacity is determined by passing a moist (85% r.h.) stream of air containing 1% by volume challenge gas through a one-inch diameter tube with a 9-inch deep bed of closely packed pellets at a rate of 1450 cc/minute and monitoring a 50 ppm breakthrough. The results are reported as grams of challenge gas adsorbed per gram of media. 2. Particle Size is 4x8, U.S. Mesh, ASTM D-2862 118 Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL Type 9 Filter Holding Frames and Fasteners or e Models 9HF-xxxxx Fasteners Flanders Type 9 Holding Frames are used to construct built-up filter banks for upstream or downstream access using ASHRAE rated filters. Type 9 frames will accommodate 1”, 2” or 4” panel filters including metal washable filters. They are also suitable for bag filters, self-supporting rigid filters and disposable type carbon elements. A filter-to-frame seal is effected by a factory-installed gasket and positive-sealing fasteners. Flanders offers several types of fasteners for use with Type 9 Frames. Refer to the Fastener Selection Chart on the reverse side of this sheet to select the appropriate fastener. The standard frame is nominal 3” deep and constructed of 16 ga. galvanized steel. Type 304 stainless steel is an available option. Frames are also available in nominal 2”, 4”, and 6” depth. Actual depth is 1/8” under nominal size. ra Type 9 Frames can be assembled with pop rivets or nuts and bolts. Prior to assembly, all sides should be caulked with a non-hardening compound to prevent air bypass. Filter banks three frames high or higher should be strengthened with 3” wide 16 ga. stiffeners between each vertical row. 9HF-16203R te Standard 3 inch Holding Frames Model Dimensions, Inches Number H W 16 20 2-7/8 9HF-16253R 16 25 2-7/8 9HF-20203R 20 20 2-7/8 9HF-20243R 20 24 2-7/8 9HF-20253R 20 25 2-7/8 9HF-24243R 24 24 2-7/8 e ac 1.1 Frames shall be manufactured of 16 ga. galvanized steel and furnished with factory-installed gasketing. 1.2 In-line depth shall be 3” in order to effect a rigid and secure filter bank assembly. Filter fasteners shall be selected to meet the requirements of the specified filters. Fasteners shall not require the use of tools to secure the filter. 24 2-7/8 1. Tolerances are +0 inch and -1/16 inch 2. Special sizes are available upon request th Note: 1.0 Filter holding frames shall be Type 9 as manufactured by Flanders. D 12 fil 9HF-12243R Guide Specifications nd Installation Consideration hv Options st General Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL 119 Fastener Selection Chart Number Per Frame Length (inch) Filter Usage Upstream Service Downstream Service 4 4 1 2 1” panel filter, Precision Pak, PrecisionCell, or Rigid-Air 2” panel filter 2 2 P-3 P-4 3 4 2” panel prefilter with Precision Pak, PrecisionCell, or Rigid-Air 4” panel filter, PrecisionCell II 2 2 P-5 P-6 5 6 4” panel prefilter with Precision Pak bag,PrecisionCell, or Rigid-Air 6” PrecisionCell or Rigid-Air 2 2 P-12 C-2 12 2 12” PrecisionCell, or Rigid-Air 2” panel prefilter with PrecisionCell or Rigid-Air C-4 C-12 4 12 4” panel prefilter with PrecisionCell or Rigid-Air 12” PrecisionCell or Rigid-Air Not Recommended 4 2 4 4 Not Used 4 2 Not Used ac hv Model P Fastener Not Recommended 4 st P-1 P-2 or e Model Number ra nd Model C-2 and C-4 Fastener th e fil te Model C-12 Spring Loaded Fastener 120 Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL Uni-Frame Media Holding Frame or e Models 80955.xxxxxx Installation Uni-Frames are designed for retaining air filter media pads in applications that require additional media support. Typical applications include roof top units, spray booths, residential units, unit ventilators and other applications not suited for ordinary fiberglass throwaway filters because of airflow velocity or environmental considerations Standard Sizes ac Guide Specifications 1.0 General 1.1 Permanent pad holding frames shall be Uni-Frame as manufactured by Flanders. hv The frame is fabricated of 26 gauge corrosionresistant steel channel with each corner of the frame mitered for squareness. Filter pads are supported on the downstream side with a corrosionresistant steel expanded metal lathe grid. The expanded metal lathe backing is spot welded to the air exit side to prevent vibration. Retainer bars for the upstream side are available as an option. st General 2.0 Nominal Size (inches) Actual Size 23-1/2 x 23-1/2 x 7/8 20 x 25 x 1 19-1/2 x 24-1/2 x 7/8 20 x 20 x 1 19-1/2 x 19-1/2 x 7/8 16 x 25 x 1 15-1/2 x 24-1/2 x 7/8 16 x 20 x 1 15-1/2 x 19-1/2 x 7/8 24 x 24 x 2 23-1/2 x 23-1/2 x 1-7/8 20 x 25 x 2 19-1/2 x 24-1/2 x 1-7/8 ra nd 24 x 24 x 1 20 x 20 x 2 19-1/2 x 19-1/2 x 1-7/8 16 x 25 x 2 Construction 2.1 Frames shall be constructed of 26 ga. corrosion-resistant steel. 2.2 Corners shall be mitered in order to eliminate snagging of the media pad. 2.3 The media shall be supported on the downstream side by an expanded metal lathe backing which is welded in place. 3.0 Installation 3.1 Install frames in accordance with the manufacturers specified recommendation. 15-1/2 x 24-1/2 x 1-7/8 16 x 20 x 2 te 15-1/2 x 19-1/2 x 1-7/8 fil Important Features • 26 ga. corrosion-resistant steel construction • Metal lathe support backing th e • Mitered corners to ensure squareness and eliminate snagging of media Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL 121 K-Trac Modular Filter Framing System or e See model number development method on next page. Construction K-Trac Filter Framing Modules are used for ASHRAE rated filters 2” to 36” in depth. K-Trac Modules are complete factory-designed units which replace multiple field-erected holding frames. They also provide inherent structural strength and leakproof assembly that is sometimes lacking in frametype installations. K-Trac framing members are constructed of Type 6063-T5 mill-finish extruded aluminum. Clear anodizing is available as an option. Prefilter and primary filter tracks are factory-gasketed at the top and bottom with polypropylene pile air seals. Versatility ac Modules 8 ft. wide include one vertical support for the upstream side. Wider modules are furnished with vertical supports on the upstream and downstream sides. Sealing levers are located on the left side of each horizontal row when facing in the direction of air flow unless specified otherwise. nd K-Trac Filter Framing Modules are available in sizes up to a nominal 12 ft. high and 14 ft. wide for upstream or downstream service. Modules may be joined for larger banks. The 2” prefilter track accepts disposable or pleated prefilters for singlestage applications. Side-to-side gasketing is furnished on the filter headers with every change. Side gaskets are compressed by a positive-sealing spring-loaded compression bar actuated by a sealing lever. The compression bar is retracted when loading or unloading filter elements. hv K-Trac framing members are factory-cut to length, pre-drilled and gasketed for easy and quick assembly. Simple tools and light labor are all that are required. Filters are easily inserted or removed and require no clips or fasteners. Filters are angled into the upper track, then set into the lower track. st General te ra The primary filter track accommodates Precision Pak bag filters, Superflow V, or Rigid-Air filters, or other filters having nominal 1” thick headers. Important Features fil • Provides substantial savings in field assembly • Filters are tightly sealed to eliminate air bypass • Filters can be replaced quickly and easily e • Modules are factory-engineered with built-in stiffening th • Construction is corrosion-resistant aluminum 122 Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL Height CodeOverall Height (inch)Width Code 36-15/16 20H 48-13/16 25H 61-1/4 30H 73-1/8 35H 85-9/16 40H 97-7/16 45H 109-7/8 50H 121-3/4 55H 134-3/16 60H 146-1/16 35W 40W 45W Overall Width (inch) (fpm) 36-1/26 48-1/16 59-7/16 71-7/16 82-13/16 375 500 625 375 500 625 375 500 625 375 500 625 375 500 625 375 500 625 375 500 625 375 500 625 375 500 625 375 500 625 375 500 625 2250 3000 3750 3000 4000 5000 4500 6000 7500 5250 7000 8750 6750 9000 11250 7500 10000 12500 9000 12000 15000 9750 13000 16250 11250 15000 18750 12000 16000 20000 13500 18000 22500 3000 4000 5000 4500 6000 7500 6000 8000 10000 7500 10000 12500 9000 12000 15000 10500 14000 17500 12000 16000 20000 13500 18000 22500 15000 20000 25000 16500 22000 27500 18000 24000 30000 3750 5000 6250 5250 7000 8750 7500 10000 12500 9000 12000 15000 11250 15000 18750 12750 17000 21250 15000 20000 25000 16500 22000 27500 18750 25000 31250 20250 27000 33750 22500 30000 37500 4500 6000 7500 6750 9000 11250 9000 12000 15000 11250 15000 18750 13500 18000 22500 15750 21000 26250 18000 24000 30000 20250 27000 33750 22500 30000 37500 24750 33000 41250 27000 36000 45000 5250 7000 8750 7500 10000 12500 10500 14000 17500 12750 17000 21250 15750 21000 27250 18000 24000 30000 21000 28000 35000 23250 31000 38750 27250 35000 43750 28500 38000 47500 31500 42000 52500 50W 55W 94-13/16 106-13/16 118-13/16 129-9/16 6000 8000 10000 9000 12000 15000 12000 16000 20000 15000 20000 25000 18000 24000 30000 21000 28000 35000 24000 32000 40000 27000 36000 45000 30000 40000 50000 33000 44000 55000 36000 48000 60000 6750 9000 11250 9750 13000 16250 13500 18000 22500 16500 22000 27500 20250 27000 33750 23250 31000 38750 27000 36000 45000 30000 40000 50000 33750 45000 56250 36750 49000 61250 40500 54000 67500 75 10000 12500 11250 15000 18750 15000 20000 25000 18750 25000 31250 22500 30000 37500 26250 35000 43750 30000 40000 50000 33750 45000 56250 37500 50000 62500 41250 55000 68750 45000 60000 75000 60W 65W 70W 141-9/16 152-15/16 164-15/16 82.5 11000 13750 12000 16000 20000 16500 22000 27500 20250 27000 33750 24750 33000 41250 28500 38000 47500 33000 44000 55000 36750 49000 61250 41250 55000 68750 45000 60000 75000 49500 66000 82500 or e 15H 30W 90 12000 15000 13500 18000 22500 18000 24000 30000 22500 30000 37500 27000 36000 45000 31500 42000 52500 36000 48000 60000 40500 54000 67500 45000 60000 75000 49500 66000 82500 54000 72000 90000 9750 10500 13000 14000 16250 17500 14250 15750 19000 21000 23750 28250 19500 21000 26000 28000 32500 35000 24000 26250 32000 35000 40000 43750 29250 31500 39000 42000 48750 52500 33750 36750 45000 48500 56250 61250 39000 42000 52000 56000 65000 70000 43500 47250 58000 63000 72500 78750 48750 52500 65000 70000 81250 87500 53250 57750 71000 77000 88750 96250 58500 63000 78000 84000 97500 105000 st 24-1/2 25W ra 10H 20W ac (in) 15W hv Overall Face Height Velocity nd Height Code te 1. Height and Width Code: The first numeral represents the number of 24” x 24” filters high or wide. If 24” x 12” filters are also used in the height or width, the second numeral is “5”. 2. Dimensions are based on using nominal size 24” x 24” and 24” x 12” filters. Select filters from capacity charts for Precision Pak bag filters or single-headered PrecisionCell or Rigid-Air filters. 3. Sizes using 24” x 12” filters in both height and width require a 12” x 12” blankoff; for example, a KT- 15H35W has a 20 sq. ft. available, not 21 sq. ft. 4. For capacities other than those shown, ratio the face velocities. Model Number Development: -- fil KT K-Trac 20H 35W Height Code Width Code -- U L X Service Location Lever Location Special e • Height and Width Code: The first numeral represents the number of 24” x 24” filters high or wide. If 24” x 12” filters are also used in the height or width, the second numeral is “5”. th • Service Location: U (upstream) or D (downstream). • Lever Location: L (left side) or R (right side) when facing in the direction of airflow (air directed at your back).• For special features or sizes: Use Suffix “X” and describe them. KT-20H35W-ULX This example represents a K-Trac module, 2 filters high and 3-1/2 filters wide, upstream service and left side levers. The letter X indicates that special features are required. Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL 123 Installing filters and prefilters Filters with polyfoam side gasket Spring-loaded sealing levers actuate pressure bars on both the prefilter and primary filter. ac Assembled module nd Quick and easy assembly with a ratchet wrench hv st or e How the K-Trac Works Filter Usage and Module Weight 20H 25H 30H 35H 40H 45H e 50H th 55H 60H 20W 25W 30W 35W 40W 45W 50W 55W 60W 65W 70W 3A 17 3A-3C 30 6A 31 6A-3C 44 9A 45 9A-3C 58 12A 59 12A-3C 72 15A 73 15A-3C 86 18A 87 3A-1C 19 3A-4C 34 6A-2C 35 6A-5C 49 9A-3C 51 9A-6C 65 12A-4C 66 12A-7C 81 15A-5C 82 15A-8C 97 18A-6C 98 4A 22 4A-4C 38 8A 39 8A-4C 55 12A 57 12A-4C 73 16A 74 16A-4C 90 20A 91 20A-4C 107 24A 109 4A-1C 24 4A-5C 42 8A-2C 43 8A-6C 61 12A-3C 62 12A-7C 80 16A-4C 81 16A-8C 99 20A-5C 101 20A-9C 118 24A-6C 120 5A 26 5A-5C 46 10A 47 10A-5C 67 15A 68 15A-5C 88 20A 89 20A-5C 108 25A 110 25A-5C 129 30A 131 5A-1C 28 5A-6C 50 10A-2C 51 10A-7C 72 15A-3C 74 15A-8C 95 20A-4C 96 20A-9C 118 25A-5C 119 25A-10C 140 30A-6C 142 6A 31 6A-6C 54 12A 55 12A-6C 78 18A 79 18A-6C 102 24A 104 24A-6C 127 30A 128 30A-6C 151 36A 153 6A-1C 33 6A-7C 58 12A-2C 59 12A-8C 84 18A-3C 85 18A-9C 110 24A-4C 111 24A-10C 136 30A-5C 137 30A-11C 162 36A-6C 164 7A 35 7A-7C 62 14A 63 14A-7C 90 21A 91 21A-7C 117 28A 119 28A-7C 145 35A 147 35A-7C 173 42A 175 ra 15H Filters Weight Filters Weight Filters Weight Filters Weight Filters Weight Filters Weight Filters Weight Filters Weight Filters Weight Filters Weight Filters Weight 15W 2A-1C 2A 1A-1C 15 13 10 1A-2C 2A-2C 2A-3C 26 22 18 4A-2C 4A 2A-2C 27 23 19 2A-3C 4A-2C 4A-4C 38 32 26 6A-3C 6A 3A-3C 39 34 28 3A-4C 6A-2C 6A-5C 50 43 35 8A-4C 8A 4A-4C 52 44 37 4A-5C 8A-2C 8A-6C 62 53 44 10A 10A-5C 5A-5C 64 55 45 5A-6C 10A-2C 10A-7C 75 64 53 12A 12A-6C 6A-6C 76 65 54 fil 10H Width Code te Filters Height Weight Code (lbs.) • A= 24” x 24” face size filter. C = 24” x 12” face size filter. • Weight does not include filters. Add approximately 6 lbs. per Precision Pak bag filter, 20 lbs. per PrecisionCell filter, 17 lbs. per Superflow V filter, and 17 lbs. per Rigid-Air filter. 124 or e st Precision Pak bag filter ac PrecisionCell, Superflow V, or Rigid-Air filter with a Single Header Drawing Notes hv 1. Framing members of extruded aluminum are factory-cut to exact length, pre-drilled and gasketed. 2. One vertical support for the center of the upstream side will be furnished on modules nominal 8 ft. wide. Wider modules will be furnished with vertical supports on both the upstream and downstream sides. 3. Sealing levers are located at the end of each horizontal row on the left when facing the module on the upstream side unless specified on the right or on the downstream side. 4. The largest single module is 12 ft. high by 14 ft. wide. Modules may be combined to form larger banks. Installation of Final Filters: Install gasketed filters with pleats vertical wherever possible. Place sealing lever in locked position and hold filter on the downstream side of the module. Insert the top of the filter into the upper narrow track until it clears the lower flange. Drop the filter into the bottom narrow track. Fill the row with filters, moving them to the side opposite the sealing lever. 5. Unlock the lever to seal the row airtight. ra nd 1. 2. 3. 4. 1.0 Framing Modules te Guide Specifications 1.1 Filter framing modules shall be K-Trac as manufactured by Flanders. fil 2.0 Construction e 2.1 Extruded aluminum framing members shall be Type 6063-T5, with an average thickness of .095” They shall be cut to size and drilled for simple speed screw assembly into modules of the sizes noted in the schedules and plans. 2.2 Both prefilter and final filter tracks shall be permanently gasketed to eliminate air bypass. th 2.3 Where required, vertical support members shall be furnished to support horizontal members. 2.4 The prefilter track shall be separate to allow removal and insertion of prefilters without disturbing the final filters. 2.5 Each horizontal row of prefilters and final filters shall include factory-installed positive-sealing bars to permit easy changeout of filters. Gasket on filters must be compressed during operation. 2.6 Modules shall be complete with speed-screws necessary for field assembly. 3.0 Features 3.1 Model number and capacities shall be as specified and/or shown on the drawings. 3.2 Provide options as specified. Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL 125 Perma Frame or e Hard Ceiling Adaptor Frames for Terminal Modules st Models HCFA-xxxx Model Number Development General HCFA The Perma Frame is ideal for biotech facilities that require frequent wash-down of the cleanroom as well as isolation hospital rooms where HEPA type filtration is frequently required. Model Number ra te Important Features fil • Heavy duty construction • Powder coated washable surface • Welded corners th e • Requires no gasketing 126 2448 Size -- SS Special Features • Special Features: Use “SS” as a suffix for stainless steel construction. Frames are furnished with a white powdercoat as a standard. nd Perma Frames are manufactured of 18 gage steel and are welded on all exposed corners to guarantee a smooth cleanable surface. They are finished with a white powdercoat paint as standard. Predrilled mounting holes are furnished on the vertical flanges to facilitate an easy and level installation. -- hv Construction ac Flanders Perma Frame is used to mount ducted or fan-powered terminal modules in a hard ceiling application such as sheet rock or plasterboard. Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL Construction Details Dimensional Data Actual Dimensions (inches) W HCFA 2424 26 HCFA 2448 50 Drawing Notes: IL IW 26 24 4 4 26 48 6 6 st L Weight (lbs) or e Model Number Construction-18 ga. cold rolled steel or 304 stainless steel. ac IL- inside length Guide Specifications fil te ra nd hv IW- inside width 1.0 General e 1.1 Sheet rock adaptor frame for ceiling mounted terminal modules shall be Perma Frame as manufactured by Flanders. 2.0 Frame Construction th 2.1 Frames shall be constructed of 18 gauge steel and welded flush on all exposed corners. 2.2 They shall be painted with a white powder coat paint. 2.3 The mounting flanges and alignment holes shall be be predrilled for precise installation. 2.4 The resting flange shall accomodate standard size terminal modules. Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL 127 or e Residential Air Cleaner Refills For Space Gard® , Air Bear®, Honeywell® Air Cleaners* See model numbers in chart on next page. Installation For over 50 years, Flanders air filters have been protecting cleanrooms, hospital operating rooms and other critical environments. Now, homes and businesses can benefit from their superior craftsmanship in a new line of Flanders filters. Air Bear® replacements Models 500AB and 550AB cartridges are designed for use with the Trion Air Bear® air cleaner housings. Simply install in place of the Trion cartridge. No alterations or equipment are required. Construction Space Gard® replacements Models 500AB, 600SG and replacement cartridges for selected Honeywell® air cleaners are made with a blend of polypropylene and polyethylene electrostatic filtration media which is adhered to an expanded metal backing. This combination is deep pleated and encased in a moisture resistant kraft board frame and offers a MERV 8 rating. The Model 650 insert installs in Space Gard® models 2200 and 2250 air cleaner housings by using the existing pleat separators and media holding assembly. An easy-to-follow assembly guide is printed on the package back. ac hv Model 600SG and 650SG cartridges are also designed for use in Space Gard® models 2200 and 2250 air cleaner housings. Designed to replace the traditional collapsible media pack, Models 600SG and 650SG provide all of the benefits of the original, but with considerably less effort to install. nd Models 550AB and 650SG cartridges are similar to our industrial grade PrecisionCell II air filter, with perfectly spaced mini-pleats of wet laid glass microfiber media and a moisture resistant kraft board frame. This provides high efficiency filtration and a longer filter life and a MERV 10 rating. st Media for high efficiency air cleaners The Honeywell® replacement cartridges are designed for use in Honeywell models 203719, 203720, 203721 and 203722. They offer the benefit of superior performance and easy installation. te Important Features ra Model 650SG media inserts consist of the same media as the 550AB and 650SG cartridges but are provided in a convenient, easy to store package. They are pleated to the proper depth with fastener strips secured to each outside pleat. Honeywell® replacements • Equal or superior performance to original replacements • Replacements for several models fil • Electrostatic Poly blend models offer a MERV 8 rating e • Mini-pleat models and 650SG Inserts offer a MERV 10 rating *Air Bear® is a registered trademark of Trion, Incorporated. Reference to their mark is for system identification only. th *Space Gard® is a registered trademark of Research Products Corporation. Reference to their mark is for system identification only. *Honeywell® is a registered trademark of Honeywell Inc. Reference to their mark is for system identification only. 128 Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL MERV Media 8 Electrostatic Poly Blend 550AB Cartridge 10 Wet laid glass microfiber-mini pleat Water resistant kraft board 82955.052025 600SG Cartridge 8 Electrostatic Poly Blend Water resistant kraft board 82655.062025 650SG Cartridge 10 Wet laid glass microfiber-mini pleat Water resistant kraft board 650SG Inserts 10 Wet laid glass microfiber 500AB Cartridge 8 Electrostatic Poly Blend 550AB Cartridge 10 Wet laid glass microfiber-mini pleat Air Bear® Trion, Inc. 203720 See FP Model 203721 Performance Data - Wet Laid Glass Media @ 300 fpm Cartridge .18 inch w.g. Insert .5 .7 1 30% 82655.052025 Water resistant kraft board 82955.052025 Water resistant kraft board 82655.051625 82655.0452025 82655.0452020 82655.04512520 Performance Data - Poly Blend Media Initial Resistance Efficiency by Particle Size Microns Efficiency @ 300 fpm 62% 72% Water resistant kraft board .12 inch w.g. 78% 0.35 16% 0.62 28% 0.84 38% 1.14 47% 1.88 68% 2 90% 3.46 75% 3 94% 4.69 71% 5 98% 6.20 69% 100% 8.37 66% fil .12 inch w.g. .3 ra Resistance Efficiency by Particle Size Microns Efficiency te Initial 82955.062025 82455.062025 Electrostatic Poly Blend nd 203722 8 82655.052025 Insert Only hv 203719 Honeywell® Water resistant kraft board ac Space Gard® 2200 and 2500 FP Model 500AB Cartridge 500 Research Products Corporation Frame or e Flanders FP Refill(s) st Replacement for: 10 th e *Air Bear® is a registered trademark of Trion, Incorporated. Reference to their mark is for system identification only. *Space Gard® is a registered trademark of Research Products Corporation. Reference to their mark is for system identification only. *Honeywell® is a registered trademark of Honeywell Inc. Reference to their mark is for system identification only. Performance values stated may be averages typical of the products listed. Contact factory for actual performance test reports on specific products. Products described here are competing products from Flanders®. Reference to competing brands are for system identification only. Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL 129 Model 500AB or e Air Cleaner Housing Model 82855.052025 Construction The Model 500AB air cleaner housing is designed for use with the Model 500AB or 550AB cartridge in an HVAC system. Both of these cartridges feature deep pleated media whose area is several times the face area of the housing. The Model 500AB air cleaner housing has a built-in prefilter track. Using a prefilter can greatly increase the useful life of a high efficiency filter such as the 500AB or 550AB cartridges. The Model 500AB air cleaner housing takes a standard 20 x 25 x 1 disposable panel filter as a prefilter. ac te ra nd The non-woven media inserts capture a wide range of airborne particles as small as 1 micron (1/25,000 of an inch in diameter). These airborne particles include grease and soot (5 microns), dust (10 microns), pollen and mold (100 microns) which are commonly found in homes. This type of filtration not only provides cleaner air but keeps these particles from building up on cooling and heating equipment. Dimensions hv With the advent of modern air tight buildings, many of us spend our indoor hours in air that can literally make us feel sick with the recirculation of dirt, dust pollen, animal dander, and other particulates. It is for this reason that state-of-the-art air filtration is essential. Flanders Model 500AB air cleaners offer a solution you can trust, backed by nearly 50 years of filtration manufacturing experience. st General Important Features fil • Allows better filtration and less maintenance • Rugged metal construction e • Prefilter track for particulate or gas/vapor control th • Easy and affordable way to upgrade residential filtration 130 Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL A= 7-1/8” B= 25-1/16” C= 22-5/16” Versatile Installation or e The Model 500AB air cleaner housing can be installed in a variety of configurations; Highboy, Lowboy, Horizontal, Upflow or Vertical Downflow. LOWBOY TYPICAL TRANSITION (VERTICAL DOWNFLOW) th e fil te ra nd hv ac st HIGHBOY UPFLOW HORIZONTAL Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL 131 Airia 350 or e Electronic Room Air Cleaner Physical Data Airia 350 delivers high quality air filtration right into the living space. This compact unit is filled with the latest developments in air filtration, from high efficiency HEPA technology to state-of-the art odor control. It will purify the air in a 25’x25’ room 4 times an hour - quietly and efficiently. All of this in a footprint of under 2 square feet. Rated capacity 350 CFM Spun glass panel 2nd stage: Arm and Hammer Odor Control 3rd stage: TechSorbTM Activated Carbon On-off-variable speed, solid state Wood, vinyl laminated hv 1st stage: ra nd HEPA type te Important Features • Super quiet operation • Operates for pennies a day. fil • 4 stage filtration removes particles, odors. • Moves 350 cubic feet of air every minute. • Built-in casters for easy moving. th e • Easy to service 132 100 watts 55 lbs. Weight Cabinet The Airia 350 features four stages of filtration, contained in a tastefully designed cabinet that has a rich, wood grain finish. 4th stage: Power Consumption ac Construction 120 VAC, 1Ph, 60 Hz Electrical input Controls st General Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL Airia 1000 and 2000 or e Whole House Electronic Air Cleaners General st Airia whole house air cleaners feature a reliable, built-in airflow sensor to cycle on and off with the central system fan. The Airia line of electronic air cleaners delivers high, instantaneous filtering efficiency in a reliable, permanent package that is built to last the life of an air handling system. Airflow resistance is low and constant. Operation costs only pennies per day. ac Cabinet is one-piece epoxy coated steel Cells are aluminum and can be removed for washing Post filter shipped with unit is patented Arm and Hammer odor control filter Electronics are dependable high-frequency. Air flow sensor cycles unit on and off with the system fan. LED operation indicators On-off switch for convenient servicing. Important features: ra nd • 1st stage pleated prefilter preconditions the air • 2nd stage electronic cell collects airborne particles • 3rd stage Arm and Hammer® post filter removes odors. Physical Data hv Airia 1000 and 2000 are designed for easy ductmounted installation with today’s higher efficiency central forced air systems. They feature a powder coated galvanized steel cabinet, permanent all aluminum collector cell, odor control filter and state of the art PWM power supply. These simple, rugged and reliable air cleaners deliver 3 comprehensive stages of air cleaning: The unit is very easy to clean. Just lift off the access door, remove collector cells to tub or sink wash. Let dry and re-install. • High efficiency electronic air cleaning • Durable one-piece steel cabinet, epoxy coated te • Permanent washable aluminum collector cells • Dependable high frequency electronics,LED indicators, convenient on-off switch for servicing fil • High, instantaneous collection efficiency • Low and constant resistance to airflow • Operates for pennies per day e • Patented Arm and Hammer odor control filter • Electronic sensor cycles unit on/off with system fan th • Easy to install • Easy to clean Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL 133 Model DIM “A” (inches) DIM “B” (inches) DIM “C” (inches) DIM”D” (inches) AIRIA 1400 19.960 16.335 15.762 AIRIA 2000 23.960 20.335 19.762 or e 13.762 st 17.762 Primary LED Indicator Secondary LED Indicator 22.489” Power Pack On/Off Switch ac Cabinet 3.625” hv Access Door DIM “C” DIM “A” Air DIM “D” DIM “B” 1” 23.812” 26.312” nd Flow .625” Specifications th e fil te Rated Capacity Electrical Input Power Consumption Resistance to Airflow Unit Weight Prefilter Main Collector Odor Control Finish Mounting Options On/Off Operation ra SIDE VIEW 134 8.125” END VIEW Airia 1400 (16x25) Airia 2000 (20x25 1400 CFM 120 Vac, 1 Ph, 60 Hz 40 watts 0.2” w.g. @ 1400 CFM 40 lbs. Disposable pleat 2-stage electronic Arm and Hammer® Pleat Epoxy Powder Coated Vertical or Horizontal Electronic Thermister 2000 CFM 120 Vac, 1 Ph, 60 Hz 48 watts 0.2” w.g. @ 2000 CFM 45 lbs. Disposable pleat 2-stage electronic Arm and Hammer® Pleat Epoxy Powder Coated Vertical or Horizontal Electronic Thermister Flanders - Foremost in Air Filtration Corporate Headquarters, St. Petersburg, FL th e nd ra te fil ac hv st or e th e nd ra te fil ac hv st or e
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