Itron 100WD AMR transceiver decive for utility meters User Manual Installation Guide 1
Itron Inc AMR transceiver decive for utility meters Installation Guide 1
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Installation Guide 1
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| Document ID | 1841265 |
| Application ID | hTnErGhmRK3ioc4e42clpw== |
| Document Description | Installation Guide 1 |
| Short Term Confidential | No |
| Permanent Confidential | No |
| Supercede | No |
| Document Type | User Manual |
| Display Format | Adobe Acrobat PDF - pdf |
| Filesize | 166.33kB (2079066 bits) |
| Date Submitted | 2012-11-20 00:00:00 |
| Date Available | 2012-11-21 00:00:00 |
| Creation Date | 2012-11-12 12:14:02 |
| Producing Software | Adobe PDF Library 10.0 |
| Document Lastmod | 2012-11-12 12:14:03 |
| Document Title | 100W-R.100W-R+ and 100WP-R/100WP-R+ Datalogging ERT Module Installation Guide |
| Document Creator | Acrobat PDFMaker 10.1 for Word |
| Document Author: | TDC-0951-006 |
Water Solutions 100W-R/100W-R+ and 100WP-R/100WP-R+ Datalogging ERT Module Installation Guide TDC-0951-006 Identification 100W-R/100W-R+ and 100WP-R/100WP-R+ Datalogging ERT Module Installation Guide 08 November 2012 TDC-0951-006 100W-R/100W-R+ and 100WP-R/100WP-R+ ERT module Copyright © 2012 Itron, Inc. All rights reserved. Confidentiality Notice The information contained herein is proprietary and confidential and provided subject to the condition that (i) it is held in confidence except to the extent required otherwise by law and (ii) it is used only for the purposes described herein. Any third party given access to this information is similarly bound in writing. Compliance Statement This device complies with Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. Operation is subject to the following two conditions: • This device may not cause harmful interference. • This device must accept any interference that may cause undesirable operation. This device must be permanently mounted such that it retains a distance of 20 centimeters (7.9 inches) from all persons in order to comply with FCC RF exposure levels. This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: • Reorient or relocate the receiving antenna. • Increase the separation between the equipment and receiver. • Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. • Consult the dealer or an experienced radio or TV technician for help. Compliance Statement Déclaration de conformité This equipment complies with policies RSS-210 and RSS-GEN of the Industry Canada Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de rules. licence. L'exploitation est autorisée aux deux conditions suivantes : Operation is subject to the following two conditions: • (1) l'appareil ne doit pas produire de brouillage, et • (1) this device may not cause interference, and • (2) l'utilisateur de l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre le fonctionnement. • (2) this device must accept any interference, including interference that may cause undesired operation of the device. Compliance Statement Canada Déclaration de Conformité Under Industry Canada regulations, this radio transmitter may only operate using an Conformément à la réglementation d'Industrie Canada, le présent émetteur radio peut fonctionner avec une antenna of a type and maximum (or lesser) gain approved for the transmitter by antenne d'un type et d'un gain maximal (ou inférieur) approuvé pour l'émetteur par Industrie Canada. Dans le Industry Canada. To reduce potential radio interference to other users, the antenna but de réduire les risques de brouillage radioélectrique à l'intention des autres utilisateurs, il faut choisir le type type and its gain should be so chosen that the equivalent isotropically radiated power d'antenne et son gain de sorte que la puissance isotrope rayonnée équivalente (p.i.r.e.) ne dépasse pas (e.i.r.p.) is not more than that necessary for successful communication. l'intensité nécessaire à l'établissement d'une communication satisfaisante. Trademark Notice Itron is a registered trademark of Itron, Inc. All other product names and logos in this documentation are used for identification purposes only and may be trademarks or registered trademarks of their respective companies. Warning To prevent ignition of flammable or combustible atmospheres, disconnect power before servicing. Warning Follow these procedures to avoid injury to yourself or others: • • • The lithium battery may cause a fire or chemical burn if it is not disposed of properly. Do not recharge, disassemble, heat above 100° Celsius (212° Fahrenheit), crush, expose to water, or incinerate the lithium battery. Fire, explosion, and severe burn hazard. Keep the lithium battery away from children. Warning ELECTROMAGNETIC COMPATIBILITY Use only approved accessories with this equipment. Unapproved modifications or operation beyond or in conflict with these instructions for use may void authorization by the authorities to operate the equipment. Warning This unit cannot be modified and is not repairable. Attempts to modify or repair this device will void the warranty. TDC-0951-006 100W-R/100W-R+ and 100WP-R/100WP-R+ Datalogging ERT Module Installation Guide Proprietary and Confidential ii Transportation Classification The Federal Aviation Administration prohibits operating transmitters and receivers on all commercial aircraft. When powered, ERT modules are considered operating transmitters and receivers and cannot be shipped by air. All product returns must be shipped by ground transportation to Itron. Suggestions If you have comments or suggestions on how we may improve this documentation, send them to TechnicalCommunicationsManager@itron.com If you have questions or comments about the software or hardware product, contact Itron Technical Support: Contact • Internet: www.itron.com • E-mail: support@itron.com • Phone: 800 635 8725 TDC-0951-006 100W-R/100W-R+ and 100WP-R/100WP-R+ Datalogging ERT Module Installation Guide Proprietary and Confidential iii TDC-0951-006 100W-R/100W-R+ and 100WP-R/100WP-R+ Datalogging ERT Module Installation Guide Proprietary and Confidential iv Contents Chapter 1 Before You Begin ........................................................................................ 1 Document Conventions ....................................................................................................................... 1 Document Purpose .............................................................................................................................. 1 How This Document is Organized ....................................................................................................... 1 Related Documents ............................................................................................................................. 2 Chapter 2 About the 100W-R/100W-R+ and 100WP-R/100WP-R+ ERT Modules ..... 3 100W-R/100W-R+ and 100WP-R/100WP-R+ Models ........................................................................ 4 Itron Security Manager ........................................................................................................................ 5 Enabling 100W-R+ and 100WP-R+ Security ............................................................................ 5 Battery Life .......................................................................................................................................... 5 100W-R/100W-R+ and 100WP-R/100WP-R+ ERT Module Transmission Modes .............................6 100W-R/100W-R+ Operating Modes .................................................................................................. 6 100WP-R/100WP-R+ Operating Modes ............................................................................................. 7 100W-R/100W-R+ and 100WP-R/100WP-R+ ERT Module Geo Mode .............................................8 Chapter 3 Initializing, Programming, and Connecting the ERT Module .................. 9 Initializing the 100W-R/100W-R+ ........................................................................................................ 9 100W-R/100W-R+ Encoder Start-up................................................................................................... 9 Programming the 100WP-R/100WP-R+ ...........................................................................................10 100WP-R/100WP-R+ Pulser Start-up ...............................................................................................10 Connecting the 100W-R/100W-R+ to a Remote Meter Register ......................................................10 Connecting the 100WP-R/100WP-R+ to a Remote Meter Register .................................................11 Verifying 100W-R/100W-R+ and 100WP-R/100WP-R+ ERT Module Operation .............................12 Chapter 4 Installing the 100W-R/100W-R+ and 100WP-R/100WP-R+ ERT Module 13 100W-R/100W-R+ and 100WP-R/100WP-R+ ERT Module Accessories .........................................13 Installing 100W-R/100W-R+ and 100WP-R/100WP-R+ ERT Module Cable Strain Relief ...............14 Required Materials ............................................................................................................................14 Attaching the Backplate.....................................................................................................................16 Pipe Mount Installation ......................................................................................................................19 Optional Leak Sensor Installation ...........................................................................................22 Connecting the Leak Sensor to the 100W-R/100W-R+ and 100WP-R/100WP-R+ ERT module ..........................................................................................................................23 Required Equipment .....................................................................................................24 Pipe Preparation ...........................................................................................................24 Remote Mount Installation.................................................................................................................27 Required Equipment ...............................................................................................................28 Direct-Mounting to the Meter Register ..............................................................................................30 TDC-0951-006 100W-R/100W-R+ and 100WP-R/100WP-R+ Datalogging ERT Module Installation Guide Proprietary and Confidential Contents Appendix A Using Gel-cap Connectors .................................................................... 37 Appendix B Troubleshooting .................................................................................... 39 Index ............................................................................................................................. 40 TDC-0951-006 100W-R/100W-R+ and 100WP-R/100WP-R+ Datalogging ERT Module Installation Guide Proprietary and Confidential vi CHAPTER 1 Before You Begin Document Conventions Convention Itron product part numbers are noted in parentheses. Example To install the ERT module (ERW-1300-3XX), do the following steps. Hypertext links are in blue. For more information about this document's structure, see How This Document is Organized on page 1. Note A Note indicates neutral or positive information that stresses or supplements important points of the main text. A note supplies information that may apply only in special cases. Caution A Caution advises users that failure to take or avoid a specified action could result in a loss of data. Warning A Warning advises users that failure to take or avoid a specified action could result in physical harm to the user or the hardware. Document Purpose This document provides installation instructions for the 100W-R/100W-R+ and 100WP-R/100WP-R+ ERT modules including step-by-step instructions for pipe mount, remote mount, and direct mount. Caution Installing a remote ERT module or an integrated 100W/100W+ ERT module and meter register in a water pit box will void the product warranty. Remote ERTs are designed for interior and exterior (on the side of buildings) installations only. Use a pit ERT module for pit-mount applications. (Refer to the Water ERT Module Ordering Guide PUB-0063-001). How This Document is Organized This installation guide is organized with the following chapters: Chapter Description 1. Before You Begin Information about this publication 2. About the 100W-R/100W-R+ and 100WPR/100WP-R+ Overview of 100W-R/100W-R+ and 100WP-R/100WP-R+ functionality. 3. Initializing, Connecting, and Programming the ERT Module Instructions to initialize the 100W-R/100W-R+ ERT module, program the 100WP/100WP+ ERT module, and connect the ERT module to the register. 4. Installing the 100W-R/100W-R+ and 100WP-R/100WP-R+ Step-by-step ERT module installation instructions for: • Pipe mount • Optional Leak Sensor • Remote mount • Direct mount Appendix A Using Gel cap Connectors Instructions for using gel cap connectors to connect the remote ERT module to the register. Appendix B Troubleshooting Tips for troubleshooting 100W/100W+ ERT module operation. TDC-0951-006 100W-R/100W-R+ and 100WP-R/100WP-R+ Datalogging ERT Module Installation Guide Proprietary and Confidential Before You Begin Related Documents Document Description Itron Part Number 100 Series Modules and CENTRON Bridge Meter Tamper Reference Guide TDC-1028-XXX 100W/100W+ and 100WP/100WP+ Datalogging ERT Module Installation Guide TDC-0909-XXX Field Deployment Manager Endpoint Tools Mobile Application Guide TDC-0934-XXX Field Deployment Manager Field Representative's Guide TDC-0936-XXX 900 MHz Belt-Clip Radio User's Guide TDC-0889-XXX FC300 Getting Started Guide TDC-0898-XXX FC200 Series Getting Started Guide TDC-0598-XXX Water ERT Module Ordering Guide PUB-0063-001 Water Meter Compatibility List PUB-0063-002 mlogonline™ Network Leak Monitoring System User Guide TDC-0792-XXX Note XXX designates the document revision and is subject to change without notice. TDC-0951-006 100W-R/100W-R+ and 100WP-R/100WP-R+ Datalogging ERT Module Installation Guide Proprietary and Confidential CHAPTER 2 About the 100W-R/100W-R+ and 100WP-R/100WP-R+ ERT Modules The 100W-R/100W-R+ and 100WP-R/100WP-R+ are high-power radio frequency automatic meter reading (AMR) devices that attach to water registers to collect consumption usage and tamper data that the ERT module transmits to a data collection device. The ERT module operates in both bubble-up mode and two-way modes. The 100W-R/100W-R+ and 100WP-R/100WP-R+ ship in factory mode. The ERT modules acquire and transmit meter register data within one hour following register connection. The ERT module transfers meter data immediately if the unit is initialized with a handheld computer during installation (see Initializing, Programming, and Connecting the ERT Module). Caution Failure to initialize the ERT module may delay the initial reading up to 1 hour. The 100WPR module will default to a consumption value of 0 if the ERT module is not programmed with Itron's Field Deployment Manager (FDM). The 100W-R/100W-R+ and 100WP-R/100WP-R+ support protocols for a variety of meter manufacturer's registers. Refer to the Water Meter Compatibility List (PUB-0063-002), for the list of supported meters and registers. 100W-R/100W-R+ and 100WP-R/100WP-R+s feature the following capabilities: • Leak Detection and Reverse Flow Detection. 100W series ERT modules feature robust features to provide Leak Detection and Reverse Flow Detection. For more information about Leak Detection and Reverse Flow Detection, see the Itron white paper Detecting Leaks and Reverse Flow with 100 Series ERT Modules. Note The 100WP-R/100WP-R+ ERT module will not report reverse flow. Incremental encoded registers do not provide a distinguishing signal while flowing in reverse. • Communication Error Indicators. • Last Good Read (LGR Flag). Indicates a communication error with the register. • 100W-R/100W-R+ encoder ERT module If this flag is set for 24 consecutive hours, it initiates a cut cable flag in the extended tampers. The last good read flag automatically clears after the ERT module receives a successful read from the register. • 100WP-R/100WP-R+ pulser ERT module If the last good read flag is set two consecutive times, it initiates a cut cable flag in the extended tampers. The last good read flag automatically clears after the ERT module receives a successful read from the register. Note A last good read flag may be an indicator of a damaged register. • Extended Tamper Flag. (Retrievable with two-way communication). • Low Battery Warning. The 100W-R/100W-R+ and 100WP-R/100WP-R+ ERT modules include a battery life estimator. The estimator is based on the number of data packets sent at the various power levels and the age (self-discharge) of the ERT module. The low battery warning allows the utility to TDC-0951-006 100W-R/100W-R+ and 100WP-R/100WP-R+ Datalogging ERT Module Installation Guide Proprietary and Confidential About the 100W-R/100W-R+ and 100WP-R/100WP-R+ ERT Modules • easily identify which ERTs are nearing end-of-life in a mixed population and gives the opportunity to schedule replacement. The low battery warning is a single flag set when the battery has less than 10% remaining capacity, typically 2 years life remaining battery life is evaluated daily at midnight. Cut Cable Flag. • 100W-R/100W-R+ encoder ERT module. The cut cable flag sets if the LGR Flag is active for 24 hours. • 100WP-R/100WP-R+ pulser ERT module. The cut cable flag sets if the LGR Flag is active for two consecutive times. • The cut cable flag remains active for 40 days in mobile mode. • The cut cable flag remains active for 24 hours in fixed network mode. 100W-R/100W-R+ and 100WP-R/100WP-R+ Models 100W/100W+ Remote ERT Module Description Itron Part Number 100W-R Encoder Remote, 10-inch flying lead ERW-1300-213 100W-R+ Encoder Remote, 10-inch flying lead ERW-1300-313 100W-R Encoder Remote with Leak Sensor, 10-inch flying lead ERW-1300-214 100W-R+ Encoder Remote with Leak Sensor, 10-inch flying lead ERW-1300-314 100WP-R Pulser Remote, 10-inch flying lead ERW-1300-215 100WP-R+ Pulser Remote, 10-inch flying lead ERW-1300-315 100WP-R Pulser Remote with Leak Sensor, 10-inch flying lead ERW-1300-216 100WP-R+ Pulser Remote with Leak Sensor, 10-inch flying lead ERW-1300-316 TDC-0951-006 100W-R/100W-R+ and 100WP-R/100WP-R+ Datalogging ERT Module Installation Guide Proprietary and Confidential About the 100W-R/100W-R+ and 100WP-R/100WP-R+ ERT Modules Itron Security Manager (ISM) The 100W-R+ and 100WP-R+ modules are components of a ChoiceConnect system. Itron system security performed by Itron Security Managersupplies security to the RF communications between the handheld computer, Mobile Collector, or Fixed Network system and the ERT module. There are two fundamental security processes used in the ISM to ensure confidentiality and validity of the system communications. • • Authentication. Authentication is the process of confirming that an artifact is genuine or valid. Authentication in the 100W-R+ and 100WP-R+ is the process of verifying a request is from a valid source and in its original form. Encryption. Encryption is the process of transforming information to make it unreadable to anyone who does not have a valid security key. There are two types of encryption, symmetric and asymmetric. Symmetric encryption uses a shared key to decrypt or encrypt information. Asymmetric encryption uses a private key to encrypt and a public key to decrypt. As a component of the Itron ChoiceConnect solution, the 100W-R+ and 100WP-R+ modules supports the Itron Security Manager model found in the ChoiceConnect solution for both reading and programming. If the 100W-R+ and 100WP-R+ modules are shipped without security enabled, the utility can, at a later date, configure the ERT modules for security. Enabling 100W-R+ and 100WP-R+ Security When 100W-R+ and 100WP-R+ modules ship from an Itron factory, each module contains a utility factory key. The presence of this utility factory key does not enable security. The installer enables 100W-R+ and 100WP-R+ security using an Itron programming device and programming commands. Initial key exchange commands are secured using the utility factory key. For more information about programming the 100W-R+ and 100WP-R+, see the FDM Endpoint Tools Mobile Application Guide (TDC-0934). Battery Life Powered by two non-replaceable, long-life lithium batteries, the 100W has an expected battery life of 20 years when the ERT module operates in default mobile or fixed network operating mode. If the 100W series ERT module is programmed for Hard to Read Mobile Mode, the battery life is reduced to 13 years. To proactively indicate the battery has reached a <10% useful battery life, a Low Battery flag is set to indicate impending battery failure. Battery life is 15 years for the 100W-R/100W-R+ and 100WP-R/100WP-R+ ERT Module when ERT module cable lengths exceed 150 feet. TDC-0951-006 100W-R/100W-R+ and 100WP-R/100WP-R+ Datalogging ERT Module Installation Guide Proprietary and Confidential About the 100W-R/100W-R+ and 100WP-R/100WP-R+ ERT Modules 100W-R/100W-R+ and 100WP-R/100WP-R+ ERT Module Transmission Modes The 100W-R/100W-R+ and 100WP-R/100WP-R+ ERT module can be set to transmit in fixed network, mobile high power, mobile and handheld, or hard to read mobile and handheld mode. • • • • Fixed Network Mode. The 100W-R/100W-R+ and 100WP-R/100WP-R+ ERT module transmits a highpowered NIM RF message every six minutes and a contingency SCM+ RF message every minute. Mobile and Handheld Mode. The 100W-R/100W-R+ and 100WP-R/100WP-R+ ERT module transmits a medium-powered SCM+ RF message every 9 seconds. (Optional) Mobile High Power Mode. The 100W-R/100W-R+ and 100WP-R/100WP-R+ ERT module transmits a high-powered SCM+ RF message every 60 seconds. (Optional) Hard to Read Mobile Mode. The 100W-R/100W-R+ and 100WP-R/100WP-R+ ERT module transmits a high-powered SCM+ RF message every 30 seconds. The hard-to-read mobile and handheld mode should only be used for exceptionally hard-to-read applications. Note The 100W-R/100W-R+ and 100WP-R/100WP-R+ ERT module's battery life is significantly affected in hard to read mobile mode. You may use the 900 MHz Remote Antenna to increase reading range. An FCC license is not required to read 100W-R/100W-R+ and 100WP-R/100WP-R+ ERT modules. 100W-R/100W-R+ Operating Modes 1. Factory mode • 100W-R/100W-R+ modules ship from the factory in factory mode. • The ERT module's transmitter is off. • The ERT module's receiver bubbles-up to listen for a programming command. • 100W-R/100W-R+ encoder models attempt to read the register every hour. • Last good read and extended tamper flags may be set when a register is not connected. • If the 100W-R/100W-R+ reads a connected register, the ERT module automatically moves to run mode (100W-R/100W-R+ only). 2. Run mode • 100W-R/100W-R+ normal operation mode. • The 100W-R/100W-R+ transmitted message is dependent on its factory settings or setting programmed with FDM for standard consumption messages (SCM or SCM+) or network interval message (NIM). For SCM (mobile), the 100W+ default bubble-up rate is 9 seconds. For NIM (fixed network), the 100W default bubble-up rate is five minutes. When the ERT module is set for NIM, the 100W-R/100W-R+ transmits a contingency SCM or SCM+ message every minute. Program FN mode with a programming device to configure NIM mode. 3. Meter manufacturer quiet mode • Meter manufacturers can configure the ERT module for quiet mode after initializing and direct mounting the 100W-R/100W-R+ in the factory. • The ERT module awakens from quiet mode and enters run mode in one of two ways: TDC-0951-006 100W-R/100W-R+ and 100WP-R/100WP-R+ Datalogging ERT Module Installation Guide Proprietary and Confidential About the 100W-R/100W-R+ and 100WP-R/100WP-R+ ERT Modules 1. The 100W-R/100W-R+ detects consumption at the top of the hour (last hourly interval >1 or <-1). 2. The 100W-R/100W-R+ receives a two-way command (for example, a Read ERT using FDM software). 4. GEO mode • To reach the head end, 100W-R+ establishes a communication link with a CCU. • In the event communications are lost with the host CCU, FDM is used to enable communications (create a geo mode set) with a nearby 100W-R+. • The ERT establishes communications with the new device and continues transmitting NIM messages. 100WP-R/100WP-R+ Operating Modes The 100WP-R/100WP-R+ has three standard operating modes. 5. • • • • • Factory Mode 100WP-R/100WP-R+ modules ship from the factory in factory mode. The 100WP-R/100WP-R+'s transmitter is off. The 100WP-R/100WP-R+'s receiver bubbles-up to listen for a programming command. Last good read and extended tamper flags may be set when a register is not connected. You must program the 100WP-R/100WP-R+ with the initial consumption and the register type to properly move the ERT module to run mode and record consumption. You can program the 100WP-R/100WP-R+ in the field with FDM or in the factory using custom programming. 6. Run mode • 100WP-R/100WP-R+s normal operation mode. • The 100WP-R/100WP-R+ transmitted message is dependent on its factory settings for standard consumption messages (SCM or SCM+) or network interval message (NIM). • For SCM/SCM+, the 100WP-R/100WP-R+ default bubble-up rate is 9 seconds. • For NIM, the 100WP-R/100WP-R+ default bubble-up rate is 6 minutes. When the ERT module is set for NIM, the 100WP-R/100WP-R+ transmits a contingency SCM/SCM+ message every minute. NIM mode is configured by programming NIM mode with a programming device. 3. Meter manufacturer quiet mode • Meter manufacturers can configure the ERT module for quiet mode after programming and direct mounting the 100WP-R/100WP-R+ in a factory. • The 100WP-R/100WP-R+ is awakened from quiet mode and enters run mode in one of two ways: • Counting two pulses. The pulses are counted internal to the 100WP-R/100WP-R+ while it is in quiet mode. • Receiving a two-way command, such as a Read ERT using FDM. • If an ERT module installed in quiet mode is not bubbling up SCM/SCM+ or NIM messages, it may be due to zero consumption on the ERT module, such as a vacant or vacation home. Initiate a two-way command (for example, perform a Read ERT with FDM) before removing the unit. 4. GEO mode • To reach the head end, 100WP-R+ establishes a communication link with a CCU. • In the event communications are lost with the host CCU, FDM is used to enable communications (create a geo mode set) with a nearby 100WP-R+. TDC-0951-006 100W-R/100W-R+ and 100WP-R/100WP-R+ Datalogging ERT Module Installation Guide Proprietary and Confidential About the 100W-R/100W-R+ and 100WP-R/100WP-R+ ERT Modules • The ERT establishes communications with the new device and continues transmitting NIM messages. 100W-R/100W-R+ and 100WP-R/100WP-R+ ERT Module Geo Mode 100W-R+ and 100WP-R+ module geo mode reduces infrastructure requirements by improving network coverage. The 100W/100W+ series geo mode technology addresses meters with isolated RF impairments allowing hard-to-read ERT modules to be read by a neighboring ERT module with good network coverage. The ERT module forwards the hard-to-read ERT module's message to the nearest data collection device. TDC-0951-006 100W-R/100W-R+ and 100WP-R/100WP-R+ Datalogging ERT Module Installation Guide Proprietary and Confidential CHAPTER 3 Initializing, Programming, and Connecting the ERT Module This chapter provides the instructions to initialize and start up the 100W-R/100W-R+ ERT module, program and start up the 100WP-R/100WP-R+, and connect the 100W-R/100W-R+ or 100WP-R/100WP-R+ ERT module. Initializing the 100W-R/100W-R+ Caution To obtain an immediate reading, initialize the 100W-R/100W-R+ with an approved handheld computer. Failure to initialize the ERT module may delay the initial reading up to one hour. • • To initialize the 100W-R/100W-R+ immediately, use one of the following handheld computers running Field Deployment Manager (FDM) version 3.2 or later. • FC200SR handheld computer (Itron part number FC2-0005-004 or FC2-0006-004) • FC300 with SRead For normal activation, connect the 100W-R/100W-R+ to the water meter register. The ERT module polls for a register every hour. The 100W-R/100W-R+ automatically activates after the ERT module detects a register. 100W-R/100W-R+ Encoder Start-up The 100W-R/100W-R+ automatically: • • Detects the connected register type at the top of the hour, exits factory mode, and enters run mode (programming is not required for the 100W-R/100W-R+ to initiate run mode in the default mobile mode). Detects an Itron Leak Sensor. 100W-R/100W-R+ encoder programming is required to: • • • Change the operation mode (for example, to change the ERT module from the default mobile mode to fixed network mode). Enter a Utility ID or Lock Type. To enter an E-Coder 8-digit driver. Itron strongly recommends performing a Check ERT with a handheld computer running FDM to verify the ERT module is operating correctly after installation. Performing a Check ERT will: • • Generate an immediate register read. Align the 100W-R/100W-R+'s time with the handheld's time. Important Periodically dock or cradle the handheld computer or mobile reader to keep the time current. • • Verify communication with the Leak Sensor. Check for tamper flags. TDC-0951-006 100W-R/100W-R+ and 100WP-R/100WP-R+ Datalogging ERT Module Installation Guide Proprietary and Confidential Initializing, Programming, and Connecting the ERT Module Programming the 100WP-R/100WP-R+ Programming the 100WP-R/100WP-R+ requires one of the following handheld computers running Field Deployment Manager (FDM) version 3.2 or later. • • FC200SR handheld computer (Itron part number FC2-0005-004 or FC2-0006-004) FC300 with SRead For normal activation, connect the 100WP-R/100WP-R+ to the water meter register and program the ERT module with FDM. 100WP-R/100WP-R+ Pulser Start-up The 100WP-R/100WP-R+ enters run mode by completing programming with FDM. Programming sets the appropriate pulser parameters (initial consumption and Utility ID). Itron strongly recommends performing a Check ERT with a handheld computer running FDM to verify the 100WP-R/100WP-R+ is operating correctly after installation. Performing a Check ERT will: • • Generate an immediate register read. Align the 100WP-R/100WP-R+'s time with the handheld's time. Important Periodically dock or cradle the handheld computer or mobile reader to keep the time current. • • Verify communication with the Leak Sensor. Check for tamper flags. Connecting the 100W-R/100W-R+ to a Remote Meter Register Connect the wires from the 100W-R/100W-R+ ERT module to the register screw terminals according to the following table. 100W-R/100W-R+ wire color Brown (data) Gray (power/clock) Yellow (ground) Register screw color designator Register Manufacturer Elster AMCO Invision GRN BLK Elster AMCO Scancoder GRN BLK Elster AMCO evoQ4 (Q4000) White BLK Hersey Translator GRN BLK Badger ADE GRN BLK Sensus ECR (all variants) GRN BLK Sensus ICE GRN BLK Metron Famier GRN BLK Itron (Actaris) Coder GRN BLK TDC-0951-006 100W-R/100W-R+ and 100WP-R/100WP-R+ Datalogging ERT Module Installation Guide Proprietary and Confidential 10 Initializing, Programming, and Connecting the ERT Module 100W-R/100W-R+ wire color Brown (data) Gray (power/clock) Yellow (ground) Neptune ProRead E-Coder ARB-V Performance ETR GRN BLK SevernTrent SM700 SmartMeter (Sensus Protocol) GRN BLK Connecting the 100WP-R/100WP-R+ to a Remote Meter Register • Connect the 100WP-R/100WP-R+ wires from the ERT module to the register screw terminals according to the following table. Register Manufacturer 100WP-R/100WP-R+ wire color Yellow Gray (common) (tamper) Brown (signal) Register screw color designator Elster Digital Itron (Actaris) Cyble Sensor (2wire) BLK GRN Either wire Remaining wire must be connected to both ERT module wires Badger RTR BLK Green/bare Elster V100 BLK Blue BLK Bare Sensus PMM Connect the ERT module to the cable using gel-cap connectors (see Using Gel Cap Connectors). TDC-0951-006 100W-R/100W-R+ and 100WP-R/100WP-R+ Datalogging ERT Module Installation Guide Proprietary and Confidential 11 Initializing, Programming, and Connecting the ERT Module Verifying 100W-R/100W-R+ and 100WP-R/100WP-R+ ERT Module Operation Use one of the following handheld computers to verify the ERT module is correctly recording consumption data. • • FC200SR FC300 with SRead Caution • • Each handheld radio requires special setup and configuration parameters to successfully read and program 100W/100W+ modules. Refer to the respective meter reading application for specific instructions. Do not use ReadOne Pro, FS2PN and FS3PN, or FC200R handhelds to read the 100WP-R/100WP-R+. These readers do not operate their receivers long enough or at the right frequency to reliably capture a 100WP-R/100WP-R+ transmission. Refer to the user guide for your programming device (see Related Documents) and data collection application for more information. TDC-0951-006 100W-R/100W-R+ and 100WP-R/100WP-R+ Datalogging ERT Module Installation Guide Proprietary and Confidential 12 CHAPTER 4 Installing the 100W-R/100W-R+ and 100WP-R/100WP-R+ ERT Module Install the 100W-R/100W-R+ and 100WP-R/100WP-R+ ERT modules using one of the following mounting options: 100W-R/100W-R+ and 100WP-R/100WP-R+ ERT module Mounting Options Pipe Mount The ERT module mounts to a pipe near the meter (see Pipe Mount Installation). This option requires the Remote Mount Kit and the appropriate Pipe Mount Kit. Remote Mount The ERT module mounts to a flat surface and connects to the meter register with a cable up to 300 feet (see Remote Mount Installation). This option requires the Remote Mount Kit. Direct Meter Register Mount The ERT module mounts directly to a meter register designed for ERT module direct mounting. This installation does not require a mounting kit (see Direct-Mounting to the Meter Register). 100W-R/100W-R+ and 100WP-R/100WP-R+ ERT Module Accessories 100W-R/100W-R+/100WP-R/100WP-R+ Mounting Accessories Accessory Remote Mount Kit (Encoder/Pulser only) Part Number CFG-0771-021 Remote Mount Kit (Encoder/Pulser with Leak Sensor) CFG-1300-003 Pipe Mount Kit pipes from 3/4 to 1 3/4 inches pipes from 1 5/16 to 2 1/4 inches pipes up to 4 inches CFG-0217-503 CFG-0217-504 CFG-0217-501 Direct Mount Screw Pack Bulk 80 per bag 122 per bag SCR-0010-005 SCR-0010-004 SCR-0010-001 TDC-0951-006 100W-R/100W-R+ and 100WP-R/100WP-R+ Datalogging ERT Module Installation Guide Proprietary and Confidential 13 Installing the 100W-R/100W-R+ and 100WP-R/100WP-R+ ERT Module Installing 100W-R/100W-R+ and 100WP-R/100WP-R+ ERT Module Cable Strain Relief After you complete the ERT module to register or ERT module to register and Leak Sensor connections (for more information, see Connecting the Leak Sensor to the 100W-R/100W-R+ and 100WP-R/100WP-R+ ERT Module), install a cable tie to the meter cable (and Leak Sensor cable, if applicable) just below the exposed colored lead wires on the cable insulation. The cable tie performs as a cable strain relief to reduce the risk of destructive tension on the lead wires. Required Materials • • • • • Remote Mount Kit • CFG-0771-021, single cable port for register connection • CFG-1300-003, dual cable ports for Leak Sensor and register connection Sidecutter pliers Gel connector crimping tool Cable tie gun Torx T-15 screwdriver To install the remote ERT module cable strain relief 1. Wrap the cable tie around the meter register or Leak Sensor cable. TDC-0951-006 100W-R/100W-R+ and 100WP-R/100WP-R+ Datalogging ERT Module Installation Guide Proprietary and Confidential 14 Installing the 100W-R/100W-R+ and 100WP-R/100WP-R+ ERT Module 2. Insert the pointed end of the cable tie into the receptacle end of the cable tie with the ribbed edge facing in. 3. Pull the pointed end of the cable tie until hand tight. Insert the excess cable tie into the cable tie gun. Pull the cable gun trigger to tighten and clip the excess cable tie. The cable tie gun shown is equipped with a red dial to set the cable tightening pressure of the gun. Note If your cable tie gun is equipped with a dial to set the tightening pressure, set the pressure to ensure the cable tie is secure on the lead wire. After installation, the cable tie must not move on the register or Leak Sensor lead wire. 4. If your cable tie gun does not have a clipping feature, remove the cable tie from the cable tie gun. Using a sidecutter pliers, remove the excess cable tie. TDC-0951-006 100W-R/100W-R+ and 100WP-R/100WP-R+ Datalogging ERT Module Installation Guide Proprietary and Confidential 15 Installing the 100W-R/100W-R+ and 100WP-R/100WP-R+ ERT Module 5. Place the cable connection(s) into the ERT module housing with the cable ties to the inside. Note The image shown above illustrates the dual cable strain relief for the register and Leak Sensor. Attaching the Backplate Select the appropriate remote mount kit for your 100W ERT module (see 100W-R/100W-R+ and 100WPR/100WP-R+ ERT Module Accessories). Attach the ERT module's backplate before completing a Remote Mount or Pipe Mount installation. To attach an encoder/pulser only backplate 1. Route the register cable through the single backplate cutout. Ensure the cable strain relief is inside the module housing and backplate assembly. TDC-0951-006 100W-R/100W-R+ and 100WP-R/100WP-R+ Datalogging ERT Module Installation Guide Proprietary and Confidential 16
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