Kelvin Hughes DTX-A3-FDLR X BAND RADAR User Manual
Kelvin Hughes Limited X BAND RADAR
User Manual
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SBS-900 Shore Based Radar Systems Chapter 1: Contents Page intentionally blank KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 2 of 240 SBS-900 Shore Based Radar Systems Chapter 1: Contents Contents Contents..................................................................................................................................... 3 Health & Safety warnings ......................................................................................................... 7 2.1 Hazards ....................................................................................................................................................................... 7 2.2 Antenna rotation warning ............................................................................................................................................. 7 2.3 Radiation hazards ........................................................................................................................................................ 8 2.4 Microwave radiation levels ........................................................................................................................................... 8 2.5 Working aloft ................................................................................................................................................................ 9 2.6 Man aloft switch/ antenna isolation. .............................................................................................................................. 9 2.7 Anti-static handling..................................................................................................................................................... 10 2.8 RoHS statement......................................................................................................................................................... 10 2.9 End of life disposal ..................................................................................................................................................... 10 2.10 AC supplies........................................................................................................................................................... 11 2.11 Grounding/ earth points......................................................................................................................................... 12 Software licensing and virus protection............................................................................... 13 3.1 Software..................................................................................................................................................................... 13 3.2 Virus precautions ....................................................................................................................................................... 13 Handbooks............................................................................................................................... 15 Technical overview ................................................................................................................. 17 5.1 Generic system .......................................................................................................................................................... 17 5.2 SBS-900 overview...................................................................................................................................................... 18 5.3 SBS-900-1 ................................................................................................................................................................. 20 5.4 SBS-900-2 ................................................................................................................................................................. 21 5.5 SBS-900-3 ................................................................................................................................................................. 22 5.6 SBS-900-4 ................................................................................................................................................................. 23 5.7 SBS-900-51 ............................................................................................................................................................... 24 5.8 Standard antenna sub system .................................................................................................................................... 25 5.9 Advanced antenna sub system .................................................................................................................................. 26 5.10 Transceiver enclosure........................................................................................................................................... 27 5.11 Radar Distribution Unit .......................................................................................................................................... 30 5.12 System control ...................................................................................................................................................... 32 5.13 Unit identification................................................................................................................................................... 33 Local operation instructions.................................................................................................. 35 6.1 Antenna rotation warnings.......................................................................................................................................... 35 6.2 Local control overview................................................................................................................................................ 36 6.3 Switch ON, OFF & Emergency stop ........................................................................................................................... 41 6.4 Local control operational states.................................................................................................................................. 44 6.5 Switch from Local to Remote...................................................................................................................................... 46 6.6 Menus ........................................................................................................................................................................ 47 Remote operation instructions .............................................................................................. 69 7.1 Remote control operator instructions.......................................................................................................................... 69 7.2 External commands ................................................................................................................................................... 69 7.3 Remote control operational states.............................................................................................................................. 70 KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 3 of 240 SBS-900 Shore Based Radar Systems Chapter 1: Contents Service display/ RadarView control ...................................................................................... 73 8.1 Overview .................................................................................................................................................................... 73 8.2 SBS-A3-2 Base system.............................................................................................................................................. 73 8.3 SBS-A3-3 Single transceiver ...................................................................................................................................... 74 8.4 SBS-A3-4 dual transceiver ......................................................................................................................................... 74 8.5 SBS-A3-5 ASTERIX control ....................................................................................................................................... 75 8.6 Keyboard, monitor & Mouse ....................................................................................................................................... 75 8.7 Service Display PC overview...................................................................................................................................... 76 8.8 Switching ON/ OFF .................................................................................................................................................... 77 8.9 Emergency Stop......................................................................................................................................................... 78 8.10 RadarView operator overview................................................................................................................................ 80 Planned maintenance ............................................................................................................. 85 9.1 Standard Antenna Systems........................................................................................................................................ 85 9.2 Advanced Antenna Systems ...................................................................................................................................... 86 9.3 System isolation......................................................................................................................................................... 87 9.4 Annual maintenance procedure.................................................................................................................................. 88 9.5 3-year maintenance ................................................................................................................................................... 98 9.6 5-year maintenance three-phase inverter ................................................................................................................. 100 9.7 10-year maintenance: VF-S15.................................................................................................................................. 114 9.8 Earth bonding maintenance...................................................................................................................................... 120 10 Corrective maintenance ....................................................................................................... 121 10.1 General precautions ............................................................................................................................................ 121 10.2 Standard systems overview ................................................................................................................................. 122 10.3 Standard X-band ................................................................................................................................................. 128 10.4 Standard dual X & S-band................................................................................................................................... 134 10.5 Standard S-band................................................................................................................................................. 135 10.6 Advanced antenna sub systems.......................................................................................................................... 141 10.7 Transceiver enclosure......................................................................................................................................... 142 10.8 SBS-A1-1 Radar Distribution Unit........................................................................................................................ 179 10.9 Alert messages ................................................................................................................................................... 224 11 Abreviations........................................................................................................................... 228 12 Contacting Kelvin Hughes ................................................................................................... 230 12.1 Contact Kelvin Hughes........................................................................................................................................ 230 12.2 On-line service request........................................................................................................................................ 230 12.3 Kelvin Hughes regional offices ............................................................................................................................ 231 13 Annex A: RadarView software & service display control software ................................. 232 14 Annex B: Antenna sub system maintenance ..................................................................... 234 15 Index ....................................................................................................................................... 236 KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 4 of 240 SBS-900 Shore Based Radar Systems Chapter 1: Contents SBS-900 Shore Based Radar Systems TM The Kelvin Hughes SBS-900 series is a range of X or S-band SharpEye transceivers designed for use in shore based radar applications. The SBS-900 range has been designed to enable system integrators to provide a radar sensor or range of sensors that meets the following requirements: Equipment Standards Coastal Surveillance Systems or a Vessel Traffic Services system as defined by IALA recommendations V-128 Designed to meet IEC60945 clause 4.5.1 for class B protected equipment for both emissions and immunity SBS-900 series All Kelvin Hughes designed equipments are designed to meet the requirements of IEC 60950, Safety of information technology equipment. Kelvin Hughes designed equipments are constructed so that access to high voltages may only be gained after having used a tool, such as a spanner or screwdriver. Warning labels are prominently displayed both within the equipment and on protective covers. All Kelvin Goab_m Kn^ ^_mcah_^ _kocjg_hn cm ^_mcah_^ [h^ g[ho`[]nol_^ ni J_fpch Goab_m iqh standards of practice being designed to meet the applicable requirements of the following directives: Equipment CE marking Electromagnetic Emissions Standards All KH designed equipments are designed and constructed to Kelvin Goab_m iqh mn[h^[l^m i` jl[]nc]_ [h^ [l_ BD g[le_^ qb_l_ l_kocl_^+ meeting the applicable requirements of the following directive: v RTTE Directive 1995/5/EC Designed to meet the requirements of unwanted emissions in the out of band domain (ITU-R-SM.1541) Designed to meet the requirements of spurious emissions (ITU.R.SM.329.9) Š Copyright Kelvin Hughes (2014) limited all rights reserved. No parts of this publication may be reproduced, transmitted, transcribed, translated or stored in any form or by any means without the written permission of Kelvin Hughes Limited. Technical details contained in this publication are subject to change without notice. When translated, the original English version of the document will remain the definitive document and mbiof^ \_ l_`_ll_^ ni ch [hs mcno[ncih i` ^io\n+ ]ih`omcih il ]ih`fc]n- KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 5 of 240 SBS-900 Shore Based Radar Systems Chapter 1: Contents Document history Issue number Release date Details August 2014 First release Amendment record When an amendment is incorporated into this handbook, the details should be recorded below. Any equipment modifications should also be shown. Amendment Number Date inserted (DD-MM-YYYY) Initials Equipment Mod number KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 6 of 240 SBS-900 Shore Based Radar Systems Chapter 2: Health & Safety warnings 2 Health & Safety warnings When working on Kelvin Hughes equipment, operators, engineers and agents are expected to work within the health and safety guidelines noted in the handbook, as issued by their respective employer or as stated by site regulations, shipyard or vessel owner. Risk assessments of a working area must be undertaken prior to commencement of any work and must be regularly reviewed. 2.1 Hazards ELECTRICAL HAZARDS: Some equipment does not have safety interlocks fitted. Lethal single and three phase AC and DC voltages may be present when units are open and exposed. Before accessing any internal parts, ALL power sources to the equipment must be fully isolated; this must include the isolation of all UPS supported supplies to the system. MAINS VOLTAGES: All Kelvin Hughes equipment is supplied with mains input voltage set for 220v, 50/60 Hz ac unless otherwise stated on labels attached to the equipment. WARNING: Some equipment contains materials which may produce toxic fumes if burnt. Beryllium warning: The SharpEyeTM X and S band transceivers mounted within the SBS-800 series are factory sealed units which contain no field serviceable parts. The SharpEyeTM transceivers must not be dismantled in the field as some components within the factory sealed processor contain Beryllium which is hazardous to health. Class 1 laser product: There is a class 1 laser within the sealed SharpEye transceiver processor which can represent a risk if the processor is dismantled. When fitted, the LAN fibre optic cable that connects to the SharpEye TM transceiver and the to the MISM type 5 modules within the radar distribution unit is considered as a class 1 laser. 2.2 Antenna rotation warning ANTENNA ROTATION SAFETY NOTICE: When single and three-phase power is connected to the system and switched ON, the antenna will rotate immediately regardless of the RUN command status. Use the antenna rotation keyswitch or man aloft safety switches to stop antenna rotation in an emergency. Q_`_l ni nb_ g[chn_h[h]_ m_]ncih i` nb_ ij_l[nilÂm b[h^\iie `il ^_n[cfm ih mnijjcha nb_ antenna and isolating a system. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 7 of 240 SBS-900 Shore Based Radar Systems Chapter 2: Health & Safety warnings 2.3 Radiation hazards Radiation hazard: non-ionising Avoid exposure to the main beam of a stationary radar antenna. Avoid standing closer than 2 metres from the central front face of the antenna. Users of cardiac pacemakers should be aware of the possibility that radio frequency transmissions can damage some devices or cause irregularities in their operation. Anyone using such devices should understand the risks present before exposure. 2.4 Microwave radiation levels The Council of the European Union Recommendation 1999/519/EC (Annex III table 2) specifies the maximum RF non-ionising field strength (power density) safe range for human exposure averaged over a six minute period as 10W/m in a frequency band of 10 to 300GHz. Calculations for all SBS-900 systems show that the rotating antenna safe distance is within the antenna turning circle although KH do not recommend any personnel to be in close proximity to a rotating antenna due to RF exposure and the high risk of injury that can be caused by a rotating antenna. SBS-900 system State Range Within Which the Power Density Exceeds 10W/m2 X-band 3.7m or 5.5m standard antenna Rotating antenna 1.3m Non-rotating Antenna 3.0m Rotating antenna 1.2m Non-rotating Antenna 3.0m Rotating antenna 1.7m Non-rotating Antenna 4.0m Rotating antenna 2.0m Non-rotating Antenna 5.0m S-band 3.9m standard antenna X-band Enhanced 5.5m antenna X-band Enhanced 6.4m antenna The safe range for a non-rotating antenna is far greater due to the lack of averaging but this is not a permitted operational mode and the system includes interlocks to prevent this mode of operation for a prolonged period. Note: 5m of waveguide is assumed. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 8 of 240 SBS-900 Shore Based Radar Systems Chapter 2: Health & Safety warnings 2.5 Working aloft SAFETY ALOFT: When working aloft or near any radar scanners, moving or RF radiating equipment, ALL power sources to the platform and equipment must be fully isolated. Before working aloft ensure someone in authority or at ground level knows of your intentions and ensure that suitable clear warnings are in place. Ensure all means of access aloft are secure and beware of wet or slippery ladder rungs and working areas. All working at height health and safety requirements and procedures, including the inspection and use of personal protective equipment (PPE), must be adhered to at all times as advised and required by your employer, site regulations, shipyard or vessel. 2.6 Man aloft switch/ antenna isolation. Antenna rotation and transmission can be inhibited via a Man Aloft Switch (MAS) or an rlXn geTafVX\iXe SharpEyeTM transceiver technology radically departs from conventional marine navigation transceivers through the transmission of low power RF pulses and application of pulse compression and Doppler techniques. The technology benefits from the following: ' Solid state transmitter for high reliability ' Dynamic range of 126 dB (including sensitivity time constant (STC) & pulse compression gain) ' Digital pulse compression ' Minimum discernible signal (MDS) of -125dBm ' Receiver noise figure <5.5dB ' Internal monitoring, no external components required to monitor operation ' Pulse Doppler processing for improved rain and sea clutter rejection ' Range discrimination: 7.5nm (24nm) and 15nm (48nm) Solid state technology: Solid state transistors obviate the need for a warm-up time. When the Radar Distribution Unit is switched ON the SharpEyeTM is powered. When a Run command is received by the transceiver, it is ready for transmission within 40 seconds. Output power: When transmitting, the amplifiers generate a nominal peak power of 170Watts with a maximum duty cycle of 13% at the transceiver output flange. System monitoring: Comprehensive built in test (BIT) facilities within the transceiver provide on-line monitoring of the following parameters within the transceiver: ' RF power ' Temperature ' Antenna system VSWR ' Receiver sensitivity ' Power supplies ' Antenna rotation data Should the system detect a fault condition which could lead to early failure of the transceiver, i.e. a high VSWR, then the transceiver switches to a low power state which permits transmission to continue in the short term. The built in test monitoring also ionjonm [ â˘Kiq QE Oiq_l q[lhcha g_mm[a_ c` nb_ QE jiq_l ionjon `[ffm \_fiq 0// VSb_ ^_mcah cm â˘`[cf-mi`n nb_l_\s jlipc^cha al[]_`of ^_al[^[ncih ch nb_ event of single or multiple transistor failures. SBS-900 Range: TM System ID SharpEye Transceiver Doppler Frequency Diversity SBS-900-1 X-band SBS-900-2 X-band SBS-900-3 X-band (dual redundant) SBS-900-4 X and S-band (dual transceiver) (X & S-band) (X-band only) SBS-900-51 S-band KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 29 of 240 SBS-900 Shore Ba Based Radar Systems Chapter 5: Technical overview 5.11 Radar Distribution Unit There are 5 Radar Distribution Units used in the standard SBS-900 range with the only difference being the configuration and interfacing of the individual units. The operation of each of the Radar Distribution Units is identical. SBS system: RDU SBS 900 1 SBS 900 2 SBS 900 3 SBS 900 4 SBS 900 51 SBS-A1 A1-4 SBS-A1 A1-5 SBS-A1 A1-6 SBS-A1 A1-7 SBS-A1 A1-8 The SBS-A1 A1-X Radar Distribution Unit (RDU) is a radar processing and distribution unit that accepts radar video inputs from the external transceiver enclosure and provides signal outputs in digital form. The RDU accepts radar data via fibre optic cable or cable connection (cable on SBS 900 51 only) and outputs digitised video including control and status data via a LAN to the track extractor. A Kelvin Hughes TCP/IP specific protocol is used based on the Asterix format. The RDU also provides an interim two way serial interface for a range of service displays which offer local control of the system for maintenance and monitoring purposes. Control modes: The RDU can be operated in either of the following modes rd Remote control Local control Optional service display In normal operation, the system is remotely controlled via a 3 party command & display system or track extractor and WAN with the RDU acting as an interface. Note: The infrastructure of the track extractor and WAN are not detailed in this handbook. In local control, the system can be locally operated using controls mounted on the front of the Radar Distribution Unit (RDU); controls include: - Local or Remote control selection. - Local transceiver Run and Standby control. - Viewing of status and BITE data on an integrated LCD display. - Viewing and adjustment of system configurations. A range of optional service displays are available which enables a maintainer to view, control and display the radar locally for commissioning and maintenance purposes. AC Breakers: To comply with CE and EN60950 requirements it is recommended that the AC connections to the RDU are via clearly labelled, readily accessible disconnection devices: s: - Single phase supply: Standard CE approved mains outlet sockets (not supplied). - Three phase supply: Class B, red, 4 pole plug & socket (not supplied). Antenna Rotation Safety Notice Depending on the status of the safety switches, when three phase power is connected and switched ON, the antenna may rotate immediately regardless of the RUN command status. KH-1602 2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook KH Page 30 of 240 SBS-900 Shore Based Radar Systems Chapter 5: Technical overview AC requirements Single phase: Two independent sources of UPS supported, single phase, 115/ 230VAC supply are connected to the RDU. The AC voltages are fed to an AC-DC power supply via user accessible breakers located within the RDU. The internal power supply provides all the DC power requirements of the RDU. Switched AC supply is sent from the RDU to the DTX-A7 transceiver enclosure. 3-phase: A 440VAC 3-phase input is fed via a user accessible breaker to an internal static inverter. This generates and controls the three phase requirements of the turning mechanism solution. Caution: When the three phase supply is connected and switched ON, the inverter unit is powered and sends three-phase voltages to the antenna motor which may rotate immediately (see safety switches). Safety switches: A normally closed safety current loop is provided for the serial connection of safety switch contacts including an external Man Aloft switch. Antenna rotation switch: An Antenna Rotation safety keyswitch is provided on the RDU and is part of the safety current loop. This switch can be set to OFF, removed and retained by the maintainer for safety. Man Aloft Switch (MAS): An externally mounted switch that can be set to Free (rotate) or OFF. When either the Antenna Rotation or Man Aloft switches are set to OFF or if the safety current loop is broken/ open, the single and 3-phase AC supplies from the RDU to the transceiver enclose and gearbox are isolated thereby stopping Antenna Rotation and system transmission. RDU Antenna Rotation switch External Man Aloft Switch Security Switches: There is also provision for an optional set of normally closed Antenna Platform and a Hut Door switches that are used for monitoring purposes only. These switches do not isolate or control any part of the system, when fitted and enabled, the systems report the status of these switches to the RDU. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 31 of 240 SBS-900 Shore Based Radar Systems Chapter 5: Technical overview 5.12 System control In normal operation, the system is remotely controlled by the track extractor with the RDU acting as an interface. Remote Control An optional Service Displays enables the system maintainer to view, control and display the system for maintenance purposes. In Local control, the system can be operated using controls mounted on the front of the Radar Distribution Unit (RDU); controls include: - Local or Remote control selection. - Local transceiver Run and Standby control. - Viewing of status and BITE data on an integrated LCD display. - Viewing and adjustment of system configurations. Local Control Safety switches: The following switches are on a safety current loop which, when broken/ open isolate the transceiver and turning unit from the single and three-phase AC supplies thus stopping antenna rotation and transmission. - Antenna Rotation: A door mounted removable keyswitch to stop antenna rotation & transmission. - Man Aloft Switch: An externally masthead mounted switch to stop antenna rotation & transmission. Security switches: Hut door and antenna platform switch. The state of these switches is reported to the track extract, service display etc. The switches do not isolate or control any aspect of the system and are for switch status reporting only. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 32 of 240 SBS-900 Shore Ba Based Radar Systems Chapter 5: Technical overview 5.13 Unit identification The equipment included in the SBS-900 series can be identified as follows The full part and serial number of a system should always be quoted when contacting Kelvin Hughes for assistance or spares. Description Standard low profile antennas (all variants) LPA A37 (x (x-band) LPA A55 (x (x-band) LPA A455 (dual X & S-band) LPA A3 (S band) Part number & serial number location (arrow indicates label position) Lower surface (underside) of LPA Standard gearboxes (all variants) DTX-A3 (x (x-band) DTX-A19 (dual X & S band) GTX-A11 (S band) Advanced systems Antenna and Antenna Turning Unit (ATU) Please refer to the manufacturers handbook supplied with the Advanced antenna for details Transceiver Enclosure (all variants) DTX-A7 Man aloft switch SBS-A132 Radar distribution unit SBS-A1 (all variants) Note: If a option has been added to a system, an additional label is added noting the option number KH-1602 2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook KH Page 33 of 240 SBS-900 Shore Based Radar Systems Chapter 5: Technical overview Page intentionally blank KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 34 of 240 SBS-900 Shore Based Radar Systems Chapter 6: Local operation instructions Local operation instructions 6.1 Antenna rotation warnings ANTENNA ROTATION SAFETY NOTICE: When three-phase power is connected to the system and switched ON, the antenna will rotate immediately regardless of the RUN command status (see conditions below). When three-phase AC mains supplies are connected and switched ON using the breakers located within the RDU, the antenna may rotate immediately. The system will only transmit when a RUN command is received from the track extractor, service display or is set to RUN using the Local controls located on door of the Radar Distribution Unit. Antenna rotation can be stopped by any of the following methods: Antenna Rotation Switch: Place the Antenna Rotation keyswitch located on the front of the Radar Distribution Unit into the OFF position. Man Aloft Switch: Place the masthead Man Aloft switch into the OFF position. RDU Breakers: Isolate the three phase AC supplies using the breaker located within the Radar Distribution Unit. Software Emergency Stop: Press the Antenna stop button in the service display RadarView software (see below). Caution: The software Antenna Stop function from the Service Display MUST NEVER be used as the primary means of system isolation for working aloft. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 35 of 240 SBS-900 Shore Ba Based Radar Systems Chapter 6: Local operation instructions 6.2 Local control overview 6.2.1 RDU Local controls A backlit LCD display shows the system status, menus, error and alarm messages LCD display OFF Green LED Power ON The power is switched ON and the system is being controlled Locally ly or Remotely ly Flashing The power is switched ON but the system is not controlled (no master) OFF ON Yellow LED RUN Flashing OFF Red LED MUTE No power, the RDU is not switched ON ON Flashing The system is in standby The transceiver has entered RUN mode and is transmitting The system is unable to run because: - The Man Aloft switch or Antenna Rotation key switches are set in the OFF position - A fault is preventing transmission; check the status of the unit No Mute commands are being received the system is transmitting for a full 360 The transceiver is muted (no transmission) The system is operating with sector blanking applied Switch set to Remote The system is in Remote Control and is operated from the track extractor or remote command & display system. The Standby/ RUN switch has no function and can be in any position Switches set to Local & Standby The system is in Local control with the transceiver in Standby mode. The track extractor or remote command & display system has no control Note. Switches set to Local & RUN The system is in Local control and the transceiver is set to RUN The track extractor or remote command and display system Note has no control Antenna rotation OFF The antenna is inhibited. All AC mains power to the transceiver enclosure and antenna sub system is isolated. The system cannot be run. Antenna rotation FREE The antenna is free to rotate. Power is applied to the transceiver enclosure and antenna sub system. The system is available for use. Radar Distribution Unit front panel KH-1602 2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook KH Page 36 of 240 SBS-900 Shore Ba Based Radar Systems Chapter 6: Local operation instructions 6.2.2 Remote/ Local switch A switch on the front of the Radar Distribution Unit allows the selection of Remote or Local operation The following explains the basic operation of the system in these two modes. Antenna Rotation Warning: Depending on the position of the safety switches, the antenna will rotate regardless of the position of the Remote/ Local or Standby/ Run un switches. Local With Local selected, the system is in Local control and is used by the installation engineer or system maintainer to configure, test or locally control the system, Remote control of the system is not possible With the optional Service Display off-line, system control, status and default information can be accessed, adjusted and viewed in the display panel which shows control, status and defaults: See Section 6.2.4 pages 39 onwards for full details on the operation of the front panel. Standby: With the Standby/ Run switch in the Standby position, TM the SharpEye is in a ready state but does not transmit. Local control disabled? Run: With the Standby/ Run switch in the Run un position, the TM SharpEye transmits. When the optional Service DGQNJ?WG QAMLLCARCB ?LBG Qeon on-line , Local control at the RDU is not possible as the service display has control For RDU Local control, the optional service display must be â˘off-line ; see Service Display control in the following section for details on Service Display operation. Remote When Remote is selected, the system is controlled by the external command and display system or track extractor. The Standby/ Run switch has no function and local / Service Display control is not possible System status and default information can still be accessed and viewed in the display panel which shows status and defaults: See Section 6.2.4 pages 39 onwards for full details on the operation of the front panel. KH-1602 2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook KH Page 37 of 240 SBS-900 Shore Based Radar Systems Chapter 6: Local operation instructions 6.2.3 System control status System status Remote control RDU Local control Service display Local control Remote control not possible Local control at the RDU is not possible. The service display has control of the system. Remote control not possible In local mode, the RDU controls the system using the controls on the front of the unit. The service display has no control. The system is controlled by the track extractor Local control at the RDU is not possible. The service display has no control. RDU set to Local Service display On-line RDU set to Local Service display Off-line, Disconnected or Switched OFF RDU set to Remote KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 38 of 240 SBS-900 Shore Based Radar Systems Chapter 6: Local operation instructions 6.2.4 LCD panel operation The LCD display on the front of the RDU is a backlit, two line, 16 character display. Push buttons located either side of the display allow the control of the setup menus, local control and status monitoring. The buttons are used in association with the information displayed in the LCD panel. The bottom right button contains a warning lamp which flashes when an alarm condition is present. Top left button Top right button Bottom left button Bottom right button 6.2.5 LCD display button functions The display menus and functions are controlled using the four push buttons located around the LCD display. Adjustment & selection of the various menu functions depend on the symbol adjacent to each button as shown below: Select menu item to the left, usually associated with the top left button. Select menu item to the right, usually associated with the top right button. Go to previous level menu, usually associated with the bottom left button. Select the option to the left, usually associated with the bottom left button. Select the option to the right, usually associated with the bottom right button. Move the current cursor position to the right, usually associated with the bottom left button. Increase the current itemÂs value. Decrease the current itemÂs value. Go to next level menu, usually associated with the bottom right button. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 39 of 240 SBS-900 Shore Ba Based Radar Systems Chapter 6: Local operation instructions 6.2.6 Alarms When the system is in Local control Note 1 and an alarm condition exists, the lower right button will flash red and an audible alarm will be generated. View alarm condition: To view the alarm message/ condition, select the Status menu and the alarm condition(s) will be displayed in the lower section of the LCD display. Where present, the , symbol against the lower right button indicates that additional alarm conditions exist. Pressing the , button scrolls through any additional alarm messages. Silence the audible alarm: To silence the alarm, select the Status menu and then press the lower right hand (red/ flashing) button. The audible alarm will be silenced but the message will continue to display until the condition is cleared. Example Note 2: In the example shown below, an X-band transceiver is in Local control with a displayed indicating that the AC mains input B has failed, is switched OFF or there is a fault with the power supply. The and arrows allow navigation away from the alarm messages to other functions available within the Status menu (see section 6.6.4 pages 56 onwards). Additional alarms conditions are present as indicated by the , symbol. The % symbol returns the display to the main menu. Example of system status with active alarms When an alarm has been acknowledged and more than one alarm condition exists, the display automatically scrolls through the list of alarms. Note 1: When the Radar Distribution Unit is set to Remote, alarm messages are still generated and displayed but the audible alarm and flashing warning LED is disabled. Note 2: The alarm shown is an example and may not be a valid alarm for the SBS 900 system. KH-1602 2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook KH Page 40 of 240 SBS-900 Shore Based Radar Systems Chapter 6: Local operation instructions 6.3 Switch ON, OFF & Emergency stop 6.3.1 Switch ON Prior to switching the system ON the following must be checked: First time switch ON: Ensure the setting to work/ commissioning of the system has been successfully completed and signed off. Power: Check that all sources of external AC power are available and are switched ON. Antenna: Ensure the antenna is clear of all obstructions and that it is safe to rotate. Transmission: Ensure it is safe to transmit. ANTENNA ROTATION SAFETY NOTICE: When three-phase power is connected to the system and switched ON, the antenna will rotate immediately regardless of the RUN command status. The following describes the local switch-ON sequence for the SBS-900 transmission systems only and does not include the switch on procedures for the track extractor or optional service display. DTX-A7 Transceiver enclosure Ensure that the AC breaker(s) located within the Note transceiver enclosure are in the ON position. Note: In normal operation, this switch would be left in the ON position as it is only used/ switched OFF for maintenance purposes. Man Aloft Switch Ensure that the externally mounted Man Aloft Switch (MAS) is in the FREE position. Man Aloft Switch Safety Switches Radar Distribution Unit Radar Distribution Unit AC power System available for use Ensure that the Antenna Rotation keyswitch on the front of the Radar Distribution Unit is in the FREE position. Keyswitch on door of RDU Within the Radar Distribution Unit KDCÂm qcff cffogch[n_ ih each breaker indicating that AC mains inputs are present within the system. Note Place all RDU breakers into the ON (UP) position. Antenna Rotation Warnng: When three phase AC mains is present and the breakers are in the ON position, the Radar Distribution Unit is switched ON and the antenna will rotate (see warnings in section 6.1 page 35). RDU AC breakers When power is available, switched ON and the switches set as shown above, the system is available for use and the antenna will rotate. Note: The LED indicators located on power breakers are an indication that mains voltages are present. They are NOT an indication that the breakers are switched ON. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 41 of 240 SBS-900 Shore Based Radar Systems Chapter 6: Local operation instructions 6.3.2 Switch OFF Switch OFF: The following describes how to switch OFF the SBS-900 system for operation purposes. The following does not include the switch OFF/ shut down procedures for the track extractor, optional service display or external equipment attached to the system. System isolation: Please refer to the maintenance section of the system handbook (KH-1602-2) for details on isolating the system from the mains supplies for maintenance purposes or working aloft. Caution The following details switching the SBS-900 system OFF for operation purposes only. The following must not be used as a primary means of system isolation for maintenance procedures or working aloft. Radar Distribution Unit Safety Switches Place the Antenna Rotation keyswitch on the front of the Radar Distribution Unit into the OFF position. This removes all AC power to the DTX-A7 Transceiver Enclosue and the Antenna sub-system As an additional safety precaution, when in the OFF position the key can be removed. Keyswitch on door of RDU Place all three breakers within the Radar Distribution Unit to the OFF position. Radar Distribution Unit AC power System status: - The Radar Distribution Unit is switched OFF but is not isolated from the AC input supplies. - The DTX-A7 Transceiver Enclosure is switched OFF thus stopping any transmission. - The antenna sub-system is switched OFF and will not rotate. The LED indicators on the breakers remain illuminated. Note Note: The LED indicators located on power breakers are an indication that mains voltages are present. They are NOT an indication that the breakers are switched ON. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 42 of 240 SBS-900 Shore Ba Based Radar Systems Chapter 6: Local operation instructions 6.3.3 Emergency antenna stop In an emergency, antenna rotation and system transmission can be stopped using ANY of the following mechanisms. RDU keyswitch: Place the Antenna Rotation keyswitch on the front of the Radar Distribution Unit into the OFF position. As an additional safety precaution, when in the OFF position the key can be removed. Keyswitch on door of RDU Man Aloft Switch (MAS): Place the externally mounted masthead Man Aloft switch to the OFF position. STOP antenna rotation Use any of the functions shown This has the same effect as using the Antenna Rotation switch noted above. Man aloft switch Service Display: RadarView software When the system is being operated via the service display (software must be On On-line), select Channel A then Manage Radar Select the Emergency Stop button. This has the same effect as using the Antenna Rotation Keyswitch or the Man Aloft switch. Caution: This function is disabled when the Service Display is Off-line. Example of Manage Radar window in RadarView program What happens? When the Antenna Rotation or Man Aloft switches are set to OFF or when the Emergency Stop software function is activated, single and three phase AC power to the DTX-A7 A7 transceiver enclosure and to the Antenna sub-assembly are isolated thus stopping antenna rotatation and RF transmission. System isolation: Please refer to the maintenance section for details on isolating the system from the AC mains supplies for maintenance purposes or working aloft. Caution: When the emergency stop functions are used, single and three phase AC voltages are still present within the RDU. The following procedures must not be used as a primary means of system isolation for maintenance procedures or working aloft. KH-1602 2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook KH Page 43 of 240 SBS-900 Shore Based Radar Systems Chapter 6: Local operation instructions 6.4 Local control operational states For the purposes of the following explanations, track extractor g_[hm nb_ om_lÂm ]igg[h^ [h^ display system or track extractor. System configuration System OFF System status System configuration System RUN Safety switches OFF System status System configuration System standby System status System configuration System RUN System status Single and three-phase AC supplies to the RDU are available. Breakers within RDU are OFF. Antenna Rotation keyswitch & Man aloft switch both set to OFF. Remote/ Local & standby/ RUN switches on the RDU set to Remote & standby. ' No commands being received from the Service Display. ' AC power is present within the RDU but as the breakers are in the OFF position, the dual redundant power supply is OFF and no DC rails are being generated. The Radar Distribution Unit is OFF. ' Single and three-phase mains voltages are NOT sent to the transceiver / gearbox. Single and three-phase AC supplies to the RDU are switched ON. The AC Breakers within RDU are ON. Antenna Rotation keyswitch OR Man Aloft switch set to OFF. Remote/ Local & standby/ RUN switches on the RDU set to Local & Standby. ' The RDU detects that the Antenna Rotation keyswitch OR Man Aloft switches are in the OFF position. This breaks the safety switch current loop. ' The single and three-phase relays are opened and AC power to the transceiver/ gearbox is switched OFF. ' Antenna rotation and transmission is not possible ' The Service Display has no control over the system. Single and three-phase AC supplies to the RDU are available. The AC Breakers within RDU are ON. Antenna Rotation keyswitch & Man Aloft switch both set to FREE. Remote/ Local & standby/ RUN switches on the RDU set to Local & Standby. ' The RDU is switched ON. The software reads the condition of the Antenna Rotation keyswitch and Man Aloft switch, detects these are in the FREE position so makes relays within the breakers sending AC power to the transceiver/ gearbox. ' The antenna commences rotation regardless of the RUN command Note State. ' The SharpEye transceiver switches ON and after a 30 to 40 second warmup time enters a standby state waiting for a RUN command from the RDU. ' System and BITE data from both the RDU and transceiver is available. ' The system is now in standby waiting commands from the Service Display. Single and three-phase AC supplies to the RDU are switched ON. The AC Breakers within RDU are ON. Antenna Rotation keyswitch & Man Aloft switch both set to FREE. Remote/ Local & standby/ RUN switches on the RDU set to Local & RUN. ' The RDU detects that the RDU switches are set to Local and RUN. ' The RUN command is sent to the transceiver which commences transmitting. ' Radar signals, ACP, ARP and heading line data is sent to the radar I/O module within the RDU. Note: Antenna rotation can be over-ridden in the Control Defaults menu. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 44 of 240 SBS-900 Shore Based Radar Systems Chapter 6: Local operation instructions Transceiver operational states The following table shows the various operation states of the X or S-band SharpEyeTM transceivers within the DTX-A7 transceiver enclosure: Operation state Description OFF Power is not applied to the transceiver and it is switched OFF. On completion of initialisation the transceiver switches to standby or, if any of the self-test checks fail, to fault state. Initialise The system initialisation typically takes 30 to 40 seconds after which time the system becomes available for operation. In standby the transceiver establishes communication with the Radar Distribution Unit and reports its status. Standby The transceiver receives and acts on commands from the RDU. In Standby the antenna rotates but the system does not transmit. When a RUN command is received from the Radar Distribution Unit and azimuth and heading line signals are present, the SharpEye TM transmits. The transceiver initially outputs at low power. The radar returns are then processed enabling the VSWR to be checked without the risk of damage to the transceiver. Transmit If the VSWR is within limits then the transceiver automatically switches to full power. If the VSWR is high, indicating an antenna fault, a warning message is sent to the Radar Distribution Unit and the transceiver enters the degraded Low Power state. Degraded (Low power) The transceiver continuously runs background performance checks on forward power, reverse power, receiver sensitivity and temperature. If any of these parameters falls outside predetermined levels a warning message is sent to the Radar Distribution Unit indicating the nature of the fault. The transceiver continues to operate, but with reduced performance and functionality. If the performance or functionality is degraded such that the transceiver cannot operate it enters the fault state and a fault message is sent to the display equipment. Fault The transceiver stops radiating RF and there is no video output to the Radar Distribution Unit. A spurious fault may be cleared by re-powering the equipment. Communication error If communication is lost between the Radar Distribution Unit and the TM SharpEye , the RDU reboots the SharpEye leading to a potential 60 second gap in coverage. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 45 of 240 SBS-900 Shore Based Radar Systems Chapter 6: Local operation instructions 6.5 Switch from Local to Remote When Local control is no longer required, the system MUST be switched to Remote. Caution: If the system is left in Local mode, remote operation by the command & display system or Track Extractor will NOT BE POSSIBLE. Changeover: The system can only be changed from Local to Remote control using the switch on the Radar Distribution Unit; it is not possible to remotely change from Local to Remote. 6.5.1 Set to RUN & switch to Remote The system can be set to Remote before the track extractor is on-line or ready (see below), this may be desirable when handing the system back to the Remote operating station. Local selected Switch to Remote With Local selected use the front panel or service display to place the transceiver into RUN. Ensure the system is transmitting and is configured as required for operation. Switch from Local to Remote. The system continues to transmit and is ready to accept control commands from the command & display system or track extractor. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 46 of 240 SBS-900 Shore Based Radar Systems Chapter 6: Local operation instructions 6.6 Menus There are four menus that can be selected from the RDU LCD display. Menu availability depending on the position of the RDU Local & Remote switch settings as detailed below: RDU Menu availability Menu Control menu Local control Remote Control Note Description This menu contains the operator and maintainer adjustable parameters for the system such as range mode, Mute ON/ OFF, sea and rain filters etc. Status menu The current status of the system can be viewed but not adjusted. For example signal status, transceiver run-time and temperature figures etc. Default menu The setup/ configuration of the system can be viewed but not adjusted. Setup menu Sb_ R_noj g_ho cm hin [p[cf[\f_ il l_kocl_^ `il Âhilg[f system operation. The menu is used by the system maintainer or commissioning engineer to configure the system. 6.6.1 Navigating within menus Within all RDU menu structures it is possible to move back and forward between menus using the left and Range mode right buttons located to the side of the LCD front panel: TX power TX frequency Exit Note: In local control, the optional service display must be â˘iff-line to obtain the Control Menu. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 47 of 240 SBS-900 Shore Based Radar Systems Chapter 6: Local operation instructions Page intentionally blank KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 48 of 240 adjustment of values within the Setup menu can reduce transceiver performance, disable functionality and/ or render the system un-operational. is not available in normal operation and can only be accessed by authorised engineers who commission or maintain the system. rator functions within the Setup menu. SBS-900 Shore Ba Based Radar Systems Chapter 6: Local operation instructions 6.6.3 Control menu When operating in Local mode, the Control menu on the Radar Distribution Unit can be used by the operator or the system maintainer to adjust the system settings. Menu availability: The control menu is only available on the RDU when the Remote/ Local switch is set to Local and the service display is off-line, is not connected or is switched OFF. When Remote is selected, the control menu is not available. When Control is selected from the front panel, the various functions shown below can be selected and adjusted using the LCD display buttons as described in section 6.2.4 pages 39 onwards. There is no Save Changes button or function, any adjustments are immediately adopted. Caution: Incorrect configuration in the Control menus can degrade the performance of the system or inhibit operation. The Control menus should only be used by a suitably trained technician/ maintainer 6.6.3.1 Radar Source Dual Systems: In dual transceiver systems, radar source selects the transceiver to be used. - SBS-900-3: Select between Tx A or Tx B (both x band) - SBS-900-4: 4: Select between Tx A (X-band) or Tx B (S band) Single system: The radar Source menu has no function in single transceiver systems, the TX is automatically selected and cannot be changed. - SBS-900-1: 1: TX A selected (X band) - SBS-900-2: 2: TX A selected (X-band) - SBS-900-51: TX B selected (S-band) KH-1602 2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook KH Page 51 of 240 SBS-900 Shore Based Radar Systems Chapter 6: Local operation instructions 6.6.3.2 Range Mode Within the Range mode menu, the transceiver instrument range can be selected between 24 and 48nm. 24nm: Limits the transceiver to an instrumented range of 24nm. This offers twice the range discrimination of the 48nm range. 48nm: Limits the transceiver to an instrumented range of 48nm. 6.6.3.3 TX Power The output power of the SharpEye TM transceiver can be switched between High (default) and Low. TM High power: The SharpEye transceiver transmits at full power. This is the recommended default setting. Low power: Low power is used in close waters or in a high clutter environment where a high output power may produce excessive unwanted reflections from buildings, bridges and vessels. The transceiver will utilise the standard frame pattern but with output power reduced to less than 40W. Caution: As a result of reduced output power, range performance will be reduced and the system may not meet the expected operational detection performance. When low power is selected, a low power status is automatically generated to advise the operator that the system is operating at a reduced output power. Where the SharpEyeTM detects a VSWR or a high temperature within the transceiver the system automatically switches to low power mode and generates system alarms. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 52 of 240 SBS-900 Shore Based Radar Systems Chapter 6: Local operation instructions 6.6.3.4 TX Frequency TM The frequency of the SharpEye transceiver can be selected which may be necessary to reduce interference from other transceivers to obtain the best picture quality. Seven frequency bands are available between 9.21and 9.49GHz, each band being 20MHz wide and each band being separated by 20MHz. 6.6.3.5 Mute The Mute function allows a 360 degree transmission inhibit to be enabled/ disabled. Mute ON: Transmission is muted/ stopped i.e. no RF is radiated from the antenna however the antenna continues to rotate. The RED Mute LED on the front of the RDU illuminates. Mute OFF: The system transmits fully for 360 degrees. The RED Mute LED on the front of is OFF. 6.6.3.6 Mute LED illuminates when Mute is enabled Sea & rain The level of Sea and Rain filtering can be adjusted between 000 (minimum) to 255 (maximum). Sea: Filters the effect of sea clutter on returns. Rain: Filters the effect of rain clutter on returns. The levels are set using the + (decrease value) and , (increase value) buttons to produce the best quality picture in the prevailing conditions. Caution: Care should be exercised when adjusting Sea and Rain filters as reducing the filter level can reduce signal returns from wanted / actual targets. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 53 of 240 SBS-900 Shore Based Radar Systems Chapter 6: Local operation instructions 6.6.3.7 Int. Rejection The Int. Rejection (Interference Rejection) filtering reduces the effect of in-band asynchronous interference from other radars thus reducing clutter on screen. Int. Rejection can be enabled, disabled and configured as shown below. OFF: Lower: Higher: Average: 6.6.3.8 Note Interference rejection OFF/ disabled. Select lower of adjacent traces. Note Selects higher of adjacent traces. Selects the average of adjacent traces. Note Sweep Sweep sets the signal sweep direction of the SharpEye long pulse transmissions only. TM transceiver RF pulses during medium and Sweep UP: Default setting. Sweep DOWN: This reverses the sequence of the RF pulses and may assist in the reduction of in-band asynchronous interference from other radars in the same Locality thus potentially improving the quality of returns. Note: Higher and Average interference rejection modes cannot be selected, these are for future developments KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 54 of 240 SBS-900 Shore Based Radar Systems Chapter 6: Local operation instructions 6.6.3.9 RPM The RPM function allows the operator to stop rotation (OFF), select auto or one of three pre-defined antenna rotation speed. Note 1 Antenna speeds are configured at the factory and are enabled or disabled during setting to work. The RPM value set by selecting low, normal and high cannot be configured by the operator. Depending on the system configuration, different antenna speeds may not be available. Auto: Automatically selects the optimum antenna RPM for the range mode in use. Note 1 OFF: Antenna rotation is stopped. Low: Where enabled, the low antenna rotation speed configured during setting to work can be selected. - Low speeds increase the probability of target detection whilst reducing the update rate. Normal: The standard antenna rotation speed configured during setting to work can be selected. - Normal speed offers the best overall detection performance. High: Where enabled, the high antenna rotation speed configured during setting to work can be selected. - High speeds increase the update rate whilst reducing the probability of detection. Note 2 6.6.3.10 Exit control menu Selecting Exit closes the Control menu and returns the display to the default menu. There is no Save Changes button or function, any adjustments are immediately adopted. Note 1: Note 2: Antenna speed selection is system dependant and is not available on all models. Please consult with Kelvin Hughes for additional details. Setting the antenna speed to OFF in the RPM menu must NOT be used as a primary means of isolating the antenna and its sub-systems for safety critical purposes. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 55 of 240 SBS-900 Shore Ba Based Radar Systems Chapter 6: Local operation instructions 6.6.4 Status menu The Status menu on the Radar Distribution Unit is used by the operator or the system maintainer to view but not configure or adjust the current system settings. The Status menu is available on the RDU in both the Remote and Local setting. or When Status is selected from the front panel, the various functions shown below can be selected and viewed as described in section 6.2.4 pages 39 onwards 6.6.4.1 System status When the status menu is initially selected the system status is shown with any active alarms. In the example shown below, an X-band transceiver is in Local control with a displayed indicating that the AC mains input B has failed, is switched OFF or there is a fault with the power supply. Note The , symbol against the lower right button indicates that additional alarm conditions exist. Pressing the , button scrolls through these alarms. Example of system status with active alarms ALARMS: When an alarm condition exists, the lower right button will flash red and an audible alarm will sound. To silence the alarm, select the Status menu and press the lower right button. The audible alarm will stop however the alarm condition will continue to display until the condition is cleared. Where an alarm has been acknowledged and more than one alarm condition exists, the display automatically scrolls through the list of alarms. See section 6.2.6 page 40 for additional information on alarms. Note: The alarm shown in the example may not be applicable to the SBS 900 system. KH-1602 2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook KH Page 56 of 240 SBS-900 Shore Based Radar Systems Chapter 6: Local operation instructions 6.6.4.2 Radar Control Status By scrolling through the Radar Control Status menus, the following system configurations and settings can be viewed but not adjusted. A full description of each function is shown in the Control menu section 6.6.3 pages 51 onwards. Radar Source Range mode TX power TX frequency Mute SEA RAIN Int rejection Sweep RPM Rel sector 1 Rel sector 2 Rel sector 3 Rel sector 4 Exit Transceiver A or B selection in dual systems Current instrumented range of 24nm or 48nm. Rb[ljDs_x ionjon jiq_l i` Kiq il bcabTM Shows which of the 7 SharpEye transmission frequencies is selected. Indicates if the Mute is switched ON or OFF. Shows the configured value of the Sea filter (000 min. to 255max.). Shows the configured value of the Rain filter (000 min. to 255max.). Shows if interference rejection is set to OFF or Lower. Shows if the sweep is set to Forward (default) or reverse. Shows the selected speed (revolutions per minute) of the antenna motor. Rel sector 1 to 4 will show Enabled or Disabled for each blanking sector. When Enabled, the start/ stop bearings of the selected sector is also shown. Exits the Radar control status menu. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 57 of 240 SBS-900 Shore Based Radar Systems Chapter 6: Local operation instructions 6.6.4.3 SharpEye By scrolling through the SharpEye Tx A or SharpEye Tx B menus (see table below), the following transceiver conditions can be viewed but cannot be adjusted. Note: In Single transceiver systems, the Tx A or Tx B menu may not be available. System SBS-900-1 SBS-900-2 SBS-900-3 SBS-900-4 SBS-900-51 SharpEye HL Azimuth Video Sync Blanking Status 0: Mode & Status 1: Alarm & Status 2: GSR & Transceivers Single Single Dual Dual Single TX A X-band X-band X-band X-band N/A Tx B N/A N/A X-band S-band S-band Shows the antenna RPM based on HL frequency. Shows the value of the azimuth being received or Fail if no signal is present. The normal value is 4096. Shows if the video is OK (present) or Fail if no signal is present. Shows the current Sync value (PRF) or Fail if no signal is present. Shows if blanking is OK (present) or Fail if no signal is present. Run Mode Standby or Run. Mute ON or OFF. Range 24nm or 48nm. Frequency SharpEyeTM transmission frequency (1 to 7). Sweep Forward or reverse. Power High or Low. TM RPM Shows the RPM as detected by the SharpEye TM Pre-sync from the SharpEye transceiver 25us Pre sync Enabled or Disabled. Video range Show the instrumented video range in Âľs. RX Receiver OK or Fail. VSWR OK or Fail ~ if Fail the transceiver VSWR automatically switches to low power mode. TX power Output power OK or Fail. PLO Programmable Local oscillator OK or Fail. TM SYNTH SharpEye internal synth OK or Fail. Temp Internal temperature OK, warning or shutdown. Turning Antenna turning data OK or Fail. HL Heading line (ARP) OK or Fail. AZ IN Azimuth in (ACP) OK, reverse or Fail. FPGA2 FPGA 2 OK or Fail. Sea Sea clutter: 000 (minimum) to 255 (maximum). Rain Rain clutter: 000 (minimum) to 255 (maximum). Int Rej Shows the current Interference Rejection setting. Doppler filter Select levels of 4, 8, 16, 32 or 64. Continued on following page KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 58 of 240 SBS-900 Shore Based Radar Systems Chapter 6: Local operation instructions SharpEye (continued) Status 3: VERS & ZM number Software VERS FPGA version Status 5: Times & Status 8: Temp & Exit 6.6.4.4 System software identification number. The version number of the above ZM number. Version of code loaded into the FPGA. Number of hours the SharpEyeTM has been Time-ON switched ON (HH:MM). Number of hours the system has been Run-time transmitting (HH:MM). FPGA 1 temp The current temperature of FPGA 1 (Deg. C). FPGA2 temp The current temperature of FPGA 2 (Deg. C). Exit the SharpEye Tx A or Tx B menu Network The IP addresses and network status can be viewed but not adjusted. Note: In some configurations, the menu will not be present. Temp Range Limit Video Timing Video reports Local SAC SIC ID Destination SAC SIC ID IP Address Gateway Address Netmask Address Dest Address Control Port MTU size Fragment MAC Address Exit Shows the temperature in Degrees C. TBC TBC TBC TBC TBC TBC TBC TBC TBC TBC TBC TBC TBC Exit the Network menu. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 59 of 240 SBS-900 Shore Based Radar Systems Chapter 6: Local operation instructions 6.6.4.5 NTP Status The IP addresses and network status can be viewed but not adjusted. Note: In some configurations, the menu will not be present. Time Stamp IP Address NTP Port Time (hh:mm:ss) Exit 6.6.4.6 TBC TBC TBC TBC Exit the Network menu. COMMS status By scrolling through the COMMS status menus, the following system conditions can be viewed but cannot be adjusted. System SBS-900-1 SBS-900-2 SBS-900-3 SBS-900-4 SBS-900-51 Transceivers Single Single Dual Dual Single TX A X-band X-band X-band X-band N/A Tx B N/A N/A X-band S-band S-band In the following Active/ Inactive means: Active: A correctly configured and connected system is switched ON and sending serial command or status request messages. Inactive: A correctly configured and connected system may be switched OFF or is not sending serial messages. SharpEye TX-A SharpEye TX-B Comms S/E A1 Comms S/E B1 TE display Service display Network Card Enclosure Exit Note 1: Note 2: Note 1 The transceiver is active or inactive Note 1 The transceiver is active or inactive TBC TBC Note 2 Track Extractor (TE) is active or inactive Note 2 Service display is active or inactive TBC TBC Exit the Comms status menu If communication between the RDU and the transceiver is lost, the RDU carries out a single power reset to the transceiver (cycles the AC mains). If communication is not re-established the COMMS status will show Inactive. A request status from the track extractor or optional service display is not necessary when in the Control menu. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 60 of 240 SBS-900 Shore Based Radar Systems Chapter 6: Local operation instructions 6.6.4.7 MISM status By scrolling through the MISM status (Modular Interface System Module) menus, the status of each of the 12 slots on the backplane can be viewed. A1 MISB 5 B1 MISM 5 A2 MISM 5 B2 MISM 5 A3 I/O Mk2 B3 I/O Mk2 A4 I/O Mk2 B4 Signals A5 Signals B5 Comms A6 Signals B6 I/O Mk2 MISB PSU Exit Possible MISM conditions: Empty: Error: Missing: A PCA is not fitted in the slot. The PCA is in the wrong slot for the RDU variant. The PCA required by the software is not present i.e. is not loaded. Present: The correct PCA is fitted. Error messages: If a module is fitted in the wrong slot or is missing, the RDU will not function further than reporting the error. Exits the MISM status menu KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 61 of 240 SBS-900 Shore Based Radar Systems Chapter 6: Local operation instructions 6.6.4.8 Enclosure The status of the transceiver enclosure and optional antenna sub-assembly monitoring can be viewed in the Enclosure menu. Encl Temp Internal temperature of the transceiver enclosure in Degrees C. Oil level MON Status of the optional oil level monitoring Oil Temp MON Optional Oil Temperature status ENH Encoder Shows if an enhanced encoder is enabled or disabled WG / FIB / POL Shows if a polarised antenna is enabled. Note: The temperature sensor is located on SBS-A126 PCA. Fan A1 Fan A2 Fan A3 Fan B1 Fan B2 Fan B3 PSU Tx A: 3.3V PSU Tx A: 15V PSU Tx A: 13V PSU Tx B: 3.3V PSU Tx B: 15V PSU Tx B: 13V PSU INT: 15V PSU INT: 5.0V Exit Note: Advanced antenna sub systems only. Note: Advanced antenna sub systems only. Note: Enabled for Advanced antenna sub systems only. Note: Advanced antenna sub systems only. Optional SBS-A179 Powered Fan assembly Status of Fan A1 Status of Fan A2 Status of Fan A3 Status of Fan B1 Status of Fan B2 Status of Fan B3 Note: In single transceiver systems. Fan bank A or B may not be present in the menu structure. Indicates the power supply voltage. Note: In single transceiver systems Tx A or Tx B voltages may not be present in the menu. Indicates the power supply voltage. Indicates the power supply voltage. Exits the Enclosure menu KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 62 of 240 SBS-900 Shore Based Radar Systems Chapter 6: Local operation instructions 6.6.4.9 Software info By scrolling through the software info menus, the various software versions for the system can be identified: MISB Backplane MISB FPGA number SharpEye Tx A S/W SharpEye Tx A FPGA SharpEye A1 Software SharpEye A1 FPGA SharpEye B1 Software SharpEye B1 FPGA SharpEye B2 Software SharpEye B2 FPGA SharpEye B Software SharpEye B FPGA Network Software Enclosure Exit These menus display the software part and version umbers loaded into the system. Exits the Software Info menu. 6.6.4.10 Exit Status menu Selecting Exit closes the status menu and returns the display to the default menu. As no changes can be made, there is no Save Settings function. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 63 of 240 SBS-900 Shore Ba Based Radar Systems Chapter 6: Local operation instructions 6.6.5 Default and Setup menu Depending on the system status, the RDU front panel will show Defaults or Setup. Default: This is the normal operational setting and is used by the operator or system maintainer to view the system configurations (read only). Setup: When configured for commissioning, the Setup menu is used by an authorised technician or system maintainer for configuration/ setting to work. The Setup menu is not used during normal operation. Description: The basic outline of the menu is detailed on the following pages. Detailed explanations for each setting can be found in the Setting to Work section of the system Installation and Commissioning handbook (reference KH-1602 1). Menu variations: The menu structure can vary depending on the system variant selected. For example in a single X band system, the SharpEye IP Tx B and Fan Band B menus are not present. Default menu (normal use) When the service display is inactive (off-line), the Default menu is available in both Remote and Local modes or Settings in the Default menus can be viewed but cannot be adjusted. Setup menu (Commissioning/ setting to work) The Setup menu is only available when the service display is offline, the switch is set to Local and the RDU is configured to be commissioned. Caution: The Setup menu is not used in normal operation as it allows the commissioning and setting to work of the SBS system. Incorrect configuration in the setup menus can the system performance or inhibit operation. The setup menus must only be used by a suitably trained and authorised technician or system maintainer. KH-1602 2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook KH Page 64 of 240 SBS-900 Shore Based Radar Systems Chapter 6: Local operation instructions 6.6.5.1 Brightness Brightness is used to set the backlight brilliance of the LCD front panel on the Radar Distribution Unit. Bright + Bright - 6.6.5.2 Increases the backlight brilliance of the front panel. Decreases the backlight brilliance of the front panel. Variant Options The Variant Options menu shows the system configuration. SBS variant CAN Mode CAN Address TX PSU CONT Days to Swap Door switch WG dryer Platform switch Horizontal POL Circular POL Anti-clock POL Vertical POL ENH Encoder Oil status Fan Bank A Shows the SBS system number i.e. SBS-900-1. Shows the CAN mode as OFF, RIU, TIU or Fixed. To Be Confirmed. Set to Always ON in SBS-900 systems. Shows the number of days until the transceiver automatically swaps (Dual transceiver systems only). Enabled where a Hut door security switch is connected. Enabled when the optional pressurized waveguide dryer is installed. Enabled where an Antenna Platform security switch is fitted. Enabled when a polarised antenna is being fitted. Fitted is displayed when an enhanced encoder is installed. Enabled when the optional oil monitoring input from the Advanced antenna Turning Unit is installed. Enable or disable the optional powered fan kit for Tx A. Note: In single Transceiver systems, this menu may not be present. Enable or disable the optional powered fan kit for Tx B. Fan Bank B Note: In single Transceiver systems, this menu may not be present. Set the temperature that Fan Bank A switches on or set to permanently ON. Active Fan Note: In single Transceiver systems, this menu may not be present. Set the temperature that Fan Bank B switches on or set to permanently ON. Reserve Fan Note: In single Transceiver systems, this menu may not be present. Alt Chan Plan Displays nb_ gchcgog [p[cf[\f_ Rb[ljDs_x `l_ko_h]s. Displays nb_ g[rcgog [p[cf[\f_ Rb[ljDs_x `l_ko_h]s. Enabled when LOW RPM antenna speeds have been commissioned. Enabled when HIGH RPM antenna speeds have been commissioned. Enabled when AUTO RPM antenna speeds have been commissioned. This allows the system to Ant Gain Allows the selection of the antenna gain when Alt Chan Plan is selected. EXIT Exits the Variant Options Menu. Minimum FREQ Maximum FREQ Low RPM High RPM Auto RPM 6.6.5.3 Note: System specific menu, this may not be present in standard system. Note: System specific menu, this may not be present in standard system. Serial Ports The serial ports menu displays the baud rates configured for the serial outputs to the transceiver, Service Display (SKL: Service display serial port) or the optional analogue track extractor (SKK: TE serial port). TE port Service port TX/ RX A TX/ TX B EXIT Displays the Baud Rate for the Track Extractor (TE) output Displays the Baud Rate for the Service Display. Ccmjf[sm nb_ A[o^ Q[n_ `il nb_ Rb[ljDs_x SW . Qr @Ccmjf[sm nb_ A[o^ Q[n_ `il nb_ Rb[ljDs_x SW . Qr AExits the Serial Ports menu KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 65 of 240 SBS-900 Shore Based Radar Systems Chapter 6: Local operation instructions 6.6.5.4 Network The Network menu shows the system settings for the network. Note: In ASTERIX enabled systems, this menu may not be present. Range limit Video timing Video reports Local SAC SIC ID Destination SAC SIC ID IP ADDR Gateway ADDR Network ADDR Multicast ADDR Time to Live MTU Fragment Source port Dest port Video Gain Video Offset Pre-Sync Time Bihnlif Uc[} Exit 6.6.5.5 48nm is the factory default Frame is the factory default Continuous is the factory default To Be Confirmed. System area code and security identifier Default IP address for the Radar Distribution Unit Default gateway address for the Radar Distribution Unit Default Netmask address for the Radar Distribution Unit Default multicast address for the Radar Distribution Unit To Be Confirmed. 1500 is the factory default IP is the factory default To Be Confirmed. To Be Confirmed. To Be Confirmed. To Be Confirmed. To Be Confirmed. To Be Confirmed. Exits the Network menu NTP time Display of the NTP (Network Time Protocol) time settings. Note: In ASTERIX enabled systems, this menu may not be present. Time stamp NTP IP ADDR NTP port 6.6.5.6 Displays if NTP time is ON or OFF Shows the default IP address (192.168.022.071) Shows the default port (00123) OP1, 2 & 3 Radar O/P This menu displays the RDU analogue levels for outputs 1, 2 and 3. HL O/P widths AZ O/P width AZ/HL STAB AZ/HL type AZ/HL ratio AZ/HL DIRECTN AZ/HL O/P Video gain Video offset PRESYNC time Sync output Blanking O/P EXIT Displays the heading line output pulse width Displays the azimuth output pulse width Displays if the azimuth is stabilised or unstabilised. This is set to UNSTAB for all SBS-900 systems Displays if the Heading line is Quadrature or Pulsed. This is set to Pulse for all SBS-900 systems Displays the Azimuth / Heading Line ration. This is set to 4096:1 for all SBS-900 systems Set to Normal for all SBS-900 systems Displays a value between 0 and 63 that is used to set the azimuth and heading line output voltage. Note Note Displays a value between 0 and 63 that is used to set the video output gain. Displays a value between 0 and 63 that is used to set the video output offset with respect to ground/ 0V. N ote Displays the pre-sync (Sync Delay) time used for range alignment. Note Displays a value between 0 and 63 that is used to set the Sync output. Displays a value between 0 and 63 that is used to set the blanking output Note amplitude Exits the OP1, 2 or 3 Radar O/P menu Note: This is NOT an indication of the actual voltage output level. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 66 of 240 SBS-900 Shore Based Radar Systems Chapter 6: Local operation instructions 6.6.5.7 SharpEye IP Tx A & B Note: The Tx A or Tx B menu may not be present in single transceiver systems. FREQ/ HL Skew New sub menu + FD Squint To Be Confirmed Blanking O/P New sub menu + HL SKEW Displays the Heading Line skew for each SharpEye frequency that is enabled. Exit , Returns to the SharpEye IP menu. Blanking Pre Blanking Post New sub menu + Serial control Video source AZ HL source EXIT 6.6.5.8 Displays the value of the pre blanking pulse. Displays the value of the post blanking pulse. Blanking Threshold TBC Exit , Returns to the SharpEye IP menu. External COM 3: External COM 4: TBC TBC Exit , Returns to the SharpEye IP menu. Indicates which MISM PCA is the source the Video Indicates which MISM PCA is the source the ACP/ ARP Exits the SharpEye IP Tx A or Tx B menu Rel Sector The following menu displays the start and stop bearings of each of the four relative blanking sectors. It also shows if the sectors are enabled or disabled. R SEC START 1 R SEC END 1 R SEC ENA 1 R SEC START 2 R SEC END 2 R SEC ENA 2 R SEC START 3 R SEC END 3 R SEC ENA 3 R SEC START 4 R SEC END 4 R SEC ENA 4 EXIT 6.6.5.9 Displays the start bearing of mute Displays the end bearing of mute Shows if the Mute Sector is Enabled or Disabled Displays the start bearing of mute Relative Sector 2 Displays the end bearing of mute Shows if the Mute Sector is Enabled or Disabled Displays the start bearing of mute Relative Sector 3 Displays the end bearing of mute Shows if the Mute Sector is Enabled or Disabled Displays the start bearing of mute Relative Sector 4 Displays the end bearing of mute Shows if the Mute Sector is Enabled or Disabled Exits the Rel Sector menu Relative Sector 1 Radar CNTRL (Control) Defaults This menu displays the Radar Control Defaults settings. Radar Source Range mode TX power TX frequency Mute SEA RAIN Int rejection Sweep RPM Exit Shows which transceiver is selected in dual systems Current instrumented range of 24nm or 48nm. Rb[ljDs_x ionjon jiq_l i` Kiq il bcabTM Shows which of the SharpEye transmission frequencies is selected. Indicates if the Mute is switched ON or OFF. min. max. Shows the configured value of the Sea filter (000 to 255 ). min. Shows the configured value of the Rain filter (000 to 255max.). Shows if interference rejection is set to OFF or Lower. Shows if the sweep is set to Forward (default) or reverse. Shows the selected speed (revolutions per minute) of the antenna motor. Exits the Radar control status menu. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 67 of 240 SBS-900 Shore Based Radar Systems Chapter 6: Local operation instructions Page intentionally blank KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 68 of 240 SBS-900 Shore Based Radar Systems Chapter 7: Remote operation instructions Remote operation instructions When the Radar Distribution Unit is set to Remote operation, the external command and display system or track extractor has control of the system. For test purposes, the optional service display can be configured for Remote control and be connected to the track extractor (TE) port to test the serial port functionality. RDU Local control: With the switch set to Remote, Local control of the system via the Radar Distribution Unit is NOT possible. 7.1 Remote control operator instructions External command and display and track extractor Operator instructions for the external command and display or track extractor systems are not included in this handbook; please refer to the suppliers system handbooks for instructions. Service display (optional) The operator instructions for the service display and service display control software can be found in Annex A of this handbook. 7.2 External commands The commands sent and received by the SBS-900 system are detailed in a separate document reference KSD-4750: Serial Control of SBS Radar Systems which is available upon request. Alternatively a copy can be found in Annex B of the system installation manual KH-1602-1. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 69 of 240 SBS-900 Shore Based Radar Systems Chapter 7: Remote operation instructions 7.3 Remote control operational states Eil nb_ joljim_m i` nb_ `iffiqcha _rjf[h[ncihm+ nl[]e _rnl[]nil g_[hm nb_ om_lÂm ]igg[h^ [h^ display system or track extractor. System configuration System OFF System status System RUN Safety switches OFF System configuration Single and three-phase AC supplies to the RDU are available. The AC Breakers within RDU are OFF. Antenna Rotation keyswitch & Man aloft switch both set to OFF. Remote/ Local & Standby/ RUN switches on the RDU are set to Remote & Standby. ' Commands being received from the Service Display. ' AC power is present within the RDU but as the breakers are in the OFF position, the dual redundant power supply is OFF and no DC rails are being generated. The Radar Distribution Unit is OFF. ' Single and three-phase mains voltages are NOT sent to the transceiver / gearbox. System status System configuration System Standby System status Remote control System configuration Single and three-phase AC supplies to the RDU are available. The AC Breakers within RDU are ON. Antenna Rotation keyswitch & Man Aloft switch are both set to FREE. Remote/ Local & Standby/ RUN switches on the RDU are set to Remote & Standby. ' No commands being received from the Service Display. ' The RDU is switched ON. The software reads the condition of the Antenna Rotation keyswitch and Man Aloft switch, detects these are in the FREE position so makes relays within the breakers sending AC power to the transceiver and gearbox. ' The antenna commences rotation regardless of the RUN command State. Note ' The SharpEye transceiver switches ON and after a 30 to 40 second warmup time enters a standby state waiting for a RUN command from the RDU. ' System and BITE data from both the RDU and transceiver is available. ' The system is now in standby waiting for system commands. System RUN System status Single and three-phase AC supplies to the RDU are switched ON. The AC Breakers within RDU are ON. Antenna Rotation keyswitch OR Man Aloft switch set to OFF. Remote/ Local & Standby/ RUN switches on the RDU are set to Remote & Standby. The RDU detects that the Antenna Rotation keyswitch OR Man Aloft switches are in the OFF position. This breaks the safety switch current loop. The single and three-phase relays are opened and AC power to the transceiver/ gearbox is switched OFF. Antenna rotation and transmission is not possible. The Service Display has no control over the system. Single and three-phase AC supplies to the RDU are available. The AC Breakers within RDU are ON. Antenna Rotation keyswitch & Man Aloft switch both set to FREE. Remote/ Local & Standby/ RUN switches on the RDU set to Remote & Standby. A RUN command is being received. The RDU detects the RUN command which is sent to the transceiver. The SharpEye is in a standby state with the antenna running. When the run command is received from the RDU the system commences transmitting. Radar signals, ACP, ARP and heading line data is sent to the radar I/O module within the Radar Distribution Unit. The RDU processes the transceiver data and sends it to the track extractor and optional service display. Note: Antenna rotation can be over-ridden in the Control Defaults menu. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 70 of 240 SBS-900 Shore Based Radar Systems Chapter 7: Remote operation instructions Transceiver operating states The following table shows the various operation states of the SharpEye TM transceiver. The antenna will rotate regardless of the transceiver state. Operation state Description OFF Power is not applied to the transceiver which is switched OFF. On completion of initialisation the transceiver switches to standby or, if any of the self-test checks fail, to fault state. Initialise The system initialisation typically takes 30 to 40 seconds after which time the system becomes available for operation. In standby the transceiver establishes communication with the Radar Distribution Unit and reports its status. Standby The transceiver receives and acts on commands from the RDU. In Standby the antenna rotates but the system does not transmit. When a RUN command is received from the Radar Distribution Unit and TM ACP/ARP signals are present, the SharpEye transmits. The transceiver initially outputs at low power. The radar returns are then processed enabling the VSWR to be checked without the risk of damage to the transceiver. Transmit If the VSWR is within limits then the transceiver automatically switches to full power. If the VSWR is high, indicating an antenna fault, a warning message is sent to the Radar Distribution Unit and the transceiver enters the degraded Low Power state. Degraded (Low power) The transceiver continuously runs background performance checks on forward power, reverse power, receiver sensitivity and temperature. If any of these parameters falls outside predetermined levels a warning message is sent to the Radar Distribution Unit indicating the nature of the fault. The transceiver continues to operate, but with reduced performance and functionality. If the performance or functionality is degraded such that the transceiver cannot operate it enters the fault state and a fault message is sent to the display equipment. Fault The transceiver stops radiating RF and there is no video output to the Radar Distribution Unit. A spurious fault may be cleared by re-powering the equipment. Communication error If communication is lost between the Radar Distribution Unit and the TM SharpEye , the RDU reboots the SharpEyex leading to a potential 20 second gap in coverage. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 71 of 240 SBS-900 Shore Based Radar Systems Chapter 7: Remote operation instructions Page intentionally blank KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 72 of 240 SBS-900 Shore Based Radar Systems Chapter 8: Service display/ RadarView control 8 Service display/ RadarView control 8.1 Overview SBS systems can be controlled and radar returns viewed using the optional range of service displays. Service displays can be used as a maintenance/ commissioning tool or when correctly configured, as a primary means of system control. There are a number of service display options for the SBS series as follows: Service display part number & description SBS-900-1 SBS-900-2 SBS-900-51 SBS-900-3 SBS-900-4 SBS-A3-2 Single radar sensor Base components for integration into a 3rd party supplied PC SBS-A3-3 Single radar sensor display RS232/ ASTERIX control & monitoring SBS-A3-5 Single radar sensor LAN/ ASTERIX and RS232 control & monitoring (No radar input card fitted) LAN kit required. See Note All service displays are supplied with the following software pre-loaded. ZM-2283 RadarView software RadarView Software: This software provides the radar processing and display and has integrated control and monitoring functions for the SBS series. Operator instructions: The use and operator instructions for the ZM-2283 RadarView and SBS control software can be found in Annex B. 8.2 SBS-A3-2 Base system The SBS-A3-2 allows the serial control of a single transceiver system via a customer supplied third party PC/ Microprocessor. See the options section in the system overview handbook for the minimum PC specification. The kit provides all the hardware and software to be installed onto a PC to make the system compatible with the SBS series and comprises the following: Kelvin Hughes part number Description SBS-A109 08 l[]e giohn[\f_ '0T( mervice display patch panel and cables ZM-2283 RadarView software including SBS radar control and replay software for maintenance displays. Supports of HPx-200 and/ or Asterix video. 45-980-0041-001 ZM-2602 HPx-200 PCI radar interface card SBS service display graphic V2 Note: The SBS-A3-5 service display can only be used with the LAN kit is fitted. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 73 of 240 SBS-900 Shore Based Radar Systems Chapter 8: Service display/ RadarView control 8.3 SBS-A3-3 Single transceiver The SBS-A3-2 ecn ]ihn[chm [ 08 l[]e giohn[\f_ '1T( gc]lijli]_mmil jl_fi[^_^ qcnb [ff nb_ necessary software and an interface place for connecting the system to a single transceiver system. Single transceiver SBS system Video/ Sync (analogue) SBS-A3-3 Service display Serial control Kelvin Hughes part number Description 45-975-0183-001 08 '2U) rack mountable microprocessor. SBS-A109 08 l[]e giohn[\f_ '0T( mervice display patch panel and cables ZM-2283 RadarView software including SBS radar control and replay software for maintenance displays. Supports of HPx-200 and/ or Asterix video. 45-980-0041-001 HPx-200 PCI radar interface card (preinstalled into the PC) ZM-2602 SBS service display graphics card (preinstalled into the PC) SBS-A124-11 Cable kit for connecting the SBS-A109 plate to the SBS system (11m) Note: Other cable lengths are available; please contact Kelvin Hughes for additional details. 8.4 SBS-A3-4 dual transceiver The SBS-A3-3 ecn ]ihn[chm [ 08 l[]e giohn[\f_ '1T( gc]lijli]_mmil jl_fi[^_^ qcnb [ff nb_ necessary software and two interface places for connecting to a dual transceiver system. Dual transceiver SBS system Kelvin Hughes part number 45-975-0183-001 SBS-A109 ZM-2283 45-980-0041-001 ZM-2602 SBS-A124-11 2 x Video/ Sync (analogue) 2 x Serial control SBS-A3-3 Service display Description 08 '2U) rack mountable microprocessor. 1 r 08 l[]e mountable (1U) service display patch panel and cables RadarView software including SBS radar control and replay software for maintenance displays. Supports of HPx-200 and/ or Asterix video. 2 x HPx-200 PCI radar interface card (preinstalled into the PC) SBS service display graphics card (preinstalled into the PC) Cable kit for connecting the SBS-A109 plate to the SBS system (11m) Note: Other cable lengths are available; please contact Kelvin Hughes for additional details. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 74 of 240 SBS-900 Shore Based Radar Systems Chapter 8: Service display/ RadarView control 8.5 SBS-A3-5 ASTERIX control The SBS-A3-4 ecn ]ihn[chm [ 08 l[]e giohn[\f_ '1T( gc]lijli]_mmil jl_fi[^_^ qcnb [ff nb_ necessary software for connection to a dual transceiver system. The service display can accept ASTERIX video and control is possible via Serial or LAN connection. Note Dual transceiver SBS system 2 x Serial control Or LAN control SBS-A3-3 Service display Note 1 Kit contents The SBS-A3-4 dual radar service kit comprises of the following: 45-975-0183-001 ZM-2283 ZM-2602 SBS-A220-11 08 '2U) rack mountable microprocessor. RadarView software including SBS radar control and replay software for maintenance displays. Supports of HPx-200 and/ or Asterix video. SBS service display graphics card (preinstalled into the PC) Cable kit for connecting the SBS-A109 plate to the SBS system (11m) Note 2 8.6 Keyboard, monitor & Mouse The processor requires a flat screen display, standard USB QWERTY keyboard and USB mouse (not supplied). If these are required the following commercial off the shelf products can be supplied: Kelvin Hughes part number Description Monitor 45-975-0189-001 22 inch wide screen LCD monitor. Auto-ranging AC input 110VAC to 230VAC 47Hz to 63Hz. Case colour black. Keyboard 45-975-0191-001 USB QWERTY keyboard, case/ key colour black. Mouse 45-975-0190-001 Black USB optical scroll mouse with three buttons. Note 1: Note 2: LAN control is only available when the LAN interface kit has been fitted to the Radar Distribution Unit (kit reference SBS-A129). Other cable lengths are available; please contact Kelvin Hughes for additional details. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 75 of 240 SBS-900 Shore Based Radar Systems Chapter 8: Service display/ RadarView control 8.7 Service Display PC overview Sb_ `iffiqcha acp_m [h ip_lpc_q i` nb_ 08 '1T( l[]e giohn_^ gc]lijli]_mmil om_^ ch nb_ SBS-A3-3, -4 & -5 service displays. Note: The make and model of the service display PC may change from the version shown however the switch functionality and input/ output connectivity will be similar. VGA / HDMI / AVI outputs COM 1 (Serial connection) Mains input and Power switch LAN input SBS-A3-3 Service display front view Air filter Power & Hard drive LED 2 x USB port Reset switch Power switch Detail of service display controls DVD open/ close button SBS-9.-67 .6q eTV^ `bhagTU_X %.M& fXei\VX W\fc_Tl \agXeYTVX c_TgX7 The following plate is used to connect signals to the service display (1 plate required per transceiver). The system runs the software required to display and control a single radar sensor but does not include a monitor, keyboard or mouse. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 76 of 240 SBS-900 Shore Based Radar Systems Chapter 8: Service display/ RadarView control 8.8 Switching ON/ OFF SBS-A3-2: Third party system The operation of third party PC equipment used in the SBS-A3-2 service display is not detailed within this handbook. Please refer to the user manuals supplied with the original third party equipment. SBS-A3-X: 2U 19 inch processor rack The following details the switching ON/ OFF of the microprocessor used in the SBS-A3-3, -4 & -5. i. Switch ON Run RadarView application ii. iii. iv. Ensure an AC mains supply is connected to the system and is switched ON (115/ 230VAC auto-ranging) Open the front panel of the service display processor. Place the power switch into the ON ( I ) position. The green power LED illuminates and the processor will start. When the service display has started, run the RadarView application from the desktop. A brief overview of the operation of RadarView software can be found in the following section. RadarView desktop icon If a system lockup or freeze occurs, temporarily press the Reset switch which restarts the processor. Reset Caution: Pressing reset aborts all programs that are running. All unsaved work and temporary configurations will be lost. The main system configurations and settings are retained. Closing the RadarView application Shut-down and switch OFF Prior to switching the OFF service display, the RadarView application must be closed. Ensuring the RadarView application has closed, shut down the system using the Start/ shutdown function from the Windows desktop. When Windows has shut-down, place the power switch into the OFF (0) position or if the switch is spring loaded, press and hold the OFF button for 5 seconds) KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 77 of 240 SBS-900 Shore Ba Based Radar Systems Chapter 8: Service display/ RadarView control 8.9 Emergency Stop The Emergency Stop is a function within the RadarView software that isolates power to the transceiver enclosure and antenna turning sub assembly. This function is only available when the service display/ RadarView is ON ON-line If the Service display is off line the Emergency Stop function cannot be accessed/ used. Emergency Stop is designed to be used by the operator if an emergency situation is detected that requires immediate shutdown of the transmission system. Caution: The software Emergency Stop function must never be used to stop the system for maintenance purposes or for working aloft. The system must be fully isolated from all sources of power prior to carrying out any maintenance task or before working aloft. To activate the Emergency Stop function, select Channel A then % 1=175) 14 1AJ from the RadarView main screen. Press the Emergency stop button and the following occurs: Yes NO Antenna rotation and system transmission is stopped. Action cancelled. The system continues to operate normally. When the Emergency Stop is activated, the following system changes occur: RadarView software Radar Distribution Unit Antenna Speed: Stop is automatically selected. AC power: Single & three phase relays (R1, R2 and CON1) switch OFF. Transceiver Mode: Standby is automatically selected. Alarm: An Emergency Stop alarm is generated at the RDU. Stop button: The Emergency Stop button text changes to Restart. Antenna rotation Transceiver Enclosure AC power is removed from the Antenna Sub System. Antenna rotation is stopped. AC power is removed from the transceiver Enclosure. System transmission is stopped. KH-1602 2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook KH Page 78 of 240 SBS-900 Shore Ba Based Radar Systems Chapter 8: Service display/ RadarView control Emergency Stop p system re-start When the situation that caused the Emergency Stop function to be activated has been cleared, the system must be restarted: Pressing the Restart button is pressed configures the RDU so that it is ready to go to RUN. Further operator action is required from the RadarView software to then commence system transmission and antenna rotation: Antenna Speed: Transceiver Mode: Yes NO The RDU is available to restart transmission Action cancelled. Select the required antenna speed Switch from Standby to RUN to commence transmission. The system will now operate normally. KH-1602 2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook KH Page 79 of 240 SBS-900 Shore Based Radar Systems Chapter 8: Service display/ RadarView control 8.10 RadarView operator overview 8.10.1Overview The manufactures operator handbook for RadarView can be located as follows: Printed copies In printed copies of this handbook, a copy of the RadarView user manual can be found in section Annex B. Electronic copies (PDF) In electronic copies, the RadarView user manual can be found in the root directory of the KH1600 document (PDF format). SPx RadarView for Windows User Manual Document number: CP-25-110-27 Document details and copyright notice: Cambridge Pixel RadarView user manual Kelvin Hughes Ltd is not responsible for the content of the RadarView user manual which remains the copyright of Cambridge Pixel Ltd. Document reference CP-25-110-27 contains proprietary information that is sensitive to the commercial interests of Cambridge Pixel Ltd. The contents of this document should not be communicated to third parties without the prior written consent of the Company. The following i``_lm [ \lc_` ip_lpc_q i` nb_ Q[^[lUc_q ij_l[nilÂm m]l__h. Users must refer to the manufactures handbook noted above for full instructions. The RadarView application is run by double clicking on the desktop icon; this will open the main PPI view shown below. Example of RadarView screen for an SBS-900-2 system KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 80 of 240 SBS-900 Shore Based Radar Systems Chapter 8: Service display/ RadarView control 8.10.2 RadarView p manage radar Selecting â˘Channel-9 , ETaTZX JTWTeor opens the Manage Radar screen which allows the remote control and viewing of: The Radar Distribution Unit (RDU). Transceivers. System information. The screen also allows the activation of the Emergency Stop function. Each section is detailed on the following pages. Control Panel View system information (software version etc.). H/B: Shows the transmitted and received Heartbeats (flashes green). Off-line: Select to take the service display Off-line. N\Xj LeTYY\Vo: Opens a new window showing the messages flowing between the service display and the RDU. View Traffic window Transceiver Sector Blanking Shows the current transceiver settings. Shows the status of blanking sectors & Mute ON/ OFF. Antenna Tune Shows the current antenna speed. Shows the current tune level KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 81 of 240 SBS-900 Shore Based Radar Systems Chapter 8: Service display/ RadarView control Backup & Restore Emergency Stop Backup or restore the RadarView settings. Selecting Emergency Stop sends an antenna/ trasnmission stop command to the RDU. All AC power is removed from the transceiver/ gearbox. Status p RDU Select the 8Q_MUW^f button for information. Status Green: No fault conditions exist. Status Red: A fault condition is present. RDU rDetailsps Status p Active or Reserve Transceiver Select the 8Q_MUW^f button for information. Status Green: No fault conditions exist. Status Red: A fault condition is present. Example of the Active Transceiver window Status p Miscellaneous Select the 8Q_MUW^f button for information. Status Green: No fault conditions exist. Status Red: A fault condition is present. Example of Miscellaneous status KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 82 of 240 SBS-900 Shore Ba Based Radar Systems Chapter 8: Service display/ RadarView control 8.10.3Transceiver status Transceiver warm up: At switch ON, the transceiver enters a short initialisation period where the transceiver(s) will show as Not Ready and the TX status indicator in the RadarView software will show as Red. After the initialisation period, the TX status indicator changes to Green signifying that the transceiver is ready for use. Magnetron heater turn down The system is shipped with the magnetron heaters configured to be always ON, i.e. when the system is switched ON and in Standby the transceiver remains in a Ready state indefinitely. During commissioning it is possible to set the magnetron heaters to switch OFF when set to Standby after a pre determined time. When the heaters are OFF, the transceiver is Not Ready and the 90 second delay would be required before the unit becomes available for use. Heater turn-down/ Standby OFF delay may be a site requirement to preserve the life of the magnetron. Ready Not Ready No Caution: The RadarView software DOES NOT report when the heaters have switched OFF and will continue to show the transceiver as Ready (green). If the system is swapped to a transceiver that has been switched OFF, there will be a 90 second delay whilst the transceiver warms up. View heater time: To view the heater turn-down time, select the following menus on the LCD display of the transceiver(s): Defaults / Heater / SBY OFF delay: Available values are 0 (disabled) to 60 minutes. KH-1602 2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook KH Page 83 of 240 SBS-900 Shore Based Radar Systems Chapter 8: Service display/ RadarView control Page intentionally blank KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 84 of 240 SBS-900 Shore Based Radar Systems Chapter 9: Planned maintenance 9 Planned maintenance 9.1 Standard Antenna Systems Equipment: The following pages detail the monthly, annual, 3 and 5-year planned maintenance schedules for the following Standard antenna sub-systems. LPA-A37 LPA-A55 LPA-A3 LPA-A455 X and S-band Low Profile Antennas (all variants) DTX-A3 GTX-A11 DTX-A19 X and S-band gearboxes (all variants) DTX-A7 Downmast transceiver enclosure (all variants) SBS-A1 RDU - Radar Distribution Unit (all variants) 55-100-0436-001 Static desiccator Recommended maintenance schedule: Annual: General inspection and cleaning of the system Fan checks Safety checks 3-year: Replacement of gearbox oil 5-year: Replacement of static inverter and RDU power supply fans Maintenance record: The following pages have been designed to be printed, completed and stored as a maintenance record for standard systems. Any damage that is identified as part of an inspection should immediately be reported to Kelvin Hughes and appropriate action taken to prevent further damage occurring. Procedure: Prior to carrying out any maintenance the system must be fully isolated from all sources of AC power including any UPS supported supplies, the required maintenance task(s) should be undertaken and on completion, the power restored and the system fully tested. Spares: Where required, only Kelvin Hughes approved spares must be used. The use of unapproved spares invalidates the warranty status of the unit could lead to a malfunction of the system. Adverse weather: It is strongly recommended that the gearbox inspections noted in Annual Maintenance procedures are carried out at the earliest safe opportunity after the system has been exposed to severe or adverse weather conditions. Health & safety: All safety warnings for the system noted in section 2 must be observed at all times when working on, inspecting or maintaining any part of the system or its associated sub systems. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 85 of 240 SBS-900 Shore Based Radar Systems Chapter 9: Planned maintenance 9.2 Advanced Antenna Systems The planned maintenance procedures for the Advanced ST1-F10/ 20 Antenna Turning Unit (ATU) and antenna range are briefly outlined below but are not detailed in this handbook. ST1-F10/ 20 Antenna Turning Unit & antenna Please refer to the installation and maintenance handbook supplied with the advanced equipment for full details on planned maintenance. Electronic copies of these handbooks (Pdf) are available on request. For reference use only, the recommended maintenance schedule is: Recommended maintenance schedule for ATU and antenna: Every 6 months: Every 6 years: General inspection of the ATU and the antenna. Replacement of the crossed roller bearing of the bearing-mounted antenna mounting flange. Replacement of the gearbox complete with motor Replacement of the rotary joint. Transceiver enclosure and Radar Distribution Unit: The transceiver enclosure and Radar Distribution Unit MUST be inspected in line with the Standard system planned maintenance schedule which is shown in the following section. This includes the inspection of the following equipment: DTX-A7 Downmast transceiver enclosure (all variants) SBS-A1 RDU - Radar Distribution Unit (all variants) 55-100-0436-001 Static desiccator WARNING: Lethal voltages are present within the equipment. All maintenance procedures must be carried out with all relevant power sources switched OFF, fully isolated and disconnected. Health & Safety precautions: All health & safety notices noted in this document and the enhanced system handbook must be read and observed at all times. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 86 of 240 SBS-900 Shore Based Radar Systems Chapter 9: Planned maintenance 9.3 System isolation In addition to the normal health and safety requirements, the system must be made safe prior to carrying out any maintenance task by fully isolating all AC power including any UPS supported supplies to the system as shown below: As an additional safety precaution, the Man Aloft Switch can be placed into the OFF position. Man aloft switch (MAS) This acts as a backup safety measure to removing the Antenna Rotation keyswitch. Place the Antenna Rotation keyswitch on the front of the Radar Distribution Unit into the OFF position. RDU Antenna rotation switch The key should be removed and retained until the maintenance task being undertaken has been completed. DTX-A7 Transceiver enclosure Ensure that the AC breaker(s) located within the transceiver enclosure are in the OFF position. Note: Sb_ KDCÂm ih _[]b \l_[e_l [l_ cffogc[n_^ qb_h @B supplies are still connected to the transceiver enclosure. Within the Radar Distribution Unit, ensure all breakers are in the OFF position. RDU AC power Note: Vb_h mqcn]b_^ NEE+ nb_ KDCÂm ih _[]b breaker remain illumiated indicating that AC supplies are still connected to the RDU. External AC Isolate and disconect ALL single and 3-phase AC supplies to the Radar Distribution Unit including all UPS supported supplies and physically remove all power sockets. The system is now fully isolated from all sources of AC supply. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 87 of 240 SBS-900 Shore Based Radar Systems Chapter 9: Planned maintenance 9.4 Annual maintenance procedure SBS-900 Annual planned maintenance record sheet Inspection sheet 1 of 10 Equipment details Antenna Sub-System Note Gearbox/ Antenna Turning Unit Part No. Serial number: Antenna Part No. Serial No. Transceiver enclosure Part number DTX-A7- Serial number(s) Radar Distribution Unit (RDU) Part number SBS-A1- Serial number(s) Man Aloft Switch (MAS) Part number SBS-A132 Serial number Inspection date: (DD/ MM/ YYYY) Inspected by: Print: Sign: ' Blower or soft brush. ' Medium flat head screwdriver (for opening RDU and transceiver enclosure). ' Mild detergent Tools required Note: Do not use abrasive cleaners or products containing alcohol. ' Soft abrasive free cloth. ' Safety ohmmeter, bridge Megger or Multimeter. ' Spanners (6mm, 10mm and as required for custom earth attachments). ' Wire brush or emery cloth. Skill level Basic electrical training, working at heights awareness. Time Approximately three hours depending on equipment location and accessibility Note - Advanced ATU and antennas: Please refer to the advanced installation and maintenance handbook supplied with the equipment for full details on planned maintenance of advanced equipment. The maintenance procedure for the Advanced antenna sub-system is NOT covered or recorded in this document. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 88 of 240 SBS-900 Shore Based Radar Systems Chapter 9: Planned maintenance SBS-900 Annual planned maintenance record sheet Inspection sheet 2 of 10 WARNING: Prior to commencing any maintenance procedure, users must familiarise themselves with the health & safety warnings noted in the planned maintenance and health and safety sections of the system handbooks. Prior to carrying out planned maintenance, the system must be fully isolated from ALL single and 3phase AC supplies including any UPS supported supplies. Caution: When the gearbox and antenna have been operating in strong sunlight or elevated temperatures, the gearbox casing and antenna surfaces will be extremely hot. Antenna inspection Task Description Pass Fail Ensure that all securing bolts are tights, secure and show no signs of severe corrosion or damage. Check that waveguide couplings are securely fastened and appear to be waterproof. The antenna should be checked to ensure that there is no obvious external damage, cracking or potential faults that could lead to a general failure of any part of the system. Clean the antenna facia with a soft cloth moistened in a mild nonabrasive soap solution. Cleaning Physical inspection Note : Cleaning the antenna is important as the system performance can be degraded if the antenna transmission face becomes obscured by dirt. Note2: The antenna facia must never be painted. Check the antenna for signs of excessive vertical end play. Example of antenna end-play If the end play is more than +/-10mm please consult with Kelvin Hughes. Caution: ' The following tests should only be undertaken when it is safe to manually rotate the antenna i.e. the system is fully isolated from all sources of power and the antenna can be safely accessed and reached. ' Do not use excessive force. ' Do not take unnecessary risk when turning the antenna such as reaching too far or leaning outside safety guardrails. ' This task should be disregarded if there are any safety concerns. Task Manual antenna rotation Description Noting the above safety precautions and where safe to do so, manually rotate the antenna and ensure that it is free from obstruction and turns smoothly Pass Fail Antenna not accessible KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 89 of 240 SBS-900 Shore Based Radar Systems Chapter 9: Planned maintenance SBS-900 Annual planned maintenance record sheet Inspection sheet 3 of 10 Gearbox inspection Task General cleaning Description Pass Fail Clean all exterior surfaces with a soft, cloth moistened in a mild nonabrasive soap solution. Ensure that all securing bolts for the gearbox and antenna are secure and show no signs of severe corrosion or damage. Pay particular attention to the bolts that hold the gearbox assembly onto the mounting plate. Severe weather: This inspection should be carried out at the earliest safe opportunity after the system has been exposed to severe or adverse weather conditions. Check that cable glands, cable entries and waveguide couplings are securely fastened and appear to be waterproof. Within reason and where safe to do so, check all accessible or exposed cables for any signs of damage and ensure they are safely secured into/ onto cable trays or trunking. The system should be checked to ensure that there is no obvious external damage or potential fault conditions that could lead to a general failure of any part of the system. Check for any signs of oil leaks from the gearbox assembly. Inspect the gearbox including all mounting points for any signs of stress damage. Physical inspection Ensure that the earth bonding nuts and bolts are tight and free from corrosion. Earth bonding and continuity If corrosion is present, clean and re-terminate as described in section 9.7 page 114. Test the earth bonding conductivity by attaching one lead of the test note1 equipment to earth/ chassis and the other to an unpainted part of the equipment under test. Check earth bonding for continuity, the resistance should not exceed 0.1 ohms. If a test fails, investigate the bonding, rectify (see section 9.7 page 114) and repeat the test. Note1: Safety ohmmeter, bridge Megger or Multimeter. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 90 of 240 SBS-900 Shore Based Radar Systems Chapter 9: Planned maintenance SBS-900 Annual planned maintenance record sheet Inspection sheet 4 of 10 Radar Distribution unit (RDU) Task Description Pass Fail External surfaces Clean with a soft, non-abrasive cloth moistened in a mild soap solution. Internal surfaces Open the door of the Radar Distribution Unit using a screwdriver. Carefully clean out the unit using blower and/ or soft brush. Ensure that all mounting bolts are secure. Ensure all connectors are securely in place; inspect internal cabling for condition and wear. Check that all air vents are clear of obstructions and dust. Dhmol_ [ff OBAÂm [h^ ]ihh_]nilm [l_ m_]ol_fs ch jf[]_; inspect internal cabling for condition and wear. Check that all air vents and fans are clear of obstructions and clear of dust accumulation. The system should be checked to ensure that there is no obvious internal, external damage or potential fault conditions that could lead to a general failure of any part of the system. Cleaning External Physical inspection Internal General On the underside of the RDU, visually inspect the earth terminal for damage and corrosion. If corrosion is present, clean and re-terminate as described in section 9.7 page 114. Earth bonding and continuity Check that the earth bonding strap between the RDU door and chassis is present, clean and re-terminate as described in section 9.7 page 114. Test the earth bonding conductivity by attaching one lead of the test equipment note1 to earth/ chassis and the other to an unpainted part of the equipment under test. Check the earth bonding for continuity, the resistance should not exceed 0.1 ohms. If a test fails, investigate the bonding, rectify and repeat the test. Note1: Safety ohmmeter, bridge Megger or Multimeter. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 91 of 240 SBS-900 Shore Based Radar Systems Chapter 9: Planned maintenance SBS-900 Annual planned maintenance record sheet Inspection sheet 5 of 10 DTX-A7-xx Transceiver enclosure Task General cleaning Description Pass Fail Clean all exterior surfaces with a soft cloth moistened in a mild nonabrasive soap solution. Ensure that all securing bolts are secure and show no signs of severe corrosion, damage. Pay particular attention to the main chassis supporting bolts. Check that cable glands, cable entries and waveguide couplings are securely fastened and appear to be waterproof. Within reason and where safe to do so, check all accessible or exposed cables for any signs of damage and ensure they are safely secured into/ onto the cable tray or trunking. The system should be checked to ensure that there is no obvious external damage or potential fault conditions that could lead to a general failure of any part of the system. Check that the four wind turned rotary ventilators mounted on top of the assembly are free from dust and obstructions and can rotate freely. Check that no moisture or water is present within the enclosure. Inspect the unit including all mounting points for any signs of stress damage. Severe weather: This inspection should be carried out at the earliest safe opportunity after the system has been exposed to severe or adverse weather conditions. Physical inspection The sachets in the static Desiccator must be changed every 12 months. The two sachets are within the desiccator which is located on the base of the enclosure or on earlier units between the two front access doors. Used/ removed sachets must be disposed of in accordance with local disposal regulation. Static Desiccator When the sachets have been replaced, ensure that the desiccant enclosure cap is securely in position and fully tightened. Replacement sachet: Sachet shelf life: 55-100-0494-002 2-years Notes Notes: - The part number noted above is for 1 sachet, two are required. - Split or torn sachets must not be used. - Replacements must be from a sealed package (replacements have a shelf life of 2years). - Two sachets MUST be used. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 92 of 240 SBS-900 Shore Based Radar Systems Chapter 9: Planned maintenance Inspection sheet 6 of 10 SBS-900 Annual planned maintenance record sheet Transceiver enclosure Task Description Pass Fail The air baffle plates located on the base of the Transceiver Enclosure should be checked and cleaned as necessary. Base plate air baffle Base of DTX-A7 Transceiver Enclosure Each baffle is retained by 4 cross-head screws as indicated above. The plates should be removed and any dust or foreign objects removed from the plate and the heatsinks above using a brush or blower. If necessary, the ducted fans on the top of the unit can also be removed to assist in cleaning the heatsink void. These are retained by two crosshead screws at either end of the enclosure. Side view of DTX-A7 Ensure that the earth bonding nuts and bolts are tight and free from corrosion. Earth bonding and continuity If corrosion is present, clean and re-terminate as described in section 9.7 page 114. Test the earth bonding conductivity by attaching one lead of the test equipment note to earth/ chassis and the other to an unpainted part of the equipment under test. Check earth bonding for continuity, the resistance should not exceed 0.1 ohms. If a test fails, investigate the bonding, rectify (see section 9.7 page 114) and repeat the test. Note: Safety ohmmeter, bridge Megger or Multimeter. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 93 of 240 SBS-900 Shore Based Radar Systems Chapter 9: Planned maintenance Inspection sheet 7 of 10 SBS-900 Annual planned maintenance record sheet Man aloft switch Task Description Pass Fail Physical inspection Ensure that all fastenings are secure and show no signs of severe corrosion or damage. Switch action Ensure the switch operation is smooth and that both the Free and OFF positions can be selected. Pass Fail Earth bonding and continuity Test the earth bonding conductivity by attaching one lead of the test note1 equipment to chassis/ earth and the other to an unpainted part of the equipment under test. Check the earth bonding for continuity, resistance should not exceed 0.1 ohms. If test fails, investigate the bonding, rectify and repeat the test. Note1: Safety ohmmeter, bridge Megger or Multimeter. 55-100-0436-001 Static desiccator Task Description The clear wall of the static desiccator unit allows visual inspection of the desiccant condition. Physical inspection As moisture is adsorbed the desiccant colour will change to either: Deep blue (dry) to pink/white (wet). or Orange (dry) to purple (wet). When 80% of the desiccant material has changed colour, the unit should be replaced. To prevent moisture from entering the breather hole, the ohcn gomn \_ l_jf[]_^ [m mbiqh qcnb nb_ â˘hih-`cnncha _h^ that contains the breather hole pointing downwards. Maintenance frequency note: In areas of high humidity it may be necessary to increase the inspection period of the desiccant. Static Desiccator Restore power to the system On completion of the above maintenance tasks and noting that the following will cause antenna rotation and system transmission, restore power to the system. Security switches Place the Antenna rotation and man aloft switches in the FREE positions. AC Breakers Switch the single and three-phase breakers within the RDU ON. Remote control Test Antenna rotation Man aloft Caution: This will cause the antenna to rotate Place the Remote/ Local switch on the RDU to the Local position. Test the system and ensure full functionality. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 94 of 240 SBS-900 Shore Based Radar Systems Chapter 9: Planned maintenance SBS-900 Annual planned maintenance record sheet Inspection sheet 8 of 10 Powered tests: Safety switch tests The following tests should be carried out with power restored to the system. Caution: When carrying out the following test, do not contravene any health and safety precautions regarding working aloft, antenna or electrical safety. The following tests will Stop and Start antenna rotation and system transmission. The area around the antenna must be kept clear at all times during these tests. Task Description Pass Fail Set the system to RUN so that it is transmitting and the antenna is rotating. Place the Antenna Rotation keyswitch (located on the door of the Radar Distribution Unit) into the OFF position. Remove and RETAIN the key. The yellow LED on the front panel of the Radar Distribution Unit will flash. Ensure that the system has stopped transmitting, that antenna rotation has stopped and that the appropriate system alarms are generated. Where safe to do so, change the Man Aloft switch to the OFF position. Reinsert the key into the Antenna Rotation Keyswitch and set to FREE. As the Man Aloft Switch is OFF the system should not transmit and the antenna rotation should not rotate. Place the Antenna Rotation keyswitch back to the OFF position. Remove and RETAIN the key. Change the Man Aloft switch to the FREE position. Reinsert the key into the Antenna Rotation Keyswitch and set to FREE. Ensure system transmission and antenna rotation commence. Open the hut door. Ensure the appropriate system alarm is generated at the RDU. Close the HUT door. Where it is possible and SAFE to do so, open the antenna platform access door. Ensure the appropriate system alarm is generated at the RDU. Close the antenna platform access door. Antenna Rotation keyswitch (RDU) Man aloft switch (MAS) Man aloft switch & Antenna Rotation keyswitch Hut door switch Where fitted Antenna platform switch Where fitted Not fitted Not fitted KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 95 of 240 SBS-900 Shore Based Radar Systems Chapter 9: Planned maintenance SBS-900 Annual planned maintenance record sheet Inspection sheet 9 of 10 Powered tests: Cooling fan checks The following tests require access to the internal electronics within the Radar Distribution Unit and the transceiver enclosure. Caution: Lethal AC, DC and high voltages are present within the system. Exercise extreme caution when carrying out the following checks. RDU: There are two fans mounted within the RDU on the power supply assembly: Task Antenna isolation RDU fan operation Transceiver enclosure Description Pass Fail Isolate the 3-phase supply to the Radar Distribution Unit. Open the door to the RDU. Visually confirm that the two fans on the dual redundant power supply are running. Where fitted, ensure that the SBS-A179 powered fan kits are operational. Not fitted KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 96 of 240 SBS-900 Shore Ba Based Radar Systems Chapter 9: Planned maintenance Inspection sheet 10 of 10 SBS 900 Annual planned maintenance record sheet Fan condition check The fan within the static inverter located within the Radar Distribution Unit has a service life of approximately 30,000 hours. The fan run time must be checked and the fan replaced where necessary. Toshiba VF S11 inverter Radar distribution unit Fan run time - On the static inverter control panel press the MODE button twice and ensure that Fr F is displayed - Press the down ($) button once and the cumulative operating hours will be displayed. The run time will be indicated by Tx.xx where: T0.01 = 1 hour, t1.00 = 100 hours Record the run-time and proceed to the next step Inverter display - Press the down ($) button again and 4 single height lines should be shown: The fan should be changed when the last line changes to a double height line: Fan OK Change fan If any of the first three lines are double height, this indicates a potential fault condition within the inverter which should be replaced. Inverter display If the recorded time is > 30000 (t300.00) hours the fan must be changed Change inverter Task Fan condition check Description Result Inverter fan run time (e.g. t0.50) Fan inverter OK or Change fan Fan OK C hange fan Please refer to the Corrective Maintenance section for details on changing the inverter fan. KH-1602 2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook KH Page 97 of 240 SBS-900 Shore Based Radar Systems Chapter 9: Planned maintenance 9.5 3-year maintenance 3-year maintenance: Changing gearbox oil (Standard systems only) Inspection sheet 1 of 2 Kelvin Hughes DTX-A3-xxxx gearbox and antenna After three years of use, the oil in the standard gearbox should be changed: Advanced Antenna Turning Unit and antenna: Please refer to the installation and maintenance handbook supplied with the equipment for full details on planned maintenance. Equipment details Transceiver/ gearbox Part number: DTX-A3-AXZX DTX-A3-BXZX GTX-A11 GTX-A11-BAAA DTX-A19 DTX-A19-BAAA Serial number: Oil change date: (DD/ MM/ YYYY) Changed by: Print: Tools required ' 5mm across flats hexagonal wrench/ Allen key. ' Suitable syringe or equivalent with small pipe attached for reaching into gearbox. ' Suitable container to hold at least 200ml of oil. ' Mineral oil ARAL DEGOL BG320 quantity 200 ml. Kelvin Hughes Part No. 55-100-0391-001 ' Protective gloves. Skill level Basic electrical and mechanical training, working at heights awareness. Time Less than two hours depending on equipment location and accessibility Sign: KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 98 of 240 SBS-900 Shore Based Radar Systems Chapter 9: Planned maintenance 3-year maintenance: Changing gearbox oil (Standard systems only) Inspection sheet 2 of 2 Health & safety precautions WARNING: Prior to commencing any maintenance procedure, users must familiarise themselves with the health & safety warnings noted in the planned maintenance and health and safety sections of the system handbooks. AC power: Prior to carrying out any planned maintenance, the system must be fully isolated and disconnected from all sources of single and 3-phase supply including any UPS supported supplies. Caution: When the transceiver, gearbox and antenna have been operating in strong sunlight or elevated temperatures, the gearbox casing and antenna surface will be extremely hot. Gearbox: Under no circumstances should any attempt be made to remove the motor from the gearbox or the gearbox from the main chassis as this will lead to major loss of oil and damage to the sealing gaskets. Gloves: Protective gloves must be worn at all times when the changing oil in the gearbox. CoSHH: Please refer to the CoSHH (Control of Substances Hazardous to Health ) sheet supplied with the oil for information on the oil including hazard identification, first aid, fire precautions and disposal recommendations. Temperature: Due to the pour point of the oil, this task should not be carried out when the ambient temperature is below -15 deg C. Oil: When the gearbox has been operating in elevated temperatures, the oil removed from the gearbox may be hot. Disposal: Oil removed from the gearbox must be disposed of in accordance with local waste disposal regulations. Drain/ filler hole Remove and carefully retain the 5mm oil filler grub screw from the gearbox. Using a syringe or equivalent and a suitable container which will hold at least 200ml, remove as much oil as is possible from the gearbox. Refill Refill with the specified oil using a suitable syringe or equivalent. Refill the oil to the level shown opposite. Refit and tighten the 5mm grub screw. Completion of task When the oil has been replaced and the filler grub screw securely replaced, restore power to the system and ensure that the gearbox and system are fully operational. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 99 of 240 SBS-900 Shore Based Radar Systems Chapter 9: Planned maintenance 9.6 5-year maintenance three-phase inverter The 5-year maintenance schedule depends on the static inverter mounted within the Radar Distribution Unit. After 5 or 10-years of use, the static inverter located within the Radar Distribution Unit must be changed as over time the electrolytic capacitors within the inverter can dry out. A number of versions of the inverter are available as detailed below. Visual confirmation of the inverter fitted is strongly recommended prior to commencing the procedure or obtaining spares. Manufactures part number Unit detail Replacement schedule VF-S11 Every 5-years VF-S15 Every 10-years Note: 440V and 220VAC variants Vf-nC3 Every 5-years KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 100 of 240 SBS-900 Shore Based Radar Systems Chapter 9: Planned maintenance 9.6.1 5 year maintenance: VF-S11 Inspection sheet 1 of 6 5-year maintenance: Changing the static inverter in the RDU After 5-years of use, the static inverter located within the Radar Distribution Unit must be changed as over time the electrolytic capacitors within the inverter can dry out. This maintenance procedure applies to Radar Distribution Units fitted with the inverter detailed below. Equipment details Radar Distribution Unit (RDU) Part number Replacement Inverter SBS-A1- Part number Serial number 45-690-0065-001 Serial number Toshiba VF-S11 With the exception of the user replaceable fan, the VF-S11 inverter is a sealed unit that contains no field serviceable or repairable parts. The unit must never be dismantled or repaired in the field. Toshiba VF-S11 inverter Radar distribution unit Inverter replacement date (DD/ MM/ YYYY) Changed by Print: Tools required A general selection of flat and cross headed screwdrivers. Skill level Mechanical and electrical training including awareness of single and three phase AC supplies. Time Less than two hours depending on equipment location and accessibility Sign: Health and safety WARNING: Prior to commencing any maintenance procedure, users must familiarise themselves with the health & safety warnings noted in the planned maintenance and health and safety sections of the system handbooks. AC power: Prior to carrying out any planned maintenance, the system must be fully isolated and disconnected from all sources of single and 3-phase supply including any UPS supported supplies. Warning: When powered lethal voltages are present on the terminals and within the inverter. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 101 of 240 SBS-900 Shore Ba Based Radar Systems Chapter 9: Planned maintenance 5-year maintenance: Changing the static inverter in the RDU Inspection sheet 2 of 6 Disconnect the power: All AC sources including UPS supported supplies must be FULLY isolated and disconnected from the Radar Distribution Unit prior to commencing this or any maintenance task. Disconnection: Ensure the system is fully disconnected from all AC power sources Disconnect/ unplug PL4: This is the 3-phase supply to the antenna motor and is located on the base of the Radar Distribution Unit. This must not be reconnected until the replacement inverter has been configured ha The screw terminals within the inverter can be accessed by opening the door of the inverter. The main screw terminals are further protected by a removable safety cover. This is retained by plastic lugs on each side and can be gently pulled from the enclosure. IMPORTANT: Prior to disconnecting any cables make a full note of the positions/ pin numbers, polarity and cable markers of ALL cables being removed The cable pin outs are not shown in this document. Static inverter within the RDU opened. Terminal protection cover fitted (left) and removed (right) Having noted the cable locations, disconnect all cables from the inverter. Removal and replacement The inverter is mechanically retained into the RDU chassis by 3 bolts as shown. Removed and retain these bolts (they are required for refitting). The inverter can now be removed from the RDU. The replacement inverter can now be installed using the same mounting points and fasteners. Reconnect DO NOT reconnect PL4 (3 phase supply to antenna motor). Reconnect all other cables ensuring that they are replaced using the positions, polarity and/ or marker numbers noted when removing them earlier. The inverter will now need to be commissioned as shown on the following page. KH-1602 2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook KH Page 102 of 240 SBS-900 Shore Based Radar Systems Chapter 9: Planned maintenance 5-year maintenance: Changing the static inverter in the RDU Inspection sheet 3 of 6 When a new inverter is switched ON for the first time, it must be configured as shown below BEFORE connecting the three-phase output to the antenna motor (PL4 on the Radar Distribution Unit). Inverter operation overview KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 103 of 240 SBS-900 Shore Based Radar Systems Chapter 9: Planned maintenance 5-year maintenance: Changing the static inverter in the RDU Inspection sheet 4 of 6 Inverter first time POWER ON DO NOT reconnect the three-phase connection (PL4 on the base of the RDU) to the antenna motor. Reconnect and switch ON the single and three-phase AC power to the RDU and switch the system ON. At first switch-ON the inverter initialises and the readout displays n50, which indicates 50Hz input conditions will be set. If this does not occur, press. until n50 is displayed. Press ENTER. The inverter will set the relevant internal settings; the display will show HELLO then settle at 0.0. Operator controls Whilst programming, the Prg indicator will illuminate when the main menus are selected and Flash when the F.--- settings menu have been selected. Press. to scroll down through a function menu. Press / to scroll up through a function menu. At any menu function press ENT to read the current setting then press the ./ buttons to change the setting. Press ENT to accept the new setting and return to function menu. When the menu reaches F---, Press ENT to access F100 then . to scroll F101, F102 etc. At any F--- function press Ent to read the current setting then press the ./ buttons to change the setting. To Exit the menus, press the MODE button until 0.0 is displayed. Inverter configuration When a replacement inverter is first switched on, the following parameters must be checked and set. Firstly press the MODE button to enter programming mode then select and configure the following: Custom Settings for TOSHIBA VF-S11 static Inverter Set to Function Description CN0d Command mode FN0d Frequency setting mode typ Standard setting mode (Input frequency) Available modes 0: Remote Control 1: Inverter operation panel 0: Internal potentiometer setting 1: VIA 2: VIB 3: Operation panel 4: Serial communication 5: External contact up/down 6: VIA+VIB (Override) 0: 1: 50Hz default setting 2: 60Hz default setting 3: Standard default setting (initialisation) 4: Trip record clear 5: Cumulative operation time clear 6: Initialization of type information 7: Save user-defined parameters 8: Call user-defined parameters 9: Cumulative fan operation time record clear KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 104 of 240 SBS-900 Shore Based Radar Systems Chapter 9: Planned maintenance 5-year maintenance: Changing the static inverter in the RDU Function Description Set to FR Forward / reverse ACC dEC FH UL LL uL uLu Acceleration time Deceleration time Maximum frequency Upper limit frequency Lower limit frequency Base frequency (motor) Base frequency voltage 1 Pt V/F Control mode selection ub Torque boost 34 tHr Motor thermal protection level or 0LN Sr-1 Sr-2 Sr-3 Sr-4 Sr-5 Sr-6 Sr-7 F--- Thermal protection level Pre-set speed frequency 1 Pre-set speed frequency 2 Pre-set speed frequency 3 Pre-set speed frequency 4 Pre-set speed frequency 5 Pre-set speed frequency 6 Pre-set speed frequency 7 Extended parameter Analogue / logic input function select F109 2.0 10.0 50 50 50 440 80 11 22 44 0.0 0.0 0.0 0.0 ENT 30.0-500.0 (Hz) Set by TYP 0.5 - FH (Hz) Set by TYP 0.0 - UL (Hz) 25-500.0 Set by TYP 50-660 (500/600V class) As required 0: V/F constant 1: Variable torque 2: Automatic torque boost control 3: Vector control 4: Energy-saving 5: Dynamic energy-saving (for fans and pumps) 6: PM motor control 0.0-30.0 The power limit setting depends on the gearbox in use: Standard systems: Set to 34% (750W motor) Advanced systems: Set to 80% (1.5KW motor) Overload protection OFF, overload stall ON 11Hz (10 RPM) 22Hz (20 RPM) 44Hz (40 RPM) 0Hz 0Hz 0Hz 0Hz Press ENT to enter extended F--- menus. Trip stop command from external input device disabled. Base frequency 2 PWM carrier frequency F301 Auto restart F302 Repetitive power ride-through F634 0.0-3200 F170 F300 F607 0: Forward run 1: Reverse run 2: Forward run (F/R switching possible) 3: Reverse run (F/R switching possible) 0.0-3200 Contact input F111 F417 Available modes Assigns F input (forward) for an external stop safety command which overrides all software & manual control settings. F303 Inspection sheet 5 of 6 50 4.0 25.0-500.0 Set by TYP 2.0 - 16.0 0: Disabled 1: At auto-restart after momentary stop 2: ST terminal on or off 3: At auto-restart or when turning STCC on or off 4: At start-up 0: Disabled 1: Automatic setting 2: Slowdown stop Retry selection (set for 5 times at 1 second intervals) Motor rated speed 2820 - Ybe 3.Cm rglcs fXgg\aZ 3384 - Ybe 4.Cm rglcs fXgg\aZ Motor 150% overload time limit 0: Disabled 1-10 2820 or 3384 100-32000 10 10 to 2400 seconds Annual average ambient temp 31 to 40°C KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 105 of 240 SBS-900 Shore Based Radar Systems Chapter 9: Planned maintenance 5-year maintenance: Changing the static inverter in the RDU Inspection sheet 6 of 6 Measuring the three phase output The three phase output of the inverter is a pulse width modulated (PWM) sine wave which cannot be accurately measured using a standard DVM (Digital voltmeter). If measured the 440VAC output will actually measure approximately 220VAC +/-10% depending on the multimeter being used. Completion of task On completion of the inverter commissioning, switch the system OFF and reconnect the three-phase output to the antenna motor (PL4 on the base of the RDU). Switch the system ON and ensure that the inverter is operational and that the antenna is rotating. When operational, the inverter will have the following status: ' The charge light will be ON ' The Run indicator will be ON ' The display will show 22Hz for 20RPM systems and 44Hz for 40 RPM systems. With the inverter ON and the antenna rotation and man aloft switches are in the FREE position the antenna should rotate. Remote control operation When the inverter and fan replacement is completed, ensure that the Local/ Remote switch on the Radar Distribution Unit (RDU) is in the Remote position. Ensure that the system can be remotely controlled and is fully operation. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 106 of 240 SBS-900 Shore Based Radar Systems Chapter 9: Planned maintenance 9.6.2 5-year maintenance VF-nC3 Inspection sheet 1 of 6 5-year maintenance: Changing the static inverter in the RDU After 5-years of use, the VF-nC3 static inverter located within the Radar Distribution Unit must be changed as over time, the electrolytic capacitors within the inverter can dry out. This maintenance procedure applies to Radar Distribution Units fitted with the inverter detailed below. Equipment details Radar Distribution Unit (RDU) Part number Replacement Inverter SBS-A1- Part number Serial number 45-690-0066-001 Serial number Toshiba VF-nC3 With the exception of the user replaceable fan, the VF-nC3 inverter is a sealed unit that contains no field serviceable or repairable parts. The unit must never be dismantled or repaired in the field. Toshiba VF-nC3 inverter Radar distribution unit Inverter replacement date (DD/ MM/ YYYY) Changed by Print: Tools required A general selection of flat and cross headed screwdrivers. Skill level Mechanical and electrical training including awareness of single and three phase AC supplies. Time Less than two hours depending on equipment location and accessibility Sign: Health and safety WARNING: Prior to commencing any maintenance procedure, users must familiarise themselves with the health & safety warnings noted in the planned maintenance and health and safety sections of the system handbooks KH-1601-1 or KH-1601-2. Prior to carrying out planned maintenance, the system must be fully isolated and disconnected from all single and 3-phase AC supplies. See system isolation in the planned maintenance section of the system handbook KH-1601-2. Warning: When powered lethal voltages are present on the terminals and within the inverter. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 107 of 240 SBS-900 Shore Ba Based Radar Systems Chapter 9: Planned maintenance 5-year maintenance: Changing the static inverter in the RDU Inspection sheet 2 of 6 Single phase input inverter removal and replacement Disconnect the power: As noted in the health and safety warning, all AC sources must be FULLY isolated and disconnected form the radar distribution unit prior to commencing this task. Disconnection: Ensure the system is fully isolated from all sources of power including UPS supplies Disconnected from all power sources from the RDU Disconnect PL4 (3-Phase out to antenna motor) from the base of the RDU Disconnect the inverter IMPORTANT: Prior to disconnecting any cables, make a note of the cable positions and cable numbers as these are NOT shown in this handbook The main screw terminals can be accessed by removing the covers as shown. VF-nC3 terminal positions (top and bottom) VF Noting the cable numbers and locations, disconnect all cables to the inverter. Terminal cover removal Kelvin Hughes spare part number for Toshiba VF-nC3: 45-690-0066 001 45 Replacement inverter Caution: The use of alternatives or unapproved spares invalidates the warranty status of the unit and can effect or inhibit system performance. Removal and replacement The inverter is retained into the RDU chassis by 2 bolts as shown. Remove and retain these bolts. The inverter can be removed from the RDU. The replacement inverter can now be installed using the same mounting points and fasteners. KH-1602 2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook KH Page 108 of 240 SBS-900 Shore Based Radar Systems Chapter 9: Planned maintenance 5-year maintenance: Changing the static inverter in the RDU Inspection sheet 3 of 6 Antenna motor connection DO NOT CONNECT PL4 PL4 is the 3-Phase output to antenna motor. The inverter must be configured BEFORE power is connected to the antenna. Reconnect all cables to the inverter Reconnect all other cables ensuring that they are replaced in the correct positions, polarity and/ or marker numbers as noted when removing them earlier. The inverter MUST now be commissioned as shown on the following pages. Inverter control overview After replacing the inverter and prior to applying AC power to the RDU/ inverter, engineers must familiarise themselves with the inverter operation as shown below: KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 109 of 240 SBS-900 Shore Based Radar Systems Chapter 9: Planned maintenance 5-year maintenance: Changing the static inverter in the RDU Inspection sheet 4 of 6 A. First time POWER ON i. With PL/ SK 4 disconnected apply power to the RDU. ii. The inverter initialises and the display will show HELLO then settle at 0.0. B. Region Setting i. If the display is flashing SEt, then a region code has to be entered. ii. Rotate the wheel to ASIA and press wheel to set, (init will appear) display should now be 0.0. iii. If Set is not flashing it is necessary to restore the inverter back to the factory default setting prior to entering a new region code. iv. Ol_mm LNCD [h^ \s `iffiqcha nb_ aoc^[h]_ \_fiq m_n nsj ni 02- @`n_l l_m_n+ m_n nb_ l_acih code to ASIA as detailed above. C. Custom Settings The Inverter parameters must then be changed as follows: i. Press MODE, AUH should appear, then rotate wheel to CnOd and press wheel to set parameter as shown in the following page. (Pressing the wheel after each setting should advance to next function). ii. Rotate the wheel clockwise to scroll down through the function menu as listed below. Rotating the wheel counter clockwise will scroll up the menu. iii. At any function press the wheel to read the function setting. Rotate wheel to change setting. iv. Press the wheel to enter a new setting and return to function menu. v. To exit menus, press STOP button (4 times) until 0.0 is displayed KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 110 of 240 SBS-900 Shore Based Radar Systems Chapter 9: Planned maintenance 5-year maintenance: Changing the static inverter in the RDU Inspection sheet 5 of 6 First time switch ON inverter configuration Custom Settings for TOSHIBA VFNC3 Inverter Function Description Set to CN0d Command Mode FN0d Frequency Setting Mode FnSL Fn Meter Selection Mode Meter gain adjustment Fr Forward / Reverse ACC dEC FH UL LL uL uLu Acceleration Time Deceleration Time Maximum Frequency Upper Limit Frequency Lower Limit Frequency Base Frequency, (Motor) Supply Voltage Pt V/F Control Mode Selection ub Torque Boost tHr Motor thermal protection level 34 or 80 10 50 50 50 230 Sr-1 Sr-2 Sr-3 Sr-4 Sr-5 Sr-6 Sr-7 Electronic Thermal Protection Level Pre-set Speed Frequency 1 Pre-set Speed Frequency 2 Pre-set Speed Frequency 3 Pre-set Speed Frequency 4 Pre-set Speed Frequency 5 Pre-set Speed Frequency 6 Pre-set Speed Frequency 7 typ Default parameters SEt PSEL F1-- F127 F170 F300 F301 F302 F303 Region Registered Parameter display Extended Parameter Analogue / Logic input function select Sink / Source input selection Base Frequency PWM Carrier Frequency Auto Restart Repetitive Power Ride-Through Retry Selection F417 Motor Rated Speed F607 Motor 150% overload time limit 0LN F109 11 22 44 1__0 or 2__0 Operation 0 - GTX-A104 SKA control 1 - Inverter operation panel 0 - GTX-A104 SKA control 1 - Inverter operation panel 2 - Inverter panel potentiometer N/A N/A 0 - Forward 1 - Reverse 5 seconds 10 seconds Hahil_; m_n \s Ânsj Hahil_; m_n \s Ânsj 0Hz Hahil_; m_n \s Ânsj Hahil_; m_n \s Ânsj Voltage / Frequency constant 3 - Sensor less Vector control 5% boost The power limit setting depends on the gearbox in use: Standard systems: Set to 34% (750W motor) Advanced systems: Set to 80% (1.5KW motor) Overload Protection OFF Overload Stall ON 11Hz (10RPM) 22Hz (20RPM) 44Hz (40RPM) 0Hz 0Hz 0Hz 0Hz 1 __0, sets FH, UL, uL & F170 to 50Hz 2__0, sets FH, UL, uL & F170 to 60Hz Note: SET 4 selects factory default settings of various parameters including 50Hz operation suitable for Europe region. Set at initial power or at OEM factory to Asia Hahil_; m_n \s Ânsj Press wheel 50 2820 3384 10 Voltage signal input (0 - 10 V) for V1 Sink Hahil_; m_n \s Ânsj 4kHz Disabled Disabled 5 times at 1 second intervals 2820 `il 4/Gt Ânsj m_nncha 3384 `il 5/Gt Ânsj m_nncha 10 to 2400 seconds KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 111 of 240 SBS-900 Shore Based Radar Systems Chapter 9: Planned maintenance 5-year maintenance: Changing the static inverter in the RDU Inspection sheet 6 of 6 Measuring the three phase output The three phase output of the inverter is a pulse width modulated (PWM) sine wave which cannot be accurately measured using a standard DVM (Digital voltmeter). If measured the 440VAC output will actually measure approximately 220VAC +/-10% depending on the multimeter being used. Completion of task On completion of the inverter commissioning, switch the system OFF and reconnect the three-phase output to the antenna motor (PL4 on the base of the RDU). Switch the system ON and ensure that the inverter is operational and that the antenna is rotating. When operational, the inverter will have the following status: ' The charge light will be ON ' The Run indicator will be ON ' The display will show 22Hz for 20RPM systems and 44Hz for 40 RPM systems. With the inverter ON and the antenna rotation and man aloft switches are in the FREE position the antenna should rotate. Remote control operation When the inverter and fan replacement is completed, ensure that the Local/ Remote switch on the Radar Distribution Unit (RDU) is in the Remote position. Ensure that the system can be remotely controlled and is fully operation. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 112 of 240 SBS-900 Shore Ba Based Radar Systems Chapter 9: Planned maintenance 9.6.3 Power Supply Fans Inspection sheet 1 of 1 5-year maintenance: Changing the RDU PSU fans PSU fans: Regardless of the inverter fitted within the system, the two fans mounted on the power supply unit within the RDU have a manufacturers MTBF of 50K hours. Radar Distribution Unit Power Supply Radar distribution unit Fan fail: In the event of a failure, a fan failure warning is displayed on the RDU front panel, service display or command and display system. The power unit continues to operate when a fan fails; the faulty unit must be replaced as soon as possible. Replacement: The hese se fans must be changed every 5 years as part of a routine maintenance schedule. Procedure: The procedure for replacing the fan is detailed in section 10.8.7.4 page 193. Fan replacement Fan replacement part number: 45-690-0080 003 (Order x2 for replacement) 45 Note: The replacement part is the fan only and does not contain the casework which must be removed from the old fan. Fan replacement date Changed by: (DD/ MM/ YYYY) Print: Sign: KH-1602 2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook KH Page 113 of 240 SBS-900 Shore Based Radar Systems Chapter 9: Planned maintenance 9.7 10-year maintenance: VF-S15 Inspection sheet 1 of 6 10-year maintenance: Changing the static inverter in the RDU After 5-years of use, the VF-nC3 static inverter located within the Radar Distribution Unit must be changed as over time, the electrolytic capacitors within the inverter can dry out. This maintenance procedure applies to Radar Distribution Units fitted with the inverter detailed below. Equipment details Radar Distribution Unit (RDU) Part number Replacement Inverter SBS-A1- Part number Serial number 45-690-0084-002 Serial number Toshiba VF-S15 With the exception of the user replaceable fan, the inverter is a sealed unit that contains no field serviceable or repairable parts. The unit must never be dismantled or repaired in the field. VF-S15 inverter Radar distribution unit Inverter replacement date (DD/ MM/ YYYY) Changed by Print: Tools required A general selection of flat and cross headed screwdrivers. Skill level Mechanical and electrical training including awareness of single and three phase AC supplies. Time Less than two hours depending on equipment location and accessibility Sign: Health and safety WARNING: Prior to commencing any maintenance procedure, users must familiarise themselves with the health & safety warnings noted in the planned maintenance and health and safety sections of the system handbooks KH-1601-1 or KH-1601-2. Prior to carrying out planned maintenance, the system must be fully isolated and disconnected from all single and 3-phase AC supplies. See system isolation in the planned maintenance section of the system handbook KH-1601-2. Warning: When powered lethal voltages are present on the terminals and within the inverter. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 114 of 240 SBS-900 Shore Ba Based Radar Systems Chapter 9: Planned maintenance 10-year maintenance: Changing the static inverter in the RDU 10 Inspection sheet 2 of 6 Disconnect the power: All AC sources including UPS supported supplies must be FULLY isolated and disconnected from the Radar Distribution Unit prior to commencing this or any maintenance task. Disconnection: Ensure the system is fully disconnected from all AC power sources Disconnect/ unplug PL4: This is the 3-phase supply to the antenna motor and is located on the base of the Radar Distribution Unit. This must not be reconnected until the replacement inverter has been configured The main screw terminals protected by a removable safety cover. This is removed by gently pushing a small screwdriver into the locking tab as shown. The 2nd lower protective tab can then be removed IMPORTANT: Prior to disconnecting any cables make a full note of the positions/ pin numbers, polarity and cable markers of ALL cables being removed The cable pin outs are not shown in this document. Upper terminal protection cover fitted (left) and removed (right) Having noted the cable locations, disconnect all cables from the inverter. Lower terminal protection cover fitted (left) and removed (right) Removal and replacement The inverter mounted onto a plate that is held in the RDU chassis by 4 bolts. Removed and retain these bolts as they are required for refitting. The inverter can now be removed from the RDU. KH-1602 2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook KH Page 115 of 240 SBS-900 Shore Based Radar Systems Chapter 9: Planned maintenance 10-year maintenance: Changing the static inverter in the RDU Inspection sheet 3 of 6 The inverter is mounted onto a flat plate; this must be removed and fitted to the replacement inverter. The replacement inverter assembly can now be installed using the same mounting points and fasteners. Reconnect DO NOT reconnect PL4 (3-phase supply to antenna motor). Reconnect all other cables ensuring that they are replaced using the positions, polarity and/ or marker numbers noted when removing them earlier. The inverter will now need to be commissioned as shown below. A. Switch Settings: There are two switches within the inverter that need to be configured as follows. The switches are located behind the access door on the front of the unit. These switches MUST be set before power is applied to a replacement inverter and before any changes are made to the inverter setup menus. SW1: Set to the middle position. SW2 Set as shown. B. First time POWER ON Switch ON the AC mains supply connected to PL3. The inverter will initialise and the readout should display n50. This indicates 50Hz input conditions will be set (if not, press. button until n50 is displayed). Press ENTER. The inverter will set the relevant internal settings; the display will show HELLO then settle at 0.0. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 116 of 240 SBS-900 Shore Based Radar Systems Chapter 9: Planned maintenance 10-year maintenance: Changing the static inverter in the RDU Inspection sheet 4 of 6 C. Custom Settings The Inverter parameters must then be changed as follows: Press the MODE button. Whilst programming, the Prog indicator is ON for main function path and Flashing for F.---setting path. Press. buttons to scroll down through the function menu as listed below. Pressing / button scrolls up the menu. At any function press ENT to read the function setting. Press ./ buttons to change setting. Press ENT to enter new setting and return to function menu. When the menu reaches F---, Press ENT to access F100 then . to scroll F101 F102 to F990. Pressing / scrolls F100, F990, F880 .. to F100. At any F--- function press Ent to read function setting and ./buttons to change Setting. Press Ent to enter the new setting and return to the Function menu. To exit menus, press MODE button until 0.0 is displayed. Custom Settings for TOSHIBA Inverter FUNCTION DESCRIPTION CN0d Command Mode FN0d Frequency Setting Mode typ Standard Setting Mode (Input frequency) SET OPERATION 0 p Remote Control 1 - Inverter operation panel 0: Internal potentiometer setting 1: VIA 2: VIB 3: Operation panel 4: Serial communication 5: External contact up/down 6: VIA+VIB (Override) 0: 1: 50Hz default setting 2: 60Hz default setting 3: Standard default setting (Initialization) 4: Trip record clear 5: Cumulative operation time clear 6: Initialization of type information 7: Save user-defined parameters 8: Call user-defined parameters 9: Cumulative fan operation time record clear KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 117 of 240 SBS-900 Shore Based Radar Systems Chapter 9: Planned maintenance 10-year maintenance: Changing the static inverter in the RDU FR Forward / Reverse ACC dEC FH UL LL uL uLu Acceleration Time Deceleration Time Maximum Frequency Upper Limit Frequency Lower Limit Frequency Base Frequency, (Motor) Base frequency voltage 1 Pt V/F Control Mode Selection ub Torque Boost 5.0 tHr Motor Thermal Protection Level 34 or 80 2.0 10.0 50.0 50.0 0.0 50.0 440 F170 F300 Electronic Thermal Protection Level pre-set Speed Frequency 1 pre-set Speed Frequency 2 pre-set Speed Frequency 3 pre-set Speed Frequency 4 pre-set Speed Frequency 5 pre-set Speed Frequency 6 pre-set Speed Frequency 7 Extended Parameter Analogue / Logic input function select Assigns F input (Forward) for an External Stop safety command which overrides all software and manual control settings. Base Frequency 2 PWM Carrier Frequency F301 Auto Restart 0LN Sr-1 Sr-2 Sr-3 Sr-4 Sr-5 Sr-6 Sr-7 F--F109 F111 11.0 22.0 44.0 0.0 0.0 0.0 0.0 ENT Inspection sheet 5 of 6 0: Forward run 1:Reverse run 2: Forward run (F/R switching possible) 3: Reverse run (F/R switching possible) 0.0-3200 0.0-3200 30.0-500.0 (Hz) Set by TYP 0.5 - FH (Hz) Set by TYP 0.0 - UL (Hz) 25-500.0 Set by TYP 50-660 (500/600V class) As required 0: V/F constant 1: Variable torque 2: Automatic torque boost control 3: Vector control 4: Energy-saving 5: Dynamic energy-saving (for fans and pumps) 6: PM motor control 0.0-30.0 The power limit setting depends on the gearbox in use: Standard systems: Set to 34% (750W motor) Advanced systems: Set to 80% (1.5KW motor) Overload Protection OFF Overload Stall ON 11Hz (10 RPM) 22Hz (20 RPM) 44Hz (40 RPM) 0Hz 0Hz 0Hz 0Hz Contact Input Trip stop command from external input device disabled. 50.0 4.0 25.0-500.0 Set by TYP 2.0 - 16.0 0: Disabled 1: At auto-restart after momentary stop 2: ST terminal on or off 3: At auto-restart or when turning STCC on or off 4: At start-up KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 118 of 240 SBS-900 Shore Based Radar Systems Chapter 9: Planned maintenance 10-year maintenance: Changing the static inverter in the RDU F302 Repetitive Power RideThrough 0: Disabled 1: Automatic setting 2: Slowdown stop F303 Retry Selection (set for 5 times at 1 second intervals) 0: Disabled 1-10 F417 Motor Rated Speed F607 Motor 150% overload time limit Annual Average Ambient Temperature F634 2820 3384 10 Inspection sheet 6 of 6 2820 `il 4/Gt Ânsj m_nncha 3384 `il 5/Gt Ânsj m_nncha 10 ~ 2400 seconds 21 to 30°C Measuring the three phase output The three phase output of the inverter is a pulse width modulated (PWM) sine wave which cannot be accurately measured using a standard DVM (Digital voltmeter). If measured the 440VAC output will actually measure approximately 220VAC +/-10% depending on the multimeter being used. Completion of task On completion of the inverter commissioning, switch the system OFF and reconnect the three-phase output to the antenna motor (PL4 on the base of the RDU). Switch the system ON and ensure that the inverter is operational and that the antenna is rotating. When operational, the inverter will have the following status: ' The charge light will be ON ' The Run indicator will be ON ' The display will show 22Hz for 20RPM systems and 44Hz for 40 RPM systems. With the inverter ON and the antenna rotation and man aloft switches are in the FREE position the antenna should rotate. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 119 of 240 SBS-900 Shore Ba Based Radar Systems Chapter 9: Planned maintenance 9.8 Earth bonding maintenance Where an earth/ chassis bonding point has been found to be corroded or fails a conductivity test, the bonding joint should be dismantled, cleaned and reassembled as follows : Caution: Isolate the system before commencing this task. Under no circumstances should straps or equipment be disconnected from earth/ chassis before all power supplies are isolated removed at source. Gearbox (all variants) Grounding strap Radar Distribution Unit (all variants) M6 grounding/ earth stud Transceiver enclosure (all variants) M6 grounding/ earth stud Earth bonding cleaning procedure Fully isolate the equipment from the single and 3-phase AC power supplies including any UPS supported supplies Release the nuts/bolts securing the equipment/ straps. Clean the affected parts with a wire brush or emery cloth to provide bright metal surfaces. Refit the equipment/straps and tighten all nuts/bolts. Carry out a continuity check in accordance with the appropriate maintenance procedure If the test is satisfactory, restore the equipment power supplies and test the system. KH-1602 2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook KH Page 120 of 240 SBS-900 Shore Based Radar Systems Chapter 10: Corrective maintenance 10 Corrective maintenance The following section details the corrective maintenance tasks that can be carried out on all standard SBS-900 systems Health & Safety notices: When carrying out any corrective or planned maintenance, the health and safety notices shown in section 2 must be observed at all times. Fibre optic cables: Where fibre optic cables are removed as part of any maintenance procedure the protective dust caps must be fitted to prevent damage to the fibre optic terminals or dust ingress within the connector. 10.1 General precautions Antenna Rotation Safety Notice: When three-phase power is connected to the system and switched ON, the antenna may rotate immediately regardless of the RUN command status. Use the antenna rotation keyswitch, man aloft safety switches or antenna control in the command and display system to stop antenna rotation in an emergency. WARNING: Prior to commencing any maintenance procedure, users must familiarise themselves with the health & safety warnings noted in the planned maintenance and health and safety sections of the system handbooks. AC supplies: Prior to carrying out any maintenance, the system must be fully isolated and disconnected from all single and 3-phase AC supplies. This must include the full isolation of any UPS supported supplies to the equipment. Caution: The motor/ gearbox assembly must NEVER be dismantled as this would cause significant loss of oil and damage to oil seals. Caution: When the gearbox and antenna have been operating in strong sunlight or elevated temperatures, the gearbox casing and antenna surfaces will be extremely hot. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 121 of 240 SBS-900 Shore Based Radar Systems Chapter 10: Corrective maintenance 10.2 Standard systems overview 10.2.1 Power connections AC/ DC power: RDU: Two sources of UPS supported single phase AC and a separate three phase supply are connected to the RDU. Internal breakers and contactors control the AC voltages to the rest of the system. An internal power supply generates all the DC rails required by the RDU. Transceiver Enclosure Single or dual (system dependent) sources of AC power are connected from the RDU and are internally protected and switched by the use of breakers. Internal power supplies generate all the DC rails required by the transceiver enclosure. A separate DC rail is provided to power the ACP/ ARP encoder in the antenna sub-system. Antenna subsystem The antenna motor is driven by the three phase output of the RDU (see below). A DC rail from the transceiver Enclosure is used to power the ACP/ ARP encoder. Three phase measurement: The three phase output of the inverter is a pulse width modulated (PWM) sine wave which cannot be accurately measured using a standard DVM (Digital voltmeter). If measured the 440VAC output will actually measure approximately 220VAC +/-10% depending on the multimeter being used. 10.2.2 Over current protection devices Kelvin Hughes gearboxes: There are no fuses or breakers located within the gearbox for the AC supplies to the Kelvin Hughes gearbox. The safety mechanisms within the Radar Distribution unit and transceivers which include the Man Aloft Switch and Antenna Rotation keyswitch should be used to isolate the system. See section 9.3 page 87 onwards for full details. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 122 of 240 SBS-900 Shore Based Radar Systems Chapter 10: Corrective maintenance 10.2.3 Service door removal Service Door removal: The service door on the turning mechanism must be opened to gain access to the electrical terminations for the ACP and ARP signals and for connecting the flexwell in S-Band systems (X-band systems connect externally). Opening the service access door is not required for any other reason. Caution: The service access door is heavy, care should be exercised when removing and handling the door. The door removal process is identical for both X and S-band systems Safety clips: There are two safety P-clips that must be removed to detach the door. These clips MUST be re-attached when replacing the service door. Safety lanyard: To prevent a drop hazard, the door is fitted with an internally mounted safety lanyard. If required this lanyard can be unclipped and the door carefully lowered to a safe position. Door bolts: There are nine M8/ 13mm bolts restraining the door. Care should be taken when removing these bolts are they are NOT captive. Release points: The door is mounted on two locating lugs. It may be necessary to gently leaver the door open using the two door release points marked on the door. Care should be taken to ensure the paint is not damaged whilst removing the door. Replacement: Prior to replacing the door, the following should be checked: - The system is fully isolated from all sources of AC power - Ensure the door is correctly located on the mounting lugs and that the restrain clips have been replaced. - Pay attention to the safety lanyard as this can easily become trapped in the door when being closed. - Tighten all bolts on the main door, the 3-phase motor cover and cable glands ensuring a full waterproof seal is achieved. - To prevent corrosion, any chipped or damaged surfaces must be painted with polyurethane paint. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 123 of 240 SBS-900 Shore Based Radar Systems Chapter 10: Corrective maintenance 10.2.4 Antenna removal The Low Profile Antenna will need to be removed and temporarily stored for some maintenance tasks. The lifting procedures are listed below. Where an antenna is to lifted, all safety and lifting requirements noted in below must be read, understood and fully observed. WARNING: Antennas are heavy items and must be lifted using suitable lifting equipment, a secured block and tackle or by rope strops. CAUTION: During removal and installation, the antenna must be secured and supported at all times to prevent any risk of falling or slipping. Antennas must never be left unsupported on the swing casting. ' All health and safety requirements must be checked and observed at all times when lifting any equipment. All appropriate personal protective equipment (PPE) must be worn. ' Where special equipment such as cranes hoists and jigs is required, consideration must be given to the authority to use such equipment. ' During lifting, a safety zone shall be established beneath the lifting area around any cranes or platforms. Safety personnel must ensure that persons do not encroach on the area of work. ' Consult with the lifting operator to obtain the best and safest method of securing lifting strops or ropes to the equipment and advise lifting operators of the areas of a system that are susceptible to ^[g[a_ mo]b [m [hn_hh[ `[m]c[Âm+ mqcha ][mncham _n]' Check that the centre of gravity of the equipment cannot cause the lifting strops or ropes to slip or move. ' All straps, lifting cables or ropes must be thoroughly checked to ensure that there is no risk of the unit slipping or falling from the lifting strap or lifting equipment. ' If lifting a transmitter/ gearbox with the antenna pre-assembled, the lifting equipment, ropes or straps must not place any pressure on any part of the antenna or the swing casting. rd ' Kelvin Hughes cannot be held responsible for any damage that occurs to supplied or 3 party equipment as a result of incorrect lifting procedures or handling or equipment. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 124 of 240 SBS-900 Shore Ba Based Radar Systems Chapter 10 10: Corrective maintenance X-band Antenna removal In addition to the normal tools required for installation and service work, an 8.0mm hex key will be required to remove and install the X-band LPA Support the antenna Ensure the antenna is fully supported ready to be lifted. Antenna weight: LPA A37-xxxx 3.7m low profile antenna: 20Kg LPA A55-xxxx 5.5m low profile antenna: 30Kg S band antenna shown for illustration purposes Release forward bolts On both arms of the swing casting, remove and retain the 4 bolts and washers indicated. Retain these bolts and washers as they will be required when reinstalling the antenna. S band antenna shown for illustration purposes Disconnect the 4 x 4BA bolts that connect the antenna waveguide to the rotating joint. 5 CK MTC ?LBPCR?G LRFC e2 f PG LE DPMK RFC AMLLCARGML?QRFGQ will be required for refitting. Loosen final bolts and remove antenna Observing all safety requirements and ensuring the antenna is fully supported and ready for lifting, remove and retain the bolts and washers that hold the antenna onto the swing casting. Retain these bolts and washers as they are required for reinstallation of the antenna. The antenna is now loose and is ready to be lifted. The antenna should be carefully stored ensuring that the waveguide is not crushed, bent or damaged. The antenna must never be handled by the waveguide. KH-1602 2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook KH Page 125 of 240 SBS-900 Shore Based Radar Systems Chapter 10: Corrective maintenance S-band Antenna removal Caution: All safety precautions regarding the lifting and handling of antennas noted in this section must be read, fully understood and observed. The Kelvin Hughes LPA-A3 and LPA-A3-BAAA S-band low profile antennas are supplied with a set of lifting straps which must be used for lifting the antenna. These straps are individually marked with the [hn_hh[Âm m_lc[f hog\_l [h^ gomn \_ retained with the equipment for possible future maintenance work. Prior to use, the straps must be fully checked for any signs cuts, abrasions and signs of chemical damage. If there is any evidence of damage the lifting straps must not be used and should be replaced. Replacement lifting strap can be order from kelvin Hughes by quoting part number LPA-1052 (two required) and the serial number of the antenna. CODE No DRAWING PRACT ICE TO BS 308 DO NOT SCALE LPA-1097 THIRD ANGLE PROJECTION USED ON THIS DOCUME NT IS THE PROPERTY OF K ELV IN HUGHE S LTD. A SUB SIDI ARY OF SMITHS INDUSTRIES PUBLIC LI MITED COMPANY. IT IS TO BE TREATED AS CONFIDE NTIAL ANDMA Y NOT B E RE PRODUCED ORUSED ORDISCLOSEDTO THI RD PARTIE S WI THOUT THE P REVI OUS CONS ENT OF KELVIN HUGHES LTD. TO WHOM I T MUST B E RE TURNE D 2004 C KELVIN HUGHE S LIMITED S EE NOTE 2 LPA-1052 SEE NOTE 3 IN 2 POS'NS NO TE S 1.ANTENNA WE IG HT = 70 K g 2.ENSURE LIFTING S TRA PS CAN NOT FREE RUN THRO' LIFTING HOO K. D RAWN 3.ENSURE THAT LIFTING STRAP CAN NOT RUN FREE THRO' LIFTING STRAP S LPA -1052 NRD SCREW TH READS COAR SE PIT CH INT ERNAL EXTER NAL BS 36 43 C LASS 6 H CL ASS 6 g HOL ES CL ASS H1 3 MAT ERIAL M/C TO BS 4 50 0 DIM ENSIO NAL TW O D ECIM AL PLAC ES Âą0 .15 ONE DECIM AL PL ACE Âą 0.5 FINISH NO DECIM AL PL ACE Âą 1.0 ANG UL AR Âą1 ° ISS D AT E SIG. ISS DR0458 DAT E N RD SIG. TITLE LPA RECOMMENDED LIFTING TECHNIQUE SCALE SIMILAR TO NTS CODE No. LPA-1097 SHEET 1 OF 1 A3 Caution: Lifting straps maximum weight The lifting straps supplied with S-band low profile antennas have a maximum weight limit of 200Kg. They must only be used for lifting the LPAqA3 or LPA-A3-BAAA antennas and are not designed for lifting of any other equipment. Tools: In addition to the normal tools required for installation and service work the following tools will be required to remove and re-install the S-band LPA onto the transceiver/ gearbox. 1.5mm and 8.0mm hex/ Allen key 10mm socket set (recommended) KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 126 of 240 SBS-900 Shore Ba Based Radar Systems Chapter 10 10: Corrective maintenance Support the antenna Ensure the antenna is fully supported ready to be lifted. The LPA-1052 lifting supports originally supplied with the antenna MUST BE USED. Array weight: 70Kg Release forward bolts On both arms of the swing casting, remove and retain the 4 bolts and washers indicated. Retain these bolts and washers as they are required when reinstalling the antenna. Rotating Joint Release waveguide coupling Flexwell to antenna Remove the three bolts that hold the waveguide coupling together. Separate the waveguide and remove the coupling bullet ?LB e2 f PG LE $ LCU @SJJCR?LB e2 f PGLE ?PC QSNNJGCB ?QN?PRMDRFC installation kit. When removing the bolts that retain the array to the QUGLE A?QRGLE RUM @MJRQFMJCQ ?PCeQJMRRCBf ?JJMUG LE RFC array to be moved. This can be of assistance when removing the RF bullet in the waveguide coupling. Waveguide coupling showing 9 LCC Example of swing casting CAUTION: The array must be supported at all times when removing any bolts and especially if the two slotted guides are the only fasteners retaining the array to the swing casting. Loosen final bolts and remove antenna Observing all safety requirements and ensuring the antenna is fully supported and is ready for lifting, remove and retain the 10 bolts and washers that hold the antenna onto the swing casting. Retain these bolts and washers as they are required for reinstallation of the antenna. The antenna is now loose and is ready to be lifted. The antenna should be carefully stored ensuring that the waveguide is not crushed, bent or damaged. The antenna must never be handled by the waveguide. KH-1602 2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook KH Page 127 of 240 SBS-900 Shore Ba Based Radar Systems Chapter 10 10: Corrective maintenance 10.3 Standard X band 10.3.1 Antenna The corrective maintenance for the standard LPA-A37 and LPA-A55 Low Profile Antennas is restricted to keeping them clean and inspecting for damage. See Planned Maintenance Annual Maintenance for cleaning and inspection details. Standard DTX TX A3 A3-AXZX gearbox fitted with an LPA-A55 AAAA 10.3.2 Gearbox The DTX-A3 A3-AXZX and DTX-A3 A3-BXZX gearbox housing is a cast enclosure with a service cover that allows access to the azimuth/ heading line (ACP/ ARP) encoder and it connections. There are no other electronic assemblies within the gearbox casing. The X Band gearbox comprises of the following sub-assemblies 10.3.3Spares listing Part number X Band system description Casing colour Signal white DTX-A3 A3-AXZX Casing colour Silver Grey DTX-A3 A3-BXZX Antenna motor / gearbox assembly 55-100-0273 001 55 DTX-A186 Motor coupling gasket 55-100-0273 003 55 55-100-0273 003 55 DTX-A183 GTX-A1246 DTX-A183 64 GTX-A1246 Complete assembly RF rotary Joint Rotating joint gasket Service access door seal 55-100-0311 001 55 Azimuth/ heading line quadrature encoder Door seal GTX-A188 55-100-0311 001 55 Tools: In addition to the normal tools required for service and maintenance work, the following tools will be required: M8/ 13mm spanner: Used for the removal of the transceiver service door. 1.5mm hex/ Allen key: Grub screws retaining azimuth encoder. KH-1602 2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook KH Page 128 of 240 SBS-900 Shore Based Radar Systems Chapter 10: Corrective maintenance 10.3.4 Internal layout KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 129 of 240 10.3.5 ACP/ARP encoder GTX-A188 Optical quadrature azimuth and heading line encoder The sealed ACP/ ARP encoder is situated inside the gearbox housing and is located around the rotating joint shaft. It outputs 1024 pulses (two azimuth streams 90deg phase shifted and two inverse azimuths) per revolution. The encoder also outputs a heading line pulse and an inverse heading line pulse for each revolution of the antenna. The azimuth, heading line output signals and DC power input are connected to TB1 which is internally located in the base of the gearbox. The encoder is supplied with +15V DC supply from the transceiver enclosure. The Quadrature ACP comprises of two 90° phase shifted square wave pulse trains ACP1 & ACP2 whose frequency is dependent on antenna rotation rate. 1024 ACP pulses are required per 360° antenna rotation from each pulse train. ACP2 lags ACP1 by 90° for an antenna rotating clockwise when viewed from above. The output pulses have an amplitude of +15V. Each rising or falling edge is decoded from these two pulse trains to provide 4096 ACPs per antenna revolution. The ARP pulse width is required to be equal to at least one 4096 decoded period but does not have to have any specific timing in relation to ACPs i.e. it can be asynchronous w.r.t ACPs. Polarity Stabilisation Format Ratio Amplitude Impedance : Positive : Relative :1024 bi-phase quadrature ACP & ARP : 1:1 with scanner rotation : 5V to 15V differential 9 Hhni 0e| ')$8 # %$&( *.-% *+-& -3/61 63427 Note: The azimuth encoder is a sealed unit and contains no field serviceable or repairable parts. SBS-900 Shore Ba Based Radar Systems Chapter 10 10: Corrective maintenance Encoder removal The azimuth encoder can be removed as follows: a) Fully isolate the entire system from all sources of AC power b) Unplug the azimuth encoder flying lead from the housing cable form (located in the top of the housing). c) Noting the position and order of washers, unscrew, remove and retain the two pillars (A) that hole mounting bracket from the base of the rotating joint. d) Slacken the two M3 (1.5mm hex key) grub screws securing the azimuth encoder to the gearbox and carefully remove the azimuth encoder, ensuring the cable is not damaged. GTX TX A188 encoder Power & signal connection Example of GTX TX A188 Noting the position and order of washers, unscrew, remove and retain the four cross head bolts (B) that retain the supporting bracket to the encoder. Encoder replacement To replace the azimuth encoder, reverse the removal procedure shown above. The encoder must never be hammered into position. Using a hammer to fit the encoder can damage the device. Heading Marker Note There is no heading orientation mark on the encoder. When a replacement encoder is fitted the heading line must be configured/ adjusted in the setup menu of the radar distribution unit. GTX A188 encoder and waveguide Detail of encoder mounting DTX A3 A3-AXZX & DTX A3 A3-BXZX KH-1602 2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook KH Page 131 of 240 SBS-900 Shore Ba Based Radar Systems Chapter 10 10: Corrective maintenance 10.3.6 RF rotary joint The RF â˘Qi - Mf MPPMR?PWHoint is the mechanism by which the RF from the waveguide is coupled to the rotating antenna waveguide. The joint is secured to the centre of the swing casting and connects to the waveguide on the underside of the antenna. Time: The removal and replacement of the rotating joint can take between 4 to 5 hours to complete depending on accessibility and availability of lifting equipment. There are a number of tasks involved in the removal and replacement of the rotating joint: a) Removal of the antenna b) Removal of the RF coupling and azimuth encoder from within the gearbox housing c) Removal and replacement of the rotating joint d) Re Re-assembly of the RF coupling and azimuth encoder e) Re Re-installation of the antenna Spares required Replacement rotating joint Rotating joint gasket Casing colour Signal white Casing colour Silver Grey DTX-A183 GTX-A1246 DTX-A183 64 GTX-A1246 Antenna removal See section 10.3.1 for the precautions and instructions on removing the antenna. RF coupling and encoder removal Coupling: Within the gearbox enclosure, disconnect the base of the Ro-Jo from the inner waveguide assembly. Ensure the inner waveguide is suitably supported to prevent any stress on retaining fasteners. Encoder: Prior to removing the rotating joint, it is necessary to remove the azimuth encoder from the inside of the gearbox housing. Full details can be found in section 10.3.5 page 130. KH-1602 2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook KH Page 132 of 240 SBS-900 Shore Ba Based Radar Systems Chapter 10 10: Corrective maintenance Rotating joint removal With the antenna, internal waveguide and azimuth encoder removed, the rotating joint can now be removed. Noting their positions, remove and retain the 6 x M12 bolts and washers shown below: 6 x M12 bolts and washers DO NOT REMOVE the 6 larger bolts The entire rotating joint can now be gently removed from the transceiver housing. Remove and discard the gasket which MUST NOT be re re-used. A replacement gasket ordered with the rotating joint (GTX-A1246) must be used when the new Ro-Jo is assembled. This completes the removal process. Replacement Rotating joint To replace the rotating joint, reverse the above procedure using the new GTX-A1246 replacement gasket. Waveguide coupling & azimuth encoder Reverse the removal process. Reverse the removal procedure detailed in the above section. - Tighten and torque load the 12 antenna retaining bolts to 56 Nm and apply Loctite 222 on their threads during assembly. Antenna - Waterproof the waveguide joint by sealing with a layer of greased NJ?QRGAAMK NMSLBQSAF ?Q+ CLJCWfQ AMK NMSLBMP' CLQM Tape. - After installation, the antenna should be checked to ensure that it can freely rotate without obstruction. KH-1602 2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook KH Page 133 of 240 SBS-900 Shore Ba Based Radar Systems Chapter 10 10: Corrective maintenance 10.4 Standard dual X & S-band 10.4.1 Antenna The corrective maintenance for the standard LPA-A455 Low Profile Antennas is restricted to cleaning and inspecting for damage. See Planned Maintenance Annual Maintenance for cleaning and inspection details. Standard DTX A19 fitted with an LPA-A455 10.4.2 Gearbox The DTX-A19 and DTX-A19 BAAA gearbox housing is a cast enclosure with a service cover that allows access to the azimuth/ heading line (ACP/ ARP) encoder and it connections and the S band flexwell connection. There are no other electronic assemblies within the gearbox casing. The gearbox comprises of the following sub-assemblies Part number X Band system description Casing colour Signal white DTX-A19 Casing colour Silver Grey DTX-A19-BAAA Antenna motor / gearbox assembly TBC TBC Motor coupling gasket TBC TBC RF rotary Joint Rotating joint gasket TBC TBC Complete assembly Service access door seal 55-100-0311 001 55 Azimuth/ heading line quadrature encoder TBC Maintenance details Section under construction Please consult Kelvin Hughes for maintenance procedures for the following equipment: DTX-A19 gearbox (all variants) LPA-A455 antenna (all variants) Contact details can be found in section 12 of this handbook. KH-1602 2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook KH Page 134 of 240 SBS-900 Shore Based Radar Systems Chapter 10: Corrective maintenance 10.5 Standard S-band 10.5.1Antenna The corrective maintenance for the standard LPA-A3 and LPA-A3-BAAA Low Profile Antennas is restricted to cleaning and inspecting for damage. See Planned Maintenance/ Annual Maintenance for cleaning and inspection details. Standard GTX-A11 fitted with an LPA-A3 10.5.2 Gearbox The GTX-A11 and GTX-A11-BAAA gearbox housing is a cast enclosure with a service cover that allows access to the azimuth/ heading line (ACP/ ARP) encoder and it connections and the S-band flexwell connection. There are no other electronic assemblies within the gearbox casing. The gearbox comprises of the following sub-assemblies: 10.5.3Spares listing Part number X Band system description Casing colour Signal white GTX-A11 Casing colour Silver Grey GTX-A11-BAAA Antenna motor / gearbox assembly TBC TBC Motor coupling gasket TBC TBC RF rotary Joint Rotating joint gasket TBC TBC Complete assembly Service access door seal 55-100-0311-001 Azimuth/ heading line quadrature encoder Door seal TBC 55-100-0311-001 KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 135 of 240 SBS-900 Shore Based Radar Systems Chapter 10: Corrective maintenance 10.5.4 ACP/ARP encoder GTX-A188 Optical quadrature azimuth and heading line encoder The sealed ACP/ ARP encoder is situated inside the gearbox housing and is located around the rotating joint shaft. It outputs 1024 pulses (two azimuth streams 90deg phase shifted and two inverse azimuths) per revolution. The encoder also outputs a heading line pulse and an inverse heading line pulse for each revolution of the antenna. The azimuth, heading line output signals and DC power input are connected to TB1 which is internally located in the base of the gearbox. The encoder is supplied with +15V DC supply from the transceiver enclosure. The Quadrature ACP comprises of two 90° phase shifted square wave pulse trains ACP1 & ACP2 whose frequency is dependent on antenna rotation rate. 1024 ACP pulses are required per 360° antenna rotation from each pulse train. ACP2 lags ACP1 by 90° for an antenna rotating clockwise when viewed from above. The output pulses have an amplitude of +15V. Each rising or falling edge is decoded from these two pulse trains to provide 4096 ACPs per antenna revolution. The ARP pulse width is required to be equal to at least one 4096 decoded period but does not have to have any specific timing in relation to ACPs i.e. it can be asynchronous w.r.t ACPs. Polarity Stabilisation Format Ratio Amplitude Impedance : Positive : Relative :1024 bi-phase quadrature ACP & ARP : 1:1 with scanner rotation : 5V to 15V differential 9 Hhni 0e| ')$8 # %$&( *.-% *+-& -3/61 63427 Note: The azimuth encoder is a sealed unit and contains no field serviceable or repairable parts. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 136 of 240 SBS-900 Shore Ba Based Radar Systems Chapter 10 10: Corrective maintenance Encoder removal The azimuth encoder can be removed as follows: e) Fully isolate the entire system from all sources of AC power. f) Unplug the azimuth encoder flying lead from the housing cable form (located in the top of the housing). g) Noting the position and order of washers, unscrew, remove and retain the two pillars (A) that hole mounting bracket from the base of the rotating joint. h) Slacken the two M3 (1.5mm hex key) grub screws securing the azimuth encoder to the gearbox and carefully remove the azimuth encoder, ensuring the cable is not damaged. GTX TX A188 encoder Power & signal connection Example of GTX TX A188 Noting the position and order of washers, unscrew, remove and retain the four cross head bolts (B) that retain the supporting bracket to the encoder. Encoder replacement To replace the azimuth encoder, reverse the removal procedure shown above. The encoder must never be hammered into position. Using a hammer to fit the encoder can damage the device. Heading Marker Note There is no heading orientation mark on the encoder. When a replacement encoder is fitted the heading line must be configured/ adjusted in the setup menu of the radar distribution unit. KH-1602 2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook KH Page 137 of 240 SBS-900 Shore Ba Based Radar Systems Chapter 10 10: Corrective maintenance 10.5.5RF rotary joint The RF â˘Qi - Mf MPPMR?PWHoint is the mechanism by which the RF from the transceiver waveguide is coupled to the rotating antenna waveguide. The joint is secured to the centre of the casting swing casting and connects to the waveguide on the underside of the antenna. Time: The removal and replacement of the rotating joint can take between 4 to 5 hours to complete depending on accessibility and availability of lifting equipment. Example of rotating joint with yellow transit caps fitted There are a number of tasks involved in the removal and replacement of the rotating joint: f) Removal of the antenna g) Removal of the RF coupling and azimuth encoder from within the transceiver housing h) Removal and replacement of the rotating joint i) Re Re-assembly of the RF coupling and azimuth encoder j) Re Re-installation of the antenna na Spares required Replacement rotating joint Casing colour Signal white GTX-A150 2-S Note Casing colour Silver Grey GTX-A150 2-BAAA S Note Note: The Rotating joint is delivered in kit form containing the ro-jo, a replacement gasket and coupling bullet. Antenna removal See section 10.2.4 for the precautions and instructions on removing the antenna. RF coupling and encoder removal Coupling: Within the gearbox enclosure, disconnect the base of the Ro-Jo from the inner waveguide assembly. Ensure the inner waveguide is suitably supported to prevent any stress on retaining fasteners. Encoder: Prior to removing the rotating joint, it is necessary to remove the azimuth encoder from the inside of the gearbox housing. KH-1602 2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook KH Page 138 of 240 SBS-900 Shore Ba Based Radar Systems Chapter 10 10: Corrective maintenance Rotating joint removal With the antenna, internal RF coupling and azimuth encoder removed, the rotating joint can now be removed. Noting their positions and thread depths, remove and retain the bolts and washers shown below: 4 off M6 x 6mm bolts with no washers 6 off M6 x 20mm bolts with washers DO NOT REMOVE the 6 larger bolts Take four of the M6 x 20mm bolts and refit them into the holes used by the M6 x 6mm bolts The holes that contained the four M6 x 6mm bolts are threaded. Place four M6 x 20mm bolts into these threaded holes and gently tighten each of the bolts in turn, this will push the rotating joint out of the housing. When loosened, the entire rotating joint can be gently removed from the housing. Remove and discard the gasket which MUST NOT be reused. A replacement can be found in the spares kit. This completes the removal process. KH-1602 2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook KH Page 139 of 240 SBS-900 Shore Based Radar Systems Chapter 10: Corrective maintenance Replacement Rotating joint To replace the rotating joint, reverse the above procedure using the replacement gasket+ \off_n [h^ ÂN lcha `ioh^ ch nb_ mj[l_m ecn- RF coupling & azimuth encoder Reverse the removal process shown in section 10.5.4 pages 136 onwards. Reverse the removal procedure detailed in the above section. - Dhmol_ nb_ l_jf[]_g_hn \off_n [h^ ÂN lcha [l_ ]ill_]nfs chmn[ff_^ ch nb_ waveguide junction between the ro-jo and the antenna waveguide. TM Antenna To avoid SharpEye SWR errors at start up, ensure that ALL connectors are correct and secure. Pay particular attention to the coupling bullets, Ro-Jo to Flexi Waveguide & Co-Ax Adaptor. - Tighten and torque load the 12 antenna retaining bolts to 56 Nm and apply Loctite 222 on their threads during assembly. - Waterproof the waveguide joint by sealing with a layer of greased plastic ]igjioh^ mo]b [m G_hf_sÂm ]igjioh^ il C_hmi-Tape. - After installation, the antenna should be checked to ensure that it can freely rotate without obstruction. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 140 of 240 SBS-900 Shore Based Radar Systems Chapter 10: Corrective maintenance 10.6 Advanced antenna sub systems Enhanced ATU and antennas: The corrective maintenance procedures for the advanced ST1-F10/ 20 Antenna Turning Unit (ATU) and range of antennas are not detailed in this section. ST1-F20 Antenna Turning Unit & antenna Please refer to the installation and maintenance handbook supplied with the equipment for full details on corrective maintenance. Spares: Where required, only Kelvin Hughes approved spares must be used. The use of unapproved spares can invalidate the warranty status of the unit or lead to a failure of the system. Adverse weather: It is strongly recommended that the gearbox inspections noted in section 9.4 are carried out at the earliest safe opportunity after the system has been exposed to severe or adverse weather conditions. Health & safety: All safety warnings for the system noted in section 2 must be observed at all times when inspecting and maintaining any part of the SBS system or its associated sub systems. System isolation: Please refer to section 9.3 page 87 for details on isolating the system from all sources of AC power. WARNING Lethal voltages are present within the equipment. All maintenance procedures must be carried out with all relevant power sources switched OFF, fully isolated and disconnected. Caution: When the system has been operating in strong sunlight or elevated temperatures, gearbox casings and antenna surfaces will be extremely hot. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 141 of 240 SBS-900 Shore Based Radar Systems Chapter 10: Corrective maintenance 10.7 Transceiver enclosure 10.7.1 Safety notices ANTENNA ROTATION SAFETY NOTICE: When three-phase power is connected to the system and switched ON, the antenna may rotate immediately regardless of the RUN command status. Use the Antenna Rotation keyswitch, Man Aloft safety switches or antenna control in the command and display system to stop antenna rotation in an emergency. WARNING: Prior to commencing any maintenance procedure, users must familiarise themselves with the health & safety warnings noted in the planned maintenance and health and safety sections of the system handbooks. AC supplies: Prior to carrying out any maintenance, the system must be fully isolated and disconnected from the single and 3-phase AC supplies. This must include the full isolation of any UPS supplies connected to the system. 10.7.2 System Part numbering A number of options can be specified for the DTX-A7-* SBS-900 transceiver enclosure. Currently, these options can be factory fitted or retro fitted in the field. In order that the equipment can be ordered correctly, built & identified and supported in the future with any valid number of options, the equipment part number is to be suffixed by a 6digit option number as below when an option is fitted: The option code contains a digit for each available option, where: ' 0 = Indicates the option is not required, not fitted or not available. ' 1 = Indicates the option is required or fitted. ' n = Indicates the particular type of option is required or fitted. DTX-A7-*- 0 = Not fitted SBS-900 FAN KIT , SBS-A179 Example: Not allocated. Reserved for future use Not allocated. Reserved for future use Not allocated. Reserved for future use Not allocated. Reserved for future use 0 = Not applicable Project Specific Option, (see below) DTX-A7-3-200000 is an SBS900-3 Transceiver Enclosure with two optional fan kits fitted (dual transceiver). KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 142 of 240 SBS-900 Shore Ba Based Radar Systems Chapter 10 10: Corrective maintenance 10.7.3 AC Input & breakers Single Phase AC supply: Depending on the system, the transceiver enclosure receives one or two sources of single phase AC supply from the Radar Distribution unit. AC Mains input A SBS-900-1 DTX-A7 A7-1 SBS-900-2 DTX-A7 A7-2 SBS-900-51 DTX-A7 A7-51 51 AC Mains input A & B SBS-900-3 DTX-A7 A7-3 SBS-900-4 DTX-A7 A7-4 The AC input terminates on LH-TB1 (left hand side) LH The AC input terminates on RH-TB1 (right hand side) RH 10.7.4 Overview Tx A 6F?PN( WC\ processor Power supply unit for Tx A SBS A126 Control & BITE PCA Waveguide to antenna Power supply unit for Tx B Tx B 6F?PN( WC\ processor Cable entries TB1/ MCB1 LH AC Connection & breaker Waveguide switch (dual systems only) TB / MCB2 TB1 RH AC connection & breaker DTX A295 Quadrature Buffer PCA Service AC socket (50W max) DTX A7 dual transceiver enclosure shown with doors and front cover removed for clarity KH-1602 2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook KH Page 143 of 240 SBS-900 Shore Based Radar Systems Chapter 10: Corrective maintenance Page intentionally blank KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 144 of 240 Page Intentionally Blank SBS-900 Shore Based Radar Systems Chapter 10: Corrective maintenance 10.7.6 Power unit assembly AC-DC power supply unit Part number SBS-A146 The AC-DC power supply unit is a single assembly that provides the DC outputs required by the transceiver enclosure. The PSU assembly consists of a mains rectification unit and a number of DC/ DC converters mounted onto a chassis. WARNING: Lethal AC and DC voltages of up to 450VDC are present within the SBSA146 assembly. Ensure the system is fully isolated prior to disconnecting the unit. AC supplies: Prior to carrying out any maintenance, the system must be fully isolated and disconnected from all single and 3-phase AC supplies. See system isolation in the planned maintenance section of the system handbook. UPS (Uninterruptable Power Supply): Where connected, ensure that UPS supplies to the RDU are fully isolated prior to carrying out any maintenance task on the system. Location: Depending on the system there will be one or two power units in the chassis. Single transceiver systems: One PSU located in the left hand side of the enclosure. Dual transceiver systems: Two power supplies one on the left and another on the right hand side of the enclosure. 10.7.6.1 Spares & repairs The repair of the SBS-A146 is limited to unit replacement only. The power supply assembly contains no field serviceable or user adjustable parts. The unit must NOT be dismantled in the field as specialist equipment is required for testing the electrical safety barriers. Circuit diagrams and sub assembly spares for the power unit assembly are not available. 10.7.6.2 Output checks With the system switched ON, the voltages for the Transceiver Enclosure power supply can be check using the menus on the RDU. From the RDU front panel select Status then Enclosure. In the Enclosure menu, the following power supply rails can be checked: PSU A PSU B Internal supplies PSU Tx A 3.3V PSU Tx A 3.3V PSU INT +15V PSU Tx A 15V PSU Tx A 15V PSU INT +5.0V PSU Tx A 13V PSU Tx A 13V KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 147 of 240 SBS-900 Shore Ba Based Radar Systems Chapter 10 10: Corrective maintenance 10.7.6.3 Removal & Replacement Disconnection: Ensure that the system is fully isolated from all AC power sources. Remove the safety cover from the assembly; this cover is retained by four nuts and washers (circled below) which will be required for refitting. Carefully note the position and cable numbers of the input and output cables indicated below. CAUTION: The cable numbers are not detailed in this handbook. +15VDC out +3.3VDC out AC mains input SBSA-146 power supply assembly shown with safety cover removed Removal: The SBS-A146 assembly is retained into the enclosure by 6 nuts and washers (circled above). Remove and retain these fasteners as they will be required for refitting. The SBS-A146 assembly can now be removed from the enclosure Replacement: To replace the power supply, reverse the above removal process. KH-1602 2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook KH Page 148 of 240 SBS-900 Shore Based Radar Systems Chapter 10: Corrective maintenance 10.7.7 DTX-A295 quadrature buffer PCB The DTX-A295 converts pulsed 90:1 or 180:1 Azimuth and HL inputs into 4096 Quadrature differential signals. The board uses a small processor to multiply the incoming Azimuth pulses in accordance with the rate of turn detected. Inputs are opto-coupled for signal integrity and isolation purposes. The PCA is powered by the power supply located within the transceiver enclosure and can operate from an input of between +12V to 24VDC. The PCA generates all required DC rails from the input voltage with all rails being isolated (including GND) from the input supply. 10.7.7.1 PCB layout and connector details PL4 PL3 SW1 & SW2 Not used in normal service Programming Download lead Not used in normal service D1 D4 PL2: ACP & ARP OUT PL1: ACP & ARP IN PL1-1 PL1-2 PL1-3 PL1-4 PL1-5 PL1-6 PL1 ACP1 nACP1 ACP2 nACP2 ARP nARP PL2-1 PL2-2 PL2-3 PL2-4 PL2-5 PL2-6 PL2-7 PL2-8 PL2 +12V ACP1 nACP1 ACP2 nACP2 ARP nARP GND/ 0V 10.7.7.2 LEDs D1 (Green): Processor status Processor running (Normal) No heading line No azimuth Flashing at 1Hz (0.5 sec ON and OFF) LED ON for 2 seconds LED OFF for 2 seconds Example: If the AZ OK but there is no HL then the LED will be ON for 2 seconds, OFF for 0.5 second, ON for 2 seconds etc. D4 (Green): DC present DC power ON No DC power to PCB ON OFF KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 149 of 240 SBS-900 Shore Based Radar Systems Chapter 10: Corrective maintenance 10.7.7.3 Links and switches Links Factory default position Optional settings 1, 2 & 3 A position Direct buffer mode B position Processor mode Open Test mode disabled Made Enables test mode (factory use only) 5,6 & 7 Open Signal input filter disabled Made Signal input filter enabled 8,9 &10 Open Low input voltage signals disabled Made Low input voltage signals enabled Switches SW1 SW2 Not used (factory use only) Quad IN 90 Pulsed IN Quad OUT 8192 Pulsed IN Quad OUT Quad IN 4096 OUT 4096 Pulsed IN Quad OUT 6 to F 180 Pulsed IN Quad OUT SW3 Spare/ not used Note: When changing any links or switch settings, the PCA must be powered OFF/ ON to accept the link setting changes. 10.7.7.4 Removal & replacement Disconnection: Ensure that the DTX-A7 Transceiver Assembly is fully isolated from all sources of AC power. Noting their polarity, carefully disconnect PL1 and PL2. Removal: The DTX-A265 PCA is retained onto the chassis by 4 nuts. Remove and retain the nuts as they will be required for refitting. The PCA may now be removed from the DTX-A7 enclosure. Replacement: Ensure that all links and switches on the replacement board are set in the same position as those on the PCA that has just been removed. To replace the board reverse the removal process. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 150 of 240 10.7.7.5 Circuit diagram Page 151 of 240 KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Chapter 10: Corrective maintenance SBS-900 Shore Based Radar Systems Page 152 of 240 KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page intentionally blank Chapter 10: Corrective maintenance SBS-900 Shore Based Radar Systems SBS-900 Shore Based Radar Systems Chapter 10: Corrective maintenance 10.7.8 SBS-A126 Switch Control & BITE PCA 10.7.8.1 Overview The Switch control and BITE PCA system is a non-critical link in the system where one or two SharpEyeTM transceivers are located within the same enclosure and share a single antenna subsystem. The role of the Switch control and BITE PCA is to: Derive power for the +5V advanced antenna sub-system ACP/ ARP encoder. Derive power for the +28V waveguide switch. Provide power to the +15V Standard antenna sub-system ACP/ ARP encoder. Monitor and digitally transmit voltage levels via RS422. Monitor system states and transmit via RS422 to the RDU. Monitor enclosure temperature using on-board sensor and transmit via RS422 to the RDU. Receive commands via RS422 and activate waveguide switch and polarisation switch. Ccmnlc\on_ Rcah[fm `lig nb_ @hn_hh[ _h]i^_l ni nb_ Rb[ljDs_x nl[hm]_cp_lm [h^ nb_ QCT' Clcp_ nb_ \f[hecha ionjonm `lig nb_ Rb[ljDs_x nl[hm]_cp_lm ni nb_ QCT' Allow throughput of video, sync and CAN signals to transceiver B. DC / ACP / ARP / Fail Polarization control & status Waveguide Oil Level and Temp Status Antenna Sub-System Waveguide Optional Cooling Fans RPM Data x6 Blanking Blanking Motor On Motor On Tx A Tx B DC Power PSU DC Power Switch control and BITE PCA DC Power PSU DC Power CANBUS Switched Mains B RS422 / Blankin g A+B ACP/ARP Video & Sync Switched Mains A Fibre Control and Ststus CANBUS Vid & Sync Fibre Control and Status RDU Simplified Switch control and BITE PCA interconnection diagram KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 153 of 240 440V Motor Drive Control & Status Waveguide SBS-900 Shore Based Radar Systems Chapter 10: Corrective maintenance PCA failure: If a failure of the Switch control and BITE PCA should occur then the default transceiver (Tx A) will still be able to operate. Manual control of the waveguide switch, and therefore Tx B, is still available. Start-up: During start up, the waveguide switch is to be set to Tx A, and the polarisation switch to horizontal. Once the communication between the PCA and the RDU has been established and start-up checks are complete, then the processor takes over the control of the waveguide and polarisation switches as commanded by the RDU. Power: The PCA is powered by the 15VDC output of the power supply. When either PSU A (single transceiver systems) or PSU B (dual transceiver systems) is powered, the PCA is powered and operational. On board DC-DC conversion provides all the power requirements of the PCA. Control and BITE PCA 5V Stepdown +5V CHL Antenna Encoder Power +15V KH Antenna Encoder Power 5V Stepdown +15V PSU A +15V +15V +15V PSU B +28V DC-DC Converter Board Power Requirements +28V (+0/-3V) CHL Polarisation Switch Driver Waveguide Switch Driver Polarisation Switch Waveguide Switch SBS-A126 PCA DC power schematic 10.7.8.2 Encoder DC power selection Encoder power: The SBS-A126 PCA provides a DC power source for the ACP/ ARP encoder in the antenna sub-assembly. Link 8: Depending on the system installed, link 8 must be set to select the appropriate DC output voltage. SBS-A126 DC output Encoder power SBS-A126: PL4 Pins 11 and 12 Link 8 setting Standard antenna sub-systems Advanced antenna sub-systems +15VDC +5VDC R_n ni â˘A jimcncih R_n ni â˘B position KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 154 of 240 SBS-900 Shore Based Radar Systems Chapter 10: Corrective maintenance 10.7.8.3 Signal interfaces: There are multiple interfaces for the Switch control and BITE PCA. The status of the various inputs is monitored and transmitted to the RDU. CHL or KH Antenna Driver Switch Position B Switch Position A Tellback Circular Polarisation Waveguide Switch Horizontal Polarisation Encoder Fail Oil Level Oil Temp ARP Polarisation Tellback ACP Turning Mechanism Driver Temperature Sensor Temp Tx A Motor On Motor On Processor Optional Cooling Fans ACP Differential Driver Blanking RPM Data x6 ARP ACP Video Sync CAN RS422 Control and BITE PCA ARP ACP Blanking ARP Differential Driver Blanking Blanking Tx B RDU SBS-A126 signal interface schematic Oil level: The oil level indicator monitors a normally closed voltage free contact. An open circuit ch^c][n_m [ Âfiq icf `[ofn ]ih^cncih- Sbcm cm ihfs [p[cf[\f_ ih advanced antenna subsystems. Oil temp: The oil temperature indicator monitors a normally closed voltage free contact. An ij_h ]cl]ocn ch^c][n_m [h Âip_l n_gj_l[nol_ `[ofn ]ih^cncih- Sbcm cm ihfs [p[cf[\f_ ih advanced antenna sub-systems. Encoder fail: The encoder on advance antenna sub-systems has a TTL (+5.0VDC) encoder fail signal. @ l_]_cp_^ mcah[f i` z2.5V indicates normal operation, a signal of <0.5V ch^c][n_m [h ÂDh]i^_l E[cf `[ofn ]ih^cncih- Polarisation control: This is only available on advanced antenna sub-systems and controls the status of the antenna polarisation. The default position is horizontal. Polarisation tellback: The current polarisation position is fed to the PCA and reported to the RDU. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 155 of 240 SBS-900 Shore Based Radar Systems Chapter 10: Corrective maintenance Waveguide switch selector: (Dual transceiver systems only) Two +28V outputs provided for the waveguide switch control. One output will cause the waveguide switch to set to transmitter A, and the other sets the waveguide switch to transmitter B. The default position is transceiver A. The selector switch defaults to the A position if there is a fault in the communications to the PCA. Waveguide switch tellback: (Dual transceiver systems only) The current position of the waveguide switch is sensed and reported back to the RDU. Motor on: Two motor ON signal inputs are monitored, one from each of the transceivers. Each has a signal level of 15V DC when the motor is on, and 0V when the motor is off. The status of the motor used to indicate which transceiver is running but does not control the motor ON/ OFF function. Blanking: Two blanking inputs are to be received by the card. A blanking input is received for each transceiver via a 75 SMB connection. ACP/ARP: The Azimuth Clock Pulse (ACP) and Azimuth Reset Pulse (ARP) are distributed from the encoder to both SharpEyeTM transceivers, the signals are also transmitted to the RDU. The signals are not amplified and continue to operate in the event of a power failure on the board. Power fan sensing: Inputs receive, monitor and report the outputs (RPM) of the optional forced air fans. 10.7.8.4 Indicators LED Colour +15V Input A (input from PSU A) Green +15V Input B (input from PSU B) Green +15V (PCA power on) Green +5V (Generated on PCA) Green +1.5V (Generated on PCA) Green +28V (Generated on PCA) Green Motor on Tx A Red Motor on Tx B Red Waveguide switch tellback position 2 x Red Oil level Red Oil temp Red Encoder fail Red Polarisation HP/VP tellback Bi-Colour Polarisation Circular tellback Bi-Colour Optional Fan tellback Red LED status ON: +15V input ON OFF: +15V input OFF ON: +15V input ON OFF: +15V input OFF ON: +15V OK OFF: +15V OFF ON: +5V PSU OK OFF: +5V PSU Off ON: +1.5V PSU OK OFF: +1.5V PSU Off ON: +28V PSU OK OFF: 28V PSU Off ON: Motor On (Tx A) OFF: Motor OFF ON: Motor On (Tx B) OFF: Motor OFF A ON: Waveguide switch in position A Waveguide B ON: Waveguide switch in position B Both OFF: Waveguide switch in transition position ON: Oil level OK OFF: Oil level low ON: Oil temp OK OFF: Oil temp high ON: Encoder OK OFF: Encoder fail RED ON: Waveguide switch in horizontal position Green ON: Waveguide switch in vertical position Both OFF: Waveguide switch in transition position Red ON: Waveguide switch in CW position Green ON: Waveguide switch in ACW position Both OFF: Waveguide switch in transition position ON: All fan speeds OK OFF: One or more fan speed fail KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 156 of 240 SBS-900 Shore Based Radar Systems Chapter 10: Corrective maintenance 10.7.8.5 Test points Test Point Description of test +15V A +15V B +15V Board Derived +5V +28V +1.5V +15V PSU A onto the PCA +15V PSU B onto the PCA +15V combined DC supply to PCA +5VDC +28VDC +1.5VDC Enable connection of an oscilloscope between its differential inputs to monitor waveform. Enable connection of an oscilloscope between its differential inputs to monitor waveform. Enable connection of an oscilloscope between its differential inputs to monitor waveform. Test signal level input at the input to the board ACP UA0 ACP UA1 ARP Motor on Waveguide switch position A +28V control Waveguide switch position B +28V control Waveguide switch tellback position A Waveguide switch tellback position B Oil level Oil temp Encoder fail Polarisation tellback A Polarisation tellback B Polarisation tellback C Polarisation tellback D Motor on Tx A Motor on Tx B Test +28V output to the waveguide switch actuator. Test +28V output to the waveguide switch actuator. Test continuity of waveguide switch tellback signal between the tellback position A signal and the tellback switch common signal connections. Test continuity of waveguide switch tellback signal between the tellback position B signal and the tellback switch common signal connections. Test continuity of oil level switch between the two oil level signal connections. Test continuity of oil temp switch between the two oil temp signal connections. Test voltage input Test voltage input Test voltage input Test voltage input Test voltage input Test signal voltage level at input, between +ve and ~ve input. Test signal voltage level at input, between +ve and ~ve input. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 157 of 240 SBS-900 Shore Based Radar Systems Chapter 10: Corrective maintenance 10.7.8.6 Links Link function Ref Position A or Open Position B or Made SETTING Antenna Encoder Power output LK8 15V 5V Polarity sw. A Pwr Option LK5 External Supply Polarity sw. B Pwr Option LK6 External Supply Polarity sw. C Pwr Option LK7 External Supply Polarity Sw.A Tellback A opto power option Polarity Sw.A Tellback A opto power option Polarity Sw.A Tellback B opto power option Polarity Sw.A Tellback B opto power option Polarity Sw.B Tellback A opto power option Polarity Sw.B Tellback A opto power option Polarity Sw.B Tellback B opto power option Polarity Sw.B Tellback B opto power option Polarity Sw.C Tellback A opto power option Polarity Sw.C Tellback A opto power option Polarity Sw.C Tellback B opto power option Polarity Sw.C Tellback B opto power option RDU RS422 TX termination RDU RS422 RX termination RDU Comms mode Test Mode Debug 13V/36V BITE option Waveguide Sw. Tellback A opto power option Waveguide Sw. Tellback A opto power option Waveguide Sw. Tellback B opto power option Waveguide Sw. Tellback B opto power option +28V switching supply output +28V switching supply output +28V switching supply output LK14 +15V pull up selected Active high external input LK13 Active low input 0V LK12 +15V pull up selected Active high external input LK10 Active low input 0V LK18 +15V pull up selected Active high external input LK17 Active low input 0V LK16 +15V pull up selected Active high external input LK15 Active low input 0V LK22 +15V pull up selected Active high external input LK21 Active low input 0V LK20 +15V pull up selected Active high external input LK19 Active low input 0V LK24 LK25 LK26 LK11 LK9 LK23 No Termination No Termination RS422 Normal Mode No Debug 13V Termination Termination RS232 Test Mode Debug Enabled 36V Open Open Open Open Open Open LK4 +15V pull up selected Active high external input LK2 Active low input 0V LK3 +15V pull up selected Active high external input LK1 Active low input 0V KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 158 of 240 Green LED 3.3VDC Green LED Oil Temp High Green LED Tx B Motor ON 10.7.8.7 PCA Layout Green LED 1.5VDC Green LED (top to bottom) +5V OK +15V_A OK -15V_B OK +15V_OK +28V OK Green LED Fan OK Page 159 of 240 KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Green LED Tx A Motor ON Green LED Oil level Low Chapter 10: Corrective maintenance SBS-900 Shore Based Radar Systems Green LED (Flashing PCA running Red LEDÂm 'nij ni \innig( Waveguide Switch Position A Waveguide Switch Position B Fibre Switch Position A Fibre Switch Position B Fibre position B tellback IN Fibre position A tellback IN +5V fibre position B Gnd WG position B tellback WG position A tellback +V In WG +28V WG position A +28V WG position B Gnd PL7-1 PL7-2 PL7-3 PL7-4 PL7-5 PL7-6 PL7-7 PL7-8 PL7-9 PL7-10 PL7-11 PL7-12 PL7-13 PL7-14 Pol. Pair A pos. B +V IN pol. pair A Gnd Pol. TB pair A pos. A Pol. TB pair B pos. B +V IN pol. pair B Gnd Pol. TB pair B pos. A Pol. TB pair C pos. B +V IN pol. Pair C Gnd Pol. TB pair C pos. A Gnd +28VDC PL7: Tellback PL3-1 PL3-2 PL3-3 PL3-4 PL3-5 PL3-6 PL3-7 PL3-8 PL3-9 PL3-10 PL3: Waveguide Switch Page 160 of 240 KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Gnd FAN1 IN FAN2 IN FAN3 IN FAN4 IN FAN5 IN FAN6 IN Gnd +12V Fans A +12V Fans B Gnd Gnd PL6-1 PL6-2 PL6-3 PL6-4 PL6-5 PL6-6 PL6-7 PL6-8 PL6-8 PL6-10 PL6-11 PL6-12 PL5-1 PL5-2 PL5-3 PL5-4 PL5-5 PL5-6 PL5-7 PL5-8 PL5-9 PL5-10 PL5-11 PL5-12 PL5-13 PL5-14 Pol. AA Pol. AB Ext Pol. DC A Gnd Gnd Pol. BA Pil. BB Ext Pol. DC B Gnd Gnd Pol. CA Pol. CB Ext Pol. DC C Gnd PL6: Fans IN PL5: Ant. Polarisation Gnd Tx A blanking OUT Gnd Gnd Tx B blanking OUT Gnd Gnd RS422 Tx+ RS422 TxGnd RS422 Rx+ RS422 Rx- PL2-1 PL2-2 PL2-3 PL2-4 PL2-5 PL2-6 PL2-7 PL2-8 PL2-9 PL2-10 PL2-11 PL2-12 PL1-1 PL1-2 PL1-3 PL1-4 PL1-5 PL1-6 PL1-7 PL1-8 PL1-9 PL1-10 PL1-11 PL1-12 Gnd ACP1 nACP1 Gnd ACP2 nACP2 Gnd ARP nARP Gnd Tx B CAN+ TXB CAN- PL2: Serial & Blanking PL1: Connection to RDU Chapter 10: Corrective maintenance SBS-900 Shore Based Radar Systems nARP ARP Gnd nACP2 ACP2 Gnd nACP1 ACP1 Gnd Encoder Fail IN Encoder Power Encoder Power RxD A TxD A Gnd RxD B TxD B Gnd PL8: BITE connection PL8-1 +3.3VDC PL8-2 Gnd PL8-3 Oil sensor switch PL8-4 Gnd SK8-1 SK8-2 SK8-3 SK8-4 SK8-5 SK8-6 SK8: Tx A & B serial PL4-1 PL4-2 PL4-3 PL4-4 PL4-5 PL4-6 PL4-7 PL4-8 PL4-9 PL4-10 PL4-11 PL4-12 PL4: Antenna connections PL11-1 PL11-2 PL11-3 PL11-4 PL11-5 PL11-6 Gnd +15VDC Gnd +3.3VDC Gnd +13VDC PL11: PSU A Page 161 of 240 KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook ACP1 nACP1 Gnd ACP2 nACP2 Gnd ARP nARP Gnd Tx B Mon + Tx B Mon Gnd Tx B CAN + Tx B CAN - PL9-1 PL9-2 PL9-3 PL9-4 PL9-5 PL9-6 PL9-7 PL9-8 PL9-9 PL9-10 PL9-11 PL9-12 PL9-13 PL9-14 PL9-1 PL9-2 PL9-3 PL9-4 PL9-5 PL9-6 PL9-7 PL9-8 PL9-9 PL9-10 PL9-11 PL9-12 PL9-13 PL9-14 ACP1 nACP1 Gnd ACP2 nACP2 Gnd ARP nARP Gnd Tx A Mon + Tx A Mon Gnd N/C N/C PL10: TX B connection PL9: TX A connection Chapter 10: Corrective maintenance SBS-900 Shore Based Radar Systems PL12-1 PL12-2 PL12-3 PL12-4 PL12-5 PL12-6 Gnd +15VDC Gnd +3.3VDC Gnd +13VDC/ +36VDC PL12: PSU B Page 162 of 240 KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page internationally blank Chapter 10: Corrective maintenance SBS-900 Shore Based Radar Systems SBS-900 Shore Based Radar Systems Chapter 10: Corrective maintenance 10.7.9 SharpEyen error messages If a fault condition is detected within the SharpEye TM transceiver, a fault message is sent to the Radar Distribution Unit and in certain conditions the unit switches to a degraded low power state of operation. The following is a list of possible alarm conditions that can occur within the SharpEye transceiver. SharpEyeTM error Message Description Rx sensitivity If the minimum detectable signal rises above a pre-set level the transceiver sends a receiver sensitivity warning message. If the VSWR on the RF output is worse than 1.4:1 the transceiver sends an antenna VSWR warning message and switches to the degraded Âfiq jiq_l state of operation. VSWR If the VSWR on the RF output is worse than 2.0:1 the transceiver enters fault mode and is shutdown. SYNTH The synthesiser has not initialised correctly; cycling the power may clear this condition (emergency stop). Tx power If the RF output power falls below 100W the transceiver sends an RF Power LOW warning message and switches to the degraded Âfiq jiq_l state of operation. If the temperature of the RF power transistors in the transceiver exceeds a jl_^_n_lgch_^ fcgcn+ nb_ nl[hm]_cp_l m_h^m [h â˘ip_l-n_gj_l[nol_ q[lhcha ni nb_ Radar Distribution Unit and switches to the degraded Âfiq jiq_l state. Over temperature If the temperature exceeds a further pre-set limit the transceiver switches to the fault state and transmission is stopped. As the temperature returns to within the predetermined limits, the transceiver returns to the degraded state and then to normal transmit operation. Turning info lost If the antenna stops rotating when not commanded to stop, a warning message is sent to the display equipment and the transceiver switches to the fault state and transmission is stopped. ARP/HL not detected If an azimuth or heading line pulse is not detected, a message is sent to the transceiver and for safety reasons transmission is stopped within 60 seconds. Azimuth status (1) Antenna rotation is checked for clockwise rotation (viewed from above). If anticlockwise rotation is detected, a message is sent and transmission is stopped within 60 seconds. Azimuth status (2) If missing pulses between heading lines are detected, a message is sent and transmission is stopped within 60 seconds. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 163 of 240 SBS-900 Shore Based Radar Systems Chapter 10: Corrective maintenance TM SharpEye error Message Description FPGA2 failed If the transceiver detects a hardware fault, it sends a warning message to the display equipment and switches to the Degraded state of operation. The transceiver continuously runs background performance checks on forward power, reverse power, receiver sensitivity and temperature. If any of these parameters falls outside predetermined levels a warning message is sent to the Radar Distribution Unit indicating the nature of the fault. Degraded (Low power) The transceiver continues to operate, but with reduced performance and functionality. Caution: As a result of reduced output power, range performance will be reduced and the system may not meet the expected operational detection performance. If the performance or functionality is degraded such that the transceiver cannot operate it enters the fault state and a fault message is sent to the display equipment. Fault The transceiver stops radiating RF and there is no video output to the Radar Distribution Unit. A spurious fault may be cleared by re-powering the equipment. Communication error If communication is lost between the Radar Distribution Unit and the SharpEyeTM , the RDU reboots the SharpEye leading to a potential 60 second gap in coverage. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 164 of 240 SBS-900 Shore Based Radar Systems Chapter 10: Corrective maintenance 10.7.10 X-band transceiver processor 10.7.10.1 Overview Sb_ mifc^ mn[n_ Rb[ljDs_x nl[hm]_cp_l(s) are secured inside the transceiver enclosure and are controlled by the Radar Distribution Unit. SharpEye processor g sealed unit: ' The SharpEyeTM processor uses solid state components and has no 'lifed' items. ' The unit has no field serviceable or repairable parts and must be returned to the manufacturer for repair. ' The processor must never be dismantled as it is a sealed unit that contains beryllium (see health and safety notices in section 2). Spares kits: Where a SharpEye a kit form that includes: TM processor is supplied as a spare, it is shipped in A spare processor A ruggedised delivery case that must be used for returning the removed processor Instructions on returning the removed unit Precautions TM HEAVY ITEM: The SharpEye transceiver is a heavy item. Care should be exercised when removing and moving the processor. TM HOT SURFACES: If the SharpEye has been in operation or the transceiver enclosure has been exposed to strong sunlight, the processor unit will be hot to the touch. Do not operate the SharpEyeTM system with the waveguide or antenna disconnected. No. of people: Due to the weight of the processor and depending on the level of access to the transceiver Enclosure, it is recommended that changing the processor is carried out by two people. Health & Safety: All health and safety notices shown in section 2 must be observed at all times including those regarding working aloft. Tools Tools: In addition to the normal tools required for service work, the following tools will be required to carry out this replacement. 4BA open ended spanner 5.0mm Allen key (recommended 150mm long) KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 165 of 240 SBS-900 Shore Ba Based Radar Systems Chapter 10 10: Corrective maintenance 10.7.10.2 Removal & replacement The following process shows the removal of a single X-@?LB6 F?PN( WC\ NPMACQQMPlocated in the left hand side of the enclosure. The removal and replacement processes are exactly the same for the removal of the right hand processor Prior to undertaking this task, maintainers should familiarise themselves with the processes detailed below. Removal a) Fully isolate the entire system from all power sources including any UPS services. b) As a safety precaution, switch OFF the AC mains breaker(s) located within the transceiver enclosure. c) To improve access, remove and retain the clear cover over the power supply unit. CAUTION: When AC power is removed, residual DC voltages will be present for a short period on the terminals of the capacitors within the power supply unit d) Noting the positions, orientation and connector numbers, disconnect ALL internal connections to the Rb[ljDs_x processor as detailed below: Note: The D type connectors have sliding metal - SK6 (transmitter power), located on the top left retainer which must be moved fully one way before hand side of the unit. the connector can be removed. - PL2 (digital supply), also located on the top left hand side of the unit. - SK1 (encoder) and PL1 (CANBus), located on the top right hand side of the unit. - SK5 (Blanking), located on the right hand side of the unit. - Fibre Optic cable: Carefully note the positions Locked Unlocked of each cable and gently remove. e) Interconnections: There are two interconnecting connectors on the top of the processor which can be removed to improve access. These must be replaced and returned with the processor. X band 6F?PN( WC\ NPMACQQMPQFMUGLE AMLLCARMPQ KH-1602 2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook KH Page 166 of 240 SBS-900 Shore Ba Based Radar Systems Chapter 10 10: Corrective maintenance d) The waveguide coupling (SBS- 9 =rf A +5.0V Regulated by +5.0V A -5.0V Âą0.25V Test point Notes The +12V is used for the status and alarm panel and can be measured at PL3 pin 5 This rail is derived from the +5.0V supply via a low pass filter network and is used to power the video switching circuitry The A (analogue)-5V is also used to power the video switching circuitry KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 196 of 240 67'0-2- 76 CBI8D =A =EEG8 + )H C?* * %+-H + %*.H , '*.H - %.H .&/ FC1 FC0 FC/ FC. D6 +1V2V OK D7 +1V5V OK D8 +3V3V OK 72 '.H B> FC** FC*) FC2 FC*+ %*+H %*(+H %*(.H %,(,H 4'.H %+-H %*.H '*.H %.H BE6=??4FBD J* ,*M ,*M E>5+ ,*M E >4+ E>5* 64A ?B64? , FT 64A ?B64? , DT 64A ?B64? - FT 64A ?B64? - DT FJ7 4 DJ7 4 FJ7 6 DJ7 6 FJ7 8 DJ7 8 FJ7 9 DJ7 9 6BAFDB? 88CDB@ =6. D4@ -@M #+./Q T */ MPS$ =60 B6F4? G4DF T+ =61 +-@ 64A 7D=H8D =6*+ 64A 7D=H8D =6** 64A 7D=H8D =6*) 64A 7D=H8D =62 64A 7D=H8D =6*/ 64A 7D=H8D =6*. @B7G?8 =7 5GE BE6=??4FBD J+ 9?4E< @8@BDK *+1@M #1@ T */ MP S$ =6/ ,,@ 6BAFDB? =6*1 H=78B 5/ =A FJ70 DJ70 FJ7/ DJ7/ FJ7. DJ7. FJ7DJ7- FJ7, DJ7, FJ7+ DJ7+ FJ7* DJ7* FJ7) DJ7) 6BAFDB? CAN6Tx CAN6Rx CAN5Tx CAN5Rx CAN4Tx CAN4Rx CAN3Tx CAN3Rx DJ74 FJ74 DATA DATA DATA DATA DATA DATA DATA DATA DATA DATA DJ E4@ DJ CDB; H=78B 5/ BGF H=78B 4/ =A DATA H=78B 4/ BGF H=78B 5. =A CAN2Tx CAN2Rx H=78B 5. BGF H=78B 4. =A 6BAFDB? H=78B 5- BGF H=78B 4. BGF H=78B 5- =A DATA H=78B 5+ BGF H=78B 4+ BGF H=78B 5* BGF H=78B 4- BGF ?>* ?>+ LK3 H=78B 4* BGF H=78B 4- =A E I BC )- E I =C )- E I BC ), E I =C ), E I BC )+ E I =C )+ LK4 H=78B 5, BGF 9C;4 =6+ H=78B 6DBEECB=AF EI=F6< =6* E I BC )* E I =C )* H=78B 5, =A CAN1Tx CAN1Rx EI BC )1 EI =C )1 EI BC )0 EI =C )0 EI BC )/ EI =C )/ EI BC ). EI =C ). H=78B 4, BGF ?>. ?>/ LK8 LK7 H=78B 4, =A H=78B 5+ =A H=78B 4+ =A H=78B 5* =A H=78B 4* =A Page 197 of 240 KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook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ackplane schematic Chapter 10: Corrective maintenance SBS-900 Shore Based Radar Systems DATA BUS E C= 5GE @B7G?8 E?BF 5* @B7G?8 E?BF 5, @B7G?8 E?BF 4, @B7G?8 E?BF 5. DE+,+ =AF8D9468 =6*2 F@E F6> F7B F7= C?- )H 7=4;ABEF=6 E8D=4? CBDF DE+,+ E8D=4? CBDF FB 4?4D@ @B7G?8 DJ+,+ ;DBGA7 ;DBGA7 FJ+,+ 5BBFEFD4 C D8E8F JTAG . C?, %*+H DT FT +& )H )H %*+H * C?+ *) %,(,H E>5/ ,L',)N @B7G?8 E?BF 5/ E>4/ ,L',)N @B7G?8 E?BF 4/ E>5. ,L',)N E>4. ,L',)N @B7G?8 E?BF 4. E>5,L',)N @B7G?8 E ?BF 5- E>4,L',)N @B7G?8 E ?BF 4- E>5, ,L',)N E>4, ,L',)N E>5+ ,L',)N @B7G?8 E?BF 5+ E>4+ ,L',)N @B7G?8 E ?BF 4+ E>5* ,L',)N @B7G?8 E?BF 5* E>4* ,L',)N @B7G?8 E?BF 4* +M E>4, @B7G?8 E?BF 4, +M E>5, @B7G?8 E?BF 5, +M E>4-@B7G?8 E?BF 4+M E>5-@B7G?8 E?BF 5+M E>4.@B7G?8 E?BF 4. +M E>5.@B7G?8 E?BF 5. +M E>4/@B7G?8 E?BF 4/ E>5/ +M @B7G?8 E?BF 5/ +M E>5+@B7G?8 E?BF 5+ +M E>4+@B7G?8 E?BF 4+ +M E>5* +M E>4*@B7G?8 E?BF 4* Page 198 of 240 KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page intentionally blank Chapter 10: Corrective maintenance SBS-900 Shore Based Radar Systems SBS-900 Shore Based Radar Systems Chapter 10: Corrective maintenance 10.8.9 NTX-A462 Radar processing module Modular interface system module (MISM) Type 5 (Radar processing module type 5) Part numbers NTX-A462-101 (SX) & NTX-A462-102 (FX) Backplane locations: TBC Overview: The purpose of the Modular Interface System Module (MISM) Type 5 (Radar Processing Module) is to provide Field Programmable Gate Array (FPGA) and memory resources and have the following interfaces: - One fibre optic SFP Small form-factor pluggable transceiver connector - Four high speed SATA II interfaces DC power: The MISM Type 5 uses +15 V, +3.3 V and -15 V supplies from the Modular Interface System Backplane (MISB). Fibre Optic link: The SFP socket SK7 provides the fibre optic interface complaint to the INF8074i standard. The connector consists of an SFP cage and connector assembly which can connect up to six fibre optic cables. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 199 of 240 SBS-900 Shore Based Radar Systems Chapter 10: Corrective maintenance KDCÂm LED Number Function LED1 "CHANNEL UP" or "DATA VALID CH1". On the NTX-A462-1 fitted in bays A1 and B1this is "CHANNEL UP" which indicates the presence of data input from the LAN. On the NTX-A462-3 fitted in bay A2 this is "DATA VALID CH1" which indicates the presence of valid data input from module A1 via the SATA link. LED2 "DATA VALID" This red LED indicates presence of decoded zero range trigger pulse. LED3 "RUNNING" This red LED indicates FPGA is loaded and running and should normally be flashing. LED4 This red LED is not used. LED5 "FPGA NOT LOADED" This Red LED indicates FPGA has failed to load and should normally be unlit. LED6 "FLASH MEMORY CHECKSUM ERROR" This Red LED indicates a checksum error in flash memory and should usually be unlit. LED7 "SFP TX FAULT" This Red LED indicates failure of SFP TX module or that the module is not fitted. This LED should be lit on NTX-A462-1 fitted in bays A1 and B1 and unlit on NTX-A462-3 fitted in bay A2. LED8 "POWER SUPPLIES OK" This Green LED illuminates when the power monitor IC36 detects the power rails are within limits. The +5 V, +3.5 V, +1.8 V, AVTTRX, AVTTTX, AVCC and AVCCPLL voltage rails are monitored. This LED should normally be on. LED9 "SFP LOSS" This Red LED indicates a Loss Of Signal (carrier) such as when the media is disconnected or broken, or when the signal level is below an acceptable level. It is also illuminated in the absence of an SFP due to pull-up R164. This LED should normally be off. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 200 of 240 SBS-900 Shore Based Radar Systems Chapter 10: Corrective maintenance 10.8.10 NTX-A477-1 radar I/O module Modular interface system module (MISM) Type 9 (radar I/O module Mk 2) Part number NTX-A477-1 Backplane locations: A3 (service display output) A4 (Track extractor output) B3 (Spare output) Overview: The radar I/O module interfaces the following signals with the backplane: - Analogue radar input (video, sync, azimuth and heading line) - Analogue radar output (video, sync, blanking, azimuth and heading line) - An auxiliary video channel is used for an ESM Blanking pulse input from the Tx/ Rx - A blanking output is used to output an ESM blanking pulse The board is controlled by the backplane which selects the radar input from one of many input channels and route the data to the output channels using the video switching circuitry. Video IN: Radar video is received on SKA at +1.0V to +6.0V peak-to-peak with an input impedance of 75ohms and is routed to the radar I/O PCB. The video is applied to an operational amplifier which provides a 2.0V peakto-peak output which is dropped to 1.0V peak-to-peak (TP5) for application to the backplane. The video amplifier gain and offset is manually set and controlled from the backplane at 1.0V peak-to-peak ensuring the correct input level. The offset circuit allows the amplifier to compensate for any DC offset in the input signal, thus providing the correct signal level to the backplane. LED D5 flashes when the video input is detected by the backplane. Video OUT: Video out of the radar I/O PCB is sent to the backplane terminated at 75ohms to provide an output of between +1.0V to +5.0V peak-to-peak to SKD which can be measured at TP9. Sync IN: Radar sync is input on SKB at 3.0V to 15V pulses and an input impedance of 75ohm and is routed to the radar I/O PCB. The sync is processed and passed via a high speed differential comparator to the backplane as an LVTTL signal (TP8). LED D4 is lit when the sync input is detected by the backplane. Sync OUT: The sync output from the radar I/O PCB is amplified by to provide sync pulses between 3.0V and 14V on SKE and TP11. The sync level is controlled from the backplane and an operational amplifier. Aux video/ blanking: The auxiliary video input/ blanking from the radar I/O PCB is amplified to provide blanking pulses between 3.0V and 14V on SKF and TP10. The blanking pulse level is controlled from the backplane and an operational amplifier. Azimuth: The Azimuth inputs (Az1 and Az2) utilises the same circuitry as for a pulsed format, but are all terminated by a link selectable 120| resistor (links 1, 2 & 6 for RS422). Azimuth can be received as pulsed, quadrature, RSS422 or +5.0V to +17.5V peak-peak (adjustable during system configuration/ factory set to +15V). KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 201 of 240 SBS-900 Shore Based Radar Systems Chapter 10: Corrective maintenance Heading line: The heading line utilises the same circuitry as for a pulsed format, but are all terminated by a link selectable 120| resistor. ARP/ Heading line signals can be received as pulsed, quadrature, RSS422 or +5.0V to +17.5V peak-peak (adjustable during system configuration, factory set to +15V). LEDs, links and test points LEDs (all green) D4 LED Status Lit when sync pulses (in & out) present at the backplane ON D5 Lit when video signals are present D6 D7 Lit when auxiliary video (blanking) pulses are present Lit when azimuth signals are present D8 Lit when heading line pulses are present D10 D11 Lit when +5.0V is present Lit when -5.0V is present Flashing OFF An input is being received and an output generated at the backplane Only an input or an output is available at the backplane No input is being received or no output is available from the backplane from the backplane Links (factory default settings in BOLD) LK1 LK2 LK3 LK4 LK5 LK6 LK7 LK8 Open Made Open Made Position A Position B Open Made Open Made Open Made Open Made Position A Position B Heading line un-terminated G_[^cha fch_ n_lgch[n_^ 01/| `il QR311 Azimuth 2 un-terminated Azimuth 2 terminated 01/| `il QR311 Pulsed heading line input Closing contact heading line input Heading line input for >5VDC Heading line input for RS422 levels or <5VDC Azimuth 1 input for >5VDC Azimuth 1 input for RS422 levels or <5VDC Azimuth 1 un-terminated @tcgonb 0 n_lgch[n_^ 01/| `il QR311 Azimuth 2 input >5VDC Azimuth 2 input for RS422 levels or <5VDC Variable azimuth and heading line amplitude RS422 azimuth and heading line level amplitude Test points Heading line IN LVTTL heading line pulses (3.3VDC) TP1 Az1 IN LVTTL pulse for each azimuth pulse TP2 Not accessible for service or maintenance use TP3 Az2 IN LVTTL pulse for each azimuth pulse TP4 Video IN 1.0V peak to peak video TP5 Analogue ground 0V TP6 Aux video IN LVTTL video or blanking pulses TP7 TP8 Sync IN LVTTL pulses TP9 Video OUT 1.0V to 5.0V peak to peak video TP10 Blanking pulse OUT 3.0V to 14V pulses TP11 Sync OUT 3.0V to 14V pulses TP12 Analogue ground 0V Power The Radar I/O PCA uses +24V, +15V, +3.3V and -15V directly from the backplane. The +24V is applied to a Voltage Regulator to generate a +5.0V and -5.0V supply for the internal circuits. - LED D10 is lit when the +5.0V supply is present. - LED D11 is lit when the -5.0 V supply is present. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 202 of 240 NTX-A477-1 radar I/O module NTX-A477-1 schematic Page 203 of 240 KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Location of LEDs, links and test points Chapter 10: Corrective maintenance SBS-900 Shore Based Radar Systems Page 204 of 240 KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Chapter 10: Corrective maintenance SBS-900 Shore Based Radar Systems SBS-900 Shore Based Radar Systems Chapter 10: Corrective maintenance 10.8.11 NTX-A478 serial coms module Modular interface system module (MISM) type 4 Mk2 serial coms module Part number NTX-A478 Backplane location: B5 Overview: The serial communications module within the Radar Distribution Unit is controlled by the backplane and provides the following interfaces: - Three CANBus V2.0B interfaces. - Six RS232/422 serial interfaces. - Four opto-isolated parallel inputs and/ or relay isolated outputs. CANBus: The V2.0B CAN bus controllers are located on the backplane; the PCB only provides the physical interface to the external CAN bus. The board converts and buffers the CAN bus LVTTL transmit and receive signals. RS232/422 serial interfaces: The board has six identical RS232/422 interfaces. The LVTTL serial transmit and receive signals on the backplane interface are configured for bidirectional operation by a multi-protocol transceiver. Each input can be configured by links which are MADE for RS232 and OPEN for RS422. Parallel inputs/ outputs: The PCB has four identical parallel input/output ports. Each port can be configured as an input and/or output, with the following options (port 1 shown below as an example): - Opto-isolated input, with LK10 set to Position B and LK13 OPEN. - Isolated output, with LK10 and LK11 both set to position A, LK12 not fitted and LK13 MADE. - Input and output, with LK10 set to Position A and LK13 OPEN. LEDs, links and test points LED (green) D1 Lit when internally generated +5.0V is present Links (factory defaults in BOLD) LK1 LK2 LK3 LK4 LK5 LK6 LK7 LK8 LK9 Open Made Open Made Open Made Open Made Open Made Open Made Open Made Open Made Open Made CANBus 1 un-terminated B@MAom 0 n_lgch[n_^ chni 01/| CANBus 2 un-terminated CANBus 2 terminated into 01/| CANBus 3 un-terminated B@MAom 2 n_lgch[n_^ chni 01/| Serial interface 1 set to RS422 operation Serial interface 1 set to RS232 operation Serial interface 2 set to RS422 operation Serial interface 2 set to RS232 operation Serial interface 3 set to RS422 operation Serial interface 3 set to RS232 operation Serial interface 4 set to RS422 operation Serial interface 4 set to RS232 operation Serial interface 6 set to RS422 operation Serial interface 6 set to RS232 operation Serial interface 5 set to RS422 operation Serial interface 5 set to RS232 operation KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 205 of 240 SBS-900 Shore Based Radar Systems Chapter 10: Corrective maintenance Links (factory defaults in BOLD) LK10 LK11 LK12 LK13 LK14 LK15 LK16 LK17 LK18 LK19 LK20 LK21 LK22 LK23 LK24 LK25 Position A Position B Open Position A Position B OPEN Position A Position B OPEN MADE Position A Position B Open Position A Position B OPEN Position A Position B OPEN MADE Position A Position B Open Position A Position B OPEN Position A Position B OPEN MADE Position A Position B Open Position A Position B OPEN Position A Position B OPEN MADE Isolated output Opto-isolated output Normally open output contact Normally closed output contact Isolated output Non-isolated output ground Non-isolated output +15V Opto-isolated input Isolated output Isolated output Opto-isolated output Parallel 1 Normally open output contact Normally closed output contact Isolated output Non-isolated output ground Non-isolated output +15V Opto-isolated input Isolated output Isolated output Opto-isolated output Normally open output contact Normally closed output contact Isolated output Non-isolated output ground Non-isolated output +15V Opto-isolated input Isolated output Isolated output Opto-isolated output Normally open output contact Normally closed output contact Isolated output Non-isolated output ground Non-isolated output +15V Opto-isolated input Isolated output Parallel 2 Parallel 3 Parallel 4 Test points TP1 Ground / 0V TP2 Ground / 0V Power The PCB uses +15V and +3.3V supplies directly from the backplane. A +5.0V DC rail is generated on the PCB from the +15V supply, LED D1 (green) is lit when this +5.0V supply is present. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 206 of 240 SBS-900 Shore Based Radar Systems Chapter 10: Corrective maintenance Location of LEDs, links and test points NTX-A478 Serial communications PCB KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 207 of 240 SBS-900 Shore Based Radar Systems Chapter 10: Corrective maintenance NTX-A478 schematic KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 208 of 240 SBS-900 Shore Based Radar Systems Chapter 10: Corrective maintenance 10.8.12 NTX-A490 signal I/O module Modular interface system module type 11 signal I/O module Part number NTX-A490 Backplane location: B4 Overview: The signal I/O Module within the Radar Distribution Unit is controlled by the backplane and provides the following interfaces: - Three switched relay outputs: F-OUT, S1-OUT and S2-OUT. - Three co-axial outputs: SKA, SKB and SKC. - Four I/O channels configurable using links to be inputs or outputs. - Two Input only channels and two output only channels. Coaxial outputs: There are three identical coaxial outputs with adjustable voltage levels of between 5.0V and 15VDC. Switched relay outputs: There are three Identical Relay outputs. These are primarily used to control the 3-phase inverter which supplies power for the gearbox motor. Input/ outputs: Configurable ports (channels 1 to 4): The board has four configurable input/ output ports that can be configured using links to be: - A pulse input with a relay output. - An opto-isolated input. - An isolated input. - An input and output port. Non configurable ports (channels 5 and 6): Pulsed inputs with a relay outputs. LEDs, links and test points LED (green) D24 Lit when internally generated +5.0V is present D24 Lit when internally generated -5.0V is present Links LK1 LK2 LK3 LK4 LK5 LK6 LK7 LK8 LK9 LK10 LK11 Position A Position B Position A Position B Position A Position B Position A Position B Position A Position B Made Open Position A Position B Position A Position B Position A Position B Position A Position B Position A Position B Pulse in/ Relay out (default) Differential output Pulse in/ Relay out Differential output +15V ref for input; input action low on IOB Input drive from IOA Closing contact relay Opening contact relay Ground ref for relay +15V ref for relay Connects IOB to relay ref No action Pulse in/ Relay out Differential output Pulse in/ Relay out Differential output +15V ref for input; input action low on IOB Input drive from IOA Closing contact relay Opening contact relay Ground ref for relay +15V ref for relay KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 209 of 240 SBS-900 Shore Based Radar Systems Chapter 10: Corrective maintenance Links LK12 LK13 LK15 LK16 LK17 LK18 LK19 LK20 LK21 LK22 LK23 LK24 LK25 LK26 LK27 LK28 LK29 LK30 LK31 LK32 LK33 LK34 LK35 Position A Position B Position A Position B Position A Position B Position A Position B Position A Position B Position A Position B Position A Position B Position A Position B Position A Position B Position A Position B Position A Position B Position A Position B Position A Position B Position A Position B Position A Position B Position A Position B Position A Position B Position A Position B Position A Position B Position A Position B Position A Position B Not fitted Position A Position B Not fitted Position A Position B Not fitted Connects IOB to relay ref No action Pulse in/ Relay out Differential output +15V ref for input; input action low on IOB Input drive from IOA Closing contact relay Opening contact relay Ground ref for relay +15V ref for relay Connects IOB to relay ref No action Pulse in/ Relay out Differential output Pulse in/ Relay out Differential output +15V ref for input; input action low on IOB Input drive from IOA Closing contact relay Opening contact relay Ground ref for relay +15V ref for relay Connects IOB to relay ref No action Pulse in/ Relay out Differential output Pulse in/ Relay out Differential output Closing contact relay Opening contact relay Ground ref for relay +15V ref for relay Pulse in/ Relay out Differential output Pulse in/ Relay out Differential output Closing contact relay Opening contact relay Ground ref for relay +15V ref for relay Direct drive pulse out 50| n_lgch[ncih AC coupled out Direct drive pulse out 50| n_lgch[ncih AC coupled out Direct drive pulse out 50| n_lgch[ncih AC coupled out Test points Gnd TP1 Gnd TP2 Pulse output (SKB) TP3 +5.0V TP4 Pulse output (SKC) TP5 -5.0V TP6 Input 1 (TTLV level) TP7 TP8 TP9 TP10 TP11 TP12 TP13 Input 2 (TTLV level) Input 3 (TTLV level) Input 4 (TTLV level) Pulse output (SKA) Input 5 (TTLV level) Input 6 (TTLV level) KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 210 of 240 SBS-900 Shore Based Radar Systems Chapter 10: Corrective maintenance Power The board uses +24V, +15V and +3.3V supplies directly from the backplane. A +5.0V and -5.0V supply is generated o the PCB from the +24V rail. - LED D24 (green) is lit when the +5.0V supply is present. - LED D25 (green) is lit when the -5.0V supply is present. Location of LEDs, links and test points NTX-A490 signal I/O module KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 211 of 240 SBS-900 Shore Based Radar Systems Chapter 10: Corrective maintenance 10.8.13 VDR-A121-3 status and control PCB The Status and Control PCB Assembly (Front panel) provides indication of the unit status by means of an LCD display and a set of LEDs, and provides control of the unit functions by means of four pushbutton switches. The unit is interfaced via a bi-directional RS232 serial data link on PL1 to SK3 on the backplane. The four switches are momentary action pushbutton switches. The lower right switch also contains an integral LED indication, which may or may not be used depending on the requirements of the parent equipment. When a switch is pressed the interface to the microprocessor is pulled down to ground and this is detected by the microprocessor. The switch functions and LED display are determined by the configuration software, not by the on-board software. LEDs, links and test points LEDs D1 D2 D3 D4 Red LED - Lit when unit is being programmed (Kelvin Hughes use only) Red LED Green LED Front panel LEDs: The LED status depends on system activity. Yellow LED Note: PL4 is used for programming the PCB during manufacture and must not be used for any other purpose. Caution: Unauthorised use of this port can rendering the PCB defective. Power The board uses the +12V rail direct from the backplane which is received on PL1 pins 1 & 2. (+12V) +12V DC from PL1 pins 1 and 2. @ 4-/U l[cf cm chn_lh[ffs a_h_l[n_^+ nb_l_ [l_ hi KDCÂm il n_mn jichnm `il nbcm l[cfSoftware The status & control PCB runs ZM-2010 software which has no user configurable parameters. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 212 of 240 SBS-900 Shore Ba Based Radar Systems Chapter 10 10: Corrective maintenance 10.8.14 Three-phase inverter VF VF-S15 Manufactures part number: Kelvin Hughes part number: VF VF-S15 45-690-0084 002 45 The Radar Distribution Unit can be fitted with different three phase inverters designed to meet the site AC requirements. This converts the incoming three-phase supply into a voltage suitable for the supply and control of the antenna motor. The unit is also configured to provide a soft start and a soft stop for the Motor. For systems where a three phase supply is not available and optional factory fitted 220VAC single phase input kit is available. Maintenance: The maintenance or the inverter is restricted to replacement of the cooling fan if it becomes faulty. The manufactures recommend that the fans are changed every 10 years which coincides with the recommended replacement of the complete inverter assembly. Note: With the exception of the user accessible and replaceable fan, the inverter is a factory sealed unit that contains no field serviceable parts. WARNING: Lethal voltages are present within the RDU and the three-phase inverter. The system must be fully isolated from all sources of power prior to commencing any inspection or maintenance procedures. Antenna rotation warning: When AC voltages are applied to the system, three phase voltages are generated and the antenna WILL ROTATE even if no RUN command is present. WARNING: Unauthorised adjustment of the inverter parameters can potentially damage the antenna motor or stop the operation/ output of the inverter. Basic schematic PL1: 3-phase PL input Filter and indicator 6.0A breaker Contactor Motor inverter SK4: 3-phase output to antenna motor Safety I loop Antenna RPM control Motor ON/ OFF control The inverter voltages and speeds are set during manufacture, apart from the tasks detailed in planned maintenance; no operator action is required for the inverter. KH-1602 2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook KH Page 213 of 240 SBS-900 Shore Ba Based Radar Systems Chapter 10 10: Corrective maintenance Fan replacement Health and safety notice Fan replacement notes: When used under normal operational conditions, the fan has an operational life of 10 years and should only need replacing if it fails. Due to the drying of the electrolytic capacitors, the entire inverter must be replaced every 10 years. WARNING: Pr Prior to commencing any maintenance procedure, users must familiarise themselves with the health & safety warnings noted in the planned maintenance and health and safety sections of the system handbook. Prior to carrying out planned maintenance, the system must be fully isolated and disconnected from the single and 3 phase AC supplies. See system isolation in the planned maintenance section of the system handbook. Warning: When the RDU is switched ON lethal voltages are present within the inverter. The VF-S1 S15 inverter is located within the Radar Distribution Unit (RDU). Repair: The inverter is a sealed unit that contains NO field serviceable or repairable parts. The unit must never be dismantled or repaired in the field. Inverter removal: To replace the fan, the inverter will need to be removed from the radar distribution unit. See section 9.6 page 100 for the inverter removal instructions. Fan replacement: When the inverter has been removed, the fan can be accessed at the base of the unit. Radar distribution unit Removal: The fan assembly is retained by two clips which are released by pressing towards the centre of the fan. The fan assembly can now be removed. Disconnect the power connector from the inverter. Fan assembly removal Fan power connection Replacement: Noting the orientation and direction, the fan can now be removed from the plastic case and the replacement fan fitted. The fan is retained in the case by 4 plastic clips. The fan assembly can now be reconnected/ refitted and the inverter replaced into the RDU. Fan removed from case Fan noting airflow direction KH-1602 2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook KH Page 214 of 240 SBS-900 Shore Ba Based Radar Systems Chapter 10 10: Corrective maintenance 10.8.15 Three-phase inverter VF VF-S11 Manufactures part number: Kelvin Hughes part number: VF VF-S11 45-690-0065 001 45 NOTICE: This part has been superseded by the VF-S15 (see previous section) The Radar Distribution Unit can be fitted with different three phase inverters designed to meet the site AC requirements. This converts the incoming three-phase supply into a voltage suitable for the supply and control of the antenna motor. The unit is also configured to provide a soft start and a soft stop for the Motor. For systems where a three phase supply is not available and optional factory fitted 220VAC single phase input kit is available. Note: With the exception of the user accessible and replaceable fan, the inverter is a factory sealed unit that contains no field serviceable parts. WARNING: Lethal voltages are present within the RDU and the three-phase inverter. The system must be fully isolated from all sources of power prior to commencing any inspection or maintenance procedures. Antenna rotation warning: When AC voltages are applied to the system, three phase voltages are generated and the antenna WILL ROTATE even if no RUN command is present. Basic schematic for SBS-A1 A1-2 and SBS-A1 A1-3 PL1: 3-phase PL input Filter and indicator 6.0A breaker Contactor Motor inverter SK4: 3-phase output to antenna motor Safety I loop Antenna RPM control Motor ON/ OFF control The inverter voltage and speed is set during manufacture, apart from the tasks detailed in planned maintenance, no operator action is required for the inverter. Caution: Unauthorised adjustment of the inverter parameters can potentially damage the antenna motor or stop the operation/ output of the inverter. KH-1602 2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook KH Page 215 of 240 SBS-900 Shore Ba Based Radar Systems Chapter 10 10: Corrective maintenance Fan replacement Health and safety notice WARNING: Prior to commencing any maintenance procedure, users must familiarise themselves with the health & safety warnings noted in the planned maintenance and health and safety sections of the system handbook. Prior to carrying out planned maintenance, the system must be fully isolated and disconnected from the single and 3-phase AC supplies. See system isolation in the planned maintenance section of the system handbook. Replacement fan part number: NTX-A518 (fan and cable but not the plastic enclosure). The Toshiba VF-S11 inverter is located within the radar distribution unit (RDU). The inverter is a sealed unit that contains no field serviceable or repairable parts. The unit must never be dismantled or repaired in the field. Warning: When powered lethal voltages are present within the inverter. Toshiba VF S11 inverter Radar distribution unit Inverter removal: To replace the fan, the inverter will need to be removed from the radar distribution unit. See section 9.6 page 100 for the inverter removal instructions. When the inverter has been removed, the fan can be accessed at the base of the unit. The fan assembly is retained by two clips which are released by pressing towards the centre of the fan. The fan assembly can now be removed. Disconnect the power connector from the inverter. Fan power disconnection Fan assembly removal Noting the orientation and direction, the fan can now be removed from the plastic case and the replacement fan fitted. The fan is retained in the case by 4 plastic clips. The fan assembly can now be reconnected/ refitted and the inverter replaced into the RDU. KH-1602 2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook KH Page 216 of 240 SBS-900 Shore Based Radar Systems Chapter 10: Corrective maintenance Reset the fan run-time counter When the fan has been replaced, the run time counter in the inverter must be reset to zero as follows: Caution: The following task is carried out with the inverter switched ON and must must only be undertaken by a qualified electrical engineer who understands the voltage hazards present within the inverter and the Radar Distribution Unit. Setup: The Radar Distribution Unit must be switched ON. The Local/ Remote switch on the door of the RDU is set to Local. The man aloft and antenna rotation switches are both in the FREE position. WARNING: The following task is carried out with the Radar Distribution Unit switched ON and powered. Lethal voltages are present within the unit so extreme care must be taken when carrying out the adjustments detailed below. I. On the inverter press the STOP button and wait until 0.0 is displayed. This stops the inverter producing a three-phase output but single and three-phase AC supplies are still present within the system. II. Press the Mode button once, the PRG lamp will illuminate. III. Press the IV. Press ENT once then press the V. Press ENT again. This reset the fan run-time counter to zero. VI. Press MODE until 0.0 is displayed. VII. Ensure the PRG lamp is no longer illuminated. VIII. Close and secure the RDU door then test the system button eight (8) times until typ is displayed. button until menu 9 is displayed. Inverter replacement After 5-years of use, the static inverter located within the radar distribution unit must be changed as over time, the electrolytic capacitors within the inverter can dry out. The inverter replacement procedure is detailed in section 9.6 page 100 of Planned Maintenance. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 217 of 240 SBS-900 Shore Ba Based Radar Systems Chapter 10 10: Corrective maintenance 10.8.16 Single phase inverter VF VF-nC3 Manufactures part number: Kelvin Hughes part number: VF VF-nC3 45-690-0066 001 45 An optional inverter is available that has a single phase AC voltage input. This is used where a 3 phase supply is not available on site. The Radar Distribution Unit can be fitted with different three phase inverters designed to meet the site AC requirements. This converts the incoming single phase AC supply into a three-phase voltage suitable for the supply and control of the antenna motor. The unit is also configured to provide a soft start, a soft stop for the Motor and antenna speed selection (system dependent). The inverter is not a retro fit item and must be specified at the point of order. Note: With the exception of the user accessible and replaceable fan, the inverter is a factory sealed unit that contains no field serviceable parts. WARNING: Lethal voltages are present within the RDU and the inverter. The system must be fully isolated from all sources of power prior to commencing any inspection or maintenance procedures. Antenna rotation warning: When AC voltages are applied, three phase voltages are generated and the antenna WILL ROTATE even if no RUN command is present. Basic schematic PL Single PL1: phase input Filter and indicator 6.0A breaker Contactor Motor inverter SK4: 3-phase output to antenna motor Safety I loop Antenna RPM control Motor ON/ OFF control The inverter voltage and speed is set during manufacture, apart from the tasks detailed in planned maintenance, no operator action is required for the inverter. Caution: Unauthorised adjustment of the inverter parameters can potentially damage the antenna motor or stop the operation/ output of the inverter. KH-1602 2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook KH Page 218 of 240 SBS-900 Shore Ba Based Radar Systems Chapter 10 10: Corrective maintenance Fan replacement Health and safety notice WARNING: Prior to commencing any maintenance procedure, users must familiarise themselves with the health & safety warnings noted in the planned maintenance and health and safety sections of the system handbook . Prior to carrying out planned maintenance, the system must be fully isolated and disconnected from the single and 3-phase AC supplies. See system isolation in the planned maintenance section of the system handbook. The Toshiba VF VF-nC3 inverter is located within the Radar Distribution Unit (RDU). The inverter is a sealed unit that, with the exception of the fan, contains no field serviceable or repairable parts. The unit must never be dismantled or repaired in the field. Toshiba VF nC3 inverter Warning: When powered lethal voltages are present within the inverter. Radar distribution unit Inverter removal: To replace the fan, the inverter will need to be removed from the Radar Distribution Unit. See section 9.6.2 page 107 for the inverter removal instructions. When the inverter has been removed, the fan can be accessed at the top of the unit. The fan assembly is retained by a single clip which is released by pressing towards the centre of the fan. The fan assembly can now be removed. Fan assembly on top of inverter Disconnect the power connector from the inverter. Fan power connection Noting the orientation and direction, the fan can now be removed from the plastic case and the replacement fan fitted. The fan is retained in the case by 4 plastic clips. The fan assembly can now be reconnected/ refitted and the inverter replaced into the RDU. KH-1602 2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook KH Page 219 of 240 SBS-900 Shore Based Radar Systems Chapter 10: Corrective maintenance Reset the fan run-time counter When the fan has been replaced, the run time counter in the inverter must be reset to zero as follows: Caution: The following task is carried out with the inverter switched ON and must only be undertaken by a qualified electrical engineer who understands the voltage hazards present within the inverter and the Radar Distribution Unit. Setup: The Radar Distribution Unit must be switched ON. The Local/ Remote switch on the door of the RDU is set to Local. The man aloft and antenna rotation switches are both in the FREE position. WARNING: The following task is carried out with the Radar Distribution Unit switched ON and powered. Lethal voltages are present within the unit so extreme care must be taken when carrying out the adjustments detailed below. I. On the inverter press the STOP button and wait until 0.0 is displayed. This stops the inverter producing a three-phase output but single and three-phase AC supplies are still present within the system. II. Press the Mode button once, the PRG lamp will illuminate. III. Rotate the thumbwheel until typ is displayed. IV. Press the thumbwheel and again rotate the wheel until menu 9 is displayed. V. Press ENT again. This reset the fan run-time counter to zero. VI. Press MODE until 0.0 is displayed. VII. Ensure the PRG lamp is no longer illuminated. VIII. Close and secure the RDU door then test the system Inverter replacement After 5-years of use, the static inverter located within the radar distribution unit must be changed as over time, the electrolytic capacitors within the inverter can dry out. The inverter replacement procedure is detailed in the routine maintenance section 9.6.2 page 107. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 220 of 240 SBS-900 Shore Based Radar Systems Chapter 10: Corrective maintenance 10.8.17 Safety and security switches Safety switches The safety switches form part of a safety current I-loop. When either the Antenna Rotation or Man Aloft switches are set to OFF or if the safety current loop is open, single and 3-phase AC supplies to the transceiver/ gearbox are isolated thereby stopping antenna rotation and system transmission. Antenna rotation Key switch Man aloft switch The Antenna Rotation keyswitch is located on the front door of the RDU. An externally mounted waterproof masthead switch. This switch can be set to OFF and the key removed and retained by the maintainer. This switch can be set to FREE or OFF Safety current loop: Serial connection of normally closed switches. Polarity Positive Amplitude Fused (500mA anti-surge) +24V Additional switches: The Antenna Rotation keyswitch and Man Aloft switch are provided as standard however additional switches can be serially connected as shown: KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 221 of 240 SBS-900 Shore Based Radar Systems Chapter 10: Corrective maintenance Security switches Connections are provided on the RDU for two security switches. The system reports the status of these switches to the command and display system, track extractor or optional service display. The normally closed (N/C) switch inputs switches are for monitoring purposes only and do not isolate or control any aspect of the system. Where fitted, these switches must be enabled during setting to work of the system. Two switch connections are available as follows: SKM / Ant Platform: This is designed for a security switch on the gate or access point to the antenna platform. SKN / Hut door: This is designed for a security switch on the equipment building or hut access door. Additional security switches can be serially added using a junction box (not supplied) in a similar fashion to the security switches as shown on the previous page. Antenna platform/ Hut door switch: Normally closed (N/C) switch returning a voltage back to RDU. Polarity Positive Amplitude *04U qcnb m_lc_m 2e2 ]oll_hn fcgcncha l_mcmnil KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 222 of 240 SBS-900 Shore Based Radar Systems Chapter 10: Corrective maintenance 10.8.18 Spares listings SBS-A1-xx Radar Distribution Unit Part number Description VDR-A121-3 STATUS & ALARM PCA 85-200-0043-001 RELAY 2NO, DIN RAIL MOUNTED 45-6000-0118-001 LED GREEN, DIN RAIL MOUNTED 45-600-0102-001 MCB, DIN RAIL MOUNTED (10A) 45-600-0102-004 MCB 6A DIN RAIL 2 POLE S202-D6 40-666-2234 DIODE TYPE 1N4003 45-690-0080-001 DUAL PSU C-0204-090-240-7467-1 45-650-0060-009 FUSE CERAMIC 2.5A 5x20mm TIME LAG NTX-A680 SIGNAL I/O MODULE (MISM 11) NTX-A478 SERIAL COMMS MODULE (MISM 4 MK2) NTX-A477-1 RADAR IO MODULE Mk2 ( MISM 9 ) NTX-A402-7 MODULAR INTERFACE SYSTEM BACKPLANE NTX-1336 KEY SWITCH 45-600-0103-001 KEYSWITCH 2 WAY IP67 45-611-100 SWITCH SINGLE POLE ON/OFF TYPE 501 45-600-0101-001 SWITCH SPDT, IP67, ON-ON TOGGLE 20A 45-680-0140-001 MAINS FILTER 12A FN2080-12/06 45-680-0140-003 MAINS FILTER 6A TYPE FN2080-6-06 45-650-0060-002 FUSE CERAMIC 0.5A 5x20mm TIME LAG 45-825-0039-001 Fan 24VDC 80x80x38mm 8214J/2H4P NTX-A462-101 Radar Processing Module (MISM-5) SX NTX-A462-102 Radar Processing Module (MISM-5) FX 45-980-0039-003 SFP Transceiver (Single Mode) 45-825-0030-001 FAN 5V 35x35x10 55-100-0527-001 O Ring 22 X 2.5 FKM 80 (FP80 18 01) SBS-A403: 440V Three Phase Inverter Kit 45-690-0084-002 INVERTER 3 PHASE 440V NTX-A518 INVERTER COOLING ASSY 45-690-0065-002 FILTER 3-PHASE TYPE HLD 110-500/12 85-200-0044-001 CONTACTOR 45-6000-0118-001 LED GREEN, DIN RAIL MOUNTED 45-625-0657-001 THREE PHASE VOLTAGE INDICATOR 45-600-0102-002 MCB 6A DIN RAIL 3 POLE 40-666-2234 DIODE TYPE 1N4003 SBS-A229: 220V Single Phase Inverter Kit 45-690-0066-001 TRANSISTOR INVERTER SBS-A405 VF-nC3 Inverter Fan Assy 45-680-0140-001 MAINS FILTER 12A TYPE FN2080-12/06 85-200-0044-001 CONTACTOR 45-6000-0118-001 LED GREEN, DIN RAIL MOUNTED 45-600-0102-001 MCB 10A DIN RAIL 2 POLE 40-666-2234 DIODE TYPE 1N4003 SBS-A404: 220V Three Phase Inverter Kit 45-690-0084-001 INVERTER 3 PHASE 240V NTX-A518 INVERTER COOLING ASSY 45-690-0065-002 FILTER 3-PHASE TYPE HLD 110-500/12 85-200-0044-001 CONTACTOR 45-625-0657-001 THREE PHASE VOLTAGE INDICATOR 45-600-0102-002 MCB 6A DIN RAIL 3 POLE 40-666-2234 DIODE TYPE 1N4003 Additional 55-100-0436-001 STATIC DESSICATOR SD-003 SBS-A132 MAN ALOFT SWITCH (SBS) KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 223 of 240 SBS-900 Shore Based Radar Systems Chapter 10: Corrective maintenance 10.9 Alert messages The following table lists the alarms that may be displayed on the LCD front panel of the Radar Distribution Unit. Alarm conditions can relate to individual equipment performance or be to report an issue with an external input. An alarm on the system does not necessarily indicate a fault condition; the alarm may be generated to alter the operator to a loss of signal, security switch status or an issue with the system power. RDU LCD Message System status Description Air Dryer Information warning only; no change in system performance. This is an indication of low pressure and/ or high humidity in waveguide. Antenna Platform Open Information warning only; no change in system performance. The antenna Platform switch is open. ARP/HL not detected Message received from SharpEyeTM processor. Antenna rotation and system transmission will have stopped. If an azimuth or heading line (HL) pulse is not TM detected by the SharpEye processor, a message is sent to the transceiver and for safety reasons transmission is stopped within 60 seconds. Azimuth status (1) Message received from SharpEyeTM processor. Antenna rotation and system transmission will stop. Antenna rotation is checked for clockwise rotation (viewed from above). If anti-clockwise rotation is detected, a message is sent and transmission is stopped within 60 seconds. Azimuth status (2) Message received from SharpEye processor. Antenna rotation and system transmission will stop. Communication Failure TM If missing pulses between heading lines are detected, a message is sent and transmission is stopped within 60 seconds. The system will continue to operate in its last configuration but cannot be controlled. Caution: The software Emergency Stop function is disabled. TM Communication has been lost with the track extractor, command & display system or service display. The system continues operation until control is restored or the system is manually switched to Local control. Caution: When communication to the RDU is lost, the Emergency Stop function on the track extractor, command & display system or service display will NOT function. FPGA2 failed Message received from SharpEye processor. Antenna rotation and system transmission will have stopped. If the transceiver detects a hardware fault, it sends a warning message to the display equipment and switches to the Degraded state of operation. Hut Door Open Information warning only; no change in system performance. The hut door switch is open. Oil level low Information warning only; no change in system performance. The oil level in the CHL antenna gearbox is low and should be inspected at the earliest safe opportunity. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 224 of 240 SBS-900 Shore Based Radar Systems Chapter 10: Corrective maintenance RDU LCD Message System status Description Oil level temperature Information warning only; no change in system performance. The oil temperature in the CHL gearbox is high. At the earliest safe opportunity, a general inspection of the antenna should be made to see if there is any reason for the elevated oil temperature. The oil level should also be checked. Over temperature 1 Message received from SharpEyeTM processor. Transceiver switches to Low power mode. See note below If the temperature of the RF power transistors in the transceiver exceeds predetermined limits, the nl[hm]_cp_l m_h^m [h â˘ip_l-n_gj_l[nol_ q[lhcha ni the Radar Distribution Unit and switches to the ^_al[^_^ Âfiq jiq_l mn[n_- Over temperature 2 Message received from SharpEyeTM processor. Antenna rotation and system transmission will stop. See note below If the temperature exceeds a further pre-set limit the transceiver switches to the fault state and transmission is stopped. Over temperature notes: As the SharpEye TM processor temperature returns to predetermined limits, the transceiver returns to the degraded state and then to normal operation. Depending on the fault condition the system may operate normally or antenna rotation and system See transmission may have stopped. PSUA PWR alarm note below PSUB PWR alarm Indicates a fault condition with one half of the dual redundant power supply within the RDU or a problem with AC input A (PL2). If the fault is with the power supply, the system will operator normally using PSUB outputs. If AC input A has failed or is lost, power to the transceiver will also be lost stopping antenna rotation and system transmission. Information warning only; no change in system performance. See note below There is a fault with PSUB on the dual redundant power supply within the RDU or a problem with the AC input B (PL3). The system will operator normally using PSUA outputs. PSU A or B PWR alarm notes: The cause of any power supply related alarms must be investigated at the earliest safe opportunity and corrective action taken. The Safety current I loop is open. Safety current I-loop open Antenna rotation and system transmission will have stopped. Check that the Antenna Rotation, Man Aloft Switch or any additional safety switches are in the FREE/ normally closed position. Rx sensitivity The system will be operational however target detection may be reduced. If the minimum detectable signal rises above a preset level the transceiver sends a receiver sensitivity warning message. Standby Antenna rotation and system transmission will have stopped. The system is in standby mode, ensure that no fault conditions exist that could be preventing the system entering Run mode. SYNTH Message received from SharpEye processor. Antenna rotation and system transmission will have stopped. TM The SharpEyeTM processor synthesiser has not initialised correctly. Cycling the power to the transceiver may clear this condition. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 225 of 240 SBS-900 Shore Based Radar Systems Chapter 10: Corrective maintenance RDU LCD Message System status Description Tx power Message received from SharpEyeTM processor. The transceiver will switch to Low power mode (see below). If the RF output power falls below 100W the transceiver sends an RF Power LOW warning g_mm[a_ [h^ mqcn]b_m ni nb_ ^_al[^_^ Âfiq jiq_l state of operation. Turning info lost Message received from SharpEyeTM processor. Antenna rotation and system transmission will have stopped. If the antenna stops rotating when not commanded to stop, a warning message is sent to the display equipment and the transceiver switches to the fault state (see below) and transmission is stopped. Message received from SharpEyeTM processor. The transceiver will switch to Low Power or Fault mode. VSWR If the VSWR on the RF output is worse than 1.4:1 the transceiver sends an antenna VSWR warning g_mm[a_ [h^ mqcn]b_m ni nb_ ^_al[^_^ Âfiq jiq_l state of operation (see below). If the VSWR on the RF output is worse than 2.0:1 the transceiver enters fault mode (see below) and is shutdown. This can be an indication of a problem with the TM SharpEye processor, the connecting waveguide or the antenna. SharpEyeTM modes In some of the alarm conditions noted above, the SharpEye following states. TM transceiver may enter one of the three If any of these states is detected attempt a system reset. Should the fault condition persist please contact Kelvin Hughes for further assistance. Transceiver low power mode The transceiver continuously runs background performance checks on forward power, reverse power, receiver sensitivity and temperature. If any of these parameters falls outside predetermined levels a warning message is sent to the Radar Distribution Unit indicating the nature of the fault. The transceiver continues to operate, but with reduced performance and functionality. Caution: As a result of reduced output power, range performance will be reduced and the system may not meet the expected operational detection performance. If the performance or functionality is degraded such that the transceiver cannot operate it enters the fault state and a fault message is sent to the display equipment. Transceiver fault mode The transceiver stops radiating RF and there is no video output to the Radar Distribution Unit. A spurious fault may be cleared by re-powering the equipment. RDU to transceiver communication error TM If communication is lost between the Radar Distribution Unit and the SharpEye , the RDU reboots the SharpEye leading to a potential 60 second gap in coverage. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 226 of 240 SBS-900 Shore Based Radar Systems Chapter 10: Corrective maintenance Page Intentionally blank KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 227 of 240 SBS-900 Shore Based Radar Systems Chapter 11: Abreviations 11 Abreviations AC ACH ACP AIS ARP BIT / BITE CANBu CFAR CW DC ECDIS EDPC EM EMC EMCON ESM FAT FCS FD FSM GaN GPS HL HRDPC IALA IBS IEC IF ILS IMO I/O IP IRS KH KSD LAN LCD LED LNFE Alternating Current Anti-condensation heater Azimuth Clock Pulse Automatic Identification System Azimuth Reset Pulse Built In Test / Built in Test Equipment Controller Area Network Bus Constant false Alarm Rate Continuous Wave Direct Current Electronic Chart Display & Information System Enhanced Digital Pulse Compression Electromagnetic Electromagnetic Compatibility Electromagnetic Control Electronic Surveillance Measure Factory Acceptance Test Fire Control System Frequency Diversity Functional Status Message Gallium Nitride Global Positioning System Heading Line High Resolution Digital Pulse Compression International Association of Lighthouse Authorities Integrated Bridge System International Electrotechnical Committee Intermediate Frequency Integrated Logistic Support International Maritime Organisation Input/ Output Internet Protocol Interface Requirement Specification Kelvin Hughes Kelvin (Hughes) Software Document Local Area Network Liquid Crystal Display Light Emitting Diode Low Noise Front End LPA LRU MAC MAS MDP MDS MISM MMI MTD MTTR nm PC PCB PRF PWM RAL RACON RDU RF RPM Rx SART SBS SETD STC TBA TBC TCP TFT Tx UDP UPS USB VSWR WAN WI Low Profile Antenna Line Replaceable Unit Metre Media Access Control Man Aloft Switch L[hn[Ccacn[fx Oli]_mmil Minimum Detectable Signal Modular Interface System Module Man Machine Interface Moving target Detection Mean Time To Repair Nautical Mile Personal Computer Printed Circuit Board Pulse Repetition Frequency Pulse Width Modulation German Colour Standard Radar Beacon Radar Distribution Unit Radio Frequency Revolutions Per Minute Receive Search And Rescue Transponder Shore Based Systems Systems Engineering Technical Document Sensitivity Time Control To Be Advised To Be Confirmed Transmission Control Protocol Thin Film Transistor Trademark Transmit G_cabn ohcn i` 08 l[]e msmn_g Universal Datagram Protocol Uninterruptable power supply Universal Serial Bus Voltage Standing Wave Ratio Wide Area Network Work Instruction KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 228 of 240 SBS-900-11 Long Range Surveillance Shore Based Radar Systems Chapter 11: Abreviations Page Intentionally blank KH-1611-2 operator & maintenance handbook issue 1 Page 229 of 240 SBS-900 Shore Ba Based Radar Systems Chapter 12 12: Contacting Kelvin Hughes 12 Contacting Kelvin Hughes 12.1 Contact Kelvin Hughes Service Technical advice Spares Address: Kelvin Hughes Limited Voltage Mollison Avenue Enfield, UK EN3 7QX Phone: +44 44 (0)1992 805 200 Fax: +44 (0)1992 805 310 email: service@kelvinhughes.co.uk Phone: +44 44 (0)1992 805 301 email: technical.advice@kelvinhughes.co.uk Phone: +44 44 (0)1992 805 302 email: spares@kelvinhughes.co.uk Phone: +44 44 (0)1992 805 301 Website: www.kelvinhughes.com Internet 12.2 On On-line service request A service request can be made via the Kelvin Hughes web site as follows From the Kelvin Hughes web page www.kelvinhughes.com, select Marine Systems World Service, Request Service and then complete the on-line form. KH-1602 2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook KH Page 230 of 240 SBS-900 Shore Based Radar Systems Chapter 12: Contacting Kelvin Hughes 12.3 Kelvin Hughes regional offices The following details the regional offices of Kelvin Hughes. A full list is also available in the Contact tab of the Kelvin Hughes website @ www.kelvinhughes.com Kelvin Hughes Rotterdam, Netherlands BV Kelvin Hughes A/S Bergen, Norway Kelvin Hughes A/S Arhus, Denmark (GMT+1) (GMT+1) (GMT+1) service@kelvinhughes.nl Phone: +31 10 472 4050 Fax: +31 10 472 4051 service@kelvinhughes.dk Phone: +45 8611 2888 Fax: +45 8611 2260 service@kelvinhughes.dk Phone: +45 8611 2888 Fax: +45 8611 2260 Kelvin Hughes PTE Ltd Singapore Kelvin Hughes Shanghai, China Kelvin Hughes Limited New Orleans, USA (GMT+8) (GMT+8) (GMT-5) service@khsing.com Phone: +65 6545 9880 Fax: +65 6545 8892 service@kelvinhughes.cn Phone: +86 21 58 772 105 Fax: +86 21 58 785 944 usservice@kelvinhughes.com Phone: +1 504 731 2999 Fax: +1 866 648 9763 KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 231 of 240 SBS-900 Shore Based Radar Systems Chapter 13: Annex A: RadarView software & service display control software 13 Annex A: RadarView software & service display control software Printed copies In printed copies of this handbook, a copy of the RadarView user manual can be found in this section. Electronic copies (PDF) In electronic copies, the RadarView user manual is can be found in the root directory of the KH1601 document (PDF format). SPx RadarView for Windows User Manual Document number: CP-25-110-27 Cambridge Pixel RadarView user manual Kelvin Hughes Ltd is not responsible for the content of the RadarView user manual which remains the copyright of Cambridge Pixel Ltd. Details and copyright notice Document reference CP-25-110-27 contains proprietary information that is sensitive to the commercial interests of Cambridge Pixel Ltd. The contents of this document should not be communicated to third parties without the prior written consent of the Company. Kelvin Hughes Service display control software. Details on the Kelvin Hughes software that interfaces the optional service display with the Radar Distribution Unit/ transceiver. KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 232 of 240 SBS-900 Shore Based Radar Systems Chapter 13: Annex A: RadarView software & service display control software Page intentionally blank KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 233 of 240 SBS-900 Shore Based Radar Systems Chapter 14: Annex B: Antenna sub system maintenance 14 Annex B: Antenna sub system maintenance ETahYTVgheXerf handbook: The SBS-900 series can be supplied with a range of Advanced antennas. The installation and maintenance instructions for these antennas and the antenna turning unit (ATU) are detailed in a separate handbook contained in this Annex. The Antenna turning unit/ gearbox and antenna must be installed in accordance with the manufactures requirements which include but are not restricted to: Health and safety, unpacking, lifting and installation requirements. Handbook reference: Installation and Maintenance Manual Radar Antenna System type KAH20-AS-00000 KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 234 of 240 SBS-900 Shore Based Radar Systems Chapter 14: Annex B: Antenna sub system maintenance Page intentionally blank KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 235 of 240 SBS-900 Shore Based Radar Systems Chapter 15: Index 15 Index Abreviations ....................................................... 228 AC Breaker type .................................................... 11 Breakers .......................................................... 30 Overview.......................................................... 11 AC supply isolation............................................... 87 Adverse weather - Checks after... ........................ 85 Alarms Messages ...................................................... 224 Silence audio ................................................... 40 View alarm condition........................................ 40 Antenna Advanced sub-system overview ...................... 26 Emergency STOP............................................ 43 Isolation ............................................................. 9 Lifting ............................................................. 124 Radiation hazard................................................ 8 Rotates at switch on ........................................ 35 Rotation ON/ OFF switch on RDU ................. 221 Rotation safety notice .................................. 7, 35 S-band removal ............................................. 126 Standard sub-system overview........................ 25 X-band removal ............................................. 125 Anti-static handling............................................... 10 Emergency antenna stop...................................... 43 Emergency Stop RadarView activation ....................................... 78 RadarView restart ............................................ 79 Enclosure menu ................................................... 62 Encoder Replacement S-band systems ............................................. 136 X-band systems ............................................. 130 End of life disposal ............................................... 10 External commands.............................................. 69 Fan Failure warning (RDU) ........................... 113, 193 Replacement (RDU PSU) .............................. 193 Replacement (VF-nC3 inverter) ..................... 219 Replacement (VF-S11 inverter) ..................... 216 Replacement (VF-S15 inverter) ..................... 214 Reset timer (VF-nC3 inverter) ........................ 220 Reset timer (VF-S11 inverter) ........................ 217 Front panel Buttons & control.............................................. 39 Overview & replacement ................................ 212 Fuse RDU........................................................... 181 Brightness (RDU LCD)......................................... 65 Button functions (front panel) ............................... 39 Gearbox oil ........................................................... 98 Grounding............................................................. 12 CE marking ............................................................ 5 COMMS status menu........................................... 60 Contact details for Kelvin Hughes ...................... 230 Control menu Detail ............................................................... 51 Overview.......................................................... 49 Handbooks ........................................................... 15 KH-1601-1 installation...................................... 15 KH-1601-2 operator ......................................... 15 RadarView ....................................................... 80 Health and safety warnings ....................................7 Default Menu (RDU)..................................................... 64 Menu overview................................................. 50 Document history ................................................... 6 Door removal...................................................... 123 DTX-A295 .......................................................... 149 DTX-A7 overview ................................................. 27 Interference rejection menu.................................. 54 Inverter Control (VF-nC3)............................................ 109 VF-nC3 Single phase inverter ........................ 218 VF-S11 Three phase inverter......................... 215 VF-S15 Three phase...................................... 213 Isolating the system.............................................. 87 Earth bonding maintenance ............................... 120 Earth connections ................................................ 12 Electrical hazards................................................... 7 Kelvin Hughes Contact details ............................................... 230 Regional offices ............................................. 231 KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 236 of 240 SBS-900 Shore Based Radar Systems Chapter 15: Index LED RDU front panel ........................................... 36 Lifting Antenna ......................................................... 124 S-band antenna supports .............................. 126 Local Operational states............................................ 44 Operator instructions ....................................... 35 RDU controls ................................................... 36 Switch .............................................................. 37 Switch to Remote............................................. 46 Maintenance 10-year maintenance ............................. 114, 117 3-year planed maintenance ............................. 98 5-year planned maintenance ......................... 100 Advacned antenna sub-systems...................... 86 Annual planned maintenance .......................... 88 Antenna & Gearbox ....................... 128, 134, 135 Earth bonding ................................................ 120 Planned ........................................................... 85 Man aloft switch ................................................. 221 Menu Control menu ................................................... 51 Control menu overview .................................... 49 Default menu ................................................... 64 Navigation within menus.................................. 47 RDU menus ..................................................... 47 Setup menu ..................................................... 64 Setup/ Default overview................................... 50 Status menu..................................................... 56 Status menu overview ..................................... 49 Microwave radiation levels ..................................... 8 MISM errors ......................................................... 61 MISM status menu ............................................... 61 Mute menu ........................................................... 53 Network Menu (Default/ Setup)...................................... 66 Status menu..................................................... 59 NTP Default/ Setup menu........................................ 66 Status menu..................................................... 60 NTX-A402 backplane ......................................... 194 NTX-A462 Radar processing module................. 199 NTX-A477-1 radar I/O module ........................... 201 NTX-A478 serial comms module........................ 205 NTX-A490 signal I/O module ............................. 209 OP1, 2 & 3 Radar O/P menu................................ 66 Over current protection devices ........................... 11 Gearbox ......................................................... 122 RDU ....................................................... 180, 181 Transceiver enclosure...................................... 28 Part number RDU ............................................................... 179 Transceiver enclosure.................................... 142 Planned maintenance Advanced antenna sub-systems ...................... 86 Standard antenna sub-systems ....................... 85 Power isolating the system................................... 87 Power rating plate ................................................ 11 Power supply (RDU) Fan replacement ............................................ 193 Indicators ....................................................... 190 Overview ........................................................ 189 Removal......................................................... 191 Quadrature converter PCB ................................. 149 Radar CNTRL defaults menu ............................... 67 Radar Control Status menu .................................. 57 Radar Distribution Unit Backplane ...................................................... 194 Breakers......................................................... 182 Fuses ............................................................. 181 Overview .......................................................... 30 Power supply (AC-DC)................................... 189 Radar I/O module........................................... 201 Schematic ...................................................... 187 Serial Comms module.................................... 205 Signal I/O module........................................... 209 Technical Overview........................................ 179 Radar Source menu ............................................. 51 RadarView Emergency Stop............................................... 78 Handbook......................................................... 80 Manage radar menu......................................... 81 Operator overview............................................ 80 Radiation hazards ..................................................8 Range Mode menu............................................... 52 Rel Sector menu................................................... 67 Remote Operation ......................................................... 69 Operational states ............................................ 70 Switch .............................................................. 37 RoHS.................................................................... 10 Rotating joint removal S-band systems ............................................. 138 X-band systems ............................................. 132 RPM menu ........................................................... 55 KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 237 of 240 SBS-900 Shore Based Radar Systems Chapter 15: Index Safety aloft ............................................................. 9 Safety switch...................................................... 221 Safety warnings...................................................... 7 S-band Processor removal & replacement......... 171 SBS-900-1 overview ............................................ 20 SBS-900-2 overview ............................................ 21 SBS-900-3 overview ............................................ 22 SBS-900-4 overview ............................................ 23 SBS-900-51 overview .......................................... 24 SBS-A126 Antenna power selection ............................... 154 Overview........................................................ 153 SBS-A3-2 service display..................................... 73 SBS-A3-3 service display..................................... 74 SBS-A3-5 service display..................................... 75 Sea & rain menu .................................................. 53 Security switch ................................................... 222 Serial Ports menu................................................. 65 Service atendance ............................................. 230 Service display Emergency stop............................................... 78 Overview.......................................................... 73 PC overview..................................................... 76 Reset ............................................................... 77 Switch ON/ OFF............................................... 77 Setup menu Details.............................................................. 64 Overview.......................................................... 50 SharpEye menu ................................................... 58 Rb[ljDs_x _llil g_mm[a_m.............................. 163 Software info menu .............................................. 63 Software licensing................................................ 13 Spares listing Advanced antenna sub-systems.................... 141 Approved spares.............................................. 85 RDU............................................................... 223 Standard S-band gearbox.............................. 135 Standard X-band gearbox.............................. 128 Transceiver enclosure ................................... 178 Static desiccator Transceiver Enclosure ................................... 177 Static inverter Configuration/ settings ................................... 104 Maintenance operation .................................. 103 Removal ................................ 101, 107, 114, 117 Status menu Details.............................................................. 56 Overview.......................................................... 49 Sweep menu ........................................................ 54 Switch Antenna rotation............................................. 221 Man Aloft Switch ............................................ 221 Safety............................................................. 221 Security .......................................................... 222 Switching OFF.................................................................. 42 OFF Emergency STOP .................................... 43 ON.................................................................... 41 System control overview....................................... 32 System isolation ................................................... 87 System overview .................................................. 17 System status menu............................................. 56 Three phase measurement ................................ 112 Transceiver Enclosure overview.......................................... 27 Operational states ............................................ 45 Transceiver enclosure AC input ......................................................... 142 AC service socket .......................................... 178 Internal illumination ........................................ 178 Power supply unit(s)....................................... 147 S-band processor replacement ...................... 171 X-band processor replacement ...................... 165 Transceiver Enclosure Static desiccator............................................. 177 Transceiver operating states ................................ 71 TX Frequency menu............................................. 53 TX Power menu.................................................... 52 Unit identification .................................................. 33 Variant Options menu........................................... 65 VDR-A121-3 status and control PCB.................. 212 Virus protection .................................................... 13 Waveguide switch............................................... 174 Working aloft ..........................................................9 X-band Processor removal & replacement ......... 165 KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 238 of 240 SBS-900 Shore Based Radar Systems Chapter 15: Index Notes KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 239 of 240 SBS-900 Shore Based Radar Systems Chapter 15: Index Kelvin Hughes Limited Voltage, Mollison Avenue Enfield EN3 7QX United Kingdom t +44 (0)1992 805200 f +44 (0)1992 805310 www.kelvinhughes.com UKVWCVKQPCN!KPVGNNKIGPEG-!VJG!YQTNF!QXGT! KH-1602-2 issue 1: Standard SBS900 Systems Operator & Maintenance Handbook Page 240 of 240
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