LG CNS KSCCCBR310 ATTENDED RECHARGER User Manual WIDTHBMYMPHY

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KSCCCBR310 User Manual

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Sistema de Recaudo Control e Información y Servicio al Usuario Proyect Maintenance and Repair Manual (Heavy) Equipment Name CB-EDR-HM-00-V1.0 Copyright LG CNSⓒ It is forbidden to copy and distribute on certain or whole part of this content without precedent approval of LG CNS

Bogota SIRCI Project User Requirement Definition CB-EDR-HM-00-V1.0 Attended Recharger Page i of All Document Prepared by: Reviewed by: Approved by: Maintenance and Repair Manual (Heavy)

Bogota SIRCI Project User Requirement Definition CB-EDR-HM-00-V1.0 Attended Recharger Page ii of All Document History Previous Version Present Document Date Numeral Changes Type

Bogota SIRCI Project User Requirement Definition CB-EDR-HM-00-V1.0 Attended Recharger Page iii of All Table Of Contents 1. ATTENDED RECHARGER STRUCTURE .................................. １ 1.1 Outline .............................................................. １ 1.2 External/Internal structure and main module ............................ １ 1.2.1 External structure ................................................... １ 1.2.2 Main module structure I .............................................. ３ 1.2.3 Internal structure .................................................... ５ 1.2.4 Main module structure II .............................................. ６ 2. ERROR HANDLING ......................................................... ７ 2.1.1 Supply the power (1/2) ............................................ ７ 2.1.2 Supply the power (2/2) ............................................ ８ 2.1.3 USB Trouble (1/2) ................................................. ９ 2.1.4 USB Trouble (2/2) ............................................... １０ 2.1.5 LCD Screen Trouble (1/2) ........................................ １１ 2.1.6 LCD Screen Trouble (2/2) ........................................ １２ 2.1.7 Keypad Trouble (1/2) ............................................ １３ 2.1.8 Keypad Trouble (2/2) ............................................ １４ 2.1.9 RTC Trouble (1/2) ............................................... １５ 2.1.1 RTC Trouble (2/2) ............................................... １６ 3. DEVICE MAINTENANCE ................................................... １７ 3.1 CPU Board .......................................................... １７ 3.1.1 Outline ......................................................... １７ 3.1.2 Structure ....................................................... １７ 3.1.3 Spec ............................................................ １８ 3.1.4 Replacement method .............................................. ２２ 3.1.5 Connector Spec .................................................. ２５ 3.2 Customer Display ................................................... ２８ 3.2.1 Outline ......................................................... ２８ 3.2.2 Structure ....................................................... ２８ 3.2.3 Spec ............................................................ ２９ 3.2.4 Replacement method .............................................. ３０ 3.3 Maintenance Flow chart ............................................. ３１ 4. ATTENDED RECHARGER INSTALLATION AND UPDATE............................ ３２ 4.1 Attended recharger installation ..................................... ３２ 4.1.1 Process ......................................................... ３２ 4.1.2 Device registration ............................................. ３２

Bogota SIRCI Project User Requirement Definition CB-EDR-HM-00-V1.0 Attended Recharger Page１ of All 1. Attended recharger structure 1.1 Outline Attended recharger is the device that recharges passenger’s card and managed by the crews. 1.2 External/Internal structure and main module 1.2.1 External structure [Attended Recharger] 132mm (W) 320mm (D) 185mm (H)

Bogota SIRCI Project User Requirement Definition CB-EDR-HM-00-V1.0 Attended Recharger Page２ of All [Customer Display] 200mm (W) 35.6mm (D) 96mm (H) 342.6mm (H)

Bogota SIRCI Project User Requirement Definition CB-EDR-HM-00-V1.0 Attended Recharger Page３ of All Division Contents Size 320mm(D) x 185mm(H) x 132mm(W) Material PC+ABS 1.2.2 Main module structure I Attended Recharger Name Explanation 1) Printer Print card recharging details 2) 4.3’ LCD Display attended recharger operation 3) RFID Antenna ISO14443 Type A/B, 13.56Mhz recognition and charging 4) KEYPAD Input the amount of recharge and information 132mm(W) 1) 320mm(D) 2) 3) 4) 185mm(H)

Bogota SIRCI Project User Requirement Definition CB-EDR-HM-00-V1.0 Attended Recharger Page４ of All Division Contents Size 35.6mm(D) x 96mm(H1) x 342.6mm(H2) x 200mm(W) Material PC+ABS Customer Display Name Explanation 1) The amount before charging Display the amount before charging 2) The amount of charging Display the amount of charging 3) The amount after charging Display the amount after charging 200mm(W) 35.6mm(D) 96mm(H1) 342.6mm(H2) 1) 2) 3)

Bogota SIRCI Project User Requirement Definition CB-EDR-HM-00-V1.0 Attended Recharger Page５ of All 1.2.3 Internal structure Printer Module Printer & LCD Board RFID Antenna KEYPAD Board Sub Main Board CPU Board

Bogota SIRCI Project User Requirement Definition CB-EDR-HM-00-V1.0 Attended Recharger Page６ of All 1.2.4 Main module structure II 1) 4.3’ LCD Display attended recharger operation 2) Printer Print various finishes, accounting journals and data etc. 3) RFID Antenna RF interface that be able to read 13.56MHz RF Card Available card : ISO 14443 Type A, B 4) CPU Board Control all part of the attended recharger and transfer processed information to the main server.  CPU - S3C2440(ARM9 Core) : 400MHz  Memory - SDRAM : 128MByte - Nor : 8MByte - Nand : 512Myte  RF module - RC531( Type A,B) 5) Sub Board Communicate with CPU Board and control I/O devices.  External PORT - Ethernet : 1EA - USB 2.0 : 1EA - External 3G Modem : 1EA - RS -232 : 3EA  SAM - Socket 6EA(SIM Type)  Sound - SW Codec control - Speaker : 1W * 2 EA

Bogota SIRCI Project User Requirement Definition CB-EDR-HM-00-V1.0 Attended Recharger Page７ of All 2. Error handling 2.1.1 Supply the power (1/2)

Bogota SIRCI Project User Requirement Definition CB-EDR-HM-00-V1.0 Attended Recharger Page８ of All 2.1.2 Supply the power (2/2) Check U5 Output 5V Check U2 Output 8V Check U3 Output 5V Check U28 Output 3.3V Check U1 Output 5V Check U4 Output 3.3V Check DC Jack (J2) 12V

Bogota SIRCI Project User Requirement Definition CB-EDR-HM-00-V1.0 Attended Recharger Page９ of All 2.1.3 USB Trouble (1/2)

Bogota SIRCI Project User Requirement Definition CB-EDR-HM-00-V1.0 Attended Recharger Page１０ of All 2.1.4 USB Trouble (2/2) Check U21 USB HOST Controller Check USB Power Pin No.1 and 5V

Bogota SIRCI Project User Requirement Definition CB-EDR-HM-00-V1.0 Attended Recharger Page１１ of All 2.1.5 LCD Screen Trouble (1/2)

Bogota SIRCI Project User Requirement Definition CB-EDR-HM-00-V1.0 Attended Recharger Page１２ of All 2.1.6 LCD Screen Trouble (2/2) Check LCD Data & Power Line (Sub Main B/D) Check LCD Data & Power Line (Print B/D) Check FFC Cable Check LCD Check LCD Board

Bogota SIRCI Project User Requirement Definition CB-EDR-HM-00-V1.0 Attended Recharger Page１３ of All 2.1.7 Keypad Trouble (1/2)

Bogota SIRCI Project User Requirement Definition CB-EDR-HM-00-V1.0 Attended Recharger Page１４ of All 2.1.8 Keypad Trouble (2/2) Check CPU Board Key Data Line & Power Line Check KEYPAD Cable Check Key Board Key Data Line & Power Line

Bogota SIRCI Project User Requirement Definition CB-EDR-HM-00-V1.0 Attended Recharger Page１５ of All 2.1.9 RTC Trouble (1/2)

Bogota SIRCI Project User Requirement Definition CB-EDR-HM-00-V1.0 Attended Recharger Page１６ of All 2.1.1 RTC Trouble (2/2) Check RTC Battery Check RTC IC

Bogota SIRCI Project User Requirement Definition CB-EDR-HM-00-V1.0 Attended Recharger Page１７ of All 3. Device maintenance 3.1 CPU Board 3.1.1 Outline Control all part of the attended recharger and transfer processed information to the main server. 3.1.2 Structure TOP COVER BOTTOM COVER Printer & LCD Board RFID Antenna KEYPAD Sub Main Board CPU Board

Bogota SIRCI Project User Requirement Definition CB-EDR-HM-00-V1.0 Attended Recharger Page１８ of All 3.1.3 Spec 1) CPU Spec CPU Board: The core board of attended recharger and drive main program so that manage all of communication and configuration modules.  CPU - S3C2440(ARM9 Core) : 400MHz  Memory - SDRAM : 128MByte - Nor : 8MByte - Nand : 512Myte  RF module - RC531( Type A,B)  EXT_UART - SB16C1054A (SYSTEMBASE)  USB 2.0 - UBI9033 (UBISYS)  ETHERNET EXT_UART USB 2.0 S3C2440 RC531 ETHERNET NAND FLASH NOR FLASH SDRAM

Bogota SIRCI Project User Requirement Definition CB-EDR-HM-00-V1.0 Attended Recharger Page１９ of All - W5100 (WIZNET) 2) SUB Board Spec Communicate with CPU Board and control various I/O device.  External PORT - Ethernet : 1EA - USB2.0 : 1EA - External 3G Modem : 1EA - RS -232 : 3EA : C/D(Customer Display) 1, Debug 1, Spare Port 1  SAM - Socket 6EA(SIM Type) - POWER Part AC97 Codec RS-232 SIM Slot Spare RS -232 Debug USB2.0 C/D Ethernet Power

Bogota SIRCI Project User Requirement Definition CB-EDR-HM-00-V1.0 Attended Recharger Page２０ of All  Sound - SW Codec control - Speaker : 1W * 2ea  Input power - DC 12V/5A, use adopter 3) Printer & LCD Board Spec Communicate with Sub Main Board and control Printer & LCD.  LCD - DC 3.3V input, GPIO communication  Printer - DC 12V input, RS-232 communication

Bogota SIRCI Project User Requirement Definition CB-EDR-HM-00-V1.0 Attended Recharger Page２１ of All 4) Antenna Board Spec Connected at CPU Board RC531, recognize the card. 5) Keypad Spec Transfer input key information to CPU Board.

Bogota SIRCI Project User Requirement Definition CB-EDR-HM-00-V1.0 Attended Recharger Page２２ of All 3.1.4 Replacement method 1) CPU board desorption ①Separate FFC Cable that associated with Keypad and 3Pin Connector the associated with antenna board. ②Loosen the fixed bolts with Sub Board and separate Sub Board. 2) Sub Board desorption ①Remove the cable the connected to Sub Board. ②Loosen fixed five bolts with Bottom Cover and separate Bottom Cover. 1 2 2 2 2 2 1 1 1 1 1 2 2 2

Bogota SIRCI Project User Requirement Definition CB-EDR-HM-00-V1.0 Attended Recharger Page２３ of All 3) Printer & LCD Board desorption ① Remove cable that connected to Printer & LCD Board. ② Loosen fixed four bolts with TOP Cover and separate TOP Cover. 4) Antenna Board desorption ① Remove cable that connected to Antenna Board. ② Loosen fixed two bolts TOP Cover and separate TOP Cover. 2 1 1 2 2 2 1 2 2

Bogota SIRCI Project User Requirement Definition CB-EDR-HM-00-V1.0 Attended Recharger Page２４ of All 5) KEYPAD desorption ① Remove cable that connected to KETPAD. ② Loosen fixed five bolts with TOP Cover and separate TOP Cover. 1 2 2 2 2 2

Bogota SIRCI Project User Requirement Definition CB-EDR-HM-00-V1.0 Attended Recharger Page２５ of All 3.1.5 Connector Spec A. POWER Cable CON 'A '(SUB B/D J1) CON 'B '(SWITCH) 1 WHITE 1 1 BLACK 1A B. PRINTER POWER Cable CON 'A '(SUB B/D J23) CON 'B' (PRINTER B/D CN1) 1 WHITE 1 2 BLACK 2

Bogota SIRCI Project User Requirement Definition CB-EDR-HM-00-V1.0 Attended Recharger Page２６ of All C. PRINTER DATA Cable CON 'A' (SUB B/D J9) CON 'B' (PRINTER B/D CN3) 1 TX 2 2 RX 1 3 GND 3 4 DTR 4 5 DECO 5 D. Antenna Cable CON 'A' (CPU B/D J23) MATCH CON 'B' (ANTENNA B/D CN1) 1 RED 1 2 WHITE 2 3 GND 3

Bogota SIRCI Project User Requirement Definition CB-EDR-HM-00-V1.0 Attended Recharger Page２７ of All E. Customer Display CON 'A' (SUB B/D J8) CON 'B' (CUSTOM DISPALY B/D J103) 1 VCC 1 2 VCC 2 3 TX 5 4 GND 6 5 VCC 3 6 GND 7 7 RX 4 8 GND 8

Bogota SIRCI Project User Requirement Definition CB-EDR-HM-00-V1.0 Attended Recharger Page２８ of All 3.2 Customer Display 3.2.1 Outline Communicate with the attended recharger, display the amount before recharging, the amounting of recharging, the amount after recharging. 3.2.2 Structure Customer Display Stand

Bogota SIRCI Project User Requirement Definition CB-EDR-HM-00-V1.0 Attended Recharger Page２９ of All 3.2.3 Spec 1) Customer Display Spec Customer Display communicate with Attended Recharger, display the amount before recharging, the amount of recharging, the amount after recharging.  CPU - ATMEGA64A  Power - Attended Recharger supply DC 12V  Communication - RS – 232 FND FND control Power CPU

Bogota SIRCI Project User Requirement Definition CB-EDR-HM-00-V1.0 Attended Recharger Page３０ of All 3.2.4 Replacement method 1) Customer Display <Picture 1> <Picture 2> A. Picture 1: Loosen 4 fixed bolts, separate back cover. B. Picture 2: The process of separating back cover, disconnect cable that connected to connector and separate back cover completely. <Picture 3> <Picture 4> A. Picture 3: Loosen 4 fixed bolts and separate PCB completely. B. Picture 4: When separate completely, PCB and front cover of balance inquiry are separated completely as shown in the Picture 4 . C. Assemble is in reverse order.

Bogota SIRCI Project User Requirement Definition CB-EDR-HM-00-V1.0 Attended Recharger Page３１ of All 3.3 Maintenance Flow chart 2) Required tool: Driver, tester, etc. 2) Precautions - Check each part of the adjustment value for every 12months or in a timely manner. Conduct TEST Error Check ERROR CODE Device maintenance and replacement due to MANUAL Repair complete OK NO Conduct TEST Receive replacement parts Check maintenance referral and ERROR CODE Device repair due to MANUAL Repair complete OK NO

Bogota SIRCI Project User Requirement Definition CB-EDR-HM-00-V1.0 Attended Recharger Page３２ of All 3) Detail check items No Items Inspection cycle Note 1month 3months 6months 12months 1 Power/ Voltage check 2 Printer operation check 3 Keypad operation check 4 LCD operation check 5 Customer display operation check 4. Attended recharger installation and update 4.1 Attended recharger installation 4.1.1 Process No Division Contents Note 1 Device registration 1) USB mounting method 2) SAM mounting 3) Power on … … … … 4.1.2 Device registration 4.1.2.1 USB mounting method ① Turn OFF the terminal.

Bogota SIRCI Project User Requirement Definition CB-EDR-HM-00-V1.0 Attended Recharger Page３３ of All ② Insert USB TO USB PORT and turn on. ③ After update, reboot the theminal. 4.1.2.2 SAM Card mounting < Picture 1 > < Picture 2 > ① Picture 1: Loosen fixed bolts. ② Picture 2: Push in the direction of the arrow and separate completely. < Picture 3 > < Picture 4 >

Bogota SIRCI Project User Requirement Definition CB-EDR-HM-00-V1.0 Attended Recharger Page３５ of All < Normal key input waveform>

Bogota SIRCI Project User Requirement Definition CB-EDR-HM-00-V1.0 Attended Recharger Page３６ of All 4.1.3 Sub BOARD spec 4.1.3.1 Sub Main Board spec Communicate with CPU Board and control I/O device. Division Standard Note CPU S3C24440 Memory SDRAM : 128MByte Nor Flash : 8MByte Nand Flash : 512 MByte RF Module ISO 14443 Type A,B 4.1.3.2 Sub Main Board block diagram Customer Display board

Bogota SIRCI Project User Requirement Definition CB-EDR-HM-00-V1.0 Attended Recharger Page３７ of All 4.1.3.3 Sub Main I/O - RS-232 PRIN T_DTR[3]123J145749181-1(DIN_CON)TX_DI SP1RX_DISP2GND3GND456<J8 Pin Assign>4<2011.12.9 󱭯󲅬>- NET 󱘗󰘔 (CUSTOM_232_TX/CUSTOM_232_RX)Spare RS-232C / PRINTER MODULE* SELECTION Of PRINT 232-LEVEL 213<J14 Pin Assign>4J85749267-1(DIN_CON)12V_DISP112V_DISP212V_DISP3TX_DI SP4RX_DISP5GND6GND7GND8CUSTOM_RX[3]VDD_3.3VTC310uF/16VTC-3216-A12CUSTOM_TX[3]VDD_3.3VR91 1K R -1005R88 100R R-1005R95 1K R-1005R90 100R R-1005C39 100nFC-1005CPU DEBUGERDBG_TX[3] DBG_TXDBG_RX[3] DBG_RXJ7TSH-3813STEREO-JACK-SH381D -PA9T-A231C37 100nFC-1005R316 100RC38 100nFC-1005R86 100R R-1005R92 100R R-1005R87 1K R -1005C36 100nFC-1005R93 1K R-1005U9SP3232EYTSSOP16C1+1C1-3C2+4C2-5T1IN11T2IN10R1OUT12R2OUT9GND15T1OUT 14T2OUT 7R1IN 13R2IN 8VCC 16V- 6V+ 2R89 100R R-1005R94 100R R-1005CUSTOM_232_RXC40 100nFC-1005CUSTOM_232_TXCustomer Display RS-232C12V_DISPJ9SMW200-5PSMW200-0512345RR500 100R R-1005C44 100nFC-1005R97 33R R -1005C42 100nFC-1005R98 100R R-1005PRIN T_232_RXR102 100R R-1005PRI NT_RXPRI NT_TXR96 100R R-1005U10SP3232EYTSSOP16C1+1C1-3C2+4C2-5T1IN11T2IN10R1OUT12R2OUT9GND15T1OUT 14T2OUT 7R1IN 13R2IN 8VCC 16V- 6V+ 2R103 33R R-1005R101 33R R-1005C45 100nFC-1005C43 100nFC-1005+EC710uF/16VTC-3216-AR100 100R R-1005R99 33R R -1005C41 100nFC-1005VDD_3.3VPRIN T_232_TXVDD_3.3VPRI NT_TX[3]EXT-UAR T_TXEXT-UAR T_RXPRI NT_RX[3]R106 Z_100RR107 Z_100RPRIN T_TXDECO_LED #1[3]PRIN T_RXPRI NT_232_TX R104 100RPRI NT_232_RX R105 100R<2011.12.9 󱭯󲅬>- J9 󱛗󲷟 󲺗󱭯󱘗󰘔(3P->5P)- RR500(1005) 󱛗󲷟 󲛫󰕗, NET 󲛫󰕗78<2011.12.10 󱭯󲅬>Spare RS-232C ① Circuit desctiprion : Circuis that change UART signal into RS -232 signal ② Waveform measurements <Normal TX waveforms>

Bogota SIRCI Project User Requirement Definition CB-EDR-HM-00-V1.0 Attended Recharger Page３８ of All <Normal RX waveforms> - SIM Part (Clock) SAM5.0VSAM5.0VSIM_CLK2R2011KR-1608C86100nFC-16081 2Y33.6864MHz(SCO-105)VCC4OUT 3GND2SAM5.0VSAM5.0VC47100nFC-16081 2SIM_CLK1Y13.6864MHz(SCO-105)VCC4OUT 3GND2R1241KR-1608R1002Z_0RR-1608R1003 0R R-1608 ① Circuit description : Circuit that supply the stable Clock to allow SIM Card to operate.

Bogota SIRCI Project User Requirement Definition CB-EDR-HM-00-V1.0 Attended Recharger Page３９ of All ② Waveform measurements <Normal Clock waveform> - SIM Part (Signal) GNDR12510KR-1608C5030pFC-1608R136 100R R-1608Q3Z_MMBT3904(SOT-23)12 3C48100nFC-1608R129 1KR-1608R12610KD4SD103B(SOD123)12R1271KR-1608Q1SI2301DS(SOT-23)132R1281KR-1608312ZD1Z_L16513SIM_PWR_ON1_5VSAM5.0VSIM_RX1_ASIM SOCKET #1SIM_RESET_ON1_5VSIM_TX1_AR134 100RR-1608SIM_CLK1SM1DRC017SVCC1RST2CLK3FU1 4GND 5VPP 6SIO7FU2 8S19S2 10C51Z_10pFC-1608 ① Circuit description : Circuit that realize to recognize SIM CARD . ② Waveform measurements <Waveform when normally recognize SIM CARD>

Bogota SIRCI Project User Requirement Definition CB-EDR-HM-00-V1.0 Attended Recharger Page４０ of All FCC Statement This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference. and (2) This device must accept any interference received, including interference that may cause undesired operation. Any changes or modifications to the equipment not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. Note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: —Reorient or relocate the receiving antenna. —Increase the separation between the equipment and receiver. —Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. —Consult the dealer or an experienced radio/TV technician for help. .

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