Landis Gyr Technology ER0R1S2 Water Meter Data Transmitter User Manual Installation Guide

Landis+Gyr Technology, Inc. Water Meter Data Transmitter Installation Guide

Installation Guide

5015 B.U. Bowman Drive Buford, GA 30518 USA Voice: 770-831-8048 Fax: 770-831-8598 Certification Exhibit FCC ID: R7PER0R1S2 IC: 5294A-ER0R1S2 FCC Rule Part: 15.247 IC Radio Standards Specification: RSS-210 ACS Report Number: 08-0302-15C Manufacturer: Cellnet Technology, Inc. Model: CWE WALL 2G Installation Guide
Cellnet Water Endpoint 6060 Remote Installation Guide98-1552
Limitation on Warranties and LiabilityInformation in this document is subject to change without notice. This manual or any part of it thereof may not be reproduced in any form unless permitted by contract or by written permission of Landis+Gyr.In no event will Landis+Gyr be liable for any incidental, indirect, special, or consequential damages (including lost profits) arising out of or relating to this publication or the information contained in it, even if Landis+Gyr has been advised, knew, or should have known of the possibility of such damages.© 2008 Landis+Gyr. All Rights Reserved.TrademarksCellnet® is a registered trademark of Cellnet Innovations, Inc.Other brands or product names are the trademarks or registered trademarked of their respective holders.
CWE 6060 Remote Installation Guide 98-1552 iTable of ContentsChapter 1: Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1Chapter 2: Installing the Cellnet Water Endpoint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Chapter 3: Testing the Endpoint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Chapter 4: Endpoint Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Chapter 5: Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Appendix A: Crimping Wires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Landis+Gyrii 98-1552 CWE 6060 Remote Installation Guide
1CWE 6060 Remote Installation Guide 98-1552 1IntroductionThis manual explains how to correctly install Cellnet Water Endpoints (CWE) for remote applications. It covers endpoint installation, encoder register connection, and troubleshooting. Tools and EquipmentThis section outlines the necessary tools and equipment for installing a Cellnet Water Endpoint for remote applications. EquipmentThe following table contains all required equipment:Table 1-1. CWE Installation EquipmentImage Description`ÉääåÉí=t~íÉê=båÇéçáåí=jçÇÉä=SMSMJ=oÉãçíÉ=ïáíÜ=iÉ~ÇëI=páåÖäÉ=mçêí
Chapter 1 - Introduction Landis+Gyr2 98-1552 CWE 6060 Remote Installation Guide_~ÇÖÉê=cáÉäÇ=péäáÅÉ=háí=SOMUQJMMNSplice EnclosureTie wraps3M Scotchloks, Model UY2 or Equivalentaçï=`çêåáåÖ=Q=bäÉÅíêáÅ~ä=fåëìä~íáåÖ=`çãéçìåÇ=Eçê=Éèìáî~äÉåíFjpap=~î~áä~ÄäÉ=~í=ïïïKÇçïÅçêåáåÖKÅçãKaçï=`çêåáåÖ=lpJO=ëáäáÅçåÉ=`äÉ~åÉê=Eçê=Éèìáî~äÉåíFjpap=~î~áä~ÄäÉ=~í=ïïïKÇçïÅçêåáåÖKÅçãKmfkJfkJqlouoÉèìáêÉë=~=qlou=ÇêáîÉê=ëáòÉ=qNM=ïáíÜ=~=ÜçäÉ=Ñçê=íÜÉ=mfk^ÇÇáíáçå~ä=Å~ÄäÉpéÉÅáÑáÅ~íáçåW=OOJ^td=pçäáÇ=`çééÉê`çäçêëW=oÉÇLdêÉÉåL_ä~Åâms`=g~ÅâÉíImage Description
Landis+Gyr Chapter 1 - IntroductionCWE 6060 Remote Installation Guide 98-1552 3ToolsThe following table contains all required tools:Table 1-2. CWE Installation EquipmentImage Descriptionoc=_ìëíÉêmLk=OSJNMRMEj~ÖåÉí=áë=~í=ìééÉê=äÉÑí=~ë=ëÜçïå=ïáíÜ=~êêçïFpÅêÉïÇêáîÉêë=EÑä~í=~åÇ=mÜáääáéëFtáêÉ=`ìííÉê=~åÇ=píêáééÉêpÅçíÅÜäçâ®=bJVv=`êáãéáåÖ=qççä=çê=bèìáî~äÉåíïïïKPjKÅçãp~ÑÉíó=dçÖÖäÉëe~åÇeÉäÇ=`çãéìíÉê=ïïïKÇ~éKÅçã`ÉääåÉí=oÉãçíÉ=t~íÉê=båÇéçáåí=mêçÖê~ããáåÖ=`~ÄäÉ
Chapter 1 - Introduction Landis+Gyr4 98-1552 CWE 6060 Remote Installation GuideSafety and EnvironmentPrerequisite TrainingInstallers should be instructed in the following safety elements as well as any site-specific safety issues:• Hazard Communication (Employee Right to Know)• Lifting• Safe driving• Use of hand tools• Confined spacePreliminary ChecksThe installer should already be able to operate the HandHeld computer. Additionally, you should already have route information and the required number of endpoints.• Verify that you are at the correct site, specified on the handheld computer or work order.• Verify that the site is safe for you and your equipment.• Notify the customer of your presence. Tell the customer that you must have access to the water meter. If necessary, have the customer sign the work order.• When installing meters, follow any guidelines issued by your company in addition to those given in this guide.• Never perform an installation during a lightning storm or under excessively wet conditions.Site RequirementsThe site must comply with the following criteria:• There is no chance that another object will be set over the antenna.• Some instances may require additional cable. • Maximum cable length is always 200 feet.kÉéíìåÉ=mêçoÉ~Ç=cáÉäÇ=mêçÖê~ããÉê=Eåçí=êÉèìáêÉÇ=Ñçê=^ìíç=çê=^o_=S=ÉåÅçÇÉêëFïïïKåÉéíìåÉíÖKÅçãImage Description
Landis+Gyr Chapter 1 - IntroductionCWE 6060 Remote Installation Guide 98-1552 5FCC & Industry Canada Information to the UserFCC Class BThis equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the Instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: • Reorient or relocate the receiving antenna. • Increase the separation between the equipment and receiver. • Consult Cellnet or an experienced radio technician for help.RF Exposure In accordance with FCC requirements of human exposure to radio frequency fields, the radiating element shall be installed such that a minimum separation distance of 20 centimeters will be maintained. Industry CanadaThis Class B digital apparatus meets all requirements of the Canadian Interference Causing Equipment Regulations. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Cet appareillage numérique de la classe B répond à toutes les exigences de l'interférence canadienne causant des règlements d'équipement. L'opération est sujette aux deux conditions suivantes: (1) ce dispositif peut ne pas causer l'interférence nocive, et (2) ce dispositif doit accepter n'importe quelle interférence reçue, y compris l'interférence qui peut causer l'opération peu désirée.Changes or modifications to this device not expressly approved by CellnetTechnology, Inc. could void the user's authority to operate the equipment.
Chapter 1 - Introduction Landis+Gyr6 98-1552 CWE 6060 Remote Installation GuideFCC ID: R7PER0R1S2This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions:(1) This device may not cause harmful interference, and(2) This device must accept any interference received, including interference that may cause undesired operation.IC: 5294A-ER0R1S2This Class B digital apparatus complies with Canadian ICES-003. Cet appareil numérique de la classe B est conforme à la norme NMB-003 du Canada.
2CWE 6060 Remote Installation Guide 98-1552 7Installing the Cellnet Water EndpointLocating the CWEThe CWE Remote should be mounted above ground. If there is an existing touchpad or remote, then put the new remote in that location. It is preferred to mount the CWE outdoors, to a wall facing the nearest concentrator. Mounting the CWEMounting techniques vary widely, depending on the physical characteristics of the customer site. The mounting technique used is left to the installer’s best judgement and experience.Identifying the Register for InstallationRegister connecting instructions listed by register type:• If the register has screw terminals, proceed to "Connecting a Neptune Auto, Sensus Encoder, or AMCO Scancoder Register with Screw Terminals" on page -8
Chapter 2 - Installing the Cellnet Water Endpoint Landis+Gyr8 98-1552 CWE 6060 Remote Installation Guide• If the register has potted leads, proceed to "Connecting a Badger, Neptune Auto, Sensus Encoder, or AMCO Scancoder Register with Potted Leads" on page -11•"UPro-Read Encoder Register" on page -13Connecting a Neptune Auto, Sensus Encoder, or AMCO Scancoder Register with Screw TerminalsRemove terminal cover. Use clean, disposable towels or rags to wipe the gel away from the terminals and screws. After the gel is removed, disconnect any wires connected to the terminals. Clean the terminals and screws again using Dow Corning OS-2 Silicone Cleaner or equivalent. Be careful not to lose any screws when disconnecting the wires or cleaning the screw terminals. If the cable to be connected to the screw terminals has been pre-stripped, proceed to step 3 below.1Usingthe#10AWGposition(secondlargesthole)onthe64‐1919wirestripper,remove1.5inchesofexternalinsulationfromthecable.Figure 2 - 1. 64-1919 Wire stripper Do not damage the internal wire insulation when removing the external insulation.
Landis+Gyr Chapter 2 - Installing the Cellnet Water EndpointCWE 6060 Remote Installation Guide 98-1552 92Usingthe#22AWGholeofthewire‐strippingtool,stripone‐halfinchofinsulationfromeachofthethreeinternalwires.Figure 2 - 2. Wire stripper3 Connectthethree‐conductorwiretotheencoderregisterʹsterminals,matchingcolorscarefully.Threadthecablearoundthestrainreliefpostsoftheencoderregister.Figure 2 - 3. Threading the cable around the strain relief posts4Applymoistureprotectioncompoundtoterminalscrewsandexposedwires(DowCorningCompound#4orNovagard®G661™)Figure 2 - 4. Applying moisture compound5Snapthecoverontotheencoderregister.6Wipeawayexcesscompound.7RouteencodercablefromencodertothemountedlocationoftheCWERemote.8 MounttheCWERemote9SplicethewiresfromtheCWERemotetothethreewiresfromtheencodercable.Position the end of the cable jacket so that the compound will coverit and it will not be visible when the cover is installed, as shown.Be sure that the waterproofing compound completely seals the wires. Apply compound underthe cable and individual wires. Cover the top of the cable, wires, and screws. Use enoughcompound so it flows from openings when the cover is attached.
Chapter 2 - Installing the Cellnet Water Endpoint Landis+Gyr10 98-1552 CWE 6060 Remote Installation Guide10 Matchthecolorscarefullyusingthefollowingtable.11 SeeAppendixA,CrimpingWires,forinstructionsoncrimpingthewires.12 DresswiresinsidetheCWERemoteenclosureasshown.13 ProceedtoTestingtheEndpoint.Table 1 Color MatchingEncoder Register 6060 Wire Color/Encoder TerminalkÉéíìåÉ=mêçoÉ~Ç=E^o_=sfF Blk/Green Green/R Red/BpÉåëìë=b`oJffI=b`oJfff=Ef`bF Blk/Blk Green/G Red/R^j`l=pÅ~åÅçÇÉê Blk/Blk Green/G Red/RAll color translations will be done at the CWE Remote. If using existing wire, verify thatno color translations are present. If color translations have occurred, replace thesplices if possible. Replace the cable to prevent confusion due to double translation.
Landis+Gyr Chapter 2 - Installing the Cellnet Water EndpointCWE 6060 Remote Installation Guide 98-1552 11Connecting a Badger, Neptune Auto, Sensus Encoder, or AMCO Scancoder Register with Potted LeadsUse the following installation procedure for sites equipped with potted encoders. 1RoutethecablefromthepottedregistertotheCWEmountinglocation.Spliceinadditionalcableasnecessary.Whenusingadditionalcable,alwaysmatchcolors:blacktoblack,redtored,greentogreen.AllcolortranslationswillbedoneattheCWERemote.2 Preparecableendforcrimping:aUsingthecuttingbladeportionoftheWireCutterandStrippertool,cutthewireconnectingtheencoderregistertothetouchpad(orotherdevice).Thewireattachedtotheencoderregistershouldcontainatleastthreewires.Ifnot,replacetheencoderregisterwitha3‐wireversion.Figure 2 - 5. Wire cutter & stripperbUsingthe#10AWGposition(secondlargesthole)onthe64‐1919wirestripper,remove1inchoftheexternalinsulationfromthecablecomingfromtheencoderregister.Donotstriptheinsulationfromtheinternalwires.Figure 2 - 6. 64-1919 Wire Stripperc Peelbackfoil,ifpresent;cutexcessfoilanduninsulatedwire.Figure 2 - 7. 3-Wire cableDo not open a potted encoder for any reason. This will void the manufacturer’swarranty.Take care not to damage the internal wire insulation when removing the external insulation.1”
Chapter 2 - Installing the Cellnet Water Endpoint Landis+Gyr12 98-1552 CWE 6060 Remote Installation Guide3SplicethewiresfromtheCWEtotheencoderwires.Matchcolorscarefullyaccordingtothetablebelow:3SeeAppendixA,CrimpingWires,forinstructionsoncrimpingthewires.4 ProceedtoChapter 3,TestingtheEndpoint.Table 2-1. Wire MatchingEncoder Register 6060 Wire Color/Encoder TerminalBadgerADE®Blk/Blk Green/Green Red/RedNeptuneProRead(ARBVI)Blk/Grn Green/Red Red/BlkSensusECR‐II,ECR‐III(ICE)Blk/Blk Green/Green Red/RedAMCOScancoder Blk/Blk Green/Red Red/GreenDo not open a potted encoder for any reason. This will void the manufacturer’swarranty.
Landis+Gyr Chapter 2 - Installing the Cellnet Water EndpointCWE 6060 Remote Installation Guide 98-1552 13UPro-Read Encoder RegisterBefore removing the ProRead receptacle, ensure that the ProRead register is programmed for three-wire mode.• If a two-wire conductor cable is connected to a “potted” ProRead encoder register, replace the register with a three-wire register. Reprogramming a ProRead encoder from 2-wire to 3-wireIt may sometimes be necessary to reprogram a ProRead register encoder from 2-wire to 3-wire mode. Accomplish this with a Neptune ProRead field programmer.A basic overview of the steps is as follows:1 Connecttotheremotereceptaclewiththefieldprogrammer.2 Interrogatetheencoderregistertodetermineitsoperatingmode(2or3‐wire).3 Reconfiguretheencoderregistertomakeitoperatein3‐wiremodel.4VerifythatthereconfigurationwassuccessfulbylookingattheFieldProgrammerscreen.TheOMfieldshouldbe3W(seebelow).Table 2-1. ProRead Encoder ImagesIf the register has screw terminals, proceed to "Connecting a Neptune Auto, Sensus Encoder, or AMCO Scancoder Register with Screw Terminals" on page -8.If the register has potted leads, proceed to "Connecting a Badger, Neptune Auto, Sensus Encoder, or AMCO Scancoder Register with Potted Leads" on page -11.Before Reprogramming (2-wire mode)After Reprogramming (3-wire mode)
Notes: 14 CWE 6060 Remote Installation GuideInstalling the Cellnet Water Endpoint
3CWE 6060 Remote Installation Guide 98-1551 15Testing the EndpointAfter you have completed the installation process, test the installation by passing an RF Buster magnet near the endpoint’s sensor. The CWE tests the connection to the register and transmits a pattern to indicate if the installation is good or bad. The RF Buster detects the transmission pattern, beeps and lights the LED.1 ActivatetheCWEbypassingtheRFBustermagnetagainstthesideoftheCWEhousingasthearrowindicates.Figure 3 - 1. CWE Activation Using RF Buster 2PressandholdthebuttonontheRFBuster.PositiontheRFBusterlessthan6inchesawayfromthefrontoftheCWE.TheRFBustermakesaudiblebeepsandtheLEDflashestoconfirmtransmissionofanRFpacketfromtheendpoint.3IftheRFBusterdetects6‐10packetswithin1minute,theinstallationisgoodandtheendpointhasbeenactivatedproperly.IftheRFBusterdetects3orfewerpackets,itindicatesabadconnectionbetweentheendpointandtheregister,abadregister,abadendpoint,oranincorrectconfiguration.Iftheproblempersists,refertoTroubleshooting.4 Attachthecoverusingthefourscrewsincludedinthehardwarekit.5Cleantheareaandremovealldisposablematerials.Caution: If you hold the RF Buster magnet near the side of the CWE for more than 2seconds, it will not transmit the installation test pattern. If you do not hear beeps, hold theRF Buster away from the CWE for 15 seconds to allow it to reset to normal operating mode.Do not use a cell phone or any other RF device while conducting this test.RFBustermagnet
Notes: 16 CWE 6060 Remote Installation GuideTesting the Endpoint
4CWE 6060 Remote Installation Guide 98-1551 17Endpoint ReplacementUse the HandHeld and Cellnet Remote Water Endpoint Programming Cable to deactivate all CWEs prior to leaving the worksite. The handheld prompts you to deactivate while processing the work order.1OpenthefaceoftheCWERemote.2Writedownthecolortranslation.3Carefullycutanytiewraps.4CutoffScotchloksnearthecrimp.5 UnmounttheCWERemote.Refer to "Identifying the Register for Installation" on page -7.
Notes:18 CWE 6060 Remote Installation GuideEndpoint Replacement
5CWE 6060 Remote Installation Guide 98-1551 19TroubleshootingWhat if the register is not compatible with the CWE?Verify that the register is one of the following:•Badger ADE®• Neptune ProRead (ARB VI)• Sensus ECR-II• Sensus ECR-III• AMCO ScancoderIf the register is not one of the models listed above, replace with a supported register type and/or the appropriate meter. What if the RF Buster does not beep when testing the installation?Does the RF Buster beep and light the LED when the switch is initially pressed? if not, the battery in the RF Buster is dead. Replace the RF Buster battery, or use another RF Buster.Be careful not to hold the RF Buster magnet near the CWE magnet sensor on the right of the enclosure for more than 1 second.After activating the magnetic switch on the CWE, hold the RF Buster switch on continuously. Point the LED end of the RF Buster toward the front of the CWE. Hold the RF Buster between 6” and 12” from the front of the CWE. Wait 10 seconds. If the RF Buster does not beep, replace the CWE.What if the RF Buster does not beep more than 6 times when testing the installation?For Neptune registers, if the register is labeled “Pro”, double-check that it is configured for 3-wire mode as instructed on "Reprogramming a ProRead encoder from 2-wire to 3-wire" on page -13. Re-check the manufacturer and model of the register that you are installing. Make sure you have used the correct color code for that register. Check the wire between the CWE and the register for cuts, nicks, or broken wires. Repair or replace the cable if necessary.If you are using a Pro-read encoder, make sure it is programmed for 3-wire mode.If the CWE still does not transmit more than 6 times, replace it.
Chapter 5 - Troubleshooting Landis+Gyr20 98-1551 CWE 6060 Remote Installation GuideHow can I tell the difference between a Sensus ECR-I and ECR-II encoder register?The easiest way to determine the difference between ECRI and ECRII is physical appearance. ECRI is a “high top” design with odometer wheels behind a a flange. If you still cannot determine which encoder register it is, please contact your local Sensus Meter Representative.Customer SupportTo reach Customer Support at Landis+Gyr:Email: solutionsupport.na@landisgyr.comTelephone: 1-800-791-2567. Hours of operation - 8:00 a.m. ET to 5:00 p.m. ET
ACWE 6060 Remote Installation Guide 98-1551 21Crimping WiresUse this process to crimp wires for the Cellnet Water Endpoint.Crimping Wires1StripthewiresthataretobeconnectedandpushthestrippedwiresintotheScotchlokconnectorasfaraspossible.Figure A - 1. Stripped wires pushed into Scotchlok connector2PlacetheScotchlokconnector(withwires)intothejawsofthecrimpingtool.Figure A - 2. ScotchLok connector in crimping tool jawsAlways use 3M Parallel Jaw Crimping Tool 3M Model E-9Y or equivalent.
Appendix A - Crimping Wires Landis+Gyr22 98-1551 CWE 6060 Remote Installation Guide3CrimptheScotchlokconnectorbysqueezingthecrimpingtoolhandlesuntilitdischargesgel.Continuetoapplypressurefornolessthanthreeseconds.Figure A - 3. Crimped Scotchloks discharge gel4Installthetwoplasticcabletiesonthejacketsofthesplicedwiresandtightenthecabletiessecurelyforstrainrelief.Removeexcesscabletiewithwirecutters.Figure A - 4. Placing plastic ties on cables
Landis+Gyr Appendix A - Crimping WiresCWE 6060 Remote Installation Guide 98-1551 235ForspliceconnectionsoutsidetheCWERemoteenclosure,inserttheentirespliceassemblyintothesilicone‐filledspliceenclosure.ClosethecoverandpositiontheleadstoexitalternatesidesFigure A - 5. Inserting splice assembly into silicone-filled splice enclosureCellnet strongly recommends a splice enclosure. Failure to use a splice enclosuremay invalidate the manufacturer’s warranty.The 3M Gel splice connector is NOT reusable. Replace the splice if necessary.
Notes:24 CWE 6060 Remote Installation GuideCrimping Wires
CWE 6060 Remote Installation Guide 98-1551 25ADE Absolute Digital EncoderConcentrator Collects all information provided by the Cellnet endpoints.CWE Cellnet Water EndpointCWE 6060 Remote Cellnet manufactured water endpoint (CWE) - available for remote, above-ground installationMIU Meter Interface UnitPotted terminal Terminal with integrated, water submersible, reusable connectorPowerLAN Unique endpoint addressesRegister Device used for registering water usage. This can be an Encoder deviceRF Radio FrequencyRF Buster Device used to verify RF transmission from endpointScrew terminal Terminal with stripped and retained leadsGlossary
Glossary26 CWE 6060 Remote Installation GuideNotes:
CWE 6060 Remote Installation Guide 98-1551 27IndexEbèìáéãÉåí NJNPmêçoÉ~Ç=cáÉäÇ=mêçÖê~ããÉê NJQRoc=_ìëíÉê NJPSpÅçíÅÜäçâ∆=`êáãéáåÖ=qççä NJPpÅêÉïÇêáîÉêë NJPpíêáééÉê NJPTqççäë NJPWtáêÉ=`ìííÉê NJP
Index Landis+Gyr28 98-1551 CWE 6060 Remote Installation Guide
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