LG CNS KSCCCBR310 ATTENDED RECHARGER User Manual WIDTHBMYMPHY
LG CNS CO., LTD. ATTENDED RECHARGER WIDTHBMYMPHY
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Users Manual
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| Document ID | 1668227 |
| Application ID | 7s1AB1EKX9KCC0OAf73sjw== |
| Document Description | Users Manual |
| Short Term Confidential | No |
| Permanent Confidential | No |
| Supercede | No |
| Document Type | User Manual |
| Display Format | Adobe Acrobat PDF - pdf |
| Filesize | 261.94kB (3274273 bits) |
| Date Submitted | 2012-04-03 00:00:00 |
| Date Available | 2012-04-03 00:00:00 |
| Creation Date | 2012-04-02 17:46:05 |
| Producing Software | ePapyrus PDF-Pro 4 Free |
| Document Lastmod | 2012-04-02 17:46:05 |
| Document Title | Microsoft Word - WIDTHBMYMPHY |
| Document Creator | ePapyrus PDF-Pro 4 Free |
| Document Author: | B5B5B1D9BEEF |
Sistema de Recaudo Control e Información y Servicio al Usuario Proyect Maintenance and Repair Manual (Heavy) Equipment Name CB-EDR-HM-00-V1.0 Copyright ⓒ LG CNS It is forbidden to copy and distribute on certain or whole part of this content without precedent approval of LG CNS Bogota SIRCI Project Document Maintenance and Repair Manual (Heavy) CB-EDR-HM-00-V1.0 User Requirement Definition Prepared by: Attended Recharger Reviewed by: Approved by: Page i of All Bogota SIRCI Project User Requirement Definition Document History Previous Version Present Document CB-EDR-HM-00-V1.0 Date Numeral Attended Recharger Changes Type Page ii of All Bogota SIRCI Project User Requirement Definition Table Of Contents 1. ATTENDED RECHARGER STRUCTURE .................................. １ 1.1 Outline .............................................................. １ 1.2 External/Internal structure and main module ............................ １ 1.2.1 External structure ................................................... １ 1.2.2 Main module structure I .............................................. ３ 1.2.3 Internal structure .................................................... ５ 1.2.4 Main module structure II .............................................. ６ 2. ERROR HANDLING......................................................... ７ 2.1.1 Supply the power (1/2) ............................................ ７ 2.1.2 Supply the power (2/2) ............................................ ８ 2.1.3 USB Trouble (1/2) ................................................. ９ 2.1.4 USB Trouble (2/2) ............................................... １０ 2.1.5 LCD Screen Trouble (1/2) ........................................ １１ 2.1.6 LCD Screen Trouble (2/2) ........................................ １２ 2.1.7 Keypad Trouble (1/2) ............................................ １３ 2.1.8 Keypad Trouble (2/2) ............................................ １４ 2.1.9 RTC Trouble (1/2) ............................................... １５ 2.1.1 RTC Trouble (2/2) ............................................... １６ 3. DEVICE MAINTENANCE ................................................... １７ 3.1 CPU Board .......................................................... １７ 3.1.1 Outline ......................................................... １７ 3.1.2 Structure ....................................................... １７ 3.1.3 Spec ............................................................ １８ 3.1.4 Replacement method .............................................. ２２ 3.1.5 Connector Spec .................................................. ２５ 3.2 Customer Display ................................................... ２８ 3.2.1 Outline ......................................................... ２８ 3.2.2 Structure ....................................................... ２８ 3.2.3 Spec ............................................................ ２９ 3.2.4 Replacement method .............................................. ３０ 3.3 Maintenance Flow chart ............................................. ３１ 4. ATTENDED RECHARGER INSTALLATION AND UPDATE............................ ３２ 4.1 Attended recharger installation ..................................... ３２ 4.1.1 Process ......................................................... ３２ 4.1.2 Device registration ............................................. ３２ CB-EDR-HM-00-V1.0 Attended Recharger Page iii of All Bogota SIRCI Project User Requirement Definition 1. Attended recharger structure 1.1 Outline Attended recharger is the device that recharges passenger’s card and managed by the crews. 1.2 External/Internal structure and main module 1.2.1 External structure 132mm (W) 185mm (H) 320mm (D) [Attended Recharger] CB-EDR-HM-00-V1.0 Attended Recharger Page１of All Bogota SIRCI Project User Requirement Definition 200mm (W) 35.6mm (D) 96mm (H) 342.6mm (H) [Customer Display] CB-EDR-HM-00-V1.0 Attended Recharger Page２of All Bogota SIRCI Project User Requirement Definition Division Contents 320mm(D) x 185mm(H) x 132mm(W) Size Material PC+ABS 1.2.2 Main module structure I 132mm(W) 1) 185mm(H) 2) 3) 4) 320mm(D) Attended Recharger Name Explanation 1) Printer Print card recharging details 2) 4.3’ LCD Display attended recharger operation 3) RFID Antenna ISO14443 Type A/B, 13.56Mhz recognition and charging 4) KEYPAD Input the amount of recharge and information CB-EDR-HM-00-V1.0 Attended Recharger Page３of All Bogota SIRCI Project User Requirement Definition Division Size Material Contents 35.6mm(D) x 96mm(H1) x 342.6mm(H2) x 200mm(W) PC+ABS 200mm(W) 35.6mm(D) 1) 2) 96mm(H1) 3) 342.6mm(H2) Customer Display Name Explanation 1) The amount before charging Display the amount before charging 2) The amount of charging Display the amount of charging 3) The amount after charging Display the amount after charging CB-EDR-HM-00-V1.0 Attended Recharger Page４of All Bogota SIRCI Project User Requirement Definition 1.2.3 Internal structure Printer Module Printer & LCD Board RFID Antenna Sub Main Board KEYPAD Board CPU Board CB-EDR-HM-00-V1.0 Attended Recharger Page５of All Bogota SIRCI Project User Requirement Definition 1.2.4 Main module structure II 1) 4.3’ LCD Display attended recharger operation 2) Printer Print various finishes, accounting journals and data etc. 3) RFID Antenna RF interface that be able to read 13.56MHz RF Card Available card : ISO 14443 Type A, B 4) CPU Board Control all part of the attended recharger and transfer processed information to the main server. CPU - S3C2440(ARM9 Core) : 400MHz Memory - SDRAM : 128MByte - Nor : 8MByte - Nand : 512Myte RF module - RC531( Type A,B) 5) Sub Board Communicate with CPU Board and control I/O devices. External PORT - Ethernet : 1EA - USB 2.0 : 1EA - External 3G Modem : 1EA - RS -232 : 3EA SAM - Socket 6EA(SIM Type) Sound - SW Codec control - Speaker : 1W * 2 EA CB-EDR-HM-00-V1.0 Attended Recharger Page６of All Bogota SIRCI Project User Requirement Definition 2. Error handling 2.1.1 Supply the power (1/2) CB-EDR-HM-00-V1.0 Attended Recharger Page７of All Bogota SIRCI Project User Requirement Definition 2.1.2 Supply the power (2/2) Check DC Jack (J2) 12V Check U5 Output 5V Check U2 Output 8V Check U3 Output 5V Check U28 Output Check U1 Output 5V 3.3V Check U4 Output 3.3V CB-EDR-HM-00-V1.0 Attended Recharger Page８of All Bogota SIRCI Project User Requirement Definition 2.1.3 USB Trouble (1/2) CB-EDR-HM-00-V1.0 Attended Recharger Page９of All Bogota SIRCI Project User Requirement Definition 2.1.4 USB Trouble (2/2) Check U21 USB HOST Controller Check USB Power Pin No.1 and 5V CB-EDR-HM-00-V1.0 Attended Recharger Page１０of All Bogota SIRCI Project User Requirement Definition 2.1.5 LCD Screen Trouble (1/2) CB-EDR-HM-00-V1.0 Attended Recharger Page１１of All Bogota SIRCI Project User Requirement Definition 2.1.6 LCD Screen Trouble (2/2) Check LCD Data & Power Line (Sub Main B/D) Check LCD Data & Power Line (Print B/D) Check FFC Cable Check LCD Board CB-EDR-HM-00-V1.0 Attended Recharger Check LCD Page１２of All Bogota SIRCI Project User Requirement Definition 2.1.7 Keypad Trouble (1/2) CB-EDR-HM-00-V1.0 Attended Recharger Page１３of All Bogota SIRCI Project User Requirement Definition 2.1.8 Keypad Trouble (2/2) Check CPU Board Key Data Line & Power Line Check Key Board Key Data Line & Power Line Check KEYPAD Cable CB-EDR-HM-00-V1.0 Attended Recharger Page１４of All Bogota SIRCI Project User Requirement Definition 2.1.9 RTC Trouble (1/2) CB-EDR-HM-00-V1.0 Attended Recharger Page１５of All Bogota SIRCI Project User Requirement Definition 2.1.1 RTC Trouble (2/2) Check RTC Battery Check RTC IC CB-EDR-HM-00-V1.0 Attended Recharger Page１６of All Bogota SIRCI Project User Requirement Definition 3. Device maintenance 3.1 CPU Board 3.1.1 Outline Control all part of the attended recharger and transfer processed information to the main server. 3.1.2 Structure Sub Main Board Printer & LCD Board RFID Antenna KEYPAD CPU Board TOP COVER CB-EDR-HM-00-V1.0 BOTTOM COVER Attended Recharger Page１７of All Bogota SIRCI Project User Requirement Definition 3.1.3 Spec 1) CPU Spec ETHERNET RC531 EXT_UART USB 2.0 NAND FLASH S3C2440 NOR FLASH SDRAM CPU Board: The core board of attended recharger and drive main program so that manage all of communication and configuration modules. CPU - S3C2440(ARM9 Core) : 400MHz Memory - SDRAM : 128MByte - Nor : 8MByte - Nand : 512Myte RF module - RC531( Type A,B) EXT_UART - SB16C1054A (SYSTEMBASE) USB 2.0 - UBI9033 (UBISYS) ETHERNET CB-EDR-HM-00-V1.0 Attended Recharger Page１８of All Bogota SIRCI Project User Requirement Definition - W5100 (WIZNET) 2) SUB Board Spec Spare RS -232 Debug USB2.0 C/D Ethernet Power POWER Part RS-232 AC97 Codec SIM Slot Communicate with CPU Board and control various I/O device. External PORT - Ethernet : 1EA - USB2.0 : 1EA - External 3G Modem : 1EA - RS -232 : 3EA : C/D(Customer Display) 1, Debug 1, Spare Port 1 SAM - Socket 6EA(SIM Type) CB-EDR-HM-00-V1.0 Attended Recharger Page１９of All Bogota SIRCI Project User Requirement Definition Sound - SW Codec control - Speaker : 1W * 2ea Input power - DC 12V/5A, use adopter 3) Printer & LCD Board Spec Communicate with Sub Main Board and control Printer & LCD. LCD - DC 3.3V input, GPIO communication Printer - DC 12V input, RS-232 communication CB-EDR-HM-00-V1.0 Attended Recharger Page２０of All Bogota SIRCI Project User Requirement Definition 4) Antenna Board Spec Connected at CPU Board RC531, recognize the card. 5) Keypad Spec Transfer input key information to CPU Board. CB-EDR-HM-00-V1.0 Attended Recharger Page２１of All Bogota SIRCI Project User Requirement Definition 3.1.4 Replacement method 1) CPU board desorption ① Separate FFC Cable that associated with Keypad and 3Pin Connector the associated with antenna board. ② Loosen the fixed bolts with Sub Board and separate Sub Board. 2) Sub Board desorption ① Remove the cable the connected to Sub Board. ② Loosen fixed five bolts with Bottom Cover and separate Bottom Cover. CB-EDR-HM-00-V1.0 Attended Recharger Page２２of All Bogota SIRCI Project User Requirement Definition 3) Printer & LCD Board desorption ① Remove cable that connected to Printer & LCD Board. ② Loosen fixed four bolts with TOP Cover and separate TOP Cover. 4) Antenna Board desorption ① Remove cable that connected to Antenna Board. ② Loosen fixed two bolts TOP Cover and separate TOP Cover. CB-EDR-HM-00-V1.0 Attended Recharger Page２３of All Bogota SIRCI Project User Requirement Definition 5) KEYPAD desorption ① Remove cable that connected to KETPAD. ② Loosen fixed five bolts with TOP Cover and separate TOP Cover. CB-EDR-HM-00-V1.0 Attended Recharger Page２４of All Bogota SIRCI Project User Requirement Definition 3.1.5 Connector Spec A. POWER Cable CON 'A CON 'B '(SUB B/D J1) '(SWITCH) B. WHITE BLACK 1A PRINTER POWER Cable CON 'A CON 'B' '(SUB B/D J23) (PRINTER B/D CN1) CB-EDR-HM-00-V1.0 WHITE BLACK Attended Recharger Page２５of All Bogota SIRCI Project User Requirement Definition C. PRINTER DATA Cable CON 'A' CON 'B' (SUB B/D J9) (PRINTER B/D CN3) TX RX GND DTR DECO D. Antenna Cable CON 'A' (CPU B/D J23) CB-EDR-HM-00-V1.0 MATCH CON 'B' (ANTENNA B/D CN1) RED WHITE GND Attended Recharger Page２６of All Bogota SIRCI Project E. User Requirement Definition Customer Display CON 'B' CON 'A' (CUSTOM DISPALY (SUB B/D J8) CB-EDR-HM-00-V1.0 B/D J103) VCC VCC TX GND VCC GND RX GND Attended Recharger Page２７of All Bogota SIRCI Project User Requirement Definition 3.2 Customer Display 3.2.1 Outline Communicate with the attended recharger, display the amount before recharging, the amounting of recharging, the amount after recharging. 3.2.2 Structure Customer Display Stand CB-EDR-HM-00-V1.0 Attended Recharger Page２８of All Bogota SIRCI Project User Requirement Definition 3.2.3 Spec 1) Customer Display Spec FND FND control Power CPU Customer Display communicate with Attended Recharger, display the amount before recharging, the amount of recharging, the amount after recharging. CPU - ATMEGA64A Power - Attended Recharger supply DC 12V Communication - RS – 232 CB-EDR-HM-00-V1.0 Attended Recharger Page２９of All Bogota SIRCI Project User Requirement Definition 3.2.4 Replacement method 1) Customer DisplayA. Picture 1: Loosen 4 fixed bolts, separate back cover. B. Picture 2: The process of separating back cover, disconnect cable that connected to connector and separate back cover completely. A. Picture 3: Loosen 4 fixed bolts and separate PCB completely. B. Picture 4: When separate completely, PCB and front cover of balance inquiry are separated completely as shown in the Picture 4 . C. Assemble is in reverse order. CB-EDR-HM-00-V1.0 Attended Recharger Page３０of All Bogota SIRCI Project User Requirement Definition 3.3 Maintenance Flow chart Receive replacement parts Error Check ERROR CODE Check maintenance referral and ERROR CODE Device maintenance and replacement due to MANUAL Device repair due to MANUAL Conduct TEST Conduct TEST OK NO OK NO Repair complete Repair complete 2) Required tool: Driver, tester, etc. 2) Precautions - Check each part of the adjustment value for every 12months or in a timely manner. CB-EDR-HM-00-V1.0 Attended Recharger Page３１of All Bogota SIRCI Project User Requirement Definition 3) Detail check items No Items 1month Power/ Voltage check Printer operation check Keypad operation check LCD operation check Customer operation check Inspection cycle 3months 6months 12months Note display 4. Attended recharger installation and update 4.1 Attended recharger installation 4.1.1 Process No Division Device registration Contents 1) USB mounting method 2) SAM mounting 3) Power on … … … Note … 4.1.2 Device registration 4.1.2.1 USB mounting method ① Turn OFF the terminal. CB-EDR-HM-00-V1.0 Attended Recharger Page３２of All Bogota SIRCI Project User Requirement Definition ② Insert USB TO USB PORT and turn on. ③ After update, reboot the theminal. 4.1.2.2 SAM Card mounting < Picture 1 > < Picture 2 > ① Picture 1: Loosen fixed bolts. ② Picture 2: Push in the direction of the arrow and separate completely. < Picture 3 > CB-EDR-HM-00-V1.0 < Picture 4 > Attended Recharger Page３３of All Bogota SIRCI Project User Requirement Definition ③ As shown in the Picture 3, push SAM slot in the direction of the arrow and lift SAM slot like as shown in the Picture 4l ④ After combine the SAM Card, push SAM slot in the direction of the arrow and secure ⑤ After SAM Card combined, assemble the back case. 4.1.2.3 Power ON ① Turn on power switch. ② Check T money logo on the screen after booting. CB-EDR-HM-00-V1.0 Attended Recharger Page３４of All Bogota SIRCI Project User Requirement Definition < Normal key input waveform> CB-EDR-HM-00-V1.0 Attended Recharger Page３５of All Bogota SIRCI Project User Requirement Definition 4.1.3 Sub BOARD spec 4.1.3.1 Sub Main Board spec Communicate with CPU Board and control I/O device. Division CPU Memory RF Module Standard Note S3C24440 SDRAM : 128MByte Nor Flash : 8MByte Nand Flash : 512 MByte ISO 14443 Type A,B 4.1.3.2 Sub Main Board block diagram Customer Display board CB-EDR-HM-00-V1.0 Attended Recharger Page３６of All Bogota SIRCI Project User Requirement Definition 4.1.3.3 Sub Main I/O - RS-232 [3] DBG_TX [3] CUSTOM_TX [3] DBG_RX [3] CUSTOM_RX C37 100nF C-1005 C1+ TC3 C2+ R86 R89 100R 100R R-1005 R-1005 11 10 DBG_RX R92 R94 100R 100R R-1005 R-1005 12 16 C38 C39 C40 14 R87 10uF/16V TC-3216-A 100nF C-1005 C1- DBG_TX VCC 100nF C-1005 VDD_3.3V VDD_3.3V U9 C36 V+ C2T1IN T2IN VT1OUT T2OUT R1OUT R1IN R2OUT R2IN 15 100nF C-1005 100nF C-1005 1K R-1005 R91 1K R-1005 13 R93 1K R95 R-1005 1K CPU DEBUGER R88 100R R-1005 R90 100R R-1005 R-1005 J7 TSH-3813 GND STEREO-JACK-SH381D-PA9T-A SP3232EY TSSOP16 12V_DISP J8 CUSTOM_232_TX CUSTOM_232_RX <2011.12.9 수수 > - NET 변변 (CUSTOM_232_TX/CUSTOM_232_RX) 12V_DISP 12V_DISP 12V_DISP TX_DISP RX_DISP GND GND GND 5749267-1(DIN_CON) Customer Display RS-232C VDD_3.3V U10 [3] PRINT_TX 100nF C-1005 C1+ C43 100nF C-1005 C2+ V+ C2- V- PRINT_TX R96 R98 100R 100R R-1005 R-1005 11 10 PRINT_RX R100 R102 100R 100R R-1005 R-1005 12 EXT-UART_TX EXT-UART_RX [3] PRINT_RX C41 15 VCC 16 C42 C44 C45 VDD_3.3V 100nF C-1005 C1- T1IN T2IN T1OUT T2OUT R1OUT R1IN R2OUT R2IN GND SP3232EY TSSOP16 14 R97 7 R99 100nF C-1005 100nF C-1005 33R R-1005 33R R-1005 PRINT_232_TX 13 R101 8 R103 33R R-1005 33R R-1005 PRINT_232_RX PRINT_232_TX R104 PRINT_232_RX R105 PRINT_TX PRINT_RX [3] PRINT_DTR [3] DECO_LED#1 R106 R107 RR500 R316 EC7 10uF/16V TC-3216-A 100R 100R Z_100R Z_100R 100R R-1005 100R J14 5749181-1(DIN_CON) J9 SMW200-5P SMW200-05 TX_DISP RX_DISP GND GND <2011.12.10 수수> Spare RS-232C Spare RS-232C / PRINTER MODULE * SELECTION Of PRINT 232-LEVEL <2011.12.9 수수 > - J9 부부 핀수변변 (3P->5P) - RR500(1005) 부부 추추 , NET 추추 ① Circuit desctiprion : Circuis that change UART signal into RS -232 signal ② Waveform measurements CB-EDR-HM-00-V1.0 Attended Recharger Page３７of All Bogota SIRCI Project User Requirement Definition - SIM Part (Clock) SAM5.0V SAM5.0V Y1 C47 100nF C-1608 VCC OUT R124 1K R-1608 SIM_CLK1 GND 3.6864MHz(SCO-105) SAM5.0V SAM5.0V Y3 C86 100nF C-1608 R1002 Z_0R R-1608 VCC OUT R201 1K R-1608 R1003 0R R-1608 SIM_CLK2 GND 3.6864MHz(SCO-105) ① Circuit description : Circuit that supply the stable Clock to allow SIM Card to operate. CB-EDR-HM-00-V1.0 Attended Recharger Page３８of All Bogota SIRCI Project ② User Requirement Definition Waveform measurements - SIM Part (Signal) SAM5.0V Q1 R125 10K R-1608 SI2301DS(SOT-23) R126 10K SIM_PWR_ON1_5V R129 1K R-1608 SIM_RX1_A R134 R136 C48 100nF C-1608 GND R-1608 100R 100R R-1608 D4 SD103B(SOD123) Q3 Z_MMBT3904(SOT-23) C50 30pF C-1608 SM1 VCC RST CLK SIO S1 GND VPP FU1 FU2 S2 10 C51 DRC017S Z_10pF C-1608 SIM SOCKET #1 SIM_TX1_A R127 R128 1K 1K R-1608 R-1608 SIM_RESET_ON1_5V SIM_CLK1 ZD1 Z_L16513 ① Circuit description : Circuit that realize to recognize SIM CARD . ② Waveform measurements CB-EDR-HM-00-V1.0 Attended Recharger Page３９of All Bogota SIRCI Project User Requirement Definition FCC Statement This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference. and (2) This device must accept any interference received, including interference that may cause undesired operation. Any changes or modifications to the equipment not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. Note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: —Reorient or relocate the receiving antenna. —Increase the separation between the equipment and receiver. —Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. —Consult the dealer or an experienced radio/TV technician for help. CB-EDR-HM-00-V1.0 Attended Recharger Page４０of All
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