Honeywell Sleep Apnea Machine L404A D Users Manual 4b Pressuretrol

L404A-D to the manual 5dac9070-5b9e-4c2d-afcb-bf8177f575e8

2015-01-23

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Honeywell

L404A

LM
L604A

F
D

Pressuretrol@ Controllers
IA04 and L604

PressuretrofFJ

trollers

Con

are

li7Jevoltage pressure controllers thatprovide oper
control automatic limitprotection ormanual

ating

limit protection forpressure systems
300 psi 21 1 kglcm2 or 2068 kpa
reset

of up to

I

I
i
i
I

Ii

Can be used with steam air non combustible gases
or fluids non corrosive to the pressure sensing ele

Screw

adjustments made

top of case

English psi

and Metric

ment

Scaleplates marked
kgcm2 units

Stainless steel diaphragm except 300 psi 211 kg
cm2 2068 kPa models also allows use with
monia oxygen distilled water and similar media

lA04F models available with
pean enclosure
Euro
British Standard Pipe Threads ground screw and
scaleplates marked in kglcm2 and either psi or kPa

IA04B is recommended for supervision of atomiz
ing medium pressure oil burner systems

Clear plastic cover on case to observe pressure set
tings and switch action

Models

ing

available with spst spdt or dpst switch
variety ofoperating ranges

are

and in

trouble free mercury switches all mod
els except lA04F which has snap acting switch

Dustproof

Automatic reset models have
differential except L604M

adjustable

subtractive

in

on

Leveling indicator visible through cover
Hexagonal fitting with
for direct mounting to
loop

1 4 18 NPT internal
14026 Steam Trap

Surface mount is available
holes

knockouts

in

case

using
backing

screws

eads

SIphon
through

free mechanism on manual reset models as
that limit function of controller cannot be
defeated by jamming reset lever

Trip

sures

CONTENTS

I

L Z

Rev 3 95

@Honeywelllnc

1995

Specifications

2

Ordering1nformation

2

Installation

5

Setting

and

Service

Information

Checkout

8

10

11111111111111111 I

04A D F L604A L M

JECIFICATIONS

ORDERING INFORMATION

Specitications
TRADELINE@ MODELS
TRADELINE@ models are selected and packaged to
provide ease of stocking ease of handling and maximum
replacement value Specifications of TRADELlNE@ con
trols

are

the

same as

those of standard models except

is available

exCept where noted in Table 1 The steam
trap is necessary for boiler installations
SWITCH Mercury switch es in all models except the
ES
IA04F which has a Micro Switch snap acting swit9h
PRESSURE SENSING ELEMENT Stainless steel dia
phragm brass bellows in 300 psi 21 1 kg cm2

as

noted below

2068 kPa

TRADELINE@ MODELS AVAll
ABLE
L604A Pressuretrol@ ControllersAvailable in 2 to 15 5 to
50 10 to 150 and 20 to 300 psi 14 to 1 kgcm2 14to
5 kgcm2 34 to 345 kPa
3
69 to 1034 kPa and 1
4 to 210

103 kPa

cm2

4 to

kPa
2068
ADDmONAL FEATURES
cross reference label

minus 370C also refer to
Mounting section

7 to 10 6 kg

kgcm2

Scales

are

marked in

psi and kPa

ELECfRICAL CONNECTIONS Internal screw tenninals
hole in side of case for 1
2 in conduit
MEANS
MOUNTING
Hexagonal fitting on diaphragm has
1 418 NPT internal threads for mounting on a
pipe or
steariJ trap siphon loop Also can be surface mounted
using screws through two holes knockouts in back of

with

STANDARD MODELS
MODELS IA04A D
F andL604A L
MPres uretrol@Con
trollers See Table 1 A 14026 Steam
Trap

the note in the Location and

ADJUSTMENT MEANS Screws on top ofcontroller case

138 to

TRAnELINE@ pack

models

MAXIMUM AMBIENTTEMPERA11JRE 1500F 660C
MINlMUM AMBIENT TEMPERATURE Minus 350F

siphon loop

case

Ordering Information
purchasing replacement and modernization products from
Catalog or price sheets for comple ordering number or specify
1 Order number TRADELINE4D model if desired

When

2
3
4

your

TRADELlNE@

wholesal

r or

distributor refer to the Tradeline

Operating range see Table 1
Model without steam trap if desired and available see Table I Note b
Optional specifications if desired see fable 1
Replacement parts if desired

5
6 Accessories if desired
If you have additional
1
2

questions need further infonnation or would like to conunent on our products or services please write
Your local Home and Building Control Sales Office please check the white pages of your phone directory
Home and Building Control Customer Logistics

or

phone

Honeywell Inc 1885 Douglas Drive North
4386
55422
Minneapolis Minnesota
612 951 1000
In Cmlada
Honeywell LimitedIHoneywell Limitee 740 Ellesmere Road Scarborough Ontario M1P2V9 International Sales and
Service Offices in all principal cities of the world Manufacturing in Australia Canada Finland France Germany Japan Mexico

Netherlands Spain Taiwan United Kingdom U

A
S

L404A D F L604A L M

SPECIFICATIONS

TABLE 1

ABLE
MODELS AVAll
Midscale Subtractive Differential

Action on
Pressure Rise

Operating Ranges

Setpoint

Model

to

L404A

spst breaks

2to

5 to 50

circuit

10 to
20 to

A04 8i
I

spst makes
circuit

c
15b
150b
300d

f
2 to 15d c e
5 to 50

34 to 345

138 to 2068
14 to 103
69 to 1068
14 to 103

2to6

34 to 345

circuit

10 to 150

14 to 1 0
66 to 10

2 to 15

14 to 10

2 isolated spst
circuits or 1
makes R1
W breaks R2 B

spdt

35 to 3 5

10 to 150

66 to 10

69 to 1034

4 to210
1

138 to 2068

20 to 50

14 to 10
35 to 3 5

14 to 103
34 to 345

2to6

20 to 300d

66 to 10
14 to210

69 to 1034
138 to 2068

8 to 16
15 to 40

2 to 15

14 to 10

14 to 103

spdt circuit

to

spdt circuit

103 to 276

500

35 2

3445

35

345

28 to 82

27 to 83

85

60

586

55 to 110

225

15 8

1550

103 to 276

500

35 2

3445

35

345

225

60
15 8

586
1550

500

35 2

3445

35

345

225

15 8

1550

35

345

85

14 to 41

14 to 41
41 to 97

41 to 97

85

60

586

69 to 15 2
1 4 to 35

60 to 152
138 to 345

225

15 8
35 2

1550

14 to 41
28 to 82

14 to 41
27 to 83

25

18
60

172

85

56 to 1
1
0
1 04 to 2 76

55 to 110

225

15 8

1550

103 to 276

500

35 2

3445

25

18

172

225

15 8

1550

12

manual reset g

500

3445

586

fixed subtractive differential

makes R W
breaks R B
L604M

1550

manual reset g

5 to 50i

2 to15C
5 to 50
10 to 150

15 8

fixed subtractive differential

6 to 14
10 to 22

300d

586

225

manual reset

66 to 10 6

345

60

fixed subtractive differential

1 4 to 210

35
85

14 to 103
34 to 345
69 to 1034

kPa

14 to 41

104 to 2 76

69 to 1034
138 to 2068

kglem2

14 to 41

15 to 40

2 to 15

20 to

76
2

56 to 1
10

spst makes

R W breaks R B

104 to

4 to 12
8 to 16

5 to 50

snaR makes

15 to 40

24 to 345

circuit

acting

2068

35 to

14 to 10
35 to 3
5

300d

to

psi

127 to 83
55 to 110

10
56 to 1

2to6

2 to 15

to

69
138

12
8 to 16
4to

1034

14 to 103

5
3

Maximum Surge
Pressure

14to4

14 to 41
28 to 82

14 to 1

spst breaks

switch

L604L

35 to 3 5
66 to 10 6

4 to 210
1

spdt

L604A

2to6

66 to 10 6

10 to 150

lA04F

14 to 103

b
150e

20
lA04D

14to10

20 to 300d

10 to

A04C
I

psi

to

kPa

kgfcm2

kPa

14 to 210

a

Adjustable

a

kglem2

psi

I

I

I

Switching

10 to 150

66 to 10 1

69 to 1034

fixed 3 5

psi

24 1 kPa

makesR W
breaks R B
a

Scaleplates

are

marked in both

psi and kglcm2

5A
at 120 Vac
rated for O
Model available with special fixed low differential Switch
differential in 2 to 15 psi models
C
6
midscale
subtractive
available
with
1
to
psi
L404A B and L604A models are
with
ammonia
d
for use
oxygen or other corrosive materials
Brass bellows replaces stainless steel diaphragm Not suitable
or 8 62 kPa and minimum subtractive differential of 0 5
0
09
e
of
1
25 psi
kglcm2
Model available with minimum operating pressure
b

psi

0 035 kglcm2 or 3 45 kPa

f
g

rated for 0 5A at 120 Vac
Model available with special fixed low differential Switch
to
2 controllers the trip free reset mechanism does not permit the controller
Reset
L404C D and L604L models are designated as Manual
at the
differential
is
fixed
the
reset
The
subtractive
reset device when the manual reset lever is held in
position
function

h

J
k

as an automatic
minimum value of the adjustable differential of the L404A for each
L404F only all other models have mercury switches

corresponding operating range

Model available with sealed bell crank adjustment
is installed between Rl and R2
Spst switches operate in unison spdt action when jumper
of
medium
pressure air or steam in an oil burner system
for
atomizing
Also recommended
supervision

SWITCH CONTACT RATING in amperes

at

50 60 Hz
I
I

Model

Load

L404A

Full Load
Locked Rotor

Norimductiv
L604A

Lb

Full Load
Locked Rotor

Noninductive
L604M
a

b

Full Load

120 Vae

240 Vac

120 Vde
4
24 0

240 Vde
12
12 0
20

80
48 0
10 0

1
5
30 6
50

80
48 0
10 0

51
30 6
50

20 0
80

10
10 0
40

10

5
0

10

5
0

5 0
20

L404F snap acting does not have non inductive or dc ratings
L6 4A and Lhave also beentested andlisted by Underwriters Laboratories Inc and breaking not making
at 120 Vac
ratmg of 9 8 A full load plus 360 VA ignition plus 250 VA pilot duty

1

a load

with

atotal

flO 21 50

1 0

404A D F L604A L M

JPECIFICA nONS
DIMENSIONS See Fig 1 See Fig 2 for
mounting s
trap siphon loop
WEIGHT 2 me 0 91 kg
FINISH Gray
APPROVALS
Underwriters Laboratories Inc listed IA04A B C D F
L M only file no MP466
L604A
l0
v01
no

REPLACEMENT PARTS
129178 Thermoplastic Cover

14026 Steam Trap

siphon loop l4 in
Necessary for boiler installations

ACCESSORlES
33312B Knurled
on

Canadian Standards Association certified
L604A L

only

B C
LA04A
DF
guide noAOO E O

file no LR1620

TABLE 2
I

main scale pressure

Screw and 23466 Wrench

ONVERSION TABLE psi

Operating Range
psi
o

to

2 to 15
5 to 50

Equivalent

Scale Plate

kglcm2

kPa

OtolO

o to 103

14 to10
3 to 3 5

15

to kPa

Subtractive DitTerential

Equivalent

Scale Plate

psi

kglcm2

kPa

14 to 103

1 to 6
2to 6

07to4
14 to 4

7 to 41
14 to 41

34 to 345

4to 12
5 to 14

3 to 8
4 to 10

28 to 83
41 to 97

5 to 150

3 to

3
10

34 to 1034

10 to 150

7 to 10 3

69 to 1034

8 to 16
10 to 22

6 to 1
7 to 15

20 to 300

55 to 110
69 to 152

14 to 20 7

138

15 to 40
20 to 50

10 to 2 8
14 to 3 5

103 to 276
138 to 345

Flg

Mountlng dimensions

1

LA04A

of the

to

2068

L404A B C D F and L604A L M pressuretroP Controllers in in

Fj L
604A
I
M
41
l

3 COVER
114

4

1

16
1S

32
11

at4
2

3 CASE
110

2
49

16
G
3

Hl1164

0
81

32
1

29A

49

9
69

6

j
1

I

3 7
6

23
3
32

4
lI8

1r

5
94

31 32
4

2
126

1 1M6
48 0

J
Me 4 6X 21164

L

3
6

KNOCKOl1T 2

1

RESET LEVER ON MANUAL RESET MOOas
ONLY

iHISOIMENSION
AND 534 N
ONLYON

hO

1

1

IS

AMM
l48

27132IN t23
eo4MOOas
ON t

0MM

Ui04MOOasWITHA2TO

ON lJi04MOOasWITHA21O

WlTHA2010 300 PSI
15 PSI

1410 1 0

kgIan2

1f38 1

OPERATINGRANae

1SPSl 14 TO 1 0kg
an 1410103 kPa
1 4 TO 2A7 iqycm2 13810
a OPERATING RANGE
2068Jd

14 10 103

pipe

Adjustment Knobwith setscrew fits
adjusting screw
4074BWJLimitStop
tolimit set point ranges
Assembly
ineludes 129564 Range Stop 107194 Range
Stop

guide

MBPR

black iron

kPo

OPEAAllNG RANGE

n

mm

F l604A lM
D

l404A

INSTALLATION

Installation
WHEN INSTALLING TIllS PRODUCT
1 Read these instructions carefully Failure to follow
hazardous
them could damage the product or cause a

Rlght and
loop
siphon
trap
Fig

2

sions in in

a steam
wrong mounting of
dimen
with approximate

mm

condition
and on the
2 Check the ratings given in the instructions
the product is suitable for your
ct
to
make
sure
prod

application

3 Installer must be a tramed

guard control

expenenced

flame safe

technician

4 After installation is complete check out
as provided in these instructions

product

operation

ffi CAUTION

supply before beginning in
prevent possible equipment dam

1 Disconnect power

stallation to
age or electrical shock
2

using the controller with a compressor
installa dampening device suchas aneed1e valve
header or surge tank to dampen pulsations that
When

can

damage the controlleror reduce its life
IN BLACK IRON PIPE WITH 1 4 18 NPT EXTERNAL
TRHEADSON BOTH ENDS
lD THE STEAM TRAP
BEf
SIPHON LOOP TO LEVEL THE CONTROLLER
1 4

IMPORTANT
Locate the controller where the ambient temperature
will not exceed 1500F 660C
2 Use pipe compound sparingly to avoid clogging the
hole in the pipe or diaphragm fitting
thecontroller by hand by holding the case
3 Do not

M8934

1

tighten
4 Accurately level the controllerfor proper operation

Make all

pipe connections in accordance

standards Use

To avoidleaks anddamage to the case

NOTE For most accurate operation add supplemental heat
to installations where the temperature falls below minus
Never locate the controller where the
200P

minus 290C

falls below minus 350P minus 370C be
mercury in the switch freezes at this temperature

temperatUre

When used with steam boilers always mount the con
troller above the water line in the boiler A steam trap
loop must always be connected between the con

Fig 2 to prevent boiler scale and
corrosive vapors from attacking the diaphragm The loop
to the face
on the steam trap must always be perpendicular
to
controller
If
the
of the controller
the loop is parallel
the
controller
and
or
contraction
ofthe
expansion
loop tips
causes the switch to operate inaccurately
The controller can be mounted 1 alongside the pres
2 in a fitting on the boiler provided by e
sure gauge
the boiler

manufacturer
vibration

or

3 at
4 in

a remote
a

location in

special mounting

with approved

compound

to

seal the connection joints Excess pipe compound can clog
the small hole in the fitting and prevent the controller from

case

controller

use a

wrench
hexagonal fitting
the controller by hand by holding the case
on the

siphon
troller and

amount of pipe

operating properly

LOCATION AND MOUNTING

cause

only

a small

s

parallelJaw

Do not tig

ten

LeveUng
A controller with a mercury switch must be

accurately

leveled for proper operation It is level when the leveling
indicator Fig 11 hangs freely with its pointer directly
over the index mark inside the back of the case Level the
controller

bycarefu11y bending

the steam trap

siphon

loop
Mounting Alongside a Pressure Gauge
To mount the controller alongside a pressure gauge
Fig 2 remove the gauge In its place install a steam ap
siphon loop with a tee on top Using elbows and pIpe
nipples moUnt the controller and pressure gau e on the
ends ofthe tee Level the controller after installattOn

of excesSIve

on a

low water

cutoff

I

11

L404A D F

L M
L604A

INSTALLATION

Mounting on a Boiler
If it is

convenient to mount the controller
the pressure gauge install a steam trap siphon
not

alongside
loop in the

Fig

3L404 terminal blocks and internal

schematics

fitting provided by the boiler manufactUrer If there is no
fitting mount the steam trap at a location recommended by

RISE

RISE

the boiler manufacturer Screw the controller
directly to the
steam trap and level the controller

Mounting at a Remote

B

Location

If there is excessive vibration at the boiler that
can
adversely affect the operation of the controller mount the
controller at a remote location All
piping from the boiler
must be suitable and

solidly

mounted The

piping must

be

properly pitched
condensation back to the
boiler A steam trap
siphon loop must be mounted be
to drain all

tween

the remote

piping

and the controller Level the

L404AC

L404B D

L404F
SNAP ACTING

BREAKS ON
PRESSURE RISE
TO SETPOINT

MAKE ON
PRESSURE RISE

BREAKS R
a
MAKES R WON

TO SETPOINT

PRESSURE RISE
TO SETPOINT

controller after installation

M8941

Supervision of Atomizing Medium Pressure
Air or

Steam
L404B

When air or steam is used
oil burner system
bodies and codes

4L404 terminal block and Internal

Fig

atomizing medium in an
authorities having jurisdiction approval
as an

schematic

often require a low limit to
prevent
main oil valve until sufficient
atomizing pres
is present and to shut down the
when the

opening the
sure

system

pressure falls too low
The L404B is recommended for this
application It
makes a circuit when the pressure rises to the set
and

atomizing

point

breaks when the pressure falls to the set
differential Fig 10

point minus

the

WlRING
t

1

the power supply before
DiscoDDe
beginning wiring
preventelectrical shock or equipment damage
2 Assume all wiring complies with applicable electrical
co
ordinances and regulations Use NEC Class 1
line
voltage wiring

L604A

to

3 Fornormalinstallations
wire sUitable for at least

use moisture

1 750C
1670

least 1940F
control

a flame

maximum

use

a7

cable

ing tIie screw
or

vided

cover

Fig

8 in

or

22 2 mm hole in one side for 12 in
wires Remove the front cover
loosen

by

Fig 5 through 9 for
boiler manufacturer

typical hookups Follow
wiring diagram if pro

s

7

Make sure the loads do not exceed the Switch Contact
Ratings in the Specifications section
8

Replace

SPDT SWITCH ACTION WITH JUMPER INSTALLED

M8935

OTHERWISE TWO ISOLATED SPST SWITCHES

SL404 used
controller

Fig

as a

limit

or as an

operating

SPST
CONTROLLER

Ll
HOT
POWER
SUPPLY

1
Lll

FlAME
SAFEGUARD
CONTROL
MOTOR OR
OTHER LOAD

U

at the bottom of the main scale

6 Refer to
the burner

the

operating temperature

3 and 4 and

BREAKS R2 8
ON PRESSURE RISE TO SETPOINT

moisture resis

temperature rating above

5 All models have a terminal block inside the
condui

are

control

4 For high temperature installations
tant No 14 wire selected for a

L604L M
W

resistant No 14

when you

using
or at
safeguard primary
900C when using it with a programming

the controller with

MAKES Rl

the front cover when

wiring is completed

PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION
AS REQUIRED
HIGH UMITl404A OR CBREAKS WHEN PRESSURE RISES
TO SETPOINT
4048 BREAKS WHEN PRESSURE FALLS TO SETPOINT
LOW
t
UMIT
MINUS DIFFERENTIAL
404A BREAKS WHEN PRESSURE RISES
OPERATING
t
CONTROLLER
TO SETPOINT AND MAKES AGAIN WHEN PRESSURE FALLS TO
SETPOINT MINUS DIFFERENTIAL
M8936

L404A D F L604A L M

INSTALLATION

Fig

6 l404 with a low

Fig

voltage relay

8l404F l604A with

l604M used as

a

jumper

low limit with

installed

an

or

alarm

circuit
SPOT

LOW VOLTAGE RELAY

CONTROUER

L1

HIGH

HOT
POWER
SUPPLY

24 VOLT
THERMOSTAT

UMIT

1

a
L2

Ll
FlAME

HOT

SAFEGUARD
CONTROl

POWER
SUPPLY

Lb

MOTOR OR
OTHER

12

LOAD

LOAD
ALARM

PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION
AS REQUIRED

M8940

PROVIDE DISCONNECT
AS REQUIRED

MEANB AND

BRE R TO B AND MAKES
AKS
TO SETPOINT

OVERLOAD PROTECTION

R TO W WHEN

PRESSURE

RISES

M8938

Fig
as a

l404F l604A Oump r installed
high limit with an alarm circuit

7

used

Fig 9L404F
controlling an

SPOT

or L604 wlth
jumper installed
M644B motor

CONTROUER
LOW UMfT
SPOT
CONTROLLER
W

UNEVOLTAGE
lWO POsmON MOTOR
WHITE

CLOSED
LOW ARE

Ll

HOT

FlAME
SAFEGUARD

POWER
SUP PLY

CONTROL
MOTOR OR

OPEN
HIGH

FIRE

OTHER LOAD

12

Ll

HOT
POWER
SUPPLY ill
L2

PROVIDe DISCONNEct

BLACK

BLACK

MEANS AND OVERLOAD PROTECTION

MB44B

AS REQUIRED
BREAKS R TO WAND MAKES R TO B WHEN PRESSURE
FALLS TO SETPOINT MINUS DIFFERENTIAL

MB937

PROVIDE DISCONNECT
AS REQUIRED

MeANS

AND OVERLOAD PROTECTION

BREAKS R TO B AND MAKES R TO
RISES TO SETPOINT

W WHEN

PRESSURE
M8939

F L604A L M
D
ETTING AND CHECKOUT
04A

Setting and Checkout
automatic
illy
will not
main scale setpoint They
controllers
one
these
reset
of
their fonner positions To
to
the
set
point minus the
wait until the pressure falls
reset lever
the
manual
differential Fig 10 Then depress
not
be
reset until
will
it The controller
Fig 11 andrelease
reset
This
lever
prevents the con
the manual
you release
reset
device if the reset
troller from becoming an automatic
or
down
tied
lever is stuck held in
return to

SETIING

is subtractive from the
In all models the differential
The
upper operating point is deter
main scale set point
set
scale
main
point while the lower operat

mined by the

the main scale setting less the
ing point is determined by
and L604A with jumper
The
L404F
differential setting

installed L M have spdt switching action
are

Operating points

shown in Fig 10

1oL404 and L604

Fig

Fig

operating points

11

Setting

a

JrPreetrossl i

Controller

MAIN SCALE SETPOINT
SWITCH BREAKS

SUBTRACTIVE
DIFFERENTIAL

L404A C
PRESSURE
RISE

I

DIFFERENTIAL SETTING
SWITCH MAKES

MAIN

SCALE

SETPOINT

SWITCH MAKES

SUBTRACTIVE
DIFFERENTIAL

L404B D
PRESSURE
RISE

I

4

DIFFERENTIAL SETTING ill
SWITCH BREAKS

4

MAIN SCALE SETPOINT
B MAKES R W ill
BREAKS R

L404F
L604
M PRESSURE
RISE

I

SUBTRACTIVE
DIFFERENTIAL
DIFFERENTIAL SETTING
MAKES R
B BREAKS R
W

a

MAIN SCALE SETPOINT
8
R2
Rl W BREAKS

MAKE

SUBTRACTIVE
DIFFERENTIAL

L604A
PRESSURE
RISE

DIAPHRAGM
ASSEMBLY

DIFFERENTIAL SETTING
BREAKS Rl W MAKES

8
R2

RESET
S HAVE A SMALL AXED
MeDB
lA04C D AND l604L MANUAL
PRESSURE
DIFFERENTIAL THEY CAN BE MANUALLY RESET WHEN THE
MINUSTHE
DIFFERENTlAL
SETPOINT
FALLS TO THE MAIN SCALE
604M HAS
l

A

AXED DIFFEAENTlAL
SMALl

OF 3 5 PSI 0 25

INDICATOR

B F L404L WITH A5 TO
ADJUSTABLE DIFFERENTIAL ON THE L404A OPERATING RANGE
34 TO 134 kPal
150 PSI 0 34 TO 103 kglcm2
ONLY
AND L604A MODELS

RESET LEVER ON THE L404C D AND L604L
TRIP FREe MANUAL
MODELS ONLY

kgIcm2

MIlIl43

W

for the desired

operating
Adjust the main scale set point
screw Fig 11
the
main
scale
adjusting
pressure by turning
case until the main scale setting indicator
on the top ofthe
L404A B F with a 5 to 150 psi
is at the desired value On an
2
1034
kPa
34
to
operating range or an
3 kg cm
10
3 to
differential
the
setting
by turning the dif
L604A adjust
screw Fig
11 until the differential
ferential adjusting
setting

indicator is at the desired value L404C D and
models see the next paragraph
are manual reset

L604L
differential The scaleplates
The L604M has a fixed
cm2
marked psi arid kg

are

Free Manual Reset Feature
D and L604LonlyL404D makes and the L604L
L404C
The L404C breaks the
B when the pressure rises to the
makes R W and breaks R

Trip

CHECKOUT

wired and set test it
After the controller has is installed
allow
the system to
First
with the system in operation
while
ofthe
controller
the
operation
stabilize Then observe
should increase
Pressure
its
setpoint
raising and lowering
raised and decrease when the set point
when the setpoint is
is lowered

break points of the controller
Also check the make and
a
accurately calibrated
If they do not agree with separate
s may
a slight adjusnnent ofthe scaleplate
pressure gauge
be necessary

when checking
Use accurate pressure testing equipment
not rely on inexpensive gauges The
out the controller Do
calibrated at the factory
controllers are carefully

L404A

F L604A L M
D

SETTING AND CHECKOUT
Boiler Installation
If the controller is being used on a boiler installation
it as follows

test

ffi CAUTION
Do not

1 Note the boiler pressure
sure gauge
To perform this

by checking the boiler pres
testproperly the boiler should

have

or

control and any others
burner and boiler manufacturers

safeguard

required by tlie

corresponds

gauge readiri g
3 TheL404A or C should break the control circuit s
automatically when the boiler pressure gauge reading equals
or slightly exceeds the controller
setting

b9iler pressure

The L404B

service until you have

all

applicable tests de
scribed in this Checkout section in the Checkout
section of the applicable instructions for the flame

a pressure reading near the middle
of the controller s
main scale range
2 Turn the main scale
adjusting screw Fig 11 until the
rlnscale
m
to
setting indicator on the controller

th

put the system into

satisfactorily completed

D should make the circliit under the

Fig

12

Checking

controller

operation using

an ohmmeter

same

circumstances
The L404F

M should
L604L

break the R B circuit under the

MAIN SCALE

inake the R

same

ADJUSTlNG

W circuit and
circumstances

SCREW

The L604A should make the RI W circuit and break the
R2 B circuit under the

same

circumstances

4 If the controller is operating
properly turn the main
scale adjusting screw Fig 11 until the main scale

setting

indicator is at the desired set
Ifa Controller Seems to
Ifthe controller is

point

Operate Improperly
of operating
iniproperly

suspected

it
may be further checked as follows Fig 12
1 Disconnect all power to the controller loosen the
cover screw and remove the cover

MAIN

SCALE
SETllNG
INDICATOR

2 DisconneCt the wires from the controller
3 Connect an ohmmeter between the switch terminals
4 Lower the set point of the controller
a

simulating

pressure increase through a range greater than the differen
tial The switch should either make or
break depending on
the model ofthe controller AnL404A orC should
an

break

L404B

orD

should make

IA04F
M should break
L604L
R B and make R W and an L604A should breakR2 B and
make RI W If it makes the ohmmeter reads
zero if it
breaks the ohmmeter reads infinity

I

an

5 Raise the set point of the controller
simulating a
pressure decrease through a range greater than the differen
tial The switch should break or make
just the opposite ofits
action in step 4 except for the L404C D and L604L manual
reset models

I

00
INPUT

I

SETPOINT
I

OUTPUT
I

DEqREASE
I
I
I

I
I

I
I

I
I

o
I
I

280

I

I
I

ADJ

ro

NOTE An

approximation ofthe differential can be made by
observing the change in set point required for aresistance
change from zero to infinity

6 Ifthe controller operates
7 When the controller is
the wires to
the cover

improperly replace

it

operating properly reconnect
the terminal block
replace the cover and tighten

screw

and reconnect the power

ZERO OHMS
INANITY WHEN R B BREAKS
AN l604 WITH JUMPER INSTALLED
BElWEEN Rl AND R IS SHOWN
AN L404F OPERATES SIMIlJ RL Y SPOT
SWITCHING AN L404A B C
OR 0 HAS ONLY TWO TERMINALS
SPST SWITCHING AN L404A
OR C BREAKS AND L404B OR 0 MAKES WHEN THE SETPOINT
IS

DECREASED FAfl ENOUGH

M8944

Q4A D F L604A L M

RVICE INFORMATION

Service Information
MAINTENANCE

CALmRATION
The controller
carefully calibrated during manufac
not
require recalibration Most calibra
turing and should
caused
by improper leveling The controller
tion errors are
the
when
should be level
pointer onthe leveling indicator is

The

was

directly

over

the index mark

leveling indicator may not be

Fig

11

accurate

In

some cases

enough

the

The pointer

the index mark but the controller still may not
may be over
tolerance of its scale setting In this
be operating within the
bend the steam trap siphon loop until the
case

carefully

controller switches properly

to

at all times
ofthe controller should be in place
from
dirt
dust and
the internal components

cover

protect

should consist of
away any

maintenance
physical damage Routine
or brushing
and
blowing
occasional inspection

functioning of

accumulated dirt and dust To ensure proper
check of
times perform an operational
the controller at all
the entire system

during routine

maintenance checks



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File Type Extension             : pdf
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Page Count                      : 10
Title                           : 4b Pressuretrol
Author                          : Laserfiche Client
Creator                         : Laserfiche
Create Date                     : 2006:03:06 17:36:13
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