LG LRSPC2661T User Manual REFRIGERATOR Manuals And Guides L0301008
LG Side by Side Refrigerator Manual L0301008 LG Side by Side Refrigerator Owner's Manual, LG Side by Side Refrigerator installation guides
User Manual: LG LRSPC2661T LRSPC2661T LG REFRIGERATOR - Manuals and Guides View the owners manual for your LG REFRIGERATOR #LRSPC2661T. Home:Kitchen Appliance Parts:LG Parts:LG REFRIGERATOR Manual
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WARNINGS AND PRECAUTIONS Please observe the following safety precautions use safely and correctly the refrigerator in order to FOR SAFETY 8. Do notfray. damage, machine, heavily bend, pull out, or twist the power cord. and to prevent accident and danger during repair. Please check the evidence of moisture 1. Be care of an electric shock. Disconnect power cord from wall outlet and wait for more than three minutes before replacing PWB parts. Shut off the power whenever replacing intrusion in the electrical components. Replace the parts or mask it with insulation tapes if moisture intrusion was confirmed. and repairing electde components. 10. Do not touch the icomaker 2. When connecting power cord, please wait for more than five minutes after power cord was disconnected from the wall outlet. 11. Do not let the customers repair, disassemble, reconst_ct the refdgerator for themselves. cause accident, electTic shock, or fire. 3. Please check if the power plug is pressed down by the refrigerator against the wall tf the power plug was damaged, it may cause fire or electric shock. 12. Do not store flammable and It may materials such as ether, benzene, alcohol, chemicals, gas, or medicine in the refrigerator. 4. ff the wall outlet is over loaded, it may cause fire. Please use its own individual electrical with hands or tools to confirm the operation of geared motor. outlet for the refrigerator. 13. Do not put flower vase, cup, cosmetics, chemicals, 5. Please make sure the outlet is propedy earthed, particularlyin wet or damp area. etc., or container with full of water on the top of the refrigerator. 6, Use standard electrical components when replacing them. 14. Do not put glass bottles with full of water into the freezer. The contents shall freeze and break the glass bottles. 7. Make sure the hook is correctly engaged. Remove dust and foreign matedals from the housing and connecting 15. When you scrap the refrigerator, parts. please disconnect door gasket first and scrap it where children are not accessible. -3- the SPECIFICATIONS ITEMS SPECIFICATIONS ITEMS SPECIFICATIONS DIMENSIONS (ram) 960(W)x915(D)×1795(H) FIRST DEFROST 5 - 6 Hours NET WEIGHT (kg) 169 DEFROST CYCLE 13- 15 Hours COOLING SYSTEM Fan Cooling DEFROSTING DEVICE Heater, Sheeth-AL TEMPERATURE CONTROL Micom Control Heater, Sheatb-ML DEFROSTING SYSTEM FullAutomatic Heater, Drain Heater Defrost ANTI SWEAT HEATER Dispenser Duct Door Heater INSULATION Cyclo-Pentane Dispenser Heater COMPRESSOR P,T.C, Starting Type Frame LCD Heater EVAPORATOR Fin Tube Type CONDENSER Wire Condenser Damper Heater REFRIGERANT R134a (210g) Tube Inject Heater LUBRICATING OIL FREOL @15G (330 cc) FREEZER LAMP 60W (1 EA) DRIER 1_0.83 REFRIGERATOR LOWER LAMP 60W (1 EA) CAPILLARY TUBE MOLECULAR SIEVE XH-7 REFRIGERATOR UPPER LAMP 30W (2 EA) ANTI-FREEZING HEATER Chilled Room DuctHeater DISPENSER LAMP i 15W(1 EA) 1072 L i ! I i-4- PARTS IDENTIFICATION Reset S/W Cover PWB Manag Frame Remote Control Receiver Display Camera Lamp Ice &Water Dispenser Button Control Box, R Dairy Corner Cover, Lamp-R(U) Cantilever Shelf Banklce Egg Box Cover, Snack Comer Slide Out Cantilever Shelf-F Shelf Cover Guide Bottle Cover, Lamp-R(L) FruiUVegetable Drawer Supporter Basket Drawer Bottle Cover Lower AdjustScrew (right) Adjust Screw (left) \\ * Optional Part .5- Vegetable/Chilled Drawer Convertible Switch HOW TO INSTALL REFRIGERATOR 1. How to Adjust Door Height of Refrigerator • Make the refrigerator level first. (ff the refrigerator door may not be the same.) is not installed on the fiat floor, the height of freezer and refrigerator 1. If the height of freezer door is lower than that of refrigerator compartment 2. If the height of freezer door is higher than that of : refrigerator compartment : Insert a driver B into the groove A of edjusting screw and rotate driver in arrow direction (clockwise) until the Insert a ddver B into the groove A of adjusting screw refrigerator refrigerator and rotate driver in arrow direction (clockwise) becomes horizontal. -6- becomes horizontal. until the HOW TO INSTALL REFRIGERATOR 2. How to Install Pipe Water 2-1. When connecting directly to the water tap. • Before Installation • Please confirm the following installation parts. t. The icemaker requires the water pressure of 1.5 8.5kgf/cm 2. (It is acceptable if city water fills a cup of 180cc with water for 10 seconds) 2. Install booster pump where the city water pressure is below 1.5kgf/cr_- for normal operation of water and ice dispenser. Valve Feed 3. The total length of water pipe shall be less than 12rn. Do Rubber, Packing Connector, Pipe not bend the pipe at right angle. If the length is more than 12m. there will be troubles on water supply due to water pressure drop. 4. Please install water pipe where there is no heat around. 5. Be sure that the filter does not sterilize. 6. The life span of water filter depends on the use Connector, Pipe Tape, Teflon conditions. But the filter is generally replaced in every six months. Install filter where replacement can be easily performed, Class. Shape and Spec. Convertible Water _. [_"_ Nomenclature Valve Feed PINo 5221JA3001A Remarks Common Use Valve Connector Water _____ _ Q Connector, (MECH)Pipe Connector,(MECH) Pipe ConversionConnector(3/4") Balance Conector(3/4") Packing(o24x3t) 6631JA3004A 6631JA3004B 4932JA3003A 3920JA3001 B Connector,(MECH) Pipe ConversionCeenector(W25) Balance Conectcor(W25) Packing(a23x3t) 4932JA3003B 6631JA3004C 6631JA3004D 3920JA3001A Connector,(MECH) Pipe ConversionConnector(W28) Balance Conector(W28) Packing(e26x3t) 4932JA3(X)3C 6631JA3004E 6631JA3004F 3920JA3001C Connector,(MECH) Pipe ConversionConnector(I/2") Balance Conector(1/2") Packing(ol 9x3t) 4932JA3003D 6631JA3004G 6631JA3004H 3920JA3001D -7- No Holes No Holes No Holes No Holes HOW TO INSTALL REFRIGERATOR 2-2. Connection of Pipe Connector A and B. Caution : o Feed pipe should be connected to cold water line. If it is connected to hot water line, trouble 1) Turn off main valve of water pipe. may occur. 2) Disconnect water tap from piping by loosening nuts. • Please check rubber packing when connecting feed pipe. 3) Connect pipe connector A and B to piping alter sealing the pipe connector with sealing tapes. 4) Connect feed valve to pipe connector A. 5) If there is only one tap water pipe, connect pipe connector A only and install feed pipe. Single Lever Type Faucet (general) Pipe Connector B Gene_lType Feed \ A Feed Valve Two Hands Type Faucet How to wind SealingTapes. 2-3. Water Feed Valve Supply Single LeverTypeFaucet(one hole, techtypeand hand spray) Valve 2) Check leakage at connecting part, then arrange water tube and locate the refrigerator at its regular place if 1) After the installation of feed water, plug the refrigerator to the earthered wall outlet, press the water dispenser button for 2 - 3 minutes, and confirm that the water comes out. there is no leaking. -8- HOW TO INSTALL REFRIGERATOR • Install Water Filter (Applicable • Before Installing to some models only) water filter Control box 1. Before installing the filter, take out the top shelf of the refrigerator after tilting it to the direction (a) and lifting it to the direction (b) and move it to the lower part. 2. Remove the lamp cover by pressing the protrusion under the cover and pufiing the cover to the front. and the fastening guide line indication line JI O_i ;ontrolbox " " " the guide line and the loosening indication line • After installing Reassemble water filter the lamp cover and the top shelf of the refrigerator. To place the top sheff of the refrigerator, raise • Installing water filter the front part of the shelf a bit so that the hook of the shelf 1. Initial installation is fit into the groove. of water filter In order to clean the water filter system, drain water for about 3 min. Remove the filter substitute cap by turning it counterclockwise (a) by 90 degrees and pulling it down. Note : Then open the door of the refrigerator Note : Keep it safe to use it later when you do not use the filter. Remove the red cap from the filter and attach the sticker, Insert the upper part of the filter (a) after aligning with the guideline marked on the control box, and fasten it by turning it clockwise by 90 degrees. Note : Check that the guideline and the fastening indication line are aligned. _ubstitute _=_= _ 2. Replacement Adhesion _icker of water filter While holding the lower part of the filter, turn it counterclockwise (a) and check for water droppings on the shelf under the filter. by 90 degrees and pull it down. Note : Check that the guideline and the loosening indication line are aligned. -9- HOW TO INSTALL REFRIGERATOR 3. How to Control the Amount of Water Supplied to icemaker. 3-1. Confirm the amount of water supplied to the icemaker. t. Pull out the ice bank in the upper pert of the freezer compartment. Caution : * Do not put hands or tools into the chute to confirm the operation of geared motor. it may damage refrigerator or hurt hands.) • Check the operation of motor with its operation noise. 2. Apply electricity after connecting water pipe. 1) Press test switch under the icemaker for two seconds as shown below. 2) The bell rings(ding-dong) and ice tray rotates and water comes out from the icemaker water tube. 3) The water shall be supplied two or three times into the tray. The amount of water supplied for each time is small Put a water container under the ice tray and press test switch. 4) When ice tray rotates, the water in it will spill. Collect the spilt water and throw away into the sink. 5) When ice tray has finished rotation, water comes out from the water tube. Confirm the amounts of water in the ice tray. (refer to fig. The optimum amount of water is 110cc) Confirm the amount of water Ice maker Test Switch * It is acceptableif the adjusted level of water is a bit smaller than optimumlevel. -10- i ' HOW TO INSTALL REFRIGERATOR 3-2. Control the amount of water supplied to the icemaker. Caution : When adjusting the amount of water supplied, adjust step by step. Otherwise spill over. Caution : • Please unplugthe powercordfrom the wall outletand waitfor more than three minutes before disconnectingPWS coveras 310V is appliedin the controlpanel, 1. Disconnect PWB cover from the upper part of the the water may Switch ON refrigerator. Switch OFF PWB(PCB), Assembly j(+) Driver 3. When adjustment of control switch for the amount of water supplied is complete, check the level of water in the ice tray. Confirm the amount of water 2, Adjust the amountof water suppliedby usingDIP switch. • Water Supplying Time Control Option SWITCH NO Water Suppling S/W1 SNV2 S/W3 Time OFF OFF OFF 6 Sec. ON OFF OFF 4 Sec. OFF ON OFF 4.5 Sec. ON ON OFF OFF OFF ON OFF ON OFF .... ON ON ON ON ON Optimum le ," 5 Sec. ON 5.5 Sec. "'_b_ 7 Sec. ..... 8Sec. g Sec. 1) The water supplying time is set at five seconds when the refrigerator is delivered. 2) The amount of water supplied depends on the setting time and water pressure (city water pressure). 3) If ice cube is too small, increase the water supplying time. This happens when too small water is supplied into the ice tray. (eg: change 5 to 5.5 seconds) 4) If ice cube sticks together, decrease the water supplying time. This happens when too much water is supplied into the ice tray. (eg: change 5 to 4.5 seconds) -11 - _o_ SS ICEMAKER ANDDISPENSER OPERATION PRINCIPLE ANDREPAIR METHOD 2°4. Ice Ejection Control Function 1. This is to eject ice from ice maker cube mould after ice making is completed. 2. if Hall IC signal is on within 3.6 seconds after ice ejection motor rotates in normal direction, it does not proceed ice ejection but waits, If the ice bank is full ice ejection motor rotates in normal direction in every hour to check the condition of ice bank. If the ice bank is not full, the water supply control starts after completion of ice ejection control. If the ice bank is full, ice ejection motor rotates in reverse direction and sops under ice making or waiting conditions. 3. if ice bank is not full, ice ejection starts. The cube mould tilts to the maximum and ice is separated from the mould and ice checking lever raises. 4. Ice ejection motor stops for 1 second if Hall IC signal changes from OFF (low) to ON (high) after 3.6 seconds when ice ejecSon motor rotates in normal direction. If there is no change in Hall IC signals within 1 minute after ice e}ection motor operates, ice ejection motor stops as ice ejection motor or hall IC is out of order. 5. If ice ejection motor or Hall IC is abnormal, ice ejection motor rotates in normal direction to exercise initial operation. It resets the ice maker if ice ejection motor or Halt IC is normal. 6. The mould stops for 1 second at maximum tilted conditions. 7. The mould returns to horizontal conditions as ice ejection motor rotates in reverse direction. 8. When the mould becomes horizontal, the cycle starts to repeat: Water Supply ..* Ice Making * Ice Ejection .._Mould Returns to Horizontal Maximum tilting point o r Bank is HALL IC OUTPUT SIGNALS Bank is i ' i1_ I • , ' =-)'/' , i I r i i ,, OFF "_ HALL IC OUTPUT SIGNALS ON ICECHECKING LEVEL 30° i i p t t / I ICE CHECKING -8' Lock I .... O" 10" 32' Ice making L .... t 41" I i t I J__J. i i 53" 68" 80' Ice Checking (o_n_ i:,_nt) 2±1 sec = I L 9:_3 sec 8+-3 sac - 22 - I 160" 170' IceEjection Lock IL ICEMAKER ANDDISPENSER OPERATION PRINCIPLE ANDREPAIR METHOD 2-5 Test Function 1. It is to force the operation during operation test, service, and cleaning. The test switch is mounted under the automatic ice maker. The test function starts when the test switch is pressed for more than 0.5 second. 2. Test button does not work during ice ejection and water supply. It works when it is in the horizontal conditions. full of ice during test function operation, ice ejection control and water supply control do not work. If mould is 3. When test switch is pressed for more than 0.5 second in the horizontal conditions, ice ejection starts irrespect of the mould conditions. Water shall be splashed it test switch is pressed before the water in the mould freezes. Water shall be supplied while the mould returns to the horizontal conditions after ice ejection. Therefore the problems of ice ejection, returning to the horizontal conditions, and water supply can be checked by test switch. When test function performs normally, buzzer sounds and water supply shall carry out. Check it for repair if buzzer does not sound. 4. When water supply is completed, horizontal conditions the cycle operates normally as follows: Ice making • Ice ejection • Returning to , Water supply 5. Remove ice from the ice maker cube mould and press test switch when ice maker cube mould is full of ice as ice ejection and water supply control de not work when cube mould is full of ice. 2-6. Other functions relating to freezer compartment door opening 1, When freezer door is open, ice dispenser steps in order to reduce noise and ice drop. 2. When freezer door is open during ice ejection and cube mould returning to horizontal condition, ice ejection and cube mould level return proceed. 3. When freezer door is open, geared motor and cube ice solenoid immediately seconds. 4. Water dispenser stop and duct door solenoid stops after 5 stops in order to protect water drop when freezer door is open. 5. Test function operates normally irrespect of refogearator cempadment - 23 - door opening. ICEMAKER ANDDISPENSER OPERATION PRINCIPLE ANDREPAIR METHOD 3. Ice Maker Troubleshooting • Troubleshooting: it is possibleto confirmby pressingfreezer and refrigerator temperature controlbuttons for more than 1 second.(ice maker is normalifall [edeare on): referto troublediagnposisfunction in MICOM function 2-8 (page 18) Failed DC Power _ Chang e main PWB • Check DC power (5V, 12V). Failed ice making sensor Replace Ice making Sensor ] • Check the resistance of both ends (1,2) of ice making sensor of CON9. • Defects between ice making sensor and board (Pin No. 60oflCl) Failed Ioe Maker Unit No _._ • Is the resistance of both ends (9,10) of ice ejection motor of CON9 between 18 and 22D? • Is ice ejection motor drive circuit (ICll and peripheral circuits) normal? • Defects between Hall IC and Replace Ice Maker Unit [ I Replace Main PWB I Board (Pin No. 42 of IC1). • Confirm ice ejection and level r / / "_ ejesb_n and level return normalwhen test switch is pressed for mere than 0.5 second? / Does the bell / return when pressing test switch. Failed ice maker unit test switch _ Replace Ice maker Unit I • Are both ends (5,6) of CON9 test switch open? • Defects between test switch and board (Pin No. 38 of IC1). • Are both ends (3,4) of CON9 ice maker stop switch short? Poor water supply • Is power applied to water supply valve? • Does the water supply valve work normally? • Is the water supply line normally connected? Normal - 24 - supplyvalve Replacewater I ICEMAKER ANDDISPENSER OPERATION PRINCIPLE ANDREPAIR METHOD 4. Ice maker circuit part IC1 CON9 (MICOM) P64 [,,,,_4) P41 ICE MAKER MOTOR The above ice maker circuit is applied to the GR-D267 and consists of the ice maker unit pert installed at the freezing and the ice maker ddving part of the main PWB. room Water supply to the ice maker container is done by opening the valve for the established water supply time by operating the container via a solenoid relay for the ice valve of the solenoid valve placed at the M/C room. If the water supply time is elapsed, water supply is automatically detection, horizontal balancing stop. This circuit is a circuit for implementing function such as ice removal, ice-full end sense of ice-making temperature sense is same as Jnthe temperature Test switch input detection of the ice-maker temperature for the ice*maker container. Since ice-making sense circuit part of the main PWB, refer to it. is same as in the door switch input detection circuit of the main PWB. 1. This function is used in operation test, service execution and cleaning etc and performed if pressing the test switch installed at the automatic ice-maker itself for more than 0.5 second. 2. The test switch operates in the horizontal status and test function control and water supply control is not performed is not input in the water supply operation. Ice removal if full-ice is arrived during the operation of test function. 3. If pressing the test switch for 0.5 second or more in the horizontal status, ice removal operation is immediately performed irrespective of the generation conditions of ice at the ice*making tray. Therefore, care is required since water may overflow if operating test function in the water state that ice-making is not done. A cycle of water supply is performed in the horizontal balancing operation, operation after ice removal operation. Therefore, you can check any problem of ice removal horizontal operation and water supply. In this case. if test function is normally performed, rings and water supply control is performed. Thus, no ringing of"Ding~" "Ding~" buzzer sound buzzer sound means failure and repair check must be performed. 4. If water supply is completed, operation in the normal cycle of "ice making -_ ice removal * water supply". - 25 - , returning to hodzontst status EXPLATION FOR MICOM CIRCUIT 1. Explanation for PWB circuit 1-1. Power circuit Power circuit consists of SMPS (SWITCHING MODE POWER SUPPLY) power. The SMPS consist of the rectifying part (BDI, CE1) converting AC voltage to DC voltage, the switching part (IC2) switching the converted DC voltage, transformer transferring energy of the primary side of the switching terminal to the secondary side and the feedback part (IC3. IC4) transferring it to the primary side. Caution : Since high voltage (DC310V) is maintained at the power terminal, please take a measure after more than 3 minutes have passed after removing power cords in the abnormal operation of a circuit. Voltage of every part is as follows: Voltage 230 Vac 310 Vdc 16 Vdc CONf - 34 - 12 Vdc 15.5 Vdc 5 Vdc EXPLATION FOR MICOM CIRCUIT 1-2. Oscillation circuit Oscillation circuit is a circuit with the purpose of generating basic time for clock occurrence for synchronization and time calculation in relation with information transmission/reception of inside elements of IC1 (MICOM). The OSCl must always use rated parts since if SPEC is changed, time calculated at the IC1 may be changed or no operation is done. ICl (MICOM) CS7S4 00MGO_ xeur 1-3. Reset circuit The reset circuit is circuit allowing various parts such as RAM inside of MICOM (ICl) to initialize and the whole of function to start from the initial status, when initial power is input or when power is applied again to MICOM by a spontaneous failure. 'LOW' voltage is applied to the reset terminal of MICOM in the beginning Reset terminal during general operation is 5V (No MICOM operates in failure of RESET IC). IC1 (MICOM) 1 IC9 3 _ # - 35 - power of power supply for a constant time (t Ores). EXPLATION FOR MICOM CIRCUIT 1-4. Load/dispenser operation, door opening circuit 1. Load driving circuit In even if opening the door of freezing room or cold storage room during operation of fan motor at the freezing room, this circuit does not stop and operates at the standard RPM. In addition, if doors of freezing room or cold storage room, the fan motor normally operates at the RPM previously operated. (A). (B), (C) and (D) of door switch for the freezing room or cold storage room are connected to the door open sensing circuit in parallel toward both ends of switch to determine door open at MICOM. _€Since a door switch of the home bar is connected to door switch (C), (D) of the cold storage room, it senses door opening if even one of both is opened. The fan motor is immediately stop if opening doors of the freezing room or cold storage room at the TEST mode and it immediately operates if closing them. COMP Type of Load vleasudng part (IC6) No.16 Frost AC Removal Converting Heater Relay No.15 No.14 AC Motor Damper Damper Heater Control Box Heater Pipe Heater No.14 (IC7) No.15 (IC7) No.ll R-room LAMP No.13 Within 1 V Status OFF 12V ICI (MICOM) F-LAkIP _@ FUSE- M_oNC_ _ 14 _ 4 IIS 1 2 =73 _Tt i_11) L._ ) '_'112) CON4 DAMP_ MO1"OR PeTZ _g_2 DIS _-_'1 _ _-I1 ZDCR $/V _ _Tl_t P6_ R-DDQR P03 CON5 DIB I - 36 - (IC7) EXPLATION FOR MICOM CIRCUIT 3. PWB parts diagram and list 3-1, PWB Ass'y, main part diagram - 47 - EXPLATION FOR MICOM CIRCUIT 3-2. Parts list NO. 1 DWG, NO. _ SREC' ;BTOJBO01? _:_B.MNN R.I_tIOTA) M 70JOr2013 2 =IAX;I_ RE_ARK ITt _00 SA_ t_1.6 +5 46 2: ? .74mH _ _AH[L NO+ O'h_, NO. _i_St_JF]_(_ :[2271F¢3_ ;'_KOII_ :I_tKLX_ SF4[C" dAKL'11 RI_4,t_K 220uF/16V 100uF/25V UE'R_ CE5 CIEB _ocuF/25v _1 _ c_4 oouFi50v !20uF/zsv _ C_2 CE6,7 1R,,LNS 48 _;'_o 49 5_ _t_lO _t_._ t'Oeqllll_ 51 0CE_R_ r_e_E_*_iF7uF/460v 3 _ z _ Z3OJB_010 • 30JB_Cma 6- E202_IT-11 [2nF+T_,_-lt) }$30jg_Q_G i£302-1T-0_ b'ON2 CON+ ._E _ CONI _ 7 1 _ _0 s63o,am=0 WAFER _,_dB_07J _tH_E? =_-_t4_ mT_-Ilr) co_3 C0N6 m T_l-t(im} _C0N9 :_241N8]_ 224,/1QOV _4, 0C_21Q2510 _C_I]_ _21 55 +71/.',ov _<+____ 2 58 _(22.301(_ 1 59 O_P_670 ;EIL /2KV CC4 CC2 CCl 223/50V ;C17,1g 3¢_'/_7swc CMI 6O 15 16 IZZJB2Ot__ _COU OtP B4pagCa41N _ r0S_9_ KIA7BOOSAP K+E.C explanation. Check AC damper baffle Remove foreign damper baffles Foreign materials in AC visually. materials, Ice formation on AC Check if AC damper Heater Replace AC damper damper baffles wire is cut with a tester. or refrigerator (/) f (D contr( Box Assy. Defective refrigerator Defective refrigerator Check the resistance of Replace refrigerator Refer to sensor sensor sensor parts. refrigerator sensor. resistance sensor with a tester. characteristic table in circuit explanation. Refrigerator substituted sensor is for other Check the sensor color in the Repair main PCB circuit. (main PCB sensor sensor housing. sensor, housing.) Defective refrigerator Check if refrigerator sensor Fix again the sensor assembly is not fixed at cover sensor but refrigerator condition. Inner case visually, sensor. Problems Bad defrost. Symptom Defrost is not Causes Checks Defrost lead wire is cut. working, Defective defrost driving relay. Defective defrost sensor parts. Measures Check if defrost lead wire is cut with a Reconnect Lead tester. Wire. Check the voltage of CON5 (1 and 7) Replace with a tester after pressing main and RY 14) or PCB. relay (RY 7 Remarks Refer to load ddving conditions PCB test switch twice, check in circuit If the voltage is normal then it is OK, explanation. Check the resistance of defrost sensor with a tester, Replace defrost Refer to sensor sensor, resistance charactedstic table of circuit explanation. Defective Buzzer Defective connecting buzzer continuously main dngs or door Defective door switch parts. O lead wire from PCB to door switch, Check lead wire related to door Repair lead wire. switch with a tester. Refer to door switch in parts repair opening alarm Replace door switch. guide. does not work. Defective Buzzer does Key input wire is cut or bad connector display button not ring and terminal contact in main PCB and wire and replace or circuit in circuit key does not display PCB connecting directly connect bad explanation. Check input wire with a tester. lead wire, Reconnect lead sense even contact terminal to button is lead wire, )ressed. Key is continuously depressed structural interference, due to Disassemble visually. frame display and confirm Adjust or replace interfering structures. Refer to display I-" m _o Problems Symptom Causes Checks Trouble mode indication, Measures Check trouble diagnosis function. Repair troubles Remarks Defective Buzzer rings display button, but key does Refer to mode indication in not sense even function button is explanations, pressed. ITI Bad watedice Buzzer Defective connecting dispenser, continuously main PCB to door switch. switch. rings or door Defective Refer to door switch in parts repair Replace Freezer opening alarm switch parts. guide. compartment lead wire from freezer compartment door Check lead wire associated with door ice and water Defective connectinglead wire from Check Lead Wire associated with lever are not Main PCB to lever switch. switch with a tester. dispensed. Defectivelever switchparts Refer to door switch in parts repair guide Detective photocoupler [C parts. Check voltage change at photo coupler Replace photo output terminals with lever switch coupler Repair lead wire. Replace lever switch IC or PCB. pressed. It is OK if voltage change is Defective relay associated with ice dispense (geared motor, cube and 0V - 5V. Check relay (RYg, RY11, RYt2) Replace defective with a tester. relay, Check resistance of parts with a tester. Replace defective dispenser solenoid). Defective parts associated with ice dispense (geared motor, cube and dispenser )arts. solenoid). Defective relay associated with water Check relay(RY10) with a tester dispense. Defective dispenser. Replace defective relay. parts associated with water Check resistance of partswith a tester. Replace defective )arts. _o door switch. between Check model with dispenser, does not work. ;o Repair lead wire. o TROUBLE DIAGNOSIS 4. HOW TO DEAL WITH CLAIMS 4-1. Sound Problems "Whizz" sounds Checks and Measures • Explain general principles of sounds. • A/I refrigerator when functioning prepedy have normal operating sound. The compressor and fan produce sounds. There is a fan in the freezer compartment which blows coo] air to freezer and refrigerator compartments. "Whizz" sounds are heard when the air passes through the narrow holes into the freezer and refrigerator compartments. • Cooling Fan sound in the compressor compartment. • There is a fan on the back of the refrigerator, which cools the compressor compartment. If there is a small space between the refrigerator and the wall, the air circulation sounds may be noticeable. • Noise of Compressor. • This operating sound happens when the compressor compresses the refrigerate. The compressor rotates at 3600RPM. The sound of compressor operation becomes louder as the refrigerator capacity increases. "Click" sounds • Explain the principles of temperature change. • The sounds happens when pipes and internal evaporator in the refrigerator compartment expand and contract as the temperature changes during the refrigerator operation. This sound also happens during defrosting, twice a day, when the ice on the evaporator "Clunk" sound melts. • Explain that it comes from the compressor when the refrigerator starts, • When the refrigerator operates, the piston and motor in the compressor rotate at 3600RPM. This sound is caused by the vibration of motor and piston when they start and finish their operation. This phenomena can be compared with tha of cars. When the car engine ignites and starts to rotate, the loud sound becomes gradually quiet. When the engine stops, it stops with vibration. Vibration sound • Check the sound whether it comes from the pipes vibration and friction. • Insert rubber or leave a space between pipes to avoid the noise. • Fix the fan blade if the noise is due to the collision of fan and shroud. • Fix the drip tray if it is loosened. • Sound depends on the installation location. • Sound becomes louder if the refdgerator is installed on a wooden floor or near wooden wall. Move it to the another location, • If the refrigerator is not leveled properly, a small vibration can make a loud sound. Please adjust the level of the refdgerston - 89 - TROUBLE DIAGNOSIS Problems Sounds of water flowing Checks and Measures • Explain the flow of refrigerant. • When the refrigerator stops, the water flowing sound happens. This sound happens when the liquid or vapor refrigerant evaporator to compressor. "Click"sounds • Explain the characteriistics flows from the of moving pads. • This noise comes from the MICOM controller's sw_tch on the top of the refrigerator when it is turned on and Off. Noise of ice maker operation (applicable to model with ice maker - Noise produced by ice dropping and hitting ice bank, - Noise from motor sounds "Whizz". • Explain the procedure and principles of ice maker operation. • Automatic ice maker repeats the cycle of water supplying _-_icemaking -, ice ejection. When water is supplied, the water supply valve in the machine room makes sounds like "Whizz" and water flowing also makes sound. When water freezes to ice, freezing sounds such as "click, click" are heard. When ice is being ejected, sounds like "Whizz" produced by a motor to rotate an ice tray and ice dropping and hitting ice bank sounds are also heard. Noise when supplying water. • Explain the principles of water supplied to dispenser. • When the water supply button in the dispenser is pressed, the water supply valve in the compressor compartment opens and let the water flow to the water tank in the lower part of the refrigerator compartment. The water is dispensed by this pressure. When this happens, motor sound end water flowing sound are heard. Noise wben supplying ice. • Explain the principles of ice supply and procedure of crushed ice making in a dispenser. • When ice cube button is pressed, ice stored in the ice bank is moved by a Helix Pusher and dispensed. If crushed ice button is pressed, the cube ice is crushed. heard, When this happens, ice crushing and hitting ice bank sounds are - 90 - TROUBLE DIAGNOSIS 4-2, Measures for Symptoms on Temperature Problems Refrigeration is weak. Checks and Measures • Check temperature set in the temperature control knob. • Refrigerator is generally delivered with the button set at "normal use" (MID). But customer can adjust the temperature set depending on their habit and taste. If you feel the refrigeration is weak, then set the temperature control button at =strong" position. If you adjust the button in the freezer compartment the refrigeration is stronger than adjusting refrigerator The food in the chilled drawer is. not frozen but defrosted as well, only. • The chilled drawer does not freeze food, • Use chilled drawer for storing fresh meat or fish for short periods, a long periods or freezing food, use a freezer compartment. For storing for It is normal that fl'ozen foods thaw above the freezing temperature (in the chilled drawer). Refrigerator wa[er is not cool. • Check the water storage location. • If water is kept in the door rack, please ask to keep it in the refrigerator compartment shelf, It will then become cooler. Ice cream softens. • Explain the characteristics of ice cream. • The freezing point of ice cream is below -15°C. Therefore ice cream may melt if it is stored in the door rack. • Store ice cream in a cold place or set the temperature control button of a freezer at "strong" position. Refrigeration is too strong. • Check the position of temperature control button. • Check if refrigeration is strong in whole area of the refrigerator or partly near the outlet of the cooling air. If it is strong in whole area, set the control button at "weak". If it is strong only near the outlet of cool air, keep food (particularly wet and easy to frozen such as bean curd and vegetables) away from the outlet. Vegetables are frozen. • Check the vegetables storage. • If vegetables are stored in the refrigerator shelf or chilled drawer instead of vegetable drawer, they will be frozen. Set the control button at =weak" if they are also frozen in the vegetable drawer. The food stored at inside of the shelf freezes even the control button is set at "MID". • Check if food is stored near the outlet of the cooling air. • The temperature at cooling air outlet is always below the freezing point. Do not store food near the outlet of the cooling air as it block the air circulation, And do not block the outlet. If the outlet of the cooling air is blocked, the refrigerator compartment will not be cooled. -91 - TROUBLE DIAGNOSIS 4-3. Odor and Frost Problems Odor in the refrigerator compartment. Checks and Measures • Explain the basic principles of food odor. • Each food has its own peculiar odor. Therefore it is impossible to prevent or avoid food odor completely when food is stored in the completely sealed refrigerator compartment, Deodorizer can absorb some portions of the odor but not completely. The intensity of odor depends on refrigerator conditions and environments. • Check the temperature control button and set at "strong". • Clean inside of the refrigerator with detergent and remove moisture. Dry inside the refrigerator by opening the door for about 3 or 4 hours and then set the temperature Frost in the freezer compartment control button at "strong'. • Explain the basic principles of frost formation. • The main causes for fmstthg: - Door was left open. - Air penetration through the gasket - Too frequent door opening. (parties. etc.) - Hot foods are stored before they are cooled down. Tee temperature of freezer is -19°C. if temperature is set at =MID". If hot air comes into the refrigerator, fine frost forms as cold air mixes with hot air. If this happens quite often, much frost forms inside of the mfrigerater. form inside of the refrigerator. Frost in ice hay. • Explain basic principles If the door is left open in Summer, ice ma of frost formation. • When ice tray with full of water is put into a freezer compartment, the water evaporates. If cool air fan operates, the moisture attached to the jaw (protruded part) of ice mold shall freeze and form frost. If warm water was put into the ice mold, the situation will become worse. - 92 - TROUBLE DIAGNOSIS 4-4. Others Problems The refrigerator case is hot. Checks and Measures • Explaln the principles of radiator. • The radiator pipes are installed in the refrigerator case and partition plate between the refrigerator and the freezer compartment in order to prevent condensation formation. Particularly in summer or after installation of refrigerator, it may feel hot but it is normal If there is no enough space to dissipate heat, it can be hotter due to lack of heat radiation. Please install a refrigerator and wall: Small holes in a door liner in a well-ventilated place and leave a clearance • Explain that the hole is for releasing gas. • A small hole in the door liner is for releasing gas during lining work. Electric bills are too much. between refdgeretol insulation materials With a releasing hole, forming can be easily done. • Check the use conditions. • Too frequent door opening and hot food storing cause the compressor operate continuously Condensation on the inside wail of the refrigerator and hence increase the electdc consumption to and bills. • Explain how to store foods • Condensation forms when refrigerator Ls installed at damp area, door is compartment and the cover of frequently opened, and wet foods are not stored in the air tight container or properly vegetable wrapped. Be sure to store wet foods in the air tight container drawer, When is the power connected? • When should the power be connected or in the wrap. ? • You can connect the power right after the installation. But if the refrigerator laid flat during transportation Door does not open propedy. was for a long pedod of time and the refdgerent and compressor oils are mixed up, then this will affect badly the performance of a refrigerator. installed. Be sure to connect the power 2-3 hours after refrigerator • Refrigerator compartment is door does not open preperly. • When the door is open, warm open air comes into the compartment and is mixed up with cool air. This mixed air shall be compressed and increase the internal pressure when door is closed. This causes the door sticked closely to the refrigerator in a moment. (if the refdgeretor is used for a long time, it will then open smoothly.) • When the refdgerator compartment compartment door is open and dose. the freezer door moves up and down. • When the refrigerator compartment door is open and close, fresh air comes into the freezer compartment door. and moves up and down the freezer compartment • Door opens too easily. • There is a magnet in the gasket rubber so that it is ok. if door is securely closed without a gap. It can be open easily if the foods lo the refrigerater or freezer compartments hold the door open. • A door does not close properly. • If the rear side of the refrigerator is raised higher than front side, door shall not be easily closed. Adjust the level of refrigerator -93- with levelling screws. DIGITAL PARTS MANUAL 4, W-TUNER 4-1. Function After receiving and handling the video and audio signals through cables, it transmits the signals to the video input section of the main controller. 4-2. Outline 4-2.1. Outline Diagram and 1/O Structure Diagram F',_,t _888B_ bBf <"Section A" outline diagram based on T_/system> C_n TMsystem A NT S C B PAL-I F0_tQ 3.55 __. VIEW-A VIEW-B - 110 - . I _ " DIGITAL PARTS MANUAL 4-2-2. I/O Structure CONNECTOR PIN NO. I/O SYMBOL DESC_P_ON 1 GND GND 2 Output AUDIO-L AUDIO LEFT OUTPUT 3 Output AUDIO-R AUDIO RIGHT OUTPUT 4 GND GND GND 1 Input SDA 12C-BUS Serial Data 2 Input SCL 12C Serial Clock 3 Input GND GND 4 Input GPIO13 General General Purpose I/O 12 GND P1 P2 P3 5 Input GPIO12 6 Input GND GND 7 Input +12V DC+12V 8 Input -5V DC-5V 9 Input GPIO15 General Purpose I/O 15 10 Input GPIO14 General Purpose I/O 14 1,2 Output TV OUT TV VIDEO Signal Output 4-3. SPEC of parts 1. Operating Purpose I/O 13 Environment - Operating temperature: -10°C - 60°C - Operating humidity: 0 - 95% (under 35°C condition) 2, Storage Environment - Storage temperature: -25°C ~ 85°C - Storage humidity: 95% (under35°C condition) -111 - DIGITAL PARTS MANUAL 5. POWER SUPPLY 5-1, Function It is the power supplyingsectionfor driving the main controller and hard disk. 5-2. Outline Diagram and 1/O Structure 5-2-1. Outline Diagram AC P_WER IN i _o#_Io_we I i I ., ® ........ A __,_ -112- _-_ DIGITAL PARTS MANUAL 5-2-2. I/O Structure 5 BK BK 1 14 BK !_ BK 16 PR BK 2 BK 5 _ 4 1C YL 9 PR RD 2C RD 19 1/ 18 19 2C 21 21 2._ 2z BO BO RD RD RD GY YL SB 8 7 6 5 4 5 2 1 WIll8 BK 16 BK 15 BK 15 SB 14 BK 15 _12 BO 11 BK BO BK RD RD BK YL WH 5 6 7 8 9 10 11 12 VIEW-A (1)"Section GY BK RD BK RD BK BO BO VIEW-B D" Input voltage SPEC (2) VIEW-B Output Voltage SPEC PINNO K) I INPUT 90-264 NEUTRAL INPUT 90~264 No 4 GND 5 INRJT VOLTAGE RAk_E REMARK 2 3 4 5 F.G PINNO TYPE Output N.C 2 Output LIVE 3 : DIOS70B-ABD Input voltage range : 1.5Kv/lmin, Insulated resistance 1 .SKy/see : over 10 Mohm I/O 1 6 :1:MAKER BK : BLACK BN : BROWN RD : RED BO : BRIGHT ORANGE BL : BLUE GY : GREY GN : GREEN YL : YELLOW WH : WHITE PR : PURPLE SB : SKY BLUE PK : PINK RD/WH : RED/WHITE BL/WH : BLUE/WHITE GN/YL : GREEN/YELLOW VOLTAGE OUTPUTVOLTAGERANGE COLOR 3.3 3.0 ~ 3.6 ORANGE 3.3 3.0 ~ 3.6 ORANGE GND Output 5 BLACK 4.85 ~ 5.15 GND Output 7 8 5 REMARK RED BLACK 4,85 - 5.15 RED GND BLACK GND GRAY P0_R-G00D STANDBY 9 Output 5 4.85 ~ 5.15 PURPLE 10 Output 12 10.8 ~ 13.2 YELLOW 11 Output 3.3 3.0 - 3.6 ORANGE 12 13 GND BLACK 14 GND 15 GND BLACK 16 GND BLACK 17 GND BLACK 18 -5V 4.75 ~ -5.25 WHITE SKY-BLUE POV_R_VON 19 Output 5 4.85- 5.15 RED 20 Output 5 4.85 ~ 5.15 RED -113- DIGITAL PARTS MANUAL 6. LCD MONITOR 6-1. Function After receiving the LCD video output from the main controller, outputs it on the LCD monitor 6-2. Outline Diagram / \ _.m • • • • • * oQ QP6DbI**** o h_- o ® ? I I 6-3. SPEC of parts 1. MAKER: LG PHILIPS 2. MAKER TYPE: LM 151X3(B3AP) 3, 15.1 _ XGA TFT LCD SPEC - Pixel Pitch: 0.300mm X 0.300mm - Color Depth: 8-bit, 16,777,216 colors - Luminance, White: 260cd/m2 - Power Consumption: 2.1W Logic / 9.7W CCFL Display Operating Mode: TMDS 4. Operating Environment - Operating temperature: 0°C ~ 50°C - Operating humidity: 5% ~ 90% (under 40°C condition) - Storage Environment - Storage temperature: -20°C ~ 60°C -114- / o r2! DIGITAL PARTS MANUAL 7. LCD INVERTER 7-1. Function Supplies the driving power for backlight inside the LCD. 7-2. Outline Diagram and l/O Structure 7-2-t. Outline Diagram LABEL 153.0 //_ 142.o q -. Ii_'_JLA_DR //-w / /., ! /0/ YEON HO #20015VRIO2A = _-_ \ 21¢4,5 <.. se _oo ooQ • • 7-2-2. IIOStructure CONNECTOR PINNO. CN1 I/O SYMBOL DESCRIPTION 1 INPUT CTRL Dim. Adjust 2 NC 3 GND GND GND 4 GND GND GND 5 INPUT ON/OFF 6 NC 7 GND GND GND 8 GND GND GND 9 INPUT Vin DC 12V±lV DC 12V±IV Power System Return (5V:ON, 0V:OFF) t0 INPUT Vin CN2 1 OUTPUT Lamp H1 High Voltage connection to high aide of lamp. CN3 2 OUTPUT Lamp L1 Low Voltage connection to low side of lamp. - 115 - DIGITAL PARTS MANUAL 7-3. SPEC of parts 1. Maker: LG Electronics 2. Inverter Type: NMC1507-02 3. Maker Type: 6632Z-1507B 4. Inverter SPEC - Input Supply Voltage: DC 11~13V - Input Current: 1.1A - Input Power: 13.2W - Output Voltage: 616Vrrns - Output Current: 9.0mArrns - Output Power: 12W (2 lamps total) - Input Signal Voltage: -0.3V ~ 6,0V 5. Operating Environment - Operating temperature: 0°C - 60°C - Operating humidity: 10% ~ 85% 6. Storage Environment - Storage temperature: -30°C - 80°C -116- DIGITAL PARTS MANUAL 8. TOUCH SCREEN 8-1, Function Transmits the dimensions from the contact to the touch screen to the touch screen controller. 8-2, Outline Diagram 556 5.2 310 450±13 ACTF\'E AHP #48741D-_ 31GNAL Y S × H VIEW-C 8-3. SPEC of parts 1, Touch Panel SPEC (15.1") - Analog Resistive (5-line resistance film type) - Operating Voltage: DC 5V - Resolution: 4,096 X 4,096 line - Activation Force: 57 ~ 113g - Surface Hardness: 3H 2. Operating Environment - Operating Temperature: -10"C - 50°C - Operating humidity; 0% ~ 90% (under 35°C condition) 3. Storage Environment - Storage Temperature:_10°C~ 71°C - Storage Humidity:240 hoursin 90% (under 35°C condition) -117- DIGITAL PARTS MANUAL 9. TOUCH CONTROLLER 9-1. Function After receiving and handling the touchdimensiOnsfrom the touch screen, transmits to the main controller 9-2, Outline Diagram and I/O Structure 9-2-1. Outline Diagram 4--¢4 53 46 FACTDRYJUMPERSETTING IN- J7,BUT- JO~J6,JS~Jtt FIN RERO_B PHILIPS P3 _ P4 I I 2,5rimPi±ch Angle ±ype Doub[eLinePinHe_derConn, VIEW-A T A MOLEX 9-2-2. \ MOLEX #6373-2 I/O Structure CONNECTOR PiNNO. P2 I/O SYMBOL DESCRIPTION 1 INPUT DCD Data Carder Detect 2 INPUT DSR Data Sct Ready 3 INPUT RxD Receive Data 4 INPUT RTS Ready To Send 5 INPUT TxD Transmit Data 6 INPUT CTS Clear To Send 7 INPUT DTR Data Terminal Ready 8 N/C N/C N/C 9 GND GND Ground 10 P4 PIN REMOVED 1 INPUT +5V DC +5V 2 GND GND Ground -118- DIGITAL PARTS MANUAL 9-3. Connecting Method of Connector upon Replacement Z O3 _J X X O0 LO 00[:300 ,_ A VIEW-A of parts 1. Operating Voltage: DC +5V + 10% 2. Operating Current: 160mA (Peak 240mA) + (/_ O r] < 00000 9-4. SPEC 7O -119- DIGITAL PARTS MANUAL 10. CCD (CHARGE 10-1. COUPLED DEVICE) CAMERA Function Changes the external video signal received through the lens into an electric signal and transmits to main controller 10-2. Outline Diagram and 1/O Structure 10-2-1. Outline Diagram 32.6 28.1 3.51 125 5.2 138 CNI JSf NFH_SB SRS_-TB J 0 IZ ]qC _1 _ o_r_ n _ [Zig _LJ gl O= D 10-2-2. I/O Structure CONNECTOR PINNO. 1 CN 1 I/O SYMBOL INPUT +12V DC +12V 1. CCD Camera GND GND GND 3 OUTPUT VIDEO CAMERA VIDEO OUT 4 GND GND CAMERA VIDEO GND 5 OUTPUT MIRROR Module Voltage: SPEC DC 12 ± lV - Current Consumption: Max. 100mA + 10% - image Sensor: 1/4 inch 270,000 - Effective Pixel: 512(H) X 492(V) - Signal System: NTSC Frequency: - Vertical Frequency: 15.734kHz 59.94kHz - SIN Ratio: 48dB rain. - Video Output: Analog Composite 2. Operating DESCRIPTION 2 10-3. SPEC of parts - Horizontal I_ io L_ cz=sC ON2 \ 4-_2.2 - Operating I o LdS_ Environment - Operating temperature: - 120 - CAMERA MIRROR DIGITAL PARTS MANUAL 13. SPEAKER 13-1. Function Transfers and outputs the electric signal amplified by the AMP in the sub controller 13-2. Outline Diagram and lifo into hearable sounds. Structure. 42.5 41.5 / 4-04.4 HOLE 4 ±o5 oc t_, AMP#110PLUG 13-3. SPEC of AMP#205PLUG parts - Power Rating: RMS 3W / Peak 5W - Size: 110 X 42.5mm - Total weight: 151g - Impedence: 4ohm ± 0.6ohm - Resonance Frequency: 180Hz -+36Hz - SPL: 84dB/W ± 2dB - Response: F0 ~ 20kHz - Distortion: 5% Max. - 122 - ±t5 EXPLODED VIEW FREEZER DOOR PART * 138 - EXPLODED VIEW REFRIGERATOR DOOR PART - 139- EXPLODED VIEW FREEZER COMPARTMENT I • 1 I I I i I - 140 - EXPLODED VIEW REFRIGERATOR COMPARTMENT - 141 - EXPLODED VIEW DISPENSER PART - 142 - EXPLODED VIEW ICE & WATER PART - 143 * EXPLODED VIEW MACHINE COMPARTMENT - 144 - EXPLODED VIEW SPEAKER & MONITOR PART ? J - 145 - DIGITAL PART COMPONENTS ® ®® \ 0 oL \ - 146 - O0 00000 - 147-
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