ICP Furnace/Heater, Gas Manual L0502541

User Manual: ICP ICP Furnace/Heater, Gas Manual ICP Furnace/Heater, Gas Owner's Manual, ICP Furnace/Heater, Gas installation guides

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MULTI POSITION
WARM AIR
FURNACE
Save these instructions

for future

reference.
02/05/22

Printed in Canada

X40094 Rev. A
445 01 4094 00

PART 1
INSTALLATION

SAFE INSTALLATION

REQUIREMENTS

Installation or repairs made by unqualified persons
can result in hazards to you and others. Installation
MUST conform with codes or, in the absence of
local codes, with codes of the country having
jurisdiction.
The information
contained in this manual is
intended for use by a qualified service technician
familiar with safety procedures and equipped with
the proper tools and test instruments.

SAFETY LABELLING

1.1)

Danger, Warning and Caution:

AND SIGNAL WORDS

The signal words DANGER, WARNING and CAUTION are used to
identify levels of hazard seriousness.
The signal word DANGER is
only used in product labels to signify an immediate hazard. The signal
words WARNING and CAUTION will be used on product labels and
throughout this manual and other manuals that may apply to the
product.

1.2)

Signal Words:

DANGER - Immediate hazards which WILL result in death or serious

Failure to carefully read and follow all instructions
in this manual can result in furnace malfunction,
property damage, personal injury and/or death.

Fire hazard
The furnace must be installed in a level position,
never where it will slope to the front.
If the furnace were installed in that position, oil
could drain into the furnace vestibule and create a
fire hazard, instead of draining properly into the
combustion chamber.

injury.
WARNING - Hazards or unsafe practices which COULD
death or injury.

result in

CAUTION - Hazards or unsafe practices which
personal injury or product or property damage.

result in

1.3)

COULD

NOTE: It is the personal responsibility and obligation of the customer
to contact a qualified installer to ensure that the installation is
adequate and conforms to governing codes and ordinances.

This furnace is NOT approved for installation in mobile homes,
trailers or recreation vehicles.

You must have a sufficient supply of fresh air for combustion and
ventilation to the area in which the furnace is located,
Do NOT use this furnace as a construction heater or to heat a
building that is under construction,
Use only the Type of fuel oil approved for this furnace (see
Rating Plate on unit). Overfiring wilt result in failure of heat
exchanger and cause dangerous operation.
Visually check all oil line joints for signs of wetness, which would
indicate a leak,
Connect furnace to the chimney,
The points in Part 2 "Operation" are vital to the proper and safe
operation of the heating system, Take the time to be sure they
are all done.
Follow the rules of the NFPA Pamphlet No.31 (for USA) and 13139 (for Canada) or local codes for locating and installing the oil
storage tank.
Follow a regular service and maintenance schedule for efficient
and safe operation.

Signal Words in Manuals:

The signal word WARNING
following manner:

is used throughout

this manual

in the
c,
d.

The signal word CAUTION
following manner:

is used throughout

CAUTION

this manual

in the

e,
f,
g.

j.
k.
I.
m.
n.

Before
servicing,
allow
furnace
tocool.Always
shut
offelectricity
andfueltofurnace
whenservicing.
ThiswilIprevent
electrical
shock
orburns.
Seal
supply
andreturn
airducts.
Theventsystem
MUST
bechecked
todetermine
thatitisthe
correct
typeandsize.
Install
correct
filtertypeandsize.
UnitMUST be installed so electrical components are protected
from direct contact with water.

2.1)

Safety Rules:

Your unit is equipped with safety devices that may keep it from
operating if sensors detect abnormal conditions such as clogged
exhaust flues.
If the structure will be unattended during cold weather you should take
these precautions.
a.

Turn off main water supply into the structure and drain the water
lines if possible. Open faucets in appropriate areas.

Have someone check the structure frequently during cold
weather to make sure it is warm enough to prevent pipes from
freezing.
Suggest they call a qualified service agency, if
required.

Your unit is built to provide many years of safe and dependable
service providing it is properly installed and maintained.
However,
abuse and/or improper use can shorten the life of the unit and create
hazards for you, the owner.

2.3)
The U.S. Consumer Product Safety Commission recommends
that users of oil-burning appliances install carbon monoxide
detectors. There can be various sources of carbon monoxide in
a building or dwelling. The sources could be gas-fired clothes
dryers, gas cooking stoves, water heaters, furnaces, gas-fired
fireplaces, wood fireplaces, and several other items.
Carbon
monoxide
can cause serious bodily injury and/or death.
Therefore, to help alert people d potentially dangerous carbon
monoxide levels, you should have carbon monoxide detectors
listed by a nationally recognised agency (e.g. Underwriters
Laboratories or International Approval Services) installed and
maintained in the building or dwelling (see Note).
b.

There can be numerous sources of fire or smoke in a building or
dwelling. Fire or smoke can cause serious bodily injury, death,
and/or property damage. Therefore, in order to alert people of
potentially dangerous fire or smoke, you should have fire and
smoke detectors listed by Underwriters Laboratories installed
and maintained in the building or dwelling (see Note below).

and makes no representations
regarding any brand or type of
I NOTE:
detector.The manufacturer of your furnace does not test any detectors

All local and national code requirements governing the installation of
oil burning equipment, wiring and flue connections MUST be followed.
Some of the codes that may be applicable are:
CSA B139

INSTALLATION
CODE
BURNING EQUIPMENT

FOR

NFPA31

INSTALLATION
EQUIPMENT

BURNING

ANSI/NFPA90B

WARM
AIR HEATING
AND
CONDITIONING SYSTEMS

ANSI/NFPA

NATIONAL ELECTRICAL

CODE

CSA C22.2 No3

CANADIAN ELECTRICAL

CODE

ANSI/NFPA

CHIMNEYS,
FIREPLACES,
AND SOLID FUEL BURNING
APPLIANCES

2.2)

Freezing Temperature
Structure:

and Your

Freeze warning.
Turn off water system.
If your unit remains shut offduring cold weather the
water pipes could freeze and burst, resulting in
serious water damage.

211

OIL

AIR

VENTS

Only the latest issues of the above codes should be used.

3)
Insure that the area around the combustion air intake
I terminal is free of snow,
CAUTION
ice and debris.

Installation regulation:

LOCATING THE FURNACE

CAUTION
Check carefully your furnace upon delivery for any
evidence of damage that may have occurred during
shipping and handling. Any claims for damages or lost
parts must be made with the Transport Company.

As this unit may be installed as an upflow, counterflow or horizontal
furnace (right or left), it may be located in a basement, on the same
level as the area to be heated, suspended, or in a crawlspace. In any
case, the unit should always be installed level.
In a basement, or when installed on the floor (as in a crawlspace), it
is recommended that the unit be installed on a concrete pad that is
1" to 2" thick.

When installed in the counterflow position, this furnace must not be
installed on combustible flooring, unless the approved sub-base is
used (Model # DFB-101).
The flue pipe must exit the cabinet
through one of the panel opening, then extended up the side of the
furnace. Care must be taken to insure that the clearances from the

VENTING

Poison carbon monoxide
hazard.

gas, fire and explosion

Read and follow all instructions

in this section.

Failure to properly vent this furnace can result in
property damage, personal injury and/or death.

flue pipe to combustible construction are maintained.
Also, it is recommend to use the flue pipe guard kit
(Model # FPG-101 or # FPG102) to insure that
condition does not exist.

a fire hazard

When installed in a horizontal position, the furnace may be
suspended by using an angle iron frame, as long as the total weight
of both the furnace and the frame are allowed for in the support
calculations.
(Other methods of suspending are acceptable.) When
installed in the Horizontal Position, this furnace must not be installed
on combustible flooring, unless the approved sub-base is used
(Model # HFB-101).
This furnace
construction.
enclosure.

is approved for reduced clearances to combustible
Therefore, it may be installed in a closet or similar

The required minimum clearances
for this
positions are specified in tables # 3.2 and 3.3.

furnace

in all

The furnace should be located as close as possible to the chimney
or vent in order to keep vent connections

shorts and direct.

The

furnace should also be located as near as possible to the center of

CAUTION
When the furnace (chimney installation) is co-vented
with other combustion appliances such as a water
heater, the allowable venting materials (i.e. L-Vent etc.)
for use with those appliances
should also be
investigated.

Poison carbon monoxide gas hazard
Never install a hand operated damper in the vent
pipe.
However, any Underwriters Laboratories
listed electrically operated automatic type vent
damper may be installed if desired.
Be sure to
follow instructions provided with vent damper.
Read and follow all instructions in this section.

the air distribution system.

Failure to properly vent this furnace or other
appliances can result in property damage, personal
injury and/or death.
Do NOT operate furnace in a corrosive atmosphere
or any other damaging
I containing chlorine, fluorine
CAUTION
chemicals. Refer to Part 1, section 5.2.

Venting of the furnace should be to the outside and in accordance
with local codes or requirements d the local utility.
OIL FIRED APPLIANCES
SHALL BE CONNECTED
TO FLUES
HAVING SUFFICIENT DRAFT AT ALL TIMES TO ENSURE SAFE
AND PROPER OPERATION OF APPLIANCE.

Electrical shock hazard.
This furnace is not watertight and is not designed
for outdoor installation.
This furnace shall be
installed in such a manner as to protect the
electrical components from water.
Outdoor installation would lead to a hazardous
electrical condition and to premature furnace
failure, property damage, bodily injury or death.

For additional venting information refer to ANSl/NFPA 211 Chimney,
Fireplaces, Vents and Solid Fuel Burning Appliances and/or CSA
B 139 Installation Code.
This furnace is certified for use with Type '%" vent (maximum flue
gas temperature 575°F).
The flue pipe clearance knockout in the
front top or side panel should be removed. Install the flue elbow so
that it exits the furnace cabinet through that opening.
Pre-instatlation vent system inspection:
Before this furnace is installed, it is highly recommended
existing vent system be completely inspected.

that any

For any chimney or vent, this should include the following:
a.

Inspection for any deterioration in the chimney or vent.
If
deterioration is discovered, the chimney must be repaired or
the vent must be replaced.

Inspection to ascertain that the vent system is clears and free
of obstructions. Any blockage must be cleared before installing
this furnace.

¢.

Clearing the chimney or vent if previously
solid fuel burning appliance or fireplace.

Confirming that all unused
properly sealed.

Verification that the chimney is properly lined and sized per the
applicable codes, (Refer to list of codes on page 3.)

used for venting a

Poison carbon monoxide gas hazard.

chimney or vent connections

are

Masonry Chimney:

Comply with ANSI/NFPA (in U.S.) or CSA (in
Canada) standard for the installation of Oil Burning
Equipment and applicable
provision of local
building
codes
to provide
combustion
and
ventilation air.

This furnace can be vented into an existing masonry chimney. This
furnace must not be vented into a chimney servicing a solid fuelburning appliance.
Before venting this furnace into a chimney, the
chimney
must be checked for deterioration
and repaired if
necessary. The chimney must be properly lined and sized per local
or national codes.

Failure to provide adequate combustion
and
ventilation air can result in personal injury and/or
death.

If the furnace is vented into a common chimney, the chimney must
be of sufficient area to accommodate the total flue products of all
appliances vented into the chimney.

5.1)

General:

Never reduce the pipe size below the outlet size of the furnace.

Oil furnaces must have an adequate supply of combustion air. It is
common practice to assume that older homes have sufficient
infiltration to accommodate the combustion air requirement for the
furnace. However, home improvements such as new windows, doors,
and weather stripping have dramatically reduced the volume of air
leakage into the home.

All pipes should be supported using the proper clamps and/or
straps. These supports should be at least every four (4) feet.

When this furnace

All horizontal runs of pipe should have at least a 1/4" per foot of
upward slope.

ventilation openings are required for combustion

All runs d
possible.

enclosure

g.
h.

Seams should be tightly joined and checked for leaks.
The flue pipe must not extend into the chimney but be flush
with the inside wall.

The chimney must extend three (3) feet above the highest point
where it passes through a roof of a building and at least two (2)
feet higher than any portion of a building within a horizontal
distance of ten (10) feet. It shall also be extended at lest five
(5) feet above the highest connected equipment flue collar.

The following requirements are provided for a safe venting system:
a.
b.

Ensure that the chimney flue is clear of any dirt or debris.
Ensure that the chimney is not servicing an open fireplace.

pipe be as short as possible with as few turns as

should

be located

is installed

in a closet

or enclosure,
air.

two

(2)

The openings

about 6" from the top and the bottom of the

at the front

of the furnace.

Table

indicates

the

minimum ventilation openings dimensions required.

TABLE # 1
Input
(MBTUH)
75- 105
120-155

Check local codes for any variance.

Length
(in,)
16
20

Height
(in,)
8
10

Factory Built Chimneys:
May

use

listed

factory

built

chimneys.

Refer

chimney

manufacturer's instructions for proper installation.

4.1)

BAROMETRIC

Home air exhausters are common. Bathroom and kitchen fans, power
vented clothes dryers, and water heaters all tend to create a negative
pressure in the home. Should this occur, the chimney become less
and Iess effective and can easily downdraft.

DRART CONTROL

The barometric draft control shipped with furnace MUST be used with
furnace to ensure proper operation. Instructions for installing control
are packed with control.

Heat recovery ventilation (HRV) systems are gaining in popularity. The
HRVs are not designed to supply combustion air. If not properly
balanced, a serious negative pressure condition could develop in the
dwelling.

5.2)

AIR FOR COMBUSTION

Contaminated

Combustion Air :

Installation in certain areas or types of structures will increase the
exposure to chemicals or Halogens which may harm the furnace.
These instances will require that only outside air for combustion.
The following areas or types of structures may contain or have
exposure to the substances listed below. The installation must be
evaluated carefully as it may be necessary to provide outside air for
combustion.
a.
b.
c.

Commercial building.
Building with indoor pools.
Furnaces installed near chemical storage areas.

Exposure
tothese
substances:
a. Permanent
wave
solutions
forhair.
b. Chlorinated
waxes
andcleaners.
c. Chlorine
based
swimming
poolchemicals.
d. Water
softening
chemicals.
e. De-icing
salts
orchemicals.
f. Carbon
tetrachloride.
g. Halogen
typerefrigerants.
h. Cleaning
solvent
(such
asperchloroethylene).
i. Printing
inks,
paint
removers,
varnishes,
etc..
j. Hydrochloric
acid.
k. Solvent
cements
andglues.
I. Antistatic
fabric
softeners
forclothes
dryers.
m. Masonery
acid
washing
materials.

a.
b.
c.
d.

Set your voltmeter to line voltage.
Place one prong on your grounded electric entry box and one
prong on the black wire.
Read the voltage.
If the voltage is zero, check the white wire. If Iine voltage shows.
Reverse the 115-volt leads entering the furnace junction box.

FIGURE

# 1

BLACK
6)

OIL TANKS AND LINES

Check your local codes for the installation of the tank and accessories.
A manual shut-off valve and an oil filter shall follow sequence from
tank to burner. Be sure that the oil line is clean before connecting to
the burner. The oil Iine should be protected to eliminate any possible
damage. Installations having the fuel oil tank below the burner level
must employ a two pipe fuel supply system with an appropriate fuel
pump (more than 8' lift use 2 stage pump and more than 16' an
auxiliary pump).
Follow the pump instructions to determine the size of tubing you need
in relation of the lift, or the horizontal distance. At the beginning of
each heating season or each year, verify the complete oil distribution
system for oil leak.
At the beginning of each heating season or each year, verify the
complete oil distribution system for oil leak.

BLACK
RED

Nozzles:

The burners are provided with the highest capacity USGPH nozzle
installed. If another size nozzle, or replacement nozzle is required, use
the nozzle spray angle, type and manufacturer recommended in Table
#3. Note that all nozzle-marked sizes are based on a pump pressure
of 100 psi.
Always select nozzle sizes by working back from the actual desired
flow rate at operating pressure, and not by the nozzle marking.

BURNER INSTALLATION
Air and turbulator settings:

I upright
IMPORTANT:
always
be on
installed
position Burner
with themust
ignition
control
top. in the

Before starting the burner for the first time, adjust the air and turbulator
settings to those listed in the Table #3. Once the burner becomes
operational, final adjustment will be necessary.
Fuel supply system:

Mounting the burner:
Fuel Specifications
a.

The warm air furnace burner mounting plate has a four bolts
configuration.
Position the mounting gasket between the mounting flange and
the appliance burner mounting plate. Line up the holes in the
mounting flange with the studs on the appliance mounting plate
and securely bolt in place.

After the burner is mounted:
a.
b.
c.
d.
e.

Remove drawer assembly or air tube combination
Install nozzle (see specifications)
Confirm electrode settings
Make the electrical connections
Complete oil line connections

Do not turn on the burner until you have checked the
I polarity
CAUTION

Checking

the polarity:

The oil burners used on the furnaces have solid state control systems
which makes them sensitive to the proper connections of the hot and
neutral power lines. The controls will be damaged if the two lines are
reversed.

I No.!
NOTE:or Use
No.2 No.1
Furnace
or No.2
Oil. Heating Oil (ASTM D396) or in Canada, use

Before starting the burner be sure the fuel tank is adequately filled with
clean oil.

NOTE: THE BACK SHOULD NOT BE CUT OUT FOR
RETURN AIR
Fire and explosion hazard.
Provision is also made on this furnace for a bottom return air duct.

Use only approved heating type oil in this furnace.
DO NOT USE waste oil, used motor oil, gasoline or
kerosene.

Knockouts are provided on the floor of the furnace to facilitate the
cut out requirement to assembly d air filter rack and return
ductwork. (We recommend the use of this opening for horizontal
installations).

Use of these will result in death, personal
and/or property damage.

When furnace supply ducts carry air outside furnace area, seal return
air duct to furnace casing and terminate duct outside furnace space.

injury

operated. This will soon disappear. It is only the oil used on the parts
I NOTE: You may notice a slight odor the first time your furnace is
during manufacturing.

INSTALLING

Install air conditioning cooling coil (evaporator) on downstream (in the
supply air plenum) or furnace.
If separate evaporator and blower unit is used, install good sealing
dampers for air flow control. Cold air from the evaporator coil going
through the furnace could cause condensation and shorten furnace
life.

ACCESSORIES
I Dampers (purchased locally)
CAUTION
MUST be automatic.

Electrical shock hazard.
Turn OFF electric power at fuse box or service
panel before making any electrical connections and
ensure a proper ground connection is made before
connecting line voltage.
Failure to do so could result in property damage,
bodily injury or death.

8.1)

Air conditioning:

An air conditioning coil may be installed on the _side
only.
Also, a minimum clearance must be allowed between the bottom of
the coil drain pan, and the top of the heat exchanger according to the
coil manufacturer instruction. Wire the thermostat and condensing unit
contactor as indicated in the wiring diagram (figures # 4 and # 4.! ).

8.2)

Ductwork and Filter:

Installation:
Design and install air distribution system to comply with Air
Conditioning Contractors of America manuals or other approved
methods that conform to local codes and good trade practices.
Knockouts are provided on both sides of the furnace to cut the
required size opening for the installation of the return ductwork. This
can be done on either the right or the left side of the furnace. See
Figure # 3 and 3.1 for location and dimensions.

Poison carbon monoxide gas hazard.
Do NOT draw return air from inside a closet or
utility room. Return air duct MUST be sealed to
furnace casing.
Failure to properly seal duct can result in death,
personal injury and/or property damage.

Poison carbon monoxide gas hazard.
Install evaporator
furnace ducting.

coil on the supply side of the

Evaporator coil installed in return side ducting can
cause condensation to form inside heat exchanger
resulting in heat exchanger failure.
This could
result in death, personal injury and/or property
damage.

PART 2
OPERATION

SEQUENCE OF OPERATION

1.1)

Sequence of operation - Beckett AFG:

Normally open contact (T-T)
thermostat calls for heat.

on primary

relay closed when

The motor starts and spark is established. The pump pressure
builds and the poppet valve opens admitting fuel to the nozzle.
Pressure builds and poppet valve opens, allowing oil to flow
through nozzle.

Spark ignites oil droplets.

Cad cell senses flame and burner continues to fire.

After 60 sec., the fan control starts the circulating air blower and
electronic air cleaner.

The circulating air blower and burner motor remain on until the
thermostat is satisfied. The ignition transformer continues to
spark.

IMPORTANT
The burner must be put in operation for at least 10
minutes before any test readings are taken. For new
installations, set up the burner to the settings (see table
# 3), before firing. These are rough adjustments but
they will ensure that the burner will start and run smokefree in advance of the fine adjustments being made.

Open the oil bleed port screw and start the burner. Allow the oil to
flush into a portable container for at least 10 seconds. Slowly close the
bleed screw - the oil should flow absolutely free of white streaks or
bubbles to indicate that no air is being drawn into the suction side of
the oil piping and pump. Tighten the bleed screw and the burner wilI
fire. Adjust the oil pressure as indicated in Table # 3.

2.2)

Thermostat is satisfied.

Primary relay contacts open and the burner fan motor
down. The ignition transformer ceases sparking.

CHECKS AND ADJUSTMENTS

2.1)

General:

During initial start-up and subsequent
furnace must be thoroughly tested.

yearly maintenance

Set thermostat lower than the room temperature.

Press the reset button on the burner primary control (relay).

Set thermostat higher than the room temperature.

If the burner motor does not start or ignition fails, turn off the
disconnect switch and CALL YOUR SERVICEMAN

shuts

Depend on the delay of setting of the fan control, the circulating
air blower stop after 60, 90, !20 or 150 seconds. (See part 2,
section 2.4).

Restart if Burner Should Stop:

calls, the

CAUTION
Do not attempt to start the burner when excess oil has
accumulated, when the furnace is full of vapour, or
when the combustion chamber is very hot.

2.3)

Perform the smoke / CO2 test:

Pierce a test hole in the smoke pipe near the furnace breech.
Insert the smoke test instrument probe into the open hole.

Starting with a zero smoke reading, gradually reduce the burner
air setting until just a trace (#1 on Bacharach Scale) of smoke
results.

Take a CO2 sample at the same test location where the smoke
sample was taken. Note the CO2 reading associated with the #!
smoke condition.

Adjust the burner air setting to obtain a CO2 reading !% lower
than the reading associated with the #1 smoke.

This method of adjusting the CO2 will allow adequate excess air
to ensure that the burner will burn clean for the entire heating
season.

2.4)

FAN ADJUSTMENT

Remove the restriction and the burner should come back on in a few
minutes.

CHECK

This furnace is equipped with a 4 speed direct drive motor to deliver
a temperature rise within the range specified on the rating plate,
between the return and supply pressure at the external duct static
pressure noted on the rating label.
Adjust the fan speed ACCORDING TO THE OIL INPUT SELECTED
so that the temperature rise is within the rise specified on the rating
plate (see table # 3). Consult the wiring diagram for speed changes
on the direct drive motor.
To adjust fan OFF time, the DIP switches on the control board
adjusted to obtain the desired timing (See figure # 2).

For year round air conditioning:
The furnace is designed for use in conjunction
with cooling
equipment to provide year round air conditioning.
The blower has
been sized for both heating and cooling, however, the fan motor
speed may need to be changed to obtain the necessary cooling air
flow.
Heating:
The blower speed is factory set to deliver the required
normal duct static pressure.

airflow at

Cooling:

FIGURE # 2
Delay off setting

The blower speed may be adjusted in the field to deliver the required
airflow, for cooling application, as outlined in table # 3
Constant Blower Switch:
This furnace is equipped with a constant low speed blower option.
Whenever

the room thermostat is not calling for heating or cooling,

the blower will run on low speed in order to provide air circulation.

60 Sec.

90 Sec.

120 Sec.

150 Sec.

side of the control box can be used to 'turn off" the constant speed.

DIP switchs
DNS-0378

this constant blower option is not desired, the rocker switch on the

Rev. A

2.5)

Vent temperature test:

Place a thermometer in the test hole located in the breech pipe.

The vent temperature should be between 400 and 575°F. If
not, check for improper air temperature rise, pump pressure,
nozzle size, or for a badly sooted heat exchanger.

2.6)

Limit control check

After the furnace has been in operation
restrict the return air supply by blocking
return registers and allow the furnace to
The burner will shut OFF and the main
run.

for at least 15 minutes,
the filters or closing the
shut down on high limit.
blower should continue to

PART 3
MAINTENANCE

1)
Preventive

GENERAL
Maintenance:

"Preventive maintenance"
is the best way to avoid unnecessary
expense and inconvenience,
Have your heating system and
burner inspected at regular intervals by a qualified service man.
After inspection, a complete combustion test must be performed after
each annual service of the unit to maintain optimum performance and
reliability.

Electrical

shock hazard.

Turn OFF power to furnace before any disassembly
or servicing.
Failure to do so can result in property
bodily injury and/or death.

damage,

Do not tamper
technician,

with the unit or controls.

Call your service

Before calling for service, check the following.
a.
b.
c.
d.
e.

Check oil tank gauge and check if the oil tank valve is open.
Check fuse or circuit breaker.
Check if shut-off switch is 'ON".
Reset thermostat above room temperature.
If ignition does not occur turn off the disconnect switch and call
your qualified service technician.

When ordering replacement parts, specify
model number and serial number.

1.1)

the complete

furnace

Heat exchanger cleaning:

Ordinarily, it is not necessary to clean the heat exchanger or flue pipe
every year, but it is advisable to have your oil burner serviceman
check the unit before each heating season to determine whether
cleaning or replacement of parts is necessary.

CAUTION
Be sure the blower is adequately supported when
sliding out of the mounting rails, especially in the
horizontal, in order to prevent dropping the blower and
injuring yourself or damaging the blower!
To remove the blower from the furnace:
1.

Turn 'OFF" all utilities upstream of the furnace.

Remove the burner access door and blower door.

3.
4.

Remove the blower retaining screw (on the blower partition
panel).
Remove cover from control box and disconnect the thermostat
and power wires from the board.

Slide the blower forward on the rails toward the front of the unit.

Reverse the above steps to reinstall the blower.
(Refer to
wiring diagram figures # 4 a 4.1 of this instruction or the
diagram located on the inside of the blower door to properly
rewire the unit.)

If cleaning is necessary, the following steps should be perfomed:
1.

Turn 'OFF" atl utilities upstream of the furnace.

Disconnect the flue pipe.

Remove the flue cellar panel located in the front part of the warm
air furnace.

Remove the radiator baffles.

Disconnect
furnace.

Clean the secondary tubes, and the primary cylinder with stiff
brush and vacuum cleaner.

1.3)

the oil Iine and remove the

Remove the drawer assembly. Clean all foreign matter from the
retention head and electrodes. If a Beckett AFG burner has been
installed, the burner will have to be removed to check the retention
head and to check for proper "Z" dimension with the Beckett "T" gauge
supplied with every burner. Check for any sign of oil boiling out d the
nozzle and caulking - the solenoid valve could be leaking (if
applicable).

oil burner from the

1.4)

After cleaning, replace the radiator baffles, flue collar plate and
oil burner.
Readjust burner for proper operation.

Soot will have collected in the first sections of the heat exchangers
only if the burner was started after the combustion chamber was
flooded with fuel oil, or if the burner has been operating in a severely
fouled condition.

1.2)

Burner drawer assembly:

BLOWER REMOVAL

To remove the blower from the furnace:

Nozzle:

Replace the nozzle with the one specified in table # 3.

1.5)

Oil filter:

Tank filter:
The tank filter should be replaced as required.
Secondary filter:
The 10 micron (or less) filter cartridges should be replaced annually.

1.6)

Air filters:

Air filters are the disposable types. The disposable filters should be
replaced on at least an annual basis. Dusty conditions, presence of
animat hair etc. may demand much more frequent filter changes. Dirty
filters will impact furnace efficiency and increase oil consumption.

Turn 'OFF" all utilities upstream of the furnace.

Remove the burner access door and blower door.

Remove the blower retaining screw (on the blower rails).

1.7)

Remove cover from control box and disconnect the thermostat
and power wires from the board.

Do not lubricate the oil burner motor or the direct drive blower motor
as they are permanently lubricated.

Slide the blower forward on the rails toward the front of the unit.

Reverse the above steps to reinstall the blower.
(Refer to
wiring diagram figures # 4 a 4.1 of this instruction or the
diagram located on the inside of the blower door to properly
rewire the unit.)

Motor lubrication:

PART 4
INFORMATION

Model:

Seria! number:

Date of installation of the furnace :
Service telephones - day :

Night :

Dealer's name and address :

RESULT OF START-UP TEST

Nozzle:
Burner adjustments

Pressure :
:

psi

Primary air
Fine air
Draw Assembly

002

Smoke scale :

(Bacharach)

Gross stack temperature:

Ambiant temperature:

Chimney draft:

"C.E.

Overfire draft :

"C.E.

Test made by :

TABLE# 3
Technicalspecifications,
Model : NOMF
RATING AND PERFORMANCE

Firing rate (USGPH)

0.5

[

105

[

120

..[

140

155

0.75

0.85

1. !

Input (BTU/h)

70 000

91 OOO

105 0go

119 O00

140 0go

154 O00

Heating capacity (BTU/h)

57 00O

74 OOO

85 00O

97 OOO

1!5 0go

126 O00

AFUE %

0.65

NOMF

Heating temperature rise (Degr. F)

55 - 85 Degr. F

BECKETr BURNER; MODEL AFG (3450 rpm)

AFG-F3

YES

3 3/8" # 31646

2 3/4" # 3383

Low firing rate baffle
Static disc, model
Nozzle - 100 PSIG pump pressure (Detavan)
Combustion air adjustment (band/shutter)
ELECTRICAL SYSTEM

55 - 85 Degr. F
AFG-F6

0.50 - 7OW

0.65 - 70W

0.75 - 7OB

0.85 - 70B

1.00 - 7OW

1.!0 - 70W

O/ 5

0/7

O/ 8

1/ 8

4/4

2/8

Volts - Hertz - Phase

115-60-1

115-60- !

Operating voltage range

104 - ! 32

104 - 132

Rated current (Amps)

12.2

15.7

Minimum ampacity for wiring sizing

13.7

18. !

Max. w ire Ienght (ft)

Max. fuse size (Amps)

40 VA

30 VA

Control transformer
External control pew er available

Heating
Cooling

BLOWER DATA
Blow erspeepat0.5"W.C,

static pressure

MED-LOW

Motor (HP) / number of speeds

MED-HIGH

HIGH

MED-LOW

MED-HIGH

1/3 HP / 4 speeds

3/4 HP / 4 speeds

Blow er w heel size (in)

10 X !0

12 X 10

Filter quantity and size

16 X 24

20 X 30

HIGH

DIMENSIONS
Overall W x L x H ( in )

20 x 35 x 48.75

Shipping w eight (Lbs)

20 x 39.50

220

250

Supply air duct (in)

19 x 20

19 x 24

Return air duct ( in )

15 x 23

17 x 29

TABLE

x 53

# 3.1

Air delevery - CFM with air filter
NOM F105D12A
EXTERNAL

STATIC

PRESSURE

WITH AIR FILTER

SPEED

0.2

0.3

0.4

0.5

HIGH

1425

1350

1305

1250

MED- HIGH

1130

1045

1000

950

MED-LOW

840

810

770

740

NOM F155E19A
EXTERNAL

STATIC

PRESSURE

WITH AIR FILTER

SPEED

0.2

0.3

0.4

0.5

HIGH

2080

2041

1965

1864

MED- HIGH

1892

1859

1770

1675

MED-LOW

1556

1475

1394

1318

8o
Be

VERSION EN FRANCAIS
D'INSTALLATION.

,,ll_

INCLUS

DANS

MANUEL

L°
ML

115

FIoAPAc, oR

VAC

(FUSEO

I_/60HZ

GND

pOWER

DISCONNECT

,llll<_

SUPPLY
HOT

LEO]

ED MOT

]6_1

LEAE _>

CN6

BLACK

BLUE

RED

OIL

BLUE

INPU

COOLINO
to
3 TONS

"11

LIMIT

1/2

.,,&

r,a ,1_

o"
c

STANDARD HEAT / COOL WIRING DIAGRAM
WITH ST9103 ELECTRONIC FAN TIMER
OIL INPUT

: 0.75

COOLING CAPACITY

°b

USGPH
;

UNUSED

TONS MAX

Jumper
: USE JUMPER ONLY WHEN THE COOLING AND
HEATING SPEEDS ARE SAME
FOR HUMIDIFIER
FOR HUMIDIFIER

AND EAC, REMOVE THE DUMMY TERMINAL
OR EAC FOR ELECTRONIC AIR CLEANER

MARKED

HUM

OIL INPUT : 0.50
USGPH
COOLING CAPACITY
: 2 TONS

MOT

LEAD>>

"_J_BLFoCLwE

LAqqON

VERSION

FRANCAIS

INCLUS

BANS

MANUEL

115

D'INSTALLATION.
,lll_

I CAPAC'TOR

GND

CAPACITOR

ML
I

VAC

(FUSED

1_'

60HZI

DISCONNECT

pOICI_R

HOT

SUPPLY

LFG]

(H)

(N)

120

VAC

POWER

SUPPLY

BLACK

MH
120

BLACK

LOMNN,MLc

1
TRA_

R99GO01
:

BT91

BLACK
BLUE

(

LIMIT(S)

BLUE

___

RED
CN6

8_CN6

OIL INPUT : 1,00 USGPH
COOLINO CAPACITY : 4 to 5

RED

TONS

MAX

tF
<

5
LO

CAPACITOR

_ <
OL

_,
_+

CAD

WHITE

CELL

_m_

LEAD>>

UNUSED

STANDARD HEAT / COOL WIRING DIAGRAM
WITH ST9105 ELECTRONIC FAN TIMER
OIL INPUT : 0.85 USGPH
COOLING CAPACITY ;
4 TONS MAX
* Jumper
: USE JUMPER
SPEEDS ARE SAME
FOR HUMIDIFIER
FOR HUMIDIFIER

ONLY WHEN THE COOLING AND

AND EAC, REMOVE THE DUMMY TERMINAL
OR EAC ELECTRONIC AIR CLEANER

HEATING

BLACK
BLUE
COOL

*Jumper
MARKED

HUM

OIL INPUT " 1.10 USGPH
COOLING CAPACITY : 5 TONS

[__@
LEAD

UNUSED

MOT

IRCULAllON
>_

x"_B

LRoCwUL_

FIGURE # 3
Model: NOMF105D12A

J
I

DNS-0832

Rev

7
I
I
I

1663

TABLE # 3.2
Minimum clearances - combustion materials (in), MODEL: NOMF105D12A
LOCATION
SIDE

APPLICATION

UPFLOW

DOWNFLOW

FURN ACE

SUPPLY

PLENUM WITHIN 6 FT OF FURNACE

BACK

FURN ACE

TOP

FURNACE OR PLENUM

HORIZONTAL

**0

BOTTOM
FLUE PIPE

FRONT

WARM AIR DUCT WITHING 6 FT OF FURNACE

FURNACE (**COMBUSTIBLE
HORIZONTALLY
VERTICALLY

HORIZONTAL

FURN ACE

FLOOR WITH THE SUBBASE)

OR BELOW FLUE PIPE

ABOVE FLUE PIPE

FIGURE # 3.1
Model: NOMF155E19A

FOR6_ DIA FLUE
TCPKN0CK OUT
1_oo

2_00

2900

_=_1259--

--19.00---j

'#_J

5&00

01LINLET
_(BOTH SIDE)

laD_
1_.75

DNS-0833

R@v. A

TABLEAU # 3.3
Minimum clearances - combustion materials (in), MODEL: NOMF155E19A
LOCATION

UPFLOW

DOWNFLOW

HORIZONTAL

F U RN AC E

SUPPLY PLENUM WITHIN 6 FT OF FURNACE

BACK

F U RN AC E

TOP

FURNACE

**0

SIDE

APPLICATION

OR PLENUM

HORIZONTAL
BOTTOM
FLUE PIPE

FURNACE

(**COMBUSTIBLE

HORIZONTALLY
VERTICALLY

FRONT

WARM AIR DUCT WITHING 6 FT OF FURNACE

F U RN AC E

FLOOR WITH THE SUBBASE)

OR BELOW FLUE PIPE

ABOVE FLUE PIPE

ModUle : NOMF105D12A
PARTS LIST
I =] =_._"_e,,]
;.41M/ [e] _

_[I LV_l:!--;.i

Heat

exchanger

B01667

Back

panel

ass'y

B01728

Back

panel

insulation

B01526-11

Left

Right back

Right

Right side

panel
baffle

back

baffle

[.e,[e]Lv_
I Lv_
I --_ I Er_

INCLUDES

PANEL,

INSULATION

AND

BAFFLE

INCLUDES

PANEL,

INSULATION

AND

BAFFLE

AND

LABELS

B01686-02

baffle

B01686-01

side panel

ass'y

B01885-01

insulation

B01645-01

Right side

Front top panel

B01679-01
B01861

INCLUDES

PANELAND

Front divider

panel

ass'y

B01727

INCLUDES

PANEL,

Front divider

panel

insulation

B01646

Flue

Front

Recess

handle

Radiator

baffle

16
17

Blow er compartiment
Junction
box cover

Junction

box

Junction

box holder

Blow er slides

B01681

Floor

B01687

Blower

Blow er divider

Left side

baffle

Left side

panel

ass'y

B01885-02

Left side

panel

insulation

B01645-02

Hi limit 175-20

Gasket,

flue pipe cover

B01214

Gasket,

burner

flange

N01Z026

Beckett

Burner

AFG-F3

Hexagon

Capacitor

5 MF capacitor

1/3 HP direct

ass'y

pipe cover
access

ass'y

LATCHES

INSULATION

B01697

door

B40011-06

DOOR,

LATCHE

AND

HANDLE

INCLUDED

Z99F050
ass'y

slides

door ass'y

plate

B01676

INCLUDES

BAFFLES

B01883
B01684

INCLUDES

DOOR AND

AND

B01683

BOX ONLY

INSULATION

LABELS

B01682
2 REQUIRED

support

B01680

2 REQUIRED

panel

B01846

PANEL

ONLY

B01679-02

F, 1,75"

nut 3/8-16NC

INCLUDES

PANEL,

INSULATION

AND

BAFFLE

R02R003

B01536-01
zinc

holder

F07F011
B01024
L011001

drive

B01890-01

INCLUDES

MOTOR

35A
35B

Blower
Blower

ass'y
10 X 10

B01405-01
Z011004

INCLUDES
INCLUDES

BLOWER, MOTOR, CAPACITOR
BLOWER WHEEL AND HOUSING

Blower

weel

Z01L002

Motor

mounting,

band

Motor

mounting,

leg

Screw

Washer

Nut for motor

Bolt for

Motor

Hi limit 140-20

Observation

46
47

F-lectrical insulating
barrier
Rocker sw itch SPST

10 X 10

for motor
for

motor

motor
mount

Z01F012

mount

motor

leg

mount

leg

Z01 F013

3 REQUIRED

F03F023

3 REQUIRED

F03F010

3 REQUIRED

mount

band

F07J001

mount

band

F05F015

ass'y

B01888

F, 7"
door

R02R002

ass'y

B01842
A00284
L07F003

F-lectronic

Transformer

fan timer

Female

Male latche

Filter rack U frame

B01695

Filter

B01696

54
55

Paper filter 16 x 24 x 1
F-lectrical kit

120/24

R99G002
VAC

latche

rack

LEGS

/ 40 VA

K03040
Z99F003
Z99F038

access

Z04F007
B00203

DETAIL "

,7,
L,O

DETAIL

"A"

PARTS LIST
ModUle : NOMF155E19A
1l]2_"[e_:ltUl

[el _

!LIJLVil=!2=•

Heat

exchanger

B01787

Back

panel

ass'y

B01877

Back

panel

insulation

B0!526-25

Left back

Right

back

Right

side panel

Right side panel

Right

Front top panel

baffle

=KO]Lv_
hV_l=l_ i IK

INCLUDES

PANEL,

INSULATION

AND

BAFFLES

INCLUDES

PANEL,

INSULATION

AND

BAFFLES

AND

LABELS

B0!806-02

baffle

B0!806-01
ass'y

B0!875-01

insulation

B0!800-01

side baffle

B01805
ass'y

B01874

INCLUDES

PANEL

Front divider

panel

ass'y

B01878

INCLUDES

PANEL,

INSULATION

Front divider

panel

insulation

B01853

Flue

Front

INCLUDES

PANEL,

HANDLE

Recess

handle

Radiator

baffle

B01751

INCLUDES

INSULATION

Blow er compartiment

B01873

INCLUDES

DOOR

Junction

box cover

Junction

box

Junction

box holder

B!ow er slides

B01681

Floor

B01804

Blow er slides

Blower

Left side baffle

Left side panel

ass'y

B0!875-02

Left side panel

insulation

B0!800-02

Hi limit 175-20

Gasket,

flue pipe

Gasket,

burner

Beckett

burner

Hexagon

Capacitor

pipe cover
access

ass'y

B40014-06

AND

LATCHES

Z99F050
ass'y
door

ass'y

AND

BAFFLE

LABEL

B01684

B01683
plate

BOX ONLY

B01682
2 REQUIRED

support

B01794

2 REQUIRED

panel

B01795

PANEL

divider

ONLY

B01805

F, !.75"

INCLUDES

PANEL,

INSULATION

AND

BAFFLES

R02R005

cover

B00205

flange

N04Z026
B0!537-01

nut 3/8-16NC

zinc

holder

F07F0!

B01024

15 MF capacitor

L011005

3/4 HP direct

L061004

MOTOR

B0!406-01

INCLUDES

BLOWER,

Z011008

INCLUDES

WHEEL

drive motor

35A

Blower

35B

Blow er 12 X !0

ass'y

B!ow er w eel 12X10

Z01L003

Motor

mounting,

band

Z0! F012

Motor

mounting,

leg

Screw

Washer

Nut for motor mount

Bolt for motor

Motor

Hi limit

Observation

Electrical

Rocker

Electronic

Transformer

Female

Mate latche

Filter

rack

Filter

rack access

Paper filter

Electrical

for motor

leg

F03F023

3 REQUIRED

F03F0!0

3 REQUIRED

band

F07J001

3 REQUIRED

band

F05F015

mount

leg

ass'y

MOTOR,
AND

CAPACITOR

HOUSING

B01889

F, 7"
door

ONLY

Z01 !009

mount

for motor

140-20

LATCHES

B01747

door

mount

AND

RO2R002

ass'y

insulating

B01842

barrier

A00284

sw itch SPST

L07F003

fan timer
120/24

R99GO02
VAC

/ 40 VA

Iatche

L01 F003-2
Z99F003
Z99F038

U frame

kit

(for 20" X 30" filter)
(for

20 x 30 x 1

20" X 30" filter)

B01809
B01808
Z04F013
B00203

Source Exif Data:

File Type                       : PDF
File Type Extension             : pdf
MIME Type                       : application/pdf
PDF Version                     : 1.2
Linearized                      : No
Page Count                      : 20
Page Layout                     : SinglePage
Page Mode                       : UseNone
Producer                        : Goby Monitor Application version 3, 2, 1, 4
Create Date                     : Thu Apr 05 13:12:23 2007
Author                          : 
Title                           : 
Subject                         :

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ICP Furnace/Heater, Gas Manual L0502541

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