LG CNS KSCCCBB450R VALIDATOR User Manual KSCC CB B450R
LG CNS CO., LTD. VALIDATOR KSCC CB B450R
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Sistema de Recaudo Control e Información y Servicio al Usuario Proyect Maintenance and Repair Manual (Heavy) Equipment Name CB-EVA-HM-00-V1.0 Copyright ⓒ LG CNS It is forbidden to copy and distribute on certain or whole part of this content without precedent approval of LG CNS Bogota SIRCI Project Document Maintenance and Repair Manual (Heavy) CB-EVA-HM-00-V1.0 Maintenance and Repair Manual (Heavy) Prepared by: Reviewed by: Zonal Validator Approved by: Page i of All Bogota SIRCI Project Maintenance and Repair Manual (Heavy) Document History Previous Version Present Document CB-EVA-HM-00-V1.0 Date Numeral Zonal Validator Changes Type Page ii of All Bogota SIRCI Project Maintenance and Repair Manual (Heavy) Table Of Contents 1. VALIDATOR STRUCTURE ............................................... ............................................... 1 1.1 Outline .............................................................. .............................................................. 1 1.2 External/Internal structure and main module ............................ 1 1.2.1 External structure ................................................... 1 1.2.2 Main module structure I .............................................. 2 1.2.3 Internal structure .................................................... 3 1.2.4 Main module structure ............................................... 4 2. ERROR HANDLING......................................................... ......................................................... 5 2.1.1 Supply the power (1/2) ............................................ 5 2.1.2 Supply the power (2/2) ............................................ 6 2.1.3 USB Trouble (1/2) ................................................. 7 2.1.4 USB Trouble (2/2) ................................................. 8 2.1.5 RTC Trouble (1/2) ................................................. 9 2.1.6 RTC Trouble (2/2) ............................................... 10 3. DEVICE MAINTENANCE MAINTENANCE ................................................... ................................................... 11 3.1 Main Board ......................................................... ......................................................... 11 3.1.1 Outline ......................................................... 11 3.1.2 Structure ....................................................... 11 3.1.3 Spec ............................................................ 12 3.1.4 Replacement method .............................................. 14 3.2 Maintenance Flow chart ............................................. ............................................. 17 4. VALIDATOR INSTALLATION INSTALLATION AND UPDATE .................................... .................................... 18 4.1 Validator installation ............................................. ............................................. 18 4.1.1 Process ......................................................... 18 4.1.2 Device registration ............................................. 18 CB-EVA-HM-00-V1.0 Zonal Validator Page iii of All Bogota SIRCI Project User Requirement Definition 1. Validator structure 1.1 Outline Validator is the device that recognize bus passenger’s card. 1.2 External/Internal structure and main module 1.2.1 External structure 210mm 210mm(W) mm(W) 210mm 210mm(W) mm(W) Division Size Material Contents 210mm(W) x 210m(H) x 65mm(D) Aluminum + SPCC CB-EVA-HM-00-V1.0 Zonal Validator Page1 1of All Bogota SIRCI Project User Requirement Definition 1.2.2 Main module structure I 210mm 210mm(W) mm(W) 1) 2) 3) 3) 4) 210m 210mm(H) Validator Name 1) 7 Segment FND (3DIGIT + 4DIGIT) 2)7 Segment FND (3DIGIT + 4DIGIT) Explanation Display the deducted amount of card Display the after deducted amount of card 3) O, X LED Determine whether the card is recognized 4) RFID Antenna ISO14443 Type A/B, 13.56MHz recognize the Card and recharge. CB-EVA-HM-00-V1.0 Zonal Validator Page2 2of All Bogota SIRCI Project User Requirement Definition 1.2.3 Internal structure Main Board Main Board Display Board Antenna Board CB-EVA-HM-00-V1.0 Zonal Validator Page3 3of All Bogota SIRCI Project User Requirement Definition 1.2.4 Main module structure 1) 7 Segment FND(3DIGIT + 4DIGIT) Display deducted amount of card and after deducted amount of card. 2) O, X LED Check card recognition 3) RFID Antenna RF interface for reading 13.56MHz RF Card 4) Main Board Control all parts of Validator, transfer processed information of each accessory to Main ser ver. CPU - S3C2440(ARM9 Core) : 400MHz Memory - SDRAM : 128MByte - Nor : 8MByte - Nand : 512Myte RF Module - RC531( Type A,B) External PORT - Ethernet : 1EA - USB1.1 : 1EA - RS -232 : 1EA SAM - Socket 4EA(SIM Type) 5) Display Board Communicate with Main Board and control Display(7 Segment FND + Backlight LED). CB-EVA-HM-00-V1.0 Zonal Validator Page4 4of All Bogota SIRCI Project User Requirement Definition 2. Error handling 2.1.1 Supply the power (1/2) CB-EVA-HM-00-V1.0 Zonal Validator Page5 5of All Bogota SIRCI Project User Requirement Definition 2.1.2 Supply the power (2/2) Check U14 Output 1.3V Check U18 Output 5V Check U17 Output 3.3V CB-EVA-HM-00-V1.0 Zonal Validator Page6 6of All Bogota SIRCI Project User Requirement Definition 2.1.3 USB Trouble (1/2) CB-EVA-HM-00-V1.0 Zonal Validator Page7 7of All Bogota SIRCI Project User Requirement Definition 2.1.4 USB Trouble (2/2) Check U1 Output Pin No. 1 5Votage CB-EVA-HM-00-V1.0 Zonal Validator Page8 8of All Bogota SIRCI Project User Requirement Definition 2.1.5 RTC Trouble (1/2) CB-EVA-HM-00-V1.0 Zonal Validator Page9 9of All Bogota SIRCI Project User Requirement Definition 2.1.6 RTC Trouble (2/2) Check Check U15 Reset IC CB-EVA-HM-00-V1.0 BAT1 Reset battery Zonal Validator Page1 10of All Bogota SIRCI Project User Requirement Definition 3. Device maintenance 3.1 Main Board 3.1.1 Outline Control all parts of Validator, transfer processed information of each accessory to Main server. 3.1.2 Structure Main Board Main Board Display Board Antenna Board CB-EVA-HM-00-V1.0 Zonal Validator Page1 11of All Bogota SIRCI Project User Requirement Definition 3.1.3 Spec 1) Main Board Spec RC531 NOR FLASH S3C2440 EXT UART ETHERNET POWER Part NAND FLASH RC531 SIM SLOT CB-EVA-HM-00-V1.0 Zonal Validator Page1 12of All Bogota SIRCI Project User Requirement Definition Control all parts of Validator, transfer processed information of each accessory to Main ser ver. CPU - S3C2440(ARM9 Core) : 400MHz Memory - SDRAM : 128MByte - Nor : 8MByte - Nand : 512Myte RF Module - RC531( Type A,B) External PORT - Ethernet : 1EA - USB1.1 : 1EA - RS -232 : 1EA SAM - Socket 4EA(SIM Type) 2) Display Board Spec 7 Segment FND Backlight LED O, X LED CB-EVA-HM-00-V1.0 Zonal Validator Page1 13of All Bogota SIRCI Project User Requirement Definition 3.1.4 Replacement method 3.1.4.1 Separation back cover ① Loosen fixed 12 bolts and separate cover. ② Remove the cover and 4 inside connector and separate back cover completely. 3.1.4.2 Cable separation ① CB-EVA-HM-00-V1.0 Loosen the hex nut to separate circular connector ② Loosen the 4 hex nuts to separate speaker. Zonal Validator Page1 14of All Bogota SIRCI Project User Requirement Definition 3.1.4.3 Separate external enclosure and internal Bracket. ① Loosen 2 fixed bolts of each sides and lift PCB fixed Bracket in the direction of the arrow in the picture. 3.1.4.4 Separate inside Bracket and PCB Bracket ① Loosen fixed 4 bolts and push Bracket slightly and separate board. CB-EVA-HM-00-V1.0 Zonal Validator Page1 15of All Bogota SIRCI Project User Requirement Definition 3.1.4.5 Separate PCB Bracket and Main PCB ① Loosen 4 fixed bolts and pick up the board, separate connectors as shown to the right picture and separate the board completely. 3.1.4.6 Separate PCB Bracket and Display ① Loosen 4 fixed separate display board. bolts and 3.1.4.7 Separate Antenna board ① Loosen fixed separate antenna board. CB-EVA-HM-00-V1.0 Zonal Validator bolts and Page1 16of All Bogota SIRCI Project User Requirement Definition 3.2 Maintenance Flow chart Receive replacement parts Error Check ERROR CODE Check maintenance referral and ERROR CODE Device maintenance and replacement due to MANUAL Device repair due to MANUAL Conduct TEST Conduct TEST OK NO OK NO Repair complete Repair complete 1) Required tool: Driver, tester, etc. 2) Precautions - Check each part of the adjustment value for every 12months or in a timely manner. CB-EVA-HM-00-V1.0 Zonal Validator Page1 17of All Bogota SIRCI Project User Requirement Definition 3) Detail check items No Items 1 month Inspection cycle 3months 6months 12months Note Power/Voltage Check Check LCD operation Check O,XLED operation 4. Validator installation and update 4.1 Validator installation 4.1.1 Process No Division Device registration Contents 1) USB mounting method 2) SAM mounting 3) Power ON … … … Note … 4.1.2 Device registration 4.1.2.1 USB mounting method ① Turn OFF terminal. ② Insert USB to at the bottom of the USB PORT and turn ON. ③ After update, disconnect USB from terminal and reboot. CB-EVA-HM-00-V1.0 Zonal Validator Page1 18of All Bogota SIRCI Project User Requirement Definition 4.1.2.2 SAM mounting
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