LG CNS KSCCCBB450R VALIDATOR User Manual KSCC CB B450R

LG CNS CO., LTD. VALIDATOR KSCC CB B450R

Users Manual

      Sistema de Recaudo Control e Información y Servicio al Usuario Proyect   Maintenance and Repair Manual (Heavy)  Equipment Name             CB-EVA-HM-00-V1.0   Copyright   LG CNSⓒ It is forbidden to copy and distribute on certain or whole part of this content without precedent approval of LG CNS
Bogota SIRCI Project  Maintenance and Repair Manual (Heavy)  CB-EVA-HM-00-V1.0 Zonal Validator Page i of All     Document  Prepared by:  Reviewed by:  Approved by: Maintenance and Repair Manual (Heavy)
Bogota SIRCI Project  Maintenance and Repair Manual (Heavy)  CB-EVA-HM-00-V1.0 Zonal Validator Page ii of All      Document History   Previous Version Present Document Date  Numeral  Changes  Type
Bogota SIRCI Project  Maintenance and Repair Manual (Heavy)  CB-EVA-HM-00-V1.0 Zonal Validator Page iii of All     Table Of Contents  1. VALIDATOR STRUCTURE    ............................................................................................................................................................................................    1111 1.1 Outline    ........................................................................................................................................................................................................................................................    1111 1.2 External/Internal structure and main module    ................................................................................................................    1111 1.2.1 External structure ................................................... 1 1.2.2 Main module structure I .............................................. 2 1.2.3 Internal structure .................................................... 3 1.2.4 Main module structure ............................................... 4 2. ERROR HANDLING2. ERROR HANDLING2. ERROR HANDLING2. ERROR HANDLING    ....................................................................................................................................................................................................................................    5555 2.1.1 Supply the power (1/2) ............................................ 5 2.1.2 Supply the power (2/2) ............................................ 6 2.1.3 USB Trouble (1/2) ................................................. 7 2.1.4 USB Trouble (2/2) ................................................. 8 2.1.5 RTC Trouble (1/2) ................................................. 9 2.1.6 RTC Trouble (2/2) ............................................... 10 3. DEVICE MAINTENANC3. DEVICE MAINTENANC3. DEVICE MAINTENANC3. DEVICE MAINTENANCEEEE    ............................................................................................................................................................................................................    11111111 3.1 Main Board3.1 Main Board3.1 Main Board3.1 Main Board    ....................................................................................................................................................................................................................................    11111111 3.1.1 Outline ......................................................... 11 3.1.2 Structure ....................................................... 11 3.1.3 Spec ............................................................ 12 3.1.4 Replacement method .............................................. 14 3.2 Maintenance Flow chart3.2 Maintenance Flow chart3.2 Maintenance Flow chart3.2 Maintenance Flow chart    ....................................................................................................................................................................................    17171717 4. VALIDATOR INSTALL4. VALIDATOR INSTALL4. VALIDATOR INSTALL4. VALIDATOR INSTALLATION AND UPDATEATION AND UPDATEATION AND UPDATEATION AND UPDATE    ................................................................................................................................................    18181818 4.1 Validator installation4.1 Validator installation4.1 Validator installation4.1 Validator installation    ....................................................................................................................................................................................    18181818 4.1.1 Process ......................................................... 18 4.1.2 Device registration ............................................. 18
Bogota SIRCI Project  User Requirement Definition  CB-EVA-HM-00-V1.0  Zonal Validator Page1111 of All  1. Validator structure 1.1     Outline Validator is the device that recognize bus passenger’s card. 1.2     External/Internal structure and main module 1.2.1   External structure      Division  Contents Size 210mm(W) x 210m(H) x 65mm(D) Material Aluminum + SPCC 210210210210mmmmmmmm(W)(W)(W)(W)    210210210210mmmmmmmm(W)(W)(W)(W)
Bogota SIRCI Project  User Requirement Definition  CB-EVA-HM-00-V1.0  Zonal Validator Page2222 of All  1.2.2   Main module structure I    Validator   Name  Explanation 1) 7 Segment FND     (3DIGIT + 4DIGIT)  Display the deducted amount of card 2)7 Segment FND     (3DIGIT + 4DIGIT)  Display the after deducted amount of card 3) O, X LED  Determine whether the card is recognized 4) RFID Antenna  ISO14443 Type A/B, 13.56MHz recognize the Card and recharge.  210210210210mmmmmmmm(H)(H)(H)(H)    210210210210mmmmmmmm(W)(W)(W)(W)        1)     3)     3)     4)     2)
Bogota SIRCI Project  User Requirement Definition  CB-EVA-HM-00-V1.0  Zonal Validator Page3333 of All   1.2.3   Internal structure          Main Board      Main Board      Display Board      Antenna Board
Bogota SIRCI Project  User Requirement Definition  CB-EVA-HM-00-V1.0  Zonal Validator Page4444 of All   1.2.4   Main module structure 1)  7 Segment FND(3DIGIT + 4DIGIT) Display deducted amount of card and after deducted amount of card.  2)  O, X LED Check card recognition  3)  RFID Antenna   RF interface for reading 13.56MHz RF Card  4)  Main Board Control  all  parts  of  Validator,  transfer  processed  information  of  each  accessory  to  Main  server.    CPU -  S3C2440(ARM9  Core)  :  400MHz    Memory -  SDRAM  :  128MByte -  Nor  :  8MByte -  Nand  :  512Myte    RF  Module -  RC531(  Type  A,B)    External  PORT -  Ethernet  :  1EA -  USB1.1    :  1EA -  RS  -232  :  1EA    SAM -  Socket  4EA(SIM  Type)   5)  Display Board Communicate  with  Main  Board  and  control  Display(7  Segment  FND  +  Backlight  LED).
Bogota SIRCI Project  User Requirement Definition  CB-EVA-HM-00-V1.0  Zonal Validator Page5555 of All  2. Error handling 2.1.1   Supply the power (1/2)
Bogota SIRCI Project  User Requirement Definition  CB-EVA-HM-00-V1.0  Zonal Validator Page6666 of All   2.1.2   Supply the power (2/2)                            Check U18 Output   5V   Check U14 Output   1.3V   Check U17 Output   3.3V
Bogota SIRCI Project  User Requirement Definition  CB-EVA-HM-00-V1.0  Zonal Validator Page7777 of All   2.1.3   USB Trouble (1/2)
Bogota SIRCI Project  User Requirement Definition  CB-EVA-HM-00-V1.0  Zonal Validator Page8888 of All   2.1.4   USB Trouble (2/2)  Check U1 Output   Pin No. 1 5Votage
Bogota SIRCI Project  User Requirement Definition  CB-EVA-HM-00-V1.0  Zonal Validator Page9999 of All   2.1.5   RTC Trouble (1/2)
Bogota SIRCI Project  User Requirement Definition  CB-EVA-HM-00-V1.0  Zonal Validator Page10101010 of All   2.1.6   RTC Trouble (2/2)                 Check U15 Reset   IC   Check   BAT1 Reset battery
Bogota SIRCI Project  User Requirement Definition  CB-EVA-HM-00-V1.0  Zonal Validator Page11111111 of All  3. Device maintenance 3.1   Main Board 3.1.1   Outline Control all parts of Validator, transfer processed information of each accessory to Main server. 3.1.2   Structure           Main Board      Main Board      Display Board      Antenna Board
Bogota SIRCI Project  User Requirement Definition  CB-EVA-HM-00-V1.0  Zonal Validator Page12121212 of All     3.1.3   Spec 1)  Main Board Spec                  S3C2440            RC531            POWER Part            NOR FLASH            EXT UART            ETHERNET           NAND FLASH            RC531           SIM SLOT
Bogota SIRCI Project  User Requirement Definition  CB-EVA-HM-00-V1.0  Zonal Validator Page13131313 of All  Control  all  parts  of  Validator,  transfer  processed  information  of  each  accessory  to  Main  server.    CPU -  S3C2440(ARM9  Core)  :  400MHz    Memory -  SDRAM  :  128MByte -  Nor  :  8MByte -  Nand  :  512Myte    RF  Module -  RC531(  Type  A,B)    External  PORT -  Ethernet  :  1EA -  USB1.1    :  1EA -  RS  -232  :  1EA    SAM -  Socket  4EA(SIM  Type)  2)  Display Board Spec              7 Segment FND           O, X LED                     Backlight LED
Bogota SIRCI Project  User Requirement Definition  CB-EVA-HM-00-V1.0  Zonal Validator Page14141414 of All   3.1.4   Replacement method 3.1.4.1  Separation back cover  ①  Loosen fixed 12 bolts and separate cover. ②    Remove the cover and 4 inside connector and separate back cover completely.  3.1.4.2  Cable separation       ①            Loosen the hex nut to separate circular connector  ②   Loosen  the  4  hex  nuts  to  separate speaker.               1111    2222    1111    2222
Bogota SIRCI Project  User Requirement Definition  CB-EVA-HM-00-V1.0  Zonal Validator Page15151515 of All  3.1.4.3   Separate external enclosure and internal Bracket.                ①  Loosen  2  fixed  bolts  of  each  sides  and  lift  PCB  fixed  Bracket  in  the direction of the arrow in the picture.      3.1.4.4   Separate inside Bracket and PCB Bracket   ① Loosen fixed 4 bolts and push Bracket   slightly and separate board.
Bogota SIRCI Project  User Requirement Definition  CB-EVA-HM-00-V1.0  Zonal Validator Page16161616 of All  3.1.4.5   Separate PCB Bracket and Main PCB     ① Loosen  4  fixed  bolts  and  pick  up  the  board,  separate  connectors  as shown to the right picture and separate the board completely.  3.1.4.6   Separate PCB Bracket and Display   ①  Loosen  4  fixed  bolts  and separate display board.             3.1.4.7   Separate Antenna board   ①  Loosen  3  fixed  bolts  and separate antenna board.
Bogota SIRCI Project  User Requirement Definition  CB-EVA-HM-00-V1.0  Zonal Validator Page17171717 of All   3.2   Maintenance Flow chart                               1)  Required tool: Driver, tester, etc.  2) Precautions -  Check  each  part  of  the  adjustment  value  for  every  12months  or  in  a  timely   manner.        Conduct TEST    Error Check ERROR CODE  Device maintenance and replacement due to MANUAL Repair complete OK NO Conduct TEST    Receive replacement parts  Check maintenance referral and ERROR CODE  Device  repair  due  to MANUAL Repair complete  OK NO
Bogota SIRCI Project  User Requirement Definition  CB-EVA-HM-00-V1.0  Zonal Validator Page18181818 of All    3) Detail check items No  Items Inspection cycle Note 1 month 3months 6months 12months 1 Power/Voltage Check      2  Check LCD operation      3  Check O,XLED operation        4. Validator installation and update 4.1   Validator installation 4.1.1   Process No Division Contents Note 1 Device registration  1) USB mounting method 2) SAM mounting 3) Power ON              … … … … 4.1.2   Device registration 4.1.2.1   USB mounting method        ① Turn OFF terminal. ② Insert USB to at the bottom of the USB PORT and turn ON. ③ After update, disconnect USB from terminal and reboot.
Bogota SIRCI Project  User Requirement Definition  CB-EVA-HM-00-V1.0  Zonal Validator Page19191919 of All   4.1.2.2   SAM mounting                                              <Picture 1>                                                                                      <Picture 2>             ① Picture 1: Loosen fixed nut and separate back case.   ② Push SAM socket in the direction of the arrow shown in picture 2, and lift like picture 3.                                       <Picture 3>                                                                                        <Picture 4> ③ After combined SAM, push and combine completely. ④ Combine all of SAM and assemble back case. 4.1.2.3   Power ON   ① Connect adopter to outlet. ② When hear BUZZER, normal booting complete <  SIM  CARD  >
Bogota SIRCI Project  User Requirement Definition  CB-EVA-HM-00-V1.0  Zonal Validator Page20202020 of All  FCC Statement    This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:   (1) This device may not cause harmful interference. and     (2) This device must accept any interference received, including interference that may cause undesired operation.  Any  changes  or  modifications  to  the  equipment  not  expressly  approved  by  the  party  responsible  for compliance could void the user's authority to operate the equipment.    UNINTENTIONAL RADIATORS (Part15, Subpart B, 15.105) Note: This  equipment  has  been tested and found  to  comply  with the limits  for  a Class  B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.   This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance  with  the  instructions,  may  cause  harmful  interference  to  radio  communications.  However, there  is  no  guarantee  that  interference  will  not  occur  in  a  particular  installation.  If  this equipment  does cause  harmful  interference  to  radio  or  television  reception,  which  can  be  determined  by  turning  the equipment  off  and  on,  the  user  is  encouraged  to  try  to  correct  the  interference  by  one  or  more  of  the following measures: - Reorient or relocate the receiving antenna. - Increase the separation between the equipment and receiver. - Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. - Consult the dealer or an experienced radio/TV technician for help.

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