LENNOX Air Conditioner/heat Pump(outside Unit) Manual L0806495

User Manual: LENNOX LENNOX Air conditioner/heat pump(outside unit) Manual LENNOX Air conditioner/heat pump(outside unit) Owner's Manual, LENNOX Air conditioner/heat pump(outside unit) installation guides

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LENNOX
';_2002 Lennox Industries inc.
Dallas, Texas

INSTALLATION
INSTRUCTIONS
HPXA12 SERIES UNITS
HEAT PUMP UNITS
504,777M
05/04
Supersedes 02/04

HPXA12 Elite® outdoor units use R410A, which is an ozone
friendly HFC refrigerant, This unit must be installed with a
matching indoor blower coil and line set as outlined in the
Lennox Engineering Handbook. HPXA12 outdoor units are
designed for use in expansion valve systems only. They
are not designed to be used with other refrigerant flow control devices, An expansion valve approved for use with
R410A must be ordered separately and must be installed
prior to operating the unit,

_
Technical
IlI_.LU_Publications
Lithe U.S.A.

HPXA12 Outdoor Unit ...........................
Shipping & Packing List .........................
General Information .............................
Unit Dimensions ................................
Setting the Unit .................................
Electrical ......................................
Refrigerant Piping ..............................
Flushing Existing Line Set & Indoor Coil ...........
Refrigerant Metering Device .....................
Manifold Gauge Set .............................
Service Valves .................................
Leak Testing ...................................
Evacuation ...................................
Start-Up ......................................
Charging
....................................
System Operation .............................
Defrost System ...............................
Maintenance ..................................
Optional Accessories ..........................
Homeowner Information ........................
HPXA12 Check List ............................

1
1
1
2
3
4
5
6
7
8
8
9
10
11
11
14
15
18
18
18
20

RETAIN THESE INSTRUCTIONS
FOR FUTURE REFERENCE

,&IMPORTANT
These instructions are intended as a general guide and do
not supersede local codes in any way, Consult authorities
having jurisdiction before installation.

1 - Assembled HPXA12 outdoor unit

WARNING

Check the unit components for shipping damage. If you find
any damage, immediately contact the last carrier,

,&IMPORTANT

,&WARNING

05/04

IIIHIIIIIIIIIIIIIflll,
lll,llllllf

504,777M

IIIHIIIIIIII,
III,
III,III,
III,IIIIIIIIIIIII

INLET_N

7

AIR

Model No.

INLET

HPXA12-018
HPXA12-024
HPXA12-030

INLET

©

©

AIR

AIR

in.

HPXA12-036
HPXA12-042

mm

HPXA12-048

in.

HPXA12-060

mm

A

B

C

24-1/4

33-1/4

32-1/2

616

845

826

28-1/4

37-1/4

36-1/2

718

946

927

VAPOR LINE
CONNECTION

INLET'_

LIQUID LINE
CONNECTION

AIR

Top View

A

h..J

OUTDOOR

II

COIL FAN

COMPRESSOR_

C

B
VAPOR
&
LIQUID
LINE
CONNECTION

_" ELECTRICAL
INLETS

2-3/4 (70)

Side View

3/7 4,
(19)

OPTIONAL UNIT
STAND-OFF KIT
(Field

Page 2

Installed)

'_

Side View

4 - When installed in areas where low ambient temperatures exist, locate unit so winter prevailing winds do not
blow directly into outdoor coil.

&CAUTION

5 - Locate unit away from overhanging roof lines which
would allow water or ice to drop on, or in front of, coil or
into unit.
Slab Mounting-Figure

&CAUTION

Outdoor units operate under a wide range of weather conditions; therefore, several factors must be considered
when positioning the outdoor unit. Unit must be positioned
to give adequate clearances for sufficient airflow and servicing. A minimum clearance of 24 inches (610 mm) between
multiple units must be maintained. Refer to figure 1 for
installation clearances.

2

When installing the unit at grade level, the top of the slab
should be high enough above the grade so that water from
higher ground will not collect around the unit. See figure 2.
The slab should have a slope tolerance away from the
building of 2 degrees or 2 inches per 5 feet (51 mm per
1524 mm). This will prevent ice build-up under the unit during a defrost cycle. Refer to roof mounting section for barrier construction if the unit must face prevailing winter winds.
Slab Mounting

At Ground

STRUCTURE

DISCHARGE

Level

AIR

0
Installation

Clearances

GROUNDLEVEL

MOUNTING SLAB MUST SLOPE
AWAY FROM BUILDING.

Figure 2
*NO TE - A service clearance of 30" (762 mm) must be maintained on one of the sides adjacent to the control box. Clearance to one of the other three sides must be 36" (914 mm).
Clearance to one of the remaining two sides may be 12" (305

Roof Mounting-Figure

Install unit a minimum of 6 inches (152 mm) above the roof
surface to avoid ice build-up around the unit. Locate the
unit above a load bearing wall or area of the roof that can
adequately support the unit, Consult local codes for rooftop
applications.

mm) and the final side may be 6" (152 mm).
NOTE - A clearance of 24" (610 mm) must be maintained
between two units.
NOTE - 48" (1219 mm) clearance required on top
of unit. Maximum soffit overhang is 36" (914 mm).

Figure

3

1

Rooftop Application
Wind Barrier Construction

1 - Place a sound-absorbing material, such as Isomode,
under the unit if it will be installed in a location or position that will transmit sound or vibration to the living
area or adjacent buildings.
2 - Mount unit high enough above ground or roof to allow
adequate drainage of defrost water and prevent ice
build-up.
3 - In heavy snow areas, do not locate unit where drifting
will occur. The unit base should be elevated above the
depth of average snows.

PREVAILING

I

WINTER

WINDS

_65°F (18°C)

The following procedure is intended as a general guide and
is for use on expansion valve systems only. For best results,
indoor temperature should be 70°F (21°C) to 80°F (26°C).
Monitor system pressures while charging.
1 - Record outdoor ambient temperature
thermometer.

using a digital

2 - Attach high pressure gauge set and operate unit for
several minutes to allow system pressures to stabilize.

3 - Comparestabilizedpressures
withthoseprovidedin
table7, "NormalOperatingPressures."Minorvariationsinthesepressures
maybeexpected
duetodifferencesin installations,
Significantdifferencescould
meanthatthesystemisnotproperlychargedorthata
problemexistswithsomecomponent
in the system.
Pressureshigherthanthoselistedindicatethatthe
systemis overcharged.
Pressureslowerthanthose
listedindicatethatthesystemis undercharged.
Verify
adjustedchargeusingtheapproachmethod.
ApproachMethod
4 - Usethesamedigitalthermometer
usedtocheckoutdoorambienttemperature
tocheckliquidlinetemperature.Verifytheunitchargeusingtheapproach
method.
Thedifference
between
theambientandliquidtemperaturesshouldmatchvaluesgivenintable6.Addrefrigeranttolowertheapproach
temperature
andremoveit
toincreasetheapproach
temperature,
Lossofcharge
resultsinlowcapacityandefficiency.
5 - If thevaluesdonotagreewiththethoseintable6,add
refrigerantto lowerthe approachtemperature
or recoverrefrigerant
fromthesystemto increasetheapproachtemperature.

Table 6
Approach
Model Number

Values for Charging

Approach Temperature
Liquid Line Temp. - Outdoor Ambient °F (°C)

HPXA12-18

5 (2.8)

HPXA12-24

8.0 (4.4)

HPXA12-30

12.5 (6.9)

HPXA12-36

13 (7.2)

HPXA12-42

13 (7.2)

HPXA12-48

8.5 (4.7)

HPXA12-60

12 (6.7)

A IMPORTANT

Table 7
Normal Operating Pressures
(Liquid +10 and Vapor +5 psig)
Cooling
Outdoor Coil

HPXA12-18

HPXA12-24

Operation

HPXA12-30

HPXA12-36

HPXA12-42

HPXA12-48

HPXA12-60

Entering Air
Temp. °F (°C)

Liquid

Vapor

Liquid

vapor

Liquid

Vapor

Liquid

Vapor

Liquid

Vapor

Liquid

Vapor

Liquid

Vapor

65 (18.3)

223

147

254

130

244

136

262

135

260

133

240

126

250

123

75 (23.9)

270

149

290

134

282

139

304

138

300

135

280

130

300

132

85 (29.4)

312

150

335

137

325

141

349

141

345

137

320

134

345

137

95 (35.0)

360

152

382

140

375

143

399

143

397

139

360

136

378

140

105 (40.6)

406

154

433

143

426

145

454

146

452

142

415

137

430

142

115 (46.1)

463

155

490

146

485

147

514

149

510

145

470

139

497

145

Heating
HPXA12-18

HPXA12-24

Operation

Outdoor Coil
Entering Air
Temp. °F (°C)

HPXA12-30

Liquid

Vapor

Liquid

Vapor

Liquid

Vapor

Liquid

Vapor

Liquid

Vapor

Liquid

Vapor

Liquid

Vapor

20 (-6.6)

265

63

295

59

340

60

278

59

288

60

315

60

282

57

30 (-1.1)

280

78

315

72

350

75

290

72

297

70

325

74

300

70

40 (4.4)

294

96

335

87

362

90

305

89

310

85

340

90

310

82

50 (10.0)

310

112

350

103

374

110

317

105

325

105

360

106

325

92

60 (15.5)

320

133

375

120

390

132

333

128

344

127

380

128

335

100

Page 17

HPXA12-36

HPXA12-42

HPXA12-48

HPXA12-60

Table 8
R410A Temperature/Pressure
Temp.°F
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
6O
61
62

Pressure

Psig

Chart

Temp.°F

Pressure Psig

Temp. °F

Pressure Psig

Temp. °F

Pressure Psig

100.8
102.9
105.0
107.1
109.2

63
64
65
66
67

178.5
181.6
184.3
187.7
190.9

94
95
96
97
98

290.8
295.1
299.4
303.8
308.2

125
126
127
128
129

445.9
451.8
457.6
463.5
469.5

111.4
113.6
115.8
118.0
120.3
122.6
125.0
127.3
129.7
132.2
134.6
137.1
139.6
142.2
144.8
147.4
150.1
152.8
155.5
158.2
161.0
163.9
166.7
169.6
172.6
195.5

68
69
7O
71
72
73
74
75
76
77
78
79
8O
81
82
83
84
85
86
87
88
89
9O
91
92
93

194.1
197.3
200.6
203.9
207.2
210.6
214.0
217.4
220.9
224.4
228.0
231.6
235.3
239.0
242.7
246.5
250.3
254.1
258.0
262.0
266.0
270.0
274.1
278.2
282.3
286.5

99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124

312.7
317.2
321.8
326.4
331.0
335.7
340.5
345.3
350.1
355.0
360.0
365.0
370.0
375.1
380.2
385.4
390.7
396.0
401.3
406.7
412.2
417.7
423.2
428.8
434.5
440.2

130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155

475.6
481.6
487.8
494.0
500.2
506.5
512.9
519.3
525.8
532.4
539.0
545.6
552.3
559.1
565.9
572.8
579.8
586.8
593.8
601.0
608.1
615.4
622.7
630.1
637.5
645.0

is isolated from power and field-provided relays bypass the
The outdoor unit and indoor blower cycle on demand from
the room thermostat. When the thermostat blower switch is
in the ON position, the indoor blower operates continuously.
Service Light Operation
The thermostat is not included with the unit and must be
purchased separately, Some outdoor thermostats incorporate isolating contacts and an emergency heat function
(which includes an amber indicating light). The service light
thermostat will enable the emergency heat light function on
the room thermostat,
Emergency

outdoor thermostats, An amber indicating light simultaneously
comes on to remind the homeowner that he is operating in the
emergency heat mode,
Emergency heat is usually used during an outdoor unit
shutdown, but it should also be used following a power outage if power has been off for over an hour and the outdoor
temperature is below 50°F (10°C). System should be left in
the emergency heat mode at least six hours to allow the
crankcase heater sufficient time to prevent compressor
slugging,
Filter Brier

Heat (Amber Light)

An emergency heat function is designed into some room thermostats. This feature is applicable when isolation of the outdoor unit is required, or when auxiliary electric heat is staged
by outdoor thermostats, When the room thermostat is placed
in the emergency heat position, the outdoor unit control circuit

Page 18

The unit is equipped with a large-capacity biflow filter drier
which keeps the system clean and dry, If replacement is
necessary, order another of the same design and capacity,
The replacement filter drier must be suitable for use with
R410A refrigerant,

HighPressureSwitch
TheHPXA12
isequipped
withanauto-reset
highpressure
switch(single-pole,
single-throw)
whichis locatedonthe
liquidline,Theswitchshutsoffthecompressor
whendischargepressurerisesabovethefactorysetting.Theswitch
is normallyclosedand is permanently
adjustedto trip
(open)at640+ 10psig(4412+69 kPa).

LowPressureSwitch
TheHPXA12isequippedwithanauto-reset
lowpressure
switchwhichis locatedonthevaporline.Theswitchshuts
offthecompressor
whenthevaporpressure
fallsbelowthe
factorysetting.Thisswitchis ignoredduringdefrostoperationandwhentheoutdoortemperature
goesbelow15°F.
Theswitchcloseswhenitisexposedto60psigandopens
at25psig,It is notadjustable,
HPXA12

Defrost

NOTE - A Schrader core is under the pressure switches.

Control

Board

Note - Component Locations Will Vary With Board Manufacturer

Figure

17

Page 19

Demand

Defrost

5-Strike

System

The demand defrost controller uses basic differential temperature means to detect when the system performs poorly because of ice build-up on the outdoor coil. The controller also uses "self-calibrating" principles to calibrate itself
when the system starts and after every time the system
defrosts. The control board has the following components: defrost relays, anti-short cycle timed-off control,
pressure switch/safety control, 5-trip lockout circuit,
manufacturing test mode, ambient and coil temperature
sensors, field selectable termination temperature pins, and
a field low voltage connection terminal strip. See figure 17.
The control monitors ambient temperature, outdoor coil
temperature and total run time to determine when a defrost cycle is required. Two temperature probes are permanently attached to the control. The coil temperature
probe is designed with a spring clip to allow mounting to
the outside coil tubing. The location of the coil sensor is
important for proper defrost operation.
NOTE - The logic of the demand defrost board accurately
measures the performance of the system as frost accumulates on the outdoor coil. This typically will translate into
longer running time between defrost cycles as more frost
accumulates on the outdoor coil before the board initiates
defrost cycles.
The temperature probes cannot be removed from the control. The control and the attached probes MUST be replaced as a unit. Do not attempt to cut or splice probe wires.
Diagnostic

LEDs

The defrost board uses two LEDs for diagnostics. The
LEDs flash a specific sequence according to the diagnostic condition, See table 9,
HI-PS/LO-PS

Lockout

Feature

• The internal control logic of the board counts the pressure switch trips only while the Y1 (Input) line is active, If
a pressure switch opens and closes twice during a Y1
(Input), the control logic will reset the pressure switch
trip counter to zero at the end of the Y1 (Input), If the
pressure switch opens for a fifth time during the current
Y1 (Input), the control will enter a lockout condition,
• The 5-strike pressure switch lockout condition can be
reset by cycling OFF the 24-volt power to the control
board or by shorting the TEST pins, All timer functions
(run times) will also be reset,
• If a pressure switch opens while the Y1 Out line is engaged, a 5-minute short cycle will occur after the switch
closes,
Delay Mode
The defrost board has a field-selectable function to reduce
occasional sounds that may occur while the unit is cycling
in and out of the defrost mode. When a jumper is installed
on the DELAY pins, the compressor will be cycled off for 30
seconds going in and out of the defrost mode, Units are
shipped with jumper installed on DELAY pins.
NOTE - The 30 second off cycle is not functional when jumpering the TEST pins.
Operational

Description

The defrost control board has three basic operational
modes: normal, defrost, and calibration,
Normal Mode
The demand defrost board monitors the O line, to determine the system operating mode (heat/cool), outdoor ambient temperature, coil temperature (outdoor coil) and
compressor run time to determine when a defrost cycle is
required,
Defrost Mode
Refer to table 9 for demand defrost operation,
Calibration Mode

Terminals

The unit's automatic reset pressure switches are wired to
the PS terminals. The high-pressure switch is factory
wired to the HI-PS terminal, and the low-pressure switch
is factory-wired to LO-PS terminal.
The path between Y1 (input) and Y1 Out is interlocked
through the pressure switches. When one of the pressure
switches trip, the board will cycle off the compressor and
the 5-strike counter in the board will count one strike.

Page 20

The board is considered uncalibrated when power is applied to the board, after cool mode operation, or if the coil
temperature exceeds the termination temperature when it
is in heat mode. Calibration of the board occurs after a defrost cycle to ensure that there is no ice on the coil. During
calibration, the temperature of both the coil and the ambient sensor are measured to establish the temperature differential which is required to allow a defrost cycle,

Defrost
LED 1

LED 2

OFF

OFF

ON

OFF

ON

ON

FLASH

FLASH

ON

OFF

ON

FLASH

FLASH

ON

ALTERNATING
FLASH

ALTERNATING
FLASH

Control

Table 9
Board Diagnostic

Condition

Led

Possible Cause(s)

Solution

Power problem

1 No power (24V) to board terminals
R & C.
2 Board failure.

1 Check control transformer power
(24V).
2 If power is available and LED(s) are
unlit, replace board and all sensors.

Coil sensor problem

I Coil temperature outside of sensor
range,
2 Faulty sensor wiring connections at
board or poor sensor contact on coil.
3 Sensor failure.

1 Sensor function will resume when
coil temperature is between -20°F
and 110°F.
2 Check sensor wiring connections at
board and sensor contact on coil.
3 Replace board and all sensors.

1 Ambient temperature
sensor range,

1 Sensor function will resume when
coil temperature is between -20°F
and 110°F.

Ambient sensor problem

outside of

2 Faulty sensor wiring connections
board or sensor,

at

2 Check sensor wiring connections
board and sensor.

at

3 Sensor failure.

3 Replace board and all sensors.

Normal operation

Unit
mode.operating normally or in standby

None required.

5-Strike pressure lockout
(Short test pins or reset
24V power to board to
override lockout)

1 Restricted air flow over indoor or
outdoor coil.

1 Remove any blockages or restrictions. Check outdoor fan motor for
proper operation.
2 Check approach, superheat & subcooling temperatures.
3 Check system pressures. Repair
leaks. Replace metering device.
4 Make sure that sensor is properly
positioned on coil and that firm contact is established. Refer to service
manual for proper placement.

2 Improper refrigerant

Low pressure switch circuit
open during Y1 demand

charge.

3 Improper metering device operation.

High pressure switch circuit open during Y1 demand

4 Poor contact between coil sensor
and coil.

5-minute delay
(Jumper test pins to override delay)

Thermostat demand for cooling or
outdoor operation. Unit operating in
5-minute anti-short-cycle mode.

None required.

Demand Defrost Operation
The demand defrost control board initiates a defrost cycle based on either frost detection or time.
Frost Detection - If the compressor runs longer than 34 minutes and the actual difference between the clear coil and frosted coil temperatures exceeds
the maximum difference allowed by the control, a defrost cycle will be initiated.
IMPORTANT- The demand defrost control board will allow a greater accumulation of frost and will initiate fewer defrost cycles than a time/temperature
defrost system.
Time - If 6 hours of heating mode compressor run time has elapsed since the last defrost cycle while the coil temperature remains below 35°F (2°C),
the demand defrost control will initiate a defrost cycle.
Actuation - When the reversing valve is de-energized, the Y1 circuit is energized, and the coil temperature is below 35°F (2°C), the board logs the
compressor run time. If the board is not calibrated, a defrost cycle will be initiated after 34 minutes of heating mode compressor run time. The control
will attempt to self-calibrate after this (and all other) defrost cycle(s). Calibration success depends on stable system temperatures during the 2g-minute
calibration period. If the board fails to calibrate, another defrost cycle will be initiated after 90 minutes of heating mode compressor run time. Once the
defrost board is calibrated, it will use demand defrost logic to initiate a defrost cycle. A demand defrost system initiates defrost when the difference between the clear coil and frosted coil temperatures exceeds the maximum difference allowed by the control OR after 6 hours of heating mode compressor
run time has been logged since the last defrost cycle.
Termination
- The defrost cycle ends when the coil temperature exceeds the termination temperature or after 14 minutes of defrost operation. If the
defrost is terminated by the 14-minute timer, another defrost cycle will be initiated after 34 minutes of run time.
Test Mode - When Y1 is energized and 24V power is being applied to the board, a test cycle can be initiated by placing the termination temperature
lumper across the 'Test" pins for 2 to 5 seconds. If the jumper remains across the 'Test" pins longer than 5 seconds, the control will ignore the test pins
and revert to normal operation. The jumper will initiate one cycle per test.

Page 21

Refer to the Engineering Handbook for optional accessories that may apply to this unit, The following may or may
not apply:

kWARNING

Maintenance and service must be performed by a qualified
installer or service agency. At the beginning of each cooling
season, the system should be checked as follows:
Outdoor
Unit
1 - Clean and inspect outdoor coil (may be flushed with a
water hose). Ensure power is off before cleaning.
2 - Outdoor unit fan motor is pre-lubricated and sealed, No
further lubrication is needed.
3 - Visually inspect all connecting lines, joints and coils for
evidence of oil leaks.
4 - Check all wiring for loose connections,
5 - Check for correct voltage at unit (unit operating),
6 - Check amp draw on outdoor fan motor.
Unit nameplate
Actual
7 - Inspect drain holes in coil compartment base and clean
if necessary,
NOTE - If insufficient heating or cooling occurs, the unit
should be gauged
checked,
Indoor

and refrigerant

charge

should

be

•
•
•
•
•
•
•
•
•
•
•

Loss of Charge Kit
High Pressure Switch Kit
Compressor Monitor
Compressor Crankcase Heater
Hail Guards
Mounting Bases
Stand-off Kit
Sound Cover
LowAmbient Kit
Monitor Kit
Mild Weather Kit

In order to ensure peak performance, your system must be
properly maintained. Clogged filters and blocked airflow
prevent your unit from operating at its most efficient level,
Ask your Lennox dealer to show you where your indoor
unit's filter is located. It will be either at the indoor unit
(installed internal or external to the cabinet) or behind a return air grille in the wall or ceiling. Check the filter monthly
and clean or replace it as needed,
Disposable filters should be replaced with a filter of the
same type and size. If you are unsure about the filter you
need for your system, call your Lennox dealer for assistance.

IMPORTANT

Coil

1 - Clean coil if necessary,
2 - Check connecting lines, joints and coil for evidence of
oil leaks,
3 - Check condensate line and clean if necessary,
Indoor

Unit

Many indoor units are equipped with reusable foam filters, These filters can be cleaned with a mild soap and
water solution. Rinse the filter thoroughly and let it dry
completely before it is returned to the unit or grille,
The filter and all access panels must be in place any
time the unit is in operation.

1 - Clean or change filters,
2 - Lennox blower motors are prelubricated and permanently sealed, No more lubrication is needed.
3 - Adjust blower speed for cooling, Measure the pressure
drop over the coil to determine the correct blower CFM.
Refer to the unit information service manual for pressure
drop tables and procedure,
4 - Belt Drive Blowers - Check belt for wear and proper
tension,
5 - Check all wiring for loose connections,
6- Check for correct voltage at unit, (blower operating)
7 - Check amp draw on blower motor.
Motor nameplate
Actual

Your system may be equipped with an electronic air cleaner which will provide respiratory relief by removing up to 90
percent of all airborne particles which pass through it. If it
is, ask your dealer to instruct you on its maintenance.
Your indoor coil is equipped with a drain pan to collect condensate formed as your system removes humidity from the
inside air. Have your dealer show you where the main condensate drain (and auxiliary drain, if applicable) runs and
how to check the drain for any obstruction.
It is also very important to provide unrestricted airflow to the
outdoor unit. Leaves, trash or shrubs crowding the unit
cause the outdoor unit to work harder and use more energy. Keep shrubbery trimmed away from the unit and period-

Page 22

icallycheckfordebriswhichmayhavecollected
aroundthe
unit,
Heat Pump Operation
Your new Lennox heat pump has several characteristics
that you should be aware of:
Your heat pump satisfies heating demand by delivering
large amounts of warm air into the living space. This is quite
different from gas- or oil-fired furnaces or an electric furnace which deliver lower volumes of considerably hotter air
to heat the space,
Do not be alarmed if you notice frost on the outdoor coil in
the winter months, Frost develops on the outdoor coil during the heating cycle when temperatures are below 45°F
(7°C). An electronic control activates a defrost cycle lasting
5 to 15 minutes at preset intervals to clear the outdoor coil
of the frost. During the defrost cycle, you may notice steam
rising from the outdoor unit, This is a normal occurrence.
The thermostat may engage auxiliary heat during the defrost cycle to satisfy a heating demand; however, the unit
will return to normal operation at the conclusion of the defrost cycle.
Your Lennox HPXA12 heat pump is equipped with a compressor crankcase heater which protects the compressor
from refrigerant slugging during cold weather operation. If
power to your unit has been interrupted for several hours
or more, set the room thermostat selector to the "Emergency Heat" setting to obtain temporary heat without the risk
of serious equipment damage, In this operating mode, all
heating demand will be satisfied by auxiliary heat, Compressor operation is locked out during Emergency Heat operation. After a six-hour compressor crankcase heater
warm-up period, the thermostat can be switched to the
"Heat" setting and normal operation will resume,
Thermostat

Operation

Though your thermostat may vary somewhat from the description below, its operation will be similar.
Temperature Setting Levers
Most heat pump thermostats have two temperature selector levers: one for heating and one for cooling. Set the levers or dials to the desired temperature setpoints for both
heating and cooling. Avoid frequent temperature adjustment; turning the unit off and back on before pressures
equalize puts stress on the unit compressor.

Page 23

Fan Switch
In AUTO or INT (intermittent) mode, the blower operates
only when the thermostat calls for heating or cooling. This
mode is generally preferred when humidity control is a
priority. The ON or CONT mode provides continuous indoor blower operation, regardless of whether the compressor or auxiliary heat are operating. This mode is required
when constant air circulation or filtering is desired.
System Switch
Set the system switch for heating, cooling or auto operation. The auto mode allows the heat pump to automatically
switch from heating mode to cooling mode to maintain predetermined comfort settings. Many heat pump thermostats
are also equipped with an emergency heat mode which
locks out heat pump operation and provides temporary
heat supplied by the auxiliary heat.
Indicating Light
Most heat pump thermostats have an amber light which indicates when the heat pump is operating in the emergency
heat mode.
The temperature
perature.

Temperature Indicator
indicator displays the actual room tem-

Programmable Thermostats
Your Lennox system may be controlled by a programmable
thermostat. These thermostats provide the added feature
of programmable time-of-day setpoints for both heating
and cooling. Refer to the user's information manual provided with your particular thermostat for operation details.
Preservice Check
If your system fails to operate, check the following before
calling for service:
• Check to see that all electrical disconnect switches are
ON,
• Make sure the room thermostat temperature selector is
properly set.
• Make sure the room thermostat system switch is properly set.
• Replace any blown fuses, or reset circuit breakers.
• Make sure unit access panels are in place.
• Make sure air filter is clean.
• Locate and record unit model number before calling.

Start-Up

JobName

and Performance
Job No.

Job Location

Check

Date
State

City

Installer
Unit Model No.

List

State

City
Serial No.

Service Technician

Nameplate Voltage
Amps: 1st stage

Rated Load Ampacity
Maximum Fuse or Circuit Breaker
Electrical Connections Tight? []
Indoor Blower RPM
Cooling (2nd stage)
Liquid Line Pressure
Heating (2nd stage)
Liquid Line Pressure
Refrigerant Lines:

Indoor Filter Clean? []
--

Vapor Pressure
Vapor Pressure

Service Valves Fully Opened? []
Sequence of Operation
Heating Correct []

Supply Voltage (Unit Off) --

S,R Drop Over Indoor (Dry)

Leak Checked? []

Properly Insulated?

[]

Service Valve Caps Tight? []

Cooling Correct

2nd Stage

Outdoor Coil Entering Air Temp.
Refrigerant Charge Checked?

[]

Refrigerant Charge Checked?
Outdoor Fan Checked?

[]
[]

Voltage With Compressor Operating -Thermostat
Calibrated? []
Properly Set? []
Level? []

[]

Page 24



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