LENNOX Furnace/Heater, Gas Manual L0806824
User Manual: LENNOX LENNOX Furnace/Heater, Gas Manual LENNOX Furnace/Heater, Gas Owner's Manual, LENNOX Furnace/Heater, Gas installation guides
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LENNOX © 2004 Lennox Industries Inc_ Dallas, Texas, USA INSTALLATION INSTRUCTIONS (47M55, 57M85 AND 83M56) GAS UNITS KITS AND ACCESSORIES 504,976M 10/04 Supersedes 504,768M z]_b,=io.. LithoU.S.A. COMBUSTION AIR INDUCER REPLACEMENT KIT FOR COMBUSTION AIR INDUCER USED WITH G41UF, G43UF, G51MP REPLACEMENT KITS & G61MP(V) UNITS A CAUTION Package 1 of 1 contains the following: 1 - Combustion air inducer 1 - Gasket Combustion air inducer replacement kits 47M55, 57M85 and 83M56 are used with units as detailed below. Unit Model Number G41UF G43UF-045 Kit Number 47M55 G43UF-070 G43UF-090-01, -02 47M55 2. Remove the upper access panel on the furnace. 3. Disconnect the elecbical power wiring harness from the combustion air inducer. Disconnect the ground wire. 4. Loosen the hose clamp that secures the combustion air inducer to the flue tee assembly (see figure 1). G43UF-110-01, -02, -03 G43UF-135-01, -02, -03 G43UF-090-03, -04 G43UF-110-04 1. Set the thermostat to the lowest setting. Shut off the gas supply to the furnace; then disconnect the electrical power. 83M56 G41UF Combustion G43UF-135-04 Air Inducer Assembly G51MP-045 G51MP-070 G51MP-090-01, -02 47M55 FLUE TEE G51 MP-110-01, -02 COLLECTOR BOX G51 MP-135-01, -02 G51 MP-090-03, -04 G51MP-110-03 I 83M56 G51MP-135-03 G61MP(V) HOSE CLAMP 57M85 I ! / BACKUP ("_,=_ / SECONDARY GASKET WARNING LIMIT __ SCREWS COMBUSTION AIRINDUCER Figure 10/04 I]IMII]IIIMIMIIIIIIIIII 1 504,976M Pogel IIMIIflMMMH G43UF / G51MP Combustion 5. G43UF, G51MP and G61MP(V) Units Only -Combustion air pressure proving switches are secured to combustion air inducer. Disconnect tubing from pressure switches. Remove screws which secure pressure switches to existing combustion air inducer (see figures 2 and 3). Set pressure switches aside for re-installation. Air Inducer Assembly COLLECTOR BOX FLUE TEE j . HOSE CLAMP BACKUP SECONDARY "_ /_'t_ / I 7. Remove four screws which secure the combustion air inducer to the collector box and remove the combustion air inducer from the furnace (see figures 1, 2 and 3). LIMIT & SCREW// / 8. Remove the gasket from the front of the collector box. Install the replacement gasket before installing the replacement inducer. / / PRESSURE SWITCHES & SCREWS SCREWS 9. Use the existing screws to secure the replacement combustion air inducer to the collector box. Use a torque wrench to tighten screws to 30 in. Ibs. (339 N-cm). AIR INDUCER (4) 10. Use the existing screw to re-install the existing backup secondary limit on the replacement combustion air inducer. Use a torque wrench to tighten the screw to 5 in. Ibs. (56 N-cm). NOTE: Parts configuration shown does not reflect all mode/s. Figure G61MP(V) Remove the screw which secures the backup secondary limit to the combustion air inducer. Remove the limit and set it aside for re-installation. 2 Combustion Assembly 11. G43UF, G51MP and G61MP(V) Units Only -- Use existing screws to re-install existing combustion air pressure proving switches on replacement combustion air inducer housing. Use a torque wrench to tighten screws to 15 in. Ibs. (169 N-cm). Air Inducer FLUE COLLECTOR BOX BACKUP SECONDARY LIMIT & SCREW i WARNING i SCREWS _ TUBING GASKET / / // _:_ \ _ / / COMBUSTION 12. Re-attach the pressure switch tubing as shown in figures 4 and 5). AIRINDUCER 13. Use existing hose clamp to secure replacement combustion air inducer to flue tee assembly. (2SWITCHES PERASS_ NOTE: Parts configuration models. TUBING 14. Connect existing wiring harness inducer and reconnect ground wire. shown does not reflect all to replacement 15. Restore electrical power and gas supply to the fumace. 16. Refer to the unit installation instructions start-up procedure. Figure 3 Page 2 for proper Pressure Switch / Collector COLLECTOR Box Tubing Circuitry for G43UF / G51MP COLLECTOR BOX POSITIVE PRESSURE TAPS BOX NEGATIVE PRESSURE Units TAP FLUE COLLECTOR BOX 9" RED TUBING / collector box negative tap) J / 9" BLACK TUBING / COLLECTOR BOX NEGATIVE PRESSURE TAP 9" RED TUBING (pressure switch rear barb to collector box negative tap) (pressure switch front barb to collector box positive tap) Figure 4 Pressure Switch I Collector COLLECTOR Box Tubing BOX NEGATIVE PRESSURE TAP 4-1/2" BLACK TUBING \ Circuitry for G61MP(V) Unit COLLECTOR BOX POSITIVE PRESSURE TAPS FLUE COLLECTOR BOX (minus tap on low fire minus tap on high fire pressure switch) J_ 9" RED TUBING ._ / collector box negative tap) J 9" BLACK TUBING (pressure switch front barb to collector box positive tap) COLLECTOR BOX NEGATIVE PRESSURE TAP (plus tap on low fire pressure switch to plus tap on high fire pressure switch) I/2" BLACK TUBING (minus tap on low fire pressure switch to minus tap on high fire pressure switch) COMBUSTION AIR PRESSURE SWITCH ASSEMBLIES 9" RED TUBING 4-1/2" BLACK TUBING (plus tap on low fire pressure switch to plus tap on high fire pressure switch) 9" BLACK TUBING (pressure switch front barb to collector box positive tap) Figure 5 Page 3 (pressure switch rear barb to collector box negative tap)
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