Kyocera IBS19AA Base Station of Wireless Broadband Internet System User Manual
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CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) Installation Manual for Kyocera iBurst System (BS1905A-US-A) April 26, 2004 Revision 1.00 Doc-No. Q05T-AI-BB001E Kyocera Corp. 2-1-1 Kagahara, Tsuzuki-ku, Yokohama-city, Kanagawa 224-8502, Japan Telephone:+81-45-943-6176 Fax:+81-45-943-6123 © KYOCERA Corporation 2003 All right reserved. No part of this publication may be excerpted, reproduced, translated or edited, in any form by any means, without the prior written permission of KYOCERA Corporation Approved Checked Checked Prepared (Page: 1/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) Revision History Revision 1.00 Description 1st Edition Date April 26, 2004 Charge Y. Izawa 1. INSTALLATION CRITERIA...................................................................................................... 5 1.1 1.2 1.3 1.4 1.5 PURPOSE AND POLICY ........................................................................................................... 6 LAWS .................................................................................................................................... 6 PRECAUTIONS FOR HANDLING .............................................................................................. 6 DESIGN AND EXECUTION POLICY .......................................................................................... 6 INSTALLATION CRITERIA....................................................................................................... 6 1.5.1 1.5.2 General.........................................................................................................................6 Criteria for selecting antenna location .......................................................................8 1.5.3 Criteria for selecting PA unit location ...................................................................... 15 1.5.4 Criteria for selecting GPS unit location ................................................................... 17 1.5.5 Criteria for selecting Base unit location................................................................... 20 1.5.6 Precautions on cabling .............................................................................................. 22 1.5.7 Precautions in installation on the roof ..................................................................... 23 1.5.2.1 1.5.2.2 1.5.2.3 1.5.2.4 1.5.2.5 1.5.2.6 1.5.2.7 1.5.2.8 1.5.2.9 1.5.2.10 1.5.2.11 Accuracy of antenna mounting ............................................................................ 8 Sequence of mounting antenna............................................................................ 8 Interval of antenna............................................................................................... 8 Lightening protection ........................................................................................... 9 Isolation from drain.............................................................................................. 9 Isolation from obstacle ....................................................................................... 10 Horizontal sight angle ........................................................................................ 10 Vertical sight angle............................................................................................. 11 Isolation from radio system................................................................................ 12 Isolation from outdoor unit of air conditioner, etc. ........................................... 14 Isolation from power line ................................................................................... 14 1.5.3.1 1.5.3.2 1.5.3.3 1.5.3.4 Mounting direction of PA unit............................................................................ 15 Securing space for PA unit ................................................................................. 15 Lightening protection ......................................................................................... 16 Isolation from drain............................................................................................ 17 1.5.4.1 1.5.4.2 1.5.4.3 Accuracy of GPS mounting................................................................................. 17 GPS sight space .................................................................................................. 18 Lightening protection for GPS ........................................................................... 19 1.5.5.1 1.5.5.2 1.5.5.3 1.5.5.4 Installation space for Base unit ......................................................................... 20 Lightening protection for Base unit................................................................... 20 Isolation from drain............................................................................................ 21 Isolation from iBurst antenna ........................................................................... 21 1.5.6.1 1.5.6.2 Ground ................................................................................................................ 22 Cable ................................................................................................................... 22 (Page: 2/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 1.5.8 1.5.9 (Q05T-AI-BB001E) Separation of power systems..................................................................................... 24 Waterproof treatment for connector and bushing .................................................... 25 CONFIGURATION OF BASE STATION AND ACCESSORIES.......................................... 26 2.1 CONFIGURATION OF BASE STATION .................................................................................... 27 2.1.1 System Diagram ........................................................................................................ 27 2.1.2 Appearance form........................................................................................................ 29 2.1.3 Connection diagram................................................................................................... 37 2.1.4 Pin assignment of cables/connectors......................................................................... 43 2.2.1 2.2.2 Hardware specifications ............................................................................................ 46 LED indicators........................................................................................................... 47 2.2.3 Accessories ................................................................................................................. 48 2.2.4 2.2.5 2.2.6 2.2.7 2.2.8 Cable specification ..................................................................................................... 48 Other Parts specification........................................................................................... 49 Handling of cables ..................................................................................................... 50 Tightening Torque ..................................................................................................... 50 Tools............................................................................................................................ 51 2.1.1.1 2.1.1.2 Star connection ................................................................................................... 27 Daisy-chain connection....................................................................................... 28 2.1.2.1 2.1.2.2 2.1.2.3 2.1.2.4 PA unit ................................................................................................................29 Inside LID ........................................................................................................... 30 GPS unit.............................................................................................................. 31 Base unit ............................................................................................................. 32 2.1.3.1 2.1.3.2 2.1.3.3 PA unit - Antenna ............................................................................................... 37 PA unit-Base unit ............................................................................................... 38 Base unit – Other equipment............................................................................. 42 2.1.4.1 AC Power supply cable ....................................................................................... 43 2.1.4.2 PA control cable .................................................................................................. 43 2.1.4.3 Network cable ..................................................................................................... 44 2.1.4.4 GPS cable ............................................................................................................ 44 2.1.4.5 GPI cable............................................................................................................. 45 2.1.4.6 Master/Slave cable.............................................................................................. 45 2.2 SPECIFICATIONS ................................................................................................................. 46 2.2.2.1 2.2.2.2 PA unit ................................................................................................................47 Base unit ............................................................................................................. 47 2.2.3.1 2.2.3.2 PA unit ................................................................................................................48 Base unit ............................................................................................................. 48 INSTALLATION ................................................................................................................... 52 3.1 INSTALLING ANTENNA SYSTEM (EXAMPLE)........................................................................ 53 3.2 INSTALLING PA UNIT ......................................................................................................... 56 3.1.1 Installing the antenna pole ....................................................................................... 53 3.2.1 3.2.2 3.2.3 Mounting and removing the Eyebolt ........................................................................ 56 Mounting the PA Unit (Example) ............................................................................. 57 Connecting cables ...................................................................................................... 59 3.4.1 3.4.2 3.4.3 Mounting and removing the Eyebolt ........................................................................ 86 Fixing the Base Unit ................................................................................................. 88 Connecting cables ...................................................................................................... 89 3.2.3.1 Connecting the AC power supply cable ............................................................. 59 3.2.3.2 Connecting the grounding cable. ....................................................................... 64 3.2.3.3 Connecting the PA control cable ........................................................................ 65 3.2.3.4 Connecting the antenna cable............................................................................ 70 3.2.3.5 Connecting the Calibration cable ...................................................................... 72 3.2.3.6 Connecting the PU-BU RF cable ....................................................................... 79 3.3 INSTALLING THE GPS UNIT ............................................................................................... 82 3.4 INSTALLING THE BASE UNIT .............................................................................................. 86 (Page: 3/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) 3.4.3.1 3.4.3.2 3.4.3.3 3.4.3.4 3.4.3.5 3.4.3.6 3.4.3.7 3.4.3.8 3.4.3.9 Connecting the AC power supply cable ............................................................. 89 Fixing the grounding cable ................................................................................ 94 Connecting the PA control cable ........................................................................ 95 Connecting the GPS cable ................................................................................ 100 Connecting the Calibration cable .................................................................... 105 Connecting the PU-BU RF cable ..................................................................... 110 Connecting the Network cable ......................................................................... 114 Connecting the Master/Slave cable ................................................................. 123 Attachment of Grounding Kit .......................................................................... 130 3.4.4.1 3.4.4.2 3.4.4.3 3.4.4.4 3.4.4.5 3.4.4.6 3.4.4.7 Notes at setting Boards and Power supply ..................................................... 131 Inserting the Power supply .............................................................................. 133 Inserting the LoCal board ................................................................................ 133 Inserting the MoNerd board ............................................................................ 134 Inserting the TRx board ................................................................................... 134 Inserting the FAN tray..................................................................................... 134 Removing the Power supply and other boards................................................ 135 3.4.5.1 3.4.5.2 3.4.5.3 3.4.5.4 Power supply.....................................................................................................136 LoCal board.......................................................................................................137 MoNerd board ................................................................................................... 137 TRx the board ................................................................................................... 138 3.4.4 Inserting the board .................................................................................................. 130 3.4.5 Connecting cables to the Power supply and boards ............................................... 136 * iBurst is the trademark of ArrayComm. * All the things in which a size does not have a unit display are mm units. (Page: 4/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) 1. Installation Criteria (Page: 5/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) 1.1 Purpose and policy This document is intended to specify a fundamental design criterion for the installation of iBurst base station, thus ensuring smooth work and providing the customer with appropriate services and establishing easy-to-maintain system. 1.2 Laws In executing the work, necessary related laws (Telecommunications Business Law, Wired Telecommunications Law, Radio Law, Building Standard Law, Electric Work Specialist Law, Fire Fighting Law, etc. in Japan), other related laws, and licensing conditions must be observed. In addition, application for permission based on the law must be conducted without delay. 1.3 Precautions for handling The iBurst system contains precision components; therefore, do not give any strong shock by falling or dropping. Strong shock may result in a failure or badly affect the lifetime or the product. 1.4 Design and execution policy 1.4.1 In designing the work, functionality, reliability, maintainability, economy, etc. must be fully taken into account. 1.4.2 Not only enhancement of safety mind but also security for the third party must always be kept in mind. 1.4.3 Be sure to make efforts to complete better work objective in accordance with technological sense. 1.4.4 Be sure to keep communication with the owner and residents of the building and the neighboring residents with due consideration not to cause a problem. 1.4.5 Be sure to make efforts to grasp the status of the work, to give an appropriate advice, and to fulfill a duty of reporting the status. 1.4.6 Be sure to prevent the work from generating a noise or vibration to maintain the living environment. 1.4.7 Be sure to dispose the waste materials caused from the work in accordance with the specified method regarding the method, place, etc. of disposal, thereby preventing the occurrence of accident to be caused by the waste material. 1.4.8 In conducting a negotiation or design, future expansion of equipment should be considered as much as possible. 1.5 Installation criteria 1.5.1 General 1.5.1.1 Select the location where general public is hard to access but maintenance is easy. 1.5.1.2 Antenna and mounting stud must be located at a place where dropping or other accident, if any, may not be harmful for the personnel and general public. 1.5.1.3 In designing a base station, the location shall be determined by the study of strength against load and work product. (Page: 6/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) 1.5.1.4 Do not place antenna, base station, or other obstruction in front of advertising display such as neon sign and signboard. 1.5.1.5 When conducting the work, select the location of antenna, base station, UPS, wiring, piping, etc. in consultation with the owner while considering the appearance. 1.5.1.6 Before implementing the work, check the status of any broken or damaged portion of the building and facilities associated with the installation area of the base station together with the owner or the person from the control company. 1.5.1.7 Materials for mounting equipment 1.5.1.7.1 Quality-of-the-material specification used for the mount of outdoor installation etc. is considered as hot- dip galvanized. Moreover, quality-of-the-material specification of inside-of-a-house installation is made into the anti-rust material more than electric zinc plating material, and a bolt and a nut also apply to this. However, about the place of conditions, which are easy to generate, such as rust etc., it applies to outdoor specification. However, a hot-dip galvanized steel or Dacrotized finishing is recommended for the bolt directly fixed on PA unit mounting bracket. 1.5.1.7.2 In the connection of various cables, use of cold-shrinkable tube as well as self-fusing tape is recommended as a method of waterproof treatment. 1.5.1.8 Study the shape of the building and the status of waterproof treatment on the roof not to cause any problem in the installation on the building. (Page: 7/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 1.5.2 (Q05T-AI-BB001E) Criteria for selecting antenna location 1.5.2.1 Accuracy of antenna mounting Antenna shall basically be installed vertically within the range of ±2 degrees off the vertical line. 1.5.2.2 Sequence of mounting antenna Each PA unit to be connected with the antenna has antenna numbers (ANT1 to ANT3). The location of ANT1 is not specified specifically. 1.5.2.3 Interval of antenna Antennas shall be separated by more than 3λ from each other as shown below. An average interval of antenna shall be separated by more than 8λ. Frequency 1.9GHz Isolation (L) More than 50cm ANT1 ANT2 ANT3 3λ 3λ 3λ 3λ 3λ 3λ 3λ 3λ 3λ 3λ 3λ 3λ Sequence of antenna mounting and interval of antennas (Page: 8/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) 1.5.2.4 Lightening protection Antenna installation shall be designed to be within the protection angle (* 60 degrees) of the lightening rod. * Lightening protection method is obeying the law by State regulations. 60° 60° More than 1.5m Not OK OK Lightening rod Lightening protections for antenna - Lightening rod - More than 1.5m When using raised conductor Lightening protection for antenna - Raised conductor 1.5.2.5 Isolation from drain When installing the antenna on the roof of a building, keep the isolation distance of more than 1 m to prevent the pedestal from blocking the drain of the roof. Roof-drain More than 1m Isolation distance from roof drain (Page: 9/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) 1.5.2.6 Isolation from obstacle When installing the antenna on the building, be sure that there is no object such as roof buildings or advertising display that may block the electric wave around the antenna. On the horizontal line of antenna center. Obstacle L>2m Antenna location Regarded as obstacle Isolation from obstacle 1.5.2.7 Horizontal sight angle Horizontal sight angle shall be 330 degrees or more for the purpose of enlarging the area. In addition, there shall be no obstruction along the direction to be covered. Definition of horizontal sight angle: Horizontal sight angle from the antenna shall be more than the standard value. (Angle added by the sight direction in the horizontal angle of 360 degrees around the antenna excluding the direction that cannot keep the sight due to obstruction on the roof: See below) Plane view of roof γ Penthouse γ: Horizontal sight angle Horizontal sight angle (Page: 10/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) 1.5.2.8 Vertical sight angle The standard value shown in the following table shall be secured for vertical sight angle. Vertical sight angle standard values Tilt angle Standard value 7dBi (20 degrees) 30 degrees 9dBi (10 degrees) 20 degrees 11dBi (5 degrees) 10 degrees 11dBi (0 degree) 5 degrees Upon confirmation of the “distance from edge” of an object, be sure “distance from edge” is within the corresponding “allowable distance” in the following table. Allowable sight angle (degrees) Vertical sight angle vs. allowable distance Applied Calculated 11dBi 11dBi height (m) value (m) 0 degree 5 degrees 10 9dBi 10 degrees 20 7dBi 20 degrees 30 4 or more 45.7 22.7 11.0 Over 3.5 and 3.5 40.0 19.8 9.6 below 4 Over 3 and 34.3 17.0 8.2 below 3.5 Over 2.5 and 2.5 28.6 14.2 6.9 below 3 Allowable Over 2 and 22.9 11.3 5.5 distance below 2.5 (m) Over 1.5 and 1.5 17.1 8.5 4.1 below 2 Over 1 and 11.4 5.7 2.7 below 1.5 Over 0.5 and 0.5 5.7 2.8 1.4 below 1 tan5°=0.0874886, tan10°=0.1763269, tan20°=0.3639702, tan30°=0.5773502 6.9 6.1 5.2 4.3 3.5 2.6 1.7 0.9 Sight angle Height from floor (* Applied height) Distance from edge (* Must be within allowable distance) Sight angle and allowable distance (Page: 11/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) 1.5.2.9 Isolation from radio system When installing a base station, it is necessary to keep enough space so as not to give damage to other existing base stations. 1.5.2.9.1 Isolation from iBurst system When installing the iBurst systems on the same plane of the roof, keep the specified isolation distance. More than 2m Interval between iBurst systems 1.5.2.9.2 Isolation from GSM/CDMA base station When installing the antennas in GSM/CDMA base station close together, sufficient survey must be conducted - Do not installing the iBurst antenna to direction of radiation. - When installing the iBurst antenna to anti-direction of radiation, please make sure shown below parameter and new calculation of isolation distance will be required. Radiation pattern of iBurst antenna Used frequency Rang (Up-link/Down-link) of GSM/CDMA antenna Output power rating of GSM/CDMA antenna Characteristic of BPF of GSM/CDMA antenna Radiation pattern of GSM/CDMA antenna GSM /CDMA Antenna iBurst Antenna Direction of radiation iBurst Antenna Do not install the iBurst antenna to direction of radiation. Example of isolation distance from GSM/CDMA base station --Top View (Note) When a base station is installed close to other base station, a failure may possibly be caused on or from the associated base station. (Page: 12/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) 1.5.2.9.3 Isolation from other radio system Regarding the existing antenna of other radio system such as TV antenna, effect on the associated antenna shall be fully taken into account at the time of installation. As TV antenna has directivity, no base station shall be located in the direction of the antenna. There may be the possibility of having an effect even outside the range of directivity due to the effect of reflection depending on the environment around the location. Practically, as shown in the following figure, the base station must not be located within the range of existing antenna direction ±45° on the same roof. More than 3 m distance (horizontal) shall be allowed from TV antenna and installation within the range of ±45 degrees from TV antenna direction shall be avoided. Directivity of TV antenna 45° 45° OK Not OK 3m Installation of this type is not permitted as the antenna arm is considered as a circle. 3m 3m Plane OK Isolation from TV antenna (Page: 13/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) 1.5.2.10 Isolation from outdoor unit of air conditioner, etc. When installing an antenna, it is necessary to keep the antenna away from the rotating metal such as a heat-dissipating fan of the outdoor unit of air conditioner, ventilating fan, etc. When there is any rotating metal on the same horizontal plane, it is necessary to keep the isolation of more than 1.5 m. If, however, this isolation cannot be secured, isolation of more than 0.5 m from the top and bottom edges of the antenna must be secured. More than 1.5m More than 0.5m More than 0.5m Isolation from outdoor unit 1.5.2.11 Isolation from power line Isolation from power line shall be executed by confirming the details in accordance with the related laws. As power producer includes electric power company and Train Company, pay full attention to the surrounding conditions. (Page: 14/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 1.5.3 (Q05T-AI-BB001E) Criteria for selecting PA unit location 1.5.3.1 Mounting direction of PA unit PA unit can be installed only vertically with the antenna connector up. Lid Bush 1.5.3.2 Securing space for PA unit 1.5.3.2.1 Workspace When installing on the roof or the like, keep approx. 1m as a maintenance space around the PA unit. 1m Workspace for PA unit 1.5.3.2.2 Ventilation space When installing the PA unit on the wall, allow a ventilation space of more than 15mm. Pedestal More than 15mm Example of ventilation space for PA unit (Page: 15/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) 1.5.3.3 Lightening protection PA unit installation shall be designed to be within the protection angle (* 60 degrees) of the lightening rod. * Lightening protection method is obeying the law by State regulations. 60° 60° More than 1.5m Not OK OK Lightening rod Lightening protection for PA unit - Lightening rod- More than 1.5m When using raised conductor Lightening protections for PA unit- Raised conductor - (Page: 16/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) 1.5.3.4 Isolation from drain When installing the PA unit on the roof of a building, keep the isolation distance of more than 1 m to prevent the pedestal from blocking the drain of the roof. Roof drain More than 1m Isolation from drain 1.5.4 Criteria for selecting GPS unit location 1.5.4.1 Accuracy of GPS mounting Inclination of GPS against the vertical direction shall be 4.5 degrees max. Within 4.5° Accuracy of GPS unit mounting (Page: 17/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) 1.5.4.2 GPS sight space There shall be no obstruction at the place of 25 degrees or more from the horizontal surface at the center (excluding antenna). Sight should not be obstructed in this range. 25° 25° Sight should not be obstructed in this range. 25° 25° GPS sight space (Page: 18/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) 1.5.4.3 Lightening protection for GPS GPS unit installation shall be designed to be within the protection angle (* 60 degrees) of the lightening rod. The GPS unit shall be isolated by more than 1.5 m from the lightening rod, lightening conductor, or raised conductor. When the GPS mounting pole is made of metal, isolation of more then 1.5 m is recommended like the above. * Lightening protection method is obeying the law by State regulations. 60° OK 60° More than 1.5m Not OK Lightening rod Lightening protections for GPS - Lightening rod - More than 1.5m When using raised conductor Lightening protections for GPS - Raised conductor - (Page: 19/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 1.5.5 (Q05T-AI-BB001E) Criteria for selecting Base unit location 1.5.5.1 Installation space for Base unit A space for installing and maintaining the Base unit shall be secured at the place confirmed in the site survey. Approx. 2300 TOP VIEW 665 1700 Rear Front 665 Base unit 500 1150 Installation space for Base unit 1.5.5.2 Lightening protection for Base unit When installing the Base unit outdoors, be sure to design the Base unit to be located within the protection angle (* 60 degrees) of the lightening rod. * Lightening protection method is obeying the law by State regulations. 60° 60° More than 1.5m OK Lightening rod Not OK Lightening protection for Base unit - Lightening rod- More than 1.5m When using raised conductor Lightening protection for Base unit - Raised conductor (Page: 20/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) 1.5.5.3 Isolation from drain When installing the Base unit outdoor such as on the building roof, keep the isolation distance of more than 1 m so that the pedestal may not block the neighboring drain or may not obstruct the flow of wastewater. Drain Top View Base Unit More than 1m Isolation from drain 1.5.5.4 Isolation from iBurst antenna When installing both Base unit and antenna on the same plane such as on the roof, allow an isolation distance of 2m between the antenna and Base unit. Isolation of 2m Isolation from antenna (Page: 21/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 1.5.6 1.5.6.1 1) 2) 1.5.6.2 1) 2) (Q05T-AI-BB001E) Precautions on cabling Ground The grounding terminal of the power cable must be surely connected to the ground. (Note) Unless ground connection is completed, noise may be caused during communication or equipment may be damaged as lightening protection by ground line is disabled. Ground shall be 100 Ω or less. (Note) If the ground resistance is more than 100 Ω, sound or image failure may be caused in other radio equipment. Cable Be sure to lay the network cable and power cable in separate ducts. (Note) If the network cable and power cable are laid in a bundle, noise may be caused during communication or sound or image failure may be caused in other radio equipment. Attach an identification label on the power box, circuit breaker, and Ethernet switch to indicate the cable belongs to the base station. (Note) Unless identification label is attached on the power box and circuit breaker, PA unit, Base unit power may be turned off erroneously. Or power to other electrical devices may be turned off erroneously resulting in a good deal of trouble. Unless identification is attached on the network cable, identification work for network cable may be difficult. 3) Allow an isolation distance of more than 10 cm between the network cable and power cable. (Note) If the line cable and power cable are laid close together, noise may be caused during communication. Do not lay power cable within 3 m from the TV antenna. 3m (Note) If power cable is close to the TV antenna, TV sound and image may be damaged. 3m 3m 3m 4) 3m Power cable and TV antenna (Page: 22/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 1.5.7 1) (Q05T-AI-BB001E) Precautions in installation on the roof When laying the network cable and power cable on the roof, pass them through the duct for cable protection to the specified places while putting them on the pedestals for raised cabling. Bracket Protecting duct Pedestal Cabling on the roof 2) -1- When laying the network cable and power cable along the wall, fix them through the duct in the same manner as the above. Bracket Protecting duct Cabling on the roof -2- (Page: 23/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 1.5.8 1) (Q05T-AI-BB001E) Separation of power systems For the convenience of maintenance, the Base unit and PA unit shall be separately provided with power cabling. In addition, four PA units shall be provided with independent power systems each having a specified circuit breaker. PA unit1 breaker PA unit2 breaker PA unit3 breaker Connect to common distribution board or master breaker. PA unit4 breaker Base unit breaker Separation of power systems (Page: 24/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 1.5.9 (Q05T-AI-BB001E) Waterproof treatment for connector and bushing For connectors and bushing, it is necessary to use appropriate self-shrinkable tube or wind self-fusing tape and then vinyl tape around them for water preventing measure to protect the equipment against damage by water immersion. In waterproof treatment, it is important to cover the root of the connectors and bushings. See the following figure. Cover the root Antenna cable PU-BU RF cable Calibration cable Cover the root AC Power Supply cable Network cable GPS cable PA Control cable GPI cable M/S cable Bushes Surge Arrester Grounding Kit Waterproof treatment for connector and bushing (Page: 25/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) 2 Configuration of Base Station and Accessories (Page: 26/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) 2.1 Configuration of Base Station 2.1.1 System Diagram Two connecting types are provided depending on the method of the calibration cable. One is star connection to connect one Base unit and one PA unit together and the other is daisy chain connection to connect one Base unit and two PA units in series. 2.1.1.1 Star connection Antenna Unit GPS Antenna Base Unit PA Unit Antenna Cable PU-BU RF Cable PA Control Cable (Shielded Twisted Pair) Calibration Cable GPS Cable (Shielded Twisted Pair AWG24) Network Cable (Shielded Twist Pair) AC Power Cable 3P N (P) Type Connector TNC (P) Type Connector TNC (P) Type Terminator N (J-J) Type Arrester MMP Connector Grounding Cable Grounding Kit (Page: 27/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 2.1.1.2 (Q05T-AI-BB001E) Daisy-chain connection Antenna Unit GPS Antenna Base Unit PA Unit Antenna Cable PU-BU RF Cable PA Control Cable (Shielded Twisted Pair) Calibration Cable GPS Cable (Shielded Twisted Pair AWG24) Network Cable (Shielded Twist Pair) AC Power Cable 3P N (P) Type Connector TNC (P) Type Connector TNC (P) Type Terminator N (J-J) Type Arrester MMP Connector Grounding Cable Grounding Kit (Page: 28/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) 2.1.2 Appearance form 2.1.2.1 PA unit Connector for Antenna Cable (N-J x 3) Top View Rear View Left Side View 550 340±0.5 Front View Screw hole for fixing the Eyebolt (M10) or Cap bolt (M10) 2‐M10 x P1.5 x 19deep 390 231±0.5 6-M10 x P1.5 x 30 deep 256 Bottom View Bushing for AC Power supply Cable Bushing for PA Control Cable Connector for Calibration Cable (TNC-J x 2) Connector for PU-BU RF Cable (N-J x 3) Screw hole for fixing the lug of grounding cable (M6) M6 x P1.0 x 15deep (Page: 29/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) Inside LID Lid screws LED for Status Interface for AC Power Supply (Live) Interface for AC Power Supply (GND) Interface for AC Power Supply (Neutral) Clamp for PA Control Cable FS RXD TXD – + – + – + 2.1.2.2 (Q05T-AI-BB001E) Clamp for AC Power supply Cable Interface for PA Control Cable (DDK 232D-02P1B x 3) (Page: 30/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 2.1.2.3 (Q05T-AI-BB001E) GPS unit Smart Antenna RS422_Cable Mount Type 96 φ115 304 1.00-14UNS-2B X 1.00 deep Recommended mating connector Manufacturer: DEUTSCH ECD Plug: MMP26C-2212S1 Contact: 6862-201-22278, 12pcs Boot: 6810-204-2001 Mount Adaptor Note) This mounting adaptor is not an accessory of the GPS unit. 1.00-14UNS-2A 25 50 450 500 520 Mounting Adaptor Mounting pipe length: 520mm Mounting pipe inside diameter: 20.5-21.5mm Materials to be used for the mount adaptor shall be hot-dip galvanized steel. (Page: 31/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 2.1.2.4 (Q05T-AI-BB001E) Base unit 665 500 900 665 Top View *Installation Base Unit is not included in the Base Unit. 535 Bottom View See detailed drawing A. 575 See detailed drawing B. See detailed drawing C. 4-φ14 (Page: 32/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 2.1.2.4.1 (Q05T-AI-BB001E) Bottom details This figure looked from bottom side Detailed drawing B Detailed drawing A N-J type Connector Entry TNC-J type Connector Entry PA Unit 1 PA Unit 3 CAL1 RF3 RF2 RF1 RF3 RF2 RF1 CAL4 CAL2 Calibration RF3 RF2 PA Unit 4 RF1 RF3 RF2 PA Unit 2 RF1 CAL3 Detailed drawing C Bushing type Entry GPS2 GPS1 GPS Master GPI LAN2 LAN1 Slave 100Base-TX PA Unit 4 PA PA PA Unit 3 Unit 2 Unit 1 PA Control GPO AC INPUT MODEM Front Side Blind Cap (Page: 33/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 2.1.2.4.2 (Q05T-AI-BB001E) Inside Base unit FAN Tray LoCal Board Power Supply MoNerd Board TRx Board Combiner Module AC Terminal Surge Board (PA CTL) Surge Board (GPS) Surge Board (Network) Surge Board (M/S) This Surge Board (M/S) is not used. Surge Board (GPI) Thi S d (GPI) i (Page: 34/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 2.1.2.4.3 (Q05T-AI-BB001E) Surge board Frame- Frame- Frame- Frame- unused Reserve1- unused Reserve1- GND2 GND GND Frame+ Frame+ Frame+ Frame+ unused Reserve1+ unused Reserve1+ GPI2 +12V +12V unused Reserve2- Reserve2unused RxD- RxD- unused Reserve2+ unused Reserve2+ RxD+ RxD+ Rx- Rx- Rx- Rx- RxD- RxD- GND1 Rx- TxD- TxD- Rx+ Rx+ Rx+ Rx+ RxD+ RxD+ GPI1 Rx+ TxD+ TxD+ Tx- Tx- Tx- Tx- TxD- TxD- GND0 Tx- 1PPS- 1PPS- Tx+ Tx+ Tx+ Tx+ TxD+ TxD+ GPI0 Tx+ 1PPS+ 1PPS+ PA1 2.1.2.4.4 PA2 PA3 PA4 LAN1 LAN2 GPI M/S GPS1 GPS2 AC terminal FG ETH (Page: 35/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 2.1.2.4.5 (Q05T-AI-BB001E) Display LED and Connector LED LED LED STATUS STATUS LED POWER POWER MASTER STATUS POWER STATUS FAN STATUS STATUS STATUS STATUS RF1 RF1 RF1 RF1 STATUS STATUS STATUS STATUS MASTER MASTER MASTER MASTER NETWORK NETWORK COM COM CAL CAL AC INPUT AC INPUT AC INPUT 100Base-TX 100Base-TX MoNerd MoNerd LoCal LoCal Power Supply Power Supply Power Supply POWER RF2 RF2 RF2 POWER RF2 RF3 RF3 RF3 RF3 TRx TRx TRx TRx Cal RF3 100Base-TX STATUS LED Connecter Connecter Connecter POWER AC INPUT MASTER NETWORK Connecter COM Connecter (Page: 36/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) 2.1.3 Connection diagram 2.1.3.1 PA unit - Antenna Antenna Surge Arrester N type connector Antenna Cable N type connector PA Unit ANT1 ANT2 ANT3 ANT1 ANT2 ANT3 (Page: 37/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) 2.1.3.2 PA unit-Base unit 2.1.3.2.1 Star connection 2.1.3.2.1.1 Base unit – PA unit1,2 PA Unit 2 PA Unit 1 CAL OUT RF1 CAL OUT CAL IN RF2 RF1 RF3 CAL IN RF2 RF3 Base Unit PA Unit 3 PA Unit 1 CAL1 RF3 RF2 RF1 RF3 RF2 RF1 CAL4 CAL2 Calibration RF3 RF2 PA Unit 4 RF1 RF3 RF2 PA Unit 2 RF1 CAL3 This figure looked from bottom side Front Side PA Unit 4 PA PA PA Unit 3 Unit 2 Unit 1 PA Control PU-BU RF Cable w/ NP Connectors Calibration Cable w/ TNCP Connectors PA Control Cable w/ 232D TNCP type Terminator (Page: 38/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) 2.1.3.2.1.2 Base unit – PA unit3,4 PA Unit 4 PA Unit 3 CAL OUT RF1 CAL OUT CAL IN RF2 RF1 RF3 CAL IN RF2 RF3 Base Unit PA Unit 3 PA Unit 1 CAL1 RF3 RF2 RF1 RF3 RF2 RF1 CAL4 CAL2 Calibration RF3 RF2 PA Unit 4 RF1 RF3 RF2 PA Unit 2 RF1 CAL3 This figure looked from bottom side Front Side PA Unit 4 PA PA PA Unit 3 Unit 2 Unit 1 PA Control PU-BU RF Cable w/ NP Connectors Calibration Cable w/ TNCP Connectors PA Control Cable w/ 232D TNCP type Terminator (Page: 39/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) 2.1.3.2.2 Daisy-chain connection 2.1.3.2.2.1 Base unit-PA unit1,2 PA Unit 2 PA Unit 1 CAL OUT RF1 CAL OUT CAL IN RF2 RF1 RF3 CAL IN RF2 RF3 Base Unit PA Unit 3 PA Unit 1 CAL1 RF3 RF2 RF1 RF3 RF2 RF1 CAL4 CAL2 Calibration RF3 RF2 PA Unit 4 RF1 RF3 RF2 PA Unit 2 RF1 CAL3 This figure looked from bottom side Front Side PA Unit 4 PA PA PA Unit 3 Unit 2 Unit 1 PA Control PU-BU RF Cable w/ NP Connectors Calibration Cable w/ TNCP Connectors PA Control Cable w/ 232D TNCP type Terminator (Page: 40/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) 2.1.3.2.2.2 Base unit – PA unit3,4 PA Unit 4 PA Unit 3 CAL OUT RF1 CAL OUT CAL IN RF2 RF1 RF3 CAL IN RF2 RF3 Base Unit PA Unit 3 PA Unit 1 CAL1 RF3 RF2 RF1 RF3 RF2 RF1 CAL4 CAL2 Calibration RF3 RF2 PA Unit 4 RF1 RF3 RF2 PA Unit 2 RF1 CAL3 This figure looked from bottom side PA Unit 4 PA PA PA Unit 3 Unit 2 Unit 1 PA Control PU-BU RF Cable w/ NP Connectors Calibration Cable w/ TNCP Connectors PA Control Cable w/ 232D TNCP type Terminator (Page: 41/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 2.1.3.3 (Q05T-AI-BB001E) Base unit – Other equipment GPS Antenna Deutsch MMP26C-2212S1 Connector GPS Cable Base Unit GPS2 GPS1 GPS Master GPI LAN2 LAN1 Slave 100Base-TX PA Unit 4 PA PA PA Unit 3 Unit 2 Unit 1 PA Control Network Cable AC INPUT Ethernet Switch This figure looked from bottom side Front Side (Page: 42/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 2.1.4 Pin assignment of cables/connectors 2.1.4.1 AC Power supply cable (Q05T-AI-BB001E) Base Unit AC Terminal GND Neutral Live Live 2.1.4.2 FG ETH PA Unit AC Terminal Neutral GND PA control cable Base Unit Surge Board PA Unit side LED PA Control Cable Frame – Frame + TXD + TXD – RXD + Rx – RXD – FS FS – Rx + Tx – Tx + PA unit TXD + Connection place Base unit Rx + TXD – Rx – RXD + Tx + RXD – FS + FS – Tx – Frame + Frame – (Page: 43/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 2.1.4.3 (Q05T-AI-BB001E) Network cable Base Unit Surge Board RJ45 Network Cable 2.1.4.4 Reserve1– Reserve1+ Reserve2– Reserve2+ RxD – RxD + TxD – TxD + GPS cable Connector of GPS unit side (Pin side view) Base Unit Surge Board 12 11 10 GPS Cable GND +12V RxD – RxD + TxD – TxD + 1PPS – 1PPS + GPS connector pin No. Connection place No.1 Base Unit Surge Board + 12 No.2 TxD – No.3 No.4 No.5 No.6 No.7 No.8 No.9 No.10 No.11 No.12 TxD + RxD – RxD + NONE NONE NONE GND NONE 1PPS + 1PPS – (Page: 44/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 2.1.4.5 (Q05T-AI-BB001E) GPI cable Base Unit Surge Board Customer’s UPS GND2 Dry Contact2 GPI2 Dry Contact1 GND1 GPI1 GND0 Dry Contact0 Customer’s UPS Dry Contact2 GPI0 Connection place Dry Contact1 Dry Contact0 Base Unit GND2 GPI2 GND1 GPI1 GND0 GPI0 2.1.4.6 Master/Slave cable Slave Base Unit Surge Board Master Base Unit Surge Board Rx– Rx– Rx+ Rx+ Tx– Tx– Tx+ Tx+ Master Base Unit Tx + Connection place Slave Base unit Rx + Tx – Rx – Rx + Tx + Rx – Tx – (Page: 45/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) 2.2 Specifications 2.2.1 Hardware specifications Number of antennas 12 Shape PA unit Dimensions 390 (W) x 256 (D) x 550 (H) Weight Approx. 40kg/unit Power consumption 450W/unit Base unit Dimensions 665 (W) x 665 (D) x 900 (H) Weight Approx. 100 kg Power consumption 600W GPS unit Dimensions 115 (diameter) x 96 (H) Weight Approx. 0.55kg/unit Power consumption 1.8 W/unit Network I/F 100Base-TX (Options are available.) Installation environment Outdoor/Indoor Operating temperature -20°C to +50°C (Page: 46/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) 2.2.2 LED indicators 2.2.2.1 PA unit Unit Module LED Name Status Mean Comments PA Unit PA Control STATUS Off Power Off Ready for replacement Amber Green Initializing/operation suspended Normal operation Red Abnormal 2.2.2.2 Base unit Unit Module LED Name Status Mean Base Unit TRx STATUS Off Board is ready for removal Initializing/operation suspended Normal operation Abnormal Amber Green Red MoNerd STATUS MASTER Off Amber Green Board is ready for removal Initializing Normal operation Red Off Abnormal Slave is operating Amber Initializing Green Master is operating NETWORK Off Amber Green Network is abnormal Initializing Network is alive STATUS Off Amber Board is ready for removal Initializing Green Normal operation Red Abnormal MASTER Off Green Slave is operating Master is operating Power Supply STATUS Off Green Abnormal Normal operation FAN POWER Off Green Amber Power is abnormal Power is normal Initializing Green Normal operation Red Abnormal LoCal STATUS Comments (Page: 47/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 2.2.3 2.2.3.1 (Q05T-AI-BB001E) Accessories PA unit Accessory name Quantity Purpose of use Eyebolt M10 Cap bolt M10 Fixed on the top of PA Unit and used for transporting or fixing the main body. Fixed on the top of PA Unit and used for waterproof. 2.2.3.2 Base unit Accessory name Quantity Purpose of use Eyebolt M12 Fixed on the top of Base Unit and used for transporting or fixing the main body. TNC terminating connector FAN tray fixing screw BU door key L-shaped wrench for hexagonal hole To terminate the unconnected portion of calibration cable. Screw for fixing FAN tray Key for locking Base Unit door For tightening or removing a Base panel fixing screw. 2.2.4 Cable specification Reference value of cable attenuation: FSJ1-50A Æ 0.277dB/m, FSJ2-50 Æ 0.191dB/m, FSJ4-50B Æ 0.171dB/m, at 1.9GHz made by Andrew Type of cable Purpose of use Specifications Q’ty Antenna cable From PA unit to Recommend the attenuation less than 1dB. 12 Antenna e.g. The cable equivalent to FSJ2-50 Æ Length: within 5m PU-BU RF cable From Base unit to Keep the attenuation less than 13dB. 12 PA unit e.g. The cable equivalent to FSJ1-50A Æ Length: within 46.5m FSJ2-50 Æ Length: within 68m FSJ4-50B Æ Length: within 76m AC power cable From PA unit to Copper-shielded cable (3 lines) Breaker Cross-section: 1.25 - 2.0mm2 Diameter over jacket: 7 - 10.5mm From Base unit to Copper-shielded cable (3 lines) Breaker Cross-section: 1.25 - 2.5mm2 Diameter over jacket: 7-10.5mm Calibration cable From Base unit to Star connection PA unit Keep the attenuation less than 21dB. Disparity of the longest cable and the shortest cable is kept within 3dB in attenuation. e.g. The cable equivalent to FSJ1-50A Æ Length: within 75.5m Daisy-chain connection Keep the attenuation less than 15dB. Disparity of the longest cable and the shortest cable is kept within 3dB in attenuation. e.g. The cable equivalent to FSJ1-50A Æ Length: within 54m From PA unit to PA Keep the attenuation less than 3dB. unit e.g. The cable equivalent to (Daisy-chain FSJ1-50A Æ Length: within 10.5m connection only.) (Page: 48/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) PA control cable From Base unit to Copper-shielded twist pair cable (4 pairs or more) PA unit Diameter: 0.5mm or 0.65mm Length: within 75m Diameter over jacket: 7-10.5mm Network cable From Base unit to Copper-shielded twist pair cable (4 pairs or more) Ethernet Switch or Diameter: 0.5mm or 0.65mm Router Length: within 100m Diameter over jacket: 7-10.5mm From Base unit to Copper-shielded twist pair cable (4 pairs or more) GPS unit The maximum allowable end to end resistance is 5.4Ω or less. AWG24 (7/0.203) or AWG26 (7/0.16) Diameter over jacket: 7-10.5mm The example of reference: The case of 84.21Ω (AWG24)/km is 64m or 133.9Ω (AWG26)/km is 40m. From UPS to Base Copper-shielded twist pair cable (3pairs or more) unit Diameter: 0.5mm or 0.65mm Diameter over jacket: 7-10.5mm Length: within 100m From Master Base Copper-shielded twist pair cable (3pairs or more) unit to Slave Base Diameter: 0.5mm or 0.65mm unit Diameter over jacket: 7-10.5mm Length: within 100m PA unit to Ground Soft copper twist cable of more than 6mm2 Reference resistance: Less than 3.1Ω/km (at 70 degrees in Celsius) BU unit to Ground Soft copper twist cable of more than 6mm2 Reference resistance: Less than 3.1Ω/km (at 70 degrees in Celsius) GPS unit to Ground Soft copper twist cable of more than 6mm2 Reference resistance: Less than 3.1Ω/km (at 70 degrees in Celsius) GPS cable GPI cable Master/Slave cable Ground cable 2.2.5 Other Parts specification Type of parts Purpose of use N type RF connector PU-BU RF cable Antenna cable TNC type connector Calibration cable TNC type Terminator PA unit CAL port (CAL OUT) 232D connector PA Control cable at both sides Network cable in surge box of BU GPS cable in surge box of BU GPI cable in surge box of BU M/S cable in surge box of BU MMP connector GPS cable at GPS side Plug Contact Boot Surge Arrester Equipment surge protection “O” shaped Terminal type Grounding cable for PA unit Grounding cable for Base unit Grounding cable for GPS unit GPS mount adaptor Fixing and Grounding for GPS Specifications N type Male Q’ty 24 12 24 TNC type Male TNC type Male 232D-02S1B-DA2 Deutch Plug: MMP26C-2212S1 Contact: 6862-201-22278,12pcs Boot: 6810-204-2001 N type Female/Female λ /4 Stub type Arrester or Gas Tube type Arrester M6 type M6 type M6 type Specification of a screw part: 1.00-14UNS-2A 12 (Page: 49/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) Mounting pipe length: 520mm (Including screw part) Mounting pipe inside diameter: 20.5-21.5mm Hot-dip galvanized steel With Hex bolt (M6) 2.2.6 Handling of cables Install cables considering the possible flexibility, pressure resistibility, and stretching strength. Strength of the coaxial cable is shown below. Items FSJ1-50A FSJ2-50 FSJ4-50B Minimum Bending Radius More than 25mm More than 25mm More than 32mm Tensile Strength 68kg 95kg 80kg Bending Moment 1.1N⋅m 2.3N⋅m 2.7N⋅m Others Don’t bend Cable below –10 degrees in Celsius 2.2.7 Tightening Torque Appropriate cable diameters and Tightening Torque for Bushes and Connectors on each side are shown below. Connecting point Antenna connector (N type Connector) Bush for AC power cable Bush for Network cable Bush for PA Control cable Bush for GPS cable Bush for GPI cable Bush for M/S cable PU-BU RF cable (N type connector) Calibration cable (TNC type connector) Suitable Cable diameter 7 to 10.5mm 7 to 10.5mm 7 to 10.5mm 7 to 10.5mm 7 to 10.5mm 7 to 10.5mm of the Tightening Torque of the Bush and Connector 1.96 to 2.94 N⋅m 2.45N⋅m 2.45N⋅m 2.45N⋅m 2.45N⋅m 2.45N⋅m 2.45N⋅m 1.96 to 2.94 N⋅m 0.45 to 0.69N⋅m (Page: 50/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 2.2.8 (Q05T-AI-BB001E) Tools Tool name Monkey wrench Torque wrench Adjustable type torque wrench Torque driver Flat-head screwdriver Cross-shaped (Philips) screwdriver Allen wrench Specifications Max. opening 24 mm 1-5N・m 5-25N・m 1-5N・m 3 mm wide For holding the cage clamp when connecting power cable to power terminal board. For tightening or removing Cross-shaped (Phillips) screw. No.1 No.2 No.3 3mm For opening or closing the Lid of PA Unit. For removing or installing Allen screws of Base Unit. For tightening or removing a tamper proof screw. For tightening or removing a Base panel fixing screw. *1 For preventing static electricity when inserting or removing a board. For caulking MMP connector. 10mm Hex lobe screwdriver T30 T30 L-shaped wrench for hexagonal hole Size 3 for M5 Wrist strap F-50 F-50 GPS connector assembly tools Crimping tool DANIELS MH860 Positioner Insertion and removal tool Soldering iron Purpose of use For fixing hex nuts, etc. For torque control. M22520/7-01 M22520/7-06 M81969/14-01 150W Soldering a TNC type connector. Base unit *1 Base panel fixing screw (Page: 51/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) 3 Installation (Page: 52/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) 3.1 Installing Antenna System (Example) Assemble the antenna base (H-section steel) on the place determined by site survey. 3.1.1 1) Installing the antenna pole Fix the antenna base (H-section steel) by using bolts. H-section steel Fix the H-section steel with bolts. 2) Fixing the antenna pole to the antenna base (H-section steel) Fix it to the H-section steel with bolts 3) Fixing the mast to the antenna pole Fix the mast with bolts. (Page: 53/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 4) (Q05T-AI-BB001E) Fixing the antenna arm to the mast Fix with a reinforcing plate and bolts. Top view 5) Fixing the antenna to the antenna arm Fix the antenna with bolts. (Page: 54/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 6) 7) (Q05T-AI-BB001E) Connecting the surge arrester Connect the surge arrester between the antenna cable connector and the extension cable. ÆTightening torque: 1.96 to 2.94N⋅m Waterproof treatment for the surge arrester connector Cold shrinkable tube 8) Connecting the surge arrester to the ground Install a ground bar or use the grounding directly through the cable. Ground bar Fix the surge arrester to the ground bar. (Page: 55/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) 3.2 Installing PA Unit Mounting the Eyebolt Insert the Eyebolt to the screw hole for the Eyebolt (M10) at the upper portion of the PA Unit and turn it to fix. Eyebolt (M10)ÆTightening torque: 4.41 to 5.39N⋅m Cap boltÆ Tightening torque: 2 to 3N⋅m ANT2 ANT1 1) Mounting and removing the Eyebolt ANT3 3.2.1 Screw hole for fixing the Eyebolt (M10) or Cap bolt (M10) Eyebolt (M10) (Page: 56/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 3.2.2 (Q05T-AI-BB001E) Mounting the PA Unit (Example) When fixing the PA Unit to a fitting, tighten it with a specified torque. (Seven or more threads of the bolt must screw in and fit to the thread on the PA unit effectively.) Recommending bolt: Hot-dip galvanized steel or Dacrotized finishing. Tightening with excessive torque may cause broken screw. 1) Fixing the PA Unit and a mounting bracket Put the PA Unit with its front down to prevent damage to the connector and attach the mounting bracket. Fix it with bolts supplied with the mounting bracket for the PA Unit. ÆTightening torque: 22N⋅m to 27N⋅m (Page: 57/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 2) (Q05T-AI-BB001E) Fixing the mounting bracket Attach the U bolts of the mounting bracket to the fixing plate and fix it with nuts. (Page: 58/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) 3.2.3 Connecting cables 3.2.3.1 Connecting the AC power supply cable Before connecting the AC power supply cable, verify that the supply voltage of the power distributor is within the range of ±15% of the nominal voltage. And distribute the AC power supply cable so that the power for each PA unit can be turned on or off separately through the breaker. 1) Opening/closing the Lid of the PA Unit Loosen the hexagonal recessed bolts (2 places) on the Lid using a hexagon wrench (3 mm) and open it Lid open/close screw ÆTightening torque: 1.5N⋅m Removing the cable clamp for the AC power supply cable Remove the cable clamp fixing screw (M4) with a “+” screwdriver and remove the cable clamp. FS RXD TXD – + – + – + 2) Cable clamp (Page: 59/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 3) (Q05T-AI-BB001E) Removing the dome nut for the AC power supply cable Remove the dome nut for the AC power supply cable at the bottom of the PA Unit and remove the cable packing. Cable packing RF1 RF2 CAL OUT RF3 CAL IN Dome nut 4) Pre-finishing the AC power supply cable Put the AC power supply cable through the cold shrinkable tube, the dome nut and the cable packing in this order. (See the following figure for the direction.) Cold shrinkable tube Dome nut Cable packing Lid side Peel the sheath off the AC power supply cable to expose the conductor. ÆPeeling length of the sheath: 15 to 20 cm 15 to 20cm (Page: 60/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) Loosen the copper shield and coil it around the conductor at the shield root part by more than 4 turns. Peel the sheath off 3 conductors. Æ Peeling length of the sheath: 10 mm 5) 10mm Inserting the AC power supply cable Insert the AC power supply cable into the Lid through the bushing for the AC power supply cable. RF1 RF2 CAL OUT RF3 CAL IN (Page: 61/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 6) (Q05T-AI-BB001E) Fixing the cable clamp Position the copper shield of the cable at the arrow marking in the following figure and fix it with the cable clamp and a fixing screw (M4). ÆTightening torque: 1.5N·m FS – + RXD TXD – + – + 7) Fix the cable clamp with a fixing screw (M4). The attachment position of a cable clamp changes by the diameter of a cable. When the diameter of a cable is from6 to 8mm, it attaches at A-side. When the diameter of a cable is from7 to 10.5mm, it attaches at B-side. Tightening the dome nut After inserting the cable packing, tighten the dome nut by hand and then retighten it using a torque wrench. ÆTightening torque: 2.45N⋅m Fixing part of bushing Dome nut (Page: 62/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) Connecting the AC power supply cable to the AC terminal With keeping the AC terminal depressed by a finger, insert the AC power supply cable and then release the finger. After insertion, verify that the cable cannot be removed. In the following figure, Neutral, Ground and Live cables are arranged in this order from the right side. FS RXD TXD – + – + – + 8) (Q05T-AI-BB001E) Press the AC terminal with a finger. Insert the AC power supply cable until it reaches the far end of the inlet port. FS RXD TXD + - + – + Treatment of the AC power supply cable Form the AC power supply cable along the inside of the Lid so that the Lid does not clip the cable. – 9) (Page: 63/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) 10) Waterproof treatment for the AC power supply cable connector Cover the cold shrinkable tube over the root of the connector and shrink it. Cold shrinkable tube 3.2.3.2 Connecting the grounding cable. Crimp the grounding cable (More than 6mm2) to the terminal and fix the bolt (M6) with it. Æ Tightening torque: 3.29 to 4.12N⋅m Clamping the lug Bottom View After removing a Hex bolt at once, a ground cable is fixed with a Hex bolt. Grounding cable (More than 6mm2) (Page: 64/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) Cable clamp 2) Removing the cable clamp for the PA control cable Remove the cable clamp fixing screw with a “+” screwdriver and remove the cable clamp. 1) Connecting the PA control cable FS RXD TXD – + – +– + 3.2.3.3 (Q05T-AI-BB001E) Removing the dome nut for the PA control cable Remove the dome nut for the PA control cable at the bottom of the PA Unit and remove the cable packing. Cable packing Dome nut (Page: 65/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 3) (Q05T-AI-BB001E) Pre-finishing the PA contorol cable Put the PA control cable through the cold shrinkable tube, the dome nut and the cable packing in this order. (See the following figure for the direction.) Cold shrinkable tube Dome nut Cable packing Lid side Peel the sheath off the PA control cable to expose the conductor. ÆPeeling length of the sheath: 10 to 15 cm 10 to 15cm Loosen the copper shield and coil it around the conductor at the shield root part by more than 4 turns. For PA control cable, 3 pairs of twisted-pair cables are used. If there are 4 pairs of cables, coil the cable with a tape to prevent the extra one pair from short circuit. Coil the cable with a tape to prevent from short circuit. (Page: 66/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) 4) Inserting the PA control cable While bending the PA control cable along the direction of the Lid interior beforehand, insert it into the Lid inside. 5) Unstitch the conductor (3 pairs = 6 conductors) and connect them to the specified crimping connector. For the assignment of inserting conductor 1pin and 2pin to the connector, refer to the following figure. Press the connector while inserting the conductors to the far end. Recommended connector: Press-contact connector manufactured by DDK (DDK Ltd.) Product No: 232D-02S1B-DA2 Twisted pair line Press-contact connector Press 1 pin 2 pin Before pressing After pressing TXD+ TXD- 2 pin 1 pin Green Green/spiral RXD+ RXD- 2 pin 1 pin Orange Orange/spiral FS+ FS- 2 pin 1 pin Blue Blue/spiral 2 pin 1 pin 2 pin 1 pin 2 pin 1 pin Press connector while the conductors are inserted to the far end. (Page: 67/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 6) (Q05T-AI-BB001E) Fixing the cable clamp Position the copper shield part of the cable at the arrow marking in the following figure and fix it with the cable clamp and fixing screw (M4). ÆTightening torque: 1.5N⋅m FS RXD TXD – +– + – + Fix the cable clamp with a fixing screw (M4). The attachment position of a cable clamp changes by the diameter of a cable. When the diameter of a cable is from 6 to 8mm, it attaches at A-side. When the diameter of a cable is from 7 to 10.5mm, it attaches at B-side. Note) If fixing of the shield is incomplete, noise may be caused during communication or interference may be caused on other electronic devices. 7) Tightening the dome nut After inserting the cable packing, tighten the dome nut by hand and then retighten it using a torque wrench. ÆTightening torque: 2.45N⋅m Dome nut Fixing part of bushing (Page: 68/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) Inserting the press-contact connector Insert the press-contacted connector to the (232D) connector for the PA control in the Lid. 9) Treatment of the PA control cable Form the AC power supply cable along the inside of the Lid so that the Lid does not clip the cable. FS RXD TXD – +– +– + FS RXD - + TXD - + 8) 10) Waterproof treatment for the PA control cable Cover the cold shrinkable tube over the root of the connector and shrink it. Cold shrinkable tube (Page: 69/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 3.2.3.4 1) (Q05T-AI-BB001E) Connecting the antenna cable Pre-finishing the antenna cable Put antenna cable through cold shrinkable tube. (See the following figure for the direction.) N connector Cold shrinkable tube 2) Removing the antenna connector dustproof cap Remove the dustproof cap attached to the antenna connector of the PA unit. Dustproof cap 3) Connecting the antenna cable to PA unit Mate each antenna cable with the antenna connector of the PA unit and fasten them by hand, and then tighten them with the torque specified for the connector by using a torque wrench. ÆTightening torque: 20 to 25N⋅m (Note) Insert the connector straightforward. Excessive force to the connector may cause connector broken. (Page: 70/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 4) (Q05T-AI-BB001E) Waterproof treatment for the antenna cable connector Cover the cold shrinkable tube over the root of the connector and shrink it. Cover the root 5) Forming the antenna cable After all the cables have been connected, form the cable so that no permanent load is applied to the junction of the antenna connector, the surge arrester and the antenna cable. In addition, fix cables between antenna and PA unit to the structure at some portions with fixing bands so as not to prevent cables from drooping or swinging. Form the cable so that no load is applied to the junction. Fix cables with fixing bands. (Page: 71/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) 3.2.3.5 Connecting the Calibration cable There are two methods in connecting the Calibration cable. 3.2.3.5.1 Star connection Refer to figure of 2.1.3.2.1 1) Connecting to the PA Unit 1 Remove the dustproof caps attached to CAL IN and CAL ONT of the PA Unit 1. PA unit 1 Dustproof cap 2) Pre-finishing the Calibration cable (CAL IN) Put the Calibration cable through the cold shrinkable tube. (See the following figure for the direction.) TNC connector Cold shrinkable tube 3) Connecting to CAL IN Connect the Calibration cable to the connector of CAL IN on the PA Unit 1 with the specified torque. ÆTightening torque: 0.45 to 0.69N⋅m RF1 RF2 CAL OUT RF3 CAL IN (Page: 72/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 4) Waterproof treatment of the Calibration cable (CAL IN) Cover the cold shrinkable tube over the root of the connector and shrink it. RF1 RF2 CAL OUT 5) Cover it over the root of the connector. RF3 CAL IN Mounting the terminator Mount the terminator to CAL OUT of the PA Unit 1. ÆTightening torque: 0.45 to 0.69N⋅m RF1 RF2 RF3 CAL OUT 6) (Q05T-AI-BB001E) CAL IN Waterproof treatment of the terminator Wind a self-fusing rubber tape and then a vinyl tape around the terminator. Cover it over the root of the connector. RF1 RF2 CAL OUT RF3 CAL IN (Page: 73/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) 7) Connecting to PA Unit 2, PA Unit 3 and PA Unit 4 Connect to PA Unit 2, 3 and 4 as same sequence as of PA Unit 1. 8) Routing the Calibration cable Lead the Calibration cable from CAL IN of the PA Unit 1, 2,3 and 4 to the location of the Base Unit determined by the site survey. 3.2.3.5.2 Daisy-chain connection Refer to figure of 2.1.3.2.2 1) Connecting to the PA unit 1 Remove the dustproof cap attached to the CAL IN and CAL ONT of the PA Unit 1. PA Unit 1 Dustproof cap 2) Pre-finishing the Calibration cable (CAL IN) Put the Calibration cable through the cold shrinkable tube. (See the following figure for the direction.) TNC connector Cold shrinkable tube (Page: 74/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 3) Connecting to CAL IN Connect the Calibration cable to the connector of CAL IN on the PA Unit 1 with the specified torque. ÆTightening torque: 0.45 to 0.69N⋅m RF1 RF2 CAL OUT 4) RF3 CAL IN Waterproof treatment of the Calibration cable (CAL IN) Cover the cold shrinkable tube over the root of the connector and shrink it. RF1 RF2 CAL OUT 5) (Q05T-AI-BB001E) RF3 CAL IN Cover it over the root of the connector. Pre-finishing the Calibration cable (CAL OUT) Put Calibration cable through the cold shrinkable tube. (See the following figure for the direction.) TNC connector Cold shrinkable tube (Page: 75/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 6) Connecting to CAL OUT Connect the Calibration cable to the connector of CAL OUT on the PA Unit 1 with the specified torque. ÆTightening torque: 0.45 to 0.69N⋅m RF1 RF2 CAL OUT 7) RF3 CAL IN Waterproof treatment of the Calibration cable (CAL OUT) Cover the cold shrinkable tube over the root of the connector and shrink it. Cover it over the root of the connector. 8) (Q05T-AI-BB001E) RF1 RF2 CAL OUT RF3 CAL IN Connecting to the PA Unit 2 Remove the dustproof caps attached to the CAL IN and CAL ONT of the PA Unit 2. PA Unit 2 Dustproof cap (Page: 76/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 9) (Q05T-AI-BB001E) Pre-finishing the Calibration cable (CAL OUT cable from the PA unit 1) Put the Calibration cable from CAL OUT on the PA Unit 1 through the cold shrinkable tube. (See the following figure for the direction.) TNC connector Cold shrinkable tube 10) Connecting the Calibration cable Connect the Calibration cable to the connector of CAL IN on the PA Unit 2 with the specified torque. ÆTightening torque: 0.45 to 0.69N⋅m RF1 RF2 CAL OUT RF3 CAL IN 11) Waterproof treatment of the Calibration cable (CAL IN) Cover the cold shrinkable tube over the root of the connector and shrink it. RF1 RF2 CAL OUT RF3 Cover it over the root of the connector. CAL IN (Page: 77/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) 12) Mounting the terminator Mount the terminator to CAL OUT of the PA Unit 2. ÆTightening torque: 0.45 to 0.69N⋅m RF1 RF2 RF3 CAL OUT CAL IN 13) Waterproof treatment of the terminator Wind a self-fusing rubber tape and then a vinyl tape around the terminator. Cover it over the root of the connector. RF1 RF2 CAL OUT RF3 CAL IN 14) Connecting to the PA unit 3, the PA unit 4 Connect to the PA Unit 3 as same sequence as of the PA Unit 1, and connect the PA Unit 4 as same sequence as of the PA Unit 2. 15) Routing the Calibration cable Lead the Calibration cable from CAL IN of the PA Unit 1 and the PA Unit 3 to the location of the Base Unit determined by the site survey. (Page: 78/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) 3.2.3.6 Connecting the PU-BU RF cable Connect the PU-BU RF cable to the PA Units, from the PA Unit 1 to the PA unit 4, in order. 1) Pre-finishing the PU-BU RF cable Put PU-BU RF cable through cold shrinkable tube. (See the following figure for the direction.) N type connector Cold shrinkable tube 2) Connecting the PU-BU RF cable Connect the PU-BU RF cable to the connector of the RF 1 on PA Unit 1 with the specified torque. ÆTightening torque: 1.96 to 2.94N⋅m RF1 RF2 RF3 CAL OUT 3) CAL IN Waterproof treatment of the PU-BU RF cable Cover the cold shrinkable tube over the root of the connector and shrink it. Cover it over the root of the connector. RF1 RF2 CAL OUT RF3 CAL IN (Page: 79/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 4) (Q05T-AI-BB001E) Pre-finishing the PU-BU RF cable Put the PU-BU RF cable through the cold shrinkable tube. (See the following figure for the direction.) N type connector Cold shrinkable tube 5) Connecting the PU-BU RF cable Connect the PU-BU RF cable to the connector of RF 2 on the PA Unit 1 with the specified torque. ÆTightening torque: 1.96 to 2.94N⋅m RF1 RF2 RF3 CAL OUT 6) CAL IN Waterproof treatment of the PU-BU RF cable Cover the cold shrinkable tube over the root of the connector and shrink it. Cover it over the root of the connector. RF1 RF2 CAL OUT RF3 CAL IN (Page: 80/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 7) Pre-finishing the PU-BU RF cable Put the PU-BU RF cable through the cold shrinkable tube. (See the following figure for the direction.) (Q05T-AI-BB001E) N type connector Cold shrinkable tube 8) Connecting the PU-BU RF cable Connect the PU-BU RF cable to the connector of RF 3 on the PA Unit 1 with the specified torque. ÆTightening torque: 1.96 to 2.94N⋅m RF1 RF2 CAL OUT 9) RF3 CAL IN Waterproof treatment of the PU-BU RF cable Cover the cold shrinkable tube over the root of the connector and shrink it. RF1 RF2 CAL OUT RF3 CAL IN Cover it over the root of the connector. 10) Connecting to the PA Unit 2, the PA Unit 3 and the PA Unit4 Connect to the PA Unit 2, 3 and 4 as same sequence as of the PA Unit 1. 11) Routing the PU-BU RF cable Lead the PU-BU RF cable from RF 1 to RF 3 on each PA Unit, PA Unit 1, 2, 3 and 4 to the location of the Base Unit determined by the site survey. (Page: 81/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) 3.3 Installing the GPS Unit As for MMP connector assembling, refer to the manual “Assembly instructions by DEUTSCH ECD”. 1) Put the GPS cable through the mount adaptor Mount adaptor GPS cable with MMP connector 2) Put the GPS cable through the cold shrinkable tube 3) Connect the GPS Unit cable connector and the GPS cable connector 4) 5) Cover the connector with the cold shrinkable tube and then shrink it The cold shrinkable tube is made smaller than the diameter of inner of the mount adapter. The length of the cable is measured (460mm) (Page: 82/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 6) (Q05T-AI-BB001E) Peel the sheath off 30mm in width (30mm) (460mm) 7) Screw the mount adaptor to the GPS Unit Not turn GPS unit, but turn Mount Adaptor, because the cable twists. 8) Place FG fixing plate on the outer conductor and tighten screw on the mount adaptor. ÆTightening torque: 0.88 to 1.08N⋅m FG fixing plate Outer conductor (Page: 83/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 9) (Q05T-AI-BB001E) Waterproofing Spread out silicone caulking material around the connection part of a GPS unit and a Mount adaptor one turn. Waterproofing at the opening of a mount adaptor is carried out in the following procedure so that outer conductor and FG fixing plate may not corrode. Silicone caulking material Cover the outer conductor and FG fixing plate with silicone caulking material and airtight processing is completely carried out so that no air penetrates into it. A butyl rubber tape and a vinyl tape or a butyl rubber tape and a cold shrinkable tube are wrapped, and waterproofing processing is carried out completely. 10) Mount adaptor is fixed Temporarily fix the mount adaptor to the place determined by site survey. At the same time, connect a grounding cable to the mount adaptor. Temporarily fix Waterproofing processing is carried out to a mount adaptor after attaching a ground cable using a self-fusing tape and a vinyl tape. (Page: 84/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 11) (Q05T-AI-BB001E) Adjust it perpendicularity to be within 4.5°. Within 4.5° 12) Firmly tighten the mount adaptor Fixed here 13) Routing the GPS cable Lead the GPS cable to the location of the Base Unit determined by the site survey. (Page: 85/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) 3.4 Installing the Base Unit Install the Base Unit at the place determined by the site survey. 3.4.1 1) Mounting and removing the Eyebolt Removing the top plate Open the front door and remove 2 crosshead screws (M6) fixing the top plate with a crosshead screwdriver. (See the following figure.) Crosshead screws (M6) ÆTightening torque: 2N⋅m 2) Slide the top plate toward front side and lift it. (note: bottom side of the top plate is connected with chassis of the Base Unit by a grounding cable.) Grounding cable 3) Remove a screw (M6) of either the top plate or the Base Unit. Never lose a removed screw. Screw connecting grounding cable ÆTightening torque: 1.5N⋅m (Page: 86/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 4) (Q05T-AI-BB001E) Remove 4 hexagon socket bolts (M12) from the top plate with hex wrench (10mm). ÆTightening torque: 5N⋅m (Note) When the Eyebolts are not used, hexagon socket bolts must be attached instead of the Eyebolts. Be sure not to let it be lost. 5) Mounting the Eyebolt Mount the Eyebolt (M12) where the hexagon socket bolt was located. Eyebolt (M12) 6) Removing the Eyebolt(M12) To remove the Eyebolt (M12), reverse the procedure for mounting. (Page: 87/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 3.4.2 1) (Q05T-AI-BB001E) Fixing the Base Unit Before installation, remove all panel covers for the mounting base and the Base Unit. Remove screws, then covers When fixing the Panel cover tighten screws ÆTightening torque: 1.5N⋅m Panel cover 2) Fixing the mounting base to anchor bolts Fix 4 corners of the mounting base to the anchor bolts. 3) Fixing the Base Unit Mount the Base Unit on the mounting base and fix 4 corners of the Base Unit with flat washer, spring washer and bolts. Recommendation bolt: M12 (hot- dip galvanized steel) Recommendation tightening torque: 19.6N⋅m (Page: 88/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 3.4.3 (Q05T-AI-BB001E) Connecting cables Lead all the cables to the mounting base. And open the front door. Cable 3.4.3.1 1) Connecting the AC power supply cable Removing the AC terminal cover Loosen a fixing screw and remove the AC terminal cover. AC terminal cover Screw (Page: 89/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 2) (Q05T-AI-BB001E) Removing the dome nut for th AC power supply cable Remove the dome nut for the AC power supply cable at the bottom of the Base Unit and remove the cable packing. Cable packing AC INPUT Dome nut 3) Pre-finishing the AC power supply cable Put the AC power supply cable through the cold shrinkable tube, the dome nut and the cable packing in this order. (See the following figure for the direction.) Cold shrinkable tube Dome nut Cable packing Lid side Peel the sheath off the AC power supply cable to expose the conductor. →Peeling length of the sheath: 15 to 20 cm 15 to 20cm (Page: 90/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) Loosen the copper shield and coil it around the conductor at the shield root part by more than 4 turns. Peel the sheath off the 3 conductors. Æ Peeling length of the sheath: 10 mm 10mm 4) Inserting the AC power supply cable Insert the AC power supply cable through the bushing into the Base unit. AC INPUT (Page: 91/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 5) (Q05T-AI-BB001E) Fixing the cable clamp Detach the one of the screws fixing the cable clamp for the AC power supply cable and then loosen the other screw. Adjust the cable clamp to the copper shield and tighten the screw again so as to make no space between the copper shield and the cable clamp. ÆTightening torque: 1.5N⋅m Cable clamp Screw Note) If fixing of the shield is incomplete, noise may be caused during communication or interference may be caused on other electronic devices. 6) Connecting the AC power supply cable to the AC terminal With keeping the red arrowed point of the AC terminal depressed by a flat-head screwdriver (width: 3mm), insert the AC power supply cable and then release the cabinet screwdriver. After insertion, verify that the cable cannot be removed. 2 contact ports for each cable, Live, Neutral and GND, are available. FG ETH Flat-head screwdriver depress here AC power supply cable insert here Live GND Neutral (Page: 92/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 7) Tightening the dome nut After inserting the cable packing, tighten the dome nut by hand and then retighten it with a torque wrench. Æ Tightening torque: 2.45N⋅m Dome nut 8) (Q05T-AI-BB001E) Fixing part of bushing Waterproof treatment for the AC power supply cable Cover the cold shrinkable tube over the root of the connector and shrink it. Cold shrinkable tube 9) Mounting the AC terminal cover Mount the AC terminal cover and tighten the AC terminal fixing screw with a specified torque. Æ Tightening torque: 1.5N⋅m Put the hook into the hole AC terminal cover Holes for AC terminal cover Screw (Page: 93/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 3.4.3.2 1) Fixing the grounding cable Removing the bolt Remove the bolt (M6) for fixing the grounding cable at the bottom of the Base Unit. Front side 2) (Q05T-AI-BB001E) Grounding cable is fixed here Fixing the grounding cable Crimp the grounding cable (More than 6 mm2) to the terminal and fix the bolt (M6) with it. Æ Tightening torque: 1.5N⋅m Press the terminal with tool 3) Connect the grounding cable to the place determined by the site survey. (Page: 94/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 3.4.3.3 1) (Q05T-AI-BB001E) Connecting the PA control cable Removing the dome nut for the PA control cable Remove the dome nut for the PA control cable at the bottom of the Base Unit and remove the cable packing. Cable packing PA Unit4 PA Unit3 PA Unit2 PA Unit1 PA Unit1 PA Control Dome nut 2) Pre-finishing the PA control cable Put the PA control cable through the cold shrinkable tube, the dome nut and the cable packing in this order. (See the following figure for the direction.) Cold shrinkable tube Dome nut Cable packing Lid side Peel the sheath off the PA control cable to expose the conductor. ÆPeeling length of the sheath: 10 to 15 cm 10 to 15cm (Page: 95/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) Loosen the copper shield and coil it around the conductor at the shield root part by more than 4 turns. For the PA control cable, 3 pairs of twisted-pair cables are used. If there are 4 pairs of cables, coil the cable with a tape to prevent the extra one pair from short circuit. Coil the cable with a tape to prevent from short circuit. 3) Removing the surge box cover for the PA control cable Loosen 2 fixing screws and remove the surge box cover for the PA control cable. Surge box cover Screw 4) Removing the cable clamp for the PA control cable Remove 2 screws fixing the cable clamp for the PA control cable and then remove the cable clamp. (Page: 96/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 5) (Q05T-AI-BB001E) Inserting the PA control cable Insert the PA control cable through the bushing into the Base Unit. PA Unit 1 6) Fixing the cable clamp for the PA control cable Adjust the cable clamp to the copper shield and fix the screws so as to make no space between the copper shield and the cable clamp. ÆTightening torque: 1.5N⋅m 7) Press-connecting 232D connector Unstitch the conductor (3 pairs = 6 conductors) and connect them to the specified crimping connector. For the assignment of inserting conductor’s 1pin and 2pin to the connector, refer to the following figure. Press the connector while inserting the conductors to the far end. Recommended connector: Press-contact connector manufactured by DDK (DDK Ltd.) Product No: 232D-02S1B-DA2 Press Twisted pair line Press-contact connector 1 pin 2 pin Before pressing After pressing FrameFrame+ 2 pin 1 pin Blue / spiral Blue RxRx+ 2 pin 1 pin Green / spiral Green TxTx+ 2 pin 1 pin Orange / spiral Orange 2 pin 1 pin 2 pin 1 pin 2 pin 1 pin Press connector while the conductors are inserted to the far end. (Page: 97/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) 8) Connecting the press-contact connector to the surge board Insert the press-contacted connector to the (232D) connector on the surge board. Frame– Frame+ Rx– 9) Forming the conductor Form the conductor not to extend over the surge box. Rx+ Tx– Tx+ 10) Tightening the dome nut After inserting the cable packing, tighten the dome nut by hand and then retighten it using a torque wrench. ÆTightening torque: 2.45N⋅m Dome nut Fixing part of bushing 11) Waterproof treatment for the PA control cable Cover the cold shrinkable tube over the root of the connector and shrink it. Cold shrinkable tube (Page: 98/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 12) (Q05T-AI-BB001E) Apply the above PA control cable connecting steps for PA1 through PA4. 13) Mounting the surge box cover Mount the surge box cover and tighten the surge box cover fixing screw with a specified torque. Æ Tightening torque: 1.5 N⋅m Surge box cover Screw Put the cover in the hole Holes for surge box cover (Page: 99/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 3.4.3.4 1) (Q05T-AI-BB001E) Connecting the GPS cable Removing the dome nut for the GPS cable Remove the dome nut for the GPS cable at the bottom of the Base Unit and remove the cable packing. Cable packing GPS2 GPS1 GPS1 GPS 2) Dome nut Pre-finishing the GPS cable Put the GPS cable through the cold shrinkable tube, the dome nut and the cable packing in this order. (See the following figure for the direction.) Cold shrinkable tube Dome nut Cable packing Lid side Peel the sheath off the PA control cable to expose the conductor. ÆPeeling length of the sheath: 10 to 15 cm 10 to 15cm (Page: 100/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) Loosen the copper shield and coil it around the conductor at the shield root part by more than 4 turns. 3) Removing the surge box cover for the GPS cable Loosen 2 fixing screws and remove the surge box cover for the GPS cable. Surge box cover Screw 4) Removing the cable clamp for the GPS cable Remove 2 screws fixing the cable clamp for the GPS cable and then remove the cable clamp. (Page: 101/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 5) (Q05T-AI-BB001E) Inserting the GPS cable Insert the GPS cable through the bushing into the Base Unit. GPS1 6) Fixing the cable clamp for th GPS cable Adjust the cable clamp to the copper shield and fix the screws so as to make no space between the copper shield and the cable clamp. ÆTightening torque: 1.5N⋅m 7) Press-connecting 232D connector Unstitch the conductor (4 pairs = 8 conductors) and connect them to the specified crimping connector. For the assignment of inserting conductor’s 1pin and 2pin to the connector, refer to the following figure. Press the connector while inserting the conductors to the far end. Recommended connector: Press-contact connector manufactured by DDK (DDK Ltd.) Product No: 232D-02S1B-DA2 Press-contact connector Twisted pair line Press 1 pin 2 pin Before pressing GND +12V 2 pin 1 pin Brown Brown/spiral RxDRxD+ 2 pin 1 pin Blue Blue/spiral TxDTxD+ 2 pin 1 pin Orange Orange/spiral 1PPS1PPS+ 2 pin 1 pin Green Green/spiral After pressing 2 pin 1 pin 2 pin 1 pin 2 pin 1 pin 2 pin 1 pin Press connector while the conductors are inserted to the far end. (Page: 102/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) 8) Connecting the press-contact connector to the surge board Insert the press-contacted connector to the (232D) connector on surge board. GND +12V RxD– RxD+ TxD– TxD+ 9) Forming the conductor Form the conductor not to extend over the surge box. 1PPS– 1PPS+ Note) The color of cables in the left photo defers from the table in “3.4.3.47) Press-connecting 232D connector”. 10) Tightening the dome nut After inserting the cable packing, tighten the dome nut by hand and then retighten it using a torque wrench. ÆTightening torque: 2.45N⋅m Dome nut Fixing part of bushing 11) Waterproof treatment for the PA control cable Cover the cold shrinkable tube over the root of the connector and shrink it. Cold shrinkable tube (Page: 103/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 12) (Q05T-AI-BB001E) Apply the above GPS cable connecting steps for GPS1 through GPS2. Note) The color of cables in the left photo defers from the table in “3.4.3.47) Press-connecting 232D connector”. 13) Mounting the surge box cover Mount the surge box cover and tighten the surge box cover fixing screw with a specified torque. Æ Tightening torque: 1.5N⋅m Surge box cover Screw Put the cover in the hole Note) The color of cables in the left photo defers from the table in “3.4.3.47) Press-connecting 232D connector”. Holes for surge box cover (Page: 104/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) 3.4.3.5 Connecting the Calibration cable There are two methods in connecting the Calibration cable. 3.4.3.5.1 Star connection Refer to figure of 2.1.3.2.1 1) Removing the dustproof cap Remove the dustproof cap attached to CAL1, 2, 3 and 4 at the bottom of the Base Unit. CAL3 CAL1 CAL4 CAL2 CAL1 Calibration 2) Pre-finishing the Calibration cable Put the Calibration cable from the PA unit 1 through the cold shrinkable tube. (See the following figure for the direction.) TNC connector Cold shrinkable tube 3) Connecting to CAL connector Connect the Calibration cable to the connector of CAL1 on the Base Unit with the specified torque. ÆTightening torque: 0.45 to 0.69N⋅m CAL1 (Page: 105/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 4) Waterproof treatment of the Calibration cable Cover the cold shrinkable tube over the root of the connector and shrink it. Cover it over the root of the connector. CAL1 5) (Q05T-AI-BB001E) Connecting to CAL2, CAL3 and CAL4 Connect to CAL2, 3 and 4 as same sequence as of CAL1. CAL3 CAL1 CAL4 CAL Calibration (Page: 106/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) 3.4.3.5.2 Daisy-chain connection Refer to figure of 2.1.3.2.2 1) Removing the dustproof caps Remove the dustproof cap attached to CAL1, 2, 3 and 4 at the bottom of the Base Unit. CAL3 CAL1 CAL4 CAL2 CAL1 Calibration 2) Pre-finishing the Calibration cable from the PA Unit 1 Put the Calibration cable from the PA Unit 1 through the cold shrinkable tube. (See the following figure for the direction.) TNC connector Cold shrinkable tube 3) Connecting to CAL1 Connect the Calibration cable to the connector of CAL1 on the Base Unit with the specified torque. ÆTightening torque: 0.45 to 0.69N⋅m CAL1 (Page: 107/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 4) Waterproof treatment of the Calibration cable Cover the cold shrinkable tube over the root of the connector and shrink it. Cover it over the root of the connector. CAL1 5) (Q05T-AI-BB001E) Connecting to CAL3 Connect the Calibration cable from PA Unit 3 to CAL3 as same sequence as of CAL1. CAL3 CAL1 CAL4 CAL2 Calibration 6) Mounting the terminator to CAL2 Mount the terminator to CAL2 on the Base Unit. ÆTightening torque: 0.45 to 0.69N⋅m CAL2 (Page: 108/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 7) (Q05T-AI-BB001E) Waterproof treatment of the terminator Wind a self-fusing rubber tape and then a vinyl tape around the terminator. Cover it over the root of the connector. CAL2 8) Connecting the terminator to CAL4 Connect the terminator to CAL4 as same sequence as of CAL2. CAL3 CAL1 CAL4 CAL2 Calibration (Page: 109/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) 3.4.3.6 Connecting the PU-BU RF cable Connect the PU-BU RF cable of the PA unit, from PA unit 1 to PA unit 4, in order. 1) Removing the dustproof cap Remove the dustproof cap attached to RF1, 2 and 3of the PA Unit 1, 2, 3 and 4 at the bottom of the Base Unit. PA Unit 1 PA Unit 3 RF3 RF2 RF1 RF3 RF2 RF1 RF1 RF3 2) RF2 PA Unit 4 RF1 RF3 RF2 PA Unit 2 RF1 Pre-finishing the PU-BU RF cable Put the PU-BU RF cable from RF1 of the PA Unit 1 through the cold shrinkable tube. (See the following figure for the direction.) N type connector Cold shrinkable tube 3) Connecting the PU-BU RF cable Connect the PU-BU RF cable to the connector of RF1 on the Base Unit with the specified torque. ÆTightening torque: 1.96 to 2.94N⋅m RF1 (Page: 110/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 4) Waterproof treatment of the PU-BU RF cable Cover the cold shrinkable tube over the root of the connector and shrink it. Cover it over the root of the connector. RF1 5) (Q05T-AI-BB001E) Pre-finishing the PU-BU RF cable Put the PU-BU RF cable from RF2 of the PA Unit 1 through the cold shrinkable tube. (See the following figure for the direction.) N type connector Cold shrinkable tube 6) Connecting the PU-BU RF cable Connect the PU-BU RF cable to the connector of RF2 on the Base Unit with the specified torque. ÆTightening torque: 1.96 to 2.94N⋅m PA Unit 1 RF3 RF2 RF1 (Page: 111/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 7) (Q05T-AI-BB001E) Waterproof treatment of the PU-BU RF cable Cover the cold shrinkable tube over the root of the connector and shrink it. PA Unit 1 Cover it over the root of the connector. RF3 8) RF2 RF1 Pre-finishing the PU-BU RF cable Put the PU-BU RF cable from RF3 of the PA Unit 1 through the cold shrinkable tube. (See the following figure for the direction.) N type connector Cold shrinkable tube 9) Connecting the PU-BU RF cable Connect the PU-BU RF cable to the connector of RF3 on the Base Unit with the specified torque. ÆTightening torque: 1.96 to 2.94N⋅m PA Unit 1 RF3 RF2 RF1 (Page: 112/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) 10) Waterproof treatment of the PU-BU RF cable Cover the cold shrinkable tube over the root of the connector and shrink it. PA Unit 1 Cover it over the root of the connector. RF3 RF2 RF1 11) Connecting the PU-BU RF cable from the PA Unit 2, the PA Unit 3 and the PA Unit4 Connect the PU-BU RF cable from RF1, 2 and 3 of Each PA Unit, from the PA Unit 2 to the PA Unit 4, to RF1, 2 and 3 of the Base Unit (marked from PA Unit 2, to PA Unit 4) as same sequence as the PU-BU RF cable from the PA Unit 1. PA Unit 3 PA Unit 1 RF3 RF2 RF1 RF3 RF3 RF2 PA Unit 4 RF1 RF3 RF2 RF2 PA Unit 2 RF1 RF1 (Page: 113/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 3.4.3.7 1) (Q05T-AI-BB001E) Connecting the Network cable Removing the dome nut for the Network cable Remove the dome nut for the Network cable at the bottom of the Base Unit and remove the cable packing. Cable packing LAN2 LAN1 100Base-TX LAN1 Dome nut 2) Pre-finishing the Network cable Put the Network cable through the cold shrinkable tube, the dome nut and the cable packing in this order. (See the following figure for the direction.) Cold shrinkable tube Dome nut Cable packing Lid side Peel the sheath off the Network cable to expose the conductor. ÆPeeling length of the sheath: 10 to 15 cm 10 to 15cm (Page: 114/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) Loosen the copper shield and coil it around the conductor at the shield root part by more than 4 turns. 3) Removing the surge box cover for the Network cable Loosen 2 fixing screws and remove the surge box cover for the Network cable. Surge box cover Screw 4) Removing the cable clamp for the Network cable Remove 2 screws fixing the cable clamp for the Network cable and then remove the cable clamp. (Page: 115/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 5) (Q05T-AI-BB001E) Inserting the Network cable Insert the Network cable through the bushing into the Base Unit. LAN1 6) Fixing the cable clamp for the Network cable Adjust the cable clamp to the copper shield and fix the screws so as to make no space between the copper shield and the cable clamp. ÆTightening torque: 1.5N⋅m 7) Press-connecting 232D connector Unstitch the conductor (4 pairs = 8 conductors) and connect them to the specified crimping connector. For the assignment of inserting conductor’s 1pin and 2pin to the connector, refer to the following figure. Press the connector while inserting the conductors to the far end. Recommended connector: Press-contact connector manufactured by DDK (DDK Ltd.) Product No: 232D-02S1B-DA2 Press Press-contact connector Twisted pair line 1 pin 2 pin After pressing Before pressing Reserve1Reserve1+ 2 pin 1 pin Brown Brown/ spiral Reserve2Reserve2+ 2 pin 1 pin Blue Blue/ spiral RxDRxD+ 2 pin 1 pin Orange Orange/ spiral TxDTxD+ 2 pin 1 pin Green Green/ spiral 2 pin 1 pin 2 pin 1 pin 2 pin 1 pin 2 pin 1 pin Press connector while the conductors are inserted to the far end. (Page: 116/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 8) (Q05T-AI-BB001E) Connecting the press-contact connector to the surge board Insert the press-contacted connector to the (232D) connector on the surge board. Reserve1– Reserve1+ Reserve2– Reserve2+ RxD– 9) Forming the conductor Form the conductor not to extend over the surge box. RxD+ TxD– TxD+ 10) Tightening the dome nut After inserting the cable packing, tighten the dome nut by hand and then retighten it using a torque wrench. ÆTightening torque: 2.45N⋅m Dome nut Fixing part of bushing 11) Waterproof treatment for the Network cable Cover the cold shrinkable tube over the root of the connector and shrink it. Cold shrinkable tube (Page: 117/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 12) (Q05T-AI-BB001E) Apply the above Network cable connecting steps for LAN1 through LAN2. 13) Mounting the surge box cover Mount the surge box cover and tighten the surge box cover fixing screw with a specified torque. Æ Tightening torque: 1.5N⋅m Surge box cover Screw Put the cover in the hole Holes for surge box cover (Page: 118/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 3.4.3.7.2 1) (Q05T-AI-BB001E) Connecting the GPI cable Removing the dome nut for the GPI cable Remove the dome nut for the GPI cable at the bottom of the Base Unit and remove the cable packing. Cable packing GPI Dome nut 2) Pre-finishing the GPI cable Put the GPI cable through the cold shrinkable tube, the dome nut and the cable packing in this order. (See the following figure for the direction.) Cold shrinkable tube Dome nut Cable packing Lid side Peel the sheath off the GPI control cable to expose the conductor. ÆPeeling length of the sheath: 10 to 15 cm 10 to 15cm (Page: 119/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) Loosen the copper shield and coil it around the conductor at the shield root part by more than 4 turns. For the GPI control cable, 3 pairs of twisted-pair cables are used. If there are 4 pairs of cables, coil the cable with a tape to prevent the extra one pair from short circuit. Coil the cable with a tape to prevent from short circuit. 3) Removing the surge box cover for the GPI cable Loosen 2 fixing screws and remove the surge box cover for the GPI cable. Surge box cover Screw 4) Removing the cable clamp for the GPI cable Remove 2 screws fixing the cable clamp for the GPI cable and then remove the cable clamp. (Page: 120/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 5) (Q05T-AI-BB001E) Inserting the GPI cable Insert the GPI cable through the bushing into the Base Unit. GPI 6) Fixing the cable clamp for the GPI cable Adjust the cable clamp to the copper shield and fix the screws so as to make no space between the copper shield and the cable clamp. ÆTightening torque: 1.5N⋅m 7) Press-connecting 232D connector Unstitch the conductor (3 pairs = 6 conductors) and connect them to the specified crimping connector. For the assignment of inserting conductor’s 1pin and 2pin to the connector, refer to the following figure. Press the connector while inserting the conductors to the far end. Recommended connector: Press-contact connector manufactured by DDK (DDK Ltd.) Product No: 232D-02S1B-DA2 Press Twisted pair line Press-contact connector 1 pin 2 pin Before pressing After pressing GND GPI2 2 pin 1 pin Blue / spiral Blue GND GPI1 2 pin 1 pin Green / spiral Green GND GPI0 2 pin 1 pin Orange / spiral Orange 2 pin 1 pin 2 pin 1 pin 2 pin 1 pin Press connector while the conductors are inserted to the far end. (Page: 121/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) 8) Connecting the press-contact connector to the surge board Insert the press-contacted connector to the (232D) connector on the surge board. GND2 GPI2 GND1 9) Forming the conductor Form the conductor not to extend over the surge box. GPI1 GND0 GPI0 10) Tightening the dome nut After inserting the cable packing, tighten the dome nut by hand and then retighten it using a torque wrench. ÆTightening torque: 2.45N⋅m Dome nut Fixing part of bushing 11) Waterproof treatment for the GPI cable Cover the cold shrinkable tube over the root of the connector and shrink it. Cold shrinkable tube (Page: 122/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) 12) Mounting the surge box cover Mount the surge box cover and tighten the surge box cover fixing screw with a specified torque. Æ Tightening torque: 1.5 N⋅m Surge box cover Screw Put the cover in the hole Holes for surge box cover 3.4.3.8 Connecting the Master/Slave cable 3.4.3.8.1 Master Base Unit 1) Removing the dome nut for the Master/Slave cable Remove the dome nut for the Master/Slave cable at the bottom of the Base Unit and remove the cable packing. Cable packing Master Slave Dome nut (Page: 123/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 2) (Q05T-AI-BB001E) Pre-finishing the Master/Slave cable Put the Master/Slave cable through the cold shrinkable tube, the dome nut and the cable packing in this order. (See the following figure for the direction.) Cold shrinkable tube Dome nut Cable packing Lid side Peel the sheath off the Master/Slave control cable to expose the conductor. ÆPeeling length of the sheath: 10 to 15 cm 10 to 15cm Loosen the copper shield and coil it around the conductor at the shield root part by more than 4 turns. For the Master/Slave control cable, 2 pairs of twisted-pair cables are used. If there are 4 pairs of cables, coil the cable with a tape to prevent the extra two pairs from short circuit. Coil the cable with a tape to prevent from short circuit. (Page: 124/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 3) (Q05T-AI-BB001E) Removing the surge box cover for the Master/Slave cable Loosen 2 fixing screws and remove the surge box cover for the Master/Slave cable. Surge box cover Screw 4) Removing the cable clamp for the Master/Slave cable Remove 2 screws fixing the cable clamp for the Master/Slave cable and then remove the cable clamp. 5) Inserting the Master/Slave cable Insert the Master/Slave cable through the bushing into the Base Unit. Master Slave (Page: 125/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) 6) Fixing the cable clamp for the Master/Slave cable Adjust the cable clamp to the copper shield and fix the screws so as to make no space between the copper shield and the cable clamp. ÆTightening torque: 1.5N⋅m 7) Press-connecting 232D connector Unstitch the conductor (2 pairs = 4 conductors) and connect them to the specified crimping connector. For the assignment of inserting conductor’s 1pin and 2pin to the connector, refer to the following figure. Press the connector while inserting the conductors to the far end. Recommended connector: Press-contact connector manufactured by DDK (DDK Ltd.) Product No: 232D-02S1B-DA2 Press Twisted pair line Press-contact connector 1 pin 2 pin Before pressing Master Base Unit Rx 2 pin Rx + 1 pin Tx Tx + 2 pin 1 pin After pressing Green / spiral Green Orange / spiral Orange 2 pin 1 pin 2 pin 1 pin Press connector while the conductors are inserted to the far end. (Page: 126/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) 8) Connecting the press-contact connector to the surge board Insert the press-contacted connector to the (232D) connector on the surge board. Rx – 9) Forming the conductor Form the conductor not to extend over the surge box. Rx + Tx – Tx + 10) Tightening the dome nut After inserting the cable packing, tighten the dome nut by hand and then retighten it using a torque wrench. ÆTightening torque: 2.45N⋅m Dome nut Fixing part of bushing 11) Waterproof treatment for the Master/Slave cable Cover the cold shrinkable tube over the root of the connector and shrink it. Cold shrinkable tube (Page: 127/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) 12) Mounting the surge box cover Mount the surge box cover and tighten the surge box cover fixing screw with a specified torque. Æ Tightening torque: 1.5 N⋅m Surge box cover Screw Put the cover in the hole Holes for surge box cover 3.4.3.8.2 Slave Base Unit The work of 1) to 6), and 10)-12) is omitted for the same work as a Master Base unit, and indicates 7) to 9). 1) 2) 3) 4) 5) 6) The same work as a Master Base unit is done. (Page: 128/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 7) (Q05T-AI-BB001E) Press-connecting 232D connector Unstitch the conductor (2 pairs = 4 conductors) and connect them to the specified crimping connector. For the assignment of inserting conductor’s 1pin and 2pin to the connector, refer to the following figure. Press the connector while inserting the conductors to the far end. Recommended connector: Press-contact connector manufactured by DDK (DDK Ltd.) Product No: 232D-02S1B-DA2 Press Twisted pair line Press-contact connector 1 pin 2 pin Before pressing Slave Base Unit Rx 2 pin Rx + 1 pin Tx Tx + 2 pin 1 pin After pressing Orange / spiral Orange Green / spiral Green 2 pin 1 pin 2 pin 1 pin Press connector while the conductors are inserted to the far end. 8) Connecting the press-contact connector to the surge board Insert the press-contacted connector to the (232D) connector on the surge board. 9) Forming the conductor Form the conductor not to extend over the surge box. Rx – Rx + Tx – Tx + 10), 11), and 12) do the same work as a Master Base unit. (Page: 129/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) 3.4.3.9 Attachment of Grounding Kit According to maker's installation manual, Grounding Kit is attached on a PU-BU RF cable and a Calibration cable. When a Base unit is indoor, it is at an outside of the entrance and in the case of the outdoors, it is near the Base unit. 3.4.4 Inserting the board Make sure what all AC power supply Switch is turn off. Before touching the board, be sure to take an antistatic measure such as wearing a wristband for preventing static electricity. Inserting position of the Power supply, the Fan tray and other boards is the following figure. FAN tray 1 slot POW ER STATUS FAN STATUS STATUS STATUS STATU S RF1 RF1 RF1 R F1 STATUS STATUS STATUS M ASTER MASTER MASTER M ASTER NETW OR K STATUS NETW ORK COM C OM CAL C AL 100Base-TX 100Base-TX MoNerd M oNerd POW ER RF2 RF2 RF2 POW ER POW ER R F2 RF3 RF3 RF3 R F3 TRx TRx TRx TRx TRx Board 4 slots MoNerd Board 2 slots LoCal LoCal AC INPUT AC INPUT AC IN PUT Pow er Supply Pow er Supply Power Supply Power supply 3 slots LoCal Board 2 slots (Page: 130/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 3.4.4.1 (Q05T-AI-BB001E) Notes at setting Boards and Power supply 3.4.4.1.1 Procedure of board inserting 1) Confirm that both upper and lower handles are surely un-locked. If thay are in locked condition, press a red “PRESS” button and make it un-locked. Hook Handle Locking 2) “PRESS” button Un-locked Insert a board along the board guide while holding cables down so as cables to disturb inserting. Confirm both handles to be un-locked again, then stop inserting the board at when lock part of the board attaches the frame of the Base unit. Frame of the Base unit Stop inserting the board at when lock part attaches the frame. Lock part Insert a board while holding cables down. 3) Lean both upper and lower handle inside at a same time and lock them. Leaning handles inside leads the board getting in automatically and mechanically. If the board does not get in automatically, the lock part may not lock on adequately. Therefore stop leaning handle inside by force. To be locked adequately Frame Lock part Side view of a handle part (Page: 131/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) 4) Confirmation Both upper and lower hooks must be securely locked. 3.4.4.1.2 Prohibitionary work Never insert a board by pressing itself. It damages a hook and a sensor damage. A sensor is attached on a lower handle. A sensor is at this point of a lower handle. 3.4.4.1.3 Handling if miss-inserting In case of inserting a board or a power supply in a condition that a handle is locked by mistake and giving a stress to the frame. Un-locking the miss-locked handle by force damages a lock part and a sensor part. Therefore pull the miss-locked handle side as it is. Example An upper handle locks adequately A lower handle miss-locks and gives a stress to the frame. Un-lock the handle. Don’t un-lock handle and pull it as it is. (Page: 132/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 3.4.4.2 1) (Q05T-AI-BB001E) Inserting the Power supply Insert the Power supply along the both upper and lower guide rail at the determined position so that the bezel character can be read correctly. Guide rail Fixing screw Handle 2) 3) 3.4.4.3 1) Turn the upper and lower handles inside and lock them. The handles should be set firmly. Tighten the 4 fixing screws Æ Tightening torque: 0.4N⋅m Fixing screw Inserting the LoCal board Insert the LoCal board along the both upper and lower guide rail at the determined position so that the bezel character can be read correctly as same work as of the Power supply. Guide rail Fixing screw Handle 2) Turn the upper and lower handles inside and lock them. The handles should be set firmly as same work as of Power supply. 3) Tighten the 2 fixing screws ÆTightening torque: 0.4N⋅m (Page: 133/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 3.4.4.4 (Q05T-AI-BB001E) Inserting the MoNerd board 1) Insert the MoNerd board along the both upper and lower guide rail at the determined position so that the bezel character can be read correctly as same work as of the Power supply. 2) Turn the upper and lower handles inside and lock them. The handles should be set firmly as same work as of the Power supply. 3) Tighten the 2 fixing screws Æ Tightening torque: 0.4N⋅m 3.4.4.5 Inserting the TRx board 1) Insert the TRx board along the both upper and lower guide rail at the determined position so that the bezel character can be read correctly as same work as of the Power supply. 2) Turn the upper and lower handles inside and lock them. The handles should be set firmly as same work as of the Power supply. 3) Tighten the 2 fixing screws ÆTightening torque: 0.4N⋅m 3.4.4.6 Inserting the FAN tray 1) Insert the FAN Tray along the guide rail at the determined position so that the bezel character can be read correctly. (Page: 134/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 2) 3.4.4.7 1) (Q05T-AI-BB001E) Tighten the 6 fixing screws Æ Tightening torque: 0.4N⋅m Removing the Power supply and other boards Loosen upper and lower fixing screws. Fixing screw Fixing screw 2) Press the red “PRESS” part of both handles and release locking. 3) Turn the upper and lower handles outside and release connecting. Press “PRESS” part (Page: 135/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) 3.4.5 3.4.5.1 (Q05T-AI-BB001E) Connecting cables to the Power supply and boards Power supply 1) Insert the power supply cable to the Power supply. There are 3 power supply cables. It is not regulated that any of the power supply cable connects any of the Power supply. POWER STATUS FAN STATUS STATUS STATUS STATUS RF1 RF1 RF1 RF1 STATUS STATUS STATUS STATUS MASTER MASTER MASTER MASTER NETWORK NETWORK COM COM CAL CAL AC INPUT AC INPUT AC INPUT 100Base-TX 100Base-TX MoNerd MoNerd LoCal LoCal Power Supply Power Supply Power Supply POWER RF2 2) RF2 RF2 POWER POWER RF2 RF3 RF3 RF3 RF3 TRx TRx TRx TRx Lock the power supply cable with the lock. Power supply cable lock (Page: 136/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) 3.4.5.2 LoCal board Insert the cable to LoCal board along the label on the cable. POWER STATUS FAN STATUS STATUS STATUS STATUS RF1 RF1 RF1 RF1 STATUS STATUS STATUS STATUS MASTER MASTER MASTER MASTER NETWORK NETWORK COM COM CAL CAL AC INPUT AC INPUT AC INPUT 100Base-TX 100Base-TX MoNerd MoNerd LoCal LoCal Power Supply Power Supply Power Supply POWER RF2 RF2 RF2 POWER POWER RF2 RF3 RF3 RF3 RF3 TRx TRx TRx TRx 3.4.5.3 MoNerd board Insert the cable to MoNerd board along the label on the cable. POWER STATUS FAN STATUS STATUS STATUS STATUS RF1 RF1 RF1 RF1 STATUS STATUS STATUS STATUS MASTER MASTER MASTER MASTER NETWORK NETWORK COM COM CAL CAL AC INPUT AC INPUT AC INPUT 100Base-TX 100Base-TX MoNerd MoNerd LoCal LoCal Power Supply Power Supply Power Supply POWER RF2 RF2 RF2 POWER POWER RF2 RF3 RF3 RF3 RF3 TRx TRx TRx TRx (Page: 137/138) CONFIDENTIAL Installation Manual for Kyocera iBurst System (BS1905A-US-A) (Q05T-AI-BB001E) 3.4.5.4 TRx the board Insert the cable to TRx board along the label on the cable. POWER STATUS FAN STATUS STATUS STATUS STATUS RF1 RF1 RF1 RF1 STATUS STATUS STATUS STATUS MASTER MASTER MASTER MASTER NETWORK NETWORK COM COM CAL CAL AC INPUT AC INPUT AC INPUT 100Base-TX 100Base-TX MoNerd MoNerd LoCal LoCal Power Supply Power Supply Power Supply POWER RF2 RF2 RF2 POWER POWER RF2 RF3 RF3 RF3 RF3 TRx TRx TRx TRx (Page: 138/138)
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