LENNOX Furnace/Heater, Gas Manual L0806824
User Manual: LENNOX LENNOX Furnace/Heater, Gas Manual LENNOX Furnace/Heater, Gas Owner's Manual, LENNOX Furnace/Heater, Gas installation guides
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LENNOX
© 2004 Lennox Industries Inc_
Dallas, Texas, USA
INSTALLATION
INSTRUCTIONS
(47M55, 57M85 AND 83M56)
GAS UNITS
KITS AND ACCESSORIES
504,976M
10/04
Supersedes
504,768M
z]_b,=io..
LithoU.S.A.
COMBUSTION AIR INDUCER
REPLACEMENT
KIT
FOR COMBUSTION
AIR INDUCER
USED WITH G41UF, G43UF, G51MP
REPLACEMENT
KITS
& G61MP(V) UNITS
A CAUTION
Package 1 of 1 contains the following:
1 - Combustion air inducer
1 - Gasket
Combustion air inducer replacement kits 47M55, 57M85
and 83M56 are used with units as detailed below.
Unit Model Number
G41UF
G43UF-045
Kit Number
47M55
G43UF-070
G43UF-090-01, -02
47M55
2. Remove the upper access panel on the furnace.
3. Disconnect the elecbical power wiring harness from
the combustion air inducer. Disconnect the ground
wire.
4. Loosen the hose clamp that secures the combustion
air inducer to the flue tee assembly (see figure 1).
G43UF-110-01, -02, -03
G43UF-135-01, -02, -03
G43UF-090-03, -04
G43UF-110-04
1. Set the thermostat to the lowest setting. Shut off the
gas supply to the furnace; then disconnect the
electrical power.
83M56
G41UF Combustion
G43UF-135-04
Air Inducer
Assembly
G51MP-045
G51MP-070
G51MP-090-01, -02
47M55
FLUE TEE
G51 MP-110-01, -02
COLLECTOR
BOX
G51 MP-135-01, -02
G51 MP-090-03, -04
G51MP-110-03
I
83M56
G51MP-135-03
G61MP(V)
HOSE
CLAMP
57M85
I
!
/
BACKUP
("_,=_ /
SECONDARY
GASKET
WARNING
LIMIT __
SCREWS
COMBUSTION
AIRINDUCER
Figure
10/04
I]IMII]IIIMIMIIIIIIIIII
1
504,976M
Pogel
IIMIIflMMMH
G43UF / G51MP
Combustion
5. G43UF, G51MP and G61MP(V) Units Only -Combustion air pressure proving switches are secured
to combustion air inducer. Disconnect tubing from
pressure switches. Remove screws which secure
pressure switches to existing combustion air inducer
(see figures 2 and 3). Set pressure switches aside for
re-installation.
Air Inducer
Assembly
COLLECTOR
BOX
FLUE TEE j
.
HOSE
CLAMP
BACKUP
SECONDARY
"_
/_'t_
/
I
7. Remove four screws which secure the combustion air
inducer to the collector box and remove the
combustion air inducer from the furnace (see figures 1,
2 and 3).
LIMIT & SCREW//
/
8. Remove the gasket from the front of the collector box.
Install the replacement gasket before installing the
replacement inducer.
/
/
PRESSURE
SWITCHES &
SCREWS
SCREWS
9. Use the existing screws to secure the replacement
combustion air inducer to the collector box. Use a
torque wrench to tighten screws to 30 in. Ibs. (339
N-cm).
AIR INDUCER
(4)
10. Use the existing screw to re-install the existing backup
secondary limit on the replacement combustion air
inducer. Use a torque wrench to tighten the screw to 5
in. Ibs. (56 N-cm).
NOTE: Parts configuration shown does not
reflect all mode/s.
Figure
G61MP(V)
Remove the screw which secures the backup
secondary limit to the combustion air inducer. Remove
the limit and set it aside for re-installation.
2
Combustion
Assembly
11. G43UF, G51MP and G61MP(V) Units Only -- Use
existing screws to re-install existing combustion air
pressure
proving
switches
on
replacement
combustion air inducer housing. Use a torque wrench
to tighten screws to 15 in. Ibs. (169 N-cm).
Air Inducer
FLUE
COLLECTOR
BOX
BACKUP
SECONDARY
LIMIT & SCREW
i
WARNING
i
SCREWS
_
TUBING
GASKET
/
/
//
_:_
\
_
/
/
COMBUSTION
12. Re-attach the pressure switch tubing as shown in
figures 4 and 5).
AIRINDUCER
13. Use existing hose clamp to secure replacement
combustion air inducer to flue tee assembly.
(2SWITCHES
PERASS_
NOTE: Parts configuration
models.
TUBING
14. Connect existing wiring harness
inducer and reconnect ground wire.
shown does not reflect all
to replacement
15. Restore electrical power and gas supply to the fumace.
16. Refer to the unit installation instructions
start-up procedure.
Figure 3
Page 2
for proper
Pressure
Switch / Collector
COLLECTOR
Box Tubing
Circuitry
for G43UF / G51MP
COLLECTOR BOX POSITIVE
PRESSURE TAPS
BOX NEGATIVE
PRESSURE
Units
TAP
FLUE COLLECTOR
BOX
9" RED TUBING
/
collector box negative tap)
J
/
9" BLACK TUBING
/
COLLECTOR BOX NEGATIVE
PRESSURE TAP
9" RED TUBING
(pressure switch rear barb to
collector box negative tap)
(pressure switch front barb to
collector box positive tap)
Figure 4
Pressure
Switch I Collector
COLLECTOR
Box Tubing
BOX NEGATIVE
PRESSURE TAP
4-1/2" BLACK TUBING
\
Circuitry
for G61MP(V)
Unit
COLLECTOR BOX POSITIVE
PRESSURE TAPS
FLUE COLLECTOR
BOX
(minus tap on low fire
minus tap on high fire pressure switch)
J_
9" RED TUBING
._
/
collector box negative tap)
J
9" BLACK TUBING
(pressure switch front barb to
collector box positive tap)
COLLECTOR BOX NEGATIVE
PRESSURE TAP
(plus tap on low fire pressure switch to
plus tap on high fire pressure switch)
I/2" BLACK TUBING
(minus tap on low fire pressure switch to minus tap on
high fire pressure switch)
COMBUSTION AIR PRESSURE
SWITCH ASSEMBLIES
9" RED TUBING
4-1/2" BLACK TUBING
(plus tap on low fire pressure switch to
plus tap on high fire pressure switch)
9" BLACK TUBING
(pressure switch front barb to
collector box positive tap)
Figure 5
Page 3
(pressure switch rear barb to
collector box negative tap)
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