Intermec Px4I Users Manual 1 960625 01 UG EC (IPL)

PX4i to the manual 7ff15c3a-daec-4803-84c4-e416617636ba

2015-02-02

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User’s Guide

EasyCoder PX4i
Bar Code Label
Printer
(IPL Version)

User’s Guide

EasyCoder PX4i
Bar Code Label
Printer
(IPL Version)

Intermec Technologies Corporation
Corporate Headquarters
6001 36th Ave. W.
Everett, WA 98203
U.S.A.
www.intermec.com
The information contained herein is proprietary and is provided solely
for the purpose of allowing customers to operate and service Intermecmanufactured equipment and is not to be released, reproduced, or used
for any other purpose without written permission of Intermec.
Information and specifications contained in this document are subject to
change without prior notice and do not represent a commitment on the
part of Intermec Technologies Corporation.
© 2004 by Intermec Technologies Corporation. All rights reserved.
The word Intermec, the Intermec logo, Norand, ArciTech, CrossBar,
Data Collection Browser, dcBrowser, Duratherm, EasyCoder, EasyLAN,
Enterprise Wireless LAN, EZBuilder, Fingerprint, i-gistics, INCA (under
license), InterDriver, Intermec Printer Network Manager, IRL, JANUS,
LabelShop, Mobile Framework, MobileLAN, Nor*Ware, Pen*Key,
Precision Print, PrintSet, RoutePower, TE 2000, Trakker Antares, UAP,
Universal Access Point, and Virtual Wedge are either trademarks or registered trademarks of Intermec Technologies Corporation.
Throughout this manual, trademarked names may be used. Rather than
put a trademark (™ or ®) symbol in every occurrence of a trademarked
name, we state that we are using the names only in an editorial fashion,
and to the benefit of the trademark owner, with no intention of infringement.
There are U.S. and foreign patents pending.
Kimdura is a registered trademark of Kimberly Clark.
Microsoft is a registered trademark of Microsoft Corporation.
Valeron is a registered trademark of Valéron Strength Films, an ITW
Company.
Windows is a trademark of Microsoft Corporation.

EasyCoder PX4i User’s Guide (IPL version)

Document Change Record
This page records changes to this document. The document was originally released as version -00.
Version

Date

Description of Change

-00

May 2004

For preproduction printers (Intermec internal use only)

-01

Sept. 2004

First official release. Supports IPL v2.30.

EasyCoder PX4i User’s Guide (IPL version)

iii

EasyCoder PX4i User’s Guide (IPL version)

Contents

Contents
Before You Begin........................................................................... ix
Safety Summary .............................................................. ix
Safety Icons ..................................................................... x
Global Services and Support ........................................... xi
Warranty Information ...................................... xi
Web Support .................................................... xi
Telephone Support ........................................... xi
Who Should Read This Document .................. xi
Related Documents .......................................... xi

Introduction

Installation

3
4

Starting Up

Description of EasyCoder PX4i Printer .......................................... 2
Safety Summary ............................................................................. 3
Product Identification .................................................................... 3

Unpacking the Printer .................................................................... 6
Front View ..................................................................................... 7
Rear View ...................................................................................... 8
Media Compartment ..................................................................... 9
Print Mechanism.......................................................................... 10
Connections................................................................................. 11
Power ............................................................................ 11
Computer ...................................................................... 11
Controls and Indicators ............................................................... 12
Indicator Lamps ............................................................ 12
Display .......................................................................... 13
Keyboard ....................................................................... 13
Beeper ........................................................................... 14

Switching On the Printer ............................................................. 16

Media Load
Tear-Off (Straight-through) ......................................................... 18

EasyCoder PX4i User’s Guide (IPL version)

Contents

Cut-Off........................................................................................ 22
Peel-Off (Self-strip) ...................................................................... 27
Internal Batch Takeup (Roll-to-roll) ............................................. 32
External Supply (Fan-fold) ........................................................... 38

5
6

Thermal Transfer Printing
Ribbon Load ................................................................................ 42

Setting Up the Printer
Description. ................................................................................. 48
Default Setup ............................................................................... 49
Setup Parameters .......................................................................... 50
Serial Communication ................................................... 50
Baud Rate ....................................................... 50
Character Length ............................................ 50
Parity............................................................... 50
Stop Bits.......................................................... 51
Protocol .......................................................... 51
Test/Service ................................................................... 53
Testprint.......................................................... 53
Data Dump ..................................................... 54
Memory Reset ................................................. 54
Media ............................................................................ 55
Media Type ..................................................... 55
Paper Type....................................................... 55
Label Length ................................................... 55
Sensitivity (Media sensitivity number) .............55
Darkness ......................................................... 56
Label Rest Point .............................................. 56
Form Adj Dots X ............................................ 56
Form Adj Dots Y ............................................. 56
Ribbon Low .................................................... 56
Paper Low ....................................................... 56
Configuration ................................................................ 57
Emulation ....................................................... 57
Print Speed ...................................................... 57
Cutter (option)................................................ 57
Label Taken Sensor (option) ............................57
Returning to Factory Default Setup ............................................. 58

EasyCoder PX4i User’s Guide (IPL version)

Contents

Setup Mode

Options

Troubleshooting

Maintenance

Navigating in Setup Mode ........................................................... 60
Setup Mode Overviews ................................................................ 62

Introduction ................................................................................ 68
Liner/Batch Takeup Unit ............................................................. 69
Paper Cutter................................................................................. 69
Fan-Fold Guides .......................................................................... 70
Media Roll Retainer ..................................................................... 70
3-inch Adapter ............................................................................. 70
Label Taken Sensor ...................................................................... 70
Interface Boards ........................................................................... 71

Intermec Readiness Indicator ....................................................... 74
Troubleshooting List .................................................................... 77

Printhead Cleaning ...................................................................... 80
External Cleaning ........................................................................ 83
Cleaning the Label Stop Sensor .................................................... 84
Printhead Replacement ................................................................ 85
Media Jams .................................................................................. 88

Adjustments
Narrow Media .............................................................................. 90
Printhead Pressure ........................................................................ 91
Label Stop Sensor ......................................................................... 92

EasyCoder PX4i User’s Guide (IPL version)

vii

Contents

A
B

Technical Specifications

Interfaces

Intermec Supplies

viii

Technical Data ............................................................................. 96

Media Specifications
Media Roll Size .......................................................................... 100
Media ........................................................................................ 101
Non-Adhesive Strip ..................................................... 101
Self-Adhesive Strip ....................................................... 102
Self-Adhesive Labels..................................................... 103
Tickets with Gap ......................................................... 105
Tickets with Black Mark .............................................. 107

RS-232 Interface ........................................................................ 110
USB Interface ............................................................................ 111
Optional Interfaces .................................................................... 112

Setting the Media Sensitivity Number ....................................... 116

EasyCoder PX4i User’s Guide (IPL version)

Before You Begin

Before You Begin
This section provides you with safety information, technical support
information, and sources for additional product information.

Safety Summary
Your safety is extremely important. Read and follow all warnings and
cautions in this document before handling and operating Intermec
equipment. You can be seriously injured, and equipment and data can be
damaged if you do not follow the safety warnings and cautions.

Do not repair or adjust alone
Do not repair or adjust energized equipment alone under any circumstances. Someone capable of providing first aid must always be present
for your safety.

First aid
Always obtain first aid or medical attention immediately after an injury.
Never neglect an injury, no matter how slight it seems.

Resuscitation
Begin resuscitation immediately if someone is injured and stops breathing. Any delay could result in death. To work on or near high voltage,
you should be familiar with approved industrial first aid methods.

Energized equipment
Never work on energized equipment unless authorized by a responsible
authority. Energized electrical equipment is dangerous. Electrical shock
from energized equipment can cause death. If you must perform authorized emergency work on energized equipment, be sure that you comply
strictly with approved safety regulations.

EasyCoder PX4i User’s Guide (IPL version)

Before You Begin

Safety Icons
This section explains how to identify and understand dangers, warnings,
cautions, and notes that are in this document. You may also see icons
that tell you when to follow ESD procedures.
A warning alerts you of an operating procedure, practice,
condition, or statement that must be strictly observed to
avoid death or serious injury to the persons working on the
equipment.
A caution alerts you to an operating procedure, practice,
condition, or statement that must be strictly observed to
prevent equipment damage or destruction, or corruption or
loss of data.
This icon appears at the beginning of any procedure in this
manual that could cause you to touch components (such as
printed circuit boards) that are susceptible to damage from
electrostatic discharge (ESD). When you see this icon, you
must follow standard ESD guidelines to avoid damaging
the equipment you are servicing.
Note: Notes either provide extra information about a topic or
contain special instructions for handling a particular condition
or set of circumstances.

EasyCoder PX4i User’s Guide (IPL version)

Before You Begin

Global Services and Support
Warranty Information
To understand the warranty for your Intermec product, visit the
Intermec web site at http://www.intermec.com and click Service &
Support. The Intermec Global Sales & Service page appears. From the
Service & Support menu, move your pointer over Support, and then
click Warranty.

Web Support
Visit the Intermec web site at http://www.intermec.com to download
our current documents in PDF format. To order printed versions of the
Intermec manuals, contact your local Intermec representative or distributor.
Visit the Intermec technical knowledge base (Knowledge Central) at
http://intermec.custhelp.com to review technical information or to
request technical support for your Intermec product.

Telephone Support
Contact your local Intermec representative. To search for your local representative, from the Intermec web site, click Contact.

Who Should Read This Document?
This User’s Guide provides you with information about the features of
the EasyCoder PX4i printer and how to install, configure, operate, maintain, and troubleshoot it.

Related Documents
The Intermec web site at http://www.intermec.com contains our current
documents that you can download in PDF format. To order printed versions of the Intermec manuals, contact your local Intermec representative
or distributor.

EasyCoder PX4i User’s Guide (IPL version)

Before You Begin

xii

EasyCoder PX4i User’s Guide (IPL version)

Introduction

This chapter introduces the EasyCoder PX4i printer.
The chapter covers the following topics:
• Description of EasyCoder PX4i
• Safety summary
• Product identification

EasyCoder PX4i User’s Guide (IPL version)

Chapter 1 — Introduction

Description of EasyCoder PX4i Printer
The EasyCoder PX4i is a high-volume thermal transfer printer with a
printhead resolution of 8 dots/mm = 203.2 dots/inch and a maximum
print width of 112 mm (4.5 inches).
The EasyCoder PX4i offers a large number of useful features, such as:
• High speed printing up to 300 mm/sec. (12 inches/sec.)
• Flash memory SIMMs for firmware, fonts, and bar codes
• Built-in CompactFlash memory card adapter
• Built-in RS-232 and USB interfaces
• Provision for one or two extra interface boards including wired or
wireless EasyLAN connections and parallel interface
• Keyboard and display with backlight
• Support for network monitoring through optional software tools
A large number of factory-installed or field-installable options are available, so the printer can be configured for a wide range of applications.
See Chapter 8 and Appendix A for more information.
The printer is designed to work with the Intermec InterDriver and
Intermec LabelShop. The InterDriver allows you to print labels from
standard MS Windows applications, for example Microsoft Office.
Intermec LabelShop is a series of label-design programs that work under
various versions of MS Windows.
The EasyCoder PX4i supports the Intermec Programming Language
(IPL) v2.30. A version of EasyCoder PX4i, that supports Intermec Fingerprint v8.30, is described in a special User’s Guide.

EasyCoder PX4i User’s Guide (IPL version)

Chapter 1 — Introduction

Safety Summary
Intermec assumes no responsibility regarding the CE Directive if the
printer is handled, modified, or installed in any way other than that
described in Intermec’s manuals.
• Read this manual carefully before connecting the printer.
• Moving parts are exposed when the side doors are open, so ensure that
the doors are closed before you operate the printer.
• Do not remove the left-hand cover. Dangerous voltage!
• Do not remove the bottom plate. Dangerous voltage!
• Do not put your fingers inside the print mechanism when the power
is on.
• Place the printer on an even surface which can support its weight of
approximately 13 kg (28.5 pounds) plus supplies.
• Do not spray the printer with water. If you are using a hose to clean
the premises in an industrial environment, remove the printer or protect it carefully from spray and moisture.
• Carefully read the warning text on the envelope before using a cleaning card.

Product Identiﬁcation
The machine label is attached to the printer’s rear plate and contains
information on type, model, and serial number as well as AC voltage. It
also contains various signs of approval.

EasyCoder PX4i User’s Guide (IPL version)

Chapter 1 — Introduction

EasyCoder PX4i User’s Guide (IPL version)

Installation

This chapter explains how to unpack and install the
EasyCoder PX4i and also describes the printer’s various parts in detail. It covers the following topics:
• Unpacking the printer
• Parts on the printer’s front
• Parts on the printer’s rear plate
• Parts in the media compartment
• Parts in the print mechanism
• Connecting the printer
• Using the controls and understanding the indicators

EasyCoder PX4i User’s Guide (IPL version)

Chapter 2 — Installation

Unpacking the Printer
Before you install the printer, examine the package for possible damage
or missing parts:
• Open the box and lift the printer out.
• Check that the printer has not been visibly damaged during transportation. Keep the packing materials in case you need to move or reship
the printer.
• Check the label on the printer’s rear plate, which gives the voltage, the
part number, and the serial number.
• Check that any options you ordered are included.
• Check that all the accessories are included. As standard, the box contains:
- Intermec EasyCoder PX4i printer
- Adapter for 3-inch media roll core
- Power cord
- Quality check card
- Cleaning card
- This User’s Guide
- Compact disk (CD) with supporting software, additional manuals,
and product information.
• Check that the type of power cord is appropriate for the local standard. The printer works within 90 to 265 VAC, 50 to 60 Hz.
If the printer has been damaged in any way during transportation, complain to the carrier immediately.
If the delivery is incorrect or any parts are missing, report it immediately
to the distributor.

EasyCoder PX4i User’s Guide (IPL version)

Chapter 2 — Installation

Front View
At the front of the printer are the display window, the indicator lamps,
and the keyboard. These features allow the operator to control and set up
the printer manually.
The front door is held by a snap-lock. Open the front door to view the
various parts on the printer’s front.
Refer to Chapter 8 “Options” for information on possible optional
devices fitted on the printer’s front.

Indicator lamps
Display window
Keyboard

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Connector
for optional
cutter

Print mechanism

Front door
Side door

EasyCoder PX4i User’s Guide (IPL version)

Chapter 2 — Installation

Rear View
The rear plate contains the On/Off switch, the AC power cord socket,
and various interface connectors and slots.

Provision for EasyLAN
Wireless antenna
(option)
Provision for EasyLAN
Ethernet connection
(option)
Intake slot for external
media supply
Memory card slot
Provision for IEEE 1284
interface board (option)
On/Oﬀ Switch
(not used)
AC Power cord socket
RS-232 serial interface
USB interface

Machine label
Intake slot for external
media supply

EasyCoder PX4i User’s Guide (IPL version)

Chapter 2 — Installation

Media Compartment
The media compartment is covered by the side door which can be
opened 180° downwards to provide full access for media and ribbon
load. The door is held in closed position by a magnetic lock. It can be
completely removed by pushing it rearwards.
The media can be supplied from a rotating hub or from an external
supply of fan folds behind the printer. Also see Chapter 8, “Options.”

Side door

Media supply
roll hub

Ribbon supply hub
Ribbon rewind hub

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9J

Slack absorber
EasyCoder PX4i User’s Guide (IPL version)

Chapter 2 — Installation

Print Mechanism
The print mechanism features a high-performance thermal printhead
with quick-mount fittings to facilitate replacement.
Pressure arm
locking knob
Printhead
pressure
adjustment
knob

Edge
guide
Pressure
arm
Thermal printhead
Tear bar

Upper label stop sensor
guide (removable)

Printhead lift
lever

Lower label stop sensor guide
(removable)
Label stop sensor
position adjustment
screw

EasyCoder PX4i User’s Guide (IPL version)

Chapter 2 — Installation

Connections
Power
1 Place the printer on a level surface, near an AC outlet. You should be
able to access the printer to load supplies and to remove the printout.
2 Check that the printer is switched off.
3 Connect the power cord from the socket on the rear plate to an electrical outlet (90 to 265 VAC).

Computer
The EasyCoder PX4i is fitted with one 9-pin D-style subminiature
(DB9) socket for the RS-232 serial interface port and one class B connector for the USB interface port (see Appendix C).

RS-232 Serial Interface
Before you can use the serial interface, you may need to set up the communication parameters, such as baud rate, parity, etc. as described in
Chapter 6, “Setting Up the Printer.”

USB Interface
The printer supports USB v1.1. There is no communication setup for
USB. For more information, refer to Appendix C.

Optional Interface and Network Boards
Several types are available (see Chapter 8, “Options”). Refer to Chapter
6, Chapter 7, and Appendix C for connection and setup instructions.
The printer can be set to scan all communication ports. When it detects
incoming data on a port, the printer automatically switches to use that
port for both input and output. Press the key to get information on
the active communication channels.
Switch off both PC and printer before connecting them together.

EasyCoder PX4i User’s Guide (IPL version)

Chapter 2 — Installation

Controls and Indicators
The EasyCoder PX4i has several ways of communicating directly with its
operator: three colored indicator lamps, a display window, a membraneswitch keyboard with 8 keys and buttons on the printer’s front, and a
beeper.

Indicator Lamps
The indicators are colored LEDs (Light Emitting Diodes) and are used
for the following purposes:
Power (solid green) indicates that the power is on.
Status (solid green) indicates that the printer is ready for use.
Status (flashing green) indicates that the printer is communicating.
Status (solid red) indicates an error condition (see Chapter 9).
Intermec Readiness Indicator (blue; on, blink, or off ).
Represented by a blue light on Intermec handheld computers, access
points, and printers, the Intermec Readiness Indicator is part of an
exclusive monitoring system from Intermec. The Intermec Readiness
Indicator helps users quickly determine the readiness of the Intermec
device individually and as part of a solution. The Intermec Readiness
Indicator has three different states: On, Blinking, and Off. When the
Indicator is off, the device is not ready to operate individually or as
part of a solution. When the Indicator is blinking, the device may be
initializing, waiting for external resources, or in need of user attention. And when the Indicator is On, the device is ready for use as
part of a solution. Also see Chapter 9.

EasyCoder PX4i User’s Guide (IPL version)

Chapter 2 — Installation

Display
The display window contains an LCD (Liquid Crystal Display) with
background illumination and two lines of text, each with 16 characters.
It shows a message when certain errors occur and guides the operator
through upgrading, startup, and setup. The following errors are reported:
Error
Empty/Paused
Out of media
Out of ribbon
Printhead lifted
Cutter error
Ribbon fitted
Paper fault
Power supply error
Power supply too hot
Printhead too hot

Displayed message
PAUSE
PAPER OUT
RIBBON OUT
PRINT HEAD UP/PRESS FEED
OPEN&SHUT CUTTER
RIBBON FITTED
PAPER FAULT
PSU ERROR
PSU OVER TEMP
PRINTHEAD HOT

Keyboard
The keyboard is of the membrane-switch type and has 7 keys. The keyboard is supplemented by a large “Feed/Pause” button. Some keys have
hard-coded functions in the startup and setup modes.
Feed/Pause button

Feed/Pause a print job. Repeat last printed label.
Enter the Setup Mode (see Chapter 7).
Display error messages and communication channel information.
Scroll between various types of information after pressing the
key. Possible error messages and information on active communication channels are shown in a loop.

Keyboard Color Code
Yellow
Operation of the printer (operator level)
Green
Setup or service (site or service technician level)
White
Data input to printer (operator or technician level)

EasyCoder PX4i User’s Guide (IPL version)

Chapter 2 — Installation

Beeper
The beeper acknowledges that a key has been pressed. Optionally, an
audible alarm can be enabled using an IPL command. It will start beeping at paper out and ribbon our and will continue beeping until the start
of reload.

EasyCoder PX4i User’s Guide (IPL version)

Starting Up

This chapter explains how to start up the printer after
installation or after having been switched off.

EasyCoder PX4i User’s Guide (IPL version)

Chapter 3 — Starting Up

Switching On the Printer
Before switching on the printer, make the necessary connections, and
check that the printhead is engaged.
Switch on the power using the On/Off switch on the rear plate. The
“Power” control lamp on the front panel lights up when the power is on.
Wait for a few moments, while the printer loads the program and runs
some self-diagnostic tests:

Starting

After a short time, the printer is initialized. The progress of the initialization is indicated by an increasing number of colons on the lower line in
the display:

Initializing
:::
When the initialization is completed, a label is fed out. The following
message appears, indicating that the printer is ready for operation.

IPL

2.30

The message indicates the IPL version number.

EasyCoder PX4i User’s Guide (IPL version)

Media Load

This chapter explains how to load the printer with
media, that is labels, tickets, tags, or strips, for the following modes of operation:
• Tear-Off (straight-through)
• Cut-Off (requires optional cutter)
• Peel-Off (self-strip), requires optional integral selfstrip unit with liner takeup
• Internal Batch Takeup, requires optional integral
self-strip unit with liner takeup and rewind guide
• External Supply (fan-folds), fan-fold guide available as option

EasyCoder PX4i User’s Guide (IPL version)

Chapter 4 — Media Load

Tear-Oﬀ (Straight-through)
The EasyCoder PX4i can print on labels, tickets, tags, and continuous
stock in various forms. This section describes the case when the media
is torn off manually against the printer’s tear bar. This method is also
known as “straight-through printing.”
Tear-off can be used for:
• Non-adhesive continuous stock
• Self-adhesive continuous stock with liner
• Self-adhesive labels with liner
• Tickets with gaps, with or without perforations
• Tickets with black marks, with or without perforations
An optional label taken sensor can hold the printing of the next copy
in the batch until the present copy has been removed, see Chapter 8,
“Options.”
Note: Save the label indicating the sensitivity number attached
to the media roll. You will need this number to set the media
sensitivity, see Appendix D.

EasyCoder PX4i User’s Guide (IPL version)

Chapter 4 — Media Load

Tear-Oﬀ, cont.
1

Open the front and side doors.

Remove any empty core from the media
supply hub.

EasyCoder PX4i User’s Guide (IPL version)

Turn the printhead lift lever counterclockwise to raise the printhead.

Fit a new roll of media on the media
supply hub and push the roll inwards as
far as it will go.

Chapter 4 — Media Load

Tear-Oﬀ, cont.
4b

In case of a media roll with a 76 mm
(3-inch) core, ﬁrst ﬁt an adapter on the
media supply hub.

Route the media through the print unit
and push it inwards as far as it will go.

Route the media underneath the slack
absorber and forward towards the print
mechanism. The slack absorber can be
rotated for better access and snaplocked in open positon.

This diagram shows the media path.

EasyCoder PX4i User’s Guide (IPL version)

Chapter 4 — Media Load

Tear-Oﬀ, cont.
8

Turn the printhead lift lever to ”Closed”
position.

Adjust the position of the green edge
guides so the media is guided with a
minimum of play.

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Close the front and side doors.

EasyCoder PX4i User’s Guide (IPL version)

Press the Feed/Pause key to advance the
media and adjust the media feed. Tear
oﬀ the media by grabbing the outer
edge and pull downwards.

Chapter 4 — Media Load

Cut-Oﬀ
The EasyCoder PX4i can print on labels, tickets, tags, and continuous
stock in various forms. This section describes the case when the media is
to be cut off by an automatic paper cutter (option).
Cut-off can be used for:
• Non-adhesive continuous stock
• Self-adhesive labels with liner (cut only liner between labels)
The cutter is designed to cut through paper-based media with a thickness
between 60 and 175 µm, which roughly corresponds to a paper weight
of 60 to 175 grams/m2 (basis weight 40 to 120 lb.). The cutter should
not be used to cut through labels, because the adhesive will stick to the
shears, which can damage the cutter.
The optional label taken sensor cannot be used with the cutter.
The rotating cutting blade can be accidently activated while
the cutter is open. To avoid any risk of injury to fingers,
always switch off the power before loading media and/or
ribbon in a cutter-equipped printer.
Note: Save the label indicating the sensitivity number attached
to the media roll. You will need this number to set the media
sensitivity, see Appendix D.

EasyCoder PX4i User’s Guide (IPL version)

Chapter 4 — Media Load

Cut-Oﬀ, cont.
1

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Switch oﬀ the power. Open the cutter
and the side door.

Remove any empty core from the media
supply hub.

EasyCoder PX4i User’s Guide (IPL version)

Turn the printhead lift lever counterclockwise to raise the printhead.

Fit a new roll of media on the media
supply hub and push the roll inwards as
far as it will go.

Chapter 4 — Media Load

Cut-Oﬀ, cont.
4b

In case of a media roll with a 76 mm
(3-inch) core, ﬁrst ﬁt an adapter on the
media supply hub.

Route the media through the print unit
and push it inwards as far as it will go.

Route the media underneath the slack
absorber and forward towards the print
mechanism. The slack absorber can be
rotated for better access and snaplocked in open positon.

This diagram shows the media path.

EasyCoder PX4i User’s Guide (IPL version)

Chapter 4 — Media Load

Cut-Oﬀ, cont.
8

Turn the printhead lift lever to ”Closed”
position.

Adjust the position of the green edge
guides so the media is guided with a
minimum of play.

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Route the media through the cutter
between the two guide plates.

EasyCoder PX4i User’s Guide (IPL version)

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Close the cutter unit while pulling at the
end of the media. Close the side door
and switch on the power.

Chapter 4 — Media Load

Cut-Oﬀ, cont.
12

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0AUSE

Press the Feed/Pause key to advance the
media and adjust the media feed.

EasyCoder PX4i User’s Guide (IPL version)

Chapter 4 — Media Load

Peel-Oﬀ (Self-strip)
The EasyCoder PX4i can print on labels, tickets, tags, and continuous
stock in various forms.
This section describes the case when self-adhesive labels are separated
from the liner immediately after printing, which requires an optional
internal liner/batch takeup unit, see Chapter 8, “Options.” This is also
known as “Self-strip” operation.
Peel-off can only be used for:
• Self-adhesive labels with liner
An optional label-taken sensor can hold the printing of the next label
in a batch until the present label has been removed, see Chapter 9,
“Options.”
Note: Peel-off operation sets high demands on the media in
regard of label stiffness, release characteristics of the adhesive
and liner, resistance against electrostatic charging etc., so the
labels will be dispensed properly. Consult your media supplier
or test the media to ascertain that it is suitable for your application.
Note: Save the label indicating the sensitivity number attached
to the media roll. You will need this number to set the media
sensitivity, see Appendix D.

EasyCoder PX4i User’s Guide (IPL version)

Chapter 4 — Media Load

Peel-Oﬀ, cont.
1

Open the front and side doors.

Turn the printhead lift lever counterclockwise to raise the printhead.

Pull out the green clip (1) on the liner
takeup hub and dispose of any woundup liner (2).

Remove any empty core from the media
supply hub.

EasyCoder PX4i User’s Guide (IPL version)

Chapter 4 — Media Load

Peel-Oﬀ, cont.
5a

Fit a new roll of media on the media
supply hub and push the roll inwards as
far as it will go.

In case of a media roll with a 76 mm
(3-inch) core, ﬁrst ﬁt an adapter on the
media supply hub.

Route the media underneath the slack
absorber and forward towards the print
mechanism. The slack absorber can be
rotated for better access and snaplocked in open positon.

EasyCoder PX4i User’s Guide (IPL version)

Route the media through the print unit
and push it inwards as far as it will go.

Chapter 4 — Media Load

Peel-Oﬀ, cont.
8

&BTZ$
PE

FS19
J

M
C

Pull out approximately 40 cm (15 in) of
labels and remove the labels from the
liner.

Route the liner around the tear bar and
back under the print unit.

Secure the liner to the takeup hub with
the clip (1) and rotate the hub (2) so the
media becomes tight.

This diagram shows the media and liner
paths.

EasyCoder PX4i User’s Guide (IPL version)

Chapter 4 — Media Load

Peel-Oﬀ, cont.
12

Turn the printhead lift lever to ”Closed”
position.

Adjust the position of the green edge
guides so the media is guided with a
minimum of play.

&EED
0AUSE

Close the front and side doors.

EasyCoder PX4i User’s Guide (IPL version)

Press the Feed/Pause key to advance the
media and adjust the media feed.

Chapter 4 — Media Load

Internal Batch Takeup (Roll-to-roll)
The EasyCoder PX4i can print on labels, tickets, tags, and continuous
stock in various forms. This chapter describes the case when printed
labels fitted on liner (backing paper) or pre-perforated tickets and tags
are wound up inside the printer. The roll of printed labels, tickets, or tags
can then be removed and be handled manually. This requires an optional
internal liner/batch takeup unit.
The takeup hub can accommodate 30 to 40% of a full-size media roll.
Internal batch takeup can be used for:
• Self-adhesive labels fitted on liner
• Pre-perforated tickets with gaps
• Pre-perforated tickets with marks
Note: Save the label indicating the sensitivity number attached
to the media roll. You will need this number to set the media
sensitivity, see Appendix D.

EasyCoder PX4i User’s Guide (IPL version)

Chapter 4 — Media Load

Internal Batch Takeup, cont.
1

Open the front and side doors.

Remove any empty core from the media
supply hub.

EasyCoder PX4i User’s Guide (IPL version)

Turn the printhead lift lever counterclockwise to raise the printhead.

Loosen the single screw that holds the
guide plate at the rear of the media
compartment.

Chapter 4 — Media Load

Internal Batch Takeup, cont.
5

Remove the tear bar from the print unit
and replace it with the guide plate.

In case of a media roll with a 76 mm
(3-inch) core, ﬁrst ﬁt an adapter on the
media supply hub.

Fit a new roll of media on the media
supply hub and push the roll inwards as
far as it will go.

Route the media underneath the slack
absorber and forward towards the print
mechanism. The slack absorber can be
rotated for better access and snaplocked in open positon.

EasyCoder PX4i User’s Guide (IPL version)

Chapter 4 — Media Load

Internal Batch Takeup, cont.
8

&BTZ$
PE

FS19
J

M
C

Route the media through the print unit
and push it inwards as far as it will go.

Pull out approximately 40 cm (15 in) of
labels.

&BTZ$
PE

FS19
J

Route the labels around the guide plate
and back under the print unit to the
takeup hub.

EasyCoder PX4i User’s Guide (IPL version)

Wind up some of the media on the
takeup hub (1) and secure it with the
clip (2).

Chapter 4 — Media Load

Internal Batch Takeup, cont.
12

This diagram shows the media path.

Turn the printhead lift lever to “Closed”
position.

&BT

Z$P

EFS1
9J

Adjust the position of the green edge
guides so the media is guided with a
minimum of play.

Close the side door but keep the front
door open.

EasyCoder PX4i User’s Guide (IPL version)

Chapter 4 — Media Load

Internal Batch Takeup, cont.
16

&BTZ$
PE

FS19

&EED
0AUSE

Press the Feed/Pause key to advance the
media and adjust the media feed.

EasyCoder PX4i User’s Guide (IPL version)

Chapter 4 — Media Load

External Supply (Fan-fold)
This chapter describes the case when an external media supply is used,
for example a stack of fan-fold tickets or an external media roll.
It is possible to simply let the media enter the printer through either
of the two slots in the rear plate. However, we recommend to fit the
optional Intermec Fan-Fold Kit, which provides better guidance of the
media using adjustable guides. The kit can be fitted to either the upper
or the lower slot in the rear plate.
When using an external media supply, take care to protect the media
from dust, dirt, and other foreign particles, that can impair the printout
quality or cause unnecessary wear to the printhead.
Depending on brand and quality, all direct thermal media are more or
less sensitive to heat, direct sunlight, moisture, oil, plasticizers, fat, and
other substances. Protect it accordingly.
External supply can be used for:
• Tear-off operation
• Cut-off operation
• Peel-off operation (upper slot only)
• Internal batch takeup operation
Note: Save the label indicating the sensitivity number attached
to the media roll. You will need this number to set the media
sensitivity, see Appendix D.

EasyCoder PX4i User’s Guide (IPL version)

Chapter 4 — Media Load

External Supply (Fan-fold), cont.
1

Use the upper slot in the rear plate
when the supply is at the same level
as the printer and when using peel-oﬀ
operation.

As an option, the printer can be ﬁtted
with a set of fan-fold guides in either
slot.

EasyCoder PX4i User’s Guide (IPL version)

Use the lower slot in the rear plate when
the supply is placed lower than the
printer.

The outer guide is adjustable for various
media widths ( min. 40 mm/1.58 in).

Chapter 4 — Media Load

External Supply (Fan-fold), cont.
5

Fit the fan-fold guide in the upper slot
when the supply is at the same level
as the printer and when using peel-oﬀ
operation.

Fit the fan-fold guide in the lower slot
when the supply is placed lower than
the printer.

EasyCoder PX4i User’s Guide (IPL version)

Thermal Transfer
Printing

This chapter explains how to load the printer with
ribbon for thermal transfer printing.

EasyCoder PX4i User’s Guide (IPL version)

Chapter 5 — Thermal Transfer Printing

Ribbon Load
The EasyCoder PX4i can print on labels, tickets, tags, and continuous
stock using either direct thermal printing on special heat-sensitive media
or thermal transfer printing using a special ink-coated ribbon.
Thermal transfer printing makes it possible to use a wide range of receiving face materials and gives a durable printout less vulnerable to fat,
chemicals, heat, sunlight etc. than direct thermal printing. Make sure to
select a type of ribbon that matches the type of receiving face material
and to set up the printer accordingly.
The EasyCoder PX4i can use transfer ribbon rolls wound with the inkcoated side facing either outward or inward. Illustrations in this manual
show the ink-coated side facing inward.
Even if ribbon usually is loaded in connection with media replenishment,
no loaded media are shown in the illustrations in this chapter in order to
give a clearer view of the ribbon path. Refer to Chapter 4 for media load
instructions.
Most transfer ribbons do not smear at room temperature.
Note: Save the label indicating the sensitivity number attached
to the media roll. You will need this number to set the media
sensitivity, see Appendix D.

EasyCoder PX4i User’s Guide (IPL version)

Chapter 5 — Thermal Transfer Printing

Ribbon Load, cont.
1

&BTZ$
PE
FS19

Open the front and side doors.

Turn the printhead lift lever clockwise to
raise the printhead.

&BTZ$
PE
FS19

In case of ribbon reload, remove any
used ribbon and empty ribbon core.

EasyCoder PX4i User’s Guide (IPL version)

Unpack a roll of original Intermec
thermal transfer ribbon.

Chapter 5 — Thermal Transfer Printing

Ribbon Load, cont.
5a

In case of ribbon 55 to 60 mm (2.16 to
2.3 inches) wide, compress the ribbon
supply bobbin and move it so it snaps
into the ﬁrst (innermost) groove.

In case of 88 to 90 mm (3.5 inches)
ribbon width, compress the ribbon
supply bobbin and move it so it snaps
into the second groove.

&BT

Z$P

EFS
19

In case of 110 mm (4.3 inches) ribbon
width, compress the ribbon supply
bobbin and move it so it snaps into the
third groove.

Press the ribbon roll onto the ribbon
supply bobbin (1) and route the ribbon
through the print unit. Pull out 20 cm (8
inches) of ribbon.

EasyCoder PX4i User’s Guide (IPL version)

Chapter 5 — Thermal Transfer Printing

Ribbon Load, cont.
7

Without releasing the ribbon, turn the
printhead lift lever to “Closed” position
to lock the ribbon.

Turn the printhead lift lever to ”Open”
position.

EasyCoder PX4i User’s Guide (IPL version)

Press the cardboard core at the front
end of the ribbon onto the rewind hub.
During printing, the rewind hub will
rotate counterclockwise.

Wind up the ribbon until all of the
transparent leader has passed the
printhead and the ribbon becomes
tight.

Chapter 5 — Thermal Transfer Printing

Ribbon Load, cont.
11

Turn the printhead lift lever to “Closed”
position.

Close the front and side door.

EasyCoder PX4i User’s Guide (IPL version)

Setting Up the Printer

This chapter describes the various parameters that are
used in the Setup Mode (see Chapter 7) or in the various application programs to configure the printer for
the user’s specific requirements. It covers the following
topics:
• Description
• Default setup
• Setup Parameters in regard of communication, test/
service, media, and configuration.
When measures are specified as “dots”, the actual
length in millimeters or inches depends on the
printhead density. Convert as follows:
8 dots/mm (203.2 dots/inch) printhead:
1 dots = 0.125 mm = 0.0049 inches (4.9 mils)

EasyCoder PX4i User’s Guide (IPL version)

Chapter 6 — Setting Up the Printer

Description
The setup controls the printer in regard of serial communication, test
and service operations, and specifies which types of media and ribbon are
loaded in the printer.
Check the list below to see if the printer’s default setup matches your
requirements. If not, you will have to change the setup. To enter the
Setup Mode, press the key on the printer’s built-in keyboard and
follow the instructions in Chapter 7, “Setup Mode.”

EasyCoder PX4i User’s Guide (IPL version)

Chapter 6 — Setting Up the Printer

Default Setup
The printer’s default setup is listed below (no options included):
Ser-Com
Baud rate

9600 bps

Data bits

8 bits

Parity

None

Stop bits

1 bit

Protocol

XON/XOFF

Test/Service
Testprint

not applicable

Data dump

Memory reset

not applicable

LSS Test

not applicable

Media
Media type

Gap

Paper type

Label length dots

1200 dots

Sensitivity

420

Darkness

Label rest point

0 dots

Form adj dots X

0 dots

Form adj dots Y

0 dots

Ribbon low

0 mm

Paper low

0 mm

Configuration
Power up emulation

None

Print speed

5 in/sec

Cutter

Not installed

Label taken sensor

Not installed

EasyCoder PX4i User’s Guide (IPL version)

Chapter 6 — Setting Up the Printer

Setup Parameters
Serial Communication
The serial communication parameters control the communication
between the printer and the connected computer or other devices on the
serial port.
Note: The serial communication parameters have no effect on
parallel or EasyLAN communications.
Make sure the printer’s communication parameters match the setup of
the connected device or vice versa. If the setup of the printer and the
setup of the host do not match, the response from the printer to host will
be garbled.

Baud Rate
The baud rate is the transmission speed in bits per second. There are 8
options:
•
•
•
•
•
•
•
•

1200
2400
4800
9600
19200
38400
57600
115200

(default)

Data Bits
Data bits specifies the number of bits that will define a character.
• 7
• 8

Characters ASCII 000 to 127 decimal
Characters ASCII 000 to 255 decimal (default)

Parity
The parity decides how the firmware will check for transmission errors.
There are four options:
•
•
•
•

None
Even
Odd
Space

(default)

EasyCoder PX4i User’s Guide (IPL version)

Chapter 6 — Setting Up the Printer

Stop Bits
The number of stop bits specifies how many bits will define the end of a
character. There are two options:
• 1
• 2

(default)

Protocol
XON/XOFF (default)
In the XON/XOFF protocol, data flow control is achieved by using
XON (DC1) and XOFF (DC3) characters. Message blocks are not
required to be bracketed by the Start of Text (STX) and End of Text
(ETX) characters. However, at power up or after a reset all characters
except ENQ or VT will be ignored until an STX is detected. The message length in this protocol is unrestricted. That is, the printer processes
information as it is being downloaded and stops when there is no more
information.
XON/XOFF protocol conforms to generally accepted industry standards.
No end-of-message response is sent to the host other than XOFF. An
XON will be sent on power up.
Since DC1 and DC3 are used for data flow control, the printer status
characters are different than those of the Standard Protocol. If the host
ignores the printer’s XOFF, the printer will resend an XOFF after receiving every 15 characters from the host.
Condition

Character

Buffer already full

Printhead raised

Ribbon fault

No label stock

Buffer now full

DC4

Printhead hot

Label at strip pin

Label skipping

DC2

Printing

DC2

EasyCoder PX4i User’s Guide (IPL version)

Chapter 6 — Setting Up the Printer

Intermec Standard Protocol
The Intermec Printer Standard Protocol is a half-duplex protocol. All
data transmissions to the printer consist of status inquiry (ENQ), status
dump (VT), or message blocks. Each message block starts with the Start
of Text (STX) character and ends with the End of Text (ETX) character.
Each message block must be 255 characters or less, including the STX
and ETX characters. The printer responds to each status inquiry or
message block with the printer status. The host should check the printer
status before downloading a message block to the printer. ENQ causes
the printer to transmit its highest priority status, while VT instructs the
printer to transmit all status that applies in the order of their priority.
The possible printer status in descending priorities are
Condition

Character

Buffer already full

Printhead raised

Ribbon fault

No label stock

Buffer now full

DC3

Printhead hot

Label at strip pin

Label skipping

DC1

Ready

DC1

Printing

DC1

EasyCoder PX4i User’s Guide (IPL version)

Chapter 6 — Setting Up the Printer

Test/Service
Testprint
This part of the Setup Mode allows you to print various types of test
labels. Go to the desired option and press . The printer will start
printing the test label or labels. Press the button to hold
the printing temporarily. To resume printing, press the
button again. The following options are available:

Configuration
Select between software (SW), hardware (HW), and network.
The Software Configuration Label contains:
• Current configuration parameters stored in the printer’s memory
• Defined pages
• Defined formats
• Defined graphics
• Defined fonts
• Any installed printer options
The Hardware Configuration Label contains:
• Printer memory information
• Printer mileage
• Printhead settings
• Firmware checksum, program, and version number
The Network Configuration Label contains:
• WINS Name
• MAC Address
• IP Selection
• IP Address
• Netmask
• Default Router
• Name Server
• Mail Server
• Primary WINS Server
• Secondary WINS Server
• Network Statistics

EasyCoder PX4i User’s Guide (IPL version)

Chapter 6 — Setting Up the Printer

Test Labels
This option has two choices, Pitch and Print Quality.
• The Pitch label contains an even pattern of small dots that reveals
failing printhead dots and variations of printout darkness because of
uneven printhead pressure or bad energy regulation to the printhead.
• The Print Quality label contains number of bar codes with different
characteristics and useful information on printer model, program version, print speed, and media sensitivity setup.

Format
The Format Label contains a single format that you can use to evaluate
the print quality of a particular format. This option prints labels for all
the formats stored in the printer’s memory.

Page
The Page Label tests the ability of the printer to receive and print single
or multiple pages of label data that is sent from the host. This option
prints labels for all the pages stored in the printer’s memory.

UDC
The UDC Label tests the ability of the printer to receive and print single
or multiple user-defined characters (bitmap graphics) that are sent from
the host. This option prints labels for all the UDCs stored in the printer’s
memory.

Font
The Font Label contains all the characters in a single font. This option
prints labels for all the user-defined fonts (UDF) stored in the printer’s
memory.

Data Dump
If data dump is enabled by selecting the “Yes” option, the printer prints
all data and protocol characters received on the serial port. An ASCII and
hexadecimal representation of each character is printed.

Memory Reset
There are two options. The memory will be reset to factory default
as soon as an option has been selected and is pressed. Select
between “All”, which resets the entire memory and “Configuration”
which just resets the configuration part of the memory.

LSS Test
Refer to Chapter 11 “Label Stop Sensor" for description.
54

EasyCoder PX4i User’s Guide (IPL version)

Chapter 6 — Setting Up the Printer

Media
The media parameters tell the firmware the characteristics of the media
that will be used, so the printout will be positioned correctly and get the
best quality possible.

Media Type
The Media Type parameters control how the label stop sensor (LSS) and
the media feed work. There are three media type options:
• Gap is used for adhesive labels mounted on liner (backing paper) or
continuous paper stock with detection slots. Default.
• Mark is used for labels, tickets, or strip provided with black marks at
the back.
• Continuous is used for continuous stock without any detection slots
or black marks.

Paper Type
The Paper Type parameters control how the transfer ribbon mechanism
and the ribbon sensor work. There are two paper type options:
• DT (Direct Thermal) is used for heat-sensitive media without any
need for a thermal transfer ribbon. Default.
• TTR (Thermal Transfer) is used for non heat-sensitive receiving face
materials in combination with a thermal transfer ribbon.

Label Length Dots
The Label Length setup specifies the length in dots of each copy along
the media feed direction (X-coordinate). This is used for “label-out”
detection.

Sensitivity (Media Sensitivity Number)
This setup parameter specifies the characteristics of the direct thermal
media or combination of receiving face material and thermal transfer ribbon, so the printer’s firmware can optimize the heating of the
printhead and the print speed. Standard supplies from Intermec are
labeled with a 3-digit media sensitivity number (see Appendix D) which
is used to specify the media grade. The media sensitivity number can also
be changed using PrintSet, third-party software, or an IPL command
(gn[,m]). Default is 420 for direct thermal printing and 567 for
thermal transfer printing.

EasyCoder PX4i User’s Guide (IPL version)

Chapter 6 — Setting Up the Printer

Darkness
Use this parameter to make minor adjustments of the blackness in
the printout, for example to adapt the printer to variations in quality
between different batches of the same media quality. The value can be set
within the range -10% to +10% where -10 is the lightest and 10 is the
darkest. Default value is 0%.

Label Rest Point
Specifies where labels stop for removal. Use this for peel-off (self-strip)
applications. Allowed range is -30 (furthest back) to 30 (furthest forward). Default is 0. Also available as an IPL command (fn).

Form Adj Dots X
Specifies where the X-position of the origin should be placed on the
label. Allowed range is -30 (closest to the leading edge) to 30 (furthest
from the leading edge). Default is 0.

Form Adj Dots Y
Specifies where the Y-position of the origin should be placed on the label.
Allowed range is -30 (closest to the center section) to 30 (furthest from
the center section). Default is 0.

Ribbon Low
Specifies the value in millimeters of the ribbon supply roll for the ribbon
sensor. When the diameter of remaining ribbon supply roll reaches the
set value, an SNMP trap is sent to the printer’s home page, provided the
printer has an optional EasyLAN connection. Range: 0-80 with preset
values at an interval of 5. A value larger than 80 sets the ribbon sensor to
0. Default value: 0.
The ribbon low sensor can also be set using an IPL command:
kn

Paper Low
Specifies the diameter in millimeters of the media supply roll for the
paper sensor. When the diameter of remaining media supply reaches the
set value, an SNMP trap is sent to the printer’s home page, provided the
printer has an optional EasyLAN connection. Range: 0-150 with preset
values at an interval of 10. A value larger than 150 sets the paper sensor
to 0. Default value: 0.
The ribbon low sensor can also be set using an IPL command:
jn

EasyCoder PX4i User’s Guide (IPL version)

Chapter 6 — Setting Up the Printer

Conﬁguration
Power Up Emulation
The emulation mode lets you print bar code labels that were originally
designed on an 86XX printer in multiples of 10 or 15 mil. When the
printer is working in emulation mode, not all IPL commands are supported. For a complete list of commands available during emulation
mode, see the latest version of the IPL Programming, Reference Manual
(P/N 066396-XXX).
To return from emulation mode, select emulation “none” (default).

Print Speed
You can select the print speed from 4 in./sec. (100 mm/sec.) to 12
in./sec. (300 mm/sec.) with an interval of 1 in./sec. The higher the
print speed, the more wear on the printhead, so do not use a higher
print speed than necessary. Some direct thermal media or ribbon/media
combinations may not allow the highest alternatives without the printout
quality being adversely affected.

Cutter (option)
By default, “Not Installed” is displayed. If a cutter is installed, you must
manually indicate that condition to the firmware by selecting either
“Enable” or “Disable.” Once you have done that, you can also use IPL
commands to enable or disable the cutter:
R
SIc0
SIc1

enter print/configuration mode
Disable cutter
Enable cutter

Label Taken Sensor (option)
To make the printer work in self-strip mode, that is, waiting for a label to
be removed before the next label is printed, the self-strip mode must be
enabled. This can also be done by executing the following commands:
R
t0
t1

enter print/configuration mode
Disable self-strip
Enable self-strip

If the label taken sensor does not work properly, the sensitivity can be
calibrated in the Setup Mode. Select “LTS Calibration” and follow the
instructions in the display. Make sure that no direct sunlight or interior
lighting interferes with the label taken sensor.

EasyCoder PX4i User’s Guide (IPL version)

Chapter 6 — Setting Up the Printer

Returning to Factory Default Setup
There are three ways to return to the factory default setup of the printer:
A Insert a special CompactFlash memory card and restart the printer.
B Use the Memory Reset option in the Test/Service part of the Setup

Mode.
C Use the printer’s built-in keyboard as described below:
1 Lift the printhead.
2 Switch on the power to the printer and press the key and wait

until the printer beeps.
3 Swiftly press the following keys:

t t t

4 The following message will be displayed:

Factory Default?
Enter=Yes ESC=No
5 Within 10 seconds, press to reset the printer to factory

default. The parameters will be reset and the printer will continue the
normal startup.
If you press or wait until the 10 seconds time-out has passed,
the normal startup will continue without any reset being performed.
Note: The factory default will remove all files used to store
settings. It will not reset settings that already has been read
when the files are removed. This means that EasyLAN Wireless
settings (SSID, keys, etc.) will retain their values from the previous start. However, the next reboot will reset them to factory
default.

EasyCoder PX4i User’s Guide (IPL version)

Setup Mode

This chapter describes how to navigate in the setup
mode, and provides overviews of the Setup Mode.

EasyCoder PX4i User’s Guide (IPL version)

Chapter 7 — Setup Mode

Navigating in Setup Mode
Enter the Setup Mode by pressing the key on the printer’s front
panel. While going through the setup procedure, you are guided by texts
in the printer’s display. You can navigate between setup menus, acknowledge displayed values, select or enter new values, etc. by using the keys
on the printer’s keyboard.
Move one step back on the same level.
Move up one level and escape without changing the setting.
Move forward on the same level.
Move down one level.
Acknowledge and move to next menu.
Exit the Setup Mode. Can be used anywhere in Setup Mode.

EasyCoder PX4i User’s Guide (IPL version)

Chapter 7 — Setup Mode

The Setup Mode is organized as an endless loop, from which you can
select a number of sub-categories. At startup, the firmware determines if
an EasyLAN interface board is installed in the printer. If so, the Network
setup menus are shown in the Setup Mode.
The diagram below shows the options in the main loop. Detailed overviews are shown on the pages that follow.
Starting point

SETUP:
SER-COM

SETUP:
NETWORK

Option
SETUP:
CONFIGURATION

SETUP:
MEDIA

EasyCoder PX4i User’s Guide (IPL version)

SETUP:
TEST/SERVICE

Chapter 7 — Setup Mode

Setup Mode; Serial Communication
(IPL v2.30)
SETUP:
SER-COM
SER-COM:
BAUDRATE

Continued on
the next page
SER-COM:
DATA BITS

BAUDRATE:
DATA BITS:
9600
8 CHAR LENGTH
BAUDRATE;
19200
BAUDRATE;
7
38400
BAUDRATE;
57500
BAUDRATE;
115200
BAUDRATE;
1200
BAUDRATE;
2400
BAUDRATE;
4800
Scroll forward
Scroll back

SER-COM:
PARITY

SER-COM:
STOP BITS

PARITY:
STOP BITS:
NONE
1 STOP BITS:
PARITY:
2
EVEN
PARITY:
ODD
PARITY:
Scroll forward
SPACE
Scroll back
Scroll forward
Scroll back

SER-COM:
PROTOCOL
PROTOCOL:
XON/XOFF
ENQ/ACK:
STANDARD
Scroll forward
Scroll back

Legend:
Dotted boxes and lines indicate options.
Thick boxes indicate default options.
Values inside brackets indicate default settings.
62

EasyCoder PX4i User’s Guide (IPL version)

Chapter 7 — Setup Mode

Setup Mode; Network (option)
(IPL v2.30)
SETUP:
NETWORK

These menus will only be displayed when an optional EasyLAN interface board is installed.

NETWORK:
IP SELECTION

NETWORK:
IP ADDRESS

NETWORK:
NETMASK

NETWORK:
DEFAULT ROUTER

NETWORK:
NAMESERVER

NETWORK:
MAC ADDRESS

IP SELECTION:
DHCP+BOOTP
PARITY:
MANUAL
PARITY:
DHCP
PARITY:
BOOTP

IP ADDRESS:
0.0.0.0
Read-only

NETMASK:
0.0.0.0
Read-only

DEFAULT ROUTER:
0.0.0.0
Read-only

NAMESERVER:
0.0.0.0
Read-only

MAC ADDRESS:
nnnnnnnnnnnn
Read-only

EasyCoder PX4i User’s Guide (IPL version)

Chapter 7 — Setup Mode

Setup Mode; Test/Service
(IPL v2.30)
Continued from
the previous page

Continued on
the next page

SETUP:
TEST/SERVICE
TEST/SERVICE:
TESTPRINT
TESTPRINT:
CONFIG

TESTPRINT:
TEST LABELS

TESTPRINT:
FORMAT

TESTPRINT:
PAGE

CONFIG:
SW
CONFIG:
HW
CONFIG:
NETWORK

TEST LABELS:
PITCH
TEST LABELS:
PRINT QUALITY

FORMAT:
ALL

PAGE:
ALL

ALL:
PRINT FORMATS

ALL:
PRINT PAGES

Scroll forward
Scroll back
TESTPRINT:
UDC

Scroll forward
Scroll back
TESTPRINT:
FONT

UDC:
ALL
ALL:
PRINT UDC

TEST/SERVICE:
DATA DUMP

TEST/SERVICE:
MEMORY RESET

TEST/SERVICE:
LSS TEST

DATA DUMP:
NO
CONFIG:
YES
Scroll forward
Scroll back

MEMORY RESET:
ALL
CONFIG:
CONFIGURATION
Scroll forward
Scroll back

LSS TEST:
LSS AUTO
LSS AUTO:

EasyCoder PX4i User’s Guide (IPL version)

Chapter 7 — Setup Mode

Setup Mode; Media
(IPL v2.30)
Continued from
the previous page

Continued on
the next page

SETUP:
MEDIA
MEDIA :
MEDIA TYPE

MEDIA :
PAPER TYPE

MEDIA :
LBL LENGTH DOTS

MEDIA :
SENSITIVITY

MEDIA :
DARKNESS

MEDIA TYPE:
GAP
CONFIG:
MARK
CONFIG:
CONTINUOUS
Scroll forward
Scroll back

PAPER TYPE:
DT
CONFIG:
TTR
Scroll forward
Scroll back

LBL LENGTH DOTS:
1200
100/200/400/800/
1200/1600/2000/
2500/3000/3600/
4200/4800

SENSITIVITY:
420
120/130/140/160/170/
180/222/226/236/238/
366/369/420/440/450/
460/470/480/513/527/
533/563/565/567/623/
627/633/647/673/677/
687/720/854/864

DARKNESS:
0
0/1/2/3/4/5/6/7/8/
9/10/-10/-9/-8/-7/
-6/-5/-4/-3/-2/-1

Scroll forward
Scroll back

Scroll forward
Scroll back
MEDIA :
LBL REST POINT

MEDIA :
FORM ADJ DOTS X

LBL REST POINT:
FORM ADJ DOTS X:
0
0
0/2/4/6/8/10/15/20/25/ 0/2/4/6/8/10/15/20/25/
30/-30/-25/-20/-15/-10/ 30/-30/-25/-20/-15/-10/
-8/-6/-4/-2
-8/-6/-4/-2
Scroll forward
Scroll back

MEDIA :
FORM ADJ DOTS Y

MEDIA :
RIBBON LOW

MEDIA :
PAPER LOW

FORM ADJ DOTS Y:
0
0/2/4/6/8/10/15/20/25/
30/-30/-25/-20/-15/-10/
-8/-6/-4/-2

RIBBON LOW:
0
0/5/10/15/20/25/30/35/
40/45/50/55/60/65/70/
75/80

PAPER LOW:
0
0/10/20/30/40/50/60/70/
80/90/100/110/120/130/
140/150

Scroll forward
Scroll back

EasyCoder PX4i User’s Guide (IPL version)

Chapter 7 — Setup Mode

Setup Mode; Conﬁguration
(IPL v2.30)
Continued from
the previous page

Return to
the start of
the loop

SETUP:
CONFIGURATION
CONFIGURATION:
PWRUP EMULATION

CONFIGURATION:
PRINT SPEED

PWRUP EMULATION:
NONE
CONFIG:
86XX-10MIL
CONFIG:
86XX-15MIL
Scroll forward
Scroll back

PRINT SPEED:
CUTTER:
4PRINT
IN/SEC
NOT
INSTALLED
SPPED:
CONFIG:
5PRINT
IN/SEC
SPPED:
ENABLE
CONFIG:
6PRINT
IN/SEC
SPPED:
DISABLE
7PRINT
IN/SEC
SPPED:
Scroll forward
8PRINT
IN/SECSPPED:
Scroll back
9PRINT
IN/SEC
SPPED:
10
IN/SEC
PRINT
SPPED:
11
IN/SEC
PRINT
SPPED:
12 IN/SEC
Scroll forward
Scroll back

CONFIGURATION:
CUTTER

CONFIGURATION:
LTS CALIBRATION
LTS CALIBRATION:
PRESS
Labels are fed out
REMOVE LABEL AND
PRESS ENTER

SENSITIVITY 9
OUT OF 8-14
Read only,
press

EasyCoder PX4i User’s Guide (IPL version)

Options

This chapter describes the options available for the
EasyCoder PX4i printer. The options can be factory
installed, field-installed by an authorized service technician, or in some cases installed by the operator.

EasyCoder PX4i User’s Guide (IPL version)

Chapter 8 — Options

Introduction
The EasyCoder PX4i provides a high degree of flexibility because it has
a modular design. By adding options to the basic printer, the EasyCoder
PX4i can be adapted for a variety of applications. Some options should
be installed by an authorized service technician or are only available as
factory-installed options.

3-inch
adapter
(included)

EasyLAN Wireless
antenna

Fan-fold
guides

Media roll
retainer

Label taken
sensor

&BTZ

$P
EFS1
9J

Paper
cutter

Liner/batch
takeup

EasyCoder PX4i User’s Guide (IPL version)

Chapter 8 — Options

Liner/Batch Takeup Kit
This is a factory-installed option only and is used to separate labels from
the liner and wind up the spent liner inside the printer’s media compartment. Labels, tickets, tags, etc. can be wound up inside the media
compartment after printing by fitting a special guide to the front of the
print unit.
The kit consists of a stepper motor that drives the liner drive roller in the
print unit (fitted as standard) and a takeup hub in the media compartment. A guide shaft is fitted to the center section immediately behind the
slack absorber. A guide plate is fitted at the rear of the media compartment and can be used to replace the standard tear bar on the print unit
for batch takeup operation.
Operation and media load are described in the sections “Peel-Off ” and
“Internal Batch Takeup” of Chapter 4, “Media Load.”

Paper Cutter
The EasyCoder PX4i can easily be fitted with an optional paper cutter,
provided the printer is not also equipped with a label taken sensor (LTS.)
The cutter unit replaces the front door using the same hinges. It is connected by a single cable to the DIN-connector on the printer’s front. The
paper cutter is available both as a factory-installed option and as a operator-installable kit.
The paper cutter is intended to cut through continuous non-adhesive
paper-based media or through the liner between labels. It must not cut
through any adhesive, which would stick to the cutting parts and rapidly
render the cutter inoperable–possibly also causing damage to the electric
motor. Maximum thickness for normal paper-based materials is 175 µm
(≈175 grams/m2).
The paper cutter increases the printer’s total weight by approx. 1.0 kg
(2.2 pounds) and its length by 28 mm (1.1 inches).
The paper cutter can be tilted forward in order to facilitate cleaning and
media load. For media load instructions, see section “Cut-Off ” in Chapter 4, “Media Load.”
Should you inadvertently have cut through self-adhesive labels, you will
have to clean the cutting parts. Tilt down the cutter and clean using a
piece of tissue moistened with isopropyl alcohol.
EasyCoder PX4i User’s Guide (IPL version)

Chapter 8 — Options

The cutting edge will rotate when the power is switched on
and when the printer is re-booted. Always keep the cutter
in closed position during operation. Switch off the power
or disconnect the cutter before cleaning. Keep your fingers
away from cutting parts!
Note: The cutter must be enabled in the Configuration part of
the Setup Mode, see Chapters 6 and 7.

Fan-Fold Guides
The fan fold guides provide a more exact guiding of the media, when the
supply is placed outside the media compartment, for example a stack of
fan-folded tickets. The guides come as an operator-installable kit with
installation instructions. The guides can be fitted in the upper or lower
slot in the rear plate.
Instructions for loading the media is included in the section “External
Supply” in Chapter 4, “Media Load.”

Media Roll Retainer
The media roll retainer is intended for applications where the media may
become misaligned on the media supply hub. The plastic wing-shaped
retainer is simply pressed onto the media supply hub outside the media
roll. Operator-installed, no tools are required.

3-inch Adapter
The 3-inch/76 mm adapter is included in the package and makes it
possible to use media rolls with 3 inch/76 mm inner diameter cardboard
cores.
The adapter is pressed onto the media supply hub and is held in place
by a screw. When fitting the adapters, make sure that the screw hits a
rounded plastic surface, not a metal leaf spring. Illustrations of how to
load the media using the adapter can be found in Chapter 4.

EasyCoder PX4i User’s Guide (IPL version)

Chapter 8 — Options

Label Taken Sensor
The Label Taken Sensor (LTS) is a photoelectric sensor fitted to the
center section inside the front door. It allows the printer’s firmware to
detect if the latest printed label, ticket, tag etc. has been removed before
printing another copy.
The label taken sensor is usually factory-fitted, but is also available as a
kit for installation by an authorized service technician. It cannot be fitted
in combination with a paper cutter.

Interface Boards
A number of interface boards are available for use with the EasyCoder
PX4i printer. The interface boards are either factory-fitted or can easily
be fitted by an authorized service technician.
The EasyCoder PX4i can accommodate one EasyLAN interface board
plus one other interface board.
EasyLAN boards:
• EasyLAN Ethernet interface
• EasyLAN Wireless interface
Other communication boards:
• Parallel Interface Board (IEEE 1284)

EasyCoder PX4i User’s Guide (IPL version)

Chapter 8 — Options

EasyCoder PX4i User’s Guide (IPL version)

Troubleshooting

This chapter describes how the Intermec Readiness
Indicators work. It also lists various possible cases of
inferior printout quality, describes possible causes, and
suggests remedies.

EasyCoder PX4i User’s Guide (IPL version)

Chapter 9 — Troubleshooting

Intermec Readiness Indicator
The readiness of the printer, individually or as a part of a solution, is
indicated by the blue Intermec Readiness Indicator (IRI).
If the IRI blinks or is switched off, the printer is not ready. Further information can be obtained in the display window by pressing the key. In
case of several errors or similar conditions occurring simultaneously, only
the most significant error is displayed. Once this error has been cleared,
next remaining error is displayed.
Provided the printer is connected to a network, all conditions that prevents printing are reported to the Easy ADC Console. The Easy ADC
Console is a PC-based software which allows a supervisor to monitor all
connected devices that have an Intermec Readiness Indicator, including
handheld computers, access points, and printers.

EasyCoder PX4i User’s Guide (IPL version)

Chapter 9 — Troubleshooting

Display Messages and LED Indications
Error/Event

IRI

Operational

Error Message

No error

Out of paper

Blink

PAPER OUT

Out of transfer ribbon

Blink

RIBBON OUT

Transfer ribbon is installed Blink

Comment

RIBBON FITTED

Head lifted

Blink

PRINTHEAD UP

Cutter error1

Blink

OPEN&SHUT
CUTTER

Cutter error2

Blink

OPEN&SHUT
CUTTER

Cutter error3

Blink

OPEN&SHUT
CUTTER

Lss too high

Blink

PAPER FAULT

Lss too low

Blink

PAPER FAULT

Testfeed not done

Blink

PAPER FAULT

Press feed not done

Blink

PRESS FEED

Pause mode entered

Blink

PAUSED

Setup mode entered

Blink

Incl. interactive setup

IP link error

Blink

See note 1, 2, and 3

IP configuration error

Blink

Printhead not found

Off

See note 1, 3, and 4

Rebooted

Off

Initializing

Off

Set at startup until
operational

Printer crash

Off

See note 3 and 5

NO PRINTHEAD

Printer turned off

Off

Maintenance

Off

Power supply Over temperature

Off

PSU OVER TEMP

Printhead hot

Off

PRINTHEAD
HOT

Set when upgrading

EasyCoder PX4i User’s Guide (IPL version)

See note 6

Chapter 9 — Troubleshooting
Note 1: This is only applicable for printers equipped with an EasyLAN interface.
Note 2: A printer that is equipped with an EasyLAN interface, but is not connected to
a network, will have a blinking IRI. To avoid this, the user can set “IP SELECTION” to
“MANUAL” and “IP ADDRESS” to “0.0.0.0”. This will indicate that the user does not
regard the lack of network connection as an error.
Note 3: No trap can be sent when this error/event occurs.
Note 4: This error indicates that the printer has not received an IP address. It is only
applicable for printers with IP SELECTION set to DHCP and/or BOOTP.
Note 5: At most, but not all, printer crashes, the console is reset. This will make the IRI
go off.
Note 6: If the printhead temperature raises above 100°C (212°F), an error occurs and
the printing will be paused until the printhead has cooled off. Meanwhile, the printer is
able to receive commands and data until the buffer is filled. The printing is automatically
resumed when the printhead temperature has reached 85°C (185°F).

EasyCoder PX4i User’s Guide (IPL version)

Chapter 9 — Troubleshooting
Symptom

Possible Cause

Remedy

Refer to

Overall weak printout

Wrong media grade

Change parameter

Chapter 6,
Appendix D

Contrast value too
low

Change parameter

Chapter 6

Printhead pressure
too low

Adjust

Chapter 11

Worn printhead

Replace printhead

Chapter 10

Wrong printhead
voltage

Replace CPU board

Call Service

Printout weaker on
one side

Uneven printhead
pressure

Adjust arm alignment

Chapter 11

Weak spots

Foreign particles on
media

Clean or replace

Chapters 4 & 5

Media/ribbon don’t
match

Change to matching
media

Chapter 6

Poor media or
ribbon quality

Select a better brand
of media/ribbon

Appendix D

Worn printhead

Replace printhead

Chapter 10

Worn platen roller

Check/replace

Call Service

Wrong media grade

Change parameter

Chapter 6,
Appendix D

Contrast value too
high

Change parameter

Chapter 6

Printhead pressure
too high

Adjust

Chapter 11

Wrong printhead
voltage

Replace CPU board

Call Service

Wrong media grade

Change parameter

Chapter 6,
Appendix D

Contrast value too
high

Change parameter

Chapter 6

Printhead pressure
too high

Adjust

Chapter 11

Faulty energy
control

Replace CPU board

Call Service

Foreign objects on
printhead

Clean printhead

Chapter 10

Overall dark printout

Excessive bleeding

Dark lines along
media path

EasyCoder PX4i User’s Guide (IPL version)

Chapter 9 — Troubleshooting
White vertical lines

Printhead dirty

Clean printhead

Chapter 10

Missing printhead
dots

Replace printhead

Chapter 10

Replace printhead

Chapter 11

Large part of dot line Failing printhead
missing
Failing strobe signal

Check CPU-board

Call Service

Bad media alignment

Adjust

Chapter 4

Small core & supply
post in upper pos.

Move post to lower
pos.

Chapter 2

X-start parameter
value too low

Increase

Chapter 6

Ribbon not fitted
correctly

Reload ribbon

Chapter 5

Wrong media grade

Change parameter,
then clean printhead

Chapter 6,
Chapter 10

Bad energy control

Adjust

Call Service

Faulty ribbon break
shaft adjustment

Adjust

Chapter 11

Incorrect edge guide
adjustment

Adjust

Chapter 4

Too strong
printhead pressure

Adjust

Chapter 11

No thermal transfer
printout

Ink-coated side does
not face media

Reload ribbon

Chapter 5

Media feed not
working properly

Changed media
characteristics

Press the Print
button

Chapter 4

Wrong label rest
dots parameter

Check/change

Chapter 6

Wrong Media Type
parameter

Check/change

Chapter 6

Wrong LSS position

Check/change

Chapter 11

Dirty sensors

Clean

Chapter 10

Faulty sensors

Replace

Call Service

Too high print
speed for large
media roll

Lower print speed

Chapter 6

Printout missing
along inner edge

Transfer ribbon
breaks

Transfer ribbon
wrinkles

Compressed text or
bar code

EasyCoder PX4i User’s Guide (IPL version)

Maintenance

This chapter describes how the operator can maintain
the printer. Regular maintenance is important for the
printout quality and for the life of the printhead. The
chapter covers the following topics:
• Printhead cleaning
• External cleaning
• Cleaning the label stop sensor
• Printhead replacement
• Media jams
When cleaning or replacing the
printhead, take ample precautions to
avoid electrostatic discharges.

EasyCoder PX4i User’s Guide (IPL version)

Chapter 10 — Maintenance

Printhead Cleaning
Cleaning the printhead on a regular basis is important for the life of the
printhead and for the printout quality. You should clean the printhead
each time you replace the media. This section describes how to clean
the printhead using cleaning cards. If additional cleaning is required, for
example removing adhesive residue from the platen roller or tear bar, use
a cotton swab moistened with isopropyl alcohol.
Isopropyl alcohol [(CH3)2CHOH; CAS 67-63-0] is a highly
flammable, moderately toxic, and mildly irritating substance.

Open the front and side doors.

Turn the printhead lift lever counterclockwise to raise the printhead.

EasyCoder PX4i User’s Guide (IPL version)

Chapter 10 — Maintenance

Printhead Cleaning, cont.
3

&BT

Z$P

EFS

Remove any media and transfer ribbon.

Open the cleaning card envelope and
pull out the cleaning card. Read the
warning text.

&BTZ

EFS
19J

DN
JO

Insert most of the cleaning card under
the printhead (1). Engage the printhead
(2).

EasyCoder PX4i User’s Guide (IPL version)

EFS
19J

Pull out the cleaning card (1) and raise
the printhead (2).

Chapter 10 — Maintenance

Printhead Cleaning, cont.
7

&BTZ

EFS
19J

DN
JO

Insert most of the cleaning card under
the printhead again (1). Engage the
printhead (2).

Wait for approx. 30 seconds to allow the
cleaning ﬂuid to dissolve the residue.

&BTZ

EFS
19J

EFS1
9J

Pull out the cleaning card. If necessary,
repeat the process with a fresh cleaning
card.

Allow the cleaned parts to dry before
loading any media and ribbon.

EasyCoder PX4i User’s Guide (IPL version)

Chapter 10 — Maintenance

External Cleaning
1

Always remove the power cord before
cleaning!

Wipe external surfaces with a soft cloth
slightly moistened with water or a mild
detergent.

&BTZ

Never spray the printer. Protect it from
water when cleaning the premises.

EasyCoder PX4i User’s Guide (IPL version)

EFS
19J

Never use any sharp tools for removing
stuck labels. The printhead and rollers
are delicate.

Chapter 10 — Maintenance

Cleaning the Label Stop Sensor
The label stop sensor, which controls the media feed, is partially enclosed
by two plastic guides. The guides have slots where the light between the
upper and lower part of the label stop sensor can pass. The guides must
be kept free from stuck labels and other objects that can block the light.
If the printer starts to feed out labels in an unexpected way, remove
the two guides as described below and check for dust on the sensors or
anything that may block the beam of light. If necessary, clean the guides
using a cleaning card or a soft cloth soaked with isopropyl alcohol. Do
not use any other type of chemicals.
Isopropyl alcohol [(CH3)2CHOH; CAS 67-63-0] is a highly
flammable, moderately toxic, and mildly irritating substance.

Snap-lock
Pull the upper guide straight out. (Upper
part of print unit omitted for better
view.)

Press the snap-lock, lift the outer end
of the lower guide and pull it out. After
cleaning, reassemble in reverse order.

EasyCoder PX4i User’s Guide (IPL version)

Chapter 10 — Maintenance

Printhead Replacement
The printhead is subject to wear both from the direct thermal media or
transfer ribbon and from the rapid heating and cooling process during
printing. Thus, the printhead will require periodic replacement.
Time between printhead replacements depends on the print images, the
type of direct thermal media or ribbon in use, the amount of energy to
the printhead, the print speed, the ambient temperature, and several
other factors.
While replacing the printhead, the power must be off. The
firmware will not detect the new printhead resistance and
density until the printer has been restarted.
Note: Check that the density of the new printhead matches
the printhead you are replacing. However, you can switch
between densities at will, but be advised that the printout will
be affected accordingly.

Open the front and side doors.

EasyCoder PX4i User’s Guide (IPL version)

Turn the printhead lift lever counterclockwise to raise the printhead.

Chapter 10 — Maintenance

Printhead Replacement, cont.
4

&BT

Z$P

EFS
19

Remove any media and transfer ribbon.

Disconnect the hooked printhead
bracket ﬁngers from the shaft and pull
out the printhead as far as the cables
allow.

Pull the printhead bracket away from
the magnet in the pressure arm.

Disconnect the cables from the printhead. Note the snap-lock on the inner
connector. Pull at the connectors—not
at the cables!

EasyCoder PX4i User’s Guide (IPL version)

Chapter 10 — Maintenance

Printhead Replacement, cont.
7

Fit the hooks of the printhead bracket
ﬁngers onto the headlift shaft. Make
sure that the cables do not prevent the
bracket ﬁngers from being properly
seated on the headlift shaft.

Connect the two cables to the replacement printhead.

Close the printhead so the magnet
engages the printhead bracket.

EasyCoder PX4i User’s Guide (IPL version)

EFS1
9J

Load a new supply of media and ribbon,
as described earlier in this manual.

Chapter 10 — Maintenance

Media Jams
Should a media jam occur in the print mechanism, proceed this way to
clear it:
• Always switch off the power before starting to clear the jammed
media.
• Raise the printhead and pull out the media.
• If the media has been wound up or has stuck on the platen roller, carefully remove it by hand without using any sharp tools that can damage
the delicate platen roller or printhead. Avoid rotating the platen roller.
If you must pull away the media by force causing the platen
roller to rotate, it is very important that the power has been
off for a minute or more. If not, the electronics can be damaged beyond repair.
• Cut off any damaged or wrinkled part.
• Check if there is any adhesive somewhere in the print mechanism,
clean using a cleaning card or cotton swab soaked in isopropyl alcohol.
Isopropyl alcohol [(CH-3)2CHOH; CAS 67-63-0] is a
highly flammable, moderately toxic, and mildly irritating
substance.
• Reload the media as described in Chapter 4.
• Switch on the power.
• Readjust the media feed by raising and closing the printhead and then
pressing the key.

EasyCoder PX4i User’s Guide (IPL version)

Adjustments

This chapter describes how the operator can adjust
the printer. The chapter covers the following topics:
• Narrow media adjustment
• Printhead pressure adjustment
• Label stop sensor adjustment

EasyCoder PX4i User’s Guide (IPL version)

Chapter 11 — Adjustments

Narrow Media
The printer is factory-adjusted for full size media width. When using
media less than full width, it is recommended that you adjust the pressure arm so it becomes centered on the media. Thereby, an even pressure
across the media is obtained.
A poorly adjusted pressure arm may be detected by a weaker printout on
either side of the media path.
To adjust the pressure arm, proceed as follows:
• Remove the ribbon, if any.
• Loosen the knob that holds the pressure arm. Move the arm inwards
or outwards until the arrow on the tip of the arm becomes centered
with the media stock.
While moving the arm, push at the part where the knob is situated,
not at the tip. If the arm is hard to move, lift the printhead and pull
the printhead bracket free from the magnet in the arm.
• After having centered the arm, lock it by tightening the knob.
• Adjust the edge guides.
• Reload the ribbon, if any.
Knob

Center of
media
Pressure arm
Edge guides
90

EasyCoder PX4i User’s Guide (IPL version)

Chapter 11 — Adjustments

Printhead Pressure
The pressure of the thermal printhead against the ribbon or direct
thermal media is factory adjusted. However, the use of thicker or thinner
media than normal could require the printhead pressure to be readjusted.
Turn the adjustment knob clockwise for increased pressure, or counterclockwise for less pressure. Print a few labels, preferably test labels (see
Chapter 6, “Setting Up the Printer”), and check the printout. Increased
pressure generally gives a darker printout and vice versa. Repeat until the
desired result is obtained.
To find the basic setting, turn the knob counterclockwise until there is
no pressure left. Test with a piece of media under the printhead. You
should be able to pull it out without more than just a little resistance.
Then turn the knob four full turns clockwise. Fine-adjust using the trialand-error method.
Do not use a higher printhead pressure than necessary,
because it may increase the wear of the printhead and
shorten its life.
Knob

EasyCoder PX4i User’s Guide (IPL version)

Chapter 11 — Adjustments

Label Stop Sensor
The label stop sensor (LSS) is a photoelectric sensor that controls the
printer’s media feed by detecting gaps between labels or slots or black
marks in continuous stock, depending on the printer’s setup in regard of
media type (see Chapter 6, “Setting Up the Printer”). The LSS should be
aligned with the gaps, slots, or black marks. If using irregularly shaped
labels, align the LSS with the front tips of the labels.
The label stop/black mark sensor (LSS) can be moved laterally within a
range of 0 to 50 mm (0 to 1.96 inches) from the inner edge of the media
path. There is a screw running through the outer lower gable. Turning
the screw clockwise will move the LSS inwards and vice versa. The position of the LSS in relation to the media is best checked by looking head
on into the print unit when the printhead is raised. Align the centerpoint
of the V-shaped upper sensor with the center of the slots or marks to be
detected.
The linear markings on the lower guide plate can also be used for positioning of the LSS because they are spaced with an interval of exactly 1
cm (0.39 inches.) This method is especially useful for black marks (measure the lateral position of the black marks with a ruler before loading the
media).
Detection slots

Upper part of LSS

/54

Adjustment screw
Upper part of print unit removed to improve visibility.
92

EasyCoder PX4i User’s Guide (IPL version)

Chapter 11 — Adjustments

In the Test/Service part of the Setup Mode, you can test the label stop
sensor if you have a detection problem.
The menu only provides indications from the label stop sensor unit.
The testing menu can determine if the sensor unit is not physically in
position, is blocked by dust or stuck labels, or is defective in some way.
Furthermore, this is an aid if media has detection complications.
Note: There is no way to adjust the LSS-function; the menus
only indicate values obtained from the LSS.
• Check that the printer is set up for the type of media loaded in your
printer (Setup Mode→Media→Media type→Gap, Mark, or Continuous.
• Lift and lower the printhead, then press the key.
• Make sure that there is a label—not a gap or mark—at the LSS.
• Check that the media is routed as close to the center section as the
guides allow.
• Enter the Setup Mode (see Chapter 7) and go to Setup Mode→Test/
Service→LSS Test→LSS Auto.
• The menu should look like this with the cursor placed in the center:

LSS Auto
• Gap detection:
Lift the printhead and pull out the media slowly. When the LSS
detects a gap or a detection slot, the cursor moves to the right.

LSS Auto
• Mark detection:
Lift the printhead and pull out the media slowly. When the LSS
detects a black mark, the cursor moves to the left.

LSS Auto
• It is possible to refresh the centered cursor position by pressing the
key.

EasyCoder PX4i User’s Guide (IPL version)

Chapter 11 — Adjustments

• If the cursor behaves as described above, the LSS is working and is
properly aligned with the gaps, slots, or black marks.
• If the cursor does not react on a gap, slot, or black mark, check this:
- Is the LSS laterally aligned with the slots or black marks?
- Are both the upper and lower part of the LSS aligned with each
other?
- Is the transfer ribbon properly loaded so it does not interfere with
the LSS? (See Chapter 5.)
- Are the label stop sensors free from dust and are the guides free
from stuck labels or other objects that may interfere with the light
that goes from one part of the LSS to the other? If not, clean as
described in Chapter 10.
- Does the media have some kind of preprint that can disturb the
detection?
- Is there too little difference between the black marks and the surrounding areas?
- Does the liner have too little transparency?
- Does the LSS work with another type of media? (Remember to
change the Media Type setup, lift and lower the printhead, and
then press the key.)

EasyCoder PX4i User’s Guide (IPL version)

Technical Data

This appendix lists the technical data for the printer.
Please note that Intermec reserves the right to change
without prior notice and that this information does
not represent a commitment on the part of Intermec.

EasyCoder PX4i User’s Guide (IPL version)

Appendix A — Technical Data
Printing
Print Technique

Direct Thermal and Thermal Transfer

Printhead Resolution

8 dots/mm (203.2 dpi)

Print Speed (variable)

100 to 300 mm/sec.
(≈ 4 to 12 in./sec.)

Print Width (max)

112 mm (4.41 in.)
110 mm (4.33 in.)

Print Length (max)

32767 dots = 409.5 cm (161.25 in.)1

Media Width (min/max)

25 to 120 mm (1 to 4.72 in.)

Media Roll Diameter (max) 213 mm (8.38 in.)
205 mm (8.07 in.)
Media Roll Core Diameter

38 to 40 mm (1.5 in.) or
76 mm (3 in.) with adapter fitted

Ribbon Width (min/max)

55 to 110 mm (2.17 to 4.33 in.)

Ribbon Roll Diameter
(outer), max.

80 mm (3.15 in.)

Ribbon Roll Core Diameter (inner)

25 mm (1.00 inches)

Print Directions

DT
TTR

Tear-off
Peel-off

≈ 450 m (1476
ft) of ribbon

Modes of Operation
Tear-Off (Straight-through) Yes
Cut-Off

Option

With cutter

Peel-Off (Self-strip)

Option

With rewinder

Internal Batch Takeup

Option

With rewinder

Firmware
Operating System

IPL v2.30

Smooth Fonts

13 scalable + 21 simulated bitmap

Resident bar codes

Physical Measures
Dimensions (W × L × H)

275 × 482 × 238 mm
(10.8 × 19.0 × 9.4 in)

Weight (excluding media)

12.85 kg (28.4 pounds)

Ambient Operating Temperature

+5°C to +40°C (+41°F to +104°F)

Storage Temperature

-20°C to +70°C (-4°F to +152°F)

Humidity

10 to 90% non-condensing

EasyCoder PX4i User’s Guide (IPL version)

Appendix A — Technical Data
Electronics
Microprocessor

32 bit RISC

On-board Flash SIMMs

2 sockets for 4MB or 8MB each

Std. 1 × 4MB

On-board SDRAM SIMM

1 socket for 16MB

Std. 16MB

Power Supply
AC Voltage

90 to 265 VAC, 45 to 65 Hz

PFC Regulation

IEC 61000-3-2

Power Consumption

Minimum 20W; Continuous printing, average 125W; Peak 400W.

Sensors
Label Gap/Black Mark/
Out of Media

Yes

Printhead Lifted

Yes

Ribbon End/Ribbon Low

Yes

Paper Sensor

Yes

Variable position

Controls
Indicator Lamps

Display

2 × 16 character LCD

Keyboard

7 keys membrane-switch type

Feed/Pause button

Beeper

Yes

Background
light

Data Interfaces
Serial

1 × RS-232 + 1 × USB

Connection for Optional
Interface Boards

1+1

Cutter Interface

Memory Card Adapter

EasyCoder PX4i User’s Guide (IPL version)

1 for EasyLAN
1 for other
boards
CompactFlash
cards

Appendix A — Technical Data
Accessories and Options
Integral Self-strip Unit with Option2,3
Liner Takeup
Media Roll Retainer

Option4

Fan-fold Guide

Option4

Cutter

Option4

Label Taken Sensor

Option2,3

Parallel Interface Board

Option2,3

EasyLAN Ethernet Interface

Option2,3

EasyLAN Wireless Interface

Option2,3

CompactFlash Cards for
various purposes

Option4

For peel-off and
batch takeup

IEEE 1284

8MB-1GB

/. The max. print length is also restricted by the amount of free SDRAM memory.
/. Factory installed option
3
/. Field-installable kit. Installation should be performed by a service technician.
4
/. Operator-installable option.
2

EasyCoder PX4i User’s Guide (IPL version)

Media Specifications

This appendix specifies the physical measures for various types of media.

EasyCoder PX4i User’s Guide (IPL version)

Appendix B — Media Specifications

Media Roll Size

Core
Diameter (A), standard:
38-40 mm
Diameter (A), with adapter:
76.2 mm
Width: Must not protrude outside the media.

(1.5 inches)
(3 inches)

The media must be wound up on the core in such a way
that the printer can pull the end free.

Roll
Max. diameter (B), tear-off and cut-off:
213 mm
Max. diameter (B), peel-off and batch takeup: 205 mm
Max. width (C):
120 mm
Min. width (C):
25 mm

(8.38 inches)
(8.07 inches)
(4.72 inches)
(1.00 inches)

The recommended media thickness is 60 to 170µm (2.4 to 6.7 mils).
Thicker media may be used, but print quality will be reduced. The
stiffness is also important and must be balanced against thickness to
maintain print quality.
Media rolls to be loaded inside the printer should be wound with the
printable side facing outwards.
The media supply must not be exposed to dust, sand, grit, etc. Any hard
particles, however small, can damage the printhead.
100

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Appendix B — Media Specifications

Media
Non-Adhesive Strip
⇐ a ⇒ Media Width
Maximum:
Minimum:

120 mm (4.72 inches)
25 mm (1.00 inches)

Media Type Setup
• Continuous

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101

Appendix B — Media Specifications

Self-Adhesive Strip
⇐ a ⇒ Media Width (including liner)
Maximum:
Minimum:

120 mm (4.72 inches)
25 mm (1.00 inches)

⇐ b ⇒ Liner

The liner must not extend more than a total of 1.6 mm (0.06 inches)
outside the face material and should protrude equally on both sides.

⇐ c ⇒ Media Width (excluding liner)
Maximum:
Minimum:

118.4 mm (4.66 inches)
23.8 mm (0.94 inches)

Media Type Setup
• Continuous

102

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Appendix B — Media Specifications

Self-Adhesive Labels
⇐ a ⇒ Media Width (including liner)
Maximum:
Minimum:

120 mm (4.72 inches)
25 mm (1.00 inches)

⇐ b ⇒ Liner

The backing paper must not extend more than a total of 1.6 mm (0.06
inches) outside the labels and should protrude equally on both side. Recommended minimum transparency: 40% (DIN 53147).

⇐ c ⇒ Label Width (excluding liner)
Maximum:
Minimum:

118.4 mm (4.66 inches)
23.8 mm (0.94 inches)

⇐ d ⇒ Label Length

Maximum:
6,143 mm (241 inches)
provided there is a sufficient amount of free SDRAM memory
Minimum (without LTS):
Minimum (with LTS):

⇐ e ⇒ Label Gap
Maximum:
Recommended:
Minimum:

8.0 mm (0.32 inches)
12.0 mm (0.47 inches)
25.0 mm (0.98 inches)
3.0 mm (0.12 inches)
1.27 mm (0.05 inches)

The Label Stop Sensor must be able to detect the extreme front edges of
the labels.

Opacity
The difference between in opacity between label plus liner and liner only
should be ≥ 19% units.
Maximum liner opacity is 72%.

Media Type Setup
• Gap

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103

Appendix B — Media Specifications

E
F

Feed direction

104

EasyCoder PX4i User’s Guide (IPL version)

Appendix B — Media Specifications

Tickets with Gaps
⇐ a ⇒ Media Width
Maximum:
Minimum:

120 mm (4.72 inches)
25 mm (1.00 inches)

⇐ b ⇒ Copy Length

Maximum:
6,143 mm (241 inches)
provided there is a sufficient amount of free SDRAM memory
Minimum (without LTS):
Minimum (with LTS):

8.0 mm (0.32 inches)
12.0 mm (0.47 inches)

⇐ c ⇒ LSS Detection Position
Variable, see Chapter 11.

⇐ d ⇒ Detection Slit Length

The length of the detection slit (excluding corner radii) must be minimum 2.5 mm (0.10 inches) on either side of the LSS detection position
(e).

⇐ e ⇒ Detection Slit Height
Maximum:
Recommended:
Minimum:

25.0 mm (0.98 inches)
1.6 mm (0.06 inches)
1.27 mm (0.05 inches)

Opacity
Max opacity difference:

48%

Media Type Setup
• Gap
Note: Do not allow any perforation to break the edge of the
media as this may cause the media to split and jam the printer.

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105

Appendix B — Media Specifications

C
F
E

Feed direction

106

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Appendix B — Media Specifications

Tickets with Black Mark
⇐ a ⇒ Media Width
Maximum:
Minimum:

120 mm (4.72 inches)
25 mm (1.00 inches)

⇐ b ⇒ Copy Length

Maximum:
6,143 mm (241 inches)
provided there is a sufficient amount of free SDRAM memory
Minimum:

20.0 mm (0.8 inches)

⇐ c ⇒ LSS Detection Position
Variable, see Chapter 11.

⇐ d ⇒ Black Mark Width
Maximum:
Recommended:
Minimum:

⇐ e ⇒ Black Mark Length
Maximum:
Recommended:
Minimum:

Full media width
10.0 mm (0.39 inches)
5.0 mm (0.20 inches)
25.0 mm (0.98 inches)
3.2 mm (0.13 inches)
1.27 mm (0.05 inches)

⇐ f ⇒ Black Mark Y-Position

It is recommended that you place the black mark as close to the front
edge of the ticket as possible. The black mark can be placed either on the
top or at the back of the media.

Black Mark Characteristics
Maximum reflectance:
Difference between mark and media:

15%, 940 nm
55%

Media Type Setup
• Ticket (w mark)
Note: Do not allow any perforations to break the edge of the
media as this may cause the media to split and jam the printer.

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107

Appendix B — Media Specifications

D
F
E

Feed direction

108

EasyCoder PX4i User’s Guide (IPL version)

Interfaces

This appendix describes the interface connectors
found on the printer’s rear plate. It covers the following topics:
• RS-232 interface
• USB interface
• Optional interfaces

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109

Appendix C — Interfaces

RS-232 Interface
Protocol
Default setup:
Baud rate:
Char. length
Parity:
Stop bits:
RTS/CTS
ENQ/ACK:
XON/XOFF:
New Line:

9600
8 bits
None
1
Disabled
Disabled
Disabled (both ways)
CR/LF

To change the RS-232 interface settings, see Chapter 6, “Setting Up the
Printer.”
Signals on printer’s serial port:
DB-9

Signal

Meaning
External +5V DC*

TXD

Transmit data

RXD

Receive data

DSR

Data set ready

GND

Ground

DTR

Data terminal ready

CTS

Clear to send

RTS

Request to send

–

Not used

RS-232

/. The external +5V is limited to 500 mA and is automatically switched
off at overload.

Interface Cable
Computer end: Depends on computer model
Printer end:
DB-9 plug

110

EasyCoder PX4i User’s Guide (IPL version)

Appendix C — Interfaces

USB Interface
This printer supports USB v1.1 (also called USB 2.0 full speed). To use
the USB interface for printing from a PC, you need a special Intermec
USB printer driver installed in your PC.
The printer is a so called “self-powered device.” We recommend that you
only connect one printer to each USB port on the host, either directly or
via a hub. Other devices, like a keyboard and a mouse, can be connected
to the same hub. If you need to connect more than one Intermec USB
printer to a host, you should use different USB ports.
Using a USB Class A/B cable, connect the Class A plug to your PC or
hub and the Class B plug to your printer.
The USB interface is essentially a one-way communication interface.
There is no communication setup for the USB port.

USB Class A connector.
Connect to PC or hub.

USB Class B connector.
Connect to USB receptacle
on the printer’s rear plate.

USB

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111

Appendix C — Interfaces

Optional Interfaces
The printer can optionally be fitted with an IEEE 1284 Parallel Interface
Board at the right-hand side of the printer’s rear plate.
Regardless of if any Parallel Interface Board is installed, the printer can
also be fitted with one of the following EasyLAN interface boards for
connection to a Local Area Network (LAN):
• EasyLAN Ethernet Interface
• EasyLAN Wireless Interface

IEEE 1284 Parallel Interface Board
Parallel interface
connector

EasyLAN Ethernet Interface
RJ-45 connector

112

EasyCoder PX4i User’s Guide (IPL version)

Appendix C — Interfaces

EasyLAN Wireless Interface
EasyLAN antenna

For information on how to set up, operate, configure, and troubleshoot
an EasyLAN interface, please refer to the following manuals that are
included in .pdf format on the attached CD-ROM:
• EasyLAN Interface Kit, Installation Instructions
• EasyLAN Wireless Interface Kit, Installation Instructions
• EasyLAN, User’s Guide
• EasyLAN Network Setup, User’s Guide
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113

Appendix C — Interfaces

114

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Intermec Supplies

This appendix describes how to set up the printer for
various types of direct thermal media or combinations
of thermal transfer ribbons and receiving face materials marketed by Intermec.

EasyCoder PX4i User’s Guide (IPL version)

115

Appendix D — Intermec Supplies

Setting the Media Sensitivity Number
Media sensitivity is important because you use it to optimize print quality and print speed. The three-digit sensitivity specifies the amount of
heat required by the printhead to image a label. The amount of heat that
each roll of media or ribbon requires is unique due to different chemistries and manufacturing processes.
Intermec has developed heating schedules (the amount of heat required
to image a label) to produce the highest possible print quality for
Intermec media and ribbon combinations on Intermec printers. Look for
the three-digit media sensitivity number on:
• The side of the media roll. Use the last three digits (140 in the example below) of the 15-digit number stamped on the roll for the media
sensitivity number.
• A small label attached to the roll of media.
120066102605140

INTERMEC MEDIA PRODUCTS
SENSITIVITY LABEL

Intermec
SENSITIVITY NUMBER

5 7

120066102605140

Use this three-digit number to optimize print quality and print speed
on your printer. You can achieve the best print quality on the printer by
using Intermec ribbon and media products.
The default printer setting for direct thermal media is 420. For thermal
transfer media, the default setting is 567. Use the information on the
packaging that you saved when loading media and ribbon to determine
the correct sensitivity number.
Use the Setup Mode (see “Sensitivity” in Chapter 6-7), PrintSet, your
third-party software, or the Intermec printer language (IPL) command
set to change the media sensitivity number. For help on how to set the
media sensitivity number using the printer command set, see the DOS
example on the following page.

116

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Appendix D — Intermec Supplies

The sensitivity number on each roll of thermal transfer media or ribbon
has an asterisk (*) in place of one of the digits. To optimize the sensitivity number for thermal transfer media, you combine the digits as in this
example.
Media or Ribbon

Sensitivity
Rating

Description

Thermal transfer media

56*

The asterisk for the third digit is reserved to
identify the ribbon’s sensitivity number.

Thermal transfer ribbon 5*7
567

The asterisk for the second digit is reserved
to identify the media’s sensitivity number.
Optimum sensitivity rating

To set the sensitivity rating for direct thermal media, use the three-digit
sensitivity rating located on the roll of media or listed later in this chapter.
Use DOS to set the media sensitivity number on a PC like this:
1. At the DOS prompt, type the following command and press Enter:
MODE COM1 96,E,7,1,N

2. Type the following command lines and press Enter:
COPY CON COM1
g1,567^Z

where:
g1,567 sets the media sensitivity number to 567.

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117

Appendix D — Intermec Supplies

Direct Thermal Media Sensitivity Settings
Sensitivity Level

Setting Direct Thermal Media

700 Series High Sensitivity

720

Duratherm Lightning Plus

400 Series Medium Sensitivity

480

Duratherm Lightning IR Tag

470

Duratherm Lightning

460

Thermal Top IR

450

Duratherm Lightning IR

440

Thermal Eco

420

Duratherm Lightning-2

180

Duratherm II

170

European Top Board

160

Duratherm II Tag

140

Thermal Top

130

Duratherm II-2

120

Thermal Eco Board

100 Series Low Sensitivity

118

EasyCoder PX4i User’s Guide (IPL version)

Appendix D — Intermec Supplies

Thermal Transfer Media and Ribbon Sensitivity Settings
Sensitivity Level

Setting

Media/Ribbon Stock

800 Series High Sensitivity
(Paper)

864

TTR Uncoated/GP02

600 Series Medium Sensitivity
(Plastic)

687

Duratran Valeron/TMX2200

677

Duratran II Syntran/TMX2200

673

Duratran II Syntran/TMX1500

633

Polyethylene/HP05

627

Duratran Kimdura/TMX2200

623

Duratran Kimdura/TMX1500

567

Duratran II Labels/TMX2200

565

TTR Premium Board/HP05

563

Duratran II Labels/TMX1500

533

TTR Premium Board/HP05

527

Duratran II Tag 5 & 7mil/TMX2200

523

Duratran II Tag 5 & 7mil/TMX1500

513

TTR Coated/HP05

300 Series Low Sensitivity
(Plastic)

369

TTR High Gloss Polyester/HR03

366

Duratran II Gloss Polyester/TMX3200

200 Series Low Sensitivity
(Kapton)

236

Gloss White Kapton/TMX3200

226

Matte White Kapton/TMX3200

500 Series Medium Sensitivity
(Paper)

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119

Appendix D — Intermec Supplies

120

EasyCoder PX4i User’s Guide (IPL version)

Intermec Technologies Corporation
Corporate Headquarters
6001 36th Avenue West
Everett, WA 98203
U.S.A.
tel 425.348.2600
fax 425.355.9551
www.intermec.com

EasyCoder PX4i User’s Guide (IPL version)

*1-960625-01*
*1-960625-01*

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