IDP SMART-70L Laminator User Manual 1

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Document Title	User Manual 1
Document Author:	cbkim

2015.05
SMART-70
User Manual
Copyright Notice
Users must respect the copyright laws applicable in their country. This manual must not be photocopied,
translated, reproduced or transmitted in whole or in part for any reason and by the means that might be, albeit
electronic or mechanical, without the express, written authorization of IDP Corp., LTD.
All information contained herein may be subject to modification without prior notice. IDP Corp., Ltd. accepts no
liability for any possible errors herein, nor for any accidental damage or damage caused through the
dissemination or the use of this manual.
Trademarks
SMART-70 is a trademark and IDP is a registered trademark of IDP Corp., LTD. Windows is registered trademark
of Microsoft Corp. All other trademarks or registered trademarks are marks of their respective holders. SMART-70
Design is a trademark of IDP Corp., Ltd.
Return Materials Authorization
In order to make a warranty claim you must contact an IDP Reseller. You will be responsible for packaging the
printer for shipment and the costs of shipping and insurance of the printer from the point of use of the printer to
the IDP Reseller. The IDP Reseller will bear the costs of shipping and insuring the printer from the repair location
to the address from which the printer was shipped.
Before returning any equipment for in-warranty or out-of warranty repair, contact an IDP Reseller or an IDP
Service Center for a Return Materials Authorization (RMA) number.
Repack the equipment in the original packing material and mark the RMA number clearly on the outside of the
box. For more information about RMA or IDP warranty statements, refer to the Warranty booklet on the quick
install guide.
Table of Contents
1. Introduction.............................................................................................................................................................................. 9
1.1 Overview ...................................................................................................................................................................................................... 9
1.2 Modules .................................................................................................................................................................................................... 11
1.2.1 Input Hopper .................................................................................................................................................................................. 11
1.2.2 Encoding Station .......................................................................................................................................................................... 13
1.2.3 Printer ................................................................................................................................................................................................ 15
1.2.4 Flipper ................................................................................................................................................................................................ 20
1.2.5 Laminator ......................................................................................................................................................................................... 21
1.2.6 Output Hopper .............................................................................................................................................................................. 23
1.2.7 Stacker ............................................................................................................................................................................................... 24
2. Installation and Operation ............................................................................................................................................ 25
2.1 Hardware installation .......................................................................................................................................................................... 25
2.2 Software installation ............................................................................................................................................................................ 44
3. Driver configuration ......................................................................................................................................................... 51
3.1 Printing preferences ............................................................................................................................................................................ 51
3.2 Other settings ........................................................................................................................................................................................ 56
4. SMART-70 Utilities ............................................................................................................................................................ 59
4.1 Printer setting......................................................................................................................................................................................... 59
4.2 Printer test ............................................................................................................................................................................................... 67
4.3 Firmware upgrade ................................................................................................................................................................................ 71
5. Troubleshooting.................................................................................................................................................................. 74
5.1 Printing quality ...................................................................................................................................................................................... 74
5.2 Card supply ............................................................................................................................................................................................. 75
5.3 Card jam ................................................................................................................................................................................................... 76
5.4 Cleaning .................................................................................................................................................................................................... 84
5.5 TPH replacement .................................................................................................................................................................................. 89
5.6 Laminator Head replacement ......................................................................................................................................................... 91
6. SMART-70 Specifications ............................................................................................................................................... 93
6.1 SMART-70 Input Hopper .................................................................................................................................................................. 93
6.2 SMART-70 Encoding Station ........................................................................................................................................................... 93
6.3 SMART-70 Printer ................................................................................................................................................................................. 94
6.4 SMART-70 Flipper ................................................................................................................................................................................ 95
6.5 SMART-70 Laminator.......................................................................................................................................................................... 95
6.6 SMART-70 Output Hopper .............................................................................................................................................................. 96
Table of Figures
Figure 1 Combination of SMART-70 .......................................................................................................................................................... 9
Figure 2 Front side of Input Hopper ....................................................................................................................................................... 12
Figure 3 Rear side of Input Hopper ........................................................................................................................................................ 13
Figure 4 Front side of Encoding Station ............................................................................................................................................... 14
Figure 5 Rear side of Encoding Station ................................................................................................................................................. 15
Figure 6 Front side of Printer ..................................................................................................................................................................... 16
Figure 7 Rear side of Printer ....................................................................................................................................................................... 17
Figure 8 Printer control panel .................................................................................................................................................................... 17
Figure 9 Front side of Flipper ..................................................................................................................................................................... 20
Figure 10 Rear side of Flipper .................................................................................................................................................................... 20
Figure 11 Front side of Laminator ............................................................................................................................................................ 22
Figure 12 Rear side of Laminator ............................................................................................................................................................. 22
Figure 13 Front side of Output Hopper ................................................................................................................................................ 23
Figure 14 Rear side of Output Hopper .................................................................................................................................................. 24
Figure 15 Stacker .............................................................................................................................................................................................. 24
Figure 16 SMART-70 Placement of modules ...................................................................................................................................... 25
Figure 17 Module fastening ........................................................................................................................................................................ 26
Figure 18 Module connection .................................................................................................................................................................... 26
Figure 19 Power connection ....................................................................................................................................................................... 27
Figure 20 Ribbon/film cartridge unlocking .......................................................................................................................................... 27
Figure 21 Pulling out ribbon/film cartridge ......................................................................................................................................... 28
Figure 22 Print ribbon/laminating film mounting ............................................................................................................................. 28
Figure 23 Print ribbon mounting .............................................................................................................................................................. 29
Figure 24 Laminate film mounting ........................................................................................................................................................... 29
Figure 25 Print ribbon/laminating film alignment ............................................................................................................................ 30
Figure 26 Ribbon/film cartridge insertion............................................................................................................................................. 30
Figure 27 Ribbon/Film cartridge locking ............................................................................................................................................... 31
Figure 28 Detachment of disposable cleaning roller holder ....................................................................................................... 31
Figure 29 Used disposable cleaning roller removal ......................................................................................................................... 32
Figure 30 New disposable cleaning roller mounting ...................................................................................................................... 32
Figure 31 Removal of new disposable cleaning roller protector............................................................................................... 33
Figure 32 Installation of disposable cleaning roller holder .......................................................................................................... 33
Figure 33 Card cartridge release from Input Hopper ..................................................................................................................... 34
Figure 34 Cards thickness adjustment .................................................................................................................................................... 34
Figure 35 Card cartridge open ................................................................................................................................................................... 35
Figure 36 Removal of the tape for fixing the weight ..................................................................................................................... 35
Figure 37 Card cartridge’s weight fixing ............................................................................................................................................... 36
Figure 38 Card loading .................................................................................................................................................................................. 36
Figure 39 Putting down the card cartridge’s weight ....................................................................................................................... 37
Figure 40 Loading card cartridge into Input Hopper ...................................................................................................................... 37
Figure 41 Loading card cartridge into Output Hopper .................................................................................................................. 38
Figure 42 Power on ......................................................................................................................................................................................... 38
Figure 43 Module combination checking ............................................................................................................................................. 39
Figure 44 Existing modules combination .............................................................................................................................................. 39
Figure 45 Adjusted modules combination ........................................................................................................................................... 40
Figure 46 Saved module combination ................................................................................................................................................... 40
Figure 47 Completed module combination ......................................................................................................................................... 40
Figure 48 System status checking ............................................................................................................................................................ 41
Figure 49 Printer menu .................................................................................................................................................................................. 41
Figure 50 Printer menu (System Config) ............................................................................................................................................... 42
Figure 51 Printer menu (Network Config) ............................................................................................................................................ 42
Figure 52 Printer menu (Printer Config) ................................................................................................................................................ 42
Figure 53 Printer menu (Operation) ........................................................................................................................................................ 43
Figure 54 Printer menu (Print Sample) ................................................................................................................................................... 43
Figure 55 Sample Card .................................................................................................................................................................................. 43
Figure 56 Printer driver installation 1 ..................................................................................................................................................... 44
Figure 57 Printer driver installation 2 ..................................................................................................................................................... 44
Figure 58 Printer driver installation 3 ..................................................................................................................................................... 44
Figure 59 Printer driver installation 4 ..................................................................................................................................................... 45
Figure 60 Printer driver installation 5 ..................................................................................................................................................... 45
Figure 61 Printer driver installation 6 ..................................................................................................................................................... 45
Figure 62 Printer driver installation 7 ..................................................................................................................................................... 46
Figure 63 Printer driver installation 8 ..................................................................................................................................................... 46
Figure 64 Printer driver installation 9 ..................................................................................................................................................... 46
Figure 65 Printer driver installation 10 ................................................................................................................................................... 47
Figure 66 Printer driver installation 11 ................................................................................................................................................... 47
Figure 67 Printer driver installation 12 ................................................................................................................................................... 47
Figure 68 Printer driver installation 13 ................................................................................................................................................... 48
Figure 69 Printer driver installation 14 ................................................................................................................................................... 48
Figure 70 Application installation 1 ......................................................................................................................................................... 48
Figure 71 Application installation 2 ......................................................................................................................................................... 49
Figure 72 Application installation 3 ......................................................................................................................................................... 49
Figure 73 Application installation 4 ......................................................................................................................................................... 49
Figure 74 Application installation 5 ......................................................................................................................................................... 50
Figure 75 Application installation 6 ......................................................................................................................................................... 50
Figure 76 Printer properties window ....................................................................................................................................................... 51
Figure 77 Layout ............................................................................................................................................................................................... 51
Figure 78 Input / Output settings ............................................................................................................................................................ 53
Figure 79 Printing settings ........................................................................................................................................................................... 54
Figure 80 Laminating settings .................................................................................................................................................................... 54
Figure 81 Encoding settings ........................................................................................................................................................................ 55
Figure 82 Printer sharing settings............................................................................................................................................................. 56
Figure 83 Ports setting ................................................................................................................................................................................... 56
Figure 84 Advanced settings ....................................................................................................................................................................... 57
Figure 85 Color Management settings................................................................................................................................................... 57
Figure 86 Security settings ........................................................................................................................................................................... 58
Figure 87 Printer status check .................................................................................................................................................................... 58
Figure 88 CardPrinter70Setup Log-in ..................................................................................................................................................... 59
Figure 89 CardPrinter70Setup Start ......................................................................................................................................................... 60
Figure 90 Basic Setup of CardPrinter70Setup ..................................................................................................................................... 60
Figure 91 Color density ................................................................................................................................................................................. 62
Figure 92 Resin Black density ..................................................................................................................................................................... 62
Figure 93 Overlay density ............................................................................................................................................................................. 63
Figure 94 Advanced Setup ........................................................................................................................................................................... 64
Figure 95 CardPrinter70Test ........................................................................................................................................................................ 67
Figure 96 Monitor ............................................................................................................................................................................................ 68
Figure 97 CardPrinter70Firmware ............................................................................................................................................................. 71
Figure 98 Modules of SMART-70 system (Printer, Flipper) .......................................................................................................... 72
Figure 99 Ready for firmware upgrade .................................................................................................................................................. 72
Figure 100 Manual firmware upgrade .................................................................................................................................................... 73
Figure 101 Printing quality trouble 1 ...................................................................................................................................................... 74
Figure 102 Printing quality trouble 2 ...................................................................................................................................................... 74
Figure 103 Printing quality trouble 3 ...................................................................................................................................................... 74
Figure 104 Printing quality trouble 4 ...................................................................................................................................................... 75
Figure 105 Printing quality trouble 5 ...................................................................................................................................................... 75
Figure 106 Card supply problem 1 .......................................................................................................................................................... 75
Figure 107 Card jam in Input Hopper 1 ................................................................................................................................................ 76
Figure 108 Card jam in Input Hopper 2 ................................................................................................................................................ 76
Figure 109 Card jam in Input Hopper 3 ................................................................................................................................................ 76
Figure 110 Card jam in Input Hopper 4 ................................................................................................................................................ 76
Figure 111 Card jam in Input Hopper 5 ................................................................................................................................................ 76
Figure 112 Card jam in Printer 1............................................................................................................................................................... 77
Figure 113 Card jam in Printer 2............................................................................................................................................................... 78
Figure 114 Card jam in Printer 3............................................................................................................................................................... 78
Figure 115 Card jam in Printer 4............................................................................................................................................................... 78
Figure 116 Card jam in Printer 5............................................................................................................................................................... 79
Figure 117 Card jam in Flipper 1 .............................................................................................................................................................. 79
Figure 118 Card jam in Flipper 2 .............................................................................................................................................................. 79
Figure 119 Card jam in Flipper 3 .............................................................................................................................................................. 80
Figure 120 Card jam in Flipper 4 .............................................................................................................................................................. 80
Figure 121 Card jam in Laminator 1 ....................................................................................................................................................... 80
Figure 122 Card jam in Laminator 2 ....................................................................................................................................................... 81
Figure 123 Card jam in Laminator 3 ....................................................................................................................................................... 81
Figure 124 Card jam in Laminator 4 ....................................................................................................................................................... 81
Figure 125 Card jam in Laminator 5 ....................................................................................................................................................... 82
Figure 126 Card jam in Output Hopper 1 ............................................................................................................................................ 82
Figure 127 Card jam in Output Hopper 2 ............................................................................................................................................ 82
Figure 128 Card jam in Output Hopper 3 ............................................................................................................................................ 83
Figure 129 Card jam in Output Hopper 4 ............................................................................................................................................ 83
Figure 130 Card jam in Output Hopper 5 ............................................................................................................................................ 83
Figure 131 Input Hopper cleaning 1 ....................................................................................................................................................... 84
Figure 132 Input Hopper cleaning 2 ....................................................................................................................................................... 84
Figure 133 Input Hopper cleaning 3 ....................................................................................................................................................... 84
Figure 134 Input Hopper cleaning 4 ....................................................................................................................................................... 85
Figure 135 Printer cleaning 1...................................................................................................................................................................... 85
Figure 136 Printer cleaning 2...................................................................................................................................................................... 85
Figure 137 Printer cleaning 3...................................................................................................................................................................... 86
Figure 138 Flipper cleaning 1 ..................................................................................................................................................................... 86
Figure 139 Flipper cleaning 2 ..................................................................................................................................................................... 86
Figure 140 Laminator cleaning 1 .............................................................................................................................................................. 87
Figure 141 Laminator cleaning 2 .............................................................................................................................................................. 87
Figure 142 Laminator cleaning 3 .............................................................................................................................................................. 87
Figure 143 Output Hopper cleaning 1 ................................................................................................................................................... 88
Figure 144 Output Hopper cleaning 2 ................................................................................................................................................... 88
Figure 145 Output Hopper cleaning 3 ................................................................................................................................................... 88
Figure 146 TPH replacement 1 .................................................................................................................................................................. 89
Figure 147 TPH replacement 2 .................................................................................................................................................................. 89
Figure 148 TPH replacement 3 .................................................................................................................................................................. 89
Figure 149 TPH replacement 4 .................................................................................................................................................................. 90
Figure 150 TPH replacement 5 .................................................................................................................................................................. 90
Figure 151 TPH replacement 6 .................................................................................................................................................................. 90
Figure 152 Laminator Head replacement 1 ......................................................................................................................................... 91
Figure 153 Laminator Head replacement 2 ......................................................................................................................................... 91
Figure 154 Laminator Head replacement 3 ......................................................................................................................................... 91
Figure 155 Laminator Head replacement 4 ......................................................................................................................................... 92
Figure 156 Laminator Head replacement 5 ......................................................................................................................................... 92
Figure 157 Laminator Head replacement 6 ......................................................................................................................................... 92
1. Introduction
1.1 Overview
SMART-70 is a high-performance large capacity ID card printer designed by the unique modular
concept that can support various printer configurations to meet different user requirements. 500
cards can continuously be printed, laminated and encoded on various card. SMART-70 consists of
6 different modules (① Input Hopper, ② Encoding station, ③ Printer, ④ Flipper, ⑤ Laminator, ⑥
Output Hopper) that can be configured in various combinations according to different customer
requirements. Required modules can easily be added to extend functions depending on your
needs.
①
②
③
④
⑤
⑥
Figure 1 Combination of SMART-70
Key features of SMART-70 are as follows.

Convenience
SMART-70 is sleekly designed, such as modern household appliances, to provide userfriendly environment with the maximum convenience. Status LED on all modules can
indicate the status of each module at all times. Also, LCD and buttons on Printer and
Laminator are for user to check the status and set the configuration. Card, print ribbon
and other consumables can be changed in intuitive way, and all modules are equipped
with physical locks to provide high security feature.

Clear printing
SMART-70 can print clear images on card by using IDP’s FINE Technology that can
exquisitely control the heat of print head depending on the picture.

High Speed
SMART-70 can print 200 cards/hour for color (YMCKO) and 1,000 cards/hour for
monochrome. Since each module can independently work, multiple cards can be
simultaneously printed, encoded and laminated by the pipeline processing for
enhancing issuance speed.

High Capacity
SMART-70 is designed to support 500 cards capacity in Input Hopper, Printer,
Laminator and Output Hopper. Once card, print ribbon and laminating film are replaced,
500 cards can be continuously issued. Also, cards can be loaded and stacked the up to
3000 cards by using multiple Input / Output Hopper.

Encoding
SMART-70 can encode magnetic stripe and smart cards by using Encoding Station or
the encoding options installed into Printer module. In case of using Encoding station,
magnetic stripe card, contact and contactless smart card can be encoded and 1D & 2D
barcode on card can be scanned. Also, magnetic stripe and contactless smart card
encoder can be installed in Printer module.

Energy Saving
In order to save energy, SMART-70 is designed to minimize unnecessary power
consumption when the system doesn’t work. Since SMART-70 Laminator uses the
instant direct heating mechanism developed by IDP, it requires no warming-up for
laminating and no additional power consumption for maintaining the temperature of
the laminate head while on standby.

Reliability
Since the metal frame, stainless steel shaft and ball bearing is used for the high
durability, SMART-70 can be stably operated under the harsh environments of the
massive issuance environment.
10

Scratch Free
SMART-70 can protect a card surface while the card is in SMART-70 for printing and
encoding. 500 cards can be loaded in Input Hopper but the cards can be taken out
from Input Hopper without scratch by using the patented load distribution structure of
IDP. Also, it is designed that inserted cards don’t get in contact with any other
components except the rollers for card feeding in Printer, Laminator and other module.
In Output Hopper, the stacked cards are lifted up for preventing scratch when a new
card is inserted into Output Hopper.

Software
Since the card design and DB (Database) software for card issuance as well as the
printer driver is provided free of charge, users will not need to purchase additional
software. Utility programs for adjusting the configuration and checking the status of
Printer and powerful SDK (Software Development Kit) for easily developing customized
applications are also provided without coast.
1.2 Modules
SMART-70 can organize the card issuing system by combining the 6 different modules. In this case,
Printer communicates with the PC and controls the other modules. If Laminator is used without
Printer, Laminator will control other modules. This chapter shows the features of each module.
1.2.1 Input Hopper
SMART-70 Input Hopper can be loaded up to 500 cards and supply a card at a time. SMART-70
Input Hopper has the following features.

Cards can be conveniently loaded by using large capacity card cartridge which 500
CR80 cards (card thickness 0.8mm) can be loaded.

The gate of card cartridge can be easily adjusted depending on the thickness of card.

When card cartridge is taken out from Input Hopper, the gate of cartridge is
11
automatically closed for preventing the loss of cards.

In order to prevent the theft of cards, physical locking mechanism can prevent card
cartridge from being taken out from Input Hopper.

For solving the problem caused by dust, both sides of card are cleaned when the card
is supplied.

The cleaning device is easily managed by changing the disposable cleaning roller
included in new print ribbon package whenever print ribbon is changed.

Since cards in cartridge pushed by special structure of IDP’s patented technology, cards
are stably supplied even if the cards are stuck by the static.

500 cards are loaded, but the loaded cards don’t make scratch because the weight of
loaded cards is dispersed when the lowest card has to be supplied.

When card cartridge is empty, Input Hopper can automatically check and notify the
status.
① Card cartridge
500 cards can be loaded.
② Disposable cleaning roller holder
Please install the disposable cleaning roller
included with new ribbon.
③ Cartridge release button
Please pull up card cartridge while pressing
cartridge release button.
④ Indicator LED
The status of Input Hopper is displayed by the
color.
⑤ Physical lock
Card cartridge is locked and can’t be taken out
from Input Hopper.
⑥ Card gate
Card is supplied to other module.
Figure 2 Front side of Input Hopper
12
① Kensington lock
Kensington lock is usable.
② Communication port
To communicate between SMART-70 modules,
please connect to an adjacent module.
③ Serial communication port
This port is used when an external device
controls Input Hopper.
④ Power port
Please connect the 24V DC power adaptor
provided with Input Hopper.
⑤ Power switch
Turn On/Off
2 3 4 5
Figure 3 Rear side of Input Hopper
1.2.2 Encoding station (Being developed)
SMART-70 Encoding Station is designed to read barcode printed on card and support various
types of encoding. By using Encoding Station, multiple cards can be simultaneously printed and
encoded to enhance issuance speed.
Various optional encoders can be installed in Encoding Station as below. Optional encoding
modules can be purchased according to your needs.



Barcode reader

1D Barcode: Code32, Code39, Code93, Code128, Codaba, EAN 128, …

2D Barcode: PDF417, MicroPDF417, MaxiCode, DataMatrix, QR Code, …
Magnetic encoder

ISO7811 HiCo / LoCo Card

JIS2 Card
Contact smart card encoder

ISO 7816 A/B/C Card
13
ISO 7816 1/2/3/4 microprocessor Cards


Contactless smart card encoder

ISO 14443 A/B Card

Mifare, DESFire Card

ISO 18092(NFC) Card

Felica Card
① Control panel LCD
The status of Encoding Station is displayed.
② Control panel buttons
Buttons are used to check configuration or
status.
③ Physical lock
Front cover is locked and can’t be detached.
④ Indicator LED
The status of Encoding Station is displayed by
the color.
⑤ Card gate
Card gate is to convey cards from module to
module.
Figure 4 Front side of Encoding Station
14
① Kensington lock
Kensington lock is usable.
② Communication port
To communicate between SMART-70 modules,
please connect to an adjacent module.
③ USB device port
Please connect to the USB host port of Printer
module.
④ Power port
Please connect the 24V DC power adaptor
provided with Encoding Station.
3 4 5
⑤ Power switch
Turn On/Off.
Figure 5 Rear side of Encoding Station
1.2.3 Printer
SMART-70 Printer is the high-end printer which the IDP’s printing technologies are concentrated.
SMART-70 Printer can continuously print 500 cards of color or 3000 cards of mono, and the
magnetic stripe and contactless encoding option can be installed.
SMART-70 Printer has the following features.

LCD and 4 buttons on the control panel of Printer are for user conveniences and users
can easily check the status of Printer and adjust the configuration.

Indicator LED on the front side of Printer displays the status of Printer by using the
color, so user can intuitionally check the status of Printer.

For improving the convenience of changing print ribbon, ribbon cartridge is designed
as the drawer type and the print ribbon can easily be changed.

By using ribbon cartridge lock lever, ribbon cartridge can easily be locked and print
head can be moved up and down for the convenience of maintenance.

For the prevention of thefts, physical locking mechanism and Kensington lock are
designed and applied to Printer.

Ethernet port is installed by default and user can print and encode cards via network.
15

For massive card issuance, metal frame, stainless steel shaft, ball bearing and high
quality materials are used to increase the stability and reliability of Printer.

In order to prevent scratch on cards, Printer is designed that cards don’t get in contact
with any other components except rollers when cards are being fed in Printer.

High printing speed and improved printing algorithm can guarantee a more vivid and
fine printing quality.

Since card design and DB (Database) software for card issuance as well as printer
driver and utility programs are provided free of charge, additional software is not
needed to purchase.
① Control panel LCD
The status of Printer is displayed.
② Control panel buttons
Buttons are used to adjust configuration and
check status.
③ Physical lock
Physical lock is to lock Printer and ribbon
cartridge.
④ Ribbon cartridge lock lever
To pull out ribbon cartridge, please turn lever
to the right 90 degrees for taking.
⑤ Ribbon cartridge
Color ribbon for 500 cards or mono ribbon for
3000 cards is loaded into ribbon cartridge.
⑥ Indicator LED
The status of Printer is displayed by the color.
⑦ Card gate
Card gate is to convey cards from module to
module.
Figure 6 Front side of Printer
16
① Kensington lock
Kensington lock is usable.
② Communication port
To communicate between SMART-70 modules,
please connect to an adjacent module.
③ Serial communication port
This port is to communicate with external
device except SMART-70 modules.
④ Ethernet port
This port is for network communication.
⑤ USB host port
3 4 5 6 7 8
This port is for connecting to the USB device
port of Encoding Station.
⑥ USB device port
To communicate with PC, please connect to PC.
⑦ Power port
Please connect the 24V DC power adaptor
provided with Input Hopper.
⑧ Power switch
Turn On/Off.
Figure 7 Rear side of Printer
Control panel of Printer consists of 2 lines LCD and 4 buttons. The 4 buttons have the functions as
shown in the figure 8.
Menu/Cancel
Left/Up
Right/Down
Figure 8 Control panel of Printer
17
Select/OK
The menus of the control panel of Printer are as below table.
Menu
Submenu
>>Combination
Description
To set module combination. Refer to the chapter
2.1.10 for modules combination setting.
>>Operation Mode
To set Printer as a Master device. Default is Master.
>>Insert Dir
To set the direction of Card In. Default is the left.
>>Eject Dir
To set the direction of Card Out. Default is the right.
>>Auto Card In
To set the automatic card feeding when the card is
>System Config.
detected at the direction of Card In. Default is OFF.
>>UserCounterClear
To reset user issue count.
>>DHCP
To set whether to use DHCP function. Default is On.
>>IP Address
IP address to be used when DHCP is OFF.
>>Network Mask
Network Mask to be used when DHCP is OFF.
>>Gateway
Gateway address to be used when DHCP is OFF.
>>XStartPosition
To set the start position of the printing on the card’s
>Network Config.
X-axis (shorter side).
>>YStartPosition
To set the start position of the printing on the card’s
Y-axis (longer side).
>>YEndPosition
To set the end position of the printing on the card’s
Y-axis.
>Print Config.
>>YScale
To set the length of printed image on the card’s Yaxis.
>>TotalDensity
To set the total printing density.
>>ColorDensity
To set the color density
>>BlackDensity
To set the resin black density.
>>OverlayDensity
To set overlay density.
18
>>RMP+
To adjust the force for pulling print ribbon during
printing when the residual quantity of print ribbon is
in its maximum quantity.
>>RMP-
To adjust the force for pulling print ribbon during
printing when the residual quantity of print ribbon is
in its minimum quantity.
>>RMM+
To adjust the force for pulling print ribbon during
alignment when the residual quantity of print ribbon
is in its maximum quantity.
>>RMM-
To adjust the force for pulling print ribbon during
alignment when the residual quantity of print ribbon
is in its minimum quantity.
>Operation
>Information
>>HeadResister
To set resistance value of TPH (Thermal Print Head).
>>Print Sample
To print a sample card.
>>Printer Serial
To show the serial number of Printer.
>>Firmware Ver.
To show the firmware version of Printer.
>>Head Serial
To show the serial number of TPH.
>>Ribbon Balance
To show the print ribbon type and balance.
>>IP Address
To show the current IP address of Printer.
>>Network Mask
To show the current Network mask of Printer.
>>Gateway
To show the current Gateway of Printer.
>>MAC Address
To show the MAC address of Printer.
>>User Count
To show the number of issued cards that user can
reset.
>>Factory Count
To show the number of accumulated issued cards
after factory shipment.
19
1.2.4 Flipper
SMART-70 Flipper can flip over a card for dual sided printing and laminating. The error card bin in
Flipper can collect 30 error cards (encoding failed cards) and the collected cards can be taken out
by opening the front cover of Flipper.
① Physical Lock
Physical lock is to lock Flipper cover.
② Flipper cover
To take out error cards or fix problem, please
open Flipper cover by pulling out.
③ Indicator LED
The status of Flipper is displayed by the color.
④ Card gate
Card gate is to convey cards from module to
module.
Figure 9 Front side of Flipper
① Kensington lock
Kensington lock is usable.
② Communication port
To communicate between SMART-70 modules,
please connect to an adjacent module.
③ Power port
Please connect the 24V DC power adaptor
provided with Flipper.
④ Power switch
Turn On/Off
2 3 4 2
Figure 10 Rear side of Flipper
20
1.2.5 Laminator
SMART-70 Laminator is the high performance laminator which cards are can be laminated with
high quality without warming-up by using the patented technology of the IDP’s “Instant direct
heating mechanism”. One roll of the holographic or clear laminating film can laminate 500 cards.
SMART-70 Laminator has following features.

LCD and 4 buttons on the control panel are for user conveniences and users can easily
check the status of Laminator and adjust configuration.

Indicator LED on the front side of Laminator displays the status of Laminator by using the
color, so user can intuitionally check the status of Laminator.

For improving the convenience of changing a laminating film, film cartridge is designed
as the drawer type and laminating film can easily be changed.

By using film cartridge lock lever, film cartridge can easily be locked and laminate head
can be moved up and down for the convenience of maintenance.

For the prevention of thefts, physical locking mechanism and Kensington lock are
designed and applied to Laminator.

For massive card issuance, metal frame, stainless steel shaft, ball bearing and high quality
materials are used to increase the stability and reliability of Laminator.

Conventional laminators must be needed warming-up time before laminating, but
SMART-70 Laminator can immediately laminate without having to wait by using IDP’s
Instant direct heating mechanism.

Instant direct heating mechanism of IDP uses bar-type laminate head to instantly increase
the temperature of laminate head and to reduce energy consumption to one-seventh
level compared with conventional method and to increase the lifespan of laminate head.

In order to prevent scratch on cards, Laminator is designed that cards don’t get in
contact with any other components except rollers when cards are being fed in Laminator.
21
① Control panel LCD
The status of Laminator is displayed.
② Control panel buttons
Buttons are used to adjust configuration and
check status.
③ Physical lock
Physical lock is to lock Laminator and film
cartridge.
④ Film cartridge lock lever
To pull out film cartridge, please turn lever to
the right 90 degrees.
⑤ Film cartridge
Laminating film for 500 cards is loaded into
cartridge. Ribbon cartridge in Printer can’t be
used for Laminator.
⑥ Indicator LED
The status of Laminator is displayed by the
color.
⑦ Card gate
Card gate is to convey cards from module to
module.
Figure 11 Front side of Laminator
① Kensington lock
Kensington lock is usable
② Communication port
To communicate between SMART-70 modules,
please connect to an adjacent module.
③ Serial communication port
This port is to communicate with external
device except SMART-70 modules.
④ USB device port
When Laminator is used without the Printer,
this port is to communicate with PC.
⑤ Power port
4 5 6
Please connect the 24V DC power adaptor
provided with Laminator.
⑥ Power switch
Turn On/Off
Figure 12 Rear side of Laminator
22
1.2.6 Output Hopper
SMART-70 Output Hopper can stack with 500 cards after printing, laminating and encoding.
SMART-70 Output Hopper has the following features.

Cards can be conveniently collected by large capacity cartridge which 500 CR80 cards
(card thickness 0.8mm) can be loaded.

When card cartridge is taken out from Output Hopper, the gate of card cartridge is
automatically closed for preventing the loss of cards.

In order to prevent the theft of cards, physical locking mechanism can prevent card
cartridge from being taken out from Output Hopper.

When card cartridge is full, Output Hopper can automatically check and notify the status.

When a card is inserted into Output Hopper, stacked cards are lifted up by the support
beam what is operated by internal CAM to protect card from scratch.

Same card cartridge is used for Input Hopper and Output Hopper, so card cartridge can
be shared.
① Card cartridge
500 cards can be loaded.
② Cartridge release button
Please pull up card cartridge while pressing
cartridge release button.
③ Indicator LED
The status of Output Hopper is displayed by
the color.
④ Physical lock
Card cartridge is locked and can’t be taken out
from Output Hopper.
⑤ Card gate
Card is inserted from other module.
Figure 13 Front side of Output Hopper
23
① Kensington lock
Kensington lock is usable.
② Serial communication port
This port is used when external device needs to
control Output Hopper.
③ Power port
Please connect the 24V DC power adaptor
provided with Output Hopper.
④ Power switch
Turn On/Off.
⑤ Communication port
To communicate between SMART-70 modules,
please connect to an adjacent module.
3 4
Figure 14 Rear side of Output Hopper
1.2.7 Stacker
If Output Hopper is not needed, 100 cards can be ejected and loaded by using the Stacker
provided with Input Hopper.
Figure 15 Stacker
24
2. Installation and operation
2.1 Hardware installation
2.1.1 Placement of Modules
SMART-70 modules need to be placed on a flat table. Order of placing modules from left to right
is Input Hopper, Encoding Station, Printer, Laminator and Output Hopper. When some module is
not required, please remove unnecessary modules from above placing order. For example, if
Encoding Station and Laminator are not needed, Input Hopper, Printer, Flipper and Output Hopper
can be placed.
Figure 16 SMART-70 Placement of modules
25
2.1.2 Module fastening
Binding cramp can fasten between SMART-70 modules. Please place the cramp on floor and put a
module on the cramp as shown as figure.
Figure 17 Module fastening
2.1.3 Module connection
Please connect the red communication cables provided with the modules to each module.
Figure 18 Module connection
26
2.1.4 Power connection
Please connect the 24V DC power adaptors provided with each module to all modules. Printer
must be connected to the 24 DC power adaptor provided with Printer.
Figure 19 Power connection
2.1.5 Print ribbon and laminating film installation
A. Please turn ribbon / film cartridge lock lever to the clockwise 90 degrees.
Figure 20 Ribbon / film cartridge unlocking
27
B. Please pull out ribbon / film cartridge.
Figure 21 Pulling out ribbon / film cartridge
C. Please mount print ribbon / laminating film by pushing cores into cartridge from the side of
cartridge as figure. To properly mount print ribbon or laminating film, please refer to the install
guideline on the print ribbon or laminating film box. Ribbon cartridge in Printer is different with
film cartridge in Laminator, so the cartridges can’t be shared. The ribbon cartridge must be used
in Printer and the film cartridge must be used in Laminator.
Figure 22 Print ribbon / laminating film mounting
28
When print ribbon is being mounted, please refer to the mounting instruction on the inside of
ribbon cartridge as shown as figure.
Figure 23 Print ribbon mounting
When laminating film is being mounted, please refer to the mounting instruction on the inside of
film cartridge as figure. If vertical laminating position on card is needed to adjust, please use the
lever marked by red circle.
Figure 24 Laminating film mounting
29
D. Please turn the dial on the right side of cartridge to tension print ribbon or laminating film as
figure.
Figure 25 Print ribbon / laminating film alignment
E. Please push ribbon or film cartridge into Printer or Laminator.
Figure 26 Ribbon / film cartridge insertion
30
F. Please turn ribbon / film cartridge lock lever to the counterclockwise 90 degrees, so the lever is
returned to the vertical.
Figure 27 Ribbon / film cartridge locking
2.1.6 Disposable cleaning roller installation
A. Please detach disposable cleaning roller holder from Input Hopper as figure.
Figure 28 Detachment of disposable cleaning roller holder
31
B. Please remove used disposable cleaning roller from holder.
Figure 29 Used disposable cleaning roller removal
C. Please mount a new disposable cleaning roller.
Figure 30 New disposable cleaning roller mounting
32
D. Please peel off the protector of disposable cleaning roller.
Figure 31 Removal of new disposable cleaning roller protector
E. Please install disposable cleaning roller holder into Input Hopper as figure.
Figure 32 Installation of disposable cleaning roller holder
33
2.1.7 Cards Loading
A. Please pull up card cartridge while pressing cartridge release button.
Figure 33 Card cartridge release from Input Hopper
B. Please adjust the gate of card cartridge depending on card thickness by using control lever.
Figure 34 Cards thickness adjustment
34
C. Please push the button on card cartridge down and open cartridge cover as figure.
Figure 35 Card cartridge open
D. Please remove the tape for fixing the weight in card cartridge as figure.
Figure 36 Removal of the tape for fixing the weight
35
E. Please pull up the weight and fix it to the top.
Figure 37 Card cartridge’s weight fixing
F. Please take care not to touch the surface of cards and load the cards into cartridge.
Figure 38 Card loading
36
G. Please put down the weight on loaded cards as figure.
Figure 39 Putting down the card cartridge’s weight
H. Please close card cartridge cover and put card cartridge into Input Hopper until click is heard.
Figure 40 Loading card cartridge into Input Hopper
37
2.1.8 Loading card cartridge into Output Hopper
Please put an empty card cartridge into Output Hopper until click is heard. In order to take card
cartridge out, please pull up the cartridge while pressing cartridge release button.
Figure 41 Loading card cartridge into Output Hopper
2.1.9 Power on
Please turn on the power switch on the rear side of all modules.
Figure 42 Power on
38
2.1.10 Module combination setting
Since SMART-70 is operated by the combination of multiple modules, the configuration for
multiple modules combination must be set during the first installation of the modules. Printer
module acts as master who is responsible to communicate with PC and control other modules,
and if Printer module is not connected, Laminator module will act as master. The configuration for
multiple modules combination can be set in the control panel of Printer module as below. SMART70 Printer searches connected modules in booting, if the combination of connected modules is
different with the configuration for multiple modules combination, Indicator LED is turned to
yellow and the message for checking modules combination is displayed. Please follow below steps
to set the configuration for multiple modules combinations for initial setting.
A. The modules combination is IPFLO (Input Hopper + Printer + Flipper + Laminator + Output
Hopper) but the configuration is different with the actually connected modules, so the
configuration for multiple modules combination must be set again.
Please press the [Select] button indicated by red arrow.
Figure 43 Modules combination checking
B. Existing modules combination is shown. Please press the [Select] button indicated by red arrow
to adjust the configuration for multiple modules combination.
Figure 44 Existing modules combination
39
C. The detected modules combination is shown. Please press the [Select] button indicated by red
arrow to save the configuration for detected multiple modules combination.
Figure 45 Adjusted modules combination
D. The saved multiple modules combination is shown.
Figure 46 Saved module combination
E. Please wait a while until system is ready.
Figure 47 Completed module combination
40
2.1.11 System status check
Please check that indicator LEDs on all modules are blue and the status of Printer and Laminator is
ready.
Figure 48 System status checking
2.1.12 Sample card printing
A. Please press the “Menu” button indicated by red arrow on Printer.
Figure 49 Printer menu
41
B. On “System Config” menu, please press the [→] button indicated by red arrow.
Figure 50 Printer menu (System Config)
C. On “Network Config” menu, please press the [→] button indicated by red arrow.
Figure 51 Printer menu (Network Config)
D. On “Printer Config” menu, please press the [→] button indicated by red arrow.
Figure 52 Printer menu (Printer Config)
42
E. On “Operation” menu, please press the [Select] button indicated by red arrow.
Figure 53 Printer menu (Operation)
F. On “Print Sample” menu, please press the [Select] button indicated by red arrow.
Figure 54 Printer menu (Print Sample)
G. Please wait a while until sample card is printed as figure.
Figure 55 Sample Card
43
2.2 Software installation (Windows Vista/7/8)
2.2.1 Start-up window
Please insert the installation CD provided with
Printer and choose the language and click
“Driver Install” button.
*) When you want to install printer driver for
USB, please turn off Printer before installation.
When you want to install printer driver for
network, please turn on Printer.
Figure 56 Printer driver installation 1
2.2.2 User Account Control
When “User Account Control” window is
opened, please click “Yes”.
Figure 57 Printer driver installation 2
2.2.3 Driver Installation STEP 1
Please choose the language and click “Next”.
In STEP 1, previous installed printer driver is
automatically checked and removed.
Figure 58 Printer driver installation 3
44
2.2.4 Driver Installation STEP 2-1
When “Next” is clicked, printer driver
installation is prepared.
Figure 59 Printer driver installation 4
2.2.5 Driver Installation STEP 2-2
Please click “Install this driver software anyway”
when Windows Security window comes up,
Figure 60 Printer driver installation 5
2.2.6 Driver Installation STEP 3-1
Please click “Next” when your Printer is
connected via USB.
If you want to install the printer driver for
network, please select the “TCP/IP Network
port” and select a proper Printer as shown in
the next step (2.2.7).
Figure 61 Printer driver installation 6
45
2.2.7 Driver Installation STEP 3-2
Please select a proper Printer on the list and
click “OK”.
(If Printer is not on the list of the network
printer select window, Printer is not connected
to network. So, please check the status of
network connection.)
Figure 62 Printer driver installation 7
2.2.8 USB port connection
Please connect USB cable to Printer.
(If your Printer is connected to network, please
check the status of network connection.)
Figure 63 Printer driver installation 8
2.2.9 Power on
Pease turn on all the modules.
Figure 64 Printer driver installation 9
46
2.2.10 Driver installation completion
Printer driver installation is completed after
turning on Printer. When driver installation is
completed, please click “Close”.
Figure 65 Printer driver installation 10
2.2.11 Driver installation check 1
Please open “Devices and Printers” window and
check that “IDP SMART-70 Card Printer” is
created properly.
Figure 66 Printer driver installation 11
2.2.12 Driver installation check 2
Please right click on “IDP SMART-70 Card
Printer” and select “Printer Properties”.
Figure 67 Printer driver installation 12
47
2.2.13 Driver installation check 3
Please select the “General” tab on “IDP SMART70 Card Printer” properties and click “Print Test
Page”.
Figure 68 Printer driver installation 13
2.2.14 Driver installation check 4
When test page is being printed, the widow for
checking
printing
status
comes
up.
After
checking printed test card, if the test card is
properly printed, please click “Close”.
Figure 69 Printer driver installation 14
2.2.15 Application installation 1
After printer driver installation, please install
SMART Design and DB by clicking “Install Smart
Application”.
Figure 70 Application installation 1
48

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